INSTALLATION AND OPERATIONS MANUAL with
Contents
1. C D C e F A Deep Sea 3110 Engine Control See controller explanation on the following page B 2 AMP FUSE This fuse is in the AC input line from the generator This feed that provides the AC voltage reading on the display If this fuse is blown the DSE 3110 will not display a voltage or frequency reading and will shutdown on low voltage or frequency Replacement fuse ATO ATC 2A 250 Volt C 2 AMP FUSE This fuse supplies the 12 volt DC to power the DSE 3110 controller circuity on the boards If this fuse is blown the DSE 3110 function at all Replacement fuse ATO ATC 2A 250 Volt D 10 AMP FUSE This fuse supplies the 12 volt DC to power the two pilot relays in the control panel one relay operates the fuel system and the other operates the starting system If this fuse is blown the DSE 3110 will show the unit has gone in a start mode but nothing will happen out on the engine generator set Replacement fuse ATO ATC 10A 250 Volt E START SYSTEM PILOT RELAY This is the pilot relay drives the starter solenoid on the engine starter When the DSE 3110 calls for the unit to start this relay is closes sending a 12V positive signal lead 22 to the control terminal on the start solenoid mounted on top the starter on the engine This relay will open when the DSE 3110 senses voltage and frequency on AC feedback circuit from the generator disconnecting the start2. D e s 60708 162 16 4094 00 SSANYVH JNION3 sej 06 3NVd lOMINOO 1 1 jn lt lt L _ JILVINHOS LUVLS A353 0530 3 0230 60708 162 17 4094 00 45 amp DE65 KEY START SCHMATIC START Sr CONTROL PANEL 2 2 77 u Lo 7 ENGINE WIRING HARNESS 4094 00 18 60708 162 LEFT BLANK INTENTIONALLY AT THIS TIME DE20 amp DE30 3110 ELECTRIC START PANEL 45 amp DE65 DE90 3110 ELECTRIC START PANEL LEGEND OPS OIL PRESSURE SWITCH CTS WATER TEMPERATURE SWITCH Gs FUEL SOLENOID DSE 3110 55 STARTER SOLENOID 8 7 gt CONNECTOR POSTION ff serm SM STARTER MOTOR A al 1 GEN VOLTS 5 5 M CENE EIN 12 SS STARTER SOLENOID CONTACTS 8 3 7 smm 014 a p 5 142 5 4 16 4 ems 1 D VE 1 E n 2 lt lt lt 4094 00 20 60708 162 qvo OL Qvo OL ues T 1 31 T H Ed 3 39VIJO B9 A 802707 39VIlOA MOT 8 JOMLNOO 4 a o JNION3 OL MOLV1093M JOVLIOA L JAM MO 1 ANY 3S VHd 33edH L 9 L 8 60708
3. 30000 RESISTANCES ohms ROTOR 0 89 STATOR 0 1 EXCITER ROTOR 0 21 EXCITER STATOR 22 9 VOLTAGE REGULATOR AS480 Engine Model Starting System Isuzu 4LE Turbocharged 12 Volt Manual Start Oil Filter 2 required 2992544 Pre Fuel filter amp Water Sep 2992662 Water Sensor 4254020 4094 00 Fuel Filter Elements 2994048 Air Filter Element 8025818 Alternator Belt 500341810 Alternator 500315943 Starter Motor Assembly 99486046 Upper Radiator Hose 8040980 Lower Radiator Hose Muffler Standard Stop System Key Emergency Fuel Consumption full Load 2 6 Gal hour Owner Must Provide Fuel ASTM D 975 1D or 2D EN590 or equivalent See engine manual for additional fuel types amp specification Oil Type 10W 30 CC CD See engine manual for additional oil information Oil Capacity 8 6 Quarts Cooling System 50 50 Mix MODEL DE45I4 3 0 4514 4 0 4514 17 DE4514 18 Generator UCI224D Winding Group 311 Wattage 45000 45000 45000 45000 RESISTANCES ohms ROTOR 0 64 STATOR 0 065 EXCITER ROTOR 21 0 EXCITER STATOR 0 142 VOLTAGE REGULATOR 5 460 Engine Model Fiat 455 1 004 Starting System 12 Volt Manual Start Oil Filter 2992242 Fuel Filter Elements 50410784 Air Filter Element 8041642 Alternator Belt 504013617 Alternator 504225814 Starter Motor Assembly 504031929 Upper Radiator Hose 8050892 Lower Radiator Hose 8050893 Muffler Standard Stop System Key Emergency Fuel Consumption full Load 4 09 Gal hour Owner Must
4. Inc at Le Center Minnesota THERE IS NO OTHER EXPRESS WARRANT Y To the extent permitted by law any and all warranties including those of merchantability and fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINPOWER liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply in every instance This warranty gives you specific legal rights which may vary from state to state WINPOWER reserves the right to change or improve its products without incurring any obligations to make such changes or improvement on products purchased previously EXCLUSIONS WINPOWER does not warrant Engines Engines are covered exclusively by the warranties of their respective manufacturers see enclosed warranties WINPOWER does not warrant Batteries or Other Component Parts that are warranted by their respective manufacturers WINPOWER does not warrant modifications or alterations which were not made by WINPOWER Inc WINPOWER does not warrant products which have been subjected to misuse and or negligence or have been involved in an accident 4094 00 25 60708 162 WINGO ING 225 S Cordova Ave Le Center MN 56057 507 357 6831 60708 162 4094 00 WWW Wincogen com
5. air inlet as well as a hot air outlet to the outside of protection housing for proper engine performance These engine generator set are equipped with unit mount radiators and the engine is equipped with a pusher type fan The hot air from the face of the radiator must be ducted out of the enclosure to insure proper cooling Failing to do so will allow the hot air to recirculate around the radiator causing the engine to overheat resulting in an engine shutdown If louvers are used in front of the hot air duct to protect the unit from outside weather these louvers should be 1 1 2 times as large as the area of the radiator face to prevent back pressure In addition to a hot air discharge you must plan for a fresh air intake opposite the radiator discharge These fresh air inlets should also be 1 1 2 to 2 times large that the radiator face The extra air inlet area is required to minimize restriction and to provide combustion air for the engine Do not block fresh air intakes with other equipment as this will result in insufficient air flow to the engine for cooling Installing them opposite the hot air discharge will allow a sweeping flow of cooling air across the engine preventing hot spots FUEL INSTALLATION The fuel supply should be as close to the engine as possible This will reduce the installation cost of fuel runs and minimize line losses The diesel fuel supply should be no more than 3 feet below the fuel inlet on the pump If your fue
6. engineering detail to assure a satisfactory system installation The installation must comply with all national state and local codes The information in this manual is offered only as a guide to finalizing your installation plans NOTICE For full service switching of the entire load the ATS must be SE Service Entrance rated or must have a properly rated fusible disconnect installed before the ATS to protect the contacts 4094 00 ENGINE GENERATOR SET MOUNTING The unit s main frame must be bolted solidly to a solid base The engine generator is mounted on channels which are attached with special shock mounts to the main frame This allows the engine generator free movement without affecting the base or surrounding equipment kkkkkkkkkkkkkkk kkkkk WARNING x dedededekedededeede dede dede EQUIPMENT DAMAGE Never mount these engine generator sets to a wooden base structure Over time the wood will deteriorate and the unit mountings will come loose These units must be mounted to a steel or concrete base The unit should be mounted to allow for ample working room around it A general rule to follow is five 5 feet of clearance from any flammable surface These distances may be reduced for nonflammable surfaces but sufficient access must be provided for servicing the equipment VENTILATION REQUIREMENTS Providing proper air movement during your installation planning is absolutely essential You will need to provide a fresh
