Genius AC 8-Ckt Isolated Blocks datasheet, GFK-0040E
Contents
1. OFF Don t Care No block power or block faulty For each input circuit the circuit LED indicates the presence of threshold voltage at the input terminal Output circuit LEDs show the state commanded by the CPU Diagnostics The block s advanced diagnostics provide the messages listed below Fault messages can be cleared from the Hand held Monitor or the CPU Loss of I O Power One pair of switches is disconnected from field power Result if either of the disconnected circuits is an input the block sets it to 0 Any disconnected output is turned off The Loss of I O Power diagnostic message is automatically sent to the HHM but it is not automatically sent to the CPU unless the block is Pulse Tested The Unit OK light will not blink if a Loss of I O Power fault occurs GFK 0040E Open Wire Voltage but no current detected on tristate input Overtemperature The block s internal temperature exceeds 100 C The block sends an OVERTEMPERATURE message and turns off the circuit Short Circuit The instantaneous current on an output exceeds 30 Amps during the first two line cycles or 20 Amps thereafter The block turns the output off within microseconds Overload A load exceeds 2 8 Amps 2 0 Amps RMS continuously for 100ms The block turns the output off No Load Optional The load does not continuously draw 50 mA from the output circuit Failed Switch For blocks C66 BBS100 and BBS102 this diagnostic2. any group of circuits on a block all power connections within the group must be wired to that same 120 VAC source H E a INPUT DEVICE PHASE 2 Q OUTPUT DEVICE INPUT PHASE DEVICE 3 O INPUT PHASE G DEVICE 2 OUTPUT DEVICE Wiring for I O Devices For each input device connect one terminal to the Hot side of AC power or positive side of 125 VDC Connect the other to the I O block at terminal 8 9 12 13 16 17 20 or 21 For each output connect one terminal to block terminal 8 9 12 13 16 17 20 or 21 Connect the other to the neutral side of AC power or the negative side of 125 VDC The block must have both sides of power connected to it Only one wire need be run to the field device Depending on the layout and current loads hot connections can be bussed together and made by one wire to the block or power source Neutral connections can also be bussed together and made by one wire Wiring for Tristate Inputs For input circuit configured as a tristate input install a 5 1K ohm 1 2 Watt or larger non inductive resistor across the dry contacts of the input device This added resistance is required to use the Open Wire diagnostic Fy ve le gt Interfacing Small Loads to an Isolated Block If any output will drive an inductive load drawing less than 50 mA it may be necess
3. container for inspection by the delivery service After unpacking the equipment record all serial numbers Save the shipping containers and packing material in case it is necessary to transport or ship any part of the system Block Mounting Genius I O blocks are considered open equipment and therefore must be installed within a protective enclosure They should be located in an area that is clean and free of airborne contaminants There should be adequate cooling airflow The block can be mounted right side up or upside down Leave at least 2 inches of space between blocks Mount the block by drilling two screw or bolt holes for 8 32 hardware Position the block so that the notches in the upper and lower flanges line up with the mounting holes Mount the block using 8 32 screws Use star washers to provide ground integrity Grounding The block s mounting screws must not be used as the only means of grounding the block Connect the green ground screw on the block to a reliable ground system using a short wire lead minimum size AWG 12 avg 3 3mm in cross section If mounting screws do not make good ground connection and the ground screw is not connected to a reliable ground the block is not grounded Electrical shock hazard exists Death or personal injury may result GFK 0040E Removing an Electronics Assembly The block s Electronics Assembly can be replaced with a compatible model without removing field wiring or recon
