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RVDF - AdMan - ENG.qxd:_

1. INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE 1 Motor coil short circuit with external casing NE Transient over i n 1 Examining motor 2 Motor connection wire short circuit Kaka bg OCS current starting f l 2 Examining wiring machine with grounding 3 Replace transistor module 3 Transistor module damaged p 1 Acceleration time setting too short 1 Adjust acceleration time to longer setting OCA Over current at 2 Improper V F feature selection 2 Adjust to a proper V F curve acceleration 3 Applied motor capacity 3 Replace and install another inverter exceeds inverter capacity with appropriate capacity Over current at 1 Transient alteration of the loading 1 Examining the loading configuration OCC 2 Install inductor on the power supply steady speed 2 Transient alteration of the power supply 3 input side Over current at f i IRENE OCd deceleration Deceleration setting too short Adjust to use a longer acceleration time OCb Over current at DC Breaking frequency breaking Adjust to reduce settings of F_15 F_16 or breaking voltage or breaking time setting too long F_17 Over voltage at 1 Deceleration time setting too short or Tea ai ban Progr dele i a 2 Install a inductor on the power supply OVC operation inertial loading too large input side deceleration 2 Power supply voltage variation too large 3 Increase the capacity of inverter 1 Improve power source quality i 1 Power supply voltage
2. CARLO GAVAZZI 4 4 Parameter function description F_00 Factory adjustment parameter Do not change F 01 Acceleration time 0 1 999 sec F_02 Deceleration time 0 1 999 sec 1 Acceleration Deceleration time calculation formula Accelerate time F_01 x pening Fie Decelerate time F_02 x PIMS 60 Hz 60 Hz Hz Time Fot Foz F_03 Operation mode selection 0 Forward Stop Reverse Stop 1 Run Stop Forward Reverse NOTE 1 F_03 takes effect only when F_10 1 external operation control 3 FWD Stop 4 REV Stop 5 COM 3 Run Stop 4 FWD REV 5 COM F_03 O control method F_03 1 control method TM2 PINS F_03 0 ERANO Output i Reverse 1 1 h Reverse 26 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 F 03 1 Output Note Reverse command is ignored when F_22 1 RVDF Advanced User Manual CARLO GAVAZZI F_04 Motor rotation direction setting 0 Forward 1 Reverse Although there is no Forward Reverse push button on the digital control panel it is possible to adjust forward reverse function by changing the F_04 setting NOTE When F_22 1 Reverse is disabled the F_04 cannot be set to 1 The keypad indication would display LOC F_05 V F pattern setting 1 6 Selectin
3. Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 45 RVDF Advanced User Manual CARLO GAVAZZI 6 8 Maintenance and Examination Frequent examination and maintenance is not required for the inverter To maintain appropriate reliability please proceed with following periodical examination Remember to turn off power supply and wait till the Power LED goes off before proceed Due to the large amount of remaining charges in the internal capacitors 1 Clean out internal dust and dirt 2 Check out mounting screws on every terminal and parts Tighten loose screws 3 Dielectric strength test a Remove all conducting wires between Drive and outside world Power must be turned OFF b The dielectric strength test inside Drive should be carried out only for RVDF major circuitry Use DC 500V high resistance meter Measured resistance should be higher than 100M ohm CAUTION Do not perform dielectric strength test to the control circuit 46 Li ta o ee oe Input power source pui Grounding terminal DC 500V high resistance meter Connection for dielectric strength test Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI 6 9 Voltage Current
4. CARLO GAVAZZI tomation Componen CARLO GAVAZZI 2 VariFex RVDF Series Advanced User Manual 110V Class 1ph 0 20 0 75kW 0 25 1 0HP 220V Class Iph 0 20 2 2kW 0 25 3 0HP Class 3ph 1 50 2 2kW 2 0 3 OHP 440V Class 3ph 0 75 2 2kW 1 0 3 OHP Ta wf Pal n Si RVDF Advanced User Manual CARLO GAVAZZI General Information The manufacturer accepts no liability for any consequences resulting from inappropriate negligent or incorrect installation or adjustment of the optional parameters of the equipment or from mismatching the variable speed drive with the motor The contents of this guide are believed to be correct at the time of printing In the interests of commitment to a policy of continuous development and improvement the manufacturer reserves the right to change the specification of the product or its performance or the content of the guide without notice All rights reserved No parts of this guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by an information storage or retrieval system without permission in writing from the publisher Environmental Statement The electronic variable speed drives have the potential to save energy and through increased machine process efficiency reduce raw material consumption and scrap throughout their long working lifetime In typical applications these positive environmental effects far outweigh th
5. CI Pull Mounting Plate 18 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI 3 7 3 RVDF IP20 Type Dimensions ie om al m me aig jo Bases 61 2 40 72 2 83 a A ma 3xO4 5 0 17 kh 72283 ls A ground B Enclosed Metal Frame to screw all the inverter GND connection TM2 171 6 73 8 0 0 31 3x04 5 0 17 Enclosed Metal Frame to screw 61 2 40 all the inverter GND connection 118 4 65 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 19 RVDF Advanced User Manual 3 8 RVDF IP65 Type 3 8 1 RVDF Size A Installation CARLO GAVAZZI B1 Potentiometer REV 0 FWD SWITCH 198 90 mm POWER SWITCH 4xM4 NI 123 40 mm L1 L2 100 120V or 200 240V 50 60 Hz Single Phases NOTE 1 Power supply cable 14 AGE 2 0m 2 Motor cable 16 AGE 1 25m 3 Torque value of Screw 1 Power Motor cable plug in Therminal 5kg cm 4 34 in Ib
6. Is there any abnormality indication output current of all phases in balance condition YES The inverter is normal now The inverter is out of order Detail examination is required 40 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI 6 2 Error handling of malfunction indication of OC OL z When inverter display malfunction indication Is the prima ABNORMAL circuit G B T Replace 1 G B T NORMAL Is the appearance Replace defective PCB Switch ON power supply Is there any YES malfunction indication NO A Is the current ABNORMAL Input operation detector normal instruction YES Replace control board Replace detector Input frequency setting Is the output frequenc Replace control board displayed YES Is there output voltage on UVW terminals NO Replace control board Is replacing control board correct this Problem NO Connect motor and proceed with operation Is there any malfunction indication Is output current of all phases in balance condition YES Inverter is out of order E Detail examination is required The inverter is normal now Specifications are subject to change without notice Pictures are just an example For special features and or
7. 2 Remote control wire 4kg cm 3 47in Ib 3 Outer Cover M4 6kg cm 5 20in Ib retecasa or 200 240 REV 0 FWD SWITCH NOTE 1 Input source single phase L1 L2 ensuring that it is connected to a 100 120 or 200 240 supply 2 Output Motor three phase F T1 T2 T3 Caution e Do not start or stop the inverter using the main circuit power e Please always remain REV 0 FWD switch at O position In order to keep inverter has no running signal before power on again after power supply interrupted Otherwise injury may result 3 8 4 RVDF Size A EMC Mounting 200mm Cutting Length f 20 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual 3 8 5 RVDF Size B Installation CARLO GAVAZZI POWER SWITCH Potentiometer REV 0 FWD SWITCH 274 5mm 220 240V 380 480V 1a T5 Single ThreePhases NOTE 1 Power supply cable 220V 12AWG 3 5mm 400V 16AWG 1 25mm 2 Motor cable 220V 14AWG 2 0mm3 400V 16AWG 1 25mm 3 Torque value of Screw 1 Power Motor cable TM1 TM3 Terminal 8 kgf cm 6 94in Ib 2 Remote control wire 4kgf cm 3 47in Ib 3 Outer Cover M4 8kgf cm 6 94 in Ib BI pessoas e sere 200 240 1 380 480 50
8. 2 F_19 F_20 2 or 6 Multi speed control F_19 2 amp F_20 6 TM2 SP1 Terminal TM2 RESET Terminal Output frequency ON OFF F_08 OFF ON F_26 ON ON F27 F_19 6 amp F_20 2 TM2 SP1 Terminal TM2 RESET Terminal Output frequency ON OFF F_26 OFF ON F_08 ON ON F_27 NOTE F_19 F_20 2 or 6 are new function for CPU version v1 9 and above 3 F_19 F_20 3 External emergency stop When the external emergency stop signal is activated the inverter proceeds to decelerate and stop ignoring the setting of F_14 The inverters E S light will flash after stopping After the emergency stop signal is deactivated turn the RUN switch OFF and then ON again to cycle it F_10 1 Or push the RUN key F_10 0 The inverter will then resume operation and restart If the emergency stop signal is removed before the inverter stops the inverter will still execute the emergency stop 4 F_19 F_20 4 External Base Block Immediate Shut Down When the external base block signal is activated the inverter output will be immediately shut off ignoring the setting of F_14 and flash b b Light After the base block signal is deactivated turn the RUN switch OFF and then ON again F_10 1 or push the RUN key F_10 0 the inverter will restart from the original starting frequency Run Stop F 19 3 F 02 32 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our
