Manual - Northern Tool + Equipment
Contents
1. Risk of electric shock Use only the electrical power cord specified Electrical and grounding connection must com ply with National Electrical Code ANSI NFPA 70 USA and CSA C22 1 Canadian Electrical Code Part 1 Canada Never move or handle heater while still hot Never transport heater with fuel in its tank NEVER refill the heater s fuel tank while heater is operating or still hot This heater is EXTREMELY HOT while in operation Bulk fuel storage should be a minimum of 25 ft from heaters torches portable generators or other sources of ignition All fuel storage should be in accordance with federal state or local authorities having jurisdiction Use only the electrical power voltage and frequency specified on the model plate of the heater Use only a three prong grounded outlet and extension cord ALWAYS unplug the heater when not in use Specifications Model PT 125 OFR A Rating BTU Hr High Low 125 000 95 000 Volts Hz Amps AC 120 60 5 Fuel Consumption Gal Hr A Fuel Tank Capacity Gallons 14 Max Operating Hours 20 Heat Type Radiant Heating Area Sq Ft 3 125 Overheat Shut Off System Yes Size Lx W x H 28 9 x 27 8 x 38 6 Figure 2 Product Dimensions Weight Lbs Figure 1 Model Specifications Specifications subject to change without notice Pinnacle Products International Inc Oil Fired Radiant Heater User s Manual Page 3 NEVER LEAVE HEATER UNATTENDED WHILE B2. The power indicator lamp will light and the heater Filter The Fuel Filter should be cleaned at least twice per will start When switching from one heat level to another eating season by rinsing it in clean 1 K kerosene _ during operation it is normal for the heater to cease Contaminated fuel could make this necessary immediately operations and go into the misfire sequence If this con see Figure 5 dition happens simply switch to OFF and immediately switch to the heat level desired a NOTE The electrical components of this heater are protected by a fuse mounted in the PC board If the heater fails to fire check this fuse first and replace if necessary Also check the power source to be sure that the proper voltage is being provided to the heater Do not disconnect the power source or A WARNING unplug the power cord until the cooling cycle has been completed To Stop the Heater 1 Push the Operation switch to OFF position Combustion will stop and the Cooling Cycle approx 3 minutes in duration will begin 2 When Cooling Cycle is completed fan stops running it is safe to unplug the heater Unplugging the heater before the Cooling Cycle has ended may cause overheating possible damage the heater and Figure 5 Filter Maintenance heat plate and will void the warranty To Restart the Heater 1 Wait ten seconds after cooling cycle has completed 2 Push the Operation switch to the LOW or HIGH positio
3. cause excess soot production DO NOT use any fuel that is not approved above Kerosene should only be stored in a blue container that is clearly marked kerosene Never store kerosene in a red container because red containers are associated with gasoline Never store kerosene in a living area Kerosene should always be stored in a well ventilated area outside of the living space Never store kerosene in direct sunlight or near any heat ing source Never use kerosene that has been stored from one sea son to the next Kerosene and diesel fuel break down over time Old fuel will not burn properly in this heater Use of old or contaminated kerosene can lead to excessive soot production Fueling the Heater Never fill the fuel tank indoors A WARNING Always fill the tank outdoors Be sure that the heater is on level ground when fueling and never overfill the fuel tank It is always a good idea to fire the heater outdoors for the first time This will allow any oils used in the manufacturing process to be burned off in a safe environment This initial burn should last at least 10 minutes Never refuel this heater while it is hot or A WARNING operating Fire or explosion could result Ventilation Always provide a fresh air opening in the heated space of at least three square feet 2 800 sq cm for the PT 125 OFR A Provide a larger opening if more heaters are being used As an example a PT 125 OFR A 125 000 B
