Home

Parts book for Sunstar Fortuna AC Servo Motor Series IV

1. 64 5 NUROBunA BEE BEE 5 NUDi BunB 1 59 Nuogas 3 59 INPUTOS 24 stich Swick 3 5 INPUTOS 4 stich Swish 4 5 INPUTOS 4d stich Sw 8 56 INPUTOG Left Sol Sich Output port changing function Write the function number 59 INPUTIO Presser Foor Saij 8 on the output PIN you wan 59 NPUTMi GwnerSwih 9 to change after referring to 60 INPUTIZ P U 112 Stich Swich Signal 10 thetable below i 17 66 INPUT22 Pedal Trim Signal 18 x B Input PIN function O11 CO PO No Actual Hardware Output Name No Actual Hardware Output Name Button A Switch 100 invButton A Switch Button B Switch 101 inv Button B Switch 1 4 stitch Switch 102 inv1 4stitch Switch 2 4 stitch Switch 103 inv2 4stitch Switch 3 4 stitch Switch 104 inv3 4stitch Switch 4 4 stitch Switch 105 inv 4 4 stitch Switch Left Solenoid Switch 106 invLeft Solenoid Switch Right Solenoid Switch 107 inv Right Solenoid Switch Presser Foot Lift Switch 108 inv Presser Foot Lift Switch Counter Switch 109 inv Counter Switch Program Unit 1 2 stitch Switch 110 inv Program Unit 1 2 stitch Switch Safety Switch 111 inv Safety Switch Edge Sensor Signal 112 inv Edge Sensor Signal Thread Trimmer Signal 113 inv Trimming Disabled Signal Roller Lift Switch 114 invRol
2. IL on CO NIOJ C1 Co Pre set overload rate limit time Depending on the pre set overload rate Parameter exit and re entry should be the limit time is conducted automatically calculated NOT USED 131 5 Group F Parameter TPM Total Production Maintenance related Parameters 1 TPM 1 Enable Disalble 0 Disable 1 Enable 0 Disable 1 Enable 0 0 3 TPM 3 Enable Disalble 0 0 0 1 1 i 1 0 Disable 1 Enable 1 i 1 1 2 TPM 2 Enable Disalble 7 TPM 7 Enable Disalble 0 1 TPM 8 Enable Disalble 0 1 0 Disable TPM 9 Enable Disalble 0 1 0 Disable EM 2 l 1 07 0 0 EEE EEE P Initialize the remain time when changing the TPM 9 set time Not Used 10 NotUsed 0 0 0 O 20 NtUsed 0 0 o T e o 21 Initialize the remain time when changing the TPM 1 set time 1 0 1 FR 7 tenti 22 Initialize the remain time when changing the TPM 2 set time 1 0 1 E eme mem Ln ET 23 Initialize the remain time when changing the TPM 3 set time 1 0 1 eee RR ene 24 Initialize the remain time when changing the TPM 4 set time 1 0 1 len tee 25 Initialize the remain time when changing the TPM 5 set time 1 0 1 0 Disable EM 7 0 mme 26 Initialize the remain time when changing the TPM 6 set time 1 0 1 0 Disable BM o ore 5C T P fed 27 Initialize the remain time when changing the TPM 7 set
3. Servo Motor with Encoder Internal Exte synchronize Membrane Switch FCZ42P A ccr 84 PRECAUTIONS BEFORE USE 1 Do not turn on the power while stepping on the pedal 2 Turn off the power when leaving the servomotor overnight 3 Turn off the power when servicing the servomotor or changing 4 Be sure to keep the servomotor securely grouned the needle 5 Do not connect multiple servomotor power plugs to the same 6 Install the servomotor away from noise sources such as high power strip frequency equipments and welding machines xcu 7 Avoid electrical shock when servicing the controller box Wait for 6 8 When an error message Er sppears on the digital display minutes before opening the cover after turning off the power take a note of the Er code and then turn on and off before resuming operation Contact the local dealer if Er message persists on the display O O C O GG 86 9 Clean it every two or three weeks so that no dirt or a dirty 10 When replacing the fuse use a standard item opening the substance may be piled up cover as shown in the diagram F1 250V 15A 65TL 31 8mm F2 250V 15A 65TL 31 8mm 250V 1A 50T 20mm 250V 6 3A 50T 20mm 11 Make the length of the cable connected with an outside parts 12 Adjust the belt tension to the optimum level like stand up pedal as short as possible Belt tension adjustment sh
4. 4 Method of Use Chain function pattern linking function First press the button and select the pattern sewing function Next press the button EHRE Hr If you press the button the screen will change as the figure shows on the right You can change D of chains with buttons QO i Q A 00 f you want to program the number of chains in the pattern you want use buttons and to go to the item you want and press the pattern button After programming the chain numbers as explained above press the button and the change of value will be saved Then press the ros button to come out from the chain programming screen If you operate the programmed sewing work the pattern with the blinking light is the current work being done and the pattern with the light on continuously is the next programmed pattern Caution After programming the chain function and pressing the button the set up value is saved If you change the pattern program while sewing it will sew with the new programmed pattern e If the last chain pattern is finished it will automatically go to the first sewing pattern x If the user presses the when using the pattern sewing function the Q light will go on and the machine will automatically sew the programmed pattern section even if the user releases the pedal 10 Method of Use Constant Speed Sewing AUTO Selection Button This button is used to choose the sewing speed It offers two functions
5. EM 00310 00 1Set F 2 G P 021371 00 Front Cover for P U p 9 BD 000477 00 Program Unit Board FA G P 021372 00 F SC 00 0459 00 F 6 G P 021616 02 F 7 G P 021373 01 F 8 07 004S SM 5S F 9 04 001 C SE 50 F 10 15 026 M 1000 CA 000406 00 Screw for Cover ST3 X L8 Membrane Unit Box Stand Screw for P U M4 x L10 Screw for P U Stand ST5XL416 Cable Tie Cable for P U Box ED jl 2 1 gt 8 CO m O gt Rh Ke A 149 Ref No Name of Parts Parts No Note Pedal Unit Assembly su WH x xj x we G 1 04 0 000 SE 50 11 011 A SF55 e po Pedal Base Assembly No Q ch BD 000252 00 10 025 5 SC 33 13 007 A SE 50 Pedal Board Screw for Pedal Unit M3 XL5 G 4 ch Cable for Pedal Unit 14 WE su uc AH GE M3XL5 xw qe pom G 6 8 01503701 Cord Push Al e 340 G 7 10 016 A SC 53 Spring Housing G 8 10 024 P SC53 Spring Guide A G 9 10 025 P SC53 Spring Guide B G 10 10 019G SC53 G 11 10 020G SC53 10 029 P SC53 G 12 a G 13 10 030P SC53 Stopper for Pressure Spring B G 14 10 021S SC53 Pressure Control Screw M4 xXL10 J G 15 Pressure Control Nut MA zo vil n Eon Im lt gt G 16 Spring Washer for Pressure Control 9 4 G 17 10 031 W SC 53
6. Output port changing function Write the function number 59 INPUTIO PresserFootLinSwich 8 on the ouput PIN you want 59 NPUTMi GwnerSwih 9 to change after referring to 60 INPUTIZ P U 112 Stich Swich Signal 10 thetable below i 17 66 INPUT22 Pedal Trim Signal 18 x B Input PIN function O11 CO PO No Actual Hardware Output Name No Actual Hardware Output Name Button A Switch 100 invButton A Switch Button B Switch 101 inv Button B Switch 1 4 stitch Switch 102 inv1 4stitch Switch 2 4 stitch Switch 103 inv2 4stitch Switch 3 4 stitch Switch 104 inv3 4stitch Switch 4 4 stitch Switch 105 inv 4 4 stitch Switch Left Solenoid Switch 106 invLeft Solenoid Switch Right Solenoid Switch 107 inv Right Solenoid Switch Presser Foot Lift Switch 108 inv Presser Foot Lift Switch Counter Switch 109 inv Counter Switch Program Unit 1 2 stitch Switch 110 inv Program Unit 1 2 stitch Switch Safety Switch 111 inv Safety Switch Edge Sensor Signal 112 inv Edge Sensor Signal Thread Trimmer Signal 113 inv Trimming Disabled Signal Roller Lift Switch 114 inv Roller Lift Switch N AUTO Switch 115 invN AUTO Switch Pedal Start Signal 116 invPedalStart Signal Pedal Presser Foot Lift Signal 117 inv Pedal Presser Foot Lift Signal Pedal Thread Trimming Signal 118 inv Pedal Thread Trimming Signal External Signal 119 inv External Signal Machine Head Open Switch 120
7. 0 299 1 stitch After selecting the right needle the first sewing stitch a stitches 0 255 stitch parameter used only when used after selecting number 30 stitch titch When using an angle 2 needle select the semi automatic corner operation For KM 360J Setting automatic semi automatic motions for hammer amp sub presser foot Speed when selecting a semi automatic corner parameter used only when used after selecting number 30 For KM 360J Sewing speed during semi automatic operation parameter used only when used after selecting number 30 32 oo 3 Qo p a 4 For KM 360J Sewing stitch count during semi automatic operation stitehes 0255 After selecting the right needle the second sewing stitch Sende 0 255 T parameter used only when used after selecting number 30 Maintaining time for the left right needle solenoid 450 x0 1sec 50 1000 0 5sec After the programmed time the solenoid is automatically released 7 0 Not used 1 Used 37 For KM 360J Select the hammer open maintenance using the knee switch does not stop 1 stops 38 For KM 360J Select the hammer open maintenance using the pedal 0 active high 1 active low Aft N stitch sewing speed 1000spm S 39 Stopping function during AUTO mode and while pedal is neutral The number of stitches done after the N stitch Sensor has finished sensing 3 stitch 255 t stitch fter sensing it will sew the programmed number of
8. 4 Method of Use Inertia Tuning Function D The inertia tuning function enables the machine to save the gain value of the motor that matches the loaded inertia If you simultaneously press buttons and Gr you will see the inertia tuning screen Then you will see the words TUNE blinking 2 When the screen changes you must press the pedal until the buzzer rings If you release the pedal before the buzzer rings the inertia tuning won t be completed nertia tuning initial screen o O 0o 99 lt Initial screen Therefore you must press on the pedal until the buzzer rings When doing inertia tuning the sewing machine will operate and stop 10 times 3 When inertia tuning is completed the buzzer will ring and it will automatically return to the initial screen Caution ABC A D i E F Inertia tuning can only be carried out when the controller is attached to the sewing machine for the first time and when the sewing machine does not accelerate or decelerate quickly 5 Sewing machine head open error and safety switch error D Sewing machine head open error function is available for KM 2300 series When the sewing machine head is lifted during sewing or with the power switch on oPEn Er will show with a buzzer sound and sewing will stop D When the machine head is lifted with the power switch on 2 When the machine head is lifted during sewing 3 When the machine head is in its original posit
9. It stands for the Bobbin Counter the value will be increased from 0 Initial value 0 Set range 0 9999 How to set use button This value will go up in proportion to the increasing ratio of BC Bobbin Counter Use this value to get the initial value of BC Bobbin Counter Initial value 0 Set range 0 9999 Set manual increase decrease function with C D button Back tack function that is shown in the initial display Caution x Pay caution when using button designed to perform special functions for bobbin counter button Store counter value Press button when bc or UP is shown on the display The current indicated value Will be stored as value of bobbin counter c Setting Bobbin Counter Functions D When you start new sewing work you must re set the value of bobbin counter Refer to the following if you do not know your re set value First move to UP display and use 9 button to change the value to 0 Replace old lower thread with the new one The amount of the lower thread must be consistent Begin sewing The more you sew the higher the value of UP will be Continue sewing until you run out of the lower thread When there is no lower thread left during sewing press button to store the counted value Before saving subtract some 10 20 from the value in order to reflect the counted value after the lower thread ran out 2 When the bobbin counter
10. Moda Sticker za AE Screw for Motor Fix M5 X L20 HE x4 Al M5x 20 Spring Washer for Motor Fix HE x Jr AE SpA A 2 D MP D3 000001 G P 010423 00 080625C 7113 A 5 18048SW 3111 rm A WwW A 6 180495W 3111 Washer for Motor Fix HE x4 14 st A 7 G P 020214 00 Motor Bracket HH Bep A 8 G P 020639 00 Motor Pully 60 HE Xu 400 A 9 G P 020640 00 A 10 SC A308 4517 A 11 GP 020215 00 A 12 G P 0202 16 00 A 14 09 031 S 37 01 A 15 Q1 135S 17 01 A 17 05 001 A 9000 A 18 04 004S 1701 A 19 05 002 B SM 55 A 20 08 004S SM 55 A 2 04 002B P TOL 91 009S P TOl G P 031553 00 Motor Pully 80 X E 2z 480 Fix Serew for Fully xu VA vp Belt Cover A Belt Cover B Fix Screw for Guider Screw for Belt Cover B i Screw for Belt Cover A Motor Base Anca Bolt Set Motor Base Shaft Fix Screw for Base Shaft Base Rubber Angle Bolt Set Motor Pully 90 Set i X 1Set S X 1 CO 8 ab gt E c Ce 2 O c LL E L c CO C QO D gt C an Oo SEER C O 139 Assembly No Ref No Parts No Note Name of Parts pei OLAS 06 009 A SE 50 Resistor 06 001 B SE 50 E D T OD Fixing Rubber for Resistor B 5 10 021 M SW 66 B 6 13 005 A SE 50 Resistor Connect B 7 06 007 A SE 50 Transformer B 8 06 001 C SE 50
11. This item provides the function of allowing the user to compose the thread trimming sequence himself 1 Thread Trimming Sequence Function Related Parameter Method of Use and Explanations Full Option A Thread Trimming Sequence Data Input Function Item No B 55 D This function allows the user to compose the thread trimming sequence himself In order to do this the user must first enter parameter Group B 2 If the screen changes go to the specific items and choose item No 55 from Group B Then the user will see the letter Seq blink Use buttons Q Q 3 If you press the button where it says Seq 55 you can now choose the thread trimming sequence In the figure you can see the command 80 which indicates the sequence start The command 01 is a number within the sequence 01 64 of the 80 command If you use buttons Q Q 10 increase the numbers you can see the sequence that was set up in the start Their contents are explained below 01 08 Sequence starting code e 02 F3 General sequence e 03 00 2 Sequence ending code 5 Now the user can change the sequence function according to his objectives but the remember that the program size cannot exceed 64 bytes Also you can set up several short sequences and then use the sequences you want by using item No B 54 When you setting this up each sequence must always have a starting and ending code Refer to sequence code list Caution
12. indicating the current position blink 3 User spins the pulley by hand in the forward direction to locate the needle bar at the desired lower stop position Then the screen displays the changed location of the needle bar 4 If the needle bar is at the desired position press o to save the changed position information Then with the beep sound the screen returns to the initial screen If only prea is pressed on the setting screen without pressing o user would exit the screen without saving the changed value 106 3 Reverse stitch number setting For reverse stitch setting one of the three modes can be chosen under No 79 of Group A Scope of reverse stitch number setting gt E Value of Group A No 79 Scope of stitch number setting ooo oo o oe ee NN H A 10 stitches h B 11 stitches 0 F stitches C 12 stitches gf D 13 stitches E E 14 MAA F F 15 stitches 0 99 Osibhes A Reverse Stitch Number Setting Between 0 and 9 D Set Group A No 79 at 0 2 Press either one of A 3 and while o is being pressed By pressing either one of the above buttons it is possible to enter the reverse stitch number setting mode 3 The 4 digit displayer blinks amp While the displayer blinks enter the desired initial or end reverse stitch number using the O buttons for setting 5 When the setting is complete press o to save 6 The 4 digit displayer does
13. H 47 11 0218 2500 Fix Screw for Sy nchronizer H 48 11 1022W 2500 Fix Screw for Washer SLA H 49 BD 000459 00 Synchronizer PCB Ass y A A PCB X 1Set H 50 CA 00192500 Synchronizer Cable Naz A 0 1 1 C1 2
14. OFF End of Sequence Note gt When installing the top thread trimming device change the trimming sequence value in No 09 from B3 to BO and the value in No 10 to 0 gt If the program version is S III 11 and S IV 7 or above set the value of A 73 at 1 44 8 Use of KM 360J 1 Set 100 at B 56 Make sure that the name of the control box type is S4AC50 2JF36 2 Setting hammer mode D 1 With the setting value of No 37 in Group A the hammer simultaneous working function can be set when you operate the presser foot pedal reverse 1st phase simultaneously during stitching a No 37 Group A 0 gt the initial setting value When the presser foot is working during stitching the presser foot is operated only b No 37 Group 1 When the presser foot is working during stitching the presser foot and the hammer are operated simultaneously 2 With the setting value of No 38 in Group A hammer mode can be selected using knee switch a No 38 Group A 0 gt the initial setting value One Touch mode A hammer is opened when you press the knee switch once and the hammer is closed when you press it again b No 38 Group 1 Push mode A hammer is opened only during pressing the knee switch When you take off the switch the hammer is closed This is not working during stitching 3 Parameter nia e Range Explanation zo i 0 During the stop of stitchi ng when you press the reverse pedal ist
15. USER S MANUAL PARTS BOOK FORTUNA AC Servo Motor series V ISO 9001 Certification of Quality System 1 FOR AT MOST USE WITH EASINESS PLEASE CERTAINLY READ THIS MANUAL BEFORE STARTNG USE 2 KEEP THIS MANUAL IN SAFE PLACE FOR REFERENCE WHEN THE MACHINE BREAKS DOWN 1 Thank you for purchasing our product Based on the rich expertise and experience accumulated in industrial sewing machine production SUNSTAR will manufacture industrial sewing machines which deliver more diverse functions high performance powerful operation enhanced durability and more sophisticated design to meet a number of user s needs Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy its full performance The specifications of the machine are subject to change aimed to enhance product performance without prior notice This product is designed manufactured and sold as an industrial sewing machine It should not be used for other than industrial purpose SunStar CO LTD MANUAL CODE NO SIVK00 04 CONTENTS 1 SAFETY INSTRUCTION Hr een 8 2 PRECAUTIONS BEFORE USE sts an desi ENAA 10 3 LOCATING AND USING PARTS OF THE CONTROLLER BOX Mew 12 4 1NSTALLATION NUT rr 14 1 Attaching Controller 10 TAD IO NEL D u an a 14 2 Attaching pedal Uni tee ee ea 14 3 Installing and adjusting knee lifter solenoid enter 15 4 Needle Bar Up Down Stop Pos
16. backward the presser foot increases 0 1 phase the presser footis only working the presser foot and the hammer start During the stop of stitching when you press the reverse pedal Ist working simultaneously En Disable phase the presserfootand the hammer are working simultaneously One Touch mode i A hammer is opened when you press the bar switch once and the Select the hammer mode One hammer is closed when you press itagain Touch or Push mode with using the Food bar switch A hammer is opened only during pressing the knee switch When you take off the switch the hammer is closed 3 Feature of the semi automatic hammer mode Set No 30 in Group A operating when No 38 in Group is O D When the setting value of No 30 in Group A is 0 initial value a The hammer is working when pressing the knee switch and the hammer is closed the knee switch is repressed b The hammer is working below 1 000RPM during stitching 2 When the setting value of No 30 in Group A is 1 semi automatic motion a The hammer is working when pressing the knee switch and the hammer is closed the knee switch is repressed b When you keep your feet on the pedals under the hammer is working the hammer is closed after stitching as much as the setting stitch and speed Setting speed No 31 Group A Setting stitch No 34 Grout A c After closing the hammer the stitching is available only when you keep your feet off the pe
17. button Continuous pressing of the O button moves up to next step Pressing the Q button moves to previous steps Able to check the currently set time and remain time When continuously pressing the F button 2 Press the O button and the screen is changed to XXXX r1 4 4 3 3 V V 1 gt Caution Changing the target time value automatically resets the remain the set value by one while pressing the button decreases the set time value to be same as the target time value After the target time value is changed the screen displays the value before the change However after exiting the setup mode by pressing the Gros button and making re entry the changed used to change target time and remain time value is displayed 4 During the moves across screens pressing the O button increases value by one Unless Parameters F 1 F 9 are set at 1 Enable hot keys cannot be Unless Parameters F 1 F 9 are set at 1 Enable hot keys cannot be used to change target time and remain time B Use of Parameters D With the button pressed turn on the power 2 Press Q button to move to Parameter Group F 3 Use the Q Up and Q Dn buttons to move to F 11 19 4 Set TPM time respectively at F 11 19 3 Password Setting Classicaton Explanation W Move to Parameter F 50 and the screen displays 0000 initial password SEE JD X WU 1 Password Setting
18. lf you don t press the button after changing the parameter item set up value the set up value will not be saved so use caution when using it elf the specific items of the parameter are changed carelessly they could cause breakdown or damage the machine Therefore the user must be well trained before using it 13 B Thread Trimming Sequence Selection Function Method of Use Item No B 54 D This function is used when the user wants to use other sequences apart from the sequences that are basically provided If you want to use this function first enter Item No 54 in parameter Group B Then you will see the screen shown in the figure 2 The starting value is set to 0 If you change this number to a value in the sequence of Item No B 55 you can now use the extra programmed sequence Use the 9 9 buttons Ex if you want to use the fourth sequence and change the sequence set up 3 The user can use Item No B 55 to save and use several frequently used sequences whenever he needs them Caution e f you don t press the button after changing the parameter item set up value the set up value will not be saved so use caution when using it e f the specific items of the parameter are changed carelessly they could cause breakdown or damage the machine Therefore the user must be well trained before using it C Thread Trimming Sequence Automatic Change According to Sewing Machine Model Selection Item N
19. ml ol C C L LJL L LIE LIE LI IE ho ie ho ho LL Las BEIM Si E LJ BEBUDEDE ro no s io foe fo foe fo os m memes 7 cnr sum L90 1958 918 69V vcV 8Y ZV EV i Jo 3dAL ONILL3S LINN Wwe Odd dNOHO 8 OUD JO 9G ON WIOJJ 8SOOUD 0 9 qe 8POY euruoejN AQ SBPOJ JO ISM 9 y joa woa NO No oz M oc 1 nou 0041 08 or c00 0Y 069S vsOnez Wo YN OOEZ NY HINOQEZ NY y y gt e 80 G9 I9 09 VC 8 L c G VC OG V V V V V V V V g Gui Buuu paadS 3009 dsd PON O WW E pie LONPUO d jouopoeng Heyyy uogejog Heyy UORelOH f m N a yoeppeg A ite on p my g plemyoed pus J ms UL ynejeq mas 109 d 9 MJOSZ 7 3 2 81 BREAKDOWN AND TROUBLESHOOTING x If the machine breaks down while using the servo motor due to an unforseen change in the machine the error indicators mentioned below will appear in the displayer of the program unit or simple program unit according to the self checking function of the machine The machine will then stop along with the sound of a warning buzzer When an error indicator appears follow the solution steps described below and resume work If the problem is not solved after taking these measures contact a company branch office Order nl Cause of breakdown Troubleshooting indicator 1 SF22 Er Safety switch error Check safety switch cable and connector 2 PU26E
20. O O O pL c CO Kan C 5 gt lt O CO e LS 2 c O 141 Assembly No Ref No Parts No Note Name of Parts cr Wins ED 06 009 A SE 50 Resistor 06 001 B SE 50 D w Fixing Rubber for Resistor 06 00 B SE 50 C 5 10 021 M SW 66 C 6 13 005 A SE 50 Resistor Connect C 7 06 007 A SE 50 C 8 06 001 C SE 50 C 9 06 008 A SE 50 C 10 06 008 B SE 50 C 11 06 004 B SE 50 C 13 C 14 C 16 108902 M SW 67 C 17 01 0000 SE 50 C 18 10 021 M SW 66 C 19 07 004S SM5S C 20 01 0035 2070 C 21 06 005 B SE 50 C 22 06 002 A SE 50 C 23 06 008 A SE 50 C 24 06 114 A SE 90 Transformer Screw MAX L8 Display Panel Sticker for Display Panel A Sticker for Display Panel B PCB Board Screw for PCB Board ST29XL6 FE Age Stud for DRV Driver Board M3 I5 L10 DRV Driver Board Screw for DRV Driver Board M3 X L6 Screw for Encorder Cover MA XL10 Screw M4 X L16 Guide Rubber for Cable Front Cover for Contra Box Front Cover for Contrd Box C 25 10 003 M P TO1 C 26 91 001 A SE 50 C 2 06 006 B SE 50 Screw Control Box Cover M4 X L8 ON OFF Switch Cable Cover A 0 25 G P 0308 17 00 Cable Cover B C 29 11 0028 5050 Screw for Cable Cover ST2 9 XL8 C 30 CA 008370 00 Power Source Cable 1 1 220V C 30 1 CA 000404 01 C 30 2 CA 003371 00 3l 13 002 A SE 50 33 11 002 S050 01
21. When work is finished the buzzer will not go off and sewing may begin lt Total target amount gt lt Set value of B 38 gt 0 No returning to automatic initial value when counting is complete 1 Returning to automatic initial value when counting is complete O O O O GG Caution When B 38 is set at 0 the value will keep on going up down even when counting is complete The user will need to re set the value of Cn to restart 2 B How to use the detailed functions of bobbin counter Bobbin counter is designed to check the remaining amount of the lower thread a To use the counter set detailed functions beforehand D To use the bobbin counter function first set the value of the parameter Group B item 39 0 Bobbin counter function not used Bobbin counter function used x The default value is set at 0 At this point the bobbin counter will not start even when the counter button in the program unit is set at bobbin counter function b Detailed functions of bobbin counter O D Select the bobbin counter function by pressing button to get the lamp flashing Press button and the display will change as shown in the right bc stands for bobbin counter At this point press button to change the display to UP Press button again to go back to the initial display of 3333 bt Press Q again to change to bc as explained in D The display will change by pressing G button
