TI50A DC Power Supply
Contents
1. Figure 5 1 1 Damaged cable TI50A DC Power Supply 19 5 Unit Care and Maintenance 5 2 Unit Servicing The TIS50A DC Power Supply is a maintenance free sealed unit No repairs outside of Tesla are authorized Warranty will be voided if unit is tampered with in any way including any damage to the WARRANTY VOID stickers located on the case see Figure 5 2 1 below If the unit requires maintenance please contact Tesla Customer Service at 302 324 8910 A Repair Request Form can be found in the back of this manual Figure 5 2 1 Warranty Void stickers Front and Back on the TI50A DC Power Supply 5 3 Packaging and Shipping When returning the DC Power Supply please ensure that it is properly packaged The only method for transport is in a sturdy shipping crate or Tesla Shipping Case be sure to enclose the Repair Request Form located on the last page of this manual Seal the crate on all sides and return it to Tesla at the address listed below Please contact Tesla Customer Service at 302 324 8910 with any questions or concerns TESLA INDUSTRIES INCORPORATED 101 CENTERPOINT BLVD CENTERPOINT INDUSTRIAL PARK NEW CASTLE DELAWARE 19720 PHONE 302 324 8910 FAX 302 324 8912 Website www teslaind com Email Tesla1 teslaind com Figure 5 3 1 Tesla Industries Shipping Case 20 TIS50A DC Power Supply section 6 Troubleshooting and FAQ 6 1 Frequently Asked Questio2. DC Aviation Plug DC 400Hz Aviation Plug For newer NATO plugs with new style post indicated by the black Positive Negative Positive Negative tip Replacement plug uses standard 3 4 deep well socket for Contact Contact installation 2005 1241 TI2005 117 TI2005 250 TI2005 239 T T a NATO Negative Contact NATO Positive Post DC Aviation Plug Aviation Insertion NSN 5999 01 525 0582 CLIX NSN 5935 01 523 8914 CL IX 3 slotted Connector Extraction Tool TI2005 126 2 TI2004 341 aai 62 12004 340 a NATO Negative Contact NATO Positive Contact Replacement Nose for Replacement Nose for Insertion Extraction Tool Insertion Extraction Tool Aviation Plug A00Hz Aviation Plug NSN 5120 01 523 8761 CL II NSN 5120 01 527 7729 CL II 5 Transport Dolly The Tesla T17000 184 is a custom aluminum dolly designed especially to transport the Tesla TI50A DC Power Supply The TI7000 184 is the safest and easiest way to support and transport the TIS0A models out in the field and through hangars and flight lines Tesla stands behind the Transport Dolly with a team of customer service professionals and a 2 year warranty TI7O00 184 Transport Dolly Dimensions 16 87 Lx 14 5 W x 49 25 428 50 mm x 368 30 mm x 1250 95 mm Weight 18 5 Ibs 8 39 kg TI5OA DC Power Supply 25 COUNTRY Afghanistan Algeria Am
3. Troubleshooting amp FAQ 6 6 3 Basic Unit Troubleshooting Fault 1 Output Capacity LED does not come on 2 Unit will not power from ac outlet 3 Unit failed function test 4 Unit emits sparks when plugged into power source 5 Unit works then shuts down 6 Circuit breaker continuously trips TI50A DC Power Supply Possible Cause A Circuit Breaker has tripped No outlet power AC line cord is damaged or bad Is ac line cord fully plugged into unit and wall outlet AC circuit breaker has been tripped No ac power at outlet Internal failure Water or moisture has seeped in unit Internal failure A Unit is overheating Cooling fans and vents are obstructed or inoperable A Unit is overheating Internal Short Remedy Plug the unit in to the appropriate ac power outlet If LEDs still do not illuminate Please contact Tesla Customer Service at 302 324 8910 A Do a continuity test on the ac line cord Check if line cord is properly secured C Check to make sure ac circuit breaker is moo Ww placed in the ON position Please contact Tesla Customer Service at 302 324 8910 Move unit to dry warm air and allow to dry for over 48 hours Do Not Use Unit Please contact Tesla Customer Service at 302 324 8910 Move the unit to an area 10 20 less than ambient temperature Clean and
4. DC Power Supply 5 2 Product Overview 2 4 General Specifications Electrical AC Input Power e Operates from Single Phase 100 260 Vac 50 60 Hz e 20 amps 120 Vac 60 Hz 2400 Watts e 10 amps 240 Vac 60 Hz 2400 Watts DC Output Power e 50 amps continuous 28 5 Vdc 1425 Watts Size e 21 25 long x 5 2 wide x 10 56 high e 539 mm x 132 1mm x 268 25mm Weight e 15 85 Ibs 7 19 kg Operating Temperature e 40 C to 55 C 40 F to 131 F with AC power Storage Temperature e 65 C to 105 C 85 F to 221 F TI50A DC Power Supply 2 5 Physical Dimensions 5 20 132 1 1 21 25 539 7 AA AAA LA co 10 20 259 0 LLONNLOL ESS Fi ASANO OND 18 75 476 2 FRONT VIEW SIDE VIEW Figure 2 5 1 TI50A DC Power Supply Physical Dimensions 2 6 Airflow Ports CAUTION When the TID0A DC Power Supply is plugged into ac power the internal cooling system will efficiently regulate unit temperature regardless of load At room temperature F the exhaust air will not exceed the ambient temperature by more than 5 F In more extreme temperatures greater than 90 F the exhaust air will not exceed t
5. Operating Temperature w AC Power 40 C 10 55 C 40 F to 131 F Dimensions 20 61 Lx 5 2 W x 10 56 H 523 49 mm x 132 08 mm x 268 25 mm Weight 15 85 Ibs 7 19 kg Warranty 2 years 3 years optional Includes A 8ft DC Aviation Cable or A North American AC Line Cord a 15ft DC NATO Cable Assembly Optional Accessories TI 7Q00 024 46 000 164 TI50A Shipping Case TI50A Protective Cover TI50A Transporting Dolly NSN 6140 01 467 5710 Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 9475 Double R Bivd Suite 2 Reno NV 89521 USA www teslaind com 05 19 14 6518 TI5OA DC Power Supply User Manual Built Smart Proven Tough Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com NOTE All users must read this entire manual prior to operating the TI50A DC Power Supply TI50A DC Power Supply is a limited maintenance free and sealed unit No repairs are authorized Warranty will be voided if unit is tampered with in any way or if unauthorized repairs are made For technical support please contact TESLA INDUSTRIES INCORPORATED 101 CENTERPOINT BLVD CENTERPOINT INDUSTRIAL PARK NEW CASTLE DELAWARE 19720 PHONE 302 324 8910 FAX 302 324 8912 WEBSITE www teslaind com EMAIL tesla1 teslaind com CAUTION Improper use or failure to follow instructions in this us
