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User Manual UM EN CF 3000-2,5

1. Ae Sandra Klocke Dirk G rlitzer nit Industrial Connection Technology 2 President Head of the Business Unit Zeichnungsberechtigter authorized signatory Business Unit industrial Connection Technology Busine Head of Development Marking System amp Service Ansprechpariner contact person Formblattersteildatum Formbiattersteller 0097 I 08 Date of form establishment 2009 11 10 establisher Corporate Technology Blatt Page 1 von of 2 10 041 10 02 00 doc PHCENIX ES 10 04110 02 00 Anhang zur EG Konformit tserkl rung Annex on EC Declaration of Conformity vom dated 22 03 2010 Produktbezeichnung Product description CF 3000 2 5 Artikelbezeichnung Article description Artikel Nr Article no 1205477 Die Konformitat mit den wesentlichen Anforderungen der Richtlinie n wird auch fur folgende Produkte bescheinigt The conformity with the essential requirements of the directive s is also certified by the declaration for following products Artikel Nr Article no Artikelbezeichnung Article description 1205516 CF 3000 2 5 120V 1206078 CF 3000 2 5 AMP 230 VOLT 3202449 CF 3000 2 5 FUCHS 230 VOLT 3202850 CF 3000 2 5 BASIC 10 04110 02 00 doc Blatt Page 2 von of 2 PHOENIX CONTACT GmbH amp Co KG FlachsmarktstraBe 8 D 32825 Blomberg Germany CF 3000 2 5 CF 3000 2 5 120 V The products are in conformity with significant standards of the following regulations
2. and their change regulations EMC guideline Electromagnetic Compatibility 2004 108 EC 2006 42 EC 2006 95 EC Machinery Directive Low voltage directive The following pertinent standards were consulted for evaluating the conformity EN ISO 13857 2008 EN ISO 12100 2_2003 EN 60204 1 2006 EN ISO 12100 1 2003 EN 349 1993 A1 EN 61000 6 2 2005 EN 61000 6 3 2007 PHOENIX CONTACT 102649_en_01 B Order data B 1 Description Stripping and crimping automat 230 V version Stripping and crimping automat Designation CF 3000 for insulated ferrules in reel packaging according to DIN 46228 4 for cross section range 0 5 mm 2 5 mm Stripping and crimping automat 120 V version CF 3000 2 5 120 V for insulated ferrules in reel packaging according to DIN 46228 4 for cross section range 0 5 mm 2 5 mm Kit for CF 3000 0 25 mm and 0 34 mm complete B2 Description Reel ferrules with plastic ferrule 0 25 mm blue Reel ferrules with plastic ferrule 0 25 mm yellow Reel ferrules with plastic ferrule 0 34 mm turquoise Reel ferrules with plastic ferrule 0 5 mm white Reel ferrules with plastic ferrule 0 5 mm orange Reel ferrules with plastic ferrule 0 75 mm gray Reel ferrules with plastic ferrule 0 75 mm blue Reel ferrules with plastic ferrule 0 75 mm white Reel ferrules with plastic ferrule 1 mm red Reel ferrules with plastic ferrule 1 mm yellow Reel ferrules with plastic fe
3. 120 V 1208940 2 LE mains connection 1 25 A T 120 V for the CF 3000 2 5 120 V Transformer fuse Transformer fuse secondary CF 3000 SI 4 0 A T 250 V 1205749 2 LE with microfuse 4 0 A T 250 V B 2 PHOENIX CONTACT 102649_en_01
4. 671 1 Stripping knife 0 25 mm CF 3000 AB 0 25 1212380 1 The stripping knife is a 0 5 mm CF 3000 AM 0 5 1205587 1 usd ne 2 5 mm CF 3000 AM 0 75 120559 0 1 BBE 1 0 mm CF 3000 AM 1 0 1205600 1 1 5 mm CF 3000 AM 1 5 1205613 1 2 5 mm CF 3000 AM 2 5 1205626 1 Ferrule guide 0 25 mm CF 3000 HZG 0 25 1212378 1 0 5 mm CF 3000 HZG 0 5 1205684 1 2 5 mm CF 3000 HZG 0 75 1205697 1 1 0 mm CF 3000 HZG 1 0 1205707 1 1 5 mm CF 3000 HZG 1 5 1205710 1 2 5 mm CF 3000 HZG 2 5 1205723 1 Cable guide gt 0 25 mm CF 3000 CG 0 25 1212379 1 The cable guide is a component CE 0 5 mm 3000 CG 0 5 1207721 1 A nun 2 5 mm CF 3000 CG 0 75 1207734 1 1 0 mm CF 3000 CG 1 0 1207747 1 1 5 mm CF 3000 CG 1 5 1207750 1 2 5mm CF 3000 CG 2 5 1207763 1 Securing bolt 3000 SBO 1205804 1 Centering fork up 4 0 5 mm 2 5 mm CF 3000 CENTERING FORK UP 3202740 1 0 25 mm 0 75 mm CF 3000 CFT 0 25 1212391 1 Centering fork down 0 5 mm 2 5 mm CF 3000 CENTERING FORK DOWN 3202753 1 0 25 mm 0 75 mm CF 3000 CFB 0 25 1212392 1 Crimp die 0 5 mm 2 5 mm CF 3000 CRIMP DIE 3202782 1 0 25 mm 0 75 mm CF 3000 CDM 0 25 1212390 1 Crimp casting 0 5 mm 2 5 mm CF 3000 CRIMP CASTING 3202779 1 d 0 25 mm 0 75 mm CF 3000 CDF 0 25 1212389 1 Mains fuse Microfuses integrated in CF 3000 SI 0 63 A T 250 V 1205736 2 LE the mains connection 0 63 A T 250 V for the CF 3000 2 5 Mains fuse Microfuses integrated in the CF 3000 SI 1 25 A T
