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SOLO Temperature Controller User Manual

1. Figure 3 D2 250 1 CPU FA ISOCON C31 s i 0 5 FA 24PS e Connect FA ISOCON port B to Solo controller using Belden 8102 9841 RS422 485 cable or equivalent Connect FA ISOCON port A to FA 15HD using RJ12 modular SOLO controller cable supplied with FA ISOCON Connect FA 15HD 15 pin connector to D2 250 1 port 2 FA 15HD order seperately Figure 4 D3 350 CPU FA ISOCON 0000 0000 FA 24PS sO PENES J Connect FA ISOCON port B to Solo controller using Belden 8102 9841 RS422 485 cable or equivalent Connect 25 pin connector to D3 350 port 2 Connect FA ISOCON port A to 25 pin connector s RJ12 jack SOLO controller using modular cable supplied with FA ISOCON Universal 25 pin D sub connector included with FA ISOCON Figure 5 FA ISOCON D4 450 CPU Connect FA ISOCON port B to Solo controller using Belden 8102 9841 RS422 485 cable or equivalent Connect 25 pin connector to D4 450 port 2 Connect FA ISOCON port A to 25 pin connector s RJ12 jack S
2. 2 20068 4 m PUTPUTZ ALM3 AM 6 de 250Va ime Sw a eel E Pom Je z 48 NC OUTPUT 68 9 91 250Vac 9 9 BEVIN Lo Sov Le 4 20 9 9 49 29 20 SL4896 VRE SL4896 LRE DO Due de DO Dame DATA x 2 a oe p mO 2 SG ALM2 Ao Ev1 250Vac Ev1 MS ME 26 Vac 4 099 4 49 ga SOUTPUTAAEMS 2 ALM3 Ev2 Ev2 580 ALMI 6 z z 5 5 gt 9 P OUTPUT 2 OUTPUT1 m x D o e T m Tc 14Vpc 49 9 2 10 SOLO Temperature Controller User Manual Chapter 2 Installation and Wiring a Terminal Identification cont SL9696 Series SL9696 LVE DATA RS 485 BIA KR _ 100 240 100 240V TAO 2 DATA ir 2 2 3 BA DATA MOT E oA 4 E A OUTPUTZ ALM3 2 Ev2 ALM1 _ 49 Vac lt 98 14Voc 250Va 7 47 250Vac NC OUTPUT OUTPUTI Sivac N lIN En 2 4 Lo 9 S 0 10V SL9696 VRE E a SL9696 VVE AC 100 240V z 50 60 Hz 299 LOON n m 250V Evi c E 4 oa OUTPUTZ ALMS E 6 um 2 ALM3 6 MOS 14VDC mo 500 Er OUTPUT1 OUTPUTI aN Le 7 9 SL9696 CRE
3. A 2 Ramp SOA SV 42 46 54 345 quos d EUM PR esq as A 3 Ramp 7 Soak A 4 Appendix Modbus Address Map for Ramp Soak Control Last Step Number ID P3 21 Nerd Hexadecimal Modbus Decimal Pattern 0 1040 44161 V10100 Pattern 1 1041 44162 V10101 Pattern 2 1042 441063 V10102 Pattern 3 1043 44164 V10103 Pattern 4 1044 44165 V10104 Pattern 5 1045 44166 V10105 Pattern 6 1046 44167 V10106 Pattern 7 1047 44168 V10107 Additional Cycles ID MEN P3 22 rd Hexadecimal Modbus Decimal Pattern 0 1050 44177 V10120 Pattern 1 1051 44178 V10121 Pattern 2 1052 44179 V10122 Pattern 3 1053 44180 V10123 Pattern 4 1054 44181 V10124 Pattern 5 1055 44182 V10125 Pattern 6 1056 44183 V10126 Pattern 7 1057 44184 V10127 Next Pattern Number ID Wan P3 23 Hexadecimal Modbus Decimal ODE Pattern O 1060 44193 V10140 Pattern 1 1061 44194 V10141 Pattern 2 1062 44195 V10142 Pattern 3 1063 44196 V10143 Pattern 4 1064 44197 V10144 Pattern 5 1065 44198 V10145 Pattern 6 1066 44199 V10146 Pattern 7 1067 44200 V10147 2 SOLO Temperature Controller User Manual Appendix Modbus Address Map for Ramp Soak Control Ramp Soak SV ID P3 19 Hexadecimal Pattern O Pattern 1 Pattern 2 Pattern 3 Pattern 4 Pattern 5 Pattern 6 Pattern 7 Step
4. Output 1 Level P2 11 Range 0 0 to 100 Output 2 Level WISE P2 12 Range 0 0 to 100 4 4 SOLO Temperature Controller User Manual Chapter 4 Controller Inputs and Outputs Output Period Output 1 Heating Period P1 11 Range 0 5 to 99 seconds Output 1 Cooling Period P1 12 Range 0 5 to 99 seconds Output 2 Period EINE P1 13 Range 0 5 to 99 seconds Note The electrical life expectancy of the relay output is 100 000 cycles To maximize the life of the relay output set a longer time value for the Output Period Voltage Pulse Output The Voltage Pulse output generates 40 mA pulses The pulse high level is 14 VDC and the low level is OVDC The operation cycle of the Voltage Pulse output is controlled by two factors Output Level and Output Period 1 cycle Output Level 0 VDC Output Period For example when the Output Level is 6096 and the Output Period is 10 seconds the Voltage Pulse output is turned on for 6 seconds in the cycle There are five parameters that define these two factors Output Level Output 1 Level IR P2 11 Range 0 0 to 100 Output 2 Level P2 12 Range 0 0 to 100 Output Period Output 1 Heating Period P1 11 Range 0 5 to 99 seconds Output 1 Cooling Period g P1 12 Range 0 5 to 99 seconds Output 2 Period EINE P1 13 Range 0 5 to 99 seconds Current Output The Current output generates analog DC current with a range of 4 20 mA The maximum lo
5. 1 Enabled R 080C 2061 Y14 N A Event 2 input status 0 Disabled 1 Enabled R 080D 2062 Y15 N A System Alarm Status 0 Off 1 On R O80E 2063 Y16 N A Ramp Soak Control 0 Ramp Soak disabled R 080F 2064 Y17 status 1 Ramp Soak enabled P3 12 On Line Configuration 0 On Line Configuration is RAW 0810 2065 Y20 disabled default 1 On Line Configuration is enabled N A Temperature Unit 0 F R W 0811 2066 Y21 Display Selection Linear input default P2 3 Decimal Point Display 0 No decimal R W 0812 2067 Y22 Selection 1 10ths digit decimal B S and R type thermocouples use only 0 decimal display P1 1 Auto Tuning 0 Off default RAW 0813 2068 Y23 1 P2 1 Run Stop the Control 0 STOP R W 0814 2069 Y24 1 RUN default P2 1 Stop the Ramp Soak 0 RUN default R W 0815 2070 Y25 Control 1 STOP 2 1 Hold the Ramp Soak 0 RUN default RAW 0816 2071 Y26 Control 1 HOLD 7 6 SOLO Temperature Controller User Manual Chapter 7 Modbus Communication Connection with the DirectLOGIC PLC The following DirectLOGIC PLCs can communicate with the SOLO controller The DL06 or D2 260 PLCs are preferred for connection with the SOLO controller because they have built in RS 485 communication port support function code 05 AE Com port Restriction Dor 0105 Port 2 FA ISOCON Can t write to the bit
6. lt lt SON OFF lt lt lt lt S lt 5 SS S SS lt lt S lt lt Manual a Ramp Soak P3 6 is selected following parameters available P3 19 Ramp Soak SV P3 20 Ramp Soak Time P3 21 Last Step Number 3 22 Additional Cycles 3 23 Next Pattern Number v v V 3 6 SOLO Temperature Controller User Manual Chapter 3 Keypad Operation and Setup Parameters Regulation Mode Parameters Wn Press the button to access these parameters Auto Tuning ID Number P1 1 Range On Auto Tuning activated Off Auto Tuning deactivated When this parameter is set to On the controller begins auto tuning After auto tuning is complete the parameter is set to Off automatically If this parameter is set to Off during the auto tuning process the controller stops the auto tuning process immediately and does not change any PID parameter PID Parameter Group ID Number P1 2 This parameter name will be displayed as one of the following PID Parameter Group 0 EEE PID Parameter Group 1 EMEA PID Parameter Group 2 EEE PID Parameter Group 3 PID Parameter Group Auto Select EMA Parameter Group for Event 2 Input Range PIDO to PID4 The SOLO controller can store up to 4 PID parameter groups INTE for regular operation PID Parameter Group param
7. 0 2000 2008 2010 2018 2020 2028 2030 2038 Step 1 2001 2009 2011 2019 2021 2029 2031 2039 Step 2 2002 200A 2012 201A 2022 202A 2032 203A Step 3 2003 200B 2013 201B 2023 202B 2033 203B Step 4 2004 200C 2014 201C 2024 202C 2034 203C Step 5 2005 200D 2015 201D 2025 202D 2035 203D Step 6 2006 200E 2016 201E 2026 202 2036 203E Step 7 2007 200F 2017 201F 2027 202F 2037 203F Modbus Decimal Pattern O Pattern 1 Pattern 2 Pattern 3 Pattern 4 Pattern 5 Pattern 6 Pattern 7 Step 0 48193 48201 48209 48217 48225 48233 48241 48249 Step 1 48194 48202 48210 48218 48226 48234 48242 48250 Step 2 48195 48203 48211 48219 48227 48235 48243 48251 Step 3 48196 48204 48212 48220 48228 48236 48244 48252 Step 4 48197 48205 48213 48221 48229 48237 48245 48253 Step 5 48198 48206 48214 48222 48230 48238 48246 48254 Step 6 48199 48207 48215 48223 48231 48239 48247 48255 Step 7 48200 48208 48216 48224 48232 48240 48248 48256 PLC Address Octal Pattern O Pattern 1 Pattern 2 Pattern 3 Pattern 4 Pattern 5 Pattern 6 Pattern 7 Step V20000 V20010 V20020 V20030 V20040 V20050 V20060 V20070 Step 1 V20001 V20011 V20021 V20031 V20041 V20051 V20061 V20071 Step 2 V20002 V20012 V20022 V20032 V20042 V20052 V20062 V20072 Step 3 V20003 V20013 V20023 V20033 V20043 V20053 V20063 V20073 Step 4 V20004 V20014 V20024 V20034 V20044 V20054 V20064 V20074 Step 5 V20
8. 0 999 This parameter is used to add an offset value to the PV Analog High Adjustment ID Number P1 17 The Analog High Adjustment parameter is used to adjust the actual analog output value when the output is 100 To set up this parameter place the SOLO controller in the Manual control mode and set the Output 1 Level WI P2 11 to 100 then increase decrease the parameter value to get the desired analog output value The tables below show the approximate Analog High Adjustment values needed to obtain the desired output value The actual controller output will vary Check and adjust the values until the desired output level is achieved OmA 1mA 2mA 3mA 4mA 5 6mA 7 EM 7198 6838 6478 6118 5758 5398 5038 4678 8mA 9mA 10 11mA 12mA 13mA 14mA 15mA 4319 3959 3599 3239 2879 2519 2159 1799 16mA 17 18mA 19mA 20mA 1440 1080 720 360 0 Voltage Output 0V 1V 2V 3V 4V 5V 6V 7M INTERN 7589 6830 6071 5312 4553 3795 3036 2277 8V 9V 10V 1518 758 0 22 Note When decreasing the parameter value for Analog High Adjustment below 1999 the SOLO display will roll over to 0 indicating a value of 2000 Two overs equal a value of 4000 and so forth For example to enter a value of 5312 for Analog High Adjustment hold the button until the SOLO display rolls over two times
9. 6 Configuration Software Com port Settings Click on the icon below or select the PROTOCOL menu at the top of the window ce The window below opens COMPORT PROTOCOL RN COM PORT SETTING or OCOM3 OCOM5 COM 2 OCcOM4 2 0 6 2 0 8 Baudrate _ 2 2400bps 9600bps 38400bps 4800bps 19200bps Parity Bit None 9 Even O Odd Data Bit Length 7 bits 8 bits Stop Bit Length OK 2 bits x Modbus Format 5 ASCII ORTU Note The above graphic shows the default RS 485 setup for the SOLO Controller 1 ComPort Select the com port on your PC to be used for communicating to the SOLO controller 2 The remaining com port settings should match the RS 485 communication port setup on the controller 3 Click the OK button once all parameters are set Your PC is now able to communicate to the SOLO Controller Proceed to one of these sections f you want to configure the controller Configuration f you want to monitor record the PV Recorder Configuration To connect to the SOLO controller click the following icon 6 4 SOLO Temperature Controller User Manual 1st Ed Rev F 12 10 Chapter 6 Configuration Software The Configuration window opens SOLO CONFIGURATION PROGRAM j Connect 4 11 9 Connect Bg ee Connect Bg Connect You can configure up to four SOLO controllers at the same time Select
10. 90 9 mm 2 I 3 ser gt p 3 58 3002 SOLO 90 9 mm 1 0 62 15 88 79 2 I Units inch mm 1st Ed Rev F 12 10 SOLO Temperature Controller User Manual 2 5 Chapter 2 Installation and Wiring Safety Information DANGER Warning To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and it is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation are in compliance with the latest revision of these codes WARNING To prevent electric shock do not touch the AC terminals while power is supplied to the controller WARNING This controller is an open type temperature controller make sure to evaluate any dangerous application in which a serious human injury or serious property damage may occur Wiring Notes PLEASE READ PRIOR TO INSTALLATION Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design installation or operation If you have any questions concerning the installation or operation of th
11. Conditions section of our catalog If you have any questions concerning the installation or operation of this equipment or if you need additional information please call us at 770 844 4200 This publication is based on information that was available at the time it was printed At AutomationDirect we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked and are the sole property of their respective owners AutomationDirect disclaims any proprietary interest in the marks and names of others Copyright 2007 2010 Automationdirect com Incorporated Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of Automationdirect com Incorporated AutomationDirect retains the exclusive rights to all information included in this document M 55 TX Nous vous remercions d avoir achet l quipement d automatisation de Automationdirect com faisant des affaires comme AutomationDirect Nous tenons ce que votre nouvel quipement d automatisation fonctionne en toute s curi
12. LL LL DATA ALM1 Q3A 7 DATA ALM1 Q3A 9 14 290 9 44 250 VIN T Te Ls OD 5 485 g5tVacQ DATA COM 2490 VIN IIN lt Tc RS 485 50Va L DATA COM SL4848 VR SL4848 VV OUT OUT2 amm OUT OUT2 G 14 ALM3 50 60 Hz 14Voc ACMS M Hz NO 5VA SVA i ec ON 5 500 lt gt 250 ALM 2 lt 2 5 Tod C be 5 ae 3X8 DATA 3A DATA fn ALMA amp 250Vac 9 250Vac 2490 CET I oj a Eee COM 249 Q n zl T RS 485 M DATA COM SL4824 CR SL4848 CV OUTI _ OUT2 OUT OUT GL 2 AG 100 240V AC 100 240V 50 6 4 20mA ATEMI 50 60 Hz 2 Sa 9 ALM 5 COM 5 DATA gt ALM4 DATA 9 Oe 250Vac 250Vac 249 Q TEL gt CT 2 RS 485 EE ON Oe OT DATA COM DATA SLA848 LR OUTI OUT2 040 M G Hz 5 OOR 42 N 250Vac ALM 2 5 RTD d COM DATA 4 9 Ta 250Vac Bevin RS 485 M dO i Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 2 9 Chapter 2 Installation and Wiring Terminal Identification cont 514896 Series SL4896 RRE SL4896 CRE was Or To Qa 3090 o 25 44 250 gt m