6. 005 United Kingdom Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord T1I25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 011 Australian Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord TI25000 011 Australian Line Cord T1I25000 005 United Kingdom Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 005 United Kingdom Line Cord TI25000 004 Old British Line Cord TI25000 001 North American Line Cord TI25000 011 Australian Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 001 North American Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Lin
7. 2 1 Different types of hazard and caution symbols TI50A DC Power Supply 1 Safety Review 1 3 Hazards WARNING Severe injury or death from electrical shock may occur if either the user or the unit is wet while the operating unit is connected to a power source Be sure to disconnect ac power from the ac source if the unit has come into contact with water If AC Input Circuit Breaker has tripped due to water infiltration DO NOT try to reset it with the ac line voltage attached WARNING Severe injury or death from electrical shock can occur when damp electrical plugs are connected to the unit Make sure the unit is turned off before making any connections Failure to use proper grounding can cause potential shock hazard In different countries the power cord may require the use of a plug adapter to achieve plug style compatibility for operation Use only adapters with proper grounding mechanism Figure 1 3 1 Proper Ground Figure 1 3 2 Proper Ground Figure 1 3 3 Improper Ground Grounded Plug with Grounding Pin Adapter with Grounding Mechanism Plug with No Grounding Pin Secured to Outlet CAUTION The unit will be damaged if unapproved ac power is applied Check the Input Voltage Selector Switch window outlined in blue to ensure the switch setting 115V or 230V matches the ac power source hangar wall flight line ac power prior to connecting the unit for recharging Figure 1 3 4 TI50A DC Power Supp
8. European Line Cord TI25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord APPENDIX A Cont UNIVERSAL LINE CORD KIT FOR WORLDWIDE OPERATIONS NOTE TESLA UNIVERSAL AC LINE CORD KIT P N TI25000 U00 IS FOR UNITS ORIGINALLY BUILT WITH THE UNIVERSAL AC LINE CORD OPTION ONLY THE AC ADAPTER OPTION IS TESLA P N TI1L6000 19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT S UNIT S MAY BE RETURNED TO TESLA INDUSTRIES FOR A NOMINAL COST AND MODIFIED TO ALLOW OPERATION WITH THE UNIVERSAL AC LINE CORD KIT TESLA UNIVERSAL AC LINE CORD KIT P N TI25000 U00 IS COMPRISED OF THE FOLLOWING FIVE PART NUMBERS TI25000 111 NORTH AMERICAN LINE CORD TI25000 113 EUROPEAN 10A 250V TI25000 114 OLD BRITISH LINE CORD TI25000 115 ENGLAND 10A 250V TI7000 131 LINE CORD POUCH TI50A DC Power Supply Repair Request Form Please complete the information below to ensure prompt and accurate service Include this form with the unit you are returning Thank you Date of return Company name amp Billing address Contact person Phone Fax Email Purchase Order Model Serial Model Serial Shipping method to Tesla Description of shipping package Description of problem Return to Tesla Industries Inc 101 Centerpoint Boulevard New Castle DE 19720 Attention Repair Department TI50A DC Power Supply WE GET THE MILITARY STARTED Tesla Industries Inc
9. Output Connector from dust and foreign matter FELA p lice a ad pow 1 en S l diy re 255 z DE i f wl F aid k aa in a Figure 2 9 1 24 Vdc Output Connector Protective Cover 2 10 DC Output Circuit Breaker The DC Output Circuit Breaker is located on the bottom section on the front panel Both Circuit Breakers on together provides 70 Amps max When the circuit breaker has been tripped the rocker switch will flip off If the Circuit Breakers trip it has exceeded the 70 amps max limit If the breaker has tripped 1 Lower the amperage the unit is pulling below 70 amps 2 If you are certain your load is below 70 amps and the Circuit Breakers continue to trip return the unit to Tesla for repair TI50A DC Power Supply Product Overview 2 11 Input Voltage Selector Switch The Input Voltage Selector Switch allows the unit to operate safely within the expected voltage range of either 100 130 Vac or 200 260 Vac Figure 2 11 1 Input Voltage Selector Switch outlined in blue Changing Input Voltage Selector Switch To change the input voltage from 115 Vac to 230 Vac simply follow these steps 1 With cross tip screwdriver remove one screw and rotate the clear protective cover to one side see figure2 11 2 2 Flip the switch to read 230V see figure 2 11 3 3 Rotate cover back into place
