User Manual
Contents
1. Belt Rear Belt Front Triangular Felt Under Heavy mat Felt Outfeed Flap Felt Outfeed Table Belt Rear synthetic Belt Front synthetic Belt Under Heavy mat sythetic Belt Outfeed Flap synthetic Belt Outfeed Table synthetic QUANTITY jJ POD THIS PAGE WAS INTENTIONALLY LEFT BLANK GEN020319 OLIVER WARRANTY PARTS Oliver Packaging amp Equipment Company Oliver warrants that if any part of the equipment other than a part not manufactured by Oliver proves to be defective as defined below within one year after shipment and if Buyer returns the defective part to Oliver within one year Freight Prepaid to Oliver s plant in Grand Rapids MI then Oliver shall at Oliver s option either repair or replace the defective part at Oliver s expense LABOR Oliver further warrants that equipment properly installed in accordance with our special instructions which proves to be defective in material or workmanship under normal use within one 1 year from installation or one 1 year and three 3 months from actual shipment date whichever date comes first will be repaired by Oliver or an Oliver Authorized Service Dealer in accordance with Oliver s published Service Schedule For purposes of this warranty a defective part or defective equipment is a part or equipment which is found by Oliver to have been defectiv2. 0 1kg to 6 pounds 3 0kg Width 43 inches Height 28 inches Net Weight Height OA 60 inches Approximately 380 pounds Depth 28 1 2 inches 425 pounds with stand Depth OA 37 1 4 inches Shipping Weight Approximately 575 pounds 1 3 Electrical Specifications 208 220 440 Volts AC 3 Phase 50 60 Hz 3 4 Horse Power 3 1 3 1 1 5 AMPS 1 4 Wiring Diagram 06008 20006 doc Rev 5 02 02 2 0 2 1 2 2 OLIVER 600 R3 MODEL 600 R3 SERIES DOUGH MOULDER MACHINE INSTALLATION Electrical Requirements First check the wall receptacle to be sure it is a three phase 230 volt receptacle If not one must be installed Attach a three phase 230 volt plug to the end of the power cord Be sure the pattern of the wall receptacle and pattern of the plug are matching NOTE A TWIST LOCK TYPE PLUG MUST BE USED ON THE 600 R3 SERIES OF DOUGH MOULDERS POWER CORD TO KEEP IN COMPLIANCE WITH ETL SAFETY REQUIREMENTS Before putting machine into operation check to see if the machine is running in the correct direction See Section 2 2 Machine Running Direction To check for proper running direction you must first disengage the heavy mat Item 808 Assembly Drawing 5 1 1 by removing the left and right heavy mat support springs Item 809 Not Shown from their posts located towards the top Lay the heavy mat and under lying felt over the front of machine Then switch the machine on briefly and observe the direc
3. Lower scraper tension Heavy mat amp scraper bracket right Heavy mat amp scraper bracket left Spring Upper scraper tension Sheeting Roller Third Pulley Sheeting rollers Belt Roll Drive Right side Left side Caster 80 mm Dia Cross tube 30 mm Dia Rear Panel Rack shelf Part not shown with balloon number on assembly drawings Rev 6 21 10 0600520010 4 5 7 6824 3065 6824 3066 0600 0004 0600 0003 0600 0005 7012 2008 7012 2008 0600 0006 6824 3056 6824 3095 42805 1 42805 2 6824 3070 6824 3116 6824 3055 6824 3101 6824 3117 P42810 7022 4118 P42813 P42813 1 6824 3058 6824 3129 P42438 1 6824 3108 6824 3083 6824 3084 6824 3085 6824 3086 6824 3088 6824 3089 5 3 OLIVER Recommended Spare Parts PART NO 5 09 3122 5210 4040 5220 4040 5601 4072 5757 7356 0600 25000 6824 3058 7022 4118 6824 3117 6824 3065 6824 3066 0600 25003 6824 3055 6824 3056 6824 3102 Model 600 R3 6824 3050 6824 3051 6824 3070 6824 3071 6824 3072 Model 600 R3S 6824 3112 6824 3113 6824 3114 6824 3115 6824 3116 Rev 6 21 10 0600520010 4 PART DESCRIPTION Motor Starter Bearing 6004 2RS Bearing 6204 2RS Belt Timing Limit Switch Upper Scraper Unit Spring Upper Scraper Tension Spring Lower Scraper Tension Spring Heavy mat support Fixed Roller Adjustable Roller Lower Scraper Unit Blade Upper Scraper Blade Lower Scraper Belt Poly V 1280J
