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505 Input/Output Modules

1. 90 89 79 80 v9 20 CO S q 90 i SON rg 8d 4Q GHVGCGKC SES RS RS RS MS RS S E W B GO vd Sd cd I Connector 8010 accepts any of the three wire terminations shown below Connector 8011 accepts only the wire termination shown below Wire Gauge 12 26 Wire Gauge 12 26 E 3 Stud Size 4 2 5 mm 10 mm Amp Part 321462 Max Width 0 39 in 5 54 mm 0 218 in Stud Size 4 2 5 mm Amp Part 327891 Max Width 4 62 mm 0 182 in Figure 3 5 Terminal Blocks 3 26 Installing the Modules SIMATIC 505 Input Output Modules User Manual Connecting the To connect the terminal block to the module follow these steps See Temninal Block Figure 3 6 WARNING Disable all power to the base before connecting the terminal block Failure to do so may result in injury to personnel or damage to equipment l Align theterminal block with the edge card connector on the bezel AC is at thetop of the terminal block Press firmly at both ends of the terminal block until it is seated 3 Tighten the screws at th
2. H 24 VDC Coil Power L AC Line N AC Neutral Module Side Field Side Figure 3 12 Typical Connection for an 8 Point Relay Output Module PPX 505 4908 SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 33 Field Wiring continued Module Side Field Side Figure 3 13 Typical Connections for an 16 Point Relay Output Module PPX 505 5417 3 34 Installing the Modules SIMATIC 505 Input Output Modules User Manual Load Supply aif he 24VDC Coil Power MM A Module Side Field Side Figure 3 14 Typical Connections for an 16 Point Relay Output Module PPX 505 5518 SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 35 Field Wiring continued Terminal Block AC GA 24 VDC user power SEA AR AS A1 A6 A2 ignal commons AT 1 16 Field device 1 A3 A8 Output A4 Driver BC Field device 2 Signal commons B5 1 16 B1 BR B6 B2 B7 B3 B8 B4 Control CC CR C5 C1 Strobe 1 C6 C
3. c8 o N O Normally Open Figure 3 3 Example of Terminal Block Wiring on 32 Point Relay Output Module 3 14 Installing the Modules SIMATIC 505 Input Output Modules User Manual Table 3 11 Terminal Block Pin out 32 Point Relay Output Module PPX 505 4932 User Connection LED User Connection LED A3 N 03 A3 A7 N Oll B1 N O6 A6 B5 N O 14 C1 N O 19 G3 C5 N 0 27 C4 N O 22 C6 C8 N O 30 DR N O 23 C7 DC N O 31 D7 D1 N O 24 C8 D5 N O 32 D8 D2 Common for 17 24 D6 Common for 25 32 D3 Not Used D7 Not Used D4 User Coil Power D8 User Coil Power N O Normally Open SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 15 Wiring the Relay Output Modules continued Table 3 12 Terminal Block Pin out 16 Point Relay Output Module PPX 505 4916 User Connection LED User Connection LED A3 N 03 A3 AT N 07 D D 1 2 DR Not Used DC Not Used D2 Common for 9 12 D6 Common for 13 16 D3 Not Used D7 Not Used D4 User Coil Power D8 User Coil Power N O Normally Open 3 16 Installing the Modules SIMATIC 505 Input Output Modules User Manual Table 3 13 Terminal Block Pin out 16 Point Relay Output Modules PPX 505 5417 and PPX 505 5518 User Connection LED User Connection LED A3 N 03 A3 A7 N C3 BR User Power BC Common for 5 8 B1 N O5 B1 B5 N C5 B1
4. 0 b 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C Figure A 8 Derating Curves for PPX 505 46xx SIMATIC 505 Input Output Modules User Manual Table A 11 Electrical Specifications for 24 VDC 2 Amp Output Modules PPX 505 37xx and PPX 505 47xx ma 8 ba ns 16 a ss 3 a PPX 505 4708 a Double wide PPX 505 4716 PG Double wide PPX 505 4732 Double wide Reverse voltage protection at power terminals 34VDC Rated Voltage 6 24 VDC Operating voltage range 4 5 34 VDC Min load per point 5 mA Temporary overload 5 0A for 1ms Max on state voltage drop 2 0V Max off state leakage current 0 2 mA Kickback protection Diode Max Delay time through module 1 ms on to off with 5 mA min load 1 ms off to on User power current with no load 3 0 mA common Max module power from base 5W Type of outputs Non latching type unprotected Output fuse rating 3 15 A 125 V 5 x 20 mm normal blow SIMATIC 505 Input Output Modules User Manual Specifications A 13 Electrical Specifications continued PPX 505 3708 and PPX 505 4732 Load Current per Output Amps 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C PPX 505 3716 and PPX 505 4716 2 5 1PTOn p
5. Module Side Field Side 8 point module connections Additional connections for 32 pt modules Additional connections for 16 and 32 pt modules Figure 3 10 Typical Connection for Disc rete Sourcing Output Modules PPX 505 4508 PPX 505 4708 PPX 505 4516 PPX 505 4716 PPX 505 4532 and PPX 505 4732 SIMATIC 505 Input Output Modules User Manual Installing the Modules 331 Field Wiring continued Terminal Block AC User Power AR N A5 e A1 A6 A2 A7 A3 A8 A4 BC User Power BR my x VLA B1 B5 Snubber if desired Load B6 B2 0 B7 7 B3 B8 B4 CC User Power CR N c5 NA C1 C6 C2 C7 M C3 C8 C4 DC User Power DR D5 Nul D1 0 D6 D2 D7 WM D3 D8 Load i 7 D4 Module Side Field Side 8 point module connections Additional connections for 32 pt modules Additional connections for 16 and 32 pt modules Figure 3 11 Typical Connections for Discrete Sinking Output Modules PPX 505 3508 PPX 505 3516 PPX 505 3532 PPX 505 3708 PPX 505 3716 and PPX 505 3732 332 Installing the Modules SIMATIC 505 Input Output Modules User Manual Terminal Block
6. 00 00 16 00 08 00 00 00 00 00 00 00 00 00 Figure 3 17 Sample Relay Output Module Definition Chart 3 40 Installing the Modules SIMATIC 505 Input Output Modules User Manual Word Input and If the Word module I O values in Table 3 20 I O base 0 are entered into the Word Output programming device they appear on the screen as shown in Figure 3 18 Modules Table 3 20 Word Module I O Values Word Module Word I O WX WY 8 Channel Word Output Module 00 08 8 Channel Word Input Module 08 00 I O Module Definition for Channel 1Base 0 O Number of Bit and Word I O Special Slot Address Y WX Function 00 00 00 00 00 08 00 00 00 00 00 00 00 00 00 00 Figure 3 18 Sample Word I O Module Definition Chart NOTE In Figure 3 18 slot 1 contains a Parallel Word Output module and slot 3 contains a Parallel Word Input module For more information on configuring I O refer tothe SIMATIC 505 TISOFT User Manual SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 41 4 1 4 2 4 3 Chapter 4 Troubleshooting LED Status Indicators 2 2 c tect teeter niine nee eer ee ee eee ee eee eee Discrete Input and Output Modules 000 nn nn Relay Output Module Si tirsisti aaa eene Word Input and Word Output Modules FOR ASSIS NGS eei ketia i ia a A AE i a ad R
7. Figure 2 15 Stobe Timing Single Channel Mode High True 2 16 Word Input and Output Modules SIMATIC 505 Input Output Modules User Manual 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 Chapter 3 Installing the Modules Installing the Modules seem ILU M ti a a A a A a ued aan EN Lee 3 2 GUIENNE SA a as 3 2 Wiring the Disc rete Input and Output Modules 00000 000 rann Pin outs for Disc rete Input and Output Modules 000 3 3 Wiring the Relay Output Modules nnnm Pin outs for Relay Output Modules 0 0 3 14 Wiring the Word Inputand Output Modules seeeenennnnnn n n nnn Pin outsfor Word Input and Output Modules 0 nn nn nn 3 19 Avoiding NOISE oce RERO RU eC Ra A AR ERE ee e De Connections and Terminations Field Wiring isis ERRREREREEER RR Rn RR ERG E I Red Peewee he Ka MEN NE Wiring Recommendations sn nn Wiring the Terminal Block 2 0 nn nn Connecting the Terminal Block Typical CONNECHONS core sk RE HERRU Es C ERFIOU ER bic ehh ex pud Connecting Discrete Output Modules cccc cece eee eee nnn nnn 3 37 AC and DC Output Modules 0666s 3 37 Loopback Configuration sss Discrete Input and Output Modules ssssssssssseeeeeee e 3 38 irr VO Pre Discrete I O Modulesand I O Simulators 0000 3 39 Relay Output Modules ci tienes ie go ido BARA C
8. If You Need Help f you cannot correct the problem contact the Siemens Energy amp Outside the U S A call 49 911 895 7000 SIMATIC 505 Input Output Modules User Manual Troubleshooting 4 7 Appendix A Specifications A 1 Environmental Specific ations A 2 Hectrical Specifications cc cece cece eee e eee seen ee menm Discrete Input MOdUleS 0 0 cee Discrete Output MOdUIeS 0 000 Relay Output Modules isse eene ice ies Ege aoe BAKA SRS Rc dc Word Input Module 0 nent eee tenets Word Output Module eerie eter RA Sn Sri dre ER R whee VO SIMUIALONS 6 rakar ga dee yeas ove tees eee Chere eee eas eget aad A 3 Terminal Block Worksheet eee nnnm hanh nara n nara rara nana SIMATIC 505 Input Output Modules User Manual Specifications A 1 A 1 Environmental Specifications Table A 1 Environmental Specific ations Disc rete I O Relay Output and Word I O Modules Operating temperature 0 to 60 C 32 to 140 F Storage temperature 40 to 70 C 40 to 158 F Relative humidity 5 to 95 non condensing Pollution degree 2 IEC 664 664 A Vibration Sinusoidal IEC 68 2 6 Test Fc 0 15 mm peak to peak 10 57 Hz 1 0g 57 150 Hz Random IEC 68 2 34 Test F dc equivalent to NAVMAT P 9492 0 04 g2 Hz 80 Hz to 350 Hz 3dB Octave rolloff 80 20 Hz 350 2000 Hz EC 801 Part 2 Level 4 15 kV Electrostatic discharge Shock IEC 68
9. 48 VDC Input 16 Note Each input can only be wired for 24 or 48 VDC operation 36 Insta lling the Modules SIMATIC 505 Input Output Modules User Manual Table 3 4 Terminal Block Pin out 8 Point Disc rete Input Modules PPX 505 4008 A PPX 505 4108 PPX 505 4208 A PPX 505 4308 and PPX 505 4408 A AR Return for 1 2 AC Not Used B1 Input 3 B5 Not Used B2 Input 4 B6 Not Used B3 Not Used B7 Not Used B4 Not Used B8 Not Used CR Return for 5 6 CC Not Used C1 Input 5 C5 Not Used C2 Input 6 C6 Not Used C3 Not Used C7 Not Used DR Return for 7 8 DC Not Used SIMATIC 505 Input Output Modules User Manual Installing the Modules 37 Wiring the Discrete Input and Output Modules continued Table 3 5 Terminal Block Pin out 32 Point Disc rete AC Output Modules PPX 505 4632 and PPX 505 4832 User Connection User Connection Al Output 1 A5 Output 5 DR Not Used DC User Power D1 Output 25 D5 Output 29 D2 Output 26 D6 Output 30 D3 Output 27 D7 Output 31 D4 Output 28 D8 Output 32 3 8 Installing the Modules SIMATIC 505 Input Output Modules User Manual Table 3 6 Temninal Block Pin out 16 Point Disc rete AC Output Modules PPX 505 4616 and PPX 505 4816 User Connection User Connection Al Output 1 A5 Not Used DR Not Used DC User Power D1 Output 13 D5 Not Used D2 Output 14 D6 Not Used D3 Output 15 D7 Not Used D4 Output 16
10. Low true Reading data Indeterminate Not reading data High true Not reading data Indeterminate Reading data Figure 2 8 shows the location of the Strobe Active level jumper on the terminal block The Word Output Strobe Active level jumper determines whether the strobe lines are low true or high true e Low true strobe means that the module delivers voltage levels below 0 55 volts on the strobe line when transmitting a data word and above 2 4 volts when not transmitting e High true strobe means that the module delivers voltage levels above 2 4 volts on the strobe line when transmitting a data word and less than 0 55 volts when not transmitting All strobes are generated by the Word Output Module If the jumper is installed then high true logic is selected If the jumper is not installed then low true logic is selected Figure 2 8 shows the location of the Strobe Active level jumper on the terminal block SIMATIC 505 Input Output Modules User Manual Word Input and Output Modules 2 11 Jumper Options continued CV Jumper Jumper a vv ev L Word Input Modules Word Output Modules Figure 2 8 Stobe Active Level J umper on Terminal Block Word Input Intemal The Word Input Internal Resistance jumper determines wheth
11. E a 5 g o 5 a t 9 5 o o S o 0 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C PPX 505 4932 50 On All On maximum of 25 Pts on at 60 deg Load Current per Output Amps 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C Figure A 11 Derating Curves for PPX 505 49xx These modules in Table A 14 can be used with inductive loads at the following ratings Table A 14 Pilot Duty Ratings at 60 C Ambient Load Type PPX 505 4932 PPX 505 4916 PPX 505 4908 1 point on AC 1 0 A 1 0 A 2 0A A 18 Specifications SIMATIC 505 Input Output Modules User Manual Table A 15 Electrical Specifications for Relay Output Modules PPX 505 5417 Model Number No of Outputs Module Width PPX 505 5417 Single wide Operating voltage range 10 125 VAC 0 120 VDC Note This module may be operated up to 220 VDC without agency approvals Maximum rated load Inductive per contact UL CSA Resistive per contact 0 25 A 120 VDC 1A 24VDC 0 25 A 125 VAC 0 25 A 120 VDC 1A 24VDC 0 25 A 125 VAC Maximum rated load per common 4 A any condition Minimum current 10u A Temporary overload one channel 2 0 A for 1 ms Relay contact resistance 50 mQ typical from connector Max D
