dw115 smarty-yf7 manual 1pt0
Contents
1. products dwu 115 smarty yf 7 Introduction Y YF7 Take control of your Yaskawa F7 expand your interface and add com Motor Control putation power with this rugged versatile and easy to use process and Lee vaio Crier Feaueney g Torque Comp Jump Frequencies drives management system Create large integrated systems where meee Field Weakening Vf Patern processing bandwidths are not affected by system size ey CTE High Slip Braking Speed Search smarty yf7 Features n drive web Distributed Process Control over Ethernet r Modbus TCP IP over Ethernet with option 04 Internet accessible configuration monitoring amp control 1 Drag n drop easy connections with graphical documentation Automated on line upgrades with Savvy software 9ystem libraries Basic Process Control Winders Math amp Encoder Function Blocks Extensive drive parameter control and monitoring Arithmetic logic PID comparator filter latch timer counter e oe 5119 Output D ramps winder diameter taper tension torque compensator more wI O options Universal In Analog Out Digital I O Two Encoders and Ethernet dw 115 smarty yf7 HG502253 v 1 0 wuww driveweb com Page 1 8 smarty Uf 7 Available Options smarty yf7 models include driv web over Ethernet Distributed Process Control comprehensive Yaskawa2. Torque Compensator Options 07 08 I O 3 ENC Logic 5 ENC Speed 3 OR Switches 4 9 In Switch 4 9 Out Switch Utility 1 Dev Comms Monitor 1 Indicator Logic 17 16 Bit Binary Encod 17 16 Bit Binarty Decod 5 4 Bit Binary Encoder 16 4 Bit Priority Encod 3 Bitwise AND 2 Bitwise NOT 3 Bitwise OR 3 Bitwise Shift 3 Bitwise XOR Logic Gates 3 NAND 3 NOR 3 XNOR 3 XOR Ramps 7 Linear Ramp 11 MOP Option 10 Math 2 ArcCosine 2 ArcSine 2 ArcTangent 2 Cosine 2 Cube 2 Cube Root 2 Exponential 2 Logarithm 2 Reciprocal 2 Sine 2 Square 2 Square Root 2 Tangent 4 Parameter Block 6 Watchdog Watchdog Driver 17 S Ramp Switches 18 16 In Switch 18 16 Out Switch 6 4 In Switch 6 4 Out Switch 10 8 In Switch 10 8 Out Switch 3 Track and Hold Timers 5 Delay Off Timer 5 Delay On Timer 3 One Shot 5 Oscillator 8 Underlap Utility 4 User Logger Option 11 I O 5 ENC Position 6 ENC Speed Lock 7 Registration Option 12 ModbusRTU Master 7 Comms Port 48EurothermERCFW09 6 Holding Reg INT16 6 Holding Reg UINT 16 54 Optidrive Plus 54 Optidrive VTC 48 WEG CFWO09 smarty Full featured DPC that simultaneously manages many varied process components and drives speedy sp and speedy485 Processing power tailored for your drive or generic Ethernet EIA485 savvy Signal Flow Diagram Option Easily implement your systems designs Drag n Dr
3. smarty yf7 Power Requirements Regulated 24VDC 15 50mA plus loads smarty is fitted with a 1A auto reset fuse smarty yf7 Storage and Operation Environment emperature range 0 to 50C Humidity less than 95 non condensing smarty uf7 Ethernet Port Standard RJ45 8P8C 10BaseT Link and Activity LED s Set up Your Yaskawa F7 WARNING You must read and understand the entire Yaskawa F7 User Manual before proceeding Dangerous high voltages will exist that may cause injury or death Only qualified personnel should proceed Check parameter U1 14 Flash ID 3020 This is currently the only supported software w You will need to connect the terminals S and R together for EIA485 or A S and R connected together make the EIA485 or B connection 1G may be connected directly to C Set the baud rate at parameter H5 02 to 4 for 19 2 kbps Check the Modbus Unit address Parity and Delay times are at default settings H5 01 1F Address decimal 31 H5 03 00 No Parity H5 06 05 Minimum delay 5ms Based on your application set H5 04 Stopping Method and H5 05 Serial Fault Detect These parameters determine how the drive will respond to a serial connection loss lmportant Note You must cycle the YF7 drive s power waiting for the screen to blank before repowering in order for the changes to take effect smarty uf 7 Ethernet Networking amp Programming It is important to have a basic understanding of Ethernet TC
4. B B4 A4 Encoder B B5 A5 Encoder Marker Z aeRO B6 A6 Encoder Marker Z pee B7 A7 24VDC encoder power supply 200mA max B8 A8 OV smarty Option 11 Encoder Control F B Library 4 Option 11 requires option 07 and 08 and provides position speed lock and registration function blocks Encoder Position Function Block Set up this block for absolute position measurement E smarty w 2 encoders 11 ENC1 Position 5115 1 Choose mechanical positions for 0 and 100 2 Enter number of encoder revolutions required to move from 0 to 100 3 You may dynamically update your 0 position with a zero position signal input connected to the Reset parameter Encoder Speed Lock Function Block Use this block to provide a numerical speed error signal Check savvy User Manual Appendix A for detailed information on the ao following system implementations sha es Create a Master speed follower system T yO Condition the error signal through a PID function block and C opl output a speed reference to a follower drive a x Create a Phase Lock system 5H Bi Condition the error signal through an integrator and PI function blocks and output to drive Encoder Registratio