13. RAW 1003 44100 V10003 be lower than the temperature range P3 1 Input Type Please refer to the contents RAW 1004 44101 V10004 of the Temperature Sensor Type and Temperature Range for details P3 5 Control Mode 0 PID control RAW 1005 44102 V10005 1 2 On Off control 2 Manual control 3 Ramp Soak P3 7 Heating Cooling 0 Heating RAW 1006 44103 V10006 1 Cooling 2 Heating Cooling 3 Cooling Heating P1 11 Output 1 Heating Period 0 0 5 sec RAW 1007 44104 V10007 P1 12 Output 1 Cooling Period 1 99 1 99 sec P1 13 Output 2 Period 0 0 5 sec RAW 1008 44105 V10010 1 99 1 99 sec P1 4 Proportion Band 0 1 999 9 R W 1009 44106 V10011 P1 5 Integral Time 0 9999 RAW 100A 44107 V10012 P1 6 Derivative Time 0 9999 R W 100B 44108 V10013 P1 8 Integral Offset 0 0 100 0 RAW 100C 44109 V10014 P1 7 PD Control Offset 0 0 100 0 R W 100D 44110 V10015 P1 14 Proportion Band 0 01 99 99 R W 100E 44111 V10016 Coefficient P1 15 Dead Band 999 9999 R W 100F 44112 V10017 Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 7 3 Chapter 7 Modbus Communication Data Registers cont PLC ID Parameter Name Description Address ecimal Octal P1 9 Heating Hysteresis 0 9999 R W 1010 44
14. To connect a PC to the SOLO controller you will need the following component from AutomationDirect USB 485M USB to RS 485 communication adapter Use the supplied black 2 wire cable to connect the USB adapter to the SOLO controller Plug the adapter into one of the PC s USB ports USB 485M Black 2 Wire Cable supplied with USB 485M SOLO controller SOLO USB 485M Converter USB 485M Temperature Controller black 2 wire cable RN D ELLE f lt gt 1 Na B 4 SG i4 3 Data RS 485 5 8G 14 green Data RS 485 NIS 8 RJ12 Plug Flying 45 Receptacle ads Terminals 6 2 SOLO Temperature Controller User Manual Chapter 6 Configuration Software Software Installation Download slsoft exe from the above URL and copy the content onto your computer at the location you prefer This software does not require an installation application Just double click on the program icon to start working w slsoft exe You will see the following screen when the Configuration Software opens 1 AutomationDirect SOLO Series Configuration Software PROTOCOL CONNECT EXIT ABOUT 1 There are six icons that are assigned to the main menu a 98 Recorder Exit Com port setup Configuration Command Test About Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 3 Chapter
15. You can select which Ramp Soak pattern will execute next or the controller stops after executing the current pattern 5 4 SOLO Temperature Controller User Manual Chapter 5 Control Modes N Ramp Soak Display Manual Control Error Display Information Display Position The SOLO controller can execute the same Ramp Soak pattern up to 200 times before it stops or moves to the next Ramp Soak pattern There are three Ramp Soak display modes possible with the SOLO controller From the controller main screen press the and buttons to choose from these three optional display modes Pattern Number Step Number EH Set Point EE Remaining time in current step Press the button to save the selection In the Manual control mode the outputs of the controller are manipulated manually by the operator Adjust the values of the parameters Output 1 Level 2 11 and or Output 2 Level P2 12 to control the output levels Output 2 Level is only available when you select a dual output mode The chart below illustrates the possible error displays shown on the SOLO Temperature controller Controller Error Display Meaning Cause Corrective Action PV Initialization PV Firmware version SV Module type The controller is in the initialization process The SOLO controller displays this information for a few seconds after power up If the controller continues displaying thi
16. parameter group used for PID control The controller can store up to four PID parameter groups for regular operation One of the PID parameter groups can be selected manually or the controller selects the PID parameter group that has a Target SV that is the nearest to the SV set by the operator The parameter is the Proportion Band of the PID parameter group for 3 8 SOLO Temperature Controller User Manual Chapter 3 Keypad Operation and Setup Parameters 1st Ed Rev F 12 10 Event 2 input This parameter is only displayed when the Event 2 input is on The Event 2 input is only available on the SL4896 and SL9696 series controllers Integral Time ID Number P1 5 This parameter name will be displayed as one of the following Only the Integral Time for the selected PID Parameter Group P1 2 will be displayed when accessing this parameter Integral Time of PID Parameter Group 0 Integral Time of PID Parameter Group 1 Integral Time of PID Parameter Group 2 MEI Integral Time of PID Parameter Group 3 m Integral Time of PID Parameter Group for Event 2 Input Range 0 to 9999 Sec For more information about the parameter groups refer to P1 2 PID Parameter Group The Integral Time is a parameter group used for PID control The controller can store up to four PID parameter groups EREE for regular operation One of the PID parameter groups can be selected manually or the contr
17. registers because RX WX Figure 1 the DLO5 does not support the function code 05 Modbus RTU only DO DCM Port2 Can t write to the bit registers if RX WX Figure 2 installed in the DLO5 because the 0105 does not support the function code 05 Modbus RTU only DL06 Port 2 Modbus RTU only MRX MWX Figure 2 DO DCM Port2 Modbus RTU only MRX MWX Figure2 D2 250 1 Port 2 FA ISOCON Can t write to the bit registers because RX WX Figure 3 FA 15HD the D2 250 1 does not support the function code 05 D2 260 Port 2 Modbus RTU only MRX MWX Figure 2 D3 350 Port 2 FA ISOCON Can t write to the bit registers because RX WX Figure 4 the D3 350 does not support the function code 05 Modbus RTU only D4 450 Port 1 FA ISOCON Can t write to the bit registers because RX WX Figure 5 the D4 450 does not support the function code 05 Modbus RTU only See Chapter 6 for wiring and setup Figure 1 This cable is included in the FA ISCON of the FA ISOCON FA ISOCON FA 24PS SOLO controller Figure 2 You will need to make this custom cable 1st Ed Rev F 12 10 Belden 8102 9841 RS422 485 cable or equivalent Solo controller D0 DCM D2 260 DLO06 Port 2 RS 485 DATA Belden 8102 9841 RS422 485 cable or equivalent SOLO Temperature Controller User Manual Chapter 7 Modbus Communication
18. the button to change the value on the SV display to Press the button Cycle power on the Controller to reset to factory default mode user set values are erased 3 22 SOLO Temperature Controller User Manual CONTROLLER INPUTS AND OUTPUTS In This Chapter Control Input Types cor ed 4 2 Event INDUL Pep PSP vod 4 3 Control Output Types 44 Alarm A UR S 4 8 Chapter 4 Controller Inputs and Outputs Control Input Types Thermocouple or RTD Input The SOLO temperature controller can accept input from eleven types of thermocouples and two types of Platinum RTD sensors Select the sensor type by using the parameter Input WEHA P3 1 Thermocouple and Temperature Range Input Temperature Sensor Type LED Display Temperature Range Thermocouple TXK type 328 1472 F 200 800 Thermocouple U type 328 932 F 200 500 C Thermocouple L type 328 1562 F 200 850 C Thermocouple B type 212 3272 F 100 1800 Thermocouple S type 32 3092 F 0 1700 C Thermocouple R type 32 3092 F 0 1700 C Thermocouple N type 328 2372 F 200 1300 Thermocouple E type 32 1112 F 0 600 C Thermocouple T type 328 752 F 200 400 C Thermocouple J type 148 2192 F 100 1200 C Thermocouple K type 328 2372 F 200 1300 C RTD Type and Temperature Range Input Temperature Sensor Type LED Display Tempe
19. the Modbus address of the SOLO controller that you want to configure and click the Connect button The following window opens SOLO CONFIGURATION PROGRAM Save to File J 9 Connect ge j Connect Bg Open File Controller Setup P3 42 On line Configuration Enable P2 10 19 Lock Mode Unlocked Input Setup P3 1 Input Type Type P3 2 Unit F P3 3 Range High 999 9 P3 4 Range Low 99 9 P1 16 Offset 00 Output1 Setup Analog Output P1 17 High Adjustment 0 1 18 89 Low Adjustment 0 Firmware Version 1 60 Control Setup P3 5 DENM ControlMode PID P3 7 Heating Cooling Heating SV Set Point 100 0 PID Parameter NER Domen P1 3 Target SV 100 0 P1 4 Proportion Band 3 0 P1 5 Integral Time 4 P1 6 Derivative Time 1 1 7 Offset 16 6 P1 11 OUTiPerod 10 SOLO Temperature Controller User Manual Connect Bg Connect PV Monitor J Operation Mode P2 1 EM RUNSTOP Run ses EE Alarm Setup P3 8 CRE gt 1 Upper Lower Limit P2 4 Alami High 4 0 2 5 Alarmi Low 40 P3 9 Alarm2 1 Upper Lower Limit P2 6 Alam2High 4 0 2 7 Alam2Low 4 0 P3 10 Alarm3 0 Alarm Disabled P3 11 System Alarm Disable 6 5 Chapter 6 Configuration Software ET To configure the SOLO controller from the software ensure that the parameter On Line Configuration is enabled and the Lock Mode is unlocked Controller Setup On line a Configration Enable WEE Lock M
20. 005 V20015 V20025 V20035 V20045 V20055 V20065 V20075 Step 6 V20006 V20016 V20026 V20036 V20046 V20056 V20066 V20076 Step 7 V20007 V20017 V20027 V20037 V20047 V20057 V20067 V20077 Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual A 3 Appendix Modbus Address Map for Ramp Soak Control Ramp Soak Time ID P3 20 Hexadecimal Pattern 0 Pattern 1 Pattern 2 Pattern 3 Pattern 4 Pattern 5 Pattern 6 Pattern 7 Step 0 2080 2088 2090 2098 20A0 20A8 20B0 20B8 Step 1 2081 2089 2091 2099 20A1 20A9 20B1 20B9 Step 2 2082 208A 2092 209A 20A2 20AA 20B2 20BA Step 3 2083 208B 2093 209B 2043 20AB 20B3 20BB Step 4 2084 208C 2094 209C 20A4 20AC 2084 20BC Step 5 2085 208D 2095 209D 20A5 20AD 20B5 20BD Step 6 2086 208E 2096 209E 20A6 20AE 20B6 20BE Step 7 2087 208F 2097 209F 20A7 20AF 20B7 20BF Modbus Decimal Pattern 0 Pattern 1 Pattern 2 Pattern 3 Pattern 4 Pattern 5 Pattern 6 Pattern 7 StepO 48321 48329 48337 48345 48353 48361 48369 48377 Step 1 48322 48330 48338 48346 48354 48362 48370 48378 Step 2 48323 48331 48339 48347 48355 48363 48371 48379 Step 3 48324 48332 48340 48348 48356 48364 48372 48380 Step 4 48325 48333 48341 48349 48357 48365 48373 48381 Step 5 48326 48334 48342 48350 48
21. 10127 P3 23 Next Pattern Number 0 7 Next pattern number R W 1060 44193 V10140 8 There is no next pattern 1067 44200 V10147 P3 19 Ramp Soak SV 999 9999 R W 2000 48193 V20000 203F 48256 V20077 20 Ramp Soak Time 0 1500 15 hours 0 R W 2080 48321 V20200 minutes 20BF 48384 V20277 Note The Appendix covers the Modbus address for the Ramp Soak Control 1st Ed Rev F 12 10 SOLO Temperature Controller User Manual 7 5 Chapter 7 Modbus Communication Bit Registers PLC ID Parameter Name Description Address ecimal Octal N A AT LED status 0 Off 1 On R 0800 2049 YO N A Output 1 LED status 0 Off 1 On R 0801 2050 Y1 N A Output 2 LED status 0 Off 1 On R 0802 2051 Y2 N A Alarm 1 LED status 0 Off 1 On R 0803 2052 Y3 N A F LED status 0 Off 1 On R 0804 2053 Y4 N A C LED status 0 Off 1 On R 0805 2054 Y5 N A Alarm 2 LED status 0 Off 1 On R 0806 2055 Y6 N A Alarm 3 LED status 0 Off 1 On R 0807 2056 Y7 N A SET key status 0 Pressed 1 Not Pressed 0808 2057 Y10 N A Function key status 0 Pressed 1 Not Pressed 0809 2058 Y11 N A UP key status 0 Pressed 1 Not Pressed R 080A 2059 Y12 N A DOWN key status 0 Pressed 1 Not Pressed 080B 2060 Y13 N A Event 1 input status 0 Disabled
22. 113 V10020 P1 10 Cooling Hysteresis 0 9999 R W 1011 44114 V10021 P2 11 Output 1 Level Unit is 0 1 write operation RW 1012 44115 V10022 is valid under manual tuning mode only P2 12 Output 2 Level Unit is 0 1 write operation RW 1013 44116 V10023 is valid under manual tuning mode only P1 17 Analog High 1 Unit 2 8uA Current R W 1014 44117 V10024 Adjustment Output 1 Unit 1 3 mV Linear Voltage Output 1 18 Analog Low Adjustment 1 Unit 2 8uA Current R W 1015 44118 V10025 Output 1 Unit 1 3 mV Linear Voltage Output P1 16 PV Offset 999 999 RAW 1016 44119 V10026 P2 3 Decimal Point Position 0 3 R W 1017 44120 V10027 1 2 PID Parameter Group 0 3 PID parameter group 101C 44125 V10034 0 3 4 paramter group auto select P1 3 Target SV Only valid within available RAW 101D 44126 V10035 range unit 0 1 scale P3 8 Alarm 1 0 Alarm 1 is disabled RAW 1020 44129 V10040 1 18 Alarm type number P3 9 Alarm 2 0 Alarm 1 is disabled RAW 1021 44130 V10041 1 18 Alarm type number 10 Alarm 3 0 Alarm 1 is disabled RAW 1022 44131 V10042 1 18 Alarm type number P3 11 System Alarm 0 System Alarm is disabled R W 1023 44132 V10043 default 1 3 Alarm number to also be used as system alarm 2 4 Alarm 1 High Limit Please refer to the contents of R W 1024 44133 V10044 the Alarm Outputs for details P2 5 Alarm 1 low Limit Please refer to the conten
