RITCHEY User Manual Introduction Before Your First Ride
Contents
1. communicate clearly with the steering components Make sure your set of grips and the bar tape are in good functional condition Replace worn through or extremely dirty grips and bar tapes immediately Installing the Grips For a reliable fit without play RITCHEY grips must be mounted on handlebars that are free of oil and grease 1 Grips with bolt locking can be slided easily on the handlebars Verify that the clamping mechanism is at the end of the han dlebars Slide the grip into the correct position on the handle bars and tighten the bolts to ensure a tight fit of the grip Never exceed the maximum torque value of 3 Nm a 2 All other RITCHEY grips adhere to the handlebars due to fric tion between bars and grip The easiest way to mount the grips is with compressed air Inflate the grips with air and slide them onto the handlebars If you don t have compressed air please contact your RITCHEY dealer to perform this job for you We discourage the use of slip agents such as hairspray etc as they can cause the grips to loosen during use All types of grips that are designed with open ends should be fitted with the enclosed plugs into the ends of the handlebars This will avoid or at least reduce potential damage to the handlebars and more importantly injuries in the case of a crash RINT Q meeen PASI AAA T aS DO PA AA 5 5 5 5 5 F AAZ AA LR WM ANNY AN ae ono zan zan onos LI NAA cw ATATA ig2. devices Remove the clamp devices install them in the desired position at the elliptical part of the base bar and retighten the clamping bolts to a maximum torque value of 5 Nm e Subsequently install the carbon arm rests on the clamp devices and slightly tighten their bolts Determine the optimal angle of the carbon arm rests and tighten the bolts to a maximum torque of 5 Nm f Once you have found the optimal seating position tighten the clamping bolts of the extensions in half turns until the extensions are tight and can no longer be turned g Never exceed the pre scribed torque value of 5 Nm Finish by removing the protective film from the rest pads and fix them in the desired position on the carbon arm rests The brake cables run over the first centimetres through the han dlebars before they come out of the respective hole In the case of bar end shifters the shift cables are conducted entirely along the extensions Read the user manual of the brake and shift lever manu facturer before you install them according to the instruc _ After you have found your final seating position it may be Ged that you have to shorten the extensions This is a job you should have performed by your RITCHEY dealer Make sure the extensions are clamped over the entire Gems possible length Otherwise the aero bars may fail during use Risk of Accident Wrap the RITCHEY bar tape around the grip area of the aero extensions to ensu
3. ends will keep their nice appearance for years _ While cleaning your bike look for cracks scratches dents as well as for deformed or discoloured material If you think there may be a problem see your local RITCHEY dealer Have damaged or defective components replaced immediately _ Make absolutely sure to keep the braking surfaces or rotors free of cleaning agent grease or lubricants Oth erwise the braking performance might be drastically reduced or even rendered ineffective Be sure to never store the handlebars and the stem in the blazing sun or near a source of heat Maintenance Check the torque values of all bolts after the first 100 to 300 km 60 to 180 miles or 5 to 15 hours of use If necessary tighten them as prescribed with a torque wrench Check at least every 1 500 km 930 miles or 75 hours of use thereafter Loose or overly tightened bolts may result in an accident After about three years the handlebars the stem and the bar ends have aged to an extent that they need to be checked thoroughly and have to be replaced if necessary Ask your RITCHEY dealer for advice General Notes on Installation In general handlebars stem and bar end installation are jobs for skilled mechanics We therefore recommend that you have these jobs performed by an authorized RITCHEY dealer Each of the fol lowing instructions must be followed strictly Non observance of these instructions can lead to co
4. instructions given in the user manual of the fork manufacturer before tightening the stem _ After adjusting the headset check the tight clamping of the stem by holding the front wheel between your knees and trying to turn the handlebars relative to the front wheel A loose stem can lead to an accident Ifthe stem cannot be tightened on the fork steerer tube toa tightening torque of 5 Nm in spite of RITCHEY Liquid Torque on the clamping surfaces stem and fork are incompatible Replace the stem by a matching model or ask your RITCHEY dealer for assistance Installing the Handlebars Before you start installation verify that the stem you have chosen has a clamping diameter matching the handlebars Stems with a 31 8 mm clamping are for example only compatible with handlebars with a clamping diameter of 31 8 mm Position the stem clamp in the middle of your new RITCHEY han dlebars so that the handlebars extend the same distance from the stem on each side If the handlebars do not slide easily into the stem clamp or if there is play between the two components ask your RITCHEY dealer whether both components are compatible Mountain bike handlebars are normally mounted with the sweep supporting a natural ergonomic hand position i e bent slightly rearward The handlebar position is correct when your wrists are relaxed and your elbows not flared out too much In the case of road bikes the straight
