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ESR user Manual

1. Figure 97 Install the fan into the fan edge board Install the new fan into the edge board assembly and reserve the step above to install it back to the system Make sure no tools or parts are left in the chassis and close the top cover section 3 1 2 x NOTICE After installing a new fan allow several seconds for the system to recognize the TX fan and determine whether it is working properly The fan failed indicator and alarm will turn off to signify that the fan is functioning properly Refer section 1 3 for indicator functions 62 User Manual ESR 316 ESR 420 ESR 524 3 10 Replacing the Hot Swap Power Supply Modular A Before you perform this procedure read the safety instructions of this manuel The only way to disconnect power completely is to unplug the power cord When connecting or disconnecting a cable always hold the cable by its connector the plug not the cord Never force a connector into a port If the connector and port do not join with rea sonable ease they probably don t match Never open the power supply modular for any reason NOTICE The power supplies are hot pluggable The system requires two three for the 1350W model power supply modulars to be installed for the system to operate normally The system is in the redundant mode when all power supplies are installed Remove and replace only one power supply at a time in a system that is powered on LE 3 10 1 Replacing the 650W 2 1
2. ESR 524 Front Panel Button and LED functions O O oa O Aluminum Handle Release Button Blue Color Light Pipe Red Color Light Pipe EMI fingers 3 4 2 Before You Begin To insert extract drives from the chassis and lock the tray in place To release the aluminum handle from the locking position No light indicates no hard drive in that tray Solid blue light indicates the hard drive is present Blinking blue light indicates the hard disk drive has activity Solid red light indicates the hard drive failed in that tray To reduce EMI EMC emission from the chassis Before attempting to remove or install a drive while the system is running see the documentation for the RAID controller card ensure that the system is configured correctly to support hot pluggable drive removal and insertion 3 4 3 Removing a Hard Disk Drive Figure 6 Remove the HDD tra lt ka a rom the chassis O Use your array management software to prepare the drive for removal Q Wait until the LED indicators on the drive carrier stop flashing O Push the button in the front of the hard drive carrier as shown Open the hard drive carrier handle O Gently but firmly pull the hard drive carrier from its slot a S DE S2 User Manual ESR 316 ESR 420 ESR 524 3 4 4 Installing or removing a Hard Disk Drive from its Carrier NOTICE To avoid damage never leave a drive carrier partially removed from the ESR X
3. Figure 126 Check the mounting holes are aligh to the rack eee 82 Figure 127 Secure the system by enclosure keys esse 83 Figure 128 Kit accessories DOX ese 84 Figure 129 Kit system fan 120x120x38MM eee eee eee 85 Figure 130 Kit hard disk drive carrier see eee 85 Figure 131 Kit slim IDE 2 5 to 3 5 hard disk drive drive 1 location 86 Figure 132 Kit slim IDE 2 5 to 3 5 hard disk drive drive 2 location 87 Figure 133 Kit slim IDE 2 5 to 3 5 hard disk drive drive 3 location 88 Figure 134 Kit slim line floppy disk drive sese eee 89 Figure 135 Kit slim line CD DVD Rom e s eee ee 89 Figure 136 Cable Kit Two drive IDE cable esse eee ee 90 User Manual ESR 316 ESR 420 ESR 524 Figure 137 Cable kit 4 pin DC power cable for add in card erre 90 Figure 138 Cable kit 2 pin Thermocouple cable ee tet kk ERE NERE ERE EEN ERNE NERE 90 Figure 139 Kit Power Supply Modular for 650W ee eee 91 Figure 140 Kit Power Supply Modular for 950W ee eee 91 Figure 141 Kit Power Supply Modular for 1350W eee eee ee eee 92 Figure 142 Cable kit AC power cord North America erre 92 Figure 143 Kit 28 inches cabient bracket extender eee 94 Figure 144 Kit 30 inches cabient bracket extender eee 94 Figure 145 Kit SCSI Backplane 4 drives see 95 Figure 146 Kit SCSI Backplane 8 drives see 95 Figure 147 Kit SCSI Backplane 12 drives see ee 96 Figure 148 Kit Seria
4. HDD 4 Connect to Drive 4 on the backplane HDD 5 Connect to Drive 5 on the backplane HDD 6 Connect to Drive 6 on the backplane HDD 7 HDD 8 HDD 9 HDD 10 HDD 11 HDD 12 HDD 13 HDD 15 HDD 16 HDD 17 HDD 18 HDD 19 HDD 20 HDD 21 HDD 22 HDD 23 17 1011 15A HDD 14 Connect to Drive 14 on the backplane Figure 149 Cable Kit Sere ial ATA Point to Point cable 97 User Manual ESR 316 ESR 420 ESR 524 5 24 Kit Serial ATA hard disk status signal cable Marking Cable Order 17 1013 01A HDD 0 3 Connect to Drive 0 3 on the backplane 17 1013 02A HDD 4 7 Connect to Drive 4 7 on the backplane 17 1013 03A HDD 8 11 Connect to Drive 8 11 on the backplane 17 1013 04A HDD 12 15 Connect to Drive 12 15 on the backplane 17 1013 05A HDD 16 19 Connect to Drive 12 15 on the backplane 17 1013 06A HDD 20 23 Connect to Drive 12 15 on the backplane Figure 150 Cable Kit Serial ATA HDD status signal cable 5 25 Kit Multi lane Serial ATA Backplane order 05 1019 01A bd We Multilane Cable 17 1005 01A SATA Backplane 16 0109 0A Figure 151 Kit Serial ATA Multilane backplane 98 User Manual ESR 316 ESR 420 ESR 524 6 System Fan Specification 120mm x 120mm x 38mm P V curve DC BRUSHLESS MODEL FFB1212ZEHE DC1 5N 2V 3 00A 5N60 AIR PRESSURE gt 00 008 0
5. careful ly slide out the backplane mounting backet which has been highlighted in red as shown in the figure Figure 111 Install the 2 5 to 3 5 IDE adapter 6 32 RH screws order 09 1003 01A Remove the ten RH 6 32 mounting screws on the backplane board and remove the backplane board away from the backplane mounting bracket Figure 112 Install the 2 5 to 3 5 IDE adapter O Install the new backplane board by reserve all the step above 71 User Manual ESR 316 ESR 420 ESR 524 3 12 Replacing the system battery fr Before you perform this procedure read the safety instructions of this manuel The purpose of this section is for system integrator to sumbit for product safety conformity that may required paper trail instruction on replacing system battery The system battery maybe in your server board the storage RAID controller or other device Consult with the manufacturer docunmentation for futher information If your system require special instruction on your operator installation and service manual that is needed by your product safety testing laboratory please contact the author by email to sfu enlightcorp com CAUTION There is a danger of a new battery exploding if it is incorrectly installed PN Replace the battery only with the same or equivalent type recommended by the manufacturer Discard used batteries according to the manufacturer s instructions va NOTICE If you pry the battery out
6. 101 950W power supply specification vr 101 1350W power supply DC output characteristics see ee eee ee ee eee 102 1350W power supply specification sse ee ee ee e eee ansiosa dali nas 102 ENN vr 104 ESR 316 power budget Calculation 650W see eee 105 ESR 316 total combined wattage calculation oU eee e 109 ESR 420 ESR 524 power budget calculation 950W eee cece eee 106 ESR 420 ESR 524 total combined wattage calculation 950W 106 ESR 524 power budget calculation 1350W rrararnnnnnnnrranenanernrnnnnnnanennnennn 107 ESR 524 total combined wattage calculation 1350W eee eee 107 BTU calculation ESR 316 650W rar 108 BTU calculation ESR 420 ESR 524 950W assinados sekt kk E ERE ERE REEL ERE is ai 108 BTU calculation ESR 524 1350W eee 108 Mean Me ORT NS 109 User Manual ESR 316 ESR 420 ESR 524 Chapter 1 Product Overview 1 1 Chassis Description Enlight Corp USA ESR Series Chassis are designed to support for high density Storage and Server Board The chassises are shipped with container designed to provide protection and prevent damage during shipment These chassis were carefully inspected before and during the packing procedure at the factory Evidence of any damage to these chassises should be reported to the shipper immediately If the wrong ESR Series model has been received please call your reseller or Enlight Corp USA at 562 781 9898 to arrange for a Return Materia
7. BUGTEN OTTE Optional Rear Fan 2X PCI Slot Cutout 7X User Manual ESR 316 ESR 420 ESR 524 1 5 Chassis Dimensions Height Figure 9 Chassis Dimension 6 95 4U 8 70 5U Table 3 Chassis Dimensions User Manual ESR 316 ESR 420 ESR 524 1 5 System Components 2 Figure 10 Front Opened View Figure 11 Rear Opened View S O O 09 O e e 6 oo Slim Floppy Disk Drive 2 5 Hard Disk Drive Hot Swap Fan Modular Optional Rear Fan Hard Disk Drive Tray Slim CD DVD Rom Rack Mount Slide Rail Power Supply Modular Server Board Rear I O Shield Add in cards User Manual ESR 316 ESR 420 ESR 524 Chapter 2 System Board and CableFeatures 2 1 Front Panel Board order 416 0102 01A The Front Panel Board supports several push buttons and status LEDs along with USB ports to centralize system control monitoring and accessibility to within a common compact design Re fer Section 1 3 for buttons and LEDs function The following diagram overviews the board layout and pin assignments for connectivity Figure 12 Front Panel Board JP1 2 1 1 JP1 16 pin Front Panel Connector Header The Front Panel connector header communicate between the System Power Board to provide signal command to the Front Panel Board through Front Panel Cable order 17 1002 01A The pin assignment of the Front Panel Header JP1 is presented in the table below 6 Fail LED Negative 8 Acce
8. Board Section 2 8 JP19 4 pin Power Header is used to connected to high power add in card such as graphic card require additional power PIN 1 Figure 21 4 pin power header Signal Name 1O MIN 2 Ground COM 3 PEER 3 Ground COM Table 12 4 oin power header pin assignment 14 User Manual ESR 316 ESR 420 ESR 524 2 2 5 1 4pin power cable order 417 1007 XXX The 4 pin power cable order 17 1007 01A is connected from the system power bioard to the slim power board section 2 8 Power cable order 17 1007 02A is connected from the system power board to the high power add in card Refer the table below for cable length and order imformation Figure 22 4 pin power cable Cable Order cable length 17 1007 00A Connect to slim power board section 2 8 17 1007 01A Connect to high power add in card Table 13 4 pin power cable list 2 2 6 amp JP8 16 pin Front Panel Board connector header The Front Panel connector header communicate between the System Power Board to provide signal command to the Front Panel Board through Front Panel Cable refer to section 2 1 order 17 1002 01A The pin assignment of the Front Panel Header JP1 is presented in the table below PIN 1 Figure 23 16 pin system board to front panel I O header is User Manual ESR 316 ESR 420 ESR 524 6 Fail LED Negative gt Z 8 CE Table 14 16 pin Front Panel Header pin assignment system power
9. PN release latches and sliding a component into or out of a rack the slide rails can pinch your fingers 78 Figure 120 Releasing the outer slide bracket User Manual ESR 316 ESR 420 ESR 524 8 RES M E ON TO p G Figure 121 Bracket extenders M5 Pan Head Screws 2 pcs order 09 1052 01A Figure 122 Assembly the outer slide rail and bracket extender 4 0 5 inch Depends on the deep of your rack use the correspondence bracket extenders Make sure you are install the bracket extenders in the right orientation the two holes with a space of 0 5 inch apart is the top side of the bracket extenders Place the bracket extender on the rear part of the outer bracket and align the slot of the bracket extender with the mounting holes of the outer rail bracket Use the M5 Pan Head Screws order 09 1052 01A Fasten but not tigthen the bracket extender on to the outer slide bracket as shown Repeat step 5 to step 7 for the other side of the outer slide bracket NOTICE Please read the next page carefully which will help you to locate the correct IX location on the rack 79 User Manual ESR 316 ESR 420 ESR 524 4 3 2 2 Assemble the brackets O Atthe front of the rack cabient posi tion the outer slide bracket so that is mounting bracket slots fit between the mark There four slots on the bracket should aligh with the four holes be tween the marks on the front vertical rail with the two slot Look
10. can be damaged by rough handling When removing the backplane boards from the storage system place them on a padded surface Never drop the backplane boards nt NOTICE Always wear a wrist grounding strap when handling equipment with static sen sitive components O Turn off the system and unplug of the power cables Remove the top cover see section 3 1 1 O Unplug the AC power cord from the power supply modular you want to replace FH metric M4 screw order 09 1004 01A Remove the flat head M4 screws order o 09 1004 01A from both side of the chassis security the slide rail set as shown Figure 107 Remove the slide rail security screws 69 User Manual ESR 316 ESR 420 ESR 524 Q Fully extend the slide rail set as shown you will see mounting screws on the two sides of the chassis that support the back plane mounting bracket O Unplug all the cables attached to the backplane boards 46 32 FH screws order 09 1002 01A Remove the system fan mounting bracket by unscrewing the two FP 6 32 screws on both sides of the chassis as shown Carefully life up the system fan mounting bracket Remove the two FP 6 32 screws on both sides of the chassis on the back plane mounting brackets you want to replace as shown 6 32 FH screws order 09 1002 01A Figure 110 Remove the backplane bracket mounting screws 70 User Manual ESR 316 ESR 420 ESR 524 Q After the mounting screws removed
11. carefully Wail EN you will find the two center slot on the bracket has a spacing of 0 5 inch which match on the mark of the cabient mark that is also 0 5 apart between the two mounting holes Enclosure Key Ifyou rack has unthreaded square holes install the M5 Cage Nut on 1U 1 75 inch nar g I 69069060 O Install the MS Cage Nut if it is ESR 316 on O ESR 420 on O 1U 1 75 inch ESR 524 on O The Enclosure key will be installed in AU these locations A 0 625 inch A 0 5 inch A 0 625 inch V 0O 0O JK YV JE ee l F 80 Figure 123 Position the outer slide rail into the rack User Manual ESR 316 ESR 420 ESR 524 5 x 3 4 Pan Head Screws order 09 1052 01A Reserve angle view Figure 124 Install the outer slide rail into the rack Keep the forth slot empty for Enclosure Key screw Hold the outer slide bracket against one of the front vertical rail of the cabient at the position you marked then fasten and tigthen three M5 x3 4 screws order 09 1052 01A as shown Leave the forth slot empty for Enclosure Key AL the back of the cabient pull back on the bracket extender until the mounting slot align with their respective holes on the back vertical rail Install three M5 x3 4 screws order 09 1052 01A in the back mounting holes to secure the outer slide bracket to the back vertical rail Repeat step 4 to step 7 for the outer slide bracket on the