23. 2 ALM1 ALM2 ALM3 F C Up Button Rotate Button SET Button SET CD w PUN Down Button 0 LO 9696 AUTOMATIONDIRECT PV Display The Process Value Display Displays the value from the input source or the parameter source SV Display The Set Value Display Displays the set point of the process the parameter operation read value manipulated variable or the set value of the parameter AT LED Indicator Auto Tuning LED flashes when the Auto Tuning operation is ON OUT OUT2 LED Indicators Output 1 and Output 2 LED indicators light when the output is ON F LED Indicators Temperature unit LED Celsius Fahrenheit ALM1 ALM2 ALM3 LED Indicators Alarm output LED indicators light when appropriate alarm is activated ALM2 and ALM3 are available on series SL4896 and SL9696 only 3 2 SOLO Temperature Controller User Manual Chapter 3 Keypad Operation and Setup Parameters Keypad Operation Function Buttons SET Button setting value Press the SET button to select the desired function mode and confirm the Rotate Button Press the Rotate button to select parameters within the function mode Down Button Press the Down button to decrease values displayed on the SV display Hold down this button to speed up the decrement pu Up Button Press the Up button to increase values displayed on the SV display Hold down this button to speed up the increment Initial Power up When pow
24. 3 18 3 19 3 21 3 22 5 4 Ramp Soak SV 3 6 3 21 A 3 Ramp Soak Time 3 6 3 21 A 4 Recorder Window 6 7 Regulation Mode Parameters 3 4 3 7 Reset to Factory Default 3 22 Rotate Button 3 2 3 3 RS 485 6 2 6 4 7 2 7 7 7 9 Run Stop 3 5 3 15 S Safety Information 2 6 2 7 Serial Number Label Information 514824 Series 1 4 514848 514896 519696 Series 1 4 SET Button 3 2 3 3 Software Installation 6 3 Special Symbols Notepad 1 2 Warning 1 2 Starting Ramp Soak Pattern 3 5 3 15 Stop Bit 3 6 3 21 7 2 SV Display 3 2 3 7 System Alarm 3 6 3 20 4 8 4 10 T Target SV 3 4 3 7 3 8 3 9 3 10 Technical Support 1 2 Temperature Unit 3 6 Terminal Identification SL4824 Series 2 8 SL4848 Series 2 9 SL4896 Series 2 10 SL9696 Series 2 11 U Unpacking 1 3 Up Button 3 2 3 3 V Voltage Input 4 2 1st Ed Rev F 12 10 SOLO Temperature Controller User Manual 1 3 Automation
25. 358 48366 48374 48382 Step 6 48327 48335 48343 48351 48359 48367 48375 48383 Step 7 48328 48336 48344 48352 48360 48368 48376 48384 PLC Address Octal Pattern 0 Pattern 1 Pattern 2 Pattern 3 Pattern 4 Pattern 5 Pattern 6 Pattern 7 Step O V20200 V20210 V20220 V20230 V20240 V20250 V20260 V20270 Step 1 V20201 V20211 V20221 V20231 V20241 V20251 V20261 V20271 Step 2 V20202 V20212 V20222 V20232 V20242 V20252 V20262 V20272 Step 3 V20203 V20213 V20223 V20233 V20243 V20253 V20263 V20273 Step 4 V20204 V20214 V20224 V20234 V20244 V20254 V20264 V20274 Step 5 V20205 V20215 V20225 V20235 V20245 V20255 V20265 V20275 Step 6 V20206 V20216 V20226 V20236 V20246 V20256 V20266 V20276 Step 7 V20207 V20217 V20227 V20237 V20247 V20257 V20267 V20277 A 4 SOLO Temperature Controller User Manual Index INDEX A Additional Cycles 3 6 3 19 3 22 A 2 Alarm 1 3 6 3 15 3 16 3 20 4 8 Alarm 1 High Limit 3 5 3 15 Alarm 1 Low Limit 3 5 3 16 Alarm 2 3 6 3 16 3 20 4 8 Alarm 2 High Limit 3 5 3 16 Alarm 2 Low Limit 3 5 3 16 Alarm 3 3 6 3 16 3 20 Alarm 3 High Limit 3 5 3 16 Alarm 3 Low Limit 3 5 3 16 Ambient Conditions Altitude 2 2 Ambient Temperature Range 2 2 IP Rating 2 2 Relative Humidity 2 2 Shock Resistance 2 2 Storage Temperature Range 2 2 Vibration Resistance 2 2 Analog High Adjustment 3 4 3 13 3 14 4 5 4 6 4 7 Analog Low Adjustment 3 4 4 5 4 6 4 7 Au
26. 48 x H48mm 4896 1 8 DIN W48 x H96mm 9696 1 4 DIN W96 x H96mm Solo Temperature Controller 1 4 SOLO Temperature Controller User Manual Chapter 1 Getting Started ee SOLO Temperature Controller Specifications Input Power Requirements Specifications 100 to 240 VAC 50 60 Hz Operation Voltage Range 85 to 110 of rated voltage Power Consumption 5 VA Max Memory Protection EEPROM 4K bit number of writes 100 000 Control Mode PID ON OFF Ramp Soak control or Manual Input Accuracy Less than 0 2 full scale except thermocouple S amp B types Max x 3 thermocouple R S amp B types Vibration Resistance to 55 Hz 10 m s for 10 min each in X Y and Z directions Shock Resistance Max 300 m s 3 times in each 3 axes 6 directions Ambient Temperature Range 32 F to 122 F 0 C to 50 Storage Temperature Range 4 F to 149 F 20 C to 65 Altitude 2000m or less Relative Humidity 3596 to 8096 non condensing RS 485 Communication Modbus slave ASCII RTU protocol Transmission Speed 2400 4800 9600 19 2K 38 4K bps IP Rating 65 Complete protection against dust and low pressure spraying water from all directions inside suitable enclosure Agency Approvals UL CUL CE UL file number E311366 Pollution Degree Degree 2 Normally only non conductive pollution occurs Temporary co
27. 5 4 Manual Control 5 5 Error Display Information 5 5 Chapter 5 Control Modes The SOLO controller can be configured for any of the following control modes PID control On control Ramp Soak control Manual control PID Control of the SOLO controllers can store up to four PID parameter groups PID parameter groups 0 3 Set Value Proportion Band Integral Time Derivative Time Integral Offset Note Other parameters are shared among all PID parameter groups The operator can select any of the parameter groups for PID control The SOLO controller also supports the PID parameter group 4 However this is not an actual parameter group When the PID parameter group 4 is selected the controller checks the SV of each parameter group and uses the parameter group which has a SV that is the closest to the SVset by the operator If there are two or more PID parameter groups that have SV values equally close to the SV the controller uses the lowest number parameter group eg If parameter groups 0 3 have the same SV the controller uses the parameter group 0 When the PID parameter group 4 is selected the controller compares SVO SV3 with the PV Then it uses the parameter group which has a SV that is the closest to the SV set by the operator Once the controller selects one of the PID para
28. 8400 bps Bit Length ID Number P3 16 Range 7 8 E Parity ID Number P3 17 Range None Even Odd Stop Bit ID Number P3 18 Range 1 2 Initial Setting Ramp Soak Parameters Ramp Soak SV ID Number P3 19 Range 99 9 to 999 0 This parameter is the set point value SV of each Ramp Soak step This parameter be displayed as to The third character indicates the Ramp Soak pattern number m and the last digit indicates the step number n e g SV set point value of Step 5 of the Ramp Soak pattern 3 Ramp Soak Time ID Number P3 20 Range 00 00 to 15 00 0 to 15 hours Format hours minutes This parameter is the time duration of each Ramp Soak step This parameter can be displayed as to II The third character indicates the Ramp Soak pattern number m and the last digit indicates the step number n e g SV set point value of Step 5 of the Ramp Soak pattern 3 BEES Last Step Number ID Number P3 21 Range 0 to 7 Each Ramp Soak pattern can have up to seven steps This parameter is the last step number that is to be used in the Ramp Soak pattern Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 3 21 Chapter 3 Keypad Operation and Setup Parameters When the parameter value is set to 0 the SOLO controller executes only step 0 when the Ramp Soak pattern is selected When the value is 7 the controll
29. 96 and SL9696 series SOLO controllers support two Event inputs Event 1 and Event 2 When an Event input is not connected to anything open the status of the Event input is off When the Event input terminal is connected to the signal ground terminal SG the status of the Event input is on SG 3 SG 3 Evi Ev2 Event 1 and Event 2 Event 1 is on are off Event 2 is off Event 1 and Event 2 have different functions Event 1 Input SG Ev1 Ev2 5 Event 1 is off Event 2 is on Once the Event 1 input is turned on both control outputs OUT1 and OUT2 are turned off This does not effect the status of the alarm outputs If an alarm output is on when the Event 1 input is turned on the alarm output remains on as long as the condition of the alarm is true This Event 1 input can be used to shut down the control outputs quickly with an external input like a pushbutton or sensor Event 2 Input SOLO controllers support four PID parameter groups The 14896 and SL9696 series SOLO controllers support an additional PID parameter group When the Event 2 input is on the SOLO controller uses the additional PID parameter group 514896 519696 514824 514848 PID Parameter group 0 PID Parameter group 0 PID Parameter group 1 PID Parameter group 1 PID Parameter group 2 PID Parameter group 2 PID Parameter group 3 PID Parameter group 3 P
30. Analog Low Adjustment hold the button until the SOLO display reads 0625 Note When increasing the parameter value of Analog Low Adjustment above 9999 the Note The output may be saturated before it reaches the minimum maximum value This parameter is available when Output 1 is Current or Linear Voltage 3 14 SOLO Temperature Controller User Manual Chapter 3 Keypad Operation and Setup Parameters Operation Mode Parameters Press the button to access these parameters Run Stop ID Number P2 1 The Run Stop parameter is used to control the operational status of the SOLO Controller The available range varies according to the control mode and the status of the EVENT 1 input The Event 1 input is available only for the SL4896 and SL9696 series controllers 1st Ed Rev F 12 10 PID On Off and Manual Control Modes Run Stop Event 1 input is off Event 1 input is open Hm BE Event 1 input is on Event 1 input is closed N A ER 85195 Ramp Soak Control Mode Run Hold Stop Event 1 input is off Event 1 input is open mm CEE E Event 1 input is on Event 1 input is closed N A N A ER ESTER HER Run mode PNE Stop mode ER Stop mode The controller was in Stop mode when the Event 1 input was closed Stop mode The controller was in Run mode when the Event 1 input was closed Soak control is on hold The cont
31. ID Number P2 9 This parameter is used to set the low limit for Alarm 3 The range varies according to other parameter values Lock Mode ID Number P2 10 Range Lock feature is disabled Lock Mode 1 Lock Mode 2 Lock Mode 1 All key pad operation is ignored Press the key and the key at the same time to cancel this lock mode Lock Mode 2 key pad operation is ignored except changing the SV Press the key and the key at the same time to cancel this lock mode Output 1 Level ID Number P2 11 Range 0 0 to 100 96 The value for this parameter can be changed in the Manual control mode In other control modes this parameter is read only HIS Output 2 Level ID Number P2 12 Range 0 0 to 100 96 This parameter is available when Output 2 is used Refer to the Heating Cooling parameter P3 7 to disable enable Output 2 The value for this parameter can be changed in the Manual control mode In other control modes this parameter is read only 3 16 SOLO Temperature Controller User Manual Chapter 3 Keypad Operation and Setup Parameters Initial Setting Parameters Press the button for more than three seconds to access these parameters EA Input Type ID Number P3 1 This parameter defines the input signal type Thermocouple Type and Temperature Range Input Temperature Sensor LED Display Temperature Range Thermocouple TXK typ
32. ID Parameter group Event 2 is on Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 4 3 Chapter 4 Controller Inputs and Outputs Note The additional PID parameter group can be accessed only when the Event 2 input is on To edit the PID Parameter group for Event 2 input Event 2 input must be The Event 2 input can be used to force the Process Value PV to reach the predefined Set Value SV when an external input is turned on but still using the PID control Control Output Types The SOLO temperature controller supports four types of control outputs depending on the model chosen The available outputs are Relay Voltage Pulse Current and Linear Voltage as shown in the controller part number SL4896 V R E 2nd Output Group R Relay output V Voltage Pulse output 1st Output Group R Relay output V Voltage Pulse output C DC Current output L Linear Voltage output Relay Output The relay used for the relay output is rated at a maximum 250 VAC and 5A resistive load The electrical life expectancy is 100 000 operations The operation cycle of the Relay output is controlled by two factors Output Level and Output Period 1 cycle Output Level L OFF Output Period For example when the Output Level is 6096 and the Output Period is 10 seconds the output relay is turned on for 6 seconds in the cycle There are five parameters that define these two factors Output Level
