HSX User Manual - Stanley Hydraulic Tools
Contents
1. HSX22 WITH HOLE PATTERN CENTERED ON SHOE WELDMENT 12 000 po P 4 x 1 5 16 DRILL THRU ines 008 Zl FN W 24 gt User Manual STAN L EY STAK L EY User Manual 4 25 STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA b03 659 5660 Fax 503 652 1780 www stanleyhydraulics com2. E 14 MAINTENANCE INTERVALS EP 14 PEAT TOP MOUNTING DIMENSIONS Lene 15 A ee ee 16 17 PARTS US re 18 19 ES cere us 20 21 ASAZA PARTS LIS D 22 23 ATTACHMENT HOLE PATTERNS uuu l l u a cee ce ees 24 IMPORTANT To fill out a Product Warranty Validation form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN L EY HSX User Manual 3 Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life
3. optimum operation of the attachment Troubleshooting If adequate pump flow is available from the carrier pump s but is not getting to the attachment consult your service representative and review the following 1 Attachment valve s are not actuating Review all elec trical connections that are part of the attachment kit 2 Ensure proper voltage to the valve s 3 Ensure the REG port of the valve is not blocked 4 Check to make sure the carriers main relief is set to the manufacturers recommendation and that this value is equal or greater than the attachment circuit relief 5 If the valve will not turn off check the drain tank line of the valve to ensure that the pressure is 50 psi or less 12 HSX User Manual STAN L EY Tool The hydraulic attachment which the auxiliary circuit is intended to power These may include hydraulic breakers compactors shears etc Operating Pressure That pressure at which the tool will naturally operate without influence of outside pressure relief mechanisms This pressure is an operating characteristic of the tool and cannot be altered by the end user without changing the tool design Relief Pressure The relief pressure is that pressure at which the circuit will dump fluid in order to protect itself from damage Back Pressure The pressure at the tool s connection to the return circuit of the carrier Flow Meter Instrument for testing the operating characteristics of a hydraulic
4. LBS 115 Nm 35245 x 2 22061 206019 21896 370352 371061 12669 180 FT LBS 244 Nm DESCRIPTION QTY PIN DESCRIPTION QTY 206028 1 206024 BEARING COVER 1_ 372003 GREASE FITTING i 26 870352 8 727 371061 wase STAK L EY HSX User Manual 4 17 HSX6025S HSX6125S PARTS LIST Note The HSX6025S and HSX6125S 7 5 61255 both use the same parts shown on this page with the exception of the upper frame weldment and fasteners shown at right items at right are for the HSX6125S only 13 o 30 FT LBS 41 Nm 75 FT LBS 102 e 14 15 35 FT LBS 47 Nm HSX6025S esse moron senn 36 728576 HHCS34 10UNCx250 8 w erso 5 6 rz 1_ 73125 UPPER FRAME WELDMENT 1 sses seurrawcESET 18 gt HSX User Manual STAN L EY 371050 55 02504 55 FT LB 74 5 Nm 206022 206024 7 372003 206028 83 21 21896 22 6330 206019 02504 85 FT LB 115 Nm 5 33688 22061 32 00834 206029 ae o X 288 Note HSX6025S HSX6125S 2 Both use the same parts shown on 37105 370155 the page the differance between the 35 FT LBS two models is the upper frame weld 5 3 Nm ment and the fasteners that come with it see page 18 for details DESCRIPTION 52 Ne DESCRIPTI
5. noted X Tolerances except as noted XX XXX 0 1 ANGLES XX 0 06 XXX 20 010 ANGLES 1 0 15 754 020 5 111255 TOP PLATE MOUNTING DIMENSIONS 5 221255 TOP PLATE MOUNTING DIMENSIONS Y 1 000 75 5 0 1 ASTM 36 STEEL ASTM A 36 XX 0 ANGLES 0 Tolerances except as noted X 0 1 XX 40 02 40 005 ANGLES 0 5 STAN L EY HSX User Manual 4 15 5 31255 85 Note The 5 30255 and 5 31255 j both use the same parts shown on this page with the exception of the upper frame weldment and fasteners shown at right items at right are for the HSX3125S only 23 FT LBS 31 Nm r 23 FT LBS 31 Nm 4 18 FT LBS 24 Nm 23 FT LBS 31 Nm 9 HSX3025S DESCRIPTION MO _ rema o assvnose 16 HSX User Manual STAN L EY 370352 Note The HSX3025S and HSX3125S De Both use the same parts shown on the page the differance between the 22 two models is the upper frame weld 371061 371050 2 itus ment and the fasteners that come with it see page 16 for details 372003 2706330 206024 206028 06330 Gane 69 02504 ERS 85 FT
