EXS40 assembly manual
Contents
1. 26 06 2015 EN EXS40 43 DOGCO door solutions DOCO International Nusterweg 96 6136 KV Sittard The Netherlands Phone 31 464200666 Fax 31 464526894 info doco international com DOCO International Southern Europe S L U Avenida Generalitat 55 P I Can Met Sidru 08530 La Garriga Barcelona Spain Phone 34 938612825 Fax 34 938716592 ventas doco international com DOCO International Central Europe S R O Haj 352 798 12 Kralice na Hane Czech Republic Phone 420 582360100 Fax 420 582360300 info doco international com A company of the SOMMER Group DOCO International Ltd Unit B3 Elvington Industrial Estate Elvington York 41 4 United Kingdom Phone 44 1904607869 Fax 44 1904607299 sales doco international co uk SOMMER Automazioni s r l DOCO Sales Office Via della Cooperazione 105 38123 Trento Fraz Mattarello Italy Phone 39 0461263863 Fax 39 0461269247 info it sommer eu For your Residential and Industrial door solutions www doco international com2. optional Mount the operator according to the supplier s manual NOTE In the case of power failure it should be possible to unlock the door using the operator s emergency release The door leaf may then only be operated with a handle If there is no second entrance to the garage we recommend that an external release lock art 60011 is fitted Do not fit a pull cord shoot bolt or lock to an electrically operated door Ensure that the horizontal tracks are long enough for the electrical operator this is with reference to the operator drawbar see below In the event that the tracks are too short a longer horizontal track kit should be used 11 1 Operator settings Operator settings should be adjusted in accordance with the operator manufacturer s manual Please note that our hardware kits have been CE approved for use with operators specified in our report E Ifa different operator is chosen the installer must then perform peak force analysis in accordance with EN 12445 and EN 12453 26 06 2015 EN EXS40 41 EXS40 Installation Manual 42 12 Disassembly Disassembly should be only carried out by a qualified residential door company installer The door should be disassembled in the reverse sequence to the assembly manual 12 1 Disposal All parts of this Residential Door System EXS40 can be easily disposed of Please consult your local authorities on this matter 13 Maintenance DOEO doo
3. door solutions 26 06 2015 EN EXS40 EXS40 Installation Manual DOCO 24803 350 mm 24805 150 mm 26 06 2015 EN EXS40 23 EXS40 Installation Manual DOCO 24 26 06 2015 EN EXS40 EXS40 Installation Manual DOCO 235214 500 mm 24803 350 mm 24805 150 mm 26 06 2015 EN EXS40 25 EXS40 Installation Manual 26 26 06 2015 540 EXS40 Installation Manual EGG door solutions 25008 Alt 25010 E 240001 115038 Alt 115011 150001 Alt 25630 115210 xxxx 26 06 2015 EN EXS40 27 door solutions EXS40 Installation Manual DOCO 250001 150003 25008 Alt 25010 E 26 06 2015 EN EXS40 p N A ctallnHann Aarm a z AVA Pas I 777 i B NCA W 169 Y ADD AS VAI i EM door solutions 25008 Alt 25010 E 26 06 2015 EN EXS40 29 P 5 7 e 1 A 7F I Lu AED 4 2 3 1 A mM 1 w 1 door solutions 30 26 06 2015 EN EXS40 door solutions i id n Na 1 2 m A o an N va AD K A ALDEA E pa 4 AVI p a i i 1 1 AC f LE B wv Inu Imi i 26 06 201
4. 40 Installation Manual EGG door solutions 7 2 Spring and cable matrix EXS40 Door weight Door height mm kg min max min max 1780 1905 1906 2030 2031 2155 2156 2280 2281 2405 2406 2530 40 lt lt 45 115376 115375 115375 115892 115390 115388 115387 115385 115383 115393 115392 115391 115389 115387 115385 115394 115393 115391 115389 115389 115387 Door height mm Cable set min max Notes Max door weight 100 kg System limit Door weights in matrix indicates complete effective door weight including all hardware Each article nb in matrix contains 2 equal duplex tension springs for each door Electrical operator is recommended for best operation of the door 26 06 2015 EN EXS40 7 EXS40 Installation Manual DOCO 7 3 Standard hardware box EXS40 115940 2 x 115019 1 x 240001 pair 1 x 25003 pair es 10 25008 1 115020 pair 2 115025 2 115029 2 115034 2 115035 10 150106 28 14022 8 14024 4 26 06 2015 EN EXS40 EXS40 Installation Manual DOC 8 Fasteners and tools 14023 14022 B eu c 150106 14020 10mm s 4 5 mm 08 5 mm gt PH2 Sam 26 06 2015 EN EXS40 9 EXS40 Installation Manual DOCG 9 Assembly instructions 48000 xxxx 48020 xxxx 115026 Alt 115039 24 740 10 26 06 2015 EN EXS40 door solutions 26 06 2015 EN EXS40 11 EXS40 Instal