22. the system input the newly composed sequence number Refer to the sequence composition method Thread trimming sequence data wrting function D a 4 Selecting sewing machine model write the number that fits the sewing machine model provided in the full function manual 1 56 thread trimming sequence in the pertinent machine is copied 0 127 0 74 if you want to correct the thread trimming sequence change non order made the contents of item B 55 x However be aware that if you initialize 75 118 the parameter the newly programmed changes will disappear and order made the thread trimming sequence will change to that of SunStar 235 250 Refer to attached material operation after trimming Independent operation of trimming sequence 1 independent operation Presser foot lift solenoid slowing down time 1 98 u i 40ms 2 510ms 2ms Applied only when it is full on condition Presser foot lift solenoid slowing down time 2 99 30ms 2 510ms 2ms Applied only when it is PWM x Items No 40 53 functions that check if solenoid and other output signals are working properly x Select Item No 55 and press the Enter key Along with the buzzer sound you will see the words Seq 55 appear on the screen Thread trimming sequence composition permitting condition is now possible You can program a thread trimming sequence to a maximum of 64 bytes For thread trimming sequence program method refer to attached material o
23. 33V SMPS G 41 EP 000201 Power Switch yy aA G 43 GP 020213 SMPS Box Cover SMPS HRA zu G 44 SC 000459 Screw M3 XxX L8 eco syn 9 Ft M3 XL8 eco syn SC 0005 75 G45 G 46 Screw ST3 x L0 Screw ST5X L16 HAr ser STS x L6 ey St ST5XL16 04 001 C SL50 1 01 0 151 Synchronizer 0 o o o o o o o o o o o o o o o o o o o o o o 9 H 22 H 22 H 22 Assembly Ref No Parts No Note Name of Parts y No ici enen den 16 301 A 9000 Synchronizer Base KM 235 Naze AoA KM 235 16 302 A 9000 Synchronizer Shaft KM 235 Al 21406 A A KM 235 H 4 16 006 B SC 53 Synchronizer Cover K M 235 A azea zu KM 235 T D T o2 H 5 12 011S SC53 Synchronizer Film UP A aaeoa 33A UP H 6 12 012S SC53 Synchronizer Film DOWN A aare 2 DOWN H 7 BD 4000460 00 Synchronizer PCB Ass y 1Set H 8 CA 001 926 00 Synchronizer Cable H 9 11 006 C SC 53 Fixed Bushing For Synchronizer Film H 10 11 007 S SC 53 H 11 11 008 W SC 53 H 13 11 024 P 3701 H 14 12 105 B SC53 H 16 16 008 S 2000 H 17 16 0108 2000 H 18 994257701 H 19 16 007 B SC 53 H 20 EA 000063 00 H 21 EA 000004 00 15 026 M 1000 H 23 16301 A SC5I 16 308 A 9000 Screw For Synchronizer Film Washer For Synchronizer Film Rdl Pin 3X16 P C B Holder Screw For Synchronizer Cover Screw For Synchronizer Shaft Screw For Cable Holder P
24. At this point press button to change the display to UP Press button again to go back to the initial display of 3333 bt Press Q again to change to bc as explained in D The display will change by pressing button Bobbin counter The value will go down from the set value during sewing Initial value 0 Set range 0 9999 How to set use button This value will go up in proportion to the reduction ratio of bc bobbin counter Use this value to get the initial value of bc bobbin counter Initial value 0 Set range 0 9999 Set manual increase decrease function with C D button Back tack function that is shown in the initial display Caution x Pay caution when using button and button designed to perform special functions for bobbin counter e button Clear Preset Press button when bc is shown on the display Then the buzzer will go off and the current value will be stored as indicated and will change to the value of bobbin counter button Store counter value Press button when bc or UP is shown on the display The current indicated value Will be stored as value of bobbin counter 111 112 c Setting Bobbin Counter Functions a When you start new sewing work you must re set the value of bobbin counter Refer to the following if you do not know your re set value First move to UP display and use 9 button to change the value to 0 R
25. Gu 0 1 Choose between 1 or 2 C ae WE NE Select to operate 2 end B T c am Y 24 Selection of thread trimming conditions selection according to sewing machine type Whether or not to use default sequence when A24 1 This is a sequence determined on A9 A10 value Selection of B T Solenoid operation position If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it CO 0 Choose between 1 or 2 0 CAM type machine 1 thread trimming after up stop 2 thread trimming after low stop 0 B 55 exclusive sequence is used 1 default sequence is used 0 lower position 1 upper position 012 C1 0 s 0 1 gt 96 27 Setting the maximum sewing speed of the machine according to Less than P oc3500 spm presser foot lift height of the KM 1060BL sewing machine Less than P2xx 3000 spm 9 Less than P3xx 2500 spm More than P3xx A20 spm program P1xx gt P2xx P3xx in order 1 oo Needle bar s automatic stop at the highest position 0k kk 1 7 9 Pedal analog filtering difference 0 mew 0 Automatic 1 Semi automatic u After selecting the left needle the first sewing stitch stitches 055 stitch parameter used only when used after selecting number 30 After selecting the left needle the second sewing stitch 4 parameter used only when used after selecting number 30 Stitches
26. S III version 11 wo Lower than S IV version 7 odity the trimming Sequence of Farameter B 99 2 Modification of the sequence of Parameter B 55 Ey Using the external program unit Initial Screen Parameter B Group Move to B 55 LI Ju Lapsed Time Unit 1 ms x Use amp and buttons when changing the value of sequence x Use and buttons to move to the next sequence I1 How to use the imbedded handy controller Lapsed Time Unit 1 ms T T Sol OFF Lapsed Time Unit 1 ms EN NN Lapsed Time Unit 1 ms Sequence End Sequence Save 0 x Use and buttons when changing the value of sequence x Use 9 and buttons to move to the next sequence Note When modifying the sequence by using the handy controller the change in the sequence number is not displayed so more care should be exercised in conducting the modification 43 3 Trimming Sequence of Chain type Machine When installing the controller which has an older program version see the following and correct the trimming sequence Work Flow Program Code Start of Sequence Number C d eae Explanati umber Comman xplanation o o Tone 6 8 n oeoo 6 mg armen wj 9 BEA En ee S a MN W P Solenoid ON T T Solenoid OFF F PE 1 s of Time Lapse W P Solenoid OFF Wait for 66 ms Trimming Sequence End W P Solenoid ON BEEN Sequence Close Wait for 1 s W P Solenoid
27. Specification of the power plug 1 Single phase 100V 120V Switch Main Board Protective Earth EARTH 2 Single phase 200V 240V Switch Main Board Protective Earth EARTH 3 Three phase 200V 240V Switch Main Board PE Protective Earth EARTH X Be sure to connect Protective Earth 2 Specification of electric current in wiring of power plug Be sure to use wiring materials which can stand electric current of higher than 15A 19 3 Names and Explanation of external connector in control box D Solenoid Connector 5566 16P 2 Basic switch connector 5566 8P Pin Number Pin Number 1 9 Back Tack solenoid 5 13 Left needle control 1 5 Manual Back tack 3 7 Knee lifter solenoid switch 2 10 knee lifter solenoid solenoid 48 Saf h 3 11 Trimming solenoid 6 14 Right needle control N 8 Safety Switc 4 12 Wiper solenoid solenoid 2 6 Back tack Insert Delete 7 15 Thread release solenoid Button 8 16 Auxiliary solenoid 3 Switch and lamp connector 5566 14P 4 Extension connector 5566 20P Pin Number Pin Number mapspe n e e 8 7 JE no e e v e s e 2 v 9 4 4 9 10 12V 11 Output 12 Left switch LED 10 3 4 1 6 GND 12 Output 13 MONITORE b s 7 8 17 20 VCC 5 V 13 Output 14 Left switch 12 1 4 Right switch 13 Switch HALF nee VCC 5 V 14 Switch CNT 15 External Input 00 4 Changing solenoid supply voltage Basic setti
28. T sewing is operated while user presses B button Selection of button A function Initial value 2 Selection of button B function Initial value 0 Method of use of motor rotating direction selection function Name of function Method of use and explanation This item sets up the set up value according to the motor s rotating direction Selecting the motor s rotating recon 0 clockwise rotation e 1 counterclockwise rotation Initial value If cow d Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 70 2 Group B Parameter Specific Method of Use and Explanation All types of output Full on Time PWM Duty checking the input output movements sewing machine models and thread trimming sequence programming x These are functions not used by general users and should be regulated by an A S technician A All types of output Full on Time PWM Duty time set up method all types of solenoids LED and signals Item No B 1 gt B 28 u re ete Full on Time On Off lt Type of wave that has a certain amount of Full on Time and 50 duty gt This figure explains the Full on Time and PWM Duty This figure shows the wave type graph where the machine maintains the power ON for a certain amount of time and when that Full on Time passes changes itself to a PWM signal with a certain duty In ot
29. This button offers the following three functions Both the automatic trimmer and wiper are operating Automatic trimmer and wiper are not operating Only the automatic trimmer is operating 7 Programming the Start and End B T Stitches D Press the appropriate button for 0 5 seconds for the place you wish to program the new Initial Screen B T stitch value The light will blink in that place Programming buttons for number of start B T stitches buttons A B Programming buttons for number of end B T stitches buttons C D If the number is blinking you can change the programmed value by pressing the appropriate button Ex If you press the A button for 0 5 seconds the first number in the screen will blink 3 If programming is completed press the same button for 0 5 seconds once more and you will return to the initial screen Ex Changing the value of A B C D from 3 3 3 3 to 4 4 4 4 Caution Be aware that if you don t press the button for 0 5 seconds the screen will not return to the B T stitch programming screen but will remain in the sewing conditions program change items 1 4 functions section 91 52 8 Sewing Speed and Rotating Direction Programming Method D If you press the E Prg button for 0 5 seconds you will see the screen that enables you to change the sewing speed If you press the same button again for 0 5 seconds you will see the screen that enables you to change the r
30. Transformer Screw M4 X L6 gt AA M4 XL6 B 16 08 002 M SW 66 B 17 01 0000 SE 50 10 021 M SW 66 Stud fr DRV Driver Board M3 L5L10 Ezko H YE g x M3 15 L10 DRV Driver Board xue H ux Screw for D RV Driver Board M3 xL6 1309 HE Arpt 2 M3X L6 oo B 20 06 008 C SE 50 Screw for Bridge Diode M4 x L15 amp e z ude Ary M4XLI5 06 005 B SE 50 Guide Rubber for Cable B 23 06 005 A SE 50 Rear Cover for Control Box B 24 06 2114 A SE 50 Front Cover for Contrd Box B 2 10 008M P TOI Screw for Control Box Cover MAX L8 B 26 91 001 A SE 50 ON OFF Switch Cable Cover A Cable Cover B Screw for Cable Cover ST2 9 XL8 Power Source Cable 1 1 220V zs 91e Alo 1 1 20V Power Source Cable 1 3 220V B Z 06 006 B SE 50 G P 030817 00 11 002 S 5050 CA 008370 00 Et B S B 30 1 CA 000404 01 B 30 21 CA 003371 00 B 31 13 002 A SE 50 Power Source Cable 1 1 110V Power Source Cable 2 B 32 13 008 A SE 50 Servo Motor Output Cable B 33 11 002 S050 Screw for Control Box ST55 x L15 B 34 01 008S BTOI Principle Sticker B 35 GP 011331 01 B 36 13 006 A SE 50 B 37 01 025 B SE 50 SC 000635 00 B 39 GP 021238 00 B 40 CA 003369 00 Moda Sticker Option Cable Gappad 1500 125 25 x 20 T Screw for Encorder Lamp Power Cable 1 IA 0 5 gt ge
31. U Program Unit Board P U 3 amp 19 FI HE Cable for P U Box P UAA Alo Cable Tie Alo ere CERES i D T w E 5 02 002 A SE 50 Front Cover for P U E 6 02 008 A SE 50 Rear Cover for P U E 7 11 002S 5050 Screw for Cover ST29 XL8 E 8 91 200 A SE50 P U Bracket KM 2300 E 9 06 001 C SE 50 Screw for P U MAX L6 HA M4 x L6 E 10 91 001 C SE 50 Screw for P U Bracket 3162228 D 6 H 3L 211 P U BBA JUA 0 6 n 28 D 6 H 23 L 11 E 11 GP 012447 01 P U Bracket KM 1750 1790 P U Hzzl KM 750 17908 E 12 GP 021065 00 E 13 GP 021066 00 E 14 GP 02106 7 00 E 15 E 16 GP 021069 00 E 17 GP 021070 00 E 18 GP 021072 00 E 19 GP 021073 00 E 20 GP 021074 00 F 4 750W P U Bracket 501BL 7 F 4 750W P U Fad 591BI 7 F 4 750W P U Bracket 967B F 4 750W P U 13A 967Bg F 4 750W P U Bracket 640BL 7 F 4 750W P U Had 640BL 7 F 4 750W P U Bracket A Special Kind F 4 750W P U 83A 8 F 4 750W P U Bracket 250350530 F 4 750W P U AHA 20350502 F4 50W P U Bracket Other Company Type F 4 750W P U 839A 2p F 4 750W P U Bracket 957 967 F 4 750W P U He 957 967 8 F 4 750W P U Bracket 1060BL 7 F 4 7 0W P U Bzj 3l 1060BL 72 F 4 750W P U Bracket 235 560 F 4 750W P U Heal 2355602 1 gt 6 Y p CD A A O Es u 147 Assembly Ref No Parts No Note Name of Parts y No
32. Washer for Pressure Control 9 4 el G 18 10 0318 SC 53 Screw for Spring Housing MA XL6 A G 19 11 012 C 3701 Bushing for Pedal Control Lever G 20 10 017 A SC53 Pedal Contrd Lever G 21 10 025 A SC83 Shaft for Pedal Control Lever Jd FEE du G 22 08 004S 8M 5S Screw for Pedal Control Lever M5 XI 94 SES zu Ar M5X Ib G 23 10 024 P 3701 Fixing Pin for Pedal Control Leve 4x L10 9 SLE Sx Zug 229 84XL10 es G 24 10 024W SC 53 Flat Washer for Pedal Shaft 9 8 a a a FSA 958 G 25 10 026 A SC 53 Base for Pedal Magnet amp Fim zu PDE amp 4S Welz G 26 10 027 C 8C53 Pedal Magne x d erp G 27 08 004S SM5S Base Screw for Pedal Magnet amp Film M5XL6 He ebay E amp BS wo Ayla M5 x16 G 28 10 018G SC53 Tenson Spring for Pedal sju 913 AE G 29 10 033C SF55 Rubber Cap for Pedal Base xj w e 2 a 7 G 30 GP 021128 01 Pedal Control Rod Assembly L300 x1300 94 AA Zu 2 L300 xL300 G 31 07 027 S SE 55 Pedal Screw M5 XL10 x Arce 2 M5 x L10 G 32 04 001 A SE 50 Pedal Bracket su se G 33 04 001 C SE 50 Screw for Pedal Bracket ST55 XL15 34 899 Arch ST55XxL15 G 34 EA 000023 Edge Sensor Box Ass y Edge Sensor 4 4 G 35 33V SMPS Box Ass y 33 SMPS BA 4 0 36 CA 002 402 Power Input Cable G 37 Power Output Cable G38 Power Joint Cable 220V Alo 20V G 39 Power Joint Cable 110V Alo 110V G 40 EP 000194
33. You can change the thread trimming operation through pedal position by making the following changes to the set up values Start B T speed set up 0 When the pedal position is backward 2 gear operate thread trimming Starting set up value e 1 When pedal position is backward 1 gear operate thread trimming 2 When pedal position is neutral operate thread trimming E Edge Sensor method of use ltem No Name of function Method of use and explanation The set up method changes according to the set up parts of edge sensor Selection of edge sensor type 0 When edge is sensed and using high output sensor e 1 When edge is sensed and using low output sensor edge sensor sensing a programmed amount of stitches when edge is sensed after edge sensor sensing a programmed amount of stitches when edge is sensed select N stitch mode even when other sensor signals are inputted in the edge sensor port Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 69 F Pre stitch function method of use and explanation Item No Name of function Method of use and explanation A47 Selection of pre stitch function The pre stitch function is a function that programs the machine to sew a certain amount of stitches before commencing the actual sewing work 0 disable 1 enable A48 Set pre stitching stitch number This
34. about 30 50mm above the tabletip is pressed by a finger with a force of 1kgm sec or 1 Newton 2 Adjusting the Tension Level If the tension level is out of the optimum range adjust the tension as follows First loosen both the upper and lower nuts for the anchor bolt letting the belt be stretched by the motor weight itself Second tighten the upper Upper Nut for the nut only to the extent that the motor does not move Third Anchor Bolt fasten the bottom nut tightly so that the motor is securely fixed Lower Nut for the Anchor Bolt 91 3 Attaching controller to table D As in the figure attach control box to the lower right of the table with 15mm fixing screws The underside of the table front part Right table leg Area where control box is to be attached 4 Attaching pedal unit D As in the figure attach pedal unit bracket to the underside of table with 15mm fixing screws 2 Attach pedal unit to the fixing holes on one side of pedal unit bracket 3 Pedal unit bracket should be fixed to the area where the bar linked to the pedal that is to be attached to table leg becomes vertical The area where pedal unit bracket is attached depends on where the pedal is 92 5 Installation of full function program unit 1 SunStar KM 235 Sewing Machine First attach the P U bracket to the P U using three fixing screws and a supporting bolt with nut attached on it as shown in the figure Second securely
35. according to where the light turns on e When the light is blinking O e When the light is off If the user presses on the pedal the The machine will sew according to the machine will sew at the programmed amount of pressure given to the pedal sewing speed by the user Caution This button works in a different way when using the pattern function Please refer to section 10 11 Method of Use Sewing Speed Program Changing Button A Method to Check Sewing Speed If you want to check the current programmed sewing speed you must press the 008 G button If you briefly press the button button once the screen shown on your right will appear briefly and then return to the initial screen Q 9oQ o 9Q x The speed on the screen is the limit of the maximum sewing speed Caution The maximum speed and minimum speed limits can be changed by changing the parameter s specific items B Sewing Speed Changing Method D When you want to change the sewing speed you can see the screen that shows the 3333 be current sewing speed by pressing the button or button A Q Q Q Q 2 If you see the current speed on the screen you can change the speed by using the Q HBBE oF and button before going back to the initial screen When you press the buttons twice in sequence The sewing speed increases decreases A GG by 40RPM When you keep pressing the button The sewing speed increases decreases ra
36. after counting is complete use the following method to return Press re to change to the automatically stored value of bc AUTO CLEAR PRESET Caution x To use the bobbin counter function first set B Group 39 to 1 x Use button to change the display to set clear the value of bobbin counter during sewing x button is used to set the value of bobbin counter on bc display or to return to the default value Press A button to clear the current value and recall the stored counter value x Wind the lower thread with consistency to ensure the proper use of bobbin counter functions Counter functions may work differently depending on lower thread and sewing conditions 113 4 Using Method of the Short Thread Trimmer Type N Short Thread Trimmer type is applicable after Ver 06 of Fortuna 4 750 W 1 Short thread trimmer model number and related type No 5 Group B Relatied type No 115 KM 1070BLX 7 option type 2 Extension port specification of the short thread trimmer option 3 5566 20P D In case of short thread trimmer type FET board option for extension port inside of the control box is added Therefore check the type name of short thread trimmer ENERO MN KM 1070BLX 7 option type 220 V S4AC75 2A 115 KM 1070BLX 7 option type 110 V S4AC75 1A 115 2 Extension port connector pin of short thread trimmer type formation and coupling A Connector pin formation Pin Number 2 roer h
37. aware that if you initialize 75 118 the parameter the newly programmed changes will disappear and order made the thread trimming sequence will change to that of SunStar 235 250 Refer to attached material ie operation after trimming 57 Independent operation of trimming sequence 0 1 1 independent operation Presser foot lift solenoid slowing down time 1 58 u i 40ms 2 510ms 2ms Applied only when it is full on condition Presser foot lift solenoid slowing down time 2 99 30ms 2 510ms 2ms Applied only when it is PWM x Items No 40 53 functions that check if solenoid and other output signals are working properly x Select Item No 55 and press the Enter key Along with the buzzer sound you will see the words Seq 55 appear on the screen Thread trimming sequence composition permitting condition is now possible You can program a thread trimming sequence to a maximum of 64 bytes For thread trimming sequence program method refer to attached material Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it Checks the Checks the signal input INPUTOO Button A Checks the signal input INPUTOO ButionA INPUTOO Button A n E Checks the signal input INPUTO2 1 4 stitch Switch 63 Checks the signal input INPUTO3 2 4 stitch Switch Checks the signa input INPUTO4 34 st
38. damage the machine so the user must be well trained before using it 12 AJ x This item is operated by the factory only so general users and A S technicians should not use it OUTPUTO3 W P Solenoid Low Active 3 OUTPUTO4 T R Solenoid Low Active 4 Q M E _ _ Pi OUTPUTO5 Left Solenoid Low Active x Output port changing function write the function number on the output PIN you want to OUTPUTO6 Right Solenoid Low Active OUTPUTO7 AUX Solenoid Low Active 7 er 38 x A Output PIN function comme lee Function No H W type actual output name Function No H W type actual output name B T Solenoid 100 inv B T Solenoid with duty P F Solenoid 101 inv P F Solenoid T T Solenoid 102 inv T T Solenoid W P Solenoid 103 inv W P Solenoid T R Solenoid 104 inv T R Solenoid Left Solenoid 105 Right Solenoid 106 AUX Solenoid 107 inv AUX Solenoid Left LED 108 inv Left LED Right LED 109 inv Right LED Needle Up stop notifying signal 110 inv Needle Up Stopped Needle Down stop notifying signal 111 inv Needle Down Stopped Sewing machine running notifying signal 112 inv Motor Running Target speed notifying signal 113 inv Target Speed with duty Trimming notifying signal 114 inv Trimming End Back Tack notifying signal 115 inv End Back Tack without duty Emergency stop n
39. first backwards stitch length of line C is long Decrease the close backtack solenoid ON maintenance time no 87 Group B When the first backtack stitch length of line D is short Increase the initial backtack solenoid OFF maintenance time no 88 Group B When the first backtack stitch length of line D is long Decrease the initial backtack solenoid OFF maintenance time no 88 Group B 116 6 Small type Program Operating Panel Functions Same as Full Function Program Operating Panel x Please refer to the table below showing 8 Part name and usage of full function program operating panel Function of 4 digit and 2 digit displayers 1 A of 8 2 BEES Confirmation or change of detailed parameter value 1 B b of 8 2 MEN This function cannot be used 3 Function and usage of the 1 2 stitch button 2 of 8 2 in the machine types offering function switch a Usage of the initial reverse button 3 of 8 2 Usage of the needle bar position setting button when the sewing machine 5 of 8 2 stops 7 Usage of the presser foot stop position setting button when the sewing 6 of 8 2 machine stops Usage of the end reverse button 4 of 8 2 S ES Usage of the automatic trimming and wiper buttons 7 of 8 2 117 FORTUNA SERIES 4 750 W FULL FUNCTION SOFTWARE METHOD OF USE 1 Basic Functions of the Fortuna Series 4 750 W Full Function Software 1 Initializing This function is used when the user randoml
40. inv Machine Head Open Switch CO Nl O5 O1 B GO PO oO Caution When any inputs PIN No INPUTOO INPUT22 are overlapped it works as the OR circuit Ex if INPUTOO 0 amp INPUTO1 0 then it is recognized as button A INPUTOO INPUT01 x The hardware of input switches and sensors are done with a point of contact Active High input as the standard x When setting up other functions numbers apart from the ones listed above the pertinent output pin functions are disregarded Output Signal Level Collective Reverse Function 100 eo signa Collective Reverse selection Input Signal Level Collective Reverse Function o0 OM Inout signal Collective Reverse selection 7200 NOTUSED er Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 129 91 Max speed for height adjustable presser foot step 1 3520 40 3520 spm 40 spm bl permitted speed under height adjusting dial 2 5 or below ee 92 Max speed for height adjustable presser foot step 2 3000 40 3520 spm 40 spm bd permitted speed under height adjusting dial 2 5 to 3 0 Lm 93 Max speed for height adjustable presser foot step 3 2520 40 gt 3520 spm 40 spm bd permitted speed under height adjusting dial 3 0 to 3 5 LM on 94 Max speed for height adjustable presser foot step 4 2000 40 gt 3520 spm 40
41. lil Use buttons A to D to change each digit of a password from 0 to 9 Button Set the first digit W Replace the initial password with the desired one and press the 8 Buton Set the second digit button to save the setting Button Set the third digit o Button Set the fourth digit When a password is unused and an 2 Enabling Password lll Set Parameter F 42 to decide enable disable of a password function alarm is issued simply pressing Function ll Set Parameter F 31 39 to enable a password function for TPM Enter leads to the reset to default value and the alarm is stopped ll When sewing is conducted after TPM setup TPM alarm is issued in a EH To stop alarming by pressing the password function is enabled The screen shows PASS ED and then 0000 Displaying an alarm issued for the first ii is pressed after wrong password entry short beep sound is TPM time issued three times and the screen stands by for password entry er FE In the case of using the password function without proper password entry the screen exit is not possible The screen lock is Abbreviation of Password E in Ed not released even after power off and power on represents W 3 Features of Password Function B When the TPM function is used an alarm is issued in the set time Displayed as CHEC XX XX represents concerned TPM number and is displayed as one among 0 9 dad indicating the checkup number