12. 0 mA common Max module power from base 25W Reverse voltage protection at power terminals 34 VDC Type of outputs Non latching type unprotected Output fuse rating 3A 125V 5 x 20 mm normal blow SIMATIC 505 Input Output Modules User Manual Specifications A 9 Electrical Specifications continued PPX 505 3508 and 4508 1 PT On and 50 On 0 5 0 4 All 0 3 0 2 0 1 Load Current per Output Amps 0 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C ET PPX 505 3516 and 4516 0 5 0 4 On and All 0 3 0 2 0 1 T a E 5 B gt 9 E t 2 5 o o E a 0 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C PPX 505 3532 and 4532 1PTOn 0 5 LLLLLLL LL 0 4 50 On Load Current per Output Amps 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C Figure A 7 Derating Curves for PPX 505 35xx and PPX 505 45xx Modules A 10 Specifications SIMATIC 505 Input Output Modules User Manual Table A 10 Hectical Specifications for 24 110 VAC 1 2 Amp Output Modules PPX 505 46xx Model Number No of Outputs Module Width PPX
13. 0000 Electrical Specifications for Low Voltage DC Input Modules PPX 505 41xx A Electrical Specifications for 110 VAC Input Modules PPX 505 42xx A Electrical Specifications for 24 VDC Input Modules PPX 505 43xx 00 00 0000 Electrical Specifications for 48 VDC Input Modules PPX 505 4316 A Electrical Specifications for 220 VAC Input Modules PPX 505 44xx sss Electrical Specifications for 6 24 VDC 1 2 Amp Output Modules PPX 505 35xx and PPX 505 45xx 20 00 0000 ss Electrical Specifications for 24 110 VAC 1 2 Amp Output Modules PPX 505 46xx Electrical Specifications for 24 VDC 2 Amp Output Modules PPX 505 37xx and PPX 505 47xX 2 IRR ers Electrical Specifications for 110 220 VAC 2 Amp Output Modules PPX 505 48xx Electrical Specifications for Relay Output Modules PPX 505 49xx sss Pilot Duty Ratings at 605C Ambient ssssssssseeeeeee eee Electrical Specifications for Relay Output Modules PPX 505 5417 usse Electrical Specifications for Relay Output Modules PPX 505 5518 0 0 00 Electrical Specifications for Word Input Module PPX 505 6308 ssssssse Electrical Specifications for Word Output Module PPX 505 6408 0 0 0 Electrical Specificationsforl O Simulators ssssssss n Contents ix Prefa ce This manual provides the information needed to install wire and configure the SIMATIC TI 5057 In
14. 4 1 se 4 7 A 1 Volt Ampere Curve for PPX 505 40xx A Modules 0 0 nn A 3 A 2 Volt Ampere Curve for PPX 505 41xx Modules 00 A 4 A 3 Volt Ampere Curve for PPX 505 42xx A Modules 0 cece cece eee eens A 5 A 4 Volt Ampere Curve for PPX 505 43xx Modules 0 00 0 e eee ee A 6 A 5 Volt Ampere Curve for PPX 505 4316 A Modules cc cece cece cece eee eas A 7 A 6 Volt Ampere Curve for PPX 505 44xx Modules sssssss nne A 8 A 7 Derating Curves for PPX 505 35xx and PPX 505 45xx Modules 000 seas A 10 A 8 Derating Curves for PPX 505 46xx iiias aeai nikai a A iaia aatia aaea diaa daai A 12 A 9 Derating Curves for PPX 505 37xx and PPX 505 47XX cece aaae A 14 A 1 Derating Curves for PPX 505 48xx is iie aniei erena a E E E A AAE n A 16 A ll Derating Curves for PPX 505 49xx 2 eee A 18 A 12 W O Terminal Worksheet 0 cect ene te tenn eee nee nnnennes A 24 Contents vii List of Tables 1 1 1 2 1 3 2 1 2 2 2 3 2 4 2 5 2 6 2 7 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 10 3 11 3 12 3 13 3 14 3 15 3 16 3 17 3 18 3 19 3 20 4 1 4 2 4 3 viii Power Cycle ziseciseeithe ui ene a babe PARE ERG RA ERI es 1 6 Agency Approved Fuses for Discrete Output Modules cece eee eee 1 8 Agency Approved Fuses for Relay Output MOdulesS cc cece cece eee 1 9 FUSES co ia cs a a nabbed aoa hte anche he AA a AR RD a eRe Jumper S
15. Lines Logic level Voltage C urrent TTL High 2 40 V 94 5 mA sourcing TTL Low 0 55 V 30 mA sinking CMOS High 4 40 V 0 35 mA sourcing CMOS Low 0 4 V 3 5 mA sinking Word Input Stobe The Word Input Strobe Source jumper determines whether the strobe is Source generated by the module or by an external user supplied source If the jumper is installed then the strobe source is external If the jumper is not installed then the module generates the strobe Figure 2 10 shows the period T p the pulse width Tpw and the next pulse Tnp of the module supplied strobe and Figure 2 11 shows ti ming requirements for user supplied strobes Tpw Strobe 1 Strobe 2 Where Tp 8 Tpw 0 005 ms min 0 05 ms max e ms min 8 8 ms max Tnp 1 msmin 1 1 ms max Figure 2 10 Timing of Module Supplied Stobes High True SIMATIC 505 Input Output Modules User Manual Word Input and Output Modules 2 13 Jumper Options continued Tpw gt Strobe 1 Strobe 2 8 ms min No max 0 002 ms min No max 0 998 ms min No max Figure 2 11 Timing of User Supplied Strobes High True NOTE Timing constraints must be met at the module terminal block This is affected by wiretype and length as well as the drive characteristics of the field device If data transfer problems are encountered check the timing at t
16. UD Rd Installing the Terminal BOCK praats ie iiaa ae aa m RA n Typical Sinking Connection for 32 Point Disc rete Input Modules PPX 505 4032 A PPX 505 4132 PPX 505 4232 A PPX 505 4332 and PPX 505 4432 A 00008 Typical Sinking Connection fora 16 Point Discrete Input Module PPX 505 4316 A 3 29 Typical Sourcing Connection for 8 Point AC Discrete Output Modules 2 10 2 12 2 12 2 13 2 14 2 15 2 15 2 16 2 16 Inserting the Module into the Base 0 cece 3 2 3 3 3 14 3 23 3 26 3 27 3 28 PPX 505 4608 and PPX 505 4808 cece nn 3 30 Typical Connection for Disc rete Sourcing Output Modules PPX 505 4508 PPX 505 4708 PPX 505 4516 PPX 505 4716 PPX 505 4532 and PPX 505 4732 i i Typical Connections for Disc rete Sinking Output Modules PPX 505 3508 PPX 505 3516 PPX 505 3532 PPX 505 3708 PPX 505 3716 and PPX 505 3732 ccceseeuees Typical Connection for an 8 Point Relay Output Module PPX 505 4908 3 33 Typical Connections for an 8 Point Relay Output Module PPX 505 5417 3 34 Typical Connections for an 8 Point Relay Output Module PPX 505 5518 3 35 Typical Connections fora Word Input or Output Module 0 cece eee eee 3 36 Sample Discrete I O Module Definition Chart 0 0 000 00 00 3 39 Sample Relay Output Module Definition Chart 0 cece 3 40 Sample Word I O Module Definition Chart ccc senn 3 41 Contents
17. a SNC n PPX 505 4416 a PPE CA Type of Inputs IEC Type 1 Rated Voltage 200 230 VAC Input voltage range for ON 164 VAC UH minimum 265 0VAC UH maximum Input voltage range for OFF 0 0 VAC UL minimum 40 0 VAC UL maximum Input current limits during ON 6 0 mA IH minimum 20 0mA IH maximum Max input current for OFF 2 0mA IT minimum Delay time through module 6 0 ms minimum 30 0 ms maximum Module power from base 2 0W Operating frequency 47 to 63 Hz 50Hz 60Hz MIN Typ Typ 9 7mA 12 5mA 15 0 mA on Region Transition Region Off Region Figure A 6 VoltAmpere Curve for PPX 505 44xx Modules A 8 Specifications SIMATIC 505 Input Output Modules User Manual Disc rete Output Table A 9 through Table A 12 contains the electrical specifications for the Modules 505 Discrete Output modules and FigureA 7 through FigureA 10 show derating curves for the same Table A 9 Electrical Specifications for 6 24 VDC 1 2 Amp Output Modules PPX 505 35xx and PPX 505 45xx Model Number No of Outputs Module Width Eesti cc a eT DM PPX 505 3516 ee PPX 505 4516 16 Single wide Rated Voltage 6 24 VDC Operating voltage range 4 5 34 VDC Min load per point 5 mA Temporary overload 2 0 A for 1 ms Max on state voltage drop 1 8VDC Max off state leakage current 0 2 mA Kickback protection Diode Max Delay time through module 1 ms on to off with 5 mA min load 1 ms off to on User power current with no load 3
18. be connected Bezel Screws Backplane Connector Status Indicator ae Fuse Terminal Block 505 Word Input and Word Output Modules Figure 2 1 SIMATIC 505 Word Input and Word Output Modules The 505 Parallel Word Input Module accepts eight 16 bit parallel words of data in binary code and transmits that data to the CPU for processing This transmission is through 16 parallel data lines that are wired directly from the field device to the field terminal screw connections on the terminal block of the module 2 2 Word Input and Output Modules SIMATIC 505 Input Output Modules User Manual Word Output Module Each module can multiplex eight 16 bit inputs by using strobe signals The strobes operate at complementary metal oxide semiconductor CMOS and transistor transistor logic TTL levels and ensure that only one channel is read at atime All eight 16 bit inputs are wired in parallel and strobing selects which input is read The input circuit for the data lines and the output circuit for the module generated strobes are shown in Figure 2 2 Option 4 Jumper N pull up pull down V O Strobe LS TTL Low power Schottky Output circuit for module generated strobes Figure 2 2 Input Circuit for Data Lines and Output Circ uit for Module Generated Strobes The 505 Parallel Word Output Module Figure 2 1 connects field devices such as seven segment disp
19. boite doit convenir pour une tension nominale d au moins 300 V The shielding for the cable should be terminated at the source end of the signal Use the earth ground to which the base is connected to terminate the cable shielding Figure 3 4 shows the connections for the blocking diodes for multiple thumbwheels that use high true module generated strobes If you use this configuration e Install jumper one for a high true data active level e Install jumper two for high true strobes e Install jumper four for pull down resistors 3 22 Installing the Modules SIMATIC 505 Input Output Modules User Manual DB4 DB3 DB 2 DB 1 MSB Figure 3 4 Blocking Diodes for Multiple Thumbwheels Word Input Modules NOTE When using the strobe lines to power thumbwheel switches long line lengths from the field input to the module may degrade the speed rise time and fall time and the voltage levels into the module When using thumbwheels with a low true strobe the blocking diodes must be reversed from the direction shown in Figure 3 4 For this configuration jumpers one two and four are not installed SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 23 3 5 Field Wiring Wiring To minimize unwanted noise follow these wiring installation guidelines Recommendations Usethe shortest possi
20. in Table 3 15 and Table 3 16 DB16 is the least significant bit Terminate the shields for the data lines at the source of the signal and connect the return lines to the signal common terminals on the terminal block The five signal common terminals are labeled BC CC DC CR and DR These terminals are linked internally Signal common connections can be made to any of these five terminals Because the input data lines are multiplexed on the Word Input modules the devices connected to them must have tri state outputs or open collector outputs Diodes may also be used to isolate field devices as shown in Figure 3 4 SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 21 Wiring the Word Input and Output Modules continued The strobe lines are connected to the C and D group of terminals on the left side of the terminal block The strobe lines are designated Strobe 1 through Strobe 8 where Strobe 1 corresponds to Word number 1 WY 1 Transmission distance for the module generated strobes is determined by cable size e Useupto 10 feet for AWG 20 ribbon cable with interleaved signal returns terminated at both ends e Useup to 30 feet for AWG 18 shielded twisted pair cable CAUTION Use supply wires suitable for at least 75 C Signal wiring connected in this box must be rated at least 300 V ATENTON Employer des fils d alimentation pour au moins 75 C Le cablage de signalisation raccord dans cette
21. storing the conversion data in the buffer memory The channels are converted one at a time The update time associated with the eight channels is less than 8 ms The input module does not update its buffer memory when the PLC is accessing the module For example if the module has just updated channel 3 when the PLC accesses the module then channel 3 contains the most recent data then channel 2 followed by channels 1 8 7 6 5 and 4 The output module scan consists of accepting all output data words storing the data in buffer memory and transferring the data to the output memory The channels are transferred one at a time from buffer memory to output memory The update time associated with the eight channels is less than 16 ms The module does not update its output memory when the PLC is accessing the module For example if the module has just updated the output memory for channel 3 when the PLC accesses the module then the data words for channels 1 through 3 would have been transmitted with values from the previous module scan Channels 4 through 8 are transmitted with data words from the next module scan unless the PLC accesses the module again before the remaining data words are transmitted 2 8 Word Input and Output Modules SIMATIC 505 Input Output Modules User Manual 2 6 Jumper Optons Selecting Options User selected options that determine module operation are given in Table 2 2 These options are selected by attaching jumper wire
