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User Manual. - taral tarım makine ve aletleri sanayi a.ş.

1. 7 Q A SS 0630 Rear Signals Parking lambs 12V 5W bulbs each Signal lamps 12V 21W bulbs each Braking lamps 12V 21W bulbs each Instruments panel warning lights 12V 3W bulbs each SECTION 7 STORING STORING A tractor should be stored in a dry and protected place when it is left without use for some period Leaving a tractor outdoors will result in shortened life of the tractor For storing the tractor please follow the procedures shown below 1 After washing and cleaning the tractor be sure to lubricate it And if hydraulic Implement is mounted apply grease to all the exposed cylinder or piston rod surfaces Run the engine until oil in the crankcase gets warm enough then drain oil and replace oil filter Refill the crankcase with fresh oil specified in the LUBRICATION TABLE and run the engine for five minutes or so Store the tractor in the place where the tires may not be in the sun Before storing wash and clean the tires In case of long term storage jack up the tractor so that the tires may not be under any load When the tractor is not jacked up inflate the tires periodically After the engine gets cooled enough pour one table spoon ful of engine oil from the air breather pipe To distribute the oil all over the cylinder walls crank the engine for five or ten seconds Be sure to reinstall the breather hose on the pipe after pouring oil Dry the engine coolin
2. e e ee Tachometer Hour Counter BatteyCharggeWarmningglamp Oil PreSSure Waning alakam al ia omallmmn ine in dai Water Temperature Gauge dis ka eso a AD aa KY RES Horn Switch ROAY e e ee e Combination Flash and Turn Signal Switch M ECV CF e EM ME MEYAN EREN EE REM ee eg AM Me Me Foot Speed Control Power Take Off Differential Lock GGA NERE tee en eee Seas E E Mans Vie tas 4 Wheel Drive Shiftlever een Slane amli TAMING Attachments SECTION 4 OPERATION Before Operating Tractor emmi mii esmek bee Starting the Engine ele lai ae Mila Weather Ree ase ee eee oe After the Enone S Started amaaa anmas na aE Driving the Tractor Stopping the Tractor elm ela a e age ilen Tire Pressure
3. MAXIMUM AXLE LOADS Salma enis him le dalan 46 Position lift and lower down speed control and lock Single acting cylinder 135 kg cm 1920 psi GP 3607A 12 9 lit 3 4 gal 2700 engine rom Design output 5 25 cc rev 032 cu in rev Pressure Loading Type with Lock Valve Refer to LUBRICATION TABLE 3 8 Quick Fit Coupling Standard Category 1 500 kg 1100 Ib 19 5 mm 0 77 in 22 5 mm 0 89 in 683 mm 265 in Fixed Type 2000 kg 4409 Ib 200 kg 441 Ib 365 kg 2 2 kg cm 803 Ib 31 psi per tire 1310 kg 1 6 kg cm 2882 lb 23 psi per tire 375 kg 825 lb 685 kg 1507 Ib TRAVELLING SPEED F 1 F 2 F 3 F 4 F 5 F R 1 R 2 CAPACITIES me 181225 Coolant Meler Transmission oll NN EA 4 WD front axle with diff case CAUTION FOR CONDITIONS THAT ARE NOT DESCRIBED IN THE INSTRUCTION MANUAL PLEASE CONSULT YOUR DEALER Tire size 7 50 18 at engine speed 2700 rpm Km Hr m Sec Mile Hr 1 2 0 3 0 8 1 8 0 5 1 1 3 1 0 9 2 0 5 3 1 5 3 3 8 1 2 2 5 0 13 8 3 8 8 6 1 2 0 3 0 8 5 3 1 5 3 3 3 0 lit 3 4 gal 1 3 pt 18 0 lit 4 gal 3 qt 5 0 lit 1 gal 1 1 4 gt 12 0 lit 3 gal 2 3 qt Same as transmission oil 200 cc
4. EE MR Nk e EN e Drawbar Maximum Tire Load Capac y daaa ek ee anlama ama aman E AI AXIE L ik se o gh a ll ln Travelling il ala mile a Capacities 45 45 45 45 45 46 46 46 46 46 47 47 SECTION 1 SAFETY PRECAUTIONS REMEMBER Improper handling of the tractor could lead to an accident carefully and have a thorough understanding of all of the contents Safety Precautions must be strictly followed A GENERAL OPERATING SAFETY PRECAUTION A A Observe all the safety precautions in this manual when operating the tractor Operate the tractor with suitable clothing that allows easy movement Avoid loose jackets mufflers ties scarves or loose shirt sleeves to prevent from being caught by mov ing parts It is recommended to have a fire extinguisher and a first aid kit near by Operator must know the place and utilization of these equipments Always work when you are in good physical condition by taking sufficient rest to avoid overwork Do not allow children or adults having no knowledge of the tractor or tractor operation to operate the tractor Never allow riders on the tractor linkage drawbar or attachments while travelling and operating them A 7 BASIC SAFETY REQUIREMENTS FOR MAINTENANCE Always follow these maintenance instructions bef
5. SOLUM ie Dal le ak lek Sallana kek lanan SM mam Ga ne Bana O on m iu N GC BE a KH O Operators External Outlet Valve Front Axle Steering Adjustment 3 Pointlinkage Hydraulic System Position and External Hydraulic Service PTO Guard and Rear Hitch SECTION 5 REGULAR MAINTENANCE GUIDE Service Schedule Service Schedule Chart Daily Inspection 1 Service Every 50 hours of operation 50 Hour Service for a New Tractor 50 Hour Service for Other than New Tractor 2 Service Every 150 hours Of operation 0 1 Service Every 250 hours Of operation 1011 Maintenance Interval Lubrication Table GreasingDiagram
6. 730 mm 28 74 in and 890 mm 35 in 745 kg 163916 229 kg 503 8 Ib 516 kg 1135 2 lb 2635 mm 103 7 in 1850 mm 72 8 in 539 1 5 Dry single plate 2 6 Forward 2 Reverse Sliding Gear Type Bevel Gear Type Mech differential lock 1 3 8 6 spline SAE standard 623 919 1506 rom 2700 engine rom 1st 540 rom 2340 engine rom Clockwise as viewed from the rear Foot operating internal expansion water proof dry type Locking main brake by hand operating lever Ball screw type worm gear 0 6mm 0 0 24 HYDRAULIC SYSTEM Mitsubishi live hydraulic system Cylinder iype Pressure of relief valve PUD HOGS Output of hydraulic pump Type of hydraulic PUMP Implement lock valve FAV gz e OW KE A ENKAY External service Hydraulic adapter plate POINT LINKAGE Lifting force at lower linkage arm pim connection Hitehpinholedia LowerlinkstuJholedia Widihofcross shaft DRAWBAR MAXIMUM TIRE LOAD CAPACITY Front 5 00 12 Mall sia Rear 7 50 18 8
7. lt 60 Drain 1 Remove drain plugs 3 locations and let the oil flow out 2 Wrap the drain plugs with sealing tape and tighten it 3 Enter new gear oil specified through filler port A CAUTION Replace oil at the first 50 hours and in every 200 hours thereafter CLEANING THE RADIATOR SCREEN 1 Open the bonnet and remove the radiator screen 2 After removing large dust straw etc with hand rinse with clean water CLEANING THE RADIATOR 1 Check the radiator for clogging and remove large dust straw etc if any first with hand Radiator 38 2 Blow with clean water to wash away remaining dust or straw A CAUTION Be careful not to damage the radiator since damaged or deformed radiator will reduce the cooling efficiency CLEANING THE INSIDE OF RADIATOR Clean radiator and engine coolant system with cleanser in the following cases After 600 hours of operation Adding anti freeze Replacing coolant eliminating anti freeze for export trac tors A CAUTION For cleaning the radiator read the instruction on cleanser carefully and observe the instruction CLUTCH PEDAL ADJUSTMENT Sy Clutch Cee O y Clutch pedal free play is very important and it must be always maintained to be correct If there is no free play the clutch disc will wear quickly while too much free play will cause difficult disengagement of the clutch even if the pedal is fu
8. TARAL VST 818 TRACTOR USER INSTRUCTION MANUAL Taral Tarim Makina ve Aletleri Sanayi A Maltepe Mah Hastane Yolu Sok No 1 P K 34010 Zeytinburnu ISTANBUL Tel 90 212 5679550 Pbx Fax 90 212 6740679 90 212 6121239 e mail info taral com website http www taral com Form No KBK 7205207 Revision No 0 Publish Date 01 08 2012 INTRODUCTION We would like to thank you our valuable customers for purchasing this TARAL product This instruction manual contains information on the operation lubrication and maintenance of your tractor The information contained is comprehensive and essential and is designed to assist you even if inexperienced in utilizing your Tractor If the tractor is sold or transferred to another person give this manual to any new owners or operators of the tractor as they may need the information contained If you lose this manual request a new one from the dealer How well your Tractor continues to give satisfactory performance depends greatly upon the manner in which it is operated It is there fore requested that this manual be read carefully and kept ready for use so that the operation and maintenance services will prop erly be carried out in order to keep the tractor in top mechanical condition at all times Should any information as to your tractor be required consult your local dealer or distributor stating the product model and its chassis and engine serial numbers of the Tractor co
9. 3 7 pt 2 5 lit 1 2 gal 2 3 at IN CASE OF FAILURE TO USE THE MACHINE PROPERLY AS INSTRUCTED IN THIS BOOK ALL RESPONSBILITY MUST BE UNDERTAKEN BY THE USER TARAL reserves the right to change tractor design and specifications shown in this Instruction Manual at any time without prior notice Taral Tar m Makina ve Aletleri Sanayi A Maltepe Mah Hastane Yolu Sok No 1 P K 34010 Zeytinburnu STANBUL Tel 90 212 5679550 Pbx Fax 90 212 6740679 90 212 6121239 e mail info taral com website http www taral com
10. It is located at the right side of the transmission case specifically upper side NOTES CAUTIONS and WARNINGS NOTES CAUTIONS and WARNINGS are used in this manual to emphasize important and critical instructions They are used for the following conditions Engine serial number It is located at the right side of the cylinder block specifically injection pump side NOTE ini An operating procedure condition etc which is essential to highlight A CAUTION WARNING Operating procedures practices etc which if not strictly observed will result in damage or destruction of machine injury or loss of life Operating procedures practices etc which if not correctly followed will result in personal TAKING DELIVERY OF THE TRACTOR When your tractor is delivered ask your dealer to perform the first operation and provide you information on instruction and ma intenance If you have further questions please contact the fac tory Make sure all components are installed and in perfect working condition before taking the delivery of the tractor Make sure all accessories are provided the tool box including all tools is ava ilable and no manual is missing Documentation of the tractor User Instruction Manual Log Book Warranty Card Service Center List THE LIFE OF THE TRACTOR Tractor is designed to operate for 10 years The life of your trac tor may be realized or even extended by observing the
11. ON position automatically 8 Check the oil pressure and battery charge warning lamps to see they went off If not stop the engine immediately and inspect 9 Perform warm up run at about 1500 rpm for about 5 minutes A CAUTION 1 Use of the starter should be limited for about 10 seconds per trial If it is not successful wait for about 10 seconds before another trial Using the starter intermittently without waiting for certain period of time can cause the battery to run down 2 Do not turn the starter while engine is running It can lead to the starter failure 3 Be sure to perform the warm up run regardless of the cli mate Engine Travelling before engine gets warm shortens the engine life 15 STARTING IN COLD WEATHER 1 The fuel injection pump of this engine adopts the mecha nism to ensure easier engine start by sufficient injection of fuel when the throttle lever is fully pushed 2 lo start the engine especially in cold weather fully push the throttle lever heat the glow plug enough and crank the engine CAUTION After the engine has started confirm that the engine is run ning smoothly listening carefully to ascertain if nothing abnormal sounds and inspect for oil and water leakage NOTE In case fuel runs out be sure to bleed the fuel system after refilling the fuel tank otherwise the engine may not be started or even stops soon after started A WARNING Do not use starting aids such as Gasoli
