MPG-02A-Manual-Rev2
Contents
1. On Steady When in Lower Shift Mode and Output1 is active On Steady When in Lower Shift Mode and Output2 is active is Active Flashes when in Lower Shift Mode and Feedrate Override FUNCTION 1 SOLID ON RUN J Me IRE FEEDHOLD ow MPG Axis Select SHUTTLE MPG 02A 20 FUNCTION CandCNC A XYZ LED s Flash when in Upper Shift Mode and MPG Jog is active Selected Axis flashes with Shift Mode LED MPG 02 A Switch Assignments For reference only All function calls are now set via the Plug in and configuration screens N N SW3 39 MPG MPG MPG Axis Toggle SHIFT Axis Toggle 2 SHIFT Flood Out 2 allons Material 1 3 SW ELE 0 3 9 Zero Z 3 3 3 3 3 3 15 1 arose es cmm oe oen 4 5 1 SW8 35 FEEDHOLD 41001 TOP el iod o ie 61 Solid Flash EFE GEN Solid Flash sof pom Eas 59 Flash Flash silenin em 81 Run LED Solid flash This parameter has custom DRO input boxes on the Settings Tab in MACH3 YOU MUST BE USING THE MINI IO 3 or later SET FILE and the Mini IO SC Dual XML Profile in MACH3 The XYZ parameters in the Load Material DRO s should reflect the postion you want your unit to move to for loading material Note Use of this product requires MACH3 and a custom program from2. CandCNC running in MACHS Other functions can be mapped to the pins using the Configurator with the MPG 02A plug in The MPG 02A ships with a support CD that includes all of the drivers for CandCNC devices If you have not installed the support files for the Mini IO SC or already done the auto install you should do it now If you have already done the installer earlier then make sure the CCCMpg dll plug in is installed in the Mach3 Plugins folder on the PC FROM THE TXT FILES ON THE CD To run the auto install for the MP1000 THC support files click on the CandCNCMP 1000 THC Support Files exe file To do a manual install open the Manual Install txt file and follow the steps If you plan on using the MACH3 Screen Designer to build modify the screens you will need to copy the two files in the Mach3ScreenDesigner folder to a new folder on your local drive Notes about installing CandCNC files for MACH3 Be sure to check any upgrade release notes on our Website at http www CandCNC com support htm The file add process is pretty straightforward Follow the steps below 1 Open the Manual Install folder on the CD 2 You will see four folders folders They are Mach3 Bitmaps Macros Plugins 3 Open the MACHS folder on the CD Copy all files with the extension XLM or SET xml or set from that folder to the MACH folder on the PC where you have installed the MACH3 software Note if you have the option set in Windows Explorer to not sho
3. USER MANUAL MPG 02A Multi Function Pendant amp Handwheel Including setup of the MACKS Plug in REV2 e 2G Y Y i NK NA Lu i N Je i t Q ro D p c Ud XL i i X cr S A 5 Wo XN 4 V V S gt q j M A T lec kh E UR NE co WAS cS vd gt 1 M A Ww X V AY QM NE X NC 1 EN x X e v w b AS NY Handwhe t NM 4 N 20 Function Pendant for use with CandCNC Port2 card and MACH3 Controller Software CandCNC www CandCNC com SHIFT KEY MPG 02A Button Functions OW 11 FLASH RUN ON SHIFT ACTIVE AXIS FLASH IN MPG JOG MODE SOLID ON RUN d SW9 ZERO X SW6 SW1 SW8 ZERO Load Mat MPG 02A Rev1 SW2 M MPG AXIS SELECT SW7 ZERO Z SWA4 RESET SW3 1 Off when in Lower Shift Mode and RUN is not active 2 On Solid when in Lower Shift Mode and RUN is ACTIVE 3 Flashes when in Upper Shift Mode MPG LED FLASHES WHEN CHANNEL A IS ACTIVE FLASH ON MPG LED FLASHES WHEN CHANNEL B IS ACTIVE UT1 OUT2 FRJActive
4. ck on config ShuttlePro Conktour Shutble Pendents 4 Fenerty Ver 1 9 3 You will see the button mapping screen The named function is mapped to the button Selecting the Shift key shows the mappings when in shifted mode 4 Clicking any button but Shift and Reset brings qo KT up the ful list of all functions You can change the ICE ar Witton CO Change its RIRE e Hele Tn VUE yas vy ue function for the selected button by highlighting the new function and selecting OK shift Mode Key Commands P 777 Set Farmlas x OK Cycle axis Toggle Spindle actual controlled by Anti dive enabled toggle Cancel MPG 1 Auto Lim Override Toggle Block Delete switch toggle Calibrate MPs Clear error label Toggle shuttle Clear X tool offset Turn Cycle start mode For MPG Clear Z tool offset Turn Close current File Code for GEMTriggers runs the macro in Coord System Coordinate mode 590191 Crop current dwell now Feed lower Feed raise Feedrate reset CV Feed OFF Cycle axis controlled by MPG 1 Cycle axis controlled by MPG 2 Spindle CW Cycle MPG jogging mode reset THC Flood toggle Reset Estop Cycle start height Decrement Feedrate Def Ref all axes Disable movement on axis 4 Disable movement on axis B Cancel Disable movement on axis C Disable movement on axis X Disable movement on axis Disable movement on axis Z Display Abs Machine coordinates fie Me Display history Diienlas Wizard select diala
