WEG frekvensomformer cfw500 brochure
Contents
1. _ Enable Disable I Os It simplifies and speeds up the validation of the application Force Inputs Outputs Motor Current D Drive Parameter Digital Inputs Pi Motor Frequency PD Drive Parameter Motor Voltage PD Drive Parameter DC Link Voltage Ud PD Drive Parameter Enable Value Analog Input AIT IW Analog Input Ix Digital Input D11 Digital Input Analogic Inputs lw Enable Value ZIW j 32133 W2 o fT zawa jse pa ziw3 s2769 a7 Frequency Output Fo p p Parameter Edition For changing the parameters values Parameter Values Par metro B 4 ator Corent I Os Monitoring Actual Value _ el WLP I O Monitoring Inputs DIT Di2 DI3 Di4 DI5 DIG BI DIS eo T 88608200 0 Outputs D01 D02 DO3 D04 DOS a O CFW500 Variable Speed Drives 9 m gt g www weg net Coding The CFW500 code identifies its construction characteristics nominal current voltage range and optionals Using the smart code It is possible to select the CFW500 required for your application simple and quickly Check table below NB without dynamic braking DB with dynamic braking 20 IP20 N1 NEMA1 enclosure Blank with no RFI filter C2 according to category 2 of IEC 61800 3 standard with internal RFI flter C3 according to category 3 of IEC 61800 3 standard with internal RFI flter CFW500 HOO without plug in module Blank standard2. AQ 1 Value 43 lla 0 0 0 Jo 100 10 0 655 35 iia 655 35 i 00001001b 000000016 l00111111b 00000011b 100 ent At Last Fault 3 2 8 8 S S 2 S S 8 S e R S R 8 DC Link At Last Fault Upload download parameters from the PC to the CFW500 and vice versa Off line editing of the parameters stored on the PC 8 CFW500 Variable Speed Drives Fn n d m ass 4 SSS fej cAST 1f Use Status Monitoring S Monitor Status Status Operation with HMI On line parameter editing S Monitor Using Keypad Parameter 2 www weg net m gt g SoftPLC Built in on the Standard Product Functionalities of a PLC available as standard allowing the creation of applications The WLP software and the SoftPLC functionality are a smart and simple way to make your CFW500 motor and application work together For connect to a computer should have a plug in a ys LE Easy programming Ladder Disi aa anj hn eia fa oj aiala gloer ilr ee glint e dii i waa u WAN B Me zl LE Ht Hiie bal laD m r wanas Speed reference Contgaahon wiste Mon onng Dogi Mondonng V anatiet Laag y Trace Function On line graphic monitoring of parameters variables Configurable up to six channels Comparators and math s functions
3. By compo E 12 CFW500 Variable Speed Drives simple www weg net T gt g Block Diagram aaa l l l i i m OO l I I I l l DC link connection Di O BR g DC l Braking resistor connection 2 Available for frame D only l l l npu Pre load supply i a aa E l Rectifier IGBT l l l l ce l E i PE Internal RFI filter Y DC link Feedbacks PE voltage current l CONTROL Power supplies for electronics and for interface between power and control Keypad CONTROL CFW500 IOS PLUG IN MODULE m Interfaces RS232 RS485 or USB Plug In module ea Flash memory CFW500 MMF Notes 1 The number of inputs and outputs analog and digital as well as other resources may vary according to the used plug in module For further information refer to the CFW500 user manual 2 Not available for frame size A CFW500 Variable Speed Drives 13 m gt g www weg net Technical Data 1 phase 200 240 V ac 10 15 0 25 to 2 HP 0 25 to 1 5 kW 1 phase 3 phase 200 240 V ac 10 15 0 25 to 3 HP 0 25 to 2 2 kW 3 phase 200 240 V ac 10 15 2 to 7 5 HP 1 5 to 5 5 kW 3 phase 380 480 V ac 10 15 0 5 to 12 5 HP 0 25 to 7 5 kW 1 5 x In drive for 1 minute every 6 minutes Speed regulation 1 of the rated speed with slip compensation Available as standard for frame sizes B and C For frame size A DB m