5. optimal posi tion You can determine the distance between your arms by means of the front bolts The rear bolt is intended to vary the angle of your arm position Retighten the bolts to a maximum torque value of 3 to 4 Nm b Once you have found the optimal seating position tighten the han dlebar clamping bolts of the wedge clamp device to a maximum torque value of 6 to 7 Nm Tighten the clamping bolts of the exten sions in half turns until the extensions are tight and can no longer be turned c Never exceed the prescribed maximum torque value of 4to 5 Nm Finish by removing the protective film from the rest pads and fix them in the desired position on the carbon arm rests Once you have found your ideal seating position after a test ride mark both extensions with a touch up stick where they must be shortened Remove both extensions and cut them off at the mark Deburr the cutting edges and reinstall the extensions as above described Make sure the extensions are clamped over the entire possible length of the Wedge clamps Otherwise the aero bars may fail during use Risk of Accident Installing the Arm Rests WCS Sliver Carbon Alloy Release the handlebar clamping bolts of the Sliver clamp devices Remove the bottom brackets of both devices position the arm rests and brackets around the cylindrical centre part of the handle bars d and slightly tighten the handlebar clamping bolts Make sure the platforms fo
6. piece of the drops should be in parallel to the ground or point with the ends slightly downwards Tighten the greased bolts of the stem faceplate with your fingers by a few turns Gently tighten all four bolts with a RITCHEY Torqkey or another quality torque wrench until they are snug and verify that the upper and lower clamping slots are identical in width Do not exceed the prescribed torque settings a Tighten the fixing bolts evenly in a cross pattern i e alternately and in small increments to the minimum limit of the recommended torque settings The recommended maximum torque setting for RITCHEY 4 bolt stems is 5 Nm b Always use the RITCHEY Torqkey and observe the torque settings indicated on the component in case of doubt Check the shift brake lever controls or the brake levers for burrs and sharp edges Do not use shifters or brake levers with burrs or sharp edges to prevent your handlebars from damage and dents Components that are affected by burrs and sharp edges should be checked by a RITCHEY dealer They will see whether this is a problem that can be solved or whether the component has to be replaced Loosen clamping bolts completely to ensure clamps are open all the way before sliding the shifters and brake levers onto the handlebars In the case of road bike shift brake lever controls Dual Control Ergopower or DoubleTap dismount the clamp completely from the control Start tightening the clamping bolts slightly s
7. shop of RITCHEY International at www ritchey ch RITCHEY Torqkey To achieve long lasting and problem free clamping of compo nents RITCHEY considers the use of a torque wrench absolutely necessary The RITCHEY Torqkey d is designed for use with all RITCHEY road and mountain bike stems handlebars and bar ends It is a 4 mm hex bolt Allen wrench pre set to 5 Nm which is both the ideal clamping force as well as the maximum prescribed torque used to tighten RITCHEY stem handlebars and bar ends bolts If 5 Nm of torque does not generate sufficient clamping force apply RITCHEY Liquid Torque to interconnecting surfaces to increase friction Exceeding 5 Nm of torque on clamp bolts of stem steerer tube or handlebars creates too much clamping force which can lead to component failure This not only bears a high risk of accident but also voids the warranty _ Loose or overly tightened bolts can result in component failure and in an accident Strictly observe the torque specifications If you do not have a high quality torque wrench or a RITCHEY Torgkey see your local RITCHEY dealer _ For detailed information about the RITCHEY Torqkey visit the online shop of RITCHEY International at www ritchey ch RITCHEY Torque Wrench For bolts tightened to another torque than 5 Nm please use the RITCHEY Torque Wrench The RITCHEY Torque Wrench is suitable for torque settings from 2 Nm e g for small aluminum bolts to 16
8. should be in parallel to the ground or point with the ends slightly downwards e Verify the tight fit of the handlebars in the stem by trying to rotate them You should not be able to rotate the handlebars f Never exceed the torque value recommended by the manufacturer In case the handlebars are not tight check that each bolt was tight ened to the recommended torque value 5 Nm for RITCHEY stem clampint bolts If each bolt was tightened to a torque value of 5 Nm and the clamping force is still insufficient release the bolts remove the handlebars from the stem and apply RITCHEY Liquid Torque to the clamping areas Retighten each bolt individually to a torque value of 5 Nm If the handlebars are still not tight in the stem contact your RITCHEY dealer or ask a skilled mechanic for advice Check the adjustment of the brake shift levers if necessary as described in section Installing the Handlebars Installing Bar Ends Bar ends add more hand positions to your handlebar configuration They are usually set to a position that provides more leverage and more comfort when you pedal out of the saddle RITCHEY bar ends are suitable for usage with almost all RITCHEY handlebars regardless of whether they are made of aluminum or carbon A RITCHEY SuperLogic mountain bike handlebars are not suitable for being fitted with bar ends If you intend to install RITCHEY bar ends on non RITCHEY handle bars make sure first that the
9. the cor rect number of spacers when the steerer tube ends 2 mm below the top edge of the stem Make sure the stem provides sufficient support for the steerer tube and that the steerer tube ends 2 mm at the most below the top edge of the stem This ensures a reliably clamping when tightening the clamping bolts of the steerer tube clamp to the the prescribed torque setting If your preferred stem height results in a deeper position of the stem on the steerer tube the steerer tube projects from the stem To check whether you have found the proper position slide spacers on the steerer by making sure that the steerer tube ends 2 mm below the top edge of the stem After the test ride the steerer tube of a carbon fork must be shortened IN The space between the top of the steerer tube and the upper edge of the stem should not exceed 2 to 3 mm d Tighten the stem bolts only a little if you intend to install the handlebar right afterwards Finish by adjusting the headset The clamp bolts of RITCHEY stems are designed to oppose each other for proper load distribution during clamping Please check that the bolt heads of RITCHEY stems are always oriented in opposition to each other Adjusting the Aheadset Headset Adjusting the headset is a job for a skilled mechanic Have A this work done by an authorized RITCHEY dealer If you intend to do the adjustment on your own read the user manual of the headset manufacturer
