USER MANUAL - Innovative Cleaning Equipment
Contents
1. strainers for debris and clean as needed Drain your air compressor tank on a regular basis to help extend pump life An air source with a high moisture content will accelerate pump wear Note If your air source has a high moisture content you may wish to install a water separator WS 20CFM before the unit Check for proper water pressure on the water pressure gauge WRG14 To check the pressure o With the unit running open the discharge valve HV60 HV34 and allow the unit to run for about 1 minute o Close the discharge valve HV60 HV34 o Check the water pressure gauge WRG14 The pressure should read 20 psi 1 4 bar o If necessary adjust the water regulator using the flathead screw on the regulator body The water pressure should be set at 20 psi 1 4 bar Setting the pressure higher or lower may damage the unit or cause it to malfunction Page 5o0f9 11102014 User Manual Wall Mounted Concentrate Foam and Sanitize Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting Instructions For foam and or spray function Check to ensure that the discharge hoses are uncoiled properly and that there are no kinks that could obstruct fluid flow Check the air regulator bowls ABR25 and air filters AFR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 If air passes through a pump P56 P56K P56V without2. 10 100 psi 0 69 6 9 bar 10 100 psi 0 69 6 9 bar Backflow prevention is required consult local plumbing ordinances for more information Liquid temperature range 40 100 F 4 4 37 C Chemical compatibility Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or SDS for your product or contact our customer service department SPECIFICATIONS FOAM SYSTEM SPRAY SYSTEM Power type Compressed air Compressed air Chemical pickup type Draws from concentrated product Draws from concentrated product Dilution ratio range 14 1 to 320 1 34 1 to 640 1 with ST2520 fan tip water chemical 24 1 to 640 1 with ST2550 fan tip Number of products unit can One product One product draw from and whether it draws simultaneously or one at a time Suction line length diameter 8 ft 2 4 m clear hose with 1 4 in 6 4 mm 8 ft 2 4 m clear hose with 1 4 in 6 4 mm inside diameter inside diameter Discharge hose diameter length 50 ft 15 2 m hose with 3 4 in 19 1 mm 50 ft 15 2 m hose with 1 2 in 12 7 mm inside diameter inside diameter Discharge wand tip type 7 in 17 8 cm stainless steel wand with zero Polypropylene trigger handle with 25 fan tip tip and ball valve Output distance 25 30 ft 7 6 9 1 m 10 12 ft 3 0 3 7 m Output volume 20
3. 45 gal min 75 7 170 0 l min of foam 2 gal min 7 6 l min of liquid with ST2520 fan tip 4 5 gal min 15 1 18 9 gal min of liquid with ST2550 fan tip Flow rate 2 gal min 7 6 l min 2 gal min 7 6 l min with ST2520 fan tip 4 5 gal min 15 1 18 9 l min with ST2550 fan tip Pump seals Santoprene Viton or Kalrez Santoprene Viton or Kalrez Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model Number FISP WC AND RELATED UNITS Page3of9 11102014 User Manual Wall Mounted Concentrate Foam and Sanitize Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation Instructions 1 PA Remove all components from packaging Select desired area to mount the control box Note We recommend mounting the control box at a height of 6 feet 1 8 m or less The chemical suction lines must reach the bottom of the chemical containers The bottom of the chemical containers should not be positioned higher than the bottom of the control box Attach the control box mounting feet to the back of the control box using the four screws provided in the parts package Mount the control box to the wall using the screws and plastic anchors provided in the parts package Note To drill holes for the plastic anchors use a 5 16 inch drill bit Mount the hose hangers SSHH F in a convenient location using the screws and anchors provided in t