4. SuperDrive G2 Software application for programming control and monitoring of WEG VSD For connect to a computer should have a plug in Li asters Gf Sja oe 7 Ss SSS Pki OTTI tad atel als Dian ahi Speed a _ lu B Fea TEH 73 Fermana Carel vist 280 ip D om PTE bieira pir red rer i Tred a BE FFE eed aer i mmi a i ama Sha a oo f Fo Ts 2 Coreen Pe ee A rj Wo A N E i bal n L ANAA AN G e a amm Jm p i al z B ae ae al k ee ee ee bitis pi adai iii die Tire jima ii SPiN ee PO Peer Tee ee Cae i oe i Rim Gedy Teel dedi Ghee beme Seem d we rer Beer ast W T imir Y aea a r Fpa ee wi ti B air ae ii miter Cre nor ew B Hewi Pee Bidia ee e fire hubiri Hr airar Pa a irg oam hei kal a OoOO M Hi t a a were a 1pm Bae i au a es pAr merr inset mmm 1 Fake prin ure er ft Trend Function On line graphic monitoring of parameters variables Possibility to export an image with the respective graph based upon the selected period Changing and Monitoring of Parameters in a List Table Parameter settings can be stored in a computer file format Friendly environment eeesterce Free on www weg net ae ee S Monitor Parameters Address 1 Function Access to Parameters 1000 075 DIS to DIi Status 11111111b in DOS to DO1 Status 01111111b o0000001b
5. CCHMIRXM X up to 10m 6 CFWS500 Variable Speed Drives Energy Efficiency IN industry electric motors are responsible for nearly 0 of all the electric energy consumed Using a VSD it is possible to reduce consumption by up to 40 Besides being efficient in the control of electric motors they also reduce machine wear save raw materials improve process quality and increase productivity Visit the WEG website to calculate how much energy can be saved by using the CFW500 VSD Ensures energy efficiency for your equipment and machines Save money and contribute to the conservation of the environment Certifications WCE SC Drives Payback VFD Calculator www weg net m gt g Pr oducts amp Services The energy saving caiulation resuits from a companson detween conventonal flow and pressure Control wth vanadie speed pumps or fans i with Vanabie Frequency Orives Note The flow rate vanes with tne rotation and pressure with the square Of the rotation tes means that in 70 of the rotation pressure wll nave a theoret lt a value of 50 nominal pressure Refereme Appication Curremy Motor Power fl Eticierxy Annual Operating Oays Energy cost per Kvn VFO Pree Fion perday 0n hours 100 99 ov Tim of operation Flow Time of operation J l j xj Sd l 50 m per Gay 0N hours CFW500 Variable Speed Drives T m gt g www weg net
6. weg net www weg net ec FRANCE WEG FRANCE Saint Quentin Fallavier Lyon Phone 33 4 74 99 11 35 info fr weg net www weg net fr GERMANY WEG GERMANY Kerpen North Rhine Westphalia Phone 49 2237 9291 O info de weg net www weg net de GHANA ZEST ELECTRIC GHANA WEG Group Accra Phone 233 30 27 664 90 info zestghana com gh www zestghana com gh INDIA WEG ELECTRIC INDIA Bangalore Karnataka Phone 91 80 4128 2007 info in weg net www weg net in WEG INDUSTRIES INDIA Hosur Tamil Nadu Phone 91 4344 301 577 info in weg net www weg net in ITALY WEG ITALIA Cinisello Balsamo Milano Phone 39 02 6129 3535 info it weg net www weg net it JAPAN WEG ELECTRIC MOTORS JAPAN Yokohama City Kanagawa Phone 81 45 550 3030 info jp weg net www weg net jp MALAYSIA WATT EURO DRIVE WEG Group Shah Alam Selangor Phone 603 78591626 info wattdrive com my www wattdrive com MEXICO WEG MEXICO Huehuetoca Phone 52 55 5321 4231 info mx weg net www weg net mx VOLTRAN WEG Group Tizayuca Hidalgo Phone 52 77 5350 9354 www voltran com mx NETHERLANDS WEG NETHERLANDS Oldenzaal Overijssel Phone 31 541 571 080 info nl weg net www weg net nl PERU WEG PERU Lima Phone 51 1 209 7600 info pe weg net www weg net pe PORTUGAL WEG EURO Maia Porto Phone 351 22 9477705 info pt weg net www weg net pt RUSSIA and CIS WEG ELECTRIC CIS Saint Petersburg Phone 7 812 363 2