10. up carefully to maximize the service life of RITCHEY products Any guarantee is void if installation instruc tions are ignored and or if regular inspection and maintenance intervals are not observed In the event of a warranty claim RITCHEY reserves the right to pro vide all or part of the current successor model in an available colour or if such part is not available a higher grade model to remedy the claim The guarantee does not cover assembly refitting costs or any new accessories that may be required e g different dimension parts The guarantee does not cover labour and transport costs nor does it cover follow up costs resulting from defects Your direct contact for any issue is your RITCHEY dealer who is authorized to respond to your inquiries Technical details in the text and illustrations of this manual are subject to change No part of this publication may be reprinted copied or transmitted by hand or with mechanical or electronic systems or used for an another business purpose without prior written permission Concept and text Zedler Institut fur Fahrradtechnik und Sicherheit GmbH www zedler de Edition 2 March 201 16
11. EY products Keep the user manuals of all safety relevant components handlebars bar ends etc for your records and future reference Your direct contact with regard to all issues outlined in this manual and corresponding instructions is your local RITCHEY dealer who is qualified to answer your questions To handle your claim you need to present your receipt In the event of a defect or if you have a warranty issue please contact the dealer who sold you the bicycle com ponent in question RITCHEY has exclusive agreements with all authorized dealers to handle potential warranty claims If you pur chase a RITCHEY product from an unauthorized RITCHEY dealer e g from an internet auction site the warranty granted by RITCHEY becomes void so you must seek resolution with the reseller who sold you the product A Note on Wear Bicycle components are subject to wear due to normal and proper use The rate of wear will depend on care and maintenance the bicycle usage and the environmental conditions such as rain mud dust and sand Some components require regular care and mainte nance but despite the best maintenance program all components will eventually reach the end of their service life depending on con ditions and intensity of use The following RITCHEY components are especially subject to wear due to the nature of their intended use and not covered for wear under this warranty Grips and bar tape that are subject to compressi
12. Nm e g for M6 bolts at some seat posts For detailed information about RITCHEY Torque Wrench visit the online shop of RITCHEY International at www ritchey ch Installing Aheadset Stems Many RITCHEY stems can be installed in either vertical orientation These flip flop models allow handlebars to be positioned at two different heights by simply inverting the stem a Verify that the stem and fork steerer tube always have matching or compatible clamp diameters b If you fit a new stem on a fork with carbon steerer tube check the clamping area for notches or abrasion marks In case such damage is actually visible ask your RITCHEY dealer whether it is necessary to have the fork replaced Make sure the clamping areas are absolutely free of grease espe cially when the clamping surfaces are made of carbon Use RITCHEY Liquid Torque at the clamping areas to optimize clamp hold Grease the threads and the connecting surfaces heads of the steerer clamp bolts Do not apply lubricants to the clamping surfaces Slide the stem onto the fork steerer tube It must fit snugly onto the fork Do not fit stems which have play on the steerer tube Depending on the steerer tube length and the desired stem posi tion install spacers on the fork steerer above the upper cover of the headset and or above the stem c You can stack them up to a maximum height of 30 mm Spacers are available in different heights You have installed
13. RITCHEY User Manual Handlebars bar ends aero bars stems grips and bar tape Important information about use care maintenance and installation Contents Introduction Before Your First Ride Intended Use l l Before Every Ride 2 Special Characteristics of Carbon 2 Cleaning and Care 3 Maintenance 3 General Notes on Installation 3 RITCHEY Liquid Torque 4 RITCHEY Torqkey 4 RITCHEY Torque Wrench 5 Installing Aheadset Stems 5 Adjusting the Aheadset Headset 6 Installing the Handlebars 7 Mountain Bike Adjusting Controls and Levers 8 Road Bike Adjusting the Handlebars 8 Installing Bar Ends 8 Adjusting the Handlebar Height 9 Aheadset Stems 10 Readjusting the Aheadset by Using Spacers 10 Adjustable Stems Il Installing and Adjusting Aero Bars E WCS Carbon Hammerhead TT Base Bar E WCS Carbon Interval Base Bar 12 Pro Base Bar 13 Installing the Arm Rests WCS Wedge Carbon Alloy 13 Installing the Arm Rests WCS Sliver Carbon Alloy 14 Grips and Bar Tape I5 Installing the Grips 15 Wrapping the Bar Tape I5 Warranty Terms l6 A Note on Wear 16 Manufacturer s Guarantee 16 Notes on This User Manual Pay particular attention to the following symbols _ This symbol means that your life or health may be in danger unless you comply with provided instructions or carry out prescribed measures _ This symbol warns you about actions that could lead to damage of property or the environment This sy
14. RITCHEY International Via Cantonale 2 CH 6916 Grancia Lugano RITCHEY Design Inc Taiwan Branch 22 1 123 Chungang Rd Sec 3 Taichung 407 Taiwan R O C Make sure the handlebars are free of lubricants and do not use chemical fluids to mount the grips Wrapping the Bar Tape Clean the handlebars of any dirt adhesive residues or grease Start wrapping the bar at the bottom i e at the open end of the drop The first wrap around the bar should be positioned that half of the tape is overlapping the end of the bar b Proceed inward upward with the tape diagonal and partly overlap ping the previous wrap and so on Hold the tape under tension during the complete wrapping process and remove the paper back ing from the adhesive as you go Position a short piece of bar tape on the rear side of the brake lever and over its clamp around the bar so you will not have an unwrapped area as you wrap past the lever Continue wrapping the tape until you reach the bulge clamp area Finish by taping the final wrap of the bar tape with insulating tape Tuck the overlapping bar tape you left at the beginning into the open end of the bar and insert a plug Repeat this process on the other side WAL A RITCHEY Corporate HQ s 620 Spice Island Drive Sparks NV 89431 RITCHEY Design Inc Sales amp Warranty Office 575 Old County Road San Carlos CA 94070 In case of inquiries contact your national distributor at www ritchey
