Escea ST900 Installation Manual
Contents
1. 6 Confirm low rate pressure is correct refer to product specification sheet at start of manual 7 f further adjustment is needed turn off fire 8 Increase low rate pressure by turning Allen key clockwise or decrease low rate pressure by turning Allen key counter clockwise until the correct pressure is achieved refer to product specification sheet at start of manual Finally put the sticker supplied in the conversion kit in onto the dataplate of the ST900 in the position shown 9 If no other adjustments are required close the outlet pressure tap by turning the screw clockwise Check all connections and pressure taps for leaks The sticker must be signed and dated by the installer who has converted the fire The ST900 dataplate is located in the lower left of the fireplace on a metal plate tethered to the fireplace 24 16 0 Placing the Fuel Bed Media Your ST900 Gas fire will be supplied with a Fuel Bed kit Follow the instructions below for the Fuel Bed kit that applies to you USE only fuel bed media approved by Escea 16 1 Driftwood Fuel Bed First scatter one layer of the supplied white stones evenly across the base of the firebox ensuring there are no stones or driftwood pieces inside the pilot flame surround guar2. sn S a l 2m 0 n S Use this diagram to determine what 1 2M percentage of flue restriction in required to ensure safe and correct operation of the ST900 decorative gas fireplace 0 6m J TE 12 8 Standard Flueing Configurations The following flue components are available from escea in kitset form 0 75m Vertical 0 3m Horizontal Installation 3 6m Standard Installation a 1x Horizontal Termination 1x Horizontal Termination IE 1x Vertical Termination id E Sat 2x Flue Wall Straps P EN 3x 48 Flue Lengths 1x Flue Restrictor 1x 30 Flue Bend 17 12 9 Locating the Flue Terminal The flue terminal must be located using the information given in the following diagram and table based on AS NZS 5601 18 s Suei dde seb 100p no s euruu9 ou 10 5 oouei dde 566 p e s uuooi1 sjeurulJo n pojsisse uej sjeuiuuoa n peouejeq 10 paJinbaJ seoueJeo o UWNWIUIJN o4nBiJ Bed jxeu uo o e qe ees sejou pue seoueJee 104 21 ON s euiuJJ9 n j Seoue xoq esni JO 191199 3 d jeju Jie 201 paliqlyoJjd sejyeoipur Bulpeus SED W JeuiuJe ni i gt 6 Z ou s MOPUIM jqeu do xil eulwel a 2002 1926 SZN Y5 xipuedde Jajay Table 16 Minimum clea
3. 1 The supplied upper baffle must be removed and discarded before continuing with the 1 Install To so undo the 4 screws shown 1 L right and remove the baffle by lifting it upwards and outwards as shown P gt i I 1 Z Install the Heat Deflector to the top of the fireplace using the 3x supplied screws with the Heat Deflector facing outwards as shown 3 Install the supplied Upper Baffle the part with grill fitted into the fireplace with grills facing downwards Fix in place using the 4x supplied screws in the position shown 4 Install the lower fascia magnet brackets using the 4x supplied screws in the two positions shown below Do not affix the magnets at this stage 2 3 O 3X 3 Uy WY 4 F o xX xo I loc EN rw Installation 5 The ST900 fascia uses the hooks on the rear for attaching to the fire Line up the hooks with the receptacles on the sides of the fireplace and lift the fascia so that the hooks A are above the receptacles Let it drop down into position until it is secure and free from movement The Heat Deflector 2 should sit slightly inside the fascia so that the fascia can sit tight against the wall 6 Attach the supplied Magnets to brackets installed in step 4 above using the supplied nuts and bolts a Place lower trim by securing it to the magnet brackets attached in step 3 18 4 Cleaning the ST900 Fascia The fascia must be cold before s
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6. the flue If your flue configuration falls on or near a restriction zone boundary line in diagrams 12 5 12 6 amp 12 7 it may require the restriction value from either side of the boundary line to achieve the correct flame aesthetic this may vary from installation to installation jos 18 vertical flue length 25mm 115mm REF 30 Elbow 25mm 25mm 265mm hole required in wall to fit wall thimble KS 200mm max 120mm min Optional Wall Thimble 13 12 5 Vertical Only Flue Diagram Max 10m Use this diagram to L determine what percentage of flue 80 restriction in required to 0 ensure safe and correct operation of the ST900 6m s decorative gas fireplace pec 5 4m 70 4 5m 4m 60 3 3m 0 2m min 2m e e 7 o o UN 14 12 6 Horizontally Terminating Flue Diagram 6m p HE UL j 70 60 4 6m Woody 60 3 3M 4 Use this diagram to determine what percentage of flue restriction in required to 2 m ensure safe and correct operation of the ST900 decorative gas fireplace 0 3m 19m 225m 2 5m 3 4m 2m 4m 15 12 7 Vertically Terminating flue with a Horizontal Offset 10m 6m o N i a secco M esl ii a a Tuc