10. Shorts NOJS Unit should be disconnected from any ac power sources prior to testing 2 Turn on both DC Circuit Breakers 3 Place the negative probe on the ac before testing ground post and the positive probe to the dc positive post Multimeter should read greater than 10 MQ O 4 Move the positive probe to the dc 5 Move the positive probe to the fas negative post Multimeter should tener screw on the dc receptacle read greater than 10 MOQ Multimeter should read less than 10 cs amp fi a ee 4 Set multimeter to Volts 2 Place the positive probe to the fas 3 Place the negative probe to the tener screw on the dc receptacle fastener screw on the dc recep Move the negative probe to the dc tacle Move the positive probe to negative post Multimeter should the dc positive post Multimeter read O Volts should read O Volts DC Power Supply 15 3 Operating Procedures 3 6 Pre Operation 1 Be sure to check that all input and output cables are not damaged See Section 5 1 Check unit carefully for any evidence of damage Make sure that airflow is not obstructed from air intake and outlet See Section 2 6 Check that all connections are secure and free from water Prior to connecting the TI50A to an ac power source be sure that the charger is at least 20 feet away from any fuel source to avoid a potential explosion due to sparking oP Wh Fig
11. digital multimeter an example is shown in Figure 3 5 1 capable of measuring dc and ac voltage and resistance will be required to perform some of the tests These functional test procedures should become routine Figure 3 5 1 Digital Multimeter Check Unit for Evidence of Damage Check for dents punctures case distortion or misalignment and cracked or loose connectors If no damage is evident proceed to the next step If damage is evident contact Tesla Industries Inc Check DC Voltage Reading at DC Receptacle Terminals To verify that the power supply is functioning normally set the digital multimeter to measure dc voltage Turn the unit on Turn on both DC Output Circuit Breakers Figure 3 6 2 As shown in Figure 3 6 3 place the positive probe red on the positive post of the dc output connector and the negative probe on the negative post The multimeter display should read approximately 28 5 Vdc 0 5 Vdc NOTE To test each Circuit Breaker individually turn only one of the Circuit Breakers on at a time when testing As in the previous test the multimeter display should read approximately 28 5 Vdc 0 5 Vdc EF i 7 TRT TATLI 8 A ee Figure 3 5 2 DC Output Circuit Figure 3 5 3 Testing DC Breakers has a 0 amps max Receptacle 14 TIS50A DC Power Supply Operating Procedures Check Unit Internal Resistance Test for
12. 03 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 001 North American Line Cord TI25000 005 United Kingdom Line Cord TI25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord TI25000 006 Switzerland Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord T1I25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord TI25000 001 North American Line Cord TI25000 011 Australian Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental
13. 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Bivd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com
14. 60 TI25000 001 North American Line Cord Guinea 220 50 TI25000 003 Continental European Line Cord Guinea Bissau 220 50 TI25000 003 Continental European Line Cord Guyana 110 50 60 25000 003 North American Line Cord Haiti 110 120 50 60 25000 003 North American Line Cord Honduras 110 60 T1I25000 001 North American Line Cord Hong Kong 220 50 TI25000 005 United Kingdom Line Cord Hungary 220 50 TI25000 003 Continental European Line Cord Iceland 220 50 TI25000 003 Continental European Line Cord India 220 250 50 TI25000 004 Old British Line Cord Indonesia 220 50 TI25000 003 Continental European Line Cord 220 20 TI25000 003 Continental European Line Cord Iraq 220 50 25000 0005 United Kingdom Line Cord Ireland Republic of 220 50 T1I25000 005 United Kingdom Line Cord Isle of Man 240 50 TI25000 005 United Kingdom Line Cord Israel 230 50 1125000 200 Israel Line Cord Italy 220 50 25000 002 Italian Line Cord Ivory Coast 220 50 TI25000 003 Continental European Line Cord Jamaica 110 50 TI25000 001 North American Line Cord Japan 110 50 60 25000 003 North American Line Cord Jordan 220 50 T1I25000 005 United Kingdom Line Cord Kenya 240 50 TI25000 005 United Kingdom Line Cord Korea South 220 60 TI25000 003 Continental European Line Cord Kuwait 240 50 TI25000 005 United Kingdom Line Cord TI50A DC Power Supply COUNTRY Laos Latvia Lebanon Lesotho Liberia Liechtenstein Lithuania Luxembourg Libya Macao Madagascar Maderia Por
15. DC Power Supply This manual contains the complete operating instructions and procedures for the TISOA DC Power Supply that the end user will need to safely and efficiently operate this DC Power Supply Figure 2 1 1 TI50A DC Power Supply 2 2 Indication of Terms Shall Should and May Within this technical manual the word shall is used to indicate a mandatory requirement for proper operation and warranty purposes The word should is used to indicate a non mandatory but preferred method of accomplishment The word may is used to indicate an acceptable method of accomplishment 4 TIS50A DC Power Supply Product Overview 2 2 3 Front Panel Overview g HE 1 24 Vdc Output Connector Provides 5 AC Input Circuit Breakers Trip if over 50 amps continuous 28 5 Vdc when current fault condition occurs plugged into ac power 6 Available Power Meter Displays 2 Output Connector Protective Cover status of power output Protects Output Connector from dust and foreign materials 7 AC Input Connector Connects to Single Phase 100 260 Vac line voltage 3 Air Intake Ports Provide airflow for 8 Input Voltage Selector Switch Allows Intetnal Clectronics unit to operate within voltage range of 4 Carrying Handle Allows for easy either 100 130 Vac or 200 260 Vac transport of unit 9 DC Output Breakers Trips if an over current condition occurs