22. 05 3716 PPX 505 4516 and PPX 505 4716 s sess 3 12 Terminal Block Pin out 8 Point Discrete DC Output Modules PPX 505 3508 PPX 505 3708 PPX 505 4508 and PPX 505 4708 0 0 0 0000 Terminal Block Pin out 32 Point Relay Output Module PPX 505 4932 Terminal Block Pin out 16 Point Relay Output Module PPX 505 4916 Terminal Block Pin out 16 Point Relay Output Modules PPX 505 5417 and PPX 505 5518 cicer etri e e eh Ce Ee PORA a Pe 3 17 Terminal Block Pin out 8 Point Relay Output Module PPX 505 4908 3 18 Terminal Block Pin out for Word Input Module PPX 505 6308 0000 cece Terminal Block Pin out for Word Output Module PPX 505 6408 Load Values for Discrete Input and Output Modules 00 0 nn nn Discrete Module I O Values 00 0 0 Relay Output Module I O Valuves 000 Word Module I O Values 2 0 0 00 nent ttn Troubleshooting for Discrete Input and Output Modules 0 00 c eee eee 4 2 Troubleshooting Chart for Relay Output Modules sn nn nn 4 3 Troubleshooting Chart for Word Input and Output Modules Contents A 1 A 2 A 3 A 4 A 5 A 6 A 7 A 8 A 9 A 10 A 11 A 12 A 13 A 14 A 15 A 16 A 17 A 18 A 19 Environmental Specific ations Disc rete I O Relay Output and Word I O Modules S latio Nre rS Electrical Specifications for 24 VAC Input Modules PPX 505 40xx A 20 00
23. 05 Input Output Modules User Manual 4 Bezel Screws Backplane Connector Input Status LED Array Output Status LED Array Output Status LED Array Terminal Block amp Output Status LED Array 505 Discrete Input Modules S 505 Discrete Output Modules Single wide WALLS S 505 Discrete Output Modules Double wide 505 Relay Output Module 8 point Figure 1 1 505 Discrete Input Discrete Output and Relay Output Modules SIMATIC 505 Input Output Modules User Manual Discrete Input and Output Modules 1 3 Module Descriptions continued I O Simulators The PPX 505 6010 Input Simulator Module simulates discrete inputs to the Series 505 PLC PPX 505 6011 Output Simulator Module simulates discrete outputs from the Series 505 PLC The modules are designed for usein debugging and troubleshooting The modules fit any I O slot of your Series 505 base No wiring is necessary and the modules operate without user side power Each I O Simulator Module has 32 LEDs on the front bezel Each LED represents an input or output point The Input Simulator points are configured as X and the Output Simulator points are configured as Y The Input Simulator Module also has 17 switches on its front bezel See page 1 5 for details on switch functions 1 4 D
24. 2 27 Test Ea Noise immunity conducted IEC 801 Part 4 Level 3 Noise immunity on user power lines MIL STD 461B CS01 CS02 and CS06 per part 4 EC 255 4 Appendix E IEEE 472 2 5 kV EEC 4517 Noise immunity radiated LEC 801 Part 3 Level 3 MIL STD 461B RS01 amp RSO2 Corrosion protection All parts of corrosion resistant material or plated or painted as corrosion protection Note 6 kV toterminals on PPX 505 49xx Modules Table A 2 Isolation Discrete Input and Output Modules 1500 Vrms input to controller 500 Vrms common to common Relay Output M odules 1500 Vrms input to controller PPX 505 4908 PPX 505 4916 PPX 505 4932 1500 Vrms common to common PPX 505 5417 and PPX 505 5518 1500 Vrms coil to contact Word Input and Output Modules 1500 Vrms input output to controller PPX 505 6308 and PPX 505 6408 A 2 Specifications SIMATIC 505 Input Output Modules User Manual A 2 Electrical Specifications Disc rete Input Table A 3 through Table A 8 contain the electrical specifications for the 505 Modules Discrete Input Modules FigureA 1 through Figure A 6 show volt ampere curves for the same Table A 3 Hectrical Specifications for 24 VAC Input Modules PPX 505 40xx A ___Modeli Number No oFinputs Module wrath PPX 505 4008 A 8 Single wide PPX 505 4016 A 16 Single wide PPX 505 4032 A Typeof Inputs tCTwpe1 es Rated Voltage 24 48 VAC Input voltage range for ON 20 0
25. 2 Strobe 2 C7 C3 C8 C4 Strobe DC Generation DR D5 D1 D6 D2 Field device 8 D7 Signal commons 1 16 D3 D8 D4 Strobe 8 Module Side X V Field Side Figure 3 15 Typical Connections fora Word Input or Output Module 3 36 Installing the Modules SIMATIC 505 Input Output Modules User Manual 3 6 Connecting Discrete Output Modules AC and DC Output The Discrete AC Output modules are both sourcing and sinking Therefore Modules the outputs operate when wired in either a sourcing or a sinking configuration AC modules do not have blown fuse indicators CAUTION On AC or DC modules the module may be damaged if more than one channel is overloaded simultaneously or if the temporary overload specification is exceeded The Discrete DC Output modules PPX 505 45xx and PP X 505 47xx are sourcing outputs and do not function unless the module is wired correctly The Discrete DC Output modules PPX 505 35xx and PPX 505 37xx are sinking outputs and do not function unless the module is wired correctly If the user power is incorrectly connected the fuse blows however the blown fuse indicator does not light until power is properly connected Note that reverse polarity connections within the ratings of the device does not cause damage to the device SIMATIC 505 Input Outpu
26. 5 DB1 A2 Option 1 A6 DB2 A3 Option 2 Strobe Active Level A7 DB3 A4 Option 2 A8 DB4 BR Not Used BC Signal common B1 Option 3 Strobe Source B2 Option 3 B6 DB6 B3 Option 4 Internal Resistance B7 DB7 SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 19 Wiring the Word Input and Output Modules continued Table 3 16 Terminal Block Pin out for Word Output Module PPX 505 6408 AR User Power AC User Power B1 Option 2 Strobe Active Level B5 DB5 B2 Option 2 B6 DB6 B3 Option 3 Channel Operation B7 DB7 B4 Option 3 B8 DB8 CR Signal common CC Signal common C1 Strobe 1 C5 DB9 C2 Strobe2 C6 DB 10 C3 Strobe 3 C7 DB11 DR Signal common DC Signal common D2 Strobe 6 D6 DB 14 D3 Strobe 7 D7 DB15 3 20 Installing the Modules SIMATIC 505 Input Output Modules User Manual Avoiding Noise Wiring the Word Input and Output modules consists of wiring the Problems user provided power supply and wiring the input signals and jumpers All connections are made at the module terminal block The power supply wiring should be separated from the signal wiring to avoid introducing noise on the input data lines Connections and Make the power connections at the top two terminals AR negative and AC Temninations positive Connect the data lines to the terminals on the right side of the terminal block The data lines are designated DB1 DB16
27. 5 Input Output Modules User Manual Specifications A 15 Electrical Specifications continued PPX 505 4808 2 5 2 0 1 5 1 0 0 5 0 0 Load Current per Output Amps 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C PPX 505 4816 2 5 2 0 1 5 1 0 1 2 0 5 z 0 6 0 3 0 0 T E T 5 B 9 E a E 2 5 o o E 3 4 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C PPX 505 4832 50 On 0 6 A All On 0 3 0 15 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C Load Current per Output Amps Figure A 10 Derating Curves for PPX 505 48xx A 16 Specifications SIMATIC 505 Input Output Modules User Manual Relay Output Table A 13 contains the electrical specifications for the 505 Relay Output Modules Modules and FigureA 11 shows the derating curves for the same CAUTION The Relay Output Module may be damaged if more than one channel is overloaded at the same time or if the temporary overload specification is exceeded Table A 13 Electrical Specifications for Relay Output Modules PPX 505 49xx Model Number No of Outputs Module Width PPX 505 4908 Single wid
28. 505 4608 Singlewide PPX 505 4616 Single wide PPX 505 4632 Single wide Rated Voltage 24 115 VAC Operating voltage range 20 132 VAC Frequency Range 47 63 Hz Min load per point 5 0 mA Temporary overload 5 0 A rms for 2 cycles Max on state voltage drop 1 8 V Oto peak 0 5 A Max off state leakage current 2 0 mA 940 C 6 0 mA 960 C Surge Suppressor R C Max Delay time through module 11 ms on to off 1 7 ms off to on User power current with no load 3 0 mA common Max module power from base 2 5 W Type of outputs Non latching type unprotected Output fuse rating 3 15 A 125V 5 x 20 mm normal blow dv dt for Main Triac 100 V us SIMATIC 505 Input Output Modules User Manual Specifications A 11 Electrical Specifications continued A 12 Specifications Load Current per Output Amps T fs E lt x 5 B o 5 a t 9 5 o o E o Load Current per Output Amps 0 4 0 3 0 2 0 1 0 0 PPX 505 4608 and All On 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C PPX 505 4616 PT On and 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C PPX 505 4632 50 On All On 0 15
29. A IH minimum IH maximum Max input current for OFF 0 5mA IT minimum Delay time through module 3 0 ms minimum 10 0 ms maximum Module power from base 2 0 W Typ 6 15 mA On Region Transition Region Off Region Figure A 4 Volt Ampere Curve for PPX 505 43xx Modules Specifications SIMATIC 505 Input Output Modules User Manual Table A 7 Electrical Specifications for 48 VDC Input Modules PPX 505 4316 A NOTE For 24 VDC connection on the PPX 505 4316 A see Table A 4 PPX 505 4316 A Single wide Type of Inputs IEC Type 1 Rated Voltage 48 VDC Inputs must be wired to 48 V terminals Input voltage range for ON 34 0VDC UH minimum 60 0VDC UH maximum Input voltage range for OFF 0 0 VDC UL minimum 10 0VDC UL maximum Input current limits during 2 0 mA IH minimum ON 15 0mA IH maximum Max input current for OFF 0 5mA IT minimum Delay time through module 3 0 ms minimum 10 0 ms maximum Module power from base 2 0W MIN Typ 8 58mA 6 15 mA amp 7 v eG n e On Region Transition Region Off Region Figure A 5 Volt Ampere Curve for PPX 505 4316 A Modules SIMATIC 505 Input Output Modules User Manual Specifications A 7 Electrical Specifications c ontinued Table A 8 Electrical Specifications for 220 VAC Input Modules PPX 505 44xx Model Number No of Inputs Module Width Re SERE
30. ARERRARERRARNRREREEARERERWZERERREXRERRGG 2 5 PowerSupplies eode bpcre ra eger aere i Ee PR nr ean Picea Phan d cate 2 5 Early PowerFail re er eek Ree eR a CERE CREER RN ERN EX RU cece 2 5 23 LED AftaysS Mnn0En E E0E0SS0S 2 4 F SBS ir iu nx T Peewee eee E ceed ewes teehee ces dee eee 2 5 Timing Characteristics 2 2 2 eee e cess scene nensem APUCE AN erc OUUDUESCAM x3 e cet e a Au A e ka eae 2 6 Jumper Options 0 ccc eee nr E E a n Selecting OPUONS seses sansa ccce ee ERR C eR Qos obe Ro Re supe ace ea Kal daw en Word Input Data Active Level 2 1 0 0 ence nnn Word Output Data Active Level 2 a Word Input Strobe Active Level issa sseui seia iar nnn Word Output Strobe Active Level 0 nnn Word Input Internal Resistance 2 enri Ne e kk Ea Word Input Drive Capabilities 0 eet aaa a R Word Output Drive Capabilities 0 e Word Input Strobe Source iiis x eek RR DECR ce s Word Output Channel Operation sssssssssssssse eet nnns Eight and Single Channel Mode S 006 cece ae SIMATIC 505 Input Output Modules User Manual Word Input and Output Modules 2 1 2 1 Module Descriptions Word Input Module The 505 Parallel Word Input Module Figure 2 1 connects field devices such as thumbwheel switches and analog to digital converters ADCs to the 505 PLC Any device that uses a multi bit parallel word code such as binary coded decimal BCD or Gray may
31. C 505 Input Output Modules User Manual Table A 5 Electrical Specifications for 110 VAC Input Modules PPX 505 42xx A Single wide PPX 505 4216 A Single wide PPX 505 4232 A Single wide Type of Inputs IEC Type 1 Rated Voltage 100 115 VAC Input voltage range for ON 79 0VAC UH minimum 132 0VAC UH maximum Input voltage range for OFF 0 0 VAC UL minimum 20 0 VAC UL maximum Input current limits during ON 4 0mA IH minimum 15 0 mA IH maximum Max input current for OFF 15mA IT minimum Delay time through module 6 0 ms minimum 30 0 ms maximum Module power from base 2 0 W Operating frequency 47 to 63 Hz 50 Hz MIN Typ Typ 6 7 mA 9 1 mA 10 9 mA 60 Hz On Region Transition Region Off Region Figure A 3 Volt Ampere Curve for PPX 505 42xx A Modules SIMATIC 505 Input Output Modules User Manual Specifications A 5 Electrical Specifications continued Table A 6 Electrical Specifications for 24 VDC Input Modules PPX 505 43xx NOTE For 48 VDC connection on the PPX 505 4316 A see Table A 5 PPX 505 4308 PPX 505 4316 A 8 Single wide Single wide PPX 505 4332 Single wide Type of Inputs IEC Type 1 Rated Voltage 24 VDC Input voltage range for ON 14 0 VDC UH minimum 30 0 VDC UH maximum Input voltage range for OF F 0 0VDC UL minimum 5 0VDC UL maximum Input current limits during ON 2 0 mA 15 0 m
32. C1 N 09 C1 C5 N C9 C1 C2 N O 10 C2 C6 N C 10 C3 N O 11 C3 C7 N C11 C4 N O 12 C4 C8 N C 12 DR Not Used DC Common for 13 16 D2 N O 14 D2 D6 N C 14 D2 D3 N O 15 D3 D7 N C 15 D3 D4 N O 16 D4 D8 N C 16 D4 Note The LED follows the status of the N O contact N O Normally Open N C Normally Closed SIMATIC 505 Input Output Modules User Manual Ingalling the Modules 3 17 Wiring the Relay Output Modules continued Table 3 14 Terminal Block Pin out 8 Point Relay Output Module PPX 505 4908 User Connection LED User Connection LED A3 Not Used A7 Not Used A4 Not Used A8 Not Used BR Common 3 BC Common 4 l DR N O 7 D1 DC N 08 D2 D2 Common 7 D6 Common 8 E D3 Not Used D7 Not Used D4 User Coil Power D8 User Coil Power Note The LED follows the status of the N O contact N O Normally Open N C Normally Closed 3 18 Installing the Modules SIMATIC 505 Input Output Modules User Manual 3 4 Wiring the Word Input and Output Modules Pin outs for Word Table 3 15 shows the pin out for Word I nput modules and Table 3 16 shows Input and Output the pin out for the Word Output modules Appendix A contains a worksheet Modules for determining the connections to the terminal block Table 3 15 Terminal Block Pin out for Word Input Module PPX 505 6308 AR User Power AC User Power Al Option 1 Data Active Level A