5. F7 interface via 19 2 kbps EIA485 se rial connection Basic Control Function Block Library with arithmetic logic PI clamps data switches and more Please see Appendix A for a complete listing of function blocks by library and option 03 I O Package UIP s 7 AOP s 2 DIO s 3 10V Ref 1OmA max Seven Universal Inputs multi range analog digital differential Two Analog Outputs 0 to 10V 10mA max 10 bit resolution Three configurable Digital Inputs or Outputs 24V 50mA output 04 ModbusTCP IP Ethernet 1O0baseT enabled Modbus slave server 05 Process Control Function Block Library 1 Math Logic PID Switches Comparators User data log Profiler Presets Latch Filters Counters Timers and more see Appendix A 06 Winder Control Function Block Library 2 Diameter Calculator j esis 206 Taper Tension Torque Gompensator 07 and 08 Encoder 1 and 2 Inputs Bi directional with marker EIA 422 485 24V 300kHz With encoder logic position speed functions 09 Real time clock battery backup calendar and event time stamp 10 Advanced Math Function Block Library 3 Trig Polynomials Log Exponent more see Appendix A 11 Encoder Control Function Block Library 4 Speed Lock Registra tion Position Requires Option 07 and 08 smarty yf7 Options Important Notes Options 04 05 06 10 and 11 are software options easily field installed Option 08 includes an isolated ser
6. P IP networks smarty yf7 uses the same IP address format as computers and may disrupt a local network or function improperly if it is not set up with a unique IP address smarty yf7s are all shipped with the IP address 10 189 189 189 Consult your company s IT department for an appropriate unique address Set up Your Physical Ethernet Network You Will Need A standard Category 5e cable with 8P8C RJ 45 connectors on both ends for each drive web device and your computer An Ethernet switch with sufficient ports to support all your drive web devices and your computer Set up Your Computer Get savvy The free drive web savvy software allows you to easily program and moni tor your smarty yf 7 and create distributed control systems You can find useful networking information in the Basic Network Admin istration Section in the Savvy user manual under the Help menu e To download the latest version of Savvy and to view the Savvy user man ual go to www driveweb com and click on get savvy dw 115 smarty yf7 HG502253 v 1 0 www driveweb com Page 3 8 w Windows users will need to have Java Runtime Environment installed to run savvy There is a link on this page to download Java for free Get started with savvy Before proceeding with your systems designs it is very important to familiar ize yourself with savvy the configuration software We strongly recommend that you read the introductory gu
7. Signal Flow Diagram Option SFD With savvy SFD implement your systems in a graphical manner and cre ate professional quality engineering drawings that are stored in your smarty et borders Drag n Drop connections zoom pan and see your system clearly Multi page drawings with cross referencing are easy to create y pag S S y Get the savvy SFD upgrade on line under the Commerce menu Se lect Upgrade savvy and process a Voucher coupon or credit card Find a guide to this upgrade Getting Started with savvy SFD un der the help menu smarty yf7 Terminals 24VDC power supply input Serial port with option 08 1s isolated Includes LEDs green data received and yellow data sent 1Obase T Ethernet port RJ45 with LEDs Green link amp yellow activity for easy programming and networking Terminal Block A Ma Encoder 2 Input Option 08 oF Terminal Block B Encoder Input Option 07 Terminal block KAE si 87 E S 10V Ref Analog Out amp Digital Input Outputs W S ee ee erminal Block D ge Universal Input Outputs OV Ref Terminal Function Cl 10V Ref C2 AOUTI1 C3 AOUT2 C4 OV C5 DIO C6 DIO C7 DIO3 C8 OV Terminal Fu