12. header pin assignment System Board 12 Front Panel I O cable pin assignment ese eee ee e ee e ee 13 PWM fan feedback signal cable pin assignment see eee e e ee e e 13 3 pin fan header pin assignment sese eee ee ee eee ee 14 4 pin power header pin assignment eee eee eee ee 14 4 pin power cable list Le 15 16 pin front panel I O header pin assignment System Power Board 16 10 pin system power header pin assignment erre 16 10 pin power cable list ver 17 System power board warning signal list ee ee 17 22 pin Serial ATA data segment pin assignment irem 19 22 pin Serial ATA power segment pin assignment eee ee ee ee e eee e e e 20 7 pin Serial ATA data header pin assignment eee ee ee 20 Serial ATA Point to Point Cable list sees eee eee 21 Serial ATA Hard Disk Drive status signal cable list 22 22 pin Serial ATA data segment pin assignment erram 24 22 pin Serial ATA power segment pin assignment eee ee ee eee ee ee ee 25 28 pin Serial ATA multilane header pin assignment cece cece e e eee ee 26 Serial ATA Hard Disk Drive status signal cable list 21 80 pin SCSI SCA Connector pin assignment erre 30 68 pin SCSI HD68 Connector pin ASSIGNMENT c erram 31 SCSI drive failed signal header pin assignment sese eee e ee eee 32 SS SOMOS seere en REE E E E 33 Peripheral Power JP1 pin assignment slim power board ii 35 Mini 4 pin power Jp2 Jp4 pin assignm
13. load should not exceed 80 percent of the branch circuit rating To prevent bodily injury when mounting or servicing this unit in a rack you must take special precautions to ensure that the system remains stable The following guidelines are provided to ensure your safety When mounting this unit in a partially filled rack load the rack from the bottom to the top with the heaviest component at the bottom of the rack If the rack is provided with stabilizing devices install the stabilizers before mounting or servicing the unit in the rack This unit should be mounted at the bottom of the rack if it is the only unit in the rack Cleaning Unplug your system from wall outlet before cleaning Do not use liquid or aerosol cleaners Use a damp not wet cloth for cleaning Use caution when pressing the component rail release latches and sliding a component into or out of a rack the slide rails can pinch your fingers Allow the product to cool before removing covers or touching internal components Position system cables and power cables carefully route system cables and the power cable and plug so that they cannot be stepped on or tripped over Be sure that nothing rests on your system components cables or power cable gt gt gt E User Manual ESR 316 ESR 420 ESR 524 Safety Instruction IN s LE There is a danger of a new battery exploding if it is incorrectly installed Replace the battery only with the same
14. of its socket with a blunt object be careful not to touch TX the system board with the object Ensure that the object is inserted between the battery and the socket before you attempt to pry out the battery Otherwise you may damage the system board by prying off the socket or by breaking circuit traces on the system board Open the computer cover Locate the battery socket from the server board Remove the battery by carefully prying it out of its socket with your fingers or with a blunt nonconducting object such as a plastic screwdriver Insert the new battery into the socket according to the orientation of the server board user manual and snap the Figure 113 Replace the battery batt owl altery Into place Battery Disposal Do not dispose of the battery along with household waste Contact your local waste disposal agency for the address of the nearest battery deposit site 12 User Manual ESR 316 ESR 420 ESR 524 4 Install the system into the rack 4 1 Rack Safety Instruction 4 1 1 Precautions for Handling the system When configured with a full set of drives power supply and server board the system weighs will be over 100 pounds Take the following precautions to avoid problems or potential injury as you handle the ESR series storage chassis Do not unpack life or carry the system by yourself Always have another person ON available to help you move or lift the system F Prepare a flat sturdy surface before taking
15. on the front panel will turn on 113 degrees F 45 degrees C 131 degrees F 55 degrees C 149 degrees F Thermocouple 1 Thermocouple 2 65 degrees C Figure 26 thermocouple threshod jumper header 2 2 10 Thermocouple Header There is one Thermocouple embedded on the system power board Thermocouple 1 to monitor the system temperature The system allow one extra K Type thermocouple to monitor the system hot point Thermocouple on board ocouple 1 Threshold Thermocouple 2 header rmocouple 2 Threshold Figure 27 Thermocouple header 2 2 10 1 K TypeThermocouple order 17 1020 01A Connect the 2 Pin cable thermocouple to the thermocouple 2 header PIN 1 is labled with a triangle mark EEE Figure 28 2 pin thermocouple with cable 18 User Manual ESR 316 ESR 420 ESR 524 2 3 Serial ATAI Backplane Board order 16 0107 01A Serial ATA blackplane board supports four hot swap Serial ATA hard disk drive The following diagram overviews the board layout and pin assignments for connectivity JP4 JP 3 JP 11 JP 10 Figure 29 Serial ATA backplane board Pr DEE 2 3 1 JP1 to JP4 22 pin Serial ATA Connector Header JP1 to JP4 connect the backplane to the Serial ATA hard disk drive the pin assignment is shown on the table below Signal segment Power segment Pin 1 Pin 7 Pin 1 Pin 15 Figure 30 22 pin Serial ATA connector header 7 Table 18 22 pin SATA signal segment pi
16. other side of the rack Ensure that both of the slide bracket are mounted at the same position on the vertical rails on each side of the rack 81 4 3 2 3 Reset the system on the bracket and secure it on the rack When the brackets are secured to the rack you can put the storage system in the rack Follow these steps to mount the ESR series storage system in the rack With one person on each side of the system lift the system so that the inner rail aligh with the outer slide bracket Engage the inner rail to the outer slide bracket slot Push and slide the system into the rack Figure 125 Slide in the chassis into the rack ea NOTICE After the ESR series storage system is in the rack check the front panel of RX the system and make sure that the four mounting slots are aligh to the rack vertical rail mounting hole If you find the mounting holes are offset then the chassis is not in stalled in the right position Reinstall the outer slide bracket again to the right location Aligh hole S S Aligh hole Aligh hole HR i Aligh hole Aligh hole Aligh hole Aligh hole l Aligh hole gt a 82 Figure 126 Check the mounting holes are align to the rack User Manual ESR 316 ESR 420 ESR 524 M5 x 1 Enclosure Key Pan Head Screws 4pcs order 09 1019 01A Secure the system by tighten the four M5 x 1 Enclosure key Pan Head screws as shown Figure 127 Secure the system by enclosure keys 83
17. out the chassis the working surface IN that will hold the chassis should be as close as possible to the package 1 Both people should follow these steps to life or move the chassis Stand with your legs shoulder width apart to maintain balance Bend on your hips and knees not at your waist Use your leg muscles to life Life with a smooth motion Kepp the chassis close to your boday and at waist level to lessen the load on your back To turn while holding the chassis use your feet do not twist your back 4 1 2 Precautions for installing the chassis into the Rack Cabient Ensure proper floor support and ensure the floor loading specification are adhered to Failure to do so may result fatal injury to you or damage to the equipment and the facility DO not exceed the weight limit recommended for your rack DO not install the ESR series chassis in a two port or telco styple rack These chassis cannot be mounted safety in a two post rack Care should be taken to ensure a hazardous condition is not created due to uneven mechanical loading Ensure that the entire rack assembly is properly secured Tipping hazards may cause personal injury and death The following guidelines are provided to ensure your safety gt E E E When mounting this unit in a partially filled rack load the rack from the bottom to the top with the heaviest component at the bottom of the rack If the rack is provided with stabilizing devices install the stabiliz
18. power supply modular maybe around 120F MR to 140F depends on your environmental temperature wear glove to protect you from burning DO NOT reach inside the system when removing a power supply or when the unit is out of the system 64 User Manual ESR 316 ESR 420 ESR 524 O D Hold the new power supply modular by two hands and carefully slide it into the system until it clicks into the place Reserve STEP 5 and STEP 4 to secure the power supply modular into the system Attach the power cord to the back of the new power supply and to the power source Check the LED which indicates the new power supply modular and it should lit green c NOTICE After installing a new power supply allow several seconds for the system to FX recognize the power supply and determine whether it is working properly The power on indicator will turn green to signify that the power supply is functioning properly Refer section 1 3 for indicator functions 3 10 2 Replacing the 930W 2 1 Hot Swap Power Supply Modular order The ESR 420 and ESR 524 chassis uses 930W 2 1 redundant power supply follow the instruc tion below for procedures to replacing the power supply modular LED off indicates a failed Power Supply Modular Figure 102 Identify the defected PSU unit Remove the packaging from the new power supply modular and set it near the back of the system Locate the power supply modular need to be replaced by examining the indi
19. removal See your array management software documentation for more information KK NOTICE Always wear a wrist grounding strap when handling equipment with static sensi tive components NOTICE Hard drive bays must be populated in order to maintain system thermals Hard drive trays must either have a hard drive or drive dummy blank installed in them KK 3 4 1 Hot Swap Hard Disk Drive Trays order 03 1007 01A All the system configured with the ESR series storage chassis configure with hot swap backplane each hard drive must be mounted to a hot swap drive tray making insertion and extraction of the drive from the chassis very simple Each drive tray has its own dual purpose latching mechanism made of high quality aluminum alloy which is used to both insert extract drives from the chassis and lock the tray in place Each drive tray supports a pair of light pipe providing drive status activity and drive failed indicator located on the backplane to be viewable from the front of the chassis c NOTICE Depending on the controller used SATA hard disk drives may not report errors TX using the drive s status indicator Visit www enlightusa com for compatibile SATA controller list that support drive s status indicator High quality aluminum alloy latching handle Q Push in release mechanism Blue color light pipe Red Color light pipe O EMI fingers Figure 74 Hot Swap Hard Disk Drive Trays 51 User Manual ESR 316 ESR 420
20. serverly damage or destroy your hard disk drive The location of PIN 1 on the hard drive depends on the model of hard drive you are using If you are unsure of the location of PIN 1 on your hard drive contact the hard disk drive manufacturer before attempting to connect the drive Drive 1 Drive2 Drive 3 Figure 80 2 5 slimline hard disk drive location 46 32 FH der 09 1002 01A E ada or a Unpack the 2 5 slim line hard disk drive and prepare it for installation For instructions see the documentation accomplying the hard drive Remove the top cover see section 3 1 1 Disconnect cables of the system if necessary O Remove the slim line hard drvie tray order 06 0115 01A from the system by removing the 46 32 FH screws order 09 1002 01A Figure 81 Remove the slim line HDD mounting bracket c NOTICE If you need to install the HDD on Drive 4 3 location you need to remove the FDD adapter board first refer section 3 6 for instruction 54 User Manual ESR 316 ESR 420 ESR 524 Q Place and aligh the slim line hard drive to its tray and mount it with four M3 screws as shown order 09 1013 01A M3 FH screws order 409 1013 01A Install the 2 5 to 3 5 Slim IDE adapter into the system order 16 0118 01A Make sure the PIN 1 of the adapter match PIN 1 of the slim line hard drive Reserve step to install the hard disk drive back to the chassis Connect the 40pin IDE cable and 2 pin p
21. the expansion card so that the card edge connector from the system board aligns with the expansion card connector Insert the card edge connector firmly into the expansion card connector until the card is fully seated Tigthen and secure the expansion card with the round head 6 32 screw from the accessories box or from the package of the expansion card Reconnect the expansion card cables including those for the new card ny KN vn n n NR NNA S i hs i x 3 9 iy L L h Q Close the top cover see section 3 1 2 F FEEFFE i EE LET j Figure 73 Secure the expansion card 50 User Manual ESR 316 ESR 420 ESR 524 3 4 Install and Remove a Hard Disk Drive fr Before you perform this procedure read the safety instructions of this manuel NOTICE Extra care must be taken when handling and storing the hard drives The carriers t provide some protection but the hard drives can be damaged by rough handling When removing the hard drives from the storage system place them on a padded surface Never drop the hard drives NOTICE To avoid damage never leave a drive carrier partially removed from the ESR storage system Rotating a carrier handle next to an unseated drive carrier will result in serious damage to the unseated drive carrier NOTICE To avoid data loss when removing a hard drive from an active RAID array you must first use the array management software to prepare the drive for
22. using UNIX commands such as hyper terminal The pin assignment of J1 is tabled on section 1 3 2 However there are at least two types of pin assignment on J2 which are describe on the tables below Figure 60 DB9 Serial Cable order 17 1001 XXX 2 11 1 DB 9 Cable Pin Assignment for standard DB9 specification order 17 1001 01A The ESR Series chassis provide with the standard serial port DB9 specification cable The pin assignment of J2 is shwon on the table below Pin Name DCD Data Carrier Detect RXD Receive Data TXD Transmit Data 6 JCTS ClearToSend gt DTR Data Terminal Ready 8 RI Ring Indicator gt GND Table 43 DB9 cable pin out for 17 1001 01A JP2 2 11 2 DB 9 Cable Pin Assignment for inter S875WP1 E board order 17 1001 02A The intel S875WP E server board has its unique DB9 pin assignment header that is differ ent than the regular DB 9 serial specification If you are using the intel S875WDP E you need to order this DB9 cable The cable pin assignment of 17 1001 02A is shown below DCD Data Carrier Detect RXD Receive Data TXD Transmit Data DTR Data Terminal Ready GND 15 f6 DSR Data Set Ready RTS Request To Send 7 18 RTS Request To Send 7 CTS Clear To Send RI Ring Indicator 9 o Ky o Table 44 DB9 cable pin out for 17 1001 02A JP2 NOTE If you see another DB 9 pin assignment which is different than the above two pinout Please email this information to the author at s