5. e To Change out the Faceplate Loosen Set Screws on Spinner Knob Remove Spinner Knob by carefully prying from both sides at once Loosen 4 screws holding Clear Cover and remove Clear Cover from Base Remove 2 Flat head screws holding Rotary Encoder onto Clear Cover Remove the 4 Screws holding the Keypad to the front Separate the Front Panel and replace with new one Make sure the LED s all line up properly and are in the holes 7 Reassemble in reverse order DND WN There is no need to remove the lower Connector Interface card or disconnect the Encoder wires If you do make sure the encoder is plugged back in the same way since the connector is not keyed ROTARY ENCODER MPG 02A Dimensions DU 3 39 2 187 3 375
6. e pins 2 9 as Inputs is checked 2 Make sure you hsve the MACH3 Mini IO SC profile Mini IO SC xml file installed in the MACH3 main folder on your PC drive 3 Check to see that the Mini 10 3 set screen file is in the same Folder and that there is a folder named CandCNC under Mach3 Bitmaps When you open MACH3 using the Mini IO SC profile you should see the custom Mini lO screen as shown in the next page If you do not go back and reinstall the files from the support CD using either the automatic install as outlined in the ReadMeFirst txt file on the CD or via the manual method 4 Make sure you have the CCCMpg dll on the CD under Mini IO and Plugins installed into the Mach3 Plugins folder on your PC If the CCCMpg plug in does not show up in the Config Plugins window it has not been installed in right place Some autoinstalls may not put the file in the folder 5 Plug the MPG 02A into the DB25 cable and the other end into the MPG 02 Input plug on the Port 2 expansion card or the female DB25 on the back of the case combo super combo Open MACH3 Program Run screen and there should be an area on the screen like one of the two below Left screen is Mini IO 3a set When you push each button on the pendant you should see a corresponding button change green to gray When you rotate the MPG handwheel the MPG Test LED s will flash on the pendant and the screen B vo Test i Port Input Bits BERBER eee eee Pendant BERBER EE ee e
7. ee SIUS MPG Test SRE qe MPG Test Home Home Home AHarme 6 Once you establish that the pendant is talking to Mach you should then confirm that the Plug in is working by selecting Reset from the keyboard and then toggling it OFF with the pendant If you cannot get the functions to work make sure the Plug in is enabled and that the OEMTrigger Inputs are configured as shown NOTE On units with an active Charge Pump if the Charge Pump is not working none of the Outputs will function including the LED s on the pendant The LED s may all light at once Check the CP activity Step amp Dir monitor showing pulses when jogging in MACH indicates CP is working NO SHIFT KEY 97 ex SHIFT KEY Ney Sl 9 amp NS TOGGLE po Yheel JoY gt Axis Select TOGGLE re eel Jogl9 Axis Select SOLID ON RUN SHUTTLE RUN FEEDHOLD SHUTTLE q z Q O AN gm LL E FUNCTION 1 SET FR RE RESET MPG 02A 20 FUNCTION MPG 02A 20 FUNCTION CandCNC CandCNC Faceplates for new MPG 02A 20 function pendant Note there are vector based files WMF and EPS of these faceplates on the Support CD or at our CandCNCSupport yahoo group SPINNER KNOB Allen Head Setscrews 2 Case Cover Screws 4 Clear Cover REPLACEABLE FACEPLATE Sub Plate Y Connector Interface Card L7 N Changing the MPG 02 Replaceable Faceplat
8. gnostics att 7_ MilL gt G15 G80 G17 G40 G20 G90 G94 G54 G49 GS Ports and Pins Motor Tuning m General Config Load G Code a Zerg System Hotkeys Edit G Code X Homing Limibs i ToolPath _ Close G Code Zero Slave Axis Rewind Ctrl Y E Backlash Fixtures zerg 0 000 B TanlTable FA Run From Here E Zer Ej 000 PE STOP N bo h Rewind Ctri W Load Wizards Spindle Rar i Safe z Setup Load Material GO HOME REF XY Jog ON OFF f CV Feedrate Angular Limit cy _ 180 000 Set CY Feedrate 100 000 DENN Dwell CV Mode Port Input Bits 111 111 ee eee On Off 2 1 1I 1I P ee MFG Test MFG Test Units Min Q a Alt A Ie Axis m m m Hit Tab Key MPG Jog Type B Shuttle Mode L For Screen MPG G Codes M Codes Program Run Jog Mode r BR i ee S 0nt o Step MP mor T GENL na mm DEI IIS XXI NEN ad S uh MP tma NE y ap MACH 3 Screen Select Config Plugins 1 Enable green check the CCMpg CandCNC Pendant plugin NOTE You need to be running version 2 00 010 or later in MACH3 AN Enabled Plugin Mame CccMpg CandCNC MPG Plugin T Caudle and M McKnight Flash Flashscreen 5WwF PlugIn A Fenerby B Barker Ver Joy Stick JoyStick PlugIn 4rt Fenerty ver 1 0a Probing 3d Digitising Fenerty Barker Version 4 0 2 Cli
