SS2-PVS310-0001 - Azbil Corporation
Contents
1. G Stick Slip Alarm Time Span Tme Y YX Co a Time 12 13 2012 14 51 05 10 S day s A 2012 12 18 03 57 50 0 15771350 2298059130 s 2012 12 18 08 51 10 016349670 1895638089 2012 12 18 10 04 30 000787972 1271743060 2012 12 18 12 51 05 0 00139928 0 01904976 13 61397290 y 0 00279891 Y X 3 10093531 12 16 2012 B 44 Count 85 12 18 2012 Bv v Update Automatically Figure 1 Stick Slip Diagnostics Screen Azbil Corporation 2 2 Offline Valve Test The PLUG IN Valstaff user can execute Step Response Test and Valve Signature Test for control valves in plant shutdown 1 Step Response Test The PLUG IN Valstaff user can execute a step response test for con trol valves when plant is in shutdown maintenance The results which are displayed in a graph can be used to detect de terioration or other problems in the control valve based on changes in response waveforms compared with other timing test results of the same test pattern In addition quantitative dynamic characteristics data such as time con stant delay time and settling time which are obtained from the test result are helpful for performance evaluation of the control valve The user can be automatically executed this test for multiple control valves PLUG IN Valstaff Valve Test Time 88 0116 s Input 000 Travel 0 04 Test Schedule StepRespoce Test No Status Device Tag2. Fm Windows Vista Business Edition Service Pack 1 32 bit Diagnostic parameter update interval Air circuit diagnostics 1 day 3 gt Windows Vista Business Edition Service Pack 2 32 bit Supply Pressure 1 day 3 gt Windows Server 2008 Standard Edition Service Pack 2 32 bit Zero Travel Count 1 day 3 5 nm Windows Vista Business Edition Service Pack 2 32 bit Deviation 1 day 5 RPM R3 10 R3 11 Windows Server 2008 Standard Edition Service Pack 2 32 bit R3 12 Windows Server 2008 Standard Edition R2 Service Pack 1 64 bit Windows 7 Professional Edition Service Pack 1 64 bit Temperature 1 day 3 gt Travel histogram 1 month Set Point from DCS OP and Valve opening FOUNDATION AVP703 Fastest 50 ms 6 Li cense Syste m RIGA AVP303 83 3ms 2 PLUG IN Valstaff base license interval for CV communication i step response test HART AV P702 Fastest 50 ms 4 s 2 3 Model number Description FNV IFV3xE01 PLUG IN Valstaff R3x License 16 TAG entry edition FNV IFV3xE02 PLUG IN Valstaff R3x License 25 TAG License for number FNV IFV3xE05 PLUG IN Valstaff R3x License 50 TAG 2 In the case of running on PRM data sampling interval might be delayed by com of device FNV IFV3xE10 PLUG IN Valstaff R3x License 100 TAG a connection munication performance constraint FNV IFV3xE20 PLUG IN Valstaff R3x License 200 TAG 3 Interval may require adjustment depending on the number
3. Test Pattem SPointCheck SmallSize Retry Count Setting Input 2 z 25 Start Edt Test Pattem Postioner Status 7 G LJOORWN Z 5 Message Step Response Date and Time vi Message 03 05 2014 14 10 41 The scheduled testing is complete iii Figure 2 Step Response test Screen 2 Valve Signature Test Ihe PLUG IN Valstaff user can execute Valve Signature Test to diagnose the control valve from characteristics between actuator pressure and valve opening The result which are displayed in the graph can be used to detect deterioration or other problems in the control valve The user can be automatically executed this test for multiple control valves Only Smart Valve Positioner 700 series File Edit View Tool Test Execution Results Device Tag Fv 02 Valve Signature Dynamic Error Band Drive Sienal Trend Pattern sb m Name X 250 0 Y 55 5 Status Completion Date E From 05 15 2014 To 05 15 2014 AlHide Search Condition Travel Status Device Tag Pattern Name 14 05 14 14 16 29 14 03 24 17 39 25 14 03 12 16 29 55 14 08 04 14 21 30 200 14 03 04 12 00 47 Po1 kPa 14 02 21 17 17 45 14 02 21 16 22 29 Spring Range Measured kPa Dynamic Hysteresis 14 02 21 181826 es eee Shes ne 14 02 21 16 07 36 5 14 02 20 12 03 54 14 02 20 11 42 19 14 02 20 11 36