9. Inside the power distributor Inside the Inside power the Uli distributor power Annan distribut LI i t TT ka Correct configuration Incorrect configuration Correct configuration Incorrect configuration For proper Installation of the inverter you must place the front side of the inverter facing front and the top of the inverter in the up direction for better heat dissipation Installation must be compliant to the following requirements ttt f 12cm 4 72 12cm 4 72 n aaa iy PI o ie I I I I i l I I I I I I I I I k s k s l 5cm 1 97 5cm 1 97 ka 5cm 1 97 Air convection 10 C 40 C b Side view a Front view Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI 2 2 Environmental precautions U Do not use the inverter in an environment with the following conditions y YUL di 7 U PE IF N N Va Corrosive gas and M il I Direct sunlight i NG Extreme temperatu Ka f Y ays Inflammable materials Electromagnetic wave and ultra high wave Near a
10. RH non condensing Vibration Under 1G 9 8 m s EMC specification EN61800 3 A11 EN50178 UL UL508C Overload protection 150 for 1 min c Over voltage DC voltage gt 410V 100 200 series DC voltage gt 800V 400 series Under voltage DC voltage lt 200V 100 200 series DC voltage lt 400V 400 series Momentary Power loss O 2 sec The inverter can be restarted using speed search feature 5 Stall Prevention During Acceleration Deceleration Constant speed 2 Output Short circuit Electronic circuitry protection Grounding fault Electronic circuitry protection Other function Heat sink overheat protection Current limit Installation Mounting screw or DIN rail only IP20 version Note 1 New function for CPU version v1 9 and above 2 Carrier frequency range CPU version v1 6 is 4 8kHz CPU version v1 9 and above are 4 16kHz 12 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI 3 5 Wiring Specification and Suitable Optionals Molded Case Circuit Breaker Magnetic Contact ai RVDFA110075 RVDFB340075 Model Type BUD 2002 RVDFB120075 RVDFB120220 RVDFB340150 BUDEA120040 RVDFB120150 RVDFB240220 Molded case circuit breaker 15A 20A 30A 15A Primary Circuit Terminal TM1 Wire dimension 14AWG 2 0mm Te
11. of nominal value NO RVDF malfunction Is Power LED off Is the operation switch on the RUN position NO Place the operation switch to RUN position YES NO otor T1 T2 T2 motor T1 T2 T3 RVDF malfunction NO output voltage in balance RVDF malfunction condition YES When the motor is not connected and the voltoge differences between wires are within 3 can be treated as in balance condition Motor over load Defective motor Poor wiring Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 43 RVDF Advanced User Manual CARLO GAVAZZI 6 5 Motor over heat Reduce loading Enlarge RVDF and Motor capacity there over loading condition or the load current exceeds rated current Operate at low speed for a long time Select another motor voltage level between 11 12 T2 T3 and T3 T1 normal RVDF malfunction Is there anything that might affect motor cooling Remove obstacle affecting motor cooling Poor connection between RVDF and motor 6 6 Disturbing motor operation Correct the connection Not Is the appropriate acceleration deceleration time setting appropriate Increase or decrease YES acceleration deceleration time During
12. A Caution e Do not attempt to transport the inverter by the front of the cover Securely hold the inverter by the heat sink mounting chassis to prevent the inverter from falling this may Cause personnel injury or damage to the inverter itself e Install the inverter onto a firm metal base plate or another non flammable type material Do not install the inverter onto or nearby any flammable material e An additional cooling fan may need to be installed if several inverters are installed into one control panel The inside temperature inside an enclosed panel should be below 40 degrees to avoid overheating e Turn off the power supply before proceeding to remove or perform any work on any panel Carry out installation procedures according to instructions given in order to avoid a situation resulting in an operational malfunction e Suitable for use on a circuit capable of delivering not more than 5000 RMS symmetrical amperes 240 Volts maximum e This product is not provided with over speed protection e Only intended for use in a pollution degree 2 macro environment or equivalent Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 5 RVDF Advanced User Manual CARLO GAVAZZI 1 1 2 When power is applied Warning e Do not attempt to install or remove input or output connectors of inverter wh
13. Precaution 5 1 1 Operation Precaution sacca ai inane vee unee Sea wh dip Suen oe 5 1 1 1 Before power ONG cassiera liga ladina 5 1 1 2 When POWEFISSapplied ssaa birra pira 6 kaha Onder operators sian LARA RA ria 6 1 1 4 When performing an examination or maintenance 7 Chapter 2 Ambient Environment and Installation eee 8 2 EMVIFONIMENE aangat chi RR RR Eee aes Seta Ee 8 2 2 Environment PrECAUIONS i israel ieri aa 9 Chapter 3 Hardware Instructions and Installation 10 3 1 Sample Model No Identification cacciano 10 3 2 Type Selection AA 10 3 3 Connection DiagramS sssaaa eaaa neeaae 10 3 4 Specification cg ngaa NG kee EER BUKAKA e E E N eed eee ee eee E 11 3 4 1 Products Individual Specification 11 3 4 2 General Specifications cee ec a sted agio fiati 12 3 5 Wiring Specification and Suitable Optionals 13 3 6 Description of Inverter Terminals iii aa 17 3 6 1 Descriptionsot Main Circuit Terminals iis 17 3 6 2 Control Circuitry Terminal Block TM2 Description 17 3 7 AV DP IP20 Type ipa ia bee Sule se ee ADA KE LG 18 3 7 1 DIN Rail mounting diagram 4 crises wee BIKE ee eed eee NG 18 3 7 2 Additional DIN Rail Installation 7 7 7774 iii 18 3 7 3 RVDF IP20 Type Dimensions esse PRA BAKE a ceed e ewan eens 19 3 0 RVDF IP65 NAG aaa AE NE NAG ded ene meena da we Lake eae een AKA 20 3 8 1 RVDF Size A Insta
14. customization please ask to our sales network 121109 41 RVDF Advanced User Manual CARLO GAVAZZI 6 3 Error handling of malfunction indication of OV LV y Inverter display OV LV Is there any abnormal breakage on appearance Switch ON power supply Replace control board malfunction indication Replace defective board NO Input operation instruction Input frequency instruction Is the output NO frequency of controller Replace control board displayed YES Is there NO output voltage on T1 T2 Replace control board and T3 terminals Is the problem corrected by replacing control board NO Connect motor Is the motor operating Is there any malfunction indication Is output current of all phases in balance condition YES The inverter is out of order The inverter is Detail examination is required normal now 42 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI 6 4 Motor inoperative 9 Is the circuit breaker MCCB switched ON YES Can you switch ON the Can not Su Wiring short circuit Is the voltage between 1 L2 power input terminal normal e Power source abnormality ABNORMAL e Poor wiring Normal within 10
15. ono END 2 250VAC 1A os Bj ANP 2 250VAC 1A oo 4 REV 30VDC 1A re o 4 REV 30VDC 1A Multi function oe 6 SP1 Multi function oe 6 SP1 input o o 7 RESET input o o 7 RESET 5 12V 5 12V CON2 CON2 8 10V 6 8 10V o HA 9 VIN 9 VIN 10kQ O For factorty 10kQ B o For factorty 10 OV FM o test only 10 OV FM o test only 0 10V 0 10V o o 11 FM 11 FM swi swi I f 3 3 Grounding Grounding 0 10V 0 20mA 4 20mA 0 10V 0 20mA 4 20mA Wire Terminations to the Inverter must be made with either UL listed field wiring lugs or UL listed crimp type ring terminals Note Braking resistor only for RVDFBxxxxxx series frame 2 10 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI 3 4 Specifications 3 4 1 Products Individual Specifications A Model RVDFA110020 RVDFA110040 RVDFA110075 Nominal motor power 0 20kW 0 4kW 0 75kW Horsepower rating 0 25HP 0 5HP 1HP Rated Output Current 1 4A 2 3A 4 2A Rated Capacity 0 53kVA 0 88kVA 1 6kVA AC Supply Voltage and Frequency Single phase 100 120V 10 15 50 60Hz 5 Output Voltage and Frequency Three phases 200 240V Proportional to input voltage EMC Specification Without Filter Dimensions WxHxD 72x132x118mm Weight 0 7