16. Italian Line Cord TI25000 003 Continental European Line Cord TI25000 213 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 214 Old British Line Cord TI25000 005 England UK Line Cord TI25000 215 England UK Line Cord TI25000 006 Swiss Line Cord TI25000 216 Swiss Line Cord TI25000 011 Australian Line Cord TI25000 201 Australian Line Cord TI25000 200 Israel Line Cord TI25000 203 Israel Line Cord TI25000 300 Denmark Line Cord TI25000 304 Denmark Line Cord TI25000 032 North American Commercial Line Cord To be used for TI3000 Commercial Unit only NEMA 515P Italian Continental European Old British England UK r Swiss Australian Israel Denmark NEMA 520P 24 TI5OA DC Power Supply Optional Accessories 1 4 Cobra DC Replacement Contacts and Tools Cobra DC Plugs are designed to provide reliable high power connections up to 3000 amps even in the harshest conditions Each plug is constructed from a rugged combination of advanced composite materials and corrosion resistant alloys to maximize durability and connectivity To extend the life of the Cobra Connector included with your unit replacement contacts posts noses and tools can be ordered through the Tesla Customer Service TI2005 078 Cobra NATO Connector NSN 6130 01 523 1270 CLIX J TI2005 238 Cobra Aviation Plug TI2004 444 TI2Z005 251 TI2Z005 654 T a oe oe NATO Replacement Post
17. Replace and tighten screw Do not plug unit into 230 Vac when Input Voltage Selector Switch is CAUTION set on 115 Vac The 115 Vac setting accommodates the voltage range of 100 130 Vac The 230 Vac setting accommodates the voltage range of 200 260 Vac Figure 2 11 2 Unscrew Protective Cover Figure 2 11 3 Select Voltage Do not overtighten Selector Shield screws Be sure star locks are on screws and snug the screw Overtightening will damage the Selector Shield 10 TISOA DC Power Supply Product Overview 2 2 12 AC Input Receptacle The AC Input Receptacle is designed to plug into either a standard 120 or 240 Vac outlet with the supplied line cord see Figure 2 10 2 and see also Section 8 3 for the proper line cord for your country and region Please ensure that the unit is properly grounded at all times See Section 1 3 for proper grounding techniques 6 G a i Te 4 E eRe ee Figure 2 12 1 AC Input Receptacle location Figure 2 12 2 AC North American Line Cord outlined in blue 2 13 Available Power LED Indicator The Available Power LED Indicator provides a way for the user to visually see the amount of current load that the TIDOA is supplying This lets the operator know if the maximum current load is being exceeded Current loads up to 50 amps will show one or two green bars If the red bars are illuminated the unit is supplying less than 24 Vdc Reduce
18. TISOA DC Power Supply Battery Charger Conditioner Power Anytime Anywhere Features e Perfect for testing and troubleshooting avionics TMDE electronics and hydraulics e Charges and conditions vehicle batteries when unit is left connected to vehicle Ideal for hangars FOBs motor pools and deployments e Operates with circuit breakers therefore eliminating the need to replace blown fuses e Safe easy maintenance free operation e 2 year warranty 3 years optional Safe and Easy Operation e One person can maneuver and operate the unit e Safe for flight and travel non hazardous e Available Power feature provides instant state of power Pure Power e Operates from 100 260 Vac power 50 60 Hz e 50 amps continuous 28 5 Vdc when plugged into ac power Tesla Industries Inc www teslaind com Email tesla1 teslaind com Headquarters 302 324 8910 101 Centerpoint Blvd New Castle DE 19720 USA Western Regional Office 775 622 8801 9475 Double R Blvd Suite 2 Reno NV 89521 USA 6 8 665 6 MADE IN USA Technical Specifications Configurations and Options Technical Specifications DC Output 50 amps continuous 28 5 Vdc plugged into ac power AC Input Power e Operates from Single Phase 100 260 Vac 50 60 Hz e 10 amps 120 Vac 60 Hz 1200 Watts 5 amps 240 Vac 60 Hz 1200 Watts Vibration Exceeds MILSTD 810F Storage Temperature 65 C to 105 C 85 F to 221 F
19. clear cooling vents turn on unit and inspect if air is flowing through unit If no airflow please contact Tesla Customer Service at 302 324 8910 Disconnect unit from ac input and dc output Switch breaker to ON position Reconnect unit to cables and run If LEDs still do not illuminate Please contact Tesla Customer Service at 302 324 8910 section Optional Accessories 7 1 Shipping Case The optional Shipping Case is the safest way to transport the TIS50A DC Power Supply This custom case weighs 23 lbs and comes equipped with side handles and locking latches 7000 024 NSN 8145 01 445 3666 Length 24 609 60 mm Width 8 50 215 90 mm Height 19 50 495 30 mm Weight 23 Lbs 10 5 kg 2 Protective Covers Protects unit from moisture sand and other damaging elements Custom fit for the TI50A DC Power Supply T17000 046 1 3 Tesla AC Line Cords These power cables come in several lengths or can be custom ordered to fit your needs Tesla specializes in outfitting cables with a variety of connectors and junction boxes Contact Tesla Customer Service to find out more about our selection of cables Regular Line Cords Line Cords For units with a fuse and old style receptacle For units with a circuit breaker and new style receptacle TI25000 001 North American Line Cord TI25000 211 North American Line Cord TI25000 002 Italian Line Cord TI25000 212