4. LUG AC 120V 60Hz AC 250V 3 15A Figure 12 Wiring Diagram for model PT 125 OFR A subject to change without notice Page 10 Pinnacle Products International Inc Oil Fired Radiant Heater User s Manual NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE PROTEMP O1l Fired Radiant Heaters Trouble Shooting Guide Heater fires but shuts down after a short period of time Heater will not operate or motor runs for short time Fan does not operate when heater is plugged in and Power Switch is in the ON position Heater does not turn on and the lamp is not lit Poor combustion and or soot production Pinnacle Products International Inc Oil Fired Radiant Heater User s Manual le Dirty Fuel Filter Nozzle Dirty Photocell Dirty Photocell not installed properly Photocell Defective Improper electrical connection between Circuit Board and Photocell Cooling Fan is obstructed No fuel in fuel tank 2 Corroded Spark Plug or incorrect plug gap Dirty Fuel Filter Dirty Nozzle Moisture in Fuel Fuel Tank Improper electrical connection between Transformer and Circuit Board Transformer Wires not connected to Spark Plug Defective Transformer Broken electrical connection between Circuit Board and motor Not enough amps available to power heater Temperature limit sensor has over heated N
5. NS S oresenirirenen eai iN 4 Theory of Operation vsisicrasa aiii 5 Assembly xewanitiniecedeuiciudcudedwaddedascwsttsiedeadundeies 5 A e ou 5 MENTON escrin eiai 5 ODETI O asesan i an 6 IVIAIILC IN ANNC Co sesos ceca 6 7 SO ea An T Exploded Parts Drawing cccsescesseeeeeeeeeeeeeeeeees 8 Replacement Part Listing oooccooonnoncnnonons 9 Wiring Diagrams vsaiwateviesicuceaseesancceatenaamenammdnutaesandmenss 10 Troubleshooting seccaeceionecateeiadiet evesesdaconmsemeeeccsemtans 11 A ca iatna iais Back Page A rara DAA Fire burn inhalation and explosion AWARNING hazard Keep combustibles such as building materials paper or cardboard a safe distance away from the heater as recommended by these instructions Never use the heater in spaces which contain products such as gasoline solvents paint thinners dust particles volatile or airborne combustibles or any unknown chemicals This is an unvented portable heater It AWARNING uses air oxygen from the area in which it is used Adequate combustion and ventilation air must be provided Refer to VENTILATION Page 5 Do not operate this heater until you A WARNING have read and thoroughly understand these safety and operating instructions Failure to comply with the precautions and instructions provided with this heater can result in death serious bodily injury property loss or damage from the hazards of fire soot production explosion burns asphyxiatio
6. P O1l Fired Radiant Heaters LIMITED WARRANTY Pinnacle Products International Inc warrants this heater to the original retail purchaser only to be free from defects in material and workmanship for a period of one 1 year from the date of initial purchase This product must be properly installed maintained and operated in accordance with the instructions provided Pinnacle Products International Inc requires reason able proof of your date of purchase from an authorized retailer or distributor Therefore you should keep your sales slip invoice or cancelled check from the original purchase This Limited Warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service within the warranty period and which Pinnacle Products International Inc shall determine at its reasonable discretion This warranty does not apply to products purchased for rental use This Limited Warranty does not cover any failures or oper ating difficulties due to normal wear and tear accident abuse misuse alteration misapplication improper instal lation or improper maintenance and service by you or any third party Failure to perform normal and routine mainte nance on the heater shipping damage damage related to insects birds or animals of any kind and damage due to weather conditions are also not covered In addition the Limited Warranty does not cover damage to the finish such as scrat
7. TU hr heater will require a two car garage door open 4 inches or a single car garage open 6 inches or two windows 30 wide each open 8 inches Pinnacle Products International Inc Oil Fired Radiant Heater User s Manual Page 5 NEVER LEAVE HEATER er UNATTENDED WHILE BURN Ouil Fired Radiant ING OR WHILE CONNECTED Pro TEMP TO A POWER SOURCE Heaters Operation Maintenance NEVER OPERATE THIS HEATER UNATTENDED To Start the Heater Never service heater while hot or still 1 Fill the tank with approved fuel until fuel gauge points to AWARNING connected to electrical source P 2 Be sure fuel cap is secure E 3 Plug power cord into three prong grounded extension Use only original equipment replacement parts The use of cord and plug extension cord into three prong 120V alternate or third party components can cause unsafe grounded outlet The extension cord should be at least operating conditions and will void your warranty six feet long We suggest following a maintenance schedule as follows Extension cord wire size requirements are as follows 6 to 10 feet 1 8 to 3 meters use 18 AWG wire Fuel Fuel Tank Flush every 200 hours of operation or as 11 to 100 feet 3 4 to 30 4 meters use 16 AWG wire needed Do not use water to flush the tank Use fresh 1 K 101 to 200 feet 30 8 to 61 meters use 14 AWG wire Kerosene only 4 Push the Operation switch to the LOW or HIGH posi l tion
