E Series 5KW wind turbine installation instruction manual
Contents
1. Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com 6 Please connect cable from the tower to the controller Note controller should be firstly connect with battery TM AR SUL Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com 5 How to install guy cable tower 5 1 Foundation sizing Please install the generator only under no wind weather To make the foundation in an open area Side b ide base Side base oKW Guy cable tower Foundation Radius m Center foundation m 0 9 0 9 1 2 Edge foundation m 0 8 0 8x0 9 AR SOLA Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com 5 2 For making basement Please dig the basement according to the designed size Then put the anchor in the basement Please assemble the plate as below For generator below 2kw there are two pins needed to fit in the edge foundation For above 3kw there needs to be three screw tooth hole forwards to the front side Placing the concrete after making the basement ready C25 as below Put the edge anchor into the edge basement and please check the distance between the hook of basement and the center including the basic level of basement and then placing concrete Do as below QUT Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http2. notification using instruction and maintenance with BATTERY INSTRUCTION 1 Wiring diagram 7 1 OFF GRID Picture as below Please make sure that the output voltage voltage of battery and the input voltage of battery should be same Do not misconnect the end of battery which would burn the generator battery and inverter out 7 2 0N GRID Picture as below AR SOLA Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com wind turbine c on grid inverter grid 1 duds 1 l h i controller Z electric appliance Every model of E series could be applied for on grid systemwith the permission of local government and on gird Inverter and on grid controller should be purchased by your own part N Please turn off the main supply before connection 8 Instruction for controller 8 1 Interface The interface uses a 485 model to connect with the controller which is applied with customized KNN LCD to display the data of voltage current power and wind speed 8 3 Instruction for controller Summary Brake The brake system would act to stop the generator for protection when the wind speed voltage temperature overrun Dump loader The dump loading system would act when the voltage overrun which could release the electricity Parameter setting Parameter Instrutios 0000000000 Voltage unloading 1 Dump loader 1 acting when
3. www pvsolarchina com To keep the balance of the tension between each cable the height of the basement need to be same with the base of the tower Otherwise the unbalance would cause trouble for the tower 5 3 Assemble the tower Connect the two section of subsidiary pole together and insert it into the main tower as below Connect 4 pieces of steel wire to the end of the subsidiary pole and then connect the steel wire which corresponding to the edge basement with the U shape spend orchid as below TM AR SOL Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com w d 4 Jr e ki 7 on 3 3 Y X E E ae d 2 28 f The steel which corresponding to the front basement need to connect with the chain block as below wo n Erect the subsidiary pole and fix the steel wire to the edge basement as below TM giu Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com Aim the pin hole of tower to the basement and insert the pin with smearing grease as below 1 Connect each section of the pole by screw as below TM QT Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com 2 To connect the steel wire after connecting the tower as below picture For safety you could twine the tower with the steel wire for a circle before fixing the wi
4. 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com Item State if dump loader 1 state of dump loader 2 state of brake and state of releasing brake Error on brake timeout error on release time out alarming on over temperature and alarming on under vpoltage Page 5 C B Dump loading voltage 1 return of dum loading 1 dump loading2 and return of dump loading 2 TM AR SOL Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com Brake voltage return of brake voltage the value of under voltage and security wind speed ro o co B Return of security vvind speed security current return of security current and brake pressure Page 8 Release pressure delay of over voltage delay of over wind speed and pressure up limit Delay of over current the normal braking time security time and delay of brake The over time of brake the braking time when the brake system 15 abnormal ad if to release the manual brake All the parameter has been settled before delivery and there is no need for users to revise the data again If you need to revise it TM AR SOL Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com please feel free to contact us for confirm 9 Maintenance Please check and maintain the generator at a certain time as the environment for generator might be very scu
5. USER S MANUAL FOR E SERIS 5KW e QUT Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com TM Warnings Please excuse from specification alternations without notice It is required to comply with the local law regulations or the permission From local government before installing WTGS Only under no wind weather should carry out the installation maintenance And dismantling of WTGS Please make sure the construction for WTGS mechanical and electronic facilities should be done by professionals Color or figuration of pictures might be varied against physical goods It is forbidden to leave the wind turbine generator working under unloaded state such as without connecting with batteries The safety signs involving the manual are as followed Danger Improper operation might lead to hurt people badly N Attent ion mproper operation might lead to damage products or hurt People Contents 1 3935009010 r N S 2 lhere to use 99 9 99 9 9 9 2 3 3 Model and parameter e e 060606000000000000000000000000000000000000000000000000000000000000000000000000000000000009 0 m 4 4 How to Instal the generator a o a id 5 9 How to install guy cable 6 Battery conf i gurat i on e 0e 06 060000000000000000000000000000000000000000000 j em ee meme teet c memor
