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1. denoting cable polarity Definition of straight through cable from RJ45 8 pin to RJ45 8 pin The connection sequence is in turn Orange white Orange Green white Blue Blue white Green Brown white and Brown Figure A 2 Cable sequence of straight through cable Definition of Cross over cable from RJ45 8 pin to RJ45 8 pin GE SICOM6524 User s Manual 201010 SLAG PECT aad The connection sequence is in turn Orange white Orange Green white Blue Blue white Green Brown white and Brown Green white Green Orange white Blue Blue white Orange Brown white and Brown Figure A 3 Cable sequence of cross over cable mee ye SICOM6524 User s Manual 201010 Appendix B Cable Type and Specifications Cable 10Base T 100Base TX 100Base FX 100Base FX 1000Base TX 1000Base SX 1000Base SX 1000Base LX 1000Base LX 1000Base LX 1000Base LH 1000Base ZX The cable type and specifications are shown as table B 1 Table B 1 Cable type and specification Type Max length Connector Cat 3 4 and 5 100ohm UTP RJ 45 Cat 5 1000hmUTP RJ 45 50 125 or 62 5 125um core multi mode fiber MMF 9 125um fiber SMF 5km 1310nm MM SC FC ST core single mode 40km 1310nm SM SC FC ST 80km 1550nm SM eel Cat 5 100 ohm UTP RJ 45 50 125um multi mode fiber soom 500m 62 5 125um multi mode fiber asm 50 125um multi mode fiber 1100 62 5 125um multi
2. 4 Complies with IEEE802 3 802 3u 802 3x 802 3z 802 3ab etc SICOM6524 User s Manual 201010 Chapter 3 Hardware Structure 3 1 System Structure In the part of hardware design SICOM6524 is a 24 ports layer 3 Gigabit rack mounting switch with the standard height of 1U The complete device contains a piece of motherboard and a piece of power board The motherboard uses Freescale s CPU and Broadcom s switching chip to achieve the design of 24 ports Gigabit wire speed switching The hardware structure of SICOM6524 is as Figure 3 1 12A 64D 32b 33M 22A 16D JA Fay H ges arm 224 16D 8A 8D RST Serdes Figure 3 1 Hardware Structure 3 2 Device Structure 3 2 1 Chassis SICOM6524 chassis is a 19 inch 1U rack mounting structure The entire unit adopts six side enclosed structure with protection class up to IP40 The top left and right panels of chassis are made of single ribbed aluminums which are a part of the heat dissipation system of the device BEER SICOM6524 User s Manual 201010 The single ribbed structure increases heat dissipation area The heat generated when the unit is working is effectively dissipated into the environment via the single ribbed surface in the form of radiation and convection greatly increasing its high temperature resistance performance and improving system stability The drawing of SICOM6524 chassis is shown in Figure 3 2 Its dimension
3. No communication in Serial port of PC Solutions Please check if the connection between switch CONSOLE port and PC serial port is reliable Please check if serial cable is in good condition Connect serial cable with PC use golden wires to short circuit pin 2 3 in the plug of serial cable send data in PC serial port program at will and check if they are received by PC If they are received it proved that PC and serial cable are in good condition If not it means something wrong with serial cable or PC so you need to check them one by one 7 Packet loss in copper ports Solutions The switches have been strictly tested before they are dispatched from the factory so the probability of packet loss is little But if packet loss happens please check if the connections for copper ports are reliable If it is reliable and packet loss still exist please plug the cable to other ports for comparison to ensure what went wrong Don t start up the switch hastily 8 Packet loss in fiber ports Solutions The switches have been strictly tested before they are dispatched from the factory so the probability of packet loss is little But if packet loss happens please check if the connections for fiber ports are reliable Check the optical power and receiving sensitivity Optical power decays as 0 2dB km Check if fiber cables are qualified Optical power decays as 0 2dB km 4 8 Important Points 1 Heat dissipation and ventilation I
