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1. yo FE TMO4101 Molift Quick Raiser 1 Engelsk English Rev C 01 2013 molt QUICK RAISER Lifting column SS amp Note Solder cables from battery baox according to 16 assembly instructions 08 PO4 Red to and black to marked in the plastic mo lift Appendix C Page 17 of 24 molift QUICK RAISER Appendix D ros ay anno peter Tres COVER Wm ELECTRON o AN CO ETT 0220307 0421121 0421122 0421123 0421124 0421125 0620134 0420593 0421138 0410306 0421139 0420135 Fig 2 PO SS D Heat crimp tube 0510101 0540501 0510205 0510510 0540505 0540120 0540123 0510302 1310306 KS gt O uu a e ne gt _ O O gt gt 2 t honz 3 E oons f Lamm s D Lamm e f owner z ft fomo e fe na e f 1 o D o220607 m D SICA 8 fi Joo 18 fi Joo mm fi ona _ as fi onz e f2 Loos tt 2 Loge to fi om to D fomos co fi ouso 21 f1 oo _ yoo UE on n a ee E Foz a t Jos 2 fe Jm 2 ft ostozos 2 D Jeng s op se f J e D 540505 e f2 ooz no f2 osos m fi fosso a fp f sop f ap fo n mm f1 1310306 n 1 n o Page 18 of 24 Description TMO4101 Molift Quick Raiser 1 Engelsk English Rev C 01 2013 QUICK RAISER Cover with
2. o Page 14 of 24 9 lt 5 D TMO4101 Molift Quick Raiser 1 Engelsk English Rev C 01 2013 molt QUICK RAISER Chassis w legs Add O ring on hand set before asse mbly NA EN Z e AD 3 7 2 Glue pos 6 into wheel with LOCTITE 2701 Add LOCTITE 2701 20 Add LOCTITE 2701 Glue pos 6 into wheel with LOCTITE 2701 molift Appendix B Page 15 of 24 molift QUICK RAISER Appendix C ros ay anno os p oos oponer MAEL SS me a 0420150 0220102 0410306 0235107 0235102 0210307 0220151 0220150 0210124 0220127 0420320 WM ER men A WE O mn SS O m _ men E me n Es 3 ft fomo 4 fonono fo s f fomo e fe Joo z 0510500 e D 0510520 e oz10302 no D fomos m D STA 12 1 H 13 D fomos mm f1 Joan mm D Jomes to f1 Lamge az D amer mm f f s f f 20 f1 Joana 21 D oz20t02 22 1 om 23 D Joen 24 D Joen 2 D o2to307 co f1 Jam 27 1 Joana 28 fi Jam 29 fi Joen so D Joao Page 16 of 24 Art no Pos Lon Arno SE E rr l yoo E l
3. moli QUICK RAISER cr cr gen gt WN TMO4101 English molt QUICK RAISER Contents General advice 3 Explanation Of symbols 3 Safety reQulations ccccccccccccccsccccseeeeeesseeeees 3 et 3 Technical description 4 Chassis id pino 4 Motor with mounting plate and coupling 4 Motor control EE 4 Hand COR Oll eee d Emergency stop eee 4 Battery lamp and service indicator 4 Wheels ld a ere pese easy CE EN EN 4 Lifting CON VINI ets aba ne 5 Battery holder and batteries 5 Operating handle 5 Hand CORO assenta aan ann es 5 Service 6 Se 6 Service light codes nn 6 SL EE 6 Troubleshooting EE 6 Replacement of parts 7 EQUIPMENT arias 7 aere e 7 Lifting motor FEIMOVING 7 Lifting motor fitting conocio 7 Wheels removing and fitting r Wheels on the legs 7 100mm wheels F 115mm wheels 8 Replacing the electronics 0aaaannnannnnnnnn 8 Replacing the contact points in the lifting COTA a NUN 9 Replacing the contact points in the chassis 9 Replacing the column wiper brushes 9 Faults in the lifting column 9 Completing the
4. The hand control has two buttons for operating the lifter up and down There is also a LED light which indicates when the batteries needs char ging If the diode lights up when the lifter is being operated the battery needs charging But there will still be sufficient remaining battery capacity for 1 3 normal lifts of 75 kg and there will always be sufficient remaining current for lowering the patient mo lift molt amp OUICK RAISER Page 5 of 24 molift OUICK RAISER Service Service The lifter has a service lamp on chassis which will give a signal when service of the lifter is reguired The service lamp gives a green light when the lifter can be used normally Va y Service lamp The electronics measures the operating time of the lifter and after a specific time the service lamp will give a signal first yellow light then red indicating that the lifter needs service Take contact with your local Molift service representative dealer The lifter can still be operated but after a while an audible alarm will sound to remind the operator that the lifter needs service immediately Service light codes Servicelight Mode Perform service immediately Flashing yellow Overheating Service includes control and change of worn or damaged parts Red sound Red Performservice The service partner uses the Molift Service Tool to read the data from the lifter and for logging se