7. is corrupted Contact your ERROR supplier for assistance 15 60708 162 TROUBLESHOOTING TABLES ENGINE WILL NOT CRANK Low dead battery Blown DC fuses 2 amp or 25 amp Defective DSE3110 Defective key switch Loose or dirty battery terminals Defective starter Defective start solenoid Locked up engine genset Defective engine harness Improper battery voltage to start solenoid fuel pump or fuel solenoid ENGINE CRANKS BUT WILL NOT START E Improper fuel delivery to the unit Fuel supply shut off Fuel tank empty Air in the fuel system Engine fuel solenoid has not opened Defective fuel pump Defective fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid s a ees o ors ENGINE STARTS AND THEN STOPS AND ALARM LIGHT COMES ON 1 Engine oil pressure is low 2 Engine has high water temperature 3 Refer to fault code on DSE3110 ENGINE WILL NOT COME UP TO SPEED AFTER IT STARTS 1 Insufficient fuel volume getting to the unit a Too small of fuel line b Fuel racks not opened properly Governor is defective AC short in generator components UTPUT FROM GENERATOR om NO AC Defective diode Defective voltage regulator Defective rotor Defective stator Defective exciter rotor Defective exciter stator AC short in the output leads Defective open generator output breaker Wiring error O SN S
8. is fully checked for performance The generator is loaded to its full capacity and the voltage current and frequency are carefully checked Rated output of the generators is based on engineering tests of typical units and is subject to and limited by the temperature altitude fuel and other conditions specified by the manufacturer of the applicable engines SPECIFICATIONS MODEL DE2014 3 DE2014 4 DE2014 17 DE2014 18 Generator Wattage 20000 20000 20000 20000 Volts 120 240 120 208 120 240 277 480 Phase single three three three PF 1 0 80 80 80 AMPs 83 0 69 5 60 2 30 1 Hertz 60 60 60 60 Engine Model Isuzu 4LE1 Starting System 12 Volt Manual Start Muffler Standard Stop System Key Emergency Fuel Consumption full Load 1 8 Gal hour MODEL DE3014 3 DE30I4 4 014 17 DE3014 18 Generator Wattage 30000 30000 30000 30000 Volts 120 240 120 208 120 240 277 480 Phase single three three three PF 1 0 80 80 80 AMPs 125 104 90 45 Hertz 60 60 60 60 Engine Model Isuzu 4LE TurboCharged Starting System 12 Volt Manual Start Muffler Standard Stop System Key Emergency Fuel Consumption full Load 2 6 Gal hour 60708 162 MODEL DE45F4 3 DE45F4 4 DE45F4 17 DE45F4 18 Generator Wattage 40000 45000 45000 45000 Volts 120 240 120 208 120 240 277 480 Phase single three three three PF 1 0 80 80 80 5 166 156 135 68 Hertz 60 60 60 60 Engine Model Iveco N45SM1 Starting System 12 Volt Manual Start Muffler Standa
9. neighbors in mind when permanently install ing this equipment CLEANLINESS Keep the generator and surrounding area clean a Remove all grease ice snow or materials that create slippery conditions around the unit b Remove any rags or other material that could create potential fire hazards c Carefully wipe up any fuel or oil spills before starting the unit d Never allow leaves or other flammable material to build up around the engine exhaust area SERVICING EQUIPMENT All service including the installation or replacement of service parts should be performed only by a qualified technician a Useonly factory approved repair parts b Do not work on this equipment when fatigued C Never remove the protective guards cover or recep tacle panels while the engine is running d Use extreme caution when working on electrical compo nents High output voltages from this equipment can cause serious injury or death e Always avoid hot mufflers exhaust manifolds and engine parts They all can cause severe burns instantly f Installing a generator set is not a do it yourself project Consult a qualified licensed electrician or contractor The installation must comply with all national state and local codes g Always make sure unit is disabled before placing your hands anywhere near the fan belts alternator or water hoses 60708 162 TESTING POLICY Before any generator is shipped from the factory it
10. system Installation and servicing of batteries must be performed or supervised only by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When installing or replacing batteries use the proper group size starting battery The battery should be a Maintenance Free lead acid design Deep cycle batteries will not work for this application CAUTION PERSONAL DANGER CAUTION NEVER dispose of a battery in a fire The battery is capable of exploding CAUTION DO NOT open or mutilate the battery Released electrolyte is known to be harmful to the skin and eyes and to be very toxic These engine generator sets are all NEGATIVE ground Be very careful not to connect the battery in reverse polarity as this may short circuit the battery charging system on the engine CAUTION A battery presents a risk of electrical shock and high short circuit current The following precautions must be observed when working with batteries 1 Remove watches rings and other metal objects 2 Use tools with insulated handles 3 Check both the battery cable ends and the battery posts to be sure they are free of corrosion 4 Always connect the battery positive cable first and then connect the battery negative cable When removing the battery cables from the battery reverse the procedure disconnect the negative cable first and then the positive cable 5 Besure all connections are tig
11. 162 21 4094 00 THREE PHASE WIRING DELTA SINGLE PHASE AC WIRING 6 6 TO ue REGULATOR TO VOLTAGE REGULATOR 5 7 TO ENGINE TO CONTROL CONTROL V6 7T11 DOUBLE DELTA SINGLE PHASE 120 240 V 60 HZ IHREE PHASE DELTA 120 240 V 60 HZ x Xa X tot GROUND G2 Gr GROUND G3 62 TO LOAD TO LOAD 4094 00 22 60708 162 GENERATOR TESTING RESISTANCES amp ENGINE REPLACEMNT PARTS MODEL DE2014 3 DE2014 4 DE2014 17 DE2014 18 Generator 144 Winding Group 311 Wattage 20000 20000 20000 20000 RESISTANCES ohms ROTOR 0 67 STATOR 0 30 EXCITER ROTOR 0 215 EXCITER STATOR 19 36 VOLTAGE REGULATOR AS480 Engine Model Isuzu 4LE1 Starting System 12 Volt Manual Start Oil Filter 2 required 2992544 Pre Fuel filter amp Water Sep 2992662 Water Sensor 4254020 Fuel Filter Elements 2994048 Air Filter Element 8025818 Alternator Belt 500341810 Alternator 500315943 Starter Motor Assembly 99486046 Upper Radiator Hose 8040980 Lower Radiator Hose Muffler Standard Stop System Key Emergency Fuel Consumption full Load 1 8 Gal hour Owner Must Provide Fuel ASTM D 975 1D or 2D EN590 or equivalent See engine manual for additional fuel types amp specification Oil Type 10W 30 CC CD See engine manual for additional oil information Oil Capacity 8 6 Quarts Cooling System 50 50 Mix MODEL DE3014 3 014 4 014 17 DE3014 18 Generator 14 Winding Group 311 Wattage 30000 30000 30000
