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MANUAL DEL USUARIO USER MANUAL MANUEL D

1. A o half of the transparent window A If not top up with a recommended brake fluid A Rear brake fluid Checking Y The level is correct if it falls within the upper CP ECP UT SS Front brake lever Adjusting hw The front brake lever should have a maximum play of a 3mm To adjust proceed as follows Adjust the maximum turn of the lever using bolt A to suit the driver Adjust the play of the lever using bolt B 23 CASCAS SS Rear wheel Centre alignment tu The rear axle can be calibrated for this operation To ensure perfect wheel alignment make sure that the marks are in the same position on both sides SS Chain slack Checking Adjust the tension of the chain so that the slack in the shoe area is a 25mm 24 Ce ECP KT PAN Master link Checking o tm The master link of the chain has an elastic locking clip As shown in the photo place the closed part of the clip in the direction of the chain rotation SS Tyre pressure Checking SS Brake pads Checking h Check tyre pressures regularly in order to Y The brake pads both front and rear should obtain the best road holding possible be checked for wear periodically in order to enable you to brake effectively in any situation INFLATION PRESSURES Replace if the thickness of the friction material of the Front wheel 1 0 BAR pads reaches 1 mm Rear whe
2. Various 1 GG shall have the prerogative to decide at its own discretion whether to repair or replace defective parts Where parts are replaced ownership of the parts removed shall pass to GG without any other consideration The GG authorised dealer to whom the making good of the defects has been entrusted is not authorised to make any declarations that are binding on GG 2 In case of doubt regarding the existence of a defect or a visual or material inspection is required GG reserves the right to demand the return of the parts which are the object of a claim under Warranty or to arrange an inspection of the defect by an expert from GG Any additional obligations arising out of guarantees on parts replaced free of charge or any other service rendered free of charge are excluded from the effects of this present warranty The Warranty on parts replaced within the Warranty Period will end at the expiry date for the Warranty Period of the product concerned 3 Should it prove to be the case that a defect can not be repaired the purchaser guaranteed shall have the right to the cancellation of the contract payment of compensation or a partial refund of the purchase price discount instead of repairing the motorcycle 4 Any claims against Warranty by the purchaser under the terms of the sale contract with the corresponding authorised dealer shall not be affected by the terms of this present Warranty Neither will this present Warranty affec
3. Mtb 5 C E MANUAL DEL USUARIO FI KA KY USER MANUAL MANUEL D ENTRETIEN LIBRETTO D USO BETRIEBSANLEITUNG ENGLISH CASCAS USER MANUAL CPE KPT USER MANUAL GAS GAS thanks you for the trust you have placed in us We are delighted that you have selected the MC 65 motorcycle and we would like to welcome you to the GAS GAS family Get to know your new machine well This bike incorporates our accumulated competition experience and that which we have gained from the achievement of many important titles You now possess a motorcycle with which as well as feeling comfortable you are offered infinite possibilities of driving at the highest level of your skill while maintaining a maximum of security Thank you for your confidence and welcome to GAS GAS motos SA GAS GAS MOTOS S A CPE KP KT Introduction You are now the owner of a modern motorcycle which will give you and your children much pleasure with maximum safety provided you look after and maintain the bike in good order The manual supplied with your new motorcycle provides important information concerning the handling and maintenance of the bike At the time of publishing it included the latest technical details for this series However there may be minor differences due to constant developments in the construction of the motorcycles The instructions for use are an important element of the motorcycle and in the event of resale should be handed ove
4. TECHNICAL DATA MC 65 2006 ENGINE CPE KP KT Engine Cross 65 cc 2T Type Otto two stroke single cylinder liquid cooled engine Displacement in cubic centimetres 64 89 cc Bore stroke 45 40 8 mm Compression ratio 13 1 Fuel 95 octane petrol mixed with 100 synthetic oil Ratio 1 40 Primary transmission Straight cut gears Z 22 77 Gearbox 6 speed Gearbox ratios 1st gear 12 33 2nd gear 15 29 3rd gear 18 27 Ath gear 20 25 5th gear 25 27 6th gear 23 22 Engine lubrication SAE 10 Engine oil Ignition Ducati Energia 310810GE Spark plug Make Code NGK B10ES Electrode spacing 0 60 mm Carburettor Dell Orto PHBL26BS Coolant fluid 0 55 litres 40 antifreeze 60 water Protec to 25 C Air filter Foam air filter 31 CASCAS TECHNICAL DATA MC 65 2006 FRAME Frame Deltabox type manufactured in chrome moly steel Fork Marzocchi inverted telescopic fork 35 mm Front rear susp travel 250 210 mm Rear suspension Progressive tie rod system with Sachs hydraulic single shock absorber Front brake 180 mm Rear brake Z 180 mm Tyres Front 60 100 14 Rear 80 100 12 Tyre pressure Front and rear 1 0 bar Fuel tank capacity 3 5 litres Secondary transmission Gear ratio 12 48 Chain 1 2x 3 16 Wheel base 1115 mm Seat heig
