ADC4370 series, 800W
Contents
1. 822 78 1VDC 863VDC 3 D f 88vDC 83 6 VDC 92 4 VDC maximum 84 3959 91 1 VDC 101 VDC maximum F 104vDe 98 8vDC 108 VDC maximum Factory default code switch position by bold in tables Powernet reserves the right to change the specification without notice Created JMa TR 07 06 2012 Updated 19 08 2015 HLi ADC4370 24T 24VDC 30A Code switch Nominal Voltage Adjustment range Output Factory position Battery voltage factory setting 5 5 Current default Pt f voc 26 504 2 12VDC 137VvDC 13vDC 144 50 30A pT 43 158 50 soa 4 A devoe 171 189 0 soa 209 i9vDC 21 50 30A 6 l zvo aos Voc test VOC wa j e Fv 28 7 vie 273 voc oa 39 24VDC 27 4VDC 26VDC 28 8VDC 30A X A 24vDC 274vDC 26vDC 288 20A B 24vDC 274 26VDC 288 10A po 28vDC 266vDC 294vDC 30A L D 30 28 5 VDC 31 5 VDC maximum O E F S 85 C33 VDC 36 VOC maximum ADC4370 48T 48VDC 15A Code switch Nominal Voltage Adjustment range Output Factory a voltage factory setting 5 5 Current default spp sai d o a se 06a Woe avoe ia 5 A VDC 428 479 50 15A p68 VDC 45 6 VDC 1 50 4VDC 15 po 5A VDC 49 4VDC154 6VDC 15 ee eee pve 618 VOC2. 137VDC 13VDC 144 50 17A po DS VDC 143 158 50A PoE 15 2VDC1168VDC 50A pF 17 5 VDC 16 6VDC 18VDC maximum ADC4370 36T 36VDC 20A Code switch Nominal Voltage Adjustment range Output Factory position Battery voltage factory setting 5 5 Current default e 12 VDC _ 11 4VDC 12 6VDC 20A e o ee as ve ise voe oa pS DE 19 50 21 50 20A s saves avoe 26 vos 28 6 voc oa pT 30 28 5 VDC 315VDC 20A po BDC 314 5 947 55 20A p88 VDC 84 2 VDC 37 8VDC 20A po 88 VDC 36 1 VDC 39 9VDC 20A A 36 411 39VDC 43 2VDC 20 X 8 3 411 39 452 50 13a 9 36 411 39VDC 442 50 pO D 4 1428 47 3 VDC maximum PoE 48 VDC 456 50 4 VDC maximum _ pF TSA VDC 494VDC 54VDC maximum ADC4370 72T 72VDC 10A T Battery voltage factory setting 5 5 Current default 24 9 274 26VDC 268 50 10A oe oe ae po 4 45 6 VDC 50 4VDC 10A t n Ee pavo sae voo wA f Ps ev 5 esvoc wa pe 66 6 8 5 689 50 10A 7 6 6ss5vpDe 651 719 50 10A pT 72vDC 684vDC 75 6vDC 10A O 9 evoe 722vpc 798vDC 10A A 72vDC 822VvDC 78 1VDC 86 3VDC 10A Xx B 822 781 5 869 50 C 72
3. 68 5 VOC mamm Pp 6 68 5 VDC 65 1 VDC 71 9 VDC maximum pF 72vDC 68 4 VDC 72VDC maximum ADC4370 96T 96VDC 7 5A a voltage factory setting 5 5 Current default 48VDC 45 6 VDC 50 4VDC 75A Co a a a 6 5 evoe 75A ve 685 VDC jes1vbo niovoo 75A e awe eeo voc lesvoc rsa 6 90 865 5 945 50 75A 7 359 911VDC 101VDC 75A 8 J f 1 95 105vDC 75A poo 105 56 116 50 75A A f 15vDC 109VDC 121 VDC maximum B 108VDC 123 3VDC 117 VDC 129 VDC maximum X C 1 0 1299 117vDe 129vDoc 5 D 108VDC 123 3VDC 117VDC 129VDC 25A o E T1390 VDC 124 50 187 VDC maximum F 140 VDC 133VvDC 144 VDC maximum 437c5q ANAI POWERNET INSTRUCTION TO CHANGE THE PROGRAMMED VOLTAGE FOR TEMP COMP SENSE MODELS type number example ADC4370 24T lt Disconnect the power cord from the power line T Disconnect the output cables from the battery to be charger See the current code switch position of the unit J See new switch position code from the programmed output voltages sticker on the unit Rotate the code switch under the sticker to the required position POWERNET ADC4370 24T Output Input Temperature w constant 4 5 A The hole of the code switch voltage T
4. ie voltage range current Range 300W 96VDC 300W BATTERY CHARGERS WITH TEMPERATURE COMPENSATION Type Input voltage range Output Programmed Output Max Installation dimensions voltage output voltages current power Width x Height x Depth mm factory setting see table see table 800W 800W Cable sets with modular connectors are included in packing 1 5m cable set for analog control and 2 5m for or temp comp models Reduced power 55 200VAC or 78 200VDC see curves at next page max power 600W with DC input MODELS WITH POWER FAIL RELAY ALARM 24V models as a type number example ADC4370 24ATH Analog controllable model with power fail relay alarm Analog relay cables ADC4370 24TH Temp comp model with Power fail relay alarm Temp comp relay cables MASTER SLAVE CONNECTION 24V models as a type number example Master units 333 ADC4370 24 or ADC4370 24AI optional for ADC4370 24T ADC4370 24S RS 232 control bus in and out Control to slave via RS 232 bus ADC4370 24SH_ slave unit with relay RS 232 bus in only Cable set for master slave connection included in slave unit type number 0 6m modular connectors in both ends Master unit or slave with RS 232 bus output can not include the relay alarm CUSTOMISED VERSIONS AVAILABLE Cyclic battery chargers or customized charging curves for all kind of batteries e Sense models e P44 enclosures 19 enclosures Extended Charger Unseal