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9. ONLY AVAILABLE IN NEW ZEALAND ii qn 75GSG a FERRO MOLARIS FASCIA VELO FASCIA Go to section 2 1 Go to section 2 2 203mm 2 1 Cavity for Ferro Molaris Fascias 380 Note t is not necessary to line the cavity and it may be constructed with timber 2 2 Cavity for Velo Fascias ONLY AVAILABLE jeu enr IN NEW ZEALAND gt 4 571 ST900 EN 392 Note It is not necessary to line the cavity For Velo fascias the fireplace should be recessed 12mm into the cavity and it may be constructed with timber Continue on to section 2 4 2 4 Considerations for creating the cavity If installing the ST900 into a purpose built chimney breast or chase which is not open to the roof space of the building it may be appropriate during the planning stage to consider the installation of additional vents Heat otherwise lost through the outer skin of the fireplace and flue system into the cavity of the chimney breast or chase may be recovered into the room by placing two air vents in the cavity or chase By placing one vent at or just above floor level and the other near the ceiling of the room will induce natural convection and prevent heat build up in the cavity and subsequently recover some of the heat into the room 3 0 Hearth and Floor Clearances There should be at least 100mm between the bottom of the ST900 fire and any horizontal surfa
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11. in their own details and fire serial number into warranty card Inform the customer that the fire may continue smelling for a while after Installation depending on frequency amp duration of use Given house holder Plumbing Industry Commission Compliance Certificate 31 23 0 Wiring Diagram I I Main Burner 8 Wire Cable Pilot Burner GV60 Valve o o o s s m __ Thermocurrent Cable SW Interrupter Block Thermocurrent Cable TC Membrane Switch Ignition Cable Receiver 1 l il NI Reset Button 9V Power Supply 32 UOnoul M ZN 0061S 2 0 Z6c0 9 UOnoul M ZN 0061S 2 0 Z6c0 9 A PA 01 U09 y e d Y pasewep si SAJE JaUING ulew v 01 MOL sed ou SI 3494 110 HI S 20114 NO 01 l UO EID U291IMS NYIN 01 195 SI SU UO EIP SU juesaJd 51 yleds OU pue SAJEA 0 3 02 BU p no los u1 Jo q sed WOJJ UJOJJ pseay aq ue esuodsaJ suononisui su Sulsn s li 11eq y o e day A3duu o 38sop Jue s ll neql ou inq sd q Yous 2 dI1 NIN opino Jas u1 Jo q sed
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13. CSCCO ST900 Direct Vent Gas Fireplace Installation Manual NZ AUS EDITION Important The appliance shall be installed in accordance with This installation instruction booklet Local gas fitting regulations Municipal building codes Electrical wiring regulations e AS NZS 5601 Gas installations e Any other relevant statutory regulations e Must be installed by a qualified person FOR SERIAL NUMBERS 43000 AND ABOVE Manufactured by Escea Ltd PO Box 5277 Dunedin New Zealand Ph 64 3 478 8220 email info escea com www escea com Note THERE ARE A FEW THINGS TO CONSIDER BEFORE INSTALLATION Cavity Dimensions and Clearances e MUST be installed a 100mm minimum off the floor or nearest horizontal surface Coupling of flue to fire e Coupling of gas lines to fire e Fixing the fire to cavity Electrical mains socket at rear left corner of the cavity to accommodate the power transformer Isolation switch for electrical transformer Gas pipe placement to the front left of the cavity e The ST900 electronic control system is designed to work within the temperature range of 0 C to 80 C without batteries and O C to 60 C with batteries with a humidity level that is non condensing This is to ensure safe operation of the electronic and gas control system e f the fireplace is subjected to an environment with temperatures very close to or exceeding these temperature limits irrespective of if the firep
