UPS003024024015
Contents
1. eese A Personal Safety srna ee N SOPVI CC met 1 INTRODUCTION WE 1 1 BACKGROUND trei tr trente trente en 1 2 PURPOSE ionic sete P 1 3 TERMS AND ABBREVIATIONS eene HEB e cm 2 1 OVERVIEW Re M 2 2 FRONT PANEL DESCRIPTION eren Page 1 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 3 el UE 14 3 1 Hoy TeRle jg 14 3 2 INSTALLATION iis E 14 3 3 GENERAL OPERATION eege een 17 3 4 STATUS MIA RE ee EE EE EE 18 3 5 STATUS VIA dE e 18 4 WEB BROWSER INTERFACE WBI e ceeeeeeeeeeeeneee eene 19 4 1 REQUIREMENTS e 19 4 2 CONNECTING TO THE UPS sees sean nnn intr intr intr natns atra sinas nasus 19 4 3 USERNAME AND PASSWORD eren ener eren nane tene nnn inr nunnan nennen Nee 19 4 4 MOD EE 20 4 5 dz ggelcp e EE 21 4 6 NEIER c 22 4 7 CHARGE ousmeondpeceaansnuduigu iul a LI 24 4 8 RU 26 Self 8 Figure 2 UPS Front Panel soriire Bp radinan e fe e de egeat i a carens i na doaa aid aana aS 9 Figure 3 Reset Button Location oserei iri iiie diii aeii iieii didit nnn trn 13 Figure 4 DIN Rail Installation cece eeeeeneeeeeenneeeeeeaeeeeeeaaeeeeeeaaeeeeeeaaeeeeeeaaeee2. 2 2 10 CHG LED Charge LED Status Green Charged Flashing Green Charging Flashing Red Discharging Red Discharged Disconnected Page 12 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 2 2 11 RESET The UPS can be reset by using a standard 1 sized paper clip to depress the recessed Reset Button accessible from the bottom of the unit With the power ON depress and hold the Reset Button Release the button after the LEDs turn OFF and the LED initialization sequence begins SERIAL f NUMBER Figure 3 Reset Button Location 2 2 12 RESTORE FACTORY DEFAULTS The user settable parameters can be restored to factory default values by using a standard 1 sized paper clip to depress and hold the recessed reset button accessible from the bottom of the unit Turn unit off Depress the button and hold while switching the power on Release the button after the LED turns off and the LED initialization sequence starts A list of the parameters and their factory default values are listed below Network setings one C Pawo Seriatnumber Username Panduit urs Dages JE Page 13 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 3 OPERATION 3 1 LOAD SUPPORT The UPS is designed to support a maximum input current of 3 7A or 88 Watts at an input supply voltage of 24V This power must support the load as well as the charging power for the ene
3. 4 3 for username and password authentication 4 6 1 NETWORK STATUS The Network Status indicates the state of the EthernetIP connection and closely follows the front panel NET indicator A table of Network Status states is below Summary Requirement No Power No IP The device is powered off or is powered on but with no IP address address configured Interface Configuration attribute of the TCP IP Interface Object No Connections An IP address is configured but no CIP connections are established Page 22 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 4 6 2 4 6 3 and an Exclusive Owner Connection has not timed out Standby At least one CIP connection any transport class is established and an Exclusive Owner Connection has not timed out Connection An Exclusive Owner Connection for which this device is the target Timeout has timed out The network status indicator shall return to steady green only when all timed out Exclusive Owner connections are reestablished Devices that support a single Exclusive Owner Connection shall transition to steady green when subsequent Exclusive Owner Connections are established Timeout of connections other than Exclusive Owner Connections shall not cause the indicator to flash red The Flashing Red state applies to target connections only Originators and CIP Routers shall not enter this state when an originated or routed CIP conn
4. Settings A Reset is required after changing the Network Settings Changing the Network Settings may result in temporary loss of communications See the Operator Manual to Restore the Default Values DHCP 4 SELECT STATIC SELECT IP Address 192 168 1 16 Network Mask 255 255 255 0 Gateway IP 192 168 1 9 CANCEL When the IP Address Mode is changed an IP Address an optional Network Subnet Mask and optional Gateway address can also be entered The IP Address Mode can be restored to the factory default value as described in RESTORE FACTORY DEFAULTS Section 2 2 12 or RESTORE Section 4 8 8 4 7 CHARGE PANDUIT UPS Web Browser Interface Module Network Settings Charge Status Charging Charge Speed Slow CHANGE Charge Power W 3 6 Charge Time MM SS Charge Level Hold Time MM SS See note 4 3 for username and password authentication Page 24 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 4 7 1 4 7 2 4 7 3 CHARGE STATUS The Charge Status indicates the state of the internal energy storage of the UPS and closely follows the front panel CHG indicator A table of Charge Status states is below Input Output Charge Status 0 VDC 0 VDC N A 24 VDC 24 VDC pass through Charging 24 VDC 24 VDC pass through Charged 0 VDC 18 22 VDC backup Discharging 0 VDC 0 VDC Discharged CHARGE SPEED CHARGE POWER The Charge Speed indicates
5. is performing is power up testing the module status indicator shall be flashing green red 4 4 2 Input Volts and Input Amps Input Volts displays the DC Voltage present on the Input and terminals Input Amps display the total DC Current being used by the UPS which is a combination of Charge Power plus Output load Power 4 4 3 Output Volts and Output Amps Output Volts displays the DC Voltage present on the Output and terminals When Input Power is present this may be a slightly lower value than Input Volts due to small losses within the UPS circuitry When Input Power is not present this value will be the nominal Output Voltage supplied by the UPS from its internal stored energy and output conversion circuitry Page 20 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 4 4 4 4 4 5 4 4 6 4 4 7 4 4 8 4 5 Load Sense Amps Load Sense Amps display the approximate current draw through the optional accessory Load Sense Module LSM when connected in series with the power supply and the load If the LSM is not being used this value will typically be near zero Uptime HHHHH MM SS Uptime displays elapsed time since the UPS has started operating in hours minutes and seconds format up to a maximum of 99999 hours Temperature deg C Temperature displays the result of measuring the temperature sensor located inside the UPS enclosure For normal operat
