Form 1439 115 Encoder Bd.fm
Contents
1. 39 0522 276890 THE NETHERLANDS Vacon Benelux BV Weide 40 4206 CJ Gorinchem telephone 31 0 183 642 970 fax 31 0 183 642 971 NORWAY Vacon AS Bentsrudveien 17 3080 Holmestrand telephone 47 330 96120 fax 47 330 96130 ROMANIA Vacon Romania Reprezentanta Cuza Voda 1 400107 Cluj Napoca Tel 40 364 118 981 Fax 40 364 118 981 RUSSIA ZAO Vacon Drives UL Letchika Babushkina 1 Stroenie 3 129344 Moscow telephone 7 495 363 19 85 fax 7 495 363 19 86 ZAO Vacon Drives 2ya Sovetskaya 7 office 210A 191036 St Petersburg telephone 7 812 332 1114 fax 7 812 279 9053 PRODUCTION Chambersburg USA 3181 Black Gap Road Chambersburg PA 17202 TB Wood s India Pvt Ltd 27 E Electronics City Hosur Road Bangalore 560 100 India Tel 91 80 30280123 Fax 91 80 30280124 SLOVAKIA Vacon s r o Branch Seberiniho 1 821 03 Bratislava Tel 421 243 330 202 Fax 421 243 634 389 SPAIN Vacon Drives Ib rica S A Miquel Servet 2 P I Bufalvent 08243 Manresa telephone 34 93 877 45 06 fax 34 93 877 00 09 SWEDEN Vacon AB Anderstorpsvagen 16 171 54 Solna telephone 46 0 8 293 055 fax 46 0 8 290 755 THAILAND Vacon South East Asia 335 32 5th 6th floor Srinakarin Road Prawet Bangkok 10250 Tel 66 0 2366 0768 UKRAINE Vacon Drives Ukraine Branch 42 44 Shovkovychna Str Regus City Horizon Tower Kiev 01601 Ukraine Tel 380 44 459 05792. both have selections related to the status of the encoder input The Program Sequencer function can also key off the encoder s home pulse To make use of this function the encoder s home pulse 1 pulse per revolution must be connected to the C input of the encoder board TROUBLESHOOTING Any problem with the encoder interface will result in an F37 fault Four advanced fault codes are available to help you determine whether you have an encoder calibration problem or a defect For more information on troubleshooting refer to the Troubleshooting chapter in the X5 User s Manual Email usaldvacon com e Fax 717 264 3115 HEAD OFFICE AND PRODUCTION Vaasa Vacon Plc Runsorintie 7 65380 Vaasa firstname lastname dvacon com telephone 358 0 201 2121 fax 358 0 201 212 205 PRODUCTION Suzhou China Vacon Suzhou Drives Co Ltd Building 11A 4288 Xinglong Street SIP Suchun Industrial Square Suzhou 215126 telephone 86 512 62836630 fax 86 512 62836618 Naturno Italy Vacon S R I Via Zone Industriale 11 39025 Naturno SALES COMPANIES AND REPRESENTATIVE OFFICES FINLAND Helsinki Vacon Plc Ayritie 8 01510 Vantaa telephone 358 0 201 212 600 fax 358 0 201 212 699 Tampere Vacon Plc Vehnamyllynkatu 18 33580 Tampere telephone 358 0 201 2121 fax 358 0 201 212 750 AUSTRALIA Vacon Pacific Pty Ltd 5 66 74 Micro Circuit Dandenong South VIC 3175 telephone 61 0 3 9238 9300 fax 61
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4. VAC 1 amp or for 230 VAC 0 5 amp APPLICABLE DOCUMENTS This manual is supplied as a supplement to the X5 AC Drive User s Manual DPD 00089 previously Form 1434 OPTION KIT CONTENTS The option kit includes the following materials 25100079C 115 VAC Encoder Option Board Email usaldvacon com e Fax 717 264 3115 4 VACON X5OPTO1 115 VAC ENCODER INTERFACE OPTION BOARD INSTALLATION PROCEDURES A WARNING SENSITIVE EQUIPMENT This assembly contains static sensitive components It should be handled only by a static safe installer using a grounded wrist strap Failure to observe this precaution may cause premature equipment failure A DANGER HAZARDOUS VOLTAGE e Disconnect all power before servicing a drive unit or its components WAIT 5 MINUTES until the DC bus capacitors discharge Ensure that any other power sources that may feed control logic have been disconnected DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage present Install all covers before applying power or starting and stopping the drive The user is responsible for conforming to all applicable code requirements with respect to grounding all equipment Many parts in a drive including printed circuit boards operate at line voltage DO NOT TOUCH Use only electrically insulated tools Before servicing any drive Disconnect all power Place a DO NOT TURN ON label o