4. MACHINE OPERATION 5 Restart the machine With the machine running brake the belt with your hand to check that it does not slip If the belt slips tighten the tensions screws a few more turns equally on each side of the machine If the belt starts to travel to the left or right tighten the tension screw on the side the belt is traveling towards Once the belt does not travel to the left or right complete the setting of the belt tension by giving each tension screw a final 1 4 turn Remember to not over tighten the belt 6 Replace the left and right belt guides Items 708 and 709 along with the four bearings revolving washers Item 245 located underneath the belt guides 7 Replace the heavy belt Item 808 4 7 0600820009 doc Rev 5 2 02 THIS PAGE WAS INTENTIONALLY LEFT BLANK GEN020319 OLIVER 600 R3 SERIES DOUGH MOULDER MODEL 600 R3 SERIES DOUGH MOULDER 5 0 REPLACEMENT PARTS 5 1 1 Assembly Drawing 805 804 807 802 702 225 5 1 0600820010 1 doc Rev 5 2 02 OLIVER MODEL 600 R3 SERIESDOUGH MOULDER 5 1 2 Assembly Drawings cont d 813 1 819 4 209 312 325 207 m 323 E o PR ZA 212 ui 7 0 8 212 1 A Y 9 0600S20010 2 doc Rev 5 2 02 OLIVER MODEL 600 R3 SERIESDOUGH MOULDER 5 1 3 Assembly Drawings cont d Tog her FIGURE 3 3 5 3 06008 20010 3 Rev 5 2 02 THIS PAGE WAS INTENTIONALLY LEFT BLANK GEN020319 OLIVER MODEL 600 R3 SERIES
5. PROCEDURE If a problem should occur either the dealer or the end user must contact the Parts and Service Department and explain the problem The Parts and Service Manager will determine if the warranty will apply to this particular problem If the Parts and Service Manager approves a Work Authorization Number will be generated and the appropriate service agency will perform the service The service dealer will then complete an invoice and send it to the Parts and Service Department at Oliver Products Company The Parts and Service Manager of Oliver Packaging and Equipment Company will review the invoice and returned parts if applicable and approve for payment GEN 040226 THIS PAGE WAS INTENTIONALLY LEFT BLANK GEN020319 OLIVER Oliver Packaging amp Equipment Company RETURNED PARTS POLICY This policy applies to all parts returned to the factory whether for warranted credit replacement repair or re stocking Oliver Packaging and Equipment Company requires that the customer obtain a Return Material Authorization RMA number before returning any part This number should appear on the shipping label and inside the shipping carton as well All parts are to be returned prepaid Following this procedure will insure prompt handling of all returned parts To obtain an RMA number contact the Repair Parts Deptartment toll free at 800 253 3893 Parts returned for re stocking are subject to a RE STOCKING CHARGE Thank you for your
6. 42201 P42207 6824 3080 P42209 6824 3081 P42211 P42211 1 P42212 P42212 1 P21213 6842 3102 P42215 P42217 P42221 P42222 6824 3051 6824 3113 OLIVER FRAME PARTS cont d 226 227 228 229 233 234 235 236 245 247 250 BELT DRIVE PARTS 306 312 313 314 316 317 318 319 320 322 323 325 327 Sheeter cam shaft Control cam Cam ring Adjustment Cam Scraper tension spring post Plastic housing Right side Plastic housing Left side Side housing mounting screws Bearing 626 2RS Revolving Washer Motor starter mounting bracket Switch mounting bracket Pulley Timing 28 HO75 Rear chamber Belt tensioner arm Lower connecting rods Rear chamber Upper connecting rods Rear chamber Bearing 6004 2RS Drive cylinder Upper Triangular belt Bearing 6204 2RS Idle cylinder Front Triangular belt Bearing 6204 2RS Tension cylinder Lower Triangular belt Bearing 6204 2RS Pulley Belt tensioner Bearing 6004 2RS Pulley Timing 18 HO75 Drive cylinder Axle bearing Belt tensioner mounting shaft Pulley Timing 14T Upper amp Lower sheeter Belt Timing D700H075 OUTFEED TABLE PARTS 401 402 402 403 403 1 407 410 Hinged outfeed table door Felt Outfeed table 600 R3 Belt Outfeed table synthetic 600 R3S Right outfeed table support bracket Left outfeed table support bracket Outfeed table door catch pin Outfeed table door hook latch Part not