12. 5 120 240 65 277 480 90 120 240 90 120 208 90 120 240 90 277 480 Www Www Www Www Www 125 100 100 45 175 150 150 70 250 225 225 100 350 300 300 125 Cu Conductor 750C 3 AWG 4 AWG 4 AWG 8 AWG 1 0 AWG 2 AWG 2 AWG 6 AWG 3 0 AWG 2 10 AWG 2 0 AWG 4 AWG 300 MCM 250 MCM 250 MCM 2 AWG 600 MCM 500 MCM 500 MCM 1 0 AWG Wire Pompe tate 90 4 AWG 6 AWG 6 AWG 8 AWG 1 AWG 3 AWG 3 AWG 8 AWG 2 0 AWG 1 0 AWG 1 0 AWG 4 AWG 250 MCM 4 0 AWG 4 0 AWG 3 AWG 500 MCM 350 350 1 AWG Al Conductor e Rating 750C 1 AWG 3 AWG 3 AWG 8 AWG 3 0 AWG 1 0 AWG 1 0 AWG 4 AWG 250 MCM 3 0 AWG 3 0 AWG 2 AWG 500 MCM 400 MCM 400 MCM 1 0 AWG 2 250 2 4 0 2 4 0 3 0 AWG 900C 2 AWG 4 AWG 4 AWG 8 AWG 2 0 AWG 1 AWG 1 AWG 6 AWG 4 0 AWG 2 0 AWG 2 0 AWG 3 AWG 350 MCM 300 MCM 300 MCM 1 AWG 600 MCM 500 MCM 500 MCM 2 0 AWG For additional information on wire sizing refer to table 310 16 of the National Electrical Code ANSI NFPA 70 For additional information on wire sizing refer to table 310 16 of the National Electrical Code ANSI NFPA 70 Ground Lug These ground lugs are bonded to ground and are provided for you to connect your ground wire from the transfer switch to The lugs on the 45 kW through 90 kW will handle wire sizes 6 AWG to 300 MCM and should be torqued to 250 i
13. EL RETURN LINE CONNECTION FUEL INLET CONNECTION 60708 162 DE30 FUEL CONNECTIONS 1 FUEL INLET NNECTIONS 4 DE20 FUEL CO 1 NUS ESI H FUEL INLET CONNECTION FUEL RETURN LINE CONNECTION LUBRICATION Before starting the engine check the oil level in the crankcase If it is low refill to the full mark with the proper weight grade of oil as recommended by the engine manufacturer s maintenance instructions The necessity of using the correct oil and keeping the crankcase full cannot be over emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life 60708 162 Isuzu oil viscosity table Use API CC or CD ENGINE OIL VISCOSITY GRADE AMBIENT TEMPERATURE SAE 20 20W Single grade 25 C 30 77 F 89 F Ambient 25 C 20 C 15 C 0 C 15 C Temperature 13 F 4 F 5 F 32 F 59 F rsen SAE 10W 30 15W 40 20W 40_ Multi grade SAE 5W 20 Fiat oil viscosity table Use API CF or CH4 35 30 25 20 15 10 5 0 5 10 15 20 25 30 35 40 45 50 C SAE 10W SAE 20W Ld SAE 10W 30 es EEE L l SAE 10W 40 r SAE 10W 60 5 SAE 15W 40 mineral base SAE 15W 40 semisynthetic base SAE 20W 60 semisynthetic base SAE 5W 30 synthetic base 3 SAE 0
14. G RELAY BUTTON FOR OVER 10 SECONDS IF THE LIGHT HAS NOT GONE OUT IN 10 SECONDS IT INDICATES THAT EITHER THE ENGINE HAS NOT BUILT OIL PRESSURE OR THE COOLANT TEMPERATURE HAS EXCEEDED THE ALLOWABLE MAXIMUM 4 After the engine is up an running the circuit breaker can be closed to power your loads During periods of very cold operation it is best to let the engine warm up for a few seconds before applying the load 5 When stopping the unit it is best to turn off all the loads before turning the Start Switch to the off position This prevents your loads from getting low voltage while still running during unit shutdown If for some reason during operation the oil pressure should drop below the allowable oil pressure or the water temperature should exceed allowable level the Safety Latching Relay button will pop out and the unit will shutdown You will also get a check engine light at this time If you find the unit stopped with the relay button popped out it could have been caused by either low oil pressure or high water temperature 4094 00 DSE 3110 ELECTRONIC START CONTROL A O VV NUN E adt B FN zr summ GL A AUTO MOTE O Drums O mm
15. NEXT PAGE button Q 3 DECREASE VALUE NEXT ITEM 4 INCREASE VALUE NEXT ITEM ACCESSING THE FRONT PANEL Press 1 accept and 2 next page simultaneously at the same time This display shows the configuration icon SE The first parameter is also displayed EDITING A PARAMETER Enter the editor as described above Press 2 to select the required page as detailed below Press 4 to select the next parameter or 3 to select the previous parameter within the current page When viewing the parameter to be changed press the 1 button The value begins to flash Press 4 or to adjust the value to the requested setting Press 1 to save the current value The value stops flashing Press and hold the 1 button to exit the editor the configuration icon Af is removed from the display NOTE Values representing pressure will be displayed in Bar Values representing tem perature are displayed in degrees Celsius NOTE When adjusting values in the front panel editor a press and hold of the increment button will cover the full range of the item being adjusted min to max in under 20 sec onds NOTE When the editor is visible it is exited after 5 minutes of inactivity for security 60708 162 14 4094 00 4094 00 DSE 3110 CONTROL FAULT CODES lI AUXILIARY INPUTS Auxiliary inputs can be user configured and will display the message as written by the user The engine has not fired after the preset number of s
16. Provide Fuel ASTM D 975 1D or 2D EN590 or equivalent See engine manual for additional fuel types amp specification Oil Type 10W 30 CF CH4 See engine manual for additional oil information Oil Capacity 13 5 Quarts Cooling System 50 50 Mix 23 60708 162 MODEL DE6514 3 0 6514 4 DE6514 17 DE6514 18 Generator UCI224F Winding Group 311 Wattage 65000 65000 65000 RESISTANCESohms ROTOR STATOR EXCITER ROTOR EXCITER STATOR VOLTAGE REGULATOR SX460 Engine Model Iveco 455 2 008 Turbocharged Starting System 12 Volt Manual Start Oil Filter 2992242 Fuel Filter 50410784 Air Filter Element 8041642 Alternator Belt 504013617 Alternator 504225814 Starter Motor Assembly 504031929 Upper Radiator Hose 8050892 Lower Radiator Hose 8050893 Muffler Standard Stop System Key Emergency Fuel Consumption full Load 4 57 Gal hour Owner Must Provide Fuel ASTM D 975 1D or 2D EN590 or equivalent See engine manual for additional fuel types amp specification Oil Type 10W 30 CF CH4 See engine manual for additional oil information Oil Capacity 13 5 Quarts Cooling System 50 50 Mix 60708 162 24 MODEL DE9014 3 DE90I4 4 DE901I4 17 0 9014 18 Generator UCI274C Winding Group 06 311 311 311 Wattage 86000 90000 90000 90000 RESISTANCES ohms ROTOR 1 12 STATOR 311 0 03 STATOR 06 0 016 EXCITER 0 156 EXCITER STATOR 20 0 VOLTAGE REGULATOR SX460 Engine Model Iveco N45TM2 A008 Turbocharged Starting System 12 Volt Manua