6. psi The relief valve setting must be greater than the estimated operating pressure of the tool If the setting is lower dam age to the circuit may occur Excess heat will be gener ated in the circuit which will damage the attachment and carrier Heat Load Test With the installation kit properly installed and adjusted per the above procedure conduct the head load test as fol lows 1 Connect the flow meter between the tool inlet and out let hoses 2 With the carrier set in the attachment mode restrict the flow meter until a pressure of 1000 psi is achieved This pressure must be maintained throughout the heat test NOTE Closing of the restrictor may be required as the temperature increases Monitor the oil temperature from the flow meter until no change is noted Record the time required for oil to stabi lize Record the surrounding temperature ambient tem perature Record the time required to stabilize minutes Record the stabilized oil temperature F Record the ambient temperature F The heat rise is calculated as the stabilized temperature minus the ambient temperature HSX User Manual 4 11 Example Stabilized Temperature 160 Ambient Temperature 80 Heat Rise 80 The normal operating temperature range of this circuit will be the typical ambient temperature range for the geo graphical area plus the heat rise calculated above Ensure that the operating temperature range is lower than 180 for
7. threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel 4 gt User Manual STAN LE Y Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attach
8. HSX SERIES MOUNTED HYDRAULIC COMPACTORS iius EE STALE E gt 4 gt E HSX6 STANLEY HSX22 USER MANUAL Safety Operation and Maintenance O 2015 Stanley Black amp Decker Inc R New Britain CT 06053 U S A 7 74918 2 2015 Ver 2 DECLARATION OF CONFORMITY STA K L EY BEREINSTIMMUNGS ERKLARUNG DECLARATION DE CONFORMITE CEE Hydraulic Tools DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA I the undersigned 4 Ich der Unterzeichnende Weisbeck Andy Je soussign El abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the equipment specified hereunder best tige hiermit da erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Hydraulic Powered Compaction Machine y Kategorie Cat gorie Categoria Categoria 2 Make Marke Marque Marca Marca Stanley 3 Type Typ Type Tipo Tipo 5 30255 5 31255 HSX6025S 5 61255 5 111255 5 221255 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement Numero de serie del equipo Matricola dell attrezzatura 5 Mass Masse Masse Masa Massa 168 998 kg Has been manufac
9. LD RESULT FROM ATTEMPTING to support the driven material PERSONNEL WHO ATTEMPT TO support the driven material CAN BE STRUCK OR CRUSHED Do not ATTEMPT to support the driven material One note of caution the forces generated and the meth ods used while driving with a vibratory device preclude the calculation of bearing loads for a piling or sheet of material DO NOT USE THE COMPACTOR IN APPLICA TIONS WHERE A BEARING LOAD IS SPECIFIED STAN L E Y HSX User Manual 4 9 If symptoms poor performance develop the following chart can be used as a guide to correct the problem PROBLEM CAUSE SOLUTION Compactor Inoperative System Flow Valve not operating or Adjust flow for compactor flow and adjusted incorrectly pressure test attachment circuit or compactor flow control if installed Seized bearings Replace bearings and perform flow and pressure tests Kinked hose Plugged quick disconnect Repair or replace Rapid bearing failure Lack of lubrication Lubricate both bearings every 40 hours Overspeeding Adjust flow for compactor flow and pressure test attachment circuit or compactor flow control if installed Rapid shock mount failure Excessive down pressure or carrier Compress shock mounts no more than too large for compactor 2 2 5 in 51 64 mm during operation Cold weather operation Warm up according to Low Tempera ture Warmup procedure Failure to achieve required compac Improper use See Operation sect
10. M 22 gt HSX User Manual 5 ITEM ca 6 8 N 12 EM ELE E 5 12 200 FT LBS or 271 Nm 26 29 19 ITEM 371501 NYLOCK NUT 3 4 10UNC 3 2003 GREASE FITTING 1 8 NPT 514009 HYD 165 16 5 90 514010 HYD ADAPTER 20SAE 16ORS 1 514011 ADAPTER 20F50LO 2 34 514018 18 19 20 21 p 23 24 25 26 27 28 29 30 31 32 33 3 1063 WASHER 7 16 1 0 rs SNE f N UEN AI a SE IVINZ DIV INI STANLEY C 2 oF Av oro HSX22125S PARTS LIST 371052 26 370407 24 200 85 271 Nm 30269 22608 6 22607 5 1 372003 DETAIL SCALE 0 350 22 370405 V 260 FT LBS 352 Nm 9 4 7 22805 20 217012 23 370406 371052 22606 35658 MU 260 FT LBS 4 GD 22860 55 185 74 5 Nm 27 13 7 371061 370360 0 FT LBS e 95 Nm 514018 as p 17 72826 32 514010 2 1 50609 15 72636 72637 31 514009 STAK L EY HSX User Manual 4 23 Hole patterns shown HSX3 HXS6 amp HSX11 WITH HOLE PATTERN for Mente CENTERED ON SHOE WELDMENT attachments 7 500 4 x 7 8 DRILL THRU DRE 7 12 gt 65 gt 7