4. 44 mmx 482 6 mmx375 mm height x width xdepth Figure 3 2 Chassis dimensions of SICOM6524 Warning The shell is a part of the heat dissipation system getting hot during working so never touch the case when the equipment is working to avoid burning 3 2 2 Front Panel The front panel structure of SICOM6524 industrial Ethernet switch is shown as Figure 3 3 14 SICOM6524 User s Manual 201010 TN LC a VK D a ASSA aN D SSMS kor n amo ogoooooooopopogooopoponpeo pep wer onenGopopopoponoogpopopo rood Ei oo rg H mb SW WH P D H Co b l no H e Note 1 PWR power indicator 2 ACT indicator to show Gigabit port operation state 3 RUN operation indicator 4 LINK indicator to show Gigabit port link state 5 flange for chassis installation LED indicators The indicators on the front panel of SICOM6524 can show system operation and port status helping detect and eliminate faults Table 3 1 describes the meanings of all LED indicators on the front panel Table 3 1 LED indicators System state LED Blinking 1Hz Switch operates normally RUN off Switch does not start up Power indicator Normal operation Abnormal operation Gigabit copper port SFP slot state LED 2 LEDs for each port Effective network connection in the port No effective network connection in the port Blinking Network activities in the port No network activities in the port 3 2 3 Rear Panel The rear panel of SICO
5. be less than 2 5mm Device Usage 1 Check up before power connection Before powered on please check if all power input and output cables are connected correctly and ensure whether hardware devices meet the hardware environmental requirements of SICOM6524 2 Start up device After power input turn on the power switch and check if switch work normally 3 Port commission Copper port connection status can be check from the LED indicators in the front panel of SICOM6524 If port is linked successfully its corresponding LED will keep ON when data is transmitted and received in the port the corresponding LED of the port will keep blinking and RUN indicator is blinking after the switch is powered on which means that switch is running normally Power LED indicator keeps ON which means that the power supply is normal In the mother board of 4GX GE 20GX and 4GX GE 20GE the ports with number 1 2 3 4 are combo ports If choose 4 SFP slots the 4 copper ports can t be used and if link 4 copper ports the 4 SFP slots can t be used ER SICOM6524 User s Manual 201010 4 Serial port commission function CONSOLE SICOM6524 industrial Ethernet switch has a CONSOLE port for commission Use a DB9 to RJ45 serial cable to connect the Console port with PC serial port and set the PC serial port commission program to the following mode HORE see Te Biwo fe x awen E xi ebe bd iH ag MR AR A R pa Figure
6. indicator RUN in main board is ON The indicators of ports which are used in the main board are ON or blink 4 7 Troubleshooting In the use of SICOM6524 users might meet the following problems 1 After power connection switch don t work Solution Check if the power plug is connected securely 2 Power indicator in main board is OFF Solutions Check if the power connectors become loosened Use SICOM6524 serial port cable to read switch information and check if the switch operates normally if the switch operates abnormally the device need to be replaced 3 Indicators of ports which are used are OFF Solutions Please check if the cables are connected securely at two ends It is capable of using unused physical ports to check Check if the ports at two ends are set at SHUTDOWN mode If they are please delete this configuration Use serial cable to read port status If the port works normally please change the indicator 4 Switch copper ports works under 100M mode Solution Check the port configuration at two ends If they are forced to work at 100M please restore its default settings Please check if the ports are connected securely If no please reconnect it 9 Fiber port couldn t LINK Solutions Ls x SICOM6524 User s Manual 201010 Please check if the fiber connectors are fastened well If no please reconnect and check if the fiber connectors are clean It can be confirmed by unused ports 6
7. management and renewal SICOM6524 supports graphical network configuration management and maintenance functions capable of remote monitoring network operation status performance and provides network troubleshooting diagnosis location and alarm functions Industrial Power Design Support industrial power input 48VDC 36 72VDC 220VAC DC 165 265VAC 200 400VDC SICOM6524 User s Manual 201010 Power input with over current over voltage and EMC protection 3 Rugged design Single ribbed surface design is adopts on both sides of aluminum case for high efficient heat dissipation reliable operation at 40 C to 65 C Solid and sealed aluminum case with IP40 protection class and is able to work in harsh and dangerous industrial environments 1 3 Packing list and unpacking check 1 Packing list Refer to packing list Unpacking check Before opening the case place it stably pay attention to the direction of the packing case and ensure its right side is facing upward so as to prevent SICOM6524 falling from the case after opening it If using a hard object to open the case do not over extend the hard object into the case to avoid damage of the equipments inside it After opening the case please check the amount of SICOM6524 equipments according to the packing list and check the appearance quality of SICOM6524 AN Warning For the builtin precise parts of the equipment please handle with care and avoid strenuou