15. ary In case you have any questions please contact your RITCHEY dealer Before Every Ride l Verify the tight fit of the stem on the fork steerer and of the handlebars in the stem 2 Are the quick release levers or nuts of the front and rear wheel properly closed For more information see the respective chap ters of your general bike user manual Improperly closed quick releases or thru axles can cause the wheels to come loose This can lead to a serious acci Read the user manual of your bike manufacturer before you set off Special Characteristics of Carbon All RITCHEY products made of carbon fiber reinforced plastic also referred to as carbon or abbreviated CFR require special care and attention Carbon is an extremely strong material that allows the produc tion of components combining high compression resistance with low weight Please note that carbon unlike metals shows no vis ible deformation after undue stress even though some of its fibers may be damaged This makes it very dangerous to continue using a carbon component after an impact or undue stress as it may fail without previous warning thereby causing an accident with unfore seeable consequences If your RITCHEY carbon component sustained this kind of impact or undue stress we strongly recommend that you take your com plete bike to your RITCHEY dealer for inspection They will check the damaged bike and if necessary replace t
16. bed in chapter Installing the Handlebars _ Make sure to properly tigthen the bolts of stem and handlebars Non observing the prescribed torque settings can result in handlebar or stem failure Installing and Adjusting Aero Bars WCS Carbon Hammerhead TT Base Bar The WCS Carbon Hammerhead TT Base Bar is installed to regular stems as described in section Installing the Handlebars Make sure to install the handlebars in parallel to the ground or with a slight upward tilt It is recommended to opt for a shorter stem than you would use with a regular road bar Take your time to find out the ideal position for you and ask your RITCHEY dealer for advice The Hammerhead base bar is not compatible with Shimano Dual Control Campagnolo Ergopower or SRAM Double Tap brake shift levers Specific time trial brake levers and bar end shifters are not necessary Release the clamping bolts at the bottom side of the clamp devices and slide the extensions into these clamps Bent extensions should be installed with the RITCHEY logo outside The extensions can be moved towards the front or backwards until you are comfort able in your desired seating position Make sure the extensions are always fully inserted in the clamps Tighten the clamping bolts of the extensions only slightly so that they can still be moved into the desired position Remove both carbon arm rests and release the clamping bolts of both handlebar clamp
17. de As an alternative the shift cables can also be conducted in parallel to the brake cables In the case of bar end shifters the shift cables are conducted entirely along the extensions The WCS Carbon Interval Base Bar and the Pro Base Bar can be combined with the arm rests WCS Wedge Carbon Alloy and WCS Sliver Carbon Alloy Read the user manual of the brake and shift lever manufacturer before you install the controls according to the instructions Installing the Arm Rests WCS Wedge Carbon Alloy Release the handlebar clamping bolts of the Wedge clamp devices Disassemble the handlebar clamps in its two components posi tion them around the cylindrical centre part of the handlebars a engage the front parts and slightly tighten the handlebar clamping bolts Make sure the platforms for the carbon arm rests point to the outside and the clamping bolts for the extensions under the handlebars show to the inside Release the clamping bolts for the extensions and slide the exten sions into these clamps Bent extensions should be installed with the RITCHEY logo outside The extensions can be moved towards the front or backwards until you are comfortable in your desired seating position Make sure the extensions are always fully inserted in the clamps Tighten the clamping bolts of the extensions only slightly so that they can still be moved into the desired position Remove both carbon arm rests and determine their
18. e a test ride and place the equal number of spacers you have removed from below the stem above the stem and vice versa Adjustable Stems In the case of adjustable Aheadset stems a you can vary the height of the handlebars by changing the tilt of the front part of the stem After you have changed the height of the handlebars make sure to also re adjust the headset If you are not sure whether you can perform this adjustment ask your RITCHEY dealer for help Release the lateral bolt b for the angle adjustment until the ratchet mechanism disengages and open the steerer tube clamping Undo both parts of the clamping so that you are able to bring the stem into a new position c Re assemble both parts by making sure the ratchet mechanism interlocks properly and remount the bolt Retighten it to the recommended torque value d When you have determined the position of your stem you should also change the position of the handlebars as described in chapter Installing the Handlebars To do so release the bolts of the stem s faceplate and turn the handlebars Retighten the bolts to a maximum torque value of 5 Nm Adjust the headset as described in chapter Adjusting the Head set Keep in mind that when changing the position of the stem you also change the position of the handlebars including brake and shift levers and bar ends if mounted Readjust the posi tion of the handlebars as descri