7. 4808 Drawing 5 1 1 by removing the heavy mat support springs Item 809 Not Shown from their post s located towards the top Lift the heavy mat assembly and under lying felt from their brackets Items 813 and 813 1 4 When replacing the felt under the heavy mat make sure that the seam is on top and not against the front triangular belt 4 1 0600820009 doc Rev 5 2 02 4 3 4 4 OLIVER 600 R3 SERIES DOUGH MOULDER Changing the V Belt Should the V belt drive on the motor become loose and begin to slip it can be tightened simply by adjusting the motor bracket frame see below 1 Remove the back cover Remove the orange handle bar right side only The two nuts securing the handle bar are located on the inside of the frame Remove the right side plastic housing Item 234 Not shown Refer to Item 235 Drawing 5 1 1 Loosen the motor adjustment lock down screw Lift the motor and bracket to allow removal of the belt To reassemble simply reverse the above procedure After installing the belt run the machine a few minutes and recheck the belt for proper tightness before replacing the side housing V Belt and Motor Replacement Replacing the Motor 1 2 Remove the V belt Section 4 3 Procedures 1 through 3 Remove the wires and the pulley from the motor Remove the screws securing the motor to the motor bracket and then pull the motor out from the machine Replace the motor by reversing
8. CHINE 4 6 2 Removing the Lower Adjustable Sheeting Roller 1 Follow all the procedures in section 4 6 The intake cover will need to be completely removed at this time 2 Remove the left and right lower scraper tension springs Item 811 Drawing 5 1 1 and then disengage the lower scraper Item 804 Drawing 5 1 1 by pushing it to the right and lifting it out 3 Remove the lower timing belt pulley Item 325 Drawing 5 1 2 from the left end of the roller 4 Loosen the screw on the left hand rocking device Item 212 Drawing 5 1 2 that locks the left hand bearing in placs 5 Remove the small retaining snap rings from both ends of the roller shaft Using a puller push the right end of the roller shaft out of the right hand bearing Once the left hand bearing has cleared the left hand rocking device remove the left hand bearing The lower sheeting roller can now be removed from the machine by pushing the roller to the left until the right end is free Lift the right end of roller out from the machine and slide the roller completely to the right and out from the machine 6 Reassemble by reversing the above procedure NOTE ALWAYS REPLACE THE BEARINGS WITH NEW ONES WHENEVER THEY HAVE BEEN REMOVED FROM MACHINE 0600820009 doc Rev 5 2 02 4 7 4 7 1 R OLIVER 600 R3 SERIES DOUGH MOULDER eplacing the Front Triangular Belt Removing the Belt 1 To change the front triangular belt you should remov
9. DOUGH MOULDER 5 2 Parts List BALLOON NO PART DESCRIPTION BEARINGS a eee Bearing 6004 2RS Bearing 6204 2RS CHAMBER PARTS 102 Rear chamber frame 103 Tension stirrup Front amp Rear belt 105 Upper tab left side 106 Upper tab right side 108 Belt 105cm x 77cm Rear chamber 600 R3 108 Belt Rear Synthetic 600 R3S 109 Spring Rear chamber retention and Idler pulley retention 110 Drive cylinder Rear chamber Bearing 6004 2RS 111 Tension cylinder Rear chamber Bearing 6204 2RS 112 Connecting rod pivot screw 114 Lower tab right side 115 Lower tab left side 117 Back belt guide FRAME PARTS 201 Frame cross member 207 Bearing housing Idle cylinder 208 Bearing housing Drive cylinder 209 Bearing hsg Stationary sheeter left 210 Bearing hsg Stationary sheeter right and Rear chamber connecting rod 211 Right rocker device 211 1 Right rocker device bearing plate 212 Left rocker device 212 1 Left rocker device bearing plate 213 Motor mounting bracket 214 V belt Poly V 1280J 215 Pulley Drive 217 Pulley Motor 221 Frame Right side 222 Frame Left side 223 Belt 122cm x 79cm Front Triangular 600 R3 223 Belt Front synthetic 600 R3S Part not shown with balloon number on assembly drawings 5 4 Rev 6 21 10 0600S20010 4 PART NO 5210 4040 5220 4040 P42102 0600 0009 P42105 P42106 6824 3050 6824 3112 6824 3057 6824 3073 6824 3074 P42112 P42114 P42115 P42117 P