42. moving parts like belts to be interfered with Keep distance of at least 25mm from them 3 Be sure to have the Controller and the sewing Machine grounded 4 Be sure that the voltage of power source fits the specification of the Controller before the power is on 5 Be sure to use Safety Extra Low Voltage when an extra item or an accessory is fitted into the Controller 4 Disassembly 1 Indisassembling it be sure to wait at least 360 seconds before taking any action after pulling the plug off the power source after turning it off 2 When pulling off the plug from the power source be sure to hole the plug itself instead of the wire connected to the plug Gunstar gt 5 Service and Maintenance D Make sure that service and maintenance are carried out by a skilled technician 2 Never try to operate with the Motor and the Controller open 3 When inserting a thread into or touching the machine be sure to turn the power off and step down from the platform 4 Be sure to use standard products specified for replacement of parts 6 Other Safety Instructions 1 Tack care not to let your fingers touch any moving parts including belts 2 In case of remodelling or fitting of additional device be sure to follow safety standards and do not ever try to go ahead based on your own judgments 3 Do not try to operate with the safety device removed 4 Take care not to let water or coffee or something like those admitted into
43. not blink any more Please remember that if the initial end reverse stitch number is set at 0 it is impossible to conduct the initial final reserve sewing 107 B Reverse Stitch Number Setting Between 0 and F D Set Group A No 79 at 1 2 Press either one of Q and while o is being pressed By pressing either one of the above buttons it is possible to enter the reverse stitch number setting mode 3 The 4 digit displayer blinks 4 While the displayer blinks enter the desired initial or end reverse stitch number using the O O buttons for setting 5 When the setting is complete press o to save 6 The 4 digit displayer does not blink any more the initial final reserve sewing N Please remember that if the initial end reverse stitch number is set at 0 it is impossible to conduct 108 C Reverse stitch number setting between 0 and 99 If Group A No 79 is 2 D Set Group A No 79 at 2 2 While o is being pressed press a desired stitch button for setting among 000 0 3 Set the desired stitch number by pressing increase or decrease 4 When the setting of the desired stitch number is complete press o to save The 4 digit displayer is displayed as in the right side figure 5 The 4 digit displayer does not blink any more Please remember that if the initial end reverse stitch number is set at 0 the initial end reverse sewing is impossible
44. on Wait for 100 ms Wiper solenoid off z Wait for 5 ms NEM End of Sequence x Operates Presser Foot Solenoid by Lefting Up function of Automatic Presser Foot after Trimming being set to A18 1 x s every command field is displayed close to it is distinguishable from Data Field x All Data Fields are displayed easily enough to distinguish them from others differently from S II and there s no necessity of transforming the number and conversing the unit T R sol on mE MEN p EN NN EN MEN mm EN wait for 100ms T R sol off v wait for 5ms W P sol on v wait for 100ms W P sol off wait for 5ms End of Sequence Qo cO Co CO Qo T e O1 gt Co amp EN ERN ERN 79 a 40 440 iu eal i me 0091 00 looo 600 40 EXE SEIEN INT fm 440 0 Mi f os 1009 Joos f oo 0007 100 400 ovs spesso peperere meme mur NNOQ DICES TIERE 0L0 NC1 0CO WS S064 L NY El ws s poene Pro fer ao Ton ee o oe aman Pe NIVHO NIVHO C3 c3 5 Ca Buru esum 401 O07 9S 39087 L INDI gjanoq Nog WOO no no oz He os L o oo fosi foe 900 v0 0CO VIS JgISZ L NY TAWOSZL WNY sches fo or m _ bei e aec LE mew foe oa pes memewse rem vaporo fefe afe fen fa meme o JTONIS
45. operating mode on the back of the sensor at L ON 2 Press the button and the lamp blinks Place a sewing material under the sensor and check if the STB lamp amber in front of the sensor blinks 3 In the event that the STB lamp amber in front of the sensor is not turned on change the operating mode on the back of the sensor to D ON and repeat the process 2 again The reason of the lamp turned off is the edge sensor reacts depending on sewing material types 4 After undergoing the above processes D S adjust the SENS volume on the sensor front to make sure that the OPL lamp Red remains turned off when the sewing material is below the sensor and that the OPL lamp Red blinks when the sewing material is not below the sensor At this time the blinking of the STB lamp amber does not matter 39 4 Use of Detailed Edge Sensor Functions D While the button is being pressed press the amp button to enter the Parameter Group A Entry into the parameter group is allowed only after trimming 2 Use the and buttons to set the parameter numbers subject to revision Use the 9 and buttons to change parameter values Function Initial Value Stage 0 When the edge is sensed 5 V output Active High Sensor type select 0 yp 1 When the edge is sensed 0 V output Active Low After the edge is sensed set the stitch 3 stitches 9 259 stitches stitches count to proceed After the edge is sensed s
46. setting is complete move to bc display 3 The value of BC Bobbin Counter increases gradually when sewing begins after completing set up Caution x Before using the bobbin counter function move to bc display or initial display If you start working from UP display the value of counter will go up 29 30 d When bobbin counter is complete D Replace the old lower thread with the new one and start sewing then the value of BC Bobbin Counter will go up gradually 2 Take note that the buzzer will go off when the value goes up and the gap between that value and setting value narrows under 20 This is to warn that there 1s little lower thread left 3 The value of Bobbin Counter is reached at setting value the stitching will be stopped and the buzzer will go off and the monitor will start blinking 4 When sewing stops after counting is complete use the following method to return Press the button to change the value of BC to the 0 automatically AUTO CLEAR PRESET Caution x To use the bobbin counter function first set B Group 39 to 1 x Use button to change the display to set clear the value of bobbin counter during sewing x Wind the lower thread with consistency to ensure the proper use of bobbin counter functions Counter functions may work differently depending on lower thread and sewing conditions 9 Method of Use Pattern Work Selection Button A Me
47. spm lud permitted speed under height adjusting dial 3 5 to 4 0 Boll Bs 95 Max speed for height adjustable presser foot step 5 1600 40 gt 3520 spm 40 spm ld permitted speed under height adjusting dial 4 0 to 4 5 L ro Max speed for height adjusting dial step 6 1200 40 3520 spm 40 spm id permitted speed under height adjusting dial 4 5 to 5 0 ee 97 Max speed for height adjusting dial step 7 800 40 3520 spm 40 spm permitted speed under height adjusting dial 5 0 or above M m wr 7 7 S LL Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 130 m 4 Group D Parameter All types of gain parameter related motor control x These are functions not used by general users and must be regulated by an A S technician x The set value which listed below may show difference depends on motor positioning speed Wpos 220 rpm 2 rpm sewing machine inertia value Inertia stopping speed Wstop 75 rpm 0 500 Stop delaying time StopDelay 80 ms 4 1020 Positioning distance DIST1 80 degree 0 255 A co no 1 N Positioning P gain Kpp2 Positioning D gain Kpd2 4000 Positioning P gain Kpp3 Positioning D gain Kpd3 1800 0 5000 Overload rate limit function setting Ud Creve irere voltage of a motor is 100 it can be set by 1 Pre set overload rate NO NO
48. the Controller or the Motor 5 Never drop the Controller or the Motor to the ground x The instructions presented above are for the safer and more proper operation of the Fortuna Servo Motor Ignoring such instructions could cause damage to the machine or physical injury of the user Please follow all the instructions when operating the machine PRECAUTIONS BEFORE USE 1 Do not turn on the power while stepping on the pedal 2 Turn off the power when leaving the servomotor overnight A 3 Turn off the power when servicing the servomotor or changing 4 Be sure to keep the servomotor securely grouned the needle 5 Do not connect multiple servomotor power plugs to the same 6 Install the servomotor away from noise sources such as high power strip frequency equipments and welding machines xcu 7 Avoid electrical shock when servicing the controller box Wait for 6 8 When an error message Er sppears on the digital display minutes before opening the cover after turning off the power take a note of the Er code and then turn on and off before resuming operation Contact the local dealer if Er message persists on the display O O C O GG 9 Clean it every two or three weeks so that no dirt or a dirty 10 When replacing the fuse use a standard item opening the substance may be piled up cover as shown in the diagram 3 uu A EM 4 S Og Qo Qo a 90 00000 11 Make the leng
49. to a bracket A 3 Attach the bracket A with the presser foot solenoid to the panel above 4 Attch a crank to a solenoid shaft and then connect it to a sewing machine 5 Place a cover on the solenoid 3 SunStar Special specification models The same mounting procedure for KM 235 model is applicable for other models listed below Solenoid No Applicable Models KM 750 7 KM 750BL 7 Eu o KM 790 7 KM 790BL 7 ze og KM 857 7 KM 867 7 C e 6 SPF 6 KM 957 7 KM 967 7 SPF 8 KM 757 7 SPF 9 KM 640BL 7 SPF 4 KM 560 7 4 Adjusting the stroke Gap of the automatic foot lift solenoid D Check point Check to make sure that the stroke adjusting screw is located at the center of the solenoid axis 1 e the solenoid should be assembled in parallel with the bottom surface of the table If the solenoid is not in paralle make an adjustment so that the screw is in parallel with the center of the solenoid axis using the connection link fixing screw 2 Adjusting Procedure The verical travel distance of the presser foot can be adjusted by the stroke adjusting screw First Loosen the two fixing screws and adjsut the vertical stroke using the stroke adjusting screw loosening and tightening the stroke adjusting screw will decrease and increase the verical stroke of the presser foot respectively After the adjustment fasten the fixing screw tightly Oil Pan Insertion Surface Mounting Position 4 fo
50. 008 S BT 01 06 001 S SE 50 01 025 B SE 50 Power Source Cable 1 3 220V Power Source Cable 1 1 110V Power Source Cable 2 BER T T E Principle Sticker Moda Sticker Gappad 1500 125 25 x 20 SC 000635 00 G P 021238 00 Screw for Encorder Earth for Connect CA 003369 00 Lamp Power Cable 1 gt 2 oO LO m l qo Cc I C oO C C _ LL 5 e c CO C OD qo gt lt O Co o ud 5 cC O O oo x N e 143 Assembly Ref No Parts No Note Name of Parts y No Da enma oom oO ea 06 009 A SE 50 Resistor 06 001 B SE 50 wo Fixing Rubber for Resistor D 5 10 021 M SW 66 D 6 13 005 A SE SO Resistor Connect D 7 06 007 A SE 50 Transformer D 8 06 001 C SE 50 Transformer Screw M4 X L6 A AA M4 X L6 D 16 08 002 M SW 66 D 17 BD 000458 10 10 021 M SW 66 D 19 10 0083 M P T 10 06 008 C SE 50 Stud fr DRV Driver Board M3 L5 L10 Ezko H YE AEE M3 15 L10 DRV Driver Board 220V 750W zeH 5 x 220V 750W Saew for DRV Driver Board M3 XI6 xgo u x Ar M3XL6 Screw for IPM MAX L10 Screw for Bridge Diode MAXL15 Rel z ue 9 Arp M4X L15 Guide Rubber for Cable Y S S 06 005 B SE 50 D 22 GP 021094 00 06 005 A SE 50 c gt Rear Cover for Control Box D 24 0
51. 1020 ms accuracy function is used End backtack OFF maintain time 100 ms 4 1020 ms x Items No 60 76 functions that check individual normal movement x Items No 77 79 functions that check each analog input normal movement x Item No 80 function that checks whether the synchronizer signal is working properly x Item No 81 function that checks whether the encoder A B is working properly x Item No 82 function that checks whether the encoder R S T is working properly Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 125 fat senngmannenun om9 ie 91 Distance between up stop low stop the standard is the pulley s normal direction rotation 92 Programming the upper stop location the standard is the pulley s normal direction rotation 0 359 1degree 93 Programming the low stop location the standard is the pulley s normal direction rotation 0 359 1degree 94 Index pulse occurring position 0 359 1degree the standard is the pulley s normal direction rotation MEMBRE Turn the pulley manually and stop it in the position you want 95 CAM type thread release solenoid operation position 0 359 1degree Turn the pulley manually and stop it in the position you want CAM type thread release solenoid release position 0 359 1degree peser RR 97 CAM type thread trimming solenoid operation pos
52. 109 3 Use method of product counter and bobbin counter Bobbin counter and the product counter are not available simultaneously due to the limitation of button at the small time PV If two counters are enabling at the same time they will be disabled D Detailed method for the product counters functions To use the counter functions it is need for some detailed items to be set a To use the product counter function first set the value of the parameter group B item 35 as desired 0 Set the external counter switch on EN 1 Set the automatic counter on after trimming 0000 06 x As the default value is set 0 the counter will not run if there is no external counter switch b Set the parameter to select the type of product counter 1 Up counter 0 Down Counter X The default value is set at 1 Q 3 lt The current amount Lh c Press the counter Q button to set the counter function Press the button to check and set the detailed data of the counter p En Cn The current counter amount rn The remaining amount The progress Q O OO tn Total target amount Default 100 The remaining amount x Press button repeatedly to see the above detailed data in order The user may set up the current counter amount Cn and the total target amount tn as desired OOOO 060 The progress d After the total target amount is set use and to set the m
53. 300Series SC 7300Series 1 Synchronizer is attached on the machine upon shipment 2 When changing and fixing synchronizer see the manual 2 Setting needle bar up down stop position with using program unite KM 2300Series SC 7300Series Fortuna Series IV allows a user set up down stop position by using program unite without changing setting of synchronizer D Setting needle bar up down stop with using optional program unite p Turn on the down stop icon lamp by pressing needle bar up down stop button on the program unit to set needle bar down stop position 2 When the up stop lamp on press needle bar up down stop button with pressing ros the button After that as in the figure letter showing information on the setting target and number pointing the current position will blink 3 Turn the pulley forward manually to move the needle bar to the desired position The screen displays changing position of needle bar When the needle bar moves to the desired position save the position b p p y pressing ere key Then the screen automatically returns to the initial screen with a buzzer Caution Returning to the initial screen by pressing button without pressing button will not save reset values 15 5 Furthermore turn on the down stop icon lamp by pressing needle bar up down stop button on the program unit to set needle bar down stop position 6 When the down stop lamp turns on press button while pressin
54. 6 114 A SE 50 10 008 M P T0I D 26 91 001 A SE 50 D Z 06 006 B SE 50 D 28 GP 030317 00 11 0029 5050 D 31 12 002 A SE 50 Front Cover for Contrd Box Screw for Control Box Cover MAX L8 ON OFF Switch Cable Cover A Cable Cover B A eS AYA B Screw for Cable Cove ST29xL8 Ale AW Arh ST29xL8 Power Saurce Cable 2 zs a zJo 22 ji x T gt D 32 CA 002656 00 Servo Motor Output Cable AH xr 24 Aloe D 3 11 002S 5050 Screw for Contrd Box ST55XLI5 SEBS 8A vL ST29XxL8 D 34 01 008S BTOI Principle Sticker D 35 GP 021092 00 D 36 13 006 A SE 50 D 3 01 025 B SE 50 D 38 SC 00 0635 00 D 39 GP 021238 00 D 40 BD 000457 01 CA 003370 00 m CA 003371 00 D 50 CA 003369 00 Model Sticker Option Cable Gappad 150 135 25x 20 Screw for Encorder S vA M2 8 L7 L5 Earth for Connect DRV Driver Board 110V 750W Power Source Cable 1 220V Power Source Cable 3 220V zs 9158 aj ol 1 3 220V T x Y 5 Power Source Cable 1 110V Lamp Power Cable a 1 g a et 1 1 4 5 1 5 DE NN 2 Bat Gm nm 1 8 1 1 1 2 NEN NER 1 EE 1 1 1 1 2 1 1 Pe 4 1 St 1 NEN GE pP NEN NEN 1 gt 4 145 Program Unit Mechanism Assembly Ref No Parts No Note Name of Parts y No E 1 02 0000 SE 50 13 007 A SE 90 15 026 M 1000 E 4 02 001 A SE 50 P
55. 8 4 WIRING AND GROUNDING sans 100 1 Speeilicationzof THE power PlU Giesser aaa 100 2 Specification of electric current in wiring of power plug 100 3 Names and Explanation of external connector in control box 101 4 Changing solenoid supply voltage Basic setting values upon shipment J19 102 5 CONNECTION THE EARTH WIRE OF THE SEWING MACHINE AND MOTOR 103 6 THINGS TO BE CHECKED AFTER INSTALLATION 103 7 PARTS NAME AND USE OF SMALL TYPE PROGRAM OPERATING PANEL 104 1 Parts Name of omall type Program Operating Panel ass 104 2 Use of Small type Program Operating BENE IL LUIS 11 07 5 105 5L 105 3 Use method of product counter and bobbin COUNT ssssssssssssssnsnnnsnsns 110 4 Using Method of the Short Thread Trimmer Type Vnvv uad pu cua ENE HD EESTI E pria 114 5 Initial and Close Backtack Accuracy Function Correction Method 116 6 Small type Program Operating Panel Functions Same as Full Function Program Operating Panels ls 117 8 Fortuna Series 4 750 W Full Function Software Method of Use 118 1 Basic Functions of the Fortuna Series 4 750 W Full Function Software 118 2 Fortuna Series 4 750 W Full Function Software Specific Parameters 119 SPART BOOK ae ee EOD LUE 134 SAFETY INSTRUCTION Be sure to read and keep in mind the following instructions before y
56. C B Holder Plate Set 1Set Synchronizer As y Special Type Synchronizer Ass y Other Company Type Band Clip For Cable Synchronizer Base Special Type Al azie uel 560 Synchronizer Shaft Special Type A aane A 560 an RS T N m x 16 008 B 5600 H 26 11 009S SC 53 H 27 06 009B SC53 H 28 06 308 A SC5l H 29 06 008 B SC53 12 105 C SC 51 H 31 16 015 A 2000 H 32 12 102 C SC51 12 108 CSC 51 11 0125S 5C 53 H 36 11 013S SC 53 H 37 11 104 C SC5I H 38 11 105 C SC51 H 39 12 101 C SCol 12 104 C SC 5l H 41 16 010S 2000 09 046 W 3701 12 104 CSC 51 14 006 A 4701 Synchronizer Cover 560 A zzgve zu 560 Lock Screw For Photo Sensor Assembly ZEN aru Synchronizer Base Other Company Type N zig v o 74 wu ola EFA AS Synchronizer Shaft Other Company Type A 2140 A e 2 Synchronizer Cover Other Company Type 4 zz e a AB ERS Lock Nut For Photo Sensor Assembly FEM 4 T VE Bearing 6001z uJe e 6001z n Stopper For Bearing as e3 Stopper Bushing For Beanng Conrecion Bushirg For Synchmnizer Othe Company Type HE AA XA EARL 415 a0 e Screw A For E34 11 327 n 28 Screw B For E34 5 16 n 24 Connection Plate For Synch ronizer Lock Rubber For Synchronizer Fixing Plate For Cable Screw For E39 Screw For E34 T 5 T 5 T T 5 Synchronizer Cover
57. Cable _ E a gt N Position Sensor Fixing Plate Type B U amp Nylon Cable Tie ae T Fiixing Bolt for Position Sensor Fixing Plate 96 2 Adjusting the film of the position sensor D Assemble the films and position sensor in the order as shown in the figure Position Sensor Shaft Film Fixing Screw 2 Upon the completion of the assembling position the needle shaft tight at the rising point from the lowest needle position by manually rotating the pulley Loosen the film fixing screw and adjust the DOWN film so that the film adjsting line and the sensor housing calibration line are matched Tighten the film fixing screw just to the extent that the film can not be rotated Likewise position the thread take up at the highest position Loosen the film fixing screw and adjust the UP film as shown in the figure while using caution not to move the DOWN film which is already adjusted earlier Tighten the adjusted film with the fixing screw Setting Position Fixing Nut Fixing Nut Sensor Calibration Line Film Adjusting Line Sensor Housin st eee Up Film Adjustment The highest position g position of needle bar of take up lever Down Film Adjustment 3 Adjustion the films of reverse rotation sewing machines For reverse rotation sewing machines the film adjusting lines located at right edge of the UP and DOWN film should be matched to the center line of the sensor Setting Position Fixing Nut Fixing Nut Sen
58. Check to see whether there are abnormal heat smell or noise nearby n case there are turn the power off and call our regional office 103 PARTS NAME AND USE OF SMALL TYPE PROGRAM OPERATING PANEL x Prior to sewing the value of Group A No 78 shall be changed according to the operating panel type Group A No 78 Mode Type of program operating panel SUnNdtaB seas mace coin 5 C5 6 6 C5 CO OY OD 9 Full Function program operating panel o o o o 0899890 and Small type Program Operating Panel Mode Sites QOOO OG a BL P SUNSTAR MACHINERY CO LTD 1 Parts Name of Small type Program Operating Panel 2 digit displayer 4 digit displayer Sewing speed setting switch SunStar logo SunStar Qoo 090 OOO 1 2 stitch switch Program change input switch Switch for program change SUNSTAR MACHINERY CO LTD 104 2 Use of Small type Program Operating Panel x Unless specified otherwise the usage is same to that of the full function program operating panel Please see the usage of the full function program operating panel previously described 1 Initialization To initialize turn on the power while the concerned buttons are being pressed Follow the instructions below for initialization Q Power On Intl O Initialize the current parameter value to the default value e When initialization is conducted all user defined values are initialized to the default values Unless in
59. M type the used A24 must be 0 255 0 255 In CAM type the tension release is the value of the moving CAM angle Waiting time for the next operation after thread trimming 4ms 41020 This is the delaying time to carry out the next operation after thread trimming is finished 13 Wiper operation time Wiper Solenoid operating time 48ms 41020 4 Waiting time after wiper operation presser foot lift etc 40ms 4 1020 S Automatic presser foot lift delaying time 100ms 41020 Automatic presser foot lift maintaining time After programmed time the presser foot lift is automatically released 300 x0 1sec 5 1000 5sec Automatic presser foot lift drop waiting time for next operation m delaying time or the time that the foot presser lift is maintained 100ms 4 1020 n5 n2 P MDP DD er er n5 c co SQ c RO 8 0 1 1 lift selection 0 2step backward thread trimming 0 1 2 1 1 step backward thread trimming he pedal is started until the presser foot lift drops and the sewing machine is started 2 thread trimming at neutral position Selection for automatic foot presser lift after thread trimming t iti f KM with mut f 0 Selection for pedal thread trimming position t The maximum sewing speed for the KM 1060BL 7 presser foot lift ual crossing quantity of 4 8 7 0 mm 2000spm 2002000 10spm 1 Delaying time for complete release of KM 1060BL 7 B T Solenoid 200ms 4 1020ms Select to operate 2 start B T Wu 2 x we de
60. PRigMtlED Ofj AH Needle Up Signal Of MH o Needle Down Signal Of MAH Motor Runing Signal Of MH Reaching Target Speed Signal Of AH Motor Trimming Sigal Of AH Motor End Tacking Of AH Emergency Stop Signal Of A8 Roller Lift 1 Of MH A Jj J HemmngDeiceOuot Of MH Pedal Forward Stept Signal Of ABH J J ED tsut Gm epog ILL LT Eh gl NN Time Delay 0 1020 ms BH am ooo B TES BE N me is Las Se a 2 NENNEN o Make Motor Run with given Speed et SpdByPed Make Motor Run with Speed given by pedal Make Stop in Needle Up stop Make Stop in Needle Down stop Up Stop InSpd Make Up Stop with given Speed stop Dn Stop InSpd Make Dn Stop with given Speed stop E S Dacc Up Edge Decel in Speed at Up Edge not stop E Dacc Dn Edge Decel in Soeed at Dn Edge not stop Motor Control Move Up Edge Move to Up Edge with given Speed hot s NS Move DnEage Move to Dn Edge with given Speed hot s a Pos Stop Up Up Stop after sewing given stitch with given Speed 0 5000 Isom 0 255 Is 20spm Dn Stop after sewing given stitch with given Speed 2 0 5000 som 20som 0 5000 I
61. S E LIN 36052 AIC i 2 OWA 2 Specification Forruna AC SERVO SERIES 4 MODEL POWER V 50 60Hz Current MAX 7 d IP SERIAL NO CE MADE IN KOREA 13 INSTALLATION 1 Attaching controller to table D As in the figure attach control box to the lower right of the table with 15mm fixing screws The underside of the table front part Right table leg Area where control box is to be attached 2 Attaching pedal unit D As in the figure attach pedal unit bracket to the underside of table with 15mm fixing screws 2 Attach pedal unit to the fixing holes on one side of pedal unit bracket 3 Pedal unit bracket should be fixed to the area where the bar linked to the pedal that is to be attached to table leg becomes vertical The area where pedal unit bracket is attached depends on where the pedal is 3 Installing and adjusting knee lifter solenoid Solenoid bracket A 1 For Sunstar KM 2300 Sewing Machine en D Assemble Ornamental panel of knee lifter solenoid on the back of KM 2300 body 9 Attach knee lifter solenoid on bracket A Grounding Cable 3 Attach the bracket A fixed on the knee lifter solenoid Spica Gark 4 After attaching crank on the solenoid shaft connect to the Solenoid Cover machine 5 Put cover over solenoid x KM 2300 Back 6 Connect grounding cable 4 Needle Bar Up Down Stop Position Setting 1 Installing Position detector KM 2