23. 011 19A 7 1011 20A 17 1011 21A 7 1011 22A 17 1011 23A 17 1011 24A Table 21 Serial AtA point to point cable list HDD 4 HDD 5 HDD 6 HDD 7 HDD 8 HDD 9 HDD 10 HDD 11 HDD 12 HDD 13 HDD 14 HDD 15 HDD 16 HDD 17 HDD 18 HDD 19 HDD 20 HDD 21 HDD 22 HDD 23 Instruction Connect to Drive O on the backplane Connect to Drive 1 on the backplane Connect to Drive 2 on the backplane Connect to Drive 3 on the backplane PIN 7 PIN 1 21 User Manual ESR 316 ESR 420 ESR 524 2 3 3 JPY 8 pin Serial ATA Activity and Failed signal header Connect the upper 4 pin to the Serial ATA controller activity signal header and connect the lower 4 pin to Serial ATA controller failed signal header Drive 4 Drive 2 lt Activity Signal lt Failed Signal Drive 3 Drive 1 Figure 33 8 pin Serial ATA Hard drive status LED header 2 3 3 1 4 pin HDD status Cable 17 1013 XXX The 4 pin HDD status activity cable that is connected from the 8 pin Serial ATA Activity and Failed signal header to the Serial ATA controller status LED header Refer to your SATA controller docunmentation Each cable has a drive number marked on for easier cable management Refer the cable part number for markings ped pe Ded fe KON a Marking Figure 34 4 pin serial ATA hard drive status cable Connect to Drive 4 7 on the backplane 17 1013
24. 05A HDD 16 19 Connect to Drive 12 15 on the backplane 17 1013 06A HDD 20 23 Connect to Drive 12 15 on the backplane Table 22 Serial ATA HDD status signal cable list 17 1013 04A HDD 12 15 Connect to Drive 12 15 on the backplane NOTE Hard drive that support Pin 11 activity signal inlcude all Western Digital VX model Maxtor DiamondMAX 10 MaXLine Ill and MaXLine ll 33 User Manual ESR 316 ESR 420 ESR 524 2 3 4 JP10 12 pin Hard Disk Status signal Jumper The jumper set the hard disk drive status LED signal either from the Hard Disk Drive pin 11 or from the Serial ATA controller Following the table below for jumper setting information The default setting has jumper on 1 2 for signal from the Serial ATA controller Drive 4 Drive 2 Signal from SATA controller Signal from Hard Disk Pin 11 Drive 2 Drive 1 Figure 35 12 pin HDD status signal jumper gan NOTE Hard drive that support Pin 11 activity signal inlcude all Western Digital TX model Maxtor DiamondMAX 10 MaXLine Ill and MaXLine III 2 4 5 JP11 MOSFET setup header JP11 is for MOSFET setup no use for end user 2 4 6 JP12 10 pin power connector header JP12 10 pin power connector is connected to the system power board to provide power to the Serial ATA backplane and hard disk drives zo User Manual ESR 316 ESR 420 ESR 524 2 4 Serial ATA Multilane Backplane Board order 16 0109 01A Serial ATA blackplane board supports four hot
25. 06 User Manual ESR 316 ESR 420 ESR 524 9 ESR 524 with 1350W Power Supply Current Maximum at voltage level SystemBoard pp pp PP o Processor s Cooler PP pP TotalMemoy pp PP S Front Panel LEDs USB Jos f SCSISATAISAS backplanes 48 J SAS daughter boards PP pP Slim line Floppy Disk Drive Slim line CD DVD Rom PP Total Hard Disk Drives TotalAdd in Cards 2xSystemFans Optional Rear Fan s Total Current ee Maximum ratings 1350W Table 60 ESR 420 ESR 524 power budget calculation PP PP 1140 O OL S S S mje we e From the worksheet above enter the total current for each colume multiply the voltage by the total current to get the total wattage for each voltage level Add all the Wattage up and find the total power usage Voltage Level and Current Power Watts on each Voltage Level Ohm s Law Volts x Amperes Power 5 3V x JA A ASVIN DA Evax O DA po LBV SLA OE O O OA Total Combined Wattage Table 61 ESR 420 ESR 524 total combined wattage calculation User Manual ESR 316 ESR 420 ESR 524 10 BTU usage calculation Use these worksheet below to calculate the BTU British Thermal Unit usage of your ESR system configuration of 50 loading 75 loading and 100 loading 9 ESR 316 with 650W Power Supply Equation to calculate system power comsumption to BTU ae Total Combine Wattage X 2 34 BI Tot
26. 1016 01A as shown If the fan guide has not installed in your rear panel fan use four flat head self tapping screws order 09 1016 01A to secure it into the fan as shown Connect the 3pin fan cable to the system fan header See the documentation of the system board Make sure no tools or parts are left in the chassis and close the top cover section 3 1 2 61 User Manual ESR 316 ESR 420 ESR 524 3 9 Replacing the Hot Swap System Fan fr Before you perform this procedure read the safety instructions of this manuel All the system configured with the ESR series storage chassis can provide with two 120mm long life high quality ball bearing fan If the fan failed the monitor of the System Board will detect the failed signal that will trigger the alarm and fan failed LED on the front panel The fan failed siganl be feedback to the system board through the front panel I O cable order 17 1014 01A SMB header or through the PWM fan signal cable order 17 1015 01A See section 2 2 5 O Upenthe rear fan from its package Remove the top cover see section 3 1 1 O Identify the failed fan from the system and pull out the defected fan as shwon Figure 96 Pulling out the hot swap system fan Remove the 3 pin fan connector 4 pin for PWM fan from the fan edge board order 16 0106 01A See section 2 13 Remove the fan edge board assembly by taking 6 32 FH screws the two mounting screws order 09 1002 01A as shown
27. 16 024 032 0 40 048 0 56 084 0 72 no 0 00 20 40 60 80 100 120 140 16 0 16 0 20 0 INCH H 9 LI 0 32 64 96 128 160 192 224 CFM AR FLOW gt Figure 152 System fan specification and P V curve Specification ITEM Model Number Rated Voltage Input Voltage Input Current Speed Acoustical Noise Starting protection Yes start at low speed after 10 sec full speed Life expectance 70 000 hours 8 years continuous at 40 degree C Table 48 System fan specification User Manual ESR 316 ESR 420 ESR 524 7 Power Supply Specification 7 1 650W 2 1 Redundant Power Supply DC Output Characteristics Table 49 650W PSU DC Output Characteristics Remarks Total current of 5V and 3 3V not exceed 70A Total 5V and 3 3V and 12V power not exceed Figure 153 650W 2 1 Redundant Power Supply 630W Specification 63 Typical at full load 82mm H x 127mm W x 300mm D Table 50 650W power supply specification Connector type for ATX2 03 ATX12V Pentium 4 WTX or AMD GES are available FX but for special only Contact your sale representative for more information 100 User Manual ESR 316 ESR 420 ESR 524 7 2 950W 2 1 Redundant Power Supply DC Output Characteristics Output Output oT Voltage MIN A Remarks Total current of 5V and 3 3V not exceed 80A Total 12V1 and 12V2 max output not exceed l T2A JE I PONET SURRY Total 5V and 3 3V and 12V power not exceed 890W Table 51 950W P
28. 1A oe 10 and close the top cover section 3 1 2 Figure 90 Connect the 26 pin high density cable into the slimline FDD 58 User Manual ESR 316 ESR 420 ESR 524 3 7 Installing a Slim CD DVD Rom Drive fr Before you perform this procedure read the safety instructions of this manuel All the system configured with the ESR series storage chassis can support slim line CD DVD Rom Drive Refer section 2 10 for adapter and cable information T Figure 91 Remove the CD Rom covering plate and mounting bracket Figure 92 Install the slim line CD Rom into the mount ing bracket and adapter board 46 32 FH screws order 09 1002 01A OG Upack the slim CD DVD Rom drive and prepare it for installation For instructions see the documentation accomplying the floppy drive Remove the top cover see section 3 1 1 Disconnect cables of the system if necessary Remove the CD DVD Rom cover plate order 06 0112 01A by unscrew the two 6 32 FH screws order 09 1002 01A as shown Put the slim CD DVD Rom cover plate and the screws in the accessories box Remove the slim CD DVD Rom mounting bracket by untighten the two 6 32 FH screws order 09 1002 01A as shwon Take out the slim CD DVD Rom adapter board order 16 0105 01A from the accessories box Connect the adapter board to the slim CD DVD Rom drive Secure the adapter board to the slim CD DVD Rom drive by the two screws provided Insert the slim CD D
29. 5 Install the 2 5 to 3 5 IDE HAN amina e 55 Example jumper setting for 2 5 IDE hard disk drive in 55 Remove the FDD cover plate and mounting bracket sse eee eee ee ee ee 57 Connect the 28 pin cable into the slim FDD adapter board en ST Mount the slim FDD adapter board into the chassis ssc ST Assembly the slim line FDD into the mounting bracket sees eee eee eee eee ee e 58 Install the slimline Floppy Disk Drive into the chassis sese eee eee eee 58 IConnect the 26 pin high density flat cable into the slim line FDD 58 User Manual ESR 316 ESR 420 ESR 524 Figure 91 Remove the CD rom covering plate and mounting bracket sese eee eee 59 Figure 92 Install the slim line CD Rom and adapter board into the mounting bracket 59 Figure 93 Install the slim CD Rom into the chassis esse eee 60 Figure 94 Location of the rear exhaust fans see 61 Figure 95 install the rear fan into the chassis ese eee 61 Figure 96 Pull out the hot swap system fan ee e 62 Figure 97 Install the fan into the fan edge board eee 62 Figure 98 Identify the defected power supply modular of the 650W PSU 63 Figure 99 Remove the screws that secure the 650W power supply eee ee ee ee e 64 Figure 100 Remove the displacement bar of the 650W power supply eee ee ee ee e 64 Figure 101 Pull out the 650W PSU modular from its housing esse eee eee irei 64 Figure 102 Identify the defected power supply modular
30. ESR 316 420 524 Storage Chassis Installation Instruction Revision History Update By 04 27 2005 User Manual ESR 316 ESR 420 ESR 524 Use the following safety guidelines to ensure your own personal safety and to help protect your server storage system or appliance from potential damage Throughout this guide blocks of text may be accompanied by an icon and printed in bold type These blocks are notes cautions and warnings and they are used as follows WARNING A WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious bodily injury CAUTION A CAUTION indicates a potentially hazardous situation which if not ON avoided may result in minor or moderate injury G NOTE A NOTE indicates important information that helps you make better use of your a system Read the installation instructions before connecting the system to the power source This unit is intended for installation in restricted access areas A restricted access area can be accessed only through the use of a special tool lock and key or other means of security Only trained and qualified personnel should be allowed to install replace or service this equipment Do not work on the system or connect or disconnect cables during periods of lightning activity This equipment must be grounded Never defeat the ground conductor or operate the equipment in the absence of a suitably installed ground conduc
31. Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figure 38 Figure 49 Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Front View of the ESR 316 Chassis vr 3 Front View of the ESR G20 CHASSIS ees ceteris nere A eE 3 Front View of the ESR 524 CASSIS quanesininarieadi sete 3 FA PETN sapines ian E EEA 4 Front Panel Serial DB 9 connector PN o Back View of the ESR 910 Chassis ee 6 Back View of the ESR 420 Chassis 6 Back View of the ESR 524 CHASSIS Aae as ssa a rr k kk kr rer 6 ESS DENN serre E E eee debaterer 7 FONN T E 8 Rear Opened VIEW saias 8 FO Panel BOL PN 9 NPE sadio a auaeneruaanoianstensueG anand aman 10 PODIA VE CADIE again as do AS OTN 10 syslen Power DN 11 24 pin system board header SR 11 16 pin front panel header iamos sekt kt MN ERE LEE 12 Front NVC LO eo EEE rr ME Eee 12 PAM Fan Signal CADIC hr 13 SE DIM Tor NEOG roe E A N 14 FINNE vr 14 FEN TE re HA 15 16 pin system board to front panel I O header sese eee 15 10 pin system power board to backplane power header sese eee eee 16 VITNE mi EH A 17 Thermocouple threshod jumper header esse eee eee eee eee eee 18 NTIS TITOG OUI lt a ACE se 18 Serial ATA backplane board sss 19 22 pin Serial ATA connector heade
32. GN 6 8 16 BP SCSI ACKN 18 BPSCSIBSYN 20 BP SCSI ATNN 20 BP SCSI D7N 21 22 BPSCSIDEN BP SCSI DSN User Manual ESR 316 ESR 420 ESR 524 BP SCSI D14N BP SCSI DI2N Ps Unsed QIu UD lt i L LAA I N N D BPSCSIDIAN BPSCSIDIZN gt Bay Unsed gt BPSCSIDIP BPSCSIDOP BPSCSIIOP BPSCSICDP BP SCSI DI IP BP SCSI DYP K I E NO Un BP SCSI IOP BP SCSI CDP BP SCSIATNP 59 60 BPSCSIDPOP BPSCSIDSP 165 66 BPSCSID2P BPSCSIDIP 167 168 BPSCSIDOP BP SCSI DPIP 69 170 BPSCSIDISP BP SCSI D14P 71 BP SCSI D12P GND HD ACT LED L ill Unused 79 80 Unused gt Table 27 80 pin SCSI SCA connector pin assignment Un Uo Un GW 30 User Manual ESR 316 ESR 420 ESR 524 2 5 2 JP5 and JP12 HD68 Connector Header JP5 or JP12 is 68 pin SCSI connector Either one of the connector is used to interface the SCSI backplane with either on board SCSI channel of the system board or and add in SCSI controller The other connector is used to for termination or daisy chain with another SCSI backplane board Pin 34 Pin 1 BP SCSI D12P BP SCSI D13P BP SCSI D14P 6 BPSCSIDIAN BP SCSI D15P 8 BPSCSIDISN BP SCSI DPOP BP SCSI SELP BP SCSI REQP BP SCSI JOP 59 60 BPSCSIION BP SCSI D8P WI WI Ep l GO IEO 1 GO 1 CO w CO KO kari loe ka loe le TT NINININININININIMNMN QINAINAIAINAININIAQIO NINININININININiIMN SS m m ked ked m VIDIVI IO O OIOIDOIO Aal
33. Hot Swap Power Supply Modular order The ESR 316 chassis uses 650W 2 1 redundant power supply follow the instruction below for procedures to replacing the power supply modular LED off indicates a failed Power Supply Modular sm Remove the packaging from the new power Supply modular and set it near the back of the system Locate the power supply modular need to be replaced by examining the individual LED on the back of the power supply modular as shown if LED without light it indicates this modular is defective and need to be replaced gt Unplug the AC power cord from the power Figure 98 Identify the defected power supply modular O supply modular you want to replace Please perform the above step carefully replacing a non defective power supply AN modular may casue shut down the whole system 63 User Manual ESR 316 ESR 420 ESR 524 Unscrew the 46 32 round head screw on the displacement bar that secure the power supply modular as shown Figure 99 Remove the screw that secure the 650W PSU Q Remove the displacement bar from the power supply and put it aside Figure 100 Remove the displacement bar of the 650W PSU Q Squeeze the latch at the right side of the power supply handle as shown to release the latch locking mechanism Pullthe power supply modular straight out to clear the chassis Figure 101 Pull out the PSU modular from its housing 1 The temperatue on the surface of the