5. CLIPLINE UM EN CF 3000 2 5 2888149 EN User Manual CF 3000 2 5 CF 3000 2 5 120 V DD OGD OC OGD GD 0 GD OO GD Jc ED INSPIRING INNOVATIONS CLIPLINE User Manual Stripping and crimping automat for insulated ferrules in reel packaging CF 3000 Designation UM EN CF 3000 2 5 Revision 01 Order No 2888149 This user manual is valid for Designation CF 3000 2 5 CF 3000 2 5 120 V 102649_en_01 2010 08 16 Order No 1205477 1205516 PHOENIX CONTACT CF 3000 Please observe the following notes In order to ensure the safe use of the product described you have to read and understand this manual The following notes provide information on how to use this manual User group of this manual The use of products described in this manual is oriented exclusively to qualified electricians or persons instructed by them who are familiar with applicable standards and other regulations regarding electrical engineering and in particular the relevant safety concepts Phoenix Contact accepts no liability for erroneous handling or damage to products from Phoenix Contact or third party products resulting from disregard of information contained in this manual Explanation of symbols used and signal words hazards Obey all safety messages that follow this symbol to avoid possible This is the safety alert symbol It is used to alert you to potential personal injury AN injury or death DANGER This indicate
6. LKIT 0 25 0 25 mm and 0 34 mm Reel packaging version acc to DIN 46228 4 49 mm 8mm Trapeze shaped according to DIN VDE 0660 100 320 mm x 300 mm x 165 mm 12 kg 15 35 70 dB PHOENIX CONTACT A 1 CF 3000 A2 Declaration of Conformity 10 04110 02 00 EG Konformit tserkl rung EC Declaration of Conformity Hersteller Manufacturer PHOENIX CONTACT GMBH amp CO KG Anschrift Address Flachsmarktstra e 8 D 32825 Blomberg Germany Produktbezeichnung Product description CF 3000 2 5 Artikelbezeichnung Article description Artikel Nr Article no 1205477 Das vorstehend bezeichnete Produkt stimmt mit den wesentlichen Anforderungen der nachfolgenden Richtlinie n und deren Anderungsrichtlinien berein The above mentioned product is in line with the essential requirements of the below directive s and their modification directive s 2004 108 EC EMV Richtlinie Elektromagnetische Vertraglichkeit Electromagnetic Compatibility Directive EMC Maschinenrichtlinie Machinery Directive Niederspannungs Richtlinie NSR 2006 96 Low Voltage Directive LVD 2006 42 EC Fur die Beurteilung der Ubereinstimmung wurden folgende einschlagige Normen herangezogen For evaluation of the conformity following relevant standards were consulted EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN ISO 13857 2008 EN 349 1993 A1 EN 60204 1 2006 EN 61000 6 2 2005 EN 61000 6 3 2007 Weitere Info
7. Pull the mains plug Remove the operational insert and take out the conductor e Push back the hood e Remove the securing bolt and pull the operational insert out to the side 3 e Remove the ferrules 4 e Bend the conductor to the side 5 e Pull the pin upwards and pull out the ferrules e Close the hood e Plug in the mains plug Switch on the CF 3000 with the mains switch e Press the Reverse button again The CF 3000 move into the start position e Pull out the conductor Set up the CF 3000 after that see page 3 1 5 5 Fault case 3 The conductor insulation is removed incompletely Check cross section specifications e stripping of the conductor is not removed completely check the cross section specifications The conductor cross section needs to match the cross section specifications of operational insert and ferrule guide e Match the inserts to the selected conductor cross section see page 4 2 Replacing the stripping knife e Check if the stripping knives 1 are damaged e fthestripping knives of the operational insert are worn or dam aged they need to be replaced item no see page B 1 e Loosen the Allen head screw 2 replace the stripping knives and retighten the screw 5 2 PHOENIX CONTACT 102649 en 01 Rectifying malfunctions 5 6 Fault case 4 The ferrule is not separated from the reel Replacing the locator If the separating knife 1 is damaged or broken off th