4. Last Settings Update Before AutoSetup After AutoSetup 01 23 2012 08 37 59 Stroke Time 456 454 Hysteresis Rate 002 002 Monitor ine Gland Packine Type Light Light Operation Mode Restore Move Hairline Name Data Time all Actuator Size Param 3 Param 3 k E 1097 08 3751 Actuator Action Direct Direct uf Travel 4997 083751 OL 9 e Ser PE gt 0 Travel Angle 1748 1765 Drive Signal 4951 08975 O 100 Travel Angle 2086 2074 F 120 5 Parameter Previous Data Current Data Travel No Record 4997 Drive Signal No Record 4495 Temperature No Record 2431 Travel Cutoff High No Record 100 00 Travel Cutoff Low No Record 000 Positioner Action No Record Direct Valve Action No Record Direct Flow Type No Record Linear Input 40 No Record 50 00 Time Device Message 08 35 45 SVP21912 Reading of parameters is complete 08 35 46 SVP21912 Auto setup is being carried out 08 35 46 SVP21912 Please wait a moment 08 37 33 SVP21912 Auto setup was successful 08 37 34 SVP21912 Positioner operation check has begun 08 37 51 SVP21912 Operation check is complete 08 37 52 SVP21912 Readine of parameters has begun 08 37 59 SVP21912 Readine of parameters is complete 08 38 01 SVP21912 Reading positioner mode 08 38 02 SVP21912 Reading of positioner mode is complete 08 38 02 SVP21912 AutoSetup is complete Figure 4 Auto setup Screen 3 System Configuration The PLUG IN Valstaff works i
5. Resource Manager PRM PRM server PLUG IN statt works on PRM Azbil Corporation s Smart Valve Positioner 700 series 300 200 series connected using FOUNDATION fieldbus or HART Figure 9 PLUG IN Valstaff configuration on PRM Server 4 System Specifications 4 1 Maximum Number of Connected Smart Valve Positioners The maximum number of positioners that can be managed by the PLUG IN Valstaff is shown below It is dependent on the commu nication protocol Maximum number of m AE managed units Communication protocol Azbil Corporations HART device management 50071 FOUNDATION fieldbus 1 The sum of FOUNDATION fieldbus devices and HART devices system IFO Yokogawa Electric HART Corporations PRM FOUNDATION fieldbus Azbil Corporation No SS2 PVS310 0001 4 2 Application Specifications 4 3 Target Smart Valve Positioner With IFO Smart Valve Positioner 300 200 series Stick slip diagnostics Model number Internal software version Total stroke Model AVP302 Ver 3 D or later Maximum travel speed Model AVP202 Field device revision 2 or later Total shut off count Model AVP303 Cycle count Ver 2 1 or later Model AVP203 Po Validity Max Friction diagnostics Smart Valve Positioner 700 series Diagnostic parameter update interval Air circuit diagnostics 1 day 3 gt Model number Internal software version Supply Pressure 1 day 222 Model AVP702
6. Ver 2 1 or later Zero Travel Count 1 day 3 5 Model AVP703 Ver 2 5 or later Deviation 1 day 5 Temperature 1 day 3 5 For detailed Smart Valve Positioner specifications refer to the spec sheet for each product shown below Travel histogram 1 month Set Point from DCS OP Model AVP302 SS2 AVP302 0100 and Valve opening Model AV P202 SS2 AVP202 0100 Model AVP102 SS2 AVP102 0100 Model AV P303 203 SS2 AVP303 0100 AV P303 83 3 ms Model AVP702 SS2 AVP702 0100 Model AVP703 SS2 AVP703 0100 FOUNDATION AVP703 Fastest 50 ms Data sampling fieldbus interval for CV communication step response test HART AVP702 Fastest 50 ms communication AVP302 202 83 3 ms 5 Operating Environment The PLUG IN Valstaff works on Azbil Corporations IFO or Yok With PRM ogawa Electric Corporations PRM R3 10 or later Stick slip diagnostics 400s 2 3 Device condition monitoring interval Fastest 1 s System software package Operating System Total stroke 1 day 3 I tiveFied Maximum travel speed 1day GN OG Windows 7 Professional Service Pack 1 32 bit 64 bit Organizer R31 Total shut off t 1 day 3 ao gt gt Windows XP Professional Service Pack 1 32 bit Windows Server 2003 Service Pack 2 32 bit Windows Server 2003 R2 Service Pack 2 32 bit Cycle count 1 day 3 Po Validity Max Friction 1 day 3 5 diagnostics PRM R3 05 01 ZE
7. its functions of CV diagnostics parameter monitoring step response test and auto setup by means of integration with a device management system 2 1 Online Monitoring of CV Diagnostics Parameter in Plant Operation By collecting diagnostic parameter data from the Smart Valve Po sitioner and displaying it in a graph during plant operation the progress of control valve deterioration and the occurrence of abnor malities can be estimated while the plant is operating The PLUG IN Valstaff collects data from the positioner and displays the following diagnostics graphs 1 Total stroke Totalizes the operating distances of the valve stem during valve opening position control 2 Shut off count Counts the number of times valves are completely closed and displays the total close counts in chronological order in a graph 3 Cycle count Counts the number of times the control valve was reversed and dis plays them in chronological order in a graph 4 Travel histogram Indicates the ratio of the travel value use frequency against total operating time in a particular opening position area 5 Maximum travel speed Constantly measures the operating speed of the control valve in both the opening and closing directions calculates the maximum speed for each day and then displays the maximum values for open alstaff R31 ing and closing directions over time 6 Stick slip diagnostics Analyzes stick slip occurrence trends 7 Deviation Colle