19. e the aero bars may fail during use Risk of Accident Make sure the clamp devices are clamped over their entire width on the cylindrical centre part of the handle bars and not to far outside atd This is the only way of ensuring a durable and secure fit of the aero extensions Risk of Acci dent RITCHEY offers four different extension models two fad models made of carbon Carbon TT S Bend Exten sion 340 mm and Carbon TT 376 mm Extension Straight and two made of aluminum Pro Alloy TT Extension S Bend 400 mm und WCS Alloy TT Extension L Bend _ After you have found your final seating position it may be Geet that you have to shorten the extensions This is a job you should have performed by your RITCHEY dealer On RITCHEY carbon extensions the aluminium sleeve is designed for mounting the shift levers Do not shorten in this area _ Wrap the RITCHEY bar tape around the grip area of the aero extensions to ensure a firm grip during riding Make sure the clamping areas are absolutely free of grease and other lubricants especially when the clamping surfaces are made of carbon When you install carbon compo nents apply RITCHEY Liquide Torque to interconnecting surfaces to increase friction Grips and Bar Tape Grips and bar tapes not only provide comfort but also have a very important secondary function they ensure that your hands move ments
20. er exceed the maximum torque indicated on the components c lfa tight fit of the bar ends on the handlebars cannot be achieved in spite of using RITCHEY Liquid Torque on the contact surfaces the bars ends and the handlebars are not com patible Replace the bar ends or the handlebars by appropriate models _ The interfacing clamping areas of stems handlebars bar ends shift and brake levers must be tightened to specified torque settings Installing unsuitable bar ends to RITCHEY handlebars can lead to sudden failure during use and therefore result in an accident Highly conified handlebars and handlebars made of carbon are mainly not suitable for bar ends Ask your RITCHEY dealer for advice Adjusting the Handlebar Height Both the handlebar height and the stem length determine how much your upper body will be inclined forward d Lowering the handlebars gives the rider a streamlined position and brings more weight to bear on the front wheel An excessively low handlebar position may prove less comfortable especially on longer rides and can strain wrists arms upper body and neck Seek the assistance of a qualified bike fit expert especially if you experience pain or discomfort after set up and use If necessary your RITCHEY dealer can help you with our FIT LOGIC BY RITCHEY program that gives you an overview of the available RITCHEY products and sizes finding the ideal seating position for you that satisfi
21. es your needs Aheadset Stems Readjusting the Aheadset by Using Spacers On bikes using a threadless headset system or Aheadset system the stem is an integral part of the headset To modify the seating position the stem can be dismounted and re mounted Subsequently the headset must be re adjusted see chapter Adjusting the Headset The vertical position of the stem is determined by the arrangement of the spacers In the case of flip flop models e it is also possible to reverse the stem in order to achieve a higher or lower position of the handlebars Loosen the headset cap bolt at the top of the fork steerer tube f This cap serves to adjust the bearing preload Remove the cap and loosen the stem s steerer clamp bolts then pull the stem up and off the steerer tube Now you can remove the spacers Reposition the spacers on the steerer tube above and below the stem g in order to position the handlebar at the desired height Check the reliable fit of all components as described above Keep in mind not to position more than 30 mm spacers below the stem A Ifyou want to reduce the number of spacers you have to shorten the steerer tube This shortening is irreversible Cutting the steerer tube is a job for a skilled mechanic Have this work performed only after you have found the ideal position Instead of shortening the steerer tube you have also the option to modify the arrangement of the spacers Mak
22. first and note that you need special tools e g a RITCHEY Torqkey Release the clamping bolts on the stem side by two to three turns without unscrewing them entirely The Allen bolt located in the top cap is intended to re adjust the bearing play e Turning the bolt clockwise removes play as the stem is pressed downward on the bearing turning the bolt anti clockwise increases the play In case there is bearing play tighten the adjusting bolt by another quarter or half a turn Check the headset for play as described in the user manual of your bike f Do not overtighten the headset otherwise there is the risk of headset failure Do not overtighten the top Allen bolt it is intended for adjustment Tighten the bolt carefully in quarter turns and check the play regularly Once the play is properly adjusted align the stem in the direction of motion Check the alignment of frame and stem with the front wheel from the top The handlebars should be at right angle to the direction of motion Tighten both clamping bolts alternately by using the RITCHEY Torqkey If you use a standard torque wrench start with a minimum tightening torque of 4 Nm g In case the stem clamping is not tight enough increase the tightening torque to 5 Nm or until the RITCHEY Torqkey clicks _ With carbon steerer tubes make sure the inside of the 7 tube is supported by an expander cone mechanism for adjusting the headset Strictly observe the
23. from the surfaces to be treated Next apply a thin and even film of RITCHEY Liquid Torque to the cleaned sur faces using a brush lint free rag or chamois Install components as directed by the manufacturer by using a torque wrench such as the RITCHEY Torque Wrench recommended for use with all RITCHEY handlebars and stems and do not to exceed the manufacturer s maximum torque values Remove excessive Liquid Torque and re seal the RITCHEY Liquid Torque container after use quid torque ponents seat posts iber amp aluminium com iction create increased frictio up to 30 0 ed fastening orq nents from corrosion Additional information Many manufacturer warranties will not cover damage to compo nent due to overtightening Refer to manufacturer s recommended torque limits for each component Always use a torque wrench to verify you are within specified torque limits and do not exceed them Using RITCHEY Liquid Torque will allow you to safely install your bicycle components particularly in the case of carbon fiber without exceeding the torque limits specified by the manufacturers In most cases using RITCHEY Liquid Torque will enable you to use as much as 30 less torque while installing your components RITCHEY Liquid Torque is neutral to copper and aluminum alloys steel and synthetic material and will not damage product surfaces _ For detailed information about RITCHEY Liquid Torque A visit the online