8. a sheets installation instructions manuals etc does not con stitute any further duty on the part of Phoenix Contact to furnish information on alterations to products and or technical documentation Any other agreement shall only apply if expressly confirmed in writing by Phoenix Contact Please note that the supplied documentation is product specific documentation only and that you are responsible for check ing the suitability and intended use of the products in your specific application in particular with regard to observing the applicable standards and regulations Although Phoenix Contact makes every effort to ensure that the information content is accurate up to date and state of the art technical inaccuracies and or printing errors in the information cannot be ruled out Phoenix Contact does not offer any guarantees as to the reliability accuracy or completeness of the information All information made avail able in the technical data is supplied without any accompanying guarantee whether expressly mentioned implied or tacitly assumed This information does not include any guarantees regarding quality does not describe any fair mar ketable quality and does not make any claims as to quality guarantees or guarantees regarding the suitability for a special purpose Phoenix Contact accepts no liability or responsibility for errors or omissions in the content of the technical documen tation in particular data sheets installation instructi
9. atically strip flexible conductors of the classes 2 5 and 6 according to DIN VDE 0295 and subsequent pressing insulated ferrules from reel pack aging Ferrules are processed according to DIN 46228 4 in the cross section range 0 5 mm 2 5 mm with 8 mm stripping length order data see page B 1 Furthermore an additional fit can be used to process ferrules in the cross section range 0 25 mm 0 34 mm with 8 mm stripping length order data see page B 1 ATTENTION Use only ferrules and spare parts from Phoenix Contact order data see page B 1 Permitted operators Only authorized and instructed operators may work with the CF 3000 The owner must make the user manual available to the operator and ensure that the operator has read and understood it PHOENIX CONTACT 1 1 CF 3000 1 2 Work sites ATTENTION For operation and storage avoid the following Humid or dusty places and Places that are subject to high warmth direct sunlight or low temperatures operating range 15 C to 35 C ATTENTION If there is a move from a cold room to warm room condensation can form e Before using the CF 3000 open the front door and allow condensation to evaporate ATTENTION e Do not spill liquids on the CF 3000 e Do not let the CF 3000 be shaken or jolted heavily ATTENTION The CF 3000 may be used only when the hood is closed e Pull the mains plug before any work on the CF 3000 such as
10. ble screwdriver e Replace the defective fuses 3 with microfuses 4 0 A T 250 V item no see page B 1 e Turn the fuse holders back in 5 9 Fault case 7 Top centering fork crimp die or bottom centering fork crimp casting are defective Exchanging the centering forks WARNING Risk of injury The hood needs to be opened Pull the mains plug before opening the hood Switch off CF 3000 with the mains switch e Pull the mains plug e Remove the operational insert and the ferrule guide see page 4 2 e To remove the bottom centering fork 1 and the top centering fork 2 loosen the respective Allen head screws 3 e Take out the bottom centering fork Press the top crimp casting a few millimeters down for that e Press down the hose clamp 4 pull out the hose 5 and re move the top centering fork e Replacing defective centering forks with new ones item no see page B 1 ATTENTION The plastic parts have to be clean and free of of grease E 5 4 PHOENIX CONTACT 102649 en_01 Technical Annex Technical data Mains connection CF 300 2 5 CF 3000 2 5 120 V Power consumption Cycle time Work range Ferrules Conductor length minimum Stripping length Press form Dimension W x H x D Weight Operational temperature Noise levels 102649_en_01 1 Technical data 230 V 50 Hz 120 V 60 Hz 80 VA 1 25 0 5 mm 2 5 mm with conversion kit CF 3000 TOO