20. current load to prevent damage to the unit Figure 2 13 1 Available Power LED Indicator location outlined in blue AVAILABLE POWER AVAILABLE POWER Full Power No Power Figure 2 13 2 Available Power LED Indicating power status DC Power Supply 11 section 3 Operating Procedures 3 1 Operating Procedures This section deals with normal procedures and includes all steps necessary to ensure safe and efficient operation of the unit If current demand exceeds 50 amps power supply voltage will drop below 28 5 Vdc and two or more LED status indicator bars will illuminate If all LED status indicator bars illuminate the converter is supplying 24 Vdc power output 3 2 General Correct operation of the unit includes both pre use and operational checks of the unit Knowledge of the operating limits restrictions performance unit capabilities and functions is fundamental to correct and safe operation The operator shall ensure compliance with the instructions in this manual that affect operational safety and the warranty of the unit 3 3 Operating Limits and Restrictions The minimum maximum and normal operating ranges result from careful engineering and evaluation of test data These limitations must be adhered to during all phases of operation TI50A DC Power Supply 3 4 Environmental WARNING If the unit is exposed to moisture preventive measures and precautions shall be take
21. deally unit should be secured in a building or shed Most importantly unit shall be fully covered if stored while exposed to environmental elements Do not expose to wet or dusty environments rain snow sand etc as this may damage internal circuitry See Section 3 4 for more information concerning water infiltration TI50A DC Power Supply Section 5 Unit Care and Maintenance WARNING CAUTION 5 1 Unit Care Avoid Prolonged Exposure to Extremely Damp Environments Be sure to disconnect ac power from the ac source if the unit has come into contact with water If the AC Input Circuit Breaker has tripped due to water infiltration allow the unit to dry out before attempting to reset circuit breaker Cover the unit to prevent water seepage If the unit is operated in extremely damp conditions it should be stored in an environmentally controlled building when not in use Wipe unit clean periodically with a soft cloth to remove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the unit Always inspect cables prior to use If no damage is evident proceed to the next step If damage is evident contact Tesla Customer Service Do not attempt to use any other type of power cables other than the Tesla cables included with the unit
22. e Cord TI50A DC Power Supply COUNTRY Romania Russia Rwanda Saudi Arabia Scotland Senegal Seychelles Sierra Leone Singapore Slovakia Somalia South Africa Spain Sri Lanka St Pierre amp Miquelon France St Kitts amp Nevis St Lucia St Vincent Sudan Surinam Svalbard Norway Swaziland Sweden Switzerland Syria Tahiti Taiwan Tanzania Thailand Togo Tonga Trinidad amp Tobago Tunisia Turkey Uganda United Arab Emir United Kingdom amp Ireland United States Uruguay Venezuela Vietnam Virgin Islands Wales Western Samoa Yemen Yugoslavia Zaire Republic of Zambia Zimbabwe TI50A DC Power Supply VOLTS 220 220 220 220 220 220 240 230 230 220 220 220 250 220 230 115 230 240 230 240 115 220 230 220 220 220 220 110 230 220 220 115 230 220 220 220 220 240 120 220 120 220 120 220 230 220 220 220 220 220 APPENDIX A Cont OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS 50 50 50 60 20 60 20 20 20 20 50 20 TESLA PART TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord T1I25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord TI25000 005 United Kingdom Line Cord TI25000 0
23. er manual can result in unit damage and or injury or death by electrical shock Any attempts to open or examine the inside of the TISOA DC Power Supply via a tool or device borescope probe etc can result in unit failure and or injury by electrical shock This unit is maintenance free and should not be opened or disassembled for any reason Always protect the unit from short circuit Shipping Hazards None No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or any information storage and retrieval system without prior written permission from Tesla Industries Inc Novis Unit is not rated for engine starting It is to be used for ground maintenance only Copyright 2014 by Tesla Industries Incorporated All rights reserved 02 11 15 Table of Contents Section 1 Safety Review 1 1 Safety Notices 1 2 Symbols 1 3 Hazards 1 4 Important Safety Precautions 1 5 Extreme Environments Section 2 Product Overview 2 1 Introduction 2 2 Indication of Terms Shall Should and May 2 3 Front Panel Overview 2 4 General Specifications 2 5 Physical Dimensions 2 6 Airflow Ports 2 Operating Position 2 8 AC Input Circuit Breakers 2 9 24 Vdc Output Connector 2 10 DC Output Circuit Breaker 2 11 Input Voltage Selector Switch 2 12 AC Input Receptacle 2 13 Available Power LED Indicat
24. erican Samoa Angola Anguilla U K Antigua Argentina Aruba Australia Austria Azores Portugal Bahamas Bahrain Bangladesh Barbados Belgium Belize Br Hond Benin Bermuda Bolivia Botswana Brazil Bulgaria Burkina Faso Burma Now Myanmar Burundi Cambodia Cameroon Canada Canary Islands Spain Cape Verde Rep of Cayman Islands Central African Republic Chad Channel Islands Chile China Peoples Republic of Christmas Island Australia Cocos Islands Australia Columbia Congo Republic of Cook Island New Zealand Costa Rica Curacao Islands Cyprus Czech Republic of Denmark Djibouti Republic of Dominica Dominican Republic VOLTS 220 220 240 220 240 230 220 115 240 220 220 120 220 220 115 220 110 220 120 220 220 110 220 220 230 220 220 230 120 220 220 120 220 220 240 220 220 240 240 220 220 240 120 110 240 220 220 220 230 110 APPENDIX A OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS HZ 20 50 60 50 50 60 50 60 50 50 50 60 50 50 50 50 50 50 60 TESLA PART TI25000 004 Old British Line Cord TI25000 004 Old British Line Cord TI25000 011 Australian Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord TI25000 011 Australian Line Cord TI25000 001 North American Line Cord TI25000 011 Australian Line Cord TI25000 003 Continental Europea