8. mode fiber 850nm 850nm 1310nm 1310nm 9 125um 1310nm 9 125um 1310nm 9 125um 1550nm 0 27 55 10 single mode fiber An 0 LC 5m LC m LC Om LC km LC km LC C single mode fiber 60 80km L meee Appendix C Glossary Twisted pair standard of Cat3 Cat4 and Cat5 in IEEE specification for 10Base T 10Mbps Ethernet Twisted pair standard of Cat5 or above in IEEE specification for 100Base TX 100Mbps Fast Ethernet Fast Ethernet which uses one pair of multi mode or single mode 100Base F X optical fiber to transmit Gigabit Ethernet which using Cat 5 UTP as transmission medium max 1000Base T effective transmission distance is up to 100m U Gigabit Ethernet which uses one pair of multi mode or single mode 1000Base LX optical fiber to transmit A characteristic that is automatically configured to adaptive mode for Adaptive the speed duplex and traffic control port The information capacity that the channel can transmit For instance Bandwidth l l the bandwidth of the Fast Ethernet is 100Mbps bit per second It expresses the signaling rate which is defined as the change times o Baud Rate the status for the electric or optical transmission medium within 1 second One of network equipments which run on the layer2 in the OSI layer7 model and it can be connected to the LAN or network segment which Bridge uses the same protocol It presents the automatic network address learnin
9. numbered please make sure that the inserting direction is correct SS i K Ss A K T ES SEN S l Q Ch i Figure A 1 Connector of RJ 45 Pin distribution of 10 100 1000Base TX Unshielded twisted pair UTP or shielded twisted pair STP will be used for the connection of RJ 45 for the connection of 10Mbps category 3 4 and 5 of 100 ohm will be used and cat 5 of 100 ohm will be used for 100Mbps Additionally do make sure that the connecting length of any twisted pair shall not exceed 100 meter Port of RJ 45 supports automatic MDI MDI X operation PC or server may be connected by straight through cable or connect with other switch or hub In straight through cable pin 1 2 3 289 2 SICOM6524 User s Manual 201010 and 6 at one end of the cable are connected to pin 1 2 3 and 6 at the other end of the straight through cable respectively Cross over cable must be used for switch or hub with MDI X port The pin distribution of 10Base T 100Base TX is listed in the table A 1 Table A 1 Pin distribution of 10Base T 100Base TX MDI X signal name MDI signal name a faa re CRD Output data TD MPO k a RD Output data TD a Output data TD Receiving data RD EC Output data TD Receiving data RD 4 5 7 8 Note denoting cable polarity Table A 2 Pin distribution of 10 100 1000Base TX E S a ee ee RECH E ee a ee ee T _ T TD3 Note
10. 3 9 serial port property setting Then operate the switch by PC to achieve network configuration and information query Please refer to SICOM6524 Industrial Ethernet Switch Software Operation Manual for detail information 5 Attentions on device shutdown Shut down the device with a correct method Don t cut the power directly 6 Restart The switch support software restart and hardware restart Please make a choice based on the actual needs ie SICOM6524 User s Manual 201010 Chapter 4 Hardware Installation 4 1 Installation requirement SICOM6524 series industrial Ethernet switch is a single unit and adopts rack mounting structure for easy installation and maintenance The height of the complete device is 1U Before installation make sure all conditions match the installation requirements below 1 Power supply 48VDC 36 72VDC 220VAC DC 165 265VAC 200 400VDC please pay attention to the power voltage 2 Environment operating temperature 40 C 65 C Relative humidity non condensing 0 95 3 Earthing resistance lt 5Q 4 Make sure all fiber units are ready for use o Avoid direct sunshine heating device and strong EMC area 6 Check whether there are cables and connectors needed 4 2 Mainframe installation The mounting dimensions of SICOM6524 industrial Ethernet switch is shown in the Figure 4 1 If SICOM6524 is required to install on a rack please check the rack first before mounting with following st