5. This has a rapid access cap A and a vent o o hose B to allow gases produced in the tank to escape Turn the cap to the left to open Warning Regularly check the cap seal and vent hose to ensure they are leak proof Risk of spillage C Fuel my Unleaded Super 95 octane mixed with two stroke oils Mixture ration 1 40 Caution Petrol is highly inflammable and toxic Employ extreme caution when handling petrol Do not refuel in the vicinity of naked flames or lit cigarettes Always switch off the engine before refuelling Take care not to spill petrol on the engine or exhaust pipe while these are hot In the event of spillage quickly wipe off with a cloth In the event of contact with eyes or if swallowed seek specialist advice immediately Warning Only use super 95 octane petrol mixed with high quality two stroke engine oil Other types of petrol may damage the engine Only use recognised brands of oil Lack of oil may result in the premature wear of the piston Too much oil causes excess fumes and greasing of the spark plug Petrol increases in volume with temperature Do not fill the tank to the limit 17 INSTRUC CPE KPT TIONS lo Transmission oil Checking the level o o If the motorcycle has been used recently wait a few minutes before checking the level Note the motorcycle should be perpendicular to the ground Warning Place a suitable recipient under the en
6. Community For countries outside the European Community the Warranty Period will be determined by the existing regulations in those countries Nevertheless should the fault appear during the first six months after the delivery of the motorcycle it will be presumed that the said fault existed at the time of delivery from the end of the sixth month onwards the purchaser must demonstrate that the unwarranted fault existed at the moment of delivery During the first six months subsequent to the delivery of the repaired vehicle the seller will be responsible for any unwarranted faults arising out of the repair Any defects detected in the product must be brought to the attention of a GG authorised dealer within the Warranty Period If the last day of this period is a Sunday or an official holiday the Warranty period will be extended such that the last day of the period covered will be the first working day after the Sunday or official holiday Those claims under Warranty for defects not brought to the attention of a GG authorised dealer before the end of the Warranty Period will be excluded 39 CASCAS Obligation of the purchaser GG will have the right to reject any claims under Warranty in the event that a The purchaser has failed to submit the vehicle to any of the inspections and or maintenance work required in the Users Manual or has exceeded the date set for such inspections or maintenance work Also excluded from guarantee are thos
7. Correct oil level 38 CPE KP KT WARRANTY TERMS AND CONDITIONS According to Law decree 23 2003 on the 10th of July covering Warranties on Consumer Item Sales Warranty terms of the manufacturer GASGAS Motos S A The company GAS GAS MOTOS S A hereafter referred to as GG with this present document guarantees the consumer the purchaser of a vehicle manufactured by GG that both the materials and the manufacturing are free of defects in accordance with the highest standards of quality Consequently GG with this document guarantees the consumer hereafter referred to as the purchaser in accordance with the conditions set out below the repair free of charge of any defect in materials or that might result from faulty manufacture that is detected in a new motorcycle within the period covered by this Warranty and with no limit on the number of kilometres covered or hours of use Warranty Period The period covered by this Warranty will begin on the day of delivery of the vehicle to the purchaser by a GG authorised dealer or in the case of demonstration models on the date in which the vehicle is used for the first time The seller will be responsible for any unwarranted faults that become apparent within the period established in the Law decree 23 2003 on the 10th of July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Directive 1999 44 EC for other members of the European
8. 14 SG UL nel mr 15 Changing gears driving sssssseeeeeemeennne 15 Fuel Petrol oil Mixture a cocinan na 16 FUE TANK co ici AAA e rt n s 16 Policoro 17 INSTRUCTIONS FOR MAINTENANTCE esee 17 Transmission oil Checking the level ssesessssss 17 Transmission oil Topping up 18 Transmission oil ChanginQ concccconnccccnnccccnnnocnconanccnonancncnnnncnnanos 19 MC 65 Cooling system Checking topping up 2 20 Carburettor Adjusting throttle cable 21 Carburettor Adjusting idle speed Spark plugs Inspecting s Air filter Cleanilig nee na Rear brake fluid Checking nre 23 Front brake lever AQjUStiNQ oooocccnocccnnnocccconocccoonaccnnnnoconannnncnnnnos 23 Rear wheel Centre alignment sessesesseeseesss 24 Chain slack Checkirig rtt perci vede 24 Master link Checking tite ata 25 Tyre pressure Checking msc tc 25 Brake pads Checkilig ict rtt ic e erra re 25 Brake circuit Bleeding 2 un 26 Erontiork OlMlevel acoconernasasioao sore aora 26 Lubrication of levers o rere eene 27 Lubrication Of foot pegs ui cam tete ma 27 Lubrication of kick start pedal 28 Lubrication of throttle Control notre as 28 Lubrication OF Chal oce rr rrr een rr rine 28 CLEANING AND STORAGE ueenseneensennensennnnnnennn nennen nenn 29 GIBANINge