11. ON ETN n STAK L EY HSX User Manual 4 19 HSX11125S PARTS LIST 23629 72641 SEE VALVE BLOCK ILLUSTRATION ON NEXT PAGE SHOE WELDMENT 4 35884 SHOEWELDMENT 1 enoo 6 43533 WASHER 3 4 1 0 24 8 72650 HoSERSSY 9 72651 HOSEASSY 211010 e 15 som om fe 16 35078 2_ 20 HSX User Manual 77 16 43533 3 371501 370252 18 75 FT LBS 97 5 Nm P 32X 5 78 371050 26 371500 3 30167 4 35384 nes P N DESCRIPTION QTY 17 370159 HACSJB 16UNCX2500 8 2 9 20 5 2 24 25 orso 387 727 371501 NYLOCKNUT3A 0UNC 12 sms STANLEY HSX11125S PARTS LIST D 211009 371061 372003 DETAIL A SCALE 0 360 74 5 Nm 371056 2 29935 30 514015 _ 15 350713 5 211004 4 24 371061 19 370350 371061 211008 29935 514016 370353 37 180 FT LBS 244 Nm 514015 514016 a 87 370351 STANLEY 370351 100 ft Ibs 135 6 Nm 350758 217010 211011 514017 514017 ti 514010 72754 5 User Manual 4 21 SEE VALVE BLOCK ILLUSTRATION ON NEXT PAGE lt 10 11 12 13 4 6 2 72826 FLOW CONTROL VALVE 1 42GP
12. ce and service must only be performed by authorized and properly trained personnel HSX User Manual lt 5 TOOL STICKERS amp TAGS 7950 7362 73653 73154 STAMP MODEL No AND SERIAL No AFTER INSTALLATION Lift Point Decal Location on Models HSX3025S amp HSX6025S 6 gt User Manual STAK LEY PREOPERATION PROCEDURES DAILY MAINTENANCE CHECKS Check for loose or missing fasteners Tighten or replace as needed See Torque Specifications in the ASSEMBLY section of this manual Check to be certain that the flow control valve on the car rier is set to the proper flow for the compactor See the SPECIFICATIONS section of this manual Check shock mounts for cracks or tears Rotate shock mounts 180 when fatigue tears begin to show at top outer crease of the shock mount This will prolong the life of the shock mount Check for abrasion and hydraulic leaks at fittings and hos es Replace defective hoses and fittings Adjust hoses and tighten fittings so the hoses do not deflect into contact with structure during use DO NOT USE BARE HANDS TO CHECK OR SEARCH FOR HYDRAULIC LEAKS AROUND HOSES AND FIT TINGS PINHOLE LEAKS CAN PENETRATE THE SKIN TO INSPECT FOR LEAKS DEPRESSURIZE THE SYS TEM CLEAN AROUND SUSPECTED AREA REPRES SURIZE THE SYSTEM AND VISUALLY CHECK FOR LEAKS Lubricate bearings with two pumps of grease every 40 hours of operation A greasing location is provided in both bear
13. circuit The data usually available from this device are pressure psi bar flow gpm Ipm and temperature F C Restrictor Valve A valve on the flow meter which allows the user to simulate an operating tool by adding a pressure load through restriction to the circuit This feature is used to evaluate relief settings and flow ratings at pressure V60 V65 V100 Valves A priority flow control valve manufactured by Stanley Hydraulic Tools Allows for optimum operation of any attachment by providing the proper amount of flow for operation of the tool the priority aspect allows the attachment to function properly if another control function is activated Inlet Flow The hydraulic oil supplied to the IN port of the tool or valve Regulated Flow The flow of oil supplied to the tool by the V60 V100 valve By Pass Flow The oil flow that is supplied by the carriers pump but not used in the operation of the attachment By pass flow equals inlet flow to the valve minus the regulated flow Pressure Line The hydraulic line s which supply pressurized oil from the pump to the valve or tool Return Line The hydraulic line which connects the OUT port of the tool to the tank circuit of the carrier Cracking Pressure The pressure at which the relief valve starts to open Can be seen by a drop in the flow rate as shown by the flow meter Full Open Pressure The pressure at which the relief valve is completely open dumping all system flow to
14. ed to the tool and hose These safety precautions are given for your safety Re view them carelully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual This tool will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Check the rule and regulations at your location The rules might include an employer s work safety program Regulations may identify hazards such as working around utility supply lines or hazardous slopes BE THOROUGHLY TRAINED BEFORE OPERAT ING THE UNIT ALONE Operator training must start in an area without by standers and use all the controls until he she can con trol the machine fully under the conditions of the work area When learning to operate a machine do so at a slow pace KNOW THE WORK CONDITIONS The operator must know any prohibited uses or work areas for the machine For example excessive slopes and poor or dangerous terrain conditions must be avoided OBEY SAFETY RULES Replace all faulty or leaking hydraulic hoses or fit tin
