instructions manual electronic crane scale mcwn
Contents
1. E represents the battery box and the relative direction for its insertion inside the MCWN electronic scale F represents the insertion hole in which one should insert the battery box The hole is placed on the rear of the machine For further details on the battery box and their features see section ELECTRONIC CRANE SCALE BATTERIES INSTRUCTIONS AND REPLACEMENT 13 MCWN MCWN_03_12 01_EN_U 1 2 2 Crane scale dimensions DIMENSIONS EXPRESSED IN mm MODEL A B C D E F G H I MCWNT1 153 MCWNT6 170 MCWNT9 246 175 80 46 74 133 104 430 180 1 2 3 Shackle dimensions with nut and split pin Along with the MCWN electronic crane scale 2 lifting shackles are supplied The fitted shackles have the following characteristics MCWNT6 MCWNT9 1 1 8 MATERIAL Bonified 6 degree highly resistant steel PIN RAL 3001 red pin with metric threading 14 MCWN 1 2 4 Electronic device features PROTECTION DEGREE POWER SUPPLY LOW BATTERY WARNING DISPLAY STATUS INDICATORS KEYBOARD AUTO POWER OFF MEASUREMENT UNIT AVAILABLE IN CALIBRATION PHASE CASE I O SECTION CLOCK THEORETICAL LIFE MCWN_03_12 01_EN_U IP 40 Power supply through 4 AA batteries also rechargeable about 40 hour autonomy without radio frequency communication Low bat shown on the display 6 digit LCD type 25 mm high digits and backlit 20 multifunction symbols on the LCD2. ENABLE DISABLE x10 ENABLE DISABLE HOLD or PEAK SINGLE WEIGHING Press 2sec GRAND TOTAL SWITCH PCS WEIGHT Press 2sec SAMPLE 29 MCWN MCWN_03_12 01_EN_U 3 TECHNICAL INFORMATION 3 1 PACKAGING TRANSPORT HANDLING STORAGE AND INSTALLATION 3 1 1 Packaging The instrument is delivered in a standard protective bag for transport In the packaging of the MCWN instrument the following material is supplied Alifting shackles with nut and split pin ANA batteries have been inserted into the battery box infrared remote control instruction manual CD or paper Certificate of calibration Certificate of internal control of the manufacturer which serves as a reference for periodic inspections CE Declaration of Conformity REGISTER FOR MAINTENANCE AND WARRANTY Before making the first user verification make sure that the package contains all the items in the above list and that the material has not been damaged during the transport 30 MCWN MCWN_03_12 01_EN_U 3 1 2 Transport handling storage When transporting the electronic crane scale it is required to use their case which protects the instrument from any knocks or shocks during their transport Transportation must be made taking into account of the fact that the appropriate case should not be compressed from any external objects on the side or from above It is important that the case and the ele
3. must be discarded 3 2 3 Maintenance registry In order to cope with problems like the wear of the mechanic and electronic components and the grip load devices it is necessary that one carries out a regular and systematic maintenance The maintenance and respective time intervals must take place according to the indications of the manufacturer shown in the instructions manual of the instrument The maintenance interventions must be made only by specialised and qualified personnel The maintenance person must have attended training courses and must know the safety norms in the use of crane scales and concretely apply them In this booklet the user must document in chronological order all the maintenance interventions carried out on the crane scale inspection control revision repair as well as any fact or particular event which might have influenced safety matters In the following pages of this booklet there is a maintenance registry in which all ordinary and extraordinary maintenance interventions on your instrument should be reported All information is very important and can invalidate the validity of the warranty in the case that it s not reported in detail and accurately It is also advisable to make sure that the internal responsible person carries out the quarterly verification and regularly records it on this booklet the Dini Argeo authorised personnel stamps the appropriate box at the end of each annual maintenance interven