14. Correct lengths must be selected for each Installation For a full list of available flue lengths contact your Escea retailer The listed length of the flue pipe is not the installed length 1 72 38mm needs to be subtracted for each join to determine the installed length of each piece of flue pipe E g 48 length has installed length of 45 All vertical measurements should be measured from the top surface of the fireplace casing itself not the fascia When using horizontal flue runs vertical measurements should be measured to the centre line of the horizontal flue pipes When using 90 elbows in the installation use the diagram below to help calculate installations horizontal and vertical distances 172 38mm will still need to be subtracted from each join 187mm If using a 45 offset in your installation consult the chart below to select the required flue length to give the desired offset 172 38mm will still need to be subtracted from each of the 45 bends to allow for the joins 4p Straight Offset Rise S AP Flue Length AS 0 5 Je 15 Je 2 7 6 UR EER 2 bs 9 DER 20 54 A QN 12 13 22 lg 24 r uu b 29 36 29 7J 39 3 4 48 38 UF vol OFFSET Adiustable lengths are available depending on stock levels Contact escea for more information 21 13 0 Fitting the Flue Restrictor If your flueing configuration requires that you fit a flue r
15. NZS 5601 The pipe sizing must be sufficient to deliver the following volume of gas to the fire with all other gas appliances in the home running at the same time NG 18Mj hr Propane ULPG 21Mj hr 10 8 0 Connecting the Gas Pipe Copper should be run directly to the fireplace and connected onto the Dormont hose with a 1 2 BSP thread nut Cavity Cavity ST900 Alternate gas supply route 9 0 Power Supply Your fireplace has been supplied with a transformer and a battery back up provision 4 x AA Cells located in top of the receiver control unit 9 1 If you are using a power transformer Whilst the cavity is being created consideration should be given to appropriate location of a standard 3 pin 240V power outlet to accommodate the power transformer This must be within 1 5m of the lower left hand side of the appliance Locating this plug within the cavity makes the installation very neat but the provision must be made to be able to switch the power supply off and on electrical isolation switch and must be accessible after the fire has been installed This is normally done by means of a separate switch located outside of the cavity and wired to the plug This will allow service technicians to isolate the power supply before performing service work on the appliance The power transformer cord should be run as shown below left through the small hole in the rear of the fire and connected to the panel mounted plug pictured b
16. ce below for example hearths and floors 3 1 Wall and Cabinet Clearances There must be a minimum of 100mm from the sides of the fascia to any protruding side walls or cabinetry 4 0 5 0 Wall Linings The wall board that lines the outside of this opening can be normal dry wall Plaster Board and does not need to be non combustible providing that it does not come any closer to the fire than the dimensions shown in section 2 0 Note The temperature of the wall lining directly above the fire does get warm and hence may discolour paint finishes that are susceptible to temperature damage or distort vinyl wall coverings Television Positioning Considerations It is becoming common practice for consumers to mount flat screen TV s above their gas fireplace Most TV manutfacturers have specified in their instructions that the TV should not be Installed on near or above a heat source For this reason TV location decisions rest solely with the householder and Escea will not be held liable for any adverse affects on a TV located near to an Escea fireplace that may be caused by heat The drawings below are suggestions that may be used as a GUIDE for those consumers who do decide to locate their TV above an ST900 gas fire These drawings show ways to reduce the amount of warm air rising off the fireplace and onto the TV Flush TV with Recessed TV small mantle Mantle above fire Protruding fire 100 min A mi
17. cians are also used to carry out annual servicing requirements particularly during the warranty period For contact details of authorised Escea technicians in your area please contact the retailer from whom the appliance was purchased This product must be installed according to these instructions and in compliance with all relevant building gas fitting electrical and other statutory regulations eg AS NZS 5601 Any shortcomings in the appliance and flue installation will be the responsibility of the installer and Escea will not be accountable for any such failings or their consequences PRODUCT SPECIFICATION Natural ULPG Propane High 18 MJ h 21 MJ h 21 MJ h Gas input MJ h Low 12 9 MJ h 15 40 MJ h 15 40 MJ h High 3 0 kW 3 5 kW 3 5 kW Low 2 10 kW 2 50 kW 2 50 kW Maximum Inlet Pressure 5 0kPa 5 0kPa 5 0kPa Minimum Inlet Pressure 1 2kPa 2 5kPa 2 5kPa Heat output kW 0 96 kPa 2 30 kPa 2 30 kPa Operating Pressure 1 30kPa 1 30kPa Ignition Svstem Electronic Ignition to pilot system Maxitrol GV60 10 secs approx Flame Safeguard Thermocouple magnetic cartridge Thermal Efficiency 60 EN 613 2000 6 11 Remote controls ooo Cock es SO Function lock child 1 s Yes Yes Yes Yes Yes Temperature control 6 0V DC transformer and or 4 x AA Cells BSPT Male lower left of fireplace FI 7 Simpson Duravent Balanced Connections Type 205 mm Outer 125 mm Inner S