11. M6524 industrial Ethernet switch integrates Gigabit SFP slots Gigabit Ethernet RJ45 ports one 5 pin DC AC power terminal one power switch one Console port one 245 SICOM6524 User s Manual 201010 grounding hole one operation indicator one power indicator Three types of rear panels are shown in the following figure 3 4 S 1 COM6524 126X 12GE Note 1 PWR power indicator 2 RUN operation indicator 3 Console port 4 GE 10 100 1000Base TX port 5 GX Gigabit SFP slot for 1000Base SX LX LH ZX LC fiber interface module or 10 100 1000Base TX RJ45 interface module 6 Grounding hole 7 Power terminal block 8 Power switch Gigabit fiber copper port SICOM6524 has Gigabit SFP slot and 10 100 1000Base TX Ethernet RJ45 port The designs of three types of motherboard are as follows 1 2 3 4GX 4GE 20GX 20 Gigabit SFP slots and 4 combo SFP slots and 10 100 1000Base TX ports 4GX GE 20GE 20 10 100 1000Base TX ports and 4 combo SFP slots and 10 100 1000Base TX ports 12GX 12GE 12 10 100 1000Base TX ports and 12 Gigabit SFP slots In the mother board of 4GX GE 20GX and 4GX GE 20GE the ports with number 1 2 3 4 are SICOM6524 User s Manual 201010 combo ports If choose 4 SFP slots the 4 copper ports can t be used and if link 4 copper ports the 4 SFP slots can t be used SFP slot supports hot swappable Gigabit single mode or multimode fiber interface module and RJ45 copper interface module to m
12. SICOM6524 User s Manual 201010 SICOM6524 Industrial Ethernet Switch User s Manual KYLAND Technology Co Ltd SICOM6524 User s Manual 201010 SICOM6524 Industrial Ethernet Switch User s Manual Copyright 2010 KYLAND Technology CO LTD All rights reserved No part of this documentation may be excerpted reproduced translated annotated or duplicated in any form or by any means without the prior written permission of KYLAND Corporation Publisher KYLAND Technology CO LTD Address Chongxin Creative Building Shixing East Road 18 Shijingshan District Beijing China Website http www kyland cn postcode 100041 Tel 8610 88796676 FAX 8610 88796678 E mail sales kyland cn Version V1 Oct 2010 No 1 12 02 0039 0 SICOM6524 User s Manual 201010 Preface SICOM6524 a new generation full Gigabit industrial Ethernet switch is specially design for the core backbone network based on the technical advantages of Kyland and numerous years of research and development of industrial Ethernet switch Its high performance switch engine solid and closed chassis single ribbed design of chassis surface for high efficient heat dissipation over current over voltage and EMC protection in power input side excellent EMC protection of RJ45 port make SICOM6524 withstand harsh and dangerous industrial environments Its redundant function of optical fiber network and redundant power supplies provide multi s
13. ake 1000Base LX full duplex single mode or multi mode port or 10 100 1000Base TX RJ45 port In SFP modules LC connector for fiber port RJ45 connector for TP port Fiber ports should be used in pairs TX and RX are a pair TX port is for transmission connected to receiving port RX in a remote switch RX port is for receiving connected to the transmitting port TX in the same pair of the same remote switch Using 1000Base LX fiber ports can form redundant fiber ring network with the recovery time of less than 50ms which effectively 87654321 Copper port Gigabit SFP modules hot plug and play steps Take a close look at SFP module There are two breaks on the fiber port SFP module with LC connector and one break on the copper port SFP module with RJ45 connector Inserting Inserting the end of module without breaks into the SFP slot in the switch until you hear a sound Pulling out Put down the handle in the SFP module forming a 90 degree angle with the port then use the handle to pull out the SFP module from the SFP slot ee SICOM6524 User s Manual 201010 break slot handle Gigabit Ethernet RJ45 port SICOM6524 supports 10 100 1000Base TX Ethernet RJ45 ports Each RJ45 port has self adaptive function and support MDI MDI X auto connection They can be connected to terminal devices server hub or other devices with straightthrough cable or cross over cable RS232 CONSOLE interface The Console interface o
14. al parameters Ambient conditions 2 2 Service Interface SICOM6524 User s Manual 201010 165 265VAC 200 400VDC Input power consumption lt 50W full fiber ports 150W Over current protection built in Physical dimensions heightxwidthxdepth 44 mmx482 6 mmx375 mm Installation U rack mounting Heat dissipation mode aluminum alloy single ribbed case Outlet method back outlet Shell protection class IP40 Weight 5 5kg Operating temperature 40 C 65 C Storage temperature 40 C 85 C Humidity 0 95 non condensing 1 SICOM6524 industrial Ethernet switch supports three types of card 1 4GX 4GE 20GX 20 Gigabit SFP slots and 4 combo SFP slots and 10 100 1000Base TX ports 2 4GX GE 20GE 20 10 100 1000Base TX ports and 4 combo SFP slots and 10 100 1000Base TX ports 3 12GX 12GE 12 10 100 1000Base TX ports and 12 Gigabit SFP slots 2 10 100 1000Base TX RJ45 ports Each port has self adaptive function capable of being automatically configured between 10 100 1000M full duplex or half duplex operation mode supporting MDI MDI X auto connection The max transmission distance is 100m 3 Gigabit SFP slots support hotswappable Gigabit single mode or multi mode fiber interface module and RJ45 copper interface module with the max throughput of 1000Mbps for each port and are forced to work in 1000M full duplex mode support link redundant technology with the recovery time of less than 50ms