33. D Status Indic ators continued Word Input and Table 4 3 shows symptoms probable causes and corrective actions to take if Output Modules the word modules are not operating correctly Table 4 3 Troubleshooting Chart for Word Input and Output Modules Symptom Probable Cause Not receiving user power Check user power supply and connections Not receiving power Check power to base from base ModuleLED is not lit Blown fuse Check for overvoltage or reversed polarity Replace the fuse Faulty LED Return module for repair Signal wire noise Use shielded wire near power wire Not configured Configure I O Wrong jumpers selected Check jumpers Incorrect readings Signal timing Check signal timing at the requirements not met terminal block Input modules only Noise from adjacent Rearrange module to modules radiating to separate high energy modules module from all others Module has failed Take actions under LED is not Nonfatal error as a lit above If this does not result of the module correct the problem return the module for repair See Section 4 2 Automation Inc Technical Services Group in the U S A at 423 461 2522 If You Need Help If you have difficulty with your system contact the Siemens Energy amp Outside the U S A call 49 911 895 7000 Troubleshooting SIMATIC 505 Input Output Modules User Manual 4 2 Replacing a Fuse Disc rete Output If you have determined that your module has a b
34. D8 Not Used SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 9 Wiring the Discrete Input and Output Modules continued Table 3 7 Terminal Block Pin out 8 Point Disc rete AC Output Modules PPX 505 4608 and PPX 505 4808 User Connection User Connection Al Output 1 A5 Not Used DR Not Used DC User Power D1 Output 7 D5 Not Used D2 Output 8 D6 Not Used D3 Not Used D7 Not Used D4 Not Used D8 Not Used 3 10 Installing the Modules SIMATIC 505 Input Output Modules User Manual Table 3 8 Terminal Block Pin out 32 Point Discrete DC Output Modules PPX 505 3532 PPX 505 3732 PPX 505 4532 and PPX 505 4732 User Connection User Connection Al Output 1 A5 Output 5 DR User Power DC User Power D2 Output 26 D6 Output 30 D3 Output 27 D7 Output 31 D4 Output 28 D8 Output 32 SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 11 Wiring the Discrete Input and Output Modules continued Table 3 9 Terminal Block Pin out 16 Point Discrete DC Output Modules PPX 505 3516 PPX 505 3716 PPX 505 4516 and PPX 505 4716 User Connection User Connection Al Output 1 A5 Not Used DR User Power DC User Power D1 Output 13 D5 Not Used D2 Output 14 D6 Not Used D3 Output 15 D7 Not Used D4 Output 16 D8 Not Used 3 12 Installing the Modules SIMATIC 505 Input Output Modules User Manual Table 3 10 Terminal Blo
35. ER I KR 3 40 Word Input and Word Output Modules cette ees 3 41 SIMATIC 505 Input Output Modules User Manual Installing the Modules 31 3l Installing the Modules Overview NWARNING Guidelines The 505 Discrete Input and Output modules and Word Input and Output modules may beinstalled in any available slot or in two adjacent slots for double wide modules To minimize risk of potential shock hazard turn off power to the I O base and to any modules installed in the base before inserting or removing a module or installing a terminal block Failure to do so may result in potential injury to personnel or damage to equipment Do not touch the printed circuit board PCB while inserting the module This could cause electrostatic damage to its components To minimize the effect of noise on the system separate high energy modules from all other modules in the base i e place relay and AC output modules in the far right slots of the base To insert the 505 I O modules follow these steps 1 Turn off all power to the base and the modules Position the module so that the front bezel is facing you Hold the top and bottom of the bezel and slide the module carefully into the slot or slots for double wide modules pushing it all the way into the base You will feel a slight increase in resistance as the module connects with the base plane connector See Figure 3 1 4 Useaflat head screwdriver to tighten the screws at t
36. Figure 2 7 Jumper Jumper Word Input Modules Word Output Modules Figure 2 7 Data Active Level Jumper on Terminal Block 2 10 Word Input and Output Modules SIMATIC 505 Input Output Modules User Manual Word Input Stobe Active Level Word Output Stobe Active Level The Word Input Strobe Active level jumper determines whether the strobe lines are low true or high true The following is true when the module is strapped for user supplied strobes When the strap is not installed the module drives the voltage levels shown in the next section Word Output Strobe Active L evel e Low true strobe the module reads the channel corresponding to the strobe when the input voltage levels are below 0 8 volts e High true strobe for input voltage levels above 2 0 volts the incoming strobe causes the module to read the channel corresponding to the strobe and for any voltage less than 0 8 volts the module does not read the channel NOTE Switching levels areidentical to those required for the data lines However the maximum input voltage is 5 25 VDC for the strobe lines rather than 28 VDC allowed for the data lines See Table 2 5 Table 2 5 Word Input Stobe Switching levels Voltage Ranges of the Strobe Lines 0to0 8 VDC 20 8and 2 0VDC gt 2 0 to 5 25 VDC
37. M RR PORRO RC GER Re Rr 3 2 G ldelines socer kt a ele eda pen ee BRA aA HERI A Res 3 2 3 2 Wiring the Discrete Input and Output Modules enn Pin outs for Discrete Input and Output Modules nn nn nn 3 3 3 3 Wiring the Relay Output Modules sseennm enn Pin outs for Relay Output Modules sssssssses eese ene 3 14 3 4 Wiring the Word Input and Output Modules enn n n nnns 3 19 Pin outs for Word Input and Output Modules 0 nn nn 3 19 AVOIGING NOISE asian cated a e Cc e T E E Ba Pda a c RR Connections and Terminations 3 5 Held Wing ica ze ce ERECOOECRERLARODEQUER ERROR UO QR EDGE ECOLE CROIRE XR UR CU RR Wiring Recommendations ssssssssssssssssee esee Wiring the Termina BlOCK ic iniaiaiai ette beer beer eb bane boe ads Connecting the Terminal Block Typical Cornectlons s cei ee ioc bte Re ode ce n Roe e Pu o kc o ARR 3 6 Connecting Discrete Output Modules sssee nnn nnn AC and DC Output Modules aa AAA ea Ead cen ea a e a 3 37 3 7 Loopback Configuration sees Discrete Input and Output Modules 00 ee 3 38 3 8 Configuring N O isssssssseee nensi arr ra iar n n Discrete I O Modulesand I O Simulators cee eee ees 3 39 Relay Output Modules 2c acce ste e ete E Mode bee 3 40 Word Input and Word Output Modules 0 e 3 41 iv Contents Chapter4 Toubleshooting 4 1 4 2 4 3 LED Status Indic GON sae ic
38. MATIC 505 Input Output Modules User Manual Discrete Input and Output Modules 1 5 1 2 Power Sources Disc rete and Relay The 505 Discrete Output and Relay modules must receive both user and Modules base supplied power to operate correctly Refer to your controller system manual for instructions on wiring the base and power supply CAUTION The outputs in the Discrete Output and normally open outputs in the Discrete Relay Output modules will be off as long as the power to the base is off even if the user power is on Table 1 1 shows the I O response for the conditions shown if a power cycle occurs on the base and the relay ladder logic RLL program is stored in random access memory RAM If the RLL program is stored in EPROM and a power cycle occurs the I O response will be a result of the continuation of the program execution regardless of PLC mode or battery status Table 1 1 PowerCycle PLC Mode CPU Battery Status 1 0 Response before power down after power cycle eee ENDE Program execution continues All discrete unforced outputs are turned off Forced outputs re main in previous forced mode they can be forced on or off Run or program Off Returns from power cycle in pro RLL in RAM gram mode with all outputs off Run or program Off Program execution continues RLL in EPROM 1 6 Discrete Input and Output Modules SIMATIC 505 Input Output Modules User Manual 1 3 LED Arrays Disc rete I O The LED Chann
39. Manual PPX 560 565 8105 x e SIMATIC TI505 SIMATIC TI500M Programming Reference Manual PPX 505 8104 x e SIMATIC T1505 TISOFT User Manual PPX TS505 8101 x e SIMATIC 9 TI555 System Manual PPX 555 8101 x e SIMATIC TI575 System Manual PPX 575 8101 x Agency Approvals The Series 505 1 O modules meet the standards of the following regulatory agencies e Underwriters Laboratories Inc UL Listed Industrial Control Equipment e Canadian Standards Association CSA Certified Process Control Equipment e Factory Mutual Research Corporation approved for Class Div 2 Groups A B C and D Hazardous Locations Series 505 products have been developed with consideration of the draft standard of the International Electrotechnical Commission Committee proposed standard I EC 65A WG6O for programmable controllers released as IEC 1131 2 Programmable Controllers Part 2 Equipment Requirements and Tests First Edition 1992 09 Contact Siemens Industrial Automation Inc for a listing of the standards to which Series 505 complies For Assistance f you have difficulty with your system contact the Siemens Energy amp Automation Inc Technical Services Group in the U S A at 423 461 2522 Outside the U S A call 49 911 895 7000 xii Preface SIMATIC 505 Input Output Modules User Manual 1 1 12 13 14 Chapter 1 Disc rete Input and Output Modules Module Descriptions 2 Discrete Input Output Mo
40. SIEMENS SIMATIC 505 Input Output Modules User Manual Order Number PPX 505 8105 2 Manual Assembly Number 2586546 0094 Original Edition Copyright 1994 by Siemens Industrial Automation Inc All Rights Reserved Printed in USA Reproduction transmission or use of this document or contents is not permitted without express consent of Siemens Industrial Au tomation Inc All rights including rights created by patent grant or registration of a utility model or design are reserved Since Siemens Industrial Automation Inc does not possess full access to data concerning all of the uses and applications of cus tomer s products we do not assume responsibility either for customer product design or for any infringements of patents or rights of others which may result from our assistance Technical data is subject to change We check the contents of every manual for accuracy at the time it is approved for printing however there may be undetected errors Any errors found will be corrected in subsequent editions Any suggestions for improvement are welcomed MANUAL PUBLICATION HISTORY SIMATIC 505 Input Output Modules User Manual Order Manual Number PPX 505 8105 2 Refer to this history in all correspondence and or discussion about this manual Event Date Description Original Issue 02 94 Original Issue 2803210 0001 This manual supersedes the manual set PPX 505 8105 1 LISTOF EFFECTIVE PAGES Pages Description Cover Copyr
41. Table 2 4 shows voltage levels ranges for both low true and high true and the state to which the bit for the data line be set SIMATIC 505 Input Output Modules User Manual Word Input and Output Modules 2 9 Jumper Options continued Table 2 4 Word Input Data Switching levels Voltage Ranges of the Word Input Data Lines Po Oto 0 8 VDC gt 0 8 and lt 2 0 VDC gt 2 0 to 28 0 VDC Set to 1 Indeterminate Set to 0 High true Set toO Indeterminate Set tol The module loading on the data lines not exceed a single TTL load at TTL input voltage levels i e a current of 1 6 mA maximum at 0 4 volts and a current of 40 ua maximum at 2 4 volts For high voltage levels at the data inputs the current is 2 mA maximum at 28 volts Figure 2 7 shows the location of the Data Active level jumper on the terminal block Word Output Data The Word Output Data Active level jumper selects whether the outgoing Active Level data words are low true or high true See Table 2 3 e Low true data the module delivers voltage levels below 0 55 volts on the data line when the data bit is set to 1 and greater than 2 4 volts when the data bit is set to 0 e High true data the module outputs voltage levels greater than 2 4 volts on the data line when the data bit is set to 1 and less than 0 55 volts when the data bit is set to O If the jumper is installed then high true logic is selected If the jumper is not installed then low true logic is selected See