33. OLO controller using modular cable supplied with FA ISOCON Universal 25 pin D sub connector included with FA ISOCON 7 8 SOLO Temperature Controller User Manual Chapter 7 Modbus Communication Connection with the C more and C more Micro HMI panels Any of the C more and C more Micro Graphic HMI panels can be connected to the SOLO controllers The C more HMI panels have a built in RS 485 port The C more 3 Micro Graphic panels require an optional module EA MG SP1 SOLO Controller S EA MG SP1 C more Micro Graphic Panel EA1 S3ML or EA1 S3ML N and 8 Button Keypad Bezel EA MG BZ1 Serial Communications 8 1 15 9 Belden 8102 9841 RS422 485 cable or equivalent Belden 8102 9841 RS422 485 cable or equivalent Expansion Connector SOLO Controller Sus Tre 1 2 6 LE 11 422 485 422 485 RTS 232C 13 Resistor RXD 422 485 RXD 422 485 Frame GND TXD 232C 3 RXD 232C 14 do not use 15 do not use 5 Logic GND C more and C more Micro Graphic Panel RS 485 port 1st Ed Rev F 12 10 SOLO Temperature Controller User Manual 7 9 APPENDIX MODBUS ADDRESS MAP FOR RAMP SOAK CONTROL In This Appendix Last Step IMIDE at uka aed Us A 2 Additional A 2 Next Pattern Number
34. SL9696 CVE RS 485 zo RS 485 D oj DATA DATA SL9696 RRE DATA RS485 gt Q For only Q For only Q For Q For only alle alle Ev1 44 250Vac Ev1 250Vac OUTPUTZ ALM3 Ev2 5 45 Ev2 9A 6 46 9 noo 5 9 OUTPUT gavin LE s For only OUTPUT1 2 LES SL9696 LRE eur 100 240 DATA 5 ou 3A Bt dad as a gavin Abe 96 5 20 10 249 For only 90 For only 90 Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 2 11 APTER KEYPAD OPERATIO AND SETUP PARAMETERS In This Chapter Display LED and Keypad 3 2 Keypad Operation 3 3 Setup Parameter Listing 3 4 Regulation Mode Parameters 3 7 Operation Mode Parameters 3 15 Initial Setting Parameters 3 17 Reset to Factory Default 3 22 Chapter 3 Keypad Operation and Setup Parameters Display LED and Keypad The SOLO temperature controller has a two color seven segment LED display four types of LED status indicators and four function buttons PV Display SV Display ALM1 ALM2 OUT1 OUT2 LEDs nm Man F C LEDs uto Tuning AT OUT1 OUT
35. VAUTOMATIONDIRECT SOLO Temperature Controller Manual Number SL USER M AT OUTI OUT2 ALM1 ALM2 ALM3 Ow SOLO N 4 Direct SOLO TEMPERATURE CONTROLLER USER MANUAL Please include the Manual Number and the Manual Issue both shown below when communicating with Technical Support regarding this publication Manual Number SL USER M Issue Rev E Issue Date 10 10 Publication History Issue Description of Changes First Edition Original Issue Rev A Revised parameter ranges made corrections added Index Rev B Revised analog parameters updated specifications table Rev C Revised analog parameters updated specifications table Rev D Revised PC connection information Rev E Added ungrounded thermocouple note Thank you for purchasing automation equipment from Automationdirect com doing business as AutomationDirect We want your new automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time It is your responsibility to determine which codes should be
36. a long time to reach the SV because it needs time to accumulate the error In this case this parameter is useful This parameter defines the default output level on start up It will inprove the speed that the PV reaches the SV The parameter is the Integral Offset of the PID parameter group for Event 2 input This parameter is only displayed when the Event 2 input is on The Event 2 input is only available on the SL4896 and SL9696 series controllers HE S Heating Hysteresis ID Number P1 9 Range 0 0 to 999 9 3 10 SOLO Temperature Controller User Manual Chapter 3 Keypad Operation and Setup Parameters 1st Ed Rev F 12 10 The Heating Hysteresis parameter defines the amount that the PV must go below the SV before the output turns on This parameter is available only for On Off control with an output programmed for heating HES Heating Hysteresis OFF PV SV Cooling Hysteresis ID Number P1 10 Range 0 0 to 999 9 The Cooling Hysteresis parameter defines the amount that the PV must go above the SV before the output turns on This parameter is available only for On Off control with an output programmed for cooling 7 99 Cooling Hysteresis SV Output 1 Heating Period ID Number P1 11 Range 0 5 to 99 seconds The Output 1 Heating parameter defines one output period or the duration of one on off cycle for Output 1 Output 1 Heating Period This parameter is available when Outp
37. ad resistance is 600 Q The output current is controlled by four factors Analog High Adjustment Analog Low Adjustment Output Level and Output Period Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 4 5 Chapter 4 Controller Inputs and Outputs 20 mA Analog High c Adjustment 4 mA Analog Low L Y Adjustment The Analog High Adjustment value may be changed to adjust the output current when the Output Level is 10096 The adjustment needs to be done in the Manual mode The Analog Low Adjustment value may be changed to adjust the output current when the Output Level is 0 The adjustment also needs to be done in the Manual mode The Output Level determines the output current level between 20mA Analog High Adjustment and 4mA Analog Low Adjustment The output current will be 10 mA in the following example 20mA Analog High Adjustment 18mA 4mA Analog Low Adjustment 2mA Output Level 5096 The Output Period sets how often the SOLO controller updates the output value There are five parameters that define these four factors Analog High Adjustment Analog High Adjustment MERN 1 17 Analog Low Adjustment Analog Low Adjustment P1 18 Output Level Output 1 Level P2 11 Range 0 0 to 100 Output Period Output 1 Heating Period P1 11 Range 0 5 to 99 seconds Output 1 Cooling Period P1 12 Range 0 5 to 99 seconds Linear Volt
38. age Output The Linear Voltage output generates analog voltage from 0 10 VDC The minimum load resistance is 1kQ The output voltage is controlled by four factors Analog High Adjustment Analog Low Adjustment Output Level and Output Period 4 6 SOLO Temperature Controller User Manual Chapter 4 Controller Inputs and Outputs eee 10 VDC AnalogHigh Adjustment 0 VDC Analog Low h 4 Adjustment The Analog High Adjustment value may be changed to adjust the output voltage when the Output Level is 100 The adjustment needs to be done in the Manual mode The Analog Low Adjustment value may be changed to adjust the output voltage when the Output Level is 0 The adjustment needs to be done in the Manual mode The Output Level determines the output voltage level between 10 VDC Analog High Adjustment and 0VDC Analog Low Adjustment The output voltage will be 4 VDC in the following example 10 VDC Analog High Adjustment ZVDC 0VDC Analog Low Adjustment 1VDC Output Level 50 The Output Period sets how often the SOLO controller updates the output value There are five parameters that define these two factors Analog High Adjustment Analog High Adjustment MERN P1 17 Analog Low Adjustment Analog Low Adjustment 9 P1 18 Output Level Output 1 Level P2 11 Range 0 0 to 100 Output Period Output 1 Heating Period P1 11 Rang
39. and the display reads 1312 Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 3 13 Chapter 3 Keypad Operation and Setup Parameters Note The output may be saturated before it reaches the minimum or maximum value This parameter is available when Output 1 is Current or Linear Voltage Analog Low Adjustment ID Number P1 18 The Analog Low Adjustment parameter is used to adjust the actual analog output value when the output is 096 To set up this parameter place the SOLO controller in the Manual control mode and set the Output 1 Level P2 11 to 0 then increase decrease the parameter value to get the desired analog output value The tables below show the approximate Analog Low Adjustment values needed to obtain the desired output value The actual controller output will vary Check and adjust the values until the desired output level is achieved Current Output OmA 1mA 2mA 3mA 4mA 5mA 6mA 7mA NENS 1440 1080 720 360 0 360 720 1080 8mA 10mA 11mA 12mA 13mA 14mA 15mA MENS 1440 1799 2159 2519 2879 3239 3599 3959 16mA 1ZmA 18mA 19 20mA 4319 4678 5038 5398 5758 Voltage Output 0V 1V 2V 3V AV 5V 6V 7V EE 1518 2277 3036 3795 4553 5312 10V 7589 SOLO display will roll to 0000 indicating a value of 10000 For example to enter a value of 10625 for
40. ate the following system error System Error The SOLO controller checks the control outputs for correct operation by monitoring the PV value If the heating output is on but the PV keeps dropping for two minutes the system alarm turns on Or if the cooling output is on but the PV continues to increase for two minutes the system alarm turns on Note The SOLO controller checks the PV every 15 seconds If the PV continues c increasing decreasing eight times when the controller checks the PV the system alarm turns on 15 seconds x 8 2 minutes If the PV does not increase decrease when the controller checks it the controller resets the counter The PV would have to increase decrease for an additional two minutes to activate the alarm On series 514848 SL4896 and SL9696 controllers the system alarm can be assigned to one of the alarm outputs 1 3 Series 514824 supports only one alarm output Use the System Alarm Parameter P3 11 to set the alarm output number The system alarm can be disabled by setting the System Alarm P3 11 to OFF When the system alarm output is on the corresponding Alarm Output is on and the PV display on the controller starts flashing Flashes 4 10 SOLO Temperature Controller User Manual APTER CoNTROL MODES In This Chapter PID Control 5 2 On Off Control 5 3 Ramp Soak Control
41. e 0 5 to 99 seconds Output 1 Cooling Period g P1 12 Range 0 5 to 99 seconds 1st Ed Rev F 12 10 SOLO Temperature Controller User Manual 4 7 Chapter 4 Controller Inputs and Outputs Alarm Outputs 4 8 The SL4848 SL4896 and SL9696 series SOLO controllers support three alarm output groups ALA1 ALA2 ALA3 and one system alarm output SALA The 514824 series SOLO controller supports one alarm output group and system alarm output SALA ALA1 and ALA2 are both SPST normally open relay outputs ALA3 uses the same output as Output 2 and is the same type of output Note The system alarm does not have a dedicated output that can be used only for the system alarm One of the alarm outputs can be used for the system alarm See page 4 11 Note When Output 2 is used ALA3 is disabled ALA3 is available only when single output control is selected See the Alarm Output Chart on the following page SOLO Temperature Controller User Manual Chapter 4 Controller Inputs and Outputs Alarm Output Types Alarm Alarm function disabled Alarm Output Operation Output is OFF Deviation upper and lower limit his alarm output activates when the PV value is oe than the setting value V ALnH or lower than the setting value SV ALnL Ni ON m OFF A SV ALnL SV A SV ALnH eviation upper limit w I a ud output activates when the PV value is higher than
42. e 328 1472 F 200 800 C Thermocouple U type 328 932 F 200 500 C Thermocouple L type 328 1562 F 200 850 C Thermocouple B type 212 3272 F 100 1800 C Thermocouple S type 32 3092 F 0 1700 C Thermocouple R type 32 3092 F 0 1700 C Thermocouple N type 328 2372 F 200 1300 C Thermocouple E type 32 1112 F 0 600 C Thermocouple T type 328 752 F 200 400 C Thermocouple J type 148 2192 F 100 1200 C Thermocouple K type 328 2372 F 200 1300 and Temperature Range Input Temperature Sensor Type LED Display Temperature Range Platinum Resistance Pt100 328 1112 F 200 600 C Platinum Resistance JPt100 4 752 F 20 400 C Voltage Input Type Temperature Range 0 50mV Analog Input 999 9999 0V 10V Analog Input 999 9999 OV 5V Analog Input 999 9999 Current Input Type and Input Range Current Input Type LED Display Temperature Range 4 20mA Analog Input EL 999 9999 0 20mA Analog Input 999 9999 Temperature Unit ID Number P3 2 Range F C This parameter is available when the parameter Input Type is a thermocouple or RTD Input Range High ID Number P3 3 Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 3 17 Chapter 3 Keypad Operation and Setup Parameters Range From the value of Input Range Low to 9999 T
43. e la conception de l installation ou du fonctionnement de votre produit Nos produits ne sont pas insensibles aux d faillances et ne sont ni con us ni fabriqu s pour l utilisation ou la revente en tant qu quipement de commande en ligne dans des environnements dangereux n cessitant une s curit absolue par exemple l exploitation d installations nucl aires les syst mes de navigation a rienne ou de communication le contr le de la circulation a rienne les quipements de survie ou les syst mes d armes pour lesquels la d faillance du produit peut provoquer la mort des blessures corporelles ou de graves dommages mat riels ou environnementaux activit s risque lev La soci t AutomationDirect nie toute garantie expresse ou implicite d aptitude l emploi en ce qui a trait aux activit s risque lev Pour des renseignements additionnels touchant la garantie et la s curit veuillez consulter la section Modalit s et conditions de notre documentation Si vous avez des questions au sujet de l installation ou du fonctionnement de cet quipement ou encore si vous avez besoin de renseignements suppl mentaires n h sitez pas nous t l phoner au 770 844 4200 Cette publication s appuie sur l information qui tait disponible au moment de l impression la soci t AutomationDirect nous nous efforcons constamment d am liorer nos produits et services C est pourquoi nous nous r servons le droit d apporter des m