15. attention to SICOM6524 User s Manual 201010 Table of contents Gy ae oy ce EE 8 a Mee Te SO 35 2 E 8 EZ get e 8 3 Packing lst and Unpacking CHECK E 10 Chapter 2 Performance Speci Ca tl e EE 11 Zk Sy e S 0 2165 1 CATON S NRA A A ear terre rea 11 PASE RY AB AA LE Ee 12 Chapter o Hardware EE 13 E GEN TE 13 SA DEVICE SM UCU e EE 13 E E 13 Ab EE 14 EE EE 15 RRE 19 Chapter 4 Hardware 1S et EE 21 4 Tis Gala OM regure GN ee 21 42 EE EE 21 EE 22 Ee Eege 23 SET E 23 46 Hardware Maintenance EE 24 SEET 25 LOr et a 0 E aeeearry Serene renee ence ne ere ere entre ere ree acres eee ee ee ee ee ce 26 Chapter g TeSt e ele is eeertncepine toe eee ee tpt neon rer stor eure ete renner te one o eee aee rene ere ener eens eee 28 SICOM6524 User s Manual 201010 Bia SOME TINS D e OE E 28 SN OG UU EE 28 SOT IDEL POPE eege 28 Chapter 6 Networking and Configuration cccsssscsssesessssseeseseseesssessenssessenssessenesesseneeaseneeeneneeaneneaeeneneaeeneneaeene 30 Deh De O piapa ren n a aai a Ar anata A O a A AS E ARAARA 30 O2 OY SCCM COMMOUT AL ON a A A Maven T E es 30 Appendix A Twisted pair and Pin Distribution uu ecssseesssesesesessssesssessessesessesseseseeaeacesesesaeacesenesaeaseseesnanes 32 Appendix B Gable Type and EE EE Seeche ebe Eeer 35 7a 6 8129 0160 EE EE 36 SICOM6524 User s Manual 201010 Chapter 1 System Overview 1 1 Produc
16. cable channels to block other outlet or inlet holes is not allowed The cables at the outlet part of cable channel or at turnings should be bundled and fixed If cables power line and grounding conductor are laid in the same channel cables power line and grounding conductor should be not folded or blended together If a cable line is overly long coil and place it in the middle of the cabling rack do not let it cover on other cables When laying the pigtail avoid knotting of optical fiber cable minimize the amount of turnings and avoid turnings with overly small radius Bundle pigtails in proper tightness and avoid too tightly bundling If laid on a cabling rack it should be placed separately from other cables 10 There must be the relevant marks at both ends of cable and the information on the marks should be explicit to facilitate maintenance bg Attention When laying pigtails prevent optical fiber cable from knotting minimize the amount of turnings and avoid turnings with too small radius because turning with too small radius will result in serious consumption of optical signal of links affecting communication quality 4 6 Hardware Maintenance Ls 2 Ensure the device operation environments meet requirements Monitoring device working status When the device operate normally PWR indicator in the front panel is ON 24 SICOM6524 User s Manual 201010 Power indicator PWR and system operation
17. eps 1 Ensure if there is enough space for the switch 2 Ensure a proper power voltage for the switch SOA SICOM6524 User s Manual 201010 Sa EISES Simoni be ASS 24 Breen rere Bote Dech FTO oo Oooo ooo ooo oo KE kEEERKE KERKERR RR WR amp RRRkRRRE ran EOE eene oe e Figure 4 1 SICOM6524 mounting dimension 4 3 Cable connection After the installation of SICOM6524 the next step is to connect the cables 1 Connecting service interface SICOM6524 offers 10 100 1000Base TX RJ45 ports to connect with terminal equipments by straight through cables and to connect with network devices by cross over cables 2 Connecting power Use the proper power supply voltage listed on the product label After finishing other cables connection connect the power e SICOM6524 User s Manual 201010 4 4 Optical Fiber Connection SICOM6524 provides Gigabit SFP slot which support hotswappable Gigabit single mode or multi mode fiber interface module and RJ45 copper interface module Fiber ports are able to form fiber redundant ring network with the recovery time of less than 50ms and the type of connector for fiber port is LC Laser is used to transmit signals in fiber cables Routine operations do not harm to eyes but do not directly look at the fiber port when the switch is powered on The steps of fiber cable connection are as follows 1 Remove the rubber caps of the fiber ports and keep them for protecting the po