12. Turning Pulling the lever backward will cause an implement to rise Pushing forward will cause an Implement to lower by its own weight Placing the lever at certain position causes implement to move to and stop at the height corresponding to the position of the lever For holding the height of the Implement at certain position constantly use stopper A to fix the lever position which will make the lowered position of an implement to be maintained at the constant height Position control lever can also be operated to control depth during driving When an obstacle is encountered the lifting arms moves upward automatically and returns to its initial position after the obstacle is passed This functions provides easy use and operation without the need to change lever adjustment during driving CAUTION Stopper is provided to prevent the hydraulic safety valve from being actuated Be sure not to move It for any purpose other than hydraulic power take off For returning the displaced stopper B to its original position first oper ate the position control lever in upward direction then from the position where actuating sound of the safety valve starts slide the stopper B downward by 5 to 8 mm and tighten it there the knob counterclockwise increases the lowering speed NOTE Adjust the lowering speed according to the type of an implement and operating conditions Rotary tiller operation Lowering speed Plow operation Lo
13. are located on the rear of the fenders When the temperature of the cooling water exceeds 110 230F Anytime the tractor is operated on public roads the flashing lights should be used The flasher switch is installed on instru When this occurs lower the engine speed to about 900 rpm ment panel and it is used when making a turn to right left immediately and wait until the warning lamp goes off Then i Turning the switch leftwise causes to flash the left hand side stop the engine and check the amount of cooling water the fan turn signal and turning it rightwise causes to flash the right belt tension the wiring the temperature gauge unit hand side turn signal respectively THROTTLE LEVER WARNING Be especially careful of the removal of the radiator cap Throttle Lever FUEL METER Indicates remaining fuel When the pointer comes over the E position fill fuel as soon as possible HORN BUTTON Horn is effective while ignition key is in ON position Horn switch is in the combination switch provided for the head lamp and operates when the switch is pressed down When the throttle lever is pushed forward the engine speed re aches the maximum The speed range controlled by lever is 900 to 2900 rpm with no load When the PTO gear is shifted to st at 2700 rpm rated engine rpm the PTO shaft rotates at 623 rpm Horn Button Rotary Warning Light 1 rot
14. check the amount of play at lift arm end to be about 5 15 mm 0 2 0 6 in with the lift arm lifted NOTE Without this play hydraulic circuit will be subjected to unnecessary pressure when implement is lifted causing trouble If play is too small or not available loosen feedback link nut and turn the feedback link to the direction of lift arm for adjustment tightening direction If play is too great adjust It in direction away from lift arm loosening direction Be sure to lock the feedback link nut after adjustment with out fail The feedback link which is used for depth control is also adjusted to the same free play with position control feed back link described above 40 After adjustment attach implement and raise engine speed slightly over 1500 rpm Operate hydraulic control lever to lift and lower the implement several times to check the func tion A CAUTION Be sure to check that there is no relief sound generated after adjustment HYDRAULIC PUMP RELIEF VALVE The hydraulic system is equipped with a pump relief valve to protect the hydraulic pump and pipe line against accidents caused by high hydraulic pressure in the system The set pres sure is 135 kg cm 1920 psil at full flow Never disturb nor dis assemble the pump relief valve since its adjustment requires special tools and instruments ALTERNATOR MENEM L 220 1 78 Sealed bearings employed for this a
15. da 25 GREASING DIAGRAM Greasing Nipple Greasing Nipple Greasing Nipple 26 THESE PHOTOS SHOWING THE GREASING POINTS NOTE PHOTOS ARE FROM THE BOTTOM OF TRACTOR Greasing Nipple 5 Drag Link Grease Nipple 27 SECTION 6 PREVENTIVE SERVICE INSTRUCTION This section provides servicing instruction required for regular maintenance and adjustment and its procedures NOTE When carrying out the maintenance services or adjust ments place the tractor on as open and level ground as possible Before removing caps plugs and covers wipe clean the surrounding surfaces so as not to allow dust or dirt to enter Inside of the engine and the tractor BONNET AND SIDE COVERS OPENING CLOSING Before opening the bonnet for pre start inspection or light ser vicing push a knob at the bonnet rear In the direction of the arrow marked on knob CHECKING THE RADIATOR COOLANT LEVEL Remove the radiator cap to see if the coolant is upto the filler port A CAUTION 1 Use clean soft water only 2 River water etc may cause rust corrosion or clogging in the radiator or engine 3 See paragraph ANTIFREEZE for its use Radiator cap A WARNING Do not remove the radiator cap except for checking the coolant level or coolant replacement Removing the cap immediately after operation is hazardous because pres surized hot water will jet out Stop the engine and wait until It cools down before removin
16. demounting the battery be sure to shut down the engine and turn off all the electrical switches Battery cable at earthing end negative terminal end should be discon nected first 4 Forcleaning the terminal stud first remove the battery cable then use a wire brush for cleaning it 5 For the reinstallation of the battery make sure to set it on the battery support properly 6 For connecting the battery cables connect end of it first followed by earthing end A CAUTION The electrical system is of negative earth type Care should be taken to ensure that the battery terminals are correctly con nected when installing the battery For dependable battery service see your local dealer BOOSTER CONNECTION In case the battery has run down making it impossible to start engine the booster is used for starting the engine using good battery of the other vehicle 12V specification vehicle as power source Following procedure should be observed In such case PROPER PROCEDURE FOR BOOSTER CONNECT ON CORRECT CONNECTION Troubled tractor Before connecting the booster carefully check the followings to see That the spring In the cable clip is normal That cable or clip is not broken or corroded A CAUTION 1 Select a booster cable with as large a capacity as possible It must resist a 200A current 2 Stop the engine of the vehicle source side which is in nor mal operation 3 Connect a clip of the
17. heavy side of tractor on upper side of slope 16 RULES TO AVOID TOPPLING BACKWARDS Do not load 3P linkage arms Use only and only rear hitch to pull loads To pull from a high point may result serious injuries or even death Apply loads only on trailer hitch Use front weights to balance tractor when carrying heavy loads When moving forward and increase speed gradually Do not increase engine speed too much and do not dis engage clutch If tractor is connected with a heavy load or stationary object improper use of clutch may result toppling of tractor If front side of tractor ramps up slow down and disengage clutch if necessary If tractor stcuks in mud or sticks to ground do not try to move forward Elevate equipment if exists and move backwards If not possible puyll with another tractor If you stuck in a ditch if possible move backwards If you move forwards go slowly and carefully If stucked in a ditch you can go forward slowly if in case equipments located opposite side of slope When driving upwards keep tractor on gear always do not try to drive in neutral or clutch dis engaged To shift gear proper gear selection and start movement chose flat surfaces Do not change gear while climbing or descending slopes keep on moving if necessary re arrange on a flat area Chose flat areas to park tractor WARNING For travelling at high speed interlocking the left and right brakes is particularly essential Be sur
18. level plug Final case right DU D O ring Filter screen CLEANING THE HYDRAULIC OIL FILTER Remove th filter at the time of draining the trangmission oil and clean the filter Loosen two bolts and remove the hydraulic oil filter under the right part of the transmission case The removed oil filter should be thoroughly cleaned the detergent solution If the filter has been damaged replace with a new one After installing the filter make sure there Is no oil leakage 3 NOTE 1 If the transmission oil drained has to be reused wipe clean the surrounding surfaces of the drain plug before draining so that dust or dirt will not get into oil 2 replacement should be carried out in every 200 hours under normal operating conditions If oil deteriorates exces sively replace it earlier than specified 3 For installation of the oil filter make sure that the pipe end of the filter is securely inserted into the hole beside the suction pipe and then install the cover CHECKING THE 4 WD FRONT AXLE OIL LEVEL AND ITS REPLACEMENT CHECKING THE OIL LEVEL Remove oil level plug to check that oil flows out If not add gear oil For changing oil refer to LUBRICATION TABLE Specified amount 2 5 liters 3 5 gal 1 3 guart REPLACING THE OIL OF FRONT AXLE Oil level plug sfa po aye 4 Gear case plug Filter TE j
19. safety for your work with this tractor employed 1 Check the fuel level in fuel tank and replenish as necessary 2 Check the levels of engine oil transmission oil and front drive differential 3 Check the lubrication at every specified point on the chassis 4 Check each bolt and nut for tightness 5 Check the coolant level in radiator 6 Check the fan belt tension for water pump alternator gene rator and cooling fan 7 Check the air pressure in tires 8 Check every indicator lamp on instrument panel for operation STARTING THE ENGINE 1 Always get on the tractor from the left side since the right side is the emergency exit When you get off do not lean on the hand lever mirror mirror lever pedals etc if you need to lean on something you can either use the handle on the left fender or steering wheel 2 Keep the parking brake applied 3 Place the main shift lever High Low shift lever and PTO shift lever in NEUTRAL 4 Set the throttle lever midway between its idling and high speed positions 5 Turn the ignition key to ON position And then see that oil pressure warnings as well as battery charge warning lamps go on 6 As soon as the ignition key is on the glow signal is on in the instrument cluster indicating heating and when the glow sig nal is off turn the ignition key to start position to start the en gine 7 Immediately after starting release the ignition key The key will return to
20. ANNO e UON U0 el e e neues ea ne niger Illumination Lamps SECTION 7 STO RING amaaa ee Reoperation After St TO EN ENE O A ROP YALIN Gi DEE YEN le ceed sectors ei ll ia ann anladim ikilik SECTION 9 SPECIFICATIONS AND DATA COOMO Ree Vic e MK Yeke e re ee iel tes aa Lubrication System PRI GSAS an SE MD ENE ADE SE ANEM VEEE Electrical System Chassis Dimensions 32 33 33 34 34 34 35 36 36 36 37 37 37 37 38 38 38 38 39 39 39 40 40 40 40 41 41 41 41 41 42 42 42 43 44 44 44 44 44 44 44 44 45 a Ree CERI azan WAI Sil OWE ake O ryan dee a e ga lm a aa lll ER RE A e e M MA Pe e e ee bi gz Syste M KV ane e
21. ON 9 SPECIFICATIONS AND DATA ENGINE line diesel engine Numberofceylinder Piston dis Bore Stroke horsepower Fe Bg NE EE A MR enginerpm idingspeed Compressionpressure Injection order _ Weight Valve clearance Intake Exhaust COOLING SYSTEM Radiator pressure Water pump FUEL SYSTEM e e MER Mr Ee Fuel injection pump ection NOZZE amam Samani Fuel filter ARE NN LUBRICATION SYSTEM Oil pump Oil filter Oilpressure AIR CLEANER GOVERNOR ELECTRICAL SYS Battery Generator Starting Glow signal TEM 44 K3C Water cooled vertical 4 cycle overhead valve 3 900 54 91 70 x 78 mm 2 76 x 3 07 in 23 1 18 5 HP 2700 engine rpm 53 kgm 1600 engine rom 2900 75 rom 925 25 rom 32 kg cm 455 psi 2800 engine rom 1 3 2 276 Ib 125 kg at dry 0 25 mm 0 01 in at cold 0 25 mm 0 01 in a
22. OW PLUG The glow plugs are of a sheathed type and connected in paral lel Therefore if one of the plugs is disconnected performan ce is not totally defective When the heat wire of the glow plug is disconnected the preheat time of the control resistance is abnormally prolonged When the center polarity the body and the sheath come In contact with one another the glow signal lamp will be heated quickly and the wiring of the pre heated cir cuit will burn out TRAILER SOCKET There is a 7 terminal plug at the rear side of the tractor for elec trical connection of the trailer Terminal connection of the plug are as follows Right Hand Side Turn Signal Right Brake Chassis Left Hand Side Turn Signal Left Brake Left Parking Right Parking NO oR WD ILLUMINATION LAMPS Front Head Lamp 12V 55 60W bulbs double filament each Front Signals Parking lambs 12V 5W bulbs each Signal lamps 12V 21W bulbs each Rotary warning light 12V 55W bulbs Plate lightning 12V 4W bulbs 41 FUSES A fuse is installed in the circuit to protect the electrical system against trouble The fuse capacity is 15 A and It is placed In the fuse box under the instrument panel If the fuse is burned out check for the possible cause first and replace it with a specified one Never use a fuse of a large capacity Q W R 9 Y R Y G 1 Instrument cluster 2 Flasher Lamp 3 Head Lamp Horn Fuse box RE D 4