24. handlebars are suitable for being fitted with bar ends In case of doubt ask your RITCHEY dealer for advice A Mounting bar ends to unsuitable handlebars i e handle bars with thin wall thicknesses that are not designed to withstand the specific load can lead to handlebar failure during use and result in an accident Verify that the clamping areas of the bar ends are free of burrs and sharp edges Do not use bar ends with burrs or sharp edges Burrs are sharp and can cut into other components If there are any burrs or sharp edges contact your RITCHEY dealer Release the clamping bolts of the brake shift lever controls and slide them together with the handlebar grips towards the centre of the handlebars until there is enough space to install the bar ends If the grips have end caps cut them before you move the grips Do not use any liquids or grease to loosen the grips if necessary use compressed air to loosen them Loosen the bar end bolts on the bottom side of the bar ends by two to three complete turns Slide the bar ends on the respective side of the handlebars a Angle the bar ends according to personal preference and make sure they are both at the same angle b Observe possible right left references on the bar ends Retighten the bolts carefully in small increments of 0 5 Nm Do not exceed the maximum torque value of 5 Nm for the clamp ing bolts of RITCHEY bar ends or bar ends used with RITCHEY handlebars Nev
25. he defective compo nent In case there are any unanswered questions or doubts the RITCHEY dealer can contact the RITCHEY after sales department or one of the RITCHEY distributors directly _ For safety reasons components made of carbon must never be repaired Replace a damaged component imme diately Make sure that any damage components will not be re used It should be destroyed to ensure that re use is impossible Components made of carbon must under no circumstances be exposed to excessive heat Therefore never have a carbon compo nent enamelled or powder coated The temperatures required for doing so could destroy it Do not leave carbon fiber components near a source of heat or in a car or trunk during hot or sunny weather Components made of carbon have like all lightweight components only a limited service life Therefore to be on the safe side it is recommended that you replace handlebars stems and headsets depending on use at regular intervals e g every three years even if they were not involved in an accident or similar incident Make sure the clamping areas are absolutely free of grease and other lubricants especially when the clamping surfaces are made of carbon Grease will penetrate the surface of the carbon com ponent and undermine the stability of joined parts by reducing the coefficient of friction Greased carbon components may never again provide a safe clamping surface When you install carbon compo ne
26. logic com LLHE 5 Warranty Terms Under European consumer law the purchaser has full statutory war ranty rights within the first two years from date of purchase In North America these rights apply to the first year from the date of pur chase According to these laws your dealer is responsible for ensuring the product is free of defects that could cause premature wear from normal use The two year warranty law is only valid in countries where European EU regulations apply Please ask your ET dealer about the regulations in your country Warranty claims will only be accepted if the bicycle has been used solely for its intended purpose see section Before Your First Ride It does not cover damage resulting from wear worn through bar tapes and grips neglect insufficient care and maintenance acci dents overstress caused by overloading incorrect installation improper treatment or as a result of changes to the components Be sure to strictly follow all assembly instructions in this manual as well as all additional instructions provided by the manufacturers of products used in conjunction with RITCHEY products especially torque values and the prescribed maintenance instructions Observe all user manuals that may be enclosed with RITCHEY products with regard to behavioral procedures and control procedures that are mentioned in this manual But also observe any other manuals that may be enclosed with RITCH
27. mbol indicates there is special information on how to handle the product and may refer you to a specific pas sage in this manual requiring your special attention The possible consequences described above are not repeated every time one of the symbols appears TCAE Introduction Congratulations when buying a RITCHEY part you made a superb choice RITCHEY develops tests and manufactures our products with dedication to uphold the highest standards of quality Like all high quality sports equipment RITCHEY components require careful installation in order to function properly and to provide long term dependability We recommend that you ask a qualified mechanic at your authorized RITCHEY dealer for help with installa tion and use RITCHEY components together whenever possible in order to achieve optimum performance and durability Our precise tolerances are intended to ensure component compatibility and are carefully monitored during production and quality control so that installation will be easy and trouble free This manual contains important notes about use care maintenance and installation Please read this manual carefully beginning with the general infor mation followed by the chapter referring to the component you purchased or you intend to use Doing so will ensure smooth installation and trouble free use of the product Keep this user manual for your records and future reference If you sell or lend your comp