5. does not affect anything Email usafdvacon com e Fax 717 264 3115 The X5OPTOT option kit includes five 115 VAC inputs two additional programmable relays and an encoder interface The details of the terminals on the board related to the 115 VAC interface and the encoder are shown in the following table 115 VAC logic input connect input to 115 VAC to activate The programmable functionality of these inputs is controlled by parameters 728 729 730 731 and 732 Each of these inputs can be disabled or configured to emulate the function of the FWD REV R J EN MOL DI1 DI2 DI3 DI4 or DI5 input terminals on the X5 control board Refer to the X5 User s Manual for more information The neutral connection for the 115 VAC control inputs The third auxiliary relay The function of this relay is set by parameter 709 Functionally it is capable of each of the features outlined in the X5 User s Manual under parameters 705 708 Terminal NO3 is a normally open contact it will close when the relay activates NC3 is a normally closed contact it will open when the relay activates RC3 is the common terminal associated with both contacts The ratings of these contacts are 115 VAC 1 amp and 230 VAC 0 5 amp The fourth auxiliary relay The function of this relay is set by parameter 710 Functionally it is capable of each of the features outlined in the X5 User s Manual under parameters 705 708 Terminal NO4 is a normally open c
6. Fax 380 44 490 1200 UNITED ARAB EMIRATES Vacon Middle East and Africa Block A Office 4A 226 P 0 Box 54763 Dubai Airport Free Zone Dubai Tel 971 0 4 204 5200 Fax 971 0 4 204 5203 UNITED KINGDOM Vacon Drives UK Ltd 18 Maizefield Hinckley Fields Industrial Estate Hinckley LE10 1YF Leicestershire telephone 44 0 1455 611 515 fax 44 0 1455 611 517 UNITED STATES Vacon Inc 3181 Black Gap Road Chambersburg PA 17202 telephone 1 877 822 6606 fax 1 717 267 0140 ki D P D o a 1 1 3 id
7. VACON DRIVEN BY DRIVES X50PT01 115 VAC ENCODER INTERFACE OPTION BOARD INSTALLATION MANUAL DPD00113 Need Help This manual answers most installation and startup questions that may arise However if you have any problems please let your first call be to us Vacon Inc Chambersburg PA 17202 Normal business hours North America 8 00 AM to 5 00 PM Eastern time 1 877 Vacon06 41 877 822 6606 After hours support is also available vacon and Vacon Inc are trademarks of Vacon Plc a member of Vacon Group DRIVEN BY DRIVES All other product names are trademarks of their respective companies Copyright 2009 Vacon Incorporated All rights reserved X5OPTO1 115 VAC ENCODER INTERFACE OPTION BOARD VACON 3 INSTALLING THE X50PT01 115 VAC ENCODER INTERFACE OPTION BOARD INTRODUCTION The X5OPTOT provides the option of controlling X5 AC drives from 115 VAC control signals or to connect a shaft mounted encoder to the drive to improve speed regulation A maximum of five channels of 115 VAC control is available for use in selecting direction preset speeds or other drive functions With this option an encoder with a nominal rating of up to 2048 pulses per revolution can be connected to the X5 unit to improve speed load regulation of the drive Overall encoder frequency at maximum process speed must be limited to 100kHz This option also provides two additional control relays each rated for 115
8. crews labeled A must be removed from the drive unit those labeled B need only to be loosened to accept the board slot Figure 3 Option Mounting Locations Once the board is in place tighten the screws to a maximum of 26 in lbs Next install the flexible circuit to finish the interface to the control board Refer to Figure 4 on page 6 To install the flexible circuit first remove the keypad frame necessary in this size unit The frame is attached with two screws in opposite corners the screws thread into fasteners in the plastic assembly After the flexible circuit is installed replace these screws limiting the installation torque to 12 in lbs Figure 4 Flexible Circuit Interface to Control Board 24 hour support 1 877 822 6606 X5OPTO1 115 VAC ENCODER INTERFACE OPTION BOARD VACON e 7 115 VAC INTERFACE RELAY ENCODER INTERFACE TERMINALS Figure 5 115 VAC Interface Encoder Terminals Note that the connections described in Table 1 work only when the encoder has an internal pull up resistor on the open col lector Alternatively it might be preferable to pull the channel high and attach the open collec tor to the channel For example if using Channel A A on the option board would be tied to VDC and A would be connected to the open collector coming from the encoder The advantage in this method is that no pull up down resistors are needed If the encoder has an Internal pull up this
9. ency max 100 kHz Offstate 10 VAC Input voltage 10 24 VDC 5 Input frequency 58 62 Hz 5 VDC 500 ohms Suggested pull up 12 VDC tkohms ohms On off delay 30 ms maximum resistor 24 VDC CT 3k ohms Terminal block wire 12 24 AWG Terminal block wire 12 24 AWG limitations limitations 1 PID feedback plus optimal motor turning in SLV mode employed SETUP AND USE The encoder interface is most effective if used in conjunction with the vector mode of operation Refer to Chapter 6 of the X5 User s Manual for detailed information about using the vector mode Three additional parameters are provided to calibrate the encoder 29 Encoder Pulses per Revolution 0 163823 1024 Parameter 219 Encoder Pulses per Revolution can either be extracted from the encoder nameplate or the data sheet supplied with it Parameter 220 Encoder Filter Time is used to filter the encoder signal in the event of noise Parameter 221 is for limiting the response of the drive in the event of the loss of encoder signal Two other parameters are provided to allow more flexibility in encoder selection and to improve PID application usage Quadrature Quadrature EncoderType or Single Channel Parameter 223 Encoder Type allows the use of either quadrature or single channel types of encoders Parameter 224 Encoder Range improves PID application flexibility This parameter should be used in situations where the encoder feedback signal is no