34. SU DC Output Characteristics Specification 42mm H x 335mm D x 369mm W Table 52 950W power supply specification va Connector type for ATX2 03 ATX12V Pentium 4 WTX or AMD GES are available TX but for special only Contact your sale representative for more information 101 User Manual ESR 316 ESR 420 ESR 524 7 3 1350W 3 1 Redundant Power Supply DC Output Characteristics Output Current MIN A 2 9 0 3 3 5 0 4 Table 53 1350W PSU DC Output Characteristics N N OO Figure 155 1350W 3 1 Redundant Power Supply Specification 67 Typical at full load 42mm H x 340mm D x 426mm W Table 54 1350W power supply specification Connector type for ATX2 03 ATX12V Pentium 4 WTX or AMD GES are available but for special only Contact your sale representative for more information 102 User Manual ESR 316 ESR 420 ESR 524 8 Equipment Log Use the following worksheet provided below to record information about your system Chassis pp Server Board pp Processor pp Processor2 o Memoyt pp Memoy2 o Memoy3 pp Memoy4 pp MemoryS PP Memoy6 pp Memoy7 PP Memoy8 pp Memoyg9 o Memoy10 pp Memoytt o e S o Memoy 12 o e Add in card ff Add in card2 Addincad3 S S o Add in card4 Add in card5 o Add in card6 pp Add in card7 pp PSU modulara PP PSUmodular2 pp PSUmodular3 PP PSUmodular4 pp SimlneHDD1 PP SlimlineHDD2 pp Slimlin
35. Server Board Minimum of one processor that is supported by the server board installed Minimum of one memory modular that is supported by the server board installed 3 5 Hard Disk Drive Serial ATA SCSI or Serial Attached SCSI 2 5 SFF Hard Disk Drive ATA Slim Floppy Disk Drive Slim CD DVD Rom Drive PCI add in cards Other Peripheral devices User Manual ESR 316 ESR 420 ESR 524 The following compinents are included in the accessories box 9 gt MES gt f gt CE 9 JE Bracket extender for 30 inch rack M5 Cage Nuts 16 pcs M5 x 1 Enclosure Key Pan Head 06 0138 01A left order 409 1053 01A Screws 4pcs order 09 1019 01A 06 0138 02A right YIII O 999999 STEP PEF M5 x 3 4 Pan Head Screws Cable Tie x 4 24 pes order 09 1052 01A has ps 6 32 bolt standoffs 25 pcs LZ Ha order 409 1007 01A AC Cord North America 3pcs order 17 1012 01A Depend on your country the accessories box may not have the AC cord and you RX have to order the AC cord seperately Use only approved power cable s If you have not been provided with a power cable A for your server storage system or appliance or for any AC powered option intended for your system purchase a power cable that is approved for use in your country The power cable must be rated for the product and for the voltage and current marked on the product s electrical ratings label The voltage and current rating of th
36. User Manual ESR 316 ESR 420 ESR 524 5 Space part order information 5 1 Kit Accessories Box order 05 1001 01A Ra SON U Hmmm TI i Pp RAN d TOO S ES ONA ODOR DA DADO AO OA DOOU TTT 7 gt rm gt Bracket extender for 30 inch rack Cable Tie x 4 06 0138 01A left 06 0138 02A right M5 x 3 4 Pan Head Screws M5 Cage Nuts 16 pcs M5 x 1 Enclosure Key Pan Head 24 pcs order 09 1052 01A order 09 1053 01A Screws 4pcs order 09 1019 01A 6 32 bolt standoffs 25 pcs order 09 1007 01A FRPP PEP Er TTT PEP TTT PTF TTT TTT 46 32 RH screws 30 pcs order 09 1003 01A Figure 128 Kit accessories box 84 AC Cord North America 3pcs order 17 1012 01A User Manual ESR 316 ESR 420 ESR 524 5 2 Kit System Fan 120mm x 120mm x 38mm order 05 1002 01A Figure 129 Kit system fan 120x120x38mm 5 3 Kit Hard Disk Drive Carrier order 05 1003 01A HDD Carrier 03 1007 01A Figure 130 Kit hard disk drive carrier 85 User Manual ESR 316 ESR 420 ESR 524 5 4 Kit Slim IDE Drive Kit for Drive 1 order 05 1004 01A Drive 1 This kit contain the necessary parts to install a 2 5 slim line IDE hard disk drive on Drive 1 of the ESR seires storage system Refer section 3 5 on the user manual for installation instruction O 1x1 6 32 Flat Head Screw 09 1002 01A 4 x M3 Flat Head Screw 9 1013 01A 1 x 4 pin to 2pin DC power cable 4 7 17 1008 01A 1 x 40pin IDE data
37. VD Rom drive into the mounting bracket and snap in the fingers into the slim CD DVD Rom mounting holes 59 User Manual ESR 316 ESR 420 ESR 524 Figure 93 Install the slim CD Rom into the chassis Carefully put the assemblied slim CD DVD Rom drive back into the chassis and secure it with the two FH screws Connect the 40pin IDE cable order 17 1003 01A to the adapter board and connect the slim power board mini 4 pin connector to the adater board Make sure no tools or parts are left in the chassis and close the top cover section 3 1 2 60 User Manual ESR 316 ESR 420 ESR 524 3 8 Installing the Rear Panel Fan fr Before you perform this procedure read the safety instructions of this manuel All the system configured with the ESR series storage chassis can put in two additional rear fan The size of the rear fans is 60mm WxH x 38mm D order 18 1004 01A i Fan Guide must be installed in the fan The fan blade will cut your fingers if it is not installed 3 Two rear panel fan can O be installed here Figure 94 Location of the rear exhaust fans FH self tapping screws ra 016 01A 1 EE P a a gt i FO 4 aF ait Figure 95 Install the rear fan into the chassis Upen the rear fan from its package Remove the top cover see section 3 1 1 Put the fan into the rear panel fan mounting area as shwon Install the fan into the rear panel by four flat head self tapping screws order 09
38. agement senors such as fan failed signal power failed signal and over temperature signal Failed signal react with beeper warning and LED blinking on the front panel board Failed signal can feedback to Server board IPMI server management through I2C connection All data cable is consolidated on the one side of the chasis while or power cable are located on the other side to avoid interference to the data performance JP2 JP1 Figure 15 System Power Board E JP8 2 2 1 JP1 24 pin Power Supply to System Board Header PIN 12 PIN 1 Table 7 24 pin Peripheral Power JP7 and JP19 Pin assignment 11 User Manual ESR 316 ESR 420 ESR 524 2 2 2 JP2 16 pin Front Panel to Server Board and System Fan Feedback Header The system fan feedback header supports for several management features that can be ulilized by the server board management system if available throough the PWN fan sig nal cable order 17 1015 01A The Front Panel connector header communicate between the System Power Board and the server board to provide signal command through Front Panel I O Cable order 17 1014 01A PIN 1 PIN 15 Figure 17 16 pin front panel connector Fan I PWN OUT Power SWL 18 6 Power SW Reset SWI 17 18 Reset SW HDDLED 19 0 HDDLED S Table 8 16 pin front panel I O pin assignment system board 2 2 2 1 Front Panel I O Cable order 17 1014 01A J2 to J7 connect to the server board front panel head with PIN 1 of J1 to PIN 5
39. al Combine Wattage X 3 59 ee Total Combine Wattage X 4 68 Table 62 BTU usage calculation ESR 316 650W 9 ESR 420 ESR 524 with 950W Power Supply Total Combine Wattage X 2 27 Total Combine Wattage X 3 40 o ET Total Combine Wattage X 4 54 Table 63 BTU usage calculation ESR 420 ESR 524 950W 9 ESR 524 with 1350W Power Supply Total Combine Wattage X 2 27 a Total Combine Wattage X 3 40 o ET Total Combine Wattage X 4 54 Table 64 BTU usage calculation ESR 524 1350W User Manual ESR 316 ESR 420 ESR 524 The system is designed to be serviced by qualified technical personnel The desired Mean Time To Repair MTTR of the system is 30 minutes including diagnosis of the system problem To meet this goal the system enclosure and hardware have been designed to minimize the MTTR Following table lists are the maximum times that a trained technical person nel should take to perform the maintenance and replace procedure after diagnosis of the system and having identified the failed component Table 65 Mean Time to Repair 109 User Manual ESR 316 ESR 420 ESR 524 NOTE 108
40. anual ESR 316 ESR 420 ESR 524 3 10 3 Replacing the 1350W 3 1 Hot Swap Power Supply Modular order The ESR 524 chassis uses 1350W 3 1 redundant power supply follow the instruction below for procedures to replacing the power supply modular LED off indicates a failed Power Supply Modular Figure 104 Identify the failed PSU modular Figure 106 Pull out the modular form the housing Remove the packaging from the new power supply modular and set it near the back of the system Locate the power supply modular need to be replaced by examining the individual LED on the back of the power supply modular as shown if LED without light it indicates this modular is defective and need to be replaced Unplug the AC power cord from the power supply modular you want to replace Unscrew the thumb screw of the defected power supply modular Push in the latch locate next to the thumb scew to release the latch locking mechanism While holding the latch rotate the power supply handle up until the power supply modular is released from the chassis 67 User Manual ESR 316 ESR 420 ESR 524 The temperatue on the surface of the power supply modular maybe around 120F VEN to 140F depends on your environmental temperature wear glove to protect you from burning DO NOT reach inside the system when removing a power supply or when the unit is out of the system Hold the new power supply modular by two hands and carefully
41. ble 17 1005 01A The 28 pin Multi lane cable is used to connect the Serial ATA backplane to the Serial AT controller The length of the cable is 15 5 inch Figure 39 Multilane cable 26 User Manual ESR 316 ESR 420 ESR 524 2 4 3 JP6 8 pin Serial ATA Activity and Failed signal header Connect the upper 4 pin to the Serial ATA controller activity signal header and connect the lower 4 pin to Serial ATA controller failed signal header Drive 4 Drive 2 lt Activity Signal lt Failed Signal Drive 3 Drive 1 Figure 40 8 pin Serial ATA Hard drive status LED header 2 4 3 1 4 pin HDD status Cable 17 1013 XXX The 4 pin HDD status activity cable that is connected from the 8 pin Serial ATA Activity and Failed signal header to the Serial ATA controller status LED header Refer to your SATA controller docunmentation Each cable has a drive number marked on for easier cable management Refer the cable part number for markings ped ed bed Des RON Marking Figure 41 4 pin serial ATA hard drive status cable 17 1013 05A HDD 16 19 Connect to Drive 12 15 on the backplane HDD 20 23 Connect to Drive 12 15 on the backplane IA 17 1013 Table 26 Serial ATA HDD status signal cable list NOTE Hard drive that support Pin 11 activity signal inlcude all Western Digital A model Maxtor DiamondMAX 10 MaXLine Ill and MaXLine Ill User Manual ESR 316 ESR 420 ESR 524 2 4 4 JP7 12 pin Hard Disk Statu
42. ble order 17 1017 01A Figure 136 Cable kit Two drive IDE cable 5 10 Kit 4 pin power cable for add in card 20 inches order 17 1007 02A 4pin power cable order 17 1007 02A Figure 137 Cable Kt 4 pin DC power cable for add in card 5 11 Kit K Type Thermocouple order 07 1020 01A EEE 4pin power cable order 417 1020 01A Figure 138 Cable kit 2 pin thermocouple with cable 90 User Manual ESR 316 ESR 420 ESR 524 5 12 Kit Power Supply Modular ESR 316 650W order 05 1009 01A Figure 139 Kit power supply modular for 650W 5 13 Kit Power Supply Modular ESR 420 ESR 524 950W order 05 1010 01A Figure 140 Kit power supply modular for 950W 91 User Manual ESR 316 ESR 420 ESR 524 5 14 Kit Power Supply Modular ESR 524 1350W order 05 1011 01A Figure 141 Kit power supply modular for 650W 5 15 Kit AC Power inlet Cable order 17 1018 01A Figure 142 Cable Kit AC Cord North America order 17 1018 01A CJ SEA 6 Figure xx AC Cord Australia and New Zealand order 17 1018 XXX gt Da Figure xx AC Cord Danish order 17 1018 XXX 92 User Manual ESR 316 ESR 420 ESR 524 93 User Manual ESR 316 ESR 420 ESR 524 5 16 Kit 28 inches bracket extender order 4 05 1012 01A Bracket extender for 28 inch rack 06 0126 01A left 06 0126 02A right Figure 143 Kit 28 inches cabient bracket extender 5 17 Kit 30 inches bracket extender order 05 101301A Bracket extende
43. board 2 2 JP9 JP16 10 pin power out headers The 10 pin power out headers are connected to the backplane board to provide power to hard disk drives The pin assignment of the 10 pin power header is presented in the table below PIN 5 PIN 1 Figure 24 10 pin system power board to backplane header Fan I TACH OUT Fan 2 PWN OUT Fan 2 TACH OUT PowerSWI 5 6 Raet SW Reset SWI 7 18 fResetsw2 gt HDDLED 9 10 HDDIED i O Table 15 10 pin power connector header pin assignment 16 User Manual ESR 316 ESR 420 ESR 524 2 2 1 1 10 pin power cable ordertt17 1010 XXX Connect JP9 JP16 to backplane board 10 pin header to provide DC power to the backplane board The following table defines the cable length and order number Figure 25 10 pin power cable Cable Order Instruction 17 1010 01A 17 1010 02A 17 1010 03A 17 1010 04A Table 16 10 pin power cable list 2 2 8 Beeper The beeper provides warning signals and is itemalized in the following table Beep Table 17 System power board warning signal list Do not exceed the operation ambient temperature of the ESR series chassis AN which is 95degrees F 35 degrees C User Manual ESR 316 ESR 420 ESR 524 2 2 9 Two 4 pinThermocouple Threshold Jumper Headers These jumpers define the thermocouple threshold setting if the temperature feedback from the thermocouple exceed the threshold setting the beeper will alarm and the fan failed LED
44. cable 27 5 17 1003 02A 1 x 2 5 to 3 5 IDE Adapter 16 0118 01A O 8 1 x slim line HDD mounting bracket 06 0115 01A aa A l T 46 32 FH screw M3 FH screw x 4 2 5 to 3 5 IDE Adapter Slimline HDD mounting bracket EE 4 pin to 2 pin DC Power cable 4 7 Long Figure 131 Kit slim IDE 2 5 to 3 5 hard disk drive drive 1 location 86 User Manual ESR 316 ESR 420 ESR 524 5 5 Kit Slim IDE Drive Kit for Drive 2 order 05 1005 01A Drive 2 This kit contain the necessary parts to install a 2 5 slim line IDE hard disk drive on Drive 2 of the ESR seires storage system Refer section 3 5 on the user manual for installation instruction O 1x 0 32 Flat Head Screw 09 1002 01A 4 x M3 Flat Head Screw 09 1013 01A 1 x 4 pin to 2pin DC power cable 7 17 1008 02A 1 x 40pin IDE data cable 25 5 17 1003 03A 1 x 2 5 to 3 5 IDE Adapter 16 0118 01A O 8 1 x slim line HDD mounting bracket 06 0115 01A 1a f 46 32 FH screw M3 FH screw x 4 2 5 to 3 5 IDE Adapter Slim line HDD mounting bracket 4 pin to 2 pin DC Power cable 7 Long Figure 132 Kit slim IDE 2 5 to 3 5 hard disk drive drive 2 location 87 User Manual ESR 316 ESR 420 ESR 524 5 6 Kit Slim IDE Drive Kit for Drive 3 order 05 1006 01A Drive 3 This kit contain the necessary parts to install a 2 5 slim line IDE hard disk drive on Drive 3 of