17. UNIT WITHOUT IT PROPERLY CONNECTED CAN CAUSE SERIOUS PERSONAL INJURY OR EQUIPMENT DAMAGE 1 Press and release the red Stop Reset button 2 Press and release the green Start Engine button The engine generator set will crank and start automatically If the engine fails to start it will display a fault code and the common alarm indicator will start blinking See the fault code in the Appendix portion of this manual 3 With the unit running smoothly check the no load voltage and frequency of the generator output 4 Once the unit is running and the safety on time has elapsed the engine monitoring switches are active for low oil pressure and high water temperature 5 After the engine is up an running the circuit breaker can be closed to power your loads During periods of very cold operation it is best to let the engine warm up for a few seconds before applying the load 6 When stopping the unit it is best to turn off all the loads before pressing the stop button This prevents your loads from getting low voltage while still running during unit shutdown 4094 00 13 DSE 3110 ENGINE CONTROL PROTECTIONS When an alarm is present the Common alarm LED if configured will illuminate The LCD display will show an icon to indicate the failure WARNINGS Warnings are non critical alarm conditions and do not affect the operation of the generator system they serve to draw the operator s attention to an undesirable condition War
18. W 30 synthetic base L p qe p qe gp geo gp jg 31 22 13 4 5 14 23 32 41 50 59 68 77 86 95 104 113 122 F COOLANT Before starting the engine check the coolant level in the radiator If it is low refill as specified in the engine manufacturer s maintenance instructions The radiator should be filled to about 1 inch below the filler neck For additional information on engine coolant requirements see engine manufacturer s maintenance instructions INSTALLING THE BATTERY CAUTION dx In the following battery installation procedure check to be sure the engine control is in the stop position This should be your last step before initial start up A customer supplied twelve volt battery is required to complete the installation Installation of the highest CCA rated battery within the correct BCI group will increase cold weather starting performance BATTERY REQUIREMENTS MINIMUM Model Voltage Group CCA Rating DR2014 12 24 650 014 12 24 650 DE45F4 12 24 650 DE65F4 12 24 650 DE90F4 12 31 900 4094 00 kkkkkkkkkkkkk dk WARNING dx kkkkkkkkkkkkk EQUIPMENT DAMAGE All of these units are 12 Volt and they are all negative ground Permanent damage will occur if they are connected to a 24 volt system or a positive ground system If you are using the truck batteries to start these units you may have to disable the charging system to keep it from interfering with the vehicle charging
19. ad The module will then wait until the next start event NOT USED IN THIS APPLICATION START Green button Pressing this button from STOP RESET will start the engine and run off load PAGE Pressing this button scrolls the display to show the various instruments 60708 162 12 4094 00 INITIAL START UP kkkkkkkkkkkkk WARNING kkkkkkkkkkkkk EQUIPMENT DAMAGE DO NOT jump start these engine generator sets Starting these units on a low battery or jump starting them will cause damage to the engine control module Use the following check list to verify correct installation before starting the engine Engine oil Fill as required with proper grade qty Engine coolant Fill as required with proper mixture Unit mounting base properly bolted down Clearance for service and maintenance on all sides Proper fuel line material and size All fuel line connections tight Battery connections clean and tight Battery fully charged All AC and DC wiring installed and properly protected M ED MI e om After completing the above checklist the engine generator set is ready for the initial start up test STARTING PROCEDURE MANUAL MODE KKKKKKKKKKKEKEKK WARNING kkkkkkkkkkkkkkkk EQUIPMENT DAMAGE BEFORE ATTEMPTING TO START THIS UNIT COMPLETE YOUR PRE START CHECKLIST AND ENSURE THE GENERATOR MAINLINE CIRCUIT BREAKER IS IN THE PROPER POSITION PRIOR TO STARTING STARTING THIS
20. dance on wire sizing based on both wire type amperage Wire amperages have been derated for 40 C ambient temperatures operation kkkkkkkkkkkkk e WARNING kkkkkkkkkkkkk A main line circuit breaker has been provided inside the generator housing During all wiring installations make sure the breaker is in the OFF position and the generator operation switch is in the OFF position Neutral Lugs DE20 has 100 amp neutral lugs These lugs are isolated from ground are provided for you to connect your neutral wires to from the transfer switch or load distribution center The lugs will accommodate 12 AWG to 1 0 Awg and should be torqued to 50 in Ibs The DE30 DE65 amp DE90 480 volt have 225 AMP neutral lugs and will accommodate 4 AWG to 300 MCM and should be torqued to 250 in Ibs The DE65 single phase and DE90 except the 480 volt units have a 400 amp neutral block The 400 amp terminal block lugs will handle wire sizes 1 AWG to 400 and should be torqued to 300 in Ibs Generator Circuit Breaker This circuit breaker provides overload protection for the generator Your power feeds from the load panel will connect to the open lugs on the circuit breaker The generator power feeds have already been wired into one set of lugs The table below gives you the circuit breaker size lug wire sizes and torque specification see the actual breaker for additional information and restrictions kW Voltage Amp W
21. driver When receiving the unit take special care in examining the unit for damage during shipment Avoid signing for the equipment until a full visual assessment and inventory have been made Verify that you have received the right equipment and the proper amount by matching up the equipment to the packing list 60708 162 UNPACKING INSTRUCTIONS When unpacking the generator set be sure to inspect it carefully for freight loss or damage If loss or damage is noted at the time of delivery require that the person making the delivery make note of the loss or damage on the freight bill or affix his signature under the consignee s memo of the loss or damage Contact the carrier for claim procedures When loss or damage is noted after delivery segregate the damaged material and contact the carrier for claim procedures Concealed Damage is understood to mean damage to the contents of a package which is not in evidence at the time of delivery by the carrier but which is discovered later The carrier or carriers are responsible for merchandise lost or damaged in transit The title to goods rests with the consignee when generators are shipped fob factory and only the consignee can legally file a claim e CAUTION px E xd EQUIPMENT DAMAGE These units are shipped with oil and a 50 50 mix of coolant Be sure to check all fluid levels before operating See engine manufacturer s instruction manual for recommended oil requirements before