18. d Arrange the supplied driftwood pieces exactly as shown in the diagram and photo below Underneath each piece of driftwood is a written number which will help in correctly positioning it within the firebox 16 2 Coal or Glass Fuel Bed Scatter the supplied fuel bed media evenly across the base of the firebox ensuring there are no coals glass or media inside the pilot flame surround guard which may obstruct or impair the pilot assembly Ensure no coals driftwood glass or other material are inside the pilot flame surround guard and the pilot flame is clearly visible If any loose material is inside this quard it mav interfere with the pilot and ianition svstem 17 0 Covering up the fire 18 0 Before the wall surrounding the ST900 is lined the fire must be covered up and sealed to prevent Gib dust from getting into the fire lt is recommended that the packaging supplied with the fire is used to achieve this Commissioning the Fire After the cladding and finishing processes are completed the gasfitter must return to the site to run the fire for a minimum of 20 minutes and finally assemble and fit the fascia and associated accessories If you are installing a FERRO fascia SEE SECTION 18 1 If you are installing a VELO fascia Available in NZ only SEE SECTION 18 2 18 1 1 Assembling the Ferro fascia The ST900 Ferro fascia has two brackets supplied in the fascia box which have not been fully assemble
19. d To assemble them use the 4x screws supplied to fasten the brackets to the fascia as shown below Position the brackets with the flange facing outwards and the hooks facing the bottom of the fascia Identify the bottom of the fascia by the large cut out shown below 26 2 Fitting the Grill Trim Packed in with the fascia kit is the Grill Trim Attach this to the fire using the 3 supplied screws in the positions shown to the right The perforated surface grill should be on top 3 The ST900 fascia uses these four hooks for attaching to the fire Do this by lining up the fascia hooks with the receptacles on the sides of the fire Lift the fascia so that the hooks are above the receptacles and let it drop down into position until it is secure and free from movement Remove all protective plastic and packaging material before operating the fire Care should be taken when handling the fascia To remove the Fascia lift it upwards briefly and then pull towards you Ensure the fascia is allowed to cool before attempting to remove it A Continue on to section 19 0 27 18 2 Assembling the Velo fascia Preparation
20. ed to the nearest part of the flue terminal Prohibited area below electricity meter or fuse box extends to ground level See 2 6 13 3 for restrictions on a flue terminal under a covered area See appendix G LPG Cylinder Locations figure G2 and figure G3 for clearances required from a flue terminal to An LPG cylinder A flue terminal is considered to be a source of ignition For gas appliances not addressed above the design shall be certified by a suitably qualified engineer Some gas appliances may be suitable for closer installation refer to the manufacturer s instructions 12 10 Supporting the flue system Wall straps are required to fix the flue system in place for each installation This will ensure that no undue strain is placed on flue components once installed For a flue offset or horizontal run it is recommended that wall straps be used to the flue system with a spacing of 900mm between straps Plumbers strapping tape can be used to connect the wall straps to the building structure where there are large distances between the support point and the anchor point For vertical flue runs it is recommended that wall straps be used to anchor the flue system with a spacing of 1200mm between straps 19 12 11 12 12 Sealing through roof and through wall penetrations For through roof penetrations use a Deck tite flashing or equivalent to create a weather tight seal between the flue and the roof cladding For throug