5. another slave unit If more current 15 needed adjustable Master power supply can be parallel or series connected via digital bus to Slave power supply which equals Master but is without adjustment possibility Then output current or voltage is doubled and the both supplies can still be adjusted thought multi turn potentiometers If still more current 15 needed then more Slave power supplies can be connected in parallel so much that desired current value is reached Supply s output terminals and communication bus terminals are isolated so that output s serial connection is allowed for more voltage Bus cable connection Master unit Bus cables can be connected from previous units to the next with the same way The first unit must be the master unit with adjusting knobs Slave unit Wrong connection does not damage the units but in that case slaves does not follow the master s commands Quantities of the slave units are Slave unit unlimited Powernet reserves the right to change the specification without notice Created JMa TRa 07 06 2012 Updated 19 08 2015 HLi 437c5q ANAI POWERNET PROGRAMMED VOLTAGES FOR TEMP COMP MODELS type number example ADC4370 24T ADC4370 12T 12VDC 50A Code switch Nominal Voltage Adjustment range position Battery voltage factory setting 5 5 Output Factory Current default a mvc 13 7 voc 13 voc 144 soa X 8 12VDC 137VDC 13VDC 144 50 33A C 2
6. at your current meter has a right range Do never exceed the Location of tunin g trimmers for analo gc ontrol current values that are specified for the device If specified value is not known take a contact to distributor Trimmers are covered by sticker 4 Measure with digital multi meter voltage from Modular connector pin 4 Tune from trimmer Current Meas to equal with voltage in modular pin 2 Target Current Powernet reserves the right to change the specification without notice Created JMa TR 07 06 2012 Updated 19 08 2015 HLi 437c5q aw POWERNET TEMPERATURE COMPENSATION MODELS type number example ADC4370 24T The temp comp cable enables the charger to adjust the output voltage in accordance with battery voltage and temperature fluctuations See instructions for changing and adjusting the output voltage Temp comp sense Modular connector Battery cables ADC4370 24T charger Temp comp cable and sensor MASTER SLAVE CONNECTION Using master power supply together with Slave unit Master unit can be trimmer adjustable standard model ADC4370 24 or analog controllable model ADC4370 24AI 24V as an example Note Unit with relay alarm type example ADC4370 24H can t be used as a master unit Slave unit is separate unit without any adjustment possibility type ADC4370 24S or ADC4370 24SH slave with relay alarm 24V as an example Note Slave with relay alarm type ADC4370 24SH can t control
7. aw POWERNET DATASHEET USER MANUAL ADC4370 SERIES 800W Battery Chargers and Power Supplies pOWERNET ADC4370 24 1 4370 24 Output Input Field 230V Presettable 45A Output STATUS ef 3589 8362 530 Wide output adjustment range 0 144VDC Analog control by external 0 5VDC voltage Temp comp charging sense as on option Power fail relay alarm Master Slave connection Microprocessor controlled charging curves for all kind of modular connector batteries Master Slave connection Sales R amp D Martinkyl ntie 43 01720 VANTAA Tel 358 10 2890 700 E mail marketing powernet fi service powernet fi Internet www powernet fi Created JMa TRa 07 06 2012 Updated 19 08 2015 HLi 437c5q Powernet reserves the right to change the specification without notice ANAI POWERNET POWER SUPPLIES AND BATTERY CHARGERS TRIMMER ADJUSTABLE Type Input voltage range Nominal Voltage Nominal Current Max Installation dimensions output setting output setting power Width x Height x Depth mm or voltage range current range 300W 36VDC 300W 300W ANALOG CONTROLLABLE MODELS BY EXTERNAL 0 5VDC VOLTAGE Type Input voltage range Nominal Voltage Nominal Current Installation dimensions power output setting output setting Width x Height x Depth mm