18. f SICOM6524 is a shielded RJ45 connector and its communication standard is 3 wire RS232 Users can use a network management cable with one end bearing RJ45 plug and the other end bearing DB9F plug to connect the Console interface with the 9 pin serial port in the control computer Operate the hyper terminal in the control computer to configure SICOM6524 by CLI command The cable wiring is shown in Figure 3 7 The configuration parameters for hyper terminal port baud rate 9600 data bit 8 parity check none stop bit 1 flow control none Dom serial port of PC CONSOLE Port Figure 3 7 the wiring diagram for Console management 5 08mm spacing terminal block for power input SICOM6524 supports 220VAC or 48VDC power input voltage Input proper power with the instruction on the device label and use this terminal block to connect power cables Using multi strands power lines with each section more than 0 7mm the biggest section is 2 5mm The wiring diagram is as below figure _18 3 3 SICOM6524 User s Manual 201010 Pi L Pi dy Protection ground PC Figure 3 8 5 08mm spacing power terminal block Grounding The rear panel of SICOM6524 has a grounding screw hole M4 After crimping one terminal of grounding cable with the cold pressing terminal fix it to the grounding hole with grounding screws The other terminal of grounding cable reliably connects to the ground The section area of grounding cable should not
19. f the heat is dissipated improperly and the ventilation is poor during the use of switch it might cause high temperature of the switch and decrease CPU efficiency even dead of the machine 2 Fiber port _ 26 SICOM6524 User s Manual 201010 The SFP fiber ports in the front panel have caps for protection Don t take off the cap when the port is unused to avoid dirt in fiber port and effect communication Spare parts Spare parts must be stored in a dry place at moderate temperature to avoid going moldy because of moisture _27 SICOM6524 User s Manual 201010 Chapter 5 Test Methods 5 1 Self inspection When the equipment is powered on PWR indicator will keep on After 1 minute device startup normally and RUN indicator keep blinking 5 2 TP Port Test As shown in Figure 5 1 after SICOM6524 is powered on respectively connect two TP ports in the switch to two test computers by straight through cables and send the ping command to each other If both of them receive complete command without packet loss and the corresponding yellow light of the port keep on PC work on 100M or keep off PC work on 10M and the corresponding green light blink they mean that these two TP ports are in good conditions Test other TP ports as the same way The PING command exampke is as follows DI Figure 5 1 TP port test 5 3 Fiber Port Test As shown in Figure 5 2 firstly two units of SICOM6524 are connected to a fibe
20. g and network configuration function One data packet is sent to all equipments on the network Broadcast Restless forward broadcast frame or multicast frame on bridge caused Use switches to set up the point to point connection among nodes in Full Duplex the LAN and allow them to receive and send data packet at the same time 36 The communication for two nodes can only move toward one Half Duplex direction at the same time but cannot move toward both directions It is the Medium Dependent Interface in which one Ethernet port is taken as the receiving terminal to connect to the port of other equipment MDI X Medium Dependent Interface Cross over 37
21. ing topology of SICOM6524 is redundant ring network SICOM6524 can form the redundant fiber ring network as shown in Figure 6 1 in which one device is set as master and the rest are slaves The recovery time of re communication is less than 50ms slave slave Figure 6 1 the redundant fiber ring network of SICOM6524 6 2 System configuration SICOM6524 industrial Ethernet switch is an integrative structure Detailed configuration and models are shown in Table 6 1 Table 6 1 Configuration table of SICOM6524 4 combo SFP slots and 10 100 1000Base TX SICOM6524 4GX GE 20GE Ry 45 ports 20 10 100 1000Base TX RJ45 ports _ 30 SICOM6524 20GX 4GX GE SICOM6524 12GX 12GE SICOM6524 User s Manual 201010 20 Gigabit SFP slots and 4 combo SFP slots and 220VAC DC 10 100 1000Base TX RJ45 ports 12 Gigabit SFP Slots and 10 100 1000Base TX RJ45 ports Sg SICOM6524 User s Manual 201010 Appendix A Twisted pair and Pin Distribution For the connection of 10 100Base TX the twisted pair must have two pair cable Each pair is distinguished with two different colors For example one strand is green and the other is the alternate of green and white stripes RJ 45 connector should be equipped at both ends of the cable AN Warning Don t insert a telephone plug into any RJ 45 port Only use twisted pair with RJ45 connectors at both ends conforming to FCC standard Fig A 1 Shows how the connector of RJ 45 is