28. mponent failure resulting in a severe accident or injuries Installing non matching components can result in bolt fail ure and consequently in a serious accident We recommend using RITCHEY handlebars stems and bar ends together as they are designed to fit and function as an integrated whole If you decide to use a component from another manufac turer read the user manual of this component regarding size accu racy to ensure proper fit and usability with RITCHEY components RITCHEY assumes no responsibility for problems resulting from a RITCHEY component being used with a component from another manufacturer Before installation watch out for sharp edges and burrs on all clamping surfaces of the handlebars stem b and bar ends Do not use these components if they have burrs or sharp edges If there are burrs or sharp edges on a RITCHEY or non RITCHEY component have your RITCHEY dealer inspect it to see whether the issue can be remedied or whether the component must be replaced If you fit new handlebars to an existing stem check the old han dlebars carefully for scratches abrasion marks and notches after removal Notches in the clamping area indicate defective processing or deficient design of the stem in these areas Do not use components if you are not absolutely sure about their compatibility In case of any doubt ask your RITCHEY dealer who will contact if necessary our after sales service hotline Do n
29. nts apply RITCHEY Liquide Torque to interconnecting surfaces to increase friction This will allow you to tighten bolts to low and therefore gentle torque values ___ If any notches tears deformations dents or discolorations etc are visible on your carbon component or if it makes ereaning or cracking noises do not use the bike until the compo nent has been replaced After undue stress a crash or other major impact replace the component or have it inspected by your local RITCHEY dealer before using it again If you have carbon road handlebars do not use clip on or aero parts unless the handlebars are especially designed ae as the RITCHEY Pro Carbon Evo or Pro Carbon Matrix road handlebars Cleaning and Care Clean the handlebars and the stem the bar ends as well as the grips and the bar tape with water and a soft rag at regular intervals If nec essary use a non abrasive soap to remove grime You may add a little detergent liquid for cleaning and removing tough stains such as oil or grease from hard surfaces Do not use degreasing agents which contain organic solvents e g acetone trichloroethylene methylene etc Chemicals of this sort may damage the finish or substructure of the material After your bike has dried apply a wax based polish a to painted carbon and metal surfaces exception braking surfaces Polish the components after the wax has dried With this treatment your han dlebars stem and bar
30. o that the controls can still rotate freely Bring the controls to the desired position Tighten the bolts to the prescribed torque value to ensure a reliable hold c Never rotate the controls on the handlebars after you have tight ened the clamping bolts Otherwise you will scratch the surface and mar the finish In addition you run the risk of damaging the material fi Read through the manufacturers user manuals of all com ponents before you follow the above instructions Never shorten carbon fiber mountain bike handlebars by 7 cutting off the ends as the handlebars are generally rein forced in the clamping areas of the shift brake lever controls Shortening handlebars by cutting off the ends can damage the handlebars and result in an accident during use Any modification to a RITCHEY carbon component will void the warranty Mountain Bike Adjusting Controls and Levers Turn the loosened controls on the handlebars so that they show slightly downward Sit on the saddle and place your hands on the controls with your fingers on the brake levers The back of your hands should form a straight line with your fore arms With your hands in the correct position adjust the shift levers accordingly d and tighten the clamping bolts of the brake and shift lever controls to the recommended torque values Road Bike Adjusting the Handlebars In the case of road bikes the straight piece of the drops
31. on abrasion and contamination TCAE Manufacturer s Guarantee RITCHEY products have been developed and manufactured with great care and have gone through numerous testing controls Our products are examined as part of our internal quality control proc ess to meet strict standards as well as by external independent test laboratories For the EU market we grant independent of legal regulation a vol untary guarantee that your RITCHEY product is free of manufactur ing and processing defects for two years from the date of purchase For the North American market we grant independent of legal regu lation a voluntary guarantee that your RITCHEY product is free of manufacturing and processing defects for one year from date of purchase Exeption grips and bar tape as above described The manufacturer s guarantee only applies to claims made by the initial buyer who must present the purchase receipt with date of purchase dealer address and model number Guarantee claims will only be accepted if the bicycle has been used in accordance with the intended use of RITCHEY products This guarantee does not cover damage resulting from e wear e neglect insufficient care and maintenance e accidents e overstress caused by overloading e incorrect installation or improper treatment e changes or modifications to the component e g cutting the handlebars _ The instructions of this and all other RITCHEY manuals are drawn
32. onent or bike to someone share this manual with the new user With RITCHEY components as with all lightweight bicycle prod ucts special care and attention need to be paid to proper installa tion and intended use Materials used by RITCHEY are extremely strong and durable with very low weight However sometimes they can break rather than bend in the event of an accident Internal damage to the component may not show up obviously or with vis ible signs of damage In the event of undue stress of any kind e g as a result of a crash the components need to be inspected by a qualified mechanic to ensure the product is safe to use Therefore consult your RITCHEY dealer after any such occurrence Before Your First Ride Intended Use RITCHEY handlebars bar ends and stems a are designed for road racing triathlon cyclocross trekking and mountain bikes and their typical use They are however not suitable for freeriding dual slalom downhill riding jumps or the like If you use your bike for this type of cycling you should opft for the special RITCHEY SC Severe Condition components INN Never make any changes to handlebars bar ends and stems Do not file or drill holes in components espe cially in carbon components as it will compromise their structural integrity and void your warranty RITCHEY stems are designed to be only used with threadless head sets also referred to as Aheadset headsets Attempting to u