44. e that the cursor indicates Back Close the Ramp Soak pattern edit window 6 6 SOLO Temperature Controller User Manual Chapter 6 Configuration Software Recorder To open the Recorder window click the following icon The Recorder window opens Recorder Program E3 Close Save to File Open File Counter 00000000 Sampling Time fel Sec START Address 1 fa El o Color v v v v v cive Value Time Sampling Start Time Last Sampling Time Scaling mm Max Scale Min Scale Background M The Recorder allows you to monitor and record the PV of up to ten SOLO controllers at the same time Select the Modbus address of each SOLO controller and the color of your choice Adjust the sampling time at the top of the window Last click the START button on the right top of the window to begin recording the PV The SOLO configuration and monitoring software allows the user to save a txt file of the process values recorded in the software To create a new file and save the values use this procedure 1 Click the Save to File button and create a new txt file Give the new file a unique name and choose an appropriate location to save the file At this point the new file has not been written to disk 2 Click the Start button The n
45. er executes step 0 through step 7 when the Ramp Soak pattern is selected Additional Cycles ID Number P3 22 Range 0 to 199 As the default the SOLO controller executes a Ramp Soak pattern only once Use this parameter to set the number of additional times a Ramp Soak pattern will execute When the parameter value is set to 0 the SOLO controller executes the Ramp Soak pattern one time When this parameter value is 2 the Ramp Soak pattern will execute two additional times for a total of three executions Next Pattern Number ID Number P3 22 Range 0 to 7 OFF This parameter is used to select a Ramp Soak pattern that will execute after the current Ramp Soak pattern is completed If the parameter value is set to OFF the SOLO controller will not begin another Ramp Soak pattern after the current pattern Reset to Factory Default Note Resetting the Temperature Controller back to factory default erases all of the values entered by the user Record any necessary settings before proceeding Warning Erasing the user entered values may result in a safety hazard and system malfunction The following instructions reset the controller to the factory default Press the button until the parameter appears Use the BTS button to select Press the button Press and hold the 2 and ES buttons simultaneously for one second and release Press the button until the PV display shows Use
46. er is first applied to the temperature controller the module information splash screen appears This screen shows the firmware version on the PV display and the two output types for that particular model on the SV display After three seconds the controller will automatically proceed to the Operation mode main screen Keypad Operation The temperature controller has three function modes Initial Setting mode Operation mode and Regulation mode Press and hold the SET button for three seconds to go into the Initial Setting mode Press the SET button for less than three seconds to access the Regulation mode Press the Rotate button while inside any of the three function modes to scroll through the individual parameters for each function mode Use the Up and Down buttons to change the individual parameter values Pressing the SET button saves the parameter values Press the SET button again to return the controller to the Operation mode main screen SET Press for less Hold for 3 sec than 3 sec Regulation Operation Mode Regulation Operation Parameters Parameters Page 3 7 Page 3 15 Page 3 17 Initial Setting Initial Setting Parameters 1st Ed Rev F 12 10 SOLO Temperature Controller User Manual 3 3 Chapter 3 Keypad Operation and Setup Parameters Setup Parameter Listing Regulation Mode Parameters Press the button to access these parameters Regulation Mode Parameter Availablity Con
47. er is only displayed when the Event 2 input is on The Event 2 input is only available on the SL4896 and SL9696 series controllers PD Control Offset ID Number P1 7 Range 0 0 to 100 0 96 The PD Control Offset parameter is available when the P or PD control is selected Integral Time parameter P1 5 is zero This parameter defines the offset of the output When the P or PD control is used the control cannot stabilize the PV at the SV because the output is zero when the PV is equal to the SV This parameter modifies the output level when the PV is equal to the SV Min Integral Offset ID Number P1 8 This parameter name will be displayed as one of the following Integral Offset of PID Parameter Group 0 Integral Offset of PID Parameter Group 1 MEE Integral Offset of PID Parameter Group 2 Integral Offset of PID Parameter Group 3 MET Integral Offset of PID Parameter Group for Event 2 Input Range 0 0 to 100 0 96 For more information about the parameter groups refer to PID Parameter Group P1 2 The Integral Offset parameter is available when the PI or PID control is selected Integral Time parameter fil P1 5 is not zero The Auto Tuning process will decide the offset value automatically If this parameter is not used 0 the output is zero when the PV is equal to the SV If the Integral Time parameter fiin P1 5 is used only to eliminate the steady error it may take
48. erature controllers should be mounted through a cutout in an enclosure or panel by using the dimensions shown on page 2 4 The directions for mounting the controller through a cutout are 1 Insert the temperature controller through the panel cutout 2 Slide the M3X0 5 nut into the opening in the top of the mounting bracket and insert the M3X0 5 X 30mm mounting screw in the mounting bracket 3 Slide the mounting bracket onto the controller and push the mounting bracket forward until the bracket stops 4 Tighten the M3X0 5 X 30mm screw to secure temperature controller in place SL4848 14896 SL9696 Series Series 514848 SLA896 and SL9696 temperature controllers should be mounted through a cutout in an enclosure or panel by using the dimensions shown on page 2 4 and 2 5 The directions for mounting the controller through a cutout are 1 Insert the temperature controller through the panel cutout 2 Slide the M3X0 5 nut into the opening in the top of the mounting bracket and insert the M3X0 5 X 30mm mounting screw in the mounting bracket 3 Insert the mounting bracket into the mounting groove at the top and bottom of the controller and push the mounting bracket forward until the bracket stops 4 Tighten top and bottom screws evenly to secure temperature controller in place Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 2 3 Chapter 2 Installation and Wiring Controller and Panel Cutout Dimensio
49. es according to the Decimal Point Position Ef P2 3 E 0 1 2 3 9910999 99 9 to 999 9 9 99 to 99 99 999 to 9 999 The dead band zone is the area around the SV where the output is not effected by the proportional control value PV For PID control as long as the PV remains within the dead band zone the output is not affected by the proportional control The integral and derivative controls ignore the dead band setting and may cause the output to be on within the dead band zone T EI OL Output Dead band dead Output Dead band dead band width positive Le band width negative gt ANS 0 PV 0 i PV Set point Set point Dual Control PID control Dual Control PID control positive dead band negative dead band For On Off type control the Dead Band parameter defines the area around the SV where the output remains off The PV must go beyond the dead band range in order for either output 1 or output 2 to turn on 3 12 SOLO Temperature Controller User Manual Chapter 3 Keypad Operation and Setup Parameters Dead band Heating hysteresis hysteresis ON Heating Cooling OFF PV Set point Dual Loop On Off control output operation B E PV Offset ID Number P1 16 Range The range varies according to the Decimal Point Position P2 3 0 1 2 3 59902999 99 9 to 99 9 9 99 to 9 99 999 to
50. eter sets which PID group to use for control The SV display shows the Target SV assigned to the PID group For more information about the Target SV refer to P1 3 Target SV When is selected as the PID parameter group the controller automatically chooses the one PID parameter group EBEN that has a Target SV that is the nearest to the SV set by the operator and uses that group for control 5 special PID parameter group for the 514896 519696 series controllers Event inputs This is the PID group that the controller uses when the Event 2 input is on To configure the PID parameter for this parameter group the Event 2 input must be active Effin Target SV ID Number P1 3 1st Ed Rev F 12 10 This parameter name will be displayed as one of the following Only the Target SV for the selected PID Parameter Group 1 2 will be displayed when accessing this parameter SOLO Temperature Controller User Manual 3 7 Chapter 3 Keypad Operation and Setup Parameters Target SV of PID Parameter Group 0 Target SV of PID Parameter Group 1 EMA Target SV of PID Parameter Group 2 EME Target SV of PID Parameter Group 3 Em Target SV of PID Parameter Group for Event 2 Input Range 99 9 to 999 9 For more information about the parameter groups refer to P1 2 PID Parameter Group The Target SV is the setting value that each parameter group works toward When t
51. etting value SV ALnH ON orF A A SV SV ALnH Deviation lower limit with standby sequence After the PV reaches the SV once this alarm output activates when the PV value E T T point SV value and the reached value is lower than the setting value SV ALnL ON OFF A SV ALnL SV Hysteresis upper limit alarm output d This alarm output activates when the PV value is higher than the setting value gt a alarm output is OFF when the PV value is lower than the setting value SV ALnL yr NN OFF A SV SV ALnL SV ALnH Hysteresis lower limit alarm output This alarm output activates when the PV value is lower than the setting value SN output is OFF when the PV value is higher than the setting value SV ALnL ON OFF A A A SV ALnH SV ALnL SV N A Soak Program Alarms This alarm activates when the Ramp Soak program has ended This alarm activates while the program is in RAMP UP status This alarm activates while the program is in RAMP DOWN status This alarm activates while the program is in SOAK status This alarm activates while the program is in RUN status Note ALnH includes ALTH AL2H and ALnL includes AL1L AL2L and AL3L 1st Ed Rev F 12 10 SOLO Temperature Controller User Manual 4 9 Chapter 4 Controller Inputs and Outputs System Alarm Output The system alarm can be used to indic
52. ew file is created and the software will start recording data on te trend chart 3 Click the Stop button when the desired amount of data is recorded The new file is saved to disk After the file has been saved to disk the file can be opened by clicking the Open File button Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 6 7 APTER MODBUS COMMUNICATION In This Chapter Modbus Protocol 7 2 qc A rrr 7 2 Connection with the DirectLOGIC PLC 7 7 Connection with C more and C more Micro HMI panels 7 9 Chapter 7 Modbus Communication Ez MM Modbus Protocol All of the SOLO controllers have a 2 wire RS 485 serial communication port The supported protocols are Modbus RTU and Modbus ASCII The following communication port settings are possible Protocol Modbus RTU Modbus ASCII Network Address 1 to 247 Baud Rate 2400 4800 9600 19200 38400 bps Bit Length 8 bits 7 8 bits Parity None Even Odd Stop Bit 1 2 bits Bold Italic text above represent default values in the SOLO controller Registers The SOLO controllers support two types of registers that are accessible through the Modbus communication Data Registers Bit Registers These registers support the following Modbus function codes Data Registers 03 Read Holding Registers maximum limit is read of eight registers 06 Wri
53. followed and to verify that the equipment installation and operation is in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design installation or operation Our products are not fault tolerant and are not designed manufactured or intended for use or resale as on line control equipment in hazardous environments requiring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control direct life support machines or weapons systems in which the failure of the product could lead directly to death personal injury or severe physical or environmental damage High Risk Activities AutomationDirect specifically disclaims any expressed or implied warranty of fitness for High Risk Activities For additional warranty and safety information see the Terms and