8. bench Power cord 1 5m 24V 96V models 6mm spring cage connector 2m output cables 12V models 2m 10mm output cables Temperature controlled fan 25 C 4 50 C 50 70 C see curve below 10V 20V 30V 30V 39V 20A 53V 15A 45V 17 60V 13A 48 80V 10A 90V 8 5 1 20V 100V 46V START 200V 260V Uin Output power input voltage derating curve See power limitation and start up at DC input Powernet reserves the right to change the specification without notice 40V 50V 20V 40V 100 Output power Fan speed cpm 100 5000 75 4000 50 3000 ae 2000 20 70 T C 10 0 10 20 30 40 50 60 Output power typical and fan speed vs ambient temperature Created JMa TRa 07 06 2012 Updated 19 08 2015 HLi 437c5q aw POWERNET INSTALLATION The location must be dry dust free indoor use The acceptable temperature range at full power is 25 C to 50 C A higher ambient temperature will limit the power see diagram first page The power supply is not waterproof Keep it dry and away from areas of high humidity to avoid the risk of electrical shock and damage to the charger T The equipment may be installed either vertically or horizontally If charger is installed vertical so that cable plate is down then the floor and all below charger must be nonburning material If material type below
9. d charger fail cases Both normally open and normally closed signals are presented Pin Configuration Modular connector J8 with relay alarm option MODULAR JACK Front view CABLE 123 Jack pin 3 Black common Red NO E Green NC Jack pin 1 RELAY Isolation Technical data Output to Case 500V 1A 24Vdc NO Jack pin 2 Output to GND 120V 0 5 120Vac If power is off the COMMON is connected to NC When power is switched ON the COMMON is connected to NO Powernet reserves the right to change the specification without notice Created JMa TRa 07 06 2012 Updated 19 08 2015 HLi 437c5q ANAI POWERNET ANALOG CONTROL MODELS type number example ADC4370 24AI Analog control option allows full control for output current and voltages and it gives measured values for both of these There is also available 5V internal power source for logic use The analog input have 500V electrical insulation to power supply s input and output PIN CONFIGURATION MODULAR CONNECTOR Interface to analog control card is made through AMP Modular 6 fy N connector It s part number is 215 876 1 The product specification 2 TA number is 108 19064 and application number is 114 19019 Part number for cable connector that fits to modular 6 15 737 336 1 Analog input i WS 7 a F Pin configuration modularconnector s i 1 Ground 2 Target value for cur
10. ed Battery Constant Voltage Charger 3v oltage X 24V a look at the voltage from the table rT tf A dh a a Current Powernet reserves the right to change the specification without notice Created JMa TRa 07 06 2012 Updated 19 08 2015 HLi 437c5q ANAI POWERNET TECHNICAL DATA Input voltage Input current Power factor Efficiency 230V AC 10 Inrush current Input fuse inside the unit Line regulation Load regulation Output setting accuracy Output ripple f gt 50Hz Hold up time Status LED indication Isolations Standards Approvals Protection class Dimensions Weight Mounting Connectors Cooling Operating temperature range 14V 50A 100 load Input chassis Input output Output chassis Safety EMC Mechanical Electrical Ixwxh Input Output Full power typically Reduced power 26V 30A 55 264 VAC 55 200VAC reduced power see curve below 78 340 VDC max 600W 78 200VDC reduced power 4 5A gt 0 99 85 90 lt 30A limited by NTC resistor 6 3A 0 1 0 5 0 1 lt S50mVrms gt 5115 Orange Power OK LED 1500VAC 3750VAC 500V AC EN60950 1 2005 EN60335 2 29 2004 A2 2010 EN55022B EN5008 1 1 EN50082 2 CE marking all models CB certificate with U S deviations 24V 36V and 48V versions IP20 metal enclosure Class I 220 x 112 x 73 mm 1 5kg DIN rail wall
11. gic 20K voltages for external circuits Connection in an example works as a potentiometer i 3 controlled power supply It is important to 2 notice that 5V output is not allowed to load more then 20mA or proper operation is not guaranteed Tuning instructions Attention 11 Analog interface is tuned in a factory before it is delivered to customer There should Current Set j gt not be any reason for tuning if card is used between 0 5V voltage values Qualified person is needed for tuning the device Tuning can be done with a pair of digital multi e Voltage Set f ne A WY meters and example schematic above Procedure is following oe e 1 Adjust from potentiometers 5V to voltage target and 2V for current target Connect digital voltage meter to bog power supply output Tune from Voltage Set trimmer maximum output voltage to right value J Voltage Meas A __ j 3 Connect digital voltage meter to Modular pin number 5 Tune from trimmer Voltage Meas so that digital voltage meter shows always equal value as is in pin 3 target voltage Current Meas as S l 3 Connect digital current meter to output so that it short circuits the output Now tune current target potentiometer to 5V Tune from Current Set trimmer output current to value that is maximum value for ADC4370 front panel device according to it s specification Be sure th