15. est advantage The DYNAMIC FORCE of the mass weight assembly turning at a high rpm produces a vibra tory force and with controlled placement an impact force The DOWN PRESSURE of the carrier on the compactor gives a high static pressure which assists in the compac tion or driving The vibration frequency is controlled by the hydraulic flow input to the compactor and is optimized for use in granular soils The rate and density of compaction depends on such factors as moisture content of the soil condition of the compactor and carrier and the skill of the operator NOTICE Efficient compactor performance is directly related to the flow rate specified A higher flow rate does not improve performance It results in fluid overheating and contrib utes to early bearing failure A lower flow rate causes re duced compaction performance Gereral Compaction The following instructions are very important to the proper performance of the compactor and the attainment of the specified compaction density With a standard baseplate the compactor is held with full down pressure for no more than 5 10 seconds The ap plication pattern should always begin next to a bank or 8 HSX User Manual footing and at the previously compacted area When the maximum attainable density for that particular soil condi tion is reached a slight increase in vibration will be felt by the operator This increase in vibration is in no way harmful to t
16. gs before further operation STANLEY Always operate the compactor with backhoe outriggers firmly on the surface The compactor weighs more than the bucket Position the compactor with caution Travel with the compactor in full tuck transport position only Never operate with any person near the compactor or between the compactor and operator Operate the compactor in properly shored trenches and excavations Do not allow personnel to work in the exca vation near compactor operation Make sure all controls levers and pedals are in the NEUTRAL position before starting the carrier Wear safety eye protection hard hat and safety foot pro tection while operating the compactor Operate the carrier or compactor from the operator s seat ONLY Make sure the seat belt is securely fastened before activating any controls Make certain that no other personnel are within the arc prescribed by the movement of the stabilizers front buck et or backhoe boom Keep hands and feet on the controls at all times when the machine is running Before leaving the operator s seat always lower the loader arms and the backhoe boom NEVER leave the machine with the engine running AL WAYS ENGAGE THE PARKING BRAKE Stop the engine before attempting to make any repairs or adjustments to either the carrier or compactor To avoid personal injury or equipment damage all tool repair maintenan
17. he tractor and indicates that the soil will not compress any further In fact additional time in that loca tion may actually loosen the soil previously compacted Work as much area as possible from one position and overlap each compacted section slightly The vibration frequency has been chosen to give maximum efficiency in granular soils using lifts of 2 to 4 feet The closer the width of the trench is to the width of the compactor the higher the delivered compactive effort It is necessary to turn the compactor OFF when being transported or sitting idle Should the running compactor be placed on a hard surface without down pressure the unit and the carrier will vibrate excessively Down pres sure transmits the vibration to the soil neutral pressure will rattle the whole carrier assembly Slope technique This method of compaction is of primary interest to a pipeline contractor seeking high production and efficient equipment utilization The fill material is placed at one end of the trench and allowed to seek its own angle of repose Compaction is begun on this angle above but still near the top of the pipe All fill material is backfilled to this angle and the compactor is worked up and down the slope Backfilling compaction and resurfacing can be done very shortly after the pipe is in place Soil testing Compaction density specifications are based on soil samples of a set moisture content and soil composition Changing weat