54. he Target SV is the closest to the SV of the PID groups this value is used to select which tuning parameters are used by the controller The controller can store up to four PID parameter groups for regular operation One of the PID parameter groups can be selected manually or the controller selects the PID parameter group that has a Target SV that is the nearest to the SV set by the operator If there are two or more PID parameter groups that have SV values equally close to the current PV the controller uses the lowest number parameter group eg If parameter groups 0 3 have the same Target SV the controller uses the parameter group 0 The parameter is the Target SV of the PID parameter group for Event 2 input This parameter is only displayed when the Event 2 input is on The Event 2 input is only available on the SL4896 and SL9696 series controllers En Proportion Band ID Number P1 4 This parameter name will be displayed as one of the following Only the Proportion Band for the selected PID Parameter Group SEE P1 2 will be displayed when accessing this parameter Proportion Band of PID Parameter Group 0 Proportion Band of PID Parameter Group 1 Proportion Band of PID Parameter Group 2 Proportion Band of PID Parameter Group 3 Proportion Band of PID Parameter Group for Event 2 Input Range 0 1 to 999 9 For more information about the parameter groups refer to P1 2 PID Parameter Group The Proportion Band is a
55. his parameter defines the high limit of the PV This is the maximum value of the operational temperature range In operation if the PV value is higher than the value th PV flashes to indicate an error and the controller outputs shut off The SV value cannot exceed the Value This parameter cannot be lower than the Input Range Low parameter 298 P3 4 EN Input Range Low ID Number P3 4 Range From 999 to the value of Input Range High This parameter defines the low limit of the PV This is the minimum value of the operational temperature range In operation if the PV value is lower than the value th PV flashes to indicate an error and the controller outputs shut off The SV value cannot be set lower than the value This parameter cannot be higher than the Input Range High parameter 298 P3 3 Control Mode ID Number P3 5 Range EMA control mode ERES On control mode EBEN Manual control mode EE Ramp Soak control mode This parameter is used to select one of the control modes See Chapter 5 for a complete discription of each control mode HHA Ramp Soak Pattern ID Number P3 6 Range oFF Ramp Soak pattern is not selected O to 7 Ramp Soak pattern number This parameter is used to select the appropriate Ramp Soak pattern number for setting up it s individual parameters Once a Ramp Soak pattern number 0 7 is selected the controller only displays the following pattern set
56. ing 2000m or lower above sea level Altitude keep from corrosive gas liquid and dust Degree 2 Normally only non conductive pollution occurs Temporary conductivity caused by condensation is to be expected Vibration Resistance 10 to 55 Hz 10 m s for 10 min each in X Y and Z directions Shock Resistance 300 m s 3 times in each 3 axes 6 directions Pollution Degree IP Ratin IP65 Complete protection against dust and low pressure spraying 9 water from all directions when mounted in a suitable enclosure Installation Considerations Improper installation of the controller will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location Warning Failure to observe these precautions may damage the controller and void the warranty Do not mount the controller near heat radiating elements or in direct sunlight Do not install the controller in a place subjected to high temperature high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles Do not restrict the air flow to the vent opening on the controller housing This controller is an open type unit and must be placed in an enclosure to ensure proper operation and maintain the IP65 rating 22 SOLO Temperature Controller User Manual Chapter 2 Installation and Wiring FERE MM Mounting Instructions SL4824 Series Series 514824 temp
57. ing output is turned on The Heating Cooling Hysteresis and the Dead Band setups can be used to avoid output chatter Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 5 3 Chapter 5 Control Modes EEEE 1 15 ERE P 1 9 EL lm UU 1 10 Heating hysteresis Cooling hysteresis ON send Cooling OFF PV A Set point Hysteresis There are two types of hysteresis heating and cooling If the heating hysteresis is set the heating output turns on using the following formula PV lt SV EEEE 2 If the cooling hysteresis is set the cooling output turns on using the following formula PV gt SV 2 Dead Band The Dead Band is the range around the PV in which the heating cooling outputs remain off The Dead Band is defined by the formula SV 2 Ramp Soak Control The Ramp Soak control mode is used to control the outputs according to the preprogrammed SV patterns with the PID control method The SOLO controllers support up to eight Ramp Soak patterns Each Ramp Soak pattern can store up to eight steps Each step has its target SV and the time duration setups You can set up each Ramp Soak step Step1 Temperature Time You can select which Ramp Soak pattern the SOLO controller will execute first The Ramp Soak patterns can be executed in series so the Ramp Soak control can execute up to 64 steps 8 steps x 8 patterns
58. is equipment or if you need additional information please call us at 1 800 633 0405 or 770 844 4200 This publication is based on information that was available at the time it was printed At Automationdirect com we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without obligation This publication may also discuss features that may not be available in certain revisions of the product 1 Always use recommended solder less terminals Fork terminal with isolation M3 screw width is 7 0mm hole diameter 3 2mm Screw size M3 x 6 5 With 6 8 x 6 8 square washer Recommended tightening torque 0 4 Nm Akgfcm Applicable wire Solid twisted wire of 2 mm 12AWG to 24AWG Choose AutomationDirect fork terminals part numbers BM 00120 BM 00220 or BM 00320 depending on wire size Be sure to tighten them properly 2 Protect the controller from dust or foreign objects as they can cause the controller to malfunction Never modify or disassemble the controller Do not connect anything to the Not used terminals Make sure all wires are connected to the correct polarity of terminals oO C Do not install and or use the controller in places subject to a Dust or corrosive gases and liquid b High humidity or high radiation c Vibration or shock d High voltage or high EMI e high temperature 7 Power must be tu
59. l Heating Parameter Name lt lt Manual Run Stop Starting Ramp Soak Pattern Decimal Point Position Alarm 1 High Limit Alarm 1 Low Limit Alarm 2 High Limit o E E o U o 5 rI v v v v v v v lt lt 5 5 lt lt lt Cooling Heating Alarm 2 Low Limit Alarm 3 High Limit Alarm 3 Low Limit Lock Mode oo Output 1 Level lt 6 2 lt lt lt lt S SIS lt lt lt lt SRE lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt S lt lt lt lt lt lt lt lt lt lt lt S lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt S lt lt lt lt lt lt SIR 5 5 lt lt lt 5 5 5 lt lt lt S lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt Output 2 Level 1st Ed Rev F 12 10 SOLO Temperature Controller User Manual 3 5 Chapter 3 Keypad Operation and Setup Parameters Initial Setting Parameters Press the aj button for more than three seconds to access these parameters Initial Setting Mode Parameter Availablity Cont
60. mber label corresponds with the part number of your order Mounting Brackets and Hardware Temperature Controller SL 9696 shown RE Pv Ee OUT ou ee e m 2 249 a resistor YALTOMATIOND Rec Quick Start Guide Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 1 3 Chapter 1 Getting Started Serial Number Label Information L4824 Series Serial Number Label WAUTOMATIONDIRECT 8 emperature Controller SOLO Model Number y TODEL 514824 CR V1 00 Input Specifications PT 8 19 240V 50 60 under 5VA r wiring instru ns Bar Code Serial Number FUISTIS 900 T C 5 PROCESS CONTROL EQUIPMENT MADE IN TAIWAN L4848 14896 and SL9696 Series Serial Number Label SOLO Model Number MODEL SL4896 CRE V1 00 Input Specifications INPUT AC 100 240V 50 60 Hz 5VA See Manual for wiring instructions Bar Code Serial Number gt M 51 49 715001 N TAIWAN Model Number Explanation SL 4896 V L Event Input None No Event input E Event input is provided 2nd Output Group R Relay output V Voltage Pulse output 1st Output Group R Relay output V Voltage Pulse output C DC Current output L Linear Voltage output Panel Size W x H 4824 1 32 DIN W48 x H24mm 4848 1 16 DIN W
61. meter groups group O 3 the setup parameters of the selected parameter group are displayed on th controller The SL4896 and SL9696 series controller also support an additional PID parameter group The parameter group is used with the Event2 input When Event2 input is on the SOLO controller uses the additional PID group for the PID control 5 2 SOLO Temperature Controller User Manual Chapter 5 Control Modes Event 2 Off Event 2 On Auto Tuning All SOLO controllers support the Auto Tuning feature to set up the following PID parameters automatically Proportional Band i 1 4 Integral Time fil P1 5 E Derivative Time En P1 6 WH Integral Offset 997 1 8 BEA Proportional Band Coefficient 9 P1 14 To start the Auto Tuning set the parameter Auto Tuning P1 1 to on the controller automatically controls the output to change the PV as shown below Control output turns off Temperature The Auto Tuning ends and the PID control starts lt Control output turns on Time Once the Auto Tuning process is completed the SOLO controller calculates the above PID parameters and starts the PID control with the new parameter values immediately On Off Control In the On Off control mode the output is controlled according to the difference between the SV and the PV If the PV is lower than the SV the heating output is turned on If the PV is higher than the SV the cool
62. mperature Controller Who Should Read This Manual This manual contains important information for those who will install maintain and or operate any of the SOLO Temperature Controllers Technical Support By Telephone 770 844 4200 Mon Fri 9 00 a m 6 00 p m E T On the Web support automationdirect com Our technical support group is glad to work with you in answering your questions If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call technical support at 770 844 4200 We are available weekdays from 9 00 a m to 6 00 p m Eastern Time We also encourage you to visit our web site where you can find technical and non technical information about our products and our company Visit us at www automationdirect com Supplemental Manuals If you are familiar with industrial control type devices you may be able to get up and running with just the aide of the Quick Start Guide that is included with each SOLO Temperature Controller Special Symbols When you see the notepad icon the left hand margin the paragraph to its immediate right will be a special note its immediate right will be a WARNING This information could prevent injury loss of 0 When you see the exclamation mark icon in the left hand margin the paragraph to property or even death in extreme cases 1 2 SOLO Temperature Controller User Manual Chapter 1 Getti
63. nductivity caused by condensation is to be expected Input Types Thermocouple K J T E N R S B L U e Platinum RTD 3 wire Pt100 JPt100 e Analog 0 50 mV 0 5V 0 10V 0 20 mA 4 20 mA Current input requires the installation of the supplied 249 resistor Input Sampling Rates Thermocouple 400 ms per scan e Platinum 400 ms per scan Analog 150 ms per scan Control Output Options Relay R 514824 14848 SPST max resistive load 250 514896 519696 SPDT max resistive load 5A 250 Voltage Pulse V DC 14V Max output current 40mA Max Current C DC 4 20 mA output Load resistance Max 600 Linear Voltage L 1st Ed Rev F 12 10 DC 0 10V Load resistance Min 1K SOLO Temperature Controller User Manual 1 5 INSTALLATION AND WIRING In This Chapter Ambient Conditions 2 2 Installation Considerations 2 2 Mounting Instructions 2 3 Controller and Panel Cutout Dimensions 2 4 Safety Information 2 6 Terminal Identification Chapter 2 Installation and Wiring Ambient Conditions Ambient Conditions Ambient Temperature Range 32 F to 122 F 0 C to 50 C Storage Temperature Range 4 F to 149 F 20 C to 65 C Relative Humidity 3596 to 80 non condens
64. ng Started SOLO Temperature Controller Introduction General Description The SOLO Temperature Controller is a single loop dual output temperature controller that can control both heating and cooling simultaneously There are four types of control modes PID ON OFF Manual and Ramp Soak control Depending upon the particular model of controller the available outputs include relay voltage pulse current and linear voltage There are up to three alarm outputs available to allow seventeen alarm types in the initial setting mode SOLO can accept various types of thermocouple RTD or analog inputs and has a built in RS 485 interface using Modbus slave ASCII or RTU communication protocol Other features include 1 32 1 16 1 8 and 1 4 DIN panel sizes 2 line x 4 character 7 segment LED display for Process Value PV Red color and Set Point SV Green color Auto Tuning AT function with PID control e Selectable between C and F e 0 to 50 32 to 122 F operating temperature range UL CUL and CE agency approvals 1 warranty from date of purchase Unpacking After receiving the SOLO Temperature Controller please check for the following Make sure that the package includes the Controller the mounting brackets and hardware a 249 ohm resistor and the Quick Start Guide Inspect the unit to insure it was not damaged during shipment Make sure that the part number indicated on the serial nu