8. URN ING OR WHILE CONNECTED PROTEMP Oil Fired Radiant Heaters TO A POWER SOURCE Features Safety Guard ON lj Catalyzing PP Heat Plate Ese e DS pa ARA Durable Wheels for easy transporting Figure 3 Product Features Can be adjusted to tilt up to 15 Tighten Loosen Transport Handle Y Drain Bolt Electrical System Protection The heater s electrical Theory of Operation Fuel System This heater is equipped with a high pres sure pump The pump draws fuel up from the fuel tank to the nozzle in the burner head It is sprayed into the combustion chamber in a fine mist where it is mixed with air for combustion Quick Fire Ignition A transformer sends high voltage to a two pronged spark plug The spark ignites the fuel air mixture as it is sprayed into the combustion chamber Air System A blower motor assembly forces air around the combustion chamber where it is super heated and forced out the front of the chamber A cooling fan blows air up and around the chamber during operation and also runs during the cool down period Page 4 system is protected by a circuit breaker that protects the system components from damage If the heater fails check the fuse first and replace if necessary see page 10 Flame Sensor The heater uses a photocell to see the flame in the combustion chamber Should the flame extin guish the sensor will stop electrical current and the heater will shut
9. User s Manual and Ouil Fired Radiant PINNACLE Operating Instructions Heaters PROTEMP Model PT 125 OFR A s a CA yt A i a al ra a Pr CONSUMER Retain this manual for future reference IMPORTANT Read and understand all of the directions in this manual before assembling starting or servicing the heater Improper use of this heater can cause serious injury Keep this manual for future reference MN ej 2 89 GENERAL HAZARD WARNING Be sure to comply with the instructions and warnings provided with this heater or death serious bodily injury and property loss damage from the hazards of fire explosion burn asphyxiation and carbon monoxide poisoning can result Only persons who can follow and understand these instructions should use or service this heater If you need heater information such as an instruction manual labels etcetera contact the manufacturer ADANGER de use in residential living areas or in non adequately ventilated enclosed Pinnacle Products International Inc 668 Stony Hill Road 302 Yardley PA 19067 USA Phone 215 891 8460 Fax 215 891 8461 Web www pinnacleint com Email info pinnacleint com 721000110 10 NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE PROTEMP O1l Fired Radiant Heaters Table of Contents AS Lal plo seein E Aa 2 Safety Information isuarnarnicncica rajo cctacaicncvice 2 3 Specifications ie ee 3 TOO
10. ches dents discoloration rust or other weather damage after purchase All transportation costs for the return of the damaged product or parts will be the responsibility of the purchaser Upon receipt of damaged item Pinnacle Products International Inc will examine the item and determine if defective Pinnacle Products International Inc will repair or replace and return the item freight pre paid If Pinnacle Products International Inc finds the item to be in normal operating condition or not defective the item will be returned freight collect This Limited Warranty is in lieu of all other express warranties Pinnacle Products International Inc disclaims all warranties for products that are purchased from sellers other than authorized retailers or distributors AFTER THE PERIOD OF THE ONE 1 YEAR EXPRESS WARRANTY EXPIRES Pinnacle Products International Inc DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WAR RANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR APPLICATION FURTHER Pinnacle Products International Inc SHALL HAVE NO LIABILITY WHATSOEVER TO PURCHASER OR ANY THIRD PARTY FOR ANY SPECIAL INDIRECT PUNITIVE INCIDENTAL OR CONSEQUENTIAL DAMAGES Pinnacle Products International Inc assumes no responsibility for any defects caused by third parties This Limited Warranty gives the purchaser specific legal rights a purchaser may have other rights depending upon where he or she