42. VAC UH minimum 56 0 VAC UH maximum Input voltage range for OF F 0 0VAC UL minimum 5 0VAC UL maximum Input current limits during ON 4 5 mA IH minimum 28 0mA IH maximum Max input current for OFF 15mA IT minimum Delay time through module 6 0 ms minimum 30 0 ms maximum Module power from base 2 0W Operating frequency 47 to 63 Hz MIN 50Hz typ 60Hz typ MAX 126mA 17 5mA 210mA 28 0 mA y N o S amp m L A On Region Transition Region Off Region 16 20 24 28 Figure A 1 Volt Ampere Curve for PPX 505 40xx A Modules SIMATIC 505 Input Output Modules User Manual Specifications A 3 Electrical Specifications continued Table A 4 Electrical Specifications for Low Voltage DC Input Modules PPX 505 41xx A PPX 505 4108 PB Single wide PPX 505 4116 Single wide PPX 505 4132 Single wide Type of Inputs IEC Type 1 Rated Voltage 6 12 VDC Input voltage range for ON 4 0VDC UH minimum 15 0 VDC UH maximum Input voltage range for OF F 0 0VDC UL minimum 15VDC UL maximum Input current limits during ON 3 0 mA IH minimum 22 0mA IH maximum Max input current for OFF 10mA IT minimum Delay time through module 0 5 ms minimum 3 0 ms maximum Module power from base 2 0W On Region Transition Region Off Region 10 12 14 16 18 20 22 lin mA Figure A 2 Volt Ampere Curve for PPX 505 41xx Modules A 4 Specifications SIMATI
43. aside deir ime Db dee Belen ar ole Aon a3 dr ie o eis 2 4 Power SOUTC S 1 2 5 PowerSupplies sessed eiiaed ted baeeid theese cad ee ERE KR ER RR brides 2 5 Early Power RA 2 0355 ak i chadaapaah a ar E ee X ERA eats 2 5 LED AlfayS Lois tiga war Ra a ks REEETRARIRRAERETREEERSRRERRRREESERRARRE RARE UR Em LED Status Indicators zie s ippe cen b eRe cee eee RE EUM E Ra ERA RO prata 2 6 USCS P 2 7 Fuse Locations zi ox rte ttc bites b Ado Duns AN AA ur 2 7 Timing Characteristics 2 Input a 2 3 etd ed iii tana Pa oe e ae ecco id eb er b o Ro ard cene aac cR aioe 2 8 OUtDUE SCAM iaee ee ae acean ce Geeta nara ti oce bra pesci io foni di Red a xr RO Rd DR ed 2 8 Contents iii 2 6 JumperOptons 22 anna aa a rn n an Selecting Optlons cessi rez ter teen deba dace acier eric RA de td tes Word Input Data Active Level 0 0 e n nnn Word Output Data Active Level ssi 0 se nnns Word Input Strobe Active Level 0 0 0 s nns Word Output Strobe Active Level 2 2 nan Word Input Internal Resistance sssssssssssssssss e nnns Word Input Drive Capabilities 0 eee teens Word Output Drive Capabilities 0 0 ett Word Input Strobe Souree oi Aa ni a oi ae dea A Tat Word Output Channel Operation 0 se nnns Eight and Single Channel Modes sssssssssseseee eese Chapter3 Installing the Modules 3 1 Installing the Modules seem OVelvIeW s ER GR SR PET UCET DUCERE Reng EX GU a
44. atories Inc
45. ax module power from base 4W SIMATIC 505 Input Output Modules User Manual Specifications A 21 Electrical Specifications continued Word Output TableA 18 contains the electrical specifications for the 505 Parallel Word Module Output Module It is a double wide module and has eight output channels CAUTION Output data errors may occur during electromagnetic interference EMI Refer to Section 2 2 in this manual and your controller system manual for installation guidelines to improve noise immunity Table A 18 Electrical Specifications for Word Output Module PPX 505 6408 Output signal drive capabilities TTL Logichigh 4 5 mA max source current at 2 4 VDC Logiclow 30mA max sink current at 0 55 VDC CMOS Logichigh 0 35 mA max source current at 4 4 VDC Logiclow 3 5 mA max sink current at 0 4 VDC U pdate time 16 ms max Data active level Low true or high true user selectable on the terminal block Strobe active level Low true or high true user selectable on the terminal block Strobe source Word Output module not selectable Channel operation Single or multiplexed user selectable on the terminal block Output word length 16 bits User power supply 20 to 30 VDC at 0 35 A with max ripple of 0 4 V UL listed Class 2 Voltage protection Overvoltage to 40 VDC reverse voltage protected Max module power from base 5W A 22 Specifications SIMATIC 505 Inp
46. ble wires e Separate discrete and analog wires e Avoid placing signal wires parallel to high energy wires If the two must meet cross them at right angles e Avoid bending the wire into sharp angles e Usewireways for wire routing e When using shielded wires ground them only at the source end for better noise immunity e Place wires so that they do not interfere with existing wiring e Label the wires CAUTION You must use supply wires suitable for at least 75 C Signal wiring connected in this box must be rated at least 300 V ATENTON Employer des fils d alimentation pour au moins 75 C Le cablage de signalisation raccord dans cette boite doit convenir pour une tension nominale d au moins 300 V 3 24 Installing the Modules SIMATIC 505 Input Output Modules User Manual Wiring the Terminal You can use either of the terminal blocks shown in Figure 3 5 Both Block terminal blocks are removable To wire the terminal block follow the procedure below 1 Turntheterminal block with the screw heads facing you until the A series of terminals is at thetop and the D series is at the bottom 2 UsingTable 3 1 through Table 3 16 as wiring guides start with theD series and loosen the appropriate terminal block screws 3 Strip back the insulation on the wires about 1 4 to 3 8 or one centimeter Use a 12 26 AWG or a 0 16 3 2 mm metric gauge wire of either stranded or solid type If you are using the side acce
47. ck Pin out 8 Point Discrete DC Output Modules PPX 505 3508 PPX 505 3708 PPX 505 4508 and PPX 505 4708 User Connection User Connection Al Output 1 A5 Not Used DR User Power DC User Power D1 Output 7 D5 Not Used D2 Output 8 D6 Not Used D3 Not Used D7 Not Used D4 Not Used D8 Not Used SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 13 3 3 Wiring the Relay Output Modules Pin outs for Relay TheLED readout sequence for the Relay Output modules is listed in a Output Modules column adjacent to each of the user connector columns Figure 3 3 shows a 32 point module with the corresponding connection between the pin out guide the terminal block and the LED array Note that the figure is an example only the complete LED readout locations are listed in Table 3 11 through Table 3 14 NOTE Unlikethe LED status indicators on other Discrete I O modules those on the Relay Output module do not directly correspond to the terminal block markings Terminal Block Detail Pin out Detail LED Detail av v A AR Common for 1 8 A1 NOT A2 A3 A4 SV OV ABCD fl A E 2 e 7E 9v ZY ag LY LEENE YV 98 8V ag E g Gg AE 98
48. ck user power connections Outputs not on Blown fuse Check for overvoltage or Output modules reversed polarity only Replace the fuse Not configured Configure I O Faulty output point Return module for repair Non fatal error asa Module configured Re configure the module result of the module incorrectly See Section 4 2 4 2 Troubleshooting SIMATIC 505 Input Output Modules User Manual Relay Output Modules Table 4 2 shows symptoms probable causes and corrective actions to take if the relay modules are not operating correctly Table 4 2 Troubleshooting Chart for Relay Output Modules Symptom Module LED is not lit Outputs not on Nonfatal error as a result of the module See Section 4 2 See Section 4 3 SIMATIC 505 Input Output Modules User Manual Probable Cause Corrective Action Not receiving power Check power supply and connections Not configured Faulty LED Return the module for repair Wrong terminal block Trace wiring connections connections Not receiving coil power Check coil power connections Blown fuse Check for overvoltage or PPX 505 4908 reversed polarity PPX 505 5417 and Replace the fuse PPX 505 5518 Replace relay PPX 505 4932 only Configure I O Return the module for repair PPX 505 4908 PP X 505 4916 PPX 505 5417 and PPX 505 5518 Module configured Re configure the module incorrectly Relay damaged Troubleshooting 4 3 LE
49. dules 0000 Relay Output Modules 000 00 00 nn VO Smulato iS a a ar nn a ata om ae S la ea ats Operation of the Input Simulator Module Switches 0 cece eee eee eens Power SOUC ES wo ice eee Esri ENE eee ee Discrete and Relay Modules 00 aloitt nn Discrete Output MOdUIeS 10 eee nee Relay Output Module Ssi ias a adie ccc eee SIMATIC 505 Input Output Modules User Manual Discrete Input and Output Modules 1 1 11 Module Descriptions Disc rete The 505 Discrete Input and Discrete Output modules see Figure 1 1 Input Output contain 8 16 or 32 input or output circuits and can accept AC or DC Modules voltage depending on the model See Appendix A for model numbers and number of input or output points Both the input and output circuits are grouped into four commons for each module Isolation is provided between each of the four commons See Appendix A for isolation specifications The Discrete Input modules are particularly valuable in areas where applications such as limit switches or pushbuttons are needed The Discrete AC Output modules are equipped with heavy duty triacs without zero cross circuits to give a faster turn on response Relay Output The 505 Relay Output Modules see Figure 1 1 may contain 8 16 or 32 Modules output points See Appendix A for number of points contained in each model These modules are particularly valuable for applications w
50. dules SIMATIC 505 Input Output Modules User Manual Terminal Block AC AR Input Sensing Field Side Module Side Figure 3 8 Typical Sinking Connection fora 16 Point Discrete Input Module PPX 505 4316 A SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 29 Field Wiring continued Terminal Block AC L LA N User Power AR A5 A1 M A6 A2 0 AT A3 A8 A4 BC L XN User Power e En Snubber if desired ii Load B1 B6 B2 O s x7 B3 B8 B4 GC L N N User Power CR 7 C5 C1 C6 C2 C7 C3 C8 C4 DC L N User Power DR NA D5 D1 0 D6 D2 MW D7 D3 D8 Module Side D4 Field Side L AC Line N AC Neutral Figure 3 9 Typical Sourcing Connection for 8 Point AC Disc rete Output Modules PPX 505 4608 and PPX 505 4808 3 30 Installing the Modules SIMATIC 505 Input Output Modules User Manual Terminal Block AC N UserPower oF N User Power ae Snubber if desired M Load e User Power User Power
51. e PPX 505 4916 Single wide PPX 505 4932 Double wide Rated Voltage Range 24 230 VAC 6 24 VDC Operating voltage range 20 265 VAC 4 5 30 VDC Temporary overload 5 0 A for 1 ms See Caution Max off state leakage current 0 0 mA Total relay contact resistance 250 milliohms for PPX 505 4916 and 4932 300 milliohms for PPX 505 4908 Max Delay time through module 10 ms on to off 10 ms off to on Max module power from base 2 5W Output fuse for PPX 505 4908 3A 250 V 1 fuse per common 1 25 x 0 25 normal blow Type of contact Form A for PPX 505 4916 and 4932 Form C for PPX 505 4908 Type of outputs Non latching type unprotected Repetition rate 6 Hz max User Power Supply 21 6 26 4V 80 mA for the PPX 505 4908 160 mA for the PPX 505 4916 300 mA for the PPX 505 4932 Life cycles 1 Hz repetition rate Full rated current 100 000 0 5 A for PPX 505 4916 and 4932 300 000 0 5A for PPX 505 4908 500 000 0 1A for PPX 505 4908 4916 and 4932 1 000 000 SIMATIC 505 Input Output Modules User Manual Specifications A 17 Electrical Specifications continued PPX 505 4908 2 5 2 0 1 5 1 0 0 5 1 2 Load Current per Output Amps 0 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C PPX 505 4916 1 5 10 All On 0 5 T Q
52. e top and bottom Do not over tighten After all terminal blocks have been installed you may restore power to the base When power is supplied to the Word Input and Word Output modules the status indicator comes on if the module has detected no problems If the status indicator does not light or goes out during operation the module has detected a failure To correct the failure refer to Chapter 4 Terminal block cDoocooooocooococoqo DO QOOOQOOoOoOooooocao co Edge card connector Front bezel Figure 3 6 Installing the Terminal Block SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 27 Field Wiring continued Typical Figure 3 7 through Figure 3 15 shows typical connections for all thel O Connections modules Terminal Block User Power AC AS A1 A6 A2 A7 A3 A8 M Input Sensing AAA User Power xL N Input Sensing A ae ae Field Side Module Side L AC Line N AC neutral Figure 3 7 Typical Sinking Connection for 32 Point Disc rete Input Modules PPX 505 4032 A PPX 505 4132 PPX 505 4232 A PPX 505 4332 and PPX 505 4432 A 3 28 Installing the Mo
53. el Status Indicator on the front of each module indicates Modules the input output status to from the PLC When an input output is on a corresponding LED turns on See Figure 1 2 The LEDs indicate the state of the input output from the Programmable Logic Controller PLC side not from the field side A u lun Bcc menses cec 8 point 16 point 32 point 32 point single wide modules single wide modules single wide modules double wide modules Figure 1 2 LED Anay for Discrete Input Discrete Output I O Simulators and Relay Output Modules SIMATIC 505 Input Output Modules User Manual Discrete Input and Output Modules 1 7 1 4 Fuses Disc rete Output Modules WARNING CAUTION 1 8 Discrete Input and Output Modules Fuses on the Discrete AC and DC Output modules are located on the Printed Circuit Board PCB Figure 1 1 shows these boards There are four fuses on the module one for each common To gain access to the fuses remove the module from the base Disable all power to the module and base before attempting to replace a fuse Failure to do so may result in injury to personnel or damage to equipment The fuse protects the PCB and minimizes the risk of fire in case of an overload The fuse does not always protect the output circuit The red indicator located at the bottom of the LED array on each Discrete Output DC module indicates a blown fuse in an outpu