9. He she should at least know how to ride a bicycle The child should be strong enough to lift the motorcycle after a fall Do not expect too much of the child Give him her sufficient time to become familiar with the motorcycle and to improve his her driving technique The child should not take part in competitions until his her physical condition driving technique and motivation meet requirements Explain to the child that he she should only drive at a speed appropriate to the general conditions otherwise he she may fall and be seriously injured Children are often not aware of or do not recognise dangers In particular speed should be reduced on unknown tracks Never allow the child to use the motorcycle unsupervised An adult should always be present If you are out riding together always tell someone where and for how long you are going This will allow help to be obtained more quickly in the event of problems CPE KP KS CPE KPT Instructions for starting the cycle the first time Check that the work detailed in Checks each time you start the motorcycle has been carried out by your representative Carry out the preliminary driving trials with your child preferably in a field or garden to prevent injury in the event that the child falls The available area should of course be large enough to allow different driving manoeuvres Take care to avoid collisions with other drivers To allow your child to b
10. aaa ee 29 joel una anne 30 Starting after storage cei ae une 30 TECHNICAL DATA nenn een ea 31 Technical data MC 65 2006 Engine 224s44440s nennen 31 Technical data MC 65 2006 Chassis sesesssssss 32 MAINTENANCE CHART FAULT DIAGNOSIS 33 Maintenance chart Faut diagnosi Sierens a EE decet Ea EE GUARANTEE MANUAL Identification The motorcycle identification code is engraved on the steering stem This code should match the documentation provided with the motorcycle Please note the following codes Chassis number Engine number Stamp and signature of dealer Gas Gas motor S A reserves the right to modify the equipment technical instructions colours materials services provided or similar without prior warning or reason in addition to the right to withdraw any of the above without offering a replacement or to end the production of a particular model without prior warning CPE KP KT Important instructions to parents to ensure the safe driving of the motorcycle Caution The MC 65 motorcycle is designed for use Off Road and by only one person at a time The use of this motorcycle on public highways is prohibited The motorcycle is designed for use by children between 8 and 12 years of age with a maximum body weight of 50 kg and a maximum height of 160 cm Before using the motorcycle ensure the child is eq
11. and fork e o Bleed fork bottle e 2 Check swing arm support e 3 Check and adjust steering stem bearing O Check all frame screws bridge shaft nuts swing arm support shock absorber e Check wheel spoke tension and attachment to rims e Check pressure and condition of tyres m Check wear fastening and tension of chain connection seal sprockets and chain guide u e Grease chain e Check play of wheel bearings e 34 Fault diagnosis CPE KP KT FAULT CAUSE SOLUTION Engine does not start Handling error Open fuel tap add petrol close choke Break in fuel supply Remove end of carburettor fuel pipe insert in container and open fuel tap If petrol comes out the carburettor needs cleaning If no petrol comes out check the bleeding of air from the tank or clean the fuel tap Electrode spacing too big Reduce the electrode spacing 0 60 mm Spark plug greasy damp or gap bridged Clean or change spark plug Faulty spark plug cap or spark plug Remove spark plug connect it to plug cable earth with plug bare point on engine and start engine a good spark should come off plug If there is no spark take cable off cap place it at 5 mm from earth and operate kick start pedal If there is a spark the plug cap needs replacing If there is no spark check the ignition Earth cable cut Short circuit button faulty Disconnect the black cable from the
12. ation spark plugs batteries petrol filters oil filter elements secondary chains engine output pinions rear sprockets air filters brake discs brake pads clutch plates and discs bulbs fuses carbon brushes footrest rubbers tyres inner tubes cables and other rubber components b Lubricants for example oil grease etc and working fluids for example battery liquid coolant etc c Inspection adjustments and other maintenance tasks as well as all kinds of cleaning work d Damage to the paint work and consequent corrosion due to external causes such as stones salt industrial fumes and other environmental impact or inadequate cleaning with inappropriate products 40 Ce ECP KS e Any damages caused as a result of the defects as well as any expenses incurred either directly or indirectly as a consequence of the defects for example communication costs accommodation expenses car hire costs public transport costs breakdown truck fees courier costs etc as well as other financial losses for example those caused by the loss of the use of the vehicle loss of income time lost etc f Any acoustic or aesthetic phenomenon that does not significantly affect the condition or use of the motorcycle for example small or hidden imperfections noise or vibrations that are normal in use etc g Phenomena that are the result of the ageing of the vehicle for example discolouring of painted or metallic coated surfaces