16. paint around the two metal coupling nut holes So that the metal coupling nuts and the shielding make contact with the frequency inverter and the motor e Don t solder a conductor to the shielding e Use a metal clamp to connect the shielding from the motor cable with the metal grounding plate Now there is a perfect high frequency earth connection between frequency inverter grounding plate and EMI filter e Keep the distance between the frequency inverter and EMI filter as short as possible lt 30cm if longer use a shielded cable with a metal coupling nut and a metal clamp to connect the shielded cable to the frequency inverter and metal grounding plate e The only earth connection between the LISN and the test plate should be via the EMI filter e Use a motor which equals the power rating or below of the inverter rating e Install a noise filter for inverter onto the output side of the primary circuitry can suppress conducting noise Power Supply Class B Main Transformer Power Dite system RDS Metal Plate or Panel _ DQ 7 MCCB Power Port EMI Filter Drive TI T E L Li 6 IM mi i LE VI s m W E N one G Remote control switches relays or similar equipments Power Supply Power Drive system PDS Class A Main Transformer y r Metal Plate or Panel O o5 nnn MCCB Po
17. sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI Run Stop F_20 4 5 F_19 F_20 5 Auto Reset when inverter faults F_21 Multi function output terminal control 1 3 F_21 1 Run mode signal F_22 2 At Frequency Speed Signal F_21 3 Fault signal ON Terminal1 and2 of TM2 are activated at CPF OL1 OL2 OCS OCA OCC Ocd Ocb OVC LVC OHC F_21 1 Terminal 1 amp 2 F_21 2 Terminal 1 amp 2 F_22 Reverse Lock Out 0 REV command 1 REV command Lock out NOTE When F_04 is set to 1 reverse F_22 cannot be set to 1 in order to properly lockout a motors direction F_04 must be set at 0 before setting F_22 to 1 33 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI F_23 Auto restart after momentary power loss 0 auto restart enabled 1 auto restart disabled 1 When the AC power supply is temporary below low voltage protection levels because of power company issues or encountering large current loading in the same power supply system the inverter will stop its output immediately If the power source resumes within 2 seconds the inverter can restart by using its speed search program 2 When F_23 0 1 If the momentary power loss is less than 2 seconds the inverter resume operatio
18. terminal is ON the inverter operates at sp1 frequency F_08 2 When F_19 or F_20 1 and the multifunction input terminal is ON the inverter operate at jog frequency F 09 3 The priority of reading frequency setting is Jog Sp1 gt Keypad setting or external frequency signal using a speed pot F_10 Start Stop Control 0 Keypad 1 Terminal TM2 NOTE When F_10 1 Terminal Control emergency stop on the Keypad is enabled When F_10 1 please refer to the descriptions of F_23 24 in order to avoid the damage to the human and the machine 28 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI 30Hz 10Hz Time F_10 1 or 0 Drive Start Stop F_09 10Hz F_19 1 F_08 30Hz F_20 2 F_11 Speed Control 0 Keypad 1 Analog Speed Pot Terminal TM2 0 10V 0 20mA 2 Analog Speed Pot Terminal TM2 4 20mA NOTE 1 When jog frequency or Sp1 frequency is switched on the frequency is setup by Sp1 speed the A V buttons on the keypad is disabled Original setting will be restored after the Sp1 connection is removed NOTE 2 During the contact closure of the jog function the keypad control remains in a sleep state until the jog contact connection is re opened F 12 Carrier Frequency 1 1
19. thermal Protection base on motor rated 50 100 18 Overload protection current 1 0 200 4 100 Multifunction input terminal 1 1 Jog 19 SP1 function 2 Sp1 5 Multifunction input connection 3 Emergency stop point o A E 4 External Base Block Multifunction input terminal 2 s 20 5 Reset 3 RESET function 6 SP2 4 1 Operating 21 Multi function output Multifunction output terminal 2 Frequency reached 3 3 Fault 0 REV run 22 Reverse Lock Out 4 REV run Lock Out 1 0 1 0 0 Enabled 23 Momentary power loss 4 Disabled 1 0 1 0 24 Auto restart Number of Auto restart times 1 0 5 0 010 Constants initialization to 50Hz system 25 Factory setting 020 Constants initialization to 60Hz system 2 26 SP2 frequency SP2 frequency 0 1Hz 1 0 200Hz 20 4 27 SP3 frequency SP3 frequency 0 1Hz 1 0 200Hz 30 4 A 0 Enabled x 28 Direct start 1 Disabled 1 0 1 0 5 29 Software version CPU program version 30 Fault Log Fault log for three faults NOTE 3 If the setting range is above 100 the setting unit becomes 1 1 Indicate this parameter can be adjusted during running mode O Please refer to F 25 4 New function for CPU version V1 9 and above 5 New function for CPU version V2 1 and above Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 25 RVDF Advanced User Manual
20. under 95 RH without condensing Besides the inverter should be free from water dripping or metal dust Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 7 RVDF Advanced User Manual Chapter 2 Ambient Environment and Installation CARLO GAVAZZI 2 The installation site of the inverter is very important It relates directly to the functionality and 1 Environment the life span of your inverter Please carefully choose the installation site to meet the following requirements Mount the unit vertically Environment temperature 10 C 40 C without shield sticker 10 C 50 C Avoid placing close to any heating equipment Avoid water dripping or humid environment Avoid direct sunlight Avoid oil or salty corrosive gas Avoid contacting corrosive liquid or gas Prevent foreign dusts flocks or metal scraps from entering interior Avoid electric magnetic interference soldering or power machinery Avoid vibration if vibration cannot be avoided an anti rattle mounting device should be installed to reduce vibration If the inverter is installed in an enclosed control panel please remove the shield sticker located at the top of the inverter This will allow additional airflow and cooling Air exchanging fan Air exchanging fan Dem o O Jj 8S28006 t t
21. voltage level Is there voltage output from output terminal T1 T2 Motor and T3 e Turn power source OFF and then ON again Inoperative Is the motor wired correctly e Check motor wiring Is there any abnormal condition of the inverter e Refer to malfunction handling instructions to Is the forward or reverse instruction loaded examine and correct wiring i e Check to see if wiring for analog frequency input 2 Motor Is the analog frequency setting loaded signal is correct Inoperative If the operation mode setting correct e Check if the frequency input setting voltage is correct Motor Is wiring on the output terminals T1 T2 and TI correct e Operate by digital operate in opposite Is the wiring for the forward and reverse signals e Wiring should be in accordance with the U V W direction correct terminals of motor Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 37 RVDF Advanced User Manual 5 6 General Malfunction Examination Method CARLO GAVAZZI A speed fixed ABNORMALITY CHECK POINT COUNTERMEASURE Is the wiring for analog frequency input correct Examining the wiring and correct it Motor operation Is the operation mode setting correct Examining the wiring and correct it Is the loading too heavy Check the Operation panel Motor Is the
22. x 58 x 58 10A RVDFBS40075F AVDFBS40150F 7 2 Specification Input Reactor and Braking Built In Features Model RR Braking resister Torque of braking Input AC Reactor uild in build in Current A Inductance mH RVDFA120020F x x 20 3 0 7 0 RVDFA120040F x x 20 5 2 4 2 RVDFA120075F x x 20 9 4 2 1 RVDFB120150F v x 20 19 14 RVDFB120220F Vv x 20 25 0 71 RVDFB340075F Y x 20 2 5 8 4 RVDFB340150F V x 20 5 0 4 2 RVDFB340220F Y x 20 7 5 3 6 V Built in X Without Built in NOTE 1 Without transistor and resistor built in 7 3 Specification of Braking Resistor Modelo inv rt i Rate of Motor Specification of Braking Resistor Braking Resistor Torque of braking kW W 2 ED RVDFB120150F 1 5 150 100 10 119 RVDFB120220F 2 2 200 70 9 116 RVDFB340075F 0 75 60 750 8 125 RVDFB340150F 1 5 150 400 10 119 RVDFB340220F 2 2 200 250 8 128 NOTE 1 Braking level 200 V 385 Vdc 400 V 770 Vdc 2 Braking resistor not admitted for RVDFAXXXXXX 3 Braking resistor mounting is below 5cm Inverter PR TM1 48 Braking Resistor Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual Chapter 8 Wp Parameters Table CARIO CAVAZZI v
23. 0 P12 Carrier frequency F 12 Carrier frequency F 12 Carrier frequency 1 4kHZ 5 8kHz 9 15kHz 2 5kHz 6 10kHz 10 16kHz 3 6kHz 7 12kHz 4 7 2kHzZ 8 14 4kHz NOTE 1 Available for CPU version V1 9 and above 2 If F 1227 10 the inverter must operator with low load Although an IGBT TYPE inverter can provide a low audible noise level during its operation it is possible that the switching of the high carrier frequency may interfere with external electronic components or other controllers or even cause vibration in the motor Adjusting the carrier frequency can usually correct this problem Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 29 RVDF Advanced User Manual CARLO GAVAZZI F 13 Torque compensation gain 0 10 To enhance Inverter output torque patterns according to the B C voltage points on the V F pattern refer to F 05 description and the F 13 for this feature Voltage 1 2 5 3 0 50 60 NOTE When F_13 0 the torque boost function is disabled F_14 Stopping method 0 Controlled deceleration stop 1 free run to stop F_15 DC braking time 0 25 5 sec F 16 DC braking starting frequency 1 10 Hz F_17 DC braking level 0 20 IfF 14 0 When the inverter receives the stop command it decelerate to the pre set fr