7. 172 info ru weg net www weg net ru SOUTH AFRICA ZEST ELECTRIC MOTORS WEG Group Johannesburg Phone 27 11 723 6000 info zest co za www zest co Za SPAIN WEG IBERIA Madrid Phone 34 91 655 30 08 info es weg net www weg net es SINGAPORE WEG SINGAPORE Singapore Phone 65 68589081 info sg weg net www weg net sg SCANDINAVIA WEG SCANDINAVIA Kungsbacka Sweden Phone 46 300 73 400 info se weg net www weg net se UK WEG ELECTRIC MOTORS U K Redditch Worcestershire Phone 44 1527 513 800 info uk weg net www weg net uk UNITED ARAB EMIRATES WEG MIDDLE EAST Dubai Phone 971 4 813 0800 info ae weg net www weg net ae USA WEG ELECTRIC Duluth Georgia Phone 1 678 249 2000 info uS weg net www weg net us ELECTRIC MACHINERY WEG Group Minneapolis Minnesota Phone 1 612 378 8000 www electricmachinery com VENEZUELA WEG INDUSTRIAS VENEZUELA Valencia Carabobo Phone 58 241 821 0582 info ve weg net www weg net ve For those countries where there is not a WEG own operation find our local distributor at www weg net WEG Group Automation Business Unit Jaragua do Sul SC Brazil Phone 55 47 3276 4000 automacao weg net www weg net Cod 50036259 Rev 01 Date m y 08 2014 The values shown are subject to change without prior notice
8. FW500 D 33P0 T2 Note 1 Coming soon CFW500 D 47P0 T2 Note 1 Coming soon Dimensions and Weights H IP20 Note 1 Coming soon NEMA1 H Note 1 Coming soon CFW500 Variable Speed Drives 11 1 Remove cover gt m gt g www weg net Accessories and Optionals The CFW500 VSD was developed to meet the hardware configurations required by a wide range of applications The table below presents the available options Used for the CFW500 VSD to have degree of protection NEMA1 and or when metallic conduits are used for the cables Used to shield the power and control cables Cable shield kit Accessory Important for the version with RFI filter this filter comes with the product I O expansion modules A Used to configure the 1 0 points according to the ccessory n i plug in needs of the application machine Communication module e Used for the communication of the CFW500 with the plug in y main networks of the market Fieldbus Flash memory module Accessory Used to download the programming of a CFW500 to Accessory plug in others without having to power them up Used to transfer the operation to the panel door or Remote HMI Accessory machine console Maximum distance of 10 m Degree of protection IP54 Used to interconnect the CFW500 to the remote HMI Cables for remote HMI Accessory CFW500 HMIR Optional or Degree of protection NEMA1 accessory z T Use
9. Motors Automation Energy Transmission amp Distribution Coatings CFW500 Machinery Drives Variable Speed Drives yp p Z a a B a J oY L A 7 en P p S c hf ea g f 4 A S JEA B www weg net One VSD endless possibilities The CFW500 has advanced technology Plug amp Play options developed for fast commissioning providing great flexibility and competitive advantage while offering excellent performance and reliability Designed for exclusively industrial or professional use IS perfect for OEM system integrators panel installers and End Users providing great benefit and added value Compatible Wide range of accessories Characteristics Flexible Application functions Plug in module Flash memory module Robust SoftPLC 150 overload for one minute High overload capacity Efficient Streamlines operation and Functions to streamline performance operation and performance Reliable WEG quality WEG quality Integrated Fieldbus networks Communication networks 2 CFW500 Variable Speed Drives www weg net m gt g Advantages Benefits The optional communication network and 1 0 modules are fast and easily installed allowing adaptation of the standard VSD to each application Time
10. Sx special software 01P6 1 6A 02P6 2 6A 02P6 2 6A 6A 04P3 4 3A 04P3 4 3A 3A S single phase O7P0 7 0A 7 0 07P0 7 0A power supply 07P3 7 3 A 10P0 10A 0 10P0 10A 01P6 1 6 A 02P6 2 6 A S or T single phase 04P3 43A 04P3 43A 3A or three phase SS 7 oN power supply 2 200 240 V 10PO 10A ee O Ch es aie Cece 28P0 28A 33P0 33A 33 33P0 33A een A7PO 47A A O1PO 1 0A OA 01P6 1 6A e 2 6 A es 4 3 A 06P1 61A 6 1A ees 2 7A ae 4 3 A m k 6 5 A 10P0 10A 14P0 14A 16P0 16A 16 16PO 16A 31PO 31A_ ROSS 31PO 31A_ Notes 1 To know which models have these options in the standard product the table below should be checked 2 RFI filter Categories Category C1 inverters with voltages below 1 000 V for use in the First Environment Category C2 inverters with voltages below 1 000 V with plugs or mobile installation when used in the First Environment must be installed and started up by a qualified professional Category C3 inverters with voltages below 1 000 V developed for use in the Second Environment and not designed for use in the First Environment Environments First Environment environments that include household installations such as buildings directly connected without intermediate transformer to a low voltage power supply grid which supplies buildings used for domestic purpos
