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        GDS 2010 - Ribble Enviro Ltd
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1.     Shut off the calibration gas     CALIBRATION WHEN USING CV TRANSMITTER  4 20mA DEVICE     Where a sensor CV transmitter has been supplied the setting up procedure as described  on pages 17 or 18 should be followed           Alarm level adjustment  The alarm level is factory set at the level stated on the instrument test certificate   To adjust the gas alarm level     1 For toxic flammable gases zero the instrument in clean air using the zero potentiometer   for ambient oxygen monitoring the meter should be adjusted to read 20 8 using the  calibration potentiometer      2 Press the alarm set switch for approximately 5 seconds the sounder will bleep and the  low alarm indicator will come on  the green power indicator will turn off  release the  alarm switch     3 Using the zero potentiometer adjust the digital display for the required low trip level  reading  press the alarm set switch until the high alarm indicator comes on  release the  alarm set switch     4 Adjust the digital display to read the required high trip level reading and again press the  alarm set switch  the overrange indicator will come on  Adjust the digital display to read  the required overrange trip level  Press the alarm set switch again  all three alarm  indicators will come on     5 Zero digital display  toxic flammable  or 20 8 for oxygen and press alarm set switch   alarm indicators will turn off and the green power indicator will turn on     OPERATION    On power up the green power indicator will 
2.    DI TP4 1P3  SENS  VOLTS                       ON ZERO               o 00       JP1 Jumpers AC 3 Wire    Source          1 i             EExd SENSOR BOARD    w YP  SENSOR       2  D                                18    Fig 6    C284 CV TRANSMITTER   TOXIC OXYGEN    TECHNICAL  Input voltage  Output Standard    12 30v DC     24v nominal    Option 1 5v output     solder G    Alarm relay board options   safe area board only   Mains relay S P C O  5A 230v AC    Analogue 4 20 ma  250 ohms max      source    3 wire system only  2 wire if the 4 20mA signal is not used   Signal relay contacts S P C O  rated 1A 24v  Logic and fire panel signal only     Trip Indicator LED     trip point selectable 10  to full scale    Fire Alarm panel signalling     cut F    Logic output   JP3 position L and end of line link JP4    Full board   safe area board only     On board sounder    Auxiliary output DC volts     standard as input volts 24v  selection by fixed voltage regulator U5   5 12 15v     DPM   gas readout display      zero and span potentiometers used only for DPM setting        INSTALLATION    Siting of the equipment should be chosen with regard to the   following points    a  Away from sources of heat and with room for adequate air  circulation    b  Within easy reach for operating and maintenance personnel    c  Connecting cables to be electrically shielded  i e  M I C C    steel wire armoured  screened cable or steel conduit    Note  Sensor cables should not be run in the same ducting
3.    Gas Alarm Card Facilities  Digital Panel Card    Alarm set    Overrange alarm  High   Lo   Fault   Inhibit   Power on   Reset   Inhibit    Calibration  Zero    Test       Rack Detail    HALF RACK FULL RACK  Front          132                                lt  270mm  gt  a 482mm  gt      lt _    __ 232mm           gt  a _    445mm                              210                      Plan       O  R33    Jumper Terminals    J9    J3    J4       Fig 2    Alarm Card   Component Detail    sexs  5  VOLTS    T   ass  o00000000n  o  o  S ooo0oo00000   RE alee     c    e       M   Manual alarm relay reset    A   Auto alarm relay reset    ie     ot  Q o    R34 U3  o    24V DC sensor supply   4 20mA transmitters  P   Adjustable senor supply     pellistor only    V   Voltage output  I   4 20mA output    0000 da  No    ng ee  3 dofofo o jt  05 9  3  aR  o al       GE SO AATE o  g NE je  gt     sj o a ran POSM ISS EW    Low Auto   Auto reset low alarm  Mute   Sounder  02   Oxygen Monitor    OR  zA  D  De energised   E  Energised    F    Facilities Card   Component Detail             SOUNDER  MUTE  22             SOUNDER             DELAY    ON OFF    RELAYS    1    1       000                000  E D       HIGH  LOW                1 RESET    M A          Jumper Terminals    ON  OFF    M   Manual alarm relays reset     link 1 amp 2  A   Auto alarm relays reset     link 2 amp 3    E  High common relay normally energised     link 1 amp 2  D   High common relay normally de energised     l