10. OLIVER Grand Rapids Michigan U S A 49504 5298 USER S OPERATING AND INSTRUCTION MANUAL MODEL 600 R3 SERIES DOUGH MOULDERS 600 R3S20000 CV THIS PAGE WAS INTENTIONALLY LEFT BLANK GENO020319 OLIVER SAFETY INSTRUCTIONS Various safety devices and methods of guarding have been provided on this machine It is essential however that machine operators and maintenance personnel observe the following safety precautions Improper installation or operation of this equipment may cause injury to personnel or damage to equipment 1 Read this manual before attempting to operate your machine Never allow an untrained person to operate or service this machine Connect the machine to a properly grounded electrical supply that matches the requirements shown on the electrical specification plate and follow specifications of local electrical codes Disconnect and lock out the machine from the power supply before cleaning or servicing Check and secure all guards before starting the machine Observe all caution and warning labels affixed to the machine Use only proper replacement parts Do not wear loose fitting clothing or loose hair Shirt tails should be tucked in Wear proper personal safety equipment Keep Hands away form the moving parts of this machine while it is in operation In addition to these general safety instructions also follow the more specific safety instructions given for the different areas of the mac
11. cooperation Repair Parts Manager Oliver Packaging and Equipment Company GEN 040227
12. e in materials workmanship if the defect materially impairs the value of the equipment to Buyer Oliver has no obligation as to parts or components not manufactured by Oliver but Oliver assigns to Buyer any warranties made to Oliver by the manufacturer thereof This warranty does not apply to 1 Damage caused by shipping or accident 2 Damage resulting from improper installation or alteration 3 Equipment misused abused altered not maintained on a regular basis operated carelessly or used in abnormal conditions 4 Equipment used in conjunction with products of other manufacturers unless such use is approved by Oliver Products in writing 5 Periodic maintenance of equipment including but not limited to lubrication replacement of wear items and other adjustments required due to installation set up or normal wear 6 Losses or damage resulting from malfunction The foregoing warranty is in lieu of all other warranties expressed or implied AND OLIVER MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE REGARDING THE EQUIPMENT COVERED BY THIS WARRANTY Oliver neither assumes nor authorizes any person to assume for it any other obligations or liability in connection with said equipment OLIVER SHALL NOT BE LIABLE FOR LOSS OF TIME INCONVENIENCE COMMERCIAL LOSS INCIDENTAL OR CONSEQUENTIAL DAMAGES GEN 040225 THIS PAGE WAS INTENTIONALLY LEFT BLANK GEN020319 OLIVER Oliver Packaging amp Equipment Company WARRANTY
13. e the following items referring to the appropriate section Heavy mat Section 4 2 V belt Section 4 3 Rear chamber Assembly Section 4 5 and the Adjustable lower sheeting roller Section 4 6 2 The stationary upper sheeting roller does not have to be removed Remove the left and right belt guides Items 708 amp 709 Drawing 5 1 1 Lower Tension Cylinder Item 318 Drawing 5 1 1 Remove the right and left lower tension stirrups Item 103 Drawing 5 1 1 from the lower tension cylinder Item 318 Drawing 5 1 1 Push the tension cylinder all the way to the left lift and remove through the opening in the right side frame Upper Drive Cylinder Item 316 Drawing 5 1 1 