5. pulled out e Insert the new wiper brushes and screw on the housing Faults in the lifting column If any mechanical faults or misalignments occur in the lifting column and or runner block lifting arm no attempt must be made to repair them Structural damage to these parts can impair the lifting strength and therefore the parts must be returned to the manufacturer for assessment and repair as necessary Contact Etac AS Page 9 of 24 mon Completing the job Safety checks A safety check should be carried out after any type of repair or replacement This check is to be perfor med according to the checklist on next page The owner of the lifter shoul keep one filled out and signed checklist after each repair or service Date Page 10 of 24 Keeping a log when troubleshooting and therefore make any subsequent work more efficient Description of fault Description of repair Date sign TMO4101 Molift Quick Raiser 1 Engelsk English Rev C 01 2013 molift QUICK RAISER Inspection diagram after service and repair MOLIFT Quick Raiser 1 Service Checked service lamp if service is necessary YES yellow or red light NO green light Use Molift Servicetool and read the lifters data check number of lifts left before service Service is completed Worn or damaged parts or malfunctioning parts are replaced See description for parts replacement Service light was reset using Molift Servicetool N B The s
6. Find your distributor visit Molift com mo lift
7. Remove the lifting column Remove the motor housings B and B6 ABS housings Unscrew the three hexagonal screws B at the foot of the column which attach the motor to the chassis e Disconnect the electric cables from the motor e Pull the motor downwards then out from the chassis Lifting motor fitting You will need e Hex key 5mm e Loctite 243 Procedure e Follow the above procedure in the reverse sequence Put Loctite 243 on the motor s three mounting screws before assembling but only screw them in slightly Check that the three rubber washers for these three screws are pro perly seated Before fixing the motor in place it should be centred in relation to the lifting column place the column in its correct position on the chassis to check this Engage the lifting column and operate the motor until the runner block on the ball screw comes all the way down and the motor stops Only then should you tighten up the motor s mounting screws e The newly fitted motor should be labelled with the date of fitting and the fitter s signature e Replace the side housings molift amp molift QUICK RAISER Wheels removing and fitting Wheels on the legs The entire bracket plus castor wheel has to be replaced You will need e Pop rivets 4 8 x 16mm plus tool e Drill 5mm Procedure e Carefully drill out the pop rivets underneath the legs so as to release the wheel bracket B Be careful not t
8. a push button Support wheels One central wheel on each side of the lifter diame ter 100mm These wheels are fitted to the chassis with straight through screws TMO4101 Molift Quick Raiser 1 Engelsk English Rev C 01 2013 Lifting column The lifting column consists of e Aluminium section e Column brushes e Linear ball screw e Ball nut with integral ball bearings e Trolley e Bearing race e Motor coupling e Contact for battery current e Aluminium battery holder e Fastening knob with lock screw The motor transfers power to the ball screw via the motor coupling A ball nut runs along the ball screw The trolley is attached to this ball nut and the lifting arm is attaced to the trolley When the motor turns the ball screw via the coupling the ball screw moves the ball nut plus trolley upwards or downwards There are tracks in the aluminium section for the wheels on the trolley to follow The ball screw is factory lubricated and requires no further lubrication It is protected from dirt by two column wiper brushes Battery holder and batteries The battery pack is placed in a special alumi nium holder on the lifting column See also the instructions for the charger Only use original Molift Batteries for Molift lifters Operating handle The height of the operating handle which con sists Of a curved steel tube can be adjusted by means of a special bolt and knob so as to suit dif ferent users Hand control