6. load as described in Section 3 3 The UPS may also be used in a non redundant power supply application In this case the primary AC DC converter and load sense module are omitted The UPS will provide backup power to the load in the event of a failure of the incoming AC power 3 3 GENERAL OPERATION Once the UPS is installed per Section 3 2 power may be applied to the secondary AC DC converter as well as the primary AC DC converter if present The UPS can then be switched to the ON position If the input voltage is too high the MOD LED flashes red Switch the unit to the OFF position remove AC power from the system and recheck the connections After the unit is switched on the Charge Status CHG LED should flash green indicating that the unit is charging Once the unit is fully charged the Charge Status CHG LED will illuminate solid green The unit is now ready to provide backup power to the load in the event of an AC power failure Page 17 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 If the output of the UPS is overloaded the MOD status LED will flash red Switch the unit to the OFF position and check that the load does not exceed to the maximum load power If AC power fails the UPS will provide DC power to the load The Charge Status CHG LED will flash red indicating the unit is being discharged When the unit is fully discharged the Charge Status CHG LED will illuminate
7. solid red DC voltage will then be disconnected from the load when it is no longer able to provide 24VDC The unit will be accessible through the WBI as described in Section 4 for approximately three minutes after it is no longer supplying power to the load When AC power is applied the UPS will begin charging again with the Charge Status LED blinking green 3 4 STATUS VIA PC Status information and control of the UPS may be accessed by running a web browser on a PC that is connected to the same network to which the UPS is connected The UPS will be assigned an IP address by the DHCP server running on the network The network can be configured to assign either a static or dynamic IP address to the UPS unit Consult with the network administrator as to how to determine the assigned IP address See Section 4 for more information on running the WBI 3 5 STATUS VIA PLC Status information and control of the UPS may be accomplished through EthernetIP communications EtherNet IP better known as the Common Industrial Protocol CIP was designed for use in process control and industrial automation applications CIP was designed to provide consistent device access to eliminate the need for vendor specific software for configuration and monitoring of individual devices EDS files are installed using the EDS Hardware Installation Tool If you are using RSLinx version 2 41 00 there are several EDS files that you must install before progr
8. the current charge speed setting Slow Medium or Fast The Fast charge speed results in the fastest charge time but also uses the most charging power which reduces the maximum load power The Charge Power indicates the maximum power being consumed internally by the UPS to charge the energy storage circuitry The table below shows the trade off between Charge Speed Charge Power and Charge Time Charge Maximum Charge Approximate Charging Time Speed Power Fast 53 Watts 10 minutes Medium 37 Watts 12 5 minutes Slow 20 Watts 20 minutes The Charge Speed can be set by clicking on the Change button immediately to the right as shown below UPS Web Browser Interface CHANGE Charge Speed Ensure that the power supply is capable of providing enough power to the UPS and load simultaneously Fast Medium SELECT Slow SELECT X CANCEL CHARGE TIME The Charge Time estimates the time to charge the UPS to a full charge given the current Charge Level and the Charge Speed setting The UPS implements cell balancing as described in BACKGROUND Section 1 1 As a result when the voltage on one of the twelve cells is too high a resistor is placed across the cell to bleed the Page 25 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 4 7 4 4 7 5 4 8 4 8 1 4 8 2 voltage down to the average cell voltage This will dissipate energy and increase the charging
9. this document is to provide the user with the information necessary to operate the UPS Page 8 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 1 3 TERMS AND ABBREVIATIONS A Ampere DC Direct Current EDLC Electrochemical Electric Double Layer Capacitor ESR Equivalent Series Resistance F Farad WBI Web Browser Interface LED Light Emitting Diode MOSFET Metal Oxide Semiconductor Field Effect Transistor PC Personal Computer PCB Printed Circuit Board UPS Uninterruptible Power Supply V Volts W Watts 2 INTERFACES 2 1 OVERVIEW The physical connections to the UPS are arranged on the top edge of the front panel of the unit which includes external sense resistor connections chassis ground and the input and output voltage connections The bottom edge of the front panel includes connections for a control output relay and Ethernet port The front panel also contains an ON OFF switch and three indicator LEDs The front panel is shown in Figure 2 INPUT SENSE OUTPUT GROUND ON OFF PWR LED SWITCH ETHERNET CONTROL OUTPUT Figure 2 UPS Front Panel The remainder of this section describes each of these interfaces in more detail Page 9 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 2 2 FRONT PANEL DESCRIPTION 2 2 1 ON OFF POWER SWITCH This two position toggle switch enables operation of the UPS when it is set to the ON position When set to t