54. elay time through module 3 ms on to off 5 ms off to on Typical bounce time 1ms Max module 5 V power from 3W base Output fuse for 1 common 4 A 250 VAC 1 25 x 0 25 normal blow Contact type Dry Form C Output type Non latching unprotected User power supply 21 6 26 4 VDC 9300 mA SIMATIC 505 Input Output Modules User Manual Specifications A 19 Electrical Specifications continued A 20 Specifications Table A 16 Electrical Specifications for Relay Output Modules PPX 505 5518 Model Number No of Outputs Module Width PPX 505 5518 Single wide Operating voltage range 10 250 VAC 10 54 VDC Maximum rated load Inductive per contact UL CSA power factor 0 4 L R 27 ms L R 27 ms Resistive per contact 5 A 9250 VAC 1A 24VDC 0 25 A 9125 VAC 5 A 9240 VAC 3A 24VDC 2A 948 VDC Maximum Starter Size Size 5 9120 VAC Maximum rated load per common 8 A 250 VAC or 30 VDC Minimum current 20 mA Temporary overload one channel 8A for 100 ms Relay contact resistance from connector 100 mQ typical Max Delay time through module 10 ms on to off 10 ms off to on Typical bounce time 3ms Max module 5 V power from base 2 5 W Output fuse for 1 common 8A 250 VAC 1 25 x 25 fast blow Contact type Dry Form C Output type Non latching unprotected User power s
55. elections Word Input 6 0 Jumper Selections Word Output 6 saranen reanna Word Input Data Switching levels 0 tet e ett eeeee Word Input Strobe Switching levels Drive Capabilities of Strobe Lines s cerris einion reta aa aa E O A a a Drive Capabilities of Data Strobe lines 0 2 13 Terminal Block Pin o ut 32 Point Disc rete Input Modules PPX 505 4032 A PPX 505 4132 PPX 505 4232 A PPX 505 4332 and PPX 505 4432 A 20 00 0000 3 4 Terminal Block Pin o ut 16 Point Disc rete Input Modules PPX 505 4016 A PPX 505 4116 PPX 505 4216 A PPX 505 4316 and PPX 505 4416 A 3 5 Terminal Block Pin out 16 Point Discrete Input Module PPX 505 4316 A 3 6 Terminal Block Pin out 8 Point Discrete Input Modules PPX 505 4008 A PPX 505 4108 PPX 505 4208 A PPX 505 4308 and PPX 505 4408 A s 3 7 Terminal Block Pin out 32 Point Discrete AC Output Modules PPX 505 4632 and PPX 505 4832 iiis hr ber ood Rag bY baa acc dog s 3 8 Terminal Block Pin out 16 Point Discrete AC Output Modules PPX 505 4616 and PPX 505 4816 20 ccc Ha n 3 9 Terminal Block Pin out 8 Point Discrete AC Output Modules PPX 505 4608 and PPX 505 4808 2202 0 s s 3 10 Terminal Bloc kPin out 32 Point Discrete DC Output Modules PPX 505 3532 PPX 505 3732 PPX 505 4532 and PPX 505 4732 00 0 0000 3 11 Terminal Block Pin out 16 Point Discrete DC Output Modules PPX 505 3516 PPX 5
56. eplacing a Fuse 20 11 0000 Disc rete Output Relay Output Word Input and Word Output Modules 4 5 FOL ASSISEan Ce aids skart kaggi Peed pred a A RP 4 5 Replacing a Relay eeseeennnn nennen rr nnn Relay Output Modules 2 52a oid irm eie R ea bo er Rad bdo be pe added 4 6 Replacing a Damaged Relay ssssssssess daia a E A E ai 4 6 FORASSISANCE EDT 4 7 SIMATIC 505 Input Output Modules User Manual Troubleshooting 4 1 4 1 LED Status Indic ators TheLED Input Status Indicators and the controller indicate whether or not the module is operating correctly Disc rete Input and Table 4 1 shows symptoms probable causes and corrective actions to take if Output Modules the discrete modules are not operating correctly Table 4 1 Troubleshooting for Disc rete Input and Output Modules Symptom Probable Cause Corrective Action Not receiving power Check power supply and connections Module LED is not lit Not configured Configure 1 0 Faulty LED Return module for repair Wrong terminal block Trace wiring connections connections Noise on signal wire Use shielded wire near power Incorrect values exceeding immunity level wire check ground wire to Input module only base Noise from adjacent Rearrange module to modules radiating to separate high energy modules module from all others Wrong terminal block Trace wiring connections connections Not receiving user power Che
57. er or not the Resistance internal resistors on the data lines are pull up resistors for low true data or pull down resistors for high true data The Internal Resistance jumper is used in conjunction with the Data Active level and the Strobe Active level options If the jumper is installed then the resistors are pull down If the jumper is not installed then the resistors are pull up Figure 2 9 shows the location of the Internal Resistance jumper Figure 2 9 Intemal Resistance J umper on Terminal Block Word Input Drive The Word Input Strobe Lines can drive either TTL or CMOS devices The Capabilities maximum load capacitance must not exceed 3000 pF for each output Table 2 6 shows the drive capabilities of the strobe lines for both TTL and CMOS devices Table 2 6 Drive Capabilities of Stobe Lines Logic level Voltage Current TTL High 2 40 V 2 5 mA sourcing TTL Low 0 5 V 8 5 mA sinking CMOS High 0 4 V 2 mA sourcing CMOS Low 4 4V 075 mA sinking 2 12 Word Input and Output Modules SIMATIC 505 Input Output Modules User Manual Word Output Drive The Word Output Data Strobe Lines can drive either TTL or CMOS devices Capabilities The maximum load capacitance must not exceed 3000 pF for each output Table 2 7 shows the drive capabilities of the data and strobe lines for both TTL and CMOS devices Table 2 7 Drive Capabilities of Data Strobe
58. he module terminal block There must be a minimum of 0 0015 ms data setup The data must remain in the same state for a minimum of 0 0015 ms before the strobe pulse goes inactive 2 14 Word Input and Output Modules SIMATIC 505 Input Output Modules User Manual If more than one user suppli ed strobe is active at the same time the module does not read data on any of the input channels As soon as a single strobe becomes active the module starts reading data into the module again The user supplied strobes may be active in any order but the pulse width must be at least 0 002 ms in length and the strobes must be at least 0 998 ms apart For example if only one channel is to be used then the data for that channel could be strobed into the module every 1 0 ms Figure 2 12 shows the location of the Strobe Source jumper on the terminal block Figure 2 12 Word Input Strobe Source J umper on Terminal Block Word Output The Word Output Channel Operation jumper determines whether the Channel Operation module provides eight data words with eight strobe pulses or only one data word with one strobe pulse With the jumper installed single channel operation is selected With the jumper not installed eight channel operation is selected Figure 2 13 shows the jumper location for determining channel operation Ju
59. he top and bottom of the bezel This grounds the module to the base Do not overtighten 0 3 N m 2 61 in Ibs minimum torque 0 6 N m 5 22 in lbs maximum torque A SOO SSIS SSS SS SSS Base plane SSS SSS UN lt lt connectors SSS SSS SSCS 169599 09 995957 NS SSO wa ground Front bezel A Figure 3 1 Inserting the Module into the Base 3 2 Installing the Modules SIMATIC 505 Input Output Modules User Manual 3 2 Wiring the Discrete Input and Output Modules Pin outs for Disc rete Input and Output Modules Table 3 1 through Table 3 10 show the pin out sequences for the 505 Input and Output modules These tables are arranged in two columns that correspond to the two rows of screws on the terminal blocks The right column represents the right row of screws on the terminal block and the left column represents the left row of screws Appendix A provides a worksheet to use when wiring the terminal blocks for all Input and Output modules Theletters A B C and D designate the common sections The numbers adjacent to the letters refer to the input or output points within those sections See Figure 3 2 The Discrete nput modules are both sinking and sourcing Therefore the inputs operate when wired in either a sinking or a sourcing configuration On the Discrete Output modules the XC connections are for user power connections and the XR connections are for user power return connections when applicab
60. here e A noleakage output is mandatory in the off state condition e Load currents must be isolated e A mixture of voltages must be connected to the same module for example 24 VDC and 24 VAC The 16 and 32 point relay modules are equipped with four isolated commons and can switch either AC or DC power at each common The 8 point module is equipped with 8 isolated commons one for each point and can switch either AC or DC power at each point These modules are less susceptible than other DC type modules to inductive load transients when the outputs are turned on or off The 32 and 16 point modules PP X 505 4932 and PPX 505 4916 provide normally open F orm A contacts while the 8 point module PPX 505 4908 provides both normally open and normally closed contacts Form C The PPX 505 5417 and PPX 505 5518 provide both normally open and normally dosed contacts Form C The PPX 505 5518 module provides snubbers on the normally open contacts This snubber should be used with inductive loads to extend the contact life The snubber is composed of a series 330 Q resistor and a 0 1 uf capacitor If the load requires a dry contact relay then the snubber can be disconnected To connect the snubber move the shorting plug associated with the output point to on For example for a normally open output 5 the snubber is controlled by E5 See Figure 3 14 for a typical connection 1 2 Discrete Input and Output Modules SIMATIC 5
61. i ssn a R8 DR RT cee 8 CR el ae Discrete Input and Output Modules 00 nn nn Relay Output Modules 0000 00 0000 nn Word Input and Output Modules 2 2 nsnnnn eet nnns FORASSISANCE nia sena gi elena fuu os Ganda Gah al Replacing a Fuse c cece eee c cece Discrete Output Relay Output Word Input and Word Output Modules FOLASSLONCE M Tm Replacing a Relay eeeseeen nnne rra rn Relay Output Modules 000 00 000 nn Replacing a Damaged Relay ws iiri iiai iioii oii aea enses FOrA STANCE uoo scd a ep a GR RO a E A AppendixA Specifications A 1 A 2 A 3 Environmental Specifications 2000 nnne nnn Hectrical Specifications nee nn Discrete Input MOdUIeES 0 eee Discrete Output Modules Relay Output Modules 0 ees Word Input Module oii cedet GSO edge rac ERR Kk CER es RU Word Output MOodUule iiec hte or a eles ec priu ula KO SimulatorsS i23 ecrit exea de e dedere aO E edet etre ec D oe e Fate e aea Terminal Block Worksheet ccc 8 a ennemi nnam rrr rn Contents v List of Figures 1 1 1 2 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 10 2 11 2 12 2 13 2 14 2 15 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 9 3 10 3 11 3 12 3 13 3 14 3 15 3 16 3 17 3 18 71505 Discrete Input Discrete Output and Relay Output Modules 1 3 LED Array for Discrete Input Discrete Output I O Simulat
62. ight Original History Effective Pages Original iii xii Original 1 1 1 9 Original 2 1 2 16 Original 3 1 3 41 Original 4 1 4 7 Original A 1 A 24 Original Index 1 Index2 Original Registration Original Pages Description Pa a a ar ra CR CR EE Ha d Chapter1 Discrete Input Output and Relay Output Modules 1 1 12 13 14 2 1 2 2 2 3 2 4 25 Agency Approvals eee e e edet did ek tx EE RR hci ERG bees Contents OthernMatmuals errosario ead dec tra este crane ac cus cte Dr fcd e ERN CR ER Rea FOL ASSISta MCE is odas darent sea rano or e oci ec LT RUE RR TR RO RC c ER Ro eg Module Descriptions 00c cece cece eee Discrete Input Output Modules 0 ea Agi E Relay Output Modules 4 isosrekev er Ree RR A prs aoa a I O Simiulators ad eere es sre RP neh aia elec eden boda Operation of the Input Simulator Module Switches 0 cece eects Power SOUC eS 1 Discrete and Relay Modules 00 0000 nn LIED PAYS sa a E PUR dua E A eae ars Discrete VO Modules i ance Er ERE p bo o Od Wa dee CA ce eden a ac Te Ea u EE Discrete Output Modules bc ee RR e ERE DR RE RE ER ces Relay Output Modules 0 00 0000 Chapter2 Word Input and Output Modules Module Descriptions 00c cece cece cece eee nne nana rr rn n 2 2 Word input Module asks tite trece ee A eate A 2 2 Word Output Module nn nn 2 3 Data WOFdFOmmat
63. int The 16 point Relay Output Modules PPX 505 5417 and PPX 505 5418 are equipped with one fuse for each common 4 fuses See Figure 1 1 Table 1 3 lists the fuses their ratings and spare part numbers The fuses are located on the PCB and can be accessed by removing the module from the base The 16 point PP X 505 4916 and 32 point PP X 505 4932 modules are not fuse protected Disable all power to the module and base before attempting to replace a fuse Failure to do so may result in injury to personnel or damage to equipment The fuse protects the PCB and minimizes the risk of fire in case of an overload The fuse does not always protect the output circuit Table 1 3 Agency Approved Fuses for Relay Output Modules Module UL CSA PPX 505 4908 3A 125 V Normal Blow 1 25 x 25 SS2 3A San O Ind Corp or equivalent 2587679 8006 4 A 250 V Fast Blow 1 25 x 25 SS2 4 A San O Ind Corp or equivalent 2587679 8016 PPX 505 5518 8 A 250 V Fast Blow PPX 505 5417 Cooper Industries or equivalent 2587679 8017 SIMATIC 505 Input Output Modules User Manual Discrete Input and Output Modules 1 9 Chapter 2 Word Input and Output Modules 2 1 Module Descriptions 00c cece cece cece eee eee eee 2 2 Word Input Module 0 nn 2 2 Word Output Module fics sl a ba mead 2 3 Data Word Fomnat cei gb karat eR RR Dor ead caller des 2 4 2 2 Power SQuite S 22 saa a RR RRERRERRRRRR