13. e faults that appeared prior to the dates established for an inspection or maintenance work where the latter was not carried out or was carried out later than the date established b An inspection maintenance or repair has been performed on the vehicle by third parties not recognised or authorised by GG c Any maintenance or repair has been carried out on the vehicle that violates the technical requirements specifications and or instructions indicated by the manufacturer d Spare parts whose use has not been authorised by GG have been used during the course of maintenance work or repairs to the vehicle or in the event that the vehicle has been used with fuels lubricants or other liquids including amongst others cleaning products that have not been expressly mentioned in the specifications set out in the User s Manual e The vehicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of the vehicle f The vehicle has been stored or transported in a way that is not in accordance to the corresponding technical requirements g The vehicle has been used for special purposes other than ordinary use such as competition races or record breaking attempts h The vehicle has been directly or indirectly damaged as a result of a fall or an accident Warranty exclusions The following items are not covered by this Warranty a Worn parts including without any limit
14. ecome accustomed to the brake lever action the motorcycle should be pushed during the preliminary trials Do not start the engine until the child is correctly able to control the brake lever Initially the child should be between two people who help him her to stop the motorcycle Explain the procedure for stopping alone to your child To improve driving techniques the child should also try to walk as slowly as possible while straddling the motorcycle Position obstacles which the child should try to avoid etc Follow the instructions for running in 1 0 Running in period Care of the engine during the first hours of use is vital for obtaining the best from your motorcycle Therefore we recommend Keeping strictly to the ratios of oil and petrol shown using 10096 synthetic oil see the section Fuel Petrol oil mixture page 16 In the first hour of use keep the engine at a moderate turnover speed never go to maximum turnover Constantly change the speed by opening and closing the throttle alternately Caution Only GAS GAS approved accessories should be used The front and rear wheels should be fitted with tyres of the same profile Only approved tyres should be used Replace the helmet visor or the goggle lenses if scratched Never leave the motorcycle with the engine running Remember that excessive noise may bother other people INSTRUCTIONS FOR DRIVING O Checks each ti
15. el 1 0 BAR v v 25 o o detected in the brake system the air in the hydraulic circuit can be removed using the bleeders A Once the air has been removed from the system replace the rubber cap on the bleeder to prevent dirt from entering the system A Brake circuit Bleeding If the system has been dismantled for repair or if faults are 5 Front fork Oil level Each of the suspension struts is filled with o o SAE 7 5 oil The oil level should be at 120mm 2 5 measured from the upper edge of the suspension strut 26 CP ECP KT o SS Lubrication of levers amp Lubrication of foot pegs bu Clean and lubricate frequently with oil i Clean and lubricate frequently with oil The joints of the clutch and front brake levers The joint and spring of the foot pegs Y y a N 27 Ce EC KT SA Lubrication of the kick start pedal e Chain lubrication ima Clean and lubricate frequently with oil ha Clean and lubricate it frequently with oil after The joint of the kick start pedal every training session The secondary chain Lubrication of throttle control bb o Lj i Clean and lubricate frequently with oil The throttle lever especially after washing the motorcycle with high pressure hoses 28 Ce EC AS CLEANING AND STORAGE bearings should be greased Lubricate the chain with Cleanimn special spray UA 9 To prevent faults in the