8. of valve positioners con deo FNV IFV3xE30 PLUG IN Valstaff R3x License 300 TAG 4 It becomes not step response test but simplified valve test by communication perfor FNV IFV3xE50 PLUG IN Valstaff R3x License 500 TAG mance constraint PLUG IN Valstaff DMS Device Management System connec tion license communication AVP302 202 Fastest 5 s 4 Device condition monitoring interval 300s 3 5 Only Smart Valve Positioner 700 series Model number Description License for DMS FNV IFV3xE A PLUG IN Valstaff R3x DMS connect license for IFO cenneciem FNV IFV3xE B PLUG IN Valstaff R3x DMS connect license for RPM Azbil Corporation 7 External storage Automatic backup and external storage is available for control valve diagnostic data collected by PLUG IN Valstaff operating in IFO For automatic back up after conferring with the client we can use the external storage options listed below When using PLUG IN Val staff operating in PRM please use the large capacity storage method recommended by PRM e Imation Corporation RDX Removable HDD Storage System USB3 0 RDX HDD Media Imation Corporations web site http www imation com en US CAUTION When using external storage for automatic back up keeping your PC safe is a necessity However please do not install anti virus soft ware on the PC used for IFO Instead do virus checking remotely from another PC e Also if a
9. 16 14 01 17 13 21 28 Completion FY 02 Ash Completion FV702 Bah Completion F702 Bah TI Completion FV702 Bah Completion F702 Bah Completion F702 Bah Completion F702 Bah Completion F702 Bah Completion F702 Ba Completion F702 Ba Ff Completion FV702 Bah Gnmnletinn F719 h Re calculate Valve Spec Input Friction N Friction Torque Nm Seating Force N Seating Torque Nm J 4 Spri Ave Min Expected Min Max Expected Max Tested Flow Force Flow Torque Calculated Threshold si LCCC O gal so ga E 1709 20 173025 Wg mm MN 4 m F702 B h Result Parameter Figure 3 Valve Signature Screen No SS2 PVS310 0001 2 3 Auto setup The PLUG IN Valstaff s auto setup function automatically adjusts the positioner The behavior of a control valve during auto setup can be monitored during the error checking portion of the automatic adjustment pro cess Also the stroke time and hysteresis data collected during auto setup can be compared with the past test data This comparison provides an easy way to judge deterioration and the occurrence of abnormalities in the control valve ati PLUG IN Valstaff AutoSetup Ex Device Information O Ee Tej Device Path HL 111 gt NWG 205 gt XPC 32 gt 10M 19 Device Tag SVP21912 rom Manufacturer Yamatake Model SVP Device ID 1193076 Parameter
10. a and check for viruses regularly Failure to do so may result in corrupted data or program malfunction Do not install any anti virus software into this PC Check for viruses remotely from another PC Do not connect the PC upon which the PLUG IN Valstaff application software is to be installed to an external network such as the Internet or a corporate intranet If the PC is infected by a virus the collected data may be corrupted or a program may malfunction Do not install any applications except those listed below on the PC upon which the PLUG IN Valstaff application software is to be installed e Device management system and associated software e PLUG IN Valstaff application software e Driver for the USB hard disk drive used for data backup and loading if necessary Please keep in mind that Azbil Corporation s warranty does not cover any failures resulting from installation of any other applications Before executing offline diagnostics inform operators in the vicinity of control valves that the diagnostics will make the valves open and close regardless of signals from the controller Unexpected valve opening or closing can injure operators Before executing full stroke tests inform operators in the vicinity of control valves that the tests will make the valves open and close regardless of signals from the controller Unexpected valve opening or closing can injure operators Before calibrating or a