Remove the V belt pulley Item 215 Drawing 5 1 3 Remove the 3 screws from the left bearing housing Item 208 Drawing 5 1 2 at the left end of the upper drive cylinder Item 316 Drawing 5 1 1 and the 3 screws from the right bearing housing Item 210 Not shown at the right end of the drive cylinder Remove the drive cylinder through the opening in the left side frame Front Bearing Plate Item 710 Drawing 5 1 1 Remove the 2 snap rings from the right or left end of the front bearing plate support rod Item 714 Not shown located at the top of the bearing plate With a hammer and punch tap the support rod all the way out the opposite side of the frame Remove the 2 bolts and cylindrical nuts located on both sides at the bottom of the b
14. earing plate Remove the front bearing plate Item 714 Not shown through the opening in the right side frame Rear Bearing Plate Item 711 Drawing 5 1 1 Remove the rear chamber retention spring Item 109 Drawing 5 1 3 Remove the 2 hex nuts and bolts from the rear chamber adjustment pillow block Item 641 Drawing 5 1 3 Remove the rear chamber adjustment screw assembly as a whole including Items 631 633 634 and 641 Drawing 5 1 3 Also remove the drive pin for the rear chamber adjusting lever Remove the 2 snap rings from the right or left end of the rear bearing plate support rod Item 716 Drawing 5 1 1 located at the bottom of the bearing plate With a hammer and punch tap the support rod all the way out the opposite side of the frame Lift the rear bearing plate Item 711 Drawing 5 1 1 from the rear chamber connecting rod shaft and remove through the opening in the right side frame Upper Connecting Rods Item 314 Drawing 5 1 1 Remove the 3 screws from the bearing housing Item 210 Drawing 5 1 2 at the left end of the upper connecting rod shaft Item 314 Drawing 5 1 1 Remove the connecting rods and shaft through the opening in the left side frame 4 6 0600820009 doc Rev 5 2 02 OLIVER 600 R3 SERIES DOUGH MOULDER 4 7 1 Removing the Front Triangular Belt cont d 8 Front Idle Cylinder Item 317 Drawing 5 1 1 Remove the retaining snap rings from both ends of the front idle cylinde
15. hine in the operating instructions DO NOT USE FOR OTHER THAN ORIGINALLY INTENDED PURPOSE REV 12 15 95 GEN951215 OLIVER 600 R3 MODEL 600 R3 SERIES DOUGH MOULDERS INDEX SECTION PAGE NO 1 0 DESCRIPTION SPECIFICATIONS essem 1 1 1 1 Description 1 2 Dimensional Specifications 1 3 Electrical Specifications 1 4 Wiring Diagram 2 0 MACHINE INSTALLATION eene 2 1 2 1 Electrical Requirements 2 2 Machine Running Direction 3 0 OPERATING INSTRUCTIONS sse 3 1 3 1 Machine Preparation 3 2 Establishing Settings 4 0 CLEANING MAINTENANCE emen 4 1 4 1 Cleaning 4 2 Changing the Felt Under the Heavy Mat 4 3 Changing the V belt 4 4 Replacing the Motor 4 5 Removing Rear Chamber Assembly and Belt 4 6 Removing the Sheeting Rollers 4 6 1 Removing the Upper Sheeting Roller 4 6 2 Removing the Lower Sheeting Roller 4 7 Replacing the Front Triangular Belt 4 7 1 Removing the Front Triangular Belt 4 7 2 Installing the Front Triangular Belt 5 0 REPLACEMENT PARTS ode e da bes 5 1 5 1 Assembly Drawings 5 2 Parts List 5 3 Recommended Spare Parts WARRANTY WARRANTY PROCEDURE RETURNED PARTS POLICY 0600S20005 doc Rev 2 25 04 THIS PAGE WAS INTENTIONALLY LEFT BLANK GEN020319 OLIVER zum 600 R3 MODEL 600 R3 SERIES DOUGH MOULDER 1 0 DESCRIPTION SPECIFICATION 1 1 Description The moulder stretches dough gently a