4.  Connecting cables to be electrically shielded  i e  M I C C    steel wire armoured  screened cable or steel conduit    Note  Sensor cables should not be run in the same ducting as   power cables     SET UP   1  Having powered up allow 5 minutes for the sensor to stabilise    2  SAFE AREA SENSOR BOARD   the sensor current voltage  should be set by connecting a voltmeter  mV range  across  TP3 TP4 and adjusting the sensor voltage potentiometer  10  turn  until the required voltage reading is obtained  mV meter  reading   mA sensor current  CAUTION     DO NOT EXCEED  360mV  mA     EExd SENSOR BOARD     measuring across sensor terminals  W and P adjust the sensor voltage potentiometer for required  voltage    3  Zero the card in clean air by adjustment of the potentiometer  marked zero until the GREEN ON Z LED just turns from  GREEN RED to GREEN   At this point the output will   4ma    If you require to check this  connect a digital meter  mV range   to the test pins marked TP1 and TP2  if adjustment is required  adjust the 4ma potentiometer  4mV   4mA                   s   A        fa                          Output Signal    Adjust  KON  CV  TRANSMITTER    Sensor TP3         Volts TP4e NC                   Field Terminals       E p   W    Ysia  p                                   o  TP2 TP1          e  LS    loo  i  HO    Sensor    are c  JEO NO                               O volts adjust                Sensor                Sounder  lt  Pw                                Aux 
5.  Output    WY P          Sensor  Terminal    FULL CV BOARD  SAFE AREA SENSOR BOARD                With the digital meter connected to the test pins TP1 and TP2 and  a reading of  4mV clean air  apply test gas and wait until a  maximum reading is obtained  if necessary adjust the 20mA  potentiometer for the required mV reading for the calibration gas  being used    Where 4 to 20mA span   0   100  L E L   Lower explosive level   and the sensor is to be calibrated for Methane which has an L E L   of 5  vol  when using 1  Methane in air test gas  20  L E L   a  reading of 7 2mv  7 2mA  would be required    Where a digital panel meter is fitted  readings should be taken  directly from the readout and if necessary adjusted using the 4 and  20mA potentiometers     ADDITIONAL RELAY BOARD ALARM TRIP POINT  ADJUSTMENT    This level will normally be set at 20  of the range reading i e    7 2mA    1  Connect the DVM as above  using the zero potentiometer  adjust for the required trip level  mv    2  Adjust the alarm level potentiometer until the relay just changes  state    3  Using the zero potentiometer re adjust the DVM to 4mV    The above adjustment may be carried out in house by connecting   the CV transmitter directly to a DC power supply        C V  TRANSMITTER  E 2 Wire                                     JP1          JP1 Jumpers AD   i      i Loop  SIG Powered  7 100R    H  JP1 Jumpers DB    i i l  SIG                               3 Wire  Sink                                   