10. time However the estimated charging time is updated continuously such that a new charge time will be calculated based on the energy used for cell balancing NOTE Charge time is only updated during charge mode CHARGE LEVEL The Charge Level represents the percentage charge of the energy storage capacitors rounded to the nearest percent This value should be near 100 when fully charged and near 0 when fully discharged HOLD TIME The Hold Time is estimated based on the energy stored in the capacitors in the efficiency of energy conversion and the current load power consumption The estimated hold time is calculated whether the UPS is in the charging or discharging state and is updated continuously as long as the stack voltage is greater than 5 5V Note that if the load power consumption changes the estimated hold time is updated to reflect the change in load power SETTINGS UPS Web Browser Interface Module Network Charge Settings Model UPS003024024015 RESET Serial Number K13100000 PASSWORD Username Panduit UPS CHANGE Firmware Version 112 210 UPDATE MAC ID 00 40 9D 43 35 97 RESTORE Language d SAVE See note 4 3 for username and password authentication MODEL The Model displays the Model Number of this UPS device UPS 003 024 024 015 RESET The Reset button can be used to restart the UPS in the event of a Minor or Major Fault or after a change to Network Settings or performing a Restore Factory Defaults or Fi
11. 26 9 Input Amps SE Output Volts Output Amps Load Sense Amps Uptime HHHHH MM SS Temperature deg C 80 Capacity Years NOTE No username and password authentication is required to view the Module page or Event log 4 4 1 MODULE STATUS The Module Status indicates the general state of the UPS and closely follows the front panel MOD indicator A table of Module Status states is below Minor Faults may be corrected by a Reset see RESET Section 2 2 11 or RESET Section 4 8 2 Major faults may be corrected by using the Restore Factory Defaults See RESTORE FACTORY DEFAULTS Section 2 2 12 or RESTORE Section 4 8 8 If normal operation does not follow after a Restore Factory Defaults please contact Panduit for technical support or service Status Description No Power If no power is supplied to the device the module status indicator shall be steady off Device Operational If the device is operating correctly the module status indicator shall by steady green Standby If the device has not been configured the module status indicator shall be flashing green Minor Fault If the device has detected a recoverable minor fault the module status indicator shall be flashing red NOTE An incorrect or Inconsistent configuration would be considered a minor fault Major Fault If the device has detected a non recoverable major fault the module status indicator shall be steady red Self Test While the device
12. Firmware Version 1 0 5 UPDATE 00 40 9D 69 B4 82 RESTORE Panduit UPS 2 CHANGE English v SAVE Page 29 of 29
13. PANDUIT uPs003024024015 vi UNINTERRUPTIBLE POWER SUPPLY UPS OPERATION MANUAL Q Panduit Corp 2014 Original Instructions PW TO REDUCE THE RISK OF INJURY USER Lf MUST READ INSTRUCTION MANUAL Email techsupport panduit com Technical Support Tel 1 888 506 5400 ext 83255 EU Website www panduit com emea P D IT Panduit Europe EMEA Service Center EU Email www panduit com Almelo Netherlands emeatoolservicecenter Tel 31 546 580 452 Fax 31 546 580 441 panduit com Panduit Corp 2014 OPERATION MANUAL UPS003024024015 CONTENTS ACCESSOHIES ias itai asn ibkra UE biu LMdE IM DU TX NM I TE CUIMRIIR EN FIR UNE UPS GENERAL SPECIFICATIONS Modell Number 5 geed Input e TE Output POWER ciim ee Environmental sssr nri D INStAN AMON e x sbnirydr m Deuce User Inte rtae assassins sacs ccs eicere neci ceres cue EENS Network Interface esee esses eese nennen nennen nnne nnn nnne Maintenance eoe eed gian cuv od Va caus ainda dnce a vic ea Enden QUE o du dac Nu TEE PRECAUTIONS AND GENERAL GUIDELINES Safety LIBRI B MM A Electrical Safety Practices
14. S IN A CLEAN DRY INDOOR ENVIRONMENT DO NOT EXPOSE THE UPS TO RAIN OR WET CONDITIONS Water entering a UPS will increase the risk of electric shock A KEEP AWAY FROM LIVE CIRCUITS Operating personnel must not remove covers e Replacement of components and internal adjustments must be made by qualified maintenance personnel Disconnect power when replacing components Dangerous voltages may exist even with the power removed To avoid injuries always disconnect power and turn power switch to OFF Input connection to the product must remain accessible as a disconnect device DO NOT work on the product connect or disconnect cables during periods of lightning e Provide wiring per national and local electrical codes A Personal Safety WARNING Use personal protective equipment Safety glasses must be worn at all times by all persons installing the UPS N Service e Have your UPS serviced by a qualified repair person using only identical replacement parts Contact Panduit Tool Service at the following locations Panduit Tool Solutions Division USA Panduit EMEA Service Center EUR 16530 W 163 Street EMEA Tool Service Center Lockport IL 60441 Bedrijvenpark Twente 360 7602 KL Almelo Tel 1 888 506 5400 ext 83255 tel 31 546 580 451 The information contained in this manual is based on our experience to date and is believed to be reliable It is intended
15. UAL UPS003024024015 Mounting Removal Figure 4 DIN Rail Installation No minimum spacing to other modules is required for proper operation of the device To install the UPS place the module with the DIN rail guide way on the top edge of the DIN rail and then snap it downwards and shown in Figure 4 To remove release the snap on catch using a screwdriver and then detach the module from the bottom edge of the DIN rail as shown in Figure 4 Page 15 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 Zone Enclosure Wiring Diagram Primary AC DC Converter 24VDC 120VAC C Optional Load Sense Module UPSOO03LSM Secondary AC DC Converter me Of em Dry O Contacts O UPS003024024015 CON 8 9 Figure 5 System Block Diagram Primary Secondary Load Ground The UPS supports backup power for a load with redundant power supplies as shown in Figure 5 The primary AC DC converter provides to the load through the provided optional load sense module The AC DC converter is connected to pin 3 of the current sense resistor while pin 4 is connected to the load Figure 5 shows the pin numbering of the current sense resistor Page 16 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 Figure 6 Load Sense Module Pins 3 and 4 of the load sense module are connected to the sense input terminals of the UPS Note that pin 3 of the current sense resistor must be conn