16. kickout bar 733 Limit Switch Safety kickout 734 Switch operator arm 734 1 Switch arm mounting tube 737 Spring Safety kickout bar 738 Intake cover 738 1 Safety bar bracket 740 Handle bar Part not shown with balloon number on assembly drawings 5 6 Rev 6 21 10 0600820010 4 P42601 6824 3064 6824 3096 6824 3090 6824 3124 6824 3125 6824 3126 P42634 P42636 P42636 1 P42637 P42638 P42638 1 P42640 6824 3127 7022 4001 6824 3078 P42614 5709 3122 5 50 1276 5749 8286 5720 4200 6824 3071 6824 3115 6024 3155 6824 3123 P42707 P42707 1 P42708 P42709 P42710 P42711 P42714 P42716 P42728 6824 3118 5757 7356 42734 42734 1 7023 3100 6824 3156 6824 3157 6824 3122 OLIVER SHEETER SCRAPER HEAVY MAT PARTS 801 802 803 803 1 STAND PARTS 803 2 803 3 803 4 803 5 804 805 805 1 805 2 806 806 807 808 809 810 811 813 813 1 816 820 821 822 Sheeting Roller Stationary Bearing 6004 2RS Sheeting Roller Adjustable Bearing 6004 2RS Lower scraper mounting square Upper scraper mounting square Upper scraper end pin Spring Upper scraper end pin Spring Lower scraper end pin Lower scraper end pin Blade Lower scraper Heavy mat rods Heavy mat upper support rod Heavy mat rod Felt under heavy mat 600 R3 Belt under heavy mat synthetic 600 R3S Blade Upper scraper Heavy mat Spring Heavy mat support Heavy mat lower support rod Spring
17. lifting it out from the machine The rear chamber assembly can then be placed on a convenient work surface Remove outfeed flap Item 707 Drawing 5 1 1 located at the bottom of the rear chamber assembly Remove left upper tab Item 105 Not shown refer to Item 106 Drawing 5 1 1 Tab will need to be pried after screws have been removed Remove both left and right tension stirrups Item 103 Drawing 5 1 1 and then slide the rear chamber tension cylinder Item 111 Drawing 5 1 1 out from the rear chamber belt Slide rear chamber belt Item 108 Drawing 5 1 1 from rear chamber assembly Replace rear chamber belt Reassemble rear chamber assembly by reversing the above procedures 6 through 8 Be sure to tighten both tension stirrups equally Do not over tighten belt 4 3 0600820009 doc Rev 5 2 02 OLIVER 600 R3 SERIES DOUGH MOULDER 4 6 Removing the Sheeting Rollers 1 3 Remove the covers and timing belt Section 4 5 Procedures 1 and 3 Removing the Rear Chamber Remove the intake cover Item 738 Drawing 5 1 1 Note on some models once the knobs have been removed the intake cover can be tilted out allowing access to the sheeting rollers with out removing cover entirely Remove the third sheeting roller Item 820 Drawing 5 1 1 4 6 1 Removing the Upper Fixed Sheeting Roller 1 2 Follow all the procedures in section 4 6 Remove the left and the right upper scraper tension
18. nd gradually between two belts revolving in opposite directions and at different speeds The dough is inserted in a hopper located approximately 54 from the floor when mounted on the Oliver Moulder stand with casters which feeds it between three plastic coated sheeting rollers The sheeting and stretching operations are controlled manually with two levers with easy to read scales The moulded dough is delivered below the hopper on a felt covered retractable shelf approximately 32 above the floor when mounted on the Oliver Moulder stand with casters All driving cylinders are mounted on sealed bearings which are lubricated at the factory and need no further lubrication The front belt rotates on three cylinders positioned in a triangular pattern while the rear belt rotates in the opposite direction on two cylinders The three plastic coated sheeting rollers of which the lower one is adjustable flatten the dough after it is inserted in the hopper The moulder is driven by a 3 4 HP open drip proof motor which is easily adjustable for tightening the V belt drive The revolving belts are driven by a noiseless gear belt system which never needs lubrication I l D 81 3cml 06008 20006 doc Rev 5 02 02 OLIVER 600 R3 1 2 Dimensional Specifications Product Capacities Machine size 2 ounces