8. drive webD dw115 Installation amp smarty Operation Manual Contents Page Warnings Introduction Features 1 smarty yf7 Options 2 Winder specials Physical Installation 3 Ethernet savvy Intro amp Upgrades 3 5 smarty yf7 Terminals 5 Option 03 Analog amp Logic I O 3 6 Options 07 08 amp 11 Encoder Inputs amp Control 7 Appendices Function Blocks Products 8 Warning It is essential that you read and understand this entire manual the entire Yaskawa F7 User Guide and the entire contents of the Savvy software Help menu before proceeding with your installation and product configuration For more information and to download product manuals and software go to www driveweb com Warning Your use of Savvy software drive web devices and drives may cause motors and machinery to power up with high voltages or start or operate in an unexpected dangerous or lethal way It is essential that you are completely familiar with savvy and all of the equipment and the system design you are work ing with before attempting to program or edit a program or connect to any live device Warning You are entirely responsible for the configuration or use of any drive web product By configuring or using these products you agree to indemnify and hold harmless Bardac Corporation its employees directors officers distributors and resellers against the consequences of your configuration or use of the
9. ea teas percentage difference between the terminals over this range a 12V Logic 24V Logic E smarty option 03 E smarty option 03 UIP1 Analog 5110 UIP1 amp 2 Differential 5105 5110 Monitor 5113 Offset 0 00 V 100 00 5107 Output 100 0 5111 Range 5114 Scaler 200V 1 000 UIP Analog Block Range Parameter Analog Range 0 100 mV 5 V 10V UIP Differential Block Range Parameter Input Ranges 100 mV 5V 10 V l 2 3 100 V 4 200 V dw 115 smarty yf7 HG502253 v 1 0 www driveweb com Page 6 8 m smarty w encoder ENC1 Speed 5106 smarty Option 07 and 08 Encoder Inputs Encoder inputs are EIA422 EJA485 receivers 24V 300KHz max freq w Two function block types provide bidirectional speed and logic information Notice that EIA422 485 signals should be complementing difterential type The line must swing negative with respect to the line for proper operation A single ended 0 to 24V logic signal may NOT register correctly raf smarty w encoder ENC1 Logic 5111 w Option 08 requires option 07 wOpeed block includes a status parameter that indicates fault conditions on A and or B Use this parameter to verify your EIA422 signals and connections Encoder Terminals Enc 1 Opt 07 Enc 2 Opt 08 Description Bl Al Encoder A B2 A2 Encoder A B3 A3 Encoder
10. ial port with green and yellow LEDs that indicate EIA485 data being received and transmitted Modbus Option 04 enables communication with a wide range of industrial devices from drives to operator stations PLCs and SCADA systems It 1s essential that you read and understand the entire drive web Modbus Installation and Operation Manual HG502421 included with this op tions before using it smarty Uf 7 Winder Specials Include options 05 and 06 pre installed generic winder system configuration and a wiring diagram drawing for fast commissioning of a wide range of winder applications 1101 smarty winder 7 Open Loop Constant Tension Center Winder 1102 smarty winder 2 Closed Loop Dancer Control Center Winder 1103 smarty Winder 3 Closed Loop Loadcell Control Center Winder dw 115 smarty yf7 HG502253 v 1 0 wuww driveweb com Page 2 8 smarty yf7 Physical Installation Mount on DIN rail in an electrical enclosure that provides the required environ mental protection You can mount with zero clearance on the side of the drive but provide at least 5 space 1f mounting directly above or below the drive smarty yf7 Dimensions and Weight 2 3 w 4 5 h 4 7 d 59 115 120mm 1 0 lb 0 45 Kg
11. ides Getting Started with savvy Getting Started with savvy SFD and savvy SFD and the PL series drive Find these guides under the Help menu Use the unique Create Phantom feature to practice your design and con figuration techniques Design a system in any Phantom drive web device and export it for use in your devices We also strongly recommend that you attend one of our regular on line training seminars Contact us at training driveweb com or call 410 604 3400 to register Under the Directory menu click on Discover All Local Devices If your smarty yf7 is powered up and physically connected to the same local net work as your computer an icon should appear on the screen i lf the red padlock icon shown above appears your computer s subnet mask is pre venting proper communication with the smarty Under the File menu click on Administrate Set IP Addresses for System A list will appear with a serial number that should match the serial number label on the bottom of your smarty wEnter an IP address within your computer s subnet mask A YF7 icon should appear The icon with question mark indicates no communication has been made The clear icon indicates a good serial connection The double arrow and yellow triangle in stantly warns you if serial communication with the drive is interrupted If a red warning triangle is superimposed on the icon your computer has