16. electrical system use a Clean the motorcycle regularly moisture displacing spray on the short circuit switch We recommend using warm water with ordinary detergent and a sponge More resistant dirt may be removed with a gentle jet of water Warning Never clean the motorcycle with a high pressure cleaner or strong jet of water The water may enter electrical components bearings carburettor etc resulting in their premature wear Use ordinary household detergent for cleaning the motorcycle For more resistant dirt remove with a brush To prevent water penetration cover the exhaust pipe before washing the cycle After rinsing dry the motorcycle with compressed air and a cloth Then go for a short ride on the motorcycle to allow the engine to reach its normal operating temperature and also activate the brakes This ensures total evaporation of any water from the more inaccessible points Remove the protective rubber covers on the controls to allow any water to evaporate from within When the motorcycle has cooled moving parts and 29 Ce EC ke Storage If the motorcycle is not going to be used for a long period of time the following should be observed Thoroughly clean the motorcycle see chapter CLEANING The gearbox oil should be changed the used oil contains rusty particles Check the antifreeze and the coolant level Allow the engine to warm up again close the fuel tap and leave the
17. engine to stop on its own This prevents rust on the carburettor jets due to old fuel Remove the spark plug and pour approx 5 cc of engine oil through the cylinder opening Activate the starter pedal approx 10 times to allow the oil to cover the walls of the cylinder and reassemble the spark plug Drain the fuel tank into a suitable container Check the tyre pressures Lubricate the bearings of levers foot rests etc and the chain Adjust the rear suspension The storage area should be dry and not subject to large temperature fluctuations Cover the motorcycle with breathable canvas or canopy Do not use impermeable fabric as this will trap the damp and cause rust 30 Warning The engine of a motorbike can be damaged if used for short periods when cold Because the engine does not reach its optimum operating temperature steam generated during combustion condenses leading to rusting of the exhaust 3 UA Starting after storage Fill the tank with new petrol Carry out the checks for each time you start the motorcycle see instructions for driving Make a short trial ride Warning Before storing the motorcycle at the end of the season check the working and wear of all the parts If technical service repair or modification work is required these should be carried out now during the off season This avoids long waiting times at the workshops at the start of the season TECHNICAL DATA
18. gine to collect possible oil spillage Remove the oil level screw A The level is correct if it reaches the lower edge of the oil level hole A If the level is lower then more oil must be added S Transmission oil Topping up mm f necessary top up with oil Remove the oil filler cap A Warning Use the recommended oil Add oil until it begins to pour out of the hole B Warning Do not overfill Risk of damage to engine Fit and tighten the oil level screw B Replace filler cap and tighten A 18 Ce ECP KT Transmission oil Changing Start the engine and keep it running until it warms up then stop the engine To drain used oil remove the oil release plug B located underneath the engine Replace the drain plug using a new seal washer Tighten to 20 Nm Remove thes filler cap A and fill with oil 750 cc Warning Use the recommended oil Tighten the filler cap Warning Do not pour used oil down the drain 19 CP EA KT FAN MC 65 Cooling system Checking topping up Y The MC 65 model has a liquid cooled system o o Warning If the motorcycle has just been used wait a few minutes before opening the radiator cap Risk of burns Rotate the cap A anti clockwise and remove it The level of coolant should be at the lower edge of the filler neck of the radiator below the position of the cap seal If this is not the case top up with coo
19. ht 760 mm Minimum height 285 mm Dry weight without petrol 55 kg Maximum height 160 cm Maximum weight 50 kg For children 8 12 years of age 32 MAINTENANCE CHART FAULT DIAGNOSIS Maintenance chart CP ECP KT A clean vehicle helps to make quick checks and saves money Service every 20 hours Minimum once a year Check gearbox oil level Change gearbox oil ENGINE Check spark plug replace if necessary adjusting electrode spacing Check carburettor is securely fastened to intake pipe CARBUR ETTOR The intake pipe and carburettor hose should be leak free Check idling setting when engine is warm Check for possible leaks in coolant system and check condition of anti freeze Check for possible leaks and the bracket in the exhaust system Check cables for wear movement and buckling and adjust and lubricate FITTED PARTS Check oil level of hydraulic clutch master cylinder Clean air filter and air filter casing Check brake fluid level thickness of brake cover and brake discs Check brake lines for wear and seal BRAKES Inspect movement and free play of hand brake lever and brake pedal inspect working of brakes Check the adjustment of brake system screws 33 CPE KP IT Service Minimum every 20 once hours a year Check the seal and working of shock absorber