23. R HEAD BOLTS REAR WHEEL BOLTS 2 1 8 KGF SQ 0 8 KGF SQ CM TYRE PRESSURE ___ 2 2 KGF SQ CM 1 6 KGF SQ CM e os ew e ee BEYOND 450HRS REPEAT THE CYCLE EVERY 100 HRS 22 After completing the first 450 hours of operation repeat the service schedule given in the above chart Usually the service is carried out in every 100 hours For new tractor however 1st service should be carried out the time of 50 hours of run DAILY INSPECTION 10 Ti 1 Check for leakage of oil water fuel Check hydraulic hoses fuel pipes tank filters and connections shaft hitch points and oil plugs if you observe or detect any leakage on parts visit your dealer Check the engine oil transmission oil coolant and water If the level is not proper replenish After finishing work replenish with fuel up to within 1 in 25 mm below the fuel tank filler cap After working in dusty places clean the air cleaner Remove dried grass etc from the radiator front and clean the radiator and radiator screen Tightening nuts and bolts Tighten the front and rear wheel fixing bolts All other nuts and bolts should be firmly tightened After working in a muddy place grease the king pin front axle center pin and brake shaft via the grease nipples pro vided Check the tire pressure and set if required If it is not as specifi
24. SECTION 6 PREVENTIVE SERVICE INSTRUCTION Hood and Side Covers Opening ClOSING Checking the Radiator Coolant Level Coolant Precautions on Cooling System in Cold Antifreeze Fuel System Air Bleeding Fuel Filter Air Bleeding Fuel Pump Air Bleeding Fuel Pipe Air Bleeding Fuel Filter Element Replacement Cleaning the Fuel Checking the Engine Oil Level Engine Oil Engine Oil Filter Replacement Injection Nozzle Inspection Cylinder Head Bolt Tightening Valve Clearance Adjustiment Valve Clearance Adjustment Procedure Weather 19 19 19 19 19 20 21 21 22 22 22 22 22 23 23 23 23 24 25 26 28 28 28 28 28 28 29 29 29 29 30 30 30 30 31 31 31 32 32 NE Fan Belt Tension AdJUStMEnNt simi a deal dsl eml Hamam lde i ek e e e e e Booster COMMECIION Proper Procedure for Booster 1 Proper Procedure for R
25. VICE 150 hours of operation Replacing the engine oil The engine oil should be replaced at the first 50 hours ser vice and again replaced after another 50 hours of operation Thereafter replace the oil every 100 hours of operation Replace the engine oil filter with a new one For conventional batteries Check the battery electrolyte for its specific gravity Clean the fuel filter NOTE Carry it out at the same time as DAILY INSPECTION 24 3 SERVICE 250 hours of operation Carry out as follows along with DAILY INSPECTION and repeat 2nd service 1 Replace transmission case oil 2 Clean the hydraulic oil filter 3 Replace the oil In the front axle differential case and the front gear case of the 4 wheel drive tractor 5 t ON poseg asod ng auas 06 08 XEJ 06 08 SXH 358910 ON Pose asoding jelauay 06 LIN dAH 92 06 08 LIN GAH 428 DiINg sa ON paseg asodind O6 MO8 da ueqey 06 OF MSL HEILEN SL N ON poseg asoding jeiauay 06 OF MS asse 10415 2 5 e ON Posed auss 06 08 MSL JESJSMUP 15 q IXY INOHA NOISSIANSN YHL NOLYV
26. achother before driving on the road Drive at a suitable speed depending ont he land and the work being performed Turn slowly and with big radiuses Avoid tractor from being swinging you may lose steering control Do not trail heavy loads exceeding limits Tractor may run out of control in downwards slopes or bend around hitch point Do not apply sudden brake apply brakes smooth and gradually When moving downwards slopes use engine brakes always and use same gear as used on climbing upwards Engage 4WD in this way you may have braked foour wheel Do not attempt to change gear or pass through neutral while climbing upwards slopes In high sloped areas risk of toppling while going upwards or downwards is much more less with respect to moving cross Do not try to pass from high sloped areas If necessary avoid passing through holes sags and similar damaged surfaces Avoid from tree roots bumps and elevated zones that are especially on slope side Keep tractor always behind slipping line when working near by ditches and stacks Keep safe far from ditches stacks embankments and wet zones like riversides that have risk of collapse If it is necessary to pass from high sloped areas do not turn upwards to slope side if there is no other way and obligatory slow down and turn with a big radius as much as possible Pass slope directly if possible pass upwards or downwards but never cross When passing upwards or downwards always keep
27. aid and see a doctor immediately for proper treatment If the diluted sulfuric acid from the battery has gotten into the eyes Cleanse the eyes with a lot of clean run ning water for more than 15 minutes while opening the eyes widely If diluted sulfuric acid from the battery has been swal lowed Rinse the mouth with clean water immediately and drink a lot of raw eggs or milk Lie down quietly If diluted sulfuric acid has gotten on the skin or clothing Wash away the diluted sulfuric acid completely with a lot of clean running water and neutralize with soap solution Then rinse with water If the diluted sulfuric acid is spilled Wash away with a lot of water or neutralize with slacked lime or bicarbonate of soda If you intend to use the tractor for applying pesticide wear suitable protective gear such as goggles mask gloves etc Avoid direct contact with or breathing agricultural pes ticide as they may be dangerous for your health For fur ther information consult the manual of pesticide A 11 Stop the engine and make sure the PTO shift lever is in Neutral before performing any of the following services including a Removal of the propeller shaft between PTO and any attachment Adjustment of PTO drive train and hitch c Adjustment or cleaning of PTO driven attachment A 12 The steering wheel always has built in play to some extent which is required for smooth working of sector gear and pinion gear Always i
28. and left brake pedals are linked by means of the locking plate When starting to travel on roads after one of the brakes has been operated more often than the other check the balance of the right and left brakes beforehand It is neces sary to check brake balance once a week If you fail to check the brake balance to link the right and left brake pedals there is every likelinood that an accident will occur A WARNING While travelling on roads be sure to link the both right and left brake pedals 11 FOOT SPEED CONTROL PEDAL Foot speed control pedal The foot speed control pedal is installed on the right side of the step When the hand throttle lever is in the idling position the engine speed can be controlled freely within the range by depressing the pedal NOTE When the hand speed control lever is in a high rev position the foot speed control pedal also moves into the position for those revs When this is done the revo lution cannot be controlled by means of the foot pedal within the range below the rev set by hand lever POWER TAKE OFF WN By operating the PTO shift lever located on left hand side of the transmission case the three PTO speeds can be selected When shifting the PTO shift lever lower the engine speed depress the clutch pedal fully to interrupt the power from the engine and make sure the machine is brought to a complete halt First 623 rom 2700 engine rpm S
29. ar attention to the temperature and air pres sure In cold weather where the temperature drops below 324 use water with antifreeze and never fill th e tire with only water It is of course possible for you to employ a combination of water in the tire and ballast weights Consult your dealer concerning the water injector and method of injection Never drive over 5km h speed when tires filled with water Rear wheel weight 4 WD 20 kg 44 1 Ib x 1 20 kg 44 1 Ib Chassis weight 4 WD 17 5 kg 35 6 Ib x 4 70 kg 154 3 Ib TIRE PRESSURE Tire pressure should be checked frequently Either too high or too low pressure results in deterioration of the tire To proper ly maintain the tires make sure that the tire pressure is checked at least once a week 2 2 kg cm 31 9 psi 1 0 kg cm 14 5 psi TR 218A NOTE Air pressure of the tires must be changed according to the loading weight on the tires For more details please call and talk with local dealer OPERATOR S SEAT sil is cushioned seat with spring support for maximum operator comfort Vibration levels of the seat measured for lightweight and heavy operators as per 78 764 EEC 1 24m s and 1 16m s respectively In order to reduce the vibration levels 1 Try to keep the vertical position adjustment of the seat medium level 2 Adjust the spring tension according to the weight of the operator by twisting the scr
30. ary warning light is installed on the safety frame of the trac tor Operates when the switch on the left fender is pressed down 1 Clutch pedal 10 When disengaging clutch you are advised also to lower the engine speed The life of the clutch depends on the operating habit of the user The clutch works in combination with the PTO A CAUTION Lowering the speed when the tractor is overloaded by half engaging the clutch or changing gear at high speed will damage the clutch lining Disengaging must be per formed completely in one clean quick movement with the engine revolution lowered as much as possible NOTE When the tractor is not used the clutch should be dis engaged by depressing the clutch pedal and the clutch lever should be hooked so that clutch linings will not get stuck BRAKE Brake pedal The brake is of internal expansion type and is dirt and water proof There are two pedals provided on the right side of the transmission case which are linked together by a plate The brake is operated by depressing these pedals To stop the tractor lower the engine revolution depress the clutch pedal and then depress the brake pedal For turning ina confined space the right and left axles can be braked inde pendently by removing the plate linking the right and left brake pedals When travelling at high speed or on roads make sure that the right
31. ble If your tractor is not periodically serviced the result will be such that its perfor mance and operating life will be reduced Also a major break down is more likely to occur which will entail much more expense what you would pay for regular maintenance Maintenance and servicing are very important however the procedure is very simple Carry out daily checking greasing and periodic service by carefully following the instructions given in SERVICE SCHEDULE this manual In addition to daily inspection the following ser vicing must be carried out Observe the following service schedule This service schedule is applied to tractors which are operated under normal condi tions When your tractor is frequently operated in muddy places greasing must be carried out more frequently and 1 Service 50 hours 30 days when the tractor is often operated in dusty places clean the air 2 Service 150 hours 90 days cleaner element and fuel filter more frequently Extra servicing 5 Service 250 hours 150 days must be carried out according to particular situation SERVICE SCHEDULE CHART 250 HRS 3rd Service rd FUEL FILTER ELEMENT SSCS SSS C SAE 9012 Tie E E F F F SAE 9072 Liters FATHUBENDPIAY SSCS SCS D TAPPET CLEARANCE ___ Ol LU gt gt gt gt ASH BOARD EQUIPMENT OPERATIONS C e O AS APPLICABLE STEERING LINKAGE TT eT YOT CYCLINDE
32. booster cable in red to terminal of the battery on the troubled vehicle and firmly connect anoth er clip to terminal of the normal vehicle 4 Then connect a clip of another booster cable in black to terminal of the normal vehicle and finally connect another clip firmly to the engine block 34 A WARNING Do not fail to perform in above order During the final connection spark will be generated Therefore connect the clip to the engine block at as far away point from the battery that is generating gas as possi ble Before connecting the cables remove the electrolyte port plugs where possible because as long as such plugs have been removed the explosion will be smaller even if it may catch fire resulting in smaller damage 5 Start the engine on the troubled vehicle If the engine is difficult to start try to start it after starting the engine of the normal vehicle PROPER PROCEDURE FOR REMOVING BOOSTER CABLES CORRECT DISCONNECTION After the engine is started remove the booster cables in the reversed procedure of above 1 First remove the end clip from the engine block of the troubled vehicle then remove another clip from the terminal of the normal vehicle 2 Then remove a from terminal of the normal vehicle followed by removal of another clip from the terminal of the troubled vehicle PROPER BATTERY MAINTENANCE AND TIPS FOR SAFETY Check Watch fer Watch fer sei