24. 1 200Hz Multi speed3 Reference to F_19 amp F_20 F_28 Direct start 0 Direct start enable when remote Run command on 1 Direct start disable when remote Run command on CPU version V2 1 and above When F_28 1 and control mode is remote control F_10 1 Inverter can not start if RUN switch is ON when power is engaged Must be turned the RUN switch OFF and turned ON again Then Inverter can start F_29 CPU program version F_30 Last three faults 1 Last three faults indicate the sequence of the occurrence of malfunctions by the location of decimal point x xx indicates a recently happened malfunction xx x indicates the last malfunction that happened xxx Indicates the earliest malfunction in the record 2 After entering the F_30 function the x xx trip record will be displayed first After that press A button and you can read activity in a chronological order xx x gt XXX gt X XX gt consecutively 3 After entering F_30 function if the RESET button is pressed the trip record will be cleared Indication display and 4 When the content of trip indicates O CC it will indicate the latest trip code is OC C and so on Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 35 RVDF Advanced User Manual Chapter 5 M CARLO GAVAZZI Tro
25. 60HZ NOTE 1 Input source single phase L1 L L2 N ensuring that it is connected to a 200 240 supply or three plase L1 L L2 N L3 ensuring that it is connected to a 200 240 380 480V supply 2 Output Motor three phase T1 T2 T3 Caution e Do not start or stop the inverter using the main circuit power e Please always remain REV 0 FWD switch at 0 position In order to keep inverter has no running signal before power on again after power supply interrupted Otherwise injury may result TM2 ran Pola fo ora black red orange green brown yellow Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 21 RVDF Advanced User Manual CARLO GAVAZZI 3 8 7 RVDF Siza B Connections 3 8 8 RVDF Size B EMC Mounting 4x Outer Cover Screw Power supply cable pi AL L1 L L2 N L3 Tar oi ENRE DA G pa SE AO iL 33 Mos Pr Ul 3 CAL hl f 5 EH bee Motor Cable G T1 T2 T3 Motor Cable NOTE For ALL FILTER MODELS additional items will be find inside the box including 1 pc of EMC conformed waterproof IP65 ferrite core 1 pc of metal fastener 1 pc of MF Zin 5 C screw CAUTION if application use require to meet EMC regulation you MUST first constrain the motor cables close the ferrite core onto the
26. Inverter Customer Ma ee Using Site oat Address Parameter Setting Parameter Setting Parameter Setting Code Content Code Content Code Content F 00 F 11 F 22 F 01 F 12 F 23 F 02 F 13 F 24 F 03 F 14 F 25 F 04 F 15 F 26 F 05 F 16 F 27 F 06 F 17 F 28 F 07 F 18 F 29 F 08 F 19 F 30 F 09 F 20 F 10 F 21 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 49 OUR SALES NETWORK IN EUROPE AUSTRIA Carlo Gavazzi GmbH Ketzergasse 374 A 1230 Wien Tel 43 1 888 4112 Fax 43 1 889 10 53 office carlogavazzi at FRANCE Carlo Gavazzi Sarl Zac de Paris Nord Il 69 rue de la Belle Etoile F 95956 Roissy CDG Cedex Tel 33 1 49 38 98 60 Fax 33 1 48 63 27 43 french team carlogavazzi fr BELGIUM Carlo Gavazzi NV SA Schaarbeeklei 213 3 B 1800 Vilvoorde Tel 32 2 257 4120 Fax 32 2 257 41 25 sales carlogavazzi be GERMANY Carlo Gavazzi GmbH Rudolf Diesel Strasse 23 D 64331 Weiterstadt Tel 49 6151 81000 Fax 49 6151 81 00 40 DENMARK Carlo Gavazzi Handel A S info gavazzi de Over Hadstenvej 40 DK 8370 Hadsten Tel 45 89 60 6100 Fax 45 86 98 15 30 handel gavazzi dk GREAT BRITAIN Carlo Gavazzi UK Ltd 7 Springlakes Industrial Estate Deadbrook Lane Hants GU12 4UH GB Aldershot Tel 44 1 252 339600 Fax 44 1 252 326 799 sales carlogavazzi co uk FINLAND Carlo Gavazzi OY AB P
27. Measurement The voltage and current measurement on the primary and secondary side of the inverter may be different due to instrumentation variations Refer to following diagram for measurement PUTO an Signal phase power supply Tomotor Different kinds of t 4 4 instrument E E ea E ah Measurement Measuring point Instrument panga criterion Input ade D Moving iron Input ba Al Moving iron NPULPOWET wi Power meter P W1 Input power Calculate power factor by the input voltage input current and input power m PFi T x 100 se Maximum voltage Output voltage Rectifier Vo v5 Moving iron not allowed baba ad natira wiles Output Current nai Under the inverter rated To Moving iron current CUPE abi 03 Power meter Po W3 W4 Output power pro P x 100 factor 3Vo e Io Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 47 RVDF Advanced User Manual Chapter 7 Peripherals 7 1 EMI Filter Specification CARLO GAVAZZI Model Dimension mm Current A Inverter model RVDFA110020 RVDFA120020F RVDFB340220F CFFB42 A10 R 133 x 51 x 44 10A RVDFA110040 RVDFA120040F RVDFA110075 RVDFA120075F CFFB42 A20 R 99 x 84 x 68 20A RVDFB120150F RVDFB120220F only for 1 phase configuration CFFB43 A10 R106 120
28. ON to restart the machine Extemialemanien When the external emergency stop signal is activated through the multi function E S sto gency input terminal the inverter decelerates and stops Inverter flashes E S after stops p Refer to instruction for F_19 for detail External BASE When the external BASE BLOCK signal is activated through the multifunction b b terminal the inverter stop output immediately and flash b b for indication Refer to BLOCK instruction for F_19 for detail 5 5 Keypad Operation Error Instruction INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE Motor direction 1 Attempt to reverse direction when 1 Adjust F 22 to 0 Loc locked Ke 2 Adjust F 04 to 0 2 Attempt to set F 22 to 1 when F 04 1 USE F 1 Press A or W keys when F_11 1 or under sp1 operation 1 Use A or V keys to adjust frequency Eri Keypad operation 2 Attempt to modify F 29 setting only after F_11 0 error 3 Attempt to modify parameter that is 2 Do not modify F_29 not allowed to be modified during 3 Modify in stop mode operation refer to parameter list Parameter setting Er2 Sitor 1 F6sF7 1 F 6 gt F7 5 6 General Malfunction Examination Method ABNORMALITY CHECK POINT COUNTERMEASURE e Check if the power source on Is the power Source voltage delivered 10 Li e Turn power source OFF and then ON again terminal is the charging indicator illuminated e Reconfirm the power
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30. acceleration or deceleration NO Appropriate Reduce load Increase RVDF and motor capacity Is the voltage level between T1 T2 T2 T3 and T3 T1 normal NO RVDF malfunction YES The differences between different wires are within 3 YES Reduce loading variation or install fly wheel Is there any loading variation condition NO Is there any excess vibration at transmission parts like gears NO RVDF malfunction YES Improve mechanical system 44 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual 6 7 Routine and periodical examination CARLO GAVAZZI A Inverter requires routine and periodical examination and maintenance Carry out the examination only after the Power LED indicator goes off for at least 5 minutes Maint Examination E ati Maintenance item a period Sa Criterion Countermeasure description method Routine 1 Year Refer to installation Temperature Reconfirm environment instructions and 10 40 C temperature and V measure with Humidity under Installation site humidity thermometer and 95 without Improve installation environment hygrometer condensing site environment Check and remove any flammable Y Visual inspection No foreign objec
31. and T3 W to AC power input e The CMOS IC on the primary PCB of the inverter is vulnerable to static electrical charges Do not contact the primary PCB of the inverter 0 2 Examination before installation Every inverter has been fully tested and examined before shipment Please carry out the following examination procedures after unpacking your AC inverter e Check to see if the model number of the AC inverter matches the model number of the AC inverter that you ordered e Check to see whether any damage occurred to the AC inverter during shipment Do not connect the AC inverter to the power supply if there is any sign of damage Report this to a regional sale representative if you find any abnormal condition as mentioned above 4 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual Chapter 1 Safety Precautions CARLO GAVAZZI 1 1 Operation Precaution 1 1 1 Before Power ON A Caution Choose the appropriate power source with correct voltage settings for the input voltage specification of the AC inverter DO Danger Special care must be taken while wiring the primary circuitry panel The L1 and L2 terminal must be connected to the input power source and must not be mistakenly connected to T1 T2 or T3 output terminals This may damage the inverter when the power is turned on