65. ns SL4824 Series Minimum Cutout and Spacing 2 56 65 0mm Min 9L 4 1 76 222 DEZ 44 8 mm 725 0 87 ore 22 0 mm 98 ELS 98 0 1 58 40 0 mm Aus ww cz pr Min 5010 4824 040 980 m 1 89 0 13 3 93 48 0 mm 3 40 mm 99 8 mm SL4848 Series Minimum Cutout and Spacing 2 56 Min 65 0 mm 3 50104848 va E R R 9 E 477 709 No 5 0 45 0 mm 08 3 39 0 3 3 1 77 1002 45 0 mm 06 0 37 3 15 9 5 mm a 80 0 mm Units inch mm 2 4 SOLO Temperature Controller User Manual Chapter 2 Installation and Wiring eee Controller and Panel Cutout Dimensions cont SL4896 Series Minimum Cutout and Spacing Min k 55 E 1 1 75 02 amp 9 44 5 mm 08 38 i 5 Y 3 60 n 91 4 mm 1 89 0 50 3 12 48 0 12 8 mm NN 79 2 mm SL9696 Series Minimum Cutout and Spacing 4 33 110 0 i c r 1 3 58 002
66. ntrolled and what type of control they will perform Alarm 1 ID Number P3 8 HL Hg Alarm 2 ID Number P3 9 ENSE Alarm 3 ID Number P3 10 Range 0 to 18 The SOLO controllers support 3 alarm outputs The SL4824 series supports only one alarm output The Alarm1 Alarm2 and Alarm3 parameters are used to select the alarm type Refer to Chapter 4 for details SALA System Alarm ID Number P3 11 Range Eg System Alarm feature is disabled EEE Alarm 1 EMA Alarm 2 EME Alarm 3 This parameter defines which Alarm output is used for the system alarm The System Alarm parameter defines an alarm output if there is an input error or process control failure Refer to Chapter 4 for complete details Initial Setting Communication Parameters On Line Configuration ID Number P3 12 Range not allow changes to the parameters through the RS 485 port ER Allow changes to the parameters through the RS 485 port Modbus Protocol ID Number P3 13 Range Modbus ASCII Modbus RTU Network Address ID Number P3 14 Range 1 to 247 3 20 SOLO Temperature Controller User Manual Chapter 3 Keypad Operation and Setup Parameters This is the Modbus network address of the SOLO Controller Note Each controller the same network must have a unique Modbus network address HESI Baud Rate ID Number P3 15 Range 2400 bps 4800 bps 9600 bps 19200 bps EERE 3
67. ode Unlocked Now any parameter can be changed Press the Enter key after entering the new parameter value and the software will send the new value to the controller immediately If you want to save the current configuration click the Save to File button You can read an existing configuration file by clicking the Open File button You can monitor the current PV by clicking the PV Monitor button When you select the Ramp Soak Control mode you can open the Ramp Soak pattern edit window by clicking the Edit Ramp Soak Pattern button The following window opens Ramp Soak Pattern Editor P22 Pattern 0 Pattern 1 Pattern 2 3 Pattern 4 Patem 5 Patem 5 Pattern Start Step SV i Step 0 Time Read from Solo Step 15V Step 1 Time Step 2 SV Step 2 Time Step 35V Step 3 Time Open File Step 4 Time Step5 SV Step 5 Time Step SV Step B Time Step 7 SV Step 7 Time Additional Cycles Nest Pattem Numl Click the Read Setting button to read the current Ramp Soak pattern s from the SOLO controller Start Pattern Select the pattern number that the Ramp Soak mode starts with Read from Solo Read the Ramp Soak patterns from the SOLO controller Open File Open an existing Ramp Soak pattern file Write to File Save the current Ramp Soak pattern s into a file Write to Solo Write the Ramp Soak pattern s into the SOLO controller Edit Edit the setup valu
68. odifications aux produits ou aux publications en tout temps sans pr avis ni quelque obligation que ce soit La pr sente publication peut aussi porter sur des caract ristiques susceptibles de ne pas tre offertes dans certaines versions r vis es du produit de commerce La pr sente publication peut contenir des r f rences des produits fabriqu s ou offerts par d autres entreprises Les d signations des produits et des entreprises peuvent tre des marques de commerce et appartiennent exclusivement leurs propri taires respectifs AutomationDirect nie tout int r t dans les autres marques et d signations Copyright 2007 2010 Automationdirect com Incorporated Tous droits r serv s Nulle partie de ce manuel ne doit tre copi e reproduite ou transmise de quelque facon que ce soit sans le consentement pr alable crit de la soci t Automationdirect com Incorporated AutomationDirect conserve les droits exclusifs l gard de tous les renseignements contenus dans le pr sent document TABLE Or CONTENTS Chapter 1 Getting Started Manual Overview 1 2 SOLO Temperature Controller Introduction 1 3 SOLO Temperature Controller Specifications 1 5 Chapter 2 Installation and Wiring Ambient Conditions 2 2 Installation Considerations 2 2 Mounting Instructions 2 3 Controller and Panel Cutout Dimensions 2 4 Safety Information 2 6 Terminal Identification 2 8 Chapter 3 Keypad Operation and Setup Parameter
69. oller selects the PID parameter group that has a Target SV that is the nearest to the SV set by the operator The parameter is the Integral Time of the PID parameter group for Event 2 input This parameter is only displayed when the Event 2 input is on The Event 2 input is only available on the SL4896 and SL9696 series controllers Fin Derivative Time ID Number P1 6 This parameter name will be displayed as one of the following Only the Derivative Time for the selected PID Parameter Group 8 1 2 will be displayed when accessing this parameter EH Derivative Time of PID Parameter Group 0 EN Derivative Time of PID Parameter Group 1 ER Derivative Time of PID Parameter Group 2 Derivative Time of PID Parameter Group 3 E Derivative Time of PID Parameter Group for Event 2 Input Range 0 1 to 999 9 Sec For more information about the parameter groups refer to P1 2 PID Parameter Group The Derivative Time is a parameter group used for PID control The controller can store up to four PID parameter groups for regular operation One of the PID parameter groups can be selected SOLO Temperature Controller User Manual 3 9 Chapter 3 Keypad Operation and Setup Parameters ET manually or the controller selects the PID parameter group that has a Target SV that is the nearest to the SV set by the operator The parameter is the Derivative Time of the PID parameter group for Event 2 input This paramet
70. rature Range Platinum Resistance Pt100 PE 328 1112 F 200 600 C Platinum Resistance JPt100 NS 4 752 F 20 400 C Analog Input The SOLO temperature controller can accept input from the following analog input sources Select the output type by using the parameter Input MEHA P3 1 Voltage Input Type and Input Range Voltage Input Type LED Display Temperature Range 0 50mV Analog Input 999 9999 0V 10V Analog Input 999 9999 OV SV Analog Input 999 9999 Current Input Type and Input Range Current Input Type LED Display Temperature Range 4 20mA Analog Input EIE 999 9999 0 20mA Analog Input Er 999 9999 Note For Current Input operation the supplied 249 resistor should be installed as shown on page 4 3 4 2 SOLO Temperature Controller User Manual Chapter 4 Controller Inputs and Outputs Of 2 12 3 13 4 14 5 15 6 16 7 17 Ie fe 249 De 14824 Series 14848 Series 14896 Series Event Inputs 249 Q S gt 3 3 16 e ere eee e Ke ce C CO SL9696 Series The SL48
71. rned off when wiring or changing a sensor 2 6 SOLO Temperature Controller User Manual Chapter 2 Installation and Wiring eee Safety Information cont 8 Be sure to use wires that match the thermocouple types when extending or connecting thermocouple wires 9 Use only ungrounded thermocouples 10 Use wires with correct resistance when extending or connecting Keep the wire as short as possible when wiring a RTD to the controller and route power wires as far as possible from sensor wires to prevent interference and induced noise This controller is an open type unit and must be placed in an enclosure to ensure proper operation and maintain the IP65 rating Make sure power cables and signals from instruments are all installed properly before energizing the controller otherwise serious damage may occur To prevent electric shock do not touch the terminals on the controller or try to repair the controller when power is applied Do not use acid or alkaline liquids for cleaning Use a soft dry cloth to clean the controller This instrument is not furnished with a power switch or fuse Therefore if a fuse or power switch is required install the protection close to the instrument Recommended fuse rating Rated voltage 250 V Rated current 1 A Fuse type Time delay fuse See the AutomationDirect catalog for the appropriate fuse for the specific application Note This controller doe
72. rol Heating Display Parameter Name Input Type Temperature Unit Input Range High Input Range Low Control Mode Ramp Soak Pattern Heating Cooling Alarm 1 Alarm 2 Alarm 3 System Alarm On Line Configuration Modbus Protocol Network Address Baud Rate Bit Length Parity Stop Bit lt lt lt lt lt lt lt lt lt lt S lt lt lt lt lt lt amp lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt 5 lt lt lt lt lt lt lt S S S S S S S S S lt lt lt lt Ramp Soak lt lt lt lt S SS SS SS S lt lt lt lt lt Heating lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt 5 Cooling lt lt lt lt S SS SS SS SS S S lt lt Heating Cooling lt lt lt lt S S S S S S S S S S lt S lt Cooling Heating lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt S lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt S PID lt lt lt lt lt lt lt lt lt S lt lt lt lt lt
73. roller keeps the current Ramp Soak step number and time Ramp Soak control continues when the mode is changed to Run EINE Ramp Soak control is stopped The controller restarts the Ramp Soak control at the first step when the mode is changed to Run Starting Ramp Soak Pattern ID Number P2 2 Range 0 to 7 Select the Ramp Soak pattern number to start the Ramp Soak control Decimal Point Position ID Number P2 3 KERF Range 2 3 This parameter defines the decimal point position on the PV and SV display Alarm 1 High Limit ID Number P2 4 This parameter is used to set the high limit for Alarm 1 range SOLO Temperature Controller User Manual 3 15 Chapter 3 Keypad Operation and Setup Parameters Ez MM varies according to other parameter values REIR Alarm 1 Low Limit ID Number P2 5 This parameter is used to set the low limit for Alarm 1 The range varies according to other parameter values AL CH Alarm 2 High Limit ID Number P2 6 This parameter is used to set the high limit for Alarm 2 The range varies according to other parameter values AL Alarm 2 Low Limit ID Number P2 7 This parameter is used to set the low limit for Alarm 2 The range varies according to other parameter values Alarm 3 High Limit ID Number P2 8 This parameter is used to set the high limit for Alarm 3 The range varies according to other parameter values NER Alarm 3 Low Limit
74. s Display LED and Keypad 3 2 Keypad Operation 3 3 Setup Parameter Listing 3 4 Regulation Mode Parameters 3 7 Operation Mode Parameters 3 15 Initial Setting Parameters 3 17 Reset to Factory Default 3 22 Chapter 4 Controller Inputs and Outputs Control Input Types 4 2 Event Inputs 4 3 Control Output Types 4 4 Alarm Outputs 4 8 vii Solo Temperature Controller User Manual Table of Contents Chapter 5 Control Modes PID Control 5 2 On Off Control 5 3 Ramp Soak Control 5 4 Manual Control 5 5 Error Display Information 3 5 Chapter 6 Configuration Software PC Connection 6 2 Software Installation 6 3 Com Port Settings 6 4 Configuration 6 4 Recorder 6 7 Chapter 7 Modbus Communication Modbus protocol 7 2 Register 7 2 Connection with the DirectLogic PLC 7 7 Connection with the C more and C more Micro HMI 7 9 Appendix Modbus Address Map for Ramp Soak Control Last Step Number A 2 Additional Cycles A 2 Next Pattern Number A 2 Ramp Soak SV A 3 Ramp Soak Time 4 Index lt SOLO Temperature Controller User Manual GETTING STARTED In This Chapter Manual Overview 1 2 SOLO Temperature Controller Introduction SOLO Temperature Controller Specifications 1 5 Chapter 1 Getting Started Manual Overview Overview of this Publication The SOLO Temperature Controller User Manual describes the installation configuration and methods of operation of the SOLO Te