4. OPERATING TEMPERATURE From 10 to 40 C TIMING Power Up Sequence 135 ms Enter in Serial Stand by 3 2 ms Wake Up from Serial Stand by 5 5ms MAXIMUM POWER 25mW WORK FREQUENCY From 868 to 870 MHz NUMBER OF CHANNELS Up to 52 RADIO TRANSMISSION SPEED Up to 38 4 kbps SERIAL TRANSMISSION SPEED Up to 19 2 kbps INPUT OUTPUT 1 RS232 PORT USB FUNCTIONING DISTANCE IN APPROPRIATE CONDITIONS CONTAINER ANTENNA NOTE on AMP connector or 1 USB port with a 1m long cable fitted depending on the model Up to 70m indoors up to 150m outdoors Box in PVC depending on the model owivelling and inclinable For details regarding the configurations and use of the radio module contact the Dini Argeo Assistance Centre The device manual can be downloaded from the www diniargeo com internet web site or requested to the Assistance Centre MCWN MCWN_03_12 01_EN_U 1 3 GENERAL SAFETY NORMS The user must respect the manufacturer s prescriptions of the crane scale one must respect the prescriptions requested by the manufacturer of the lifting device and those highlighted in the eventual safety data sheet of the product which must be weighed 1 3 1 Laws and national norms Before putting into service and while using it the user must ascertain that all norms in force in the country where the instrument is used in regards to safety and prevention of casualties and metrology are respected It is also important to take into accoun
5. message appears on the display NOTE for the manual containing information about the advanced functioning contact your reseller DANGER If during the weighing operations with the crane scale one views the Over Load message one should IMMEDIATELY stop the weighing operations and quickly place on the ground the load attached on the crane scale 2 4 1 Quick reference ENABLE Press TARE mE SELECTED MODE Press 2sec MANUAL TARE PT Press CANCEL Press CONFIRM Press 2 sec ON OFF Press PRINT Press 3 sec INFO Max Min e 28 MCWN 2 4 2 Functioning modes STANDARD Press NET GROSS Press MCWN 03 12 01 EN U SWITCH Kg Lb SWITCH NET GROSS SETPOINT Press 2 sec TYPE IN OUT Press ALIBI MEMORY TOLERANCE CHECK Press TARGET i Press TYPE 96 VALUE BRINT ENTER DISPLAV x10 Press HOLD or PEAK Press TOTALISER Press PIECE COUNTING TVPE Lm PCS NH PRINT MODE ENTER VALUE PRINT ENTER IN WEIGH Press OUT WEIGH TYPE E REWRITING ID PRINT ENTER MIN WEIGHT PRINT ENTER Press SWITCH WEIGHT Press 2sec SAMPLE
6. personnel and or non original spare parts user incapacity and or improper use incorrect maintenance loss or impossibility of presenting the maintenance booklet This warranty does not provide for any compensation for losses or damages incurred by the Customer due to complete or partial failure of instruments even during the warranty period 30
7. tare value When entering numbers it decreases the digit to be modified f pressed for a long time it allows to enter the MENU of the user see paragraph USER MENU sej AG If pressed for an instant it carries out the semiautomatic tare If pressed at length it allows entering the manual tare from keyboard Cancels the negative tare value In the numeric input phase it increases the digit to be modified E Key MOD t carries out a specific function of the operating mode set in the set up environment In the numeric input phase it selects the digit to be modified from left to right t carries out a specific function of the operating mode set in the set up environment In the numeric input phase it confirms the entry made In the SET UP it allows to enter a step or to confirm a parameter within a step t transmits the data from the serial port dedicated to the printer t turns the instrument on and off In the numeric input phase it quickly zeros the present value In the SET UP it allows to exit a step without confirming the change made Allows viewing the scale s metric information capacity division minimum weigh for each configured range 24 MCWN MCWN_03_12 01_EN_U 2 2 3 Symbols on the LCD display The LCD display has symbols which show the indicator s functioning status you will find the description for each symbol below o e en D B l DN Am it a a ja N 0s SP1 SP2 P3
8. test result and conserve it in the test register When one notices anomalies while using the electronic crane scale IMMEDIATELY stop all operations and do not reuse the instrument until the instrument has been submitted to specific controls by specialised and authorised personnel or by Dini Argeo service assistance personnel Incorrect use but reasonably foreseeable by untrained people entails a non acceptable residual risk 19 MCWN MCWN_03_12 01_EN_U 1 3 4 Indications and warnings regarding the crane scale It is strictly FORBIDDEN for non authorised personnel to enter in the operating zone ltis strictly FORBIDDEN to walk or halt below or near suspended loads ltis strictly FORBIDDEN to exceed the nominal capacity of the crane the scale or of any load support element fixed to the scale Itis strictly FORBIDDEN to lift loads exceeding the maximum capacity of the MCWN which is shown on the sides of the instrument The crane scale is to be considered a scale for all purposes and therefore should only be used as a weighing instrument Use the scale EXCLUSIVELY for lifting and weighing the suspended loads and for TENSION measurements Place the crane so that the load is lifted vertically Place the load without causing knocks using a low speed of the crane Once the load harnessing operation is done move away and make sure that the load is well balanced lifting it up a few centimetres from the groun