4. Block IC66 BBS102 replaces IC66 BBS100 IC66 BBS103 replaces IC66 BBS101 8 83 22 44cm x 3 34 8 48cm x 3 91 9 93cm 16 8W max with 8 inputs on Terminal Assembly Electronics Assembly 115VAC 125VDC Isolated I O Block No Failed Switch Terminal Assembly Electronics Assembly Block Specifications Size height x width x depth Weight LEDs I O Block LEDs each circuit Block to block Isolation Heat Dissipation Required control power Operating voltage one source Frequency Power supply dropout time Input Specifications Input processing time typical Selectable input filter times Input diagnostics AC 47 63 Hz DC 10 maximum ripple AC 1 cycle DC 10ms AC 2ms filter DC 0 8ms filter 10 to 100ms in 10ms increments Power Failed Switch C 60V RMS DC 70 VDC C 1mA DC 2mA AC 20V RMS DC 35VDC AC 6mA RMS DC 5mA OFF state acceptable voltage ON state maximum voltage Input load network Resistor to N Input load network Capacitor to BBS102 and BBS103 0 1 uf Output Specifications Ckt output current steady state Max inrush current Up tp 2 cycles AC 25A peak DC 25A peak 10ms max 2 6 cycles AC 14 Amps peak BBS102 and 103 AC 7mA DC 2mA BBS100 and 101 AC 13mA DC 2mA BBS102 and 103 AC 65V DC 40V BBS100 and 101 AC 95V DC 40V Output Leakage maximum Current at 0 volt output Output Leakage maximum Voltage at open output Output switch Maximum switchi
5. CIMTEC AUTOMATION ENGINEERING SOLUTIONS This Datasheet for the IC660BBS102 Block 115Vac 125Vdc Low Leak Isolated I O w Failed SW Diagnostics 8 Circuit Provides the wiring diagrams and installation guidelines for this GE Series 90 30 module For further information please contact Cimtec Technical Support at 1 866 599 6507 sales cimtecautomation com 115VAC 125VDC 8 Circuit Isolated I O Blocks June 2002 Description 115 VAC 125 VDC Isolated Genius I O blocks have four isolated groups of two I O circuits each rated to operate at a nominal 115 volts AC or 125 volts DC m 115VAC 125VDC 8 Circuit Isolated I O Blocks IC66 BBS102 and BBS100 These blocks report a Failed Switch diagnostic if any output s commanded state is not the same as the actual state of the block s own internal switch 115 VAC 125VDC Isolated I O Blocks without Failed Switch Diagnostic IC66 BBS103 and BBS101 For applications where field wiring such as manual switches will be wired in parallel with block outputs These blocks ignore differences between an output s commanded state and the actual state of the block s internal switch Isolation is rated to withstand 250 VAC VDC continuous between any group and ground or between any two groups Transient rating is 2000V peak for 10 sec Control power for the block is tapped off the input output device voltages wired to the terminals The block has terminals for a separate power s
6. ary to add resistance at the load See the Genius Discrete and Analog I O Blocks User s Manual for instructions External Suppression If a contact is wired between the block and a load install suppression across the load Resistor capacitor suppressors are preferred for low current high inductance loads For a high power load instead use a voltage clamping device such as a MOV RC suppressors are also recommended to reduce electro magnetic interference Power supply side switches may require line to line suppression if power is to be switched with devices energized See the Discrete and Analog I O Blocks User s Manual for more information about using suppression 115VAC 125VDC 8 Circuit Isolated I O Blocks June 2002 Block Operation An Isolated block has four isolated groups of two I O circuits each rated to operate at a nominal 115VAC or 125VDC The block can be configured as an inputs only outputs only or combination block If the block is configured as a combination block circuits can be any mix of inputs and or outputs The actual state of each output will be returned to the CPU in the corresponding input reference location The CPU can monitor the feedback state to verify after an appropriate delay that the output switching device has operated properly and that the load has the proper voltage and current applied If the block is configured as an inputs only block all circuits must be regular inpu
7. e spade or ring terminals up to 0 27 inch 6 85mm wide with a minimum opening for a 6 screw and up to 0 20 inch 5 1mm depth from the screw center to the back barrier Be sure unshielded wire ends are not longer than 2 inches 5 cm Do not overtorque the terminal screws Recommended torque for all terminals is 6 in Ib 678 N M 115VAC 125VDC 8 Circuit Isolated I O Blocks June 2002 Serial Bus Wiring Using one of the cable types recommended in the System and Communications User s Manual connect the serial bus to terminals 1 4 If a Bus Switching Module will be connected directly to the block see 7 below instead SERIAL 1 SERIAL 2 SHIELD IN SHIELD OUT If the block is at either end of the bus connect a terminating resistor of the appropriate type see the System and Communications User s Manual for details across its Serial 1 and Serial 2 terminals Start End of Bus of Bus Terminating Terminating Resistor Resistor ENA NANA Serial 1 P Serial 1 i Serial 2 Serial 2 Shield In Shield In Shield Out Shield Out ANN ANN Wiring for a Bus Switching Module If the block will be a BSM Controller install the Bus Switching Module at the block s serial bus terminals Attach the bus cables to the BSM terminals as described in