6. attery damaged If the voltmeter is zero please check if it s the problem of generator s cable 3 Why the blade do not move or move slowly with a normal wind speed O The rotating of blade would be abnormal if the output line is short circuited And please check the generator s cable with disconnecting the battery and inverter from the generator 4 If we could extend the using of electrical equipment by adding the capacity of battery O It would be a waste of battery and do harm to the battery if add the capacity of battery without professional suggestion because it would put the battery always in the state of lacking power Please contact with our engineer by e mail or mobile if you can not solve the problem Color may be different from physical products of picture Please give a kind understanding if the manual has been modified without prior notification Two years warranty would be offered from the date of purchasing Non artificial and Force ma jeure AR SOLA Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com
7. d er M m s m s GUAN 240 200 G MANG 4 How to install the generator 4 Site choosing Wind turbine generator system should be installed at least 50m away from house or areas people gathering It should be avoided to have trees or buildings nearby to affect the wind speed or wind direction It is forbidden to install the wind turbine generator on soft lands uneven ground or areas where the ground can be easily influenced by the climates At the same t ime the distance between generator and battery should be also considered as the longer the distance the less the wastage And please use a thicker cable for long distance connection 4 2 assembing and connection Note Please firstly connect the controller with battery and then the generator 2 Instruction for connection of bkw AR SOLA Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com 3 Instruction for connection of dump loader of 5kw short circuit 3 amp 6 dump load AR SOL Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com 4 3 Diagram for generator Blade ON xxx Press plate Generator its Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com 4 4 installation Connect the cable to the bottom of generator and then make the cable go through the p
8. ole center Ww STAR SOLAI Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com Below is the identifier and corresponding wire s vi p p TT B p Motor Motor Motor lead wire lead wire lead wire A B C Wire Temperat Temperat Brake Brake ure ure control control Note About the temperature control wire the red is positive and black is negative The braking cable is 2 2 5mm with red positive and blue negative The third screw shouldn t be release which closed to the insulating board You could release the second screw put in the end and tighten the screw 2 Connect the generator with the pole by screw 3 blades 1 The flange has been assembled on the motor shaft before delivery 2 Please note the concave part of blades should face the wind and tight the blade with flap by screw Balance is very important and do not tight the screw before assembling all blades For finding balance please make a same distance for every apex and then tighten the screw as below QUT Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com Blade s Center Line LE A yok A 1 d E a R s N 2 TM ind E E R 1 ki x M r M i m i at la 2 d 22 Ed qar B H d 4 Assemble the nose cone by screw AR SUL
9. ont page by pressing this when you are in a page of non installed state which you could Back to the previous page when in a non setting page The value would add one more one time when in a setting state Move to the next page when in a non setting page The value would reduce one for one time when in a setting state Move to the state of chooing the set when in a non setting state Move to setting page when chooing the setting state Zu The confirm the revising in the state of setting and returen to the state of choosing setting EE Re enter the initial setting only available in page 10 F2 Manual brake Available in every page Li Manual release Available in every page Ei Error on timeout when clearing the release of brake only available in page 10 FO To release the manual brake only available in page 10 F6 The clear the error on time out of brake only available in page 10 Page 1 to page 4 1s the page for illustrating the state Page 5 to page 10 1s the page for setting the parameter Page 1 Item Voltage of battery the output current of wind turbine the output voltage of solar panel wind speed Page 2 Item Pressure the power of wind turbine the power of solar panel Sit mz R H KARRE ABTA KAESZ Note The pressure value could be negative when the temperatur is so hign or the brake releasing act and this is normal state Page 3 AR SOL Tel 86 574 26266608 Fax 86
10. over this voltage Return of Voltage unloading 1 Dump loader lwould stop action when the voltage is lower than this value Voltage unloading 2 Dump loader 1 and 2 acting when over this AR SOLA Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com H Return of Voltage unloading 2 Dump loader 1 and 2 would stop action when the voltage is lower than this value Brake voltage The dump loader 1 and 3 would act when over this voltage And the dump loader 1 and 2 would stop after the action of brake Return of brake volatge The brake would stop action when lower than this voltage Security wind speed The dump loader 1 and 2 would act when over this wind speed And it would stop acting after the act of brake The return of security of wind speed The brake would act after a while when the voltage is lower than this value The protection time before brake t1 The acting time of dump loader before brake The protection time after brake t2 The acting time of dump loader after brake Security current The dump loader 1 and 2 act after the brake and then it would stop acting return to when you are in a installed state EN Cursor moves to left when setting Cursor move to right when setting Note The PLC is closed before delivery and it could only be turned on after the installation of wind turbine 8 4 Interface 1 Button You could return to the fr