33. ccordingly Prior to the operation of the tractor operator must be aware and have a thorough understanding of the safety warnings and pre cautions described in this manual All protective elements must be in place and undamaged and if damaged they must be serviced immediately Tractor must not be operated without the operator is seated Ensure that all warning labels is in place and legible and if not replace the labels Operator of the tractor must always be well rested and alert and must not be under the influence of alcohol or drug Persons who use prescribed medicines may not use a tractor without the per mission or report by a doctor A PRECAUTIONS ON OPERATION OF THE TRACTOR ON ROAD Prior to the operation of the tractor be sure that all functions described in this manual perform properly In case you notice a loose bolt or any damage on some of the equipments or parts stop the tractor immediately and do not turn back to working until the failure problem is solved Operator must know local traffic rules and laws and has a valid driving license for driving on road Ensure that the plate is placed so that it is visible during travel ling and all documents that may be necessary are around Do not allow children to use the tractor or hitch any implement to the tractor Be sure that PTO is deactivated brakes are linked and the dif ferential lock is released Keep rotary warning light on when travelling on road this will h
34. charged properly at the loosened nozzle connection Tighten the nut to the specified torque Start the engine according to the steps given in OPERATING THE TRACTOR NOTE Unless air is completely bled the engine cannot be started in such case perform air bleeding again to let the remaining air completely out of the system FUEL FILTER ELEMENT REPLACEMENT Fuel filter element Is Inserted in the filter body in the cup To replace the element close the filter body cock loosen the ring nut and remove the cup After removing the element clean It replace it as necessary After installing the cleaned or new filter to the filer body install the cleaned or new cup to the body with care about 0 ring and then tight it enough Loosen the air vent screw open the cock fill the cup with fuel and after con firming there is no more air left tighten the air vent screw ensuring there is no fuel leakage Fuel Filter Element NOTE In case the engine won t start loosen the fuel pump air vent screw and purge it CLEANING THE FUEL TANK Remove drain plug and clean the tank in the following cases 1 Every 600 hours of operation 2 n case kerosene was entered for cleaning purpose or water or dirt is in the tank 30 CHECKING THE ENGINE OIL LEVEL Elgin oil RAN Engine oil level lt a gauge The level is appropriate if it comes between two marking the end of gauge rod t
35. construc tion this procedure will weaken the construction If any damage is observed on the construction it must be repaired at a technical service or replaced Exercise good care in seat belt Installation as regard belt A strength and the bucket which must not be broken off or disconnected For further details ask your authorized technical service SECTION 2 EXTERNAL VIEW AND NOMENCLATURE OF EACH PART The above photos show TARAL VST 818 For opening the bonnet remove backward the hook on the side of the bonnet When closing the bonnet be sure to confirm the bonnet is secured 1 Battery 2 Radiator cap 3 Air cleaner 4 Engine oil filler cap 5 Fuel tank cap 6 Alternator 1 Nozzle 2 Fuel Injection Pump 3 Air Cleaner Inlet 4 Radiator Hose SECTION 3 INSTRUMENTS AND CONTROLS OOO ODO 0 1 Fuel Meter 2 lachometer 3 Water Temperature Gauge 4 Combination Switch Indicators 5 Stop Switch 6 Head Lamp and Horn Switch 7 Ignition Key 1 Throttle Lever 2 Fuse Box AND WARNING LAMPS Tachometer Fuel Meter Alternator Charging Indicator Glow Plug Indicator Hour Counter Heat position OFF position ON position Power applied to the glow plug Engine and all lights turned off Engine running electrical circuit energized Starts the engine then key returns to ON position START position A CAUTION Be s
36. e not to travel at high speed with left and right brakes being independent to each other not being interlocked 7 Do not attempt to stop tractor using brakes which may cause failure of transmission internals or prematured wear of brake linings 8 To avoid damaging brake or transmission system be sure to release the parking brake before travelling 9 While increasing the engine speed gradually release the clutch pedal slowly WARNING 1 Release the clutch gradually Releasing it suddenly is haz ardous causing the tractor to lunge 2 Before travelling backward be sure to check for any obsta cle behind the tractor 3 For travelling on public road or working at high speed be sure to lock the left and right brake pedals with locking plate so that both brakes are applied simultaneously 4 During high speed operation or travelling on road do not use differential lock The 4 wheel drive shift lever and PTO shift lever should be placed in OFF and NEUTRAL posi tions respectively 5 While travelling remove your foot off the clutch or brake pedals 6 Independent use of left or right brakes should only be allowed for low speed operation A CAUTION For travelling with 3 point linkage attached tie it with belt or the like for prevention of swinging of the lower link 7 If any implement is mounted turn the tractor slowly paying particular care for the space 8 Do not make a sharp turn at high speed Be
37. e transmission case and sticking of the pump to caused by oil shortage valve 18 POWER TAKE OFF FOR FRONT LOADER Option Hydraulic Case Spacer Hydraulic pump Adapter Transmission case Filter Hydraulic circuit for front loader etc Relief valve cover PTO GUARD AND REAR HITCH A spacer and adaptor fastened to each other are provided on the left of hydraulic case under relief valve cover for each implement Control valve and operating lever is provided with the imple ment NOTE 1 For any implement other than this front loader if it is provided with a control valve use this power take off However it can not be used at the same time with the front loader 2 For installation of the front loader consult with your local dealer A WARNING 1 For operating the implement etc do not place the hydraulic control lever of the tractor at RELIEF position as PTO Guard it may cause trouble in the hydraulic system A CAUTION 2 For safety to ensure balance on the tractor when an implement is operated install appropriate weigh or have 1 any type of operation be sure to install the PTO guard for the rotary tiller installed at the rear 3N linkage system If additional safety rotary tiller is installed to ensure balance it should be 2 raised all the way with the flow control knob set at its lock position so that it will not be lowered There is a sheet metal security zone
38. econd 919 2700 engine rpm 1506 rpm 2700 engine rpm Standard PTO speed PTO 1 540 rom 2340 engine rom 1000 rpm 1793 engine rpm A CAUTION When using the implement in the field with many stones or stumps or hard soil where a lot of shock will affect on care should be taken so that the tractor and implement will not be damaged When using implements driven by PTO shaft be sure to refer to implement manuals and operate them exactly as instructed When any implement is towed by the tractor care should be taken so that the universal joint does not form an angle of more than 15 When the tractor is working with an impact load cor rectly adjust the slip clutch on the implement side or use the shear pin of proper material so that the PTO is not overloaded reduce the thrust load to the PTO driven shaft as much as possible it is advisable to run a test opera tion with an implement without any load Lubricate the PTO driven shaft well Avoid using a square shaped drive shaft where prac ticable Special care should be given to the yoke position so that the driven shaft is well balanced 12 DIFFERENTIAL LOCK Differential Lock This device links the right and left wheels in the transmission and rotates them at the same speed to prevent either wheel from slipping or to increase traction force Engaging the Differential Lock Before the tractor slips and the spe
39. ed inflate the tube to specific pressure Check the brake and clutch pedals for correct free play If it is not as specified make necessary adjustment All moving portions must be cleaned and lubricate with engine oil so that they work smoothly For conventional batteries Check the electrolyte level in the battery and if it s below the specified level add distilled waiter Check the fan belt tension and if it is slack adjust it SERVICE 50 hours of operation NOTE UR 2 A new tractor needs good attention Following should be read carefully to understand all things to be done Some items described here are the same as daily inspection but special care should be given to them when carrying out the 50 hours service 23 50 HOURS 1st SERVICE FOR A NEW TRACTOR 1 2 3 4 ie 8 9 Replace engine filter and engine oil Replace transmission oil Retighten all bolts and nuts paying special attention to those for steering linkage and wheel Check and adjust the fan belt tension Check the wheels to see if their condition is good and tire pressure is correct Retighten the cylinder head bolts and adjust valve clear ances Front axle diff case and gear case oil replacement of 4 wheel drive tractor Replace coolant Clean the air cleaner 10 Clean the fuel filter 11 Check the front hub for end play 12 For conventional batteries Check the battery electrolyte for its level and
40. ed is lowered depress the pedal with your right foot and engage the differential lock If the differential lock does not engage at the first attempt repeat the operation more forcibly If it still does not engage lower the engine speed and after disengaging the running clutch repeat the whole operation as described above If either of the left or right wheel has already begun slipping turn the throttle lever to the idle running or disengage the clutch then depress the differen tial lock pedal Make sure that the pedal is fully depressed The further the pedal is depressed the better the lock is in effect NOTE Removing your foot off the pedal automatically releases it however if it is hard to release depress either side of brake pedal instantaneously How to Release the Differential Lock Immediately after the right foot is moved off the pedal the differential lock is automatically released by force of the spring However it must be remembered that the lock may not be released under special conditions In this case the right and left brake pedals should be quickly and alterna tively depressed then the differential lock will be set free If the same occurs while plowing the brake pedal of the land wheel side should be applied The lock will be let out When the both right and left brakes are linked for towing a trailer operation of the steering handle to right and left allow the lock to be free When the tractor is stopped wit
41. efore restoring pressure after repair be sure all connections are tight and all hydraulic components are in normal condi tion Pressure oil may not be observed visually You may use a carton for detection purposes If injured by leaking fluid see a doctor immediately for proper treatment When refueling be particularly careful first to stop the engine completely to prevent the fuel from igniting Never refuel in the presence of an open flame or while smoking Always use funnel when adding fuel and refuel only out of doors When refueling is completed wipe any spilled fuel off the tractor and securely fasten the cap of the fuel tank 10 Before starting any work on electrical equipment work that may cause you to touch the electrical part accidentally first disconnect the battery cables Never remove the rubber cap cover at the positive terminal of the battery cable end Before connecting the battery to the charger make sure that the charger switch is in OFF position Be sure to connect the charger to the correct terminals on the battery positive to positive negative to negative A great amount of hydrogen gas is generated by the battery when it is being charged Take precau tions against fire do not have any exposed flame in the area where you are work ing Be sure not to cause any leakage of the electrolyte since it will corrode the skin or clothing In case of accident as described below immediately seek first