9. the appropriate produce maintenance registry 32 MCWN MCWN_03_12 01_EN_U For further information on regular checks see the following table PART CONTROL LIMIT REMEDY SOLUTION Locking bolts Tightening Pot NENNEN shackle e Wear surface e Deformation Full insertion of Split pin e Positioning the split pin in the pivot Eyeletand je Mechanical hook surfaces damages i 0 Eyeletand e Wear Eu ud n hook e Corrosion a initial sizes Evelet e Orientation of the Can t be torque replacement of the eyelet Original parts use Deformation gt 10 only original spare COMPONENT In order to replace the damaged parts contact personally the manufacturer In case of squint Hook Tension gt 10 Safety Locking e Loosenin screws g Tightening 33 MCWN MCWN_03_12 01_EN_U Form and structure of the shackle The shackles should be examined regularly by a qualified person The time interval from one check to another depends on how much the instrument is used but it is recommended to not exceed six months Therefore one must always inspect the shackle before use carry out regular visual inspections to look for nicks cracks wear or damaged areas damaged threads on the pivot and body if it is necessary carry out a magnetic test or non destructive testing keep a file in regards to the accessory sheet and keep track of the checks the shackles which do not fully or partially satisfy the requirements
10. AL INFORMATION 1 1 INTRODUCTION Dear Customer We thank you for choosing a Dini Argeo product and we invite you to carefully read this manual before carrying out any operation on the instrument that you have purchased It is of utmost importance that the main checks and maintenance or repair interventions be recorded in the appropriate section of the booklet Therefore we kindly ask you to carefully keep this booklet and present it to the manufacturer Dini Argeo or to the authorised reseller each time that it is necessary to carry out maintenance repair or replace spare parts accessories on the instrument NOTE This manual is an integral part of the instrument and if sold it must be given to the new owner 1 1 1 Designation of the machine and manufacturer data The MCWN instrument is an electronic weighing device to be considered as a lifting accessory suitable for use on overhead cranes or on similar lifting devices It is made up by a tension load cell an electronic device for weight measuring and indication a shackle for the connection between the lifting device hook and the load cell and by a shackle for the connection between the lifting device and the load cell and the grip load devices Normally the remote command of the measuring instrument takes place through an infrared ray system It is possible also to use radio devices both for the remote commands as well as for the data transmission RF In relation to the load
11. CWN MCWN_03_12 01_EN_U 1 3 3 Organisational measures of the user company Respect the safety measures established by the manufacturer of the electronic crane scale the manufacturer of the lifting device and eventually of the safety board of the product to be weighed The electronic crane scale must be used only for the foreseen purposes Entrust the use of the instrument only to expert and trained people also with experience in using the lifting equipment Entrust the execution of installation putting into function maintenance and repair operations only to specialised personnel section MAINTENANCE AND VERIFICATIONS Make sure that the user manual is always available where the scale is used Carefully read and apply what described in the section POWER SUPPLY START UP SWITCH OFF The nominal capacity of the scale must be equal or greater than the crane If the nominal capacity of the scale is greater than the maximum capacity of the crane make sure that loads which are greater than the maximum capacity of the crane or of any support element of the load are lifted Use only original spare parts All the indicator connections must be made respecting the norms applied in the installation zone and environment Periodic verification with registry The electronic crane scale must be submitted to regular maintenance and repair interventions see section MAINTENANCE AND VERIFICATIONS File the