18. her conditions for example can alter the moisture content of the fill being used and may make meeting the specifications impossible It is imperative that frequent and reliable tests be conducted during applica tion of the compactor to determine the maximum lift that can be used and still provide the required density lt is important that lifts in excess of the established test results NOT be used if the required density is to be achieved and maintained Driving Many driving jobs can be done with the compactor Timber sheeting steel and aluminum sheeting H and l beams soldier piles and guard rail posts The compactor will drive STANLEY these materials in most soil conditions except solid rock or soil with a very high clay content The compactor is placed on the object to be driven using the front one third that portion of the baseplate furthest from the operator of the baseplate This position is critical to proper delivery of the compactor s vibratory force into the object The front portion of the compactor will impart an impact or slap that will drive the material into the soil The center portion of the compactor will rock on the ma terial and provide very little impact force Apply down pressure evenly but do not compress the shock mounts fully Too much down pressure will make the compactor difficult to control on top of the driven ob ject and the impact required will be damped out SERIOUS INJURY OR DEATH COU
19. ing carriers Inspect pins and bushings for correct fit and lubrication Check level of hydraulic reservoir on carrier Make certain that quick couplers are fully engaged and leak free PRE INSTALLATION INSTRUCTIONS Test the carrier hydraulic system to verify that the system is operating at the manufacturer s specified capacity and pressure ratings Be sure the fluid and filter in the hydraulic system are clean When tightening pipe threads be careful that any seal STANLEY ant used Teflon 6 tape etc does not enter the hydraulic system Foreign matter introduced into the system may damage hydraulic valves motors and pumps Follow instructions to install the Stanley priority valve in the carrier hydraulic system the warranty is in effect only if the valve and compactor are installed as outlined in the valve kit installation instructions Major modifications or equipment substitution will cause the warranty to be void unless prior engineering approval has been granted by Stanley Hydraulic Tools The Stanley priority valve is a metering to the hydraulic tool pressure compensating valve that controls the flow to the attachment and gives the primary system i e back hoe functions full operating pressure Diverter valves or simple flow control valves will not perform all of these re quired functions Note On carriers where priority valves are not used check with your local Stanley distributor for an adapter k
20. ion of this manual tion specifications Overspeeding or underspeeding of Adjust flow for compactor flow and compactor pressure test attachment circuit or compactor flow control if installed Moisture soil content incorrect for Correct condition of soil or compactor specified density specifications are not reasonable for conditions 10 HSX User Manual STAN L EY The correct performance of this procedure will verify if the auxiliary circuit of the carrier is adequate to properly oper ate a Stanley attachment This procedure is generic in form It is the end users re sponsibility to ensure that this procedure will work with his specific type of equipment If an adequate flow meter is not available contact your Stanley Hydraulic Distributor for assistance Test Procedure 1 With the auxiliary circuit or kit completely installed connect the flow meter between the tool inlet and outlet hoses NOTE Always use the hoses that are supplied for the attachment and make sure the machine hydraulic oil is between 90 to 120 F This will assure correct read ings and adjustments 2 With the machine setting at the mode that s going to be used to operate the attachment record the GPM Locate the correct flow for the attachment in the manual under the specification section Adjust the machine to the correct GPM NOTE If possible always set the machine to the high est GPM output mode This will prevent the operator f
