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BlazerX6 User`s Manual Integral Solutions Int`l - us

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1. 6 af a 4 23065A297 Plug Gauge 0 297 No Go 3 _ 6 921960107 sd Screw Soc Head Cap 4 40 x 5 16 a N 1 92196A115 Screw Soc Head Cap 4 40 x 1 0 CoN b de Ke r ill 0 N 3 SA NRY on N LA SS NA OS X ANDO SECTION A A NY Figure 9 70 BlazerX6 Z Stage Realignment 2 Refer to Figure 10 69 L 4 Mount Z Stage Alignment Tool item2 assembled with two Plug Gauges item5 on Z Stage Pillar item1 with screws 4 40 x 1 0 item7 so that surface B of Z Stage Alignment Tool item2 is attached to side surface LM Guide Actuator item3 and cylindrical surfaces of two Plug Gauges item5 are attached to the bottom surface of LM Guide Actuator item3 SECTION A A Do not use Loctite with screws 4 40 x 1 0 1tem 7 Fasten LM Guide Actuator item3 to Z Stage Pillar item1 with screw 4 40 x 5 16 Gitem6 tighten them to 12 in lbs Press surface C of Linear Way item4 against cylindrical surfaces of two Plug Gauges item5 and tighten 4 screws 4 40 x 5 16 item6 which hold the Linear Way to 12 in lbs SECTION A A Remove Z Stage Alignment Tool item2 with two Plug Gauges item5 Refer to Figure 10 68 i 2 Insert screws 4 40 x 5 8 1tem13 and tighten them to 12 in lb Mount assembled Slider Spacer item5 Support Plate 1tem3 and Flag item4 on LM Guide Actuator item8 and Linear Way item6 with screws M3 x 6 item14 and finger tighten them Page 13
2. Sound video and game controllers System devices Universal Serial Bus controllers Figure 5 6 NI Motion Card in Device Manager After installing the NI FlexMotion 5 2 install the latest patch version 5 2 6 Page 23 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 f NI Motion 5 2 Patch File Edit View Favorites Tools Help tax gt Bi cs Search Folders ES EJ x ie EnF Address terastation Manufact Software FlexMotion 5 2 NI Motion 5 2 Patch readme Text Document 2 KB MI Mokions26 u M ii NEMotion 5 2 update Welcome to the NI Motion installation This program will install the NI Motion 5 2 update You must close all other applications that are using NI Motion for the update to complete successfully This includes but is not limited to applications such as Measurement and Automation Explorer LabVIEW and Motion Assistant It is suggested that you reboot your machine before installing this update Install This system must be restarted to complete the Installation Press the OF button to restart this computer Press Cancel to return to Windows without restarting Cancel NI Motion 5 2 7 Click Next to continue or Cancel to abort Cancel Figure 5 7 NI FlexMotion Patch After installing NI Motion run Measurement and Automation Explorer at least once and click F5 on the keyboard to refre
3. The size of your serial number in characters Values from to 12 Blazer can read only a small fraction of total sliders and must calculate the numbers for the rest of the bar Here you can set how the serial numbers will be incremented All the character rows are located in the ascending order from least significant bit to most significant top to bottom Position From Right sets the placement of the characters in the string Increment sets if that placement position can be changed from bar to bar lesser increment position really speeds up the calculation Takes all available characters from the font sorts them according to the ASCII value and put them in the selected row Verifies your serial numbering across all sliders of your bar To use it type a valid serial number into the textbox above Test button then type the 0 Based slider number to which this SN corresponds and click test A new window will be open with Part IDs If OCR score is lower then acceptable then software will take a screenshot of the serial number and will substitute unclear serial number with a generic one The operator can later go in the log file and change the generic serial number with the one from the screenshot If OCR Score is not acceptable then BlazerX6 will halt testing and wait for the operator to enter the serial number Custom Active X program derived from BarSN clsSN ValidatorInterf to validate and correct Serial Numbers May be
4. 10 1 1 Motion Distribution Board EEPROM Motion Distribution Board EEPROM is a memory on the motion distribution board where parameters related to the tester and the board itself are stored Other eeproms in this list are located on different boards When changing computer these parameters will remain with the tester whereas if changing the motion distribution board eeprom some parameters need to be manually restored To Read from the eeprom click READ EEPROM button at the bottom of the screen The values read from the eeprom should appear in the read column To save values to the EEPROM click WRITE EEPROM button the values from the write column will be transferred to the memory The software uses values that are location in the write column so if you need to modify any of the parameters temporarily modify them in the write column Every eeprom contains CRC parameter which is cyclic redundancy check You can compare CRC in the read column and in the write column to see if the eeprom was read correctly BoardID Must be MTNDIST1 If the value is anything other than this then the software will give an error message Could Not Detect Motion Distribution Board Board Rev Fab Revision Board Revision of the motion distribution board Board SN Motion Distribution Board Serial Number BlazerX6 SN Serial number of the BlazerX6 Axis Map 1234 Map of XYZW axes When configuring to bar this menu must be changed
5. 8 9 3 Bar Lengths 9 Bar Software Overview 9 5 Bar Setup Barcont gt Alignment gt Bar gt Setup Each product bar type can have several bar lengths cut out from a wafer This menu allows you to setup up to 8 different bar lengths for up and down bars Bars Length Configuration Laba JUpOfiset Down Offset OF Sliders Visible SN Bar 0 a 30 E E BaD 0 10 al i Barc 0 Jo 50 i 0 Bar B 0 50 1 O A BarE 0 0 50 1 O BarF 0 0 50 1 O Bar D D 50 E HH BarH 0 0 50 1 O E Setup OCR Spots Close re Figure 8 33 Bar Length Configuration Parameters Label Up Down Offset Label that the operator is going to see when selecting a bar Distance from the edge of the bar to the first pad of the first slider This is used for setting probe card position and OPA positions Of Sliders Enable Number of sliders per bar If disabled then the operator is not going to see that bar length Rename sliders For each bar type you can have your own naming convention that will be saved to a log file as Head Select a bar length and click on this button to modify slider names This will also allow you to disable sliders and exclude them from Serial Number Calculations Page 84 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 9 4 Visible Serial Numbers Spots 9 Bar Software Overview 9 5 Bar Setup Barcontlib gt Alignment gt Bar gt Setup gt
6. button will invoke some action in Barcont such as Barcont loads a bar onto the vacuum gripper when start button is pressed In certain cases for diagnostics such actions are not desired to limit Quasi97 buttons to their original functions this option should be enabled This test 1s designed to confirm all bar positions in the tray setup Prior to running the test user must enable only one bar in the bar map the positions of the tray where this bar is enabled will be tested Ensure that no bars are present in the tray to be tested besides the bar enabled in the tray map Then click One Tray Pos Test the software will pick up the bar and then put it randomly to any position in the tray until all positions are verified It is recommended to perform this test in service or alignment mode and monitor closely before placing the bar Some critical positioning parameters from Barcont are saved in the Motion Distribution Board EEPROM These are generally available through Barcont gt Tester gt Alignment but can also be viewed in Barcont gt Diagnostics Motion Control Here is a table for quick reference Z ER Height Y ER Position OCR Height Y Tray Location OCR Height Y Tray Location Bar Holder Width Tray Bottom Pos X Park Y Probe position Z Probe Position Location of the index reference on Z Axis After Blazer picks up a bar from the tray it then bumps it against the Edge Reference to align the bar for
7. e If equipped with a Cover the top Cover Doors must be closed To power ON the system the user must perform the following 1 Verify the above normal conditions are met Unlock and open the front lower frame door Engage the Main Power Switch on the front panel Press the Reset Button Close and lock the front lower frame door Za de 4 al A Warning The system must only be powered ON if all Interlocks are in good working Page 19 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 5 Software Components and Installations All software for the BlazerX6 system is preinstalled at the ISI factory prior to shipment Software installation may be necessary if the contents of the hard drive were erased or after a computer upgrade A complete software installation for the BlazerX6 system includes the following programs Matrox Video Driver Software MIL version 9R2 NI Flexmotion Motion Controller Software ISI Quasi197 Software Package ISI BlazerX6 Software Drivers nPoint USB Driver for the PxStage option 5 1 MIL 9 Installation 5 Software Components and Installations The Matrox imaging library is required to set up drivers for the frame grabber card and install optical character recognition OCR software The BlazerX6 backup CD comes with the Matrox 9 installation in a separate folder called MIL9 After installing this driver you can use the vdMatrox90pt application Matrox Imaging Setup x O Matro
8. lt Back Cancel Cancel Figure 5 2 Video Adapter Selection Page 20 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Matrox Imaging Setup i HIL 9 00 R2 build 1950 32 bit EE m Sa Ego Setup haz completed installing Matrox Imaging H Computer Hs Disk drives a Display adapters Eb DYD CD ROM drives By Human Interface Devices H E IDE ATAJATAPI controllers H 5 Keyboards ee Matrox Imaging Adapter E9 Matrox Morphis e Dual video capture card po e BB Matrox Morphis aux I O Mice and other pointing devices E Device Manager File Action view Help No will restart my computer later 22 Monitors Click Finish to exit the Matrox Imaging setup JE National Instruments Motion Controllers E Ey Network adapters Ports COM amp LPT H Processors aD Sound video and game controllers 3 System devices MATROX IMAGING E Universal Serial Bus controllers Back ance Figure 5 3 Matrox Frame Grabber in Device Manager Page 21 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 5 1 1 Entering License Key Information for MIL 9 5 Software Components and Installations 5 1 Matrox MIL library requires runtime license to operate properly The frame grabber card in BlazerX6 computer comes with Identification Package license on it If other options are purchased such as OPA Model Finder or PxStage Image Analysis then
9. BlazerX6 User s Manual A Integral Solutions Int l February 25 2013 Copyright 2003 2012 Integral Solutions Int l All rights reserved Integral Solutions Int l 3000 Olcott St Santa Clara CA 95054 Phone 408 653 0300 Web http www us 1s1 com Fax 408 653 0309 E mail 1si us isi com While every effort has been made to verify the accuracy of the information contained in this publication this publication may contain technical and or typographical errors Please contact Integral Solutions Int to report any errors in this publication BlazerX6 User s Manual NO me Contents Introduction Using the Manual 2 1 Conventions and Definitions 2 2 Related Documentation BlazerX6 System Components and Functionality 3 1 Robotic Components 3 2 Measurement Electronics 3 3 Computer Components Safety Considerations 4 1 Hazardous Definitions and Labels 4 2 Lock Out Tag Out LOTO Procedures 4 2 1 Electrical Energy Hazards 4 2 2 Pneumatic Energy Hazards 4 3 Personal Protection Equipment 44 Interlock System Components and Power On Operation 4 4 1 Main Power Switch 4 4 2 EMO Button 4 4 3 Cover Door Switches 4 4 4 Service Key 4 4 5 Interlock System Testing Procedure 4 4 6 Normal Operation and Power On Software Components and Installations 5 1 MIL 9 Installation 5 1 1 Entering License Key Information for MIL 9 5 2 NI FlexMotion Driver 5 3 Quasi97 5 4 BlazerX6 Driver 5 5 nPoint USB Driver 5 6 Software Components Backup Files T
10. E USB Serial Converter A Properties 21x File Action view Help General Advanced Driver Details gt mea emaa Intel R ICH10 Family USB Enhanced Host Controller 3464 gt USB Serial Converter A GS Intel R ICH10 Family USB Enhanced Host Controller 346C C amp Intel R ICH10 Family USB Universal Host Controller 3464 p 2 Intel R ICH10 Family USB Universal Host Controller 3465 Configuration 42 Intel R ICH10 Family USB Universal Host Controller 3466 Use these settings to override normal device behaviour 2 Intel R ICH10 Family USB Universal Host Controller 3467 C amp Intel R ICH10 Family USB Universal Host Controller 3468 C amp S Intel R ICH10 Family USB Universal Host Controller 3469 amp ISI Breakout S amp S ISI QST2 S USB Composite Device amp USB Root Hub 2 USB Root Hub 2 USB Root Hub 6 USB Root Hub 2 USB Root Hub 2 USB Root Hub USB Root Hub 2 USB Root Hub C USB Serial Converter 4 USB Serial Converter B Cancel Heb Figure 5 14 nPoint Virtual COM Port Proceed with the driver installation for the virtual com port again directing the windows to the folder with nPoint USB Drivers Found New Hardware Wizard Found New Hardware Wizard Welcome to the Found New Pg ag Hardware Wizard SS Y Y Windows will search for current and updated software by This wizard helps you install software for looking on your computer on the hardwar
11. Geometric Controlled Num Models 1 Calibration None Polarity Same Fit Error Factor 25 kd Min Separation gt 0 0 J Model Index O Image el anf Model Definition Delta Fos Infinite ANN Image i All a e fi 0 0 Delta Neg 0 0 Angle fi 0 0 de 2 ls 9 00 y 66 00 Zoom 2 QQ Delta Pos fIinfirite Scale 1 1 Figure 14 17 New Reference Point 8 Model Controls tab contains settings that are important for grading 9 Rotation describes what angular range should be searched when looking for a model Page 179 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 10 Scaling describes the sizes range of the occurrence that is expected when searching for a model The range is from 0 5 to 2 0 Scale 1 0 means that occurrence has to be exactly same size as the model Acceptance determines the minimum scores required for the occurrences to be considered a match Certainty used to make searching faster If occurrence is found with the score that is higher than certainty level then it is considered a match and search stops there unless search is set up to look for more than one occurrence Score measure of how many edges that are defined in the model are found in the occurrence weighted by the deviation in position of these edges Target score is measure of how many extra edges are f
12. In Retest Mode you can select the type of sliders you want to retest from the sort trays This can be ALL sliders from sort trays or specific ones for example OCR Rejects The BARS and SLIDERS labels will reflect the quantity of selected sliders After Start Test button is clicked the tester will pick up bars from the sort tray s and test them Then depending on the test outcome will place the bars to the proper tray If after retest the bars should be placed in the same tray with sequential tray mode this will block access to the rest of the bars in this tray For such cases you can select a proxy for the sort tray which will act as a temporary sort tray until all the retest is complete Such that if a bar should be sorted out to the same tray were it was picked up from it would go into proxy tray Displays the total number of bars to test selected in the bar map These are bars that have at least one slider having as input test outcome Displays the total number of slider to test selected in the bar map as input only If in operator mode in Quasi97 pressing this button will start testing all selected bars and sliders If an option to close operator menu automatically is enabled in the tester options menu then upon reaching 0 0 the operator menu will close Click on it to suspend the countdown indefinitely Page 47 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 2 4 Bar Slider M
13. P_1 and a number Using down and up arrows on the sensor tune the number to be Level A Level B Z 7 Click SET button once on the vacuum sensor You should see alternating P_2 and a number Using down and up arrows on the sensor tune the number to be A Page 113 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Level A Level B 0 2 For example if P_1 is 15 5 then P_2 will be 15 4 8 Click Set 3 more times You should see current vacuum sense on the digital readout 1 Page 114 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 8 Setting Hardware Limits Setting hardware limits and home needs to be done before all other alignment The hardware limits prevent the stages from moving beyond the available stroke and should be set just before the stage reaches the hard stop Another limitation is that after sensing the hardware limit the stage must be able to stop from maximum home velocity to 0 using home acceleration and deceleration rates To verify them set the alignment velocity acceleration and deceleration in axis eeprom to whatever home velocity acceleration and deceleration is for that stage Then try to move past the hardware limit The stage should stop and the limit should still be engaged ie A There are also some specifics about setting hardware limits on each stage for slider tester Some steps in this procedure will exercise motion Keep ha
14. finds the line on the screen with highest concentration of blobs Then uses average center of mass of those blobs to determine probe card position Scan Scans image top to bottom to find the first white spot From all the blobs inside the Max Offset of that calculates probe card position 2PtScan captures two images at 30 at Oum Performs the scan method on the difference image Page 67 BlazerX6 User s Manual Calibrate um pixel Save Target Find Target Show Accept Score Channel LED LED Power Max Offset um Comp Probes Px Drift Comp Pad Px Drift OPA must be setup Px Test Abort Integral Solutions Int l February 25 2013 This step uses probe card detection feature to find the relationship from video screen pixel to real world units To do that the software will move between the two Positions set at the bottom right and find the location of the probes line several times Real probe card is required for this step Set positions to 30 and 30 for calibrating the full range Determines the position of the probes line and remembers the pixel position Determines the position of the probes line and displays the displacement in um in the listbox below it Shows the target line on the video screen so that user can align the probe card to previously defined target The score is simply the number of probes detected over 25 The higher the score the more probes where detected the b
15. After this on load bar command the machine should be able to pick up the bar and read the serial number Note that the OCR Search Area might need to be expanded because with this feature we expect that the serial number position can vary on the screen So change it as necessary Pick up a bar it should be bumped Open the Edge Reference menu and click GO button under the OCR Edge Detect group This should move the bar to the OCR position nyan Am a a JASMOICHDAOCS 76 5 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 6 Click Save Target Model Position Note that this should be done on the bar that you are doing the probe card alignment ie the ED offset on this bar should be 0 _ Edge Reference Options 3 Ioj x 4 Shortcut to Software Edge Reference Optical Pad Alignment Single Bump y Channel LED Ch3 y OCR y 1st Edge to Bump Forward y Set Y Position 86326 ER Moveback 3000 Set Z Position E 235 Skip Confirm Align Dialog E fo 638 gd Yi ae Maximum Shift by Operator 700 Set Search Area m2 Grab Channel On Top 202 375 OCR Edge Detect gt z gt Use OCR as Pad Position Reference Calibrate um pixel 1 637 Calibrate Video Window Size 1757 06 Go FIND o GO FIND 0 22 Set ED Offset Set ED Offset Save Target Model Pos 151 4515 H Sliders to Try a _ Max Shift Away from ER 50 Assume next slider for bigger shift V PXL
16. Barcontlib gt Special Modes Service tab should be used by Technician to realign the machine or the probe card It gives access to calibration alignment menu and allows running tests to troubleshoot the machine without entering the password in the setup file If operator clicks on Production Tab or Special Modes all submenus including Barcont alignment Quas197 calibration etc will be closed To reenter the Service Tab user need to double click on it and enter the password previously set in Tester gt Options menu Ea Barcont 3 0 6 Operator Menu z jol xj 44 Type DOWN y Lengh Bara OG Hide Arm Video Production 1 Special Modes 1 Engineering 1 Service Alignment Main Mer TEST CALIBRATION READ BIAS Clean Arm i Ground Bar Seagate upemto stp Figure 8 12 Service tab Operator Menu Fs Align Et Remember Target Detect 2 CHO 007 CH1 01 Accept Back Down Pad Seek Alignment Will show the alignment menu with further access to Bar Tray Main Menu Tester setups and Diagnostics menus TEST Opens Technician Access menu in Quasi97 with further ability to run single tests on any one slider CALIBRATION READ BIAS Opens Quasi97 gt Calibration menu Turns On Off read bias to the probes Use it for calibration or run any test through Technician Access menu Px Align Px Stage alignment only available with PxStage option This should be done as a first step when
17. BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 13 Linear Encoder Option The linear encoder option is installed on the Y axis stage to improve Y stage stepping resolution It consists of the reader mounted on the Y stage carrier and linear encoder scale mounted underneath the Z motor stage motor With this option the system will still use open loop stepping to absolute position in most cases but before probing the system will try to close the loop on the encoder position During testing this close loop operation occurs during Z up so practically does not take any time The following items are required for linear encoder to work properly 1 EncoderScale in Diagnostics gt Axis Y EEPROM should be set to 5000 um per revolution 2 EncTemperatureCor in Diagnostics gt Axis Y EEPROM should be set to 10e6 3 Ambient Temperature sensor should be installed in the proximity of the encoder scale and connected to the J12 of the motion distribution board 4 AxisTilt Cor factors should be set in Diagnostics gt Axis Y EEPROM The axis tilt factors are measured by ISI using laser interferometer and belong to the tester If tester requires a different motion distribution board then this factors should be copied over from the old one after swapping If encoder scale is replaced or Y stage is replaced then this AxisTilt has to be recalibrated by ISI trained representative 5 Temperature Sensor bit in the FeatureVector field D
18. By default none is selected meaning that the software will use the LED ON selection from LED Control option group How long to wait at the OCR position for the vibration to settle before reading the serial number Absolute Y position of the arm where the edge of the bar is centered in the middle of the screen OCR Spots in the bar setup are defined as offset from this position If trailing edge OCR 1s installed or the bar edge is not visible on the OCR camera use some other feature on the bar to define to ocr positions but be consistent so that the same bar setup can work on multiple machines If enabled the tester will attempt to refocus if machine fails to read OCR from all available sliders on a single bar If refocus fails to find a position with acceptable OCR score defined in Bar serial number setup then OCR position will not be modified If better focal position is found then Z OCR Offset will be set Barcont gt Service gt Bar Alignment screen and will be used for the following bars Z OCR Offset is not saved anywhere When software restarts the Z OCR offset will be set 0 The maximum distance to go up and down to find better focus The Z step in um After each step the refocus procedure will capture a new image and evaluate the OCR score Page 59 BlazerX6 User s Manual OCR LED Intensity Integral Solutions Int l February 25 2013 The intensity in for actual OCR procedure Now this is a s
19. Double Bump Conditional option which works Conditional similar to split option but only does the second bump when requested by an external module AutomationEvents Rebump function It can be used instead of single bump option to do the second bump in case of chipped edge of the bar ER Moveback Distance before edge reference position where the gripper will move down to bump the bar Also this offset will be used to move the bar back away from the edge reference before going to the next step in bar load sequence 1 Edge To Bump On The side of the edge reference to bump first Forward is bump toward the back of the tester Reverse is bump toward the operator Skip Confirm Align If multi part failure threshold occurs in Quasi97 the software Dialog would display a message to the operator where it allows moving the bar under the probe card This option disables that menu and ignores the FailureThreshold event Maximum Shift by When the multi part failure threshold occurs in Quasi97 the Operator software assumes that it may be due to broken edge of the bar and shows a dialog box where operator can realign the bar This parameter control the maximum distance the operator can move the bar from its original position 8 4 2 Edge Detect OCR Option This option group helps define the nominal OCR position on the screen This can later be used to calculate the displacement of the serial number and use it to realign the ba
20. Driver Rev Driver Board Fab and Revision not used A A Driver SN Driver Serial Number not used 001 StepsPerRevolution Number of steps per revolution 6400 EncoderScale Number of quadrature encoder counts per revolution of the motor 800 StepScale Converter to linear distance number of steps to move lum Normally machine is set up to use metric system however this can be changed to milli inches or other system if desired 0 64 AlignVelocity Velocity RPM used in Alignment Service mode 1000 AlignAcceleration Acceleration RPS to be used in Alignment Service mode 200 AlignDeceleration Deceleration RPS to be used in Alignment Service mode 200 Velocity Velocity RPM to be used during normal operation 1500 Acceleration Acceleration RPS to be used during normal operation 200 Deceleration Deceleration RPS to be used during normal operation 200 StepModePolarity Hex Option to choose between Step Direction or CCW CW outputs 5 FindHomeParams Hex Settings for finding home including starting direction final direction and the edge to stop on 2 HomeVelocity Velocity RPM to be used during axis homing 1000 HomeAccDec Acceleration and Deceleration RPS to be used during axis homing 200 S_Curve Rate of Acceleration to be used RPS 20 IndexDirection Encoder Index search direction 1 Can be 1 of three settings 1 Do not look for index 0 Look for encod
21. click No Check if any error messages occur If Alignment Menu does not show up automatically then in the operator menu click Service tab and then click on Alignment Menu Try to move X stage 10000um to the left and to the right Check for errors or any strange sounds Repeat for Y axis Using arrow buttons move Z stage 1000um up and down Check for errors or any strange sounds If Slider tester move on W Stage 1000um check for errors or any unusual sounds Check the Video application confirm that the LEDs are working and the grabbing video does not show any error messages Restart Barcont or ISISlider in case of slider tester Click Yes to find home on all axes Once the software is loaded try loading and unloading one bar or one slider in alignment mode If successful turn the service mode key to vertical position and restart the software in case when interconnect module is not present delete BlazerDg txt If necessary readjust the vacuum sensors Ensure that all cables from QST 2002E are connected they could be disconnected for shipping then turn on the QST 2002E and check if the LED on the QST 2002E is green Start Quasi97 Select a setup file from the list Load a bar or two sliders in case of slider mode and click start in Quasi97 See if any errors occur Align the probe card using bar Slider probe card alignment procedure Run DC Noise test 16000 samples at O Oe field check
22. or Vdmatrox option menu by clicking Diag Menu The main video screen can also be opened through Barcont gt Operator menu Unlike previous versions of VDMatrox utility this one automatically determines which runtime licenses are present on the machine and enables correct features The licenses field has been removed from this application The machine must have these licenses enabled in the Matrox s Licensemanager application The Matrox license can be present on the USB or parallel port dongle saved to license file or saved to the eeprom of the image acquisition board For more information about licensing refer to matrox license manager application addendum Page 169 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 14 10CR Font Training OCR font training utility is located in C Program Files Matrox Imaging Utilities OCRReader exe or on your BlazerX6 CD This program should be used for creating new fonts calibrating and training existing matrox fonts mfo Prior to creating or editing the font you should save screenshots of the serial numbers The best way to do it is through vdMatrox9 application This will ensure that the image is stored in the proper format and correct resolution Pick up the part either bar or slider and move it to OCR position Then click Video in ISISlider Barcont application and select OCR channel The serial number should appear on the screen Using Process gt HMirror
23. tab in the right pane and check version of firmware in the center and right windows If firmware version does not match then right click on the IC in the center pane and select Download Firmware Do this for every IC Page 24 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 2 PCI 7334 1 Measurement amp Automation Explorer File Edit wiew Tools Help Eg Initialize Dx Change Settings P PCI 7334 1 9 Show Hide j ca O ee toe El 2 Firmware Version Firmware File Selected Fle MT Ele 00931 Firmware 3 63331 Firmware 5 26 3001 C Program Files Natio E Device Resources a 5 26 3001 DSF Firmware 5 200005 C Program FilestHatio De BETE Default 7334 Settings FPGAT Firmware 5 20 0002 C Program Files N atio Bas Ha Interactive Ea FPGAZ2 Firmware 5 20 0001 C Program Files Natio Ef Software E Remote Systems tur this task list on and off click the Show above 4 el 4 d r gn General ed Resources Fimware E Figure 5 9 NI Motion Firmware Update Page 25 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 5 3 Quasi97 5 Software Components and Installations The latest Quasi97 version can always be downloaded from ISI website Full installation is always preferable Optionally you can install only a few necessary components to have more space available j Quasi 97 5 3 02 InstallShield Wizard Setup Type Choose the setup ty
24. the bar with no untested sliders will be evaluated with the sorting criteria and placed into appropriate sort tray During the RETEST MODE only the sliders from the SORT trays that have test outcome the same as selected in the operator menu under Type will be probed and tested The rest of the sliders will remain with the same test outcome If the bar has no sliders of selected test outcome then the bar will be placed into proxy tray if it qualifies for the same tray or into the output tray if it does not Status Window Shows the history the bars that were loaded and unloaded Map Opens the tray map in a different window so that the operator can change selection for production sequence Log File Displays a menu for opening a different log file in Quasi97 The file extension as well as data logging options will be preserved Bar Setup Display a dialog box for opening a different bar setup file Test Mode Retest Mode Select test mode normal to use bars from the first tray type Or select Retest to run bars from the sort trays Total Bars After clicking SELECT will enable and set the status to SELECT untested on the subset of bars It will also disable all other bars outside the subset The function is likely to become obsolete in the next major revision of Barcont Page 46 BlazerX6 User s Manual Type Proxy BARS SLIDERS Start Test 0 0 Countdown Integral Solutions Int l February 25 2013
25. 11 9 BlazerX6 Ground Connections BlazerX6 has fixed grounding arrangement If it is changed it could result in higher noise affecting both AC and DC channel measurements This section lists required ground connections for both Bar and Slider testers BlazerX6 chassis is grounded through the AC power cable which is connected to the Tripp Lite power strip Additional ground connections can be made to the ground lug on the Tripp Lite power strip This table lists all internal grounding cables present on BlazerX6 both bar and slider systems All references made here assume that the reader stands in front of the machine facing the monitor Front refers to the point closest to the reader back the farthest Length 25443 TRIPP LITE Ground lug on the Tripp Back vertical support 7 5 GROUND Lite power strip main inside the lower frame CABLE power strip inside the next to the Tripp Lite lower frame 25444 Braided Center pillar supporting Pillar to the right of 10 75 Grounding Cable the X stage left front interconnect board screw supporting the top plate left screw 25445 Top Frame Front left screw of the Middle of the vertical 33 5 Ground Cable plate underneath the support in the back of interconnect PCB inside the lower frame The the top frame cable goes through the hole in the granite 25446 1 Door Hinge Lower hinge for the front Front door of the lower 2 8 Ground door in the lower frame frame next to t
26. 14 18 Model Control SettIO8S oooooooooonnnccnnnnnnnnnnnnnnononnnnnnnnnnnnnnnnnnnnnononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnss 181 RS 181 Page 190 Integral Solutions Int l BlazerX6 User s Manual February 25 2013 Figure 14 20 Results with different image ccccccccccccceeeeeeeeeeeeeeeeesseseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 182 Fiege Vos Might Pole OPIO cos 183 Foo 15 2 bie hpo lete Men ai oa 183 Page 191 BlazerX6 User s Manual 19 Index O Pt Offset 70 4xDriver 8 18 160 Abort Replacement 30 Active MIL 20 Air Pressure 31 Arm Tilt 71 Arrival Checklist 33 Bar Arm 8 Change Setup 46 Changing 94 Configuration 34 83 Height 70 82 Length 44 61 84 Move To 45 Pitch 77 78 95 Slot Width 77 95 Test Assembly 8 9 Type 44 81 Bar Sensed 45 Barcont 5 27 30 33 35 40 45 46 48 50 52 55 56 57 61 67 69 71 74 76 77 78 79 80 81 82 83 84 85 86 89 90 92 94 95 96 106 113 116 120 122 126 164 165 170 174 Bars Set Total 46 Total to Sort 50 Bias 34 69 70 82 83 BlazerX5 5 7 10 11 12 14 15 20 23 26 27 30 31 34 49 82 85 87 90 94 110 112 142 158 159 160 Calibrate 110 111 112 172 173 Change Selection 50 Cleaning 160 Clearance Requirement 32 Contact 69 187 Default Setup Directory 56 Default Tray 56 Disposal 186 Double Bump 62 96 dZ 45 53 Edge Marker 63 Edge Refe
27. 4H 10 1008 CODE O a E gt O be E TEREE PEA LIT MOTION DISTRIBUTION BOARD FRESSLRE VACUM eg SENSOR mE A AN AAA PAT Gi A ON TEA VAL OT TOM ARO BLOYLOFF TOP WAL WES 4 AXIS DRIVER A A AER COPLA APPO DA es al PS paso o Se eae OA A e A A IM VIDEO CONNECTIONS Pe A Ll E Coe AL TE AA COMET Odo TO AAA POE ee MOTION CONTROL WIRING DIAGRAM Figure 11 2 Motion Control Wiring Diagram Page 155 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 BAR INTERFACE BOARD UNIVERSAL INTERFACE BOARD 1T QST 2002 E rs AUX SENSOR A y A FIELD 1 GPS POWER Je TO COMPUTER REAR USB PORT QPS 1050 AC IN TO MAGNET CONNECTOR Figure 11 3 QST Wiring Diagram Page 156 BlazerX6 User s Manual Pressure regulator 90psi Pressure 100 150 psi SLIDER INSTALLATION PNEUMATIC CONNECTIONS 1 CONNECT BLACK HOSE A TO BLACK PORT ON BLAZER BACK PLATE 2 CONNECT BLUE HOSE B TO BLUE PORT ON BLAZER BACKPLATE 3 CONNECT BLUE HOSE C UNDER BACKPLATE TO BOTTOM PORT ON SLIDER CONTROLA ASSY 4 CONNECT BLUE HOSE D FROM W STAGE TO TOP PORT ON SLIDER CONTROL ASSY 5 OPEN MANUAL VALVE a BLACK PORT ON BLAZER BACK PLATE Pressure regulator 25psi Pressure regulator 5 0 psi E a MAIN PRESSURE VALVE PRESSURE SENSOR Vacuum ejector NS Silencer 5 a NS W St
28. BlazerX6 User s Manual Integral Solutions Int l February 25 2013 e Probe Card Px Alignment E Ioj x Settings nPomnt PZT Stage Comp Probes Ps Drift T o Prepare for PeAliqn Detection Method MaxFc Calibrate umpisel fi Save Target Show Find Target 0 LEO Power lo T Diagnostics Tests Fosztions boo ho Ps Test Cycles 100 Random Abort T gaw Channel LE D Ch 0 Pe Pad Seek Accept Score 4 E Max Offset 30 Max Offset um 50 Pe Step fi mM m lr I Figure 9 72 Px Align 5 Move the Px Stage to 0 position note that sensor should say 0 if not that means the servo mode is turned off and user should open Quasi97 File gt Hardware Options gt nPointPZT gt Diag Menu and enable Servo Mode checkbox w nPoint PZT Stage Diagnostics ol xj W Sermo Mode com port f 3 Connect Figure 9 73 Piezo actuator Option 6 Move to any clearly visible slider on a bar and select alignment camera video channel as you would for regular probe card alignment Move to probe Z position and then back down some distance about 100um 7 Unlock the probe card base lift the lock lever Using the micrometer thumbscrew on the back of the probe card base adjust the probe card such that the tips land in the middle of the pads Lock the probe card 8 Go back to the Probe Card Px Alignment menu and click Find Target If successful click Save Target button Thi
29. Card CONNOR A A A A AA ee 83 Figure 8 33 Bar Length Configuration Parameters ccccccseeeseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 84 Figure 8 34 OCR Location Setup Para meto Sud ini 85 Feur s Bar Sena NUDE Seattle 86 Protir ss 30 Barcont Dianos OS lil 89 Prottre S l Barcont Alenment Proc deste 92 Figure 9 2 Barcont Part Alignment Dependencies ceecceeeeseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 92 Pieure 9 3 Bar Tester Cal Oration traida 93 Breure 9 4 Finding Ede Reference escri cite laa 96 Breure 9 5 O a aseuesgeteare 100 igure 9 6 OC R BdGe Deet SlCp gt console a canilla 100 Pieure 9 7 OCR Edge Detect SEP O rrira aE E A E E 101 Pietre 9 3 OCR Edee Detect Slep aii dd 101 Ficure 9 9 OCR Fdce Detecta 101 Preure FIOS OPA Step brad ua 102 Preure 92 OPA SO ua 102 Fee 9212 OPA Seda 103 Preure S SOP A SEP luli laica 103 Paseo le te Ko E a A E E E A E E gata etna O 104 Powe lO Sp A N arouamucns uae 104 Fone 10 OPA ini pixel ier a A e a aes 105 Powe O Sep Oa e E E e E erase 105 Powe HSA O T me eee ene eer nee 105 Ristre 9 19 Probe Card Alenment T A lee susan A lent 106 Figure 9 20 Probe Card ALMA A tias 106 Figure 9 21 Probe Card Ali oniment A es 107 Figure 9 22 Probe Card Ali oniment A es 107 Figure 9 23 Probe Card Ali oniment A es 108 Figure 9 24 Probe Card AMA as 108 Figure 9225 Probe Card Al orien h T sires daira a Sosmu tee
30. OCR Edge Detect Step 7 Edge Marker Scale is 2 748 8 Click Save 9 Click FIND the displacement displayed to the right of FIND button should be Oum 10 Move the arm by 25um on Y axis negative direction click FIND and verify that the displacement translates to 25um w Edge Reference Options a Oo x Edge Reference V Optical Pad Aari Single Bump y Channel LED Ch3 gt foca 1st Edge to Bump Forward y Set Y Position 86326 ER Moveback 3000 Set Z Position a 235 Skip Confirm Align Dialog a fo je y T A i i Set Search Area Channel OnT Maximum Shift by Operator 700 a ars n Top OCR 2 Edge Detect Use OCR as Pad Position Reference Calibrate um pixel 5 637 Calibrate Video Window Size 1759 03 Go FIND o 24 19 Set ED Offset 75 72 69 71 93 77 85 891 Set ED Offset Save Target Model Pos 151 4515 Set Target Model Pos 214 43811 Sliders to Try fa ED Accept Score 99 A Max Shift Away from ER 50 Assume next slider for bigger shift Iv The shift translates to 24 19 PXL Position 223 24 Sequence fora gt ccr x SN is valid for 0 OCR Result is ASMOICHDADC3 ia The shift translates to 30 x El Close Figure 9 9 OCR Edge Detect Step 10 Edge Marker Page 101 Integral Solutions Int l February 25 2013 BlazerX6 User s Manual 9 3 5 Optical P