16. als are designed to accept 12 to 30 AWG wire 2 2 4 DC POWER OUTPUT The two terminals above the legend marked OUT are to be connected to the load The terminal marked is to be connected to the positive supply line to the load and the terminal marked is to be connected to the system ground Note that the terminal for the power input and power output are connected together internal to the UPS The current draw of the UPS load shall not be any greater than 1 6A The operating output voltage range is 21 to 28VDC The terminals are designed to accept 12 to 30 AWG wire Page 10 of 29 Panduit Corp 2014 OPERATION MANUAL 2 2 5 GROUND The terminal above the legend GND should be connected to the equipment ground 2 2 6 CON Control Relay The two terminals below the legend CON provide a normally open single pole single throw Form A relay contact The status of the relay follows the charge status indicator as shown in table below Input Output Charge Status Control Output 0 VDC 0 VDC N A Off 24 VDC 24 VDC pass through Charging On 24 VDC 24 VDC pass through Charged On 0 VDC 18 22 VDC backup Discharging On 0 VDC 0 VDC Discharged Off 2 2 7 ETHERNET The Ethernet port marked below the legend lt gt is a standard RJ 45 type receptacle This port should be connected to a router running a DHCP server The UPS will obtain an IP address from the DHCP server which will ma
17. amming the controller through RSLogix 5000 programming software With newer versions of RSLinx this is not necessary See the next page for the EDS files appropriate for each CompactLogix controller To install the EDS files 1 Locate the appropriate EDS files EDS files are available at either of the following locations RSLogix 5000 software CD http www panduit com support ups Each EDS file has a specific location on the web 2 Copy all the files to a temporary subdirectory on your hard drive 3 Use the EDS Hardware Installation tool to install the EDS files This tool is installed with RSLinx software under the RSLinxTools directory It is also installed with RSLogix 5000 software under the Utils directory a Shutdown all applications that use RSLinx b Shutdown RSLinx c Start the EDS Hardware Installation Tool by selecting Start gt Programs gt Rockwell Software gt Tools gt EDS Hardware Installation Tool d Follow the on screen instructions Make sure to select Register a directory of EDS files and point to the directory you saved all the above EDS files Page 18 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 FEl i SES alain i D OTTO 4 Web Browser Interface WBI 4 1 REQUIREMENTS The UPS web server has been tested with Microsoft Internet Explorer 9 10 and 11 running on Windows 7 operating system Other web browsers and operating systems may work as well but prope
18. as a Web Interface for use by persons having technical skill at their own discretion and risk We do not guarantee favorable results or assume any liability in connection with its use Dimensions contained herein are for reference purposes only For specific dimensional requirements consult the factory This publication is not to be taken as a license to operate under or a recommendation to infringe any existing patents Page 7 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 1 INTRODUCTION 1 1 BACKGROUND The UPS Uninterruptible Power Supply UPS is designed to provide backup power to a DC load in the event of a power outage The unit utilizes Electrochemical Double Layer Capacitors EDLCs as the energy storage device to provide a long operating life without the need for battery replacement The UPS accepts a 24 to 28VDC input voltage and provides a 21 to 28VDC output voltage to a load with a maximum output power of 35W The bank of twelve 350F EDLCs provide energy storage of approximately 15kJ which can supply a 35W load for a minimum run time of 5 minutes The UPS can be used in a redundant power supply system and as such it can monitor the power delivered by a second supply to the load through an external sense resistor Operating status and control is provided via a web server running on the UPS that may be accessed via a web browser running on a PC connected to the same network as the UPS The ON OFF switch may
19. be used to turn the UPS off which removes voltage from the terminals so that the unit is safe for installation or transportation The UPS utilizes multiple EDLC cells in series and the charge voltage is applied across all cells in the series or the stack of cells Due to small differences in cell capacitance and leakage current it is possible for one cell to charge to a slightly higher voltage than other cells in the series stack As the cells are run very close to their maximum operating voltage it is necessary to monitor each of the twelve cells and adjust the individual cell voltages to ensure that they do not exceed their maximum voltage rating The UPS includes a microcontroller that performs this cell balancing function by monitoring each of the twelve cell voltages and connecting a bleed resistor across the cell if the voltage across any one cell gets too high This process is also used to increase the voltage of any cell that has a very low cell voltage in order to ensure that the average cell voltage is not any higher than necessary The UPS also uses the cell balancing circuitry to measure the capacitance and equivalent series resistance ESR of each cell This information can be used to calculate the energy storage capability of the UPS as well as to project the operating lifetime of the unit Figure 1 shows a photo of the UPS system excluding the optional load sense module Figure 1 UPS 1 2 PURPOSE The purpose of