6.  Unit Transmitter    Y   Ysa LI  Sensor       INFRA RED SENSOR   3 WIRE    Gas Detector  Control Unit Transmitter     A Or  H    Sensor    RED ident         flammable TOXIC OXYGEN  YELLOW ident   WY  toxic ove     BLUE ident     oxygen o Y    GREEN ident    G   others SENSOR       TECHNICAL  Input Voltage  Current   Output Standard    Sensor Cable   Alarm Relay Board  Options    safe area board only     Full Board Options   safe area board only     INSTALLATION    Siting of the equipment should be    Fig 5  C323 CV TRANSMITTER   FLAMMABLE    12 30v DC   24v nominal   Nominal 160ma   Analogue 4  20 ma  250 ohms max     Option 1   5v output     solder C   3 core 1 5mm screened  maximum cable loop resistance 20 ohms   Relay contacts S P C O  rated 1A 24vDC 0 5A 120vAC option SA 230vAC   Trip Indicator LED   trip point selectable 10  to full scale   Fire Alarm panel signalling   Remove LK1   Logic output   JP1 position L and end of line link JP2     normally set at A  analogue    On board sounder   Auxiliary output DC volts   standard   as input volts 24vDC    selection by fixed voltage regulator U5   5 12  15 volts    DPM   gas readout display    DPMZ and DPMS potentiometers used only for DPM setting     3 wire  source mode     standard                                            chosen with regard to the CALIBRATION    following points    a  Away from sources of heat and with room for adequate air  circulation    b  Within easy reach for operating and maintenance personnel    c 
7.  as   power cables     CALIBRATION    1  Connect a digital voltmeter  millivolt range  to the   and     test  terminals  2 wire system  or X and Y test terminals  3 wire  system    For 3 wire systems the CV is preset in the current source  mode    2  In clean air check that the DVM reads 4mV  if not adjust the  4mA potentiometer on the CV transmitter board    3  Apply test gas and wait until a maximum DVM reading is  obtained  if necessary adjust the 20mA potentiometer for the  required mV reading for the calibration gas used  see  range reading on test certificate or printed on the CV circuit  board     4  For oxygen level monitoring remove the sensor terminal  connector from the PCB J4 and adjust the 4mA potentiometer  for 4mA  4mv            9    Alarm Level     Adjust                               LL Output Signal    JP2 No C No  Adjust RELAY    BOARD  6 6 6                 aj   gt  Test Points          CV  TRANSMITTER                      Field Terminals  to Alarm Unit Sensor NC  Terminal  Cc  wyR    J4 EIT  NO                                                              Sounder ele  lolele    Aux WYR  Output                                  Sensor  Terminal    FULL CV BOARD             40J    e     wo                Reconnect the cell and allow reading to stabilise adjust the DVM  reading for 17 3mA  20 8  Vol  ambient oxygen  using the 20mA  potentiometer    Where a Digital panel meter is fitted readings should be taken  directly from the readout and if required adjust
8.  be to ensure the day to day  operation of the system and to lay down the procedure for dealing with a gas alarm or fault  warning  To ensure reliability an agreement should be negotiated for regular servicing   When a service contract cannot be arranged an employee with suitable experience of  electrical equipment should be trained to deal with the basic servicing and instructed not to  attempt to exceed the scope of such training     Liaison should be established with those responsible for maintenance of the building fabric  or redecoration etc  to ensure that their work does not cause a fault or otherwise interfere  with the operation of the gas alarm installation  Particular attention appertaining to the  Detector Head     The operating instructions should be kept available preferably with the control unit  all  faults  service tests and routine attention given should be recorded     DAILY  A check should be made that any fault condition which may be indicated is in fact  being attended to and that all other indicators are normal     WEEKLY  In plants involving a high risk process or having gases which may cause loss of  sensitivity a check on calibration should be carried out     TWICE YEARLY MAINTENANCE SCHEDULE    All zeros at the control unit to be checked  logged and aligned    Each detector to be gas tested and reading logged  sensitivity checked    Field indicators to be tested    All alarm set points checked and re aligned    Lamp Test    All faulty parts replaced