45. cable has the same pin assignment and polarity therefore connect either J1 or J2 to the slim Floppy Disk PCB and connect the other end of the cable to the Slim Power Board Refer section 3 7 for instruction pin 2 GND J1 pin 1 5V 3 pin 1 5V pin 2 GND J2 E E Figure 52 Mini 4 pin DC Power cable order 17 1018 01A 2 8 4 4 pin to 2 pin DC power cable 17 1008 XX Connect J1 to the 2 5 IDE hard disk device PCB and connect J2 to the Slim Power Board Refer section 3 6 for instruction XX refer as extension number for cable length which is shown on the table below Dr 5V pin 1 5V Figure 53 4 pin to 2 pin DC Power cable order 17 1008 XX Cable Order Cable length inch 17 1008 01A Connect to Drive 1 Refer to section 3 10 17 1008 02A Connect to Drive 2 Refer to section 3 10 17 1008 03A Connect to Drive 3 Refer to section 3 10 Table 33 4pin to 2pin power cable list 36 User Manual ESR 316 ESR 420 ESR 524 2 9 Slim Floppy Disk Board Order 16 0104 01 The ESR series chassis provides a Slim Floppy Disk Board bay that can be configured for a slim line floppy disk drive The floppy disk drive is mounted on a tool less tray which allow for easy installation and removal form the chassis Refer section 3 7 for instruction The Slim Power Board has preinstall in the chassis JPI JP2 JP3 DL O 00000000000000000 O OOO OOO 00000000000 gt Figure 54 Slim line Floppy Disk Board ord
46. channel 2 5 2 1 HD 68 SCSI Cable Daisy order 17 1016 02A Figure 50 SCSI cable used for daisy chain na NOTE Use the cable provide by Enlight USA only the cable length is designed to VX rprevent reflection resonance 34 User Manual ESR 316 ESR 420 ESR 524 2 8 Slim Power Board 16 0103 01A The ESR series chassis provides a Slim Power Board to enable easy cable management The Slim Power Board provides power to slim line device such as slim FDD slim CD Rom and 2 5 IDE hard disk drive The Slim Power Board has preinstall in the chassis JPI Figure 51 Slim line Power Board order 16 0103 01A 2 8 1 JP1 4 pin Peripheral Power Connector header Jumper 1 JP1 connector has 4 pins and is cabled to the System Power Board JPX to provide power to the Slim Power Board through DC power cable order 17 1007 01A Refer section 2 1 X for the cable pin assignment Table 31 Peripheral Power JP1 Pin assignment 2 8 2 JP2 JP4 4 pin mini Power Connector header JP2 to JP4 provides DC power to slim line device through mini 4pin DC power cable order 17 1018 01A and 4pin to 2pin DC power cable order 17 1008 XX Signal Name Table 32 Mini Power JP2 JP4 Pin assignment NOTE The power cable used to connect the slim CD DVD Rom and the slim power board is included in the slim power board in JP2 35 User Manual ESR 316 ESR 420 ESR 524 2 8 3 Mini 4 pin DC power cable 17 1018 01A J1 and J2 of Mini 4 pin DC power
47. e backpanel wall and push it to the I O opening until it is seated Make sure it snaps into place all the way round Refer to your System Board information document for futher instruction Check with your server board mounting holes location Install the 46 32 bolt standoffs according to your system board mounting location The 6 32 bolt standoffs are located in accessories box With the standoffs installed into the correct loca tions carefully place the system board into the chassis and ensure the board I O insert into the I O gasket cutout Tigthen and secure the system board with the round head 6 32 screw from the accessories box Install the Front Panel cable Power Supply cable and other device connectors to the system board Refer to your System Board information docu ment for futher instruction Close the top cover see section 3 1 2 49 User Manual ESR 316 ESR 420 ESR 524 3 3 Installing Expandsion Cards fr Before you perform this procedure read the safety instructions of this manuel A See safety instructions in your Add in Cards Information document Upack the expansion card and prepare it for in O stallation For instructions see the documentation accomplying the card Q Remove the top cover see section 3 1 1 Discon nect cables of the system if necessary Remove the expansion card shielding plate by pushing it toward the chassis Put it into the accessories box for future use Position
48. e cable should be greater than the ratings marked on the product 2 User Manual ESR 316 ESR 420 ESR 524 1 2 Chassis Front View ESR 316 O ESR 420 O ESR 524 O Figure 3 ESR 524 Front View Slim FDD Bay Serial DB 9 connector OJ Front Panel Indicator Slim CD DVD Bay HDD Trays User Manual ESR 316 ESR 420 ESR 524 1 3 Chassis Front Panel Features POWER RESET ALARMRESET G FAN NIC1 NIC2 2 2 a e re dE G 0 000000 Figure 4 Front Panel Indicator Front Panel Button and LED functions D Power ON OFF switch Toggles the system ON OFF Reset switch Reboots and initalizes the system O Alarm Reset switch Reset the system alarm for Fan failed Over Temperature and Power Supply failed System ON LED Continuous blue light indicates the system is ON No light indicates the system is OFF Q Hard Disk Activity LED Blinking blue light indicates the hard disk drive that is directly connected to the motherboard has activity O FAN Failed LED Blinking red light indicates either the Fan s and or Power Supply Modular s and or System Over Temperature A short beep form the system alarm indicates System Fan failure A long beep indicates chassis inside tempera ture exceed the preset value and a continuous beep indicates Power Supply failure O NIC1LED Continuous green light indicates the system is connected to the network Blinking green light indicates activity the system and the network to which it
49. e safety instructions of this user manual Always follow the in structions closely While working on the system do not attempt to service the system except as explained in this guide and elsewhere in Enlight Corp USA documentation You can install replace or reinstall a part by performing the removal procedure in reverse order unless additional information is provided Recommended Tools Phillips head screwdriver 5mm nut driver Wrist grounding strap Standard flat blade screwdriver The Power Button on the front panel DOES NOT turn off the AC power you MUST unplug the AC power cords To maintain and ensure regulation compliance the fully integrated system should be tested certified and or documented to illustrate compliance to the regional regulations and laws for where the product will be sold The peripherals such as hard disk drive CD Rom and add in cards choosen for integration should have individual regulatory approvals 47 User Manual ESR 316 ESR 420 ESR 524 3 1 Removing and Replacing the top cover A Figure 65 Loosen the back cover thumbscrews Figure66 Removing the back top cover WARNING DO NOT USE TOP THUMB SCREW TO LIFT CHASSIS These thumb screws are used only to install and remove the top cover only 3 1 1 Removing the top cover 6 32 FH screws order 09 1002 01A T 6 Figure 67 Removing the front top cover Ensure that the work surface is flat and clean to prevent scratc
50. eHDD3 pp SlimlneFDD pp SimCDDVD o SlimlneHDD1 pp Systemfant pp SystemFan2 pp o 103 User Manual ESR 316 ESR 420 ESR 524 Hard Disk BEER ERE HardDisk2 pp HardDik3 oo o e o Hard Disk4 pp Hard Disks o HardDik6 pf HardDik7 o o S o Hard Disks pf Hard Disko pp HardDisk10 pp HardDisk11 pp HardDisk12 PP Hard Disk13 pp HardDisk14 PP Hard Disk15 pp HardDisk16 pp Hard Disk17 pp Hard Disk18 ooo o e o Hard Disk19 pp Hard Disk20 o HardDik21 pp HardDisk22 pp Hard Disk23 pp HardDisk24 do Table 55 Equipment log 104 User Manual ESR 316 ESR 420 ESR 524 9 Power Budget Calculation Use these worksheet below to calculate the total power used by your configuration List all current into the appropriate voltage level for each device and calculate the total current on each voltage level FIN DO NOT OVERLOAD Do not exceed power limit for any DC outputs 9 ESR 316 with 650W Power Supply Curent Maximum atvoltagelevel SV 12V SystemBoard Processor s Cooler s TotalMemoy Front Panel LEDSUSB 0 3 SCSI SATA SAS backplanes 3 2 SAS daughter boards E Slim line Floppy Disk Drive Slim ine CD DVD Rom T ST ST Total Hard Disk Drives pp TotalAddin Cards J I ST S 2xSystemFans pp 1 40 f Optional Rear Fans pp PJ pp FR O I O Total Current TTT Table 56 ESR 316 power budget calculation From the worksheet above enter the tota
51. ent slim power board se eee ee eee e 35 4 pin to 2 pin power cable list Luske 36 Mini 4 pin power JP1 pin assignment slim CD DVD Rom board 37 34 pin Floppy Drive connector pin assignment eee 37 26 pin slim line Floppy Drive connector pin assignment es eee eee ee e ee e ee e e 38 40 pin IDE connector pin assignment eee ee e eee 39 40 pin single drive IDE cable list eee erra 40 Mini 4 pin power header pin assignment slim line CD Rom board 41 2 54mm pitch Audio header pin assignment serrana 41 2 0 mm pitch Audio header pin assignment c erra 41 50 pin slim line CD DVD Rom header pin assignment io 42 DB9 pin assignment for DB9 cable 17 1001 01A sss 43 DB9 pin assignment for DB9 cable 17 1001 02A sse 43 User Manual ESR 316 ESR 420 ESR 524 Table 45 Table 46 Table 47 Table 48 Table 49 Table 50 Table 51 Table 52 Table 53 Table 54 Table 55 Table 56 Table 57 Table 58 Table 59 Table 60 Table 61 Table 62 Table 63 Table 64 Table 65 44 pin 2 5 inch IDE connector pin assignment esse eee eee e ee e e e e e 44 40 2 pin 2 5 inch IDE connector pin assignment re 45 Fan edge board header pin assignment eee 46 System fan specification EEE ad eve 99 650W power supply DC output characteristics ren 100 650W power supply specification sais iii sra dis da aa 100 950W power supply DC output characteristics cc rr
52. er 4 16 0104 01A 2 9 1 JP1 4 pin Peripheral Power Connector header Table 34 Mini 4 pin Power header JP1 Pin assignment 2 9 2 JP2 34 pin Floppy Disk Connector header Z o 3 O av 5 y 5 Name FD DENSELO GND GND GND IN J MN GIR AIN MIO ON I oO NO DO i DO p NO DO Table 35 34 pin floppy connector pin assignment N P N IR QINIDNI DN CO Keck Fong E LAA LAA DO U W U K User Manual ESR 316 ESR 420 ESR 524 2 9 2 1 34pin Floppy Disk Drive cable 07 1004 01A I 2 Figure55 34pin FDD cable order 17 1004 01A 2 9 3 JP3 26 pin Slim line Floppy Drive Connector Header Name Pin Pin Name gt eo 2 4 2 gt a 6 DISK CHANGE NC 8 K 12 gt l 3 5 i 10 12 GND gt Table 36 26 pin slim line floppy drive connector pin assignment MODE SELECT KININ ed Re Ln l Wile lo ywnt nn oye Name 5V N C N C GND GND GND GND GND GND 2 9 3 1 26 pin Slim line Floppy Drive flat cable 17 1019 01A Figure 56 26 pin Slim line FDD flat cable order 17 1019 01A User Manual ESR 316 ESR 420 ESR 524 2 10 Slim CD DVD Rom Board 16 0105 01 The ESR series chassis provides a slim line CD DVD Rom bay that can be configured for either CDROM or DVD The peripheral drive is mounted on a tool less tray which allow for easy instal lation and removal f
53. ers before mounting or servicing the unit in the rack Jo User Manual ESR 316 ESR 420 ESR 524 This unit should be mounted at the bottom of the rack if it is the only unit in the rack Use caution when pressing the component rail release latches and sliding a AM component into or out of a rack the slide rails can pinch your fingers 4 1 3 Electrical Safety An electrical outlet that is not correctly wired could place hazardous voltage on metal parts of the system It is the responsibility of the customer to ensure that the outlet is correctly wired and grounded to prevent an electrical shock Use one hand when possible to connect or disconnect signal cables to prevent a possible shock from touching two surfaces with different electrical potentials Do not overload the AC supply branch circuit that provides power to the rack The total rack load should not exceed 80 percent of the branch circuit rating Use only approved power cable s If you have not been provided with a power cable for your server storage system or appliance or for any AC powered option intended for your system purchase a power cable that is approved for use in your country The power cable must be rated for the product and for the voltage and current marked on the product s electrical ratings label The voltage and current rating of the cable should be greater than the ratings marked on the product gt gt gt Cleaning Unplug your system fro
54. for IDE channel that require both the Master and Slave Drive it is compliant with ATA 5 0 Standard for cable select setting Connect J1 connector to the server board and J2 to the Slave Drive and J3 to the Master Drive The length between J2 and J3 is 10 inch Figure 59 Two drive IDE cable order 17 1017 01A NOTE All IDE cable used in the ESR Series are high density and high quality 80 conductor Ultra DMA cables 40 User Manual ESR 316 ESR 420 ESR 524 2 10 2 JP2 Power Input header pin assignment Require to connect to the power source to power up the Slim CD DVD Rom Refer section 3 6 for instruction Table 39 Mini 4 pin drive power connector header pinout JP2 NOTE The power cable used to connect the slim CD DVD Rom and the slim power board is included in the slim power board Refer to section 2 8 2 2 10 3 JP3 2 54mm pitch Audio output header The Slim CD DVD Rom Board provides with analogue audio output connector that can be connected to an audio amplifier or a sound card s internal audio input connector using a sound cable terminated with a standard MPC 3 type 4 pin connector Pin Left Signal Table 40 2 54mm pitch Audio Output connector header pinout NOTE The audio output cable is not included with the ESR series chassis 2 10 4 JP4 2 0mm pitch Audio output header Pin Left Signal Right Signal Table 41 2 0mm pitch Audio Output connector header pinout JP2 NOTE The audio output cable is not
55. fu menlightcorp com 43 User Manual ESR 316 ESR 420 ESR 524 2 12 Slim line 2 5 to 3 5 IDE Drive Adapter order 16 0118 01A The ESR Series chassis provide with Slim line 2 5 to 3 5 IDE drive Adapter PIN 1 location of the adapter is shown on the figure below See section 3 5 for instruction on installing a slim line IDE Hard Disk Drive PIN 1 lt q GND ae 5V Figure 61 2 5 to 3 5 IDE adapter order 18 0007 01A 2 12 1 JP1 44pin 2 5 IDE head pin assignment Figure 62 JP1 connector layout 2 5 to 3 5 IDE adapter IDESDD lt 6 gt 15 6 IDESDD lt gt IDESDD lt 5 gt 17 8 IDESDD lt IG gt IDESDD lt 4 19 fio IDESDD lt I gt gt Table 45 44 pin 2 5 inch adapter IDE connector pinout JP1 User Manual ESR 316 ESR 420 ESR 524 2 12 2 JP2 2 40pin IDE head pin assignment JP2 will match regular 40pin IDE cable as shown on Section 2 10 2 and Section 2 10 3 Install cable shown on section 2 8 4 with Gound signal on A and 5V on B Figure 63 JP2 connector layout Pin RST IDE SL IDE SDD lt 7 gt IDE SDD lt 6 gt IDE SDD lt 5 gt IDE SDD lt 4 gt IDE SDD lt 3 gt IDE SDD lt 2 gt IDE SDD lt 1 gt IDE SDD lt 0 gt IDE SDDREQ IDE SDIOW L IDE SDLOR L IDE SIORDY IDE SDDACK L IDE IDE S IDE SDA lt 1 gt IDE SDA lt 0 gt IDE SDCSO L IDE SEC HD ACT L IDE SDD lt 8 gt DE SDD lt 11 gt DE SDD lt 12 gt DE SDD lt 13 gt DE SDD lt 14 gt IDE SDA l