20. ignition coil terminal and check the ignition spark If the ignition spark is OK repair the fault in the cable ignition lock or button 35 Ce EC gt FAULT CAUSE SOLUTION Engine does not start Ignition plug connection is loose or rusty Check connections Ignition spark too weak Check ignition spark Water in carburettor or jets are blocked Remove and clean carburettor Engine does not run at idle speed Idling Adjustment screw set incorrectly Readjust idle speed or change idle speed adjustment screw Damaged ignition Check ignition system Signs of wear Overhaul engine Engine has little power Fibre glass thread in silencer carbonised Refill Air filter blocked Clean or change filter Fuel supply partially broken or blocked Drain petrol hose and clean carburettor Loss in compression due to loose spark plug Tighten spark plug Exhaust system bent or faulty Check for damage in exhaust system 36 CPE KP KT FAULT CAUSE SOLUTION Engine does not Forward ignition of engine Check ignition point or adjust accelerate and runs in inadequate four stroke Membrane reeds loose or seal surface of reed valve or reeds are worn Change reeds Wear Overhaul engine Engine fails at high engine speeds Carburettor floods because level is set too high casing of fl
21. l as the conservation and maintenance work on the motorcycle in order that you may tdt benefit from a maximum of driving satisfaction The aim of this Manual is to help the user minimise or avoid possible damage to people property the environment and naturally to your new motorcycle Therefore all the information included in the manual is based on data obtained on the latest range of ptoducts made available by the manufacturer immediately before going to printing Nevertheless GAS GAS Motos S A reserves the right to make modifications without prior warning to the consumer and without being held responsible in any way Your nearest dealer is also available to provide any information you may require 5 CPE KP KT Contents IntrodU ctlOty cio itr tn iren 4 o nennen 5 Identification ae een 7 Important instructions to parents to ensure the safe driving of the liejtoipey e e 8 Instructions for starting the cycle the first time 10 Running inperi d eee EE 10 INSTRUCTIONS FOR DRIVING ssseeeeene 11 Items to check each time you start the motorcycle 11 Fuel ap 12 Starting when the engine is cold 22uenneennnnenennnennn 12 Starting when the engine is warm ooooonocccnnoccccnnoocccononccnanonanonncnn nno 14 What to do when the engine is flooded neeen
22. l result in loss of stability Warning A high engine speed when the engine is cold will have a negative effect on the engine life It is better to warm the engine at medium speed for several kilometres and never reduce gear with the throttle fully open if the engine races this may cause damage In addition this may cause the rear wheel to lock with the resultant loss of control of the motorcycle If during long descents the engine is working without accelerating open and shut the throttle quickly from time to time to ensure that the lubricant petrol mixture reaches the engine In the event of an unusual noise or vibration while driving the motorcycle stop immediately switch off the engine and contact a GAS GAS dealer CP EHCP KT a S Fuel Petrol oil mixture i The motorcycle is fitted with a two stroke internal combustion engine This type of engine requires a mixture of petrol and oil To ensure the correct working of the engine the following are recommended Use high quality petrol with an octane rating equal to or above 90 RON MON 2 or 98 RON Use 100 synthetic oil Warning If the recommended oil is not available use semi synthetic oil Do not mix different oil types Mixture ratio oil 2 5 of petrol volume 40 parts petrol to every 1 part oil Note we recommend first preparing the mixture in a suitable container and then filling the fuel tank 16 a amp Fuel tank
23. lant fluid Warning Only use coolant fluid suitable for light alloy engines with antifreeze protection to 25 C 20 S Carburettor Adjusting throttle cable bb h The throttle lever cable should have a free play of between 2 to 3 mm If necessary adjust as described below Raise the dust guard A on the throttle lever cable Turning the threaded terminal B to the right increases the play of the cable and turning it to the left reduces the play Carburettor Adjusting the idle speed 9 bu The carburettor has an idle adjusting screw A which acts on the opening of the carburettor throttle curtain and a screw B which controls the supply of the air fuel mixture Cea EAE SS Spark plug Inspecting t7 The gap between the electrodes is a 0 6 mm S Air Filter Cleaning im A clean air filter not only improves engine performance but also prolongs its useful life It should therefore be cleaned regularly To reach the air filter proceed as follows Turn the screw A anticlockwise Dismount the seat by pulling it backwards until it detaches from the front fastening Unscrew the filter bolt A Remove filter Wash the filter in warm water and soap and once dry grease with special filter oil Refit the elements in reverse order noting that the seat must be pressed downwards and forwards to insert it into its forward attachment in the front part of the padding
