Microsoft Word Viewer - WINDMAX_H_user_manual
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1. 4 Tower Recommendations The WINDMAX H is designed to withstand a maximum horizontal direction force of 500N mounted on the tower The tower must be capable of withstanding the wind load A guyed steel pipe tower is the most economical method to install a turbine 1 Y inch or 2 inch SCH 40 steel pipe is recommended for the WINDMAX H guyed tower The tower should be properly electrically grounded Suitable Foundation The Construction Method for the tower base is according to the soil conditions at your tower site If the tower site is located on solid rock it just needs to level off If the tower site is located on the soft soil the ground of 0 8m in diameter must need to tamp and it can prevent the foundation from caving in If the tower site is located on the loose sand it needs to dig a hole 0 8m in diameter and 1 5m deep and then bury a clay pan 60cm deep and tamp the clay pan and cover concrete of 20cm deep on the clay pan Once the concrete has set it should be buried before use Wind Turbine Set Up Clamp and 4 Ge Wire Set j j N a Anchor Tower Section Y High 8M y Tower Base j HY 400 x e Anchor E Construction Drawing of Tower Base The tower base pad layout Recommended Tower Specifications Height of Tower Diameter Diameter Wall Thickness Radius of Windmax H5 Windmax H8 eM Wire 46M 800 mm x 800mm x 200 mm Tower Base 5 Cable Wiring The basic wiring diagram of2. low winds begin producing power at 5 2 mph very low start up cut in wind speed and a high coefficient of productivity and is specially designed to prevent the blades from feathering post stall The generator is built using high performance permanent magnet so the alternator is compact and light weight with a high power generating efficiency The unique winding and multi pole design reduces the start up torque of the alternator that assures the WINDMAX H can generate electricity at low wind speed Generator casing is precision cast from high strength aluminum to assure a high quality finish It is designed for various working conditions such as severe climate sand and salt corrosive environments and marine usage Truly worry free fully automatic Speed limitation mechanism Features Electromagnetic speed limitation and blade over speed braking Exquisite set with unmatched power generating performance It is a great green power source for the modern living environment The system is easy to install however it is important that you read this manual thoroughly prior to installation to assure proper performance and safety 1 Package Contents Check the parts listed below with the contents of the box to make sure that you have everything needed for assembly Wind Generator with Tail fin Wind Turbine Components Quantity Rotor blade Front cover 1 Accessories Ouantity Bolt M8 30 Ouantity 2 Assembly Assemble WINDMAX H re
3. WINDMAX Green Energy www magnet4less com Green oe a WINDMAX H Series Wind Turbine USER S MANUAL Windmax H5 amp Windmax H3 s 1 u hon m pi H um dii i Y bama Hiig Ur rrr rW iai Tr niig ME es bir rn A p EL Pee ob bb reo eT Nad hban ri ura aa do rng ia So oe CETT A a a ad do pa T f PRA TR oe he PST bes Ree F j u T r j b Fiep Ti BR PETE 1 r i x treten i 1 1 TRE i 5 m Bedd i bla p i TERG A L W F Hf ee aoe woe ee Dia rre TIS ara MUERA dar CEA i FETH HED 1 l TEER ta on a dis ee a ol ae ese Be E Sana dal bh e dh e n h poemi 7 i pii Tth ISO 9001 A i I b ibaa LTT i Te i ue E a mm 4 STE dde o ee A Introduction WINDMAX H series wind turbine system is the most advanced and efficient system we build The WINDMAX H series is CE and ISO certified WINDMAX H series wind turbine system features Y SNS EN Patented aerofoil blade design makes the system run much more efficient rotor blades are made with the latest advanced thermoplastic engineering and precision injection molding technology The blades have exceptional consistency and aerodynamic outline with a mass distribution that ensures the rotors operate with nearly no noise and minimal vibration Wind Solar hybrid controller to work with both wind turbine and solar panels Low maintenance cost Low shipping cost and purchase cost per watt Designed for very