64. iscrete Input and Output Modules SIMATIC 505 Input Output Modules User Manual Operation of the Input Simulator Module Switches INP SIMULAT c 4j o D 10 30 4l sl el LEDs HOOOOOOOO go ee ee Sj EST ESI ac OHOOOOOOO g 8 SELECT 1 16 17 32 Select Q OFF ON 17 7 Input 18 Switches 19 20 21 22 23 24 25 o 26 27 N 28 29 P 0000000000000000 30 a 31 o 32 Input Simulator Module The Input Simulator Module has 17 switches on its front bezel The SELECT switch allows you to control either inputs 1 16 or 17 32 The SELECT switch also has a latching function Position SELECT tothe left to control inputs 1 16 and tothe right to control inputs 17 32 After setting the input switches position SELECT to the center to latch the inputs into the desired state Latched inputs are cleared when power is cycled Toturn on up to 16 inputs in a single PLC scan follow these steps 1 2 Position SELECT in themiddle Set the switches to the desired positions Move SELECT tothe right or left depending on which group of inputs you wish to control To latch the set of 16 inputs selected move SELECT tothe center position Turn inputs off by setting the input switches to OFF and positioning SELECT totheleft or right depending on which group of inputs you wish to control SI
65. j p S5Ba fvb a AL 1 5 1 0 1 2 0 6 0 5 ENN 0 0 0 25 oe 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C mi a E lt x 5 2 9 5 E 9 5 o o E s a PPX 505 3732 and PPX 505 4732 1 5 1 0 50 On S 0 6 ee I 0 25 0 0 All On 0 3 0 125 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient Temp C Load Current per Output Amps Figure A 9 Derating Curves for PPX 505 37xx and PPX 505 47xx A 14 Specifications SIMATIC 505 Input Output Modules User Manual Table A 12 Electrical Specifications for 110 220 VAC 2 Amp Output Modules PPX 505 48xx 0 25 x 1 25 in normal blow dv dt for Main Triac 100 V us Rated Voltage 100 230 VAC Operating voltage range 85 265 VAC Frequency Range 47 63 Hz Min load per point 50 0 mA Temporary overload 20 0 A rms for 2 cycles Max on state voltage drop 2 0 V 0 to peak 2 A Max off state leakage current 6 0 mA Max Delay time through module 11 ms on to off 2 ms off to on Frequency range 47 to 63 Hz Max module power from base 5W Surge Suppressor R C Type of outputs Non latching type unprotected Output fuse rating 5 0 A 250 V SIMATIC 50
66. lays or digital to analog converters to the 505 PLC Any device that uses a multi bit parallel word code such as binary coded decimal BCD or Gray may be connected The 505 Parallel Word Output Module receives binary data from the PLC and transmits eight 16 bit parallel words to the field device Transmission is through sixteen parallel data lines that are wired directly from the field terminal screw connections on the module terminal block to the field device SIMATIC 505 Input Output Modules User Manual Word Input and Output Modules 2 3 Module Descriptions continued Data Word Format Each module can multiplex eight 16 bit outputs using strobe signals The strobes which operate at complementary metal oxide semiconductor CMOS and transistor transistor logic TTL levels synchronize the transfer of output data between the module and the field device A schematic of the output circuit for the data and strobe lines is given in Figure 2 3 below DB or Strobe Figure 2 3 Output Circuit for Data and Strobe Lines Figure 2 4 illustrates the format of a 16 bit binary word for both the input and output modules that is transmitted from the PLC Bit 16 is the least significant bit LSB You can select the inputs or outputs to be high true or low true Figure 2 4 Data Word Format for Word Input and Word Output Modules 2 4 Word Input and Output Modules SIMATIC 505 Inp
67. le On AC modules user power return is provided through your load Pin out Detail Terminal Block Detail LED Detail Output 1 Output 2 lw Output 3 Output 4 Figure 3 2 Example of Terminal Block Wiring SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 3 Wiring the Discrete Input and Output Modules continued Table 3 1 Terminal Block Pin out 32 Point Disc rete Input Modules PPX 505 4032 A PPX 505 4132 PPX 505 4232 A PPX 505 4332 and PPX 505 4432 A AR Return for 1 8 AC Not Used 34 Installing the Modules SIMATIC 505 Input Output Modules User Manual Table 3 2 Terminal Block Pin out 16 Point Disc rete Input Modules PPX 505 4016 A PPX 505 4116 PPX 505 4216 A PPX 505 4316 and PPX 505 4416 A AR Return for 1 4 AC Not Used SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 5 Wiring the Discrete Input and Output Modules continued Table 3 3 Teminal Block Pin out 16 Point Disc rete Input Module PPX 505 4316 A 24 VDC User Connection 48 VDC User Connection AR Return for 1 4 24 amp 48 V AC Not Used DR Return for 13 16 24 amp 48 V DC Not Used D1 24VDC Input 13 D5 48 VDC Input 13 D2 24 VDC Input 14 D6 48 VDC Input 14 D3 24 VDC Input 15 D7 48 VDC Input 15 D4 24VDC Input 16 D8
68. lown fuse follow the Relay Output Word instructions below to replace it Input and Word Output Modules A WARNING Disable all power to the module and base before replacing a fuse Failure to do so could result in injury to personnel or damage to equipment 1 Disable all power to module and base 2 Disconnect the terminal block from the module 3 Usea flat head screwdriver to loosen the screws at the top and bottom of the bezel 4 Hold the top and bottom of the bezel and slide the module carefully out of the slot or slots for double wide modules There will be a slight resistance before the base backplane connectors separate 5 Replace the blown fuse on the printed circuit board 6 Insert the module into the base See Section 3 1 7 Power up the system If You Need Help If replacing the fuse does not correct the problem check for other causes If you still cannot correct the problem contact the Siemens Energy amp Automation Inc Technical Services Group in the U S A at 423 461 2522 Outside the U S A call 49 911 895 7000 SIMATIC 505 Input Output Modules User Manual Troubleshooting 4 5 4 3 Replacing a Relay Relay Output Modules WARNING Replacing a Damaged Relay 4 6 Troubleshooting The 8 point and 16 point relay modules do not have replaceable relays If you have determined that one of the relays is the problem contact your distributor The 32 point relay module PP X 505 4932 is equip
69. mper Figure 2 13 Word Output Channel Operation Jumper on Terminal Bloc k SIMATIC 505 Input Output Modules User Manual Word Input and Output Modules 2 15 Jumper Options continued Eight and The module updates all eight channels in 16 ms 2 ms for each channel Single C hannel when using the eight channel mode In the single channel mode the module Modes updates Channel 1 every 2 ms Usethe strobe lineto prevent reading spurious information on the data lines during thetransition time that follows the data update The data is valid at least 006 ms before the leading edge of the strobe and 0 480 ms after the trailing edge of the strobe Figure 2 14 and Figure 2 15 show the period Tp pulse width Tpw and the next pulse Tnp for strobe signals for eight and one channel operation of the module These timing diagrams reflect the timing measured at the module when installed in accordance with the recommendations in this manual Exceeding the recommended loading conditions can cause significant changes in the timing Tpw Strobe 1 Strobe 2 Where Tp 8msmin 16 ms max Tpw 0 182 ms min 0 242 ms max Tnp 1 ms min 2 ms max Figure 2 14 Stobe Timing Eight Channel Mode High True Tpw Strobe 1 Where Tp Tpw 1 ms min 2 ms max 0 182 ms min 0 242 ms max
70. ndex 2 Customer Registration We would like to know what you think about our user manuals so that we can serve you better How would you rate the quality of our manuals Excellent Good Fair Poor Accuracy Organization Clarity Completeness Overall design Size Index Would you be interested in giving us more detailed comments about our manuals Yes Please send me a questionnaire No Thanks anyway Your Name Title Telephone Number Company Name Company Address Manual Name SIMATIC 505 Input Output Modules User Manual Edition Second Manual Assembly Number 2586546 0094 Date 02 94 Order Number PPX 505 8105 2 FOLD SIEMENS ENERGY amp AUTOMATION INC 3000 BILL GARLAND ROAD PO BOX 1255 JOHNSON CITY TN 37605 1255 BUSINESS REPLY MAIL FIRST C LASS PERMITNO 3 JOHNSON CITY TN POSTAGE WILL BE PAID BY ADDRESSEE ATTN TECHNICAL COMMUNICATIONS M S 519 SIEMENS ENERGY amp AUTOMATION INC PO BOX 1255 JOHNSON CITY TN 37605 1255 FOLD NO POSIAGE NEC ESSARY IF MAILED IN THE UNITED STATES SIMATIC is a trademark of Siemens AG Series 505 and TISOFT are trademarks of Siemens Energy and Automation Inc SIMATIC 500 SIMATIC 505 SIMATIC 525 SIMATIC 535 SIMATIC 545 SIMATIC 555 SIMATIC 560T SIMATIC 565T and SIMATIC 575 are trademarks of Siemens Energy and Automation Inc Underwriters Laboratories Inc is a registered trademark of Underwriters Labor
71. ns 3 36 Index configuration electrical specifications A 23 Input Simulators 1 441 5 M Modules installing 3 1 O Output modules discrete basic features 1 2 configuring 1 O 3 39 connecting AC and DC 3 37 electrical specifications A 94A 16 environmental specifications A 2 fuses 1 8 A 9 A 11JA 13 LED array 1 7 LEDs 4 2 loopback configuration 3 38 pin outs 3 power source 1 6 replacing fuse 4 5 typical connection wiring 3 3 relay basic features 1 2 configuring 1 O 3 40 electrical specifications A 17 A 20 environmental speci fi cations A 2 fuses 1 9 installing 3 2 LED array LEDs 4 3 pin outs 3 14 power source 1 6 replacing fuse 4 5 replacing relay 4 6 typical connections 3 33 wiring 3 14 Index 1 Output modules continued Output Simulators 1 4T1 5 word configuration 3 39 basic features 2 2 electrical specifications A 23 configuring 1 0 3 41 connections 3 214 3 23 electrical specifications A 22 S envi specifications fuses 2 7 Yum installing 3 2 pedfications A 1 A 23 jumper options 2 121 LED array 2 6 T LEDs 4 4 noise 3 21 pin outs Terminal blocks connecting 3 27 wiring 3 24 worksheet A 24 Troubleshooti ng 4 24 7 power source 2 5 replacing fuse 4 5 terminations 3 21 timing characteristics typical connections 2 8 I
72. or at the second slot therefore no configuration should be made for this slot Discrete Input and Output modules are designated by X and Y respectively If the values of the Discrete I O modules listed in Table 3 18 are entered into the programming device they appear on the screen as shown in Figure 3 16 Table 3 18 Discrete Module I O Values Discrete Module No of Bits X Discrete 32 point Output Module 00 32 Discrete 32 point Input Module 32 00 Discrete 8 point Output Module 00 8 Discrete 16 point Input Module 16 00 I O Module Definition for Channel 1 Base 0 O Number of Bit and Word I O Special Slot Address Y WX Function 32 00 00 00 08 00 00 00 00 00 00 00 00 00 00 00 Figure 3 16 Sample Discrete I O Module Definition Chart SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 39 Configuring I O continued Relay Output The Relay Output module is designated by Y points If the values of the Modules Relay Output modules listed in Table 3 19 are entered into the programming device they appear on the screen as shown in Figure 3 17 Table 3 19 Relay Output Module I O Values Relay Module No of Bits x Y Relay 32 point Output Module 00 32 Relay 16 point Input Module 00 16 00 08 I O Module Definition for Channel 1 Base 0 O Number of Bit and Word I O Special Slot Address Y WX Function 32 00
73. ors and Relay Output Module Ssss issia iai Eee eh Ar e bet eed ber bea blond Gene 1 7 SIMATIC TI505 Word Input and Word Output Modules ssssseseeeeeee 2 2 Input Circuit for Data Linesand Output Circuit for Module Generated Strobes 2 3 Output Circuit for Data and Strobe LINES 0 nn 2 4 Data Word Format for Word Input and Word Output Modules 00 2 4 Early Power Failure Output on Terminal Block 0 nn 2 5 LED Status Indicator for Word Input and Word Output Modules 00 2 6 Data Active Level Jumper on Terminal Block sssseeseeee n Strobe Active LevelJumper on Terminal Block 000000 cece eee eee nes Intemal Resistance Jumper on Terminal Block 00 s s Timing of Module Supplied Strobes High True 000 Timing of User Supplied Strobes High Tue sssssssseerseer ae Word Input Strobe Source Jumper on Terminal Block 0 0 enn Word Output Channel Operation Jumper on Terminal Block 000 Strobe Timing Eight Channel Mode High Tue sssssss ne Strobe Timing Single Channel Mode High Tue s sess nn Example of Terminal Block Wiring ssssseeeee e e m Example of Terminal Block Wiring on 32 Point Relay Output Module Blocking DiodesforMultiple Thumbwheels Word Input Modules 000 Terminal Bloc KS ti backs ER RE eed PE ik A CR ea