4. FISP WCSK unit with Santoprene pump seals on the foam system and Kalrez pump seals on the spray system Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge valve in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Never use unit with hydrocarbons or flammable products Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air dryer before unit Do not use an air lubricator before the unit PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations CRY BOAways remember to recycle Specifications and parts are subject to change without notice Model Number FISP WC AND RELATED UNITS Page 20f9 11102014 User Manual Wall Mounted Concentrate Foam and Sanitize Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT REQUIREMENTS FOAM SYSTEM SPRAY SYSTEM Compressed air requirements 40 80 psi 3 5 bar with 5 10 cfm 141 6 283 3 40 80 psi 3 5 bar with 2 cfm 56 6 l min l min Water requirements
5. INCLUDES BLACK KNOB NV14Y HNDL KNOB FOR 2839 1 4 NEEDLE VALVE P14 COUNTERSUNK PLUG HEXAGON 1 4 P203CT PLASTIC INJECTOR KIT INCLUDES INJECTOR INTAKE HOSE FOOT STRAINER AND WEIGHT TIP KIT P56 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT PB16138 PIN STAINLESS STEEL HINGE PIN FOR CONTROL BOX PB16138 1 8 x 4 3 4 x 1 2inches PBFT PP MOUNTING FEET FOR POLYBOX PB16138 POLYPROPYLENE PEL34F 3 4in FEMALE POLY PIPE ELBOW 90 PL16138 CONTROL BOX LID POLYPROPYLENE 16x13x8 HINGED LOCKABLE LID PSG12 1 2 IN POLY SPRAY GUN WITH O RING AND GRAY HANDLE amp 316SS PSGORV PSG12 O RING PW124 120 1 2in BLACK POLY PRO X 4in SCH 120 1 2in MPTOE amp 1 4in FPTOE R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT INCLUDES FILTER AND BOWL AFR25 AIR FILTER for R25 ABR25 METAL AIR BOWL for R25 S1034FHL 10 X 3 4 PHIL FLAT HI LO THRD SCREW 18 8 SN1414 STAINLESS 1 4MPT X 1 AMPT NIPPLE SSA12 STAINLESS MALE FEMALE S S ADAPTOR 1 2in X 1 2in SSA14 SS304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT SSC12 WORM GEAR CLAMP S S 31 91 SSC34 WORM GEAR CLAMP S S 75 1 25 SSC38 WORM GEAR CLAMP S S 25 63 SSHH F S S LASER CUT HOSE HANGER FLAT STOCK SST12HB38 P STAINLESS TEE COMBO 1 2in FPT X 3 8 in BARB ST2520 VEEJET NOZZLE STAINLESS
6. cycling the pump needs to be replaced Check for proper air pressure on the air gauges AG100 The air regulators R25 are factory set at 50 psi 3 4 bar Operating range for the foam system is 40 80 psi 3 5 bar with 5 10 cfm 141 6 283 3 l min Operating range for the spray system is 40 80 psi 3 5 bar with 2 cfm 56 6 I min If the unit operates at a reduced pressure o Check the air compressor supplying the unit If the pressure is less than 40 psi 2 8 bar turn the unit off until the compressor can catch up o Ifthe air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Check the chemical metering tips suction lines and strainers for debris or damage Clean or replace as needed To prevent damage to the unit strainers must always be used For foam function only If the needle valve NV14Y is open too far the pump P56 P56K P56V may cycle improperly due to lack of air pressure If this occurs close and readjust the needle valve NV14Y as described in the Operation Instructions Make sure proper foaming chemical and concentration are being used If foam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to be replaced If solution backs up into the air regulator bo