4. ferring to following figures A Generator Assembly 2 RotorBlade 3 5Y ENT S 40 Prover E S N 3 5 Front Cover Stopper _ 1 Fittings CO BotMs30 9 Rotor blades I o _ HmatwaserM8 ____ 9 O Bo JNylkNutM8 9 i O A bBotM635____ 1___________ Front Cover Flat washer M6 A Uu JNitMl6 amp T5 Generator 12 Lock WasherMl6 1 Assembly 2 1 Mounting the rotor hub Remove the nut lock washer and flat washer from the alternator shaft Slide the rotor hub onto the alternator shaft and place the flat washer and lock washer NM e 3 Thread and tighten the nut The nut should be tightened to 70 85 Nm 2 2 Mounting rotor blades Blades are in front of the rotor hub with the flat side facing upwind Insert three bolts in holes on the hub and blade Place flat washers on the end of bolts thread and tighten nylock self locking nut Nuts should be tightened to 8 12 Nm W 2 3 Attaching the spinner Place the spinner over the center of the hub Thread the M6 35bolt with lock washer and flat washer into the screw hole on the alternator shaft and tighten by hex key 2 4 Mounting the yaw pole Slide the yaw pole onto the yaw shaft of the head assembly and fastened by four bolts M8 15 with flat washers and lock washers 1 Drill through the tower tube to the electric wire F 3 Assemble the wind turbine rotor hub 3 Siting Siting 1s an important but complicated issue for wind power insta
5. llation Consulting a wind energy specialist is recommended if the user is not familiar with wind systems Four general rules are listed as below for consideration 1 There are two basic reguirements for a good site high average wind speed and low wind turbulence The higher the average wind speed the more the power will WINDMAX H wind turbine generate The power available in the wind goes up with the cube of the wind speed For example the power available in the wind of 5mps speed is nearly twice as of 4mps The lower the wind turbulence the lower the stress the wind turbine will have to endure Lower turbulence also results 1n more power The zone with high wind speed but high turbulence is not a desirable site Install the wind turbine as high as you can The higher the tower the higher the wind speed and the lower the turbulence The recommended tower height for the WINDMAX H is 8 m above ground level without barriers Barriers trees buildings etc to the flow of wind will produce wakes that may extend far downwind of the barrier and to a height considerably above the barrier These wakes are areas decreased wind speed and potentially damaging turbulence Two rules of thumb a A tower immediately downwind of a building should be at least twice of the height of the building b A tower should be at least 6 m higher than the highest barrier within 150m radius 4 The local and national codes and reguirements should be complied with
6. performance of the system 1 Check guy rope tension and tighten if needed especially after storms During first three months after erecting the tower periodic inspection should be carried out 2 Check all electrical connections to make sure they are properly connected tightened and free from corrosion 3 Maintain batteries according to battery manual 7 Safety Precautions The WINDMAX H is designed with your personal safety as the first priority However there are still some inherent dangers involved in the electrical mechanical equipment Safety must be the priority concern during installation of the system 7 1 Choose a calm day to erect the tower 7 2 Undersized wires or bad connections should be avoided as they will often result in overheating and potentially cause electrical fire 7 3 Never approach an operating turbine during strong winds or during thunderstorms 8 Technical specifications 9 Power curves WINDMAX H5 WINDAMX H
7. single WINDMAX H system is as shown Wind Turbine o AC Loads Solar Battery Template_ J EE og E A Chargmeg Battery mu en Controller l Regulator Connection Before erecting the WINDMAX H tower connect the WINDMAX H to the regulator and turn the breaker switch on the regulator to the closed position After erecting make sure that batteries are connected tightly and correctly with the regulator and then turn the breaker switch to open position 2 The electric circuit breaker on the regulator protects the batteries 1n case of accidental shorts WINDMAX H system supplied with solar amp wind hybrid controller 4 The battery capacity is subject to client s requirement but a 100 150AH 12V battery 1s recommended for a single WINDMAX H System 5 Undersized cables will cause energy loss voltage drop to the system The larger the cable size the smaller the energy loss However larger size cables will be more costly 6 The negative pole of the battery should be properly grounded 99 The following cable sizes are recommended for the WINDMAX H system Distance from WINDMAX to 50 100 100 150 battery meter Cable Size mm 6 Maintenance The WINDMAX H is a very reliable set and 1s designed to run for long periods at severe conditions without any maintenance But routine checking of system tower and cable wiring system 1s suggested to maintain the reliability and
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