11. azbil No SS2 PVS310 0001 Rev 1 Specification Control Valve Maintenance Support System PLUG IN 1 Introduction PLUG IN Valstaff is a valve management system that detects problems with control valves and positioners at the earliest possible stage by mon itoring diagnostic parameters and other information from the Smart Valve Positioner thereby assisting to avoid accident failure and helping to streamline maintenance tasks by clearly presenting the information reguired for decision making on control valve maintenance The PLUG IN Valstaff monitors diagnostic information 24 hours a day 365 days a year by communicating with Azbil Corporation s Smart Valve Positioner which supports FOUNDATION fieldbus and HARI communication Based on this diagnostic information at the first sign of an abnor mality the system sends an alert in order to prompt action before the control valve can cause a problem allowing continuously safe and secure plant operation The PLUG IN Valstaff also supports quick and accurate startup by automating positioner settings that adjust the control valve status as well as automating step response tests It also utilizes diagnostic information for routine maintenance sup porting the creation of an appropriate maintenance plan based on the degree of deterioration of control valves 2 Function Overview The PLUG IN Valstaff in combination with Azbil Corporation s Smart Valve Positioner achieves
12. cts and compares open position settings to actual control valve open positions and displays them in a graph 8 Po Validity Max Friction diagnostics The relationship between output air pressure and Travel is compared against the value obtained during auto setup as a standard and dis plays them in a graph Only Smart Valve Positioner 700 series 9 Air circuit diagnostics Calculates the shift amount from the normal value of the drive sig nal and the nozzle back pressure per day and displays them in a graph Only Smart Valve Positioner 700 series 10 Supply Pressure Displays the maximum value and minimum value of supply pres sure per day in chronological order in a graph Only Smart Valve Positioner 700 series 11 Zero Travel Count The maximum and minimum travel at the travel cutoff low position are successively updated and displays the maximum and minimum travel per day in chronological order in a graph Only Smart Valve Positioner 700 series 12 Temperature The maximum and minimum temperature according to the tem perature sensor are successively updated and displays the maxi mum and minimum temperature per day in chronological order in a graph Only Smart Valve Positioner 700 series Name Time Current Data X 12 18 2012 13 15 08 0 00097352 Y 12 18 2012 13 15 08 0 00136791 Y X 12 18 2012 13 15 08 1 40512131 10 00 Count 12 18 2012 13 15 08 12 times 100 times Operating Time 16714 hour s
13. djusting the positioner changing settings or performing other related operations check that the intended operation will not affect the operation of the plant and change the mode to out of service Before executing AutoSetup inform operators in the vicinity of control valves that AutoSetup will open the valves from the fully closed position to the fully open position Unexpected valve opening or closing can injure operators When connecting the hard disk drive to another PC perform a virus check before reconnecting it to the device management system Azbil Corporation No SS2 PVS310 0001 Azbil Corporation No SS2 PVS310 0001 Azbil Corporation No SS2 PVS310 0001 e Valstaff is a trademark of the Azbil Corporation e PRM is a trademark of Yokogawa Electric Corporation in the USA and other countries e FONDATION is a trademark of Fieldbus Foundation e HART is a trademark of HART Communication Foundation e Windows 7 Windows XP Windows Vista Windows Server 2003 and Windows Server 2008 are trademarks of Microsoft Corporation in the USA and other countries e Other product names model nos and company names may be trademarks of the respective company azbil Please read the Terms and Conditions from the following URL before ordering or use http www azbil com products bi order html Specifications are subject to change without notice Azbil Corporation Advanced Automation Company I 12 2 Ka