12. l power supply operation charging process the STATUS light will show a constant orange light To avoid sparking turn the power off before disconnecting the cables CONNECTION WITH DC INPUT Wires in PSU s power cable to be connected as follows L DC input positive or negative N DC input negative or positive PE Ground OUTPUT VOLTAGE AND CURRENT LIMIT ADJUSTMENT Trimmer or analog control adjustable modules type example ADC4370 24 or ADC4370 24AI The output voltage and output current limit of the module can be adjusted as follows Trimmer adjustable models with the multi turn potentiometer located on the front panel Analog controllable models by external 0 5 VDC voltage see detailed instructions Both voltage and current can be adjusted from zero to maximum value Maximum 800W output power is available within the adjustment range Temp comp models type example ADC4370 24T Unit includes 16pcs of programmed output voltages see temp comp models setting tables page Any of these 16 different voltage settings can be taken in use and additionally this selected voltage can be adjusted 5 with the trimmer on front panel See instructions for choosing the programmed voltage and for the fine tune trimmer adjustment LED A orange LED indicates that the output of the charger module is healthy OUTPUT OVERCURRENT PROTECTION Output of the unit is protected against over current and short circuits by automatic self resetting electro
13. nic current limit SERIES PARALLEL CONNECTION Parallel operation No restrictions passive load sharing Series operation Up to 500V total voltage WARNING Dangerous voltages capable of causing death are present in this equipment Do not remove the cover No operator serviceable parts inside Refer servicing to qualified service personnel Powernet reserves the right to change the specification without notice Created JMa TRa 07 06 2012 Updated 19 08 2015 HLi 437c5q ANAI POWERNET SELECTION TABLE OF ADC4370 FEATURES This table shows which features are possible at the same time IF N THEN then not possible Some of allowed combinations are optional Contact manufacturer or your local distributor for further details Trimmer adjustment BusOut RS 232 control to slave ONN Temp comp SS INN Sense et Customised charging algorithm chargers with code Switch PIN CONFIGURATION MODULAR CONNECTORS Front panel Rear panel ar 11 Analog input 0 5 J8 RS 232 bus output master slave Alternatively power fail relay alarm J5 Temp comp in temp comp models Sense option Alternatively R 232 bus input master slave J6 Optional external LED ALARM RELAY MODELS type number example ADC4370 24H If the unit is ordered with alarm relay the potential free alarm output indicates if the charger s output is healthy The alarm signal is activated in AC fail an
14. rent JUNUL 3 Target value for voltage 4 Measured value for current 5 Measured value for voltage i 6 5V max 20mA output li J Controlling analog card All control voltages must be between 0 and 5 volts Over 5V steering is not allowed Logic for steering is positive so 5V in target value means maximum value from power supply and OV means minimum output If controlling connector 15 unplugged from modular connector the power supply takes it s minimum values for output Measured values can be read from measured signals Measured voltages are scaled equal as target values If power supply lies on it s voltage reference then measured voltage should be equal as target Same thing on current steering and it s measured value Measured signals both together can be loaded only 20mA or proper operation 15 not guaranteed Modular connector is isolated from power supply s input enclosure and output terminals That allows serial and parallel connection to separate power supply s so that equal steering voltages are used Number or connected devices are not limited Only be sure that 500V insulation voltage is not exceeded If connector in analog card is not a modular connector 9 pin D connector it is a different version of analog controlled power supply and this manual is not valid to it Connection example using internal 5VDC power source and external potentiometers 6 5V output can be used to feed lo