31. OD Asis Map3rza ea l oard timit HomePolariy HE oo oo O eese COL LimtPolaity HE ooo SSS g O Mesas Units stor Reserved lw Probe Location JO Ww Pocket Location JO Y Pocket D Pos BA Y Pocket 1 Pos TIBOO OCA Y Position om0 Z Holding Height 3000 Pocket Pos De EINEN OCA Z Postion oo Tooo oo Z Tray Table Bottom Pos 5000 S Probes Owerdive e0 o ERE Last User Batom Feature ector Of Sensors Check Motors Wr amp H O5BC A Sensor Sensor4 Sensor E sensor C Sensor 0 Sensor 5 Sensor 9 Sensor D 000 g 00 B 000 00 g O00 00 Sensor O Sensor6 Sensor 4 Sensor E Copy Read to Write sensors 9 sensor sensor B Sensor F Write EEPROM Read EEPROM Figure 10 1 Slider Motion Settings Display only shows limit sensors pneumatic sensors and current breakout board type NiMotion USB shows digital communication method Note that USB is the latest version some of the older testers may have NiMotion Home Forward Reverse sensors are updated real time and are marked blue if the flag on the stage located on the sensor Note that Home and Reverse or Home and Forward sensors can be on but Forward and Reverse sensors cannot be on Square shapes on the form are Forward and Reverse software limits showing blue if the sensor was reached For pneumatic sensor location refer to the pneumatic diagram of the tester Page 141 BlazerX6 User s Manual Integral Solutions Int l February 25 2013
32. ON Allows keeping two LEDS turned on all the time During several procedures the software may change LED1 to another selection temporarily but then will switch back to default Page 58 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 3 4 Pneumatics Control The tester uses vacuum to hold the bar The vacuum sensor can be used to detect if the bar is present or missing Pneumatics Hold Sensor Vacuum Wait mS 8 3 5 OCR Options If enabled when loading the bar the arm will move to the edge reference Z position and check the vacuum sensor If bar was not present the tester will turn off the vacuum and will not set Bar Loaded status During real production test this feature saves time by skipping the test of bars that are not present in the tray Delay before sensing if the bar is present or not Must be greater than 0 to allow for evacuation of air in the bar lifter arm Optical Character recognition system which includes a camera and license is optional If installed proper video application and license have to be installed such as vdmatrox8 or vdmatrox instead of ISISimplevideo Enable OCR OCR Channel OCR LED OCR Delay mS OCR Bar Edge Y Pos Refocus on Fail Refocus Refocus step Option is disabled if video driver does not support OCR Select which channel is connected to the camera that is looking at serial number The LED to turn on during OCR procedure
33. ONLY This is an Arm Assembly that mounts to the Z axis This includes a pickup nozzle for Slider handling and a set of internal circuitry controlling the force and position of the nozzle This also includes the Slider Camera This unit would be mounted in place of the Bar Arm SLIDER CONFIGURATION ONLY This board is mounted to a mounting plate that is installed on the top of the system and provides control of the Slider Arm Nozzle and W Stage operations Page 8 BlazerX6 User s Manual Slider Test Assembly Upper Frame Cover Enclosure and Cover Doors Tray Carrier Table Alignment OCR and Slider Nozzle Optics Integral Solutions Int l February 25 2013 SLIDER CONFIGURATION ONLY This is a fourth positioning system mounted to the top of the system This includes Home and Limit Sensors and an integrated Encoder for position verification This also includes two vacuum operated nests for holding Sliders with dual vacuum sensors a Slider version of the Magnet and a mechanical base assembly for installation and alignment of the Probecard This unit will be labeled with the calibration factors for the installed Magnet This unit would be mounted in place of the Bar Test Assembly An optional enclosure Cover which will enclose the top of the Upper Frame covering the moving parts of the system that are partially exposed to the user Mounted to the X axis this component is custom designed to hold the customer s Bar or Slid
34. Position 214 44 forpa gt ocR x SN is valid for 0 Sequence OP4 gt 0CR y OCR Result is A8SMOICHDAOCS The shift translates to 22 e PXL Position 214 46 Y cre Figure 9 7 OCR Edge Detect Step 6 Edge Marker 7 Click Calibrate Video Window Size The software will try to more and read the serial number several times and display the result If one of those times the serial number was read incorrectly then the procedure should be performed again _ Edge Reference Options 3 0 x aE ortcut te Edge Reference Y Optical Pad Alignment Aes Single Bump y Channel LED Ch 3 y foca y 1st Edge to Bump Forward y Set Y Position 86326 ER Moveback 3000 Set Z Position 5 235 Skip Confirm Align Dialog m o EN 2y E ii il Set Search Area Grab Channel On T Maximum Shift by Operator 700 p2 ps n Top OCR 7 Edge Detect 1637 Use OCR a as s Pad Position Reference i Calibrate um pixel 6 ese e mo LA T A8MOICHDANC3 74 407 i AAA Era Set ED Offset 64 60 66 75 80 82 85 86 74 75 72 75p Set ED Offset Save Target Model Pos 151 4515 Set Target Model Pos 214 43811 Sliders to Try fa ED Accept Score 99 E Max Shift Away from ER 50 Assume next slider for bigger shift JW OCR found at 22 6808547973633 Sequence OP4 gt 0CR Z OCR Result is ASMOICHDADC3 Scale is 2 754 te OCR found at 86 8739929199219 z El cee Figure 9 8
35. Reverse Edge Reference Y Set OCR Z Y ABC Pabc Set Load Trays X Pos Set Lz OCR Set Lz Probe Tips Integral Solutions Int l February 25 2013 Remembers current Z as the height at which to bump forward and reverse edge reference Remembers current Y as Forward Edge Reference Position Remembers current Y as Reverse Edge Reference Position Remembers current Z Y as the OCR Position Attempts OCR Refocus Algorithm at the current position The OCR refocus parameters are set in Tester gt Options menu Remembers current X as the position where to move the tray table after user clicks Load Trays Lens position for the up facing camera to looks at the leading edge backside OCR Lens position for the up facing camera to look at the probe tips Page 75 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 8 Tray Setup 9 Bar Software Overview Barcontlib gt Alignment gt Tray gt Setup Tray configuration is used to set the number of trays on the tray carrier number of bars per tray as well as input and output position for each individual bar All of the parameters from this menu are saved into TRY file which can be copied from tester to tester All parameters in this menu are relative Be sure to set the parameters on normalized tester 1 e tester with X Park position set Fa tray Setup C Documents Projects BarCont WD HDP 12 22059 00 109 try aj xj Operator Description Generi
36. Search Position Range Enable S peed Medium Search Angle Range Disable Medium Search Scale Disable y Model Controls Advanced Masking Configuration Display Options IY Show Edges e Show Image Brush Size HA E 7 Maskings Don t Care gi _Undo clear E Flat Region C Edit Undo Gear Weight Mask Edit Undo cleat Fill KE p Figure 14 14 Active Edges in Red Masked out areas in Green CCUAC Contest Info Context Type Geometric Controlled Num Models 1 Model Index O Image ng EMEA Model Definition Image 6 Zoom in out can be used to magnify model it makes it easier to mask out small edges Results Context Control Advanced Line Extractor Preprocess Number arr Search Position Range Enable Speed Medium Search Angle Range Disable o Eind A Accuraci Medium Search Scale Disable Contest Info Model Controls Advanced Masking Configuration Display Options e Show Edges e Show Image Contest Type Geometric Controlled Num Models 1 Model Index 0 image klee aal Don t Care edt Undo cos i Flat Region Edie Unda Gear F z weight Mask Edie Unda Clear Fill 4 E weight rae TT T HP dote Figure 14 15 Zoom In 7 Reference Point sets the po
37. Start button in Quasi97 This menu can also be invoked by pressing Barcont icon in the status bar or by going to Quasi97 gt File gt Hardware Options gt BarcontLib and clicking User Menu del TE ali 3 19 PM Besides generic function which can be performed during alignment operator can go to a specific tray and bar and even test part of a bar Operator Menu qa Type UP Lengh 43SLIDER CO Load Trays Video x Production 1 Special Modes 1 Engineering 1 Service ta Be IO Y Y A 7 BAR SENSED Tray Generic Tray Bar Generic Bar Figure 8 7 Operator Window Page 43 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 2 1 Basic Configuration 9 Bar Software Overview 9 2 Operator Menu Bar Type Bar Length Pushpin Icon Hardware Present Red O Hardware Present Yellow O Load Trays Video Close X Status Tray Status Bar Barcontlib Up or Down bar as defined in the bar setup The combo box display labels defined in the bar setup Ensure that from probe card to bar interface board matches the selection in this menu otherwise you will measure O Ohms resistance Can select one of the bar lengths enabled in the bar setup Leaves the operator form always on top of the other menus If hardware malfunction detected the icon turns red No movement is allowed after that point by the software If user presses cancel in move confirmation d
38. User s Manual Integral Solutions Int l February 25 2013 8 2 3 Production Tab 9 Bar Software Overview 9 2 Operator Menu Barcontlib gt Production The production tab of the operator menu allows modifying the tray map for testing as well as changing the bar setup or opening another log file Operator Menu JA Type UP y Length 43SLIDER O Load Trays Video x POseeseeeeeeeveceecseeeessesesecsesscsesessscecsscusesseeees Production Special Modes 1 Engineering 1 Service DE H Log File a Bar Setup TEST MODE y Total Bars 1 Type SELECT Poy fi 7 BARS SLIDERS start Test 000 0 Tray Generic Tray Bar Generic Bar Figure 8 9 Production Tab Operator Menu Follow these steps to run a test in Quasi97 1 Log in as on operator in Quasi97 2 Open Barcont operator menu 3 Click on MAP and enable row bars for testing 4 Click Log File to open a different Quasi97 log file 5 Select TEST MODE or RETEST MODE if you want to rerun the sort trays 6 Confirm that the number of bars and sliders shown is about the same as you want to test 7 Click Start Test During the TEST MODE only untested sliders on the bars that are located in the TEST trays will be probed and tested the rest of the sliders will remain with the same test outcome If the bar has not untested sliders it is going to be picked up and placed into the output tray Furthermore with any sort trays
39. a On Top Bar Alignment Y Tray Bar UI Bump 1st Edge OCR 1 vidi jump ri dae i i PLE Bump 2nd Edge Optical Pad Align Move To Bar Last Edge y F A r Manual Move Status Pur Down Relative y Hardwa Bump in Pick UP Z Put DN Iv x 10 seems cee Alignme Slider Test y Probe Ge ee a er AMA e hal Unprobe Align f i alding 1818 YH iZ e Jiii 750 z Z E Hang Nag REFRESH COUNTER Vacuum Status Figure 9 10 OPA Step 4 Go to the Tester gt Options menu and adjust the LED intensity such that the picture is bright but does not saturate the camera 6 Move the arm up down to focus on the pads 5 y ISI Bar Controller Bar Tray Tester Probe Card Diagnostics Help Navigator Bar Alignment fe Unprobe Align Loaded Holding Probing Move To Slider Stress Unprobe l Y Tray Bar III Bump 1st Edge OCR 1 ha 1 bel H i 12 gi gge i i TEL Bump 2nd Eda Optical Pad Align Move To Bar Last Edge e gt 7 LZ Manual Move Status Relative Hardwa Bump in Pick UP PutDN fy PutDown a mae il Eta Alianme Slider Test y Probe ES 10600 i gt Holding Height VY acuurr REFRESH COUNTER iL Status Figure 9 11 OPA Step 6 7 Using the slider pitch move to the slider with the best picture at the beginning of the ba
40. and Before Test options For double bump you can use Split or Before Test options Split 1s faster but may not work for all trays whereas Before Test works in all cases but takes more time There is also Double Bump Conditional option which works similar to split option but only does the second bump when requested by an external module AutomationEvents Rebump function It can be used instead of single bump option to do the second bump in case of chipped edge of the bar The setup is the same as for the double bump split below For Double Bump Split edge reference option L a 10 11 If Double Bump Before Test option is selected then move the bar such that it is centered in the tray a If 1 Edge to Bump Forward While the bar is still inside the tray using tweezers move the bar on the vacuum gripper until the bar touches the wall of the tray closest to the magnet b If 1 Edge to Bump Reverse While the bar is still inside the tray using tweezers move the bar on the vacuum gripper until the bar touches the wall of the tray closest to you Cancel the rest of the moves in the pickup sequence Move the bar up manually until the vacuum gripper is slightly above the tray the bottom of the bar lifter should clear the tray but the bar should not be above the edge reference bumper Move towards the edge reference bumper and confirm that the bar lifter is low enough for the b
41. calibration menu select row 1 or 2 CHO Down configuration Click calibrate selected channel 6 Connect dummy probe card such that CH1 UP is connected to the reader 7 Select Head 1 in Quasi97 and in calibration menu select row 7 or 8 CH1 UP configuration Click calibrate selected channel 8 Connect dummy probe card such that CH1 Down is connected to the reader 9 Select Head 1 in Quasi97 and in calibration menu select row 5 or 6 CH1 UP configuration Click calibrate selected channel 10 Click Save To EEPROM Page 112 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 7 Pneumatics Adjustment A Tester requires 100 psi use caution when working with pneumatic components Adjusting pneumatics should be done with all the valves connected and operating normally If the pressure gauge is required for any step then at the end of the step remove the pressure gauge and restore the original connection Pneumatic valves can be turned on and off from Barcont gt Diagnostics gt Digital IO tab by controlling WRO register Refer to section 17 2 for pneumatic diagram for the tester Diagnostics Prink Prewiew Print Motion Distribution Board x General 1 Motion Control Digital 10 1 ISB Digital IC 4 Board ID MTNDIST1 MTNDISTI Channel re Board Fev FF Board SM 16050 Set lntrornct DAC Clow y jo 5036 Axis Map xe 4 a Set lntEnct Current jo Set SliderCL DAC ThLow jo Read SliderCL ADC Po _R
42. check box The mode will stay until you exit 1t or restart the software When testing single slider put a dummy bar beside 1t on the vacuum gripper to close unused vacuum holes Please follow these steps to test a broken bar 1 Click Prepare to Load The bar lifter will move out at the holding height for easy placement of the bar The vacuum should engage 2 Using the tweezers put the bar on the vacuum gripper Once it is on if necessary select the tray and bar number to be logged with test data Click LOAD button 3 The software will move the bar to the first slider position Use Y Position arrows to align the bar with the probe card Page 50 BlazerX6 User s Manual Integral Solutions Int l oS February 25 2013 When finished select the sliders to test The sliders here will be included in testing the bar for the rest of the sliders the test outcome will be set to SKIPPED Click Start Test If in production mode the test should commence at once In engineering mode the system will move the bar to the first enabled slider and then turn on bias use Run Test and head selection buttons to proceed with normal testing in quasi97 Once the test is complete the system will unprobe and wait for further instructions Click Prepare to Unload button Remove the bar from the bar lifter and click Unload Page 51 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 2 6 Service tab
43. found Load Instructions button will be enabled Click Load Instructions and then Show Next buttons OCR screenshot and best match should appear on the screen Make necessary correction to the serial number and click Update Repeat that operation until all instructions are processed Page 167 BlazerX6 User s Manual Requirements Integral Solutions Int l February 25 2013 1 Bar Setup File and Data Log file must be stored on the same drive 2 RemoteSN must have an access to the location where Data Log is stored 3 Quasi97 should complete testing before Updating Data Log File Button Description Select Monitor Path Load Instructions Show Next Update Clean Hide Close Select directory where the log file will be stored Load instructions from RemoteSN ini file and delete it If user exits the program before changing all generic serial numbers unprocessed instructions will be saved to the same location Shows current screenshot of serial number and displays best match in the text box beside it Validates and then changes generic serial number in the log file with correct one and deletes the serial number screenshot TBD Will hide the main window and leave only an ISI logo icon in the system tray To show the form click on the RemoteSN icon in the taskbar Exit program and dump all unprocessed instructions Page 168 BlazerX6 User s Manual Integral Solutions Int l February 25
44. from the list as well Barcont will not move to that head software will only select the appropriate channel as it would when you went to selected head during normal production test For resistor probe card you can use odd head for channel 0 and even heads for channel 1 Use Run Test button on the Technician menu to run the test Run Test button will turn bias on if it was off and will turn it off at the end of the test You can also turn read bias on through the operator menu service tab and then run test that way the bias will be left on until the bar is unloaded Page 53 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Technician Access Amplitude uv Test Time Test Date Time PartlD_ OperatoriD TesteriD Test Transverse Setup1_L PRODUC y Head fi y 0 344 Transverse Set 11 2 200 11 36 14 A40RV29B RUN TEST Bias Current m 0 0 0 0 I 0 0 Main Title Resistance Ohms 589882 9 589882 9 589882 9 0 0 O Bias 0 0008 Part ID A40RV 29B Head 1 C Forward Amp At Test uv 1199 73 1199 73 1199 73 0 0 o Asym At Test 959 959 959 00 O Hyst At Test 166 74 166 74 166 74 00 ik alas e Fae 50 0 50 10 86 186 00 0 Max Slope yv 0e 71 967 71 367 71 967 loo 10 Max Slope 736 837 736 837 736 837 00 0 Magnetic Field Oe Max Slope Amp pv 648 248 648 248 648 248 0 0 0 _ Ta EE A E ATT Y an nm an n b f
45. image before reading serial number The software will mirror image a moment before reading serial number and then will return to normal state Page 86 BlazerX6 User s Manual OCR Region Table Import OCR Search Region Open OCR Font Modify Font Of Symbols To Read Numbering Array Allow All Test Take Screenshots Ask Operator SN Validation Program Integral Solutions Int l February 25 2013 Sets the search region within the video screen in pixels The total size of the video screen 1s 640x480 pixels The serial number will be constructed by adding the word read in the search region in the lower row to the beginning of the previous group XXXXYYYY where the search region for YY YY was located in the upper row and XX XX in the lower row Sets the area where it looks for text It is necessary for faster performance and better scores and also very important if more than one serial number is visible Before setting the region maximize video window and mirror the image if necessary for normal character orientation Set search region for your font in video driver application and then clicking on Import OCR Search Region button here The software will import the region to currently selected row in the table The font contains character representation text size to read and character size Button calls video driver application main window where you can edit the font See Video Driver manual for more information
46. in focus If necessary move on Z Tighten the inside screws Figure 9 49 Trailing Edge OCR Alignment 7 14 Slightly loosen the outside screws and move the camera until you see the serial number centered on the screen fine alignment It will be out of focus Tighten the outside screws a Figure 9 50 Trailing Edge OCR Alignment 8 15 Loosen the inside screws and adjust the focus Tighten the screws If necessary change the Z position of the arm to make the serial number focused on the screen Tighten all the screws Page 124 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Figure 9 51 Trailing Edge OCR Alignment 9 16 Find the position of the very first serial number clearly visible on the screen and save absolute Y and Z as OCR positions Barcont gt Tester gt Alignment The Y position for the OCR should match your bar setup OCR location definition ie if you defined slider 34 to be at O then if you go to absolute Y OCR Y position you should see serial number of slider 34 17 Verify serial number reading in Barcont gt Bar gt Serial number menu by clicking Move to SN and Read Serial Number buttons Page 125 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 11Probe Card Bar Level Gen3 Setup Only 10 Bar Alignment and Calibration Bar Your bar and tray configurations should already be set Keep hands clear of the working area before engag
47. is running and outputs status to the light tower Indicates that the test is running On when the start button is turned on Indicates that the test is IDLE Either the start button 1s turned off or the tester is staying on one slider part for more than 30 seconds Indicates that the hardware is not present Reports status reported by Barcont or ISISlider software or 1f Quasi97 is running is EDIT mode YELLOW LED 15 4Custom LightPole Output If the default lightpole output is not sufficient you can develop a module which will determine when to switch LEDs on and off The sample of such module called LightPoleUser is included with every BlazerX6 installation This module includes Lightpole in its references and creates an instance of LightPole Application but does not allow it to control the LEDs If you use LightpoleUser application the Lightpole Application module should NOT be enabled on the Quasi97 s Selected Modules list By default LightpoleUser application will use the default settings from Lightpole application for blinking intervals If desired blinking interval can be changed use LightpolePTR SetInterval function Page 185 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 16 Decommissioning and Disposal 16 1 Recyclables 20 Decommissioning and Disposal All metal and plastic parts on the tester can be recycled 16 2 Toxics Requiring Special Disposal 20 Decommissioning and Dispos
48. letse unnet etetateinus Miuunatineloiaasnanmieuseanieess 108 Figure 9 26 Quasi97 Calibration MIU E 109 Figure 9 27 Zero ME Out We AUN A A 110 Figure 9 28 Calibrating Magnet on the BlazerX ceccccccccccccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 110 Figure 9 29 2xBar Interface Resistance Calibration Tool cccccccccccccecceeeeeeeeseessessseseeeeeeeeeeeeeeeeaaas 112 Fieure 9 30 A lis cchie veivap saenadaone rep bedSastedieastengsesiadouseanstensniedadanenkuabontontoaseunscupentandsunaueherdosdeuesentaat 113 Figure 9 3 l Stress Probe Card A Haniel so osssssisseacswsnardeacavescnssobsesandsducnnnednasdancsvassnsshbard dere ideas 116 Figure 9 32 Stress Probe Card A ronment Tyusso asenn E a 116 Fieu 9 35 Stress Probe Card A lennent 2 asiosio nn EENE EE 117 Figure 9 34 Stress Probe Card Alignment 3 ii dot 117 Figure 9 35 Stress Probe Card A lipninent 4 Jusismspi nanna EE ENE E EE EE E 118 Figure 9 36 Stress Probe Card Alioniment 9 it 118 Figure 9 37 Stress Probe Card Alignment 6 viii e 118 Figure 9 38 Stress Probe Card Alignment 7 uni dins 119 Figure 9 39 Leading Edge OCR Alignment ccccccccccsssssssssssseeeecceccceseeessaaaeseesssseeseseeeeeeeeeesesanaaaas 120 Figure 9 40 Leading Edge OCR Alignment 2 ccccccecccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 120 Figure 9 41 Leading Edge OCR Alignment 3 oooccnnnccnnnnnnnnncn
49. loading ramps that are mounted on the inner side of it Remove the ropes holding the tester Unscrew the bar on the bottom that prevents the tester from rolling out Put the two ramps in and wheel the tester out of the crate A isie is heavy Take precautions when rolling the tester out of the crate Figure 6 2 Unpacking Steps 2 and 3 The monitor camera and lakeshore temperature controller should come in a separate box Unpack monitor and put it on the special stand on the left side of the tester connect the power and computer to it Install alignment camera on right stand plug 12pin round connector into the camera and plug in power to LED Once the tester is on site unscrew holding standoffs on the four corners for stability 6 1 Power and Air Pressure Requirements 6 Tester Installation e l1I5SVAC 9 50 60Hz Single Phase 10A peak current 6A RMS 100 150PSI 3CFM 100PSI No vacuum required Tester is equipped with main disconnect with current disconnecting capacity of SOOOAIC BlazerX6 Bar QST Tester configured for FMRA 115VAC 9 50 60Hz Single Phase same as Bar QST 11 5A peak current 7A RMS 100psi air connection same as Bar QST No vacuum required Page 31 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 6 2 Access and Clearance Requirements 6 Tester Installation When planning the installation site you need to allow sufficient clearance for tester in normal operation and for
50. maintenance There are two configurations with major differences in access dimensions with monitor directly on the tester and the model with monitor stand hanging on the side ergonomic Nominal dimensions are 27 W x 26 5 L x 63 H During normal operation the tester monitor can be rotated and add as much as 4 on the right side of the tester and if lifted 4 in height During alignment tester requires alignment camera which can extend the tester length by up to 10 on the back and 10 on the left side of the tester On the ergonomic model the width of the tester extends by up to 16 on the left side and 10 to the front of the tester Maintenance may require access from the front back or the two sides of the tester Front and rear door can add 25 5 in the length of the tester when opened However both may be taken off using 2 clearance Side Panels can be removed using 2 clearance on the two sides When installing the tester consider that it can be wheeled out from the production line for access on all four sides For electrical troubleshooting allow 36 out by 30 wide space around the tester per electrical codes BlazerX6 Bar QST Tester configured for FMRA Nominal dimensions are 52 W x 28 D x 60 H This is wider than a typical Bar QST Tester due to the additional monitor arm on the left and FMRA QMS box on the right as visible in the leaflet Page 32 BlazerX6 User s Manual Int
51. model on the screen and the red crosshair of where the reference point is It is recommended that when designing the model always set the reference point on the corner of the first pad LIRA LA I Dar SA Save Taiga i B Shder to Tr Mica S hat Sime Puri iid Sequence Grob Channel Figure 9 15 OPA Step 15 Shortcut to Manufacturi 1O x BE Set Region Show Font Save Image I Show Center 1st Target 16 Click Grab on the video screen to refresh the picture Click Save Target Model Position in the Tester gt Edge Reference gt Optical Pad Alignment menu Page 104 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 17 If this is the first time this tester this feature is enabled on this tester then change the scale to 1 5um pixel 4 Edge Reference Options E 4 l0 x Edge Reference Iv Optical Pad Alignment Single Bump Y Channevieo cha focr y 1st Edge to Bump Forward y Set Y Position 86415 ER Moveback 3000 Set Z Position 1215 Skip Confirm Align Dialog E p ess Maximum Shift by Operator 700 Set Search rea p im OCR Edge Detect Use OCR as Pad Position Reference Calibrate Video Window Size 1759 03 FIND _2419 oo o reis Set ED Offset Set ED Offset Save Target Model Pos 100 2802 Set Target Model Pos 214 43811 a Ct Figure 9 16 OPA tie Scale 18 Clic
52. months wipe with a lint free wipe that has been dipped in IPA Replacing linear encoder requires special tools for encoder read head alignment and axis tilt calibration This should be done by qualified ISI personnel Should user need to replace the motion distribution board then the eeprom values from the old board should be copied over into the new board featurevector axis tilt factors enc temperature correction encoderscale index offset index direction Page 134 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 14 BlazerX6 Z Stage Realignment Procedure BlazerX6 quad pole configuration has a longer arm and that requires slightly different support mechanism All BlazerX6 testers come with additional slide on the back of the Z stage that can go out of alignment if the arm crashes the tray This could lead to arm tilt when traveling up down on Z axis If the arm crashes user should verify YZ XY and XZ tilt On BlazerX6 the YZ tilt should be verified using dial indicator with vacuum gripper removed on the two dowel pins on the right side of the arm The Z displacement from one pin to the next should be less than 0 0002 The XY tilt should be also less than 0 0002 on a distance from pin to pin but measured on a flat surface of the arm just above the dowel pins The XZ tilt on BlazerX6 cannot be verified In the event of arm crashing it is required for the user to realign the arm using the procedure be
53. open probe card and set Valid Resistance range to exclude that value For example if get resistance returns 300 ohms valid resistance should be 1 200 ohms Maximum distance to go when finding point of first contact When finding point of first contact will not regard as first contact if the resistance measurement during the 5 retries varied by more that Variation The step size after which find point of first contact function should measure resistance If maximum distance includes more than one step the function would move up and measure more than one time until maximum distance from initial position is reached Will use your Get Resistance settings and Valid Resistance Range to detect point of first contact The software will move up maximum distance 1 step size at a time and read resistance If the resistance is valid then it will move a O pt offset lower and back up to read resistance This will repeat 5 times then software will show 5 resistance readings If the values are close to each other then the point of first contact is acceptable Will move down to Probe Height Bar Height Opt Offset for Bar Alignment then will move N Sliderpitch on Y stage N can be both positive and negative to move to next or previous slider respectively The absolute Z position where the probe card would touch the bottom of the vacuum gripper Use Calculate Probe height button to set it The clearance between the probe card a
54. particular tray serial number this tab can be used to replace bars to their original position after testing them in input output mode To use it simply make sure that Total Bars To Sort is exactly the quantity of bars you have tested after the test and click Replace To Input Tray If the number is different or to sort the bars without testing click Change Selection and mark the bars that you want to be placed back in the input trays SELECTED ABORT REPLACEMENT will stop replacing bars and change the selected range to bars that where not yet replaced Total Bars To Sort Shows how many bars are selected in the tray map A bar is selected if at least one slider on it is selected Change Selection Opens the Bar Map menu for user to select different bars and trays Note that the bars in the last tray on the tray carrier table can not be selected Replace To Input Tray Will pick up the bars in the output tray and put them into the input tray Starting from the first bar in the last output tray selected and progressing to the last bar of the first output tray Abort Replacement Stops the replacement procedure If parts were not replaced they will stay selected so you can resume the procedure later For testing a part of the bar or a single slider while the tester is in bar mode enable the broken bar mode This mode does not require a tray setup and will not move X Stage at all To enable this mode click Broken Bar
55. probe card Location of the index reference on Y Axis The focus height for the OCR camera When OCR Height is enabled then before testing the bar BarCont will move it to the OCR Height to read serial number Y location of the tray where the bar lifter assembly goes down to pick up a bar the focus height for the OCR camera When OCR Height is enabled then before testing the bar BarCont will move it to the OCR Height to read serial number Y location of the tray where the bar lifter assembly goes down to pick up a bar Y location of the tray where the bar lifter assembly goes down to pick up a bar The lowest position on Z When loading a bar BlazerX6 will go the tray bottom Position first then will move to pallet height offset to turn on the air Normalizing X offset from master tester with which the relative position of the bar is the same as on master tester Normalizing Y offset from master tester with which the relative position of the bar with respect to the probe card is the same as on master tester Position where the vacuum gripper touches the probe card Page 90 BlazerX6 User s Manual Z Holding Height ZHeight Integral Solutions Int l February 25 2013 Somewhat arbitrary position defined to be between the edge reference and probe card which will be used for virtually any move except when moving from slider to slider or Z Height is the distance that Blazer will go up after initial contact
56. stress such as an ESD pulse during ESD sweep test A Figure 9 31 Stress Probe Card Alignment Run Quasi97 and select Bar Level to run Barcont This is required for the ability to measure resistance Your bar and tray configurations should already be set BS on hands clear of the working area before engaging motion in Barcont 1 Start any QST setup and login as an engineer 2 Click File gt Device Setup from Quasi97 to show the Alignment menu 1 pr k 4 PS A a E a wa E ie Hy m a ARES gt i i i am 1 la d g pate at a E a j IHA 6 A O aee center cs A MEM cres to remove e r liable the waveform module assembly Figure 9 32 Stress Probe Card Alignment 1 3 Remove the waveform module assembly by removing the two center screws holding it Page 116 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 4 Loosen the two screws in the opposite corners of the probe card alignment base and rotate the set screw located on the right side of the alignment base until the base moves all the way to the right loosen two scews in corners rotate set screw until probe card base is all the way to the right install probe card and tighten two probe card screws Figure 9 33 Stress Probe Card Alignment 2 5 Remove the old probe card by removing the two screws holding the pcb to the probe card base 6 Install the new probe card and tighten the screws holding the pcb
57. systems to enter exit alignment mode you need to turn the service key just above the main disconnect on the front panel in the lower frame of the Blazer If you at any time hit the limit sensor the software will ask you to find home on that stage It is recommended to find home otherwise the counter on that stage could be off by up to 100um Click on Refresh Counter to display the current coordinates Coordinate plane does not get updated in real time so every time you need to find out current position click on it Page 38 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 1 2 Coordinate Plane 9 Bar Software Overview 9 1 Alignment Menu Barcontlib gt Service gt Alignment Menu When starting Quasi97 with BarcontLib addin software finds home sensor and resets the step counter After that software keeps track of the current position of all stages You can find out the current position from coordinate plane by clicking on Refresh Counter Then you can place one of the positions in the clipboard by clicking on the number The position combo box allows you to select the type of counter to use Most of the positions require using Absolute but tray setup and bar setup have some relative position Refer to individual parameters in each menu to see what type of counter to use Manual Move Relative REFRESH COUNTER Absolute Counts distance from the home sensor Relative Applies XYZ P
58. the Line Cord and some components within the Interlock Box will still be active even if the EMO Button is pressed Warning Power to the computer and monitor may not be disconnected by the EMO 4 4 3 Cover Door Switches 4 Sofety 4 4 Interlock System The Door Cover Switches are embedded into the top Cover assembly and are engaged only when the Cover Doors are closed When disengaged meaning either Cover Door is opened the power to the 4xAxis Driver Box will be disconnected therefore stopping all motion and disabling the motors The Doors should only be opened during maintenance or normal loading of customer parts for test The following components that will be turned off by the Cover Door Switches are e 4xAxis Driver No other components will be affected This means the following components that will NOT be affected by the Door Cover Switches are e Interlock Box Breakout Board Power Supply QST 1050 and QST2002E Computer Monitor Chassis Ventilation Fans The software will detect that either Cover Door is open through a signal from the Interlock Box Once detected the software will abort any operation in progress and will display a message box asking the operator to close the enclosure doors The operator can close the doors or exit the software After closing the doors the operator must click OK in the software for the tester to resume normal operation Warning The Cover Door Switches only disconnect power to the motion circui
59. the arm position for looking at the pads the search area on the video screen the pixel gt um scale and the target model position This feature can be used to find the pad model on the screen and adjust the arm position such that the probes make contact with the pads It is useful if the pad to edge position 1s not repeatable or if there are problems with the edge of the bar J Optical Pad Alignment Channel LED Eh 2 SPARE Distance from Bar Edge AUD DEL UPDATE Ir 3000 HD3 Set Position o Set Position o o 639 Set Search rea hn p Calibrate um pisel fi GO FIND o Set ED Offset Save Target Pos 119 195 0 Sliders to try if failed 2 Max Reverse Shift un 100 Assume nest slider for bigger shift PA Sequence OCR gt 0PA IF OFA Fails Continue Figure 8 20 Optical Pad Alignment Options If OPA is enabled then the tester will move to first head on the OPA list detect its displacement from target position then go to the second head detect displacement then to third and so on From all the data points the OPA will calculate the best offset and slider pitch If only OPA list contains only one head then only the offset can be calculated The absolute Y position of the OPA is for the very first head on the OPA list The Y position for the second and consecutive heads on the OPA list will be calculated based on the head number For example the 1 head on the OPA list is h
60. the upper frame Rear side cover on the upper frame Hazardous Voltage Inside Left right and rear panels of the lower frame Center of the breakout board power supply cover Top right of the 4 Axis enclosure lid Right of the QPS enclosure lid Next to the Ground Lug on the Interlock Box 1f so equipped Magnetic Field Hazard Left of the front top work deck cover Stored Energy Warning Label QPS Enclosure Lid PE Inside the interlock module Severe Shock Hazard Power is live on EMO primary circuit components up to the main contractor even when EMO circuit is activated Center of the interlock module Page 13 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 4 2 Lock Out Tag Out LOTO Procedures 4 Safety Portions of the BlazerX6 system may have stored energy hazards in the form of Electrical Energy Hazards and Pneumatic Energy Hazards which the technician may be exposed to when performing system maintenance Where such hazards are present the following labels will also be present Hazardous voltage inside Disconnect power before opening The following are instructions to lock out the system from such hazards in the event that maintenance of the system is required 4 2 1 Electrical Energy Hazards 4 Safety If at any time maintenance is to be performed on the electrical portion of the system the following procedures must be performed to prevent injury to the user from
61. to the Lightpole ini file in the same folder where LightPole exe is located The lightpole ini file is not tied to a particular tester and can be used to provide settings for lighttower on other computers as well 15 2Testing the hardware To test the hardware you should first click Open Channel to start communication to the controller module Then you can enable each led independently by clicking on checkbox next to LED 0 LED 4 If both ON and OFF intervals are set to non zero value then LED will start blinking Also if hardware input is enabled then LED will turn on or start blinking as soon as the trigger line goes high LEDO Will turn on a specific led LEDI 39 Test will iterate through all possible combination of lights in a specific order without repeating any combination twice You can use this function for diagnostics Write Will write command to the lighttower controller box refer to the ADU manual for command reference Read Will read back the return value after Write command refer to the ADU manual for command reference Page 184 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 15 3Default Automation Mode To enable the default Quasi97 run status output on the lighttower the LightPole Application should be added to Add Ins gt Selected Modules In this case the application will turn on BLUE LED Indicates that the lightpole application