21. elow right Cavity This appliance will draw a maximum of 2 5A fused from a 240V supply If a power transformer is plugged into the receiver it will become the default power source The batteries if fitted will only be consumed if there is a mains power outage 11 10 0 Fixing the Fire to the base and wall It is a requirement that this fire be securely fastened to the wall and base Once the fire has been pushed back into the correct position use wood screws or other suitable fasteners to fix the fire to the cavity through each of the four holes in the corners as shown in the diagram to the right Note It may be necessary to use washers on the fasteners to securely fasten the fire to the wall When fixing the fireplace in position ensure that you leave a gap between the fireplace flange and the framing timber for the wall lining which will be added at a later stage Removing the Firebox Glass Pull the four hooks shown below towards you and then away from the glass to release the glass frame underneath the hook Do not operate the applia
22. estrictor see graph in section 12 5 12 6 amp 12 7 of this manual to find out if your configuration requires a flue restrictor follow the instructions below First prepare the Flue Restrictor by removing and discarding the appropriate inner rings to achieve 6096 7096 or 8096 restriction and hand bending the five tabs 90 Remove the firebox glass if fitted and using a Phillips Pozi Drive screwdriver remove the two screws located inside the firebox as shown Once the two screws are removed the baffle will be free to slide down and out as pictured Ensure the firebox paint is not scratched and that the baffle is not damaged Fit the flue restrictor by pushing it up into the flue with the tabs facing downwards as shown Push it up into the flue until the tabs no longer protrude into the firebox and it is securely placed If the restrictor is loose or will not stay in position manipulate the five tabs to suit Once the restrictor is in place replace the baffle taking care not to damage or scrap paint and replace the two screws 22 14 0 Converting to ULPG or Propane 14 1 This fire has been supplied amp configured for Natural Gas where a conversion to ULPG or Propane is needed the following steps should be followed First you need to remove the burner by removing the screw holding it in place on the left hand side of the firebox Fig 1 Then remove the burner jet Fig 2 and replace it w
23. h a non abrasive cleaner DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT NEVER OPERATE THE UNIT WITH THE GLASS REMOVED 30 21 0 Annual Service Check 22 0 The ST900 Fireplace should be serviced annually to ensure it continues to operate in a safe manner This annual service check should involve the following Check thermocouple holds the cartridge Check glass assembly gasket Clean pilot and main burner jets Paint firebox if required Inspect flue system if possible General clean and inspection Installation Check List 10 11 12 13 Fuel Bed Media correctly installed as per manual J Operating pressure checked with fire running on full high flame setting and all other gas appliances in the house switched on Flue restrictor fitted if required flame picture verified 15 minutes after start up Ensure the pilot frame is clearly visible and free from loose material coals After plasterboard installation fire run on high for 60 minutes with house door and windows open to clear smell of paint and oils initial burn Fire and flue clearances comply with these instructions Fire securely fixed to wall J Leak test all joints and pressure test points Soapy water and drop test done on pipe work Y Remote cradle screvved to vvall Pp House holder has been shown how to operate fire User manual has been left out for house holder installer has filled
24. h wall penetrations this will require the use of a Wall Thimble The Wall Thimble will ensure you have suitable clearance from combustibles as well as sealing the penetration The section of the wall thimble installed on the external surface of the wall should be sealed to the wall using a high temperature sealant such as a High Temperature RTV Silicone or equivalent Additional sealant is required to seal the Terminal Cap to the external wall A bead should be run along the edge of the Terminal that will be in contact with the wall once installed Twist locking procedure Before connecting flue components to ensure an airtight seal run a single 7 8mm bead of High Temperature RTV Silicone or equivalent on the male end of the flue as shown in the diagram below The four indentations located on the female end of the flue are designed to slide straight onto the male ends of the adjacent flue length by orienting the four flue indentations so they match and slide into the four entry slots on the male ends Push the pipe sections completely together then twist lock one section clockwise approximately one quarter turn until the two sections are fully locked Wipe off any excess sealant from the exterior of the flue joint Female Locking y ugs Sealant Male Locking Lugs 20 12 13 Points to note when planning the Installation of the Escea DV flue This flue system cannot be cut to length