11. re with the fixture There need to be two fixtures for each steel wire and 10 20 cm need to be left in the end of the wire s 3 me E TAKES Ww 25 1 a Besides aiming the steel wire for front basement the ends of all other steel wire need to connect with the corresponding basement And you could fix all wires after the installation of the tower as below p poA E f n a d i MALES e 4 3 Put the tower ona wooden height of Im to 1 5m as below Tel 86 574 26266608 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com Generator installation In the manual for generator part You could erect the tower with a winch tractor and crane Please note when using a winch and tractor there need to be a yoke for generator below 2kw including 2kw Pay attention to the tension of each steel wire in the process of erecting in case of any unbalance 6 Please installing the bolts to the three hole at the bottom of the tower after the erecting of the tower 1 To check the length of 4 pieces of steel wire and fix it with fixture Note please leave a proper radian for the steel wire 10 You need to take the subsidiary pole away and release the steel wire after installation 5 4 Lay down the tower For laying down the tower a no wind weather is needed as well as a yoke which is the same when for installing 8 Break the connection to stop the generator which co
12. ree eo e 19 7Wiring diagram daz aR LL f f 1 aa i a a a a a NM 20 TM AR SOLA Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com S Operation for COMET Ol RR lo 21 9 Ma i ntenance 960909090009090900000090909090009090909090900009090000009009000909099009000909090000009090090009909909090000999 000 5 27 10 Trouble removal e0009090009900909900009900090900909000990000909900999090909000990009099900 0099000909009 099909990099 990099 28 1 Abstruct The wind turbine generator system is the equipments which could produce electricity by the rotating of blades The function of the controller is to rectify the output and protect the generator under severe environment The E series generator could be applied in the system of wind and solar hybrid as the controller of it has a solar connector 2 Where to use This E series generator could be both applied for home use and factory use which is available for on gird and off grid While on gird by matching on grid inverter and off gird by matching batteries and off grid inverter Not available for below No loading 2 Directly connecting with consumption AR SOLA Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com 3 Parameter Item Rated Rated Start u Securi Wind RPM r m voltage Curren p wind ty wind diamet DCV t DCA speed spee
13. rviness Please lay down the tower before storm coming in case of any trouble look for cracks or abnormal bends Check blades If you locate any damage caused by storms or weather replace the blades as using damaged or unbalanced blades will compromise the 3 CO and lifetime of windmill Replace lubricant lubricant Check to see if nuts and bolts have remained tight on mill and tower Check electric power cables for corrosion and damage If you detect any abnormal corrosion replace cables Please check the electrolyte level of the battery And please add if not enough by following the instruction AR SOLA Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com 10 Trouble shooting 1 Why the Electrical equipment failure after connecting with the system O Please check the remaining power the battery and the electrical equipment would not work if the power is not enough If the power is enough please check if the connection between battery and inverter is correct 2 Why cannot charge the battery O To check if the blades rotate and the generator would not work if the wind speed is so low or so high If the rotating of blade is Ok please disconnect the battery and inverter from the generator and then check the output of generator by voltmeter If the output is OK please check the battery follow the instruction to see if the b
14. uld be checked in the user s manual 9 If using a crane The harness should be tied to the generator by professional people And then release AR SOL Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com the screw and steel wire to lay down the generator slowly to the yoke 1 If using a tractor or winch First release the steel wire of the basement and then connect the steel wire to tractor or winch according to the installing manner by reversing it Finally lay down the tower on the yoke slowly 6 Bettery Configuration Battery should be placed in a dry building with constant temperature and 8 By calculating the output of generator you could decide the number of the battery and the connection series and parallel Then please design a cage for placing the battery controller and inverter To avoid electromagnetic interference after connect the battery please smear the end of wire with grease or anti corrosion material The connecting wire between battery and controller should be no less than 3M You could check the parameter for choosing the battery Series connecting is to connect the anode of one battery to the cathode of another battery as below Parallel connecting is to connect the battery anode with anode cathode with cathode as below t suu Tel 86 574 26266608 Fax 86 574 26266618 Email Sales pvsolarchina com Http www pvsolarchina com Please check the
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