62. to the base 7 Install the waveform module assembly back Connect the 4pin cable that is connected to reader port on the 2xBar interface board to the waveform module Al Type DOWN Length Bar OL select Bar View Slider W Load Har UNLOAD Figure 9 34 Stress Probe Card Alignment 3 8 Click Pick UP in BarCont gt Alignment Menu to lift the bar from the tray and bring it up to holding height Select Stress on the alignment menu to move to the stress location Select a slider in the middle of the bar and go to it 9 Click Unprobe Align in Barcont gt Alignment Menu Align the probe card with the bar by rotating the set screw on the right side of the probe card base Align the bar by moving it manually on Y until the probes align with the pads where you would like to apply stress Page 117 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 ideo Grab Channel Process On Top Probe Card Alignment ri im ARA Tighten the screws on the probe card base Figure 9 36 Stress Probe Card Alignment 5 10 Tighten the screws in the corners of the probe card alignment base 11 In the probe card menu select resistance measurement circuit In case of 2xBar Gen2 configuration this would be Reader 2Pt in case of 2xBar Gen3 front end select ELG A Set the bias current you would like to use and click Power ON Click Get Resistance while not prob
63. upper left corner the pane displays bars in the trays present on the tray table Bars that are present are checked and the bars that are not checked are missing in the tray Bars that are disabled in the tray setup can not be enabled in this menu but enabled bars can be present or not in this menu So consider the tray setup as a template and tray map as the real case Bars that have at least one slider of selected test outcome will be marked bold others will appear normal For example if Tray 1 Bar 2 has 5 untested sliders and UNTESTED test outcome is selected the bar will appear bold on the screen Next to the bar by default is the Row amp Col The first digit is the tray then then the bar name from the tray setup If the bar is disabled it will display Row amp Col all the time even if you chose to show other properties of the bar You can select to see Part ID of the bar then next to the bar software will display either Unknown for bars that haven t been tested or the serial number of first available slider If you select to TestOutcome the list will show the total number of slider on each bar that has this test outcome For example Tray 1 Bar 7 on the above screenshot has 13 UNTESTED sliders and Tray1 Bar 8 has 0 untested sliders The slider map is very similar to bar except it does not allow you to enable or disable any sliders on the bar You can set them as SKIPPED instead if you don t want to test th
64. used to substitute characters in the serial number or check error correction checksum Page 87 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Move To SN If the bar is loaded will move to the serial number of the selected barlength Will keep traversing through the visible sliders if clicked more than once Read SN Reads the serial number from the screen using serial number setup Displays the serial number and the average score Page 88 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 10 Diagnostics 9 Bar Software Overview Barcontlib gt Alignment gt Diagnostics gt Barcont This menu contains diagnostic test that are specific to bar tester Find Homes Main Pressure Mechanical Demo Run Production Test Convert TO um Convert TO MIL Mechanical Demo Barcont Diagnostics X Find Homes Main Pressure Aun Production Test Abort Test Convert TO fum ignore DST events One Tray Pos Test Test Simultaneous Move Figure 8 36 Barcont Diagnostics Locates homes on 3 axes in the following order Z gt Y gt X After finding homes the software will reset the step and encoder positions on each axis Turns on or off the main pressure valve on the machine If the main pressure is disabled then bar lifter will not be able to pick up a bar Using existing bar tray and tester positioning setup will simulate standard production test Du
65. with the slider to insure solid contact Page 91 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 Bar Tester Alignment and Calibration Refer to Tester gt Alignment menu section of this manual for more details on each position Section 9 3 5 J Bar Tester Complete Realignment D Find Z Holding Height Section 9 3 5 Find Y Tray Position Section 9 3 5 Find Tray Bottom Position Section 9 3 5 Find X Park Position Section 9 3 5 Edge Reference Y amp 2 Positions Section 10 3 OCR Y and Z Pasitlons Section 9 3 5 Align Probe Card Section 10 4 Alignment Complete Table of parts that require some alignment after replacing with the same type or moving out of alignment Figure 9 1 Barcont Alignment Procedure All positions marked with green squares in the row of the part that was changed should be updated cy sc a e amp Q yl ae a WAS e a a np e yA E a a ASE e TY E Eaj PARTS ALL RES E E Probe Card Y Y Y Vacuum Gripper OCR Lense or Minor MA Edge Reference Bumper Bar Test Assembly Magne ASIA Tray Carrier Table X Flag orHome Sensor A J EE MAN Y Flag or Home Sensor Flag or Home Sensor Bar Lifter Arm Figure 9 2 Barcont Part Alignment Dependencies Page 92 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 QST Calibration procedure is located in
66. 1 Alignment Menu Barcontlib gt Service gt Alignment Menu Bar alignment controls allow rebumping the bar or relocating the pads using optical pad alignment functions These steps can be done after the bar is picked up from the tray This menu displays the edge that was used for bumping last time and the edge detect offset calculated from either the OCR position or the optical pad alignment Bar Alignment Bump 12t Edge OCA Y Offset o Bump ndEdge Optical Pad Align Y 753e Elect 0 coda 7 ZOCR offset 0 Figure 8 6 Bar Alignment Controls Bump 1 Edge Valid for Double Bump Conditional Bumps the bar on the first edge as defined in the Tester gt Edge Reference First Edge to Bump menu nd Bump 2 Edge Valid for Double Bump Conditional Bumps the bar on the opposite edge from the 1 edge to bump defined in the Tester gt Edge Reference menu After bumping the second edge the edge detect offset 1s changed to the 2 bump offset as defined under Tester gt Probe Card gt Alignment menu Last Edge Displays which bar edge was used last to align the bar OCR Moves to OCR position and reads the OCR If the option to use OCR for PAD position reference is enabled this also updates the Offset based on the pixel position of the serial number Optical Pad Align This button is available only if Optical Pad Alignment option is enabled in Tester gt Edge Reference menu Moves to Optical Pad Alignment position and
67. 2 116 126 160 Page 192 BlazerX6 User s Manual QST Events 90 QST 1050 17 QST 2002E 17 33 160 Quasi97 5 6 20 26 27 30 33 34 35 41 43 44 45 46 47 57 78 79 89 90 106 109 110 112 116 126 164 168 Quotes 57 RemoteSN 27 167 168 Replace To Input Tray 50 Resistance 35 70 112 Resistance Calibration 112 Row amp Col 48 49 Safety 12 14 15 16 17 18 19 159 187 Select Slider Pair 45 52 107 129 Serial Number SN 86 Service Key 7 15 17 18 Setup File 168 Slider Control Board 8 Pitch 82 165 Test Assembly 9 Sliders to Test 47 Start Test 47 51 Status Bar 44 Integral Solutions Int l February 25 2013 Holding 40 41 74 Loaded 40 59 Probing 40 Tray 44 Test Outcome 49 Tray Carrier Table 9 38 Changing 95 Troubleshooting 164 166 Unload 45 51 61 77 97 98 Unprobe 41 74 Unprobe Align 41 Use Probes CHO 57 Use Probes CH1 57 Vacuum 40 45 55 59 113 Vacuum Wait 59 Video 11 20 33 44 57 87 170 174 175 Video Driver 20 87 View Bar Map 46 View Slider Map 45 48 X Park 74 90 Y Tray Location 74 90 Z Holding Height 74 91 Z Tray Bottom 74 Zheight 70 Page 193
68. 2013 14 VDMatrox Utility Vdmatrox9 utility is a module developed for barcont for acquiring alignment video and doing OCR It is also responsible for doing the image processing part of OPA and PxAlign The module has exe extension but can only be started through Quasi97 application Go to File gt Hardware Configuration add a new row and type VDMatrox90pt Driver and enable it Under the functions put AlignVideo In the startup sequence the module should appear higher than Barcont ISISlider application that uses it Restart Quasi97 to activate the module Io x Order Modules Instance Enable Function Status 1 Basi 057 2001 Plus 2 fvdMatrox90 pt Driver Main 4 Align ideo m K 3 ConnexRotStage cllntertace Lambda COM L MOLembda Missing 4 LightPole clsInterface Main O Lightpole Missing 5 nPointPZT clsNPointP2T SACOM O E _ ISINIMotion Driver BaCont O Fo Barcontlib Driver Main O gt E Status pp clsHopton deg 5 main OD MedelFiting o_ 0 Fit tilityLib clsHOption main FreampD ateLib cleFileD ate SSIES Ta Es i E a si AAA Fl A O GPSS pilitLib clsHOption 523 151207 0Lib clsHO ption Move UP Activate Diag Menu M Enable Polling Edit Move DOWN Activate Enabled Uzer Menu Add Insert Remove Hardware Configuration After activating the module you can use Hardware Configuration menu to open Video screen User Menu
69. 53 153 153 154 154 155 158 159 159 160 160 160 161 164 164 165 166 167 169 170 172 174 174 181 183 184 184 185 185 186 186 186 187 188 192 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 1 Introduction The BlazerX6 system is a complete Quasi Static Tester intended for automated testing of thin film magnetic heads in either Slider or Row Bar form The fundamental goal of this tester is to pick and place Sliders or Bars from process trays and place them into a test station where the part will be probed and while probing a series of influences will be applied to the part such as external magnetic fields that emulate conditions in the actual disk drive While these influences are applied the output of the part will be analyzed for performance To perform this task the tester is composed of a set of Quasi Static electronics test components a mechanism for automated handling of the Sliders Bars and a test location providing both electrical probe connection and application of magnetic fields Peripheral components include cameras and optics for alignment and serial number recognition pneumatics for bar slider handling and a PC for system control The base unit of the BlazerX6 system is universal in that it is common for either Slider or Bar configurations However the top level components configuration and alignment of the system are unique for Bar vs Slider testing With the proper tools
70. 6 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 3 Tighten Support Plate item3 with small torque 2 in lb and then Slider Spacer item5 with the same torque Repeat it with torque 6 in lb and then 10 in 1b Finally tighten screws M3 x 6 item14 to 14 in lb 4 Mount Protected Cover item9 on LM Guide Actuator item8 Mount Sensor Rail item7 with components on it 6 Move upper Z Axis Sensor Holder item1 up to initial position Position should be restored with tolerance 0 001 inch A Page 137 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 15 Setting up PxAlign Option The PxAlign option helps the handler with testing smaller sized pads where the probes expansion due to temperature or bar thickness non repeatability may cause the probes to creep off the pads To do this the probe card based is placed on a stage and the up facing lens 1s modified such that it can focus on both the backside OCR image and the probes although not at the same time Before picking up the bar the tester will try to examine the probe tip location and will move the probe card base such that the probe tip line is always in the same position If the bar thickness changes OPA reports it as Px offset and slope from the target model Feeding that information back to PxAlign procedure allows the software to move the stage appropriately before every slider such that both the probe expansion and the bar thickn
71. 9 1 _ _ o i Ur 4 Al o Jl ee Sorte 7 lich 4 k VTAT J cut DOW 42 2 Y e T A TA pa NE 7 Y ES 3 o Figure 9 29 2xBar Interface Resistance Calibration Tool AN avoid any motion before calibration please select QST 2002 tester configuration in Quasi97 Then open any setup file and click start If the tester does not move continue with magnet calibration Mount the dummy probe card away from the moving parts Input the value of the mounted resistor in the resistor column and click Calibrate Selected Channel Resistor HSA HDA tooling requires only one channel calibration Save the values into the EEPROM once calibration 1s complete In case of Bar Slider system the calibration should be done on each channel separately because in addition to changing UP Down selection in software you also have to switch the cable going to the probe card Follow these steps to calibrate bar interface board 1 Enter all resistance values CHO UP is the resistor closest to Pin on J2 closest to Q1 Next resistor is CHO Down then CH1 UP and CHO Down 2 Put on the dummy probe card such that CHO Up is connected to the Reader on the bar interface board 3 Select head O in Quasi97 and in calibration menu select row 3 or 4 CHO UP configuration either Low or High gain and then click calibrate selected channel 4 Connect dummy probe card such that CHO Down is connected to the reader 5 Select Head 0 in Quasi97 and in
72. 9 12 OPA Step 9 10 Click GO verify that the bar moves back but comes back to this position 11 If setting up OPA for the first time then select first head in the OPA list and click UPDATE button The software will ask the head number starting from 0 of the slider currently under OPA camera Enter the slider number 12 Ensure that in the bar setup appropriate pad model is opened compare the pad image in the bar setup with live image be Parameters C Program Files Integral Soli description Seagate pemto h eso Reverse Slider Order ET UL t 1255 Add Pin Reverse Result A q Offset advanced oO 1 0 z Model File C Documents and Settings ISI My Docume ler Type r DOWN Slider Type yr Label for UP uP Operator Label for Down DOWN Up Slope y Normal Doy J D Noma Down Bias 1 CEM Direction ormal X own Bias Down Rez Grab Channel On Top ader Position ht o Right t C Left Bars Lenath Configuration bar 0 0 62 6 Bar 0 0 25 6 10 10 50 11 10 10 50 1 lo lo 50 11 10 10 a 1 E 0 50 11 ne Sliders Setup OCR Spots Ler Figure 9 13 OPA Step 11 Page 103 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 13 In the video application select Pattern Matching then draw a square on the video screen and click Set Region After this go to Edge Reference menu and click Set Search Ar
73. A 150 100 Figure 8 13 Technician Access Menu Page 54 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 0 3 Tester Options 9 Bar Software Overview Barcontlib gt Service gt Alignment gt Tester gt Options Tester options menu consists of environment parameters specific to each individual tester There are parameters such as Vacuum delay OCR Option etc Note that all of positions in this menu are absolute re ee Default Setup Directory C Documents and Settings AlexDesktopl Default Tray C Program Files lntegral Solutions Int SBlazers Syw D HDP 12 22059 00 109 try QST Testing LED Control of Sliders Probed Simultaneously B sliders 1 Align y align fi Use Probes CHO SS Use Probes CH1 Stress Probe Card Present LED ON 1 Align Video On 1 Barcont Global Options Video Off Operator Form Operator Window TimeOut s Use Custom Barcont Data Logging Enclose Header Fields in Quotes Log N A for Untested Heads Technician Password Protected Menu Password Test Outcomes Show Alignment Menu on Startup M Move to Holding Height for ER i TSI TTL 14 r Contact Validation X Bar Pickup Offset 150 Reprobe if MRR or Contact Fails se Encoder E E Pos F Skip on miscontact Walid Contat Resistance 0 7 e 7 Mean LOAL 3 OCR ica a fi Enable OCR E roduction Repeatability REPROBE SLIDE y a Test Reprobe Option REPROBE SLIDE y OCR Channel L
74. Align csv file this verifies the relationship between the Px Stage sensor and blob detector feedback Page 68 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 6 Probe Card Menus 9 Bar Software Overview 9 3 Tester Options Barcontlib gt Service gt Alignment gt Tester gt Probe Card The probe card menu allows alignment of the test and stress probe cards ie Point of First Contact and Move N Sliders will move the Y and Z stages without confirmation in service mode 8 6 1 Alignment Controls 9 Bar Software Overview 9 3 Tester Options Barcontlib gt Service gt Alignment gt Tester gt Probe Card Use this menu to set the parameters for point of first contact detection find the probing position and to find the 2 Bump Offset probe Card Alignment l i _ O x Heasure Resistance CH O CH 1 Reader 2 pt Bias m f Power ON Get Resistance 000 0 000 0 Detect Contact Valid Resistance Ohm ho e ao Find Point of First Contact ho Vanation Ohm Mas Distance Step 50 F io Move N Sliders Probe Card Positions Height eo Probe Height fo Calculate Probe Height O Ft for Alignment 400 Y Location fo Calculate Probe Location O Pt Offset 000 2nd Bump Offset 00 Calculate 2nd Bump Offset Probe Height w r po Arm Tilt 10 lo Calculate rm Tilt Pad Seek Automatic Seek Never Y Seek Pol 60 Max Offset Apple Off a fo o tres Figu
75. ED Ch 2 none Y Pneumatics OCR Settling Time ms 200 Hold Sensor USE TO STOF TEST y r Refocus on Fail 200 step 5 OCR LED Intensity 0 Yacuum Wait mS 200 Figure 8 14 Tester Configuration Page 55 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 3 1 Barcont Global Options 9 Bar Software Overview 9 3 Tester Options Barcontlib gt Service gt Alignment gt Tester gt Options This menu allows changing some fundamental option which apply to all tray bar setup and user interaction with software in general Default Setup Directory Default Tray Technician Password Test Outcomes Show Alignment Menu on Startup Move to Holding Height for ER X Bar Pickup Offset Use Encoder to Correct Y Pos Tray Map Option 8 3 2 QST Testing Barcont Global Options Technician Password Test Outcomes Show Alignment Menu on Startup Move to Holding Height for ER 2 Bar Pickup Offset 30 Use Encoder to Correct Pos E Tray Map Option LOAL Figure 8 15 Barcont Global Options Path to the bar setup files User will be prompted to select one of the Bar setup files from the directory during start up of BarCont Tray configuration for the tester To change default tray file open a new tray configuration file from Tray Menu Will open a dialog box where user can enter the password for opening the Service tab If the passwor
76. ISINIMotion Driver EEES Figure 7 1 Configuring Hardware Options for Bar Testing 7 1 Making a setup file 7 Quick Start Testing Bars Bar Configuration Before making a setup file Select Bar Level in Quasi97 Setup Selection menu In the new setup file select 2xBar Gen3 Tester configuration in the system menu to and set Clamping Voltage Default Read Bias and Write Current BarCont automatically changes the number of sliders slider names and part Ids for each slider For consistency use only positive bias current in the System parameters and invert bias current direction in the Bar setup in BarCont 7 2 Engineering Mode 7 Quick Start Testing Bars Bar Configuration In general testing bars 1s not different from testing 2x HGAs Here are some of the differences Before clicking Start to turn bias on in Quas197 software you should select and load a bar from the operator menu Then Start function will move to the head selected in Quasi97 probe and turn bias on When click Stop software will lower the bar away from the probes but it will not unload it back into the tray Use operator menu functions for unloading the bar into the tray When click Run in production test Quasi97 will test starting from current head to the end of the bar At the end of the test Quasi97 will return to the previously selected slider The names of the heads in Quasi97 will be oft
77. ISINIMotion USB Digital TO ccccsssssscsesssssesessseseseseseseseseseseseseeseseesseeesesseesesesseees 153 Fistr 11 1 AC Power DIAM E a a ai 154 Figure 11 2 Motion Control Wiring Diagram oooooonnnnnnnnnnnnnnnnnnnnnnnnonnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnss 155 Estres OST Wii DT MA A AS 156 Figure 11 4 Bar Slider Pneumatics Connection Sessera i E E 157 Prete V3 PP toad donananedondesdasasenesnsand deaaedunbneatondeueroansneaadeadieneaabeatendadeeconens 167 Figure 14 1 Video Application Save Aa 170 Fiene 14 2 OpensFOn osn ananena 170 Figure 14 3 OCRREADER Font Trainin Sernac naan E Ea aia 171 Fene 14 4 es PP EEE aeaa 171 Picure 14 5 Calbratino Pont Step eaa cn til an 172 Pioure 14 6 Calibratino PORK Ste Zarra sai 172 Fitur 147 Cal braun POnt Step sarita art E R r EETU 173 Pitre 1423 VC onto Contes a 174 Figure 14 9 Video Application Save Mag oooooonnnncnnnncnnnnncnnnnonononnnonncnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnns 175 Pisure 14 10 Create New MOE vrs ia NA l 175 Fisure 14 112 Blank Model and PICture tai ida 176 Picure 14 12 Select Model IRE TM ar a 176 Pistre 14 15 Denes Modo sit iaa 177 Figure 14 14 Active Edges in Red Masked out areas in Green c oooooonnnnncnnnnnnoncnnnonononnnonnnnnnnnnnnnnnnnnnnnnnnnnnos 178 e AAA vies ins E O A N E E en ands E E E E 178 Pioure 14 16 Seiting Reference PO srt iria 179 Freure 1 4 17 New Re rence PO tn a a 179 14 4 Figure
78. Rename Sliders If BlazerX6 is equipped with OCR Camera it can read serial numbers before the test and fill out the Part ID array for the log file Engineer must find the spots where serial numbers are visible and input their locations here Since some serial numbers cannot be read because of the dirt or scratches set up as many visible Serial Numbers as possible OCR Location Setup fal OCA Location Map cu OF Cancel O O Oo Figure 8 34 OCR Location Setup Parameters Head 1 based head number relative to bar If Hd 10 serial number is XXXXXXXxx3 then Hd 11 serial number is xxxxxxxx4 and Hd 9 serial number is Xxxxxxxxx2 See serial number setup for more information SN Position The relative position of visible serial number Use OCR_Bar counter to find that serial number Ensure that OCR Y Bar Edge position was set prior to doing that in tester specific menu Enable Allows or denies the use of this position to the software Page 85 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 9 5 Serial Number Setup 9 Bar Software Overview 9 5 Bar Setu Barcontlib gt Alignment gt Bar gt Serial Number This allows you to set up different serial number scheme specific to each bar The serial number can span several rows or be unevenly separated into several groups For such cases enter the modify the image processing table to have fewer characters in each search region the softwar
79. SN Utility Remote Serial Number utility allows operator to replace generic serial number with its real equivalent after the part has been tested and data was logged to a CSV type file To enable this program engineer should enable OCR in BarCont Tester Configuration menu and enable Take Screenshots option in BarCont Serial Number setup Select Monitor Path ana lol D S eee Hide Preparing 151 160040701133115 p TERETA Successtully Changed 151 1600407011 33052 Laad striction The Serial Number you have entered ts invalid please try again Cloe Show Next K7P1 EDELAQ Update Clean Monitor Fath HDEW uerdles OCA Debug ve Figure 13 1 RemoteSN Prior to testing a bar BarCont will attempt to read at least one serial number from the bar and if OCR score was not acceptable BarCont will pick the slider with the best score and store the screenshot with the serial number in the data log directory along with some instructions for RemoteSN utility RemoteSN will find instructions and wait for the user to enter correct serial number When complete it will replace all generic serial numbers in the log file with correct ones RemoteSN will work on any computer that has access to locations where Bar Setup and Data Log files are stored To use it run the RemoteSN exe file and select location where you plan to store your data logs RemoteSN will monitor that path until instructions file is created in it Once that file is
80. Sections 10 5 and 10 6 Pneumatics adjustment procedure can be found in Section 10 7 Pneumatics Adjustment Input Pressure Regulator 90 PSI BlowOff Pressure Regulator 25 PSI Fine BlowOff Pressure Regulator 5 PSI Input Pressure Sensor Adjustment Main Vacuum Sensor Adjustment QST Calibration Resistance Calibration Magnet Calibration Figure 9 3 Bar Tester Calibration Page 93 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 1 Changing Bar Type 10 Bar Alignment and Calibration Bar You can do basic file operations with bar setup file such as New Open and Save As from bar setup form File menu A 1 ee EN 11 12 13 14 15 Keep hands clear of the working area before engaging motion in Barcont Set slider pitch from drawing of the bar This is the distance from Pad1 on slider to Padl on slider2 Set the bar height You can measure it using micrometer this is distance along Z axis If you are doing it on the aligned tester you could also find the first contact and then at that position click calculate the bar height Set the reader location for UP and DOWN bar types Set the direction of bias current for your bar BlazerX6 internal definition is that R 1s always on the outside of the slider If it is different on your product then you need to invert bias current Set a label for the operator number of sliders and enable one bar length En
81. TESTED by default In slider mode changes the test outcome of all selected sliders to the value in the combo box In bar mode changes the test outcome of all the sliders on the selected bars to SKIPPED In slider mode changes the test outcome of all selected sliders to the value in the combo box It also marks bold each bar slider that has at least one slider with such test outcome Changes the label next to each slider or bar to 1 Row amp Column 2 Part ID either of that slider or the first available slider on the bar 3 Test Outcome in slider mode In bar mode changes the label next to each bar to the quantity of sliders on that bar which have selected test outcome Shows either Bar Map or Slider Map Closes this menu Changes are saved as they are made Page 49 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 2 5 Special Modes tab 9 Bar Software Overview 9 2 Operator Menu Barcontlib gt Special Modes This menu presents two special modes IO Tray Sorting and Broken Bar testing Engineering 1 Production i Special Modes IO Tray Sorting Total Bars To Sort ol CHANGE SELECTION REPLACE TO INPUT TRAY PREPARE TO UNLOAD Tray Bar LOAD UNLOAD Sliders to Test i Start Test A ABORT REPLSEEMENT Figure 8 11 Special Modes Operator Menu If the order of the bars in trays is required to stay the same or bar numbers are tied to a
82. a model To draw a box left click and drag mouse over desired region curpic bmp Figure 14 12 Select Model Region Page 176 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 In Model Definition Frame select Image and click on Define Now the selected region appears in the model window El MIL Model Finder Interactive Utility Untitled1 Fie Edit View System Image Annotations ModelFinder Window Help oa s IAE aa a gt mw Be e EC a curpic bmp oe Sa HEE is Pile x oie Results Context Control Advanced Line Extractor Number alr z Search Position Range Enable y Speed Medium y Search Angle Range Disable _ Accuracy Medium y Search Scale Dizable paih Model Controls Advanced Masking Configuration text ao Number Score r Target Score Controlled 1 hs Acceptance Acceptance Num Models 7 60 y Certainty 374 447 1 75 Scale 1 00 Figure 14 13 Define Model 4 Software extracts features edges from the picture these edges can be seen when selecting Masking Tab Features that are irrelevant or unrepeatable can be masked out by the Don t Care mask Page 177 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Context Results Operations Preprocess Eind Contest Control Advanced Line Extractor Humber ar
83. ace Board on the back side of the probecard base Lock probecard in place using probecard alignment base lock Figure 9 60 Alignment Base Lock 12 In the operator menu click Select Slider Pair repeatedly until you find a clean pair of slider for detecting point of first contact Page 129 Integral Solutions Int l BlazerX6 User s Manual February 25 2013 13 If necessary move the bar lifter from the operator menu in Y direction to align the pads with the probes E Load Trays Yideo A 1 Special Modes e nana Choose Step size Detect CHO 00 CH1 01 O fol Accept fi BAR SENSED Align Probes Figure 9 61 Probe Card Alignment 5 14 Click Detect button in the operator menu The function will move up one Step Size at a time and read resistance Then repeat this until either measured resistance on either channel is acceptable or it reached the maximum distance from the starting point If the function did not measure valid resistance during its course then it will stop maximum distance higher from starting point You may have to click this button several times Always look at the alignment camera stop detecting the first contact and check your set up if you see that the probe card is touching f Align Probe Card Y Position Detect p i CHO 0 ES CH1 03 m7 E so A l l Accept I Glick Detect Until contact BAR BE found on both channels Clic
84. acitive sensor Not used 2 10 1 9W Stage Board EEPROM Board ID Serial Number Revision Mirror Forward Pos Mirror Reverse Pos Feature Vector WStage Serial number of the W Stage Fab revision and board revision of w stage The absolute positive position of the mirror for pad side OCR 0 Mirror is at this position when it is pushed all the way to the left close to the motor If W stage is moved to this position and its solenoid is turned on pin from the solenoid will end up in the center of the pinhole which is located on the side of the mirror Actually for the pad side OCR mirror is not used that is why it is all the way to the left away from the camera and LED The absolute reverse position of the mirror for back side OCR 0 Mirror is at this position when it is pushed all the way to the right away from the motor If W stage is moved to this position and its solenoid is turned on pin from the solenoid will end up in the center of the pinhole which is located on the side of the mirror Set to 1 for newer W stages where vacuum sensors are located after the valves Otherwise it is set to 0 10 1 10 Proximity Sensor Board EEPROM Board ID Serial Number Revision P2 Pl PO ProxSens Serial number of the slider arm Fab revision board revision of proximity sensor board located inside the slider arm Second order polynomial X calibration factor for converting Capacitive sensor output into linear
85. ack how long the probes are in service Bj probe Card Maintenance iol x x Elapsed Yerhcation Frequency Every 5 Slider sliders OF Sliders to Try Before Taking Action 3 Sais trays ff ZHelight Min Height Max ZHeight Increment Minutes 57001522 Hous 950030 50 200 20 Days 29584 Display a Warning Call Engineer Reset Message Correct and Parameters Create File Name E Cloze Figure 8 24 Probe Card Maintenance Schedule Maintenance Enables disables the automatic maintenance of the probe card Reset Zeroes out the counters for probe card lifetime Verification Frequency Automatic verification would check head resistance and contact resistance at fixed intervals If those are ok the production test would commence If the resistance or contact resistance is out of range then the procedure would try to increase the Zheight and retest again If that fails it will notify the operator This option allows selecting the type of period to use slider bar tray or time of Sliders to Try l This is credence parameter If on all sliders the contact resistance Before Taking Action and resistance is out of range then this would trigger the ZHeight change ZHeight Min Minimum ZHeight will be reset when detecting the probe height ZHeight Max This is where the procedure would display the warning message and abort production test Zheight Increment After findi
86. acters 1 to 13 of 36 gt gt Figure 14 4 Font Wizard Click OK to close Font Wizard and then click OCR Menu gt Save to preserve the changes When creating a new font you should start with at least 2 characters Font wizard will calculate the character dimensions automatically If you wish to change number of characters to read then change maximum length in the font wizard menu Page 171 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 14 2 Font Calibration If the new font has the same character features but different size either because of the actual size of the characters or zoom on the OCR camera changed then the font should be calibrated Capture an image of the serial number from the tester using Save Image button in VDMatrox9 module and save it to the disk 1 Run OCRReader exe utility In it open your font and the image you just saved 2 On the OCR image click and drag around the serial number I icix 471 306 II 88 Scale 1 00 h Figure 14 5 Calibrating Font step 1 3 Inthe Font menu gt Controls tab next to Calibrate Font buton type in the serial number you see on the screen Font Allocation l Controls Results r Font context CONSTRAINED v Preprocess String Lenath le x Vai Sting to Vey Spacing jso y Size X jeo y Calibrate Font Sting to Calibrate Size Y 14 80 v Min Max Step S
87. ad Alignment Optical Pad Alignment OPA is done after bumping the edge reference To set up the OPA you need to first set up the edge reference Once that is done you can proceed to setting this option The whole procedure is designed to update only the Edge Detect Offset parameter used for probing The feature is designed to be an add on so the user can turn it off and the tester should still operate properly It does not override any positions but rather offsets the probe card position based on what it detects Ideally the OCR position probe card position and others should be defined prior to use of OPA Then the OPA can be set up and used to compensate for defects on the next bar Barcont can do this by moving the bar pads to the same pixel position as was saved on the first bar with which the probe card alignment was done If not otherwise specified the commands in this procedure refer to Tester gt Edge Reference Optical Pad Alignment group 1 In Barcont Alignment menu ensure that Bump during Pick UP Put DN and click Pick UP 2 Set the channel and LED for the OPA in the Tester gt Edge Reference menu 3 Select the channel corresponding to Pad Alignment camera in VDMatrox8 and click Grab to show live image 4 At holding height Z move the arm manually on Y Axis until you see the pads on the screen y ISI Bar Controller Bar Tray Tester Probe Card Diagnostics Help Navigator Grab Channel
88. age Integral Solutions Int l February 25 2013 SLIDER CONTROL ASSEBMLY AND SLIDER ARM BLOW OFF AM A AAA c VALVE i A a Slider Exhaust es Orifice 1 2 Valve p A AA Zil e tn oe VACUUM VACUUM SENSOR VALVE SLIDER VALVE Manual Valve l PICK UP I Open for slider operation l PORT ON SLIDER BLUE PORT ON ANS CONTROL ASSY BLAZER BACK PLATE VACUUM VACUUM SENSOR VALVE a a a E are val VACUUM VACUUM gt SENSOR VALVE E ail E S Y Filters Pressure gt 100 150 psi Y BAR INSTALLATION PNEUMATIC CONNECTIONS 1 CONNECT BLUE HOSE FROB VACUUM ARM TO BLUE PORT ON BLAZER BACKPLATE 2 CLOSE MANUAL VALVE Pressure Pressure Pressure regulator regulator regulator 90psi 25psi 5 0 psi a R PRESSURE SENSOR BE MAIN PRESSURE VALVE N a ny LANE Silencer A Vacuum ejector De Silencer WA BLOW OFF Black Port on Blazer Back Plate NT 5 VACUUM VACUUM Blue Port on VALVE SENSOR Blazer Back Plate AN a pe ane te 8 A Y tA 5 E Manual Valve Closed for bar operation Vacuum Arm Figure 11 4 Bar Slider Pneumatics Connections Page 157 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 11 3 BlazerX6 Fuse List BlazerX6 Lower Frame Main AC Inlet bottom rear 10A slow blow Motion Distribution Board CAE ooo r a Ja ooo a Motion Distribu
89. age micropad then click Px Align button from the operator menu Slowly move the probe card forward until the probes lie on the blue line on the up facing camera video do it using the furthest adjustment micrometer handle the one closest to the 2xBarInterface Board on the back side of the probecard base Now adjust the second knob so that the probe are parallel The probes might have shifted so repeat fine adjustment using the back knob to put the probes on the line Lock probecard in place using alignment base lock Page 128 BlazerX6 User s Manual ont 3 0 6 Operator Menu E ype DOWN Length Bar 1530 tion 1 Special Modes qn Probe Card Slider Select Hide rm 1 Servic Cs Alignment Main Menu 1 Engineering Detect 00 CH1 01 IL el 10 ale TEST CALIBRATION f READ BIAS Figure 9 58 Probe Alignment PxAlign 10 Enable Align Probe Card mode from the operator menu 00 Load Trays Yideo X par Pe Special Modes Select Slider Pair Y Position Detect A m CHI z j a Tv BAR SENSED Bar PICO SLIDER Figure 9 59 Probe Card Alignment 4 Integral Solutions Int l February 25 2013 11 If PxStage option is present then skip this step Release the alignment base lock Slowly move the probe card forward until you see it on the Alignment camera do it using the furthest adjustment micrometer handle the one closest to the 2xBarInterf
90. al Dispose of the components considered to have been made from toxic materials at the state or region of operation according to local rules and regulations Page 186 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 17 Contact Information Integral Solutions Int l 3000 Olcott St Santa Clara CA 95054 Phone 408 653 0300 Fax 408 653 0309 E mail isi us isi com Web http www us isi com In case of emergency contact your local Environment Health and Safety representative Page 187 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 18 Figures Figure 321 ROOOUE COMPONSTES rekast nna E E ld 7 Feie 3 2 Measurement EICCU OMICS vidad az 10 Figure 4 1 Hazardous Notification Definitions ccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 12 Figure 4 2 Interlock System Components ooooooooooncnncnonnnnnnnnnnnononononononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnns 15 Fisore 43 Interlock Opos iia 15 Fis re Matrox 73 Install A 20 Freire 3 2 Videc Adapter Selec HON ania O E ENEA EN E 20 Figure 5 3 Matrox Frame Grabber in Device Manager cccceecccececeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 21 Feueo A MECC e Mamae it dd 22 Pieure 5 5 NI Plex Monon TA tala omea liada 23 Fieures 6 NLMoton Cardin Device Manag tds 23 Prot NUBE e VIGO AUC aaa E ds 24 Figure 5 8 Measurement and Automation Explore
91. ample screenshot coordinates for Tray 4 will be equal to Tray1 and Tray5 Tray etc Is not currently used Will fill out bar locations from the selected bar to the end of the selected tray incrementing positions Each consecutive bar location will be equal to Previous Bar Location Bar Pitch Will verify that the trays do no cross in IO mode verifies that output tray bar locations are in reverse order It does not guarantee that positions are correct you need to verify it yourself Page 78 BlazerX6 User s Manual 8 8 3 Tray Sequence 9 Bar Software Overview 9 4 Tray Setup Integral Solutions Int l February 25 2013 Barcontlib gt Alignment gt Tray gt Setup Tray sequence determines how many trays are there on the tray carrier and what types of tray they are The tray sequence is for each tray type Test Sortl Sort2 is independent Tray Configuration Number of Trays Bars Per Tray Log Blank Lines For Disabled Bars Rearrange Bars for Sorting Tray 4ccess Type EE Sequential T Rearrange Bars for Sorting Number of Trays 3 Bars Per Tray 40 Log Blank Lines For Disabled Bars I Figure 8 29 Bar Sequence settings Random previously universal or Sequential previously IO Some trays cannot be used as random access because the distance between bars is not enough to fit bar lifter between them without damaging adjacent bar In random access the vacuum gripper will go freely in between the