22. r chain network Then connect any RJ45 port in each device with test computers by straight through cables and BE CR SICOM6524 User s Manual 201010 send Ping command to each other They can both get command without packet loss and the corresponding LINK ACT indicators of the fiber ports go on showing the testing fiber ports work well In the same way test other pairs of fiber ports The PING command exampke is as follows Figure 5 2 Fiber port test PING command example Suppose the IP address of test computer 1 is 192 168 100 10 and the test computer 2 is 192 168 100 11 Click the Begin menu on the test computer 1 select the Operation item input cmd WIN2000 or command WIN98 95 and send ping 192 168 100 11 1 1000 t 1 means the number of bytes of sending packets t means keep sending the data Operate the Begin menu on the test computer 2 select the Operation item input cmd WIN2000 or command WIN98 95 and send ping 192 168 100 10 1 1000 t Test computer 1 returns Reply from 192 168 100 11 bytes 1000 time lt 10ms Test computer 2 returns Reply from 192 168 100 10 bytes 1000 time lt 10ms Ten minutes later use CTL C command to get the packet loss rate If the rate is 0 it shows that the equipment is running well _29 SICOM6524 User s Manual 201010 Chapter 6 Networking and Configurations 6 1 Networking The most typical network
23. rts when they are not used 2 Check whether the ports are clean Dirty ports might affect the transmitting quality Use wet handkerchiefs or cotton balls to sweep the cable connectors 3 Connect the fiber cables to fiber ports 4 After connection check the corresponding LINK ACT indicator in the front panel of switch If the indicator goes on it means an effective connection 4 5 Cable Wiring Cable wiring should meet the following requirements 1 Before cable wiring check whether the specifications models and quantities of all cables comply with the construction drawing design and contract requirements 2 Before cable wiring it is necessary to check whether there are damaged cables and whether the cables are accompanied by ex factory records and vouchers attesting their quality such as quality assurance certificate etc 3 The specifications quantities route directions and laying position of the cables to be laid should meet the design requirements of construction drawings The laying length of each Bes SICOM6524 User s Manual 201010 cable should be determined according to its actual position No intermediate break or joint is allowed for the cables to be laid User s cables and power cable should be laid separately Inside walkways the cables should be properly arranged in good order with uniform smooth and flat turnings Cables should be straightly laid in cable channels Extruding of cable from
24. s in the device Gigabit SFP slot supporting hotswappable LC fiber interface module and RJ45 copper interface module 10 100 1000Base TX self adaptive Ethernet ports full duplex half duplex support MDI MDI X auto connection Fast fiber ring network redundant technology with the recovery time of less than 50ms to enhance the system communication reliability 2 SICOM6524 User s Manual 201010 Supports IEEE802 1Q based VLAN with max 4094 VLANs Supports DT Ring protocol suite STP RSTP MSTP VRRP etc Supports static routing equal cost multipath routing policy routing and multiple dynamic routings such as RIP v1 v2 OSPF v2 BGPv4 etc Supports IGMP PIM SM PIM DM DVMRP etc multicasting protocols 48Gbps backplane switching bandwidth hardware routing and wire speed switching layer 3 packets Routing table size is 512K Supports QoS policies and multi queues scheduling algorithm Supports SNMP RMON 1 2 3 9 Telnet CLI etc network management protocols Supports hardware ACL function provide data filtering from L2 to L7 Supports IGMP Snooping function Supports broadcast storm control Supports full duplex and half duplex mode flow control Support speed limit with n X 64K steps Power 48VDC 220VAC DC Reliability MTBF 250000 hours Supports IP conflict alarm MAC conflict alarm port alarm ring alarm etc FTP TFTP based online software upgrade easy for user s device
25. s vibration to avoid affecting the performances of equipments 10 Chapter 2 2 1 System Specifications SICOM6524 User s Manual 201010 Performance Specifications The system performance specifications of SICOM6524 core industrial Ethernet switch are shown in Table 2 1 Specifications Gigabit fiber copper ports System performance TP port parameters Fiber port parameters Power supply Table 2 1 System Specifications SICOM6524 4GX GE 20GX 20 Gigabit SFP slots and 4 combo SFP slots and 10 100 1000Base TX ports 4GX GE 20GE 20 10 100 1000Base TX ports and 4 combo SFP slots and 10 100 1000Base TX ports 12GX 12GE 12 10 100 1000Base TX ports and 12 Gigabit SFP slots Standards IEEE802 3 IEEE 802 3x IEEE 802 3u IEEE 802 3z IEEE 802 3ab IEEE 802 1w IEEE 802 1d IEEE 802 1p IEEE 802 1g IEEE 802 3ad wire speed switching and forwarding layer 3 packets Max filtering speed 148810pps 100M 1488100pps 1000M Switching mode Store and Forward System backplane bandwidth 48Gbps Routing address table 512K EMC EN61000 Physical port shielded RJ45 RJ45 Ports 10 100 1000Base TX supporting auto negotiation Port standard in line with IEEE802 3ab standard Transmission distance lt 100m Wave length 1310nm SM 1550nm SM 1310 nm MM Transmission distance 10 80km SM lt 2km MM Connector type SFP LC Transmission speed 1 25Gbps Gigabit Input voltage 48VDC 36 72VDC 220VAC DC S ll Mechanic