20. d solid terminated The device shall have control wiring along the top edge Output Isolated Form A contact rated 30VDC at 1A maximum Warnings Approvals AN AN Input Output Charge Status Control Output 0 VDC 0 VDC N A Off 24 VDC 24 VDC pass through Charging On 24 VDC 24 VDC pass through Charged On 0 VDC 18 22 VDC backup Discharging On 0 VDC 0 VDC Discharged Off Communications RJ45 socket for Ethernet 10BaseT NOTE For use in Class I Zone 2 environment the UPS LSM must be used in an enclosure certified for use in Class I Zone 2 Groups IIC and rated IP54 in accordance with IEC 60529 The enclosure needs to only be accessible with the use of a tool Provision shall be made to prevent the rated voltage being exceeded by transient disturbances of more than 140 at the power supply terminals of the device This device is to be installed within an area of not more than pollution degree 2 as defined in IEC 60664 1 NOTE This product is intended for use in a restricted location such as inside a machine control cabinet enclosure or similar structure Restricted access can be provided by a door cover or similar physical means that requires the use of tools keys or other secure methods to gain access The level of security required should determine the location protection and access methods Not for use in a computer room as defined in the Standard for the Protection of Information Technology Equipme
21. e 40 to 60 C Storage non operational Temperature 40 to 70 C Humidity 0 to 95 RH noncondensing Operational Vibration 2G at 10 to 500 Hz Operational Shock 20G 11ms 3 bumps direction 18 bumps in total Compliance o FCC Title 47 CFR 15 Subpart B Emissions Class A CAN ICES 3 A NMB 3 A ICES 003 Issue 5 UL 1778 and CSA C22 2 No 107 3 05 Uninterruptible Power Supply Equipment UL 508 and CSA C22 2 No 14 Industrial Control Equipment UL 60950 1 2 ed 2011 12 19 CSA C22 2 No 60950 1 07 2 ed 2011 12 Information Technology Equipment Safety Part 1 General Requirements o Low Voltage Directive IEC 60950 1 2005 AM 2009 EN 60950 1 2006 A1 2010 A11 2009 A12 2011 Information Technology Equipment Safety Part 1 General Requirements o ISA 12 12 01 2013 CSA C22 2 No 213 1987M R2013 Standard For Nonincendive Electrical Equipment for Use in Class and II Division 2 and Class III Divisions 1 and 2 Hazardous Classified Locations o RoHS All materials and components used must meet the material restrictions of European Directive 2002 95 EC on the Restriction of Hazardous Substances o IP20 per IEC 60529 o IEC Ex pending O O O O Page 3 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 PANDUIT Model UPS003024024015 manufacturea ME Uninterruptible Power Supply INPUT 24 V 3 6A OUTPUT 24 V 1 6A Ta 60 C 40 C Max Tsurf 65 C This device commenc
22. ected to the sense terminal and pin 4 of the current sense resistor must be connected to the sense terminal Note that these connections may not be reversed These connections allow the UPS to measure the current flow to the load under normal operation so that it can predict the run time when backup power is being provided by the UPS The secondary AC DC converter provides to the input terminals of the UPS while the output terminals of the UPS provides the secondary power supply to the load Ensure that the orientation of the and terminals are connected as shown in Figure 5 Note that there is a common ground connecting the two AC DC converters the UPS and the load The UPS will connect the terminal of the input and the terminal of the output together internally The ground connection between these two terminals should be connected as shown so that if the UPS is removed from the system the common ground connection between the AC DC converters and the load is retained The sense input and output terminals of the UPS are designed to accept UL CUL 12 to 30 AWG wire 12 gauge wires are recommended to reduce resistive losses and minimize error of the external current sensing function The described installation provides redundant power to the load in the case of a failure of either AC DC converter In the case of a failure of both AC DC converters or the input AC power the UPS will provide backup power to the
23. ection times out Duplicate IP For devices that support duplicate IP address detection the device has detected that at least one of its IP addresses are already in use Self Test The device is performing its power on self test POST During POST the network status indicator shall alternate flashing green and red DEVICE NAME The Device Name parameter is used as the text in the WBI window In addition to providing a convenient way to identify one device e g Plant 1 Line G having different Device Names allows multiple UPS windows to be displayed each with a unique name in the Title Bar allowing one screen to view multiple devices on a network The Device Name can be edited by clicking on the Change button immediately to the right The Device Name can be restored to the factory default value as described in RESTORE FACTORY DEFAULTS Section 2 2 12 or RESTORE Section 4 8 8 NETWORK SETTINGS The Network Settings shows the current method the UPS uses to obtain an IP Address on the network the current IP Address the Network Mask and Gateway address values In the default DHCP setting the UPS will connect to the network and look for a DHCP server to issue an IP Address The IP Address Mode can be changed to Static by clicking on the Change button immediately to the right Page 23 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 PANDUIT UPS Web Browser Interface CHANGE Network