11. cross section exchange or maintenance work 1 3 For your safety WARNING The hood is installed for your safety You should not modify the hood under any circumstances remove it or bridge it by conversions WARNING gt The 3000 may be used only when the hood is closed e Pull the mains plug before any work on the CF 3000 such as cross section exchange or maintenance work e sure that there are no foreign objects inside the housing 1 2 PHOENIX CONTACT 102649 en 01 Description of the CF 3000 2 Description of the CF 3000 102649 01 2 1 Scope of delivery 102649a001 Illustration 2 1 Scope of delivery A ON 5 6 7 Basic device 3000 Power cable different types for CF 3000 2 5 and CF 3000 2 5 120 V Container for insulation residues Ferrule guide for ferrules 0 5 mm 2 5 5 pieces and per cross section one spare ferrule guide and a cable guide not shown Operational inserts for 0 5 mm 2 5 5 pieces Replacement locator for each operational insert 5 pieces Securing bolt 6 mm The ferrule guide and the operational inserts have the same color codes as the ferrule according to DIN color code They are supplied in a case The case also includes a small brush see page 4 4 You can order a kit for 0 25 and 0 34 order data see page 1 PHOENIX CONTACT 2 1 CF 3000 2 2 2 2 Illustration 2 2 Operating com
12. dered e Close the hood Connecting the power supply ATTENTION The CF 3000 is available in two variants for 230 V and 120 V Make sure the mains connection is correct see type plate e Connect the power cable and switch on the CF 3000 The CF 3000 is now ready for operation PHOENIX CONTACT 4 3 CF 3000 4 3 Service 4 4 PHOENIX CONTACT Clean the CF 3000 daily If necessary read the counter and reset to 0 WARNING Risk of injury Pull the mains plug and disconnect the compressed air before you open the front door Switch off the CF 3000 with the mains switch Pull the mains plug Open the hood Empty the container for insulation residues daily Check if there are any insulation residue inside of the CF 3000 and remove them Insert the container Close the hood Cleaning the insertion funnel If the insertion funnel is soiled it can be cleaned by a brush included in the scope of delivery 102649 01 Rectifying malfunctions 5 Rectifying malfunctions 5 1 Maintenance position The maintenance position is used for removing replaceable parts in case of faulty crimping or jammed in conductors The control drives automatically into maintenance position in case the crimping was not completed It may happen that the CF 3000 carries out the crimping cycle through to the end position despite a faulty crimping In this case press the Reverse button to drive the CF 3000 into mai
13. e ferrule that is crimped to the conductor will not be separated from the reel e Remove the operational insert see page 4 2 e Check the separating knife 1 If the separating knife 1 is defective remove the locator 3 Loosenthe Phillips screw 2 e Remove the locator e Install a new locator for the corresponding cross section item number see page B 1 e Tighten the Phillips screw 2 5 7 Fault case 5 The CF 3000 does not function when the main switch is turned on e sure that the connections between the CF 3000 and the socket has been estab lished without fault Checking the mains fuses WARNING Risk of injury The hood needs to be opened Pull the mains plug before opening the hood e Switch off CF 3000 with the mains switch e Pull the mains plug 1 e Pull out the fuse holder 2 e Replace the defective mains fuses 3 with microfuses 2 x 0 63 A T 250 V CF 3000 2 5 or otherwise 2 x 1 25 A T 120 V CF 3000 2 5 120 V item no see page B 1 nsertthe fuse holder 1 ATTENTION The fuse holder has to snap in 102649 en_01 PHOENIX CONTACT 5 3 CF 3000 5 8 Fault case 6 The CF 3000 works too slow Checking the transformer fuse WARNING Risk of injury The hood needs to be opened Pull the mains plug before opening the hood e Switch off the CF 3000 with the mains switch e Pull the mains plug 1 e Turn out the fuse holder 2 with a suita