8. figuring the block Electronics Assembly Na Retaining Screws Qty 2 Terminal Assembly Unscrew the retaining screws at the top and bottom of the block Using a Block Puller IC660BLM507 engage the tabs in the first vent slots Move the tool to the center of the block and squeeze the handle Pull the Electronics Assembly upward If power is applied to the field terminals power is also exposed on the connector pins at the base of the Terminal Assembly and electrical shock hazard exists Do not touch the connector pins Death or injury may result Inserting an Electronics Assembly 1 Align the Electronics Assembly in the guides and push down firmly Do not exert excessive force it may damage the block If unusual resistance is met remove the Electronics Assembly If power is applied to the block DO NOT TOUCH THE CONNECTOR PINS Inspect the Terminal Assembly connector receptacle and connector edge board on the Electronics Assembly Be sure the keying matches Remove any obstacles and reinsert the Electronics Assembly Pay close attention to the alignment of the guide pins Secure the Electronics Assembly with the screws on the top and bottom of the Terminal Assembly Block Wiring All terminals accept one AWG 12 wire avg 3 3mm2 cross section or two AWG 14 wires each avg 2 1mm2 in cross section The minimum recommended wire size is AWG 22 avg 36mmz2 in cross section Terminals 1 4 can also accommodat
9. ng frequency Turn on delay maximum Voltage drop at 2A Voltage drop at 30A inrush Minimum load No Load disabled Resistive Minimum load No Load disabled Inductive BBS100 and BBS101 AC 30mA DC 10mA BBS100 and BBS101 AC 100mA DC 10mA No Load enabled threshold Maximum block output current Fusing Internal electronic short circuit trip 100ms AC 10ms DC long time trip Loss of I O Power BBS100 102 Failed Switch DC inductive load rating is 2A with external flyback diode or other coil suppression Environmental Specifications Operating Temperature Storage Temperature Humidity Vibration Output diagnostics 0 to 60 C 32 to 140 F 40 C 40 to 212 F 5 to 95 non condensing 5 10Hz 0 2 5 08mm displacement 10 200Hz at 1G Refer to GFK 0867 for product standards and general specifications 115VAC 125VDC 8 Circuit Isolated I O Blocks June 2002 Using this Datasheet This datasheet summarizes information about block installation configuration and diagnostics Your primary reference should be the Discrete and Analog Blocks User s Manual t includes detailed instructions for block installation and configuration For additional information about systems and communications including bus specifications refer to the O System and Communications Manual Compatibility Hand held Monitor These blocks are fully compatible with a Hand held Monitor identified by catalog numbe
10. ource for the internal electronics The block power supply can be independently either AC or DC The block need not be powered in the same manner as the circuits oe di RS l 115V 50 60 Hz 125 VDC Isolated In Out pays 249S E9pE M i H N HPO y 2 a 2a 20 P M S 9 S oq 9d 9 b ZH IN 9 S 9S a 24 QP 9 SH ZN 9 Is oa 3d Q 9 9S LAAT AANA AD MM w D bN oa f 7 Features Block features include AC or DC circuit voltage Output Pulse Test capability Selectable Input Filter Time from 10ms to 100ms Output powerup defaults Output Hold Last State or default CPU Redundancy type Bus Switching Module control Electronic fusing is built into each circuit used as an output The circuit is shut down 5uS after a short occurs It can be easily restarted from a Hand held Monitor or from the CPU The blocks perform these additional diagnostic checks Overtemperature Open Wire for tristate inputs Detection of loss of I O power on pairs of circuits Overload Detection and Shutdown No Load Detection GFK 0040E Specifications Catalog Numbers 115VAC 125VDC Isolated I O
11. r IC66 HHM501 They may also be used with HHM500 HHM501 is required to change baud rate configuration or to configure the block for redundancy I O Blocks These blocks are backward compatible with previous block versions IC66 CBS100 C66 BBS100 and IC66 BBS101 They may be used as replacements for earlier versions However their Terminal Assemblies are not backward compatible as explained below Electronics Assembly Electronics Assembly I C66 EBS100H may be used to replace any Electronics Assembly I C66 ELS100 or IC66 EBS100 Electronics Assembly IC66 EBS101C may be used to replace any version IC66 ELS100 EBS100 or EBS101 These Electronics Assemblies draw lower leakage current 7mA than earlier versions which drew 13mA Terminal Assembly The Terminal Assembly for these blocks IC66 TSS100E is not compatible with some earlier versions of their Electronics Assemblies C66 EBS100A to G or IC66 EBS101A or B If Terminal Assembly I C66 TSS100E will be used to replace an earlier version of the Terminal Assembly it will also be necessary to upgrade the Electronics Assembly This can be done by replacing the entire Electronics Assembly with version C66 EBS100H or IC66 EBS101C or later It can also be done by upgrading the Electronics Assembly firmware Installation Instructions Carefully inspect all shipping containers for damage If any equipment is damaged notify the delivery service immediately Save the damaged shipping