56. hing the computer cover Loosen the two thumbscrews that secure the back cover to the chassis If the thumbscrew is too tight use the Philip head screw drivers to untighten it as shwon in figure xxx Slide the back cover backward and grasp the cover at both ends Remove the back cover and put it aside and away from the immediate working area as shwon on figure xxx Untigthen six flat head 46 32 6mm screws of the front cover as shown on the figure Pull the front cover up and put it aside and away from the immediate working area Pull the front cover up and put it aside and away from the immediate working area 3 1 2 Replacing the top cover Ensure that no tools or parts are left inside the system and that any cables are routed so that they will not be damaged by the cover Reserve steps of section 3 1 1 48 User Manual ESR 316 ESR 420 ESR 524 3 2 Installing the System Board Before you perform this procedure read the safety instructions of this manuel See safety instructions in your System Board Information document RX Make sure the bolt standoffs install on the right position Failure to do so may damage the system board installed Figure 68 Installing the I O Gasket 46 32 bolt standoffs order 409 1007 01A Figure 70 Installing the s Stem board Remove the top cover see section 3 1 1 Install the I O gasket I O shield comes with the server board position one edge so the groove Is outside th
57. ignal Drive 3 failed signal Drive 4 failed signal Table 29 SCSI drive failed signal pin assignment 32 User Manual ESR 316 ESR 420 ESR 524 2 5 4 JP7 JP10 Drive failed LED Header JP7 to JP10 are piano switch to select the Drive SCSI ID refer the following table to set the SCSI ID of the SCSI backplane JP10 JP9 JP8 JP7 nm nm nm Drive 4 Drive 3 Drive 2 Drive 1 Figure 48 SCSIID switch SSD QI IN gt O O O O O O O O ON 5 Table 30 SCSI ID settings NOTE Avoid setting SCSI ID 7 for SCSI Hard Disk Drive because most of the HBA VX default ID is set to ID 7 RA SCSI ID o G 8 I BB N N N N N N N N TX NOTE Make sure the SCSI ID number are not duplicate in the SCSI channel 2 5 9 JP11 MOSFET setup header JP11 is for MOSFET setup no use for end user 2 5 6 JP12 10 pin power connector header JP12 10 pin power connector is connected to the system power board to provide power to the SCSI backplane and hard disk drives 33 User Manual ESR 316 ESR 420 ESR 524 2 5 7 Daisy Chain the SCSI backplanes You can daisy chain the SCSI backplanes by connecting the 68 pin connector as shown with the SCSI daisy chain cable order 17 1016 02A SCSI Cable T 17 1016 02A SCSI Cable to the SCSI controller 17 1016 01A Terminator 16 0117 0A Figure 49 Daisy Chain SCSI backplanes s SCSI Cable 17 1016 02A Ed NOTE Make sure the SCSI ID number are not duplicate in the SCSI
58. included with the ESR series chassis 41 User Manual ESR 316 ESR 420 ESR 524 2 10 5 JP5 50 pin Direct Plug Connector JP5 is the 50pin Direct Plug slim CD DVD Rom connector that provides interconnect between the drive power supply and server board The 50 pin direct plug connector pinout is listed in the table below Refer Section 3 8 for installation instruction Y 5 Y 5 Name RSV LCM RSV GND RST IDES L DE SDD lt 7 gt DE SDD lt 6 gt DE SDD lt 5 gt DE SDD lt 4 gt DE SDD lt 3 gt DE SDD lt 2 gt DE SDD lt 1 gt DE SDD lt 0 gt GND DE SDLOW L IDE SIORDY RO IDE S DE SDA lt 1 gt DE SDA lt 0 gt DE SDCSO L DE SEC HD ACT L i DE SDD lt 9 gt DE SDD lt 10 gt DE SDD lt 11 gt DE SDD lt 12 gt em AIN NIO I I I I GO l ON RR ND J NM d DIQIJGJQR Un ERBIDNINIDN GC l EIA DO FI DO oo LAA Go DO U LAA FI IDESDA gt fa 32 N lt T ENEN ENESES PI SER KOS SJo AJ A NJO o A H 5V N N IDEP ALE H QIQ J Ty A oo K NO Table 43 50 pin slim line CD Rom drive connector pinout JP5 42 User Manual ESR 316 ESR 420 ESR 524 2 11 DB 9 Cable Pin Assignment order 17 1001 XX The ESR Series chassis provide with DB9 Serial ports which allows administrators access the system and or controll external device through a serial console session
59. is O NIC 2LED connected USB connector 2 USB connector that is used to connect external USB device Refer Table O USB connector 1 NOTE Refer section 2 2 5 1 for Front Panel I O cable pin assignment User Manual ESR 316 ESR 420 ESR 524 Section 1 3 1Front Panel USB Connectors Pin Assignment Pin Signal Name USB Positive Signal USB Negative Signal USB Port Power Table 1 Front Panel USB Connector Pin Assignment NOTE Refer section 2 11 for DB9 cable pin assignment Section 1 3 2 Front Panel Serial DB 9 Connector Pin Assignment Figure 5 Serial DB 9 connector The DB 9 9 pin serial port allows administrators access the system and or controll external device through a serial console session using UNIX commands such as hyper terminal The pin assignment is tablied below The DB serial connector can be changed to VGA Analog 15 pin connector if your system support Contact your reseller for order information Pin JsigmalName o DTR Data Terminal Ready B GND Ground o O 6 DSR Data Set Ready RTS Request to Send Bo CTS CleartoSend o oR Ring Indicator o Table 2 Front Panel DB 9 Connector Pin Assignment NOTE Refer section 2 11 for DB9 cable pin assignment User Manual ESR 316 ESR 420 ESR 524 1 4 Chassis Back View ESR 316 O Figure 6 ESR 316 Rear View ESR 420 o NA Oa Figure 7 ESR 420 Rear View ESR 524 O Figure 8 ESR 524 Rear View Power Supply Modular O Rear lO Shield
60. l ATA Point to Point backplane erre 96 Figure 149 Cable Kit Serial ATA Point to Point cable sse eee 97 Figure 150 Cable Kit Serial ATA HDD status signal cable erre 98 Figure 151 Kit Serial ATA multilane backplane cs eee eee e 98 Figure 152 System fan specification and P V curve eee eee 99 Figure 153 650W 2 1 Redundant Power Supply error serena 100 Figure 154 950W 2 1 Redundant Power Supply ee ee ee ee 101 Figure 155 1350W 3 1 Redundant Power Supply ee ee ee 102 User Manual ESR 316 ESR 420 ESR 524 List Of Table Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Table 22 Table 23 Table 24 Table 25 Table 26 Table 27 Table 28 Table 29 Table 30 Table 31 Table 32 Table 33 Table 34 Table 35 Table 36 Table 37 Table 38 Table 39 Table 40 Table 41 Table 42 Table 43 Table 44 Front Panel USB connector pin assignment esse eee ee ee ee ee ee 5 Front Panel Serial DB9 connector pin assignment css eee ee ee e eee e e ee 5 Chassis Dimension Se 7 16 pin front panel I O header pin assignment Front Panel Board 9 Front Panel USB header pin assignment erre 10 Front Panel USB cable pin assignment eres 10 24 pin Perpheral power pin assignment er ene ken ken kk rnnne 11 16 pin front panel I O
61. l Authorization RMA Enlight Corp USA cannot accept returns which do not display an RMA number on the outside of the package Return the unit with all the original packing materials To complete the system you must purchase some items seperately see below LE Ground yourself by touching an unpainted metal surface on the chassis such as the metal around the card slot openings at the back of the computer before touching anything inside your computer While you work periodically touch an unpainted metal surface on the computer chassis to dissipate any static electricity that might harm internal components The following compinents are included with the ESR series chassises vi vii viii Rack mount chassis with slide rail 16 Hard Drive Trays for ESR316 20 Hard Drive Trays for ESR420 24 Hard Drive Trays for ES 4 x Serial ATA or Serial ATA multilane or SCSI or Serial Attached SCSI Backplane for ESR 316 5 x Serial ATA or Serial ATA multilane or SCSI or Serial Attached SCSI Backplane for ESR 420 6 x Serial ATA or Serial ATA multilane or SCSI or Serial Attached SCSI Backplane for ESR 524 650W 2 1 Redundant Power Suppy with 3 modulars for ESR 316 930W 2 1 Redundant Power Supply with 3 modulars for ESR 420 and ESR 524 or 1250W 3 1 Redundant Power Supply with 4 modulars for ESR 524 Two Hot Swap 12cm fans Serial DB 9 cable Dual port USB cable Accessories Box The following compinents must be purchased seperately Vil yiii One
62. l current for each colume multiply the voltage by the total current to get the total wattage for each voltage level Add all the Wattage up and find the total power usage Voltage Level and Current Power Watts on each Voltage Level Ohm s Law Volts x Amperes Power JA 5 3V x JA oo 5V x JA NE Evax O O O Aa SV x n OE O O OA Total Combined Wattage O do o o oS O Table 57 ESR 316 total combined wattage calculation 105 User Manual ESR 316 ESR 420 ESR 524 9 ESR 420 ESR 524 with 950W Power Supply 1 Current Maximum at voltage level gt 12V SystemBoard 1 1 1 gt Processor s Cooler s 1 1 1 1 gt Total Memory ee o Front Panel LEDs USB J 1 Jo 1 1 SCSISATA SAS backplanes 1 1 40 SAS daughter boards 1 1 1 To T To Slim line Floppy Disk Drive 1 1 1 1 1 gt Slim line CD DVD Rom ee Total Hard Disk Drives Total Add in Cards 2xSystemFan Optional Rear Fan s 1 gt A Total Current Maximum ratings 950W Table 58 ESR 420 ESR 524 power budget calculation From the worksheet above enter the total current for each colume multiply the voltage by the total current to get the total wattage for each voltage level Add all the Wattage up and find the total power usage Voltage Level and Current Power Watts on each Voltage Level Ohm s Law Volts x Amperes Power 12V x Total Combined Wattage Table 59 ESR 420 ESR 524 total combined wattage calculation 1
63. lim line power board ra 35 Mini 4 pin DC power cable pandas sese D 36 4 pin to 2pin DCpowercable rrrnrrnanrnnnnnnrnnnrnannnnnnnnrnannnnnnnnenanenurnnnenanenunnneenunenneen 36 MENDES 37 SA DI DAES e ai eee 38 26 pin slim line FDD flat cable re 38 SlimCD DVD Rom Board vvs 39 NEVE IDE CADI rd 40 VO MEET 40 DES Sena QUI ie 43 Zoo TO do IDE PT iai eis 44 JP1 connecter layout 2 5 to 3 5 IDE adapter css eee eee 44 JP2 connecter layout 2 5 to 3 5 IDE adapter rrenan 45 System Fan Edge adapter board vvs eee era 46 Loosen the back cover thumbscrews ee eee 48 Remove the back top COW SL EE 48 Remove the front top cover sese 48 ee ku EGET GE 49 HATER re 49 Tele TSS EM 0102 EEE 49 Removing the expansion card shielding plate rr 50 Install the expansion card into the system erre 50 Secure the expansion card cccscccsuvesuuscussusecuuscuususcsusecurscessusccurecerseseeusecerseseesseses 50 Hot Swap Hard Disk Drive tray vr 51 Push the Hard Drive tray button Gaver eee 52 Remove the HDD tray from the chassis erre 32 Remove the drive dummy blank ee eee 93 Install the hard disk drive into the carrier errar 93 Install the hard disk drive tray to the system erre 53 2 5 slim line hard disk drive location v rres 54 Remove the slim line hard disk drive mountng bracket sss esse eee eee 54 Mounting the slim HDD into the drive mounting bracket esse sees ee ee eee 5
64. m wall outlet before cleaning Do not use A liquid or aerosol cleaners Use a damp not wet cloth for cleaning 4 1 4 Thermal Dissipation Requirement DO not install the chassis in a rack where the internal ambient temperature will AN exceed 95degrees F 35 degrees C DO not install this unit in a rack where the air flow is compromised Any side front or back of the unit used for air flow through the unit must not be direct contact with the rack TA NOTICE If multiple components are installed in the rack consider additional cooling TX to assure efficient operation of the system and other equipment 74 User Manual ESR 316 ESR 420 ESR 524 4 2 Rack Mounting Hardware The ESR series chassis include with the slide rail on the system The mounting hardware are located in the accessories box Below are the mounting hardware overview The inner slide rail has been assemblied into the stroage chassis Bracket extender for 28 inch rack order 06 0126 01A left 06 0126 02A right P ha in EA ER SR R Outer slide bracket Bracket extender for 30 inch rack ordert 06 0138 01A left 06 0138 02A right Inner slide rail M5 x 3 4 Pan Head Screws M5 Cage Nuts 16 pcs M5 x 1 Enclosure Key Pan Head 24 pcs order 09 1052 01A order 409 1053 01A Screws 4pcs order 09 1019 01A Figure 114 Rack mounting hardware NOTICE The slide rail has been approved by SGS Taiwan to rehold a loading
65. n assignment 19 User Manual ESR 316 ESR 420 ESR 524 FX LE 2 3 2 JP5 to JP8 7 pin Serial ATA Connector Header JP5 to JP7 connect the backplane to the Serial ATA controller the pin assignment is shown on the table below 6 Ground gt Table 19 22 pin SATA power segment pin assignment NOTE Pin 11 on the 22 pin connector power segment will receive drive activity signal directly from the hard disk drive Refer section 2 3 4 for jumper setting to en able or disable Pin 11 function The default setting is disable NOTE Hard drive that support Pin 11 activity signal inlcude all Western Digital model Maxtor DiamondMAX 10 MaxXLine Ill and MaXLine Ill Pin lz Pil DRV TX Positive Figure 31 7 pin Serial ATA connector A 9 DRV TX Negative 7 Table 20 7 pin Serial ATA data header pin assignment User Manual ESR 316 ESR 420 ESR 524 2 3 2 1 7 pin Serial ATA cable 17 1011 XXX The 7 pin Serial ATA cable is used to connect the Serial ATA backplane to the Serial ATA controller The length of the cable is 19 5 inch Each cable has a drive number marked on for easier cable management Refer the cable part number for markings Latch Cable Order Figure 32 7 pin serial ATA point to point cable HDD 0 HDD HDD Z HDD 3 17 1011 05A 17 1011 06A 7 1011 07A 17 1011 08A 7 1011 09A 17 1011 10A 17 1011 11A 17 1011 12A 17 1011 13A 7 1011 14A 17 1011 15A 17 1011 16A 17 1011 17A 17 1011 18A 17 1
66. nnector with locking tabs if you are dis connecting this type of cable press in on the locking tabs before disconnecting the cable As you pull connectors apart keep them evenly aligned to avoid bending any connector pins Also before you connect a cable ensure that both connectors are correctly oriented and aligned To help protect your system components from sudden transient increases and decreases in electrical power use a surge suppressor line conditioner or uninter ruptible power supply UPS User Manual ESR 316 ESR 420 ESR 524 Table Of Content 1 POUL NAN rer 1 SE DEN rv 1 t2 Chassis Front VIEWS LG 3 1 3 Chassis Front Panel Features eee ee 4 LA Chassis Back VICE acurada dinda NE Eden 6 t9 CHASSIS DIMENSIONS gerreian Ea S SR REESE 7 LO SMN 8 2 System Board and Cable Features rrrarrnnnnnnnnnnnnnnnunnnnnnnnnunnnnnnennunnn 9 2 o PORE PAC AS regret 9 22 SPONTAN ee 11 2 3 Serial ATA Backplane Board sese 19 2 4 Serial ATA Multilane Backplane Board sss eee 24 29 SG PTE BM aske 29 2 8 Slim Power Board eee ker andes 35 29 SiM Floppy Disk BOATO Lee se Ea Eio r sender 37 210 Slim CD DVD R m Board ne 39 2 11 Front Panel DB 9 serial cable sese eee 43 2 12 Slim 2 5 to 3 5 hard drive adapter sss 44 210 FG TEIE BOSTA bedt 46 3 NENNE ee 48 3 1 Removing and Replacing the top COVER sse nes ee ee eee 48 DZ Install SVSICM BONO EEE 49 35 Install Ne EXPANSION SCAROS jr 50 3 4 Installand Remove a Hard Disk Dri