14. ge avoid the following Humid or dusty places Places that are subject to high warmth direct sunlight or low temperatures operating range 15 35 C Q ATTENTION If there is a move from a cold room to a warm room condensation can form e Before using the CF 1000 open the hood and allow condensation to evaporate ATTENTION e Do not spill liquids on the CF 3000 e Do not let the CF 3000 be shaken or jolted heavily 3 2 Preparing the dispenser e Open the package of the corresponding reel ferrules tear off the strap at the edge 1 and pull out the reel about 20 cm 2 Preparing the ferrule guide ATTENTION Insert the ferrules precisely as directed otherwise there may be faulty crimpings Observe the color code of the ferrule guide e Select a ferrule guide with the corresponding cross section e Insert the ferrules in the corresponding guide all the way sidewise 1 e Then pull the pin upwards 2 and push the ferrules further to the marking 3 ATTENTION Make sure that the pin has latched in securely 102649 en_01 PHOENIX CONTACT 3 1 CF 3000 3 2 PHOENIX CONTACT Mounting the ferrule guide ATTENTION The operational insert should not be mounted yet e Push back the hood e Insert the ferrule guide sidewise into the CF 3000 and plug onto the locating bolts in the front plate The ferrule guide has to be seated directly at the housing panel ATTENTION Ma
15. he ferrule guide ATTENTION Insert the ferrules precisely as directed otherwise there may be faulty crimpings Observe the color code of the ferrule guide Select a ferrule guide with the corresponding cross section Insert the ferrules in the corresponding guide all the way sidewise 1 Then pull the pin upwards 2 and push the ferrules further to the marking 3 ATTENTION Make sure that the pin has latched in securely 102649 01 102649 01 Operation Mounting the ferrule guide ATTENTION The operational insert should not be mounted yet e Push back the hood e Insert the ferrule guide sidewise into the CF 3000 and plug onto the locating bolts in the front plate The ferrule guide has to be seated directly at the housing panel ATTENTION Make sure that the pin has latched in securely e gt Place the dispenser of the ferrules on the holder so that the fer rules reel is fed from bottom to top in the ferrule guide Mounting the operational insert Select an operational insert with the corresponding cross section 1 ATTENTION Note the color code of the operational insert e Push the operational insert sidewise into the intended guide 1 e Insert the securing bolt all the way into the borehole of the operational insert 2 e Tip over the holder of the dispenser so that it stands at a right angle to the CF 3000 ATTENTION Make sure that the ferrule reel can run unhin
16. hood 1 If necessary read the counter 2 and reset to 0 Switch on the CF 3000 with the mains switch Push the conductor 4 straight all the way into the insertion funnel The stripping and crimping process starts automatically After the standstill of the CF 3000 pull the conductor straight Out In case of a malfunction or otherwise improper stripping see page 5 1 Putting out of operation If necessary read the counter and reset to O Switch off the CF 3000 with the mains switch PHOENIX CONTACT 4 1 CF 3000 il 4 2 PHOENIX CONTACT Converting to other cross sections The 3000 can be converted to the cross sections 0 5 mm 0 75 mm 1 0 1 5 mm Operational set ferrule guide and reel ferrules of a cross section are marked by colors color code according to DIN 46288 4 Preparing the conversion WARNING Risk of injury The hood needs to be opened Pull the mains plug before opening the hood If necessary read the counter and reset to 0 Switch off the CF 3000 with the mains switch Pull the mains plug Push back the hood Pull the securing bolt for the operational insert 1 Remove the operational insert 2 Replacing the ferrule guide Pull the pin upwards and pull out the ferrules Remove the dispenser and roll up the remaining ferrules Fold in the holder Pull the ferrule guide backwards towards the handle 1 and remove sidewise from the CF 3000 2 Preparing t