74. ped with replaceable relays one for each point When a relay is bad the LED indicator continues functioning normally since the indicators read from the logic side of the PLC However the output device does not operate Disable all power to the module and base before replacing a relay Failure to do so could result in injury to personnel or damage to equipment To replace a damaged relay follow the instructions below 1 2 Disable all power to module and base Disconnect the terminal block from the module Use a flat head screwdriver to loosen the screws at the top and bottom of the bezel Hold the top and bottom of the bezel and slide the module carefully out of the slot or slots for double wide modules There will be a slight resistance before the base backplane connectors separate Using an ohmmeter locate the damaged relay Note its orientation Grasp the damaged relay at the top and gently rock it from side to side until the relay is loosened from the socket Do not pry or apply force You could break off one of the relay prongs inside the socket Insert a new relay PP X 2586289 0001 as shown in Figure 4 1 with the same orientation as the damaged relay Insert the module into the base See Section 3 1 Power up the system SIMATIC 505 Input Output Modules User Manual 32 point relay module Figure 4 1 Replacing a Relay Automation Inc Technical Services Group in the U S A at 423 461 2522
75. put Output modules listed below e Discrete Input Modules AC Input PPX 505 4008 PPX 505 4016 PPX 505 4032 PPX 505 4008 A PPX 505 4016 A PPX 505 4032 A PPX 505 4208 PPX 505 4216 PPX 505 4232 PPX 505 4208 A PPX 505 4216 A PPX 505 4232 A PPX 505 4408 PPX 505 4416 PPX 505 4432 PPX 505 4408 A PPX 505 4416 A PPX 505 4432 A e Discrete Input Modules DC Input PPX 505 4108 PPX 505 4116 PPX 505 4132 PPX 505 4308 PPX 505 4316 PPX 505 4332 PPX 505 4316 A e Discrete Output Modules DC Sinking PPX 505 3508 PPX 505 3516 PPX 505 3532 PPX 505 3708 PPX 505 3716 PPX 505 3732 e Discrete Output Modules DC Sourcing PPX 505 4508 PPX 505 4516 PPX 505 4532 PPX 505 4708 PPX 505 4716 PPX 505 4732 e Discrete Output Modules AC Output PPX 505 4608 PPX 505 4616 PPX 505 4632 PPX 505 4808 PPX 505 4816 PPX 505 4832 e Relay Output Modules PPX 505 4908 PPX 505 4916 PPX 505 4932 PPX 505 5417 PPX 505 5518 e WordInput Module PPX 505 6308 e Word Output Module PPX 505 6408 e Input Simulator PPX 505 6010 e Output Simulator PPX 505 6011 double wide SIMATIC 505 Input Output Modules User Manual Preface xi Other Manuals Refer tothe manuals listed below for instructions on installing programming and troubleshooting your Series 505 PLCs e SIMATIC T1525 T1535 Hardwareand Installation Manual PPX 505 8103 x e SIMATIC T1545 System Manual PPX 545 8101 x e SIMATIC TI560T TI 565T System
76. s to the terminal block All selections are made without removing or disassembling the module Replacing the module with another module of the same type does not alter the options selected as long as the same wired terminal block is used Table 2 2 Jumper Selections Word Input J umper J umper J umper J umper Not Location Function Installed Installed Data active level High true Low true 1 2 Strobe active level High true Low true 3 Strobe source User supplied Module supplied 4 Internal resistance Pull down Pull up Table 2 3 Jumper Selections Word Output J umper J umper J umper J umper Not Location Function Installed Installed Data active level High true Low true Strobe active level High true Low true Channel operation Single channel All eight channels Word Input Data The Word Input Data Active level jumper determines whether the incoming Active Level data is low true or high true e Lowtrue data means that for input levels below 0 8 volts the incoming bit on the binary data word is set to 1 for that data line e High true data means that for input levels above 2 0 volts the incoming bit in the binary data word is set to a 1 and any voltage less than 0 8 volts for the data lineis set to 0 If the jumper is installed then high true logic is selected If the jumper is not installed then low true logic is selected The word input module can accept any voltage on the data lines between 0 and 428 VDC
77. ssible connector number PPX 2587705 8010 a spade or a ring lug may be attached to the end of the wire 4 Connectthe end of the wireto the loosened terminal block screw and tighten the screw firmly Oncethe D series is completed connect the C series and continue until the terminal block is completely wired NOTE An easy to use stick on label is provided separately with space availableto write in the name of each input Write in the corresponding input or output names and apply the label totheflat side of the terminal block Appendix A contains a worksheet to help you document the input and output labeling SIMATIC 505 Input Output Modules User Manual Installing the Modules 3 25 Field Wiring continued 2587705 8011 Front accessible 2587705 8010 Side accessible I av 6 amp IN CV ev a vv 8 E 9 E I I E G9 G9 Ga 198 8V V 9V GV OV jo 9 69 69 9 amp 9 Ko Ko 69 69 69 e 9 Go o ev ea aa ca 8 go J 99 S0 90 8a 28 98
78. t Modules User Manual Installing the Modules 3 37 3 7 Loopback Configuration Disc rete Input and Input and output modules may be connected to each other to check the Output Modules operation of the modules The user external power supply must be the appropriate voltage for both input and output modules For AC modules an additional external load resistor may be required to satisfy the minimum load specification See Table 3 17 for suggested load values with no other load on the output Table 3 17 Load Values for Disc rete Input and Output Modules Load 20 tolerance Power Ratings 48XX to 44XX A 2 7K ohms 65 0 W 46XX to 42XX A 47 0K ohms 05 W 46XX to 40XX A 22 0K ohms 0 25 W 48XX to 42XX A 1 2K ohms 365 W 3 38 Installing the Modules SIMATIC 505 Input Output Modules User Manual 3 8 Configuring I O Disc rete I O After the modules have been inserted into the I O base you must register Modules and I O the I O addresses for each module in the controller memory The module Simulators does not automatically register addresses in the controller NOTE The module may appear to be operating correctly but it does not communicate with the controller unless the module is configured in the I O map A programming device must be connected to the controller to configure thel O map and verify controller to module communications Double wide modules occupy two adjacent slots in the base No connection is made to the base connect
79. t Output Modules User Manual Word Input and Output Modules 2 5 2 3 LED Arrays LED Status The LED status indicator shown in Figure 2 6 is located on the front of Indic ators each Word Input and Output module to indicate the status of power self diagnostics and the fuse The LED is on if all of the following conditions are met e Thesystem and user supplied power inputs are good e Self diagnostic tests have been passed e Thefuseis good Figure 2 6 LED Status Indicator for Word Input and Word Output Modules 2 6 Word Input and Output Modules SIMATIC 505 Input Output Modules User Manual 2 4 Fuses Fuse Locations Each Word Input and Output module is equipped with one fuse for each module The fuse is located on the printed circuit board PCB The fuse can be accessed by removing the module from the base See Chapter 4 for the fuse replacement procedure The replacement fuse is described in Table 2 1 Table 2 1 Fuses PPX 505 6308 8 ch word input 0 5 A 125 V 250 V PPX 505 6408 8 ch word output Fast acting 5x20 mm San O Ind Corp MTA or equivalent 2587679 8009 SIMATIC 505 Input Output Modules User Manual Word Input and Output Modules 2 7 2 5 Timing Characteristics Input Scan Output Scan Both the Word Input and Word Output modules operate asynchronously with the PLC i e the scan time and PLC scan time are not synchronized The input module scan consists of converting all input channels and
80. t circuit The AC modules do not have blown fuse indicators Note that the modules are supplied from the factory with UL CSA approved fuses Table 1 2 lists the fuses their ratings and spare part numbers Table 1 2 Agency Approved Fuses for Disc rete Output Modules Module PPX 505 3508 PPX 505 3516 PPX 505 3532 PPX 505 4508 PPX 505 4516 PPX 505 4532 PPX 505 4608 PPX 505 4616 PPX 505 4632 PPX 505 3708 PPX 505 3716 PPX 505 3732 PPX 505 4708 PPX 505 4716 PPX 505 4732 PPX 505 4808 PPX 505 4816 PPX 505 4832 1 2 A DC Output 1 2A DC Output 1 2A DC Output 1 2A DC Output 1 2A DC Output 1 2A DC Output 24 110 VAC Output 24 110 VAC Output 24 110 VAC Output 2A DC Output 2A DC Output 2A DC Output 2A DC Output 2A DC Output 2A DC Output 110 220 VAC Output 110 220 VAC Output 110 220 VAC Output 3 0A 125 V Normal Blow 5 x 20 mm San O Ind Corp TSC or equivalent 2587679 8012 3 15 A 125 V Normal Blow 5 x 20 mm San O Ind Corp TSC or equivalent 2587679 8014 5A250V Normal Blow i25 125 San O Ind Corp SS2 5 A or equivalent 2587679 8013 2 5 A 250V Normal Blow 5x 20mm San O Ind corp EQ or equivalent 2 5 A 250V Normal Blow 5 x 20 mm San O 1nd corp EQ or equivalent NoIEC equivalent SIMATIC 505 Input Output Modules User Manual Relay Output Modules WARNING CAUTION The 8 point Relay Output M odule PPX 505 4908 is equipped with one fuse for each po
81. upply 20 28 VDC 9200 mA Snubber values 0 1 uf 330 Q Typical number of operations Without snubbers 300 000 cycles With snubbers 2 000 000 cycles 8 A with front access connector 2587705 8011 5 A with side access connector 2587705 8010 SIMATIC 505 Input Output Modules User Manual Word Input Module Table A 17 contains the electrical specifications for the 505 Parallel Word Input Module It is a double wide module and has eight input channels Table A 17 Electrical Specifications for Word Input Module PPX 505 6308 Input signal types Data lines TTL CMOS Up to 28 VDC Strobe lines TTL CMOS Output signal drive capabilities TTL Logichigh 2 4 V 92 5 mA strobe lines Logiclow 0 5 V 98 5 mA CMOS Logichigh 4 4 V 90 075 mA Logiclow 04V 92 mA Data line protection Overvoltage to 40 VDC Reverse voltage protected U pdate time 8 ms max Data active level Low true or high true user selectable on the terminal block Internal resistance Pull up or pull down user selectable on the terminal block Strobe active level Low true or high true user selectable on the terminal block Strobe source Word Input module or user supplied Channel operation Single or multiplexed Input word length 16 bits User power supply 20 to 30 VDC at 0 35 A with max ripple of 0 4 V UL listed Class 2 Voltage protection Overvoltage to 40 VDC reverse voltage protected M
82. ut Output Modules User Manual 1 0 Simulators Table A 19 shows the Electrical Specifications for Input and Output Simulators Table A 19 Hectical Specifications for I O Simulators Maximum module power from 2 5 W Input Simulator PPX 505 6010 base 1 5 W Output Simulator PPX 505 6011 SIMATIC 505 Input Output Modules User Manual Specifications A 23 A 3 Terminal Block Worksheet A 24 Specifications AR A1 A2 A3 A4 BR B1 B2 B3 B4 CR C1 C2 C3 C4 DR D1 D2 D3 D4 Terminal label Figure A 12 I O Terminal Worksheet SIMATIC 505 Input Output Modules User Manual A Assistance F Features description of 1 2 2 2 Fuses 1 3 1927 Input modules discrete basic features configuring 1 O 3 39 electrical specifications A 3 piu specifications A 2 installing 3 2 LED arra 1 7 LE ps2 loopback configuration 3 38 pin outs 3 3 power source 1 6 typical connection 3 28 wiring 3 3 word basic features 2 2 configuring 1 0 3 41 connections 3 21H electrical specifications A 21 environmental specifications A 2 fuses instal ing 3 2 jumper opens 232 16 6 LED arra pin outs 3 19 power source 2 5 replacing fuse 4 5 terminations 3 21 timing characteristics 2 8 typical connectio
83. ut Output Modules User Manual 2 2 Power Sources Power Supplies Early Power Failure CAUTION The Word Input and Word Output modules have been designed to use a low cost user provided power supply Each module requires only a single voltage source of 20 30 VDC 0 25 A for the Word Input and 0 35 A for the Word Output The user power supply must have a ripple less than 0 4 volts Power supply connections are shown in Figure 3 15 NOTE A UL Class 2 power supply must be used to ensure UL listing compliance for this module The module can detect a user power failure and provides a warning signal through the Early Power Failure EPF output located on the terminal block see Figure 2 5 This open collector referenced to user ground is capable of sinking 100 mA and is normally on but turns off when power fails Use of this EPF output is optional It is a warning to the field device that all module outputs are about to go to high impedance since there is no user power available to the module When the user power is again available to the module the EPF output turns on and the module begins strobing data out on the data lines If the user power to the EPF terminal is not wired correctly it can damage the module The damage is limited to the EPF circuitry Figure 2 5 Early Power Failure Output on Terminal Block SIMATIC 505 Inpu

505 Input/Output Modules

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