10. n the drive disconnect Lock the disconnect in the open position Failure to observe these precautions will cause shock or burn resulting in severe personal injury or death Figure 1 on page 5 Illustrates the option board and the location of the terminals and the power supply selector 24 hour support 1 877 822 6606 X5OPTO1 115 VAC ENCODER INTERFACE OPTION BOARD VACON 5 Encoder 115 VAC Interface Control Relay Terminals P as or en gt Lp eeng ere ITITTTITIIT JIYTTTTTITTIT WWW Ki 3 bent T EET Encoder Interface Power Supply Selector sama mama BERN GAR CH ert TUR e apt 4 Se se e D 25100079 07234743 REV A DII TA memhers de ta 0 0 ER a o o s 4 o f Sio amp O gt P waso di be de de le ie le dei ne p LS a LA 5 nnm GE e Figure 1 Option Board Layout Before you can Install the option board you must first remove the drive cover Figure 2 shows the locations of the cover screws The torque range for the X5 Size 1 cover is 18 26 in lbs Cover screw locations Cover screw locations Figure 2 Cover Assembly and Screw Locations Email usaldvacon com e Fax 717 264 3115 6 VACON X5OPTO1 115 VAC ENCODER INTERFACE OPTION BOARD The option board is installed just above the control board in all configurations a Size 1 unit is shown in Figure 3 for reference The s
11. ontact it will close when the relay activates NC4 is a normally closed contact it will open when the relay activates RC4 is the common terminal associated with both contacts The ratings of these contacts are 115 VAC 1 amp and 230 VAC 0 5 amp Channel A input from the encoder Compatible with line driver open collector or totem pole outputs from an encoder If itis an open collector or totem pole type encoder outputs are used connect the A terminal to Ecom Channel B input from the encoder Compatible with line driver open collector or totem pole outputs from an encoder If itis an open collector or totem pole type encoder outputs are used connect the B terminal to Ecom Channel C input from the encoder the home pulse Compatible with line driver open collector or totem pole outputs from an encoder If it is an open collector or totem pole type encoder outputs are used connect the C terminal to Ecom Power supply terminal for use with a customer supplied encoder It can be either 12 VDC or 5 VDC based on the position of the encoder interface power supply selector shown in Figure 1 Voltage regulation 5 maximum current available is 100 mA Ecm Signal common for the encoder interface 80 VACON X5OPTO1 115 VAC ENCODER INTERFACE OPTION BOARD SPECIFICATIONS FOR ENCODER 115 VAC INTERFACE Encoder Interface 115 VAC Interface Speed regulation lt 0 1 Hz 1 Onstate 90 140 VAC Input frequ
12. t always directly proportional to the motor speed for example a winder using an encoder mounted on an idler pulley feeding a winding spool The PID may be attempting to maintain a constant linear speed on the wound media but as the diameter of the media on the spool changes the motor turning the spool needs to vary its speed to maintain the linear speed at the idler pulley When parameter 224 is set to 0 it is ignored and the PID calculates the feedback percentage based on parameter 301 Maximum Frequency When this parameter is set to a non zero value the PID uses instead Parameter 224 s setting to calculate the feedback percentage Encoder feedback works similarly to an analog input as configured in parameters 850 PID Configure 851 PID Feedback 852 PID Prop Gain 853 PID Int Gain and 859 PID Derivative Gain The feed forward options are suggested for setting parameter 850 More specific details on each of the listed parameters can be found in the X5 User s Manual 24 hour support 1 877 822 6606 X5OPTO1 115 VAC ENCODER INTERFACE OPTION BOARD VACON 9 The encoder interface can easily serve as one of the inputs to the X5 s Keeper Function data logging More information on this feature is in the X5 User s Manual Both the Vmet and Imet output from the drive can be configured to indicate the status of the encoder Parameters 700 Vmet and 702 Imet that relate to the setup and calibration of the Vmet and Imet outputs
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