33. ot use further damaged components If you have the slightest doubt we recommend that you replace the com ponent Do not use your bike until this has been done RITCHEY Liquid Torque Installing components with RITCHEY Liquid Torque Carbon fiber components are particularly vulnerable to damage caused by excessive clamping force RITCHEY Liquid Torque c creates extra friction between two surfaces allowing the necessary clamping force to be reduced by up to 30 This is especially useful in the clamping areas of handlebars and stem or fork steerer tube and stem i e two areas where too much clamping force can damage either component causing component failure or voiding the warranty Carbon components are particu larly sensitive to crushing as a result of too high clamping force By reducing the clamping force RITCHEY Liquid Torque relieves stress on sensitive carbon surfaces preventing damage to fibers or the cracking of the carbon substructure It also retains its effective ness in wet conditions and provides maximum protection against corrosion RITCHEY Liquid Torque can be used for all carbon aluminum and steel connections including e stem handlebars clamping areas e stem steerer tube clamping areas e seat post frame clamping areas RITCHEY Liquid Torque is ideal for this purpose as it does not harden Precautions for use Prior to applying RITCHEY Liquid Torque remove dirt particles and lubricant residues
34. r the carbon arm rests and the clamping bolts for the extensions under the handlebars point to the outside Release the clamping bolts for the extension clamps and slide the extensions until stop into these clamps Bent extensions should be installed with the RITCHEY logo outside The extensions cannot be moved towards the front or backwards until you are comfort able in your desired seating position If necessary the extensions may be shortened This is a job you should have performed by your RITCHEY dealer Remove both carbon arm rests and determine their optimal posi tion The Sliver model offers you five possibilities of adjusting the distance between your arms It does not allow changes to the arm angle Bring the arm rests into the desired position and retighten both bolts to a maximum torque value of 3 to 4 Nm e Once you have found the optimal seating position tighten the han dlebar clamping bolts of the Sliver clamp device to a maximum torque value of 6 to 7 Nm Make sure the clamping slots in the front and rear are identical in width Tighten the clamping bolts of the extensions in half turns until the extensions are tight and can no longer be turned f Never exceed the prescribed maximum torque value of 3 to 4 Nm Finish by removing the protective film from the rest pads and fix them in the desired position on the carbon arm rests Make sure the extensions are fitted until stop in the Sliver clamps Otherwis
35. re a firm grip during riding WCS Carbon Interval Base Bar Install the Interval Base Bar as described in chapter Installing the Handlebars Make sure the straight grip part of the handlebars is about in parallel to the ground or with a slight upward tilt The Interval Base Bar is not compatible with Shimano Dual Control Campagnolo Ergopower or SRAM Double Tap brake shift levers Specific time trial brake levers and bar end shifters are not necessary The brake cables run over the first centimetres through the han dlebars before they come out of the respective hole In the case of bar end shifters the shift cables are conducted entirely along the extensions Pro Base Bar Install the Pro Base Bar as described in chapter Installing the Handlebars Make sure the straight grip part of the handle bars is about in parallel to the ground or with a slight upward tilt The Pro Base Bar is compatible with Shimano Dual Control Campagnolo Ergopower or SRAM Double Tap brake shift levers Most specific brake shift levers are also compat ible with the Interval Base Bar whereas most bar end shifters are compatible with RITCHEY aero extensions Read the respective user manual to be on the safe side The brake cables should run along the front side of the handlebars as usual The shift cables can enter through the opening outside into the bar bend before coming out through the opening on the bottom si
36. se a RITCHEY stem in combination with a threaded fork steerer can lead to sudden failure resulting in a crash with unforeseeable con sequences Make sure when performing any adjusting that the brake levers are always within easy reach Keep in mind that the brake levers are not within easy reach when you ride with your hands on the bar ends or aero bars The SuperLogic Evolution and Logic Il road handlebars are not suitable for clip on aero bars We recommend that you always use RITCHEY components together in order to achieve optimum performance and compo nent durability If you intend to combine RITCHEY components e g handlebars or stems with components from other manufacturers make sure they are compatible i e that all dimensions are identical with the specifications given in this manual RITCHEY handlebars and stems are designed for an over all load of 110 kilos 242 Ibs including rider and baggage e g rucksack After a crash accident or other major impact have your RITCHEY handlebars stems and bar ends or aero bars Tki and if necessary replaced by your RITCHEY dealer for your own safety If your handlebars stem and bar ends or aero bars if mounted produce any creaking or cracking noises or TA any external damage such as notches cracks dents discol oration etc do not use your bike any longer Ask your RITCHEY dealer to check these components thoroughly and to replace them if necess
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