9.  where required    All filter elements checked and replaced as necessary    Power supply   complete functional check     Visual inspection made to confirm that all cabling fitting and equipment is secure   undamaged and adequately protected     Sea eS oS ee SS    ACTION TO BE TAKEN IF THE APPARATUS ALARM SOUNDS       A Extinguish all naked flames  including all smoking materials   B Turn off all gas appliances    C Do not switch on or off any electrical lights or appliances    D    Turn off the gas supply at the gas emergency control and or  with L P G supply  the  storage tank     E Open doors and windows to increase ventilation       If the alarm continues to operate  even after an alarm re setting action where appropriate   and the cause of the leak is not apparent and or cannot be corrected  vacate the premises  and immediately notify the gas supplier and or the gas emergency 24 hour service in order  that the installation may be tested and made safe and any necessary repairs carried out        FAX BACK SHEET  SERVICE   MAINTENANCE PLAN    0113 287 8178       TECHNOLOGIES LTD    GDS Technologies can offer comprehensive maintenance  amp  service cover on all of your  gas detection systems  Should you require further details  please complete and fax    return this document for an immediate response     Company Address    Site Location   if different from above      if known   No  of Sensors     For telephone inquiries your contact is   Julie Mitchell 0113 286 0166    GDS Te
10. C931  Manual No  ARW 105 7  Issue A       TECHNOLOGIES LTD    GDS2010    SERIES  MODULAR GAS ALARM  OPERATING HANDBOOK    www gds technologies co uk    Tel   44  0 113 286 0166 Fax   44  0 113 287 8178  Email  sales gds technologies co uk       Contents       BLS GINO ERE EE EN 3 5  TECHNICA Speed vvs ses ede 6  MANNS 7 8  ENE  9 10  Service   Routine Attention uasemsmengjemetnievvjhdi  usideikdkdsne 11  Table oft Lower Explosive LIMIS cscs baited ca rccedilintasiniaansusicaiititinsuiees eden ee iheciteieimancecuala 13  ILLUSTRATIONS   Fig   1  Alarm and Facilities Card front panel 2 suureusesemmunessuummmm anne 14  2  Circuit Board controls JA ONaseeene 15  3  Alarm and Facilities Card terminal connections        mmemsssvsraarsnnnsannnnenrenkknvnnerannvnne 16  4 Sensor Connection dead 17  5 CV Transmitter   Flammable sca bcectedaectierieretal aed sedaswatilebeadieadanctse eee aaa 18  6  CV Transmitter   TOXIC OXYGEN ssissrsii iiidid diania aaa a iaai 18    SYSTEM DATA       Paneera    Mons Grr Nan  Sop   m    m    G   A  Rae Pid  low alarm p     High alarm trip     Details          This document is non contractual and the equipment specification and detail may be modified at any time without prior notice           DESCRIPTION    The GDS 2010 has been designed with features that will provide an effective response to  the detection and control of hazards in a wide range of industrial environments from boiler  rooms to offshore petrochemical installations     The system is offe
11. able fault  short or open circuit   control circuit  malfunction     ALARM RESET  Alarm circuits can only be reset when the hazard has cleared              SYSTEM ELECTRICAL TEST    The unit may be electrically tested by pressing the test pad for 15 seconds after which the  alarm indicators and sounder will activate intermittently  maintaining pressure on the pad  for a further 15 seconds will result in constant indicators and activation of alarm relays  full  system test      To ensure that the system responds correctly to the presence of gas  the sensor should be  exposed to test gas  It is advisable to carry out this test at six monthly intervals     ALARM INHIBIT DELAY    From the application of power a period of 60 seconds applies during which alarm relays and  indicators are held in the normal operating condition  inhibited   This period is indicated by  the green power on indicator flashing and allows for sensor stabilisation        ALARM RELAY INHIBIT    During servicing alarm relays may be isolated by pressing the reset pad for 15 seconds  after which the inhibit indicator will come on indicating inhibit mode  to remove inhibit press  the reset pad for 15 seconds the inhibit indicator will turn off     POWER ON INDICATOR  Green L E D      power on flashing  constant after 60 seconds     ANALOGUE OUTPUT       4 20mA into 250 ohms max  load   Optional 1 10V output       Technical specification    All relay contacts used to switch inductive loads  relays etc  should hav