25. it from cold the glass will fog up with condensation This is normal and the condensation will disappear within a few minutes once the glass heats up 20 1 Sounds It is possible that you will hear some sounds from your gas appliance This is perfectly normal due to the fact that there are various types of materials used within your appliance Listed below are some examples These are all normal operating sounds and should not be considered as defects in your appliance When the fire is switched off after being run for a while there may be popping and fluttering noises as the residual gas in the burner burns away These are normal and should be no cause for concern Unit Body Firebox Different types and thickness of steel will expand and contract at different rates resulting in some dull drumming and ticking sounds being heard throughout the cycling process 20 2 Smells The first few times the unit is operated the unit may release an odour and the flames may appear orange caused by the curing of the paint the burning off of the starch in the gas coals and the oils in the metal and finishes This is a temporary curing process which will disappear with use A deposit on the inside of the glass caused by the starch in the coals may appear as a build up after several uses If this film is not removed it may bake on and may become difficult to remove When the glass is cold remove it see section 11 0 and clean the inside wit
26. ith the 1 3mm jet Propane or 1 25mm jet ULPG supplied in the kit Now remove the gas pipe fitting under the pilot Fig 3 and remove the pilot Jet Fig 4 and replace it with the No 23 pilot jet supplied in the kit No 23 is used for both ULPG amp Propane Replace the pilot line Check the pilot line for leaks once assembled Set the Primary Aeration Collar on the burner to the ULPG Propane position as shown in the diagram by removing the screw in the side and then replacing it when the collar is in the correct position NOTE the collar is only able to be set to either NG or Propane ULPG positions This is not an adjustable system Place the burner back into the appliance and screw it in place oet the pressure using the following instructions 23 15 0 Changing Operating Pressure to ULPG Propane To convert the operating pressure to ULPG Propane you must change the maximum and minimum pressures separately using the following instructions 15 1 Setting Maximum pressure Low Rate Outlet Adjustment Pressure Screw s Tap 1 Connect a pressure manometer to the valve a outlet pressure tap Pressure tap is opened by turning the screvv counter clockvvise The pressure regulator can be reached by removing the domed plug 2 Turn the fireplace on and set to high flame 3 Turn pressure regulator adjustment screw to set required burner pressure of 2 3kPa on high flame Pressure is increased by turning the scre
27. lace is on or off at the time the fireplace may not start up until the temperature returns back to within the operating range e To remedy this the environmental temperature should be addressed and the fireplace control system given time to adjust accordingly The fireplace should then function correctly e t would be prudent to consider these operational limits during the installation planning stage Protecting the installed fireplace from low external ambient temperatures and cold drafts through the use of approved modern building methods and materials will help ensure that the required operating environment is maintained e This fire is not intended as an insert it must be flued in accordance with flue instructions see section 12 WARNING Failure to follow these instructions could cause a malfunction of the fire which could result in death serious bodily injury andlor property damage Failure to follow these instructions may also void insurance cover andlor product warranty Installation Installation must be carried out by a registered installer who on completion of the Installation must issue a certificate of compliance in accordance with national and or local codes If a certificate of compliance is not issued then the Escea warranty may be void Warranty Repair and Annual Servicing Warranty repair work must be carried out by a recognised Escea gas fire technician It is recommended that recognised Escea Gas fire techni