9. electronics QR2 Fig 1 Glue pos 4 onto switch with one drip quick glue Battery holder Fig 2 8 e Io Label with art no EE side of nit e o O Use specisl tool to mount Red wire to be solded 13 to pos 5 Black wire to be solded 12 to pos 5 molift Appendix D Page 19 of 24 molift QUICK RAISER Appendix E ros ay anno os SSCS Trex _ KNEE SuprORT GONE 2 f2 fomos 2 f2 Jose 3 D fosso E E EE yo EP UD UD PE FE Oa po a AA MN n SE DS o an E gt DO L a DO gt gt n a MR 1 O a US O SE i TT Oe I DO Page 20 of 24 TMO4101 Molift Quick Raiser 1 Engelsk English Rev C 01 2013 Knee support complete Fig 1 Page 21 of 24 mo lift SISSOUD ON JOJOW Un 191109 AFFL UNIN 19019 pay xog AI91109 i UWN OD SISSOUD Julod uo oeuuoz TMO4101 Molift Quick Raiser 1 Engelsk English Rev C 01 2013 E LL JOJOU J2ppouds Ba W x O SIDW ajoweay I D TE made es DUDU N ge a eng oj pulo4 S OW 19019 o Q o O l N Q E S O poiunouu JOU SI SIUL JOSIDA JANO UO o O Z P UD Z JSSIDA JOINS JOIOUU J9PDOJAS O lt o qo ss S QUICK RAISER Notes mo lift Page 23 of 24
10. opera tion We assume no liability for damage or mal functions resulting from failure to comply with the instructions Warranty claims must be made immediately on detecting the defect Remember to quote the serial number Consumable parts are not subject to the warranty All technical information data and instructions for operation contained in these operating instructions were up to date at time of print and are compiled on the basis of our experience and to the best of our knowledge We reserve the right to incorporate technical modifications within the scope of further development of the product described in this manual No claims can be derived from the information illustrations or descriptions contained in these instructions We assume no lia bility for any damage or malfunction caused by operating errors non compliance with these ope rating instructions or inappropriate maintenance We expressly point out that only genuine Molift Spare parts and accessories approved by us may be used For safety reasons the fitting and use of Spare parts or accessories which have not been approved and unauthorised modification or con version of the product are not permitted Etac AS will accept no liability for damages resulting from such acts With the exclusion of product liability Etac AS is liable for faults or omissions on its part within the scope of the warranty obligations stated in the purchase contract Claims for damages are ex
11. to the new PCB before replacing by using the Molift Service Tool NOTE IF INFORMATION ON PCB IS LOST OR INCORRECT THE SETTINGS SHOULD NOT BE COPIED In this case a programmed card must be ordered and placed in the lifter without copy settings Correct settings for Molift Quick Raiser when reading Product Info with Molift Service Tool are e Product a 4 digit number 1801 Molift Quick Raiser 1 e Software version a 2 digit number Production year week batch number serial number and maximum load should be accor ding to main label You will need Hex key 5 mm Soldering iron Procedure e Loosen the cover with electronics BD e Observe how all the wires are connected if necessary mark the cables or make a drawing Remove the 4 plastic rivets B and remove the PCB cover e Detach the printed circuit board from the slot in the side cover Page 8 of 24 e Disconnect all the wires from the Main PCB and connect to the new Main PCB Move all exten sions and caps to the new Main PCB ain PCB in the slot in cover t d po YO A si A ip VO e Place the new Put extension cable B through the hole with cable gland and connect to the Main PCB e Check that the LED lamps are positioned cor rectly when assembling the PCB cover to the side cover Attach with 4 plastic rivets e Check that the lifter functions correctly TMO4101 Molift Quick Raiser 1 Engelsk English Rev