12. chnologies Ltd  Fusion Point  Ash Lane  Garforth  Leeds UK LS25 2GA  Tel  44  0 113 286 0166 Fax  44  0 113 287 8178  E Mail  sales  amp  gds technologies co uk       Table of lower explosive limits   L E L     The figures quoted below are taken from British Standards Institute publication BS 5354  Part 1  1976 and show the L E L  of some of the more common gases and vapours     GAS L E L    VOLUME  ADP vasre Fee atau dios bec EEE E EE eciadaline diye 2 1  AMMONIA cers e eE e E E EE 15 0  PEN 1 2  EE LT xacavchsusninemsacovacsndencimanseameaceeodauauarsnenheentacavedsaseenienebeeatsnaceeabseseimenieeanaeacan 1 5  Carbon 10160410    EE EEE EEE 12 5  Sa EEE RE Eel tance ceili ala aba 2 7  MAE vrede 1 1    gt  AE cnn E N Bier ir pertain terete nee OG 1 2  ge LE 4 0  LE LEE ER EEE EE EN ENE 5 0  POPE  v4o4esuasGagrsremdkeumnmunued jevnet 2 0  2111 EE EEE OE EN EE emacs EE 1 4  TOIUENE EE EE E EE RRE OEE AEri 1 2  EEE 1 0    Table of occupational exposure limits   P P M     The figures quoted below are taken from guidance note EH40 from the  Health and Safety Executive     GAS 8 HOUR   T W A    P P M   Hydrogen sulphide sareren a eE EEEE E RERNA EEE 5  Carbon 10610002    EE EE E mart 30  TT 2  Nitrogen MONGUTE siririna eivind 25  NOGEN OIG aise A AT E 3  COME Ve 0 5  1 ER EN siwudunkeluandniulaniie 25  OZONE EE EEE EN ee 0 1  Ethylene Oxide aaa cs can sanrrnielntbeheentettaaadeanioi nna taitmcie Meeemand Sek cadansaataa ast cecbbnebvenauecaanensh 5          Fig 1    Module Detail 
13. e suppressors  fitted  typical device Farnell 772 756    POWER REQUIREMENTS    DC 24v  nominal  operating range 21 to 32v   AC 110  230  6  50 Hz     POWER CONSUMPTION    2 5w per module  normal operating condition    5W per module  full alarm condition      SENSOR CURRENT  150 to 550mA adjustable constant current drive  no field adjustment required    SENSOR CABLE    Catalytic   3 core 1 5mm   screened  M I C C   S W A  maximum cable loop resistance  20 ohms    Toxic Oxygen  4 20mA    3 core 0 5mm screened  M I C C   S W A  maximum cable loop  resistance 200 ohms    TERMINALS  Screw type accepting up to 2 5mm cable     RELAY OUTPUTS    All relay contacts used to switch inductive loads  relays etc  should have suppressors fitted   Typical device Farnell 772 756    ALARM CARD   Alarm     Low Latched or S P C O  N D or N E   Alarm     High auto reset S P C O  N D or N E   Factory set N D   latched  Fault Alarm S P C O  N D or N E    All contacts rated at 5A 230v AC   FACILITIES CARD    Common Alarm   Low S P C O  N D or N E  Common Alarm     High  Latched or S P C O  N D or N E    Factory set N D   latched  Overrange Alarm auto reset S P C O  N D or N E  Fault Alarm S P C O  N D or N E    Analogue Output 4 20 mA into 250 ohms max load  Optional 0 10v  ENVIRONMENTAL    CE Cert  No  C587   Ambient Operation Temp 0 50 degrees centigrade   Storage temperature  20 degrees to   60 degrees centigrade  Humidity range 0 90  RH   DIMENSIONS    Alarm and Facilities Module   3U high   6E w
14. ed using the  4 20mA potentiometers     ADDITIONAL RELAY BOARD ALARM TRIP POINT  ADJUSTMENT    This level will normally be set at 20  of the range reading i e    7 2mA    1  Connect the DVM as above  using the 4mA potentiometer  adjust for the required trip level    2  Adjust the alarm level potentiometer until the alarm LED just  comes on    3  Using the 4mA potentiometer re adjust the DVM to 4mV    The above adjustment may be carried out in house by connecting   the CV transmitter directly to a DC power supply    Should a full board be required to operate on a 2 wire loop then   the relay must be disabled   remove JP2    Gas Type Programming     Works preset     CO  H2S  SO    Ho remove R4  R6  R15  R28  R29  R10   HCN remove R4  R6  R8  R15  R28  R29  R10   NO    CLo Og  remove R4  R7  R11  R28  R29  R10   NO  HCL  C2H40 Remove R3  R4  R6  R12  R15  R28  R29  R10  Oo Remove R3  R8  R6  R15  R42  R43  IC U2   NH3 Remove R3  R4  R6  R12  R15  R28  R29  R10  R8     19       