62. ack Accuracy Function Correction Method 1 Before the backtack correction check the gap between forward and backward feed If there is the gap the proper backtack correction is not available 2 When the solenoid type is air compressed backtack solenoid is affected depending on the strength If the backtack is not corrected with only the backtack correction function manipulate the strength of the air pressure 1 Setting parameter the initial value can be different by the applicable M C type NoSGmpB Tital backiack solenoid ON maiterarcetme 4 eiom NoS amp GB hitalbackacksolnod OFF maintenancetme 4 aims a i 4 4 4 4 4 Close backtack solenoid OFF maintenance time 2 Correction method 7 When the first backtack stitch length of line B is short Increase the initial backtack solenoid ON maintenance time no 85 Group B 2 When the first backtack stitch length of line B is long Decrease the initial backtack solenoid ON maintenance time no 85 Group B 3 After initial backtack the first stitch length is short Increase the initial backtack solenoid OFF maintenance time no 86 Group B 4 After initial backwards the first stitch length is long Decrease the initial backtack solenoid OFF maintenance time no 86 Group B 6 When the first backtack stitch length of line C is short Increase the close backtack solenoid ON maintenance time no 87 Group B 6 When the
63. after sewing machine stops After performing sewing machine stops start the next sewing work slowly 1 selection NO NO NO INO cs CS c 1 Use C14 C18 value When starting slowly select sewing speed change 0 Use default value ison D spr ison D 20pm p Ponar onen am 4m wmp A S Bas signal ole Encoder Aand B phase dteing rumberotime 4 1 25 6 Back signal of he Encoder R S and T prase detecting rumberofime 4 1 25 7 Bad signal he Encoder R Sand phase detecting numberofime 4 1 25 B wp O BE Automatic scaling to the speed curve selected by each set mode Mode 0 Use a curve based on the set values from C 1 to C 10 x Items No 1 5 Equal division of pedal stroke in 64 steps The speed curve of the pedal stroke changes according to how many steps are set up for the divided Mode 1 Scaling to the speed set at A 2 Mode 2 Scaling to the speed set using the Speed Up Dn key pedal stroke of each forward pedal step Used when adjusting pedal Sensor I Pedal Straks x No 20 If a synchronizer signal comes but the next synchronizer signal does not come within the sensing time an error message will appear x No 21 If a speed instruction was sent to the motor but the motor does not reach the value of the speed instruction an error message will appear Caution If the specific items of the parameter are changed carelessly they could break down or
64. and forgets the initial programmed value Turn the power on by simultaneously pressing the buttons A and B C Caution e When you initialize you change all the original values that the sewing machine had when it was manufactured in the factory Initialize only when absolutely necessary e When initializing you must run the motor for more than 5 seconds at the speed of 1000RPM in order to make the synchronizer to work properly 49 2 Programming the Start B T Sewing Conditions with Button A This button is used when the user wants to prevent threads from loosening at the end of the sewing work If the user presses this button in sequence the location on the lights will change as shown in the figures below This button offers the following three functions When sewing starts B T sewing does not aab C operate with the button Use the A B button to program the number of B T stitches in the 4 digit displayer Caution Be aware that if the end B T stitch number is set to 0 in the 4 digit displayer the user will be unable to operate start B T sewing 3 Programming the Start B T Sewing Conditions with Button B This button is used when the user wants to prevent threads from loosening at the end of the sewing work If the user presses this button in sequence the location on the lights will change as shown in the figures below This button offers the following three functions When sewing starts BT sewing d
65. ange related parameter x These are functions not used by general users and must be regulated by an after sales service engineer med HEN ND EE 40spm Sewing speed value in the 2 step where pedal moves forward Sewing speed value in the 5 step where pedal moves forward Select slow start after thread trimming After performing thread trimming start the next sewing work slowly 0 1 1 selection Select slow start after sewing machine stops After performing sewing machine stops start the next sewing work slowly 0 1 1 selection NENNEN oO 0 0 0 0 0 12 m The speed of the third stitch when starting slow The speed of the fifth stitch when starting slow E 20 Synchronizer sensor rotation sensing time 24 NOTUSED o G o S S 1 1 1 N Bad siginal of the Encoder R S and T phase detecting number of time 8 NOT USED Automatic scaling to the speed curve selected by each set mode Mode 0 Use a curve based on the set values from C 1 to C 10 EEE 26 Back siginal of the Encoder R S and T phase detecting number of time 1 255 nr T NO co Mode 1 Scaling to the speed set at A 2 Mode 2 Scaling to the speed set using the Speed Up Dn key x Items No 1 5 Equal division of pedal stroke in 64 steps The speed curve of the pedal stroke changes according to how many steps are set up for the divided pedal stroke of each forward pedal step Used when adjusting pedal Sensor Pedal Stro
66. anging the parameter group 2 Method of Use 1 Stitch Button Function D When necessary make 1 stitches by pressing the 1 stitch button 2 When the needle plate makes a down stop shortly press the 1 stitch button once and the needle plate will make an up stop And when the needle plate makes an up stop shortly press the 1 stitch button once and the needle plate will make a down stop Caution Be aware that if you are continuously pressing the 1 button the machine will keep on moving at the 1 stitch speed 24 3 Method of Use Start B T Button This button is used when the user wants to prevent threads from loosening at the end of the sewing work If the user presses this button in sequence the location on the lights will change This button offers the following three functions When sewing starts B T When sewing starts B T sewing is on with sewing is operated with o o When sewing starts B T oc the o o the 2 sewing does not operate O button button Using the A B buttons in the 4 digit displayer the user can program the B T number of stitches he she wants Caution Be aware that if the start B T stitch is set to 0 in the 4 digit displayer the start B T sewing is impossible 4 Method of use End B T Button This button is used when the user wants to prevent threads from loosening at the end of the sewing work If the user presses this button in sequence the
67. ation value of the current trimming sequence is not shown e Please make sure that in case of a simplified operation panel the functions of the buttons A B C D E are a bit different from those when they are used in other context In order to exit the trimming sequence change mode press E Then all the changed values will be stored e If you want to make several changes press E one time after all changes are made to save the changed values 3 Basic Structure of Thread Trimming Sequence Program Code A The thread trimming sequence program code is basically composed of the command field and data field which comes according to the command field The size of the program cannot exceed 64 bytes i ee ne aaa m DE Explanation of function field Needle plate up stop after sewing given stitch numbers at given speed 0 5000 rpm 20rpm 0 255 stitch PosStopUp B The table above is an example of the program code structure If you want to use the function Needle plate up stop after sewing given stitches at given speed you must first select the command code CEH and set up the data value according to the command code In other words the given sewing speed is the first data and the given stitch numbers is the second data and both of these form the data field Depending on the command code there can exist a data field or exist three data in the data field 15 4 Thread Trimming Sequence Program Code List Cd Fi
68. attach the P U to the head of the sewing machine using two fixing screws and washers keeping a 3 4mm distance between the bottom surface of the nut and the base of the supporting bolt 2 Other SunStar thread machine First attach the P U bracket to the P U using the four fixing screws Second attach the P U to the main body of the sewing machine using the three bracket fixing screws as shown in the figure Program Unit Program Unit P U Bracket Ease sal PEPPE P U Bracket Fixing Screw 3 Fix the cable using the cable tie so that cable is not in the way of the belt 93 6 Small type Program Unit Installation Method D As in the figure below attach program unit bracket to program unit with three fixing screws As in the figure attach the bracket with program unit to the head of machine firmly with two fixing screws 94 8 Mounting and adjusting the foot lift solenoid 1 SunStar KM 235 Model D Attach the main power switch first since the power switch is located normally in between the solenoid brackets 2 By referring to the figure on the right and the mounting instructions enclosed in the packaging box locate the insertion surface of the oil pan and then attach the foot lift solenoid Solenoid No Applicable Models SPF 2 KM 235A B 2 SunStar KM 250 Model D First assemble a panel for the attachment of presser foot solenoid on the back of KM 250 2 Attach the presser foot solenoid
69. changing the TPM 1 set time 1 0 1 0 Disable 22 Initialize the remain time when changing the TPM 2 set time 1 0 1 23 Initialize the remain time when changing the TPM 3 set time 1 0 1 24 Initialize the remain time when changing the TPM 4 set time 1 0 1 25 Initialize the remain time when changing the TPM 5 set time 1 0 1 0 Disable BEN C7 0 5 I feme 26 Initialize the remain time when changing the TPM 6 set time 1 0 1 0 Disable M 27 Initialize the remain time when changing the TPM 7 set time 1 0 1 28 Initialize the remain time when changing the TPM 8 set time EE e d fer 29 Initialize the remain time when changing the TPM 9 set time 1 0 1 nate a NEM N Changing set values without thorough understanding of parameter details may lead to machine breakdown or Em physical damage Users are recommended to have a full understanding of functions before use aution 67 68 Disable 31 Set the TPM 1 password entry function 0 1 0 Disable 32 Set the TPM 2 password entry function 0 1 0 Disable bulls EEE EEE EEE 33 Set the TPM 3 password entry function 0 1 0 Disable Ki 34 Set the TPM 4 password entry function 0 1 0 Disable EM W 0 75 0 7 tede 35 Set the TPM 5 password entry function 0 1 0 Disable EM 7 ee 36 Set the TPM 6 password entry function 0 1 0 Disable BEE nee 0 1 0 1 0 1 0 Disable 1 Enable 37 Set the TPM 7 password entry function Set the TPM 8 password entry functi
70. ches When sides and B have 3 When sides and B each have 3 stitches in sides and B have been sewn short stitches correctly sewn and a half stitch or less than one stitch sewn End backtack Sewing condition When the length of the first stitch in sides When the sides of C and D have 3 stitches When the sides of C and D each have 3 stitches C and D have been sewn short correctly sewn and a half stitch or less than one stitch sewn Caution The figures above show each representative sewing condition And there may be some differences according to the conditions of the sewing machine and it is normal that two types of conditions occur at the same time 2 Start End B T stitch number correction method x The method to correct B T stitch numbers may differ according to the user However it is basically done in the following order A When the machine sews one less or one more stitch than the programmed number of stitches Initial screen a First fully check the B T sewing condition Commence sewing and check the current sewing condition Refer to the figure above 3333 bt AXBXC AD E XF b If you have checked the sewing condition first correct the stitch number that differs by one or more stitches to the programmed stitch number x Correction method for stitch numbers with more than one stitch difference Program range 6 stitches 6 stitches Program unit 1 stitch e Method to apply correct stitch n
71. ction Method of use and explanation set to 3000 rpm Set up motor maximum speed limit This function allows you to limit the maximum motor speed and the starting value is Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 4 Thread Trimming Sequence Function Method of Use Items no 54 55 56 of Group B x Thread trimming sequence function characteristics The thread trimming sequence is a user programming function of PLC control type used for thread trimming or when a special simple repetitive function is required The user composes the thread trimming sequence he wants and can program the machine or motor s operation during thread trimming When necessary the user can change it to exclusive mode and can program all types of special operations The program size is 64 bytes so compose the program within this size limit The program code is composed of the command field and the data field The thread trimming related parameters are items No 54 55 56 from Group B This item that provides the function of thread trimming sequence selection which allows the user to select and use the sequence from item No B 55 This item provides the function of allowing the user to select other company sewing machine models and makes automatic changes in the thread trimming sequence that fit the selected sewing machine
72. ction Software ee o4 2 Fortuna Series 4 Full Function Software Specific Parameters ee 55 3 Method of Use and Explanations for Specific Items of the Parameter 69 4 Thread Trimming Sequence Function Method of Use Items no 54 55 56 of Group B 73 11 BREAKDOWN AND TROUBLESHOOTING nnne 89 12 HOW TO PLACE FOR CONTROLLER 44424242 nnns 83 19 BLOCK DAGBAM ae 84 x Fortuna IV 750W USER S MANUAL nnn nnn 85 What is not specified here can be found in User Manual for Fortuna Series 4 i1 BRECAUTIONSIBEEORBE USE aus ti n aa un 86 2 LOCATING AND USING PARTS OF THE CONTROLLER BOX nennen 88 FINSTAT ON ES Bean 90 1 Mounting your Servo Motor on the table essen 90 2 Assembling the belt cover and adjusting the belt tension 91 3 Altaching Controller OD ee ade see n tici frater amps 92 d Altacn Ing pegdalidlb sn 92 5 Installation of full function program unit seen 93 6 Small type Program Unit Installation Method sense ennen 94 7 SunStar machine installed with program unit 94 8 Mounting and adjusting the foot lift solenoid esesesessessssss 95 9 Mounting the position sensor Synchronizer and setting the film 96 10 How to equip and adjust a built in location detector synchronizer 9
73. d explanation The function of button A can be one of the following four operations according to their set up value 0 If user presses A button while sewing B T sewing is operated while user keeps on pressing it 1 lf user presses the A button while sewing B T sewing is operated If user stops sewing and presses A button once the needle plate is lifted If user presses it once more the needle plate is dropped 2 lf user presses the A button while sewing B T sewing is operated while user keeps on pressing it If user stops sewing and presses A button once the needle plate is lifted If user presses it twice consecutively the needle plate is dropped If user presses A button while sewing B T sewing is operated while user keeps on pressing it When user stops sewing and presses the A button 1 2 stitch speed is operated The function of button A can be one of the following four operations according to their set up value 0 This item has the function of inserting deleting the B T sewing when user presses the B button If the user presses the B button where there is no B T sewing section B T sewing is inserted and when it is pressed where there is a B T sewing section B T sewing is deleted 1 If user presses the B button once the needle plate is lifted and if user presses it once more it is dropped e 2 When user stops sewing and presses the B button 1 2 stitch speed is operated while user presses it e 3 When sewing B
74. dals and press again For prevent radical speed change Neutral mode of pedal check No 85 Group A 3 Parameter related to the semi automatic hammer mode Mile Range 30 Hammer semi automatic motion setting 0 automatic 1 semi automatic A 31 Hammer semi automatic motions stitching speed 200 20 2000 rpm 34 Hammer semi automatic motions stitch length 0 255 stitch 95 Hammer semi automatic motions select the i 0 Function neutral mode of pedal check 1 Function 9 Use of Detailed TPM Total Production Maintenance Functions 1 Activating TPM Functions Users can selectively set desired TPMs only 1 Use parameters F 01 F 09 to set a desired TPM number at 1 Example Set TPM 1 TPM 3 and TPM 5 only while the rests remain unused i When setting multiple TPMs alarms for each TPM could be issued 2 Up to 9 can be simultaneously set i simultaneously see the code entry function Check if F 41 P is set at 1 F 41 is 0 TPM is unused dM E F 41 is 1 Among F 01 09 the TPM set at 1 only is activated 2 Time Setting A Use of hot keys 1 When button button are pressed simultaneously the Xm screen displays XXXX rl Abbreviation Display of In the case of small type PU press the Proe button amp A button i pu yp p Currently Set Time TPM 1 Remain Time Abbreviation Display of Currently Set Time TPM 1 Target Time When continuously pressing the E
75. difference depends on motor Positioning P gain Kop3 100 Positioning D gain Kod3 1800 20 Overload rate limit function setting 0 1 21 Pre set overload rate If the rated voltage of a motor is 100 it can be set by 1 1 00 0 255 Depending on DD D I I Co i NIOJ C1 Se Pre set overload rate limit time the pre set overload rate Parameter exit and re entry should be the limit time is conducted automatically calculated 23 NOT USED NOT USED If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it When you start tuning with the default values the parameter values above will be adjusted to the load level and the set value will differ from the default value gt Caution 5 Group F Parameter TPM Total Production Maintenance related Parameters 1 TPM 1 Enable Disalble 0 1 0 Disable M 2 TPM 2 Enable Disalble 0 1 0 Disable D 3 TPM 3 Enable Disalble 0 1 0 Disable DEE ee ee 4 TPM 4 Enable Disalble 0 1 5 TPM 5 Enable Disalble 0 1 TPM 6 Enable Disalble 0 1 7 TPM 7 Enable Disalble 0 1 0 Disable D TPM 8 Enable Disalble 0 1 0 Disable SR ee E N TPM 9 Enable Disalble 0 1 0 Disable ie MEN E 10 NotUsed 0 0 0 000000 0 20 NotUsed o 0 o o o y 21 Initialize the remain time when
76. ding of functions before use aution N Changing set values without thorough understanding of parameter details may lead to machine breakdown or 133 NOTE Parts are Subject to change in Design Without Prior Notice 401 ost MEO List SE 1 201 Sst ule zc OS SE Al HEBO uk Te AI AQE 2 SSCe2e2 780 Je Sule 2 HALE Parts BookOC AIS Sge e Wise AS gDISILILI 1 The parts classified as ass y items may cause damage to the machine or bad sewing when they are separately assembled Hence when they are ordered they can be purchased as ass y items only 2 This is a parts book It cannot be used as a manual CONTENTS Motor Mechanism 137 Control Box Mechanism Full Function Type 139 Control Box Mechanism Economic Type 141 Control Box Mechanism Full Function Type 750W 143 m OO Gd UJ gt Program Unit Mechanism 145 F Small OR Parle E ae fee os 147 5 Pedal Mechanism 2 149 H SyYnchr nzer Se eee oem emm 19 Remarks Please let us get the additional details according to the itemized list below for the better service when ordering spare parts for SunStar motors x Order for spare parts for servo motor 1 Serial number 2 Type of control box amp mode name 3 Electric specification Phase Volt Hz 4 Machines s model name Motor Mechan sm lt 137 Assembly Ref No Parts No Note Name of Parts S y No TAE AA T
77. e changed to the original values programmed when the machine was delivered from the factory therefore only change the value if absolutely necessary e After initializing rotate the machine for 1000RPM or more for approximately 5 seconds You must make the machine remember the location of the FILM 2 Sewing Machine Up Down Stop Location Automatic Recalling Function When first purchasing the controller if the user steps on the pedal for 5 seconds and runs the motor before beginning the sewing work the machine will automatically remember the sewing machine s up down stop location However when using a synchronizer this step is not necessary 3 Method of Use and Functions of the Program Unit and the General Control Box s Simple Operation Box When there is a program unit P U use it to program or change all the functions of the machine When there is no program unit use the general control box operation panel to program or change all the functions of the machine x For detailed information on the method of use of program units and simple operation panel refer to the explanation in the last section 4 Function Parameter D Group A General functions of the sewing machine 2 Group B All types of output Full on Time PWM Duty checking input output operations sewing machine models and thread trimming sequence programming 3 Group C Pedal acceleration deceleration curve slow starting speed and input output port change related parameter
78. e sah 1 2 7710 GND 3 6 48 V Output 15 11 Output 12 Output 14 12 Output 13 17 18 5 V 19 20 12 V B Connector coupling Link the air compressed signal cable to no 5 and no 15 each N 1 Check the type name of the control box by all means 2 Link the air compressed signal cable properly 114 3 Using method of parameter related short thread trimmer D When the model number of B 56 is set to 115 the following thread trimming sequence is saved automatically to the B 55 Start thread trimming pa m ee a ee ON B Ic Re E Zu BE ASER MEN NEN Stitching as much as x stitches at the Stitching as much as x stitches 600RPM at the 600RPM xx stitches short thread pee E E Short thread trimmer solenoid OFF Finish Thread Finish Thread trimming sequence Finish Thread trimming sequence Short thread trimmer solenoid OFF w0 fo Finish thread trimming sequence Finish thread trimming sequence x The shadowed parts indicate that the user can set the short thread trimming speed and stitch length 2 When users want to manipulate the short thread trimming speed and stitch length set as follows Parameter Group B Move to B 55 Pr X Usethebutton Q9 when changing the sequence value X Usethe button when moving the next sequence 5 The last one stitch before trimming the short thread trimmer type is operated as short thread trimmer 115 5 Initial and Close Backt
79. e stitch numbers of each side disappear from the screen you can start sewing with the programmed value in the pattern sewing function c The pattern sewing speed is constant because it sews at a programmed speed not by the acceleration or deceleration of the pedal If you press the pedal after pressing the Q button and see the light blink sewing will continue until it is finished even if you release the pedal Caution After setting each side of the stitches the user must press the button to save the programmed value e When the pattern has more than one side the pattern work only operates for the number of stitches programmed for each side 31 32 3 Specific items of each pattern A convenient pattern for straight sewing at constant speed for a definite length The sides can be set from 0 to 999 stitches A convenient pattern for repetitive 3 sided sewing Each side can be set from 0 to 999 stitches A convenient pattern for 4 sided sewing Each side can be set from 0 to 999 stitches Used often in square sewing A convenient pattern when forward backward sewing is needed continually forward backward sewing is possible 9 times Also each side can be set from 0 to 999 stitches This pattern s used for continuous work on back tags of leather belt rings A convenient pattern when the user wants to make many sided patterns The user can make patterns of up to 20 sides Each side can be set from 0 999 stitches
80. e with one movement 2 Lift needle plate with one movement Drop needle plate with two movements 3 Slow performance when stopped 1 2 stitch speed O1 2 200spm OD Change between B T and switch with buttons or B during sewing Selection of button function If the specific items of the parameter are changed carelessly they could break down or damage the machine so the gt user must be well trained before using it Caution 120 55 Selection of Button B function 0 B T delete insertion 1 Lift and drop needle plate with one movement 2 Slow performance when stopped 1 2 stitch speed 3 Only B T operates 56 Selection of speed during manual back tack during sewing 0 1 0 current sewing speed 1 initial reverse speed 5 NOTUSED Jo Thread Trimming Sequence Selection of SunStar Chain Stitch Machine Thread Trimming Sequence Selection of other Company chain Stitch Machine Fo M TE 7 60 Selection of reverse rotation after trimming 00 01 t selection of reverse direction Reverse rotation distance when selecting reverse rotation after thread trimming When machine stops fix pulley When machine stops fix the motor by force 0 Q1 1 fixwhenmachinestops Power to fix the A number 62 Pulley 4 10400 A Distance recovered after fixing A number 62 Pulley and rotating it by force 20degree 10 100 cow A cw 1 0 1 1 clockwise 65 Select the motor rotating direction n N 0 cou