19. r shaft Remove the left side rocker device Item 212 Drawing 5 1 2 Remove the 3 screws from the bearing housing Item 207 Drawing 5 1 2 at the left end of the front idle cylinder Item 317 Drawing 5 1 1 Push the cylinder to the left and remove through the opening in the frame on the left side 9 The old belt may now be removed 4 7 2 Installing the Belt 1 Place the new belt in between the side frames Make sure the belt will rotate in the direction shown by the arrow on the belt See section 2 2 for machine s proper running direction 2 Replace the following items by reversing the disassembly procedures We suggest that you do so in the following order Replace the Upper connecting rod Item 314 Front bearing plate Item 714 Rear bearing plate Item 711 Upper drive cylinder Item 316 Front idle cylinder Item 317 and the Lower tension cylinder Item 318 3 Tighten the belt using the lower tension screws Item 103 Drawing 5 1 1 Making the same number of turns for each screw on each side of the machine Do not over tighten the belt 4 Again by reversing the disassembly procedures replace the following referring to the appropriate section The Lower adjustable sheeting roller and third sheeting roller Section 4 6 The Rear chamber assembly Timing belt and Timing pulleys Section 4 5 The Motor Section 4 4 and The V belt Section 4 3 NOTE TIMING PULLEYS MUST BE IN LINE WITH EACH OTHER FOR PROPER
20. shown with balloon number on assembly drawings Rev 6 21 10 0600 20010 4 5 5 42226 42227 42228 42229 42233 6824 3099 6824 3100 42236 42245 42247 42250 6824 3128 P42312 P42313 P42314 6824 3075 6824 3076 6824 3077 P42319 P42320 P42322 P42323 6824 3082 6824 3136 P42401 6824 3072 6824 3114 P42403 P42403 1 P42407 P42410 OLIVER MANUAL CONTROL PARTS 601 Sheeting control lever 603 Sheeting lever lock down rod 606 Lever guide Lock plate 610 Star knob 631 Rear chamber adjusting arm 632 Arm retaining pin 633 Rear chamber adjusting screw 634 Rear chamber adjusting lever 636 Dial Rear chamber opening 636 1 Dial mounting pin 637 Dial sprocket 638 Lower spring extension wire Dial 638 1 Upper spring extension wire Dial 640 Dial chain 641 Pillow Block Rear chamber adjust 650 Spring Dial chain extension ELECTRICAL PARTS 613 Motor 3 4 HP 3 60 220 240 614 Power cord 618 Motor starter disconnect switch Overload relay Motor starter Contactor Motor starter 619 4 On Off switch MISCELLANEOUS PARTS 702 Felt Outfeed flap 600 R3 702 Belt Outfeed flap synthetic 600 R3S 703 Loading hopper 705 Intake cover bracket 707 Outfeed flap 707 1 Flap pin 708 Belt guide right 709 Belt guide left 710 Front bearing plate 711 Rear bearing plate 714 Support rod Front bearing plate 716 Support rod Rear bearing plate 728 Limit switch support 729 Safety
21. springs Item 816 Drawing 5 1 1 and then disengage the upper scraper Item 807 Drawing 5 1 1 by pushing it to the left and lifting it out Remove the tension spring connected to the timing belt tensioner arm Item 312 Drawing 5 1 2 at the screw post just above the upper sheeting roller bearing housing Item 209 Drawing 5 1 2 and let tensioner pulley assembly hang freely Remove the upper timing belt pulley Item 325 Drawing 5 1 2 from the left end of the roller Remove the switch operator arm Item 734 Drawing 5 1 3 located to the right of the roller Remove the three screws securing the right hand bearing housing Item 210 Drawing 5 1 3 letting the limit switch Item 733 Drawing 5 1 3 and support bracket hang Do NOT remove the wiring from the switch Remove the three screws securing the left bearing housing Item 209 Drawing 5 1 2 Slide the sheeting roller bearings and bearing housings to the left about 8 Remove the small retaining snap ring from the right end of the roller shaft Using a puller remove the right hand bearing and bearing housing The upper sheeting roller can now be removed from the machine by sliding it completely to the left through the clearance hole in the frame Reassemble by reversing the above procedure 4 4 0600820009 doc Rev 5 2 02 OLIVER 600 R3 SERIES DOUGH MOULDER NOTE ALWAYS REPLACE THE BEARINGS WITH NEW ONES WHENEVER THEY HAVE BEEN REMOVED FROM MA