92. an be obtained free on NI website Note that currently we support Ni FlexMotion 5 2 Use the following settings for installation mo olx lola File Edit view Favorites Tools Select Installation Type NATIONAL INSTRUMENTS Choose from one of the following options N l M oti O n Back gt 7 pi a Search Address E Motion 5 2 MI Motion 5 2 Go Components ere licenseagreement a e AIlNI Motion features will be installed Z 78 Mi ZA E Typical e The most common NI Motion features will be installed Only the most commonly used j documentation will be installed Compatibility VI s for LabVIEW will not be installed a O A Mi inae i El ni he option to choose which driver features you want installed and where they will be Size 3 62 KB O Date Modified 3 8 2005 12 57 PM Cancel Figure 5 5 NI FlexMotion Installation Device Manager Ol x File Action View Help e Here 2h ARa VALUEDUSER1 4 Computer sg Disk drives i Display adapters 3 DVD CD ROM drives Ya Human Interface Devices 3 IDE ATAJATAPI controllers gt Keyboards E9 Matrox Imaging Adapter Mice and other pointing devices Monitors National Instruments Motion Controllers 1 E e EE 88 Network adapters A Other devices Gi PCI Serial Port 4 Ports COM 8 LPT HB Processors
93. and VMirror commands change the image to proper orientation On the VDMatrox gt More menu click Save Image ES video nj x Grab Channel Align On Top More MORE EE OCR y Set Region Show Region Show Font Save Image Figure 14 1 Video Application Save Image Save images of all characters that you want to include in your font Note that there 1s only one possible image for the character Open OCRReader utility and click OCR Reader gt Open to open existing font De mi OCR Reader Interact Lili Bie Es Yew ton paps Aerial GER Road lado He TEASER U5SEn_DEMNED z EONSTAAINED Maw chert to aloc Chars In font a Correkands o DEA Figure 14 2 Open Font Page 170 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 In OCRREADER click File gt Open to load one of the images that you have previously saved with vdMatrox After opening the image click and drag around to the characters that you want to import into the font On the Font menu click Font Allocation Tab and Alloc button Font Allocation Controls Resuts m Font context Read StingLengh E Vai Sting to Very A 3 Spacing jso f D L 4 SizeX feo y Calibrate Font Sting to Calibrate i i l Size Y 14 80 y Min Ma Speed MEDIUM y Size x p B _ String Acceptance 1 00 Pee ra fis CherAc
94. ap 9 Bar Software Overview 9 2 Operator Menu Barcontlib gt Production gt View Slider Map A eee l x 10 x BAR All Emply Full Reread Slider Map BAM MiG y Reread Slider Map 3 47 47 SET CLEAR aE zee 26 SET CLEAR 47 47 47 2 _SR 27 e 47 E 47 UNTESTED y O3 OSR 28 UNTESTED y 01 4 47 47 Show O4 O_sr29 Show 01 5 M 47 M 47 Test Outcome y os O_sr 30 Row amp Col y sil wad vd BAR MAP O16 CsA 31 BAR MAP 01 7 M13 M 47 O7 OSA 32 M 47 Mo M 47 O_s OSR 33 SLIDERS 47 47 47 O_s O_sA 34 Close M 47 47 M 47 O_sA10 O_sA35 o we O 1 DUMMY Deoummy 3 DUMMY CsA 11 CO SR 36 01 12 M 47 M 47 O_sr 12 Osr 37 01 13 M 47 M 47 O_SR13 Osr 38 01 14 M 47 Y 47 O_sr14 O sR 39 01 15 M 47 Y 47 5A 15 COSR 40 1 16 M 47 M 47 O_sA16 OSR 4 01 17 M 47 M 47 OSR 17 COSR 42 01 18 M 47 M 47 O_sR18 OSR 43 01 19 M 47 M 47 O_sr19 OSA 44 O 1 20 M 47 M 47 O_sr20 OSR 45 M 47 M 47 M 47 O_sr21 O_ SR 46 O 1 22 M 47 M 47 O_sr 22 OSR 47 01 23 M 47 M 47 O_sr23 O_sr 48 O 1 24 M 47 Y 47 OSR 24 O 1 25 M 47 M 47 O_sr25 Total Sliders 2585 UNTESTED 2504 Full 071 806 Total Sliders 0 UNTESTED 0 Full 000 000 y Figure 8 10 Bar Slider Map Bar map allows operator to select bars and sliders for testing If opened from the IO Tray Replacement menu will allow selecting bars and sliders for sorting REPLACEMENT procedure There are two modes this menu can be displayed in BAR and SLIDER In bar mode indication in the
95. ar to hit the edge reference In Tester Alignment menu click Set Z Edge Reference Pos Move up to holding height Now move the bar to Y position to do bump on the 1 edge if forward then on the operator side of the edge reference if reverse then on probe card side of the edge reference Make sure there is some clearance between the bar and edge reference because in the next step we going to lower the bar down to edge reference height In Tester Alignment menu select Edge Reference Z Position in the Z axis combo box and then click Move to Z Use the alignment camera to focus on the bar Using 100um step size move on Y towards the edge reference for reverse edge 1t would be in positive direction for forward edge it would be in negative direction until the bar stops moving on the video screen Now move 200um more towards the edge reference Go to the Tester Alignment menu In case 1 Edge to bump forward click Set Forward Edge Reference Y Pos Click save button In case 1 Edge to bump reverse then click Set Reverese Edge Reference Pos Click save button Page 97 BlazerX6 User s Manual Integral Solutions Int l 12 13 14 15 16 17 18 19 February 25 2013 Move the bar away from the edge reference and then move it up to holding height Move the bar lifter on Y to bump the other edge of the bar if forward was selected as the 1 edge bump then you need to bump rever
96. ard Present Video On Off Operator Form Operator Windows TimeOut s Use Custom BarCont Data logging Enclose Header Fields in Quotes Log N A for disabled sliders Integral Solutions Int l February 25 2013 QST Testing of Sliders Probed Simultaneously 2 sliders T Use Probes CHO Use Probes CH1 Stress Probe Card Present Video On Video Off Operator Form Operator Window Tinnelut z Use Custom Barcont Data Logging Enclose Header Fields in Quotes Log NAA for Untested Heads Contact Validation Reprobe if MAR or Contact Fails Skip on miecontact Valid Contat Resistance fi Mae Reprobes Production Repeatability REPROBE SLIDE Test Reprobe Option REPROBE SLIDE TT TTL o fl Figure 8 16 QST Testing Options This option tells barcont when to move to the next group of sliders The default selection 1s 2 which means barcont will move between even and odd slider on the same pair but will move when going from head 34 This can be used for specially built probe cards that contact fewer or more than two sliders at a time Indicates that during testing user tester should use CHO If both channels are enabled the system will run two sliders at a time The setting must be changed prior to clicking Start in Quasi97 Indicates that during testing user tester should use CH1 If both channels are enabled the system will run two sliders at a time The setting must be chan
97. ark offsets to absolute counter Relative coordinates can be used on several normalized testers Relative Position Absolute Pos Park Position Encoders Alternative independent counters which count the actual physical movement of each stage This counter displays digitally read encoder counts Encoder Distance Position in um or mils from home derived from encoders Even though nothing requires you to use them software will use them for self diagnostics Step The number of stepper motor steps issued on the stage This counter displays the position in hex and should be used only to set software limits OCR_BAR Based on current Y position and the position of the edge of the bar calculates the position of the serial number that should be entered in OCR spots menu Encoder Error The difference between encoder Distance and Absolute position Page 39 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 1 3 Status Indicator Override 9 Bar Software Overview 9 1 Alignment Menu Barcont gt Service gt Alignment Menu In addition to the coordinate plane BarCont also has Status indicators At any point of operation software assumes some status Based on that status and the action issued by user the software may perform different tasks For example if software thinks that the bar is loaded on the vacuum gripper and user issues move to next bar command the software first unloads the bar that is currently loade
98. atically be corrected Page 142 BlazerX6 User s Manual Feature Vector Motors WZYX 4H Integral Solutions Int l February 25 2013 A bitmap of all the features that the tester has Feature Vector list include the following 1 New Valve arrangement on the slider tester 2 Interlock option box present on the tester 4 Enable Input pressure sensor Motor Current for all ports on the 4xdriver in hex values The default value is O5BC or O setting for W Stage motor 5 setting for Z stage motor B setting for Y stage and C setting for X stage If for example for troubleshooting need to swap ports 1 and 4 then the motor current should be reprogrammed first to CSBO and software restarted 10 1 24xDriver Board EEPROM Board ID Serial Number Revision 4x Driver Serial number of the 4xDriver Fab revision board revision of the 4xDriver Page 143 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 10 1 3 Axis X EEPROM Axis velocity profiles were originally intended to be store in separate eeproms that is why it is in this menu However all these velocity profiles are stored in Setup BCT file When clicking Write EEPROM the software will write to a file when Read EEPROM software will restore these from SETUP BCT file directly into the write column So do not expect to see anything but 1 in the read column Driver ID Driver Identifier should not be changed Axis X
99. ation 9 1 Changing Bar Type 9 2 Changing Tray Configuration 9 3 Finding Edge Reference Positions 9 3 1 Single bump edge reference option 9 3 2 Double Bump Split and Before Test options 9 3 3 Double Bump Conditional Option 9 3 4 OCR Edge Detect 9 3 5 Optical Pad Alignment 9 4 Probe Card Bar Level Gen2 Setup Only 9 5 Magnet Calibration Procedures for Bar Mode 9 6 Resistance Calibration Procedure 9 7 Pneumatics Adjustment 9 8 Setting Hardware Limits 9 9 Aligning the Stress Probe Card 9 10 Bar OCR Alignment Procedure 9 10 1 Leading Edge OCR Back Side 9 10 2 Trailing Edge OCR Pad Side 9 11 Probe Card Bar Level Gen3 Setup Only 9 12 Pad Seek Option 9 13 Linear Encoder Option 9 14 BlazerX6 Z Stage Re alignment Procedure 9 15 Setting up PxAlign Option 10 ISI NI Motion Driver Diagnostics 10 1 General EEPROM 10 1 1 Motion Distribution Board EEPROM Page 3 Integral Solutions Int l February 25 2013 50 52 55 56 56 58 59 59 61 61 62 64 67 69 69 71 73 74 76 11 78 79 80 81 82 83 84 85 86 89 92 94 95 96 96 oe 99 100 102 106 109 112 113 115 116 120 120 122 126 131 133 135 138 141 141 142 BlazerX6 User s Manual 11 12 13 14 15 16 17 18 19 10 1 2 4xDriver Board EEPROM 10 1 3 Axis X EEPROM 10 14 Axis Y EEPROM 10 1 5 Axis Z EEPROM 10 1 6 Axis W EEPROM 10 1 7 Interconnect Board EEPROM 10 1 8 Slider Control Board EEPROM 10 1 9 W Stage Board EEPROM 10 1 10 Prox
100. ational since the computer power will be off A Warning The Line Cord and some components within the Interlock Box will still be active even if the Main Power Switch is OFF Page 16 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 4 4 2 EMO Button 4 Safety 4 4 Interlock System The EMO button located on the right front side of the top frame allows the operator to quickly disconnect the power to all components except optionally for the PC therefore removing any hazardous energy from the system The EMO switch 1s open and accessible at any time and is activated by pressing the button IN Once pressed it will remain in a powered off condition until the user purposefully resets it To reset the system to normal power rotate the EMO button clockwise until it clicks out then press the Reset Button All components downstream of the SWITCHED plug on the Interlock Box will be powered off by the EMO button including the following e QST 1050 and QST 2002E subsequently Breakout Board Power Supply 4xAxis driver powering to the motors Chassis Ventilation Fans Monitor Optionally the PC not standard The software detects that an EMO event has occurred Whatever test was in progress is aborted and the software prompts operator to turn the power back on before continuing Once the power is restored the operator can either exit the software or home all axes and continue normal operation A switch Also
101. bars and for testing the bar will be placed to the same location where it was picked up With sequential access trays bars will be picked up in the input tray and put down in the previous tray bar 2 from tray 4 goes to Bars per Tray 2 in Tray 3 With sequential tray it is recommended to leave the first tray empty and put all the untested bars in the second tray While testing the bars will be moved from tray 2 to tray 1 Then tray 2 will be free and tray 3 so the tester will continue moving the bars from tray 3 to tray 2 Number of trays on tray carrier table When this is changed bar location array should resize Number of trays on the table is limited to 5 Changing this parameter will change the number of rows in bar location array Location for additional bar will default to 0 In Quasi97 single file CSV formatted log file will leave blank lines for disabled bars if enabled If enabled the trays will be filled out without leaving any gaps In random access trays this means that after the bar is tested it is going to be placed to the first empty location while scanning trays 1N and bars 19M With this option on in sequential mode the bar will be placed in the first empty location while scanning trays 1N and bars M71 All Sort trays will have this option on Page 79 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 8 4 Sorting Setup 9 Bar Software Overview 9 4 Tray Setup Barcontlib gt A
102. be Align and move to manually using arrow buttons in the Alignment Menu until the stress probe card is aligned with the first slider on the bar Once aligned with the first slider click Calculate Probe Y Location in the Stress Probe Card 17 18 Menu Click Save button to save these positions Optionally click Check Bar Length for Stress if this is the first time you align stress probe card for this particular bar length Page 119 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 10 Bar OCR Alignment Procedure 9 10 1 Leading Edge OCR Back Side ES ecs hands clear of the working area before engaging motion in Barcont Note if the tester is equipped with Px Stage micropad option then there is an focal distance actuator attached to the lens which can be controller from the software Barcontlib gt Service gt Alignment gt Lz and Lz buttons For leading edge OCR option the camera is located inside the upper frame of BlazerX6 and is facing up The camera is looking though a hole in the base plate inside the magnet just behind the edge reference There are two parts for setting up the OCR aligning the camera and setting up the OCR positions This section will describe both in the correct order 1 To make the camera look straight up requires a special tooling as shown on the picture below The magnet assembly is removed before this step and the leading edge OCR alignment tool
103. c Tray Verity Tray List ae Tray Type a a Mw 1402 fatto 35856 202746 B 3s arest audiat E r70 wW Add Remove Bar Fitch um 1778 Bar Slot Width um J 1000 Y Bar Unload Offset Po 0 Pallet Height Offset 1200 HAQQA al a a a K 1388 oo oo Pai Tray Access Type 1 Sequential 2214 104746 211636 yf Rearrange Bars hor Sorting in Ue Close Add Remove TE K a Fa a i 0050 2163 0 15414 222304 22926 229416 124304 237154 Number of Trays 7 Bars Per Trap AQ Log Blank Lines For Disabled Bars w Sorting Criteria Test Outcome i i co K 58 a oo 0D ma K ul a K oo E g E kh dm K as D Co m a EE Co Ph J K D K L La oo oo l Pa I oo rd Pa T Di ao K K RE J on oo on i a co oo a on on co po a oy T K l mE Elm Po l o co od D m Po pan i un pa E LO Pa KM Figure 8 26 Bar Tray Setup This menu can also be used to set up sort trays To do this add another tray type and set up sorting criteria for 1t The sort tray be of different access type or have different number of bars trays and different positions Select TEST or SORT N for the tray type to see and modify the tray parameters Page 76 BlazerX6 User s Manual Integral Solut
104. ce from Bar Edge ADD DEL UPDATE 210 HDO Set Position Set Z Position lo gt 0 Figure 9 18 OPA Step 20 21 Finally Enable the Optical Pad Alignment option 22 Click Save 23 In the Barcont gt Service menu click Optical Pad Align button several times and check the Y offset and Y scale effect numbers are reasonably small on the alignment bar and repeatable Page 105 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 4 Probe Card Bar Level Gen2 Setup Only 10 Bar Alignment and Calibration Bar Run Quasi97 and select Bar Level to run Barcont This is required for the ability to measure resistance Your bar and tray configurations should already be set A Keep hands clear of the working area before engaging motion in Barcont 1 Start any QST setup and login as an operator 2 Click File gt Device Setup from Quasi97 to show the Alignment menu Figure 9 19 Probe Card Alignment 1 3 Gently insert probe card in the magnet until you see the first screw holes in the holding block under probe card pcb Then screw it down partially allowing it to move a i k i ES a ee Put the screws in 7 Figure 9 20 Probe Card Alignment 2 Page 106 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 al Type DOWN Jo Bar OO Engineering Production select Bar View Slider M UNLOAD Load Bar Figure 9 21 Probe Card Alignme
105. ceptanes 1 00 Maho Invalid Character Position Variation Y foo Nb String h o H eerden I Skip contrast enhance Morphologic Filter mo String ngle fooo Thicken characters lo Delta Pos 0 00 Delta Neg 0 00 Broken characters I Tow Interpolation mode NEAREST_NEIGHBOR I Skip string localisation 409 375 215 625 1 100 Scale 4 00 Figure 14 3 OCRREADER Font Training If the character is not visible in the Font Wizard menu uncheck Automatic Binarization and move the threshold until the characters are visible Click on a character that you want to import 1t should appear in the character row on the bottom of the form Enter the ASCII value for that character If the character already exists the software will ask you if you want to override it Font Allocation Wizard E xj Current Image Decision Binarization OK Cancel Auto f m Settings Font Type M_USER_DEFINE Font Method M_CONSTRAINEC Number of Chars 36 Cell Size x 22 ota as Characters Offset x fo Y lo Characters Size x 22 THISE Characters Thickness E Maximum Length fi 2 Foreground Add chars Single Char T From binary C Char ROI Select Chars Lot Add rot PRI 01234567894BCDEFGHIJKELMNZY lt WYUTSROPO A i 2 3 4 5 6 7 8 3 A B c P 7 ON LE Cl SES Si EE OR O _De Del Del Del Del Del Del Del Del Del Del Del Del Delete all lt lt Char
106. changing the probe card software brings the lens to look at the probes moves to PxStage position 0 and shows a line to which operator should align the probes Operator should use the knobs on the probe card holder to put all the probes onto the line Operator can use Lz and Lz buttons if the probes are out of focus Once probe card is aligned operator should click Remember Target or simply exit from PxAlign mode Align Probe Card Enables controls for probe card alignment A bar must be loaded before going into probe card alignment mode If unchecked will cancel the probe card alignment Probe card alignment will work only for the test probe card not for Bar ESD stress probe card Select Slider Pair Moves to a different slider pair If only one channel is enabled in the probe card menu then the software will move one slider at a time Page 52 BlazerX6 User s Manual Y Position CHO 00 CHI 01 dZ Probe Card Accept Back Down Clean Arm Ground Integral Solutions Int l February 25 2013 The vertical slide will allows you to change the step for moving in Y Direction from the slider pitch to the minimum step The label between the arrow will show currently selected step In parenthesis shows which sliders are located under CHO and CH1 probes Once the probe height is detected the icon next to the channel which touched first will be changed to green The difference in height either um or mils between th
107. components and training a skilled technician can reconfigure the system between these configurations in about day This manual describes only those components of the BlazerX6 system related to handling motion pneumatics and optics For details about the Quasi Static Tester itself refer to other documentation supplied with the tester Also note that unless otherwise specified all sections of this manual are intended to describe the BlazerX6 unit in either Bar or Slider configuration 2 Using the Manual 2 1 Conventions and Definitions 2 Using the Manual BlazerX6 The Bar Slider Level Analyzer which includes the complete QST system computer and motion handling mechanisms OST The Quasi Static Tester itself Quasi97 The software used to control and acquire data from the QST Barcont The BlazerX6 software driver used when the BlazerX6 unit is configured as a Bar Level tester 1SISlider The BlazerX6 software driver used when the BlazerX6 unit is configured as a Slider Level tester ISI Integral Solutions Int 1 the manufacturer of these above components and author of this manual Page 5 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 2 2 Related Documentation 2 Using the Manual The following documentation will be helpful to read and use with this manual Quasi97 Software User s Manual OST External Modules User s Manual EPS 100 Users Manual BlazerX5 X6 Slider Configuratio
108. contains locations for all bars on the tray carrier Each position is where the bar will be lifted up to the pallet height NOT where the bar lifter goes down The system is very flexible and allows a Barcontlib gt Alignment gt Tray gt Setup lot of different combinations be sure to test all bar positions before going into the full speed mode Label Enable i gt lt Fill reverse gt Fill forward Verify Domains a E fie Teel Tz 3 Bart 20200 fBart2 M 33220 20 93220 153220 Verty Domains p 60000 120000 E 2007 63020 020 123020 Bara M 6040 66040 1126040 Bas A 9060 63060 Ba5 _ M bae M _ bar a CA Bare 0 bas 24160 04160 144160 3060 E3060 129 O60 12080 72080 132080 15100 75100 136100 18120 78120 1138 120 121140 81140 141140 30200 1 50200 Bai0 M 27180 len 80 147180 Bar 13 M 36240 156240 eaim Bar 15 IM Figure 8 28 Bar Location Array Label of the bar It will then be added as info when testing bars in Quas197 If the bar is disabled Blazer will never go to that bar It is convenient for the engineer if the bars are logically separated in the tray by dummy bars Tray number on the tray carrier Lot size is not limited to the tray carrier tester will stop after testing on tray carrier but then operator can load more trays and continue testing In this ex
109. ct resistance limits are defined in this menu whereas the MRR limits are defined in the production test Skip on Miscontact If contact resistance fails the software can skip the slider Contact resistance limits are set in the same menu Valid Contact The contact resistance range which is acceptable Values outside Resistance this range may tell the machine to re probe or skip the slider per aforementioned options Max Re Probes The total number of reprobes allowed before proceeding with testing This parameter is used only with Re Probe if MRR or contact resistance fails Pr oduction Choices are Re probe Slider and Reload Bar This is executed Repeatability Test when external software module tells Quasi97 that retest 1s needed Reprobe Option in the QST TestSequencer RerunSliderNeeded event Refer to SDK manual for more information on this feature 8 3 3 LED Control LED control group allows renaming leds changing intensity and setting 2 leds that are always on LED Control fi Aig Jalign 33 O LED ON I Align Figure 8 17 LED Control Options 2 DCH LED Controls Select the LED and change the intensity by moving the sliding bar or typing a new number for intensity The intensity can be O 100 of the maximum current specified in the interconnect board eeprom You can rename the LED by typing in a new name to next to the selection for intensity control LED
110. d 5 the second item on the list is hd 30 The Y position for the second item is then Y position 30 5 Slider_Pitch When setting up the OPA Y position user needs to select first head on the OPA list then click UPDATE and type in the head number that s visible through the OPA channel Then user can move to a different head on the bar select another item on the OPA list and click UPDATE the software will calculate the head number based automatically Only for the first head on the list the user needs to specify the head number Optical Pad Alignment The option enables the OPA feature which will attempt to find the pads after edge reference bump Channel LED Tells the software which video channel and LED to use for PAD Alignment The none for LED simply means that the software will not specifically turn on any LED for this procedure but will use existing selection and or ambient light Distance from Bar Edge Use ADD button to add more OPA locations to the list DEL ADD DEL button will remove the selected item from the list It is possible to work with only one location on the OPA list but two are recommended beginning of the bar and end of the bar Page 64 BlazerX6 User s Manual UPDATE Set Y Position Set Z Position Set Search Area Calibrate um pixel GO FIND Set ED Offset Set Target Model Position of Sliders to Try Integral Solutions Int l February 25 2013 This funct
111. d and then moves to next bar and loads it on the vacuum gripper Status Hardware 0 S Ele oni N Holding Probing Stress Figure 8 4 Status Indicator Window Status Loaded means that the bar was loaded note that this checkbox does not have any feedback of whether the bar is present of not it only displays if the load bar command issued before was successful Status Holding indicates that the bar is currently at the holding height Status Probing is checked if the bar is touching the probe card In addition to bar state indicators there are also status indicators Alignment On most testers displays whether the machine is in service mode which in turn is enabled by the service key On newer models the checkbox is grayed out On older models allows user to select the alignment mode Status Loaded Means that the bar was loaded note that this checkbox does not have any feedback of whether the bar is present of not it only displays if the load bar command issued before was successful Status Holding Indicates that the bar is currently at the holding height Status Probing Checked if the bar is touching the probe card Status Stress Checked if the bar is currently at the stress location for Bar ESD option Hardware Failed If turned on means that the user pressed Cancel for one of the moves in alignment mode In this case simple moves will still be executed move left right up down etc b
112. d is blank then the Service tab in operator menu is always unlocked This button opens the menu where user can rename the test outcomes more appropriately Option to automatically open the Barcont Alignment menu when Barcont exe starts in standalone mode If enabled after lifting a bar from a tray will move to the holding height first then to edge reference Y position then down to edge reference Z position If this option is turned off then the tester move to Z edge reference first and then to Y edge reference This option is for picking up bars If enabled instead of moving to X bar position the machine will move to X offset position This is useful for trays that are not so precise because the option prevents jamming the bar between gripper and the tray which can result in incorrect Z position of the bar on the gripper If enabled when going to the probe card the option will take 2 more corrective steps based on the Y encoder feedback This requires using a higher resolution linear encoder on the system User can select to load the last tray map on start up reset the tray map or ask the operator Tray map includes bar position slider serial numbers and test outcomes of sliders in the tray The options in this group help define the interaction between Quasi97 and Barcont for testing bars Page 56 BlazerX6 User s Manual of Sliders Probed Simultaneously Use Probes CHO Use Probes CH1 Stress Probe C
113. d measure the magnetic field Input the magnetic field into the dialog box and click OK Then measure and input again The field gain factor should appear in the textbox During this procedure Field Offset is calculated as well Click Save to EEPROM Calibrating Field Offset Press Calibrate Field Offset and repeat the steps performed in Magnetic Field Calibration To verify Field Calibration enter 2500e in the System menu Default Field textbox and measure the field using Gauss meter probe Repeat verification with values 250 500 500 Error should be less than 1 if a larger error 1s obtained repeat this calibration procedure Save to EEPROM button will store calibration factors in the EEPROMs QST automatically reads calibration factors from EEPROMs during power on If the calibration factors are not saved into EEPROM they will be lost when the system is turned off or the tooling is changed Page 111 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 6 Resistance Calibration Procedure 10 Bar Alignment and Calibration Bar Resistance Calibration requires the user to mount a precise resistor of known value instead of the head on either one or all channels A 50 Ohm 0 1 tolerance resistor 1s used at the factory for this procedure Often ISI can supply the resistance calibration fixture such as a dummy probe card for the BlazerX6 platform based testers udluo i CH IUP 13 4 2 t tu J Down 4
114. determines the pad model pixel position on the screen The procedure then calculates offset in um and the pitch and shows both in this menu Y Offset and Y Scale Effect Y Offset Edge Detect offset This is a calculated value from the last OCR reading or optical pad align or from the preset 2 bump offset position There is only one offset that the system will use when going to the probe card position This offset is calculated during OCR OPA or set after bumping the 2 edge of the bar Y Scale Effect Bar can expand due of the heat from the magnet as a result the slider pitch specified in the Bar setup for room temperature will not be correct OPA finds slider displacement at the beginning and the end of the bar and calculates the new pitch and offset Y Scale Effect is the additional offset for the last slider on the bar detected during OPA If calculated slider pitch is the same as in the bar setup this number is 0 Z OCR Offset Due to heat from the magnet the OCR can become out of focus The system can automatically refocus Tester gt Options gt Refocus on Fail This shows the current offset from OCR Z position Page 42 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 2 Operator Menu 9 Bar Software Overview Barcontlib The purpose of operator menu is to help the operator select starting bar and tray number just before testing sliders The menu will appear automatically when the operator clicks
115. distance Second order polynomial X calibration factor for converting Capacitive sensor output into linear distance Second order polynomial X calibration factor for converting Capacitive sensor output into linear distance Page 148 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 10 2 ISINI Motion Control seeeceesececsecscsesscscsscsssscscsen General dotion Contre DigitallO USB DigitallO Tests eoseeoccecososocosoesososoeeeoso fo lt Absolute Position lt 5000 Delay ms fo Cx CY CZ Cw Coes fi Reset Test Positioning 3 axis PIDTest Y Default PID aa Ignore Hardware Not Board Initialize E Present Cancel Hardware Failure Find Software Limit Timer ON Find Home Find Index Y Reset Position Breakout Board I0 BDO Write Addr C RDI C Diag Write Data C WRO C WRI Read Register Reset All Figure 10 2 ISINI Motion Control This menu provides several diagnostics features Some controls in the menu are used for more than one test so please ensure to select all options before starting the test Below is the list of control that can be used outside the factory please do not try any other tests unless specifically requested by an ISI support team 10 2 1 Positioning Test This test is designed to verify the positioning system by moving a stage to two user defined positions and detecting the physical d
116. e Settings Comp Probes Px Drift m Comp Pad Px Drift OP must be set up W Prepare for Pe lign Detection Method MaxFc Diagnostics Tests enana Calibrate um pisel i Positions fo fio Fy Te Sawe Target Show jo Cycles j 00 Random Find Target jo a LED Power lo Charmel LED Cho y Ps Pad Seek Accept Score lt 50 Ma Offset fo Move To Current a ez Grab Channel OCR On Top More Sensor Abaorl Figure 9 74 Probe Card Px Alignment Menu Page 140 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 10 ISI NI Motion Driver Diagnostics This menu is used specifically by manufacturer to troubleshoot and repair systems Parameters from this menu are saved into SETUP BCT file and EEPROMs The parameters in the EEPROMS should be modified when the system is reconfigured to Bar or back to Slider The fields in Diagnostic screen as well as additional tabs can be unlocked by double clicking anywhere on the general tab and entering Quasi97 on the provided form A Various functions in this menu will exercise motion Keep hands clear 10 1General EEPROM ISINIMotion dll oiognestes Print Preview Print _ Motion Distribution Board HA Me Motion Control Diaital IO USE Digital IO DS BoadID MINDS NiMotion 7 EA Tests Board SN BO Ieee Or eri et ee Pretty Blaze SN 95000 actin
117. e hardware key If you don t have software license key contact ISI with lock code information to obtain it Parameters in Motion Distribution Board were set by a different application All motion will be disabled The error happens if the tester was configured for bar testing and you started ISISlider exe Or the tester was configured for slider testing and you started Barcont exe It could also happen because the wrong configuration is selected in Quasi97 s Select Setup menu If conversion from bar to slider or slider to bar is in progress this error is expected to happen once until you write something in the Motion Distribution Board EEPROM Encoder Mismatch error does not occur but the position on some axis always changes Check if the screw holding the home sensor for that stage is tight Check the coupling on the stage Check if the stage can reach and activate all Home sensor Forward Limit Sensor and Reverse Limit Sensor In some cases if the Z limit sensor is not accessible then check that during normal operation the stage does not reach hardstop at the end of the stroke VDMatrox ISISimpleVideo Please verify that your camera is powered on The channel selected in VDMatrox or ISISimple Video is not connected to the camera or the camera is powered down Run the VDMatrox application or ISISimpleVideo and select a different channel Once you close the application the new channel is going to be saved as default wh
118. e installation CD or on the Windows Update Web site with your permission Read our privacy policy USB Serial Port gt If your hardware came with an installation CD Can Windows connect to Windows Update to search for lt a or floppy disk insert it now software Yes this time only Yes now and every time connect a device What do you want the wizard to do Install the software automatically Recommended Click Next to continue lt Back Cancel Click Next to continue MEE Found New Hardware Wizard Please wait while the wizard installs the software SS Ele Gan hw Heb y c 10 m F Computer Es Di dies m E Display adapters ES USB Serial Port bed DVDJCO ROM drives eid Human interlace Devices EE INE ATAJATAPT contenders a Keyboards AEG Matros imag Adapter gt Mite and other pointing deines A BER monitors T iy E AL Natonal lrebrunerts Malian Corkroler 0 MY Heber adapters a Ports COM amp LT fteserco dll 1 3 Communications Port COMI To C WINDOWS system32 T EEP Printer Pret UPTV 2 Matrox Morphis Com Pork OOMS LEB Serin Port OMA Eh Processors IriekR Corel TM Duo CPU E7500 6 2 935H2 BP reek Co TM e Duo CRU EFS PA 0H AL Sound vdeo and carre controllers Ej Figure 5 16 nPoint as new COM Port Once this is complete in the Quasi97 gt Hardware Options specify the COM port for the nPointPZT driv
119. e points of first contact on CHO and CH1 If one of the channels was still not detected then dZ will be the difference between current height and the point of first contact with the other channel Calculates the new probe height and Y Position and saves the settings to the eeprom This will move the arm down 50 um or whatever is set in the Probe Card gt Alignment menu for maximum distance The function will not move lower than holding height The noise measurement may be affected by the poor arm grounding This feature allows operator to clean the arm and grounding bracket to ensure good contact to ground After clicking this button the machine retracts the arm to the Hide Arm Y position and down to the Edge Ref Z position Then the software displays a dialog box and waits for user response At this time operator can clean the grounding bracket and the arm Then click OK on the dialog box to raise the arm back to holding height and continue testing Technician Access menu allows operator to run a test on a resistor probe card or on a real head without seeing or modifying any parameters of the test in the existing setup file Select the test from the list of available test in that setup file you can only select tests that were added to the setup file Test that are used in production are going to be marked PRODUCTION xx indicating its place in the sequence Since QST 2002 is a two channel system you need to select a head
120. e tested with other images 2 From the menu on the top select ModelFinder gt New gt Geometric Controlled 3 To open screenshot of a bar select file gt Open Geometric Controlled S ES 2 E Save Ctri s Save as S Preferences Figure 14 10 Create New Model Page 175 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 MIL Model Finder Interactive Utility Untitled1 l x File Edit View System Image Annotations Model Finder Window Help curpic bmp Y E rf pz he o Context Results Operations Preprocess Context Control Advanced Line Extractor Number All v Search Position Range Enable y Speed Medium Y Search Angle Range Disable Accuracy Medium Y Search Scale Disable v Model Controls Advanced Masking Configuration Context Info Context Type Geometric Number Score Target Score Controlled Acceptance Acceptance Num Models 0 fe gt fo gt Certainty Certainty Model Index IRMAN Model Definition Image Define Delta Neg Delta Pos y 370 1 167 I 243 Scale 1 00 Min Factor Max Factor 1 0 Y for far Figure 14 11 Blank Model and Picture First step 1s to import part of the picture into a model file Draw a box around portion of the picture which you would like to define as
121. e used to find the ration of pxl um Once the serial number is in the center of the screen click this button Barcont will move the arm 1 10 of the set window size and measure the pixel displacement It will then calculate and set the window size parameter Moves to the OCR position defined in Bar Setup and Tester gt Alignment menus Attempts to read the serial number and outputs its position in the listbox blow This does not set any positions but can be used for diagnostics This command attempts to read the serial number and if successful calculates the difference between current pixel position and target pixel position This difference converted to um will be set as ED Offset which will then be used for probe card alignment The ED offset is only valid for the bar on the arm Use this command to set the target OCR pixel position The command will read OCR and save its position as the target position The target model position is going to be valid for all bars When using OCR as Pad Position Reference Barcont will attempt to move the serial number of the slider it reads to the target model Position Acceptable score for the edge of the bar 0 to 100 Marker file defined using VdMatrox utility Contains the contrast strength and the search region on the screen Page 63 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 4 3 Optical Pad Alignment Options The settings on this menu help define
122. e will add more rows to the table automatically so that the total number of characters in the table matches the setting in the menu DIN ie to Serial Number SN button will start a move to previously defined serial number position Keep hands clear from the stages Open OCA Font C Program Files Integral Solutions Int l BlazersSdetault mfo Move To SH OCA Acceptable Score 50 Read Serial Number Image Processing Total Characters HofChars E Pa E TE ECC ET a O O 6d EC e Mirror Horizontally Mirror Vertically Constraints amp Serial Number Calculation Position from Right Allowed Characters in Ascending Order Increment Grade__ LSB Pao 0123456789ABCDEFGHIJKLMNOPOR LI 50 ga ABCDEFGHIIKLMNOPGORSTUVWwoty2 lv 50 a OT 234567834BCDEFGHIIKLMNOPOR W 50 Allow Al O OT 234567E94BCDEFGHWIKLMNOPOR LI 50 Pye 0123456789ABCDEFGHIJKLMNOPQRS LI 60 de 2M FOSABCDEFGHWKLMNOPGRS LI 50 rr OT 234567E94BCDEFGHWIKLMNOPOR LI 50 Pye 0123456789ABCDEFGHIJKLMNOPOR LI 50 MSB Slider Seral Number Test Tert SH Yalidation Program BlazerCustomapp Application OCA Failed Action Take Screenshots Figure 8 35 Bar Serial Number Setup OCR Acceptable Score After software read the serial number it will fill out Part Ids on all slider on the bar 1f the score is acceptable Otherwise it will attempt to read the next visible slider Values from 1 to 100 Mirror Check 1f it is necessary to mirror