24. le idling or driving at low speeds 14 Starting when the engine is warm o o C o o 1 Open the fuel tap 2 Place the gear in neutral 3 Kick the starter pedal vigorously without opening the accelerator a o o o What to do when the engine is flooded 1 Close the fuel tap 2 Start the engine with the accelerator fully open If necessary remove and dry the spark plug 3 When the engine starts again re open the fuel tap a o Setting off amp Pull on the clutch lever engage first gear and slowly release the clutch lever while also accelerating Caution Always remove the stand before your child starts to ride the motorcycle Changing gears driving may First gear is the gear used to set off Conditions permitting traffic slope etc a higher gear may be engaged For this close the throttle pull on the clutch lever engage the next gear release the clutch lever and accelerate When the choke is used make sure that it is pushed back once the engine is warm When reducing gear use the brake if necessary and close the throttle grip at the same time Pull on the clutch lever and drop down to the next gear Slowly release the clutch lever and accelerate or reduce gear again 15 CEP IT Caution After a fall with the motorcycle all the functions should be checked before starting the bike again A damaged lever should always be replaced Never repair the lever as this wil
25. me you start the motorcycle The motorcycle should be in excellent technical condition while driving For safety reasons a general check of the motorcycle should be made each time you start the motorcycle The following checks should be carried out 1 Gearbox oil Low levels of gearbox oil result in premature wear and the consequent damage to gears and gearbox parts 2 Petrol Check the level of petrol in the tank When the petrol cap is closed check that the tank vent hose is not blocked 3 Chain A loose chain may come off the sprockets a very tight chain may break A chain which has not been adequately greased will result in excess wear of the chain and sprocket 4 Brakes Check the level of brake fluid and that the brakes work correctly The tanks have been designed so 11 CASCAS that the fluid does not require topping up even when the brake pads are worn If the level falls below the minimum level this indicates a fault in the brake system or that the brake pads are totally worn Have the brakes checked at a specialised GAS GAS workshop as the brakes may be faulty Check the condition of the brake line Check the play of the brake lever and brake pedal 5 Tyres Check that the tyres are in good condition Tyres with cuts or bulges should be replaced Check the tyre pressures Incorrect air pressure affects driving and may damage the tyres Caution If the resistance of the hand or foot brake lever appears s
26. oat needle is dirty or worn Clean carburettor change float needle if necessary and adjust level Loose Jets Tighten jets Engine backfires in carburettor Inappropriate heat value or poor quality spark plug fitted Use spark plug type shown in Technical data Ignition system connection pin loose or rusty Check connection pin and insulate with silicone Engine has little power Lack of fuel Clean carburettor pipes check bleeding of air from tank and clean carburettor Inappropriate heat value spark plug fitted auto ignition Use spark plug type shown in Technical data 37 CP EK KT FAULT CAUSE SOLUTION Engine backfires in Insufficient air suction Check cylinder and carburettor screws are correctly tightened carburettor check intake pipe for cracks Engine overheats Insufficient coolant fluid in radiator Add coolant fluid and bleed coolant system Check for absence of leaks in the coolant system Radiator reeds dirty Clean reeds with a gentle jet of water Foam forms in cooling system Change coolant fluid use recommended antirust and anti freeze products Water hose bent Check hoses for kinks White smoke formed vapour in exhaust fumes Cylinder head or cylinder head gasket faulty Check cylinder head or change gasket Oil leaks from gearbox through air vent hose Too much oil added
27. pongy there is a fault in the brake system Have the brake system checked by a GAS GAS dealer before using the motorcycle CPE KP KS o h A Checks each time you start the motorcycle Cont 6 Cables Check the adjustment and working of the accelerator cable 7 Coolant fluid When the engine is cold check the level of the coolant fluid 12 INSTRUCTIONS FOR MAINTENANCE Fuel tap s This has three positions 1 Reserve 2 Open 3 Closed The diagrams below show the position of the fuel tap A for each case e Starting when the engine is cold mm 1 Open the fuel tap 2 Place the gear in neutral 3 Pull out the choke A Pull the choke control upwards A 4 Kick the starter pedal vigorously without opening the accelerator 1 3 Ce ECP KET CASCAS amp Starting when the engine is cold Cont Caution To prevent injury when starting the motorcycle boots should be worn Your foot may slip off the starter pedal or the engine may kickback if the kick was not hard enough Do not start or leave the engine idling in closed spaces Exhaust fumes are highly toxic and may result in loss of consciousness or even loss of life When the engine is running ensure that there is always adequate ventilation Warning Driving the motorcycle while the engine is cold is not recommended as the piston heats up more quickly than the water cooled cylinder Allow the engine to warm up whi