12. INSTRUCTIONS MANUAL ELECTRONIC CRANE SCALE MCWN NINJA MCWN_03_12 01_EN_U MCWN MCWN_03_12 01_EN_U INDEX TAGE NE RAL INFORMATION 5st base etc n nb Y we tec benc c rc nca Se x ver v eet a cc eua vet 3 I INERODU qure Po 3 1 1 1 Designation of the machine and manufacturer data l i eerta rate s aesrer us erbe dt ctetu aera PET ote e 3 LPS MO SES i iii egos Sateen Rt 3 io el 11110 PRETEREA A 4 LEE ET IMS ESI UTUNTUR 5 1 1 5 Destination of USC utens beet arte bct detto ponet blc or neto nt oet ond 5 T 136 TVDical CE CONONMNIV decar aloaia a tt ta teas tt qirda tif na 6 KIT MIKINO pret eee ieee ert gee a rete o re eee Cee oe ere eee ete T 1 1 8 Periodic metrological VellflGa UO nescitis ta ee ct ua nate na eai a nut etta oa ina cd ueniet bfieuodu 11 ILO Directives and rerefence pots acaesdin ton addcimr use Pucci m Rude Ka huss oc ti ltr td Pc d Ue deo a Beati 11 1 2 TECHNICAL FEATURES OF THE WEIGHING SYSTEM 1 4 n ereeeeeee eere e rere eren NE EEA nennen anna tna tn a sna sna snas a anas 12 LP I eee e IRE OL DNE NURSE 12 T22 FANS SCALES CIIMENISION S sondern neque oderat datata a la 14 1 23 Shackle dimensions wti nut and Split DIEIastelaensisdfeutuntunadu L fa edet s ftdt 14 1 24 Electronic deVICe Teatul eS aps ocasion deut coe dan i p Orr Cd eren set cad hpc domita ne ead cd 15 1 29 koad COM ie atl Sct cle saree tta ettet lect temet fats bcr udo eu e Uu ntu Rest RARI t 16 1 2 0 INGICALOR e
13. ISOTT si bas i a a A 23 2 2 2 ront panel kevs and ImQIGALOTS anne 1 sies icd a ot Pellet f sca ete ddt el as leaden f ta 24 2 2 9 9ymbols oh the OD AIS DAY Gassen ca aite dete a eia dete a nated a recom una E bnt Det rre tt etre bun 25 AN esci ege a ag tu 27 2 9 T UNG TODIE WI Te MMOLE COMMON ass eode emissi thesis svete g a d ta ta rt oa tla 2 E Mal eee ii a 28 2 4 1 QUICK TSIer electa nee on eer ee eer ee eee ee ee eee 28 2 22 UOI HOS opor SR ds CAES CA MEME RUM ADS Rd ms uiu esed Ls HIE Np EM CUM 29 3 TECHNICALINFORMA TION S imi inii duitng ic Sa dico dU eth cc bono f 30 3 1 PACKAGING TRANSPORT HANDLING STORAGE AND INSTALLATION eere nnne nnns 30 SES e 61 02 0 A OI MOTTO MT 30 3 1 2 Transport Nanding storage i aktar ua 31 SEE pt i Lh A 31 3 2 MAINTENANCE AND CHECKS iiam aa 32 eR Ddy MONRONING NR m OA aK latte a telacet tiene 32 3 2 2 Regular Mal men EE i ta ie rte eet cuca akan nae fa sce cece 32 SPASA EUGENE EAEE c NETT 34 SP O Ee AEA A ASAE AEA A E E A ee AAE EE A err 39 3 2 9 Replacing the Temolte Control Haene S caris onini t apr devi bean bu p auti ap n i 35 3 2 6 Electronic crane scale batteries instructions and replaCeMent ccccccsscsccsssssccsessecssecssessesseseesesessesssessesseeseeseeeeatees 36 3 9 DECOMMISSIONING AND DISPOSAL 55 52 REL d b s ETE e Ce vac vaca cea a o 37 gAVARRANTE ict icm a a tan en epa exe canna asta CEU EEG 38 MCWN MCWN_03_12 01_EN_U 1 GENER
14. Markings for devices suitable for commercial transactions n 6 4 12 50 TID Se It MMT 1 n C amp 03 008 9 6VDC Max Z6 e kg Min kg ZA Sn EO srl Made in Italy 1 7 8 2 3 DINAMOMETRO kRANWAAGEN CRANE SCALE CROCHETS PESEUR GANCHOS FESADORES In which Company name and fabrication status Name of the machine Name of the machine model and the type of installed electronic device Serial Number sn CE Markings Space reserved for the number of the notified body Conformity marking instrument subject to metrological check Power supply voltage Symbol of the dumpster indicates that at the end of its useful life the product must be disposed in the appropriate waste collection bins 10 Space reserved for the CE type approval certificate number 11 Instrument s precision class 12 Measuring field Max maximum capacity or full range of the instrument Min minimum weigh Weighing accuracy is not guaranteed below this value e division value 13 Building year of the machine cO COND OP OUN MCWN MCWN_03_12 01_EN_U Markings on the load cell DINI ARGEO In which CE marking Name of the series or model of the load cell serial number sn Maximum useful load maximum capacity With the issuing of the July 22nd 2005 nr 151 decree law relative to the European Directive 2002 96 EC in regards to the Waste Electrical and Electronic Equipment known as WEEE the relative manufacturers are called to in