75. s information check the input wiring If the problem still exists replace the sensor or the controller No sensor input The input terminals are open Check the input wiring If the problem still exists replace the sensor or the controller Input error The controller cannot read the input value Check the sensor and the input wiring If the problem still exists replace the sensor or the controller EEPROM error There is an error with the EEPROM Cycle the power to the SOLO controller If the problem still exists replace the controller 1st Ed Rev F 12 10 PV out of range The PV is out of range Check the PV range The Input Range High P3 3 and the Input Range Low 3 4 parameters define the range Refer to section 12 1 12 2 or 12 3 for directions on how to access these parameters SOLO Temperature Controller User Manual 5 5 CONFIGURATION SOFTWARE In This Chapter PCO no vo ee 6 2 Software Installation 6 3 Com port Settings 54455 Rom Pe rand eg 6 4 2445 a EIE SUE UR UIS P HER ei 6 4 6 7 Chapter 6 Configuration Software ET The SOLO temperature controller can be configured and monitored by the SOLO Configuration Software It is available at the following URL for free download http support automationdirect com downloads html PC Connection
76. s not provide overcurrent protection Use of this product requires that suitable overcurrent protection device s must be added to ensure compliance with all relevant electrical standards and codes Rated 250 V 15 Amps max A suitable disconnecting device should be provided near the controller in the end use installation Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 2 7 Chapter 2 Installation and Wiring Terminal Identification SL4824 Series SL4824 RR OUT 2 ALM OUT1 3A 3A RS 485 259 ES g 357 9 9 mores RTD 9 9 50 60 Hz L 249 only SL4824 VR OUT 2 ALM 3A OUT 1 RS 485 250Vac 14VDC 71 0 1 r Tt DATA 2 0 9 1 1 RAR AC 100 240 RTD 60 Hz 5VA L vw lIN 249 Q For only SL4824 CR OUT Z ALM QUT Rs 485 250Vac 4 20mA 71 0 1 r TF DATA L 100 240V 19 50 60 Hz 249 For only SL4824 LR OUT 2 ALM 3A OUT 1 RS 485 250 0 10V 71 1 DATA DATA 9 Q OO J 249 Q only 2 8 SOLO Temperature Controller User Manual Chapter 2 Installation and Wiring Terminal Identification cont SLA848 Series SLA848 RR SL4848 LV NO OUT2 L OUT OUT2 qa sac 27 0 50 60 Hz 0 10V E 50 80 Hz S COM 25 5 N p250Vac 2 ma QOF ALM2 COM B
77. t Toute personne qui installe ou utilise cet quipement doit lire la pr sente publication et toutes les autres publications pertinentes avant de l installer ou de l utiliser Afin de r duire au minimum le risque d ventuels probl mes de s curit vous devez respecter tous les codes locaux et nationaux applicables r gissant l installation et le fonctionnement de votre quipement Ces codes diff rent d une r gion l autre et habituellement voluent au fil du temps Il vous incombe de d terminer les codes respecter et de vous assurer que l quipement l installation et le fonctionnement sont conformes aux exigences de la version la plus r cente de ces codes Vous devez tout le moins respecter toutes les sections applicables du Code national de pr vention des incendies du Code national de l lectricit et des codes de la National Electrical Manufacturer s Association NEMA Des organismes de r glementation ou des services gouvernementaux locaux peuvent galement vous aider d terminer les codes ainsi que les normes respecter pour assurer une installation et un fonctionnement s rs L omission de respecter la totalit des codes et des normes applicables peut entrainer des dommages l quipement ou causer de graves blessures au personnel Nous ne garantissons pas que les produits d crits dans cette publication conviennent votre application particuli re et nous n assumons aucune responsabilit l gard d
78. te Single Register 16 Write Multiple Registers maximum limit is eight Bit Registers 01 Read Coils 02 Read Discrete Inputs Both Function Code 1 amp 2 read the same memory area 05 Write SIngle Coil Write FFOOH to set the coil or 0000H to reset the coil The following tables show all the Modbus addresses that are accessible through the Modbus network For the details of each parameter please refer to Chapter 3 Note Make sure the On Line Configuration parameter P3 12 is set to ON The parameters in the SOLO controllers can be changed by the MODBUS network master only when the parameter is ON It is OFF as the factory default 7 2 SOLO Temperature Controller User Manual Chapter 7 Modbus Communication Data Registers PLC ID Parameter Name Description rs Modbus Address Decimal Octal N A Process Value PV If this register has one of the 1000 44097 V10000 following values it means there is an error 8002H Initial process Temperature value is not yet available 8003H Temperature sensor is not connected 8004H Temperature sensor input error 8006H Cannot get temperature value ADC input error 8007H Memory read write error N A Set Point Value SV Unit is 0 1 C or F R W 1001 44098 V10001 P3 3 Input Range High The data content should not RAW 1002 44099 V10002 be higher than the temperature range P3 4 Input Range Low The data content should not
79. the setting value ALnH ON OFF A A sv SV ALnH eviation lower limit m output activates when the PV value is lower than the setting value ALnL ON OFF SV ALnL SV everse deviation upper and lower limit o his alarm output activates when the PV value is in the range of the setting value V ALnH anc the setting value SV ALnL ON OFF A A SV ALnL SV SV ALnH bsolute value upper and lower limit m his alarm activates when the PV value is higher than the setting value ALnH lower than the setting value ALnL ON OFF ALnL bsolute value upper limit m his alarm output activates when the PV value is higher than the setting value ALnH a gt ON OFF bsolute value lower limit his alarm output activates when the PV value is lower than the setting value ALnL gt ON Deviation upper and lower limit with standby sequence After the PV reaches the SV once this alarm output activates when the PV value reaches the set point SV value and the reached value is higher than the setting value SV ALnH or lower than the setting value SV ALnL ON OFF A A A SV ALnL SV SV ALnH Deviation upper limit with standby sequence After the PV reaches the SV once this alarm output activates when the PV value reaches the set point SV value and the reached value is higher than the s
80. to Tuning 3 2 3 4 3 7 3 10 5 3 B Baud Rate 3 6 3 21 7 2 Bit Length 3 6 3 21 7 2 Bit Registers 7 2 7 6 7 7 C Com port Settings 6 4 Configuration Window 6 4 Connection with the C more and C more Micro HMI panels 7 9 Connection with the DirectLogic PLC 7 7 Control Mode 3 4 3 5 3 6 3 18 5 2 5 3 5 4 5 5 Controller and Panel Cutout Dimensions 514824 Series 2 4 514848 Series 2 4 514896 Series 2 5 519696 Series 2 5 Cooling Hysteresis 3 4 3 11 5 4 Current Input 4 2 D Data Registers 7 2 7 3 7 4 7 5 Dead Band 3 4 3 12 5 4 Decimal Point Position 3 5 3 15 Derivative Time 3 4 3 9 5 3 Down Button 3 2 3 3 1st Ed Rev F 12 10 SOLO Temperature Controller User Manual i 1 Index iiM E Error Display Information 5 5 Event Inputs Event 1 Input 4 3 Event 2 Input 4 3 G General Description 1 3 H Heating Cooling 3 4 3 5 3 6 3 19 3 20 Heating Hysteresis 3 4 3 10 5 4 Initial Power up 3 3 Initial Setting Parameters 3 6 3 17 Input Range High 3 6 3 17 3 18 Input Range Low 3 6 3 18 Input Type 3 6 3 17 4 2 Input Types Analog 4 2 Current Input 4 2 Voltage Input 4 2 Platinum RTD 4 2 Thermocouple 4 2 Installation Considerations 2 2 Integral Offset 3 4 3 10 5 3 Integral Time 3 4 3 9 3 10 5 3 K Keypad Operation 3 3 Function Buttons 3 3 Down Button 3 2 3 3 Rotate Button 3 2 3 3 SET Bu
81. trol Heating Controller Type Cooling Ramp Soak lt lt lt S S SS S 5 Heating Parameter Name Auto Tuning PID Parameter Group Target SV Proportion Band Integral Time Derivative Time PD Control Offset lt SS 5 5 lt S SN Cooling 5 5 lt lt S lt lt 5 5 S S S S S S S S Heating Cooling Integral Offset Heating Hysteresis lt 5 lt lt 5 5 lt lt lt Cooling Heating Cooling Hysteresis Output 1 Heating Period Output 1 Cooling Period lt lt lt lt lt lt lt Output 2 Period Proportion Band Coefficient Dead Band PV Offset lt lt lt lt lt lt lt lt lt 5 lt lt 5 lt lt lt lt lt lt lt lt lt lt lt lt lt lt S lt lt lt lt lt lt lt lt lt lt lt lt 5 lt lt lt S lt lt Analog High Adjustment lt lt lt lt lt lt lt lt S lt lt lt lt lt S SS lt lt lt lt lt lt lt lt lt lt lt 5 lt 5 lt lt lt lt lt NON lt lt lt lt Analog Low Adjustment 3 4 SOLO Temperature Controller User Manual Chapter 3 Keypad Operation and Setup Parameters Operation Mode Parameters Press the button to access these parameters Operation Mode Parameter Availablity Contro
82. ts R W 1025 44134 V10045 the Alarm Outputs for details P2 6 Alarm 2 High Limit Please refer to the contents of R W 1026 44135 V10046 the Alarm Outputs for details P2 7 Alarm 2 Low Limit Please refer to the contents R W 1027 44136 V10047 the Alarm Outputs for details 7 4 SOLO Temperature Controller User Manual Chapter 7 Modbus Communication eee Data Registers cont ID Parameter Name Description MO Address ecimal Octal P2 8 Alarm 3 High Limit Please refer to the contents of R W 1028 44137 V10050 the Alarm Outputs for details P2 9 Alarm 3 Low Limit Please refer to the contents of R W 1029 44138 V10051 the Alarm Outputs for details N A LED Status Bit 0 2 ALM3 R 102A 44139 V10052 Bit 1 ALM2 Bit 2 F Bit 3 C Bit 4 ALM1 Bit 5 OUT2 Bit OUTI Bit 7 AT N A Pushbutton Status Bit O SET R 102B 44140 V10053 Bit 1 Rotate Bit 2 Up Bit 3 Down If the button is pressed the bit is off P2 10 Lock Mode 0 OFF RAW 102C 44141 V10054 1 2 Lock Mode 1 11 Lock Mode 2 N A Firmware Version V1 00 indicates 0 100 R 102F 44144 V10057 P2 2 Starting Ramp Soak 0 7 R W 1030 44145 V10060 Pattern P3 21 Last Step Number 0 7 The last step number R W 1040 44161 V10100 of the pattern 1047 44168 V10107 P3 22 Additional Cycles 0 199 R W 1050 44177 V10120 1057 44184 V
83. tton 3 2 3 3 Up Button 3 2 3 3 Last Step Number 3 6 3 19 3 21 A 2 LED status indicators F LED Indicators 3 2 ALM1 ALM2 ALM3 LED Indicators 3 2 AT LED Indicator 3 2 OUTI OUT2 LED Indicators 3 2 Lock Mode 3 5 3 16 M Manual Control 5 5 Modbus Address Map A 2 A 3 4 Modbus Protocol 3 6 3 20 7 2 Model Number Explanation 1 4 Mounting Instructions SL4824 Series 2 3 SL4848 SL4896 SL9696 Series 2 3 N Network Address 3 6 3 20 3 21 7 2 Next Pattern Number 3 6 3 19 3 22 2 O On Off Control 5 3 On Line Configuration 3 6 3 20 Operation Mode Parameters 3 5 3 15 Output 1 Cooling Period 3 4 3 11 4 5 4 6 47 Output 1 Heating Period 3 4 3 11 4 5 4 6 47 Output 1 Level 3 5 3 13 3 16 4 4 4 6 4 7 5 5 Output 2 Level 3 5 3 16 4 4 5 5 Output 2 Period 3 4 3 12 4 5 Output Types Current 4 5 Linear Voltage 4 6 Relay 4 4 Voltage Pulse 4 5 P 1 2 SOLO Temperature Controller User Manual Index Parity 3 6 3 21 7 2 PD Control Offset 3 4 3 10 PID Control 5 2 5 3 5 4 PID Parameter Group 3 4 3 7 3 8 3 9 3 10 5 2 Proportion Band 3 4 3 8 3 12 Proportion Band Coefficient 3 4 3 12 Proportional Band 5 3 Proportional Band Coefficient 5 3 PV Display 3 2 PV Monitor 6 6 PV Offset 3 4 3 13 Q Quick Start Guide 1 2 1 3 R Ramp Soak Control 5 4 Ramp Soak Pattern 3 6 3 15
84. up parameters until the E key is pressed 3 18 SOLO Temperature Controller User Manual Chapter 3 Keypad Operation and Setup Parameters Ramp Soak Pattern Number Step 0 SV Step 0 Time Step 1 SV Step 1 Time Step 2 SV Step 2 Time Step 3 SV Step 3 Time Step 4 SV Step 4 Time Step 5 SV Step 5 Time Step 6 SV Step 6 Time Step 7 SV Step 7 Time Last Step Number Additional Cycles Next Pattern Number Below is an example of a typical Ramp Soak Pattern Ramp Soak 08 00 1009 50 POS1 POS2 POS3 EME Step00 50 EHHE 5 100 Step06 30 Time00 3 hrs 00 min ME Time03 3 hrs 00 min Time06 3 hrs 00 min stepo1 70 EH Step04 100 Process Step 6 Time01 2 hrs 00 min PIE Time04 8 hrs 00 min Cycle times 0 Step02 70 EHHH Step05 30 Link OFF Time02 5 hrs 00 min S Time05 5 hrs 00 min Heating Cooling ID Number P3 7 Ist Ed Rev F 12 10 SOLO Temperature Controller User Manual 3 19 Chapter 3 Keypad Operation and Setup Parameters Range Output 1 Heating Output 2 Unused MEM Output 1 Cooling Output 2 Unused ENINE Output 1 Heating Output 2 Cooling EE Output 1 Cooling Output 2 Heating The Heating Cooling parameter defines whether one or two outputs will be co
85. ut 1 is programmed as a heating output in the PID or Ramp Soak mode Output 1 Cooling Period ID Number P1 12 Range 0 5 to 99 seconds The Output 1 Cooling parameter defines one output period or the duration of one on off cycle for Output 1 NIE Output 1 Cooling Period This parameter is available when Output 1 is programmed as a cooling output in the PID or Ramp Soak mode SOLO Temperature Controller User Manual 3 11 Chapter 3 Keypad Operation and Setup Parameters MM HE Pg Output 2 Period ID Number P1 13 Range 0 5 to 99 seconds The Output 1 Cooling parameter defines one output period or the duration of one on off cycle for Output 2 gt Output 2 Period This parameter is available when Output 2 is programmed as a heating or cooling output in the PID or Ramp Soak mode Wm Proportion Band Coefficient ID Number P1 14 Range 0 01 to 99 99 This Proportion Band Coefficient parameter is available when a dual output mode heating and cooling is selected This parameter allows the second output control to have a different proportional setting than the first output control The first output control proportional band setting is multiplied by this parameter to create a proportional band setting for the second output control First Output Proportion Band Proportion Band Coefficient Second Proportional Band P1 4 P1 14 Dead Band ID Number P1 15 Range The range vari

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