17. ke sure that the pin has latched in securely e Place the dispenser of the ferrules into the holder Mounting the operational insert e Select an operational insert with the corresponding cross sec tion Q ATTENTION Note the color code of the operational insert the operational insert sidewise into the intended guide 1 e Insert the securing bolt all the way into the borehole of the operational insert 2 e Tip over the holder of the dispenser so that it stands at a right angle to the CF 3000 ATTENTION Make sure that the ferrule reel can run unhindered e Close the hood Connecting the power supply ATTENTION The CF 3000 is available in two variants for 230 V and 120 V Make sure the mains connection is correct See type plate e Connect the power cable and switch on the CF 3000 The CF 3000 is now ready for operation 102649 01 4 Operation Operation 4 1 Stripping and crimping 102649 01 Align conductor The conductor has to be aligned as straight as possible before the processing a Bendis OK maximum 2 3 mm at 6 mm length b Bend too great Cutting the conductor Cut off the conductor clean and straight for example with the cable cutter CUTFOX 35 item no 1206638 from Phoenix Contact a Proper cut Cut surface angled c Cutsurface squeezed single wires pulled out Cut surface squeezed Stripping and crimping Close the
18. ntenance position 5 2 Fault cases Table 5 1 Fault cases Fault malfunction Rectification Fault case number Conductor cannot be inserted Press the Reverse button Fault case 1 Page 5 1 Crimping process not ended Fault case 2 Page 5 2 Conductor jams in the CF 3000 Fault case 2 Page 5 2 Conductor insulation is removed incompletely Check cross section Fault case 3 Page 5 2 specifications Check stripping knife Ferrule is not separated from the reel Check the separating knife of the Fault case 4 Page 5 3 locator CF 3000 does not function when the main switch Check mains connection fuses Fault case 5 Page 5 3 is turned on CF 3000 works too slow Check transformer fuse Fault case 6 Page 5 4 Centering fork defective Exchange centering forks Fault case 7 Page 5 4 5 3 Fault case 1 The conductor cannot be inserted The conductor can only be inserted in the start position front and not in the maintenance position back e Press the Reverse button to get into the start position 102649 en 01 PHOENIX CONTACT 5 1 CF 3000 5 4 Fault case 2 The crimping process was not ended or the conductor is jammed in the CF 3000 e conductor jams in the CF 3000 press the Reverse button to get into maintenance position e f necessary read the counter and reset to 0 WARNING Risk of injury The hood needs to be opened Pull the mains plug before opening the hood e Switch off the CF 3000 with the mains switch e
19. ons manuals etc The aforementioned limitations of liability and exemptions from liability do not apply in so far as liability must be as sumed e g according to product liability law in cases of premeditation gross negligence on account of loss of life physical injury or damage to health or on account of the violation of important contractual obligations Claims for dam ages for the violation of important contractual obligations are however limited to contract typical predictable dam ages provided there is no premeditation or gross negligence or that liability is assumed on account of loss of life physical injury or damage to health This ruling does not imply a change in the burden of proof to the detriment of the user Statement of legal authority This manual including all illustrations contained herein is copyright protected Use of this manual by any third party is forbidden Reproduction translation and public disclosure as well as electronic and photographic archiving or al teration requires the express written consent of Phoenix Contact Violators are liable for damages Phoenix Contact reserves all rights in the case of patent award or listing of a registered design Third party products are always named without reference to patent rights The existence of such rights shall not be excluded How to contact us Up to date information on Phoenix Contact products and our Terms and Conditions can be found on the Interne