81. ecific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it BE ounces 1 999 e 7 Distance between up stop gt low stop the standard is the pulley s normal direction rotation 92 Programming the upper stop location the standard is the pulley s normal direction rotation 0 359 1degree k Not valid for model S IIl u mm 93 Programming the low stop location the standard is the pulley s normal direction rotation 0 359 1degree ii Not valid for model S IIl tmo 94 Index pulse occurring position the standard is the pulley s normal direction rotation Turn the pulley manually and stop it in the position you want E o 1 a E 0 359 1degree Turn the pulley manually and stop it in the position you want eM ml m 2x 0 359 1degree Turn the pulley manually and stop it in the position you want Turn the pulley manually and stop it in the position you want Turn the pulley manually and stop it in the position the user wants Manual and automatic set up of solenoid operation j 0 manual set up release position in CAM type thread trimming gt 1 automatic set up Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 3 Group C Parameter Pedal acceleration deceleration curve slow starting speed and input output port ch
82. ed limit or the maximum sewing speed limit set up speed given when the pedal is pressed 40 9960rpm Initial value 4000rpm Thread trimming speed set up This item allows the user to set up the thread trimming speed when the thread trimming function is operating after sewing B Set up method of stitch speed by program unit P U and needle plate lift drop by button A Name of function Method of use and explanation m T Set up method of 14 This Item allows user to set up the Stitch speed by program unit P U and hence sets up the 15 stitch operating speed However if set up to a rapid speed many stitches may be SEN on ater m the button li i Set up the speed of lift drop This item allows user to set up the speed of lift drop of the needle plate with button A of needle plate with button A However if set to a rapid speed many stitches may be sewn after pressing the button C Start B T sewing speed and end B T sewing speed set up method Item No Name of function Method of use and explanation This item allows user to set up the start B T speed If the speed is changed the stitch A 7 Start B T speed set up P P P J correction value also has to be set again This item allows user to set up the end B T speed If the speed is changed the stitch A 8 End B T speed set up P P P J correction value also has to be set again D Selection method of thread trimming location with pedal Name of function Method of use and explanation
83. eld BT Solenoid TH 4 m P F Solenoid B J 0j 8H X Jp WiScmd 3 Oj 84M J WPSdeod J 4J0l O 8H J T R Solenoid On 8 amp H J ERE Left Solenoid Op 8H X Right Solenoid 1 O 8H X AUX Solenoid Onf 8H AJ Left LED On 8H 4 J RowtED 0 8H Needle Up Signal 1 af 8H Needle Down Signa On 8H 44 0 o Motor Runing Signal On BH Reaching Target Speed Signal On amp 8EH Motor Trimming Signal On 8H Motor End Tacking Signal On 9H foo EmegenyStpSgna A J y Roller Lift Solenoid On 9M Output _Hemming Device Output On 93H Por Pedal Forward Step Signal On 9H Control BTSoend Of 98H o PFSkmd TT Solenoid A Of 9M JA J J J WP Solenoid OOB AM l J TR Solenoid Of 9H A J Left Solenoid Of 9DBH Right Solenoid Of 9EH A J AUX Solenoid JOf 9H XA23 L LeLED RR MH
84. eplace old lower thread with the new one The amount of the lower thread must be consisten 0000 06 Begin sewing The more you sew the higher the value of UP will be Continue sewing until you run out of the lower thread When there is no lower thread left during sewing press button to store the counted value Before saving subtract some 10 20 from the value in order to reflect the counted O Q value after the lower thread ran out b When the bobbin counter setting is complete move to bc display Then you will see the value you stored on UP display r L mm Lj 0000 06 c The value of bc bobbin count decreases gradually when sewing begins after i H E H A completing set up 0000 060 Caution x Before using the bobbin counter function move to bc display or initial display If you start working from UP display the value of counter will go up d When bobbin counter is complete a Replace old lower ud with the new one Start sewing and the value of bc H H 1j hH a Bobbin counter will go down gradually 0000 06 b Take note that the buzzer will go off when the value goes down below 20 This is to i E a warn that there is little lower thread left 0000 06 c Continue sewing till the value of bobbin counter hits 0 Then sewing will stop H buzzer will go off and the display will start to flash O O Q d When sewing stops
85. es to 6 stitches You cannot see the currently applied correction value on the initial screen If you want to see the currently applied correction value press the button and then the button and either check the programmed value of each side or check items 30 side A s correction value 31 side B s correction value 32 side C s correction value and 33 side D s correction value from Group B of the parameter x If each side s corrected value has been corrected to the minimum or maximum value limit between 6 stitches to 6 stitches and the sewing condition is still not correct reduce the B T sewing speed x Generally you can correct in the manner mentioned above when there is more than one stitch difference And you can correct when there is less than one stitch difference with the item mentioned in the next page 35 36 B When the machine sews less than a stitch more or less than the one programmed Initial screen a If there are still problems with the B T sewing condition even after correcting the stitch numbers for more than one stitch difference based on item A refer to figure B and 3333 nmm check the sewing condition again A o Q 9 QQ b Look at the sewing condition and make the correction as follows x Program range for making stitch corrections for less than one stitch Prog Auto 6 stitches 6 stitches Program unit 0 05 stitches Corrections are done by dividing one stitch into 20 parts nitial progra
86. et the sewing 1000 rpm 20 2000 spm 10 spm speed for the stitches 3 Change each parameter value and save the new value by pressing the ere button 1 Note that a new value is not saved without pressing the button after parameter value reset 2 If the system is initialized all data is recovered back to the initial values 5 Edge Sensor Motion D Press the button to activate the edge sensor 2 If the edge sensor is activated when the sewing material edge 1s detected the sewing is suspended distance between the needle and the sewing material edge some 20 mm 3 When the sewing is suspended as in 2 move the pedal from Neutral to Forward and then the sewing is resumed at the stitch count set at Parameter A 42 at the speed set at Parameter A 43 4 After completing the process 3 and conducting trimming pedal backward the backtack sewing for finish in the case where the backtack lamp is blinking and trimming are performed in order 6 Deactivating Edge Sensor D Press the button to turn off the lamp and then the edge sensor is deactivated 40 Motor Controller Setting 1 Controller Setting by Machine Type Classification Machine Type Set Value for Parameter B 56 Model ES SC 7300 Series Parameters are set according to the ordered specifications before Fa SC 7500 Series machine s shipment from the SC 7310 Series AO xx Model Number Setting Program Enable Initial Sc
87. etailed functions of product counter and bobbin counter A How to use the detailed functions of product counter To use the counter function set the detailed functions beforehand D To use the product counter function first set the value of the parameter group B item 35 as desired e Set the external counter switch on I Set the automatic counter on after trimming X As the default value is set 0 the counter will not run if there is no external counter switch 2 Set the parameter to select the type of product counter 1 Up counter e 0 Down Counter x The default value is set at 1 Q Q Q EX F lt The current amount gt 3 Press the counter button to set the counter function Press the button to check and set the detailed data of the counter Cn The current counter amount rn The remaining amount Q B Q D Q Q The progress tn Total target amount Default 100 The remaining amount x Press button repeatedly to see the above detailed data in order The user may set up the current counter amount Cn and the total target amount tn as desired O O C O G lt The progress gt 4 After the total target amount is set use and to set the movements lt Set value of B 37 gt 0 When work is finished the buzzer will go off and sewing may begin 1 When work is finished the buzzer will go off and sewing may begin only when the button is pressed GG 2
88. evitable do not use the initialization function N After initialization 5 second spinning shall be conducted at the speed of 1000 rpm or above to make the location of synchro memorized e The arbitrary parameter initialization by user could cause error or breakdown of the machine User should fully understand the function before use 2 Needle bar upper lower stop position setting A Upper stop position setting D Press on the program unit and the needle bar upper stop lamp is on 2 When the upper stop lamp is on press QS while Pro is being pressed Then as in the beside figure the description for the current setting and the figure indicating the current position blink 3 User spins the pulley by hand in the forward direction to locate the needle bar at the desired position Then the screen displays the changed location of the needle bar 4 If the needle bar is at the desired position press o to save the changed position information Then with the beep sound the screen returns to the initial screen saving the changed value N If only roa is pressed on the setting screen without pressing o user would exit the screen without B Lower stop position setting D Press on the program unit and the needle bar lower stop DD lamp is on 2 When the lower stop lamp is on press Ee while Pro is being pressed Then as in the beside figure the description of the current setting and the figure
89. g mode that inputs a sensor signal 0 1 1 N stitch Mode n the edge sensor port and uses it as an edge sensor 0 255 20 2000 0 B T stop function selected 1 B T work completion 2 B T exact stitch performance f f After sensing it will sew the programmed number of stitches and stop 1000spm 20 2000 Used in the sewing mode that uses the auto function If there is no thread trimming signal when selected sewing will continue even if user releases pedal st ti it tion of t it t 5 One Shot sewing speed 2000spm it N Selection of pre stitch function When selected it will perform only the programmed stitches before the actual sewing work starts Pre stitch number of stitches 3 stitches Pre stitch speed 2000spm Selection of start B T operating conditions 1 stitch 1 One Shot Mode t titch IR 8 9 JA C1 o1 Q1 A A gt gt gt gt Oo CO Se Qo Qo Qo Qo oo JA c coj co c 0 if pedal is released during back tack it will stop 1 if pedal is released during back tack the work will still be completed 2 tit will perform the exact amount of back tack stitches 51 Selection of end back tack performance condition It will perform the exact amount of stitches for end back tack Back tack initial first stitch speed during back tack exact performance 0 1 1 exact stitch performance 20 1000 0 1 1 Select with button B 0 Only B T operates 1 Lift and drop needle plat
90. g needle bar up down stop Ul Then as in the figure right the information on what is to be set and the numbers that tell the current position of needle bar will be shown 7 Turn the pulley forward manually to move the needle bar to the desired position The screen displays changing position of needle bar 8 When the needle bar moves to the desired position save the position by pressing D key Then the screen automatically returns to the initial screen with a buzzer Caution Returning to the initial screen by pressing button without pressing button will not save reset values 2 Setting needle bar up down stop position by using simple controller board front OP p Turn on the up stop icon lamp by pressing needle bar up down stop button on the simple controller board to set needle bar up stop position 2 When the up stop lamp turns on press E button while pressing needle bar up down stop button C Then as in the figure right the numbers that tell the current position of needle bar will be displayed 3 The operator turns the pulley forward manually to move the needle bar to the desired position The screen displays changing position of needle bar 4 When the needle bar moves to the desired position save the position by pressing C key Then the screen automatically returns to the initial screen with a buzzer Caution Returning to the initial screen by pressing E button without press
91. given address Sequence Control Caution signal detected E FH 80H 00H Data Field ist O Input Pot No Explanation Cmd Field Right Solenoid Switch Pressor Foot Lift Switch Pedal Thread Trimming Input Extemal Input 0 64 address 0 64 0 64 0 64 0 64 0 64 0 64 0 64 0 64 0 64 0 64 0 64 0 64 0 64 0 64 0 64 0 64 0 64 0 64 0 64 0 64 Address Zar i ou Da i Zt H r r on gt Ro C1 Ico Ro e Every the conditional Branch is made to the appropriate number when it is on No False e When makingthe sequence program please check and use its function because the wrong sequence program can cause the mechanical trouble and the physical damage 78 5 Examples of the Function of Thread Trimming Sequence Yamato Three needle Trimming Timing of Thread Trimming Sequence Needle T T T R W P 2 Flow Chart of Tread Trimming Sequence amp Program Code Ee Code Comm Data field Sonet ud number field zd pes 0 JjSmt Sequexe 5 05 Stop after moving to needle of upstop 200 at 200spm EE Thread Trimming solenoid On Wait for 100 ms 100 u NN NN on START of Sequence Needle Up Stop with 200spm wait for 5ms T T sol on wait for 100ms T T sol off wait for 5ms Wait for 5 ms T R sol T R sol off Wait for 5 ms W P sol on
92. he After counter After counter operation is over set up the next operation is over set up After counter operation is over set up the next operation next operation program unit s counter set up button method of use EE counter operation is over select the automatic Su erasing operation Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 11 3 Group C Parameter Specifics Method of Use and Explanation Pedal acceleration deceleration curve slow starting speed input output port change related parameter x These are functions not used by general users and should be regulated by an A S technician A Pedal stroke step by step section and speed set up method Name of function zie Method of use and explanation pedal forward first step section pedal forward second step section After dividing the pedal stroke to 64 steps the pedal stroke s pedal forward third step section acceleration deceleration curve changes according to which stroke step is programmed from pedal forward steps 1 through pedal forward fourth step section pedal forward fifth step section sewing speed during pedal forward first step 440rom sewing speed during pedal forward second step 920rom l The pedal stroke s acceleration deceleration curve changes sewing speed during pedal forward third step 4000rpm according to how the pedal forward ste
93. her words the certain amount of time that each device starts operating until they become completely the output wave type maintains itself On and when it maintains itself operating the output becomes the duty PWM wave type to maintain operation B B T stitch correction set up method Name of function Method of use and explanation LE SEES TEN This item has the function of correcting the B T sewing stitch that has not been shaped well and Start B T B side stitch correction value you can change the value of sides A B C D The programmed value in the beginning B 32 End B T C side stitch correction value A 3 B 3 C 4 D 4 End B T D side stitch correction value B S SLLEL S S e f the stitch correction values is changed using the program unit the item value will automatically change Reversely if you change the programmed value of the items above the stitch correction values will also automatically change Detailed correction principles and methods of use are the same as the program unit s stitch correction method Please refer to the program unit method of use of start end B T stitch correction method C Counter function method of use Item No Name of function Method of use and explanation B5 35 Counter condition setup condition set Counter condition setup 75 EE using automatic counter after trimming EN increasing decreasing counter For detailed method of use and explanation of counter function refer to t
94. hread release solenoid is open 0 1 0 Unused 1 Used 0 Each solenoid and LED OFF after trimming 1 Each solenoid and LED ON after trimming 0 manual mode Seam center switch ON OFF seam center ON OFF 1 semi automatic automatic mode seam center action in case of semi automatic mode starting stitching during the seam center switch is ON Seam center switch ON seam center ON initial BT seam center OFF istitching seam center ON finish BT seam center OFF thread trimming and stitching finish seam center OFF Seam center action in case of automatic mode starting stitching during the seam center switch is OFF Seam center switch OFF seam center OFF initial BT seam center OFF stitching seam center ON after stitching A 89 finish BT seam center OFF thread trimming and stitching finish seam center OFF 255 stitch Doe EEE 0 While the sub thread release device button is on turn off and on power and cancel the sub thread release device 1 While the sub thread release device button is on turn off and on power and continue to use the sub thread release device 0 In the event of switch on off turn on off LED only 1 In the event of switch on off turn on off the solenoid and Led together 85 Sewing speed display function Initialize various solenoids after trimming Setting the seam center action mode Oo co 0 titch Automatic seam center setting sti
95. ifter solenoid 3 11 Trimming solenoid 4 12 Wiper solenoid 3 Switch and lamp connector 5566 14P Pin Number i spe moss 7 D Zoli 9 4 4 10 3 4 11 2 4 12 1 4 13 Switch HALF 14 Switch CNT Left switch LED Right switch LED Left switch Right switch VCC 5 V 5 Extension connector 5566 20P When the option board for extension port is applied BD 000714 Pin Number ao ep ir ie is a pa ver mo e e v e s a s 2 v 9 2 7 10 GND 3 6 48 V 11 Output 12 12 Output 13 13 EXI 00 12 Output 15 13 Output 14 17 18 5 V 19 20 12 V 2 Basic switch connector 5566 8P Pin Number 1 5 Manual Back tack button 2 6 Back tack Insert Delete Button 3 7 Knee lifter solenoid switch 4 8 Safety Switch 4 Extension connector 5566 20P When the option board for extension port is not applied Pin Number zo epe ir ie is a pa ver mo e e v e s a s 2 v 9 10 12 V 1 6 GND 7 8 17 20 VCC 5 V 11 Output 12 12 Output 13 13 Output 14 14 Output 15 15 External Input 00 101 4 Changing solenoid supply voltage Basic setting values upon shipment J19 x It is for a good operation of solenoid when AC input voltage changes D Setting values of solenoid supply voltage against input voltage input voltage 220V series Solenoid with the rating current of 30V Solenoid with the rating current of 24V In
96. ing C button will not save reset values 16 To set needle bar down stop position press needle bar up down stop button of simple controller board to make on the icon lamp of needle bar up stop 6 When the down stop lamp on press needle bar up down stop button C with pressing E button After that number pointing the current needle bar position will blink 7 Turn the pulley forward manually to move the needle bar to the desired position The screen displays changing position of needle bar When the needle bar moves to the desired position save the position by pressing C key Then the screen automatically returns to the initial screen with a buzzer Caution Returning to the initial screen by pressing E button without pressing C button will not save reset values Caution The names of buttons on simple controller board are as follows A Button switch Switch for initial Reverse B Button switch Switch for end reverse C Button switch Switch for needle bar up down stop when the machine stops D Button switch Switch for automatic presser foot ascending when the machine stops 5 E Button switch Switch for program 17 5 Installing program unit D As in the figure below attach program unit bracket to program unit with three fixing screws As in the figure attach the bracket with program unit to the head of machine firmly with two fixing screws WIRING AND GROUNDING 1
97. ion Symptoms and troubleshooting oPEn Er will appear The error indication will disappear when the machine head is put back to its original position and sewing may begin oPEn Er will appear If the error message remains even after putting the machine head to its original position turn the power off first and turn it back on to continue sewing When oPEn Er message appears even when the machine head is in its original position be sure to check the following Check the switch attached under the right side of the machine head Check the set value of parameter In case of KM 2300 Series and KM 1750 1790 Series the value set for No shall be 20 and 120 respectively 2 Safety switch error function is available for SC 7300 series The error message will show when the blade does not return to its original position during trimming D When the error appears during sewing 2 When the error appears immediately after sewing starts after turning the power on Symptoms and troubleshooting e SE22 Er will appear Check if the blade of the sewing machine has returned to its original position If SF22 Er message appears after you turn the power on and begin sewing be sure to check the following Check the safety switch attached on the back of the sewing machine Check the set value of parameter The value of must be set at 111 3 6 How to Use Edge Sensor 1 Installing
98. ions of the machine x For detailed information on the method of use of program units and simple operation panel refer to the explanation in the last section 4 Function Parameter D Group A General functions of the sewing machine 2 Group B All types of output Full on Time PWM Duty checking input output operations sewing machine models and thread trimming sequence programming 3 Group C Pedal acceleration deceleration curve slow starting speed and input output port change related parameters Group D All types of gain parameter related motor control 6 Group F TPM Total Production Maintenance related Parameters x If the specific items of the parameter are changed carelessly they could cause breakdown or damage the machine Therefore the user must be well trained before using it 118 2 Fortuna Series 4 750 W Full Function Software Specific Parameters 1 Group A Parameter General functions of sewing machine 1 Minimum speed of pedal limit of sewing machine s minimum speed 200spm 20 510 2spm Maximum speed of pedal limit of sewing machine s maximum speed 4000spm 40 9960 40spm j Thread trimmer speed 300spm 20 510 2spm Sewing machine speed from beginning to end of thread trimming when using CAM type Program Uhit 1 stitch speed Key s performance speed 100spm 20 510 2spm 5 Lifting of needle plate with button A dropping speed L s performance speed 300spm 20 510 2spm Pedal degree of acceleration Pedal Cur
99. item sets the number of stitches when using the pre stitch function 0 255 stitches Initial value 3 stitches This item sets the sewing speed when using the pre stitch function A49 Set pre stitching speed p Ir 20 2000rpm Initial value 2000rpm G Method to select beginning ending reverse sewing conditions Name of function Method of use and explanation The start B T function can be one of the following three operations according to their set up value 0 If user releases pedal during B T operation sewing stops 1 If user releases pedal during B T operation sewing stops after finishing work e 2 The exact amount of stitches is operated notwithstanding the number of stitch corrections However if this function is used B T will no operate naturally Selection of start B T conditions Initial value 1 This item selects whether or not to use the end B T s exact number of stitches function operation Selection of end B T conditions 0 exact number of stitches function disabled Initial value 0 1 exact number of stitches function enabled If this function is used reverse sewing will no operate naturally A52 The speed of the first stitch during This item selects the speed of the initial reverse stitch when user has selected the exact B T exact performance number of stitches function in the B T operation 20 1000rpm Initial value 200rpm H Method to select buttons A B functions Name of function Method of use an
100. ition MESSE CAM type thread trimming solenoid release position Snede randen nanna Manual and automatic set up of solenoid operation 1 0 1 0 manual set up release position in CAM type thread trimming 1 automatic set up Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 126 3 Group C Parameter Pedal acceleration deceleration curve slow starting speed and input output port change related parameter x These are functions not used by general users and must be regulated by an after sales service engineer Function Initial value Step 1 step section where pedal moves forward 0 64 64 2 step section where pedal moves forward 0 64 0 64 0 64 0 64 L X5 d 8 o 3 step section where pedal moves forward 088 4 step section where pedal moves forward Lo wr 5 step section where pedal moves forward E NN Sewing speed value in the 1 step where pedal moves forward 40spm Sewing speed value in the 2 step where pedal moves forward 40spm Sewing speed value in the 3 step where pedal moves forward 40spm Sewing speed value in the 4 step where pedal moves forward 5480spm 40 9960 40spm Sewing speed value in the 5 step where pedal moves forward 9960spm 40 9960 40spm Select slow start after thread trimming After performing thread trimming start the next sewing work slowly 1 selection select slow start