123. ea button this should import the rectangle coordinates to Barcont Note that the edge reference search area should be wider than the model because this feature will be trying to compensate for chipped edge bars ie the picture position will change 4 Edge Reference Options Edge Reference Single Bump e 1st Edge to Bump Forward gt ER Moveback 3000 Skip Confirm Align Dialog T a o 22E Maximum Shift by Operator 700 JV Optical Pad Alignment OCR 7 Edge Detect Use OCR as Pad Position Reference E Calibrate Video Window Size 1759 03 GO FIND 24 19 Set ED Offset Set Target Model Pos 214 43811 ED Accept Score 99 Edge Marker The shift translates to 24 19 a PXL Position 223 24 SN is valid for O OCR Result is ASMOICHDAOCS The shift translates to 30 My Network Places Ld Shortcut to iBarCont exe la E Quasi 97 10 x Channel LED Ch3 y focr Set Y Position 86415 Set Z Position ja 215 2 E38 Set Search rea j frs Calibrate um pixel 1 637 Go FIND ILe Set ED Offset Save Target Model Pos fi 51 4515 Sliders to Try a Max Shift Away from ER 50 Assume next slider for bigger shift IV OP4 gt 0CR z Sequence Figure 9 14 OPA Step 13 Shortcut to Software 14 Click Find in the Edge Reference gt OPA 15 If the OPA is successful you will see the contours of the
124. ed on the top plate of the BlazerX6 unit For testing the Sliders Bars will be transported to a test area within this magnet with which they will be subjected to magnetic fields Probe Card PCB with small probes which is mounted to the tester to make contact with the Slider Bar and will be electrically connected to the QST Page 10 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 3 3 Computer Components 3 BlazerX6 Computer Monitor Matrox Frame Grabber Board Matrox Parallel Port Dongle Motion Control Board Software PC mounted inside the Lower Frame PC is connected to uninterrupted AC not affected by the cover or EMO Monitor can be inside the cover or optionally outside on the ergonomic swivel arm Video adapter board installed in the PC to connect to the cameras Optional License lock in case the OCR option is ordered attached to the parallel port on the PC National Instruments Motion Controller Board installed in the PC for operating all motion Software for controlling QST Motion and Optics functions Page 11 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 4 Safety Considerations The BlazerX6 system is equipped with a series of safety related components to avoid accidental injury The components include hazard labels EMO switches with interlock features and an optional enclosure 4 1 Hazardous Definitions and Labels 4 Safety A set of lab
125. ed out into the sort tray Bars in the sort trays will not be touched during the normal test even if they have untested sliders on them However if user selects RETEST in the operator menu prior to the start of the test then only bars from the sort trays are going to be used for testing It is possible to define which type of sliders should be retested during this special run Page 35 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Normal test trays are marked as XX XX XX in the tray map where the first two characters represent the tray number and the last two represent the bar name All sort trays are marked as S X XX in the tray map Page 36 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Barcont Software Overview Barcontlib cannot be started by itself only as part of Quasi97 To access barcont menus go to Quasi97 gt Hardware Options select the row with BarcontLib and click either on User menu or Diagnostics Menu The user menu should bring up operator screen same as clicking the system taskbar icon and the Diagnostics menu brings up the alignment menu described in the next chapter 8 1 Alignment Menu 9 Bar Software Overview Barcontlib gt Service gt Alignment Menu Alignment menu is used only during alignment and calibration of the tester To access it select Service tab in the operator menu and click Alignment Another way to reach it is to go t
126. egral Solutions Int l February 25 2013 6 3 Arrival Checklist Go through the checklist before running the tester for the first time to detect any damage during shipping and prevent further damage by operating the tester If there are any questions it is best to contact ISI either locally or main office L a 16 17 18 19 20 2i 22 23 24 25 26 2T 28 29 Unpack any peripheral components Check for any visible damage to the hardware Install Alignment Camera and any other components removed for shipment Ensure that alignment camera LED cable is connected to the LED prior to starting up the system Before connecting to the AC Input check that the input voltage on the line is 115V AC 9 Connect the tester to the AC power inlet Check and adjust the pressure for the tester to be 100 150ps1 6 9 10 34 bar Connect air line to the inlet pressure of the tester Release the emergency switch if activated Turn ON the main power disconnect behind the front door of the machine Press the reset button above the main power disconnect Turn ON the PC monitor QST 2002 Check that the operating system boots up with no problems Turn the service mode key to horizontal position 3 o clock If the interlock module is not present on the machine create a blank c BlazerDg txt file Start ISISlider software for slider tester or Barcont in case of bar tester When asked to find home
127. els are placed throughout the BlazerX6 unit to notify the user of the risk of injury The following definitions are used throughout this manual and on the system identifying the severity of such risks DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury A Throughout this manual this icon informs you that the procedure or function may actuate moving parts or subject the user to stored energies When performing such procedures use caution to avoid injury Figure 4 1 Hazardous Notification Definitions ANSI Z535 4 Signal Word Definitions Page 12 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 The labels identifying these hazards are shown below along with their placement on the system Pinch point Keep hands clear during operation Hazardous voltage inside MAGNETIC rcuit main contactor evan when EMO circuit is activated Pinch Point Hazard Left of the front top work deck cover Top of the shorter section of the Y Z Axis stage cover Front of the upper frame front cover below the Integral Solutions nameplate Left side cover on the upper frame Right side cover on
128. em Only the sliders that are marked as UNTESTED will be tested during production test You can choose to view the slider map from any bar in the tray or the ARM the bar currently located on the bar lifter by selecting it in the Tray and Bar combo boxes Any one of the bars sliders can be selected to change its property To select a group of sliders click and drag the mouse across the sliders Use CTRL and SHIFT to select independent and consecutive groups of sliders respectively Page 48 BlazerX6 User s Manual BAR SLIDER Tray Selection 1 5 or ARM Bar Selection 1 N All Empty Full Reread Slider Map Set Clear Test Outcome UNTESTED Show Row amp Col Part ID Test Outcome Bar Map Sliders Close Integral Solutions Int l February 25 2013 Indication of what is currently displayed in the table bars or sliders In the Slider Map mode allows you to select the tray in combination with Bar combo box to look at or the bar lifter Allows to select the bar number to look at in combination with tray number Selects all the sliders on the screen Marks all selected bars as empty absent from the tray Marks all selected bars as present and sets the testoutcome to UNTESTED Reads the tray map from the file in BlazerX6 Trays directory In bar mode changes the test outcome of all the sliders on the selected bars to the value in the combobox below UN
129. en opening the software When Finding Home the stage moves to the limit and shows an error message Check if the Home sensor connection on that stage is intact verify that the home sensor is working Verify that the home sensor flag is present and is located within 1mm of home sensor surface Page 164 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 12 2 Bar Mode Error Messages Many sliders show resistance smaller than 2 ohms or larger than 150 ohms 1 Those bars are damaged To make sure compare the results from both bars and make sure that different heads are failing on different bars For example Head 12 failed on Barl but was good on Bar 2 2 Pads are not clean or the probe card itself is not clean Try to clean those bars and probe card for the probe card use compressed air 3 The Slider Pitch for those bars is wrong Please look through the alignment camera and go from slider to slider Make sure that probes are always aligned with slider pads 4 The vacuum gripper is not horizontal That can happen if at some point it hit the tray 400 pounds force is enough to tilt 1t To verify that switch the Reader Side to opposite and run quasi static tests on both ends of the bar For example if Reader Location was Right then change it to Left so that you will be testing writer resistance Avoid the first two and the last two sliders because of possible problem described in step 2 Do not try to write in an
130. en overwritten Use Map function in Barcont gt Operator menu instead of Quasi97 Options menu to select heads Abort will stop the test and return to the original head in production test 7 3 Production Mode 7 Quick Start Testing Bars Bar Configuration Operator menu appears when operator clicks start Here the operator can select a log file bar setup file select which bars are tested and not tested Only the sliders marked as untested will be used for testing If logging in CSV Single file text format each slider in the lot has 1ts own row in the log file Operator can open old log file and test a specific bar Only test data of that specific bar will be overwritten in that file Click Continue after the selecting starting bar number and Quasi97 will test all untested parts If Test is aborted at any time then BarCont will unload the bar under test and stop If you decide to continue testing you can click start again and the tester will continue from the point where it stopped When Quasi97 finishes testing a lot it will prompt the operator to change the log file Page 34 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 In Broken Bar mode operator after a broken bar was tested operator window will appear Then the operator can take off the bar and close it 7 4 Advanced Options 7 4 1 Skipping Bars Slider s in Production Test The first way to skip the sliders ba
131. ent da 50 igure 6 17 Service tab Operator Menmi aiaga a neu sand potatoes ae eee 52 Figure 8 13 Technican Access MICU saciacis cn aceslen sehen E E a a 54 Figure 8 14 Tester Conhoiarn EE TEE E EE 55 Figure s 13 Barcont Global Options imanan en a N 56 Pigure 6 167 OST Teine Options oe 57 Preure 217 LED COntro Opu Ons icciczscsseansuspactondedenassesnarssassaosutestaadeiensseueneseaacauaacauuina eaadedeosseeh sasemneeuiecsee 58 Piette Pa UL A E EEEE EE 61 Figure 621 9 Pde Derec OCR OPON esplendor amores jolica 62 Figure 8 20 Optical Pad Alignment Options ccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 64 Fene 8221 PX AICI MeN eioi nT EEEE andutas ones eanesersdaviecses 67 Figure 22 Probe Card Maintenance W 1ndOW sisscesicassressecveacossanas daresdeoessannarsanavemsiapas Isagen copar 69 Piste 8225 Stress Prove ards Men la AA A A 71 Feur 8 24 Probe Card Nain Gn ane sisas A A A 73 Ficsor S 27 Tester AMenme nt ri it 74 Figure s 20 Bar Iray SC UID waster ena a tees SEE aaraa ie E Ea e E assent une vleccuess laine 76 Pisure 8 2 r Bat Tray DIMENSIONS sii iia 77 Page 188 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Preto 8225 Bar Local on ATAV ii saniaeea sade daeaaasace sd uhondinasaniaiea N 78 Pistre 8 29 Bar Sequence Scie ia 79 PS Ue 8930 OL Se O Deia E A N E 80 Piette 251 Bart Lype Parameters erinra EE EAE A EE 81 Predre 32 Probe
132. eparate parameter because the same camera can be reused for PxAlign procedure where different led intensity provides better results If set to O then whatever the last intensity user selected will be kept Page 60 BlazerX6 User s Manual 8 4 Edge Reference Options 9 Bar Software Overview 9 4 Edge Reference Options Integral Solutions Int l February 25 2013 Barcontlib gt Service gt Alignment gt Tester gt Edge Reference This settings control alignment of the bar with probe card after picking it up from the tray af Edge Reference Options Edge Reference Single Bump Tat Edge to Bump Forward ER Moveback 3000 Skip Confirm Align Dialog E Maximum Shift by Operator 70O OCR Edge Detect Use OCR as Pad Position Reference Calibrate Video Window Size a Set ED Offset Set Target Model Fos ED Accept Score Edge Marker 5 xl Optical Pad Alignment ChannelLED Che SPARE Distance from Bar Edge AUD DEL UFDATE fn 3000 HOS Set Y Position o Set Position o Set Search Area oe Calibrate umv pixel fi GO FIND Lo Set ED Offset Save Target Pos 119 195 0 Sliders to try if failed E Max Reverse Shift um 100 Assume next slider for bigger shift I Sequence OCR OP4 lt OFA Fails Continue Figure 8 18 Edge Reference settings 8 4 1 Edge Reference This optio
133. er In the device manager the stage appeared as COM4 the same port name should be specified in the Hardware Options menu in Quasi97 COMA4 E Hardware Options Manager lol xj Module fimstance Enable Function BE Quasi97 0ST2001Plus Main QST Active 2 nPointPZT clsNPointPZT MACOMA PxStage 1 lO 43 J ISINIMotion Driver BarCont BarCont 1 oO p4 vd Matrox90pt Driver Y Aligrivideo 1 oO 5 IBarcontLib Driver MO MechDriver 11 IF Figure 5 17 nPoint PxStage Option Page 29 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 6 Software Components Backup Files BlazerX6 Driver Files BlazerX5 Settings file for ISISlider Contains Tester specific settings ISISlider ini BlazerX5 Settings file for Barcont exe Contains Tester specific settings ISITester ini BlazerX5 Settings file with velocity profile settings for each axis Setup BCT Program Files Matrox Utility for editing the font for the OCR engine Constraints will be Imaging Utilities overwritten by the Bar Slider setup file OCRGUI exe WINNT S YSTEM32 File containing licensing information for the OCR engine for MIL lservrc 7 5 and hardware system fingerprint For MIL 9 and Morphis board the licensing information is stored on the board itself BlazerX6 Driver Files not tied to specific location stp Bar Slider setup file Contains the dimensions of the slider or bar and serial number c
134. er index in positive direction after homing 1 Look for encoder index in negative direction after homing IndexOffset Linear distance offset between home sensor position and encoder index marker position It should be within one revolution of the motor and is design to allow operation with find index function enabled or disabled 0 See Find Index Offset Procedure later in this section Page 144 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 For Software Limit Forward software limit in steps beyond which the software will not allow operator to move The parameter is in hexadecimal format 40000000 See Finding Software limits procedure later in this section Rev Software Limit Reverse software limit position in steps beyond which the software will not allow operator to move This parameter is in hexadecimal format C0000000 See Finding Software limits procedure later in this section SlowestVelocity Velocity RPM used in special modes 400 Normally used during probing unprobing SlowestAcceleration Acceleration RPS used in special modes Normally used during probing unprobing 50 SlowestDeceleration Deceleration RPS used in special modes Normally used during probing unprobing 50 Encoder Tolerance Number of encoder counts difference between the encoder output and stepper position before software raises Encoder Mismatch flag The parameter is introduced because the encoder re
135. er process Trays Various cameras and optics installed throughout the system for alignment serial number recognition and positioning Page 9 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 3 2 Measurement Electronics 3 BlazerX6 BlazerX5 Test Components Functional Diagram Electro Magnet Generates Magnetic Magnet Current QPS 1050 Field QST and Magnet Power Supply DUT Magnet Field Control DC Power Digital IO Functions r DC Signal 2x Bar Ea Interface Lar Signal Universal Mux m Probe Card Amplifier Write Current QST 2002 E ae Bias Current Source USB Controller Digital IO Measurement Electronics ADC Digitizer tJ Sn pay Source Write p Figure 3 2 Measurement Electronics Interface OST 2002 E QST rack mount unit This is the electronics for testing the MR Elements and is mounted above the computer in the Lower Frame of the Blazer X5 unit The QST includes the Universal Interface and 2xBar Interface board located on top of the BlazerX6 OP S 1050 A subcomponent of the QST system This rack mount unit with custom provides DC power for the QST Tester and magnet and is configuration for mounted below the computer in the Lower Frame of the BlazerX6 BlazerX6 systems unit Note that this is custom configured for use with the BlazerX6 system and cannot be used with other QST systems including the QST 2002 Magnet Electro Magnet Assembly mount
136. erdrive used during testing and the pin material You should run diagnostic test daily with a few known good parts and check measured resistance On the bar tester vacuum gripper should be cleaned daily with the cotton swab soaked in 10 IPA solution On the slider tester W Stage pockets should be periodically cleaned daily with a brush soaked in 10 IPA solution Depending on the cleanliness of sliders under test nozzle should be cleaned regularly as well Use lint free wipes Nozzle should also be lapped using slider alignment tool if it becomes deformed All exposed optical components need to be cleaned when necessary e Alignment Camera Lens OCR Camera Lens Nozzle Camera Lens on Slider model OCR Mirror on all Slider models and Bar with Trailing edge OCR Alignment Camera Mirror on Slider Model We do not recommend a specific period of cleaning because it depends on the environment of where the tester is located Cleaning should be done if OCR scores start to decrease or the image from any camera becomes blurry Generally dust from optical components should be cleaned by blowing compressed air or nitrogen on them For heavy contamination when choosing a cleaning solution consider that all lenses on BlazerX6 are coated and the mirrors are Front Surface Mirrors Dispose of any cleaning materials and solutions according to local rules and regulations Page 160 BlazerX6 User s Manual Integral Solutions Int l February 25 2013
137. eserved VW Pocket Location rm Figure 9 30 Valve Control 1 Main Pressure Sensor Adjustment 1 Turn off the input pressure 2 Put 0 150psi pressure gauge on green tubing coming off the T junction in between the two pressure regulators 3 Turn ON the input pressure 4 Turn on valve C in software Adjust the main pressure regulator on right side to 84 PSI by rotating the cap Adjust the external pressure sensor to be marginally off at 84 psi Adjust the main pressure regulator to 80 PSI The LED on external pressure sensor should stay off Then readjust the main pressure regulator to 90psi check that the external pressure sensor shows ON 2 Main Pressure Regulator Adjustment 1 Turn off the input pressure 2 Put 0 150psi pressure gauge on green tubing coming off the T junction in between the two pressure regulators 3 Turn ON the input pressure 4 Turn on valve C in software Adjust the main pressure regulator on right side to 90 PSI by rotating the cap 3 Main Vacuum Sensor Adjustment 1 Turn on Valve C turn ON Valve A 2 Puta slider on the nozzle or pick up a slider 3 Read off the vacuum level from the vacuum sensor behind the left side panel of the lower frame This 1s Level A 4 Remove the slider from the nozzle or put down the slider and turn the nozzle vacuum ON Read off the vacuum level from the vacuum sensor This is Level B 6 Click SET button once on the vacuum sensor You should see alternating
138. ess change is compensated This is an option which means that the tester should be able to operate without this feature turned on As the first step the user should make sure that handler can pick up a bar and go to probe position After that user should open Barcontlib gt Tester gt PxAlign menu and work from there 1 Select correct video channel led and set led intensity The option is using upfacing camera so channel is typically 1 led is called OCR led and start with the intensity of 50 Click Find Target The gripper should move towards the forward edge reference position to avoid obstructing the view and the Lz should move to get the probes in focus 2 Ifthe probes appear grossly out of focus adjust the Lz position and save it in the Barcontlib gt Tester gt Alignment gt Lz PxAlign 3 If the tips of the probes are hard to see or in other words the software does not put a crosshair on every tip then try to adjust led intensity In the end find target should highlight most of the tips on the probe card Note that new probe cards the tips may be hard to see but that will change after a couple of reprobes on the real bar Grab Channel OCR On Top More Figure 9 71 Probe Tip Detection in PxAlign 4 Select 30 and 30 for Positions in the Px Align menu and click Calibrate um Pixel This determines the relationship between the video screen pixel and the stage position It should be done only once Page 138
139. ested otherwise skipped 7 4 2 Detecting the Tester Failure Quasi97 has a Multi Part failure threshold for detecting the tester failure In bar mode that option counts the number of odd and even sliders that fail all grades in production If N sliders on CHO or N slider on CH1 fail in a row then the bar software comes up with the dialog box for the operator to confirm the alignment This is done because in some cases the row bar is not cut precisely and the probes don t line up with the pads Barcont Alignment Confirmation Menu oj x Quasi9 reports that N Parts in a row failed Please confirm Bar Probe Card alignment to continue a pro Total Offset 19 v Apply To All bars 7 AbortT est Ignore Retest Figure 7 2 Confirm Alignment Using this dialog box the operator can move the bar back in place and continue the test abort the test or ignore the failure The operator also has an option to apply the new alignment to the rest of the bars in this lot 7 4 3 Reject Sort out Feature Barcont has the ability to sort the bars into a different tray based on grading and or OCR failure To enable sorting user must add at least one sort tray type in the Tray gt Setup and define the sorting criteria Bars which have certain user definable percentage of sliders with some specific test outcome will be sorted out For example 80 FAILED in sorting criteria means that if gt 80 of sliders on the bar failed the bar will be sort
140. ester Installation 6 1 Power and Air Pressure Requirements 6 2 Access and Clearance Requirements 6 3 Arrival Checklist Quick Start 7 1 Making a setup file 7 2 Engineering Mode 7 3 Production Mode 74 Advanced Options 7 4 1 Skipping Bars Slider s in Production Test 7 4 2 Detecting the Tester Failure 7 4 3 Reject Sort out Feature Barcont Software Overview 8 1 Alignment Menu 8 1 1 Manual Movement in Alignment Mode 8 1 2 Coordinate Plane 8 1 3 Status Indicator Override 8 1 4 Navigation Buttons 8 1 5 Bar Alignment Group 8 2 Operator Menu 8 2 1 Basic Configuration S22 Engineering Controls 8 2 3 Production Tab 8 2 4 Bar Slider Map Page 2 Integral Solutions Int l February 25 2013 BlazerX6 User s Manual 6 25 Special Modes tab 8 2 6 Service tab 8 3 Tester Options 8 3 1 Barcont Global Options 8 3 2 QST Testing 8 3 3 LED Control 8 3 4 Pneumatics Control 8 3 5 OCR Options 8 4 Edge Reference Options 8 4 1 Edge Reference 8 4 2 Edge Detect OCR Option 8 4 3 Optical Pad Alignment Options 8 5 Px Align Option 8 6 Probe Card Menus 8 6 1 Alignment Controls 8 6 2 Stress Probe Card Menu 8 6 3 Maintenance 8 7 Tester Alignment 8 8 Tray Setup 8 8 1 Tray Dimensions 8 8 2 Bar Location Array 8 8 3 Tray Sequence 8 8 4 Sorting Setup 8 9 Bar Setup 8 9 1 Slider Setup 8 9 2 Bar Configuration Reference 8 9 3 Bar Lengths 8 9 4 Visible Serial Numbers Spots 8 9 5 Serial Number Setup 8 10 Diagnostics 9 Bar Tester Alignment and Calibr
141. et any parameters but can be used for diagnostics This command attempts to do the OPA and if successful calculates the difference between current pixel position and target pixel position This difference converted to um will be set as ED Offset which will then be used for probing The ED offset is only valid for the bar on the arm Use this command to set the target OPA pixel position The command will find model on the video screen and save its X and Y position as the target position The target model position is going to be valid for all bars When using this feature Barcont will attempt to move the arm such that the pads on the screen are in the target model Position The X position is used to compensating in Y direction The Y position can be used for PxAlign procedure if compensate Bar Px Drift option is enabled If the OPA is unsuccessful at locating the model on the screen there is an option to try other sliders If the OPA is successful on the first attempt then the software will not try next slider For second and other sliders the software will move the arm away from the user Page 65 BlazerX6 User s Manual Max Reverse Shift um Assume next slider for bigger shift Sequence Integral Solutions Int l February 25 2013 When the bar edge is chipped the bar will become shorter and after bumping the pads will shift towards the edge reference This is normal shift and the software will compensate for thi
142. etter the chances of correct detection Video channel and LED channel for doing the pxalign procedure Led intensity in of full power to do the PxAlign Blobs detected outside of this region will be filtered out For MaxRows method this represents distance from the row where highest concentration of blobs is detected to include in position calculation For Scan method this represents the signed distance from the first blob found Blobs outside of first blob maxoffset distance are excluded from position calculation If enabled will check the probe Px position before loading any bar and will try to bring it back to the target position see Save target above then will test the bar If enabled will use OPA feedback to figure out how much are the pads offset from the original Px Position and before going to every slider will move Px Stage to compensate this and the arm tilt in the XY plane This option can be turned on without the Comp Px Drift compensation in which case the software will assume that the probe card hasn t moved ideal position is at Oum and the only thing that changes is the pad position on the bar due to tilt or different thickness Normally user would not need to run this test Diagnostics test for the stage moves either to two user set limits and records the Find Target data or moves to a random position between the two user set limits and records find target data The results are saved to Px
143. ged prior to clicking Start in Quasi97 Enables Stress Probe card positions for Bar ESD Option If enabled tests can command Barcont to move to stress position such as ESD sweep test Shortcut key to turn on or off the video screen during production mode in Quasi97 Shortcut key to display the operator form to verify the parameters in Production test in Quasi97 If set to higher than 1 the operator form will be closed upon reaching the timeout Default setting 1 will wait until operator clicks Continue button If enabled overrides Quasi97 default data logging in CSV single file mode Barcont specific data logging maps out the lot into one log file so that for each slider there is a specific row in the file If the slider 1s retested then the record for that particular slider will be replaced Even in Barcont custom data logging Barcont still uses selected statistics enabled in Quasi97 to find out which results to log Valid only in Barcont custom data logging By default the headers fields in the log file will be enclosed in quotes Valid only in Barcont custom data logging If enabled will log N A in all fields if the head was not tested Otherwise will log null string for every result Page 57 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Re probe if MRR or During production test if MRR or Contact resistance fails the Contact Resistance Fails Slider can be re probed The Conta
144. ging motion in Barcont 1 Enable Alignment or Service Mode Initiate bar pick up sequence and confirm each step until the bar goes up to pallet height and the vacuum on the bar lifter turns on First and foremost you should determine which edge of the bar is cut more accurately in your manufacturing process This edge of the bar should be bumped last before testing For example if the edge of the bar closest to the magnet forward is better controlled and you need to do double bump before test option then select Reverse Edge Make that selection in Tester gt Options menu There are several options for edge reference Y Position If the difference between the length of the bar and the length of the slot in the tray for that bar is less than 500 um then you only need to define one Edge Reference Position Otherwise you need to use the Double Bump option Enable this option in Tester gt Options menu Figure 9 4 Finding Edge Reference Single bump edge reference option If you select to bump the forward edge 1 While the bar is still inside the tray using tweezers move the bar on the vacuum gripper until bar touches the wall of the tray closest to the operator versus wall closest to the magnet If you select to bump the reverse edge 1 While the bar is still inside the tray using tweezers move the bar on the vacuum gripper until bar touches the wall of the tray closest to the magnet versus wall closest to the operator Cance
145. ging new software modules without the risk of hardware damage The motion will commence if the motion components are present on the system 10 2 4Cancel Hardware Failure Once the encoder shows that absolute position on any stage does not match encoder feedback HardwareFail flag will be set No motion commands will be executed after that To remove the hardwareFail flag the user must restart the software or execute the function It is preferable to restart the software if this happens during normal operation use this function if restarting the software would cause the hardwarefail flag to reappear before you can do any action 10 2 5 Find Software Limits The function helps you define the software limit on the tester For this function to work properly the hardware limits must be set properly meaning that the stage will reach hardware limit before it encounters any obstacles There is no need to reset the software limits unless the SETUP BCT was replaced with the backup version or the limit home sensor moved The procedure needs to override some settings in SETUP BCT file so make sure that the file is NOT marked as READ ONLY To use this function 1 Select the stage X Y Z or W 2 Ensure that when traveling to the end of the stroke the stage would not encounter any obstacles For example on bar tester raise the bar arm above the edge reference if finding software limits on Y stage 3 Click Find Software Limit 4 Select the velocit
146. gure 14 7 Calibrating Font step 3 6 Click Calibrate If you don t get any error message then the calibration was successful Click OK 7 Click OCR Menu gt Save Font Your font is now calibrated to the new image If the difference in size between old font and new font is big then software will not be able to read or calibrate the characters In such case recalibrating a font is often more difficult then creating one from scratch Page 173 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 14 3 Model Finder 14 3 1 Creating a Model Model finder training utility is located in C Program Files Matrox Imaging Tools ModelFinder exe also on your MIL8 0 CD also can be opened from MIL Control Center gt Tools gt ModelFinder as shown in the picture below This program should be used for creating new model fonts calibrating and training existing matrox fonts mmf _ Matrox Imaging Library 8 0 i ES Oj xj Matrox Imaging Library gt gt Control Center MIL e Start the example launcher application e Open the MIL help file e Open the MIL directory ActiveMIL e Start the example launcher application e Open the ActiveMIL help file e View the debugging session demo e View the processing session demo e Open the ActiveMIL directory Tools e Start Matrox Intellicam e Start the license manager utility e Start the MilConfiq configuration utility e Start the Code Reader Interactive utility e Start t
147. hazardous voltages or stored energy A To lock out the system perform the following steps 1 Power Off the system at the front On Off main line circuit breaker 2 Disconnect the power cord from the wall outlet and the BlazerX6 unit at the lower rear of the system 3 Wait at least 5 seconds for electrical energy to discharge 4 Perform the maintenance procedure only after the power cord has been confirmed as disconnected At all times the system must be in your direct control Warning Hazardous Voltages may cause serious injury 4 2 2 Pneumatic Energy Hazards If at any time maintenance is to be performed on the pneumatic portion of the system the following procedures must be performed to prevent injury to the user from pneumatic stored energy A To lock out the system perform the following steps 1 Power Off the system at the front On Off main line circuit breaker 2 Disconnect the air line entering the BlazerX6 unit at the lower rear of the system 3 Wait at least 5 seconds for pneumatic energy to discharge 4 Confirm the pneumatic stored energy is disconnected by opening the righthand side panel and slowly unplugging the green tubing from the lower lefthand filter 5 Perform the maintenance procedure At all times the system must be in your direct control 4 3 Personal Protection Equipment 4 Safety Warning Pneumatic Energy may cause serious injury Protective eyewear should be used when operating the tester at all time
148. he hinge Door Hinge Lower hinge for the back Back door of the lower 2 8 Ground door in the lower frame frame next to the hinge 25446 4 Pickup Arm Carrier Plate on Y stage Vacuum Arm L3 Ground where Z stage is mounted 25446 5 Fan Panel Lower fan panel Middle of the vertical 9 Ground support in the back of lower frame The cable goes through the hole in the granite Fan Panel Upper fan panel Middle of the vertical 9 Ground support in the back of lower frame The cable goes through the hole in the granite Length is specified in inches gt Part Numbers and Lengths are given for easier identification of the grounding cable Page 161 BlazerX6 User s Manual 25446 6 Carrier Plate Wireguide Plate Ground X Axis Stage Ground 25455 Interlock Panel Ground 25456 1 Interlock Chassis Ground 25456 2 25456 3 Interlock Top Cover Ground 25456 4 Power Supply Heat Sink Ground Pedestal Braid Ground Cable 25478 Pedestal Braid Ground Cable Blazer Cover Door Ground Cable Blazer Cover Door Ground Cable Blazer Cover Back Panel Ground Cable 2548 1 1 2548 1 2 Carrier Plate on Y stage where the Z stage is mounted Center pillar supporting the X Stage right front screw The front left panel where the Interlock box 1s mounted Interlock box chassis on the bottom Interlock box cover left side Breakout board Power supply cover font lower screw P
149. he 4 axis motors Located inside the left cover of the Upper Frame of the unit All encoders limit sensors and LED connections on the Upper Frame are connected to this board which in turn is connected to the Motion Control Board in the Lower Frame Mounted to the Granite on the Upper Frame these are 3 axes for positioning the system both for Slider and Bar configurations of the tester These each have Home and Limit Sensors and integrated Encoders for position verification When facing the tester the X direction will be left right the Y direction will be front back and the Z direction will be up down Provides vacuum and blow off pressure In the right cover of the Lower Frame is the first part of this system including main input Filters and Regulators In the left cover of the Lower Frame is the second part of this system which is all vacuum valve and sensor controls BAR CONFIGURATION ONLY This is an Arm Assembly that mounts to the Z axis A special Bar Lifter may be mounted to this arm for Bar handling This unit would be mounted in place of the Slider Arm BAR CONFIGURATION ONLY This is a complete assembly that mounts to the top of the system which contains a Bar version of the Magnet and a mechanical base assembly for installation and alignment of the Probecard This unit will be labeled with the calibration factors for the installed Magnet This unit would be mounted in place of the Slider W Stage SLIDER CONFIGURATION
150. he Edge Finder Interactive utility e Start the Metrology Interactive utility eS e Model Finder Interactive ttii e Start the OCR Reader Interactive utilit e Start the String Reader Interactive utility Exp MATROX IMAGING Figure 14 8 MIL Control Center Prior to creating or editing the model font you should save the screenshots of the image slider pad you intend to read using Model Finder engine The best way to do it is through vdMatrox application This will ensure that the image 1s stored in the proper format and with correct resolution Generally there should be a video channel designated for model finder in some cases this channel may be shared with other channels Click Video in ISISlider Barcont application and select Model Finder channel Pick up the part either bar or slider and move it so part can be seen in the video screen On the VDMatrox gt More menu click Save Image before you do so make sure Grab is not enabled Page 174 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 2 video B x Grab Channel Process On Top More Zoom 7 a Zoom Edge Detect Set Region Show Region Show Font Save Image Show Center ist Target 8 m x 525 3293 Size X Y 4 Figure 14 9 Video Application Save Image 1 Itis recommended that couple of different images be saved that way once new model font is created it can b
151. he lifter and the right wall of the slot adjust the tray to eliminate the problem Go to Alignment menu select relative counter and remember the X position Enter it in position of Bar 1 in the array Click gt to fill out bar locations Use lt if you are setting up output tray Now go to the first bar using Move Next Prev Bar buttons BarCont should position the lifter bar slot width away from the bar Move down to the lowest point without hitting the limit sensor and click Detect Pallet Height Click it until Pallet Height is detected You can also enter pallet manually Enter Edge Reference Height Turn on the vacuum and put the bar in the lifter Move the lifter so that it clears the tray on Z but not higher then Edge Reference Go to Alignment menu select relative counter enter Z position in Edge Reference Height Now you are ready to test it Save Tray Setup Click Start and stop for several bars to make sure that all you can pick up all of them Page 95 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 3 Finding Edge Reference Positions 10 Bar Alignment and Calibration Bar Edge Reference position should be redefined when Y Dimension of bar length changes Y Tray Position changes for picking up a bar Y Dimensions of the tray change Edge reference bumper was removed or is changed It should be set up before aligning the OCR or Probe Card ON hands clear of the working area before enga
152. he software will go to Forward Edge YEdgeReference EdgeReferenceOffset Reverse Edge YEdgeReference EdgeReferenceOffset Set it to O 1f unsure how to use it The MMF file for model finder that will be used to locate the pads for this type of bar if the OPA option is enabled The model file can contain several models but the reference point on all of them should be at the same spot for this feature to work Page 82 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 9 2 Bar Configuration Reference 9 Bar Software Overview 9 5 Bar Setup Barcont gt Alignment gt Bar gt Setup Actual Slider Layout Test 2xBar Test Bias Reader Interface Position Board Rev Selection Left Left D NORMAL Left D INVERT Right O U AF NORMAL Right U INVERT All settings shown here apply if the ABS is facing the probe card 2xBar interface board revision E H equates to Fab Rev E E or higher If first slider on the bar is located the slider closest to the front of the machine the slider numbering should be left at default Otherwise Reverse Slider Direction should be enabled Figure 8 32 Probe Card Connection For the cable connection test reader position is either Left ISI Down or Right ISI Up If your product has Left D reader position then ISI Down cable should be connected to the reader port Page 83 BlazerX6 User s Manual Integral Solutions Int l February 25 2013