15. SPA HOLD PEAK x ae D 15 ME Ras es Mie LIT MINER VJ Li a SENE ME TNT B 8 2 10 p 2 NUMBER SYMBOL FUNCTION The weight detected on the weighing system is near zero within the interval of 1 4 20 Do 1 4 of the division mw The weight is unstable ee The time is being shown on the display in the HH MM SS format The displayed weight is a net weight The displayed value is a gross weight if the Italian or English language is selected in the print configuration The displayed value is a gross weight if the German French or Spanish language is selected in the print configuration When viewing the metric information it identifies the indicated capacity range When viewing the metric information it identifies the indicated minimum weigh range When viewing the metric information it identifies the indicated division range 9 MTA The locked tare is enabled E M Lo S The manual tare is active 11 The instrument is in the first weighing range The instrument is in the second weighing range The instrument is in the third weighing range 12 Indicates the number of the active scale 29 MCWN MCWN_03_12 01_EN_U 13 The number of pieces is being displayed 14 Indicates the unit of measure in use kg for kilogram g gram kg 15 o Indicates the percentage of the weight on the scale Sample Weight Percentile j functioning mode Indicates the unit of measure i
16. THE WEIGHING SYSTEM 1 2 1 Main components The MCWN instrument is an electronic weighing device which carries out the lifting accessory function through the parts which compose it In order to better understand this product please find below the main components which are part of this machinery B m lo 5 7 r BOOS SSS OSS D2 F E e ML D1 body in which there is the tension load cell shackle for connection between the lifting device hook and the load cell shackle for connection between the load cell and the load gripping devices electronic device for converting the signal coming from the transducer into a weight unit with measurement display and command and adjustment systems D1 standard RJ 45 connector for RS232 serial connection to eventual external devices D2 hole predisposed for the outlet of the antenna in the MCWNRF version ou 12 MCWN MCWN_03_12 01_EN_U In the MCWN electronic crane scale the electrical power supply is supplied through 4 AA batteries to be inserted in the appropriate battery box
17. an be reproduced without the written authorisation by the Manufacturer PS The person responsible for the use of the weight indicator must make sure that all of the safety rules in force in the country of its use should be applied to guarantee that the equipment is used in conformity with the use for which it is destined and avoid any dangerous situation for the users Any attempt of tampering or modifying the instrument by the user or non authorised personnel or improper use or different than what is foreseen in this manual will relieve the Manufacturer from all responsibility in the case of damages caused by people or things MCWN 1 1 3 Symbols MCWN_03_12 01_EN_U Please find below the symbols in the manual which recall the operator s attention in regards to the various danger levels The danger levels will be subdivided in four classes of importance CAREFUL A A A Concept or procedure which if not carried out accurately causes the danger or harsh personal injuries in case of accident Concept or procedure which if not carried out accurately can cause harsh personal injuries or damages to the instrument in case of accident Concept or procedure which if not carried out accurately can cause damages to the instrument or materials or adjacent to it in case of accident WARNING Important information or procedure which advises the operator regarding the optimal use of the system and on all the conn
18. bmitted to maintenance will attain a theoretical life from 3 to 5 years 1 2 6 Indicator environmental features Environmental operating features OPERATING TEMPERATURE From 10 to 40 C RELATIVE HUMIDITY From 10 to 85 without condensation 16 MCWN MCWN_03_12 01_EN_U 1 2 7 Remote control keys and commands Along with the MCW electronic crane scale an infrared remote control is supplied in which it is possible to repeat the keyboard functions Optionally is possible to have a 6 key radio remote control The type of remote control to be used must be selected in the Setup environment in the lt lt ir ConF gt gt step NOTA Infrared remote controls are for internal use only Do not press the keys with hard and or pointed objects only use fingers The configuration instructions are described in section FUNCTIONING WITH REMOTE CONTROL 1 2 8 Radio module features only for MCWNRF version The MCWNRF version allows communicating in radio frequency with eventual external devices PC printer or weight repeater it is fitted with two multipoint radio frequency modules one is installed on the measurement device and the other on the remote unit The remote modules can be inserted inside the devices or fitted with their own watertight containment box and connected by cable The multi channel radio module functions in a frequency band without need of license SPECIFICATIONS POWER SUPPLY 5 12Vdc 100mA max