28. n Mantle 500 min The material that the wall and mantle are made from will also affect the operating temperature of the TV so it is the customers responsibility to satisfy themselves that their TV mounting and mantle design will not exceed the listed maximum operating temperature of their electronic goods 5 1 5 2 6 0 Fascia Type A B C D Ferro 380 910 835 1670 Velo 392 940 862 1724 7 0 Combustible Mantle Clearances The diagram to the right shows the minimum and maximum allowable size for mantles or protruding surfaces mounted above the ST900 100 max Note Escea does not recommend placement of items on the mantles shown in the diagram to the right This is because of the potential for items placed on or above the mantle to be affected by the heat rising from the appliance TO0mn 500mm 3 D TW Non Combustible Mantle Clearances Allowable mantle positions If the entire installation mantle wall and cavity is constructed from non combustible materials the clearances to mantles may be as shown in the shaded area 100mm 45 100mm Corner Installations If a cavity is to be created in a corner the following table gives the minimum sizes in millimetres Laying Gas Pipe Gas pipe should be sized as per the requirements of AS
29. nce if the glass has been broken damaged or the glass is not properly positioned hooked onto the appliance 12 12 0 12 1 12 2 12 3 12 4 Installing the Flue System Ensure all flue components are Simpson Duravent Direct Vent Pro 5 x 8 no other flue types may be used Note Consult section 12 13 to ensure correct length of flue is calculated There are two basic types of Balanced Flue System installations 27075 a Horizontal Termination To PES Y Vertical Termination Use the diagrams in sections 12 5 12 6 amp 12 7 to check if your proposed flue system is acceptable Section 12 9 will also need to be used to determine whether the flue terminal location meets the requirements of AS NZS 5601 Then use Appendix A to work out the quantities of the flue components that are required Any offsets in your flue configuration should be 45 where possible If your flue configuration has a horizontal run there must be a minimum 1 inclination 20mm vertical rise per 1m horizontal run leading upwards towards the termination Do not install the flue with horizontal sections sloping down towards the termination This could cause the fire to operate incorrectly and possibly create an unsafe condition The flue must maintain the following clearances to combustible materials 25mm from all sides and bottom of the flue and 50mm from the top of
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32. pigot Location Data badge location Lovver left of fireplace Rear and centre at 60 to vertical Recommended Installation Process The following diagram illustrates the steps required to install your gas fire and the trades required at each stage The sequence in which you choose to do these tasks will vary depending on your individual scenario Please read these instructions fully before proceeding with the installation Leave the Installation of the fascia panels until the very end of the installation and commissioning to avoid damage to the fascia panels Builder 1 Construct Frame Section 1 0 to 6 0 Electrician 2 Install Electrical connection Section 15 0 Gasfitter 3 Install Gas Pipe Section 7 0 to 8 0 4 Install Fire Section 9 0 to 12 0 Ensure that you leave a gap between the studwork and fire chassis to accept the wall lining if applicable Gasfitter 5 Install Flue Flue Restrictor if required Section 13 0 6 Test fire and verify flame pattern is acceptable 7 Cover up fire using packaging Section 16 0 Builder 8 Gib line chimney breast Gasfitter 9 Commission the Gas Fire Section 17 0 Contents Product Description Creating the Cavity Hearth and Floor Clearances Wall Linings Vertical Clearances Corner Installations Laying Gas Pipe Connecting Gas Pipe Power Supply Fixing Fire to Wall Removing the Firebox Glass Installing the Flue system Fitting the Flue Rest