26. t Overview SICOM6524 a new generation full Gigabit industrial Ethernet switch is specially design for the core backbone network based on the technical advantages of Kyland and numerous years of research and development of industrial Ethernet switch Its high performance switch engine solid and closed chassis single ribbed design of chassis surface for high efficient heat dissipation over current over voltage and EMC protection in power input side excellent EMC protection of RJ45 port make SICOM6524 withstand harsh and dangerous industrial environments Its redundant function of optical fiber network and redundant power supplies provide multi support for reliable operation of the system SICOM6524 adopts rack mounting structure with the height of 1U The case of switch is made of aluminum alloy with a good sealing performance and IP40 protection class All connectors in the devices are industrial level products for reliable connection SICOM6524 is designed with full consideration of thermal design EMC design completely compliant with EMC requirements regulated in IEC61000 SICOM6524 series Gigabit industrial Ethernet switch has powerful network management function supporting CLI Telnet WEB SNMP based network management software and OPC network management software 1 2 Product Features 1 High performance core industrial Ethernet switch Supports three types of cards 4GX GE 20GX 4GX GE 20GE and 12GX 12GE with the total of 24 port
27. t away for future reference Do not place the equipments near water sources or humid places Do not place anything on power cabke and put the cable in unreachable places Do not tie or wrap the cable to prevent fire Power connectors and connectors for other equipments should be firmly interconnected and frequently checked In the following cases please immediately cut off the power supply and contact our company 1 Water gets into the equipments 2 Equipment damage or shell breakage 3 Abnormal operation conditions of equipment or the demonstrated performances have changed 4 The equipment emits odor smoke or makes noise Please keep optical fiber plugs and sockets clean During the operation of equipments do not look directly at the cross section of optical fiber Please keep the equipment clean if necessary wipe the equipment with soft cotton cloth Do not repair the equipment by yourself unless it is clearly specified in the manual Explanation of Warning Marks This manual uses two kinds of noticeable warning signs to arouse special attention of users during operation The implications of these signs are as follows gt gt SICOM6524 User s Manual 201010 Warning pay special attention to the notes behind the mark improper operation will lead to serious damage of the switch or injury of the operating personnel Caution attention danger remind the operators places that need to pay
28. upport for reliable operation of the system The User s Manual for SICOM6524 Industrial Ethernet Switch mainly introduces its technical principles performance indexes installation and commissioning etc It is a reference for users in system Startup expansion and routine maintenance It is also a practical teaching material for user training and technician study This manual mainly includes the following contents Chapter 1 Overview and system features of SICOM6524 Chapter 2 Performance and service functions of SIOCM6524 Chapter 3 Hardware structure of SICOM6524 Chapter 4 Hardware Installation of SICOM6524 Chapter 5 Field test methods for SICOM6524 Chapter 6 Network topology and system configuration of SICOM6524 Appendix A Introduces twisted pair and pin distribution rules of SICOM6524 Appendix B Introduces cable types and specifications of SICOM6524 Appendix C Introduces abbreviations used in this manual Statement As product and technology upgrades and improves constantly the contents of this document may not completely accord with the actual product For product upgrading information please visit our company s website or directly contact with our business representative SICOM6524 User s Manual 201010 Notice for Safety Operation This product performs reliably as long as it is used according to the guidance Artificial damage or destruction of the equipment should be avoided Read this manual and put i

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