25. he ambient temperature by more than 10 F Figure 2 6 1 Air intake exhaust ports and internal air circulation TI50A DC Power Supply 2 Product Overview 2 Operating Positions The TI5OA DC Power Supply can be operated in both the horizontal and vertical positions as shown Make sure that the airflow is not obstructed from air intake and outlet 3999999999999 ENNE Front Inlet Rear Outlet Horizontal Position Vertical Position 8 TIS50A DC Power Supply Product Overview 2 2 6 AC Input Circuit Breaker The AC input circuit breaker is located above the ac Input Connector When the circuit breaker has been tripped the red button will pop out In the event that the breaker trips 1 Disconnect the ac and dc connectors Unplug ac line cord on military unit 2 Wait for a minimum of 60 seconds 3 Reset breaker by pressing red button 4 Reconnect ac and dc connections to the unit Plug in ac line cord on military unit The unit should power up automatically If the breaker continues to trip return the unit to Tesla Industries for repair Figure 2 8 1 AC Input Circuit Breaker outlined in blue 2 9 24 Vdc Output Connector The 24 Vdc Output Connector will provide 50 amps continuous 28 5 Vdc when plugged into ac power When the Output Connector is not in use cover the receptacle with the Protective Cover See Figure 2 9 1 This will protect the
26. ly Input Voltage Selector Switch 2 TIS50A DC Power Supply oS 1 1 4 Important Safety Precautions WARNING Severe injury or death from fire or explosion can occur if electrical soarks are produced near fuel vapors DO NOT CONNECT ac power supply WHILE FUELING AC power functions of unit shall not be operated during any fuel handling operation Power output is restricted to dc power only 1 5 Extreme Environments CAUTION The unit is equipped with a charger temperature switch that automatically disables the unit when the internal temperature exceeds 150 F 65 C This protects the unit from overheating and damage If the unit shuts down move the unit into a cooler environment such as shade or air conditioning when possible Perform a full function test after the unit has been allowed to cool prior to use TI50A DC Power Supply Section 2 Product Overview 2 1 Introduction Thank you and congratulations on the purchase of your new TI50A DC Power Supply The TI50A DC Power Supply is intended to provide dc electrical ground power for aircraft flight line and maintenance ground support operations The unit is designed to provide 28 5 volts dc electrical Support for ground maintenance avionics electrical troubleshooting and testing The observance of procedures limitations and performance criteria is essential to ensure peak operating efficiency and to maximize operational capabilities and life of the 1 1
27. n Line Cord TI25000 004 Old British Line Cord TI25000 001 North American Line Cord TI25000 005 United Kingdom Line Cord TI25000 004 Old British Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 004 Old British Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord T1I25000 005 United Kingdom Line Cord TI25000 002 Italian Line Cord TI25000 011 Australian Line Cord TI25000 011 Australian Line Cord TI25000 011 Australian Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 011 Australian Line Cord TI25000 001 North American Line Cord TI25000 001 North American Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 300 Denmark Line Cord TI25000 003 Continental Euro
28. n to A Prevent accumulation of moisture on ac and dc connectors receptacles B Minimize moisture entering forward inlet and aft outlet cooling fan vent ports Unitinlet and outlet vent ports shall be covered from exposure Unitshall be kept horizontal It is recommended thatthe Tesla Protective Rain Cover be fitted onto the unit to guard it from moisture See Section 8 The limits and operational constraints listed below shall apply for the following environmental weather conditions Conditions ti Without Raincover Raincover Heavy or steady rain OK OPERATION NOT RECOMMENDED Precipitation falling with an intensity in excess of 0 30 inch 0 76 cm or continuously between 0 30 and 0 10 inch per hour Light rain drizzle or sleet OK DC OPERATIONS ONLY Precipitation falling on a continuous basis between 0 10 inch and less than 1 50 inch 0 5 mm per hour Heavy or steady snow OK OPERATION NOT RECOMMENDED Generally meaning an accumulation between 4 inches and less than 1 inch in a 12 hour period Light snow OK DC OPERATIONS ONLY Snow falling intermediately with little or no accumulation Fog OK OK Figure 3 4 1 Unit with raincover Ordering info on page 24 TI50A DC Power Supply Operating Procedures 3 5 Normal Function Test Procedures This section deals with normal function test procedures and includes all steps necessary to ensure that the unit is operating within specified parameters prior to use A
29. ns 1 How does a Tesla TI50A DC Power Supply work The Tesla TI50A DC Power Supply incorporates an intelligent charging system with a pure dc output that allows it to rapidly charge and condition a battery without overcharging or damaging it 2 How much DC power will the TI50A DC Power Supply provide The TI5OA DC Power Supply will provide up to 50 continuous amps 28 5 Vdc 3 How long will it take to charge my battery Battery charge time can be determined by taking the battery s rated amp hours and dividing this number by the TI50A s maximum output current For example a 24 V 50 Ah battery will take one hour to charge using a gt DC Power Supply 4 What is included with my TI50A DC Power Supply The DC Power Supply comes with a Tesla approved 8ft DC Aviation Cable Assembly or a 15ft DC NATO Cable Assembly a North American line cord a user manual and a limited two year warranty 2 Is the TI50A Series DC Power Supply waterproof The TI50A DC Power Supply is NOT waterproof See Section 5 1 for further information regarding safe operation in damp environments 6 Are there any HAZMAT or disposal issues No Contact Tesla for more information T Are Tesla DC Power Supply used in shop maintenance and testing Tesla systems are gaining popularity throughout maintenance facilities instructional facilities laboratories manufacturing plants aircraft hangars and many other locations The rea