7. 34 P SS ANTI KINK SPRING FOR 3 4 INCH HOSE AKSS HPC ANTI KINK STAINLESS STEEL HITCH PIN CLIP B103234 10 32 X 3 4 PHIL TRUSS MACH SCR 18 8 BCVR1 10 32 X 1 2 PHIL PAN HEAD SS BEL14M14M BRASS ELBOW 1 4in MPT X 1 4in MPT BVB14 AIR INLET VALVE VA BRS 025 4F4F BT NICKEL CV38 PVC CHECK VALVE 3 8 BARBS SS SPRING DEMA MTKUL DEMA METERING TIP KIT ULTRA LEAN FOR P203CT EC14 2 OETIKER CLAMP 13 8 F12SS STAINLESS 875 ID FERRULE FOR 1 2 INCH HOSE F34SS L SS CRIMP FERRULE 1 90inches X 1 5 inches LONG FWLG14 569 ID X 1 28 OD X 08 THICK FLAT WASHER SS 18 8 FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW FWP78 7 8in BY 137 BY 1 1 4in FLATWASHER 18 8 PLN H12B H 1 2 INCH BLUE GOODYEAR HORIZON HOSE Available per ft H14B H 1 4 INCH BLUE HOSE GOODYEAR HORIZON Available per ft H34B H 3 4 INCH BLUE GOODYEAR HORIZON HOSE Available per ft H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available per ft HBELF3838 HOSE BARB ELBOW 3 8 BY FPT 3 8 HBFSS1238 HOSE BARB 3 8 X FEMALE PIPE THREAD 1 2 IN STAINLESS STEEL HBSS1212 STAINLESS HOSE BARB 1 2 X 1 2 HBSS1234 STAINLESS HOSE BARB 1 2 X 3 4 HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB HHPB3438 HEX HEAD POLY REDUCER BUSHING 3 4in X 3 8in HHSB1238 HEX HEAD S S REDUCER BUSHING 1 2in X 3 8 HHSB34GH12 STAINLESS HEX HEAD BUSHING 3 4in MGH BY 1 2 FPT HV60 1 2in STAINLESS BALL VALVE w WELDED NUT NV14Y FLOW CONTROL VALVE
8. ITEM NUMBER H34 50 H34B H SN Available per ft J ITEM NUMBER SGA12 HA50 SPRAY HOSE AND WAND ASSEMBLY FAN TIP SPRAY WAND ASSEMBLY ITEM NUMBER SGA12 ef 50 ft 15 m SPRAY HOSE ASSEMBLY ITEM NUMBER H12 50 H12B H Available per ft HBSS1212 ANTI KINK FOR FOAM HOSE ITEM NUMBER AKSS34 ANTI KINK FOR SPRAY HOSE ITEM NUMBER AKSS12 AKSS12 P AKSS HPC Model Number FISP WC AND RELATED UNITS OPTIONAL COMPONENT WATER SEPARATOR ITEM NUMBER WS 20CFM Page 8of9 11102014 User Manual Wall Mounted Concentrate Foam and Sanitize Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION 20756103B Polypro G57 Air Port x HB Straight w Viton o ring HB14P 1 4in BRASS HB AIR FITTING G57 P56 HB5638 HOSE BARB FOR P56 PUMP HB5638K HOSE BARB FOR P56K PUMP HB5638V HOSE BARB FOR P56V PUMP PB16138 POLYPROPYLENE CONTROL BOX WORKING DIMS 16x13x8 PUMP MOUNT PB16138 GSKT NEOPRENE GASKET 0 220 INCH ROUND CORD STOCK 61 125 INCHES PB16138 LATCH LATCH FOR PB16138 AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE AKSS12 P SS ANTI KINK SPRING FOR 1 2 INCH HOSE AKSS
9. STEEL 2520 ST2550 VEEJET NOZZLE S S 2550 STR34 lin SEAL STRAINER FOR 3 4 GH FITTINGS W387 S S 304 SPRAY WAND 3 8in MPT X 7in LONG THREAD ON ONE END WMS14 14 X 1 1 4 HEX W H SMS SLOTT S S WMS14A 5 16 X 1 1 2 STRAIGHT PLASTIC ANCHOR WR12SS WATER PRESSURE REGULATOR STAINLESS STEEL 1 2 INCH FPT WR15G34 WATER PRESSURE REGULATOR 3 4in FGH BY 3 4in MPT Body ABS internal parts SS PP and Santo WRG14 WATER PRESSURE REGULATOR GAUGE FOR WR12SS WS 20CFM TSUNAMI WATER SEPARATOR 20 CFM Model Number FISP WC AND RELATED UNITS Page 9 of 9 11102014
10. USER MANUAL MODEL NUMBER FISP WC AND RELATED UNITS Wall Mounted Concentrate Foam and Sanitize Unit English Original Instructions User Manual Wall Mounted Concentrate Foam and Sanitize Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT WARNING E FOAM SYSTEM SPRAY SYSTEM A Pump Seal Material Pump Seal Material O 9 Santoprene S Santoprene S FISP WC Viton V Viton V Read this manual completely and understand the Kalrez K Kalrez K machine before operating or servicing it Add bold option codes to item number as shown For Read all instructions before installing or operating unit Santopene pump seals on both systems standard unit no option code