20. ons pp 4 2 4 3 SOVICE m ake 4 4 E RENTRER 5 1 5 1 Maintenance DOSINION et 5 1 32 ES 5 1 5 3 AUC ASC 5 1 5 4 MIC E ER 5 2 5 5 AUN CASS ws 5 2 5 6 as 5 3 Du BE U CASO 2 p EHE 5 3 5 8 Case 6 TE 5 4 5 9 FaU CaSO T 5 4 102649_en_01 Basic instructions 1 Basic instructions 102649_en_01 For simplification only the item name CF 3000 is used in the following Basic condition for the proper safe handling and fault free operation of the CF 3000 is the knowledge and observation of the safety instructions 1 1 Intended purpose WARNING The CF 3000 is intended solely for stripping and crimping Only the PVC insulated conductors may be inserted into the insertion funnel on the CF 3000 for processing under no circumstance massive metal parts or like objects Arbitrary conversions that go beyond the retrofitting and modifications on the CF 3000 are prohibited for safety reasons ATTENTION Observing all information and the adhering to the prescribed operational conditions belong to the intended purpose WARNING The CF 3000 may only be used for the intended purpose and when safe and fault free condition WARNING All persons that are involved with the startup operation and maintenance of the CF 3000 have to be appropriately qualified and adhere strictly to this user manual The CF 3000 serves to fully autom
21. ponents Handle 9 The counter indicates the numberof 10 processing procedures Counter The counter be reset O with 11 this button Reset button Power on Lights up when the power supply 12 indicator is switched on Insertion To feed the conductor into the 13 funnel CF 3000 Operational Positions the ferrule and strips 14 insert the cable Securing Locks the operational insert 15 bolt Hood The hood is there for your safety 16 The CF 3000 functions only when the hood is closed completely PHOENIX CONTACT Mains connection Mains fuses Mains switch Transformer fuse Reverse button Ferrule dis penser holder Container Ferrule guide Overview of the operating components 102649a002 Device connection for the power cable Microfuses integrated in the mains connec tion Switches the power supply of the CF 3000 on or off Secondary devise fuse with microfuse 4 0 A T 250 V Device moves into maintenance position see page 5 1 Holder for the ferrule dispenser The container collects the insulation resi dues Empty the container regularly The ferrule guide positions the ferrules The corresponding guide needs to be installed for every cross section 102649 01 Putting into operation 3 Putting into operation 3 1 Selecting the installation site 1 ATTENTION The installation site needs to be level and horizontal ATTENTION During operation and stora
22. rmationen z B Dokumente Pr fberichte Einschr nkungen etc zur Konformit tsbewertung Additional information for example documents test reports restrictions etc of the conformity assessment a ee eee ss Zertifikate einer benannten Stelle Certificates by a notified body Anschrift Address O 2 2 Referenz Reference et a nen ar me Anschrift Address 525 Referenz Reference Die letzten beiden Ziffern des Jahres in dem die CE Kennzeichnung angebracht wurde 02 The last two figures of the year in which the CE marking was applied nur einzutragen bei der Niederspannungsrichtlinie only to be entered on the low voltage directive Diese Erkl rung gilt auch f r die im Anhang aufgelisteten Produkte wenn angekreuzt This declaration also applies for the products listed in the annex if marked with a cross Diese Erkl rung bescheinigt die bereinstimmung mit den wesentlichen Anforderungen der genannten Richtlinie n enth lt jedoch keine Zusicherung von Eigenschaften Die Sicherheits und Einbauhinweise der mitgelieferten Produktdokumentation sind zu beachten This declaration certifies the conformity with the essential requirements of the indicated directive s it does not however covenant any characteristics The instructions for safety and installation of the enclosed product observed Blomberg 2010 03 22