30. or Section 3 Operating Procedures 3 1 Operating Procedures 3 1 General 3 2 Operating Limits and Restrictions 3 4 Environmental 3 5 Normal Functional Test Procedures 3 6 Pre Operation 3 Transporting Unit 3 8 Regulated 28 5 Vdc Ground Power OWN FPR FR OO O WON NO FS PRB 12 12 12 12 13 14 15 16 16 18 TI50A DC Power Supply Section 4 Post Operation 18 4 1 General 18 4 2 After Use 18 Section 5 Unit Care and Maintenance 19 5 1 Unit Care 19 5 2 Unit Servicing 20 5 3 Packaging and Shipping 20 section 6 Troubleshooting and FAQ 21 6 1 Frequently Asked Questions 21 22 6 2 Basic Usage Operation Questions 22 6 3 Basic Troubleshooting 23 Section Optional Accessories 24 Shipping Case 24 2 Protective Covers 24 3 Tesla AC Line Cords 24 Cobra DC Replacement Contacts and Tools 25 5 Transport Dolly 25 Appendix A 26 30 Repair Request Form 31 TI50A DC Power Supply Abbreviations and Symbols Abbreviations that may be used within the text headings and titles of this manual LIST OF ABBREVIATIONS Abbreviation Definition ac AFT AWG amp or cont C F dc EFF ft FWD GPU Hr Hz kg kHz kW LED max MQ min MPU NEMA PF PFC rms THD TMDE UAV Vac Vdc Alternating Current Airflow Technology American Wire Gauge Ampere Continuous Degree Celsius Degree Fahrenheit Direct C
31. pean Line Cord TI25000 005 United Kingdom Line Cord TI25000 001 North American Line Cord TI50A DC Power Supply APPENDIX A Cont OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS HZ TESLA PART Ecuador 120 60 TI25000 001 North American Line Cord Egypt 220 50 TI25000 003 Continental European Line Cord El Salvador 115 60 TI25000 001 North American Line Cord England 240 20 TI25000 005 United Kingdom Line Cord Equatorial Guinea 220 50 TI25000 003 Continental European Line Cord Estonia 220 50 TI25000 003 Continental European Line Cord Ethiopia 220 50 TI25000 003 003 Continental European Line Cord Fiji 240 50 T1I25000 011 Australian Line Cord Finland 220 50 TI25000 003 Continental European Line Cord France 220 50 TI25000 003 Continental European Line Cord French Guiana 220 50 TI25000 003 Continental European Line Cord Gabon 220 50 TI25000 003 Continental European Line Cord Gambia 220 50 TI25000 005 United Kingdom Line Cord Georgia 220 50 T125000 003 Continental European Line Cord Germany 220 50 TI25000 003 Continental European Line Cord Ghana 220 50 TI25000 005 United Kingdom Line Cord Gibraltar 240 50 T1I25000 005 United Kingdom Line Cord Greece 220 50 TI25000 003 Continental European Line Cord Greenland Denmark 220 50 25000 300 Denmark Line Cord Grenada 230 50 TI25000 005 United Kingdom Line Cord Guadeloupe 220 50 T1I25000 003 Continental European Line Cord Guam 110 120 60 TI25000 001 North American Line Cord Guatemala 120
32. son is due to the precise flat line dc power the small portable and quiet nature of our systems and the maintenance free aspect of our DC Power Supply s We can custom tailor ground power systems to fit your individual requirements 8 Can one person transport it The TI50A is designed to be handled by one person The TI50A DC Power Supply system weighs 15 85 Ibs 9 How do get my DC Power Supply serviced Contact Tesla We can be reached at 302 324 8910 Ask for customer service You can also email us at tesla1 teslaind com Once we receive the unit at our facility we will examine it Systems that are protected under warranty will be repaired at no charge If the warranty has expired you will receive a quote for necessary repairs prior to work being done Our turnaround time is 48 hours once repairs are authorized TI50A DC Power Supply 6 Troubleshooting amp FAQ 10 Can make my own repairs to unit During the warranty period the unit can only be repaired by Tesla Industries for the warranty to remain in effect Regardless we strongly recommend allowing Tesla to repair any unit as we will analyze the complete system and re calibrate it 11 What type of maintenance does the DC Power Supply require Although the systems are maintenance free please keep the vent areas clean and free of debris Keep units in a well ventilated area Keep the unit in a protected environment
33. tugal Majorca Malawi Malaysia Maldives Mali Republic of Malta Martinique Mauritania Mauritius Mexico Monaco Mongolia Montseurrat Morocco Mozambique Namibia W S Africa Nepal Neth Antilles Netherlands New Caledonia New Zealand Nicaragua Niger Nigeria Norfolk Islands Australia North Ireland North Mariana Islands U S Norway Okinawa Oman Pakistan Panama Papua New Guinea Paraguay Peru Philippines Piccairn Islands U K Poland Portugal Puerto Rico VOLTS 220 220 220 240 120 220 220 220 230 220 220 220 220 230 240 230 220 240 220 220 230 127 220 220 230 220 220 220 250 220 220 220 220 230 120 220 230 240 220 115 220 100 120 240 230 110 240 220 110 115 240 220 220 120 APPENDIX A Cont OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS HZ 50 50 50 50 60 50 50 50 50 TESLA PART TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 005 United Kingdom Line Cord TI25000 006 Switzerland Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 002 Italian Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord T1I25000 005 United Kingdom Line Cord T1I25000