42. element gradual ly becomes stained as operation hours increase Air cleaner must be checked daily sealing must be checked and when clogged the element must be cleaned by blowing 5 6 bars compressed air to inside of it And then it must be installed ensuring that it is free of ruptures or holes Sealing gasket is checked it may be reused after washing with water and drying under shade If it is not clean enough you must replace it 1 When operating in extremely dusty conditions service the filter more frequently than specified 2 Clean the element with compressed air below 7 kg cm 100 psi FAN BELT TENSION ADJUSTMENT Hose outlet Fan Belt Alternator 33 Proper fan belt tension is for 10 12 mm 0 4 0 5 in deflec tion with a thumb pressure applied halfway between the crank pulley and alternator pulley adjust the tension loosen the alternator bracket bolt and the adjust plate bolt and move the alternator in or out After proper tension is obtained tighten the bolt securely Check the belt for cracks and damages BATTERY 1 The specific gravity of electrolyte Is 1280 kg m 0 010 206 68 A CAUTION 1 When the battery is not used for a long period of time in cold weather check the specific gravity and charge the battery periodically 2 In order to prevent the development of rust or other corro sion at the battery terminal coat the terminal lightly with gel 3 Before
43. elp other vehicles that are distant behind a hill or out of the field of clear view to notice you easily Safety frame must always be rolled out unfolded and in undam aged condition Do not perform any modifications on the safety frame for any purposes Always fasten your seat belts when using the tractor Always operate and stop the tractor while you are seated When safety frame ROPS is open be careful while passing under bridges canals low height structures or electric cables in order to eliminate the risk of banging into them if there is risk you can fold down the safety frame temporarily when the obstacle is passed return the safety frame to its initial position and continue to travel Tractor is only for 1 person do not carry any other passengers on the fender bonnet or other components of the tractor Be sure that there is not any person in the circle of the tractor while maneuvering Do not perform any adjustments mounting or demounting while the tractor is operated While mounting removing or using an implement be sure that there are no persons between the tractor and the implement Do not attempt or allow others to attempt to operate the tractor or reach to the control levers from the area on which the implement is mounted Never remove or mount the implements when the tractor is oper ated or the parking brake is not applied Do not allow any person under the implement when the tractor is operated and the impl
44. ement is in use Move the implement to the carrying position on road fix and carry it without interrupting the driving and view of other travelling vehicles Ensure that the glass of the lamps and signals are clean Avoid operating the tractor close to the areas where fixed obsta cles such as walls fences etc are present as they may restrain the maneuver capability of the tractor Do not use the tractor on neutral position especially when oper ating on downward slope be sure that the tractor is in gear If the road is wet or slippery pay particular attention Lower your speed when approaching to hills Signal before turning Control the traffic on the intersections or while crossing start crossing if the traffic is suitable Do not try to pass over cars on road If the traffic behind becomes busy pull over at an appropriate place and give way to the vehicles behind This tractor is compatible for both RH traffic and LH traffic drive Check and ask dealer if necessary to adjust front lamps and mirror regarding local regulations in your country TREATMENT OF A NEW TRACTOR All components of your tractor are subject to stringent checking during assembly the factory o However a new tractor should be carefully checked over by the operator himself for the first 25 50 hours operation heavy duty work should be avoided If heavy duty work is unavoidable drive in a gear one stage lower than you would normally use and ru
45. emoving Booster Cable ProperBatteryServiceandlipsforSafety CheckingtheElectrolytelevel M 1 Battery Recharg Transmission Oil Re e NR NR NR Cleaning the Hydraulic Oil Filter Checking the 4WD Front Checking the Replacing the O EN A AM ae OE DONLAR e i e e YE e Cleaning the Radiator Screen convicted ale ma a di Cleaning the Inside of Radiator Red eked cd eee Clutch Pedal Ad EM 2 ken bak Gost eal ban Drake Fedal AGIUSIMEMNG asidi ense belma lu Differential Lock Pedal ThtotleL everAdlL Hydraulic ima die Position Control Hydraulic Pump Reli e TL Kg a e e eme alaka al alk a ies ea AG Generator AlLermellor aa een elli bal a S
46. ents are possible with the hydraulic control lever installed on the right side of the seat For external service the hydraulic pressure can be taken out by fitting an adapter plate to the delivery pipe installed on the left side of the seat A CAUTION When using an implement which requires a mass amount of oil the oil level on the transmission case of the tractor may drop below the minimum baseline If this happens components of the tractor may be damaged due to insufficient lubricating To prevent this from happening be watchful of oil level when using hydraulic outlet valve and if necessary replenish oil using the oil recommended for transmission POSITION CONTROL Stopper B Stopper A Position Control lever Position control is provided for determining and holding the position of an implement as desired by means of a lever To use the position control operate the control lever in the following manner 2 j gt Control Knob The tractor provides the flow control knob which controls the lowering speed of the implement It is located in front of the hydraulic case under seat When the knob is turned clockwise the lowering speed slows down and when further turned the control valve is closed As a result the implement will be held in its position and will not move downward any further
47. ew at the back side SPOOL VALVE OULET External outlet valve FRONT AXLE STEERING ADJUSTMENT Rotation levels of the front axle are adjustable The length of the stopper is adjusted by tightening and loosening the No 1 bolt shown in the side picture after adjustment is done No 2 contra nut is tightened to secure it Recommended value for the distan ce from the upper stopper to the cast A distance is 22 mm 0 866 in A CAUTION Reducing this value increases the rotation angle reducing the lateral stability of the tractor this may cause the tractor to roll over on turnings or inclined lands So do not adjust it below the recommended value 19 3 POINT LINKAGE This tractor is provided with a 3 point linkage of Category 1 asa standard equipment The implement which is to be mounted must match the 3 point linkage of Category 1 NOTE When an implement is towed with the linkage drawbar installed on lower links the lower links should always be kept horizontal HYDRAULIC SYSTEM Your tractor is provided with the live hydraulic system in which a hydraulic pump is driven directly by the engine camshaft and always makes the oil circulate to exert the hydraulic pressure while the engine is running The hydraulic oil of exclusive use is reserved in the transmission case and passed through the oil filter thus ensuring effective operation Position control flow control down speed control and lock of the implem
48. ffectiveness Increases the amount of play Perform the single side braking and pivot turn to make sure of the effectiveness of the brakes each side Turning diam eters must be close if not adjustment is necessary Uneven braking Interlock the right and left brake pedals with link plate and drive the tractor normally Step on both brake pedals simul taneously and check the trace of tire slippage for uneven braking If the tractor stops straight braking is normal If it stops with turning readjustment is required 39 DIFFERENTIAL LOCK PEDAL ADJUSTMENT Stopper Bolt Loosen the lock nut on the differential lock pedal stopper and screw in the stopper bolt With pedal depressed adjust the stopper bolt so that it lightly contacts the pedal Then screw out the stopper bolt by a quarter to half turn and lock the stopper bolt THROTTLE LEVER ADJUSTMENT The engine speed can be controlled by operating the throttle lever on the right side of the instrument panel The range of speed control is as follows Low idle speed 900 rpm 2900 rpm 1 Place the throttle lever in the low idle speed position and loosen the nut securing the speed control rod to the joint While watching the tractor meter on the instrument panel turn the nut so that the engine idles at 900 rpm and lock the nut High idle speed Pushing the throttle lever fully forward makes the engine to run at the maximum of 2900 rpm Pull
49. g system and fill It with a mixture of antifreeze and water as specified on the container for the lowest expected temperature Fill the fuel tank with fuel and clean the fuel filter Plug up the end of the exhaust pipe Clean the air cleaner and then cover it so as to seal the air intake system Check the battery for proper electrolyte level and specific gravity at least once a month In order to increase the dura bility as well as prevent freezing the battery should be kept fully charged all the time 10 Hold the clutch at the disengaged position in use of clutch lock so that clutch facing will be prevented from sticking to the flywheel or clutch pressure plate 42 REOPERATION AFTER STORAGE 1 Check to make sure that viscosity of the oil in the engine crankcase is as specified in LUBRICATION TABLE 2 Remove the plug from the exhaust pipe 3 Remove the cover over the air cleaner Rotating Beacon Lamp Beacon Lamp Switch Solenoid switch 8 Start the engine as described in STARTING AND STOP PING THE ENGINE and let it run slowly Do not accelerate the engine rapidly or operate it at high speed immediately after starting SECTION 8 WIRING DIAGRAM a LA Glow Duration Mar il amp Horn ni ii lash Turn Ligh np Sain Sirdar Rotating Beacon Lamp ol I Beacon Lamp aati Switch 12 1 8 kW 43 SECTI
50. g the cap 28 COOLANT REPLACEMENT Water drain cock Loosen the coolant cock at lower right of the engine and dra in the coolant For replenishment remove the radiator cap and enter water upto the radiator filler port A WARNING Be sure to loosen the coolant cock only while the engine is cool PRECAUTIONS ON COOLING SYSTEM IN COLD WEATHER Frozen cooling water may damage the cylinder block To avoid such a trouble mix antifreeze into cooling water or thoroughly drain cooling water from the cylinder block in case the tractor is stored or left unused for a long time in cold weather ANTIFREEZE When adding antifreeze solution the following rules should be observed otherwise the cylinder block will rust 1 This tractor s engine is of a diesel type and its cylinder block is made of cast iron Therefore suitable anti freeze solution for such a cast engine block must be used Before adding mixture of antifreeze and water completely drain cooling water and clean the radiator with detergent 3 Water to be added to antifreeze should be clean soft water 4 When antifreeze is no longer used drain and wash the cool ing system using detergent and fill it again with clean water Do not re use antifreeze drained from the engine 5 Treat antifreeze carefully so that it may not remove paint from the cylinder block 6 Any antifreeze solution antifreeze and water even if it is permanent antifreeze should no
51. h the differential lock applied reverse running with a jerk can release the lock A CAUTION Avoid using the differential lock when operating the tractor at high speed or running on a road 8 SPEED TRANSMISSION The gear shift positions are as shown in the diagram below By combination of the Main and High Low shift levers six for ward speeds and two reverse speeds can be obtained The first second and third forward speeds and first reverse speed can be obtained with High Low shift lever in the LOW position and the fourth fifth and sixth forward speeds and second reverse speed can be obtained with the High Low shift lever in the HIGH position 1 speed 2 speed 4 speed 5 speed LOW 1 2 R 3 HIGH 181 Speed 3rd Speed R 2nd Speed 6th Speed Main Shift High Low Shift NOTE shift the gears lower the engine speed and depress the clutch pedal to disengage the transmission clutch When reversing gear first stop the tractor then shift the gears 13 4 WHEEL DRIVE SHIFT LEVER The 4 wheel drive shift lever is located on the right side of the transmission case 4 wheel drive will be engaged by pushing the 4 wheel drive shift lever forward With the 4 wheel drive engaged proper power will become available for the following cases 1 For the operation on inclined ground wet field or sandy soil 2 For the operation with front end loader trailer or plough attached 3 Inorder to prevent lunging forward duri