67. of 300lbs SGS report number HL20082 2005 75 User Manual ESR 316 ESR 420 ESR 524 4 3 Install the chassis in a Rack The ESR series chassisis specifically designed for rack mounting It is not designed for use as a desktop system You can install the system in a four post cabinet or open rack that is 19 inches wide and between 26 28 30 and 36 deep Figure 115 Four post cabinet rack Figure 116 Four post open rack The brackets and screws necessary to attach the system to a four post rack with threaded holes or unthreaded round holes are included with your system M5 Cage Nuts Some racks have order 409 1053 01A pre threaded holes Figure 117 Rack s mounting hole types NOTICE Any rack used for ESR chassis should meet the specifications of the VX American National Standards Institute ANS Electronic Industries Alliance EIA standard ANSI EIA310 D See your rack documentation for the rack to determine whether it is compatible with these standards 76 User Manual ESR 316 ESR 420 ESR 524 4 3 1 Marking the rack You must allow 1U 44mm or 1 75 inches of vertical space for each system you install in the rack Rack cabients that meet EIA 310D standards have a pattern of three holes per rack unit with center to center holes spacing beginning at the top holes of a 1U space of 0 625 0 625 and 0 5inch in metric 15 9mm 15 9 and 12 7mm for the front and rear vertical rails Rack cabient usually have
68. of JP2 on the 16 pin of section 2 2 2 Refer to your server board manual to connection instruction J2 J3 J4 JS J6 J7 2 Power SW E le Reset SW HDD LED Ema ado E o LAN 1 9 TE LAN 2 B Figure 18 Front Panel I O cable order 17 1014 01A User Manual ESR 316 ESR 420 ESR 524 Color Signal Name Power Switch 1 Power Switch 2 4 in 1 i 20 i J42 Red HDDLEDNegatve 5 2 7 1 7 2 37 4 Black 8DA o 72 Green fs o Table 9 Front Panel I O cable Pin assignment ive TES 5 2 Gray LAN1LEDNegative gt Fyr ive 2 2 2 2 PWN Fan signal cable order 17 1015 01A J2 to J3 connect to the server board 4 pin PWM fan header or 3 pin regular fan header PIN 1 of J1 connect to PIN 1 of the JP2 16 pin Front Panel to Server Board and System Fan Feed back Header on section 2 2 2 Figure 10 PWM fan signal cable Pin Signal Name Fan Tach out Signal Fan PWM out Signal Table 10 PWN Fan signal cable Pin assignment User Manual ESR 316 ESR 420 ESR 524 2 2 3 JP3 3 pin Fan Header The System Power board provide an additional SSI compliant 3 pin fan Connector PIN 1 Figure 20 3 pin fan header Pin Table 11 3 pin fan header pin assignment 2 2 4 JP4 JP6 12 pin Hot Swap Fan Header JP4 JP6 connect to the hot swap system fans 2 2 5 JP7 and JP19 4 pin Power Header JP7 4 pin Power Header is connected to the Slim Power
69. of the 950W PSU 65 Figure 103 Remove the 950W PSU modular from its housing esse see eee irem 66 Figure 104 Identify the defected power supply modular of the 1350W PSU 67 Figure 105 Unscrew and push the latch of the defected PSU modular sites 67 Figure 106 Pull out the modular from the housing eee e e eee 67 Figure 107 Remove the slide rail security screws eee 69 Figure 108 Fully extend the slide rail 70 Figure 109 Remove the system fan mounting bracket errar 70 Figure 110 Remove the backplane bracket mounting screws eee e ee ee e e 70 Figure 111 Pulloutthe backplane mounting bracket from the chassis iii 11 Figure 112 Remove the mounting screws from the backplane mounting bracket 71 Figure 113 Replace the battery vesen 72 Figure 114 Rack mounting hardware esse see eee ee eee ee 75 Figure 115 Four post cabient rack vr 76 Figure 116 Four post open rack EE EE ERR Spa 76 Figure 117 Rack s mounting hole types see e eee 76 Figure 118 Marking on the rack esse e 77 Figure 119 Removing the rack slide security screws eee e e eee 78 Figure 120 Releasing the outer slide rail sss 78 Figure 121 Bracket extender sese 19 Figure 122 Assembly the outer slide rail and bracket extender sese 79 Figure 123 Position the outer slide rail into the rack erre 80 Figure 124 Install the outer slide rail into the rack eee 81 Figure 125 Slide in the chassis into the rack se 82
70. or equivalent type recommended by the manufacturer Do not dispose of the battery along with household waste Contact your local waste disposal agency for the address of the nearest bat tery deposit site Ground yourself by touching an unpainted metal surface on the chassis such as the metal around the card slot openings at the back of the computer before touch ing anything inside your computer While you work periodically touch an unpainted metal surface on the computer chassis to dissipate any static electricity that might harm internal components When unpacking a static sensitive component from its shipping carton do not remove the component from the antistatic packing material until you are ready to install the component in your computer Just before unwrapping the antistatic pack aging be sure to discharge static electricity from your body When transporting a sensitive component first place it in an antistatic container or packaging Handle components and cards with care Do not touch the components or contacts on a card Hold a card by its edges or by its metal mounting bracket Hold a compo nent such as a microprocessor chip by its edges not by its pins To help avoid possible damage to the system board wait 5 seconds after turning off the computer before disconnecting a device from the computer When you disconnect a cable pull on its connector or on its strain relief loop not on the cable itself Some cables have a co
71. orm the chassis Refer section 3 8 for instruction The following table defines the connector pin assignments on the slim CD DVD Rom Board This board is located in the accessories boxX JPI amp amp amp amp amp amp amp amp amp amp amp RR 8 amp JE RR RR E RR E L E RR RR RR amp RR e EH e o E JP2 JP3 JP4 JPS Figure xx Slim CD DVD Rom Board order 16 0105 01A 2 10 1 JP1 40pin IDE head pin assignment Jumper 1 JP1 connector has 40 pins and is cabled to the IDE cable The PCB support cable select only so Master Slave is determined by the IDE cable RST IDE SL DE SDD lt 7 gt DE SDD lt 6 gt 6 IDESDD lt 9 DE SDD lt 5 gt 8 IDESDD lt 10 gt DE SDD lt 4 gt DE SDD lt 3 gt DE SDD lt 2 gt DE SDD lt 1 gt DE SDD lt 0 gt ND IDE SDDREQ DE SDIOW L DE SDLOR L IDE SIORDY Table 37 40 pin IDE connector pinout JP1 ke l ke ked ked l ked l Q SS ZJTRQI VOISITANR 39 User Manual ESR 316 ESR 420 ESR 524 2 10 2 One to One IDE cable order 17 1003 XX Connect J1 connector to the server board and J2 to the slim CD DVD Rom Board XX refer as extension number for cable length which is shown on the table below J1 Figure 58 Single drive IDE cable Table 38 40 pin single drvie IDE cable list 2 10 3 Two Drives IDE cable order 17 1017 01A The 33 inch long Two Drive IDE cable is used
72. ower cable Refer section 2 8 and section 2 10 G Make sure no tools or parts are left in the chassis and close the top cover section 3 1 2 Figure 83 Install the 2 5 to 3 5 IDE adapter 3 5 1 Configure 2 5 Slim Hard Disk Drive Master and Slave Drive NOTICE See your 2 5 slim hard drive documentation for Master and Slave configuration The sample jumper setting shown below is for your reference only 00000000000000000000 000000000000 20000000 KEY Jumpers Figure 84 Example jumper setting for 2 5 IDE hard disk drive Master configuration is obtained by setting jumpers B C amp D open no jumper Slave configuration is obtained by setting jumpers C D 55 User Manual ESR 316 ESR 420 ESR 524 BLANK 56 User Manual ESR 316 ESR 420 ESR 524 3 6 Installing a Slim Floppy Disk Drive fr Before you perform this procedure read the safety instructions of this manuel 3 6 1 Installing a Slim Floppy Disk Drive All the system configured with the ESR series storage chassis can support slim line Floppy Disk Drive Refer section 2 9 for adapter and cable information The slim FDD adapter and 34 pin FDD cable may have already been preinstalled in the system Pe aie FH screws order 09 1002 01A T Unpack the slim line floppy disk drive and prepare it for installation For instructions see the documentation accomplying the floppy drive Q Remove the top cover see section 3 1 1 Disconnect cables of the
73. r for 30 inch rack 06 0138 01A left 06 0138 02A right Figure 144 Kit 30 inches cabient bracket extender 5 18 Kit 36 inches bracket extender order 05 1014 01A Figure xx Kit 36 inches cabient bracket extender 94 User Manual ESR 316 ESR 420 ESR 524 5 19 Kit SCSI Backplane order 4 05 1015 01A Terminator 16 0117 0A SCSI Backplane 16 0108 0A SCSI Cable 17 1016 01A Figure 145 Kit SCSI backplane 4 drives 5 20 Kit SCSI Backplanes Daisy Chain 8 drives order 05 1016 01A SCSI Cable 17 1016 02A SCSI Backplane 16 0108 0A Terminator 16 0117 0A SCSI Cable 17 1016 01A Figure 146 Kit SCSI backplane 8 drives 95 User Manual ESR 316 ESR 420 ESR 524 5 21 Kit SCSI Backplanes Daisy Chain 12 drives order 05 1017 01A SCSI Backplane 16 0108 0A SCSI Cable 17 1016 02A SCSI Cable 17 1016 01A Terminator 16 0117 0A Figure 147 Kit SCSI backplane 12 drives 5 22 Kit Serial ATA Backplane order 05 1018 01A SATA Backplane 16 0107 0A Figure 148 Kit Serial ATA Point to Point backplane 96 User Manual ESR 316 ESR 420 ESR 524 5 23 Kit Point to Point Serial ATA cable 19 5 inches long with latch Cable Order ft Instruction 17 1011 01A HDD 0 Connect to Drive 0 on the backplane HDD 1 Connect to Drive 1 on the backplane HDD 2 Connect to Drive 2 on the backplane HDD 3 Connect to Drive 3 on the backplane
74. r sse 19 7 pin Serial ATA connector quis a 20 7 pin Serial ATA point to point cable sese eee 21 8 pin Serial ATA hard drive status LED header esse 22 4 pin Serial ATA hard drive status cable eee enero 22 12 pin Serial ATA hard drive status Signal jumper eee 23 MENE DOS sadiiccecnanssaiaeieoadceaondedocenntnicadonaavaiserebuddosondenbasareteis 24 22 pin Serial ATA connector header sse 24 Serial ATA Multilane connector header sese eee 25 PON ACC IO sor 26 8 pin Serial ATA hard drive status LED header esse 21 4 pin Serial ATA hard drive status cable esse 27 12 pin Serial ATA hard drive status signal jumper erre 28 SCSI backplane Doard corner E reg able eee 29 VIN SET SAMAN ini cassiane EE 29 User Manual ESR 316 ESR 420 ESR 524 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 Figure 63 Figure 64 Figure 65 Figure 66 Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Figure 76 Figure 77 Figure 78 Figure 79 Figure 80 Figure 81 Figure 82 Figure 83 Figure 84 Figure 85 Figure 86 Figure 87 Figure 88 Figure 89 Figure 90 68 pin SCSI HD68 connector x ee e e ee ee 31 HOS ENE Le 32 LVD320 SE Jermaine rg na 32 ESPN 33 Daisy Chain SCSI Backplane eee ee eee 34 SCSI cable used for daisy Chain ee 34 S
75. r supply modular errar 91 5 12 950W redundant power supply modular erre 91 5 13 1350W redundant power supply modular errar 92 214 AC Power CORO sido aid 92 5 15 28 inch bracket extender sese 94 5 16 30 inches bracket extender sese ee eee 94 5 17 36 inches bracket extender see ee ee 94 5 18 SES OAC OLAS Jari a EREE ea len en RE EEAS 95 5 19 SCSI backplane Daisy Chain 8 drives eee 95 5 20 SCSI backplane Daisy Chain 12 drives eee renan 96 5 21 Serial ATA backplane jr 96 5 22 Serial ATA Point to Point Cable esse 97 5 23 Serial ATA hard disk status signal cable erre 98 5 24 Serial ATA Multilane backplane sese eee 98 6 System Fan Information enennnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnennnnnnunnnen 99 8 1 120mm x 120mm x 38mm DC Fan Je 99 7 Power Supply Information rrenennnnnnnnnnnnnnnnennnnnnnnnnnnunnnnnnnnnnnnnnnnennunnn 100 8 1 650W 2 1 Power Supply for ESR 316 sui deko DAS abade 0 RR 100 8 2 930W 2 1 Power Supply for ESR 420 ESR 524 e kernens r kr rnree 101 8 3 1350W3 1PowerSupplyforESR 524 rene sa E RER E REE E REEL E EEK E RER E LEE 102 BED RENO TS Je 103 9 Power Budget Calculation nnrnnnnnnnnnnnnnnnnnennnnnnnnnnennnnnnnnnnnnnnennunnnunnn 105 10 BTU usage Calculation az sss sss ss sss sese esse e eee eee 107 User Manual ESR 316 ESR 420 ESR 524 List Of Figure Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8
76. round or square holes NOTICE Some vertical rails may be marked by horizontal lines and numbers in 1U TX increments You can make a note of the number marking on the rack s vertical rail Following these steps to mark the rack Mark on the narrow area between two holes spacing 0 625 inch 1U 1 75 inch 0 625 inch 0 5 inch Figure 118 Marking on the rack 0 5 inch 0 625 inch 1U 1 75 inch 0 625 inch 0 5 inch O Place a mark on the rack s front vertical rails where you want to locate the bottom of the system you are installing in the rack cabient Place a mark 1 75inch above the original mark you made or count up three holes in a rack that meets EIA 310D standards FI User Manual ESR 316 ESR 420 ESR 524 4 3 2 Installing the System To install the system in the rack you O Assemble the brackets Attach the brackets to the rack O Rest the system on the brackets and secure it on the rack 4 3 2 1 Assemble the brackets O Turn off the system and unplug of the power cables Remove the FH metric M4 screw that secure the rail bracket on both sides of the chassis as shown FH metric M4 screw order 409 1004 01A ye O Carefully extend the outer slide bracket to the back until it reach the latch locking mechanism Push the latch toward the chassis to release the outer slide bracket and carefully pull out the outer slide bracket Use caution when pressing the component rail
77. s signal Jumper The jumper set the hard disk drive status LED signal either from the Hard Disk Drive pin 11 or from the Serial ATA controller Following the table below for jumper setting information The default setting has jumper on 1 2 for signal from the Serial ATA controller Drive 4 Drive 2 Signal from SATA controller Signal from Hard Disk Pin 11 Drive 2 Drive 1 Figure 42 12 pin HDD status signal jumper a NOTE Hard drive that support Pin 11 activity signal inlcude all Western Digital TX model Maxtor DiamondMAX 10 MaXLine Ill and MaXLine III 2 4 5 JP8 MOSFET setup header JP11 is for MOSFET setup no use for end user 2 4 6 JP9 10 pin power connector header JP12 10 pin power connector is connected to the system power board to provide power to the Serial ATA backplane and hard disk drives 28 User Manual ESR 316 ESR 420 ESR 524 2 5 SCSI Backplane Board order 16 0108 01A SCSI blackplane board supports four hot swap SCA SCSI hard disk drive The following diagram overviews the board layout and pin assignments for connectivity JP 4 Figure 43 SCSI Backplane board JP 5 2 5 1 JP1 to JP4 80 pin SCA Connector Header JP1 to JP4 connect the backplane to the SCSI hard disk drive the pin assignment is shown on the table below Pin 41 Pin 80 Pin 1 Figure 44 80 pin SCSI SCA connector Pin 40 in 6 J Ne3v2 O BP SCSI DIIN 8 BPSCSIDIIN BP SCSI DON BP SCSI ION BP SCSI CDN l BP SCSI MS