24. eeeaaeeeeeeaaeeeeseaeeeeseaas 15 Figure 5 System Block Diagram ssssssssssseseseseen entente en nnne sinn nennenns 16 Figure 6 Load Sense Module entente enne nnns innen tenens 17 Table 1 Module Status Indicator cece cece cecececcccesceaeeeeeceeeeecuaeaeeeeeeseseuaeaueesasseeseeuaaeaseeeeeeeeaeas 11 Table 2 Network Status Indicator esses nnenennnnnnnnnnenen nn nn nnt nr ener nsns nn n 12 Table 3 Estimated Capacitor Lifetime sssssssssssssssessesee eee enne nnns 14 NOTE In the interest of higher quality and value Panduit products are continually being improved and updated ENGLISH Consequently pictures may vary from the enclosed product Page 2 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 ACCESSORIES Load Sense Module Panduit part number UPSOO03LSM UPS GENERAL SPECIFICATIONS Model Number UPS003024024015 Input Power Voltage 24 0 to 28 0 VDC Power Minimum 20 W with no load charging on slow charge setting per section 4 7 2 Power Maximum 88 W with 35 W load charging on fast charge setting per 4 7 2 Protection Over voltage shut down at 32VDC Maximum overvoltage is 60VDC at 25 C ambient Reverse voltage maximum is 60VDC at 25 C ambient Output Power Voltage Input present 500 mV drop at 35 W load Input not present 21 0 to 23 0 VDC Current 1 6 A maximum Short circuit rating 3 6 to 4 6 A Environmental Operating Temperatur
25. es vial part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including inerieronos that may cause undesired operation Model No Manufacture Date Input Output Temp Ratings Conforms to ANSI UL STD 1778 60950 1 and ISA 12 12 01 Conforme la norme ANSI UL STD 1778 60950 1 et ISA 12 12 01 Certified to CAN CSA Std C 22 2 No 107 3 No 60950 1 and No 213 Conform ances Certifi la norme CAN CSA STD N C 22 2 107 3 no 60950 1 et no 213 WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 AVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTIOND E COMPOSANTSP EUTR ENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I DIVISION 2 WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS AVERTISSEMENT RISQUE D EXPLOSION AVANT DE DECONNECTER L EQUIPEMENT COUPER LE COURANT OU S ASSURER QUE L EMPLACEMENT EST DESIGNE NON DANGEREUX e eu www panduit com EtherNet IP CAN ICES 3 A NMB 3 A Intertek dl KC H 4008825 Installation Top hat DIN rail EN 50022 Width 81mm 3 2 in Depth 178mm 7 0 in Height 145mm 5 7 in Weight 5 lbs max Switch Output On Off recessed Terminals screw type accepts 12 to 18 AWG strande
26. he OFF position the LEDs will be OFF and there will be no voltage present on any of the connector terminals making the UPS safe for installation or transport OFF ON N Note that when the toggle switch is in the ON position voltage may still be present at the DC output terminals even when the input terminals are disconnected from power Do not transport or attempt to make connections to the terminals when the toggle switch is in the ON position A Warning A disconnect switch shall be provided by others for DC input circuit and shall be in accordance with the National Electric Code ANSI NFPA 70 2 2 2 DC POWER INPUT The two screw terminals above the legend marked INP are to be connected to an external DC power supply The terminal marked is to be connected to the positive supply line and the terminal marked is to be connected to the system ground The combined current draw of the UPS and the load shall not be any greater than 3 7A The operating input voltage range is 24 to 28VDC The input is protected with an internal fuse The terminals are designed to accept 12 to 30 AWG wire 2 2 3 SENSE INPUT The two terminals above the legend marked SEN are to be connected to the optional load sense module Panduit part number UPSOO30LSM Please see Section 3 2 for a detailed description of the external current sensor connections The input voltage range for these two connections is 21 to 28VDC The termin
27. ing conditions the Temperature displayed will be about 5 degrees higher than the UPS ambient temperature outside its enclosure 80 Capacity Years The estimated lifetime for the ELDC capacitors is 20 years for an operating temperature of 25 degrees Celsius or below The 80 Capacity parameter is initialized with an expected lifetime of 20 years As time elapses this parameter is reduced For internal temperatures of 25 deg C and below time is reduced equal to elapsed time e g 1 hour of elapsed time reduces this parameter by 1 hour For internal temperatures above 25 deg C a calculation is performed to reduce the parameter by a larger value which accurately predicts the effect of temperature on capacitance This parameter This parameter shows the estimated time before the ELDC capacitance is reduced by 20 or 80 of its original capacity It is important to note that this reduction in capacity only impacts the Hold Time provided by the UPS EVENTS Pressing the EVENTS button will access the Event Log EVENT LOG DUIT UPS Web Browser Interface Event Log Time Event 000 00 00 Reset button ready 000 00 00 Serial communications started 000 13 45 Cell Monitoring Enabled 000 13 45 Cell Monitoring Disabled 000 13 46 Cell Monitoring Enabled 000 13 46 Cell Monitoring Disabled 000 13 47 Cell Monitoring Enabled REFRESH 4 RETURN Page 21 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 4 5 1 EVENT LOG The e
28. ke it available to provide status via a web browser on a PC running on the same network This connection is optional as the UPS can be operated without a connection to a PC 2 2 8 MOD LED Module Status Indicator Indicator State Summary Requirement Steady Off No Power If no power is supplied to the device the module status indicator shall be steady off Steady Green Device Operational If the device is operating correctly the module status indicator shall by steady green Flashing Green Standby If the device has not been configured the module status indicator shall be flashing green Flashing Red Minor Fault If the device has detected a recoverable minor fault the module status indicator shall be flashing red NOTE An incorrect or Inconsistent configuration would be considered a minor fault Steady Red Major Fault If the device has detected a non recoverable major fault the module status indicator shall be steady red Flashing Green Red Self Test While the device is performing is power up testing the module status indicator shall be flashing green red Table 1 Module Status Indicator Page 11 of 29 UPS003024024015 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 2 2 9 NET LED Network Status Indicator Indicator State Summary Requirement Steady Off No Power No IP The device is powered off or is powered on but