is needed Always wear appropriate personal protective equipment PPE when operating or servicing unit Examples e FISP WC standard unit with Santoprene pump seals on Always follow all chemical safety precautions and both systems handling instructions provided by the chemical manufacturer and Safety Data Sheet SDS e FISP WCVV unit with Viton pump seals on both systems If this unit is modified or serviced with parts not listed in y this manual the unit may not operate correctly e FISP WCVS unit with Viton pump seals on the foam system and Santoprene pump seals on the spray system Never point the discharge wand at yourself another person or any object you do not want covered in chemical e
11. he parts package Attach the foam discharge hose assembly to the foam discharge hose barb HBSS1234 and secure it with the hose clamp provided in the parts package Attach the sanitizer discharge hose assembly to the sanitizer discharge hose barb HBSS1238 and secure it with the hose clamp provided in the parts package Connect the air inlet hose barb HBSS1438 provided in the parts package to the air inlet valve BVB14 located on the side of the control box Then attach a 3 8 inch I D air line from your air compressor to the air inlet hose barb and secure it with the hose clamp provided in the parts package Connect a water line to the unit The control box has a 1 2 inch FPT water inlet fitting SSA12 A garden hose adapter fitting assembly SSA12 SNB34GH SA12B is included in the parts package Note A back flow preventer must be installed in the water line check local plumbing codes to ensure proper installation 10 Open the cover of the control box Insert the proper metering tips and connect the chemical intake lines to the injector inlet barbs Note Use the included metering tip color charts to determine the appropriate metering tips based on the products and dilution rates you will be using 11 Place the other end of the chemical intake lines into the chemical containers Note The chemical suction lines must reach the bottom of the chemical containers A strainer must be used on each chemica
12. l intake line Model Number FISP WC AND RELATED UNITS METERING TIP COLOR CHART FOR FOAM FUNCTION Metering tip color Ounces of chemical per Dilution ratio gallon of water water chemical Turquoise 0 40 320 1 Pink 0 80 160 1 Light blue 0 95 135 1 Brown 1 30 98 1 Red 1 40 92 1 White 1 85 69 1 Green 1 90 67 1 Blue 2 65 48 1 Yellow 2 95 43 1 Black 4 80 27 1 Purple 6 40 20 1 Gray 6 80 19 1 No tip 9 20 14 1 Injection rates will vary based on chemical viscosity air pressure and many other factors We recommend testing unit output to verify injection rate prior to use METERING TIP COLOR CHART FOR SANITIZE FUNCTION Metering WITH ST2520 FAN TIP WITH ST2550 FAN TIP ae Ounces of Dilution ratio Ounces of Dilution ratio chemical water chemical chemical water chemical per gallon per gallon of water of water Copper 0 20 640 1 0 20 640 1 Pumpkin 0 30 427 1 0 30 427 1 Burgundy 0 40 320 1 0 40 320 1 Lime 0 41 312 1 0 41 312 1 Tan 0 42 305 1 0 42 305 1 Orange 0 54 237 1 0 67 191 1 Turquoise 0 61 209 1 0 72 177 1 Pink 1 01 127 1 1 18 108 1 Light blue 1 28 106 1 1 42 90 1 Brown 1 35 95 1 1 52 84 1 Red 1 82 70 1 2 7 47 1 White 1 89 67 1 2 8 46 1 Green 2 09 61 1 3 0 43 1 Blue 2 70 47 1 3 31 38 1 Yellow 3 71 34 1 5 2 24 1 No tip 7 37 17 1 13 5 10 1 Injecti