15. the charger is unknown then vertical assembling position is prohibited gt To ensure sufficient ventilation leave approximately 10cm free space to both ends of the unit The charging process generates explosive hydrogen gas Keep the area well ventilated Never use an open flame or equipment that produces sparks near the charger WALL MOUNTING Screw the assembly board to the wall using the slots provided in the back of the board Then place the PSU to the assembly board and fasten it by using the small screws on the sides on the board DIN MOUNTING Screw the din clips to the assembly board Then place the PSU to the assembly board and fasten it by using the small screws on the sides on the board Finally snap the PSU to the DIN rail Plug the main power cord into electrical socket After switching on the mains switch the unit is ready to be used POWER SUPPLY CHARGING OPERATION Ensure that the unit is switched off and that the environment meets the conditions described previous section T Connect the output cables to the load battery terminals cable to the terminal and cable to the terminal NOTE Do not cut output calbes If cables are cut the output voltage is overcompensated as much as voltage drop in cables was This overcompensation may cause voltage variation depending on current consumption gt Turn the power on by turning the switch to the I position During the norma
16. there is a need to tune the output voltage The output voltage can be tuned 5 from its nominal value lt Choose such programmed output voltage which can reach the desired voltage by 5 adjustment Read the instruction from Changing programmed voltage T Connect the voltage meter to output wires Tune with a small screw driver the voltage calibration trimmer and check the result from volt meter Clockwise direction increases the voltage Look at the position below POWERNET ADC4370 24T Output Input Temperature 230 V compensated 4 5 A voltage Tuning STATUS Voltage trimmer C Code Switch Powernet Tel 358 9 8362 830 When desired voltage is found the tuning is ready NOTE The voltage tuning trimmer affects to every programmed voltage settings The original list is not not valid without returning the original tuning Incorrect trimmer tuning may be harmful to the battery Powernet reserves the right to change the specification without notice Created JMa TRa 07 06 2012 Updated 19 08 2015 HLi 437c5q
17. uning STATUS p Code Switch Powernet Tel 358 9 8362 830 The adjustment can be checked as follows Short circuit the output cables of the charger output short circuit Connect the charger to the power line Follow the Status led color Switch the charger on from the on off switch Count all the number of green blinks There must be as much number of blinks as the code switch position number is Note If the position of the code switch is O Status led blinks only once and returns to red The code switch positions A F respond numbers 10 15 Now the charger has been adjusted HINTS IF NOT SUCCEED You didn t have chance to count the number of blinks gt You can start the test with the on off switch of the charger again and count You have made the wrong setting gt Switch the charger off again and make the correct setting and count the blinking to check You cannot find the required charging algorithm on list available gt Contact the seller importer and ask if the charger can be up dated with the algorithm you need Powernet reserves the right to change the specification without notice Created JMa TRa 07 06 2012 Updated 19 08 2015 HLi 437c5q ANAI POWERNET INSTRUCTION TO ADJUST TEMP COMP SENSE MODELS VOLTAGE BY THE TRIMMER type number example ADC4370 24T If the battery is charged in a very cold place or desired constant voltage didn t found from the charging algorithm list then
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