153. hould remain the same Page 151 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 10 3 ISINIMotion Digital IO Reset Device E o Set Driver Current Hex fi o Reaster tH Of of oO Sel Get Clear Inhibits Hl SDEN a SELE FF Toggle SCLK SDATA Read SData Figure 10 4 ISINIMotion Digital IO This menu allows programming a different motor current in the 4xDriver To set the new current type new current setting 0 F select the axis to program in the combo box 1 4 and then click Set Driver Current HEX The current setting will take effect when user tries to move on that axis The current setting will be reset to factory default after restarting the software or toggling the power on 4xDriver Page 152 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 10 4 ISINIMotion USB Digital IO 000 General MotionControl DigtallO ISB Digital Id Tests x Channel mV I m Set IntCnct DAC VCLow 0 Set iniCrct Curent o Set SiderCL DAC Thiow y 0 Read ShderCL ADC 0 m Y O m m m D E m E E m O Read Figure 10 5 ISINIMotion USB Digital IO This tab contains controls for vacuum sensors voicecoil LEDs and proximity sensor functions These functions should only be used if requested by ISI tech support 10 4 1 Register Read and Write Bitmap WR are registers to be written to on the breakout board Such regis
154. iagnostics gt Motion Distribution Board EEPROM should be on Also depending on the type of calibration performed Sinusoidal Encoder Correction may be enabled BlazerX5 Features ai xf ixi Slider 5 psi Valve Arrangement JV v x2 Cover Present 4 x4 Input Pressure Sense f x8 Use Positioner EEPROM Iv 10 OCR E x20 Temperature Sensor Iv x40 Sinusoidal Encoder Correction V 6 In Barcont gt Tester gt Options Use Encoder to Correct Y Pos should be enabled 4 a i a I a A E i l op i y be y i p d a y Encoder Scale a Temperature Sensor a gt Figure 9 67 Linear Encoder Option Page 133 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Temperature Sensor Figure 9 68 Linear Encoder Connections Before finding index offset user should reset the index offset to O in the axis Y eeprom This 1s required because there may be one or several index marks on the linear encoder To find index offset the software will go one revolution and 1f index was not found in that revolution then ask user whether to go one more Once the index is found and saved then upon software startup the system will find homes then will go to index offset minus 4 of revolution and will then seek index As long as the Z axis cover is installed very little dust should enter and settle on the encoder scale However for periodic maintenance we recommend a periodic 3
155. ialog then this status will light up indicating that none commands are going to be executed except for manual moves To clear this condition exit alignment mode Hides bar lifter for easier access to the trays If the bar lifter 1s hidden clicking this button will move the bar lifter out Shows Hides the video if video application is selected in the tester specific menu Hides the operator window If the menu is displayed during Quasi97 production test to confirm the production sequence settings then the test will be aborted Displays the tray identification defined in the tray setup Displays the bar identification defined in the bar setup Page 44 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 2 2 Engineering Controls 9 Bar Software Overview 9 2 Operator Menu Barcontlib gt Engineering Engineering tab of the operator menu allows for a basic load and unload of the bar In engineering mode Quasi97 will not turn on the bias until the operator loads a bar This menu also allows detecting the probe height and the Y position using first contact detection method defined in Probe card menu To use it simply load a bar the bar will end up at the holding height then enable Align Probe Card checkbox for the bar to move to the first enabled slider at the OPt Alignment offset At this point both the probes and the pads should be clearly visible 1 Click Select Slider Pair to choose the t
156. ic field into the dialog box and click OK Then measure and input again The field gain factor should appear in the textbox During this procedure Field Offset is calculated as well Click Save to EEPROM The field on the bar slider tester magnet is uniform for 3 sliders that is why we recommend performing magnet calibration with a special tool supplied by ISI When you insert the tooling inside the magnet it will guarantee that the gaussmeter probe is positioned at the location of uniform field Figure 9 28 Calibrating Magnet on the BlazerX6 BlazerX6 air core magnet has uniform field right below the probe card so for calibration you should remove the probe card Also on the bar tester you should remove trailing edge OCR mirror if present from the magnet and on the slider tester you should remove alignment camera mirror Then you should select QST 2002 configuration from the system menu to prevent the tester from moving Note that the bar lifter arm in case of Bar tester and w Stage pocket arm in case of slider should be moved out of the magnet Then insert magnet calibration tooling with gaussmeter into the magnet click Start and Calibrate Magnetic Field After entering two values at positive and negative fields click Save to EEPROM Page 110 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Field Calibration Procedure 1 Magnetic Field Calibration Click on the Calibrate Magnetic Field button an
157. illar underneath bar test assembly magnet Left Side Pillar underneath bar test assembly magnet Right Side Left door on the upper frame lower hinge Right door on the upper frame lower hinge Back panel of the plastic cover on upper frame Left Top Page 162 Integral Solutions Int l February 25 2013 Plate underneath the 15 interconnect PCB inside the top frame X stage slidebase 11 25 above the limit sensor flag Front vertical support 6 inside the lower frame Front vertical support 8 5 inside the lower frame Front vertical support 10 inside the lower frame Interlock box cover 16 75 left side Top Plate short 1 5 connection Top Plate short 1 5 connection Metal Support left 5 front of the top plate Metal Support right 5 front of the top plate Left panel of the 4 plastic cover of the upper frame Back Top BlazerX6 User s Manual Integral Solutions Int l February 25 2013 BlazerX6 BAR tester should have these ground connections in addition to those listed for BlazerX6 platform Vacuum Arm Ground Spring this is not a cable but a pillar with the metal block attached through a spring it makes contact to the pickup arm only Top Plate between the pickup arm and the left side of the 2xBar interface board Anywhere on top of the pickup arm during probing during probing BlazerX6 SLIDER tester should have these ground connect
158. imity Sensor Board EEPROM 10 2 ISINIMotion Control 10 2 1 Positioning Test 10 2 2 Reset Absolute and Encoder Positions 10 2 3 Ignore Hardware Present 10 2 4 Cancel Hardware Failure 10 2 5 Find Software Limits 10 2 6 Find Home Find Index 10 2 7 Find Index Offset Procedure 10 3 ISINIMotion Digital IO 10 4 ISINIMotion USB Digital IO 10 4 1 Register Read and Write Bitmap 10 4 2 Interconnect DAC LED and VoiceCoil 10 4 3 Proximity Sensor Output Thresholds System Maintenance 11 1 Power Schematic 11 2 Connection Diagrams 11 3 BlazerX6 Fuse List 11 4 Pneumatic Safety and High Pressure Points 11 5 Power Loss and Recovery 11 6 Accessing Hardware Components 11 7 Lubrication Requirements 11 8 Cleaning Requirements 11 9 BlazerX6 Ground Connections Troubleshooting Problems 12 1 Common Bar and Slider Errors 12 2 Bar Mode Error Messages 12 3 Slider Mode Error Messages RemoteSN Utility VDMatrox Utility 14 1 OCR Font Training 14 2 Font Calibration 14 3 Model Finder 14 3 1 Creating a Model 14 4 Figure 14 18 Model Control settings LightPole Option 15 1 LightPole Settings 15 2 Testing the hardware 15 3 Default Automation Mode 15 4 Custom LightPole Output Decommissioning and Disposal 16 1 Recyclables 16 2 Toxics Requiring Special Disposal Contact Information Figures Index Page 4 Integral Solutions Int l February 25 2013 143 144 145 146 147 147 148 148 148 149 149 149 150 150 150 151 151 152 153 1
159. ing Height Position 3000 Set Y Tray Location 115000 Calculate 2 Tray Bottom Position 5000 Calculate Park Position Set Edge Reference Z 3000 Set Forward Edge Reference Y Set Reverse Edge Reference Y Set OCR Z Position abc iii Nil Set OCR Y Position abc Set Load Trays X o Set Lz OCR GO fo Set Lz Probe Tips GO o Close tz Figure 8 25 Tester Alignment Move to an X position if you type in a number or move to a predefined X position XTrayOffset Move to a Y position 1f you type in a number or move to a predefined Y position TrayPosition Edge Reference OCR Reverse Edge Reference Probe Position Move to a Z position 1f you type in a number or move to a predefined Z position Holding Height OCR Height Edge Reference TrayBottom Position Unprobe Position Remembers current Z as Holding Height The holding height position should be 1000um or lower from the probing position Sets current Y position as the location where vacuum gripper will go down into the tray to pick up a bar Remembers current Z as Tray Bottom Calculates the X Park position based on tray setup and current X coordinate Before setting it move the vacuum gripper as though defining the bar position of the first enabled bar in the Tray 1 then click Calculate X Park Position Page 74 BlazerX6 User s Manual Set Edge Reference Z Set Forward Edge Reference Y Set
160. ing motion in Barcont 1 Start any QST setup and login as an operator 2 Click File gt Device Setup from Quasi97 to show the Alignment menu Dn op oy gt Figure 9 52 Probe Card Alignment 1 3 By using the micrometer knob in the back move the probe card base away from the gripper counter clockwise rotation This way the probes will be safe even if they are a little longer 4 Gently insert probe card in the magnet until you hit a hard stop Figure 9 53 Probe Card Alignment 2 5 Secure board with two probe card locks Page 126 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 RUE ew Figure 9 54 Probecard Locks 6 Connect the probecard DC cables to probecard pcb and close the probecard cover Figure 9 55 Probecard Cover 7 Click Load in BarCont gt Operator Menu to lift the bar from the tray and bring it up to holding height Go to a slider in the middle of the bar Page 127 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 al Type DOWN Length Bar OO select Bar Mew Slider M Load Bar UNLOAD Figure 9 56 Probe Card Alignment 3 8 Make sure that the cable from the probe card is going to the 2x Bar Interface board Ensure the UP DOWN configuration in the operator menu matches UP DOWN selection handle on probecard base gt Figure 9 57 UP DOWN Selection Handle 9 Ifthe tester is equipped with PxSt
161. ing to make sure you measure open resistance Mprobe Card Maintanence Reader 2 pt Bias m i Get Resistance Valid Resistance Ohm Variation 0hm Max Distance Step Size Find Point of First Contact la fino hio fs f Move N Sliders Figure 9 37 Stress Probe Card Alignment 6 12 Set up the valid resistance range Ohm that you expect from the device you are trying to stress for reader typically 20 900 Ohm Set Max Distance and Step Size and click Find Point of First Contact 13 Monitor the probes on the video screen to make sure you don t overdrive them if the device is you are trying to measure is open Click Find Point Of First Contact repeatedly until either the software tells you Contact Found or you see that the probes touch the device on the screen 14 If the probes touch the device on the screen select a different slider and try again 15 In the Stress Probe Card menu click Calculate Probe Height Page 118 BlazerX6 User s Manual Stress Probe Card Menu Probes Height ZHeight Y Locati re 115000 Calculate Probe Y Location Probe Height Y lo Safety Margin 5000 Check Bar Length for Stress Mechanical Settling Time mS o Close iZ Integral Solutions Int l February 25 2013 Llick to Set the Probe Height Once aligned with the first slider Click to Set Probe Y Location Figure 9 38 Stress Probe Card Alignment 7 16 Move down click Unpro
162. ingle bump option 2 Change to double bump split or double bump before 3 Change the probe card and do only probe card alignment You cannot 1 Change the 1 edge to bump After doing this you need to redo the above procedure 9 3 4 probing OCR Edge Detect OCR Edge Detect alignment is done after bumping the edge reference To set up the OCR detection you need to first set up the edge reference positions Once that is done you can proceed to setting this option The whole procedure is designed to update only the Edge Detect Offset parameter used for Integral Solutions Int l February 25 2013 Ideally the OCR position probe card position and others should be defined prior to use of OCR Edge Detect Then the OCR Edge detect option can be set up and used to compensate for defects on the next bar It is doing this moving the bar s serial number to the position saved on the first bar with which the probe card alignment was done Le 2 5 Single Bump 1st Edge to Bump Foward Y ER Moveback 3000 Skip Confirm Align Dialog Maximum Shift by Operator 700 OCR Edge Detect Use OCR as Pad Position Reference E Calibrate Video Window Size 1757 06 MET o Set ED Offset Set Target Model Pos 214 37384 Zi Edge Reference Options MV Optical Pad Alignment Edge Reference a Edge Reference Options Channel LED Ch3 focr y Set Y Pos
163. int in the model that is to be considered as origin In this particular application it makes sense to set the origin as the corner of the first pad Page 178 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Context Results Operations Contest Control Advanced Line Extractor Pleprocess Number AIF w Search Position Range Enable Boal l Speed Medium Search Angle Range __find Accuracy Medium search Scale Disable Context Info Model Controls Gdvances gt Masking Configuration Retereae ie Calibration 234 00 Rove Polarity Interactive Samer y 234 00 4 Same alue Fit Error Factor Delta Neg 0 0 h blin Separation Delta Pos fInfinite foo z Delta Neg po Angle 10 0 Delta Fos Infinite Scale 1 17 7 Context T ype Geometric Controlled Num Models E Model Index fo mage v Model Definition Image Figure 14 16 Setting Reference Point Context Results Operations Context Control Advanced Line Extractor Humber ar Search Position Range Enable Speed Mediun Search Angle Range Disable Medium Search Scale Disable Model Controls Advanced Masking Configuration Reference Paint E fi ae E2 x Angle 0 00 Fosition yd All Delta Neg 0 0 Accuracy Context Info Contest Type
164. ion will update the head number for the selected OPA location For the first item on the list user will have to type in the head number for the others it is enough to move to that position and then click Update Move the arm to the position where the pads can be clearly seen on the video channel selected above and click Set Y Position This will set the physical Y position where Barcont needs to move to look for the pad model for the first head on the OPA list After changing it update the Target Model Position in this menu Move the arm to the position where the pads can be clearly seen on the video channel selected above and click Set Z Position This will set the physical Z position where the pads are in focus To set the search area select Pattern Matching in the video window click and drag the mouse around the bar and click set After this click Set Search Area in this menu the program should import the area from the video application This runs a special procedure to find the ratio of pixels to um Once the pads are in the center of the screen click this button Barcont will move the arm 1 10 of the video window size and measure the pixel displacement It will then calculate and set um pixel parameter Moves to the selected OPA location in the list next to the UPDATE button Attempts to find the pad model in the video screen and outputs its position in the listbox below This does not s
165. ions Int l February 25 2013 8 8 1 Tray Dimensions 9 Bar Software Overview 9 4 Tray Setup Barcontlib gt Alignment gt Tray gt Setup The following parameters set each tray dimension They help to validate bar locations in array but they do not set location for each bar Bar Pitch Bar Slot Width Y Bar Unload Offset Pallet Offset J J Y Bar Unload Offset 950 Pallet Height Offset 500 LI L Bar Pitch um 3020 Bar Slot width um 1000 L sala Figure 8 27 Bar Tray Dimensions The distance between bars in the tray If Barl is position of the first bar then Bar2 is expected to be Bar plus Bar Pitch etc This parameter helps to fill out bar location array The distance that the Tray carrier table will go right to lower bar lifter assembly without Scratching the bar it is trying to pick up When the Blazer is loading the bar it will align it with Probe Card using Edge Reference Then the Blazer will put down the bar in the middle of the tray 1 e put the bar down at Y tray location Y bar Unload Offset Offset from the bottom of the tray where Blazer will turn on the vacuum when picking up the bar Move the bar to the location where you want to turn on the vacuum and click this button The offset will be calculated automatically Page 77 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 8 2 Bar Location Array 9 Bar Software Overview 9 4 Tray Setup This array
166. ions in addition to those listed for BlazerX6 platform W Stage Test Pocket Ground Wire inside the w stage W Stage Ground metal leaf YZ Axis Cover Ground metal leaf top plate between PCB and the magnet YZ Axis Cover front right corner vertically in the center Base is mounted The panel where the W Stage motor is mounted right side The edge of the W Stage slidebase the moving part W Stage assembly in the area of the lower magnet coil spring loaded W Stage Panel where the Probe Card moving 2xBar interface spring loaded Page 163 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 12 Troubleshooting Problems Often when a problem with the tester occurs you may need to bypass the normal initialization sequence Such as if you find that X axis stopped moving you want to avoid Homing on X axis when starting the software otherwise Hardware Fail flag is going to be raised and no other moves will be allowed To do that on the testers with Interlock Option you need to turn the key to Service Mode before starting the software On the testers without interlock options you need to create a file c BlazerDg txt The content of the file is not important just the presence of such file will notify the software to start up in Alignment mode Note that on some computers file extensions are hidden and when creating a text file then you should not specif
167. isplacement using encoder feedback If encoder feedback shows a failure the test will stop 1 Type two absolute positions in the provided textboxes lt Absolute Position lt Note that there should be nothing in the way of the movement to either position You can find out current absolute position by checking Absolute counter on the main menu in Barcon or ISISlider 2 Select the stage option for running the test X Y Z or W 3 Type in the number of cycles you want to run the test One cycle equates to 2 moves to absolute position 1 and back to absolute position 2 4 Type in the Delay mS which is going to be held between each move 5 Click Test Positioning To Abort the test click Test Positioning Again The test generates Encoder csv file which can be read by the Microsoft Excel In the encoder csv file 1 column will be encoder reading at Absolute position 1 and the second column will be from encoder reading at absolute position 2 Each row represents a different cycle 10 2 2 Reset Absolute and Encoder Positions Function can be used if reset position if home sensor is not available To use it select the stage option for which you want to reset the position and then Reset Page 149 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 10 2 3Ignore Hardware Present This mode allows the software to go through the motion without the real motion driver connected It is useful for debug
168. ition 86326 Set Z Position fA 235 Set Search Area fo E 202 375 Calibrate um pixel 1 637 Go FIND o Set ED Offset Save Target Model Pos i 51 4515 Sliders to Try fa Max Shift Away from ER 50 Assume next slider for bigger shift V Sequence OP4 gt 0CR z coe r Figure 9 5 OCR Edge Detect Step 4 2 10 x V Optical Pad Alignment Edge Reference Single Bump w 1st Edge to Bump Forward ER Moveback 3000 Skip Confirm Align Dialog B Maximum Shift by Operator 700 OCR Edge Detect Use OCR as Pad Position Reference E Calibrate Video Window Size 1757 06 Set ED Offset Set Target Model Pos 21 4 37384 Score 99 The shift translates to 22 PXL Position 214 46 SN is valid for O OCR Result is ASMOICHDAOCS Head Position 0 Channel LED Ch3 focr y Set Y Position 86326 Set Z Position fA 235 Set Search Area fo 638 202 375 Calibrate um pixel 1 637 Go FIND o Set ED Offset Save Target Model Pos fi 51 4515 Sliders to Try ja Max Shift Away from ER 50 Assume next slider for bigger shift IV Sequence OP4 gt 0CR cese r Figure 9 6 OCR Edge Detect Step 5 loj x 4 Shortcut to Software Click FIND Button This locates the serial number on the screen Shortcut to Software Page 100 Set up the OCR option normally
169. k Calibrate um pixel button The tester will move 1 10 of the video window size and measure the pixel displacement Note that 1t will use the number from the menu to decide the size of the step The number will depend on the optics but for 6xlense will be 1 6um pixel E 15Jx r Edge Hetcieace sf Uplical Pad Abgenecnt Egs Bure y Craneo 01 f le Edo In Euro Towed Y Sel y Poston es 5 ER Mottak 30 Set Z Poston pas Skp Cardin Sh gy Dieu m L o Warina Seal lg Opoa Sel Seaca iad k 6 i DER 7 Eiye D Uma Pi HEE nirna m Ca trae miota es BJ HNDI L AN Sut FD tod Sava Target Mocsi Pos 100 3302 ti Sides to Ty EERE Max 5h Ama Grab Sea ere Sa oie Wt Pam EA me Figure 9 17 OPA Step 18 19 Move the arm manually on Y Axis by 25um in negative direction and click FIND the displacement should show 25um If not go back to step 1 and check verify all the settings 20 If setting up OPA for the first time define the second OPA location For this add one more item to the OPA head list by clicking ADD button Then select that item in the list Then move the arm such that you see some slider for example head 50 on the opposite end of the bar Click UPDATE button the software should show the correct head number in the OPA head list e Optical Pad Alignment Channel LE D Ch 2 none Distan
170. k Accept Figure 9 62 Probe Card Alignment 7 15 When the point of first contact is detected tester will check resistance 5 times and CHO or CH1 icon will turn green Click Detect again and again until both CHO and CH1 icons are green 16 Click Accept in the operator menu Page 130 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 12 Pad Seek Option Pad seek option is used to detect the center of the pad to help avoid miscontact Pad seek is usually done during probe card alignment 1 In Operator menu select service tab Click on Align Probe Card and proceed with probe card alignment procedure as described in section 10 11 Gen3 2xBar or 10 4 Gen2 2xBar excluding last step Click Accept in the operator menu al Type UF Lenath Bar 4 Production 1 Special Modes 1 Figure 9 63 Pad Seek Option 2 After probe position is detected Accept button will be grayed out Proceed with clicking Pad Seek button al Type UF Lenath Bar 4 Production 1 Special Modes Iv Align Probe Card Figure 9 64 Pad Seek Option 3 The following message will be displayed Select Yes x Barcont will use saved Z Probe Height position Do not proceed if Z probe Position was not detected yet on this probe card yet Barconk will now mowe in both directions From this Y position to Find the contours of the pad Do you wish bo continue Figure 9 65 Pad Seek Warning Mes
171. l the rest of the moves in the pickup sequence Move the bar up manually until the vacuum gripper is slightly above the tray the bottom of the bar lifter should clear the tray but the bar should not be above the edge reference bumper Move towards the edge reference bumper and confirm that the bar lifter is low enough for the bar to hit the edge reference In Tester Alignment menu click Set Z Edge Reference Pos Page 96 BlazerX6 User s Manual Integral Solutions Int l 10 11 12 13 14 15 16 17 932 February 25 2013 For forward edge 1 Move the bar towards the edge reference in 100um increments until the bar makes contact with the edge reference bumper For reverse edge 1 Move the bar lifter up above the edge reference Then move it on Y towards the back of the tester behind the edge reference Then lower it down to the height you found in step 7 Then move towards the front of the tester in 100um increments until the bar makes contact with the edge reference bumper Move another 200um into the edge reference so that the bar shifts on the bar lifter at least 200um For forward edge 1 In Tester Alignment menu click Set Y Forward Edge Ref Pos Click save button and close Tester Alignment menu For reverse edge 1 In tester Alignment menu click Set Y Reverse Edge Ref Pos Click save button and close the Tester Alignment menu Unload the bar in alignment mode Double Bump Split
172. lignment gt Tray gt Setup Each sort tray should have sorting criteria which tells the tester when to use this tray for output If the bar after testing has more than or equal percentage of sliders of test outcome defined in the sort tray that bar will be placed into this sort tray after testing The tray have more than one sorting criteria which are all logically OR For example the following screenshot show sorting criteria for one of the sort trays If a bar after testing has gt 100 OCR reject sliders OR gt 90 of failed sliders the bar will be placed in this tray CO Blank LIME PO sts OL ec pa Test Outcome Quantity 2 OP OCA REJECT FAIL Add Remove Figure 8 30 Sorting Set Up If more than one sort tray is defined with the same criteria then the tray which appears earlier on the list of tray types will have priority If that tray is filled out then the bar will be sorted to the next tray If all sort trays are filled out then an error message will appear and the test will be aborted The following flowchart shows the algorithm for choosing the bar location after sorting Choose Bar Location Raise Event ConfirmBarSort CurrentRow N gt gt Find room for the bar in Nth tray no Increment N SORTTRAYFOUND true i Y This is Retest O OR yes i M yes No room left no RAY Rearrange is toe SORTRAY FOUND true MT M no Test trays left yes Y Source Tra
173. low Notes 1 Parts and purchased components must be cleaned with alcohol and a lint free cloth prior to assembly 2 Be sure that after removing fasteners threads of the fasteners and parts are clean Clean them if it is necessary 3 Use Loctite on fasteners unless otherwise specified 4 When loosening screws remove them clean threads external and internal if necessary put Loctite on them crew them back without tightening Parts List TEM 6 LWLC9R120BHS2 LinearWay 8 KR2001A 100LP0 1100 LMGuide Actuator 9 KR2001A Cover Protected Cover Figure 9 69 BlazerX6 Z Stage Realignment Page 135 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Procedure Refer to Figure 10 68 i pa td i eas Determine a position of upper Z Axis Sensor Holder item1 relate to Z Stage Pillar item2 by measuring distance between their top surfaces Loosen screws 2 56 x 3 8 item11 and move upper Z Axis Sensor Holder item1 down for 0 2 inch Remove Sensor Rail item7 with components on it Remove Protected Cover item9 from LM Guide Actuator item8 Remove Slider Spacer item5 Support Plate item3 and Flag item4 keeping them assembled Remove screws 4 40 x 5 8 item13 and loosen 4 screws 4 40 x 5 16 Gitem12 which hold Linear Way item6 Loosen 4 screws 4 40 x 5 16 1tem12 which hold LM Guide Actuator item8 Parts List ITEM PART NUMBER DESCRIPTION
174. m Tester gt Options menu and set maximum led intensity Change the gain on the OCR camera to Auto After aligning the lens such that the arm s hole is at the center of the spotlight you will need to reset the LED intensity Page 122 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 7 Move the arm in Y direction until hole in the bar lifter arm moves to the center of the bright spot produced by the OCR LED as shown on the picture below SS L Figure 9 45 Trailing Edge OCR Alignment 3 8 Loosen the 2 inside screws holding the lens and move the camera all the way to the left until the ribbed surface of the lens is at its closest to the left C clamp Figure 9 46 Trailing Edge OCR Alignment 4 9 Rotate the camera such that you can see CCD writings on it in correct orientation 10 Tighten the 2 inside screws 11 Change the video channel to the one connected to pad side camera typically CH2 Loosen the 4 outside screws slightly and move the camera one end after another until you see spot of light on the screen Figure 9 47 Trailing Edge OCR Alignment 5 12 The spot will not be in focus at first but as soon as it is on the screen tighten the outside screws Page 123 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Figure 9 48 Trailing Edge OCR Alignment 6 13 Loosen the inside screws and adjust move the lens until you see it
175. n Supplement Contains detailed description of all menus in Quasi97 software along with procedures on how to set up test parameters log data and run the QST in production and engineering modes Description of additional tests provided with the QST and Quasi97 software Everything related to slider configuration of BlazerX6 is here including conversion from bar to slider and back Page 6 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 3 BlazerX6 System Components and Functionality 3 1 Robotic Components 3 BlazerX6 BlazerX5 Robotic Components Functional Diagram C Matrox Video Power to Cameras Video Card s Y Deo FeeoDbac C Digital IO USB Controller Digital 10 Motion Distribution Power _ Functions Supply Motion Distribution Board Valve Control PCI 7334 Encoder Limit amp Home Sensor Sensor Readbatk Motion Functions r des i 5 Pneumatic Sensor Pneumatic Sensor X Y Z W Step amp Direction lt lt D 3 DE K Feedback Interlock Syst LAZ Encloser amp EMO 5 ALIGN LED SS OCR LED NAAA InterConnect Board VoiceCoil and LED Control 4 X Step 4 Direction 4x Driver lO Faults 4 Serial Communication X Limit 4 Home Sensors C UD Motor X Encoder CON 4x Driver ur A Stepper Motor Driver E e Y Limit 4 Home Sensors Y Encoder gt Z Limit 4 Home Sensors C 2 Motor Z Encoder gt SIOSUDS INELUNDUA Proximity Sensor FW Mo
176. n is enabled and unloads current bar to the tray and bar destination selected by the Tray and Bar combo boxes on this menu Bump in If enabled will use the edge reference settings to bump the bar Pick UP Put DN during pick or place operation If turned off the pick up will occur without bumping edge reference Move to Bar gt Moves the X stage to next previous bar If the bar lifter is below the holding height will move to the holding height first Move to Slider gt If the bar is loaded on the vacuum gripper will move to a slider selected in the slider combo box or to the next and previous of 1t respectively 1f one of the arrows is clicked Holding Height Moves the vacuum gripper to the holding height Unprobe Align Moves bar lifter down Opt offset for alignment distance below the probe height At this position both the probe card and the slider pads should be within the working distance of the camera Unprobe Moves bar to the probing position zero point offset Probe Moves bar to the probing position If Bar is not loaded then does not do anything Slider Test Stress Moves the bar to Test location normal or Stress location for bar ESD option This combo box does not reflect current bar position but rather commands the software to go to that position Page 41 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 1 5 Bar Alignment Group 9 Bar Software Overview 9
177. nPointPZT clsNPointPZT function PxStage in the Quasi97 gt File gt Hardware Options e Probe Card Px Alignment Oj x Settings nPomnt FZT Stage Comp Probes Px Dritt hd T 7 Comp Pad Px Drift OPA must be setup e paces O gt i Prepare for Ps lign Sensor Curent Postion o bo Detection Method MaxRc Diagnostics Tests Calibrate urn pixel ho Positions 30 lao Pu Test Sawe Target Shows Cycles foo Random J Abort 1 Find Target po Sao E LED Power Channel LED Cho Fs Pad Seek blax Offset 30 Px Step f Fs Pad Seek 0 T Accept Score 50 Mas Offset um ET Figure 8 21 PxAlign Menu This menu contains most of the parameters required for the operation of this component The only parameter set outside of this menu is the Lz position for looking at the probe tips located in Tester gt Alignment Prepare For PxAlign Will move the gripper out of the way focus the lens on the probes and display the target line nPoint PZT Stage Allows moving to certain position moving relative distance in control steps and displaying the current position Red indicator means that the piezo actuator stage was not found or software failed to communicate to it Yellow status indicator means that the stage was found but driver hasn t been calibrated with the stage Current Position Tells commanded position and stage sensor feedback Detection Method MaxRows
178. nd the bar when moving from slider to slider or simply unprobing Probe card overdrive after initial contact Absolute Y position of the arm where the first pin of the probe card would touch the edge of the bar Use Calculate Y Probe Position button to set it After detecting point of first contact the bar lifter will stay at the position of first contact Ensure that the bar height is set and click this button to calculate the real probes height After realigning the probe card click on this button and enter the slider number below the probe card CHO When bumping on forward and reverse edge the bar will come under probes at different locations This parameter is the offset from one location to the other Page 70 BlazerX6 User s Manual Calculate 2 Bump Y Offset Elapsed Counter Probe Height Y Arm Tilt 10 6 Calculate Arm Tilt Integral Solutions Int l February 25 2013 This option is for double bump conditional edge reference option To calculate the offset find and set the probe Y position after the first bump Then do Bump 2 Edge and find the second probe Y position At that point click this button to calculate the 2 bump offset Displays the duration of probe card use since the last maintenance All counters are independent so if it displays 1 day and 25 hours it means that probe card was used for 1 Day or 24 1 Hours When calculating the probe height the system will also save
179. nds clear X Axis The home sensor should be set about 30mm from the reverse limit Such that when the sensor flag is Over the reverse limit it still engages the home sensor Y Axis The forward limit should be positioned farther from hard stop than other axes such that the arm reaches reverse limit before it reaches the W Stage assembly The home sensor should be placed as close as possible to the reverse limit sensor Z Axis The forward limit should be positioned such that the arm reaches at least 250um and at most 500 before the bottom of the vacuum gripper reaches the bottom of the tray The home sensor should be positioned such that it engages when the distance between the tray carrier table and the bottom of surface of the arm not the gripper is 34um With the arm slightly below the home sensor the vacuum gripper should clear the edge reference on the bottom and the vacuum gripper with a bar should clear the probe card on top After setting the hardware limits user should set software limits and find index offsets Page 115 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 9 Aligning the Stress Probe Card This procedure is intended for Bar Tester with ESD stress option installed In this case the bar tester has two probe cards test and stress The stress probe card is located right above the tray and is higher than the test probe card Certain tests can then use stress location to apply some kind of
180. ng that resistance fails on all sliders the number of sliders set in this menu then the Zheight will be increased by one increment If that does not improve the results then the message is displayed Display a Warning This exact message will be displayed to the operator Message Correct and This option can create a file on some network location which would indicate to another software module that the problem occurred It can also run an application with predefined parameters Parameters Parameters for the application in case automatic maintenance fails Sliders Bars Trays Hole number that elapsed since the last probe card detect Minutes Hours Days Page 73 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 7 Tester Alignment 9 Bar Software Overview 9 3 Tester Options Barcontlib gt Service gt Alignment gt Tester gt Alignment Tester alignment menu allows user to move to any position instead of moving certain distance In addition you can set all critical position of the tester that are saved in motion distribution board EEPROM AN Move To X Move To Y Move To Z Set Z Holding Height Set Y Tray Location Calculate Z Tray Bottom Position Calculate X Park Position Move To will move any stage to a position specified in the combo box Tester Alignment Menu Oj x Move Tox v Move To Y EdgaeReference Move To Z Set Z Hold
181. ng the Calibration button in the Quasi97 Alignment menu This will open the window seen below Ly Calibration Menu Resistance Calibration Res Offset Ohm W Offset mv 50 0 0 0 Low Down 0 150 0 0 High Down 0 150 0 0 Low Up 0 150 0 0 High Up 1 150 0 0 Low Down 1 150 0 0 High Down 1 50 0 0 Low Up 1 50 0 0 High Up Calibrate All Channels Resistance Calibrate Selected Channel Resistance Calibrate Amb Temperature Enter Amb Temp C 28 Cal Factor o Calibrate Magnetic Field Cal Factor aq Calibrate Field Offset Cal Factor fo Cal Factor 1 o Cal Factor 2 Cal Factor 3 Calibrate PZT Capacitance Save to EEPROM Figure 9 26 Quasi97 Calibration Menu Page 109 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Before calibrating the magnet allow the gaussmeter to preheat for 15 minutes Then zero out the gaussmeter using Zero Field adapter o Figure 9 27 Zeroing out the Gaussmeter AN avoid any motion before calibration please select QST 2002 tester configuration in Quasi97 Then open any setup file and click start If the tester does not move continue with magnet calibration To calibrate Insert Gauss meter probe into the magnet between two magnet s faceplates perpendicular to the field Click on the Calibrate Magnetic Field button and measure the magnetic field input the magnet
182. nment SS ios 126 Feur ooo Ss Probe Card AMM eee a E E EEE E A 126 a ss A E EEE EAE ENE E N AE ENA 127 Pe a Ope CAR ON A aaa 127 Feur 9 56 Probet ard Ault im lidia 128 Pieute 9 57 UP DOWN SElection Hand laa EEEE EAE 128 Feur 2S Ss Prope Ali enim nt PXA E ienee EAE a 129 Figure 9 59 Probe Card A Weniment sad 129 Ficar 9 60 A lronment Base LOCK tada 129 Ficar 9 61 Probe Card Aone nt 5 ns as 130 Rieure 9 62 Probe Card Aloiment s dd ais 130 Erre 9203 Pad Seek Option i en sala woken catenduneescze E TA E T E owes 131 Pieure 9 04 Pad S EK OPIO Midi 131 Feur 9265 Pad Seek Wario Messa Ce ini dildo 131 Figure 9 66 Tester Probe Card gt Alignment MeNU ooooooccnnnooccnonononnnonnnonnnnnnnonononnncnnnnnnnnnnnnnnnnnnnnnnnnnnnncnnnns 132 Freire 9 67 Linear Encoder Opin txts dls 133 Pieure 9269 Linear Encoder Conectada da 134 Pretire 9 09 BlazerX6 Z Stage Realmente iia lis eii calas 135 Figure 9 70 Blazerx6 Z Stace RE 2 a a ls 136 Figure 927 Probe Tap Detection imn Px On ice 138 UU A A areca aa neues aucona sanametiee E E aus uaa 139 Fiere 9273 PEZON 139 Fisure 9 74 Probe Card Px Al eniment Me A A it 140 Heme TOt Sider MO tO Se O SA aera 141 Pigure10 2 ISTINE Motion COOL Sedsesteasdecstessieabiewsaciandeoeeastes 149 Figure 10 3 ISINIMotion Finding Index Offset cc ccccccccceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 151 Figure 10 4 ISINIM oton Die ital Inesei cena n as 152 Figure 10 5
183. nnnnonononononcnnnnnnnnnnnnnnnnnonnnnnnnnnrnnnnnnnnnnnnnnnnonoss 121 Figure 9 42 Leading Edge OCR Alignment 4 0ooocnnnnnnnnnnnnncnonnnnnononononnnnnnnnnnnnnnnnnnonononnnnnnnnnnnnnnnnnnnnnnnnonoss 121 Figure 9 43 Trailing Edge OCR AlignMeMt ooooooooonnnnccnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnss 122 Figure 9 44 Trailing Edge OCR Alignment Dhooooonnnnnnnninonononcncnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnos 122 Eisure9 45 Tratimo Pdee OC R Aleninent a A E 123 Figure 9 46 Trailing Edge OCR Alignment 4 ce eeceecccccccceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 123 Figure 9 47 Trailing Edge OCR Alignment 5 ceceecccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 123 Page 189 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Figure 9 48 Trailing Edge OCR Alignment O oooccnnnccnccnncncnnccnnnnnnonononnncnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnss 124 Figure 9 49 Trailing Edge OCR Alignment Thooooccccnnccnnnnnnnnnonononononononnnncnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnonnnnss 124 Figure 9 50 Trailing Edge OCR Alignment Sh ooocncnnnnnnnnnononcnononononononnncnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnss 124 Figure 9 51 Trailing Edge OCR Alignment 9 ee cece cccsscccccceceeeeseeseeesseneaaeeececceeeeeeeeeeeeeeseaaeeeeeeeeeeeeees 125 Fig re 9 52 Probe Cand Alig