29. l necessary training to ensure safe operation of this UPS FOR INSTALLATION AND USE BY TRAINED PERSONNEL ONLY IF ANY DAMAGE TO THE PRODUCT IS APPARENT OR SUSPECTED DO NOT USE THE PRODUCT REFER PRODUCT TO QUALIFIED SERVICE PERSONNEL FCC WARNING CHANGES OR MODIFICATIONS TO THE PRODUCT COULD VOID THE USER S AUTHORITY TO OPERATE THE PRODUCT USE RECOMMENDED ACCESSORIES CONSULT THE OWNER S MANUAL FOR RECOMMENDED ACCESSORIES THE USE OF IMPROPER ACCESSORIES MAY CAUSE RISK OF INJURY TO PERSONS A Electrical Safety Practices GROUNDING In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current which reduces the risk of electrical shock Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the UPS is properly grounded Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded Page 6 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 ei d WARNING ONLY OPERATE THE UP
30. lso be referred to as UPS PRECAUTIONS AND GENERAL GUIDELINES The basic condition for safe use and proper operation of the UPS is the knowledge and attention to the safety information provided in this manual The following safety information must be observed by all persons who will work with the UPS All rules and instructions for the work place must be observed especially those for prevention of accidents This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage The signal word defined below indicates the severity of the hazard The message after the signal word provides information for preventing or avoiding the hazard A WARNING Hazards which if not avoided COULD result in severe injury or death N CAUTION Hazards or unsafe practices which if not avoided MAY result in injury or property damage Page 5 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 Safety Warnings Sr AA WARNING e Read all safety warning and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury e Save all warnings and instructions for future reference Panduit Corp recommends the UPS be used with all installed safety features Customer assumes all liability for injury that could result from improper use of this UPS and responsibility for al
31. nt ANSI NFPA 75 Performance Hold Time 5 minutes minimum at 35 W load Extraction Efficiency 83 minimum of stored energy Voltage Drop 500mV maximum from Input to Output when Input power is present Output Transient 5 msec max during which Output is 18VDC at 35W load Page 4 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 Ripple Voltage 50mVp p max over 20 Hz to 20 MHz Sense Inputs 2 for determining the current draw of the load through the use of a 4 terminal current sense resistor Accessory DIN Rail 4 terminal load sense resistor Charge Time 22 5 to 27 5 minutes at nominal 17W Input Power Indicators Module Status per The EtherNet IP Specification Volume 2 Chapter 9 see Section 14 2 14 4 and 14 5 Network Status per The EtherNet IP Specification Volume 2 Chapter 9 see Section 14 2 14 4 and 14 5 Charge Status Green Charged Flashing Green Charging Flashing Red Discharging Red Discharged Disconnected User Interface IP Address dynamic requires DHCP server on the same subnet Content Module Network Charge Settings Network Interface Protocol Ethernet IP operating as a slave Generic Profile Certification ODVA Maintenance Time Remaining to 80 of original capacity 20 years at 20 C maximum UPS ambient 1 7 years at 40 C maximum UPS ambient 0 75 years at 60 C maximum UPS ambient N NOTE Throughout this document the UPS003024024015 Uninterruptible Power Supply may a
32. ocate the downloaded file Browse X CANCEL v UPDATE The image file should be downloaded and placed on an accessible network drive After the image file is located and the UPDATE button is clicked the UPS will import and update its software using the new image After performing a firmware updated the user should immediately perform a RESET MAC ID The MAC ID Ethernet adapter device identifier is displayed The MAC ID is also printed on a label affixed to the side of the UPS RESTORE Clicking on the RESTORE button will prompt the user to confirm before setting parameters back to their factory default values as shown in RESTORE FACTORY DEFAULTS Section 2 2 12 After a Restore Factory Defaults the user should perform a RESET RESTORE CAUTION e A Restore will result in the loss of user provided settings e A Reset is required to make the new settings effective X CANCEL 4 RESTORE Page 28 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 4 8 9 LANGUAGE The current Language for the WBI is displayed Clicking on the arrow displays a menu of available Languages Clicking on a different language followed by clicking on the SAVE button immediately to the right will change the Language setting After changing the Language the user should perform a RESET for the new Language to take effect Module Network Charge Settings Mode 3242415 RESET Serial Number PC12150001 PASSWORD
33. r operation is not guaranteed The appearance of the WBI can be adjusted through the web browser settings 4 2 CONNECTING TO THE UPS Within the web browser address bar type http nann nnn nnn nnn where nnn nnn nnn nnn is the IP address assigned to the UPS unit by the network 4 3 USERNAME AND PASSWORD Windows Security The server 192 168 1 16 is asking for your user name and password The server reports that it is from Panduit UPS Warning Your user name and password will be sent using basic authentication on a connection that isn t secure User name m Password Remember my credentials OK Cancel LS When first accessing the Network Charge and Setting pages on the UPS or after approximately 30 minutes of inactivity entry of a Username and Password is required The default Username is Panduit UPS and the default password is the devices serial number It is strongly recommended that the Username and Password be changed from the factory default values after installation and first use If the Username and or Password is lost or forgotten it can be restored to the factory default values as described in RESTORE FACTORY DEFAULTS Section 2 2 12 Page 19 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 4 4 MODULE IDUIT UPS Web Browser Interface Module Network Module Status Device Operational EVENTS Charge Input Volts