22. er F FUEL SYSTEM PILOT RELAY This is the pilot relay for the both the fuel solenoid and the 12V field signal for the alternator on the engine starter When the DSE 3110 calls for the unit to run this relay closes and sends 12V positive lead 21 to both the fuel solenoid and the field circuit on the engine alternator This relay will stay closed as long as the DSE 3110 is in the run position or until a safety shutdown is activated at which time the relay will open When the relay opens all power to lead 21 is disconnected and the engine will shut down Also if the engine has shutdown one of the safety shutdown a fault code will be displayed These codes will be discussed later 11 60708 162 DSE 3110 CONTROLLER wm Navigation buttons Sa A mode m 2 Select Auto mode STOP RESET Red Button This button places the module into its Stop Reset mode This will clear any alarm conditions for which the triggering criteria have been removed The fuel supply de energizes and the engine comes to a standstill Should a remote start signal be present while operating in this mode a remote start WILL NOT occur AUTO White Button This button places the module into its Automatic mode This mode allows the module to control the function of the generator automatically The module will monitor the remote start input and once a start request is made the set will be automatically started and placed on lo
23. ernors The generator is a single bearing direct drive rotating field brushless design The generator is connected to the engine flywheel via flexible drive disks The Generator Set is skid mounted with isolation mounts between the engine and base on all units Unit Orientation Note references used in this manual for unit familiarization access and component locations on the Generator Set are oriented from a TOP plan VIEW with engine at the FRONT and generator to the REAR A customer supplied 12 Volt battery is required to complete the installation Battery requirements are listed later under the battery installation section These engine generator sets come standard with a manual key start system This key start system utilities a safety latching relay that will trip shutting the unit down if the oil pressure gets low or water temperature gets to high The safety latching relay must be depressed during cranking Available as an option is a digital DSE 3110 controller that is also programmed for electric start The DSE 3110 will electronically display your engine speed generator voltage generator frequency engine running time and your battery level voltage In addition it monitors your oil pressure water temperature over under speed and overcrank to insure safe trouble free operation Both systems are discussed later in detail GENERATOR SET Every WINPOWER Generator Set has its own unique identity data plate This data pla
24. ese lifting points are only for use during the manufacturing process and are designed for lifting of the individual Generator Set component kkkkkkkkkkkkkkk dk WARNING d kkkkkkkkkkkkkkk NEVER attempt to lift the fuel tank while filled with fuel Sloshing of the fuel can cause a shift in the balance of the fuel tank making for a DANGEROUS unbalanced lifting load If the generator was shipped on the fuel tank use the lifting points located on the fuel tank to move the entire Generator Set into place DO NOT place fuel in the tank prior to lifting INSTALLATION kkkkkkkkkkkkkkk denk WARNING dx kkkkkkkkkkkkkkk PERSONAL INJURY Before proceeding with the installation be sure the engine control is in the stop position Before proceeding with the installation be sure the Generator MLCB Main Line Circuit Breaker is in the OFF position and the unit starting battery is disconnected GENERAL INFORMATION This series of engine generator sets are designed and built as open power unit meaning no weather protection has been provided These unit must be installed inside of an enclosure that will provide proper protection from the elements Before beginning the installation process recheck the voltage phase and amperage rating of the Generator Set Be certain it can handle the intended load and are compatible with the intended loads Plans for installation should be prepared with proper attention to mechanical and electrical
25. from WINPOWER should DSE3110 Start UP 13 you need service assistance in the future DSE3110 Fault Codes 15 TROUBLESHOOTING INFORMATION 16 COPY YOUR MODEL AND SERIAL NUMBER HERE DC SCHEMATIC WIRING DIAGRAM No other WINPOWER generator has the same serial number as MANUAL KEY START yours It is important that you record the number and other vital DE2014 DE30I4 17 information here If you should ever need to contact us on this unit DE45I4 amp DE6514 18 it will help us to respond to your needs faster DC SCHEMATIC WIRING DIAGRAM DSE3110 2014 4 DSE 702 19 DE4514 amp DE6514 DSE 702 20 MODEL AC WIRING THREE PHASE 277 480 Volt 21 120 208 Volt 21 SERIAL NUMBER 120 240 Volt 22 AC WIRING SINGLE PHASE NAT 120 240 Volt 22 M Spec GENERATOR TESTING RESISTANCES amp ENGINE REPLACEMNT PARTS 23 12 MONTH WARRANTY 24 PURCHASE DATE PROPER USE AND INSTALLATION DEALER You must be sure your new engine generator set is Properly serviced before starting Operated in a well ventilated area Properly exhausted and gases safely dispersed Wired by a qualified electrician Operated only for its designed purposes Used only by operators who understand its operation Properly maintained IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries Read and understand all instructions in
26. ge or destruction of the equipment and possible personal injury 1 ELECTRIC SHOCK The output voltage present in this equipment can cause a fatal electric shock This equipment must be operated by a responsible person a Do not allow anyone to operate the generator without proper instruction Guard against electric shock Avoid contact with live terminals or receptacles Use extreme care if operating this unit in rain or snow Use only three prong grounded receptacles and extension cords Be sure the unit is properly grounded to an external ground rod driven into the earth Th 4094 00 3 FIRE HAZARD Diesel fuel presents a hazard of possible explosion and or fire a Do not smoke or use open flame near the generator set b Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate DEADLY EXHAUST GAS Exhaust fumes from any diesel engine contain carbon monoxide an invisible odorless and deadly gas that must be mixed with fresh air a Operate only in well ventilated areas b Never operate indoors C Never operate the unit in such a way as to allow exhaust gases to seep back into closed rooms i e through windows walls or floors NOISE HAZARD Excessive noise is not only tiring but continual exposure can lead to loss of hearing a Use hearing protection equipment when working around this equipment for long periods of time b Keep your