23. rrule 1 5 mm black Reel ferrules with plastic ferrule 1 5 mm red Reel ferrules with plastic ferrule 2 5 mm blue Reel ferrules with plastic ferrule 2 5 mm gray 1 Color code according to DIN 46228 4 B3 Part CF 3000 TOOLKIT 0 25 Reel ferrules Spare parts Cross section Operational insert 102649_en_01 0 25 mm 0 5 mm 0 75 mm 1 0 mm 1 5 mm 2 5 mm Designation Al 0 25 8 BU B AI 0 25 8 YE B Al 0 34 8 TQ B Al 0 5 8 WH B Al 0 5 8 OG B Al 0 75 8 GY B AI 0 75 8 BU B AI 0 75 8 WH B Al 1 8 RD B Al 1 8 YE B Al 1 5 8 BK B Al 1 5 8 RD B Al 2 5 8 BU B Al 2 5 8 GY B Designation CF 3000 BBE AME 0 25 CF 3000 BBE 0 5 CF 3000 BBE 0 75 CF 3000 BBE 1 0 CF 3000 BBE 1 5 CF 3000 BBE 2 5 Item no 1205477 1205516 1212376 Item no 3240250 3240251 3240249 3201369 3201563 3201372 3201547 3201576 3201385 3201589 3201398 3201592 3201408 3201550 Item no 1207514 1205752 1205765 1205778 1205781 1205794 VPE Pcs reel 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 500 VPE ee 4 PHOENIX CONTACT B 1 CF 3000 Part Cross section Designation Item no VPE Locator 0 25 mm CF 3000 LOC 0 25 1212377 1 The locator is a component 0 5 mm CF 3000 LOC 0 5 1205639 1 a e Insert 2 5 mm CF 3000 LOC 0 75 1205642 1 1 0 mm CF 3000 LOC 1 0 1205655 1 1 5 mm CF 3000 LOC 1 5 1205668 1 2 5 mm CF 3000 LOC 2 5 1205
24. s a hazardous situation which if not avoided will result in death or serious injury WARNING This indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION This indicates a hazardous situation which if not avoided could result in minor or moderate injury The following types of messages provide information about possible property damage and general information concerning proper operation and ease of use NOTE This symbol and the accompanying text alerts the reader to a situation which may cause damage or malfunction to the device either hardware or software or surrounding property This symbol and the accompanying text provides additional information to the reader It is also used a reference to other sources of information manuals data sheets literature on the subject matter product etc o bbb PHOENIX CONTACT 102649_en_01 Internet Subsidiaries Published by 102649 01 3000 General terms and conditions of use for technical documentation Phoenix Contact reserves the right to alter correct and or improve the technical documentation and the products de scribed in the technical documentation at its own discretion and without giving prior notice insofar as this is reason able for the user The same applies to any technical changes that serve the purpose of technical progress The receipt of technical documentation in particular dat
25. t at www phoenixcontact com Make sure you always use the latest documentation It can be downloaded at www phoenixcontact net catalog If there are any problems that cannot be solved using the documentation please contact your Phoenix Contact subsidiary Subsidiary contact information is available at www phoenixcontact com PHOENIX CONTACT GmbH amp Co KG PHOENIX CONTACT FlachsmarktstraBe 8 P O Box 4100 32825 Blomberg Harrisburg PA 17111 0100 Germany USA Phone 49 0 52 35 3 00 Phone 1 717 944 1300 Fax 49 0 52 35 3 412 00 Should you have any suggestions or recommendations for improvement the contents and layout of our manuals please send your comments to tecdoc phoenixcontact com PHOENIX CONTACT CF 3000 Basic instructions Description of the CF 3000 Putting into operation Operation Rectifying malfunctions PHOENIX CONTACT Table of contents 1 1 1 1 Intended ine ces 1 1 1 2 a PIS 1 2 3 FOL V OUP SAIC ee een 1 2 2 1 2 1 SCOPE ORCS CY CEP 2 1 2 2 Overview of the operating components pp 2 2 ERR 3 1 3 1 Selecting the installatlon Site nick 3 1 3 2 Preparing the dispenser pp 3 1 rr 4 1 4 1 Strip PING and emn rS 4 1 4 2 Converting to other cross secti

User Manual UM EN CF 3000-2,5

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