15. flash for 60 seconds indicating that the sensors  are stabilising  during this period all alarms are held in the off condition     After the stabilisation period any gas detected by the sensor will be indicated on the digital  display with any alarm level being exceeded resulting in the sounder and appropriate red  L E D and relay activating     Pressing the reset pad will result in the sounder being silenced  alarm indicators and relay  may only be reset when the indicated gas level has reduced to below that of the alarm trip  points     SENSOR SUPPLY ADJUSTMENTS  CATALYTIC SENSOR     The sensor supply is factory set and requires no further adjustment  where adjustment is  necessary the following procedure should be carried out  For ease of setting   measurements are taken across a 1 ohm resistor  located on the alarm card  which is  connected in series with the supply to the detector head  Current required by each type of  sensor is VQ21 300mA VQ23DCP 335mA therefore measuring mV across the 1ohm  resistor at test points TP5  Ov  and TP7 will provide a mV reading proportional to mA   s  supplied  Adjustment may be carried out using potentiometer RV6  sensor supply  adjustment      Alternatively the sensor voltage may be set at the detector head across terminal P and W   VQ21 2v VQ23DCP 2 5v            Service     routine attention    The owner or occupier of the premises should place the supervision of the system in the  charge of a responsible executive whose duty it should
16. ide   160mm deep        Installation    The GDS 2010 Series control instrumentation is designed for installation in a safe area  only  Siting of the instrument should be chosen with regard to the following points      a  Away from sources of local heat and with room for adequate ventilation    b  Within easy reach and audible distance of operating personnel   c  Convenient to a separately fused power supply                   d  Incoming sensor cables and outgoing alarm annunciation      e  Sensor cables to be electrically shielded i e  M I C C   steel wire armoured   screened cable   3 core 1 5mm     To prevent any effect from earth currents the cable shielding should be grounded at one  end only     The instrumentation should be subjected to a minimum of vibration and shock     Ascertain the voltage rating of the power supply to which the instrument will be connected     SITING THE SENSING HEADS    A key feature of the installation is the correct siting of the sensing head  Several  considerations must be taken into account  the most important being the density of the gas        Density  air   1     ACEtone davesivciciinainscinirnvennsavedernanaes 2 0 n Hexane    errrnrrnnrnrevnnevernrersrevvnenn 3 0  AMMONIA icase ei einni 0 6 HyYArOJE M dipiin asina 0 1  Peres 2 8 Methane       rrrnrnrnnnnnnnrnrnevnrennnrsennne 0 6  n Butane kumaasokmduitede 2 0 n Octane Jaga Gem 3 9  Carbon monoxide        rrrrrrrrvnnnnnrn 1 0 n Pentane       rrrurrnnverarernrevnnnrnnunne 2 5  Eg O oorte 
17. ienei 1 0 RSP ROD ANG eiiiai 1 6  Ethyl alcohol sxscsccessietvececcceisamaanas 1 6 TOWN GAS inniinn 0 4 0 7  n Heptane Luvuaedninannie  id 3 5 NON E 3 7       Under still air conditions  a    lighter than air    gas such as methane leaking from a small  orifice at ground level  will rise in a plume the shape of which approximates an inverted  cone  As the gas rises  it draws air from the surroundings and creates a turbulence   Resulting from this there occurs rapid dilution and  unless a sensor is positioned within the  plume  there will be no initial indication of a leak     As gas continues to escape  the diluted concentration rises to ceiling level and begins to  layer  In time the concentration at ceiling level will increase and this  in turn  will displace  air downwards     Dangerous levels will  therefore  tend to occur at ceiling level and the thickness of this layer  will increase with the passage of time       When installing apparatus in explosive atmoshpere  hazardous areas   you must be  aware of the requirements of BSEN60079  BSEN50014  IEC61241           Ventilation of the room will of course alter the situation significantly but it should be  remembered that if the ventilator is not at ceiling level  a dangerous concentration can still  occur between the top of the ventilator and the ceiling     For heavier than air gases such as propane or butane  the formation of dangerous layers  occurs at ground level  These gases tend to behave like water and will run dow