101. ition Setting 15 5 Installing program TIE TOILET 18 6 SunStar machine installed with program UND 18 5 WIRING AND GROLUNDIN S 3 s2 a een tee 19 1 Specification ofthe power plug ee aa ee SES ESS RE M 19 2 Specification of electric current in wiring of power plug ee 19 3 Names and Explanation of external connector in control box een 20 4 Changing solenoid supply voltage Basic setting values upon shipment J19 20 6 CONNECTION THE EARTH WIRE OF THE SEWING MACHINE AND MOTOR 22 7 THINGS TO BE CHECKED AFTER INSTALLATION eere 22 8 PROGRAM UNIT PART NAMES AND METHOD OF USE 23 1 Program unit part names eene 23 2 Program Unit Method or lca este een 23 3 Start and End Backtack Stitch Correction Method z zs24222220 20 RR RER RR RR ER RR RnB 34 4 Method of Use Inertia Tuning FUNCION wet na LS 37 5 Sewing machine head open error and safety switch error ee 37 6 How to Use Edge Senso Hasen 38 7 Motor Controller Setting rS ER 41 8 Erisreub ec ISI ie 45 9 Use of Detailed TPM Total Production Maintenance Functions russerne 46 9 SIMPLE OPERATION UNIT PART NAMES AND METHOD OF USE nn 49 1 Names of Each Part in the Simple Operation Unterseite 49 2 Simple Program Unit Method ofsa esse re a 49 10 FORTUNA SERIES 4 FULL FUNCTION SOFTWARE METHOD OF USE trimme 54 1 Basic Functions of the Fortuna Series 4 Full Fun
102. k down or damage the machine so the gt user must be well trained before using it Caution Back tack initial first stitch speed during back tack exact performance 3 Change between B T and switch with buttons A or B during sewing Selection of button A function RO DO 00spm 20 1000 10spm 0 1 1 Select with button B 0 Only B T operates 1 Lift and drop needle plate with one movement 2 Lift needle plate with one movement Drop needle plate with two movements 3 Slow performance when stopped 1 2 stitch speed 0 B T delete insertion 1 Lift and drop needle plate with one movement 2 Slow performance when stopped 1 2 stitch speed 3 Only B T operates C1 C1 SI N N N J m o oij o1 gij O1 01 m JA Selection of Button B function 56 Selection of speed during manual back tack during sewing NOT USED Thread Trimming Sequence Selection of SunStar Chain Stitch Machine Thread Trimming Sequence Selection of other Company chain Stitch Machine Selection of reverse rotation after trimming Reverse rotation distance when selecting reverse rotation after thread trimming 0 current sewing speed 0 1 1 initial reverse speed EEE HE T a 0 1 1 selection of reverse direction 20degree 0 250 1degree 0 1 1 fix when machine stops 10 100 10 10 1 clockwise 0 counterclockwise O normal start 0 1 Delay start 3 050 1 x100 ms 1 0 disabled n 57 CO CO When machine s
103. kes x No 20 If a synchronizer signal comes but the next synchronizer signal does not come within the sensing time an error message will appear x No 21 If a speed instruction was sent to the motor but the motor does not reach the value of the speed instruction an error message will appear Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 63 x This item is operated by the factory only so general users and A S technicians should not use it OUTPUTOO B T Solenoid Low Active OUTPUTO3 W P Solenoid Low Active the output PIN you want to change after referring to the 38 OUTPUTIO Let LED High Active 8 table below 9 oumummguE Hp 9 OUTPUT13 Needle lower stop notifying signal High Active OUTPUT14 Signal notifying motor is running High Active OUTPUT15 Signal notifying target has been reached High Active A Output PIN function Function No H W type actual output name Function No H W type actual output name B T Solenoid 100 P F Solenoid 101 T T Solenoid 102 WIP Solenoid 103 inv WP Solenoid T R Solenoid 104 inv T R Solenoid Left Solenoid 105 inv Left Solenoid Right Solenoid 106 AUX Solenoid 107 inv AUX Solenoid Left LED 108 inv Left LED Right LED 109 inv Right LED Needle Up stop notifying signal 110 Needle D
104. l full on time The time it takes to pull the solenoid to the maximum in the outset Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 38 39 0 1 Bobbin counter set up ams 6 Left Solenoid Initial Full On Time For Twin Neede 100ms 4 1020 ams 8 Auxiliary Solenoid Inal Ful OnTime 100ms 41020 ams 9 Left LED Initial Ful On Time For Twin Neede ooms 41020 Sams ams 29 NOTUSED 0 p o o Selection for maintaining reverse solenoid movement when thread trimming C Only BT 0 0 4 1 reverse direction maintained Programming count condition pv i 0 counter used program whether or not automatic counter will be operated 1 automatic counter after thread trimming When automatically counting select Up Down count after thread trimming thread trimming function must be enabled 0 DOWN COUNT 0 buzzer rings sewing is allowed 3 When count in completeded the next operation is programmed 0 1 2 hae b s sies 2 No buzzer ring sewing is allowed CLEAR PRESET 99 60 Checks operation of B T solenoid OUTPUTOO 41 Checks operation of P F solenoid OUTPUTO1 Checks operation of T T solenoid OUTPUTO2 AN u u Checks operation of W P solenoid OUTPUTO3 Checks operation of T R solenoid OUTPUTO4 Checks operation of left solenoid OUTPUTO5 x Match the number of the solenoid to be tested
105. ler Lift Switch N AUTO Switch 115 invN AUTO Switch Pedal Start Signal 116 invPedalStart Signal Pedal Presser Foot Lift Signal 117 inv Pedal Presser Foot Lift Signal Pedal Thread Trimming Signal 118 inv Pedal Thread Trimming Signal External Signal 119 inv External Signal Machine Head Open Switch 120 inv Machine Head Open Switch CO Nl O5 O1 B GO PO oO Caution When any inputs PIN No INPUTOO INPUT22 are overlapped it works as the OR circuit Ex if INPUTOO 0 amp INPUTO1 0 then it is recognized as button A INPUTOO INPUT01 x The hardware of input switches and sensors are done with a point of contact Active High input as the standard x When setting up other functions numbers apart from the ones listed above the pertinent output pin functions are disregarded Output Signal Level Collective Reverse Function 0 eo signa Collective Reverse selection Input Signal Level Collective Reverse Function o0 o Inout signal Collective Reverse selection L Xd NOT USED NOT USED Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 65 66 4 Group D Parameter All types of gain parameter related motor control xx These are functions not used by general users and must be regulated by an A S technician x The set value which listed below may show
106. location on the lights will change This button offers the following three functions When sewing ends B T When sewing ends B T sewing can be operated sewing can be operated o When sewing ends B T with the with the 5 C sewing does not operate button button Using the C D buttons in the 4 digit displayer the user can program the B T number of stitches he wants Caution Be aware that if the end B T stitch is set to 0 in the 4 digit displayer the start B T sewing is impossible 5 Method of Use The Needle Plate Position Selection Button When the Sewing Machine Stops When the user turns the power on one of the up stop or down stop lights in the program unit panel needle plate is always left on The user can change the stop location by pressing the button When machine stops while sewing the When machine stops while sewing the needle plate makes an up stop needle plate makes a down stop 25 26 6 Method of Use The Presser Foot lift Location Selection Button When the Sewing Machine Stops When the user turns the power on one of the up stop or down stop lights in the program unit panel pressser foot lift is always left on The user can change the stop location by pressing the button When the machine stops while sewing the When the machine stops while sewing the eo 5 presser foot lift stops at the top 5 presser foot lift stops at the bottom Caution If the user uses the aut
107. lol oloo o crere 43 53 U U U E G g al Lom Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 124 60 Checks the signal input INPUTOO Button A Checks the signal input INPUTO1 Button B Checks the signal input INPUTO2 1 4 stitch Switch Checks the signal input INPUTO3 2 4 stitch Switch Checks the signal input INPUTO4 3 4 stitch Switch Checks the signal input INPUTOS 4 4 stitch Switch E ee i MEI D Hx Along with the input it will say on or off 69 Checks the signalinput NPUTIY Counter Switch Checks the signal input INPUT22 Second step for pedal going backwards m Checksihesolenoidmovementvotage oo foe 75 senama oooO o 79 checks ihe pedal anaogouut o Hmmm ge ns Increases when sewing machine 81 Checks the signal from encoder A B res COCHE 2 decreases when sewing machine rotates in counterclockwise 1 When sewing machine is rotating clockwise 101 100 110 010 gt 011001101 ua ben 4g 82 Checks the signal from encoder R S T 2 When sewing machine is rotating counterclockwise 101 2001 50115 0105 110 gt 100 5101 83 84 NOTUSED Start backtack On maintain time BEE Ld FE TEE Parameters in motion 86 Start backtack OFF maintain time 4 1020 ms a End backtack ON maintain time 4
108. ltage supplied for Solenoid 2 After the power is on D Check whether the program unit is working 2 Check the direction of rotation of the Sewing Machine n case the direction of rotation is not right action shall be taken to change set it right referring to the methods of changing the program and the list of changing functions N 65 in Group A 3 Check to see whether there are abnormal heat smell or noise nearby n case there are turn the power off and call our regional office 22 PROGRAM UNIT PART NAMES AND METHOD OF USE 1 Program unit part names T Button to Select Presser Foot lift 2 Digit Displayer Start B T Selection Button Location When Machine Stops End B T Selection Button Thread trimmer and Wiper Selection 4 Digit Displayer Button to Select Needle Plate Location When Machine Stops Button to Change the Sewing Speed Installation Gun Stan SUNSTAR ELECTRIC CO LTD e e e e e AB hB Cip GN 1 2 Stitch Button Pattern Work Selection Button Constant Sewing Speed Selection Button Button for Program Change Button for Counter Use after Counter Programming Button to Save Program Changes Button to use Edge Sensor Selection after Edge Sensor Programming Pattern Work Connecting Button 2 Program Unit Method of Use 1 4 Digit Displayer and 2 Digit Displayer Functions and Method of Use A 4 Digit Displayer and 2 Digit Displayer Functions lt Initializing screen gt D When you turn the p
109. m A 00 30 B 00 30 C 00 40 D 00 40 Correct stitch number application method use C and D buttons for programming gt lt When the stitch length comes out short the third stitch of sides A and B the 1st stitch of sides C and D Side A program value SIMI Currently programmed corrected value 01 00 the length of the 3rd stitch sewn in side A Side B program value Currently programmed corrected value 01 00 the length of the 3rd stitch sewn in side B Side C program value Currently programmed corrected value 01 00 the length of the 1st stitch sewn in side C Side D program value Currently programmed corrected value 01 00 the length of the 1st stitch sewn in side D x When the stitch comes out less than one stitch longer the last stitch of sides A and B and the first stitch of sides C and D Side A program value WEINE Currently programmed correction value I lead the length of the extra part of the stitch sewn on side A Side B program value EEE currently programmed correction value When the stitch length comes out short fo the length of the extra part of the stitch sewn on side B Side C program value IIE currently programmed correction value oe the length of the extra part of the stitch sewn on side C Side D program value BINBNINIE Currently programmed correction value foo the length of the extra part of the stitch sewn on side D Caution The shadowed part i
110. nchronizer The highest position of take up lever Normal rotation direction i V 2mm turning around from the lowest position of needle bar 3 How to adjust a location detector in case of a reverse rotation sewing machine x It is the same as that used for the normal rotation direction Reverse rotation direction Locate detector synchronizer The highest position of take up lever Reverse rotation direction tl b 2mm turning around from the lowest position of needle bar After adjusting a location detector rotate the motor by stepping on the pedal for 3 5 seconds so that a controller can remember the location 99 WIRING AND GROUNDING 1 Specification of the power plug 1 Single phase 100V 120V Switch Main Board Protective Earth EARTH 2 Single phase 200V 240V Switch Main Board Protective Earth EARTH 3 Three phase 200V 240V Switch Main Board PE Protective Earth EARTH X Be sure to connect Protective Earth 2 Specification of electric current in wiring of power plug Be sure to use wiring materials which can stand electric current of higher than 15A 100 3 Names and Explanation of external connector in control box D Solenoid Connector 5566 16P Pin Number 5 13 Left needle control solenoid 6 14 Right needle control solenoid 7 15 Thread release solenoid 8 16 Auxiliary solenoid 1 9 Back Tack solenoid 2 10 knee l
111. nertia Tuning Function T i TE lt Inertia tuning initial screen The inertia tuning function is to find the motor s gain value that match the weights x inertia Press buttons E Prg and D simultaneously to return to the initial screen of the BURE inertia tuning lt Initial screen gt 2 If the initial screen comes on press the pedal until you hear the buzzer ring During inertia tuning the sewing machine will operate and stop 10 times 3 If the inertia tuning is completed the buzzer will ring and the initial screen will come on at the same time Caution Inertia tuning is carried out only when the controller is attached to the sewing machine for the first time and when the sewing machine is unable to accelerate or decelerate quickly 93 FORTUNA SERIES 4 FULL FUNCTION SOFTWARE METHOD OF USE 1 Basic Functions of the Fortuna Series 4 Full Function Software 1 Initializing This function is used when the user randomly changes the parameter s programmed value and forgets the original program contents Cll amp suwsraR ELECTRIC CO LTD maaa eseseseneoz L L e L e L L e e L L B D A Alb Cip aB Ze AB Qo 12A A 1 1 3 i 27 3 1 20 3 9 DIE 2 EX Method of initializing Turn the power on by simultaneously pressing the buttons in the figure above which are the start B T button end B T button needle plate up down stop button Caution e If you initialize all the changes made by the user ar
112. ng values upon shipment J19 x It is for a good operation of solenoid when AC input voltage changes D Setting values of solenoid supply voltage against input voltage input voltage 220V series Solenoid with the rating current of 30V Solenoid with the rating current of 24V Input Voltage Setting Values Input Voltage Setting Values 20 Solenoid with rating current of 30V Solenoid with rating current of 24V Input Voltage Setting Values Input Voltage Setting Values Less than 100V 2 Setting values of supplied voltage to solenoid against input voltage Input voltage 1 10V 3 Setting supplied voltage ST J18 R ZU 21 Method As n the figure connect grounding conductors green or green yellow that link the machine and the controller Check if grounding part of power is connected to the grounding conductors Failure to ground the motor can cause abnormal operations such as overspeed rotation or unwanted Caution stitching THINGS TO BE CHECKED AFTER INSTALLATION 1 Before the power is on D Make sure that the incoming voltage is in accordance with that shown in the name plate of the Control box 2 Check whether the following connectors are connected 3 Check to see the fixing nuts for pulley are tightly fastened 4 Check whether the sewing machines are right kinds Chain Stitch S M Lock Stitch S M Check the rated voltage for Solenoid Refer to How to change the electric vo
113. nge B F 43 Set 3000 spm rated speed B F 45 Set 400 spm When adjusting time in line with the current speed this is the speed adjustment unit lll Current user speed 2500 spm B Result Between 3000 2600 spm Step 1 for extending the speed reduction time and 2600 2300 Step 2 for extending the speed reduction time the current speed belongs to Step 2 so that the concerned amount of speed reduction time will be extended 1 Due to the environmental factors as stated above actually an alarm is issued not at the set time but according to the value considered at F 43 44 45 2 Unless special change is made F 43 44 45 is set at default values and their values are reduced at a certain reduction ratio In the event that mismatch between the actual checkout time and the alarming time occurs the set time can be adjusted 48 SIMPLE OPERATION UNIT PART NAMES AND METHOD OF USE 1 Names of Each Part in the Simple Operation Unit x Simple operation unit is attached in the front of the control box and used when there is no program unit panel 4 Digit Displayer Start B T Programming Displayer End B T Programming Displayer Needle Plate Up Stop and Down Stop Programming Displayer Presser Foot lift Up Stop and Down Stop Programming Displayer Thread Trimming and Wiper Programming Displayer 2 Simple Program Unit Method of Use 1 Initializing This function is used when the user randomly corrects the programmed value
114. nput power check l Ben e Check the brake resistance and the fuse use after replacement 140 Er Initial current sensing error Check the setting value of the initial current sensing 200 Er Motor load factor excess error Check the motor load 82 130 Er When there is no signal from the location sensor 10 11 HOW TO PLACE FOR CONTROLLER S4AC50 PEE EEE Sub classification according the details of the medal Distinction of the SunStar models from others Economic Type Full Option Type Sunstar KM 2300 Series 235A B 250A B SunStar SC 7300 Series Chain Stitch Phase 110 V 1Phase 220 V 3Phase 220 V N U gt mM oO o CO S4AC75 JA HER Group B Number Sub codes 1 1 phase 110V 2 phase 220V 3 3 phase 220V S4AC55 J F 36 KM 360J 7M Hemming S M Mechanical Type Full Option Type Jean System S4AC55 HJ E 82 SC8200J Feec otitne arm Economic Type Jean System OREDER Ex S4AC50 2AF refers to SERIES4 1Phase 220V FULL FUNCTION CONTROL BOX for normal drop feed 13 ecc cc 0 000000000000009 9 BLOCK DIAGRAM SCN 7P 555920 55578 5557 44 555746 zx Ji2 jJa ls EN 2 DRIVER BOARD MAIN BOARD J7 E a P1 P2 P3 J12 I 2 a a J12 a J14 J6 B2P VH B11B XH Asbestos XHP 41P
115. nterclockwise clockwise counterclockwise ES Target speed If this speed is reached or passed a signal saying Target speed has been reached will appear Delay start setup EEE O normal start 1 Delay start 68 Delay start time duration setup ee cm IR pedal is pressed 1 enabled Setup of the duration of needle bar s stop at the lowest position after trimming when the pedal pressed EE c j 17 M 1 enabled 72 Del on time of ng voltage error 1 enabled des r S 1 Speed lity sich eng 78 Program unit select 0 1 0 Ful Function Type 79 Expand stitch count set with backtack 0 1 2 0 Sstiches 1 0 F 15 stitches 2 0 99stitches Stitch length reduction upon backtack execution 0 1 0 Unused Can be used only when the stitch length conversion device is enabled 1 Used 81 Prevent automatic presser foot lift 0 1 0 Unused Must use this function for the models equipped with air solenoid only 1 Used Noted ot ee ee eee eee toe EI EUM If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it Caution 121 Z O co Qo Function Initial value Step Thread release solenoid motion mode Setting the thread release solenoid motion status when the presser foot is lifted up 0 Power On and presser foot up after trimming The thread release solenoid is not open 1 Presser foot up The t
116. o B 56 D This function allows automatic change of thread trimming sequence when user attaches the controller to a sewing machine other than the one being currently used If you want to use this function first enter Item No 56 in parameter Group B You will see then the screen shown in the figure 2 If you press the button after changing the set up value to fit the new sewing machine model number the matching thread trimming sequence is duplicated x Refer to the sewing machine list Ex when using the SunStar KM 790BL 7 sewing machine 3 The duplicated thread trimming sequence can be check in the Item No B 55 and if you want to change the contents you can do so using Item No B 55 Caution e f you don t press the button after changing the parameter item set up value the set up value will not be saved so use caution when using it e f the specific items of the parameter are changed carelessly they could cause breakdown or damage the machine Therefore the user must be well trained before using it 2 Thread Trimming Sequence Function Related Parameter Method of Use and Explanations Economic A Changing the Trimming Sequence with the Simplified Operation Panel When changing the thread trimming sequence by using the simplified operation panel the method is a bit different from when changing other parameters Check the following manual and make the changes in a correct manner lt S V Simplified Opera
117. oes not SAN D H operate operated with the button operated with the button Use the C D button to program the number of B T stitches in the 4 digit displayer Caution Be aware that if the end B T stitch number is set to 0 in the 4 digit displayer the user will be unable to carry out start B T sewing 4 Programming the Needle Plate Position when Sewing Stops with Button C When you turn the power on one of needle plate s up stop and down stop lights in the simple operation unit will always be on If you press the button you can select the stopping location If the machine stops while sewing the If the machine stops while sewing the needle plate makes an up stop needle plate makes a down stop o0 N 5 Programming the Presser Foot lift Location when Sewing Stops with the Button D When you turn the power on one of presser foot lift s up stop and down stop lights in the simple operation unit will always be on If you press the button you can select the stopping location If the machine stops while sewing the If the machine stops while sewing the presser foot lift makes an up stop presser foot lift makes a down stop 00 00 6 Programming the Automatic Thread Trimmer and Wiper Movements with the Button E Pro This button programs the automatic trimmer and wiper after sewing If the user presses this button in sequence the location on the lights will change as shown in the figures below
118. omatic up stop function of the presser foot lift when the sewing machine stops while sewing it may cause damage to it because it has been left up for an unnecessarily long time Be aware that to prevent the foot presser solenoid from being damaged it is programmed to automatically come down when a certain amount of time passes 7 Method of Use Automatic Thread Trimmer and Wiper Selection Buttons These buttons offer the function of automatic trimming and wiping after sewing By pressing these buttons in sequence the user can use one of the following three functions The light shows the function that is currently being used B Automatic trimmer and oQ Only automatic trimmer BO Both automatic trimmer and C wiper do not operate O function is operate wiper operate 8 How to use product counter and bobbin counter x Product and bobbin counters are functionalities available for Fortuna Series IV option type D How to set product counter and bobbin counter A Set clear product counter and bobbin counter using the 62 button in the program unit O Repeatedly press the button in the program unit to change the status of the lamp and functions as below p yp D When product counter and bobbin counter are not used When the lamp is off gt 2 When product is set 3 When PONHES ENGA is set When the lamp is flashing x To use the counter function set the detailed functions under parameter B Group 2 How to use d
119. on 0 Disable 1 Enable i NM I EN 3 et the TPM 9 password entry function 0 Disable 1 Enable NUM n 8 9 40 NotUsed a 41 Enable the TPM function 1 0 1 0 Disable 1 Enable 42 oet the TPM password entry function 1 0 1 0 Disable 1 Enable 44 Machine rated speed 3600 spm 40 5000 spm 40 spm 44 Environmental variable applied in the event of the set time reduction Speed adjustment unit when adjusting time in line with current speed 400 spm 1400 2000 spm 40 spm 46 TPM test mode 900 Stitch 1 Hour 0 1 0 Disable 1 Enable Not Used Xp 1 Not Used Cod o Not Used re es A User password 0000 0000 9999 physical damage Users are recommended to have a full understanding of functions before use N Changing set values without thorough understanding of parameter details may lead to machine breakdown or Caution 3 Method of Use and Explanations for Specific Items of the Parameter 1 Method of Use and Explanations for Specific Items of the Group A Parameter General functions of sewing machine A Minimum maximum sewing speed limit set up method and thread trimming speed set up method Name of function Method of use and explanation A4 Minimum sewing This item allows user to set up the minimum sewing speed limit or the minimum sewing speed speed limit set up given whenthe pedal is pressed 20 510rpm Initial value 200rpm Maximum sewing This item allows user to set up the maximum sewing spe
120. or fixing bolts through the three holes on the table Attach the motor base padded with vibration proof rubber and slide flat and spring washers over the bolt stems and then fasten the bolts with nuts Motor Fixing Bolts Vibration Proof rubber ET Flat Waser Spring Waser ase Un an Motor Fixing Bolts 3ea 3 Make sure that the center of motor pulley is matched to that of the sewing machine before tightening the motor fixing bolts and nuts 90 2 Assembling the belt cover and adjusting the belt tension 1 Belt cover assembling procedure Pulley D Upon the completion of the motor mounting bring the two Belt Guide pulleys of motor and sewing machine closer to each other by Fixing Screw pulling back the sewing machine You can then mount the belt Belt Guide ON easily as shown in the figure 1 Belt Cover A 2 Place the belt cover B making sure that the belt cover does not contact the belt and then fasten the cover with the fixing screw Belt Cover Fixing Screw 2 Adjusting the belt tension D Optimum Tension Level The optimum tention level is achieved when the belt is pushed by 5 10mm when the top surface portion of the belt at