27. he engine controls Use the following check list to verify correct installation before starting the engine Engine oil Fill as required with proper grade qty Engine coolant Fill as required with proper mixture Unit mounting base properly bolted down Clearance for service and maintenance on all sides Proper fuel line material and size All fuel line connections tight Battery connections clean and tight Battery fully charged All AC and DC wiring installed and properly protected ON After completing the above checklist the engine generator set is ready for the initial start up test STARTING PROCEDURE 1 Rotate start switch A to the preheat position and hold for 10 seconds NOTE This step applies to the DE20 amp DE30 ONLY 2 Rotate the Start Switch A to the Run position Then while depressing the Safety Latching Relay button E rotate the switch to the Start position At this point the starter should engage and the unit will start 10 4094 00 3 Asthe unit starts release the Start Switch and it will return to the run position You must continue to depress the Safety Latch Relay button until the Check Engine light goes out When this light goes out it indicates that the engine has built sufficient oil pressure to operate properly and the high coolant temperature has not been exceeded kkkkkkkkkkkkk e WARNING kkkkkkkkkkkkk EQUIPMENT DAMAGE DO NOT DEPRESS THE SAFETY LATCHIN
28. ht and coat the terminals and cable ends with dialectic grease WARNING The electrolyte is a diluted sulfuric acid that is harmful to the skin and eyes It is electrically conductive and corrosive The following precautions must always be taken Always wear full eye protection and protective clothing Where electrolyte contacts the skin wash off immediately with water If electrolyte contacts the eyes flush thoroughly and Immediately with water and seek immediate medical attention Spilled electrolyte is to be washed down with an acid neutral izing agent A common practice is to use a solution of one pound of bicarbonate of soda baking soda to one gallon of water The bicarbonate of soda solution is to be added until the evidence of reaction foaming has ceased The resulting liquid is to be flushed with water and the area dried 4094 00 DANGER Explosive Fire Risk Never smoke when near batteries Do not cause a flame or spark in the battery area Always discharge static electricity from your body before touching batteries by first touching a grounded metal surface SERVICING BATTERIES Batteries used on these units may over time lose water This is especially true if you are using a trickle charger to maintain your battery When the battery with water use only distilled water Tap water will shorten the service life of the battery Never fill the battery above the fill line Over filling above the uppe
29. initial starting UNPACKING Not recommended until the unit is on site 1 Carefully remove the crate 2 After inspecting the engine generator for external physical damage locate and check the following items packed with the unit Owner s operators manual Engine manufacturer s instruction manual Battery hold down brackets amp hardware Unit components or accessory items shipped loose for on site installation e Optional accessories 3 Remove main frame hold down bolts 4 Unit can now be lifted from shipping rails LIFTING THE GENERATOR SET NOTICE Personal Injury To prevent injury to persons or equipment observe the following guidelines when lifting the generator Due to the different designs configurations options weights site conditions and available material handling equipment specific lifting instructions are not provided for each individual generator set model General guidelines provided are applicable to the entire standby generator line It is the responsibility of the installing party to follow the lifting equipment s operators manual to prevent injury to personnel and damage to the generator 60708 162 omaller Generator Sets may not require use of overhead lifting equipment and may be placed on the pad with basic material handling equipment i e a forklift CAUTION Do not attempt to lift the generator set by the means of the lifting eyes on the engine or generator end Th
30. ire Capability Lug Torque 20 120 240 1 85 12 AWG 2 0 AWG 50 Ibs 20 120 208 3 70 12 AWG 2 0 AWG 50 Ibs 20 120 240 3 70 12 AWG 2 0 AWG 50 in Ibs 20 277 480 3 30 14 1 0 AWG 80 in Ibs kW Voltage Amp Wire Capability Lug Torque 30 120 240 1 125 12 AWG 2 0 AWG 50 lbs 30 120 208 100 12 AWG 2 0 AWG 50 in Ibs 30 120 240 100 12 AWG 2 0 AWG 50 in Ibs 30 277 480 3 45 14 1 0 AWG 80 in lbs 4094 00 kW Voltage Amp Wire Capability Lug Torque 45 120 240 1 175 4 300 250 lbs 45 120 208 3 150 4 AWG 300 250 in lbs 45 120 240 3 150 4 AWG 300 250 lbs 45 2771480 9 70 14 1 0 AWG 80 in lbs kW Voltage Amp Wire Capability Lug Torque 65 120 240 1 250 1 AWG 600 375 in lbs 65 120 208 3 225 4 AWG 300 250 lbs 65 120 240 3 225 4AWG 300 250 Ibs 65 2771480 3 100 14 1 0AWG 120 in Ibs kW Voltage Amp Wire Capability Lug Torque 90 120 240 1 350 1AWG 600MCM 375 in lbs 90 120 208 3 300 1AWG 600MCM 37 Ibs 90 120 240 3 300 1AWG 600MCM 37 Ibs 90 277 480 3 125 14 3 0 AWG 120 lbs Minimum Conductor Sizes between the Generator and the load Based on wire type and temperature rating Wire has been derated for 40 C ambient temperatures kW Voltage PH 20 120 240 20 120 208 20 120 240 20 277 480 30 120 240 30 120 208 30 120 240 30 277 480 45 120 240 45 120 208 45 120 240 45 277 480 65 120 240 65 120 208 6
31. l Start Oil Filter 2992242 Fuel Filter 50410784 Air Filter Element 8041322 Alternator Belt 504013617 Alternator 504225814 Starter Motor Assembly 504031929 Radiator Hose Adapter 2 8036102 Upper Radiator Hose 4863960 Lower Radiator Hose 98433199 Muffler Standard Stop System Key Emergency Fuel Consumption full Load 6 94 Gal hour Owner Must Provide Fuel ASTM D 975 1D or 2D EN590 or equivalent See engine manual for additional fuel types amp specification Oil Type 10W 30 CF CH4 See engine manual for additional oil information Oil Capacity 13 5 Quarts Cooling System 50 50 Mix 4094 00 Ww FRUI www LIMITED WARRANT Y WINPOWER Incorporated warrants to the original purchaser for 12 months or 1000 hours which ever occurs first that goods manufactured or supplied by it will be free from defects in workmanship and material provided such goods are installed operated and maintained in accordance with WINPOWER written instructions WINPOWERSs sole liability and Purchaser s sole remedy for a failure under this warranty shall be limited to the repair of the product At WINPOWER s option material found to be defective in material or workmanship under normal use and service will be repaired or replaced For warranty service return the product within 12 months or 1000 hours which ever occurs first from the date of purchase transportation charges prepaid to your nearest WINPOWER Authorized Service Center or to WINPOWER
32. l supply is lower than three feet you may have to install an additional lift pump to bring the fuel up to the mechanical fuel pump on the engine The information in this manual is offered to assist you in providing the proper fuel for your engine However this information is only provided to inform you of the engine s requirements and assist in making you aware of the decisions you must make In no case should the instructions or information provided be interpreted to conflict with any local state or national codes If in doubt always consult your local fire marshal or fuel supplier 4094 00 INSTALLING THE FUEL LINE Engine generator sets are properly adjusted before they leave the factory Connecting a fuel supply with adequate supply volume is critical to reliable operation Diesel units with optional base mounted fuel tanks are pre plumbed to the mechanical fuel pump on the engine Open skid mounted Diesel units are often supplied with capped inlet and return lines The use of a suitable customer supplied flexible fuel line is essential between the engine and fuel supply to provide a vibration break between your fuel supply and the engine kkkkkkkkkkkkkkk e WARN G xx kkkkkkkkkkkkkkk FIRE DANGER Connecting rigid fuel line i e steel or copper line directly to the inlet fuel filter or fuel pump may cause the fuel line to crack during operation creating a serious fire hazard DE45 DE90 FUEL LINE CONNECTIONS FU