18. ink 2 amp 3    E  Low common relay normally energised     link 1 amp 2  D   Low common relay normally energised     link 2 amp 3      Factory set normally de energised    Factory set normally de energised      Factory set manual reset    High common relay delay     2 minute delay of relay action following an alarm   Factory set off    15       Aejay jes 1261249 9     op   D  LL     ejey  eee   7 r  i i i  Ul OV i i I  indy    ai  SS    mea  4   Ov SUEN I  Lee ee J L    SNOILOANNOO TVYNINYIL  71314   G3d5YUVHO AYALLVE AG GNVLS SAILIMOVA NGV IV    OIN    O N       6  Auayyeg     g  Z  oml   9  wejsuey   9  O N rv       ul A OV MOT  F    Aeneg   L  ETE    N   M  J   A    sInpoN  Aepeg Aq pueys       ayes WJe e SUOU dn paJamod ul MEIP SJOBIUO    We SAOWSY SINPON         MOUA  O N  Aejoy une4 9  O N    Aejay  24 19M0dq    Aejoy wey moq y 9    Aejay wey abuey 1940 9    Aejay wey U  IH zY 9  O N  OU  S USE 4q dwe     JeSaH 20v 8jOWaH UOWWOD    6  8  Z  9  S  v       c  L  X  M  A    ainpoy senioe4    16    doo7 anoway asjnpoy             o u A OG 4  OIN  Aejoy nes 9  O N     d o  leuy  NANO WWOZ  4 VC yeuy  O N 6  Aejoy Wel MO  LY 9 8  O N Z  d 9 p  s  mod   Aw  JOSUAS A G    dooj ywoz r  M v   ndu   n  ojeuy  OIN      Aejoy wey ublHev 9 Z  O N L  syoes JEYLN4 DU  S Yse 4 due  X  JESaY D0V BJOWW9Y UOWWOD A    aInpoy wey          Fig 4    SENSOR   3 WIRE    Gas Detector Detector Head  Control Unit V  pellistors  or 3 wire CV  BY SIG    m    SENSOR   2 WIRE    Gas Detector CV  Control
19. n gradients  and pool at the lowest point     The number of heads required in individual rooms is determined by the number of possible  hazards in the vicinity     Gas leakage may occur around valves  flanges and anywhere where gas pipes are jointed   It may be possible to cover several probable gas leaks in one room by the careful siting of  a single head  Cable ducts  trenches and manholes are also likely places where a build up  of heavy gases may collect     When siting a head in such places it is most important to ensure that there is no likelihood  of flooding by water  or excessive dust which may block the sintered disc and prevent gas  reaching the sensor     When monitoring gases outside  those lighter than air will be quickly dispersed  but gases  heavier than air will tend to form in layers and again cause a dangerous hazard  When  siting heads outside prevailing winds must be taken into consideration and adequate  protection given against wind and rain     POISONING OF CATALYTIC SENSORS    Catalytic elements used in flammable gas sensors are liable to be rendered inactive due to     poisoning    by certain groups of compounds     In general contact with any gaseous compound capable of producing an involatile residue  upon heating is to be avoided     Examples of such substances are     a  Silicon containing vapours  as emitted by silicone polishes  greases and oils   b  Petroleum vapours containing tetra ethyl lead or other organo metallic compounds   c  Phosphoru