12. t B no yesino BSM Controler B no yessno Output Timeout B 25sec _ 25 10secons Redundancy Mode B 2 5 sec none standby duplex Duplex Def State B Jot Jonot Config Protect B disabled _ enabled disabled
13. the Bus Switching Module datasheet Wire the BSM like a load to circuit 1 by connecting either BSM pigtail wire to terminal 8 and the other to neutral or DC such as terminal 10 Power Connections Up to five separate power sources can be connected to the Terminal Assembly Circuit power and block power do not have to be the same type Block power may be DC while circuit power is AC or the reverse Isolation is rated to withstand 250 volts AC or DC continuous between any group and ground or between any two groups Block Power For block power connect a 115 volt AC or 125 VDC source to the top H terminal 5 Connect neutral to the N terminal 6 All H terminals are internally bussed as are all N terminals ACorDC Power Source AC or DC Power Source 1 2 N1 or DC H2 or DC 3 4 N2 or DC H3 or DC 5 6 N3 or DC H4 or DC 7 8 N4 or DC AC or DC Power Source AC or DC Power Source AC or DC Power Source oQlQrQlOlOlLOlLOlIOLOIOIOIOIOIOIOIOOO GFK 0040E Circuit Power Each circuit pair can have its own power supply All circuits must use either AC or DC power If circuit power is AC both circuits of a pair must be wired to the same AC phase However different pairs of circuits can be wired to different C phases If separate AC power is used for
14. ts or tristate inputs If the block is configured as an outputs only block all circuits must be be outputs no feedback analysis will be performed Each circuit has its own LED If the circuit is used as an input the LED indicates the presence of threshold voltage at the input terminal If the circuit is used as an output the LED indicates the state commanded by the CPU To second circuit 9 o in group p Configured Input ae ah d Device Internal 5V Input i i AC or VO o e e Smart Opto DC T ie Switch couplers Source Preload lt Resistor 13K Output X p To second N or circuit i in group Processor Configured lt Output as an Device Field DC Terminal Internal Connections Assembly Circuits 2uF for Block IC66 BBS100 and 102 1uF for Block IC66 BBS101 and 103 LEDs The block s Unit OK and I O Enabled LEDs show its operating status UnitOK I O Enabled ON ON Meaning Block functioning CPU communicating ON OFF Block functioning No CPU communications for 3 bus scans ON Blinking Block functioning Circuit forced Blinking ON Circuit fault CPU communicating Blinking OFF Circuit fault No CPU communications for 3 bus scans Alternate Blinking Circuit fault Circuit forced Synchronous Blinking No CPU communications block number conflict
15. typically indicates that a circuit s internal feedback state is not the same as the commanded state Blocks IC66 BBS101 and BBS103 ignore differences between an output s commanded state and the actual state of the internal switch They do not modify the output state if a discrepancy exists Blocks BBS101 and BBS103 should be used in applications where mechanical switches on outputs would cause false Failed Switch diagnostic messages to be generated All of these blocks may generate a Failed Switch diagnostic if internal failure of a switch is detected Configuration First the block must be configured with a Hand held Monitor to 7 Enter its Device Number serial bus address 7 Enter its Reference Number required only for IC600 and IC550 series PLCs only Note If a block is configured offline it must be properly grounded and have a 75 Ohm resistor installed across its Serial 1 and Serial 2 terminals See the Discrete and Analog I O Blocks User s Manual for instructions The rest of the features can be configured either using a Hand held Monitor or by sending a Write Configuration datagram to the block from the host Feature Circuit or Factory Selections Block Setting BaudRate B 153 6 std 153 6 std 153 6 ext 76 8 38 4 Blook O Type B input input output combination ACDC Circuit Voltage B AC ACorDC Pulse Test B_enabled enabled disabled Input Fiter Time B f20ms f1otooms Hold Last State BSM Presen
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