52. he level should be checked before starting the engine or 5 minutes after the engine is stopped NOTE Check the oil level with the engine stopped ENGINE OIL REPLACEMENT Drain Plug Remove the plug of the engine oil pan and drain the used oil Supply the specified oil up to the specified level It should be noted that dirty oil is more easily discharged when it is warm replacing the engine oil should be carried out when the tractor is placed horizontally on level ground NOTE After replacing oil deliver the used oil to a waste oil facility 1 liter of oil can pollute 1 million liters of drinking water Environ mental awareness is an individual responsibility and a legal ob ligation If you cannot find a suitable waste oil facility consult TARAL dealers Filler cap Fill with new oil from filler port Make sure that the filler cap is tightened securely before starting the engine ENGINE OIL FILTER REPLACEMENT When necessary the cartridge type engine oil filter should be removed with the special tool and replaced with a new filter NOTE 1 Lightly apply the engine oil or grease to the seal surface of the oil filter before mounting 2 After the oil filter has been screwed in and the rubber seal comes in contact with the case surface screw in the filter 2 3 turn further by hand 3 After mounting start the engine and inspect the seal surface for leaks 4 Replacing the filter causes the oil to be red
53. he rear wheels are on the ground These shift levers shall not be placed at any other speed range When starting the engine by towing the tractor with a bat tery as discharged be sure to place the main shift lever at the 3rd speed step and the sub shift lever at the high speed step then operate the clutch slowly Never place the sub shift lever at the low speed step When towing the tractor be sure to keep the safety speed is advisable to operate at 10 km h or less in towing tractor under 20 HP and at 15 km h or less in towing the tractor over 20 HP A When towing or running on a steep downward slope be sure to apply the engine brake to keep safety speed Never run by inertia coasting with main shift lever placed NEUTRAL position or the clutch disengaged C 6 Using Attachment To mount or operate attachments follow the instruction manual for the particular attachment for safe operation A When using agricultural chemicals with an attachment on the tractor always follow the Instructions in the man ual for the attachment as well as the Instructions provid ed by the chemical manufacturer C 7 Roll Over Protective Structure ROPS We strongly recommend a ROPS Roll Over Protective Structure install to your tractor It must not be removed even temporarily It must not be folded when travelling It is not recommended to utilize additional elements to per form drilling welding or reinforcement on the
54. ing the throttle lever fully rearward causes the engine to run at the low idle speed NOTE The high speed adjusting bolt is pre adjusted and sealed before leaving the factory so that the engine runs at the spec ified maximum speed with the throttle lever pushed fully for ward If such specified speed is not obtained consult your deal er HYDRAULIC CONTROL ADJUSTMENT The hydraulic control link has been carefully adjusted in the factory so that adjustment is hardly ever necessary However if it is not working correctly adjust it in the following manner When carrying out this adjustment stop and start the engine as required POSITION CONTROL ADJUSTMENT Joint Nut Feedback link a In case play is too small or not a b In case play is too great b 15mm 0 2 0 6 in Position control Lift arm lever Nut ETA 9 fi Hydraulic Shaft a Start the engine and operate hydraulic control lever to raise the lift arm to the maximum lifting position without imple ment With the arm so raised stop the engine and check to be sure that there is a play of 5 15 mm 0 2 0 6 in at the top of the lift arm by hand Move stop lever on lifting end all the way and fix it there Have a lift rod for implement removed off the lift arm With engine running at about 1000 rpm raise the control lever until it contacts the stopper and
55. lements and for trailing from one to two axles The height of this device H can not be adjusted it is fixed Rear hitch 2 is fixed on hitch bracket 1 with 4 qty of 918 pins 4 and 2 giy of M12x40 bolts 5 Also 2 giy side brackets 3 are supporting hitch which are fixed to chasis through 4 qty of M12x50 bolts 6 Hitch has an id plate shown as 7 which you can refer in case WARNING All necessary parts are provided with tractor and already assembled Never try to disassemble these parts or replace parts with similar parts If parts are broken or damaged replace them with original parts in authorized service to maintain proposed performance It is necessary to make special assembly with a specified torque for these parts Since users can not estimate these specs respect to authorized services and never attempt to work on these parts particularly AY CAUTION During coupling equipment to rear hitch always use pin provided by tractor After coupling equipment be sure to secure pin 8 with safety pin 9 Respect axle loads while using rear hitch 14 Front Hitch Assembly Rear Hitch Assembly SECT ON 4 OPERATION BEFORE OPERATING THE TRACTOR Before operating the tractor read this instruction manual care fully and learn it correctly The manual has been prepared for achieving tractors maximum performance and
56. ling with leaked electrolyte Watch fer splashing the elec trelyte O See Battery Recharging If turned te vellew er red Charge Watch fer sparks ll Watch fer leak er being seiled with electrelvte Electrolyte pert Soiled deformed or 10 Inspection Terminals and bracket Connect clips properly to Perform the charging in the well ON terminals then clese ventilated place Watch fer cur Charging battery charger switch rent temperature generation of ks sulpuric acid mist er gas Open the battery charger OEE switch then disconnect clips Remove peri plugs Maintenance Tightening Tighten terminals and meunting Avoid damaging by over tighten bracket firmly ing or rattling Avoid spark Clean battery surface terminals generation with tools leak or Cleaning bracket Watch for clogging damage the filler port plug heles Disconnect Earthing end first Terminal Watch fer sparks Cenneci Earthing end last Demount Disconnect at terminals Tighten belts and nuts te proper Mounting bracket first torque Install Be net allew leeseness Install Select proper battery fer the tractor for replace Watch fer terminal pesitiens of Meunting amp demeunting gt E 2 4 lt Transpert Safety and surely De not drop or bang Select drv place witheut direct s
57. lly depressed resulting in hard gear shift Amount of free play should be 0 79 to 1 18 in 20 to 30 mm Adjust it in the following manner 1 Remove the snap pin and clevis pin of clutch rod 2 Adjust the amount of play by turning the joint Turn in Reduces the amount of play lurn out ncreases the amount of play NOTE This adjustment is important for maintaining the clearance between the release lever release bearing to obtain a smooth gear shift and transfer all the driving power to the transmission CLUTCH PEDAL ADJUSTMENT Free play of the brake pedal must be maintained within the cor rect range otherwise accident may occur or power will be lost Before the brake on one side becomes unadjustable even by means of the rod caused by earlier wear of the brake lining due to its more frequent use than the other periodically interchange the right and left brake shoes Special care should be taken in the case of more frequent using one brake than the other The play of the brake pedal is appropriate if it is 0 79 to 1 18 in 20 to 30 mm Adjust it in the following manner 1 Remove a joint pin at the rear of brake rod and loosen lock nut 2 Adjust the amount of play by turning the joint Turn in Reduces the amount of play Turn out After obtaining the specified dimensions on each side check the performance in the following procedure E
58. lternator so that lubri cation is not necessary During maintenance pay attention to the following points 1 The alternator is negative grounded and if the polarity is reversed the diode will be damaged careful enough when connecting it to the battery As the battery voltage is always connected to the terminal A never run the engine with the terminal A disconnected Don t water the alternator at high pressure Pay full attention to the belt tension so that normal charging may be made During operation be sure to set the starter switch at ON If difficulties are experienced consult your dealer STARTING THE ENG NE Facilities and instruments are necessary for servicing the starter motor When the rotational force of the motor is weak measure the battery voltage because it may be caused by insufficient battery capacity When the voltage is correct and there is still Inferior rotation let your dealer check the carbon brush for deterioration and magnetic switch for defective per formance The motor sometimes does not start even when the light is sufficiently bright cause be due to trouble in the regulator or a loose battery terminal connection When the starter motor does not operate don t continue to drive it because It will result in damage to the motor or battery In this case consult your dealer A fuse is installed in the circuit to protect the electrical system against trouble GL
59. n the engine at lower rpm IMPORTANT 50 HOURS SERVICE When the tractor is brand new after the first 50 hours of run ning the following service maintenance and checking should be carried out as specified below 1 Replace engine filter and engine oil 2 Replace transmission oil Retighten all bolts and nuts paying special attention to those for steering linkage and wheel 4 Check and adjust the fan belt tension 5 Check the wheels to see if their condition is good and tire pressure is correct 6 Retighten the cylinder head bolts and adjust valve clear ances 7 Front axle diff case and gear case oil replacement of 4 wheel drive tractor 8 Clean the air cleaner element 9 Clean the fuel filter 10 Check the front hub for end play 11 Check the battery electrolyte 12 Clean the hydraulic oil filter This 50 hour Service is an essential procedure for keeping the tractor in top condition so it must be done properly CONTENTS SECTION 1 SAFETY PRECAUTIONS A General Operating Safety Precaution Basic SafetyReguiremenitsforMaintenance CG Operation ai a e SECTION 2 EXTERNAL VIEW AND NOMENCLATURE OF EACH INSTRUMENTS AND GONTROLS simens elaman ilama d l Dam DD e A Re e A e
60. ncerned We are sure you will be happy with your Tractor NOTE The drawings used in this catalogue are for demonstration purposes only and may slightly be different from your tractor NOTE Keep this tractor instruction manual in a safe and convenient place to avoid any damages or wearing Read this manual carefully when you require any information or have concerns about operation and maintenance of your tractor NOTE Expressions such as LEFT RIGHT FRONT or REAR used in this manual should be understood in accordance with following rules FRONT means the front grill end while REAR means the lifting arm end of the Tractor LEFT or RIGHT means the left or right hand side of the Tractor looking forward from operator s seat Right Left TRACTOR TYPE INFORMATION Tractor Brand Tractor Type Tractor Variant Tractor Category Tractor Trade Name Manufacturer of Tractor Address Telephone Fax e mail web site SERIAL NUMBER TARAL 818D 818D 4WD AR 2 TARAL VST 818 TARAL Tar m Makine ve Aletleri Sanayi A Maltepe Mah Hastane Yolu Sok No 1 34010 Zeytinburnu stanbul 90 212 5679550 90 212 6740679 90 212 6121239 info dtaral com www taral com TRACTOR IDENTIFICATION PLATE It is located at the left side of the tractor tunnel sheet AKINE VE ALETLER SANAYIAS Sk PR 34010 Zeytini TARAL TARIM Mah Hastane TARAL RISD Chassis serial number