121. order BEE 28 Needle bar s automatic stop at the highest position 0 1 29 Pedal analog filtering difference 10 1 30 1 30 When using an angle 2 needle select the semi automatic corner operation 0 0 1 1 selection of semi automatic Speed when selecting a semi automatic corner 200spm 20 2000 10spm parameter used only when used after selecting number 30 32 After selecting the left needle the first sewing stitch 3 stitches 0 255 1 stitch parameter used only when used after selecting number 30 3 After selecting the left needle the second sewing sti 3 stitches 0 255 1 stitch parameter used only when used after selecting number 30 4 After selecting the right needle the first sewing stitch 3 stitches 0 255 1 stitch parameter used only when used after selecting number 30 t t 1 stitch ey tch 5 After selecting the right needle the second sewing stitch 3 stitches 255 parameter used only when used after selecting number 30 6 Maintaining time for the left right needle solenoid 450 x0 1sec 50 1000 5sec After the programmed time the solenoid is automatically released 1 S 0 1 0 Not used 1 Used 0 hour topping function during AUTO mode and while pedal is neutral does not stop 1 stops 0 Selection oftype of N stitch Sensor 0 active high 1 active low f f t et grease check function t t c 19 c JA 2 0 1 40 9960 Af IR 6 N stitch sewing mode selection a sewin
122. otating direction If you press the button one more time you will return to the initial screen Initial screen Speed programming screen Rotating direction programming screen Initial screen 2 If you want to change the sewing speed press the E Prg button After seeing the speed programming screen press buttons A and B to program the speed you want Caution Be aware that if you don t press the button for 0 5 seconds the screen will not return to the B T programming screen but will remain in the sewing conditions programming screen Items 1 4 functions 9 Method to Change Parameter Specific Items lt parameter specific item initial screen D To change the parameter s detailed items press the E Prg and A buttons simultaneously and return to the parameter detailed item s initial screen lt Initial screen for group A gt Initial screen for group B 2 If you see the PrEn screen select a parameter group using buttons A D 5 01 A button A group B button B group u Initial screen for group C Initial screen for group D gt e Cbutton C group D button D group 3 After selecting the group you want use buttons A and B to select the specific item you want Ex Select No 2 item of Group A Limiting the maximum sewing speed amp If you selected the specific item you wanted press button C The value you selected will then appear on the screen Ex The current maximum sewing
123. otifiying signal without duty 116 inv Emergency Stopped without duty A signal appears when the motor stops for any error A signal appears when the motor stops for any error Roller Lift Solenoid without duty 117 inv Roller Lift Solenoid without duty Hemming Device Output without duty 118 inv Hemming Device Output without duty First step forward pedal notifying signal without duty 119 inv Pedal Start without duty Low signal without duty 201 High signal without duty x If an output signal has been sent twice in the OUTPUT00 OUTPUT 15 output pin the same signal will appear in two different output pins Ex if OUTPUTOO 0 amp OUTPUTOS 0 then B T signal is output from both OUTPUTOO amp OUTPUT03 pin When setting up other functions apart from the function numbers listed above the pertinent output pin functions are disregarded x Roller Lift Solenoid Presser Foot Lift solenoid Back Tack solenoid Roller Lift Switch NOTUSED NOT USED Qa Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 128 5 NUROBunA BEE BEE 5 NUDi BunB 1 59 Nuogas 3 59 INPUTOS 24 stich Swick 3 5 INPUTOS 4 stich Swish 4 5 INPUTOS 4d stich Sw 8 56 INPUTOG Left Sol Swi
124. ou install and use the FORTUNA SERVO MOTOR 1 Use and Purpose This product 1s designed manufactured and sold as an industrial sewing machine It should not be used for other than industrial purpose 2 Working Environment D Power Source e tis desirable that voltage of the power source be kept within the range of 10 of the rated voltage t is desirable that frequency of the power source be kept within the rage of 10 of the rated frequency 50 60 Hz The SERVO MOTOR can be expected to work normaly only in case the foregoing things are kept 2 Electromagnetic Noise t is desirable that those equipments causing strong electromagnetic field or high frequency not use the same electrical outlet as this on and stay away from it 3 Temperature and Humidity Keep the ambient temperature above 5 degrees and below 40 degrees Centigrade e Never use it outdoors and avoid direct ray of light Keep it away from an hot object like a stove Keep the ambient humidity above 30 and below 95 4 Never use it near gases and explosives 5 Do not use it at a spot located 1 000m or higer above sea level 6 Keep the storage temperature higher than 25 degrees below zero and lower than 55 degrees Centigrade when not in use 3 Installation Follow the instruction carefully when installing it 1 Be sure to start installing it after pulling the power plug off the outlet 2 Fix the cable so that it may not move and do not allow the
125. ould be performed after the motor is mounted on the table First loosen both the upper and lower anchoring bolts D The belt tension will then be adjusted by the weight of servo motor itself Fasten both anchoring bolts I a NL LJ Motor 87 LOCATING AND USING PARTS OF THE CONTROLLER BOX 1 Front and back of control box Control box front Full Option Type Control box back Full Option Type Control box grounding part AC Power Input Power Cable Option 2 Connector Fortuna Pedal Connector H ervo Series 4 AC Power switch DEN Encoder Connector B Motor Power Connector P U Connector Position Detector Connector Option 1 Connector Lamp Power Connector A B Button Connector Solenoids Connector Option 3 2 Control box side 88 D Caution ic i Hazardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug power cord 20 BRO oisi ZIEIE JOSE THE S S HZD Me BAIS wT LIM 36042 JE ORBIS 2 Specification Forrunn AC SERVO SERIES 4 750W VIGE 5 08 SUNSTAR MACHINERY CO LTD MADE IN KOREA 89 INSTALLATION 1 Mounting your Servo Motor on the table D Make sure that the holes are bored on the table as shown in the figure Belt Hole 41 Cable Hole 2 Insert three mot
126. ovements Set value of B 37 0 When work is finished the buzzer will go off and sewing may begin e 1 When work is finished the buzzer will go off and sewing may begin only when the button is pressed O D C Q 2 When work is finished the buzzer will not go off and sewing may begin Total target amount Set value of B 38 gt 0 No returning to automatic initial value when counting is complete rir En 1 Returning to automatic initial value when counting is complete LI LI Caution When B 38 is set at 0 the value will keep on going up down even when counting is complete The user will need to re set the value of Cn to restart 110 2 How to use the detailed functions of bobbin counter Bobbin counter is designed to check the remaining amount of the lower thread a To use the counter set detailed functions beforehand a To use the bobbin counter function first set the value of the parameter Group B item 39 0 Bobbin counter function not used 1 Bobbin counter function used x The default value is set at 0 At this point the bobbin counter will not start even when the counter button in the program unit is set at bobbin counter function b Detailed functions of bobbin counter O a Select the bobbin counter function by pressing button to get the lamp flashing Press button and the display will change as shown in the right bc stands for bobbin counter b
127. ower on you will see a screen as shown in the figure The 4 digit displayer shows the start and end B T sewing and the 2 digit displayer shows the current abbreviation for the letters or numbers shown in 3333 bt the 4 digit displayer bt the abbreviation for back tack Q Oo O Q lt Example of error detection gt 2 The 4 digit displayer shows the error number for each type of error NEH ER discovered and also shows the programmed value after it has been programmed The 2 digit displayer shows the number of the parameter Example of selection of number 2 item in Group A specific item s content or name which is shown in the 4 digit displayer O O C O GG Caution The 4 digit displayer and 2 digit displayer show the current condition Therefore the user should always check it before using the machine 23 B Method of Use 4 Digit Displayer and 2 Digit Displayer a Method to change the start and end B T stitch numbers In order to change the start B T stitch numbers which is programmed when you first purchase this machine you must use the 9 buttons If you want to change the end B T stitch numbers you must use the buttons e The program range is from 0 to 9 Ex How the screen looks when changing both start and end B T stitch numbers to 4 b Method to check or change the specifics of the parameter 1 Press the button and as you press it also press the button Then you can ei
128. own stop notifying signal 111 Sewing machine running notifying signal 112 inv Motor Running Target speed notifying signal 113 inv Target Speed Trimming notifying signal 114 inv Trimming End Back Tack notifying signal 115 inv End Back Tack Emergency stop notifiying signal without duty 116 inv Emergency Stopped without duty A signal appears when the motor stops for any error A signal appears when the motor stops for any error Roller Lift Solenoid without duty 117 inv Roller Lift Solenoid without duty Hemming Device Output without duty 118 inv Hemming Device Output without duty First step forward pedal notifying signal without duty 119 inv PedalStart without duty Low signal without duty 201 High signal without duty x If an output signal has been sent twice in the OUTPUTOO OUTPUT15 output pin the same signal will appear in two different output pins Ex if OUTPUTOO 0 amp OUTPUTOS 0 then B T signal is output from both OUTPUTOO amp OUTPUTOS pin x When setting up other functions apart from the function numbers listed above the pertinent output pin functions are disregarded x Roller Lift Solenoid Presser Foot Lift solenoid Back Tack solenoid Roller Lift Switch NOTUSED LI NOTUSED ET Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it
129. p by step sewing speed set up is done sewing speed during pedal forward fourth step 5480rpm sewing speed during pedal forward fifth step 9960rpm B Slow start sewing method of use this function allows to start the sewing slowly and the user can set up the following specific items Name of function Method of use and explanation 11 h immi These items help you choose at which point you can apply slow start If you US want to apply it after thread trimming set item No C 11 value to 1 If you want to apply it after when you start sewing after stopping set item No C 12 to 1 If both Slow Start after sewing machine stops these items are set to 0 the slow starting function will not operate When using the slow start function this item gives you the option of maintaining C 13 When Slow Starting change Slow starting speed the same starting speed or setting up a new speed If you want to set up a new speed use items No C 14 C 18 and set up a new speed When Slow Starting the operation speed of beginning stitch a eE a When the item No C 13 set up value is 1 the slow start beginning ER values When Slow Starting the operation speed of third stitch the specific items that change the set up value are When Slow Starting the operation speed of fourth stitch NUDED 2 OUI a OADM 928 5 OON secet ODD C 18 When Slow Starting the operation speed of fifth stitch C Motor maximum speed limit set up method Name of fun
130. pidly 3008 oF O O O O GG Caution Be aware that if you don t press the or button the screen will automatically go back to the initial screen The maximum speed and minimum speed limits can be changed by changing the parameter s specific items 33 3 Start and End Backtack Stitch Correction Method 34 x Since backtack stitches may vary according to the type of sewing machine use the following stitch correction method x To adjust the stitch fast and clean users should check the stitch condition before commencing the correction D Classification according to backtack sewing condition x The backtack sewing condition can be classified as follows When A 3 stitches B 3 stitches C 3 stitches D 3 stitches A When one more or less stitch than the set stitch number is sewn Classification Sen en Where ew pACAGK Correct backtack sewing condition stitches are sewn 1 Start backtack Sewing condition i When sides A and B each have When sides A and B each have 3 When sides A and B each have one less stitch sewn stitches correctly sewn one more stitch sewn l End backtack C A Sewing condition V 210 p When sides C and D each have When sides C and D each have 3 When sides C and D each have one less stitch sewn stitches correctly sewn one more stitch sewn B When one more or one less stitch is sewn than the programmed stitch number Start backtack Sewing condition When the length of the last three stit
131. put Voltage Setting Values Input Voltage Setting Values 2 Setting values of supplied voltage to solenoid against input voltage Input voltage 1 10V Solenoid with rating current of 30V Solenoid with rating current of 24V 3 Setting supplied voltage 102 Method As in the figure connect grounding conductors green or green yellow that link the machine and the controller Check if grounding part of power is connected to the grounding conductors Failure to ground the motor can cause abnormal operations such as overspeed rotation or unwanted Caution stitching THINGS TO BE CHECKED AFTER INSTALLATION 1 Before the power is on D Make sure that the incoming voltage is in accordance with that shown in the name plate of the Control box 2 Check whether the following connectors are connected 3 Check to see the fixing nuts for pulley are tightly fastened 4 Check whether the sewing machines are right kinds Chain Stitch S M Lock Stitch S M 5 Check the rated voltage for Solenoid Refer to How to change the electric voltage supplied for Solenoid 2 After the power is on D Check whether the program unit is working 2 Check the direction of rotation of the Sewing Machine n case the direction of rotation is not right action shall be taken to change set it right referring to the methods of changing the program and the list of changing functions N 65 in Group A 3
132. r Trouble with program unit connection Check program unit cable and connector e Check the simple program unit cable PU27 Er and connector Trouble with simple program unit connection This error sign is seen when the user connects Turn the power off and on 60 Er a sd the location sensor while the power is still on again before using it This error sign is seen when the user the user Turn the power off and on 61 Er EM TM removes the location sensor while the power is still on again before using it This error sign is seen when the motor s rotor magnet Check the condition of the motor s 126 Er i i and stator coil s electric current flow does not match This error sign appears when the direction of encoders Check the encoder cable and TE R S T and the direction of A B do not match the connector e Check the encoder cable and 128 Er i the connector When there is no signal from encoders R S T e Turn the machine manually and When the motor is overloaded check the machine load 129 Er Check the location sensor cable and connector ons When there is an electric current overflow in the motor Check the motor cable and the connector r i and problems with the connector 132 Er When the speed cannot be estimated Turn off the power and turn it on again e Turn the power off and on again 13 133 Er When theelectric current overflow of the IPM stops RE before using it 14 135 E Hiah volt Power off and i
133. r Automatic Foot Lift Solenoid Belt Holes x Specification viewed from the table bottom Solenoid Bracket A Cover for Foot Lift Solenoid KM 250 Rear Panel Oil Pan Insertion Surface Mounting Position 4 for Automatic Foot Lift Solenoid Belt Holes x Specification viewed from the table bottom Connection Link Fixing Screw Oil Pan T Solenoid Axis Fixing Nuts 95 9 Mounting the position sensor Synchronizer and L Wrency x setting the film 1 Mounting the position sensor Synchronizer Synchro shaft Photo film p SunStar thread cutting sewing machine All SunStar thread cutting sewing machines are equipped with a position sensor Users therefore are required to the adjust the film position if necessary as shown in the figure VER P C B Holder ve 2 All other sewing machines including other manufacturers brands First attach the position sensor mounting adapter to the upper shaft of the sewing machine Second attach the position sensor fixing plate to the body of the sewing machine as shown below in the figure Third secure the position sensor to the adapter with the fixing SCICWS Sewing machine screw adoptor A TYPE B TYPE Screw A TYPE SM 11 32n 2 28 Adapter Screw B TYPE SM 5 16n 24 Position Sensor Fixing Bolts Sewing Machine E Position Sensor Fixing Plate Type A um Position Sensor 50009 00099 6 500006 QO S vac au
134. r are changed carelessly they could break down or damage the machine so the user must be well trained before using it 6 Left Solenoid Initial Full On Time For Twin Needle L 8 AwiaySoemidWiFdOnTme 00s eoa ms L 9 T Lett LED inal Ful On Time For Twin Needy Toms 41020 ms 0 100 0 100 29 NOTUSED BE S S 00 30 00 40 3 ogam unete orao avonaieooeriloe opes Hannes MOMNCOND 123 P Checks operation of B T solenoid OUTPUTOO 41 Checks operation of P F solenoid OUTPUTO1 i 48 Checks operation of WiP soera OUR Checks operation of T R solenoid OUTPUT04 Checks operation of leit solenoid OUTPUTOS after matching the number of the solenoid being Checks operation of right solenoid OUTPUTO6 tested press the 1stitch T key and check Checks operation of Aux solenoid 7 the condition of the movement Checks operation of Left LED solenoid Along with the output it will say on or off Checks operation of Right LED solenoid t Checks operation of needle when signal notifies up stop OUTPUT12 Checks operation of needle when signal notifies down stop OUTPUT13 Checks operation of signal notifying motor running OUTPUT14 Checks operation signal notifying target speed has been reached OUTPUT15 Select Thread trimming sequence The default is set to 0 If you wish to input another sequence apart 54 from the thread trimming sequence provided in 0 64 1
135. rameter are changed carelessly they could break down or damage the machine so the ZIEE user must be well trained before using it 122 2 Group B Parameter All types of output Full on Time PWM Duty checking input output operations sewing machine models and thread trimming sequence programming x These are functions not used by general users and must be regulated by an A S technician Programming count condition 0 1 O counter used program whether or not automatic counter will be operated 1 automatic counter after thread trimming When automatically counting select Up Down count after thread on 1 Up COUNT trimming thread trimming function must be enabled 0 DOWN COUNT buzzer rings sewing is allowed 1 buzzer rings sewing is not allowed When count in completeded the next operation is programmed 0 1 2 9 9 ce N lf you press the Prog Key set up is cancelled 2 No buzzer ring sewing is allowed 1 AUTO 38 When count is completed select the counter auto clear preset CLEAR PRESET 0 Bobbin counter Disable 39 Bobbin counter set up 1 Bobbin counter Enable x Items No 30 33 These are the items that make the number of stitches match when back tack number of stitches do not match x Solenoid Duty Ratio The power that holds and maintains the solenoid Solenoid initial full on time The time it takes to pull the solenoid to the maximum in the outset Caution If the specific items of the paramete
136. rary suspension the motion of pressing releasing and pressing again the pedal resumes operation 1 Sewing begins without suspension El KM 360 0 when the knee switch is working the hammer is Setting the hammer device action switch knee switch function moved 1 when the knee switch is working the hammer and the presser foot start moving LOWE Nn cu Temporary suspension during semi automatic operation simultaneously Not Used LT The presser foot and the left right needle solenoid ascend automatically 10 Enable in the event of using an electronic solenoid 1 Enable in the event of using a pneumatic solenoid 89 Upon trimming for a chain type model enable disable the needle auto lift of a Enable Disable the solenoid OFF function If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 58 Em 2 Group B Parameter All types of output Full on Time PWM Duty checking input output operations sewing machine models and thread trimming sequence programming x These are functions not used by general users and must be regulated by an A S technician 0 Bobbin counter Disable 1 Bobbin counter Enable x Items No 30 33 These are the items that make the number of stitches match when back tack number of stitches do not match x Solenoid Duty Ratio The power that holds and maintains the solenoid Solenoid initia
137. reen Parameter B Group Move to B 56 0 9 POWER ON Pr dud Select the Model Desired Note D Before the product is shipped out from the factory all settings are completed in line with the machine type ordered In case where the controller which is different from the ordered specifications is installed to the chain type machine Set the value of parameter B 56 according to the concerned machine type gt Depending on the program version of controller it may not be applicable to some machines See the following to make the proper setting according to the machine type X Version display EJ When the power is turned on the CPU version is displayed as below on P U for a moment and then the screen moves to the initial screen 3333 Classification Fortuna Series III CPU version 11 Fortuna Series IV CPU version 7 Program Unit P U Handy Controller EJ This is an old version where the CPU version is not displayed 41 42 2 In case where the top thread trimming device is installed Make a setting based on the check points below to ensure proper operation of the top thread trimming device when the top thread trimming device is installed p Make the setting as below depending on the program version of the controller S Ill version 11 or above I L Set the value of Parameter A 73 at 1 S IV version 7 or above D Lower than
138. s Group D All types of gain parameter related motor control 5 Group F TPM Total Production Maintenance related Parameters x If the specific items of the parameter are changed carelessly they could cause breakdown or damage the machine Therefore the user must be well trained before using it 54 2 Fortuna Series 4 Full Function Software Specific Parameters 1 Group A Parameter General functions of sewing machine 1 Minimum speed of pedal limit of sewing machine s minimum speed 200spm 20 510 Maximum speed of pedal limit of sewing machine s maximum speed 4000spm 40 9960 3 Thread trimmer speed 200 10 510 0 Sewing machine speed from beginning to end of thread trimming when using CAM type u P Program Unit 1 stitch speed Key s performance speed 100spm 20 510 Lifting of needle plate with button A dropping speed L s performance speed 300spm 20 510 Pedal degree of acceleration Pedal Curve E 255 17255 1 2 When the maximum speed is put in 255 steps Start Back Tack Speed 1700spm 20 2000 8 EndBack Tack Speed 1700spm 20 2000 Thread trimming operation time When doing an aging test The A24 used in PNEUMATIC must be 1 100ms 4 1020 the value is equal to the running time The Solenoid operation time 10 Tension release operation time The A24 used in PNEUMATIC must be 1 200ms 4 1020 When doing an aging test the value is equal to the thread trimming time 1 Tension release time In CA
139. s the currently saved correct value After programming press the button and save the programmed value Ex When the Start End B T stitch length is shorter than the programmed stitch length by around half a stitch a In the initial screen press the button and then also press the Q button b The screen will then go to the stitch number correction screen Using the Q Q buttons you can change the length of each side A B C and D in this screen c If you have finished programming the new correction values to sidesA B C and D press the button and save the corrected value If you press the button you will return to the initial screen A 00 30 B 00 30 C 00 40 D 00 40 A 00 50 B 00 50 C 00 75 D 00 75 d Commence sewing and check the B T sewing condition e If the corrected sewing condition still shows differences between the programmed value the repeat steps a d and continue correction Caution x If each side s corrected value has been corrected to the minimum or maximum value limit between 6 stitches to 6 stitches and the sewing condition is still not correct reduce the B T sewing speed x Generally you can correct for when there is more than one stitch difference with item A However with item B you can correct when there is either more or less than one stitch difference x Make sure to press the button and save the programmed value when you finish programming sides A B C and D s new correction value
140. selection 0 2step backward thread trimming 19 Selection for pedal thread trimming position 0 1 2 1 1 step backward thread trimming 2 thread trimming at neutral position 20 The maximum sewing speed for the KM 1060BL 7 presser foot lift 2000spm 200 2000 10spm with mutual crossing quantity of 4 8 7 0 mm Delaying time for complete release of KM 1060BL 7 B T Solenoid 4 1020ms 22 Select to operate 2 start B T 0 1 Choose between 1 or 2 4735 eee 23 Select to operate 2 end B T 0 1 Choose between 1 or 2 K T m 24 Selection of thread trimming conditions 0 1 2 0 CAM type machine selection according to sewing machine type 1 thread trimming after up stop 2 thread trimming after low stop 25 Whether or not to use default sequence when A24 1 0 1 0 B 55 exclusive sequence is used This is a sequence determined on A9 A10 value 1 default sequence is used 26 Selection of B T Solenoid operation position 0 1 0 lower position 1 upper position N If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it Caution 119 Setting the maximum sewing speed of the machine according to presser foot lift height of the KM 1060BL sewing machine 2 Less than P1xx 3500 spm Less than P2xx 3000 spm Less than P3xx 2500 spm More than P3xx A20 spm program P1xx P2xx P3xx in