32. are not differentiated on phase sequence They can be arbitrarily connected Their connection may be interchanged e Output terminal T1 T2 and T3 should be connected to the U V and W terminals of the motor respectively If motor turns in opposite direction of the inverter command simply exchanging two of the three wire connections will correct this problem e Output terminal T1 T2 and TI must not be connected to power source to prevent from damaging the inverter e Grounding terminal properly ground the grounding terminal in compliance to 200V class type three grounding The 400V class type is special grounding External wiring should be carried out in accordance with following requirement Check and reassure the wiring is correct after the wiring is complete Do not utilize the control circuitry buzzer to check the wiring 14 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI EMI connections It is very important that the connections between the inverter the shielded motor cable and the EMI filters are tested as follows e Use a metal grounding plate and place the frequency inverter and the EMI filter on the plate e Use a shielded motor cable with 4 connectors U V W amp Earth don t use the shielding as safety earth shield is high frequency earth e Remove any
33. art after a malfunction break away from operation Except for momentary power loss please refer to F_23 for details 2 When F_24 1 5 the inverter will resume operation via speed search at 0 5 second under auto restart after malfunction break away Except for momentary power loss please refer to F_23 for details 3 When the inverter is set to deceleration or DC breaking the transient restart procedure is not performed 4 If either of following situations should develop the auto restart times will be reset 1 No additional malfunction in operation or stop occurs within 10 minutes 2 Press RESET button 34 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI F_25 Return to Factory Pre Settings 010 Constants initialization to 50Hz system 020 Constants initialization to 60Hz system 1 When F_25 is set to 010 all parameters are restored to factory settings The settings of F_05 1 and F_06 50 F_25 is restored back to 000 after the reset process is complete 50Hz operation 2 When F_25 is set to 020 all parameters are restored to factory settings The settings of F_05 4 and F_06 60 F_25 is restored back to 000 after the reset process is complete 60Hz operation F_26 SP2 1 200Hz Multi speed2 Reference to F_19 amp F_20 F_27 SP3
34. ating at low speeds the heat dissipation efficiency is lower The electronic thermal activation level is also reduced to change from curve 1 to curve 2 in Figure 3 Choose the appropriate F_05 setting according to the applied motor to reach the desired performance 2 The electronic thermal protecting for inverter 1 When the load is within 103 of the inverters rated current the operation continues When the load reaches 150 of rated current of the inverter the operation will continue for 1 minute Refer to curve 1 of figure 3 2 After the activation of the electronic thermal switch the inverter is shut off immediately The OL2 light will flash To resume the operation push RESET button or activate an external reset contact on terminal 2 F 05 1 2 3 F_05 4 9 6 50 Hz standard motors 60 Hz standard motors y Decay Minute 0 100 90 60 1 0 Hz of 20 60 100 150 current Figure 1 In Percentage of Current Figure 3 Figure 2 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 31 RVDF Advanced User Manual CARLO GAVAZZI F_19 Multifunctional input terminal 1 function 1 5 1 6 CPU version v1 9 and above F_20 Multifunctional input terminal 2 function 1 5 1 6 CPU version v1 9 and above 1 F_19 1 or F_20 1 JOG control refer to F_09
35. cord in Fn_30 Continued Specifications are subject to change without notice Pictures are just an example Any sign of burnt YES Examining component with of breakage sign of burnt or breakage NO ABNORMAL circuitry DM normal Replace DM ABNORMAL NORMAL IS th primary Replace G B T circuitry 1 G B T NORMAL abnormality Replace defective board NO Replace current surge absorber Is LED2 illuminate DC input voltage of control power supply normal ABNORMAL Examining terminals and wirings Is the control ABNORMAL power source 5V normal NORMAL Replace control board digital controller Is replacing control board solve the problem Replace driver board NO Inverter malfunction Detail examination required YES 39 For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI Continued Examining Inverter parameters Carry out parameter initialization Designate operation control method Frequency instruction setting controller displays frequency setting Replace control board voltage output on UWW terminals Replace control board No The problem is not corrected Is replacing control board correct the problem Connect to motor and proceed operation Yes the problem has been corrected
36. e negative impacts of product manufacture and end of life disposal Nevertheless when the products eventually reach the end of their useful life they can very easily be dismantled into their major component parts for efficient recycling Many parts snap together and can be separated without the use of tools while other parts are secured with conventional screws Virtually all parts of the product are suitable for recycling Product packaging is of good quality and can be re used All the products come in strong cardboard cartons which themselves have a high recycled fibre content If not re used these containers can be recycled Polythene used on the protective film and bags from wrapping product can be recycled in the same way Carlo Gavazzi packaging strategy favours easily recyclable materials of low environmental impact and regular reviews identify opportunities for improvement When preparing to recycle or dispose of any product or packaging please observe local legislation and best practice Copyright Carlo Gavazzi All rights reserved Revision ROO Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CONTENTS CARLO GAVAZZI Chapter 0 Preface 0 0 ccc ee eee eens 4 OO Preface aaa thee te eee hill Ba PAKAKAK eens 4 0 2 Examination before installation 4 Chapter 1 Safety
37. en the power supply is turned on Otherwise the inverter may be damaged due to the surge peak caused by the insertion or removal of power e When momentary power loss is longer than 2 seconds the large of horse power the longer of time the inverter does not have enough storage power to control the circuit Therefore when power is regenerated the operation of the inverter is based on the setup of F_10 and the condition of external switch this is considered to be restart in the following paragraphs When the momentary power loss is short the inverter still has enough storage power to control the circuit therefore when power is regenerated the inverter will automatically start operation again depends on the setup of F_23 e When restart the inverter the operation of the inverter is based on the setup of F_10 and the condition of external switch FWD REV button Attention the restart operation is irrelevant with F_23 F_24 1 When F_10 0 the inverter will not start after restart 2 When F_10 1 and the external switch FWD REV button is OFF the inverter will not start after restart 3 When F_10 1 and the external switch FWD REV button is ON the inverter will start automatically after restart Attention Base on safety reason please turn off the external switch FWD REV button after power loss to avoid possible damage to the machine and the human body after sudden regeneration of power 1 1 3 Under Operation p Warni
38. equency setup by F 16 after this the output voltage level that is set in the F 17 will determine the amount of DC voltage that s injected into the motor The time duration to perform this stopping function is setup in F 15 Run Command Output Frequent Deceleration Time a DC Braking Frequency _ DC Braking Time If F_14 1 The inverter stops output immediately after receiving the stop command The motor will enter into a free running state until it comes to a complete stop 30 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI F_18 Motor rated current 50 100 0 200 CPU version v1 9 and above 1 The electronic thermal overload protection for motor 1 Motor rated current Inverter rated current x F_18 F_18 Motor rated current inverter rated current 2 When the load is within 100 of the motors rated current the operation continues When the load reaches 150 of the motors rated current the operation is allowed to continue for 1 minute Refer to curve 1 in Figure 3 3 After protecting the motor with the electronic thermal switch activated the inverter is cut off immediately The OLI light will flash To resume operation push the RESET button or activate an external reset connection wired to terminal 2 4 When the motor is oper