20. red in a wide range of enclosures  from single module din rail mounting  to multi channel interconnected 19    rack based tower systems of unlimited size     Each alarm module operates independently having alarm status indicators  sounder and  three alarm levels with individual relays for the control of remote safety systems  4 20mA  or 1 10v outputs are available for use in proportional control systems such as speed  control of extractor fans     Common alarm relays and indicators are available via an optional facilities module which  can be plugged into any available module socket on the system  The facilities module can  also be used remotely as a control and status indicator panel  having built in sounder with  sounder accept and alarm reset functions     The advanced features designed into the GDS 2010 system ensure ease of maintenance  and provide the highest integrity rating  with the minimum loss of sensor cover should a  fault condition occur     COMBUSTIBLE GAS CARD    When connected to a suitable power supply and sensor this unit becomes a single channel  monitor being fully equipped with      1 Meter   indication of gas concentration   2 Power ON indicator   3 Alarm 1  2 and 3 indicators  Low  High  Overrange    latched or unlatched  energised or  de energised option    Fault indicator   Alarm relays   Alarm sounder   Analogue output signal 4 20mA   optional 1 10v  Alarm Accept Reset switch   9 Inhibit switch with indicator to disable Alarm relays  10 System test 
21. s in the form of phosphate esters     These compounds will permanently affect the detector and if their presence is suspected  the response of the detector should be determined by the calibration procedure     It is also possible that the reaction of the detector to a flammable gas could be inhibited by  halogen containing gases such as chloroform  carbon tetra chloride and trichloro ethylene   this effect is not permanent           Commissioning    GAS SENSORS       Before applying power to the instrument ensure that all detector heads are connected to  the sensor terminals on the printed circuit board  fig 3      Red   flammable  Yellow   toxic   Blue   oxygen  Green   others    Switch on power to the instrument   Allow ten minutes for the sensors to stabilise     CALIBRATION    Establish calibration figures with respect to the L E L  limit or the T L V  limit of the  calibration gas being used  See page 13     The following calibration gases are recommended   Flammable gases 2 5  methane in air    Toxic gases   T L V    When using this gas ensure adequate ventilation     If necessary zero each detector channel in clean air  for ambient oxygen monitoring the  meter should be adjusted to read 20 8  using the s span potentiometer      Apply the calibration gas to the appropriate head at a flow rate of approximately 1 litre per  minute     When the METER reads a steady value adjust the Calibration Potentiometer to obtain the  correct reading for the calibration gas being used 
22. switch   11 Zero and calibration adjustments    ON OO A    TOXIC GAS CARD    Similar to the Combustible Gas Card but having the input circuit configured to function with  a 4 20mA input from a sensor device           Common facilities card  optional     Is used in multi channel systems to provide alarm outputs which are common to all cards  within the same enclosure  and may be inserted into any slot within the enclosure     The facilities card collects alarm information from all the connected cards and provides  common alarm functions as follows     Low alarm indicator   Low alarm relay   High alarm indicator   High alarm relay  Overrange alarm indicator  Overrange alarm relay  Fault alarm indicator  Fault alarm relay   9 Common alarm sounder  10 Common accept reset switch  11 Power ON indicator    ON OA FWD      TERMINAL MOTHER BOARD    Houses the field terminals for the connection of external equipment i e  sensor  shut off  valves  mimic panels etc   Also in multi channel systems is used to connect the various  alarm and facilities cards together     INSTRUMENT ENCLOSURE    A standard 19    wide rack houses up to 14 cards  various types of enclosure being available  to suit the users requirements  from single to multiples of 14        ALARM INDICATORS  Red L E D    s flashing   steady when accepted     Three levels Low  Lo   High  Hi  and Overrange  Or  adjustable between 5  and 100  F S        FAULT ALARM INDICATOR  Amber L E D        Initiated in the event of a sensor c
    
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