19. bricant Fabricante Dinamometro elettronico modello Electronic crane scale model Electronische Kranwaage Modell Dinamometre electronique modele Gancho pesador electrnico modelo Anno di costruzione Manufacturing year Herstellungsjahr Ann e de fabrication Ano de construcci n Numero di serie Serial number Seriennummer Num ro de s rie Numero de serie E conforme alle direttive Conforms to the directives Konform mit folgenden richtlinien ist Est conforme aux directives Es conforme a las directivas 2004 108 CE Compatibilit Elettromagnetica Elecrtomagnetic Compatibility Elektromagnetische Kompatibilitat Con riferimento alle norme armonizzate With reference to these harmonised norms Mit Bezug auf die Normen En r f rence aux normes harmonis es Con referencia a las normas armonizadas CEI EN 61000 6 2 2006 CEI EN 61000 6 4 2007 CEI EN 61326 1 2007 CEI EN 55011 2009 2006 42 CE Macchine Machines Maschinen Machines M quinas Dichiara inoltre che Declares also that Der Hersteller erklart auBerdem dass Declare galement que Declara tambi n que La persona autorizzata a costituire il fascicolo tecnico presso la sede del fabbricante la Direzione Tecnica The person authorised to compose the technical file at the premises of the manufacturer is the Technical Management Die autorisierte Person die die technischen Dokumente im Firmensitz de
20. by taking into account the metric and safety norms in force in the country where it is used The crane scale is to be considered a scale and therefore should only be used as a weighing instrument Therefore any improper use or different than what is foreseen in this manual will relieve the Manufacturer of all responsibilities in case of damages direct or indirect caused to people or things For the indications and warnings for working in safety conditions see the GENERAL SAFETY NORMS section 1 1 5 Destination of use The MCWN instrument is a non automatic weighing device to be considered as a lifting accessory suitable to be used on cranes or on similar lifting devices In regards to the weight measurement it is possible to identify the following operating conditions use for determining the weight for commercial transactions use for determining the weight for internal use The name of the device models suitable to be used for commercial transactions are distinguished by a final letter M and APPROPRIATE MARKINGS see section MARKINGS The device can be used only in ordinary work environments For further details see section ENVIRONMENTAL CONDITIONS MCWN MCWN_03_12 01_EN_U 1 1 6 Typical CE conformity declaration DICHIARAZIONE DI CONFORMITA DECLARATION OF CONFORMITY _KONFORMITATSERKLARUNG DECLARATION DE CONFORMITE DECLARACION DE CONFORMIDAD Fabbricante Manufacturer Hersteller DINI ARGEO srl Fa
21. cell and shackle sizes the equipment can have various maximum capacities which are T1 T6 T9 in tons The instrument can be suitable for use with third parties M or for internal use The complete identification will then be MCWN T1 or T6 or T9 M only if for use with third parties RF only for commands and data transmission by radio If the instrument is suitable for internal use it is featured by the possibility of operating in various weighing fields each having its own resolution division B1W1 B1W2 B1W3 see section MARKINGS This manual takes into consideration the various types MANUFACTURER S DATA DINI ARGEO srl via della Fisica 20 41042 Spezzano di Fiorano MO Italy Tel 0536 843418 Fax 0536 843521 E mail info diniargeo com web www diniargeo com 1 1 2 Premises The purpose of this manual is for the user to know all the fundamental norms and criteria for the installation the correct use and for carrying out the correct maintenance of the purchased instrument Therefore e This manual contains all the scale s user instructions and the necessary knowledge for its correct and safe use e This manual supplies the useful indications for the correct functioning and maintenance of the relative electronic crane scale it is therefore important to pay careful attention and refer to all those sections which illustrate the simplest and safest way to operate e This publication or any part of it c