184. ns control the mechanical bumping of the bar The vacuum gripper moves the bar to a predefined edge reference position This shifts the bar along the vacuum gripper and places it into a known position Single Bump Edge Reference Option Edge Detect OCR Position Double Bump Split Edge Reference Option Bumps the bar only once on the way to pick it up and unloads it with some offset into the tray This is usually sufficient if the tray dimensions have strict tolerances Not supported Not supported previously ER Double Bump Bumps the bar once before the test and once after the test This option is used for trays that can not use single bump 1f after picking up the bar and bumping on the edge reference gripper can not place it back into the tray with some offset Use this option if vacuum gripper can not go to both Tray Location and TrayLocation Unload Bar Offset where Unload Bar Offset Max Bar Slot Size Bar Length Page 61 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Double Bump Before With this option the software will bump the bar on forward edge Test reference and reverse edge reference before going to probe Edge Reference Option position This option is slower then Split Double Bump however with this you can shift the bar by half of the amount When unloading the bar it is placed in the same Y position as where it was picked up from no offset Double Bump There is also
185. nt 3 4 Click Load in BarCont gt Operator Menu to lift the bar from the tray and bring it up to holding height Go to a slider in the middle of the bar 5 Make sure that the cable from the probe card is going to the 2x Bar Interface board Ensure the UP DOWN configuration in the operator menu matches the cable connection 6 Enable Align Probe Card mode from the operator menu 00 Load Trays Yideo Xx Special Modes t Select Slider Fair Y Position a Detect 7 o CH O UP ES T a d A BAR SENSED Bar PICO SLIDER Figure 9 22 Probe Card Alignment 4 7 Slowly move the probe card forward until you see it on the Alignment camera Do it using the screws on the side of the probe card base Screw down the probe card more 8 In the operator menu click Select Slider Pair repeatedly until you find a clean pair of slider for detecting point of first contact 9 If necessary move the bar lifter from the operator menu in Y direction to align the pads with the probes Page 107 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 E Load Trays Yideo kis 1 Special Modes Detect Choose CHO 00 CH1 01 Step dize oa ol Accept Tf Align Probes BAR SENSED Figure 9 24 Probe Card Alignmetn 6 10 Click Detect button in the operator menu The function will move up one Step Size at a time and read resistance Then repeat this until either measured re
186. nt screenshot This will help set Score Acceptance and Certainty criteria Page 181 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 SY MIL Model Finder Interactive Utility For Manual mmf File Edit View System Image Annotations Model Finder Window Help Os telaj u H a n gt BE EA dark coax bmp o O x Context Operations f 3 UnPreprocess L H Show General Results Drawings O Show Advanced Results Find Wannei O Model Define Compatible Score o Target Score Polarit Fit Error Model Coverage o Target Coverage 53 78 55 89 Same 2 09 60 9 63 2 531 136 I 150 Scale 1 00 ATT alix Figure 14 20 Results with different image In the picture above different screenshot was used the score is 53 78 so for this model to work for this picture Score Acceptance needs to be adjusted below 53 To save the model from the menu at the top select Model Finder gt Save Page 182 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 15 LightPole Option Lightpole application is a program for controlling the Light Tower on the BlazerX6 It is an ActiveX executable which can be started in Automation or StandAlone mode Figure 15 1 LightPole Option For settings and diagnostics the application should be started in standalone mode ie run LightPole exe In this mode you will see a menu for the settings 01 Sms 120 50m5 hd
187. o Quasi97 gt File gt Hardware Options gt BarcontLib and click Diagnostics Menu If Service tab is grayed out double click on it and type it the technician password Use this window to test your new bar or tray setups ISI Bar Controller Oj x Bar Tray Tester Diagnostics Help Navigator Bar Alignment Burp et Edge Y Offset o Y Scale Effect p 0 Z OCA Offset 0 Move To Bar a Bump in Pick UF A Put DN F Put Down Manual Move 4 Relative x 4 4 Alignment Loaded Holding Frobing Stress Vacuum Close Ll J dl REFRESH COUNTER Status Figure 8 1 Barcontlib Alignment Menu This menu can be opened from other menus such as Bar gt Setup or Tester gt Probe Card Alignment To do this click on the shortcut button the button with a service key icon on the bottom of that menu Sequence O0CH 0FA Figure 8 2 Barcontlib Alignment menu shortcut The status override checkboxes are disabled by default to prevent user from accidentally going to wrong location Once you click on the Alignment Mode checkbox you will be notified that system has switched to alignment mode and more buttons will be available on the form The Video button can be used to show the video screen Page 37 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 1 1 Manual Movement in Alignment Mode 9 Bar S
188. oftware Overview 9 1 Alignment Menu Barcontlib gt Service gt Alignment Menu Manual Move Relative gt ie y ILIN mT ep ef REFRESH COUNTER Figure 8 3 Alignment Mode Bar Controls In alignment mode all the speeds are reduced to Alignment Speed which is set in Motor Driver EEPROMs The Navigation buttons will confirm each small move with the operator telling the user the distance and direction of the move Arrow on each button corresponds to the direction of the movement For example move 1000um lt will move tray carrier to the left e X Stage moves Tray Carrier Table e Y Stage moves Bar Lifter in and out of the magnet e Z Stage moves Bar Lifter up and down e Lz stage moves the focus on the up facing lens up and down to look at the probes or OCR available only with PxStage option A The tester will move the stage in the specified direction regardless of factory preset positions when clicking on manual movement buttons Keep in mind that even though you are in alignment mode the manual move buttons themselves X X etc are not going to confirm each move To execute a move enter the distance in X Y or Z step text box and press one of the movement buttons Distance is either in um or in mils depending on the selection in Tester Configuration menu To Exit Alignment mode click on the upper left corner checkbox again You will be prompted that all speeds are restored back to normal On new
189. omputer can be accessed by opening the front door of lower frame of the tester Also open the rear door and disconnect all the cables from PC QST or QPS before removing any of these components 4xDriver Motor Driver and Breakout board along with the breakout board power supply can be accessed through the left panel Before removing the side panel unlock the rear door and remove the screw if the rear bottom corner of side panel To remove lift the panel up and then away from the tester Pneumatic Components are located behind the right side panel of the lower frame Same as for the left panel there 1s a screw in the rear bottom corner holding it in place Interconnect board and motors are located in the top frame Remove any one of the top frame side covers to access them After replacing the components put all the covers back in place Secure the side panels with the screw on the rear bottom corner and lock both back and front door to prevent unauthorized access 11 7 Lubrication Requirements The motor stages on the BlazerX6 are permanently lubricated and therefore do not additional lubrication over time 11 8 Cleaning Requirements The probe card should be cleaned daily using compressed air Large particles or bond pads can be removed from the pins using a small brush If probes oxidize and contact resistance becomes inconsistent the oxide can be sanded down by the probe card manufacturer The lifetime of each probe card depends on the ov
190. onstraints Can be stored on the network If more than one stp file is present at that directory will prompt the operator for selection try Bar tray setup file Contains tray dimensions and positions Should be opened from Barcont application through engineering mode str Slider tray setup file Contains tray dimensions and positions Should be opened from ISISlider application through engineering mode mfo Matrox OCR Font file Path to the file 1s referenced in the bar slider setup file so the file should be stored at the same location Can be edited through OCRGUI utility mmf Matrox model for model finder Path to the file is referenced in the bar slider setup file so the file should be stored at the same location The file can be edited through the MIL Model Finder Interactive Utility Soft or hard copy of the software license key for Matrox Imaging Library should be backed up If it is lost you may be required to purchase a new key Please refer to Quasi97 Users Manual for a full list of settings and files for backup Page 30 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 6 Tester Installation BlazerX6 is shipped in reusable ISI crate it is highly recommended to keep the crate and use it if necessary to ship the tester for repairs To unpack the tester remove the two screws holding the front wall on the crate Remove all clamps holding the front cover Remove the front cover and unscrew the
191. or upper threshold and type in the threshold and click Set SliderCL DAC The comparator on the slider control board will then output either high or low for ThLow and ThHigh when proximity sensor output exceeds set threshold Page 153 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 11 System Maintenance 11 1 Power Schematic The main AC power is passed through the main power switch behind the front blue panel of the Blazer X5 Shutting off this switch kills all electrical power to the entire machine including the computer and mechanical motion The following figure outlines the flow of electrical power in the BlazerX6 The only switch accessible without first opening a drawer is the EMO NOT TO SCALE n 16 AWG CRN YEL LACES chassis Member bolted co ae 0 Chassis Member bolted to 19 Equipeent Rack quipe 19 Equipment Rack KII Lame int Chassis Mexber bolt 19 Equipment Rack INMOMD WA SLAM mi Iuno BT OPS 1050 E i non DOOR SWITCH 30P 39 OPTION ITINO TMV Page Mody Time 2033 03 Page Modity Date Tuesday August 31 2004 Create Oste 20 2004 INTEGRAL SOLUTIONS INT L Figure 11 1 AC Power Diagram Page 154 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 11 2 Connection Diagrams Bs J LIE ene A 10 SATA ALE PDA AA A LED MOTION CONTROL POWER SUPPLY Ah ro a E ARTO IAE THLE Ag i rd DA
192. other licenses will be required as well Those in most cases come on a parallel port dongle and should be automatically recognized by MIL To check licenses currently detected on the machine run C Program Files Matrox Imaging Tools LicenseManager exe x Packages State Packages State V Image Analysis Disabled J Interface IEEE 1394 IIDC and GigE Vision Disabled Blob Analysis Calibration Image Processing and Measurement using third party hardware Machine Vision Disabled Registration Disabled Blob Analysis Calibration Image Processing Measurement and Pattern Matching T Identification Enabled Metrology Disabled 10 20 Code and BER l Compression Decompression Disabled Distributed MIL Disabled JPEG and JPEG2000 Geometric Model Finder Disabled GPU Processing Disabled I Edge Finder Disabled 3D Calibration Reconstruction Disabled Calibration and 3D Mapping l String Reader Disabled I Color Analysis Disabled Lock Code L108 FMRJ L5S2T 0GM3 NVN4 NGKD H6 Generate m Hardware Fingerprint Matrox Morphis z MATROX IMAGING M Software License Key NOT the User Registration Number License Type 5 Figure 5 4 MIL License Manager The licenses that are already available will be grayed out and state will show to Enabled If identification license disappears then it can be reregis
193. ound in the occurrence versus the original model Number is expected number of model occurrences in the target image Context Results Operations Context Control Advanced Line Extractor Preprocess Number jalr Search Position Range Enable y Speed Medium search Angle Range Disable Accuracy Medium Search Scale Disable Context Type Geometric Controlled Num Models 4 N Jim gt A gt i El Model Index Certainty ap fi Image kl All gt gt gt I Delta Neg Delta Fos Model Definition fi i Image efe gt Bale Min Factor Max Factor 4 A i 0 95 1 05 pee Fer aor 18 Page 180 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 14 4 Figure 14 18 Model Control settings To test out the new model in Operations frame upper left hand corner click on Preprocess and follow by Find Click on the Results tab to view the results curpic bmp i Wamings Result Options TEET A Rests Show General Results Mo del 1 OK Drawings O Show Advanced Results Model 2 OK Wamings O Model Define Compatible Model 3 OK 9 03 67 00 1 000 0 00 626 peri I 159 Scale 1 00 Figure 14 19 Results In the picture above the score is 99 97 it is high because this same picture was used for creating the model Next it is recommended that model file should be tested with a differe
194. pe that best suits your needs Please select a setup type Typical Components will be installed Files required to do simple testing will be installed Choose it iF you have additional hardware or want to install optional Features InstallShield lt Back Cancel Figure 5 10 Quasi97 Installation Quasi97 is can be independently upgraded at any time Note that BlazerX6 driver usually specifies in requirements the minimum version of Quasi97 it needs on ISI website http www us isi com pub Support downloads BarLevel BlazerX5 20Software 20Compatibility xls Page 26 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 5 4 BlazerX6 Driver 5 Software Components and Installations A full version of BlazerX6 driver should be installed on each BlazerX6 machine The software includes e ISISlider exe and BarcontLib dll modules for interfacing Quasi97 and storing stage positions for the handler ISINIMotion dll interface between Barcont ISISlider and NI Motion card RemoteSN exe for substituting generic serial number with real ones in the log file BarSN dll for calculating serial numbers on the bar vdMatrox9Opt exe interface between ISISlider Barcont and video board with OCR engine j Blazerx5 Driver 3 0 5 InstallShield Wizard Setup Type Choose the setup type that best suits your needs Please select a setup type Typically used program Features will be in
195. peed MEDIUM z Size X 7 fa 0 20 String Acceptance 1 00 Size Y f3 js o 20 Enea Acceptance fi 08 Position variation x jo Invalid Character Position Variation Y jo Nb String y in ielencneracters Skip contrast enhance Morphologic Filter fi String Angle joo Thicken characters fo Delta Pos 0 00 Delta Neg fo 00 Broken characters Touching characte Interpolation mode NEAREST_NEIGHBOR y Skip string localisation Figure 14 6 Calibrating Font step 2 4 Click Calibrate Font 5 In the calibration menu set the limits for calibration minimum size and maximum size for the letters X and Y Note that the bigger 1s the range the longer 1t will take to recalibrate the font You can estimate the size of the letters in pixels then put Estimate 1 for maximum Estimate 1 for minimum and 0 2 step If you only need to recalibrate the spacing between the letters you don t have to change min and max To estimate the character sizes you can create a new font from your new image and let the software calculate the sizes for you Then use those X and Y char sizes in the calibration menu Page 172 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 x Font Calibration String for calibration Target Char Size X Target Char Size Y Min Min 303 Max 15 5 Max 32 3 Step fo2 Step fo2 Found Target Sizes fas Target Size Y 31 3 Target Spacing OK Cancel ees Fi
196. r There may be several of them choose the one closest to the operator When doing OPA on multiple sliders the tester will progress towards the magnet 8 Move the arm such that the model of the bar is in the center of the screen Page 102 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 In Edge Reference menu select first item on the OPA list and click Set Y Position and Set Z Position ioj x a Shortcut to Software jor Edge Reference Options Edge Reference Y Optical Pad AGonmort Single Bump y Channel LED Ch3 y ocr y 1st Edge to Bump Foward Y e641 5 ER Moveback 3000 FR ja 215 Skip Confirm Align Dialog a fo fess Maximum Shift by Operator 700 Set Search rea 202 B5 OCR Edge Detect e Use OCR as Pad Position Reference E Calibrate um pixel jn 637 Calibrate Video Window Size 1759 03 Go FIND 0 GO FIND 24 19 oa Set ED Offset Save Target Model Pos fi 51 4515 Set Target Model Pos 21 4 43811 Sliders to Try ED Accept Score 99 4 A Max Shift Away from ER 50 Assume next slider for bigger shift V The shift translates to 24 19 E PXL Position 223 24 Sequence foPA 0cR x SN is valid for O A OCR Result is A8MOICHDAOC3 te The shift translates to 30 y Close an ea a ortcut to i Cont exe Edge Marker A K Figure
197. r after edge reference The Edge Detect ED options are not supported OCR 7 Edge Detect Use OCA as Pad Position Reference Calibrate Video Window Size GO FIND k Set ED Offset Set Target Model Pos ED Accept Score 2 99 Edge Marker Figure 8 19 Edge Detect OCR Option The software moves to OCR Y position to read the serial number With this the software can tolerate OCR position change on the screen but this is not the case when probing The probing relies only on a predefined Y position and preset slider pitch If a bar has a damaged edge or the pad position varies with respect to the end of the bar then probes would miss the contact pads Page 62 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 Using this menu user can set up the target pixel position for the OCR and the scaling factor to convert pixel displacement to um Then it can use the OCR position as a feedback of the location of the pads Follow the Using OCR of Pad Position procedure to set it up Use OCR as Pad Position Reference Calculate Video Window Size GO FIND Set ED Offset Set Target Model Position ED Accept Score Edge Marker File This option enables ED offset calculation based on the position of the serial number This sets the Video Window Size in um or the physical distance the arm needs to move to move the serial number from one end of the screen to the other This will b
198. r residan A 24 Figure 5 9 NieMotion Firmware Update td da 25 Figure 5 10 Quas asta da 26 Fisure S L 1 Blazerxo Driver Isaac t 27 Fieure 5 12 nPomt USB Driver Insta amma ta 28 Figure losn Pont USB Driver Installation Zaida ica 28 Figure 5 14 nPome Vital COMP Onl rss ca 29 Figure 9 15 nPoimt Virtual Com Port Dri Ver ai E OOE esd ovo becca eens 29 Freire 5216 nPoimt as new COM Portuondo 29 Pretre 527 Pont PSAs 6 Opos alada 29 Preto ol Unpackmo Step rica oda teow iat 31 Freire 0 2 Unpackine Steps 20d ados 31 Figure 7 1 Configuring Hardware Options for Bar Testing ooooooonnnnccnnnnnnnnncnnnnnnononnnnnnnnnnnnnnnnnnnnnononnnnns 34 Hito 72 GLO EE AE MA A o doble 35 Fistre l Barconthb Alenment MA od 37 Figure 8 2 Barcontlib Alignment menu ShOTtcul ssssssssssssssssssssssssssssssssssssssssssssssssssssessssesseseees 37 Fistre 3 3 Alvenment Mode Bar Cont Soda 38 Fedre 4 STATUS Caton WU a A A 40 Figure 8 5 Bar and Slider on Bar Controls ccccccseeeeseseeseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 41 Figure S 6 Bar Alionnient COMO aa 42 Figures 7 Operator WINDOW aa 43 Figure 8 8 Engineering Tab Operator Menu s icscc i ctiinstians ieesieassislescisiiviwsieasseeeesiseassassstulesaeaaees 45 Figure 5 9 Production Lab Operator Menu A ax eres 46 Pigure 10 Bary Slider Wap icici sseelieciteaceta vied A teases 48 Figure 8 11 Special Modes Operator M
199. ration Left Up Offset Of Sliders Visible SN ii Jlongbar 0 0 62 Short Bar O O 25 Bat 0 Jarl 0 E Bar F O Bar G 0 Rename Sliders Setup UCR Spots Figure 8 31 Bar Type Parameters 1 T TPT cn ll G a Es If the model file contains several models of the bar those can be looked at by using the scroll bar above the image Page 81 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 9 1 Slider Setup 9 Bar Software Overview 9 5 Bar Setup Barcont gt Alignment gt Bar gt Setup The following parameters are used to define the sliders You can change the bias current direction reader location and slider pitch Operator Description Operator Label Slider Pitch Bar Height Normal Slope Add Pin Reverse Result Reverse Slider Order Bias Direction Reader Location Edge Reference Offset advanced Pad Model Will be displayed in the operator menu once this setup file is opened The label for the operator to select UP or Down bars Is the distance to move from one slider to the next one BlazerX6 is a two channel system and it will move 2 Slider pitch on each even head Distance from the bottom of the bar residing on the vacuum gripper to the top of the bar contacting the probes Defines the sign of the slope for particular type of sliders Up Down This parameter is used in the Transfer Function Tes
200. re 8 22 Probe Card Maintenance Window 2P oint Reader Choose the method to measure resistance either 2 point or 4 4 Po ae Reade d point When finding the first contact we recommend using 2 point 2 Point Writer measurement When checking if all probes are contacting the bar Aux 2pt use 4 point probe card ELGA 2pt The operator menu s probe card alignment will use these options ELGB 2pt too Bias Bias current to use during resistance measurement this will be on but will not influence if 2pt Writer resistance measurement is selected Power On Turn on the global switch for bias or turn it off This checkbox will enable the bar interface board and set the relays but will not turn the bias on If you uncheck it it will disable power to bar interface board which will certainly turn off the bias Page 69 BlazerX6 User s Manual Get Resistance Valid Resistance Maximum Distance Variation Step Size Find Point Of First Contact Move N Sliders Probes Height O Pt Offset Zheight Probe position Calculate Probe Height Calculate Probe Y Pos 2 Bump Y Offset Integral Solutions Int l February 25 2013 Displays the resistance from two channels on the probe card in a special menu The resistance was measured using Bias and Measurement Mode settings Resistance that would indicate the probe card is touching the bar Before finding first contact click get resistance to measure resistance of the
201. rence 61 62 74 75 77 90 95 96 97 98 EMO 12 13 15 17 18 19 159 Engineering Mode 34 ER Moveback 62 Find Homes 89 Fuse 158 Hardware Fail 40 164 Hardware Limit 115 Hardware Present 44 Integral Solutions Int l February 25 2013 Hold Sensor 59 Holding Height 41 74 Interconnect Board 8 Interlock Module 7 Interlock System 15 16 17 18 19 ISISlider 5 27 30 33 149 164 170 174 License Key 22 Load 33 44 45 50 107 117 127 164 167 168 Load Trays 44 Magnet 8 9 10 82 109 110 158 Magnet Calibration 109 Maintenance 15 32 69 73 Matrox 11 20 22 30 170 174 Mechanical Demo 89 Motion Control Board 8 11 Motion Distribution Board 7 90 158 164 Move N Sliders 69 70 NI Flexmotion 20 Nozzle 8 9 160 166 OCR Font Calibration 182 OCR Delay 59 OCRGULexe 30 170 Open Log File 46 Optics 9 11 Pallet Offset 77 Part ID 45 48 49 85 87 Pick Up 41 Pin Reverse 82 Pneumatics 8 59 93 113 Pneumatics Adjustment 113 Pocket 166 Point Of First Contact 70 Position Absolute 39 59 70 149 Encoder Distance 39 Encoders 8 39 OCR_BAR 39 Relative 39 Step 31 39 70 108 130 Probe Card 10 35 45 52 53 69 77 83 96 106 107 126 129 Probe Card Accept 53 Probe height 70 Probe position 70 90 Probes Height 70 Production Mode 34 Production Test 35 89 Put Down 41 QPS 1050 10 QST 5 6 10 11 17 33 56 90 93 106 110 111 11
202. ring the test the software will go to each enabled bar that has at least 1 slider marked as input only loads it and runs through enabled sliders staying at each slider position for 100mS This test closely resembles production and is supposed to test 4xdriver stages and valve operations This test is designed to rerun all enabled bars some number of times To run the test open a setup file in Quasi197 with Bar Level configuration selected then open this menu through Quasi97 Engineering mode While keeping Diagnostics menu open login to Quasi97 as an operator In the operator menu select the bars you would like to run by marking their test outcome as Input Then in this menu click Run Production Test The test will stop after rerunning all selected bars specified number of times Quasi97 s test setup production sequence and the data logging parameters are going to be used during the test Converts all positions and distances in the software to micrometers meter 107 or to milliinches inch 10 After the conversion is complete the software will move using the new units Even though conversion is easily achieved it is not recommended to do it periodically because continuous rounding will create errors Page 89 BlazerX6 User s Manual Ignore OST Events One Tray Pos Test Integral Solutions Int l February 25 2013 When Bar Level Configuration is selected in Quasi97 some functions in Quasi97 such as START
203. rs that you know are bad is to disable them through the operator menu before running production test Simply select the sliders on each bar that you want to skip and set their test outcome to Failed Only the sliders that have test outcome set to UNTESTED will be tested during production Sliders that are skipped using this method will not appear in the data log file at all If you don t know if the sliders are good or bad before running a test then production test has a pretest resistance limit If enabled it will measure resistance before running production test and if resistance is out of user defined range set in Quasi97 gt Production menu then the slider will be skipped Sliders skipped using this method will have only one result in the log file which is Pretest Resistance also the grade for that slider will be Fail To improve the Pretest Resistance check there is also an option to check for contact resistance and skip the head if miscontact occurs Such option is located in Barcont gt Probe Card menu and works only if production pretest resistance check is enabled There is an option to re probe the slider if contact resistance 1s out of user defined range The feature is enabled in Barcont gt Probe Card menu For this feature to work the Quasi97 gt Production test pretest resistance check must be enabled In this case if after a few reprobes the contact resistance 1s acceptable then the slider will be t
204. rward edge in the tester z n P Alignment Mode Move Y A ET ro 0 V Cy Vacuum JA Fl SRE options menu the software will bump reverse and vice versa 4 Using the alignment menu Move to the first slider click Unprobe Align and then find the Y probe card position by using the arrow keys Loaded he Holding Frobing Stress Last Edge end 5 Open the Tester gt Probe Card menu EE Click Calculate 2nd Bump Y Offset E 50 a 6 Click on the disk button to save the new EAS a settings 800 Find Point of First Contact O x 7 Verify click move to slider and then i Move N Sliders es 29 p robe E the p robes should be aligned Probe Height 2965 Calculate Probe Height with the bar Y Location 84336 alculate Probe Y Location Calculate 2nd Bump Y Offset 2nd Bump Y Offset 41 0 o Arm Tilt 410 336 33 8 Verify Click Bump 1st Edge then move to slider and then probe the probes should be aligned with the bar Valid Contat Resistance f1 9 Unload the bar Alignment is complete E el Calculate Arm Tilt tobe Option REPRE SLIDER Elapsed Sliders 12460 Bars Trays 34 Minutes 56916635 Hours 48610 Days 9525 rm Reset 5 Close iZ After aligning to Double Bump conditional you can Page 99 BlazerX6 User s Manual 1 Change to s
205. s However if there is a burr on the end of the bar or for some reason the pads become farther away from the bar edge then this is considered an abnormal shift The software will help compensate for the shift in the abnormal direction up to certain limit set here This option should be enabled for best results The displacement of the bar due to chipped edge is unidirectional If the model is found in the opposite direction then most likely the machine is looking at the next slider on the bar With this option the software will assume that more than half a slider is missing from the bar due to chipped edge so it will subtract slider pitch automatically The choices are OPA gt OCR and OCR gt OPA Both OCR and OPA can be used to calculate the edge detect offset The one that is more accurate should be placed last in the sequence Also if only one option OPA is needed then OPA should be put first on the list as it will help more the serial number to the proper location Page 66 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 9 Px Align Option 9 Bar Software Overview 9 5 Px Align Barcontlib gt Service gt Alignment gt Tester gt Px Align This is optional component that allows moving the probe card towards and away from the gripper to compensate for thermal expansion of the probes or tilt in the bar This option requires up facing camera to look at the probes and piezo nano positioning stage
206. s Extra caution is required when performing alignment or maintenance of the system with the enclosure doors opened as it will not protect the user from flying object hazards Personal protective equipment should be used in accordance with the manufacturer s instructions Page 14 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 4 4 Interlock System Components and Power On Operation 4 Safety The BlazerX6 unit is equipped with an interlock system which consists of an optional protective Cover and a set of Interlock components The control circuitry and many of the actual Interlock components of this system are enclosed in the Interlock Box mounted to the left hand panel inside the lower frame The BlazerX6 systems with this equipment can be identified by the EMO mushroom switch on the upper frame panel as shown in the picture below Early BlazerX6 systems came only with an EMS Emergency Stop button on the lower Frame of the system If pressed this would power off only the motion system similar to the Cover Door Switches below The other Interlock System Components described in this section do not apply to early Blazer Systems equipped only with an EMS button The Interlock System Components are shown below Main Power Main ON OFF Switch and overcurrent circuit breaker Switch EMO Button Emergency OFF button to be pressed by the user in case of emergency to power off the tester This will be called an EMO even
207. s will save the pixel position of the probe card when it is perfectly aligned to the bar 9 Enable the Comp Probes Px Drift this option will check the probe tip location before loading every bar and adjust the position of the stage accordingly If desired also enable Comp Pad Px Drift option this will check the pad location on the bar vs the saved model OPA model position and will attempt to compensate for bar tilt or thickness variation 10 Page 139 BlazerX6 User s Manual When installing new probe card it is enough to align the probe to the line on the screen You can do that from operator menu check Px Align option there Another way to do this is to click GO next to the Lz probe Tips position in the Tester gt Alignment Menu From PxAlign menu type in O for PxStage position and click move to Then click Show button the video screen will show probe tips and the target line Lastly unlock the lever and use micrometer stage on the probe Integral Solutions Int l February 25 2013 Sel Reverse Edge Heterence Y Set OCR 2 Position abe Set DCR Y Position abr jo o SetLoad TraysX Load o SetLoad TraysX A Set Lz OCR Set Lz Probe Tips Cs Close i te card base to move the probe card in and out until all the probe tips are on the target line Lock the probe card base You can also click Save Target e Probe Card Px Alignment nPoaint PT Stag
208. sage Page 131 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 4 Tester will then try to move bar right and left and measure resistance The valid resistance 1s specified in the Probecard Alignment menu At each position it will validate the resistance and based on that determine if it is the edge of the pad The maximum distance to move is specified in the Tester gt Probe Card gt Alignment menu S Card Alignment Ioj x Heasure Resistance CH O CH 1 Reader 2 pt Bias rv 1 PowerON 7 Get Resistance 000 0 000 0 Detect Contact Walid Resistance Ohm fo a ao Find Point of First Contact fio Variation Ohm Max Distance Step so fio Move N Sliders Probe Card Positions Height Probe Height fo Calculate Probe Height O Pt for Alignment Y Location lo Calculate Probe Location D Pt Offset 2nd Bump r Offset h 00 Calculate nd Bump Offset Probe Height r Arm Tilt 410 6 fo Calculate Arm Tilt Pad Seek Automatic Seek Newer Seek Hoy eo Max Offset o Apply Offset Y Step E Figure 9 66 Tester gt Probe Card gt Alignment menu 5 Once edges of the pad are detected tester will use the coordinates of the edges to calculate the center of the pad Then tester will move and probe in the center of the pad and ask user to visually confirm 6 If the position is acceptable then click Yes and probecard Y Probe position will be updated Page 132
209. se edge now and vice versa Make sure there is some clearance between the bar and edge reference because in the next step we going to lower the bar down to edge reference height In Tester Alignment menu select Edge Reference Z Position in the Z axis combo box and then click Move to Z Move the bar towards the edge reference in 100um increments until the bar makes contact with the edge reference bumper Move another 200um into the edge reference so that the bar shifts on the bar lifter at least 200um For Double Bump Before Test option skip this step For Double Bump Split measure the difference between the length of the bar and the length of the tray slot Then move the bar into the edge reference half of that amount This step 1s necessary to place the bar back into the center of the tray For example if the bar size is 46 2mm and the size of the slot in the tray for this bar is 47 5mm then the total amount to 47 5 46 2 move will be 650 um Go to the Tester Alignment menu In case 1 Edge to bump forward click Set Reverse Edge Reference Y Pos Click save button In case 1 Edge to bump reverse then click Set Forward Edge Reference Pos Click save button Unload the bar in the alignment mode Page 98 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 3 3 Double Bump Conditional Option The option is very similar to double bump split with a fe
210. sh and enumerate boards Measurement amp Automation Explorer f 0 x File Edit View Tools Help Toolbar Y Status Bar v Configuration 7 Y AE _ National Instruments AA Measurement amp Automation Explorer Ey Remote Systems What is Measurement amp About MAX Help Automation Explorer l l i MAX displays an interactive task list in the right side of the MAX window to quide you through configuration and basic tasks Measurement amp Automation Explorer MAX provides access to all your National Instruments DAQ GPIB IMAQ IV Motion VISA and VXI devices With Measurement amp Automation Explorer To learn about any task on you can the list click on it Click here for an example Configure your National Instruments hardware and software Add new channels interfaces and lt Some task lists include virtual instruments interactive buttons For Execute system diagnostics example to save a channel f configuration to a file View devices and instruments El connected to your system click from the task list y Figure 5 8 Measurement and Automation Explorer The firmware on the motion board must match the software version installed on the computer It may be necessary to update the firmware on the board 1f either the PCI card has changed or newer nimotion software is used To do that open PCI 7334 device in measurement and automation explorer select Firmware
211. should be disabled in Tester gt Options menu such that the software tests only using CHO of the probe card Stress Probe Card Menu Probes Height Height Y Location Probe Height 3 r Safety Margin Mechanical Settling Time mS Probes Height 10 x lo 60 115000 lo Calculate Probe Y Location sono Check Bar Length for Stress lo Cloze te Figure 8 23 Stress Probe Card Menu The Absolute Z position where the vacuum gripper would make first contact with the probes This position should be detected using the Probe Card menu and then calculated using the button in this menu Page 71 BlazerX6 User s Manual Calculate Probe Height ZHeight Y Location Calculate Probe Y Location Probe Height Y Safety Margin Check Bar Length for Stress Mechanical Settling Time mS Integral Solutions Int l February 25 2013 Assumes that the bar is currently making first contact with the stress probe card then subtracts from current Z position the height of the bar to calculate Probe Height position for Stress Probe Card This function also updates Probe Height Y setting The stress probe card overdrive to be used when probing This 1s how much higher than point of first contact the tester should move the bar when probing The Absolute Y position where the stress probe card will make contact with the edge of the bar Should be calculated using Calc
212. should be placed in the OCR access hole Figure 9 39 Leading Edge OCR Alignment 2 Loosen 4 screws holding the OCR lens assembly as shown on the picture below Loosen 4 serews that are NS holding UCR lens assembly Figure 9 40 Leading Edge OCR Alignment 2 3 Using alignment camera or an external led shine into the ocr alignment tooling and switch to channel 2 on the screen Page 120 BlazerX6 User s Manual Integral Solutions Int l 4 5 6 1 8 9 February 25 2013 Move the camera on the bottom until you see the bright circle from LED in the center of the screen Tighten the 4 screws holding the OCR lens assembly Install Bar Magnet Assembly Start Barcont software and load a bar onto the vacuum gripper Turn on OCR channel on the video screen and then manually move the vacuum gripper until you see something on the screen If you can not see anything on the video screen verify that the OCR camera 1s connected OCR LED is connected and screwed into the OCR lens that the LED is enabled in Barcont gt Tester gt Options menu and that the intensity is not set to 0 If the image is blurry or not in focus you can lower or raise the bar to improve the focus The OCR height should still be higher than the edge reference but lower than or equal to the holding height If the Z position is not enough to get the bar in focus then adjust the focus ring on the lens to compensate as shown on the picture belo
213. sistance on either channel is acceptable or it reached the maximum distance from the starting point If the function did not measure valid resistance during its course then it will stop maximum distance higher from starting point You may have to click this button several times Always look at the alignment camera stop detecting the first contact and check your set up if you see that the probe card is touching iv Y Position Detect os CHO 02 p CH1 03 m7 2 710 i l Accept I Glick Detect Until contact BAR E found on both channels Llick Accept Figure 9 25 Probe Card Alignment 7 11 When the point of first contact is detected tester will check resistance 5 times and CHO or CH1 icon will turn green Click Detect again and again until both CHO and CH1 icons are green 12 Click Accept in the operator menu Page 108 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 5 Magnet Calibration Procedures for Bar Mode 10 Bar Alignment and Calibration Bar Since the excitation of every magnet is different each magnet must be calibrated A magnet need only be calibrated once unless it or any part of the magnet assembly has been altered such that the magnetic field is altered The procedures below outline the steps for calibrating a magnet used for a bar machine The magnet coils for both bar and slider modes are the same except that they are rotated 1 4 turn Open the calibration window by pressi