21. it to equip your carrier for a specific model of compactor LOW TEMPERATURE WARM UP PROCE DURE When the weather gets cold the shock mounts on com pactors can become stiff In severe weather where the ambient temperature is below freezing for extended peri ods shock mounts can even become brittle Therefore it is necessary to warm the shock mounts prior to using the compactor To warm the shock mounts follow these steps 1 After starting the carrier warm up the system until hy draulic lines are warm to the touch 2 With the carrier at idle place the compactor flat on the ground and using a slight down pressure to keep the com pactor in place turn the compactor on DO NOT place a load on the compactor during this procedure 3 When the ambient temperature is below freezing the compactor should be operated on the ground with a slight down pressure no load for at least one minute before putting it to work HSX User Manual 4 7 IMPORTANT DO NOT suspend the compactor in the air during the warm up procedure The compactor must be placed flat on the with E slight down pressure to eep it in place en ambient temperatures are below freezing suspending the compac tor in the air without first warming it up may cause the shock mounts to crack Failure to follow these procedures will void compactor shock mount warranty GENERAL INSTRUCTIONS The compactor is a device that uses available force to the b
22. rom over flowing the attachments 3 Once the correct GPM flow is achieved fully open the restrictor on the flow meter 4 With the machine in the attachment mode set in step 2 record the back pressure At this point the pressure read ing on the pressure gauge is the back pressure in the cir cuit This pressure must not exceed 200 psi 13 5 bar Excessive back pressure will slow the attachments opera tion and lead to premature seal failures and over heating Record the back pressure psi 5 Close the restrictor valve on the flow meter until the attachment relief starts to crack or open The relief valve opens when the flow rate GPM indicated on the flow meter begins to decline rapidly Locate the tools operating system relief pressure in the specification section in the manual Adjust attachment relief to specification NOTE The relief valve pressure must be greater than the operating pressure of the attachment and three times the back pressure Never use the relief valve to control the flow rate in the circuit Cracking pressure means the loss of 4 or more GPM STANLEY Record the relief cracking pressure psi Example Operation pressure of a breaker is 2700 psi Back pres sure is 150 psi A good rule to follow when setting the re lief multiply the back pressure by 3 then add this number to the operation pressure of the attachment Operating Pressure 2700 psi Back pressure 450 psi Operating pressure of the tool 3150
23. the tank Ambient Air The temperature of the outside air Temperature Stabilized The temperature at which the carrier hydraulic system temperature will stop rising during testing or opera tion Temperature STAN L EY HSX User Manual 4 13 Ibs 3400 6400 11 350 22 000 kg 1542 2902 5147 10 000 vpm 2100 2000 2000 2100 bs in 18 5 27 5 29 41 25 in 18 8 x 20 23 5 x 26 21 30 32 x 42 mm 442 x 508 600 x 660 686 x 762 613 x 1067 psi 1600 2000 1800 2000 1800 2150 1800 2250 bar 110 140 127 140 124 148 124 155 gpm 12 25 12 25 28 60 42 10 113 psi bar psi bar Miscellaneous FLOW uuu uD 29085 NOTE Torque values for a particular model can be found on the exploded views pages 16 thru 23 Look for the picture of the part or fastener you are trying to torque the torque value is next to the item number of the part MAINTENANCE INTERVALS 40 Hour Weekly Service Perform All Daily Service Checks Lubricate Each Bearing with 2 Pumps of Grease Every 40 Hours of Operation NOTE Weights dimensions and operating specifications listed on this sheet are subject to change without notice Where specifica tions are critical to your application please consult the dealer 14 User Manual STAKN L EY HSX3125S TOP PLATE MOUNTING DIMENSIONS HSX6125S TOP PLATE MOUNTING DIMENSIONS ASTM 36 STEEL 50 50 ASTM A 36 STEEL Tolerances except as
24. tured in conformity with Wurde hergestellt in bereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards No Approved body Richtlinie Standards Nr Pr fung durch Directives Normes Num ro Organisme agr Directriz Los Normas No Aprobado Direttiva Norme n Collaudato EN ISO 12100 2010 Machinery Directive 2006 42 2006 6 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali 8 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 5 20 13 signature Unterschrift Signature Firma Firma 7 Position Position Fonction Cargo Posizione Director of Product Development 2 gt HSX User Manual STAN L EY DEGLARATIONOF CONFORMITY sicer 2 WARRANTY INFORMATION es L SAFETY 4 SAFETY PRECAUTIONS S u u eL 5 TOOL STICKER 6 PENE 7 TROUBLESHOOTING u ss 10 FLOW TEST PROCEDURES 2 11 DEFINIHON OPR ERNST 13 SPECIFICATIONS
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