13. on rates will vary based on chemical viscosity air pressure and many other factors We recommend testing unit output to verify injection rate prior to use Page 4 of 9 11102014 User Manual Wall Mounted Concentrate Foam and Sanitize Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions 1 2 3 Follow all instructions from chemical manufacturer With the discharge valves HV60 PSG12 in the closed position open the air inlet valves BVB14 Follow the instructions for the desired function To Foam 4 6 Point the foam discharge wand in a safe direction and open the discharge valve HV60 to begin foaming The discharge valve HV60 should be completely open while foaming While the unit is running and discharging product adjust the needle valve NV14Y located inside the control box to regulate the wetness or dryness of the foam a Close needle valve completely in clockwise direction b Open needle valve in counter clockwise direction 3 complete turns c Continue to open needle valve in turn increments allowing 30 seconds between adjustments until desired consistency of foam is achieved To stop foaming close the discharge valve HV60 To Sanitize 7 8 Point the spray discharge wand in a Safe direction and open the discharge valve PSG12 to begin spraying The discharge valve PSG12 should be completely open while Spraying To
14. stop spraying close the discharge valve PSG12 After Use Instructions 1 2 Place the chemical suction lines into a container of water With the unit running open the discharge valves HV60 PSG12 and allow the unit to be flushed with fresh water for approximately 2 4 minutes or until all chemical has been discharged from the unit Shut off the air supply to the unit by closing the air inlet valves BVB14 Shut off the water supply to the unit 5 Open the discharge valves HV60 PSG12 to relieve any pressure remaining in the unit Close the discharge valves HV60 PSG12 after all pressure has been relieved from the unit Store the unit with the discharge valves HV60 PSG12 in the closed position Model Number FISP WC AND RELATED UNITS Maintenance Instructions To keep the unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance disconnect the unit from the compressed air and water supply and depressurize it as described in the After Use Instructions Inspect the pumps P56 P56K P56V for wear and leaks Inspect all hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured Replace the filter AFR25 located within each of the air regulators R25 as needed Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 Check the chemical metering tips suction lines and
15. wl ABR25 the check valve CV38 needs to be replaced Model Number FISP WC AND RELATED UNITS Page 6 of 9 11102014 User Manual Wall Mounted Concentrate Foam and Sanitize Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT CONTROL BOX ASSEMBLY H38B H Available per ft HBSS1438 NV14Y EC14 2 BEL14M14M BVB14 H14B H Available per ft CV38 SSC38 SST12HB38 P HBSS1234 B103234 P56 P56K or P56V Jr R25 AG100 d SSA14 ft E SN1414 Eo BVB14 HBELF3838 m P203CT me HHSB1238 ji it SEL12 b UE WRG14 WR12SS SSA12 HBSS1212 9 LEGACY PARTS DIAGRAM LEGACY WATER REGULATOR ASSEMBLY LEGACY PARTS LIST ITEM NUMBER DESCRIPTION HHPB3438 HEX HEAD POLY REDUCER BUSHING 3 4in X 3 8in HHPB3438 HHSB34GH12 STAINLESS HEX HEAD BUSHING 3 4in MGH BY 1 2 FPT PEL34F PEL34F 3 4in FEMALE POLY PIPE ELBOW 90 WR15G34 WR15G34 WATER PRESSURE REGULATOR 3 4in FGH BY 3 4in MPT Body ABS internal parts SS PP and Santo HHSB34GH12 Model Number FISP WC AND RELATED UNITS Page 7 of 9 11102014 User Manual Wall Mounted Concentrate Foam and Sanitize Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER SSWA38 HA50 FOAM HOSE AND WAND ASSEMBLY ZERO TIP FOAM WAND ASSEMBLY ITEM NUMBER SSWA38 HHSB1238 W387 50 ft 15 m FOAM HOSE ASSEMBLY
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