61. ne or Ether in the air intake Explosion may result AFTER THE ENGINE IS STARTED 1 Check the oil pressure and battery charge warning lamps to see they went off If the lamp does not go off immediately pull the throttle lever all the way backward and turn the starter key counter clockwise to shut down the engine and locate the cause to correct A CAUTION 1 Particularly by starting the engine while oil pressure is too low serious trouble could occur because of insufficient lubri cation 2 Rotate steering wheel to see that front wheels turn to desired direction DRIVING THE TRACTOR 1 With the engine running hold the tractor with the brakes if necessary 2 By pulling hydraulic control lever backward raise the imple ment A WARNING Raise or lower the implement with sufficient caution against any obstacle around 3 Bring the engine speed to about 1500 rpm warm up run 4 Depress clutch pedal all the way 5 Move each shift lever to desired position 6 While travelling interlock left and right brake pedals with locking plate so that they are applied simultaneously NOTE When you are working with the tractor or travelling on road be careful that the engine speed is between the max torque range 1500 1700 rpm this range also ensures the most efficient and economic operation RULES TO AVOID TOPPLING TO THE SIDE Adjust tread to maximum permitted fort he work being performed Lock pedal brakes to e
62. ng rotary tilling operation on hard soil A CAUTION 1 Operate the 4 wheel drive shift lever only after depressing the clutch pedal 2 sure to place the 4 wheel drive shift lever in OFF position for travelling on road SAFETY STARTER SWITCH The Tractor is equipped with a safety starter switch to prevent an accident in starting the engine By placing the High Low shift lever in NEUTRAL the speed can be obtained with the High Low shift lever in the HIGH position yis 5772 2 lig l TRAILING 5 Front Hitch The tractor has a front hitch attachment Hitch must be assembled as per side picture To assemble hitch 1 first user must disassemble front weights from chasis All necessary parts are provided with tractor Use M10 x30 bolts and nuts to fix hitch shown on right side with numbers 2 and 3 respectively When assemblying you can use tools given with tractor A CAUTION During coupling equipment to front hitch always use pin provided by tractor Do not replace any part with any other similar parts After coupling equipment be sure to secure pin 5 with safety pin 6 Respect axle loads while using front hitch Use front hitch to push equipments never use front hitch to pull If it is necessary to pull use rear hitch Rear Hitch The tractor is fitted with a rear trailing attachment ISO category which is used to attach agricultural imp
63. ng up the tractor place it on a smooth ground apply parking brake apply gear and make sure that there is no person around and jack up the tractor only as much as needed 3 Do not attempt to jack up the tractor from both sides at the same time Make sure that the tractor is touching the ground at least at 3 points SOUND LEVELS As 2009 63 Annex VI the noise level measured at the tractor is 77 26dB and as per 2009 76 EEC the noise exposed by the operator is measured on the left side 85 7dB and on the right 85 4 dB According to the NIOSH criteria the maximum exposure must be limited to 8 hours for 85dB without additional precautions are taken Persons who are exposed to noise must take additional pre cautions according to their exposure time and the level of the noise We advise you to wear suitable earphones for such cases BALLAST WEIGHT The slipping not only damages the tire but also results in wor king inefficiency and greater fuel consumption Slipping there fore must be minimized as much as possible For that purpo se ballast weights are available as optional implements It is recommended that the tractor be provided with ballast weights when working in the place where slipping is likely to occur The ballast weights can be attached on rear wheel discs and the front chassis Balance can also be applied by putting water in to the tires instead of using the ballast weights For this ope ration pay particul
64. noxide inhalation Mount the extension exhaust pipe on the tractor if has a cabin 4 CON If ROPS is folded level it down fasten the seat belt Never operate the differential lock while driving at high before using the tractor and keep it fastened while in A speed or travelling on the road operation For driving the 4 WD tractor on the road be sure to place the 4 WD shift lever in OFF position C 4 Steering and Turning the Tractor A Slow down your tractor and disengage the differential lock before going into a turn being careful to prevent any attachment mounted on the front or rear from hitting anyone or anything C 5 Towing and Operating on Hills A For towing work on downward slope place the shift lever in low speed and use engine brake Never try to reduce the speed with brake only Towing a heavy object a hill is highly hazardous Widen the tread of the tractor and mount the wheel weight or chassis weight to increase the stability and operate with extra caution If necessary connect front wheels drawbar 4WD Lei 2 ri When operating the tractor on higher a steep slope or flat ground be sure not to suddenly steer brake or operate clutch or attachmenis C 3 Travelling on Roads and Streets Do not operate the tractor at the edge of cliff or steep slope Be particularly careful right after the
65. nspect the amount of the play Do not operate the tractor if there is too much or too little play in the steering C OPERATION OF THE TRACTOR Before driving the tractor follow these rules C 1 Before Starting and Driving the Tractor AX operate the tractor only when seated properly in operator s seat and keep a firm grip on the steering wheel at all times Never attempt to perform any operation of the tractor from any where else on or off the tractor Always wear a hard hat when operating the tractor Do not attempt to jump start the tractor always start the engine with ignition key C 2 Starting and Driving the Tractor A Always operate the tractor at the proper speed which enables you to keep the tractor under your complete control To start travelling lower the engine speed and release the clutch pedal slowly Abrupt releasing causes the tractor to jump off A Before leaving the tractor stop the engine remove the key apply the parking brake and make sure that the engine has come to a complete stop and any attach ment is completely touching the ground LOCK A Never attempt to jump on or off a moving tractor When starting the tractor operating any attachment or engaging the PTO make sure that no one is in the way especially children A When starting the engine in an enclosed area or building ensure proper ventilation by opening the doors and or win dows to prevent carbon mo
66. o that both are not rotated together Valve clearance Intake amp Exhaust 0 25 mm cold condition VALVE CLEARANCE ADJUSTMENT PROCEDURE N No 2 Top 240 Top Dead Center Mark Injection Timing Mark No 3 Top 1 The valve clearance should be checked with a cold engine and with the piston at top dead center on the compression stroke The top dead center on the compression stroke of No 1 pis ton can be determined by the timing marks on the crank pul ley and timing gear case 2 Position the piston in No 1 cylinder at top dead center on compression stroke and adjust its intake and exhaust valve clearance 32 Then rotate the crankshaft 240 deg clockwise to move the piston of No 3 cylinder to top dead center on compression stroke and adjust its valve clearance 4 Then rotate the crankshaft 240 deg clockwise to move the piston of No 2 cylinder to top dead center on compression stroke and adjust its valve clearance AIR CLEANER Air Cleaner The air cleaner element when remarkably stained or clogged may prevent smooth start of the engine or deteriorate its per formance preventing normal operation Keep the element always clean to ensure full performance of engine As known the air cleaner filters the intake air Air cleaners used are mostly the types that are composed of 2 nested papers These elements keeps 99 9 of the dust in the air Depending on the operation conditions of the tractor the
67. on the area where PTO shaft is mounted for your safety Do not remove or damage this part A CAUTION 3 Be sure that the PTO shaft mounted between tractor and the implement has a case Do not use it without a case We do not recommend mounting and using heavy work 4 A ih E E ni equipment on this tractor such as front loader front ladle back hoe loader lifter crane etc 5 Do not stand or allow others to stand between the trailer and tractor when the tractor is operating or travelling Tractor may only and only be used for agricultural purposes 6 When operating the tractor with a trailer only carry loads do not use the trailer to carry people or animals 21 SECTION 5 REGULAR MAINTENANCE GUIDE The tractor should always be kept clean Before greasing or removing the oil pan plug and filter cap be sure to wipe the surface clean When using tools for repairing inside the engine transmission fuel tank or hydraulic unit clean the tools before use Be careful especially when refueling If dust or water gets in the fuel engine trouble will be experi enced resulting in loss of power and the unexpected necessity of parts replacement The tractor should be ser viced indoors where there is plenty of room and it is as clean as possible To keep your tractor operating in the top condition and to assure its proper performance and reliability for a long period of time periodic inspection is indispensa
68. or parking 3 Apply blocks to the front or to the back of rear wheels on the slope TREAD ADJUSTMENT FRONT 4 wheel drive front tread is as shown below Thread 31 785 mm ve 36 4 925 925 mm 785 mm 36 4 in 31 5 in AG F 1 Axle housing and gear case tightening torque 6 7 kgm 43 50 ft lb 2 Front tire tightening torque 4 WD 8 5 9 5 61 4 68 6 ft lb REAR The rear tread can be adjusted by changing the left and right wheels to each other Standard thread Max Thread 730mm 28 75 in 730mm 890 mm 28 75 in 35 in A CAUTION 1 Avoid widening front tread of the 2 and 4 wheel drive trac tor by switching the right and left front tires as this may cause serious troubles on the steering linkage 2 Check at frequent intervals to make sure that the rear and front wheel are tightened securely to specified torque and that the axle housing and gear case are secured each other to specified torque REAR WHEEL INSTALLATION Make sure that rear tires are mounted so that the lugs on the tire form the staggered V s in series as viewed from the front of the tractor CAUTION 1 If the tractor must be jacked up when replacing the tires jack up the front side of the tractor specifically from the bot tom of the front support and the rear side from the rear hitch and right at the middle 2 Before jacki
69. ore operating the tractor Immediately repair the head lights and work lamps required to conform to traffic regulations where the tractor is operated SAFETY IS ONLY A WORD UNTIL IT IS PUT INTO PRACTICE Prior to the operation of the tractor be sure to read this Manual In particular the instructions given in this section enti tled Keep tractor steps clean to avoid accidents due to slippa ge Dust mud snow ice etc must be removed from the pedals and brakes as they may cause slippage Cover the PTO shaft with a guard when not being used Be sure to apply the brake and lower any attachment or implement before disassembling any part Never adjust or service the tractor when it is in motion or while the engine is running Always adjust the brake or clutch properly in accordance with the adjusting procedu re in the instruction book Do not remove the radiator cap while the engine is run ning Shut down the engine and wait until it cools suffici ently For removal turn the cap to the first stop to relieve pressure To replace the coolant use the coolant reco very tank Do not touch engine muffler exhaust pipe or exhaust manifold while the tractor is running or just after running wait until these parts are cold before performing any procedures Hydraulic oil or fuel escaping under pressure can pene trate the skin causing serious injury Before disconnect ing oil or fuel lines be sure to relieve all pressure B