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40. etwork 121109 13 RVDF Advanced User Manual CARLO GAVAZZI Application and precautions of Peripherals From the Power Source e Apply the power source at the correct rated voltage to prevent from damaging the inverter e A Power Disconnect or Circuit breaker must be installed between the AC power supply and the inverter Molded case circuit breaker e Utilize an appropriate circuit breaker that s suitable for the rated voltage and current ratings of the inverter to switch ON OFF the power supply to the inverter and as additional protection for the inverter e Do not operate the circuit breaker to switch ON or OFF the inverter The circuit breaker should be used only to supply input power and should not be used for operational sequence Leakage circuit breaker e An earth leakage circuit breaker should be added to prevent false operation cause by leakage current and to ensure personnel safety Magnetic Contact e The Magnetic Contact can be omitted at ordinary operation To utilize external control automatic restart or breaking controller the magnetic contact must be added at the primary side e Do not operate the magnetic contact to switch ON or OFF the inverter Power improvement AC Reactor e f large capacity power source is applied over 600kVA additional AC reactor may be added to improve power factor Inverter e Power supply input terminals L1 L2 single phase for 0 2 0 75 kW or L N single phase for 1 5 2 2 kW
41. g F_05 1 6 to select one of the six preset V F patterns Refer to the following tables Specification 50 Hz System Application General Application High starting torque Decreasing torque F 5 1 V VIF pattern 100 B c im 25 50 120 Specification 60Hz System Application General Application High starting torque Decreasing torque 4 a V VIF pattern 109 F5 B C 1 4 10 8 2 5 15 10 5 3 6 25 7 7 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 27 RVDF Advanced User Manual CARLO GAVAZZI F 06 frequency upper limit range 1 120Hz F 07 frequency lower limit range 1 120Hz 1 200Hz with CPU versionv1 9 and above F 06 Factory setting refers to F 25 al enc d y VA DIGONG PALING JN TC IVI TTT CINI F_06 freq Upper limit il Fa lucani Lera ni DI Z NOTE F_07 freq Lower limit Frequency setting signal NOTE If F_07 0 Hz If the frequency instruction is equal to OHz the inverter will stop at 0 speed If F_07 gt 0 Hz If the frequency instruction is lower than F_07 the inverter will output a minimum speed according to the setting in F_07 F_08 SP1 frequency 1 120Hz 1 200Hz CPU version v1 9 and above F_09 JOG frequency 1 120Hz 1 200Hz CPU version v1 9 and above 1 When F_19 or F_20 2 and the multifunction input
42. kg 0 72kg 0 8kg Model RVDFA120020 RVDFA120040 RVDFA120075 RVDFB120150 RVDFB120220 Nominal motor power 0 20kW 0 4kW 0 75kW 1 5kW 2 2kW Horsepower rating 0 25HP 0 5HP 1HP 2HP 3HP Rated Output Current 1 4A 2 3A 4 2A 7 5A 10 5A Rated Capacity 0 53kVA 0 88kVA 1 6kVA 2 9kVA 4 0kVA Single phase 200 240V Single Three phases 200 240V AC Supply Voltage and Frequency 10 15 50 60Hz 5 10 15 50 60Hz 5 Output Voltage and Frequency Three phases 200 240V Proportional to input voltage EMC Specification Class A Single Phase Filter built in 72x132x118mm 134x205x174mm 118x143x172mm Dimensions WxHxD 1P20 IP65 232x295x212mm Weight IP20 IP65 0 76kg 3 4kg 0 77kg 3 4kg 0 80kg 3 4kg 1 66kg 6 1kg 1 76kg 6 2kg Model RVDFB340075 RVDFB340150 RVDFB340220 Nominal motor power 0 75kW 1 5kW 2 2kW Horsepower rating 1HP 2HP 3HP Rated Output Current 2 3A 3 8A 5 2A Rated Capacity 1 7kVA 2 9kVA 4 0kVA AC Supply Voltage and Frequency Three phases 380 480V 10 15 50 60Hz 5 Output Voltage and Frequency Three phases 380 480V Proportional to input voltage EMC Specification Class A Single Phase Filter built in Dimensions WxHxD IP20 IP65 118 143 172mm 232x295x212mm Weight IP20 IP65 1 6kg 5 8kg 1 62kg 6 0kg 1 68kg 6 1kg Specifications are subject to change without notice Pictures are just an example For special features and or c
43. llation waaa vices sadn eee eee e ake el die re LULAN WK 20 3 8 2 RVDF Size A Circuit Diagram 20 3 8 3 RVDF Size A Connections ssp ssaa BSS She DALA eh OR Re ERE 20 3 8 4 RVDF Size A EMC mounting 24 222 bin FBIRIRADA AG KAMANG KALDILARKHYG 20 3 8 5 RVDF Size B Installation spesa ERE ennd RE SSSR ERR 21 3 8 6 RVDF Size B Circuit Diagram ssa siae 21 3 8 7 RVDF Size B Conecti NS sees kx ox ieee 2b nana wana meer Sooke ew ees 22 3 8 8 RVDF Size B EMC mounting 2 25 asian 22 3 8 9 RVDF IP65 Type Dimensions snai 23 Chapter 4 Software Index 0 0 a 24 4 1 Keypad operating instructions aa GE cd ewes eee eee eee ene LA KAKA NANA 24 4 2 Brief Keypad Operating Flowchart saaana c cece 24 4 3 Parameter List vedic nt a aana Se Ata NA A i POR eee ae TA NAG ea eee 25 4 4 Parameter function description 26 2 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI Chapter 5 Troubleshooting eee teeta 36 5 1 Manual Reset Inoperative Malfunctions 0c eee 36 5 2 Manual Reset Operative Malfunctions Auto reset inoperative 36 5 3 Manual Reset and Auto Reset Operative Malfunctions 36 5 4 Special Condition Description sasae ccc eee eens 37 5 5 Keypad Operation Error Instruction Kaawa hamak KAKANTA Eka wa kB ae
44. mization please ask to our sales network 121109 RVDF Advanced User Manual 4 3 Parameter List CARLO GAVAZZI A sug z Factory F_ Function Function Description Unit Range setting Note 0 Factory Adjustment 0 1 Accel Time Accel time 0 1s 0 1 999s 5 0 1473 2 Decel Time Decel time 0 1s 0 1 999s 5 0 173 A 0 Forward Stop Reverse Stop 3 Operation mode 1 Run Stop Forward Reverse 1 0 1 0 usi 0 Forward x Motor rotation direction 4 Reverse 1 0 1 0 1 V F Pattern V F Pattern setting 1 1 6 1 4 2 6 Frequency upper limit 0 1Hz ood 50 60Hz 3 Frequency upper lower limit 0 0 120H U Z 7 Frequency lower limit 0 1Hz 1 200 4 0 0Hz 3 1 0 120Hz 8 SPI frequency SP1 frequency 0 1Hz 1 200 4 10Hz 3 1 0 10 0Hz 9 JOG frequency JOG frequency 0 1Hz 1 200 4 6Hz 0 Keypad 10 Start Stop Control 1 Terminal TM2 1 0 1 0 0 Keypad 11 Frequency Control 1 Terminal 0 10v 0 20mA 1 0 2 0 2 Terminal 4 20mA 12 Carrier frequency control Carrier Frequency Setting 1 1 Li oy 4 5 13 Torque compensation Torque compensation gain 0 1 0 0 10 0 0 0 i 0 controlled deceleration stop 14 Stop method 1 free run to stop 1 0 1 0 15 DC braking time 0 1s 0 0 25 5s 0 5s 16 DC braking setting DC braking injection frequency 0 1Hz 1 10Hz 1 5Hz 17 DC braking level 0 1 0 0 20 0 8 0 Electronic
45. motor cable outside the plastic enclosure as stated in the above diagram Please also note the length of the Motor cable CANNOT exceed 5M under EMC regulation 22 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI 3 8 9 RVDF IP65 Type Dimensions 173 38 133 00 295 1161 2 4 5 10 81 2 4 5 10 81 295 1161 180 54 7 11 211 4 8 32 211 4 8 32 570 20 180 5 7 11 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 23 RVDF Advanced User Manual Chapter 4 Software Index CARLO GAVAZZI 4 1 Keypad Operating Instructions CAUTION Do not operate keypad by screwdriver or other sharp ended tool to avoid damaging keypad II FREQ 1 FREQ A coq Read XX l XXX Write ta XXX oO Note 1 Displayed setting of frequency when stopped Display output frequency when running Note 2 The setting of the frequency can be modified either when stopped or when running 24 Specifications are subject to change without notice Pictures are just an example For special features and or custo
46. n automatically via speed search at 0 5 seconds after power up The number of auto restart times is not limited by F_24 2 If the momentary power loss is long the operation of the inverter is based on the setup of F_10 and the condition of external switch 3 If the time of momentary loss is between the above two whether the inverter will auto restart depends on F_24 F_24 0 auto restart disabled F_24 1 5 auto restart enabled 1 5 times 3 When F_23 1 1 Power up after momentary power loss the inverter will not start Even under F 2450 2 If the momentary power loss is long the inverter must be restart manually The operation of the inverter is based on the setup of F_10 and the condition of external switch 4 When restart the inverter the operation of the inverter is based on the setup of F_10 and the condition of external switches FWD REV button 1 When F_10 0 the inverter will not start after restart 2 When F 10 1 and the external switch FWD REV button is OFF the inverter will not start after restart 3 When F_10 1 and the external switch FWD REV button is ON the inverter will start automatically after restart Attention Base on safety reason please turn off the external switch FWD REV button after power loss to avoid possible damage to the machine and the human body after sudden regeneration of power F 24 Number of Auto restart times 0 5 1 When F_24 0 the inverter will not auto rest