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34. rances required for flue terminals shown in figure 3 Minimum Clearances mm Natural Fan draught assisted Below eaves balconies and other projections Gas appliances up to 50 MJ h input 300 200 Gas appliances over 50 MJ h input 300 From the ground above a balcony or other surface see note 6 300 From a return wall or external corner see note 6 From a gas meter M see 2 5 4 9 for vent terminal location of Regulator 1000 1000 From an electricity meter or fuse box P From a drain pipe or soil pipe 150 00 Horizontally from any building structure see note 6 or obstruction Facing a terminal 500 m h From any other flue terminal cowl or combustion air intake Pa see note 6 50 3 Horizontally from an openable window door non mechanical air Inlet or any other opening into a building with the exception of Sub floor ventilation Gas appliances up to 150 MJ h input 500 Gas appliances over 150 MJ h input up to 200 MJ h input 1500 Gas appliances over 200 MJ h input 1500 All fan assisted flue gas appliances in the direction of discharge 1500 Vertically below an openable window non mechanical air inlet or Any other opening into a building with the exception of sub floor Ventilation opace heaters up to 50 MJ h input Other gas appliances up to 50 MJ h input Gas appliances over 50 MJ h input and up to 150 MJ h input Gas appliances over 150 MJ h input All distances are measur
35. rictor Converting to ULPG or Propane Changing Operating Pressure to ULPG Propane Placing the Fuel Bed Media Covering up the Fire Commissioning the Fire fitting the fascia Remote Instructions Sounds and Smells Annual Service Check Installation Check List Wiring Diagram 1 0 546 Product Description The Escea ST900 decorative gas fire Pm ma is designed to be built into a cavity iM The appliance is flued via Simpson Duravent Direct Vent Pro 5 x8 Flue available from your Escea distributor or retailer The user will control their fire with the Radio Frequency RF remote 352 2 209 Flue Diameter 1127 4 203 579 6 388 8 2 0 Creating the Cavity The cavity specifications vary depending on fascia type The dimensioned drawings in the following sections show the size of opening that must be created to fit the ST900 The wall directly above the fire should be finished gibbed lined after the fire has been installed unless there is an access hatch or the chase is open to the ceiling cavity which allows the flue to be installed after the wall has been lined The wall and framework in front of the flue must not exceed 100mm in thickness this includes plaster board or any wall linings This is to ensure there is at least 25mm gap between all fluing components and any combustible material
36. tarting any form of maintenance or cleaning If your Stainless Steel fascia requires cleaning 3M Stainless Steel cleaner or equivalent is recommended If your Powder Coated Painted fascia requires cleaning you must only use a damp non abrasive cloth to give it a gentle wipe Never ever rub the fascia 18 5 Toclean the glass remove it as described in section 11 0 and clean inside and out using standard window cleaner Do not allow glass to become excessively dirty as this will be difficult to remove DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT NEVER OPERATE THE UNIT WITH THE GLASS REMOVED 29 19 0 Remote Instructions 19 1 Pairing the Remote to the Control Unit The remote supplied is already paired with the receiver control unit in the factory Use the following only when required 1 Press and hold the receiver s reset button refer to section 23 0 for location until you hear two beeps The first beep is short and the second beep is long After the second beep release the reset button 2 Within the subsequent 20 seconds press the down button on the handset until you hear two additional short beeps confirming the code is set If you hear one long beep this indicates the pairing has failed or the wiring is incorrect NOTE Pairing is not required after changing the batteries of the remote or receiver 19 2 Remote Operational Instructions REFER TO USER MANUAL 20 0 Sounds And Smells Note Each time the fire is l
37. w clockwise or decreased by turning the screw counter clockwise 4 After adjustment replace the plug Adjustment Screw 4 4 4 4 4 15 2 Setting Minimum Pressure 1 Remove front infill by removing the two 88888888888888888888888895 screws circled in the diagram to the right 2 Remove the M6 machine screw circled in lower right diagram a s 3 Use 4mm long reach Allen key reach AE low rate adjustment screw through the hole the M6 was removed from x 0 5 IE m 4 Turn low rate adjustment screw 1 3 turn KIRU s b OQGOOOOOOOOOOOOOOGOOGOCOOOOOOOOOC r1 clockwise 5 Turn fire on low
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