11. d to reduce the disturbance conducted from the tst CS S CFW500 to the power supply in the high frequency oe Optional band gt 150 kHz according to standards 61800 3 and EN 55011 Used in high inertia applications for the fast stop of the motor by means of an external braking resistance Prae goncin nimal Resistance not included For the calculation of the braking resistance refer to the CFW500 user manual CFW500 KN1A frame size A CFW500 KN1B frame size B Factory or user CFW500 KN1C frame size C installation CFW500 KN1D frame size D CFW500 KPCSA frame size A CFW500 KPCSB frame size B CFW500 KPCSC frame size C CFW500 KPCSD frame size D CFW500 I0S CFW500 I0D CFW500 IOAD CFW500 I0R CFW500 CUSB USB CFW500 CCAN CANopen DeviceNet CFW500 CRS232 CFW500 CRS485 CFW500 CPDP Profibus DP CFW500 MMF CFW500 HMIR CFW500 CCHMIRXM where cables with lengths X of 1 2 3 5 7 5 and 10 meters User installation Notes 1 Optional hardware resources added to the CFW500 in the manufacturing process accessory hardware resource requested as a separated item 2 Request the product according to the code available on page 10 3 All models of plug in modules have at least one RS485 port The CFW500 CRS485 plug in module has two RS485 ports The CFW500 allows installing one plug in module per unit a Step by Step Anir aA Asep rad 2 Insert accessory Pa o aon
12. es Second Environment includes all the buildings other than those directly connected to a low voltage power supply grid which supplies buildings used for domestic purposes For the RFI filters of external installations refer to the CFW500 user manual 3 Coming soon Blank or C2 Blank or C3 20 or N1 Blank or C3 Blank or C2 Blank or C3 Blank or C2 Blank or C3 Blank or C3 Blank or C3 T three phase 4 380 480 V power supply 10 CFW500 Variable Speed Drives www weg net m gt g Drive Ratings The correct way to select a VSD is matching its output current with the motor rated current The tables below present the exoected motor power for each VSD model Use the motor power ratings below only as a guidance Motor rated currents may vary with soeed and manufacturer IEC motor powers are based on WEG 4 pole motors NEMA motor powers are based on NEC table 430 150 Motor Voltages Between 220 V and 230 V Motor Voltages Between 380 V and 480 V Crwso0A04P3T4 TA 15 3 2 3 crwsooBo2r6T4 26 tt 15 1 Crw500B04P3T4 43 15 3 2 Crwso0BoeP5T4 65 3 4 3 crW50OA04P3B2 43 44 1 1 CFws00B07P3B2 7 3 15 2 2 CFws00B10P0B2 10 22 3 3 CrwsooAo7PoT2 7 15 2 2 CFw500A09P6T2 96 22 3 3 crwsooBiepoT2 16 4 5 Pcrws00D24p0T47 4 n 5 5 75 CFW500 D 31P0 T4 15 25 25 CFW500 D 28P0 T2 10 10 EE C
13. lization as Standard Increasing the lifetime protecting the electronic boards against corrosive atmospheres Classified as 3C2 Fan Simple and fast removal according to IEC 60721 3 3 O l l l l I i With plug in module i 2 i 3ER i i zA CFW500 IOS a _ E aM 1 Power terminals 2 Access to DC link o E GS 3 Motor terminals 4 Control terminals I Os pia 5 RS485 port e o 4 CFW500 Variable Speed Drives www weg net IT gt g Centrifugal pumps Conveyor belts Process dosing pumps Roller tables Fans exhausters Granulators palletizers Dryers Rotary filters Mixers Compressors CFW500 Variable Speed Drives 5 IT P g www weg net ae View three selected parameters at the same time Pidssassasenasek CFW500 status Parameter groups READ AD oa f O ooo O Secondary display RUN Unit of measurement L oe i it refers to the value mooo e i of the main displa ha ise Hej CRWS00 HMI Bar for SPLC variable monitoring SPEC yp mm men an a a Main display Soft keys Friendly Programming Oriented start up programming step by step Easy and intuitive operation fast access to the parameters Parameter group it directs to the parameters of interest Remote HMI Solution for panel door or machine console CFW500 HMIR IP54 i eae RS485 pee r Eaa Included in all plug in pala modules i BE E e CFW500