12. C 01 2013 Replacing the contact points in the lifting column You will need e Posidrive screwdriver e Soldering iron Procedure e Loosen the posidrive screw in the groove at the bottom of the column so that the contact hol der C is released e Pull out the holder carefully so that the wires are freed about 5 cm e Use the soldering iron to disconnect the con tact holder and solder the wires to the new unit Check the polarities the red wire is connected to the sign on the contact holder e Carefully position the new contact holder and attach it with the posidrive screw Replacing the contact points in the chassis You will need e Ordinary screwdriver for slotted screw heads e 5 5mm spanner Procedure e Loosen the contact points holder in the foot of the column on the chassis by unscrewing the two screws holding the unit e Pull it out carefully so that you will be able to disconnect the wires with the soldering iron e Disconnect the old holder with the soldering iron and solder the wires on to the new unit Check the polarities the red wire is connected to the sign on the contact holder e Position the holder in the foot of the column and screw it in molift e molift QUICK RAISER Replacing the column wiper brushes You will need e Posidrive screwdriver Procedure e Loosen the housing on the top of the column by unscrewing the four screws e The wiper brush strips can now be reached and
13. Elzn 0310114 Washer DIN 433 98 4 Plan hardened 0420106 Screw ISO 7380 M8x50 10 9 Black 0220110 Motor complete 0220118 Washer neoprene 922x95 5x3 5 0220121 Washer steel DIN 9021 96 4 8 8 Elzn 0220120 Screw DIN 912 M6x20 8 8 Elzn 0420118 Screw DIN M3x16 Elzn 0420127 Cover with electronics QR1 see app D 0421133 Connection point chassis 1150129 Spacer nylom 13ME103 0220129 Screw DIN 916 M5x10 A2 0420117 Lock Nut DIN 985 M3 8 Elzn 0220207 Wheel 950 grey 0420029 Foot plate right assy 0420028 Foot plate left assy 0421135 Label ID 0420134 Main Label OR1 0420560 Anti Skid incl pos 26 Anti Skid incl in pos 25 1101432 Cable clip 4 8 55 021 90 0420120 Screw DIN 7981F 4 8x9 5 Elzn 0220146 Wall wheel pos 20 o Distancer follows wheel pos 20 EM Hand Control Label safety Cable clip 4 8 Strip 100x2 5 O ring 10x2 0440002 0220310 0620133 0220136 0440003 3 f2 Jonn 4 t z 5 fa ooo e jo Joen z Jm e f2 omo e fi oono no fi foom m fs ozons 12 fs Jonn 13 fe 0220120 mm f2 oons as fi Joan as fi Joo az fi TEA to D Joao to f2 oon co fa oee 21 f1 0420020 22 f1 0420028 o fi on 2 f1 Jona 25 f2 0420560 o fe f 2 D moms 28 t 0420120 29 2 ozono s jo f a f f se f 33 D ouooo CNE A 35 f1 ozono 36 f1 0620133 o 2 ozono 38 1 Jo
14. Engelsk English Rev C 01 2013 General advice This technical manual contains important informa tion about the lifter including safety instructions It is therefore essential to read it carefully before using and repairing the patient lifter Explanation of symbols Locations in diagrams are referred as follows AO A1 refers to Appendix A location 1 This symbol appears in the user manual next to all the information which concerns safety in the work place and the risk of injury Always follow these instructions carefully paying due attention and caution This symbol indicates important information regarding the correct use of the equipment as described in this technical manual If this information is not taken into account mal function or damage to the equipment may result This symbol draws your attention to especi ally useful information which could help the user of this equipment to work more effici ently This information may simplify procedu res or clarify complications 6 Safety regulations Heavy long and or sharp objects will have to be lifted and handled when repairing the lifter When assembling and removing parts the lifter s stabi lity may be affected with the risk of it overturning or falling over You are therefore advised to be attentive and careful molift amp molift QUICK RAISER Liability Please read these operating instructions care fully before putting the product into
15. ay and deformations as described above Any damaged parts must be repaired or replaced and the test is performed once more until the lift performs correctly Checked that emergency stop and lowering electric and manual are working correctly Service light is green and batteries are sufficiently charged Marked lift with safety sticker with month year and certificate number for completed safety inspection Inspecting person must sign safety sticker and this diagram 000 O Inspection repair and service should be done by a person certified by or on behalf of Etac AS Always complete below Client Serial number of lifter Date Signature molift Page 11 of 24 molift QUICK RAISER Description Parts catalogue TMO4101 Molift Quick Raiser 1 Engelsk English Rev C 01 2013 Knee support complete w large cushions Knee support complete w small cushions optional Lifting Arm V shape optional Chassis see app B 0412014 Column see app C 0458010 Lifting Arm U shape Description Drive Handle 0420200 0458107 0425000 0455000 0455001 Page 12 of 24 Molift eure Raiser 1 09 Main Components molift Appendix A Page 13 of 24 molift QUICK RAISER Appendix B ros ay anno Tass 0420100 Chassis welded a ja 0220208 Wheel w brake 9115 Travelaid 115BR 0420102 Wheel 0100 PJP100x32 Black 98 0420123 Cover left 0420104 Nut for cover M6 0235104 Screw DIN 916 M10x30