70. rain when For travelling on roads and streets be sure to lock both soil is soft and may give way easily If necessary con brake pedals together before driving to prevent either nect front wheels 4WD brake from acting independently For towing be sure to use the drawbar only Set the hitch point below the center line of the rear axle When using a chain never try to move forward abruptly When using a long chain or cable to hitch the tractor to the load drive the tractor forward slowly until all slack is taken out A A A A Avoid operating the tractor on an extreme slope that appears hazardous when forced to operate on such slope use extra care Driving forward out of a ditch or mired condition or up a steep slope could cause tractor to tip over rear ward Back out of such situation if possible If the situation does not permit you to back out use the front wheel weight or the chassis weight for balancing the tractor lengthwise Also in case any extra heavy rear mounting attachment is used try to obtain better balance in this manner When backing down a slope in reverse gear or going up the grade in forward gear never operate the clutch brake throttle lever or steering wheel abruptly Be par ticularly careful on slippery roads In any case of towing by use of a rope or by hanging up the front be sure to place the both main shift lever and sub shift lever at NEUTRAL position so long as t
71. rules and methods described in this manual performing scheduled mainte nance before and after warranty period at authorized maintenan ce centers and using original TARAL spare parts WARRANTY All products manufactured by TARAL and purchased from autho rized dealers and services are under warranty We recommend you to use original TARAL parts supplied by aut horized dealers or services Damages resulting from faulty operation insufficient or late ma intenance use of non original spare parts or implements not al lowed and are not covered under warranty NOTE The tractor may be operated with several implements however this manual may not give information about each possible imple ment to be used Consult your dealer or the factory about the conformity of such implements which are not described in this manual before using them TARAL may not be held liable for the damages or unexpected losses that may result from the incorrect installation handling of undescribed or unapproved implements and or incorrect operation of the tractor SAFETY One of the main concerns focused during the development and production of the tractor is operator s safety Design is composed of several safety issues Despite all these precautions accidents may still occur and most of them are caused due to the safety precautions neglected The best way to prevent accidents is to be aware of the possible risks and precautions to be taken and behave a
72. specific gravity 13 Clean the hydraulic oil filter 50 HOUR SERVICE FOR OTHER THAN NEW TRACTOR 1 2 3 Cleaning the air cleaner element Blow compressed air to inside of an element and clean it thoroughly If the element is remarkably dirty wash it witha neutral detergent Wipe off or blow off with air the dust on the dust pan and body Clutch adjustment Adjust the clutch pedal so that there Is correct amount of free play Cooling water replenishment Check that the specified quantity of cooling water is entered and if not upto the marked level fill with water up to within 1 in below the filler cap The full amount of cool ing water cannot be supplied in one operation When cool ing water has been completely drained fill with new water then run the engine at low revolution for a short period and then fill to the specified level again Check the water hose for damage and inspect connections for leaks In cold weather check the specific gravity of the antifreeze water mixture if necessary replenish to the required level Tightening nuts and bolts Tighten all nuts and bolts because vibration is always noticed when the tractor is operated At the same time check the ballast weight bolts for tightness Greasing See Greasing diagram Check the front hub for end play Wash the fuel filter For conventional batteries Check the electrolyte in the bat tery replenish if necessary SER
73. sure to lower the engine speed before turning 9 Before starting the operation on slope check for the exis tence of stone irregularity or other dangerous factors which could lead to an accident Do not operate the tractor at steep slopes as it may cause the vehicle to roll over 10 While operating on downward slope use the engine brake Do not place the main shift in the NEUTRAL position 11 For towing be sure to use the drawbar only Set the hitch point below the center line of the rear axle A CAUTION STOPPING THE TRACTOR 1 By pulling throttle lever reduce engine speed 2 Depress clutch pedal all the way 3 Keep the brake depressed until the tractor comes to a com plete stop 4 Move PTO shift lever to NEUTRAL 5 Move main shift lever to NEUTRAL 6 Remove foot off the clutch pedal slowly 7 Stop the engine by operating STOP switch provided in the panel Apply parking brake Push hydraulic control lever slowly forward to lower imple ment to ground 10 Remove the key 11 Always get off the tractor from the left side since the right side is the emergency exit When you get off do not lean on the hand lever mirror mirror lever pedals etc if you need to lean on something you can either use the handle on the left fender or steering wheel A CAUTION 1 Be sure to always apply the parking brake while the tractor is in parking or standing 2 Select flat and level ground f
74. t be used for more than 2 years 7 Confirm that there are no leak from the hose connections or cylinder head gasket 8 Antifreeze with proper density to suit the climate in your area should be used 9 When antifreeze is used over a long period in winter mea sure the specific gravity frequently NOTE Consult your dealer concerning detergent and antifreeze FUEL SYSTEM AIR BLEEDING If fuel is exhausted and the engine stops or when the fuel filter element is cleaned air is induced into the fuel line In such case the fuel system must be bled after refilling the fuel tank If air remains in the fuel line the engine cannot be started FUEL FILTER AIR BLEEDING Fuel cock Air Bleeding Screw 7 2 lt 253 Fill the fuel tank Loosen No 1 air vent screw shown in the above photo until no air is noticed in the fuel flow and then tighten up No 1 air vent screw Then loosen No 2 air vent screw until no air is noticed in the fuel and then tighten up No 2 the air vent screw 29 FUEL PIPE AIR BLEEDING Overflow pipe ao di Injection pipe Nozzle holder Air vent screw i Fuel filter if NOTE With this operation the engine should start but if not bleed the injection pipe FUEL PIPE AIR BLEEDING Loosen the nut of the injection nozzle as shown above and shift the throttle lever to high speed position Then start the engine by operating the starter motor and make sure the fuel is dis
75. t cold 0 9 kg cm 12 8 psi Centrifugal impeller type Diesel fuel Bosch M type Throttle type Paper element type Trochoid type pump Filter cartridge type 4 kg cm 56 9 psi at cold Dry type Mesh type Mechanical centrifugal type 12V 75Ah Full maintenance free 12V 35A 12V 1 6kW Magnet type 11V 85 1 AMP at 20 Sec Speed heating sheathed type CHASSIS DIMENSIONS Overall width Overall height Wheelbase Ground Tread POM Turning radius without brakes Turning radius withbrakes Maximum Tire Steering Angle Maximum Steering Wheel Lock CLUTCH Clutch type TRANSMISSION Number of shift lever Number of speeds Speed shift sami el Differential gear Differentiallock POWER TAKE OFF Power take off Shaft PTO Shaft speed Standard PTO speed Direction Of rotation BRAKE STEERING Steering type Toe in 4 WD 45 4 WD 4 wheel drive 2355mm 92 7 970 1125 mm 38 2 44 3 in 2355 mm 92 72 in 1422 mm 56 0 in 240 mm 9 45 in 785 mm 30 9 in and 925 mm 36 4 in
76. uced by the volume of the filter Recheck the oil level after running the engine for 5 minutes 31 INJECTION NOZZLE INSPECTION When the injection pressure of the nozzle is lowered or injec tion deteriorates the exhaust gas becomes extremely black resulting in the loss of engine power and the engine will also make greater noise Be sure to always maintain the correct 2 1 706 97 psi injection pressure of 120 kg cm CYLINDER HEAD BOLT TIGHTENING Tighten the cylinder head bolts of a new tractor after 50 hours of operation When the old gasket has been replaced with new one tighten the bolts to the specified torque Tightening torque of the cylinder head bolts M10 7 8kg m 51 58 ft lbs M12 11 12kg m 80 87 ft lbs Bolt tightening sequence is as shown in the Figure For uniform tightening of the bolts the first tightening should be for half the specified torque and then tighten it further until the specified torque is reached NOTE After tightening the cylinder head bolts adjust the valve clearances VALVE CLEARANCE ADJUSTMENT Adjust the valve clearances when the sound of the tappets is loud or when the engine does not run smoothly Adjust the valve clearances by loosening the lock nut B the adjusting screw A using a screwdriver and then applying a thickness gauge C When locking the adjusting screw by means of the lock nut B Support the adjusting screw firmly using a screwdriver s
77. un ter storage Watch fer leak er spark Periodical make up charge As your local dealer for disposal Battery with electrolyte Sterage Watch fer shert circuit er leak age of electrolyte Disposal of battery Particularly keep away frem children 35 WARNING During battery inspection watch for fire and be careful not to touch the electrolyte with clothing or part of your body See Tips for Safety in SAFETY PRECAUTIONS BATTERY RECHARGING 1 For charging the battery on this tractor a slow charging operation should be carried out at 4 5 amp 2 In case the specific gravity is below 1200kg m make lower rate charging at 3 amp For more information consult local dealer NOTE Don t forget to turn off the lamp and don t treat the battery in such a way as may be discharged rapidly 86 TRANSMISSION OIL REPLACEMENT ARE 4 BU l RS gemlik SALA 746 en Drain Plug Remove the drain plugs under the rear part of the transmission case and drain the transmission oil NOTE When replacing the transmission oil it is necessary to clean oil filter element at the same time To fill the transmission case with oil tighten the drain plug first and remove the transmission oil level plug and then pour the oil into the filler port in the shift cover until oil overflows from the transmission oil level plug port Oil
78. ure to remove key whenever tractor is not in operation GLOW SIGNAL When the ignition key is turned ON the Glow Signal lights up in the Instrument Cluster indicating that the engine is preheated GLOW PLUG The engine is fitted with speed heating sheathed glow plug which preheat the combustion chamber so that the engine may be started easily even in cold weather HOUR COUNTER Every 1 hour of engine operation the counter shows 1 units of increase Water Temperature Indicator Battery low Warning Lamp Oil Low Pressure Warning Lamp The tachometer indicates engine rpm Indication of Meter R T O shift rotation 2340 at PTO 1st shift 540 rom 1793 at PTO 3rd shift 1000 rpm BATTERY CHARGE WARNING LAMP When the ignition key is set to ON this lamp lights up When the battery is being charged normally while the engine is run ning the lamp should go off If the lamp continues to light stop the engine immediately and see your dealer PRESSURE WARNING LAMP When the ignition key is set to ON this lamp lights up When oil is circulating normally while the engine is running the lamp turns off If the lamp still lights up after the engine has been started stop the engine immediately and check the engine lubrication oil level If oil level is insufficient add suitable oil If the oil level is OK see your dealer WATER TEMPERATURE INDICATOR COMBINATION FLASH AND TURN SIGNAL SWITCH Two flashing lights
79. wering speed A WARNING 1 20 For travelling on road be sure to turn the flow control knob all the way clockwise and lock it there During tine replacement grass or straw removal of rotary tiller or during inspection of implement for the safety place the lift arms in upward position shut down the engine and be sure to lock the flow control lever When an implemented is mounted on the 3 point linkage levers do not stand or allow others to stand between the implement and the tractor If there is an adjustment removal mounting is required lower the implement slowly to the ground apply the parking brake and proceed afterwards RECOMMENDED IMPLEMENTS There are a number of implements available which match the 3 point linkage system of the tractor When mounting and using these implements it is very important you load the tractor according to the permitted axle loads otherwise unexpected failures or accidents may occur For main implements that can be mounted to the tractor use the recommended implements listed below 1 3 2 disc 8 plough 2 4 row and 6 row 16 and 24 blades 850mm and 1000mm rotary tiller 200It mounted pesticide application equipment EXTERNAL HYDRAULIC SERV CE The hydraulic pressure can be used to control the implement installed to the tractor 5 K 1 4 cylinder When taking out the hydraulic pressure be watchful of oil level in th

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