141. som 20som 0 500 som 2som 0 500 som 2som 0 500 som 2som 0 500 som 2som 0 500 som 2som 0 500 som 2som Pos Dacc Up Dacc Dn Edge afte sewing given stitch with given Speed 0 5000 som 0 500 som 0 255 stitch 20spm 2som Pos Dacc Dn Dacc Up Edge after sewing given stitch with given Speed 0 5000 Isom 0 500 spm 0 255 stitch 20spm 2som Move given distance with given Speed SodinPos Make motor given Speedingiven Postion Random Stop Sopendomy randomly When position aleady passed return When position aleady passed wat next position Wait Pos2 and then return Wait Up Edge Wait until Up Edge detecte Wait Dn Edge Wait until Dn Edge detecte Chk Pos Check the positon passed amp branchto the address Position Chk Up Edge Check Uo Edge detected amp branch to the address Speed Check Chk Dn Edge Check Dn Edge detected amp branch to the address Ch oe Edge Clea Up Edge FG mark UpEdge not detected Ck Dn Ch On Edge Clea Dn Edge FG mark DnEdge not detected Wait until motor speedis target speed Chk Speed Check if motor speed istarget speed amp dd oranchto the address 0 50 som 0 357 deg 2som 0 5000 Isom 0 357 deg 20som 0 357 deg Game os 0 64 address 0 64 address 0 5000 Isom 20spm 0 357 deg 0 64 address 77 Category Wait until the pot Input Port Check WaitPort BrChkPort Check the port and oranch the
142. sor Calibration Line Film Adjusting Line Reverse Rotation Sensor Housing Down Film Adjustment 2m turning around Up Film Adjustment The highest position from the lowest of take up lever position of needle bar After adjustment the film of the position detector be sure to rotate the motor for 3 5 seconds by pedalling so that the Controller may remember location of the film 97 10 How to equip and adjust a built in location detector synchronizer 1 How to equip the built in location detector synchronizer In case of a SunStar thread trimmer When a built in location detector synchronizer for the sewing machine with the SunStar thread trimmer is equipped all that the users need to do is to simply adjust the location of magnetic for detection according to their needs Position magnetic up Locate detector Sewing machine synchronizer Position magnetic down 98 Locate detector synchronizer sy Position magnetic up Sewing machine 2 How to adjust the magnet of the location detector D Assemble the detector in order following the pictures Locate detector synchronizer 2 Once assembling is completed power the controller on and step on the pedal At this time make sure that the needle moves up and down Stop the needle at a desired location by moving the magnet back and forth along the location where the needle stops Normal rotation ym direction N U Locate detector sy
143. speed 4000RPM 5 Using the buttons A and B change the current programmed value to another value Ex Change the maximum sewing speed from 4000RPM to gt 3000RPM 6 If you completed your selection press the C to save the value you chose 7 You can change other specific items of the parameter in the same manner Caution Be aware that if you changed the specific items of the parameter and didn t press the C button the changed value will not be saved f you change the parameter specific items carelessly this may cause breakdown or physical damage to the machine Therefore the user must be welltrained before changing items in the parameter group 10 Start and End B T Stitch Number Correction Method D Corrections in the initial screen are the same as those in item 13 of the program unit manual Correcting method for when the B T number differs by one stitch a Check the present sewing condition b Change the value of the part that needs correction use A B C D buttons c Save the programmed value press the E Prg and B buttons simultaneously You will go to the bt C screen The buzzer will sound three times and you will return to the initial screen 2 When making corrections of less than one stitch use items 30 33 of parameter Group B and will correct to stage 0 05 x For detailed B T stitch number correction method refer to the section 13 of the Program Unit manual 11 Method of Use of the I
144. stitch Switch 78 CedstesprampuNPUNS MA toh Switch E Checks the signa Input INPUTOG Left Along with the input it will say on or off E Checks the signa Input INPUT12 PU stitch zu a Chest fs ES eeren adiing ra do Checks the signal input INPUT20 n step for pedal going forward Checks the signal input INPUT21 First step for pedal going backwards Checks the signal input INPUT22 Second step for pedal going backwards a Checks the solenoid movement voltage EN hecks external volume value hecks the pedal analog output 80 Checks the synchronizer signal 81 Checks the signal from encoder A B ncreases by each rotation ofthe sewing machine 1 increases when sewing machine rotates clockwise 2 decreases when sewing machine rotates in counterclockwise 1 When sewing machine is rotating clockwise 101 100 110 010 gt Checks the signal from encoder R S T 011 001 101 2 When sewing machine is rotating counterclockwise 101 001 gt 011 gt 010 110 gt 100 101 NOT USED NOT USED x Items No 60 76 functions that check individual normal movement x Items No 77 79 functions that check each analog input normal movement x Item No 80 function that checks whether the synchronizer signal is working properly x Item No 81 function that checks whether the encoder A B is working properly x Item No 82 function that checks whether the encoder R S T is working properly Caution If the sp
145. stitches and stop uN ot Selection of One Touch function Used in the sewing mode that uses the auto function t ati 30 36 1 1 40 41 42 j 4 IER A tit 1 Auto Mode 5 One Shot sewing speed 2000spm 40 9960 tit 1 One Shot Mode N stitch sewing mode selection a sewing mode that inputs a sensor signal in the edge sensor port and uses it as an edge sensor 7 Selection of pre stitch function When selected it will perform only the programmed stitches before the actual sewing work starts Pre stitch number of stitches Selection of type of N stitch Sensor i 20 2000 t 44 Selection of One Touch function If there is no thread trimming signal when selected sewing will continue even if user releases pedal eO 0 1 N stitch Mode st 0 255 1 stitch 20 2000 0 1 0 1 h h IR 8 9 3 stitches 2000spm LER c Pre stitch speed Selection of start B T operating conditions B function sel 0 if pedal is released during back tack it will stop nun 1 B T work completion 1 if pedal is released during back tack the work will still be completed 2 tit will perform the exact amount of back tack stitches Selection of end back tack performance condition It will perform the exact amount of stitches for end back tack 2 B T exact stitch performance 2 0 1 1 exact stitch performance If the specific items of the parameter are changed carelessly they could brea
146. subject to alarm B If multiple TPMs are set over time alarm timings could coincide to be same In this case the alarm of a lower number is issued first After machine check and alarm release Press the alarm of next number is issued for checking out other parts of the machine 47 4 Detailed Description on Time Setting Classification Explanation 1 Related Parameters 2 Detailed Description on F 43 3 Detailed Description on F 44 4 Detailed Description on F 45 5 Example W F 43 Setting the rated speed of a machine B F 44 Applicable environmental variable when the set time is reduced W F 45 Speed adjustment unit when adjusting time depending on current speed W By comparing the current speed with the rated speed a value is set to reflect time variables against the current speed W If the current speed is higher than the rated speed the remainder of the set time is reduced and otherwise the remainder of the set time is increased W The remainder of the set time can be increased decreased at the degree set in F 44 45 Bl When the remainder of the set time is reduced the applicable environmental variable can be set at 1 20 0 50 W The reduction ratio of a set time can be adjusted in reflection of current speed temperature and humidity W The parameter takes into consideration the current speed vs the rated speed as part of the time reduction factors W The parameter sets the speed ra
147. tch length the stitch length the seam center is ON when A 88 is 1 Not Used While the sub thread release device button is on turn off and on power and select the sub thread release solenoid in use can be used after changing A 95 to 1 91 Select a sub thread release Climb Device solenoid control mode Initialize height adjustable presser foot Climb Device after trimming 1s i 1 Solenoid ON even after trimmin 93 ize hei 0 Not used 1 Solenoid ON even after trimming 1 Solenoid ON even after trimmin 1 Solenoid ON even after trimmin Select top bottom speed during height adjustable presser foot motion is higher when 1 is selected instead of 0 1 Climb high speed Select the independent left right control of the sub thread release device 0 When Left or Right switch is pressed left right LED and SOL are put into motion simultaneously When left or right switch is pressed left LED and left Sol right LED and right Sol are separately in motion 0 Not used Model No applicable in the event of 106 112 Set the automatic motion of the sub thread release While the height adjustable presser foot is in motion the sub thread release solenoid is automatically turned on Enable speed limit by the height adjustable presser foot Disable speed limit by the height adjustable presser foot Enable disable speed limit by the height adjustable presser foot If the specific items of the pa
148. th of the cable connected with an outside parts like stand up pedal as short as possible 3 LOCATING AND USING PARTS OF THE CONTROLLER BOX 1 Front and back of control box Control box front Full Option Type Control box back Full Option Type Control box grounding part AC Power Input Power Cable Option 2 Connector Fortuna Pedal Connector AC Power switch Ac Servo Series 4 I EmcderComedor Motor Power Connector P U Connector Position Detector Connector B Option 1 Connector Lamp Power Connector A B Button Connector Solenoids Connector Option 3 Control box front Economic Type Control box back Economic Type Control box grounding part AC Power Input Power Cable Option 2 Connector Fortuna Pedal Connector AC Power switch AC Servo Series 4 Encoder Connector Motor Power Connector P U Connector amp Option Button A B Simple Controller Board Position Detector Connector Option 1 Connector Lamp Power Connector A B Button Connector Solenoids Connector SunStar amp SUNSTAR ELECTRIC C0 ITD amp 12 2 Control box side D Caution di iue Hazardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug power cord Vej a oli AMS UOTE HHE g a Mem Hen Az Eo J
149. the Edge Sensor D Attach the edge sensor bracket to the sewing machine head as in the figure 2 Insert the edge sensor into the attached edge sensor bracket EDGE SENSOR KM 235 250 KM 750 790 gt D Attach the edge sensor box ass y connected to the edge sensor to the table 2 Link the edge sensor connector to the switch connector Pin Number poronga HOENGA 1 2 7 GND 9 4 4 3 Left switch LED 10 3 4 Right switch LED 11 2 4 Left switch 12 1 4 Right switch 13 Switch HALF VCC 5 V 14 Switch CNT 38 2 Edge Sensor Setup D While the button is being pressed turn on the power 2 While the switch is being pressed press button to enter the Parameter C Group 3 Use the and buttons to set the Parameter C Group at 52 Use the and GQ buttons to change the dalue of 2 to 12 4 After going through the above processes D press to save the new value Press the button to exit the parameter setup mode 5 After undergoing the above processes press the button When the LED is on the sensor is working Pressing the edge sensor button makes sewing motion stop when the sewing material edge is detected For proper implementation of the function have a thorough understanding of Section 4 Use of Detailed Edge Sensor Functions in the manual before use 3 Edge Sensor Sensitivity Setup D Without a sewing material located under the sensor set the
150. the value lt Method to program the value of each pattern side gt A O Q Method by using the buttons Inputting directly the number of stitch the user wants by using the buttons C and D H Jg HI This method is used when the user already knows the length of the stitches he she is choosing Q B 06 Method using the pedal movement P When the AUTO light is off the machine This is a function used when the user does not know the stitch length and sews stops when the pedal is released while directly to check the number of stitches for the pattern he she wishes to program If sewing m the user presses on the pedal after the programming screen comes on the pedal can A When the AUTO light is on tne machine i i j will finish sewing the pattern section program the number of stitches by using the accelerating and decelerating even if user releases pedal while characteristics through the pedal s sensors The standard for choosing the number sewing of stitches here is slower than the normal sewing speed and the programmed pattern sewing speed Method using the A button and 1 2 stitch button This function is used when the user needs to make small adjustments at the end of the pattern work It allows the user to check and program the pattern length while he she sews at a slow speed or sews half stitches d After programming is finished press the button and save the set up value Then press the button After th
151. then press the 1 stitch Li key of P U button gt gt gt me ANN mms Checks operation of right solenoid 47 Checks operation of Aux solenoid Checks operation of Left LED solenoid Checks operation of Right LED solenoid O e U C oO Oo A in case of simplified manipulation and check the state Along with the output it will say on or off O C U C C SI O O ee Aj i CU le x cmt _ _ u u Checks operation of needle when signal notifies up stop OUTPUT12 Checks operation of needle when signal notifies down stop OUTPUT13 Checks operation of signal notifying motor running OUTPUT14 Checks operation signal notifying target speed has been reached OUTPUT15 Select Thread trimming sequence The default is set to 0 If you wish to input another sequence apart 5 from the thread trimming sequence provided in 0 64 1 the system input the newly composed sequence number Refer to the sequence composition method 4 Thread rimming sequence data writing functio 081 053 Selecting sewing machine model write the number that fits the sewing machine model provided in the full function manual 1 56 thread trimming sequence in the pertinent machine is copied 0 127 0 74 if you want to correct the thread trimming sequence change non order made the contents of item B 55 x However be
152. ther check or change the programming items for the parameter of group A A group O B group c group O D group Users should turn the machine off to select B C or D group While pressing the button turn the power switch on The screen will be changed to the initial screen after showing the PrEn message Then the users can select B C or D group by pressing B C or D button while holding program button 2 You can move to the parameter item you want with the Q ad Q buttons The parameter item number will appear in the 2 digit displayer and the wanted value will appear in the 4 digit displayer Ex Screen showing the maximum speed limit preset in the item 2 of A group 3 After using the Q increase button and decrease button to choose the value you want press the Enter button and save the value you chose Ex Reducing the maximum sewing speed limit from 4000RPM to 3000RPM 4 After saving press the button and go back to the initial screen Caution Be aware that if you don t press after changing the programmed value for the parameter item the value will not be saved When the B C or D group selection is completed users should turn off the machine first and restart to secure the selected group e If the user changes the programmed value from the parameter specifics carelessly the user may cause break down or physical damage to the machine The user must therefore be well trained before ch
153. thod to Set Up the Pattern Work Function This function is used when you need to continuously work on a sewing material If the light goes on after pressing the button you can use the pattern sewing function B Method of Use of Pattern Sewing Specific Functions p Cautionary words when using the pattern function Before using the pattern function finish the trimming work and turn on the pattern switch light If the user presses the pattern switch twice when he she is not using the pattern function the light will go off and he she will be able to go back to normal sewing However if the pattern mode has not been completely finished the pattern light will not go off The pattern function sewing speed will be the programmed speed The value set in each pattern mode is not erased when the power is turned off Therefore if you want to use the same pattern again press the same mode again to use it However if the program is initialized all the formerly programmed information will be erased and the user must reset the information again 2 Method of use we function Screen showing thef programming of a first press the button and select the pattern sewing function stitch numbers for each side gt b Select the pattern you want and the light will go on the pattern you selected c If you press the button the screen will change and you can use the stitches of P HB Bt each side of the pattern you chose to program
154. time 1 0 1 EM 7 77 tee 28 Initialize the remain time when changing the TPM 8 set time Mei Cesta T p 0 0 Disable 1 Enable N Changing set values without thorough understanding of parameter details may lead to machine breakdown or PUT physical damage Users are recommended to have a full understanding of functions before use aution 132 ee 1 Enable Set the TPM 2 password entry function BEEN 1 Enable Set the TPM 3 password entry function LO 1 Enable Set the TPM 4 password entry function EN 0 Disable Set the TPM 5 password entry function 0 Disable BN Set the TPM 6 password entry function EB 0 Disable Set the TPM 7 password entry function EB 1 Enable Set the TPM 8 password entry function RT 1 Enable p Set the TPM 9 password entry function 0 Disable 1 Enable Not Used e Enable the TPM function h 0 Disable Set the TPM password entry function 1 Enable 43 Machine rated speed 3600 spm 40 5000 spm 0 1 0 Disable 44 Environmental variable applied in the event of the set time reduction 0 20 1 45 Speed adjustment unit when adjusting time in line with current speed 400 2000 spm 46 TPM test mode 900 Stitch 1 Hour 0 1 0 Disable 1 Enable 47 Not Used 48 Not Used ee oT p 50 User password 0000 0000 9999 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 1 49 Not Used physical damage Users are recommended to have a full understan
155. tion Panel 74 How to Operate Display Remarks Press E Prg button and A button simultaneously Then the screen for changing parameters appears 2 Press B button and it moves to the parameter B group Use A button and B button to move to the No 55 trimming sequence of the B group Program Enable e Parameter B 01 Parameter B 55 4 Press C button when b 55 is displayed Then SEQ blinks on the screen e Sequence e 80 Trimming sequence start command Press C button once again and the screen displays the starting location number of trimming sequence Press A button and B button to change the location number of the current trimming sequence The starting location number of trimming sequence has ex When A is pressed 80 is changed to 81 changed from 80 to 81 When C button or D button is pressed the trimming sequence location number increases or decreases The screen displays the values stored in the concerned sequence location ex When C is pressed the screen displays 83 the value which is in the second trimming sequence location In case where Model 88 the 83 command is stored in the second trimming location e Trimming sequence is stored When the trimming sequence change is complete following the above procedure press E Prg button to store the sequence Notice Please make sure that in case of a simplified operation panel the loc
156. tops fix pulley When machine stops fix the motor by force j Power to fix the A number 62 Pulley 40 4 Distance recovered after fixing A number 62 Pulley and rotating it by force 20degree Select the motor rotating direction In N clockwise counterclockwise Target speed If this speed is reached or passed a signal saying Target speed has been reached will appear Delay start setup Delay start time duration setup 3 Setup of needle bar s stop at the lowest position after trimming when the pedal is pressed 0 Setup of the duration of needle bar s stop at the lowest position after trimming when the pedal pressed dle Fixing of edge sensor 0 disabled 1 enabled 2 Detection time of high voltage error 10 2 1020 ms 3 Use of the upper trimming device o fot 0 disabled 1 enabled 4 Hammering function disabled 0 1 1 enabled c 65 1000spm 67 100 75 NOT USED 76 NOTUSED Ced NN NEC CR Hj NOTED oT o To o T yO 78 Start Backtack On Duration 79 Start Backtack Off Duration D End Backtack On Duration ae End Backtack OFF Duration 81 N If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it Caution 57 ISDN TE 82 Stitch width reduction during backtacking 0 disabled n 1 enabled 83 Sewing speed screen display on disabled 1 enabled 0 After tempo
157. umber program using buttons A B C and D Side A programmed value 3 programmed stitch number 3 actual stitch number sewn on side A Side B programmed value 3 programmed stitch number 3 actual stitch number sewn on side B Side C programmed value 3 programmed stitch number 3 actual stitch number sewn on side C Side D programmed value 3 programmed stitch number 3 actual stitch number sewn on side D After programming press the and buttons simultaneously Ex When there is one less Start or End B T stitch sewn a In the initial screen use buttons Q i i to change it from 3333 to 4444 b After programming it to 4 4 4 4 press the button Then press the 1 2 stitch button You will see the letters bt C and the buzzer will ring three times and the screen will automatically return to the initial screen c The changed initial screen will continue to display the wanted B T programmed value of 3 3 3 3 d Recommence sewing and check the corrected stitch number e If the corrected sewing condition continues to show more than one stitch difference repeat steps a d and make corrections x The example above is an explanation of when one B T stitch number comes less than one x When there is more than one stitch is added or missing you can correct the stitch number as explained above Caution The stitch number correction value program range is between 6 stitch
158. ve 255 17255 Ca When the maximum speed is put in 255 steps i Start Back Tack Speed 1700spm 20 2000 10spm End Back Tack Speed 1700spm 20 2000 10spm Thread trimming operation time When doing an aging test The A24 used in PNEUMATIC must be 1 100ms 4 1020 the value is equal to the running time The Solenoid operation time 0 Tension release operation time The A24 used in PNEUMATIC must be 1 200ms 4 1020 When doing an aging test the value is equal to the thread trimming time Tension release time In CAM type the used A24 must be 0 255 0255 In CAM type the tension release is the value of the moving CAM angle Waiting time for the next operation after thread trimming 4ms 41020 This is the delaying time to carry out the next operation after thread trimming is finished 3 Wiperoperation time Wiper Solenoid operating time 41020 4ms Waiting time after wiper operation presser foot Ift etc 4 1020 4ms Automatic presser foot lift delaying time 4 1020 Automatic presser foot lift maintaining time 300 x0 1sec 5 1000 0 5sec After programmed time the presser foot lift is automatically released Automatic presser foot lift drop waiting time for next operation The delaying time or the time that the foot presser lift is maintained 100ms 4 1020 4ms the pedal is started until the presser foot lift drops and the sewing machine is started 18 Selection for automatic foot presser lift after thread trimming 0 1 1 Iift
159. y changes the parameter s programmed value and forgets the original program contents Cll amp suwsraR ELECTRIC CO LTD pg eseseseneoz L L e L e L L e e L L B D A Alb Cip aB Ze AB Qo 12A A 1 1 3 i 27 3 1 20 3 9 DIE 2 EX Method of initializing Turn the power on by simultaneously pressing the buttons in the figure above which are the start B T button end B T button needle plate up down stop button Caution e If you initialize all the changes made by the user are changed to the original values programmed when the machine was delivered from the factory therefore only change the value if absolutely necessary e After initializing rotate the machine for 1000RPM or more for approximately 5 seconds You must make the machine remember the location of the FILM 2 Sewing Machine Up Down Stop Location Automatic Recalling Function When first purchasing the controller if the user steps on the pedal for 5 seconds and runs the motor before beginning the sewing work the machine will automatically remember the sewing machine s up down stop location However when using a synchronizer this step is not necessary 3 Method of Use and Functions of the Program Unit and the General Control Box s Simple Operation Box When there is a program unit P U use it to program or change all the functions of the machine When there is no program unit use the general control box operation panel to program or change all the funct

Parts book for Sunstar Fortuna AC Servo Motor Series IV

Contents

Download Pdf Manuals

Related Search

Related Contents