16. clu ded irrespective of the legal reason from which such claims are derived Only documentation belonging to the actual equipment is valid Any failure to comply with the safety regulations and precautionary measures stated in these ope rating instructions renders the declaration of con formity supplied with the system in accordance with Council Directive 93 42 EEC concerning medical devices invalid Page 3 of 24 molt QUICK RAISER Technical description Chassis The chassis consists of a steel tube and steel plate frame with a polyester seal including legs The side housings are constructed in vacuum moul ded ABS The chassis consists of e Motor with mounting plate and coupling e Motor control card PCB for lifting Contacts for battery power e Contact switch for manual control e Emergency stop e Charging indicator e Wheels e Side housings Motor with mounting plate and coupling Motor with worm gear 12 V DC mounted inside the chassis The coupling between the motor and column is engaged when the red arrow on the lower part of the column is in line with the upper part of the chassis The motor must not be lubrica ted after leaving the factory Motor control The motor control electronic has integral over load protection which will cut off the current in the event of overloading The current is cut off when the overload corresponds to approximately 17A above and 7A below The motor therefore st
17. ervice light must ONLY be reset after completed service Perform safety inspection after service 00 O O LO afety Inspection The lift has been visually checked for damages malfunction and deformation and it is in order Checked that lifting column is properly fastened to chassis and lifting arm to lifting column and that the lifter has no loose parts Checked that remote control works and that wire and socket for remote control are undamaged Moved the lift around a level and even floor with approx 75 kg hanging in the suspension about 60 cm above the floor The lifter moves in all directions in a stable manner without tipping or experiencing any instability Run the lifter up and down several times with a test load QR2 120 kg and QR2 150 kg on a level floor Attach the special designed test hoop to the lifters knee support bracket and hook the rope on to the Raiser arm The weights i e sandbags or steel weights are then hooked on to the test hoop by using strong ropes See to that the weights do not touch the column or chassis during the test After the test inspect the chassis wheels column carrier and Raiser arm again for damage or deformation If necessary replace the damaged parts and do the test again until the lifter is functioning correctly D D D U Test with test jig Run the lift up and down 2 3 times and turn the suspension 360 around 2 3 times with maximum load Perform a new visual control damage pl
18. job 10 Si A 10 Keeping a 10g cccccccccccccceceeessssstseeeeeeeeeeeeeens 10 Inspection diagram after service and repair 11 SO VICO notado ato 11 Safety Inspection 11 Page 2 of 24 Parts catalogue 12 Molift Quick Raiser 1 09 12 Main Components 13 Appendix BR ccc ccc ceecseetseetseeneens 14 Chassis w legs iii iissssuuiuu 15 Appendix 16 Lifting CORRE so secuennctovetes x 17 Appendix D ien 18 Cover with electronics ON 19 E 19 Appendix E 20 Knee support complete 21 Appendix F uuu ccc ccc cesccseetseenseeneeens 22 Electrical Diagram e 22 IMPORTANT The patient lifter is only meant to be used by qualified personnel The manual shall not be handed over or made available to any unauthorised third party without a prior written consent from Etac Supply Gjovik Existing laws conventions and agreements protects all documents No extract of this documentation can be re produced used or transferred without pri or written consent from Etac Supply Gjo vik Violation of these regulations may lead to judicial repercussions and economic responsibility Industrial rights are reserved Etac AS Etac Supply Gjovik Hadelandsveien 2 2816 Gj vik Norway Teleph 47 40001004 www molift com Fax 47 40001008 moliftaetac com TMO4101 Molift Quick Raiser 1