5. 5 EN EXS40 31 32 26 06 2015 EN EXS40 EXS40 Installation Manual lad mE 10 1 10 3 AM 2a Fa a B 1024104 10 1 10 3 10 5 10 6710 10 2 10 4 10 5 10 6 10 4 115210 xxxx 1 26 06 2015 EN EXS40 33 34 26 06 2015 EN EXS40 EXS40 Installation Manual DOCO 115028 26 06 2015 EN EXS40 35 EXS40 Installation Manual Left Right 36 26 06 2015 EN EXS40 EXS40 Installation Manual DOCO 26 06 2015 EN EXS40 37 EXS40 Installation Manual EGG door solutions 38 26 06 2015 EN EXS40 DOEO door solutions 17 OPTION ISO 1207 M8x35 26 06 2015 EN EXS40 39 door solutions DOEO 26 06 2015 EN EXS40 Fd ym ON NTT fo 49 2 us O FUN 9 o O lt 2 gt lt LLI 40 EXS40 Installation Manual ofefdo door solutions 10 First use The installer must use the Residential Door System EXS40 for the first time ALL users must then be instructed For more information check the User Manual 10 1 Handover The following documents must be provided to the end user This manual assembly maintenance and disassembly User manual Service logbook Declaration of Performance DoP Declaration of Conformity DoC only in the case of a power operated door 11 Electric operator
6. 90 Lifetime 25 000 cycles Big differences in temperature between the inside and outside may cause deflection in the panel leaf bi metal effect Dark coloured panels are particularly susceptible to this problem and should be avoided Care should be taken during manual handling due to the risk of damage 5 Guidelines DOCO International had the Product Test of this door Initial Type Testing ITT carried out by the SP institute in Sweden known as Notified Body No 0402 In consultation with DOCO documents pertaining to this ITT may be transferred to the company producing the door This is necessary to complete the Technical File NOTE CE approved only using the correct DOCO components SP The installation company is responsible for ensuring that the chosen E operator and panels comply with product standard EN13241 1 and that the necessary ITTr has been performed If a wicket door is to be installed the installation company is responsible for ensuring that the entire door complies with product standard EN13241 1 and that the necessary ITT has been performed 6 Fixing material building The necessary fittings to fix the Residential Door System EXS40 to the building and or ceiling are not included The installation company is responsible for ensuring that the building structure is safe strong enough to accept the door and its fittings The installation company is also responsible for using the correct fixing
7. amage Check the balance of the door and adjust if needed check the manual operation Check the hinges on wear or damage Check the pulleys for wear or damage Check the rollers for wear and damage Check or test the fixations of the tension springs Check the closing forces of the main closing edge Check the suspension from the horizontal track to the ceiling Check the side seals for wear or damage 10 Check the bottom seal for wear or damage 11 Check the seal of the top panel for wear or damage 12 Check the panels for wear or damage N O Installer Installer Installer Installer Installer Installer User User User User User User User User By Installer Installer Installer Installer Installer Installer Installer Installer Installer Installer Installer Installer 26 06 2015 EN EXS40 EXS40 Installation Manual DEES 14 Replacements of parts Only use Original DOCO spare parts Maintenance should only be performed by a qualified Residential door company installer After single spring break Replace all springs at once according installation manual After cable break Replace all cable sets at once according installation manual Supplier DOCO Internaional B V Nusterweg 96 6136 KV Sittard P O BOX 427 6130 AK Sittard The Netherlands Tel 431 0 464200666 Fax 31 0 464526894 www doco international com Notes