47. n electric welding machine x Radioactive materials Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 9 RVDF Advanced User Manual Chapter 3 Hardware Instructions and Installation 3 1 Sample Model No Identification CARLO GAVAZZI A Output power Ordering Key Frame Size CARLO GAVAZZI vy VariFlex RVDFA120075F lt Inverter model RVDF A 1 10 075 F VariFlex AC be 1 AC Supply Phase Drive Voltage Rating Drive kW Rating Options 3 2 Type Selection 220V 0 75kW 1HP Frame Size AC Supply Phase Drive Voltage Rating Drive kW Rating Options A Size 1 1 1 phase 10 110VAC 020 0 20kW 0 25HP Nil No option B Size 2 di 3 phase 20 230VAC 040 0 40kW 0 50HP F Built in filter 40 480VAC 075 0 75kW 1 0HP ES IP65 with water and dust proof switch 150 1 5kW 2 0HP 220 2 2kW 3 0HP e e 3 3 Connection Diagrams frame 1 frame 2 Braking Resistor Lphase 1 3 phase PO Or TSE L1 R TI i a L1 R L 71 U 15 10 L2 S TM w 380 480VAC L2 8 TM n 50 60Hz 3 W 15 10 L3 T N T3 W 50 60Hz o o 1 o o 1 Trip relay MEPE Trip relay
48. ng Do not use a separate device to switch ON or OFF motor during operation Otherwise the inverter may experience an over current breakdown w Warning e Do not remove the front cover of the inverter when the power is ON to avoid personnel injury caused by electrical shock e When the automatic restart function is enabled the motor and machinery will be restarted automatically A Caution e Do not touch the heat sink base during operation e The inverter can be easily operated from a low speed to high speed range Please reconfirm the operating range of motor and the machinery you are controlling e Do not examining the signals on the PCB of the inverter when it is under operation e All inverters are properly adjusted and set before delivery 6 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI A Caution Do not proceed with disassemble or examination procedure before ensuring that the power is off and the Power LED extinguished 1 1 4 When performing an examination or maintenance A Caution Inverter environment should be within temp 10 C 40 C humidity under 95 RH without condensing A Caution After the removal of shield sticker the environment temperature should be within 10 C 50 C and humidity
49. om www carlogavazzi com CARLO GAVAZZI AdMan RVDF ENG REV 00 11 09
50. or 16 LBS IN RVDFBxxxxxx Wire voltage rating must be a minimum of e 300V for 200V power supply series e 600V for 400V power supply series Extermal braking resistor terminal Only for RVDFBxxxxxx 3 6 2 Control Circuitry Terminal Block TM2 Description Symbol Description 1 TRIP Fault relay output terminal amp Multi function output terminal refer to F_21 2 RELAY Connection point rated capacity 250VAC 1A 30VDC 1A 3 FWD FW Operation control terminals refer to F_03 4 REV RE 5 412V 12 Common point of terminal 3 4 6 7 6 SP1 SP Li Multifunction input terminals refer to F_19 7 RESET RS 8 mt 10V Power terminal for potentiometer Pin 3 F Analog frequency signal input terminal Pin 2 of potentiometer sa PE Analogiinput wire Wiper or positive terminal of 0 10V 4 20mA 0 20mA 40 Arslan common poii Analog signal common point Pin 1 of potentiometer on a 9 P negative terminal of 0 10V 4 20mA 0 20MA He 3 Analog frequency signal output terminal Output terminal 11 FM Analog output positive connection point signal is 0 10VDC Fn6 Tightening torque for TM2 is 0 42 LBS FT or 5 03 LBS IN e Wire voltage rating must be a minimum of 300V e Control wiring should not run in the same conduit or raceway with power or motor wiring e Single Input and Output Terminals TM2 Ratings are ALL Class 2 Desc
51. recaution with this product The AC Drive is a power electronic device For safety reasons please read carefully those paragraphs with WARNING or CAUTION symbols They are important safety precautions to be aware of while transporting installation operating or examining the AC drive Please follow these precautions to ensure your safety pi Danger Personnel injury may be resulted by improper operation A Caution The AC Drive or mechanical system may be damaged by improper operation p Danger e Do not touch the PCB or components on the PCB right after turning off the power before the charging indicator went off e Do not attempt to wire circuitry while power is on Do not attempt to examine the components and signals on the PCB while the inverter operating e Do not attempt to disassemble or modify internal circuitry wiring or components of the inverter e The grounding terminal of the inverter must be grounded properly with 200V class type III standard This is a product of the restricted sales distribution class according to EN61800 3 In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures A Caution e Do not attempt to perform dielectric strength test to internal components of the inverter There are sensitive semiconductor devices vulnerable to high voltage in the inverter e Do not connect the output terminals T1 U T2 V
52. red in accordance to electrical equipment AWG with the length of the grounding wire as short as possible e The grounding wire of the inverter must not be grounded together with other large current loads such as soldering machines or large current motors They should be grounded separately e Grounding circuitry must not be formed when grounding several inverters together o pa le 89900906 D Wire specification apply appropriate wire with correct diameter for primary power circuitry and control circuitry in accordance with electricity regulations Wiring Diagram for external 24V supply TM2 FWD SP1 RST OV 24V 3 _4 REV 6 T7 10 16 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual CARLO GAVAZZI 3 6 Description of Inverter Terminals 3 6 1 Descriptions of Main Circuit Terminals Symbol Description L1 R L2 9 Main power input Single phase L1 L2 0 2 0 75 kW or L N Three phase L1 L2 L3 L3 T P R T1 U T2 V Inverter output to Motor T3 W Tightening torque for TM1 is 1 LBS FT or 12 LBS IN RVDFAxxxxxx Tightening torque for TM1 is 1 3 LBS FT
53. riptions of SW function SWI1 Type of external signal IA 0 20mA analog signal When F_11 is set to 1 5 4 20mA analog signal When F_11 is set to 2 VVE 3 I Af 5 0 10 VDC analog signal When F_11 is set to 1 V VL Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 17 RVDF Advanced User Manual CARLO GAVAZZI 3 7 RVDF IP20 Type 3 7 1 Din Rail Mounting Diagram lt STEP 1 Aim and insert the 4 retention ribs of the DIN Rail at the 4 holes in rear panel of inverter STEP 2 Push the DIN Rail forward until the middle rib grips firmly with back panel Retention rib STEP 1 Use a small screwdriver inserting it into the middle rib of DIN Rail and press the screwdriver in order to remove the DIN Rail from inverter 3 7 2 Additional DIN Rail Installation A mounting clamp and a 35mm width rail must be used to install the Drive on the rail Install Drive Dismounting Drive First place the groove on the back of module on the upper edge of din rail and then push the module down to lock up position Finally press the mouting plate upward into module MA Mounting Plate Pull the mounting plate downward Rotate the inverter module to dismount it Tit O sea
54. rminal screw M3 Wire dimension 14AWG 2 0mm Terminal screw Wire dimension 3 5mm Terminal screw M4 Wire dimension 3 5mm Terminal screw M4 M3 M4 Signal Terminal TM2 4 11 Wire dimension 0 75mm 18 AWG Terminal screw M3 Warrantee does not apply to damage caused by the following situations 1 Damage to the inverter caused by the lack of appropriate molded case circuit breaker or when a circuit breaker with too large of capacity is installed between the power supply and the inverter 2 Damage to the inverter caused by the magnetic contact phase advancing capacitor or surge protector installed between the inverter and the motor Use copper conductors only size field wiring based on 80 C wire only e Please utilize three phase squirrel cage induction motor with appropriate capacity e If the inverter is used to drive more than one motor the total capacity must be smaller than the capacity of the inverter Additional thermal overload relays must be installed in front of each motor Use the F_18 at 1 0 times of the rated value specified on the motor nameplate at 50Hz 1 1 times of the rated value specified on the motor nameplate at 60Hz e Do not install phase advancing capacitors LC or RC component between the inverter and the motor Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales n