34. ure 3 6 1 TI50A DC Power Supply The TIS50A DC Power Supply is engineered to provide continuous output power Thus the charger can be left connected to a battery until it is ready for use This is due to the intelligent recharging system that prevents the TID0A from overcharging the battery 3 Transporting Unit The TIS0A DC Power Supply can be carried for short distances by hand but if the area of operation is further than 45 meters 150 feet it is recommended that the TIS0A DC Power Supply should be transported on a vehicle or in the TI7000 184 Transport Dolly see Section Optional Accessories TI7000 184 Transport Dolly Dimensions 16 87 Lx 14 5 W x 49 25 H 428 50 mm x 368 30 mm x 1250 95 mm Weight 18 5 Ibs 8 39 kg Figure 3 8 1 TI7000 184 Transport Dolly 16 TIS50A DC Power Supply Operating Procedures 3 1918 Unit is not rated for engine starting It is to be used for ground maintenance only 3 8 Regulated 28 5 Vdc Ground Power 0182 Turn off DC Circuit Breakers before attaching cable to unit Turn on DC Circuit Breakers after both ends of the DC Power Cable has been connected Connecting DC Power Cable To Unit Line up the dc plug with the receptacle Push forward while rotating the T handle one full turn clockwise Ensure dc power cable plug is fully seated into the unit s DC Battery Receptacle The unit is now ready to Safely transfer power Figure 3 8 1 Attaching DC Po
35. urrent Efficiency Feet Forward Ground Power Unit Hour Hertz Kilograms Kilohertz Kilowatts Light Emitting Diode Maximum megaohm Minimum Micro Power Unit National Electrical Manufacturers Association ohm power factor power factor correction root mean square Total Harmonic Distortion Test Measurement amp Diagnostic Equipment Unmanned aerial vehicle Volts Alternating Current Volts Direct Current watts TI50A DC Power Supply section 1 Safety Review 1 1 Safety Notices Safety notices appear throughout this manual to alert the user to important information regarding proper installation operation maintenance and storage of the unit These notices as illustrated below contain a key word that indicates the level of hazard and a triangular icon that indicates the specific type of hazard Indicates a condition operating procedure or practice which if not WARNING adhered to could result in serious injury or death Indicates a condition or operating procedure which if not strictl CAUTION ee y adhered to could result in damage or destruction of equipment Indicates a condition operating procedure or practice which is essential to highlight 1 2 Symbols The following symbols will appear within the warning triangles to alert the user to the specific type of danger or hazard General Warning Electrical Hazard Explosion Hazard Fire Hazard Battery Warning Guard from Moisture Figure 1
36. wer Cable to 50 DC Power Supply Connecting DC Power Cable To Vehicle or Aircraft Line up the NATO plug or Aviation plug pins and push it in DC bus power should come on and aircraft voltmeter should indicate 24 Vdc to 23 5 Vdc 23 Vdc minimum Ensure DC power cable plug is fully seated into the vehicle or aircraft s dc receptacle Figure 3 8 2 Attaching NATO DC Power Cable to Figure 3 8 3 Attaching an Aviation DC Power vehicle Cable to aircraft Low Power Demand Low power demand is defined by a requirement of 50 amps or less Connect dc power to vehicle or aircraft ground power receptacle DC bus power should come on and vehicle or aircraft voltmeter should indicate 28 5 Vdc to 27 Vdc 26 5 Vdc minimum If vehicle or aircraft power demand is less than 50 amps converter output will remain at 28 5 Vdc only one GREEN LED status indicator bar will illuminate If vehicle or aircraft power demand exceeds 50 amps converter voltage output will decrease and two or more LED status indicator bars will illuminate TIS50A DC Power Supply 1 section 4 Post Operation 4 1 General Although the TI50A DC Power Supply has been ruggedized and made weather resistant within the scope of unit s intended use it is essential that good general care be taken to maintain unit in good operating condition and to maximize unit s operational life 4 2 After Use Unit should be protected from environmental elements and man made hazards I
37. when not in use maintenance facility shed 6 2 Basic Usage Operation Questions 1 What s the best position to place the unit for use vertical or horizontal Preferred position is horizontal for stability and airflow considerations 2 How do check the status of the Available Power The Available Power LED Indicator provides a way for the user to visually see the amount of available power that the TI50A can supply This lets the operator know if there is enough power to perform ground maintenance For more information see Section 2 12 3 Why is the cooling fan always running when am plugged into AC power Constant cooling fan operation ensures proper and consistent ventilation of the unit 4 Why does the cooling fan slow down Cooling fan rpm varies for better temperature regulation 5 What do do if a circuit breaker trips The AC input circuit breakers are located above the AC Input Connector When the circuit breaker has been tripped either of the red buttons will pop out In the event that the breaker trips 1 Disconnect the ac and connectors Unplug ac line cord on military unit 2 Wait for a minimum of 60 seconds 3 Reset breaker s by pressing red button s 4 Reconnect ac and dc connections to the unit Plug in ac line cord on military unit The unit should power up automatically If the breaker continues to trip return the unit to Tesla Industries for repair TI50A DC Power Supply
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