33. n Ibs The lugs on the 20 and 30 kW will accommodate 10 AWG to 2 0 AWG and should be torqued to 200 in Ibs 60708 162 kkkkkkkkkkkkk dk WARNING Lxx x E kkkkkkkkkkkkk PERSONAL DANGER These unit are shipped with a NEUTRAL TO GROUND BOND INSTALLED If your system already has a neutral to ground bond then you must run a separate ground lead to that location AND UNBOND THE JUMPER IN THE CONNECTION PANEL For additional questions refer to the current National Electric Code on grounding kkkkkkkkkkkkk ex WARNING x kkkkkkkkkkkkk EQUIPMENT DAMAGE When installing a Three Phase 240 volt system be sure you know which lead is the high voltage wild leg 208 Volt line to neutral The generator normally carries the high voltage on the G2 lead All wires should be installed in flexible conduit A knockout covered by a rubber plug is provided in the control box ENGINE CONTROL PANEL LAYOUT MANUAL KEY START Sey Sz ug ESO CHECK ENGINE CHECK ENGINE OIL DAILY CHECK COOLANT LEVEL DAILY CLEAN AIR FILTER BULB DAILY A FOUR POSITION START SWITCH 1 Preheat This position is used on the DE20 and DE30 only With the switch in this position the glow plugs on the engine are activated 2 OFF In this position all power to the engine is turn off and the engine is stopped 3 RUN With the switch in this position the fuel solenoid and the fuel pump on the engine are activated A 12 Volt signal is also being sen
34. ning alarms are self resetting when the fault condition is removed The icon will appear steady in the display SHUTDOWNS Shutdowns are critical alarm conditions that stop the engine and draw the operator s attention to an undesirable condition Shut down alarms are latching The fault must be removed and the STOP RESET button pressed to reset the module The icon will appear flashing in the display MODULE DISPLAY TIMER ICON When the module is controlling the engine starting and stop ping an animated timer icon will be displayed in the icon area to indicate that a timer is active for example cranking time crank rest etc X STOPPED ICON When there are no alarms present an icon will be displayed to indicate the engine is stopped and what mode the unit is in o ff Stop Mode Auto Mode Manual Mode RUNNING ICON When there are no alarms present an animated icon is displayed to indicate the engine is running USB ICON When a USB connection is made to the module the USB icon is displayed MEMORY CORRUPTION If either the config file or engine file becomes corrupted the unit will display the following icon 60708 162 FRONT PANEL CONFIGURATION This configuration mode allows the operator limited customizing of the way the module operates Use the module s navigation buttons to traverse the menu and make value changes to the parameters 1 DSE Deep Sea Electronics 1 ACCEPT button 2
35. ory under engines or ask the dealer from whom you purchased the power plant The rated power of each engine generator is limited by the temperature altitude and all other ambient conditions specified by the engine manufacturer Engine power will decrease 3 1 2 for each 1000 ft above sea level and will decrease an additional 1 for each 10 degrees Fahrenheit above 60 degrees Fahrenheit Units should not be operated in ambient temperature greater than 125 degrees Fahrenheit GENERATOR WINPOWER Generator Sets use totally brushless AVR Auto Voltage Regulator controlled broad range generator ends The generator converts rotational mechanical energy into electrical energy These WINPOWER units are equipped with generators manufactured by Cummins Stamford Each generator end has its own data tag Aunique serial number is stamped on the data plate and the data label is affixed to the main frame of the generator on the left side RECEIVING THE GENERATOR The generator set will generally be shipped by a commercial common freight carrier Routing is determined by the bulk size and a means available to unload the generator at the receiving end WINPOWER recommends units that are shipped by common carrier be delivered to a commercial dock to allow the Generator Set to be unloaded in a safe efficient manner and to minimize handling damage to the unit Locate the packing slip on the side of the crate or request it from the truck
36. r level line may cause the electrolyte to overflow resulting in corrosion to the engine or nearby parts Immediately wash off any spilled electrolyte following the procedure above NOTE A ways make sure that a new battery is fully charged before installing it on a generator set Failure to do so can cause damage to the engine control module in the generator set All connections must be clean and tight Check the electrolyte fluid in the battery periodically to be sure it is above the plates Never allow the battery to remain in a discharged condition 60708 162 CONTROL BOX AC WIRING BACK VIEW GENERATOR TERMINAL BLOCK 3 I NEUTRAL BLOCK D W NEUTRAL TO Z GROUND BOND 120 VOLT POWER FOR DSE3110 BACK OF FRONT GEN PANEL ASSY GND THIS DRAWING SHOWS A THREE PHASE PANEL WITH A THEE PHASE BREAKER INSTALLED WIRING FOR SINGLE PHASE IS IDENTICAL THE ONLY DIFFERENCE IS GROUND ON GENERATOR END YOU ONLY HAVE TWO POWER LEADS 4094 00 60708 162 ELECTRICAL CONNECTIONS NOTICE CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL FIELD WIRING CONNECTIONS TO TERMINALS OF A CLASS 2 CIRCUIT Note This symbol d always indicates ground where shown All wiring must be completed in accordance with the Nation Electric Code as well as any state or local codes You must pay particular attention to wire size requirement for the amperage of service you are dealing with The table below provides you gui
37. rd Stop System Key Emergency Fuel Consumption full Load 4 09 Gal hour MODEL DE65F4 3 DE65F4 4 DE65F4 17 DE65F4 18 Generator Wattage 55000 62000 62000 62000 Volts 120 240 120 208 120 240 2771480 Phase single three three three 1 0 80 80 80 5 229 215 186 93 Hertz 60 60 60 60 Engine Model Iveco 455 2 TurboCharged Starting System 12 Volt Manual Start Muffler Standard Stop System Key Emergency Fuel Consumption full Load 4 57 Gal hour MODEL DE690F4 3 DE60F4 4 DE690F4 17 DE90F4 18 Generator Wattage 86000 90000 90000 90000 Volts 120 240 120 208 120 240 277 480 Phase single three three three 1 0 80 80 80 AMPs 358 312 270 135 Hertz 60 60 60 60 Engine Model Iveco 45 2 TurboCharged Starting System 12 Volt Manual Start Muffler Standard Stop System Key Emergency Fuel Consumption full Load 6 94 Gal hour 4094 00 INTRODUCTION AND DESCRIPTION PRODUCT DESCRIPTION This engine generator set is designed for manual key start operation The engine generator set is fully tested at the factory prior to shipment to insure proper operation of each individual component as well as the total system s performance and reliability The engine generator set consists of a multi cylinder liquid cooled engine nominally operating at 1800 rpm The generator frequency regulation is maintained by the engine governor to within 1 5 hertz cps from no load to rated load for standard mechanical gov