34. rgy storage elements The charging time may be longer for the first charge cycle after the unit has been sitting unpowered for a long period of time due to the extra power consumed by the cell balancing operation If the maximum load power listed is exceeded the output of the UPS will go into current limit and the module status MOD LED will flash as described in MOD LED Section 2 2 8 Note that the UPS run time will be reduced as the capacitors age however the minimum run time will be supported throughout the lifetime of the capacitors The estimated capacitor lifetime is based on the operating temperature of the capacitors Temperature C Estimated Capacitor Lifetime years Less than 25 20 years 30 12 years 4 months 35 7 years 6 months 40 4 years 6 months 45 2 years 9 months 50 1 year 8 months 55 1 year 60 7 months Table 3 Estimated Capacitor Lifetime The estimated lifetime of the capacitors based on the UPS internal temperature are reported by the WBI as described in Temperature Section 4 4 5 and Capacity Years Section 4 4 7 3 2 INSTALLATION N Ensure that the ON OFF switch is in the OFF position during installation The UPS can store a significant amount of power for an extended period of time DC voltage may be present at the DC output terminals even when the input terminals are disconnected from power Page 14 of 29 Panduit Corp 2014 OPERATION MAN
35. rmware Update A Reset will also impact the following items and must be confirmed using the screen shown below The Elapsed Time will be reset to zero The Event Log will be cleared Page 26 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 4 8 3 4 8 4 4 8 5 4 8 6 CAUTION e A Reset may result in temporary loss of Output Power and Control Output e A Reset may result in temporary loss of communications X CANCEL SERIAL NUMBER The Serial Number displays the Serial Number of this UPS device which is also printed onto a label on the side of the unit The Serial Number is also used as the factory default value for the Password PASSWORD Clicking on the PASSWORD button allows the user access to change the default Password The new Password must be confirmed with a matching entry as shown below CHANGE Password CAUTION e See the Operator Manual to Restore the Default Passord New Password Confirm Entry X CANCEL FIRMWARE VERSION The firmware version is displayed To check for firmware updated please visit Panduit com and click on Support and follow the links to the UPS Firmware Update page UPDATE Clicking on the UPDATE button will prompt the user to locate an image file for uploading as shown below Page 27 of 29 Panduit Corp 2014 OPERATION MANUAL UPS003024024015 4 8 7 4 8 8 UPDATE CAUTION Then use the button l
36. vent log records events pertaining to the automatic cell balancing routine running on the internal microcontroller Since the time between cell balancing events may occur over relatively long time periods lasting days or even weeks this allows the WBI to record these events so that they may be reviewed at a later time The event log records when the automatic cell balancing routine is activated or de activated when an under or overvoltage condition is detected as well as when any of the bleed resistors are turned on or off The stack voltage is recorded when the cell balancing routine is activated or de activated and the cell voltage is recorded when an under or overvoltage condition is detected as well as when any of the bleed resistors are turned on or off A time stamp of the Elapsed Time is recorded with each of these events The Event Log can store a maximum of 1 000 events which are stored in sequence Older events are deleted when the Event Log reaches its maximum capacity 4 5 2 REFRESH Pressing the Refresh button provides an explicit command to retrieve the latest updates from the event log 4 5 3 RETURN Pressing the RETURN button will return the WBI to the Module page 4 6 NETWORK UPS Web Browser Interface Module Network Charge Network Status No Connections Settings Device Name Panduit UPS CHANGE Network Settings DHCP CHANGE IP Address 192 168 1 16 Network Mask 255 255 255 0 Gateway IP 192 168 1 99 See note
37. with address no IP address configured Interface Configuration attribute of the TCP IP Interface Object Flashing Green No Connections An IP address is configured but no CIP connections are established and an Exclusive Owner Connection has not timed out Steady Green Connected At least one CIP connection any transport class is established and an Exclusive Owner Connection has not timed out Flashing Red Connection An Exclusive Owner Connection for which this device Timeout is the target has timed out The network status indicator shall return to steady green only when all timed out Exclusive Owner connections arc reestablished Devices that support a single Exclusive Owner Connection shall transition to steady green when subsequent Exclusive Owner Connections are established Timeout of connections other than Exclusive Owner Connections shall not cause the indicator to flash red The Flashing Red state applies to target connections only Originators and CIP Routers shall not enter this state when an originated or routed CIP connection times out Steady Red Duplicate IP For devices that support duplicate IP address detection the device has detected that at least one of its IP addresses are already in use Flashing Green Red Self Test The device is performing its power on self test POST During POST the network status indicator shall alternate flashing green and red Table 2 Network Status Indicator
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