78. slide it into the system until it clicks into the place O Reserve STEP 5 and STEP 4 to secure the power supply modular into the system O Attach the power cord to the back of the new power supply and to the power source Check the LED which indicates the new power supply modular and it should lit green ag NOTICE After installing a new power supply allow several seconds for the system to VX recognize the power supply and determine whether it is working properly The power on indicator will turn green to signify that the power supply is functioning properly Refer section 1 3 for indicator functions 68 User Manual ESR 316 ESR 420 ESR 524 3 11 Replacing the Backplane Board fr Before you perform this procedure read the safety instructions of this manuel A A When connecting or disconnecting a cable always hold the cable by its connector the plug not the cord Never force a connector into a port If the connector and port do not join with rea sonable ease they probably don t match The ESR series storage chassis support many different types of backplane boards please refer section 2 3 to section 2 5 for backplane options The ESR series chassis offer easy installation and removal of the backplane boards The following section will show the instructions for replacing the backplane board A F NOTICE Extra care must be taken when handling and storing the backplane boards TX The backplane board components
79. ss LED Negative 9 JLANI LED Negative Table 4 16 pin Front Panel Header Pin assignment User Manual ESR 316 ESR 420 ESR 524 2 1 1 1 16 pin Front Panel cable order 17 1002 01A Figure 13 16 pin Front Panel cable 2 1 2 JP2 10 pin Front Panel USB Header The Front Panel connector header communicate between the System Power Board to provide signal command to the Front Panel Board through Front Panel Cable order 17 1002 01A The pin assignment of the Front Panel Header JP1 is presented in the table below USB Port 2 Power USB Port 1 Power Port 2 Negative Signal Port 1 Negative Signal Port 2 Positive Signal 5 16 Port 1 Negative Signal Gond 17 8 Gound Key N C 9 fo Overcurrent Signal N C Table 5 Front Panel USB cable Pin assignment 2 1 2 1 10 pin Front Panel USB cable order 17 1006 01A J1 rma S NAT 00000 poooo gt N Figure 14 10 pin USB cable 6 Port Negative Signal 8 Gowd O Table 6 Front panel USB cable pin assignment C NOTE There is no KEY on pin 9 of the USB cable because some server board USB headers were KEY on pin 10 10 User Manual ESR 316 ESR 420 ESR 524 2 2 System Power Board order 16 0101 01A The power system of the ESR series chassis consists of an intergrated power share board which consolidate all power cable to support backplane and hot swappable system fans The System Power Board embedded with system man
80. stTualrIQ IN a leal ea dd Rd Rd EG GE FIJI Ln l QG J OTQITAIR BP SCSI DON BP SCSI D10P 66 BP SCSI DION BP SCSI DI IP 68 BPSCSIDIIN Table 28 68 pin SCSI HD68 connector pin assignment DD DD ao ao 92 n O O un nn J O E User Manual ESR 316 ESR 420 ESR 524 2 5 2 1 HD 68 SCSI Cable from backplane to host order 17 1016 01A The HD 68 pin cable is used to connect the SCSI backplane to the SCSI controller The length of the HD 68 pin cable is 21 5 inch Figure 46 HD68 SCSI cable mF NOTE Use the cable provide by Enlight USA only the cable length is designed to A rprevent reflection resonance 2 9 2 2 HD 68 SCSI LVD320 SE Terminator order 16 0117 01A The LVD320 SE terminator is connected to the HD68 connector header of the SCSI backplane it is used to avoid reflections from the ends of the SCSI bus If the SCSI bus is not terminated the signal pulses will reflect off these the open end and travel back along the bus in the other direction which results in adding and cancelling of signal am plitudes that will distort and corrupt the SCSI singal Figure 47 LVD320 SE Terminator TX NOTE Make sure the SCSI ID number are not duplicate in the SCSI channel 2 5 3 JP6 Drive failed LED Header JP6 connect to the SCSI controller through a 4 pin cable to report SCSI hard disk drvie failed It is connnected with LED signal cable same as the cable listed in Table 26 Drive 1 failed signal Drive 2 failed s
81. storage system Rotating a carrier handle next to an unseated drive carrier will result in serious damage to the unseated drive carrier O Remove the hard drvie tray from the system see section 3 4 3 Remove the hard drive dummy blank from the carrier by remove the four Pan Head screws order 409 1009 01A that secure the drive dummy blank 46 32 PH screws order 409 1009 01A Remove the drive dummy blank from the carrier and put it aside for future use Insert the replacement hard disk drive into the car rier Insert the four Pan Head screws and secure the hard disk drive to the carrier Gentlly insert the hard disk tray into the drive bay Close the alunimum handle to lock it in place 53 User Manual ESR 316 ESR 420 ESR 524 3 5 Installing or removing a Slim IDE Hard Disk Drive All the system configured with the ESR series storage chassis can support up to 3 slim line 2 5 IDE hard drive Refer section 2 8 4 section 2 10 2 and section 2 10 3 for cable selection guide The location refer to the drive number is shown on the figure below fr Before you perform this procedure read the safety instructions of this manuel NOTICE Extra care must be taken when handling and storing the hard drives Hard drives RX can be damaged by rough handling When removing the hard drives from the storage system place them on a padded surface Never drop the hard drives Connecting the adapter to the drive incorrectly can
82. swap Serial ATA hard disk drive The following diagram overviews the board layout and pin assignments for connectivity JP4 Figure 36 Multilane Backplane board 2 4 1 JP1 to JP4 22 pin Serial ATA Connector Header JP1 to JP4 connect the backplane to the Serial ATA hard disk drive the pin assignment is shown on the table below Signal segment Power segment Pin 1 Pin 7 Pin 1 Pin 15 Figure 37 22 pin Serial ATA connector header Pin Grund SS Ground DRV TX Positive DRV TX Negative Ground Table 23 22 pin SATA signal segment pin assignment 24 User Manual ESR 316 ESR 420 ESR 524 4 Sround gt 5 Ground S 6 Ground gt C C Table 24 22 pin SATA power segment pin assignment eas NOTE Pin 11 on the 22 pin connector power segment will receive drive activity RA signal directly from the hard disk drive Refer section 2 3 4 for jumper setting to en able or disable Pin 11 function The default setting is disable ii NOTE Hard drive that support Pin 11 activity signal inlcude all Western Digital VX model Maxtor DiamondMAX 10 MaXLine Ill and MaXLine III 2 4 2 JP5 Multilane Serial ATA Connector Header JP5 connects the backplane to the Serial ATA controller the pin assignment is shown on the table below Pin 3 Pin2 Pin 1 Figure 38 Multilane Serial ATA connector header User Manual ESR 316 ESR 420 ESR 524 Table 25 28 pin Serial ATA multilane header pin assignment 2 4 2 1 28 pin Serial ATA ca
83. system if necessary F O Remove the FDD cover plate order 06 0110 Figure 85 Remove the FDD cover plate and mounting bracket 01A by unscrew the two 46 32 FH screws order 09 1002 01A as shown Remove the slim FDD mounting rail by untighten the two 46 32 FH screws order 09 1002 01A as shwon Put the slim FDD cover plate and the screws in the accessories box M3 RH screw or gt or a a a tate O Connect the high density 26 pin flat cable into the slim line FDD adapter board with the orientation as shown Install the slim line FDD adapter board into the chassis as shown with the two M3 Round Head screws order 09 1012 01A that come with the User Manual ESR 316 ESR 420 ESR 524 Snap in the slim FDD mounting rail latch fingers into the slim FDD mounting holes as shown O Carefully put the assemblied slim FDD with rail back into the chassis and secure it with the two FH screws Connect the high density 26 pin flat cable into the slim FDD drive and push in the placement latch to secure the drive Figure 88 Assembly the FDD into the mounting bracket Q Open the connector on the rear of the FDD by pulling up on the connector cover Insert one end of the 26 pin flat cable end into the connector Q Push down on the connector cover to lock the cable down into place O Install the 34 pin FDD cable order 17 1004 01A from the slim FDD adapter board and the mini 4 pin cable order 17 1018 0
84. t 2 gt SPM wpe gt na QW rR I I I I I NO DO EBININJN SOINU UD LAA LAA LAA Un LAA i HIQIQIQIQIQINIDNIDNINIDN l a l t l a l t KIND U9 NO Table 46 40 2 pin IDE connector pinout JP2 Connecting the adapter to the drive incorrectly can serverly damage or destroy t your hard disk drive The location of PIN 1 on the hard drive depends on the model of hard drive you are using If you are unsure of the location of PIN 1 on your hard drive contact the hard disk drive manufacturer before attempting to connect the drive User Manual ESR 316 ESR 420 ESR 524 2 13 System Fan Edge Adapter Board order 16 0106 01A The ESR series support two hot swap system fans and the interconnect between the fan and the system monitor board is through the Fan Edge Adapter Board The fan is connected the edge board through the 3 pin connector 4 pin connector if it is PWM fan PIN 1 PIN 4 Edge board gold finger Figure 64 System Fan Edge Adapter Board Pin Signal Name Fan Tach out Signal 4 Fan PWM out Signal Table 47 Fan edge board connector pin assignment 46 User Manual ESR 316 ESR 420 ESR 524 Chapter 3 Integration Steps This section provides procedures for installing removing and replacing components and assemblies in your ESR seires storage system Unless otherwise noted each procedure assumes the following conditions You have read th
85. the ESR seires storage system Refer section 3 5 on the user manual for installation instruction O 1x 6 32 Flat Head Screw 09 1002 01A 4 x M3 Flat Head Screw 09 1013 01A 1 x 4 pin to 2pin DC power cable 11 5 17 1008 03A 1 x 40pin IDE data cable 21 5 17 1003 04A 1 x 2 5 to 3 5 IDE Adapter 16 0118 01A 1 x slim line HDD mounting bracket 06 0115 01A O 8 f 46 32 FH screw M3 FH screw x 4 2 5 to 3 5 IDE Adapter Slim line HDD mounting bracket 4 pin to 2 pin DC Power cable 11 5 Long Figure 133 Kit slim IDE 2 5 to 3 5 hard disk drive drive 3 location 88 User Manual ESR 316 ESR 420 ESR 524 5 7 Kit Slim line Floppy Drive Disk order 05 1007 01A M3 RH screw 09 1012 01A Mini 4 pin DC Power cable 17 1018 01A slim line FDD adapter 16 0104 01A EEE aN lt lt F EE E 16868686 G68 666 E E E a E El E E El E El E El El E El 26pin Slim line FDD flat cable 17 1019 01A IIZ 34pin FDD cable 17 1004 01A Figure 134 Kit slim line floppy disk drive 5 8 Kit Slim line CD DVD Rom order 05 1008 01A A M2 RH screw 40pin IDE cable 33 5 long 17 1003 01A slim line CD Rom adapter 16 0105 01A Figure 135 Kit slim line CD DVD Rom 89 User Manual ESR 316 ESR 420 ESR 524 5 9 Kit Two device IDE 40pin cable order 17 1017 01A J1 Two Drives IDE ca
86. tor Contact the appropriate electrical inspection authority or an electrician if you are uncertain that suitable grounding is available Use only approved power cable s If you have not been provided with a power cable for your server storage system or appliance or for any AC powered option intended for your system purchase a power cable that is approved for use in your country The power cable must be rated for the product and for the voltage and current marked on the product s electrical ratings label The volt age and current rating of the cable should be greater than the ratings marked on the product gt PrP E E Do not spill food or liquids on your system components and never operate the o product in a wet environment 111 User Manual ESR 316 ESR 420 ESR 524 If any of the following conditions occur unplug the product from the electrical outlet and replace the part or contact your authorized service provider The system cable extension cable or plug is damaged An object has fallen into the product The product has been exposed to water The product has been dropped or damaged Do not push any objects into the openings of your system components Doing so can cause fire or electric shock by shorting out interior components Keep your system components away from radiators and heat sources Also do not block cooling vents Do not overload the AC supply branch circuit that provides power to the rack The total rack
87. ve rrrarnanrnnrnnrnannnnrnnrnnnvnnnnnrnnnnnnnnernennannnnnnennnnnnee 51 3 5 Install the Slim Hard Disk Drive sss eee 54 do Install the slim Floppy Disk Drive esse eee eee ee ee 57 3 7 Install the slim CD Rom Drive sees eee 59 So NENNE Rear FANS jr 61 3 9 Replacing the Hot Swap System Fans esse eee eee e eee ee 62 3 10 Replacing the Hot Swap Power Supply Modular iene 63 3 11 Replacing the Backplane Board sara gasser kk ERE eee 69 3 12 Replacing the System Battrey pa 72 4 Install the system into the rack axrnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnn 73 AT Safety INS NN guess pd a Eid 73 4 2 Rack Mounting hardware sss sese eee ee eee to 4 3 Install the chassis in a rack en 76 User Manual ESR 316 ESR 420 ESR 524 5 Spare Part Order Information rerrnnnnnnnnnnnnnnnnnnnnnnnunnunnnnnunnunnunnunnunnusen 29 9 1 Accessories e 84 5 2 System Fan 120mm x120mm X38MM see eee eee ee ee e 85 5 3 Hard Disk Drive Carrier sss eee eee eee 85 5 4 Slim 2 5 IDE hard drive kit for drive T 86 5 5 Slim 2 5 IDE hard drive kit for drive 2 ccccccccssecessssccusecessescnerecussueusursuausaenaas 87 5 6 Slim 2 5 IDE hard drive kit for drive 3 sese eee 88 5 7 Slim Floppy Disk Drive Kit sese eee eee 89 5 8 Slim CD Rom Drive Kit sese 89 5 9 2 Drive IDE 40 pin cable esse id a 90 2 10 4 pin power cable 20 inches c ket kk ERE RE ERE NERE REE E rear ee era r arena arena 90 5 11 650W redundant powe
88. vidual LED on the back of the power supply modular as shown if LED without light it indicates this modular is defective and need to be replaced Unplug the AC power cord from the power supply modular you want to replace 65 User Manual ESR 316 ESR 420 ESR 524 Unscrew the thumb screw of the defected power supply modular O Rotate the power supply handle up and pull the power supply modular straight out from the chassis Figure 102 Install the 2 5 to 3 5 IDE adapter AN The temperatue on the surface of the power supply modular maybe around 120F to 140F depends on your environmental temperature wear glove to protect you from burning DO NOT reach inside the system when removing a power supply or when the unit is out of the system O Hold the new power supply modular by two hands and carefully slide it into the system until it clicks into the place Reserve STEP 5 and STEP 4 to secure the power supply modular into the system O Attach the power cord to the back of the new power supply and to the power source Q Check the LED which indicates the new power supply modular and it should lit green NOTICE After installing a new power supply allow several seconds for the system to VX recognize the power supply and determine whether it is working properly The power on indicator will turn green to signify that the power supply is functioning properly Refer section 1 3 for indicator functions Fa User M

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