22. the above procedure Be sure to check that the replacement motor is rotating in the proper direction before reinstalling the V belt and covers 4 2 0600820009 doc Rev 5 2 02 OLIVER 600 R3 SERIES DOUGH MOULDER 4 5 Removing the Rear Chamber Assembly and Belt 1 10 Remove the back cover Remove both orange handle bars The four nuts securing the handle bars are located on the inside of the frame Remove both side plastic housings Items 234 and 235 Drawing 5 1 1 Remove the V belt Section 4 3 Close the rear chamber opening to its maximum dial reading 0 Remove the timing belt Item 327 Drawing 5 1 2 by pushing the belt tensioning arm Item 312 Drawing 5 1 2 by hand to slacken the belt Remove timing belt from the timing pulleys Remove the timing belt pulley Item 306 Drawing 5 1 2 Move the chamber so that the lower pivot screws Item 112 Not shown Refer to upper pivot screws Drawing 5 1 1 are lined up with the holes in the frame Remove both the right hand and left hand lower pivot screws At this time you should secure the chamber s weight with pieces of wood After securing the chamber remove the upper right and left hand pivot screws Item 112 Drawing 5 1 1 freeing the upper connecting rods By tilting the chamber slightly the lower connecting rods can be dislodged The chamber can now be removed by first moving it to the left so the drive cylinder shaft clears the frame and then
23. tion in which the front triangular belt is moving If the belt is moving upward the belt rotation is correct If the belt is moving downward the machine s running direction must be reversed Unplug the machine from the power receptacle Reverse the black and white wires in the plug at the end of the power cord When the running direction of the machine is correct reinstall the heavy mat Proper Running Direction 2 1 0600820007 doc Rev 5 2 02 600 R3 SERIES DOUGH MOULDER 3 0 OPERATING INSTRUCTIONS 3 1 3 2 Machine Preparation Always flour the delivery outfeed table felt generously and thoroughly You should also flour the dough as thickly as possible all around Also when preparing to run the moulder we recommend that you first weigh as many pieces of dough as possible in advance Establishing Settings NOTE ADJUSTMENTS SHOULD BE MADE WHILE THE MACHINE IS RUNNING Gently drop a piece of dough in the hopper and observe its shape after moulding If the loaf is too compact open the sheeting rollers If the loaf is not compact enough close the sheeting rollers If the loaf is too short close the rear chamber If the loaf is too long open the rear chamber If the loaf is too fat in the center close the sheeting rollers while sheeting or the dough may be too stiff e If the ends twist open the rear chamber We recommend that all settings be recorded for later use once they are established Remember results may
24. vary depending on dough condition If required make adjustments gradually starting with the original established setting ESTABLISHED SETTINGS FOR SHEETING ROLLERS amp REAR CHAMBER OPENINGS LOAF TYPE SHEETING STRETCHING 3 1 0600820008 doc Rev 5 2 02 OLIVER 600 R3 SERIES DOUGH MOULDER WARNING ALWAYS MAKE SURE THE MACHINE HAS BEEN DISCONNECTED FROM THE POWER SUPPLY BEFORE CLEANING OR SERVICING 4 0 CLEANING MAINTENANCE 4 1 4 2 Cleaning The machine should receive general cleaning at regular intervals with special attention given to the following WEEKLY e The belts and felt pad on the delivery outfeed table should be thoroughly brushed Do NOT use a metal dough cutter e he upper scraper should be removed and cleaned to eliminate scraps of dried dough which might scratch the roller section 4 2 procedure 2 for removal of the scraper In general the moulder requires little additional maintenance other than that which is specified below Most of the drives are supplied by either gear belt or V belt neither should be lubricated Changing the Felt Under the Heavy Mat 1 Remove the intake cover Item 738 Drawing 5 1 1 2 Remove the two upper scraper tension springs Item 816 Drawing 5 1 1 and then disengage the upper scraper Item 807 Drawing 5 1 1 by pushing it to the left and lifting it out Note the lower scraper is pushed to the right to be remove 3 Unhook the heavy mat Item
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