11. eas Provide at least 3 square feet 2 800 sq cm of opening per 100 000 Btu of rated operation See page 5 Never use heater in occupied dwellings Keep heater area free from combustible materials such as gasoline paint thinners and other flammable vapors and liquids Dust is combustible Do not use heater in areas of high dust concentration Never use this heater in living or sleeping areas Pinnacle Products International Inc Oil Fired Radiant Heater User s Manual NEVER LEAVE HEATER ar UNATTENDED WHILE BURN Oil Fired Radiant ING OR WHILE CONNECTED Pro TEMP TO A POWER SOURCE Heaters L Safety Information Continued Operate only on level and stable surfaces Do not restrict inlet rear or outlet front of heater Heater is never to be used with ductwork Operate heater in a manner that will not directly expose it to water water spray rain wind or dripping water NEVER leave heater unattended ALWAYS keep children and animals away from heater To prevent injury always wear gloves when handling heater Never handle an operating or hot heater as severe burns may result Risk of burns fire explosion NEVER use gasoline naphtha benzene paint thinner alcohol or other fuels of any kind to operate this heater This heater is not for use on finished floors Use a heat shielding mat on a heat sensitive floor Use heater in accordance to local codes and Federal Ordinances
12. l can result in death Early signs of carbon monoxide poisoning resemble the flu Symptoms of improper ventilation are headache dizziness burning of the nose and eyes nausea dry mouth sore throat If the heater is being used in the presence of others be sure to inform them of all proper safety precautions operating procedures and hazards Some people are more affected by carbon monoxide than others These are pregnant women people with heart or lung disease or anemia those under the influence of alcohol or at high altitudes For optimal performance of this heater it is strongly suggested that 1 K kerosene be used 1 K kerosene has been refined to virtually eliminate contaminants such as sulfur which can cause a rotten egg odor during the operation of the heater However 1 or 2 fuel oil diesel fuel may also be used if 1 K kerosene is not available Be advised that these fuels do not burn as clean as 1 K kerosene and care should be taken to provide more fresh air ventilation to accommodate any added contami nants that may be added to the heated space Use of 1 or 2 fuel oil may result in more periodic maintenance Check the heater thoroughly for damage before each use DO NOT operate a damaged heater DO NOT modify this heater or operate a heater that has been modified from it s original state Risk of indoor air pollution AWARNING j Suitable for outdoor use Use this heater only in well ventilated ar
13. lives Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long a warranty lasts so the above exclusion and limitations may not apply to you Pinnacle Products International Inc does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Pinnacle Products International Inc Always be sure to specify model number and serial number when making any claim with Pinnacle Products International Inc For your convenience use the space provided below to list this information Keep this warranty Model Serial Date of Purchase To be filled in by purchaser
14. ll cause rust inside the tank Never store leftover kerosene over the summer Using old fuel can damage your heater Store heater in a dry well ventilated area Be sure that the storage area is free of dust and corro sive vapors Repack the heater in the original shipping material Keep this User s Manual in an easily accessible place Drain bolt packing Drain bolt Figure 10 Drain Bolt Page 7 NEVER LEAVE HEATER l O1l Fired Radiant ING OR WHILE CONNECTED PROTEMP TO A POWER SOURCE Heaters Exploded Drawing Part Breakdown Figure 11 Exploded View PT 125 OFR A Replacement Parts ltem Description Fuel Tank Assembly Fuel Gauge Assembly Fuel Tank Cap Assembly 72041 0100 72 041 0200 6 Wheel Frame 72 042 0100 Page 8 Pinnacle Products International Inc Oil Fired Radiant Heater User s Manual NEVER LEAVE HEATER er UNATTENDED WHILE BURN Ouil Fired Radiant ING OR WHILE CONNECTED Pro TEMP TO A POWER SOURCE Heaters Replacement Parts 8 Transport Handle ROO Rear Frame ROO HA AS AE AE Pinnacle Products International Inc Oil Fired Radiant Heater User s Manual Page 9 NEVER LEAVE HEATER er UNATTENDED WHILE BURN Oil Fired Radiant ING OR WHILE CONNECTED Pro TEMP TO A POWER SOURCE Heaters Wiring Diagrams PANEL PCB OPERATION LAMP OPERATING ERROR CHECK LAMP gt SWITCH CONTROL PCB TIP S W BLOWER MOTOR HEAT SENSOR A AAN PHOTO CELL NY POWER P