8. lation Manual 3 4 24740 Alt 225010 Lg FW 30 12 26 06 2015 EN EXS40 door solutions ad lt N N x S S N x lt K s S S R lt 26 06 2015 EN EXS40 13 1 N A I 2 7 0 i I A 7 4 h amp h Wa m b 4 D S i A V 31 1 gd e a zl Nm TT Na Y eng J AVA Fan Vas gt 2 L LA 4 V L LI v CA bn door solutions 115019 14 26 06 2015 EN EXS40 EXS40 Installation Manual EGG door solutions 46025 xxxx 46026 26 06 2015 EN EXS40 15 EXS40 Installation Manual EGG door solutions 16 26 06 2015 EN EXS40 door solutions 46025 46026 26 06 2015 540 17 EXS40 Installation Manual EGG door solutions 5 4 TOP CURVE ALTERNATIVE 18 26 06 2015 EN EXS40 EXS40 Installation Manual DOCO 26 06 2015 EN EXS40 19 door solutions EXS40 Installation Manual EGG Lg FW 136 24820 3000mm 24821 4500mm 24822 6000mm 26 06 2015 EN EXS40 EXS40 Installation Manual EGG door solutions 26 06 2015 EN EXS40 21 EXS40 Installation Manual 235016 E 2 5 5b OPTION 2 220015 2700 220015 3000 Lg W 15 mm DOEO
9. materials on the right foundation stone concrete steel wood No specifications will therefore be included in the image section 4 26 06 2015 EN EXS40 EXS40 Installation Manual Poldo door solutions 7 System overview H 500 mm 2 gt Np BD Ss NI OFF CH Manually operated H 65mm A Electrically operated H 80mm gt GW FW 164 mm gt 82 FW W gt 82 H Clear opening height W Clear opening width SH System height FW Frame with CH Ceiling height GW Garage Width PHM Free passing height manually operated Free passing height electrical operated 26 06 2015 EN EXS40 5 EXS40 Installation Manual DOCO 7 1 Pre assembled track sets overview EXS40 Vertical track set and horizontal track set I Horizontal trackset pair bolted 48000 1875 48000 2125 48000 2250 48000 2375 48000 2500 Vertical track set and horizontal track set with coverplate Horizontal trackset Height pair bolted Vertical track set and horizontal track set with top curve and coverplate Horizontal trackset E Height H bolted 2280 48000 2250 46025 2250 2405 48000 2375 46025 2375 2530 48000 2500 46025 2500 1905 48000 1875 46025 2 2030 48000 2000 NE 2155 48000 2125 46025 2125 2 nov 6 26 06 2015 EN EXS40 EXS
10. ojojqo door solutions Installation Manual EXS40 EXS40 Installation Manual DOEO door solutions Contents DN aa 3 2 General wamnings esas nas 3 2 1 Safety requirements for assembly maintenance and first use pp 3 01 002 3 J Area OL 18319 c 4 SNC I O une 4 6 maternal Nc 4 reve cupo MEME Term 9 7 1 Pre assembled track sets overview EXSAO Ne 6 7 2 Spring cable mal c a i 7 3 Standard hardware box EXS40 115940 8 6 Fasteners and TOOS e as ss pinete 9 SNC ner Aui cio COC CC pesi eats miata s b esna bate sie ha se 10 DOM COIT ee 41 22 0 DAMM MM MEE EMI AME EE 41 11 Electric operator e ste 41 7 41 JD oe 42 PM oO aa 42 DSi 6 0 rm 42 14 51 16 61 11 2181 ot pais nne eeen 43 EME aa 43 43 2 26 06 2015 EN EXS40 EXS40 Installation Manual EGG door solutions 1 Symbols AN Danger Manually operated Attention E co Additional manuals 2 General warnings Electrically operated This manual has been prepared by qualified personnel not by trainees or DIY enthusiasts The person tasked with assembling disassembling main