19. o damage the lifter when dril ling out the pop rivets Pull out the wheel bracket B from the leg e Position the new wheel bracket and check that the holes in the leg line up with the holes in the wheel bracket e Attach the wheel bracket with the pop rivets e Press the wheel into place if necessary 0100mm wheels You will need e Hex key 5mm e Loctite 2701 e Hot air gun Procedure It will be necessary to heat the screw bolt to loosen the Loctite applied during assembly Be careful when heating the screws Use a nozzle on the hot air gun so as to limit the heated area if possible Remove the wheel by unscrewing the 8x50 screw with the Umbraco key Fit the new wheel by follo wing these procedures in reverse Remember to fit the washer when assembling Use Loctite 2701 to secure the screws Page 7 of 24 e molift QUICK RAISER 115mm wheels You will need e 19mm spanner e Loctite 2701 e Hot air gun Procedure It will be necessary to heat the screw bolt to loosen the Loctite applied during assembly Be careful when heating the screws Use a nozzle on the hot air gun so as to limit the heated area if possible Use a 19mm spanner to remove the front wheel Unscrew the wheel bolt and remove the wheel Fit the new wheel with the bolt and 19mm spanner Use Loctite 270 to secure the bolt Replacing the electronics O It will be necessary to copy settings from the old PCB in the lifter over
20. ops automatically with a vertical load of approxi mately 120 kg which corresponds to a user weight of 160 kg Hand control The contact switch for manual control is of the DIN type with special cables This is located inside one of the side housings Emergency stop The emergency stop which is located on the top right side on the chassis cuts the power supply to the motor The button is pushed straight down to activate the emergency stop and is released by turning it clockwise Page 4 of 24 Do not activate the emergency stop with your foot This could damage the emergency stop switch Battery lamp and service indicator On the right side of the chassis in front of the emergency stop button there are two LED Light Emitting Diodes One Service lamp which indica tes when the lifter needs service see Chapter on Service on page 8 The other LED is a Battery Lamp which lights up when the battery voltage drops below 12 2 volts The diode will normally give no light and will only light up when the battery needs charging Emergency stop Battery lamp no light Service lamp green light Wheels The lifter has three types of wheel None requires lubrication Front wheels on the legs There are 2 050 mm wheels on each leg The wheels are mounted to the chassis with a screw stud Back wheels One wheel on each side diameter 115mm These wheels are fitted to the chassis with stud screws They can be locked by
21. rvice and resetting the service LED The owner is responsible to ensure proper logging and written verification performed by authorised service partner Page 6 of 24 Cleaning VS Detergents used should be pH neutral Do not use solvents or other strong fluids which may damage or ruin outside surfaces or change the characteristics of lift materials If disinfec tion is necessary use isopropyl alcohol Avoid using abrasives and corrosives Wash the outside with a damp cloth and a suitable detergent Troubleshooting If the lift is not functioning the first action is to checkthatthe power supply is in order Then check that the battery light is on and that the service light is not indicating a need for service See the troubleshooting table in the user manual Should the troubleshooting table not yield a fault diagnosis use your judgment and a process of eli mination A Only use spare parts from Molift It will be up to the repair engineer to make such assessments so there is no need to describe any further fault finding procedures TM04101 Molift Quick Raiser 1 Engelsk English Rev C 01 2013 Replacement of parts Equipment See the Operator Manual for accessories and equip ment relating to the daily use of the lifter Special tools No special tools are required The replacement of parts must only be carried out by authorised dealers Lifting motor removing You will need e Hex key 5mm Procedure e

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