28. r people Responsible behaviour when using your motorcycle helps to prevent these problems and conflicts To guarantee the future of motorcycling please ensure that you and your children use your motorcycle in accordance with the law behave responsibly towards the environment and respect the rights of others In conclusion we trust you and your children enjoy your motorcycle and always have a good journey The right to modifications in the production and design is reserved 4 CASCAS Important warning Read this Manual carefully You will find it contains all the necessary information for your safety and that of others as well as guaranteeing the correct conservation and maintenance of the GAS GAS motorcycle you have just bought All the instructions required in order to correctly drive and handle the motorcycle are listed below Each message is preceded by a sign the meanings of which are as follows Caution This symbol indicates all of the rules and precautionary measures that must be taken in order to YN avoid any physical injury serious or slight including death of the user to ignore these represents a serious o 9 danger h Warning This symbol introduces special warnings to avoid damaging your motorbike If these warnings are ignored the vehicle guarantee may be automatically declared invalid Miscellaneous notes These are the instructions necessary for an optimum use of the control and adjustment ev operations as wel
29. r to the new owner We would stress that all maintenance work to the chassis and engine should be carried out by specialised GAS GAS workshops In the event that such maintenance is required while competing with the bike the work should be carried out by a qualified mechanic Please follow the recommended running in times as well as the inspection and maintenance intervals given Strict adherence to these time periods will have a direct affect on the working life of the motorcycle In all cases maintenance services should be carried out by a specialised GAS GAS workshop to ensure the bike remains under guarantee For your child s safety only use GAS GAS approved spare parts and accessories GAS GAS will not accept responsibility for any demage caused by the use of other parts Please note that as parents you should be aware that the safety of your children depends upon you finding a safe location for the use of the motorcycle which should also be maintained in perfect technical order Naturally the motorcycle entails the possibility of risk as with all vehicles and therefore you should ensure that all basic precautionary measures are observed To do so follow the important instructions given to parents to ensure safe driving of the motorcycle Riding your motorcycle off road is a marvellous sport which we hope you and your children will enjoy to the full Nevertheless it can be a source of problems for the environment and of conflict with othe
30. t those additional contractual rights acquired by the purchaser under the general commercial terms and conditions of the authorised dealer However such additional rights may only be exercised through claims against the authorised dealer 5 Should the purchaser resell the product within the Warranty Period the duration and conditions of the present Warranty will remain unaltered in such a way as that the rights to make claims under the present Warranty in accordance with the terms and conditions set out in this present document shall be transferred to the new owner of the motorcycle 41 Ce E027 Notes 42 Notes CPE KP KT 43 CASCAS RECOMIENDA EL USO DE ACEITE RECOMMENDS THE USE OF OIL RECOMMANDE L USAGE DE L HUILE CONSIGLIA L USO D OLIO EMPFIEHLT DEN GEBRAUCH VON L Py Global Racing Oil PUO10638017 OCTUBRE OCTOBER OCTOBRE OTTOBRE OKTOBER 2005 C UNICEF n 17 Poligon Industrial Torremirona 17190 Salt Girona SPAIN Tel 34 902 47 62 54 Fax 34 902 47 61 60 E mail officegg gasgasmotos es partsgg gasgasmotos es
31. uipped with suitable protective clothing Protective clothing includes the helmet goggles protective gear for the trunk arms and legs gloves and boots Adjust the clutch and brake levers to the size of the child s hand with gloves Adjust the basic position of the brake pedal to the child s position when seated Before starting the cycle for the first time explain all the manoeuvres to your child and ensure that he she has fully understood these Go over the user manual step by step with your child carefully explaining the instructions concerning dangers and in particular those which are shown as warning of the risk of accident Explain to your child about driving techniques falls and the effect of the movement of body weight on the behaviour of the vehicle etc Before starting the cycle for the first time check whether the basic adjustment of the fork and shock absorber has been adjusted to the body weight of the child Each time you start the cycle first check the working of all the components see section Checks each time you start the motorcycle and teach the child how to make these checks him herself If you are also riding a motorcycle adjust your speed to that of your child and not vice versa The child should understand that the instructions or signs given by you or other person in charge must be followed to the letter The child should be physically able to ride a motorcycle

MANUAL DEL USUARIO USER MANUAL MANUEL D

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