14. odels has to be used An extra resistor must be fitted in for dynamic braking capability 14 CFW500 Variable Speed Drives www weg net m gt g Technical Data Standards Safety of machinery Electrical equipment of machines Part 1 General requirements Note For the machine to comply with this standard the manufacturer of the machine is responsible for installing an emergency stop device and equipment to disconnect the input power supply Semiconductor converters Adjustable speed electrical power drive systems Part 2 General requirements Rating specifcations for low voltage adjustable frequency AC power drive systems Adjustable speed electrical power drive systems Part 3 EMC product standard including specifc test methods Limits and methods of measurement of radio disturbance characteristics of industrial scientifc and medical ISM radio frequency equipment Industrial scientifc and medical ISM radio frequency equipment Electromagnetic disturbance characteristics Limits and methods of measurement Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 2 Electrostatic discharge immunity test Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 3 Radiated radio frequency electromagnetic feld immunity test Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 4 Electrical fast transient bu
15. rst immunity test Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 5 Surge immunity test Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 6 Immunity to conducted disturbances induced by radio frequency fields Degrees of protection provided by enclosures IP code Enclosures for electrical equipment CFW500 Variable Speed Drives 15 WEG Worldwide Operations ARGENTINA WEG EQUIPAMIENTOS ELECTRICOS San Francisco Cordoba Phone 54 3564 421 484 info ar weg net www weg net ar WEG PINTURAS Pulverlux Buenos Aires Phone 54 11 4299 8000 tintas weg net AUSTRALIA WEG AUSTRALIA Victoria Phone 61 3 9765 4600 info au weg net www weg net au AUSTRIA WATT DRIVE WEG Group Markt Piesting Vienna Phone 43 2633 404 O watt wattdrive com www wattdrive com BELGIUM WEG BENELUX Nivelles Belgium Phone 32 67 88 84 20 info be weg net www weg net be BRAZIL WEG EQUIPAMENTOS ELETRICOS Jaragua do Sul Santa Catarina Phone 55 47 3276 4002 info br weg net www weg net br CHILE WEG CHILE Santiago Phone 56 2 784 8900 info cl weg net www weg net cl CHINA WEG NANTONG Nantong Jiangsu Phone 86 0513 8598 9333 info cn weg net www weg net cn COLOMBIA WEG COLOMBIA Bogota Phone 57 1 416 0166 info co weg net www weg net co ECUADOR WEG ECUADOR Quito Phone 5144 339 342 317 wegecuador
16. saving standardization and optimized costs according to the needs Within seconds it is possible to download the SoftPLC program and parameters set from a CFW500 to others without powering them up Fast easy and reliable programming for manufacturers that produce machines in large quantities Built in PLC SoftPLC enabling the VSD motor and application to work in an interactive way It allows the user to implement customized logic and applications It eliminates the need for an external PLC reducing costs optimizing space and simplifying the system Protection against ground fault short circuit over temperature and others It prevents damage to the inverter which can be caused by adverse situations normally external factors Thermal protection of IGBTs based on manufacturer curve Conformal Coating Tropicalization as Standard VSD lifespan is extended protection against dust Classified as 3C2 according to IEC 60721 3 3 humidity high temperatures and chemicals CANopen DeviceNet Profibus DP and Modbus RTU Full integration with process network CFW500 Variable Speed Drives 3 m gt g www weg net Easy Configuration Fast commissioning Innovative design compact and uniform Optimised cost x benefit Plug in Modules Connections and interfaces for flexibility MN IM mH nn cer 69000 trues FFX at Sed CN A Conformal Coating Tropica
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