15. n 3 Be sure to follow all starting procedure precautions Page 6 Pinnacle Products International Inc Oil Fired Radiant Heater User s Manual NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Oil Fired Radiant Heaters Maintenance Continued Nozzle Nozzles should be cleaned or replaced at least once per heating season Contaminated fuel could make this necessary immediately To clean dirt from nozzle blow compressed air through nozzle front It may be necessary to soak nozzle in clean 1 K kerosene to help loosen any particles Figure 6 xQ 55 Q Loosen Figure 6 Nozzle Removal Spark Plug Clean and re gap every 600 hours of opera tion or replace as needed After removing the Spark Plug clean the terminals with a wire brush Figure 7 Spark Plug Location Photocell The Photocell should be cleaned at least once per heating season or more depending on conditions Use a cotton swab dipped in water or alcohol to clean the lens of the Photocell Figures 8 and 9 Pinnacle Products International Inc Oil Fired Radiant Heater User s Manual Figure 8 Photocell Maintenance Photocell Figure 9 Photocell Location Long Term Storage Unscrew the Drain Bolt and drain fuel Using a small amount of kerosene rinse and swirl the kerosene inside of the Fuel Tank Empty the tank com pletely NEVER MIX WATER WITH KEROSENE as it wi
16. n or carbon monoxide poi soning Only persons who can read and understand these instructions should use or service this heater Not for use in homes or recreational vehicles California Residents Combustion by products pro duced when using this product contain carbon monoxide a chemical known to the state of California to cause cancer and birth defects or other reproductive harm Massachusetts Residents Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation Use of this heating device in Massachusetts requires local fire department permit M G L C 148 Section 10A Minimum clearance from Combustibles Top Sides Front 125k 6 ft 6 ft 6 ft Page 2 Safety Information ADANGER rier Monoxide poisoning may lead to This is a kerosene direct fired radiant heater It is primarily intended for use for temporary heating of buildings under construction alteration or repair Direct fired means that all of the combustion products of the heater enter the heated space This appliance is rated at 98 combustion efficiency but does produce small amounts of carbon monoxide Carbon monoxide is toxic Humans can tolerate small amounts of carbon monoxide and precautions should be taken to provide proper ventilation People with breathing problems should consult a physician before using the heater Failure to provide proper ventilation in according to this manua
17. o electrical power Fuse break down Improper electrical connection between Temperature Limit Sensor and Circuit Board Pump Pressure 2 Poor fuel quality Clean replace Fuel Filter Page 6 Clean replace Nozzle Page 7 Clean replace Photocell Page 7 Adjust Photocell position Replace Photocell Check wiring connections See Wiring Diagrams Page 10 Check to be sure cooling fan is not obstructed Fill tank with fresh fuel 2 Clean replace Spark Plug Page 7 Clean replace Fuel Filter Page 6 Clean replace Nozzle Page 7 Rinse out fuel tank with clean fresh fuel Page 7 Inspect all electrical connections See Wiring Diagrams Page 10 Re attach Transformer wires to Spark Plug Replace Transformer Inspect all electrical connections on Wiring Diagrams Page 10 Use a new extension cord or try another electrical socket Push Power Switch to OFF and allow heater to cool for 5 minutes Push Power Switch to back to LOW or HI Check power cord and extension cord to insure of proper connection Test power supply Check replace Fuse Inspect all electrical connections See Wiring Diagrams Page 10 Be sure pump pressure is adjusted correctly Be sure fuel is not old or contaminated Page 11 NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE PROTEM
18. off Tipover Sensor The heater uses a tipover sensor Pinnacle Products International Inc Oil Fired Radiant Heater User s Manual NEVER LEAVE HEATER rae PROTEMP TO A POWER SOURCE O1l Fired Radiant Heaters Assembly 1 Slide axle through Wheel Frame and attach wheels washers and cotter pins Figure 4a 2 Place main structure on Wheel Frame and fasten with screws provided Screws used for temporary joint in packing are not needed for assembly Figure 4b 3 Attach Safety Guard to front of heater with screws provided la Figure 4c NOTE Save the box and packaging materials for future storage Never use fuels such as gasoline A WARNING benzine alcohol white gas camp stove fuel paint thinners or other oil products to fuel this heater These are volatile fuels that could cause an explosion or uncontrolled flame Fuel 1 K Kerosene For optimal performance of this heater it is strongly sug gested that 1 K kerosene be used 1 K kerosene has been refined to virtually eliminate contaminants such as sulfur which can cause a rotten egg odor during the operation of the heater However 1 or 2 fuel oil diesel fuel may also be used if 1 K kerosene is not available Be advised that these fuels do not burn as clean as 1 K kerosene and care should be taken to provide more fresh air ventilation to accommodate any added contaminants that may be added to the heated space Using diesel fuel can
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