38. t to the voltage regulator on the engine alternator to activate it 60708 162 4 START This position on the switch will activate the starter on the engine to start it B CHECK ENGINE LIGHT This light will come on when the low oil pressure switch or the high water temperature sensor switches have been activated on the engine This light will also come on when you go to start the engine and stay on until the engine has built sufficient oil pressure to open the low oil pressure switch C RUNNING TIME METER This meter records the actual hours of engine operation D 25 AMP FUSE This fuse protect all the DC wiring in the engine control panel and on the engine If this fuse if blown nothing will work on the engine E SAFETY LATCHING RELAY This safety latching relay provides the 12 volt DC power to the fuel solenoid and the engine alternator field circuit during normal operation If the system experiences a low oil pressure fault or a high water temperature fault this relay will trip disconnecting the fuel solenoid and shutting down the engine When tripped the button on the panel will extend out about 1 inch This button must also be held in during starting until the check engine light goes out INITIAL START UP MANUAL KEY START kkkkkkkkkkkkk dk WARNING Lxx x E kkkkkkkkkkkkk EQUIPMENT DAMAGE DO NOT jump start these engine generator sets Starting these units on a low battery or jump starting them may cause damage to t
39. tart attempts The module has detected a condition that indicates that the engine is running when it has been instructed to stop FAIL TO STOP nore Fail to Stop could indicate a faulty oil pressure sensor If engine is at rest check oil sensor wiring and configuration The module detects that the engine oil pressure has fallen below the low oil pressure pre alarm setting level after the Safety On timer has expired LOW OIL PRESSURE The module detects that the engine oil temperature has exceeded the high engine temperature pre alarm setting level after the Safety On timer has expired Ben The engine speed has fallen below the underspeed pre alarm setting The engine speed has risen above the overspeed pre alarm setting The DC supply has fallen below or risen above the low high volts setting OVER VOLTAGE level GENERATOR UNDER The generator output voltage has fallen below the pre set pre alarm setting V VOLTAGE after the Safety On timer has expired a The generator output voltage has risen above the pre set pre alarm setting Hz GENERATOR UNDER The generator output frequency has fallen below the pre set pre alarm FREQUENCY setting after the Safety On timer has expired ENGINE HIGH OIL TEMPERATURE 1 GENERATOR OVER The generator output frequency has risen above the pre set pre alarm Hz FREQUENCY setting INTERNAL MEMORY Either the configuration file or engine file memory
40. te identifies the complete unit model number the system serial number and has links to the individual components that form the generator set in our factory records Several of the major components also have their own individual identity plates providing additional information to document build data for warranty and replacement parts sure to have the main WINPOWER unit data plate information recorded inside the front cover of this manual for future reference and for identification whenever requesting field or factory technical assistance Primary fields needed for assistance are complete model number serial number and especially the M Spec number The M Spec number if provided is recorded in the block on the lower right of the plate 4094 00 ENGINE This manual covers specific operation of the combined engine generator set Refer to engine operating and maintenance instructions for specific instruction on the care and maintenance of the engine Oil and fuel requirements along with maintenance schedules and engine warranty information are provided by the individual engine manufacturers CAUTION EQUIPMENT DAMAGE Be sure to check the engine oil level frequently as specified in the engine manual The engine manufacturer has established an excellent worldwide engine service organization engine service is available from a nearby authorized dealer or distributor check the Yellow Pages of the telephone direct
41. the manual before starting and operating the generator set This engine generator set has been designed and manufactured to allow safe reliable performance Poor maintenance improper or careless use can result in potential deadly hazards from electrical shock exhaust gas asphyxiation or fire Please read all safety instructions carefully before installation or use Keep these instructions handy for future reference Take special note and follow all warnings on the unit labels and in the manuals ANSI SAFETY DEFINITIONS kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices NOTE CAUTION is also used on the unit labels and in this manual to indicate a situation that could result in serious dama
42. vw sawn ae DIESEL GENERATOR INSTALLATION AND OPERATIONS MANUAL with STAMFORD GENERATORS MODELS 0 2014 0 3014 45 4 DE65F4 DE90F4 MANUAL KEY START AND DSE3110 ELECTRIC START SAVE THESE INSTRUCTIONS This manual contains important instructions that should be fol TABLE OF CONTENTS INTRODUCTION lowed during installation and maintenance of the generator GUIDE TO PRODUCT SAFETY 1 batteries BASIC INFORMATION 2 Specification Table 2 Read and understand all instructions in the manual before starting Description 3 and operating the generator set RECEIVING THE GENERATOR 3 Unpacking the unit 3 USING THIS MANUAL ENGINE GENERATOR INSTALLATION Installation 4 Congratulations on your choice of a WINPOWER generator set Engine Generator Set Mounting 5 You have selected a high quality precision engineered generator Fuel Installation 5 set designed and tested to give you years of satisfactory standby Lubrication 6 Coolant 6 To get the best performance from your new engine generator set Battery Installation 6 it is important that you carefully read and follow the operating Control Panel Wiring Diagram 8 instructions in this manual AC Electrical Connection 9 Key Start Panel Layout 10 Should you experience a problem please follow the Things To Manual Key Strt Up 10 Check near the end of this manual The warranty listed in this DSE3110 Elcectronic Control 11 manual describes what you can expect
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