55. s 37 5 6 General Multifunction Examination Method 38 Chapter 6 Troubleshooting Procedures cece eee eens 39 6 1 General procedure in case of malfunction LL 39 6 2 Error handling of malfunction indication of OC OL 2 2 a 41 6 3 Error handling of malfunction indication of OV LV LL 42 6 4 Motor inoperative ire bbe RG ee a Ak 43 6 5 MOLOr OVEFNEAD sian ieri we eee ee 44 6 6 Disturbing motor operation pusa ahha ama BG AMAG ii 44 6 7 Routine and periodical examination LL 45 6 8 Maintenance and Examination 0 0 00 ees 46 6 9 Voltage Current Measurement 47 Chapter 7 Peripherals 0 0 0 0 a 48 7 1 EMI Filter SPOCiHICAtION sa00cccausswrdrrove weer daonsenceeseceduseracawe 48 7 2 Specification Input Reactor and Braking Built In Features 48 7 3 Specification of Braking Resistor 0 00 cece eee eee eee 48 Chapter 8 Parameters Table a 49 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 3 RVDF Advanced User Manual Chapter 0 Preface 0 1 Preface To fully employ all functions of this AC Drive and to ensure the safety for its users please read through this operations manual in detail Should you have any further questions please feel free to contact your local distributor or regional representative CARLO GAVAZZI a Please use P
56. specification of motor poles voltage correct Reduce loading operation Is the gear ratio correct Reconfirm motor specification at speed gt i i too high or Is the highest output frequency setting correct Reconfirm gear ratio too low Is the voltage on motor side reduced extremely Reconfirm highest output frequency Abnormal is the loading too heavy Reduce loading variation speed Sf as Is the loading variation too large Increase inverter and motor capacity variation at operation Is the input power source steady and stable Install AC reactor on the power supply input side 38 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual Chapter 6 Troubleshooting Procedures 6 1 General procedure in case of malfunction CARLO GAVAZZI A Inverter Malfunction Clearly defined alfunction NO YES Sign of burn or breakage NO YES Indication of abnormality NO Proceed examination according to malfunction indication Control board driver board carry out visual inspection Appearance YES NO Switch power ON Any illuminated NO YES NO Any malfunction indication Malfunction indication he malfunction indication is Three malfunction record in Fn_30 Check to see the three malfunction re
57. t material nearby Is there any abnormal A Inverter vibration on the V ni aa No foreign object Tighten loose screw Grounding Is the grounding resistance within V ate aa a HUA class under Improve grounding acceptable range y Input power source cern the Vv Measure voltage by rsa ag Improve input voltage normal multi meter specification power source Is the tighten parts y secured Inverter external Is there any sign of ion Tighten loose terminal mounting breakage on the Y verify screw No abnormality screw or return for i i screw terminal panel tightness repair Is there any obvious V rusty condition Is it deformed or iri skewed mamal wiring of Visual inspection No abnormality ani a return Is the insulation of y p wire broken ej Is it accumulating Clean up dust or Heat sink dust or dirt Y Visual inspection No abnormality dirt Is it accumulating conductive metal or Y PCB Visual inspection No abnormalit p Is there any over p y replace PCB heated or burnt V component Is there any abnormal v Replace cooling vibration or noise fan Cooling fan Visual inspection No abnormality Is it accumulating dust or dirt v Clean up Is it accumulating a e P i Power component dust or dirt vw Visual inspection No abnormality Clean up Is there any sign of strange order or Y leakage f Replace capacitor Capacitor Visual inspection No abnormality or inverter Is there any sign of v swelling or bulging
58. too low 2 Adjust to use a longer acceleration time Insufficient voltage a f LVC 2 Power supply voltage variation too 3 Increase capacity of inverter level at operation large 4 Install a reactor on the power supply input side 1 Loading too heavy 1 Examining the loading Heat sink over a i 3 OHC 2 Ambient temperature too high or poor 2 Increase capacity of inverter heated at operation Rai Hat ventilation 3 Improve ventilation 36 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 RVDF Advanced User Manual 5 4 Special Condition Description CARLO GAVAZZI A INDICATION CONTENT POSSIBLE CAUSE SPO Zero Speed When F_11 0 F_7 0 and frequency setting lt 1 Hz Stopping When F_11 1 F_7 lt F_6 100 and frequency setting lt F_6 100 1 If the inverter is set to external operation F_10 1 and direct start is disabled SP1 Fail to start direct F_28 1 the inverter cannot be started and will flash SP1 when operation y switch turned to ON after applying power see descriptions of F 28 2 Direct start is possible when F 28 0 The inverter setup to external operation F 10 1 If the STOP key in the keypad is SP2 Keypad emergency pressed at the middle of operation the inverter stops according the setting in F_14 stop and flash SP2 after stop The RUN switch must be turned OFF than
59. ubleshooting 5 1 Manual Reset Inoperative Malfunctions y INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE CPF Program error Outside noise interference Pet a RG surge absorber iniparallelwith the noise generating magnetic contact EPR EEPROM error EEPROM defective Replace EEPROM OV Voltage too high 1 Power source voltage too high 1 Examine the power supply while not operating 2 Detection circuitry defective 2 Return the inverter for repair LV Voltage too low 1 Power source voltage too low 1 Examining the power supply while not operating 2 Detection circuitry defective 2 Return the inverter for repair OH Inverter over heat 1 Detection circuit defective 1 Return the inverter for repair while not operating 2 Environment over heat or poor ventilation 2 Improve ventilation 5 2 Manual Reset Operative Malfunctions Auto Reset inoperative Improper V F model setting INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE OC Over current at stop Detection circuit malfunction Return the inverter for repair condition 1 Loading too large 1 Increase capacity of motor OL1 Motor over load 2 Improper V F model setting 2 Adjust to use a proper V F curve setting 3 Improper F_18 setting 3 Adjust F_18 according to instruction OL2 inverteroveriaad bg Loading too large 1 Increase capacity of inverter 2 Adjust to use a proper V F curve setting 5 3 Manual Reset and Auto Reset Operative Malfunctions
60. ustomization please ask to our sales network 121109 11 RVDF Advanced User Manual CARLO GAVAZZI v 3 4 2 General Specifications Item Specification Input Signal Type PNP type SOURCE input External 24VDC Input is allowed Control Method Sinusoidal wave PWM control Freq Range 1 200 Hz 1 o 5 Digital 0 1 Hz 1 99 9 Hz 1 Hz 100 200 Hz c 8 Resolution Setting Analog 1Hz 60 Hz a Keyboard Setting Directly setup by A W buttons A External Signal Setting 0 10V 4 20mA O 20MA Other function Frequency upper and lower limit Carrier frequency 4 16KHz 2 Accelerate Decelerate time 0 1 999 Sec _ V F Pattern 6 Patterns o Torque control Torque boost level adjustable Manual torque boost O n o Multi Functional input 2 point to be used as multi speed 1 Sp 1 multi speed 2 Sp 2 1 Jog External S emergency stop External bb Reset 5 Multi Functional output 1a Relay terminal to be setup as Fault Running Frequency agro RVDFAXxxxxx Series About 20 cae RVDFBxxxxxx series 20 100 built in braking transistor Other function Decelerate or free run stop Auto reset DC braking frequency Voltage Time can be setup by constants Display Three digital LED display frequency inverter parameter fault record program version Operating temperature 10 C 40 C without shield sticker 10 C 50 C Humidity 0 95
61. wer Port 7 Drive T 7 o o T2 VI s m ma w owe G Remote control switches relays or similar equipments When the distance between the inverter and motor is longer than 100 meters cable wire should be carefully chosen to reduce the wiring resistance below 346 and the voltage drop V V3 x Wire resistance Q km x wire length m x current x 10 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 121109 15 RVDF Advanced User Manual CARLO GAVAZZI B Control circuitry wiring must be separated terminated and away from the primary power circuitry and other high voltage or large current power lines to avoid noise interference e To reduce the noise interference and avoid possible operational problems shielded twisted pair cable should be used to wire the control circuitry Please refer to following diagram Connect the shielding wire onto the grounding terminal Only connect one end of the shield Wiring distance must be under 50m Shielding Wire Protective To Inverter terminal To Control Machine x To ground terminal se refer to instructions of filter wiring Wrapped with insulating Do not connect the shielding wire at this end C The grounding terminal of the inverter must be correctly grounded in compliance with 200V class type three grounding e Grounding wire should be wi

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