214. solution is different from stepper resolution 2 10 1 4Axis Y EEPROM Driver ID Axis Y Driver Rev A A Driver SN 001 Steps PerRevolution 6400 EncoderScale 800 StepScale 1 28 AlignVelocity 500 AlignAcceleration 250 AlignDeceleration 250 Velocity 2500 Acceleration 700 Deceleration 700 StepMode Polarity Hex 5 FindHomeParams Hex 2 HomeVelocity 250 HomeAccDec 20 S_Curve 100 IndexDirection 1 IndexOffset 0 For Software Limit 40000000 Page 145 BlazerX6 User s Manual Rev Software Limit SlowestVelocity SlowestAcceleration SlowestDeceleration Encoder Tolerance C0000000 500 200 200 2 10 1 5 Axis Z EEPROM Driver ID Driver Rev Driver SN StepsPerRevolution EncoderScale StepScale Align Velocity AlignAcceleration AlignDeceleration Velocity Acceleration Deceleration StepModePolarity Hex FindHomeParams Hex HomeVelocity HomeAccDec S_Curve IndexDirection IndexOffset For Software Limit Rev Software Limit SlowestVelocity SlowestAcceleration SlowestDeceleration Encoder Tolerance Axis Z A A 001 6400 00 6 4 1500 400 400 200 1600 1600 5 2 500 20 50 1 0 40000000 C0000000 500 100 100 2 Page 146 Integral Solutions Int l February 25 2013 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 10 1 6Axis W EEPROM Driver ID Driver Rev Driver SN StepsPerRe
215. stalled Requires the most disk space Minimum required Features will be installed Choose which program Features you want installed and where they Will be installed Recommended for advanced users InstallShield lt Back Cancel Figure 5 11 BlazerX6 Driver Installation When restoring the software select Default Settings option to overwrite or create new settings on the machine After overwriting default settings the machine has to go through alignment process or you should restore previous settings Page 27 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 5 5 nPoint USB Driver 5 Software Components and Installations The following package is required if PxStage option is installed micro pad This stage moves the probe card away from and towards the gripper to compensate for probe drift due to temperature To complete the installation the nPoint stage must be powered up and plugged in via USB to the computer In this case the following dialog should come up If it does not come up go to Control Panel gt Device Manager select LC400 or the unknown device and right click and select Update Driver Found New Hardware Wizard Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by This wizard helps you install software for looking on your computer on the hardware installation CD or on the Windo
216. t Reset Button Reset Button which must be pressed after either an EMO event or after the Main Power Switch has been turned ON to reset system power Cover Door Switches mounted to the upper frame Cover to detect that either of the Switches top Cover Doors are open Maintenance A Service Key to override the Cover Door Switches in the event that Service Key maintenance operations are required within the upper frame area Figure 4 2 Interlock System Components BN ie system should not be used if any components of the Interlock System do not work See Interlock Box Testing Procedure later in this chapter for component verifications EMO Switch serice Mode Key Main Power switch Reset Button Figure 4 3 Interlock Option A description of the function and response of each of these Interlocks and the Hazards protected are listed below Page 15 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 4 4 1 Main Power Switch 4 Safety 4 4 Interlock System The Main Power Switch disconnects power to ALL modules inside the tester downstream of the Interlock Box electronics To turn OFF the power to the system push the switch down To turn ON the power push the switch up and press the Reset Button The Main Power Switch also has built in 10Amp circuit breaker which protects the equipment in the event of excessive current draw The software cannot detect the status of the Main Power Switch but will be non oper
217. t to detect Pin Layer Reversal If measured slope is of different sign from normal slope then pin layer reversal is detected Adds pinned layer reversed result to Transverse Test The calculation of the result takes approximately 100ms per test The result can be displayed as 1 and O or Yes and No 1 and Yes mean that pinned layer reversal was detected or slope of the transfer curve is different from normal slope specified in Bar setup Changes the direction of movement from N to N 1 slider Normally the first slider is the closest to the Magnet If you reverse slider order then the first slider will actually be the closest to the operator Direction of bias current it can either be normal or inverted If normal the bias current sign will be preserved for all tests If inverted then positive bias current will be negative and negative will become positive By default RD is either the last or the first pad depending on the reader location For example if your product is R R W W then set bias direction to be positive on the other hand if you bar is W W R R then invert bias current Side where the reader is located If you are looking at the bar on the alignment camera then right top and left bottom This is the offset to be applied to the edge reference position to bump this particular bar This parameter is created to support more than one length of bar while using the same edge reference and probe card position When bumping t
218. te mirror assembly that is mounted directly on the magnet The following procedure uses the older revision mechanics to show the steps needed to align the trailing edge OCR or optical pad alignment The new revision has the mirror mounted on the same bracket as the lens On the newer revision the mirror is fixed with respect to the optical axis of the camera and so alignment on the newer revision is slightly different in that nothing needs to be done to the mirror The rest of the procedure is the same Trailing edge OCR option consists of a camera that is mounted on top of the upper frame and the mirror mounted on the magnet The camera is looking through the hole in the arm into the mirror and down onto the pad side of the slider Only 4 6 sliders in the middle of the bar are visible in this case 1 Loosen the 4 screws holding the camera lens assembly on the base plate and move the camera assy towards you all the way within e nosen 4 screws Move the Lamera assy towards you Figure 9 43 Trailing Edge OCR Alignment 2 Tighten those screws 3 Install the mirror onto the magnet such that the mirror arm screws are centered and the mirror does not touch the arm mirror holder serews should be centered Mirror should not touch the arm Figure 9 44 Trailing Edge OCR Alignment 2 4 Load a bar Barcont gt Alignment Menu Pick Up 5 Move to absolute Z position 0 6 Turn on the LED for trailing edge OCR optics fro
219. ter Alignment mode select your enabled bar and slider type in the operator menu Click Start and bring the bar up to the probes Define UP and DOWN offset This is the distance from the edge of the bar to the edge of the first pad of the first slider on the bar If you want a Pin Layer Reversal result to be added make select normal slopes for your bars If you use a special convention for the name of sliders or you have dummy sliders on that bar select a bar length and click Rename Sliders Change the number of visible sliders for OCR This is total number of sliders that can be seen on the bar using OCR camera Click Setup OCR Stops and enter the head number and the distance from the edge of the bar to the center of the serial number Repeat for all heads visible on OCR camera If trailing edge OCR is used or the edge of the bar is not visible you should use the distance from some other element on the bar such as edge of a bond pad You can find out this offset when you align the bar such that the serial number is in the center of the screen and click on OCR Bar counter to find current offset Set up serial number increment rules in Serial Number menu If there are sliders on the bar that are half or dummy but still have valid serial numbers they should be included in the bar length You can then click Rename Sliders button and disable the heads that do not have serial numbers In the same menu you can also disable the serial n
220. tered Select Matrox Morphis card for Hardware Fingerprint select Identification package and click Generate button The hardware lock code should appear Use that lock code when purchasing a new license from Matrox or contact ISI and provide that lock code 1f the license has been purchased before In either case Matrox or ISI will provide software license key that should be typed in the license manager Once this is done click Activate and the new license should become active On the newer frame grabber boards Matrox Morphis the license is generated for the fingerprint that is on the framegrabber board itself For system fingerprint simply select Matrox Morphis board in such cases The run time license in this case is an alphanumeric key that user enters for a particular matrox morphis board and it remains stored on the board s eeprom even if user puts it into a different computer Model Finder license required for Optical Pad Alignment option OPA comes as a parallel port dongle For that license no information is needed from the user simply plug in the dongle and the run time license will be recognized Page 22 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 5 2 NI FlexMotion Driver 5 Software Components and Installations National Instruments motion driver is required for motion controller card BlazerX6 backup CD includes ISIInstall bat file for automatic installation Otherwise the software c
221. ters contain valve switches voicecoil switches and EEPROM chip selects for various boards downstream from breakout board To change the content of the register simply click on the checkbox of the bit you want to modify To view contents of the register select one of the WR register from the combo box or click Read button RD are registers to be read from on the breakout board These are primarily vacuum sensors To reread the register click Read button 10 4 2 Interconnect DAC LED and VoiceCoil To set voicecoil or led current select the DAC channel led number in the provided combo box Type in the current in mA in the lower textbox or voltage you want to see on the DAC in mV in upper textbox Then if you typed in current in mA click Set IntrCnct Current or for voltage click Set IntrCnct Voltage The setting should take effect immediately Note that for the voice coil there is additional Enable signal that must be on in order for the new current to take effect 10 4 3 Proximity Sensor Output Thresholds To read the proximity sensor output click Read Slider CL ADC the value from 0 to 5V should appear in the textbox beside it Note that this option will work only if the slider software is operating in background and has enabled frequency demodulation and other necessary options to enable proximity sensor measurements To set the threshold for the proximity sensor select ThLow for low threshold or ThHigh f
222. that the noise level is 15 40uV PkPk Run SMAN test check that the average noise amplitude is 40 60uV with SOMhz filter Perform a trial production run on 20 sliders or a bar Rerun the bar 5 times check repeatability of resistance amplitude and noise parameters Once this checklist is complete the tester is operational and is ready for use Page 33 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 7 Quick Start Once the BlazerX6 unit is installed and the initial power on sequence has been performed the following can be used as a reference to start testing parts on a system that has already been aligned To start testing bars in Quasi97 Hardware Options enable BarcontLib Driver and for functions type in MechDriver case sensitive This lets Quasi97 that Barcontlib is the selected handler Add and enable other modules before BarcontLib as follows Add ISINIMotion Driver instance BarCont function BarCont Add nPointPZT clsNPointPZT instance COM function PxStage where instead of question mark put the actual com port used Add vdMatrox9Opt Driver function Align Video E Hardware Options Manager Oj x Module Instance Enable Function Status Poll M O Ol Ol Active Active Active Suspenc Active Active Suspenc QST PxStage BarCont Align ideo MechDriver Main SCOM4 BarCont Quasi97 OST 2001 Plus nPointP2T clsNPointP2T
223. the Y position where it was detected This setting is used for Arm Tilt Compensation At any Y position the tester will use Arm Tilt slope and this parameter to find exact overdrive The slope of the Arm multiplied by 106 Based on current Y and Z position and Probe Height Y and Z will calculate the Arm Tilt slope To find the slope first find first contact on one side of the bar and calculate the probe height then move to the opposite side of the bar find point of first contact and click Calculate Arm Tilt 8 6 2 Stress Probe Card Menu 9 Bar Software Overview 9 3 Tester Options Barcontlib gt Service gt Alignment gt Tester gt Probe Card gt Stress Position Stress probe card menu allows user to set stress probe card positions for Bar ESD option The menu is disabled by default and to enable it user should enable Barcont gt Alignment gt Tester gt Options gt Stress Probe Card Present option If stress probe card is enabled certain tests such as ESD Sweep Test will be able to move the slider to stress location and to test location Much like the test probe card the stress probe card has Probe Height ZHeight Y Probe Location associated with it Normally with Bar ESD Stress option one channel from 2xBar interface board is connected to the test probe card and the other channel is connected to the waveform module for ability to measure resistance for probe height detection That is why for Bar ESD Option probes Probes CH1
224. the Interlock Box should turn on but power should not be restored to the rest of the components of the system 3 Push the Reset Button The power should be restored to most of the system components 4xDriver may stay off if a Cover Door is open 4 Turn on the PC then press the EMO Button The power to all components except the PC and monitor optionally should shut off Twist the EMO button clockwise until it clicks out The power should not come on Push the Reset Button The power should be restored to most components 7 Make sure that the Service Key is in vertical position and close the Cover Doors The 4xDriver should turn on as detectable by fan noise from the actual 4xDriver box inside the lefthand panel of the system 8 Open the Left Cover Door The 4xDriver should turn off Close it and repeat with the Right Cover Door 9 Open either or both of the Cover Doors and confirm the 4xDriver is off Turn the Service Key to horizontal position The 4xDriver should turn on again 10 Return all Interlocks to normal operation a Page 18 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 4 4 6 Normal Operation and Power On 4 Safety 4 4 Interlock System For normal tester operation the following conditions must be met e The EMO switch must be un pressed e The Service Mode Key must be turned to vertical position and removed from the lock e The front and rear lower frame doors must be closed and locked
225. tion Board PO ee Power Supply A Laren T 4x Driver Fuse Holder slow blow Main board 0 4 A slow blow QPS Chassis FH1 5 0A slow blow 2 1 Ceme soa swo Magnet Amplifier Board 0 063 A slow blow 2 alana Fi 0 125 A Page 158 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 11 4 Pneumatic Safety and High Pressure Points The list below describes the location of high pressure points on the BlazerX6 Operators should be cautious near these areas e If removing right side panel of the bottom frame of BlazerX6 The high pressure is present at the filters and pressure regulators e Inthe rear bottom of the lower frame of BlazerX6 where the air is connected High pressure air will evacuate during 5 seconds after the input pressure has been disconnected 11 5 Power Loss and Recovery In the event of a total loss of power the following steps should be taken in order to continue regular operation when power is restored 1 If electrical power is completely lost shutdown the entire BlazerX6 switching off the main power switch and engage the EMO 2 Remove any sliders or bars that may have been left in the arm W Stage or dropped 3 When power is restored power up the BlazerX6 by switching on the main power and push reset button on the interlock box Page 159 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 11 6 Accessing Hardware Components The QST 2002E power supply and c
226. to 1230 When configuring to slider level this item must be 1234 to enable W Stage O means that corresponding axis is disabled Number is the actual port from motion distribution board to be used to control corresponding axis For example 2134 will connect will move Y when moving X in software and will move X when trying to move Y Home Polarity HEX The polarity of the home sensors bitmap For example 8 to change polarity for Z stage home sensors 0 Limit Polarity HEX The polarity of the limit sensors bitmap 0 Meas Units Allows user to use micrometers or mils When changed to a different format all positions and distances will be changed to appropriate units The units will be saved for every individual setup file Bar Tray and Tester separately If you try to use micrometer bar setup on mil BlazerX6 it will convert all the length and distances to mils automatically during opening of the file If you then save that bar setup it will be converted to mils before saving and saved as mil setup Last User The application that wrote setting to the EEPROM The tester will not allow any movement if the application that wrote to the EPROM is different from what is running right now for example after running Barcont you try to run ISISlider To avoid the error message change the values in the EEPROM to defaults or previous values valid for ISISlider and write to EEPROM once from ISISlider This field will autom
227. tor AS aaa _ Ba 0 E Figure 3 1 Robotic Components Upper Frame The portion of the BlazerX6 system above the Granite plate Lower Frame Interlock Module The portion of the BlazerX6 system below the Granite plate A box mounted to the lefthand front panel on the inside of the Lower Frame This box contains circuitry and plugs for all AC power and interlocks including the Main Power Switch Reset Button and Service Key Motion Distribution Board Located inside the left cover of the Lower Frame of the unit This board serves as the interface between the Motion Control Card inside the PC and the rest of the motion pneumatic and lighting circuitry throughout the system Page 7 BlazerX6 User s Manual Motion Distribution Power Supply 4xDriver Box Interconnect Board X Y and Z Stages Pneumatics System Bar Arm Bar Test Assembly Slider Arm Slider Control Board Integral Solutions Int l February 25 2013 Located inside the left cover of the Lower Frame of the unit This supplies power to the Motion Control Board and therefore powers all components subsequently connected including the Interconnect Board Slider Control Board LEDs Position Sensors and Encoders Slider Arm and Pneumatics A large box located on hanging brackets inside the left cover of the Lower Frame of the unit With 4 axes of directional inputs from the Motion Control Board this box provides current to each of t
228. try and only if the Service Key is in normal mode or removed If the system is in Service Mode using the Service Key refer to Service Key section then the Cover Door Switches will be disabled Page 17 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 4 4 4 Service Key 4 Safety 4 4 Interlock System A Service Key is provided as an override for the Cover Door Switches for use by maintenance personnel for aligning the system with the Cover Doors opened This mode is called Service Mode When the key is in vertical position or removed the tester is operating in normal mode and the Door Cover Switches are working normally To enter Service Mode turn the Service Key clockwise to horizontal position The software detects Service Mode through a signal from the Interlock Box If Service Mode is detected the software will reduce all velocities and will switch to Alignment Mode automatically preventing the user from operating the system normally until Service Mode is exited A Warning If the Service Key is turned to Service Mode the Cover Door Switches will be disabled 4 4 5 Interlock System Testing Procedure 4 Sofety 4 4 Interlock System The following is a procedure to confirm all Interlock System components 1 Turn OFF the Main Power Switch The power to all components should turn off fans should stop working and the LED on Interlock Box should turn off 2 Turn ON the Main Power Switch The LED on
229. ulate Probe Y Location in this menu This function assumes that the very first slider on the bar is aligned with the stress probe card It uses the current bar length selection and its UP Down offset to calculate Y Location The position where the probe height was detected This in conjunction with the arm tilt is used during probing to compensate for the arm tilt The safety margin algorithm does not allow the software to probe if there is a chance to damage the test probe card The stress probe card is located nominally 2000 um higher than the stress probe card and if the bar is long enough then when probing the last few sliders on the stress probe card the bar may damage the test probe card The safety margin is the distance between the test probe card and the edge of the bar closest to the test probe card at the last position where software is allowed to probe 3000 Checks the position of every slider on the bar and disables the sliders that can cause test probe card damage If this function reports that some of the sliders were disabled user should reset the tray map or restart the software The amount of time software will wait after probing at the stress position before applying the stress 300 Page 72 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 6 3 Maintenance The Automatic Zheight adjustment is currently not implemented However the probe card maintenance menu can be used to tr
230. umbers for some of the dummy heads Save the new bar setup Page 94 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 2 Changing Tray Configuration 10 Bar Alignment and Calibration Bar Use normalized system if you want to make a new Tray Configuration compatible across several testers A L Ze 3 A AE 11 12 13 14 15 Keep hands clear of the working area before engaging motion in Barcont Go to Tray menu and create a new try file Set Bar Pitch or the distance between the bars Set Bar Slot Width The distance bar lifter needs to allow dropping down without breaking the bar or scratching it Set the Length difference between the bar and the slot in the tray Set Tray Configuration that you want In some cases if your bar holder is wider then the space between the bars software will not advise you to use only Input Output trays Set the number of trays you are going to use on the tray carrier table Set the number of bars per tray Go to Alignment menu and enable Alignment Mode Position bar lifter over the trays Start with your first bar move the tray carrier so that bar lifter would be over the first bar Remove the bar and lower the bar lifter inside the tray so that it is half way in the tray Try to put the bar back in the slot If the bar does not fit between the lifter and right wall or there is a big gap so that the bar can fall in the slot between t
231. ut complex moves any of navigation buttons will not be YELLOW To clear this condition go to normal mode Then if necessary switch to service mode Hardware Failed RED Indicates that hardware is not present No moves will be executed if hardware is not present Vacuum Indicates that the bar is detected in the Bar Lifter In alignment mode use the Vacuum checkbox to toggle Gripper Vacuum On Off Status Bar Shows you the Tray Bar and Slider number BarCont is on Page 40 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 8 1 4 Navigation Buttons 9 Bar Software Overview 9 1 Alignment Menu Barcontlib gt Service gt Alignment Menu Navigational buttons simulate the same commands that Quasi97 will give to the BarCont Use them to verify your alignment EN eri stages will move to some set of positions or engage a sequence of moves after pressing any one of the following buttons Take precautions when operating in service mode with the enclosure lid open Pick Up Move To Bar Burp in Pick UP A Put DN MF Put Down Probe Unprobe Align Move To Slider Unprobe Holding Height Figure 8 5 Bar and Slider on Bar Controls Pick Up Picks up the bar selected through the tray and bar combo boxes on the alignment menu bumps it using edge reference When command is complete the bar is left at the holding height Put Down Bumps the bar using edge reference if double bump optio
232. volution EncoderScale StepScale AlignVelocity AlignAcceleration AlignDeceleration Velocity Acceleration Deceleration StepMode Polarity Hex FindHomeParams Hex HomeVelocity HomeAccDec S_Curve IndexDirection IndexOffset For Software Limit Rev Software Limit SlowestVelocity SlowestAcceleration SlowestDeceleration Encoder Tolerance Axis W A A 001 6400 800 1 0078 400 100 100 1500 250 250 5 5 250 20 1 1 0 40000000 C0000000 500 50 50 2 10 1 7 Interconnect Board EEPROM Board ID Serial Number Revision DAC Steps Max VC Neutral mA Max VCHigh mA Intrenct Serial Number of the board Fab revision Board revision Total number of DAC steps for the LED current source and voicecoil source 4096 Maximum current for voice coil neutral setting The actual setting is going to be voice coil current Max VCNeutral 100 300 Maximum current for the voice coil high setting 400 Page 147 BlazerX6 User s Manual Max High LED mA Max Low LED mA Integral Solutions Int l February 25 2013 Not used 100 Not used 25 10 1 8Slider Control Board EEPROM Board ID Serial Number Revision Low Threshold High Threshold SliderCL Serial number of the slider control board Fab revision and board revision of slider control board Threshold in Volts for the capacitive sensor Not used 1 Threshold in Volts for the cap
233. w Save that position as OCR Z Position Barcont gt Tester gt Alignment LAA A focus adjustment cof mm on et Ha Figure 9 41 Leading Edge OCR Alignment 3 10 If the serial number is located at an angle on the video screen then loosen the screws holding CCD to the lens and rotate the camera until the image 1s horizontal on the screen loosen the serew holding CED to the lens rotate the camera until the image is horizontal on the video sereen Figure 9 42 Leading Edge OCR Alignment 4 11 Tighten the screw holding the CCD to the lens 12 Show the center of the Video Screen by enabling and resizing target 1 on the video Then find the position where the edge of the bar is aligned with the crosshair 13 Save that position as OCR Y Position Barcont gt Tester gt Alignment 14 Verify the OCR position by clicking Move To SN in Barcont gt Bar Serial Number menu and then reading the serial number If the positions are still not correct verify the OCR Spots in the Barcont gt Bar gt Setup for the current bar length Refer to bar setup section of this manual to configure the rest of the OCR features Page 121 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 9 10 2 Trailing Edge OCR Pad Side A Keep hands clear of the working area before engaging motion in Barcont NOTE There are two revisions of the pad side OCR mechanics The older revision has separa
234. w Trigger o pad 2 pal ooo pa 2 Jw pa 3 Figure 15 2 Lightpole exe Menu Page 183 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 15 1LightPole Settings The settings for lightpole application include the duration of LED ON the duration of LED OFF and whether hardware trigger should be used If both LED ON and OFF intervals are set to non zero value then if user turns on the led it will blink using specified intervals The settings are independent for each LED Currently the lightpole option includes RED as LED 0 YELLOW as LED 1 GREEN as LED 2 and BLUE as LED 3 0 gt 1 50mS The number of 50mS intervals the LED should be kept OFF for blinking option For example if this is set to 10 the led will be kept off 500mS for blinking If blinking is not desired set this parameter to 0 1 gt 0 50mS The number of 50mS intervals the LED should be kept ON for blinking option For example if this is set to 5 the led will be kept off 250mS for blinking If blinking is not desired set this parameter to 0 Hdw Trigger The LED controller has opto coupled input triggers which pa 0 3 can be used to reflect the status of a non ISI device on the lightpole Simply connect the output signal from the device to the trigger input for a specific LED and enable HDW Trigger for that same LED The LED will turn on or start blinking when the trigger is at high level Save Saves the settings
235. w exceptions e During normal operation the second bump occurs only if external module triggers it by calling Rebump function Barcont Driver AutomationEvents Rebump e The bar unload offset setting in the tray setup should be non zero as with the Single Bump option The software will use this offset in all normal cases to unload the bar When the Rebump function forces the software to align using the 2 edge of the bar then the software will unload into Y Tray Location without offsetting e The software knows the position of the probe card after the second bump so the bar can be still tested after the second bump occurs Note that if Barcont shuts down abnormally while still holding the bar on the gripper software will unload the bar differently In such case if operator tries to unload the bar the software will bump the 2 edge of the bar first and then will unload the bar in the Y Tray Location without offseting For set up follow the BlazerX6 manual on how to set up the double bump split option In addition to that procedure you need to set the 2 Bump Y Offset in the Barcont Tester gt Probe Card menu Here 1s the procedure 1 Click PickUP in the Alignment menu 2 Align the probe card position standard probe card alignment procedure 3 Click Bump 2nd Edge button on the Barcont gt Alignment menu The tester should bump the opposite edge of the bar if you select fo
236. wo sliders for probe height detection 2 If the bar is not aligned on the Y axis use arrow buttons to align the bar 3 Click Detect a few times until CHO or CH1 icons both turn green 4 dZ will show the difference in height between the first and second channel Click Accept when done or uncheck Align Probe Card to cancel the alignment Operator Menu al Type UF Lenath 43 SLIDER OP Load Trays Video A Production 1 Special Modes 1 Engineering 1 Service ry Ba IM i ifs 7 BAR SENSED Tray Genetic Tray Bar Generic Bar Figure 8 8 Engineering Tab Operator Menu Move To Bar gt Moves to a bar selected in the tray and bar combo boxes Arrows will move to previous and next bar from the one selected in the tray and bar combo boxes Software will not move to a bar disabled in the tray setup Load Picks up the bar selected through Tray and Bar combo boxes on the same menu adjusts the edge reads the serial number and moves to the first available slider Unload Puts down the bar into the selected on the same menu destination tray and bar slot Part ID Displays the part 1d of the first enabled slider of the bar on the Vacuum gripper View Slider Map Displays the slider map of the bar currently loaded on the vacuum gripper If the bar is not loaded then all the sliders in the slider map will be turned off Bar Sensed O Vacuum sensor output for the bar lifter Page 45 BlazerX6
237. ws Update Web site with your permission LC400 Controller on your hardware came with an installation CD Can Windows connect to Windows Update to search for SS or floppy disk insert it now software Yes this time only C Yes now and every time connect a device What do you want the wizard to do No not this time C Install the software automatically Recommended Click Next to continue lt Back Cancel Click Next to continue Cancel Figure 5 12 nPoint USB Driver Installation Select the location of the nPoint USB Driver normally on the BlazerX6 backup CD Please wait while the wizard installs the software SS aixi aS Select the Folder that contains drivers for your hardware 2 USB Serial Converter O amd64 D i386 gt Static Bri gt 5 Preamps sl VS O OPSSplitter FT Langu astac sl To C AWINDOWS system32 ELA Ouiacio Cancel Figure 5 13 nPoint USB Driver Installation 2 In the next step user should enable virtual com port for the device To do that select USB Serial Converter A in the Control Panel gt System gt Device Manager gt USB Go to properties and select Advanced tab Find and enable checkbox Load VCP Click OK to finish and restart the power on the nPoint stage controller or equally unplug and plug in USB cable from it Page 28 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 O 2 AE
238. x Imaging O Odyssey O Redist Build Issetup dll MATROX ServicePack Text Document A 14 0 0 162 ZJ 1KB InstallShield 1 Select the features you want to install and deselect the features you do not want to install Matrox Imaging setup setup iss 3 AS a a aes Windows Installer Package ISS File Mil Runtime l ORI 14 182 KB atrox Imax 3 KB Y ActiveMil Runtime 11 MB a SilentUninstall uninstall Matrox uninstall iss ISS File 1 KB EL M Destination Folder C Program Filest Matrox Imaging Browse Space Required on C 64 MB Space vailable on C 142027 MB Disk Space InstallShield lt Back Cancel Figure 5 1 Matrox 7 5 Installation x x Select the board driver s that you want to install Default System Corona II M Description Eolica The HOST system will be Digitizer Configuration Format Note Other DCFs are available at www matrox com imaging Y Solos installed by default M_CCIR Display Type Video Configuration Format 7 Install Direct lt based display service requires 200 MB required if using Matrox video cards Install MIL non paged memory PEl services Requires a reboot Non paged memory size 3 J and necessary to apply a future board driver update 80 98 MB of space required on the C drive 32 142026 88 MB of space available on the C drive InstallShield InstallShield
239. y n rae yes f Find room for the bar in This is Retest Display Tray Full Error A no oe ja 5 gt le yos Nth tray y y Find room for the bar in Find room for the bar in the Abort Test Nth tray PROXY for Nth tray Select Mirrored position no lt no room left yes in the previous tray a Increment N Choose new tray and row Choose original tray and row Choose new tray and row end Page 80 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 0 9 Bar Setup 9 Bar Software Overview Barcontlib gt Alignment gt Bar gt Setup Bar setup purpose is to accommodate different lengths of bar One bar setup can serve several bar lengths and UP DOWN configurations All parameters set are relative which means that the file can be copied to other systems without changing any of the parameters A GEN Type Parameters Es Program Files Integral Solutions Intl BlazerX5 other Operator Description tp Slider Fitch 840 Reverse Slider Order Ear Height fi 255 Add Pin Reverse Result Edge Ref Offset advanced fo 1 0 J Pad Model File C Documents and SettingssISISMy Docume UP Slider Type DOWN Slider Type Operator Label for UF UF Operator Label for Down DOWN Mormal Up Slope Mormal Down Slope Up Bias Direction Moral Down Bias Direction Normal Up Reader Position Down Reader Position f Fight Left C Right Bars Length Configu
240. y test otherwise you will damage the reader The first two and last two sliders seem to be damaged on every bar The air pressure is not big enough The first and last pair of sliders is usually hanging off the vacuum gripper If vacuum cannot hold the bar in place then probe card would tilt the bar and not make a connection Increase air pressure The probes seem to align with slider pads but transfer curve results are out of order When running transfer curve what is measured resistance 1 Itis in the range of 8 15Ohm reader location in bar setup should be on the opposite side 2 Itis 0 20hms then you need to re detect holding height using probe card maintenance menu 3 It varies with each slider then check slider pitch When we start production test the data will overlap the previous data Uncheck Barcont gt Tester gt 0Options gt Barcont Custom Data Logging then the data will be appended With Barcont custom data logging the log file must be changed before starting production test every time Page 165 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 12 3 Slider Mode Error Messages 17 Troubleshooting The slider is not loaded properly into the test pocket Check the Nozzle Camera offset also verify that after bumping for OCR the slider is in the center of the nozzle verify Z Test Pocket position Page 166 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 13 Remote
241. y profile for that axis and click Write to EEPROM If there is any doubt in placement of hardware limits use the following manual procedure to find software limits 1 Select the eeprom for the stage you want to find software limits on For example Axis Y for Y Stage 2 Double click on the General Options tab and type in Quasi97 for password This step 1s to select write read access to the eeprom 3 Change forward limit to 40000000 and reverse software limit to C0000000 4 Move the stage in positive direction to the position where you want your forward software limit to be Normally the software limit should engage 500um before hardware limit So go in 500um increments until you reach the limit then move 500um in the opposite direction 5 Determine current position by looking at the Step counter on Barcont s or ISISlider Main menu The number represents the step position and is in hexadecimal format 6 Copy the step position to the forward limit setting in the axis eeprom 7 Move the stage in negative direction to the position where you want your reverse software limit to be 8 Determine current position by looking at the Step counter on Barcont s or ISISlider Main menu The number represents the step position and is in hexadecimal format 9 Copy the step position to the reverse limit setting in the axis eeprom 10 Click Write EEPROM button 11 Find home on that axis Then test your limits b
242. y the extension After the problem is fixed simply delete BlazerDg txt from the computer If the problem arouse with recent changes to the software or to the setup file then before reporting it to ISI it must be isolated to one or two software modules where it occurs If for example the error occurs in Quasi97 try to run Barcont or ISISlider in standalone mode check if the problem appears If it is related to Quasi97 try to disable a test or a feature that you suspect has it for example data logging or grading or Popcorn test Once you isolate the problem to 1 2 software modules it will be easy to reproduce by ISI team 12 1Common Bar and Slider Errors Error 70125 NIMC_wrong Model Error occurred in Load acceleration Deceleration in RPS sec flex_load_rpsps in Axis 0x03 The function was not executed because it was attempted and illegal time Blazer cannot find home axis 3 Restart the computer and release emergency stop button If an error persists check the power supply for motion distribution board is plugged in and the cables to and from motion distribution board are connected properly Y 0u are trying to use an unlicensed module error when running VDMatrox application The parallel port dongle is unplugged from the computer Plug in the dongle The OCR license was not registered Run LicenseManager exe select Image Processing and Identification packages click Generate Lock Code type in the software license code for th
243. y trying to go past the limit on the stage in positive and negative directions In case the procedure was successful the software would show a message software limit was reached if not then the message would say hardware limit was reached Page 150 BlazerX6 User s Manual Integral Solutions Int l February 25 2013 10 2 6Find Home Find Index Finds home sensor or encoder index on any one axis To run the function select axis of operation first and then change Reset option if necessary 10 2 7 Find Index Offset Procedure 1 Ensure that c program files Integral Solutions Int l BlazerX6 Setup BCT is not read only 2 Go to Diagnostics Motion Control 3 Double click on Motion Control tab and type in the password Quasi97 4 Select Axis X eeprom 5 Change Index Direction to be 0 1 was default for disabling index finding 6 Select Motion Control Tab 7 Select X on the Motion control tab 8 Click Find Index Offset 9 A number should appear in the text box next to find index offset button 10 Enter that number for Index Offset in the Axis X eeprom 11 Click Write to EEPROM 12 Repeat steps 4 11 for Axes Y Z and W Disqnosbles ET k Cancel Hardware Fale Find Software Limi FindHomeParamnt Hen Figure 10 3 ISINIMotion Finding Index Offset You do not need to redefine any positions all positions s

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