9. her outputs depend on the Mini IO configuration NOTE Normally OUT4 on the Mini IO is used for Charge pump and is driven by Port 1 pin 7 IT IS NOT THE SAME as Output4 in Mach Outputs 1 2 and 3 in MACH do match up to Out1 Out2 and Out 3 on the Mini lO Encoder inputs should be setup as below Signal Enabled Port A Fin B Port B Pin CountsiUnit velocity Encoder 1 af 1 0 1 0 1 000000 100 000000 Encoder af l L 1 L 1 000000 100 000000 Encoders af 1 T 1 T 1 000000 100 000000 Encoder4 2d l L 1 L 1 000000 100 000000 MPts 1 f 2 12 2 11 1 000000 100 000000 MPG 2 af l 13 1 15 1 000000 100 000000 y MPG 33 1 0 1 0 1 000000 100 000000 Note Ifthe direction of spin is reversed from what you want you can reverse the direction of the encode by swapping the pin number in A Pin with the value in B Pin and vise versa The value in the Counts Unit column determines the courseness of the movement for each revolution If you units are in inches the value of 1 000000 means each count will move it one unit A value of 100 means that it would take 100 counts to move it one unit finer movement per rev The units only are used when the MPG is in STEP mode The velocity setting determines the max velocity the MPG will generate while in VELOCITY mode Testing the MPG 02A Pendant 1 Make sure you have the 2nd parallel port card installed in your PC and have the correct hex address entered in MACH and that the port is enabled and Us
10. n Signal Enabled Port Pin Number Active Low Ernulated Hotkey al OEM Trig 1 nef 2 15 ef x D OEM Trig 2 f 2 2 wf x n OEM Trig 3 f 2 3 ef a n OEM Trig 4 uf 2 4 ef x n CEM Trig 5 eff 5 elf ar 13 CEM Trig amp eff 5 elf ar D OEM Trig 37 f 2 7 em d 57 OEM Trig Z8 f 2 8 ef d 56 CEM Trig 9 ef 2 3 eT a D OEM Trig 10 ef 2 io ell ar D CEM Trig 11 nf 2 13 ell ar D AEM Trin 17 EF n 15 aF air n x Ping 10 13 and 15 are inputs Only these 5 pin numbers may be used an this screen If you install the correct profile for the Mini IO SC and select that at startup of MACH These settings in the Config Ports amp Pins Input Signals should be as above for the inputs for the Port 2 card The OEM triggers must be set as above or the pendant will not be able to select MACH3 functions See Testing the Pendant Page Port Setup and Asis Selection Motor Outputs Input Signals Output Signals Encader MPG s Spindle Setup Mill Options Pin Number Active Low ar n n uf uf 1 1 ar Output 2 et 1 14 ar Output 3 uf 1 Jf Output 4 elf 2 16 ar Output 5 ed 2 14 ar Output 6 ef 2 1 ar Charge Pump a T 0 e Charge Pumpz rd 1 17 rd Current Hi Low ar T 0 ar Output 7 ef 2 17 a Fins 2 9 1 14 15 and 17 are output pins No other pin numbers should be used For the LED indicators on the Pendant to work correctly Outputs 4 5 6 and 7 MUST be setup as shown Ot
11. w common file types you will not see extensions In that case copy any files with MP1000 as part of the name 4 Open the Bitmaps folder on the CD You will see another folder called CandCNC in that folder Copy the ENTIRE CandCNC folder over to the Bitmaps folder under MACH3 folder on the PC where you have installed the MACH3 software Hint If you highlight the folder with your mouse and right click on of the opinons is to copy This will copy the folder and all of it s contents to the clipboard If you then right click on the Bitmaps folder under Mach3 on the target drive and select paste it will put the folder and all of it s files on the target drive 5 Open the Macros folder on the CD You will see another folder named MP1000 THC in that folder Copy the entire MP1000 THC folder over to the Macros folder under Mach3 on the target drive 6 Open the Plugins folder on the CD You will see one or more files with a dll extension Copy those files over to the plug in folder under the MACH3 main folder on your drive Check the folders you have moved over to target drive under Mach 3 to see if they contain files Also check that the files named MP1000 are in the Mach3 main folder If for any reason you delete and re install Mach3 you may have to re install the CandCNC files af Mach3 CNE Controller File Config Function Cfgs View Wizards Operator Help pr Select Native Lnts ai TootPath atta Offsets ats Settings At6 Dia
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MPG 02A Manual Rev2