12. lost Ethernet communication with your smarty Check your Ethernet connec tions and that your smarty still has 24VDC power Right click on the icon and choose Change Name to name your smarty Left click to view the first level device overview screen You can access the drive control and monitoring parameters the Function Block Engine and if you have option 04 a Modbus icon Left click to view the next level Left click on function blocks to view and adjust parameters Left click on parameters to open the setter box unless they show a crossed out pen meaning that they are read only You can adjust the parameter value with mouse or keys Right click on parameters to get info add to a dock copy start or end con nections rename and rescale drive web works with 16 bit words allowing raw decimal integer values 0 to 000 A 10 189 189 189 _ P a 192 168 1 25 ds i i 192 168 1 25 192 168 1 25 Laminator Stage 2 Gvervi verview Re Scale Parameter 65535 or 32767 These raw values are limited and or scaled depending on the parameter This prevents illegal values and presents numbers in the most useful formats Right click to adjust scaling to fit your needs Check scaling when making connections dw 115 smarty yf7 HG502253 v 1 0 Wwww driveweb com Scaler 0 01 Format Pattern 0 00 Units Gomme Page 4 8 Upgrade savvy with
13. n Function Block Use this block to measure time or pulse delay between markers Choose whether the registration markers are signals on Digital I O in puts and 2 Encoder markers Z or combinations of DIO s and Z s dw 115 smarty yf7 HG502253 v 1 0 wuww driveweb com Page 7 8 smarty Appendix A Function Blocks by Library and Option Bold header indicates function block category Precursor number is of parameters inside each block Basic smarty Arithmetic 3 Adder 3 Divider 3 Multiplier 3 Subtracter Control 15 PI Drive Helper 11 Optidrive Helper Logic Gates Clamps 3 AND 4 Clamp 2 NOT Process Control Library Option 05 Arithmetic 15 PI 3 Differential Splitter 20 PID 4 Multiplier Divider 8 Profiler 3 Sign And Value Counters 3 Sign Changer 17 Up Down Counter Clamps Drive Helper 5 Clamp with Monitor 11 Optidrive Helper 4 Deadband Filters 4 Skipband 4 Low Pass Filter Comparators 5 Moving Average Filter 4 Comparator 5 Equality Comparator 3 Maximum 3 Minimum 6 Window Comparator Control 6 Differentiator 8 Integrator Option 02 04 Utility 4 Modbus Indirect 5 UIP Differential 5 UIP Analog 3 UIP Logic Appendix B drive web Product Line Overview Latches 4 D Latch 5 D Latch with Reset 5 D Latch with Set 6 D Latch w Set Reset 3 SR Latch 4 T Latch 18 Diameter Calculator 7 Taper Tension 30
14. nction D1 UIP D2 UIP2 D3 UIP3 D4 D5 D6 D7 D3 drive ueb dw 115 smarty yf7 HG502253 v 1 0 www driveweb com Page 5 8 Terminal Block C 10V Analog Outputs and Digital I O C1 10V Reference Supplies 1 OmA max current C2 C3 Two Analog Outputs OV to 10V 10mA source 10 bit res Input parameter 0 to 100 translates to OV to 10V output C5 C6 C7 Three Digital I O Terminals Click on the Out put Enable parameter to change from input to output or connect to mj dynam cally configure Connect 0 Input and 1 Output Output Configuration 24V with 50mA max source current is output to the terminal when the function block s input parameter is set to High or 2 Input Configuration Input parameter is ignored and output parameter follows 24V logic at the terminal High 1 and Low 0 Threshold is 8V with 4V hysteresis 12V logic may NOT func tion properly E smart option 03 UIP1 Logic 5107 D1 D7 Seven UIP s 100KQ input impedance 12 bit resolution You may monitor a terminal as an analog logic or differential si input in separate function blocks You may dynamically configure logic and analog ranges by con necting to the Range parameter Terminal Block D Universal Analog Logic Inputs Set the Differential Block Range to the maximum expected volt a Ea a Losic R age difference between the two input terminals The output is the
15. op connections with complete graphical documentation created in one step and stored in your device drive web Training Courses an essential component in your drive web system On line and factory courses are available at all technical levels Sign up to get the most out of your drive web technologies dw 115 smarty yf7 HG502253 v 1 0 Wwww driveweb com Page 8 8
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