14. ff on IFO it is possible to manage control valves with a Smart Valve Positioner by using HART com munication For details on system configuration refer to the spec sheet for IFO SS2 IFO310 0001 InnovativeField Organizer DOSS DOSS PLUGIN Malstaff a k a network DEO control HC g DOPC DOPC II DOPC II X BUS Input output modules that comply with HART communication base unit format Device communication network Ethernet 4 20mA ki J sj en La pe Figure 7 PLUG IN Valstaff Configuration for Harmonas DEO R400 or earlier 3 4 IFO system configuration which is indepen dent from DCS The PLUG IN Valstaff can be used in conjunction with IFO inde pendent from DCS by using HNU HART Network Unit In this case the PLUG IN Valstaff can manage control valves with HART communication compatible Smart Valve Positioner AV Px02 For details on system configuration refer to the spec sheet for IFO SS2 IFO310 0001 No SS2 PVS310 0001 DCS operator station PLUGIN KAlstaff InnovativeField Organizer DCS external type DCS Controller DCSAVAO HE Terminal Hier UE HNU HART Network Unit A A COMMUNICATION PROTOCOL Figure 8 IFO system configuration which is independent from DCS 3 5 When Combined with Yokogawa Electric Cor poration s PRM The PLUG IN Valstaff control valve maintenance support system can be used in conjunction with Yokogawa Electric Corporations Plant
15. n conjunction with the Innovative Field Organizer IFO device management system made by Azbil Corporation or with the PRM Plant Resource Manager made by Yokogawa Electric Corporation 3 1 With Advanced PS TDCS3000 By operating the PLUG IN Valstaff on IFO it is possible to man age control valves with a HART communication compatible Smart Valve Positioner AVPx02 For details on system configuration refer to the spec sheet for IFO SS2 IFO310 0001 InnovativeField Organizer PLUGIN Valstatt LCN network Device communication network Ethernet Input output modules that comply with HART communication base unit format 4 20 mA FBZAZ Figure 5 PLUG IN Valstaff Configuration for Advanced PS TDCS3000 Azbil Corporation 3 2 With Harmonas DEO R410 By operating the PLUG IN Valstaff on IFO it is possible to manage control valves with a Smart Valve Positioner AVPx02 AVPx03 by using HART communication or FOUNDATION fieldbus For details on system configuration refer to the spec sheet for IFO SS2 IFO310 0001 i InnovativeField Organizer PLUG IN Velstatt j DEO control network Device communication DOPC III network p DOPCIV Ethernet X BUS Input output modules that za comply with HART communication base unit format FOUNDATION 4 20mA fieldbus Figure 6 PLUG IN Valstaff Configuration for Harmonas DEO R410 3 3 With Harmonas DEO except for R410 By operating the PLUG IN Valsta
16. n external storage device whose operation we have not checked is used Azbil Corporation cannot guarantee its operation or the integrity of the data If the lack of a guarantee is acceptable and an external storage device which we have not checked is used please use a device that meets the following conditions at a minimum e Device does not require special software do not install software other than Azbil products on the PC used for IFO e Device does not incorporate a security function About icons for safety precautions The safety precautions described in this document are indicated by the following icons a 3 WARN NG Warnings are indicated when mishandling this product might result in death or serious injury Cautions are indicated when mishandling this N CAUTION product might result in minor injury to the user K or only physical damage to the product A M Example o The indicated action is prohibited o Be sure to follow the indicated instructions No SS2 PVS310 0001 Safety precautions N CAUTION Before wiring be sure to shut off the power to all devices that require power shutoff during wiring Failure to do so may cause device failure O If an explosion proof field device is used never open its cover while it is running while power is supplied Doing so may result in an electric shock For handling of this type of device see the user s manual for the device Back up dat
17. wana Fujisawa Kanagawa 251 8522 Japan URL http www azbil com 1st Edition Issued in Aug 2014 2nd Edition Issued in Dec 2014 No part of this publication may be reproduced or duplicated 8 without the prior written permission of Azbil Corporation 10
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