11. r solutions In accordance with EU standards Residential Door System EXS40 should be regularly maintained and checked from the first time of use based on the indicated service by the installer Maintenance must be recorded in writing Maintenance should be only carried out by a qualified residential door company installer Directly after installing 1 Lubricate the running part of the tracks advice PTFE spray 2 Lubricate bearings and roller shafts advice PTFE spray 3 Lubricate pins of the hinges from intermediate and side hinges advice PTFE spray 4 Lubricate sealing rubbers advice special rubber grease or Vaseline After 3 months 1 Check balancing system Re tensioning springs relaxation springs 2 Complete visual inspection Every 6 months or every 750 door cycles Check Side seal Top seal and Bottom seal on damage or wear and tear Lubricate the running part of the tracks advice PTFE spray Lubricate bearings and roller shafts advice PTFE spray Lubricate pins of the hinges from intermediate and side hinges advice PTFE spray Lubricate sealing rubbers advice special rubber grease or Vaseline Clean the panels advice car shampoo and water do not use aggressive detergents Wax the panels advice car wax Remove dirt from the door and surroundings CONDOR WN Every 12 months or every 1500 door cycles Check the cables and the end connections bottom brackets for wear or d
12. taining or putting the door system into operation must carefully read understand and follow this manual In case of doubt always contact DOCO International To avoid severe personal injury carefully read and observe all the indications and warnings in this manual This manual describes the assembly disassembly and maintenance of your Residential Door System EXS40 This may be supplemented by other manuals for example the panel assembly manual and operator manual if applicable This Residential Door System EXS40 has been designed in accordance with the latest European standards However you must check yourself whether this standard corresponds with the local national standard All measurements are in millimetres unless otherwise specified After installation ensure that the CE marking label has been completed and attached Keep this manual in a safe place near the residential door Subject to technical changes without written notice 2 1 Safety requirements for assembly maintenance and first use This Residential Door System EXS40 may only be mounted connected and put into operation by qualified personnel Make sure that the power is switched off and remains switched off while electrical work is being carried out Never bridge safety devices Adding or omitting parts can compromise the door operation and thus the safety of the Residential Door System EXS40 This is therefore strongly discouraged Some par
13. ts may contain sharp edges use protective gloves All references in this manual to the door component handing are as viewed from the inside looking out unless otherwise specified Never use the Residential Door System EXSAO if visual damage is observed particularly with respect to cables springs and safety devices When performing assembly maintenance always wear at least gloves and safety boots and safety goggles for all drilling cutting activities Make sure that you always have a stable environment in which to perform your work Secure the assembly maintenance site with safety ribbon to keep others at a distance Maintenance must only be performed by a qualified company and or qualified personnel Make sure there is enough light Only use appropriate tools 3 Terms and conditions Our general terms of delivery and payments apply to all our offers agreements or subsequent revisions A copy of our terms and conditions are available on request or may be downloaded from our website www doco international com Subject to technical changes without notice 26 06 2015 EN EXS40 3 EXS40 Installation Manual EGG door solutions 4 Area of application This hardware set has been developed for installation in garages in the private sector Maximum width 3000 mm Maximum height 2500 mm Weight door leaf maximum 100 kg Maximum temperature range outside 20 C to 50 C Relative humidity 20
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