22. ct must be given to appropriate centres for collection or returned to the distributor when purchasing a new equivalent product A proper collection for recycling the product will prevent any negative effects on the environment and health and encourage the recycling of materials Therefore before disposing the product it is necessary to separate the components of the instrument in each recycling category and place them in the appropriate collection centres The unlawful disposal of the product by the user causes the application of the administrative sanctions foreseen by the law 37 MCWN MCWN_03_12 01_EN_U 4 WARRANTY The two years warranty period begins on the day the instrument is delivered It includes spare parts and labour repair at no charge if the instrument is returned prepaid to the dealers place of business Warranty covers all defects not attributable to the Customer such as improper use and not caused during transport If on site service is requested or necessary for any reason where the instrument is used the Customer will pay for all of the service technician s costs travel time and expenses plus room and board if any the Customer pays for the transport costs both ways if the instrument is shipped to dealer or manufacturer for repair The warranty is voided in the event that the instrument is returned or if there are damages caused by inobservance of indications in the manual interventions by non authorised
23. ctronic crane scale are stored in enclosed spaces that meet the environmental conditions mentioned above see paragraph ENVIRONMENTAL CONDITIONS The weight of the case varies according to the model MODEL SIZES mm WEIGHT x w x h MCWNT1 410 x 260 x 240 MCWNT6 410 x 260 x 240 10 kg MCWNT9 410 x 260 x 240 11 kg CAREFUL A Even if the weight is less than 25 kg be careful when moving the case in order to avoid knocks or falls which could Cause damages to people or to the instrument If necessary carry out the handling procedure with the help of various people or with the appropriate aids Sizes Length I x width w x height h 3 1 3 Installation Typically the MCWN electronic crane scale is ready to use Otherwise or in case of any inspection follow these steps in order to carry out the installation Open the case containing the electronic crane scale Check or install the shackle on top of the load cell Check or install the shackle on the bottom of the load cell Make sure that the nuts of the shackles are fully screwed and the pins are properly placed Place carefully the system on the ground Carefully check the suitability of the crane hook in which the crane scale will be installed Connect the system to the safety hook of the crane taking care that the shackle rests on the saddle of the crane hook and its lever is safely positioned Once the system has been harnessed walk away and lift if a few inche
24. d Use structures with single hitch elements which allow a correct alignment of the scale Do not use structures with single hitch large sized elements which could block the correct alignment near the hitch point Suspended loads which can cause applied torsion stresses MUST be hanged with flexible or swivelling bindings itis FORBIDDEN to make oblique moves on the load Carefully read and apply what described in section POWER SUPPLY START UP SWITCH OFF Periodically check the integrity of all the scale parts see section MAINTENANCE AND VERIFICATIONS Any maintenance repair or cleaning operations must be made with the electronic crane scale turned off see section MAINTENANCE AND VERIFICATIONS Use the DPI prescribed by the manufacturer of the lifting system and eventually those highlighted in the safety data sheet of the weighing article helmet accident prevention shoes etc DANGER The nominal capacity of the electronic crane scale must not be lower than the maximum capacity of the lifting device If one attaches a crane scale with a nominal capacity less than the nominal capacity of the lifting device verify it with another weighing system making sure that the load to be weighed is not greater than the nominal capacity of the electronic crane scale 20 MCWN MCWN_03_12 01_EN_U 1 3 5 Indications and bans for working in safe conditions It is FORBIDDEN to use the equipment for li
25. display Water resistant key polycarbonate membrane with tactile feedback Adjustable from 1 to 255 minutes of no use disinsertable g grams kg kilograms t tons Lo pounds Oven fired painted 1 RS232 TTL input output 1 RS232 input output Configurable for connection to PC PLC WEIGHT REPEATER or PRINTER internal fitted date and time stored for 5 minutes in case of power supply disconnection or batteries replacing or external optional with battery If the instrument is regularly maintained and if the user instructions shown in this manual are carried out the instrument will attain a theoretical life of 5 years the data is a function of use is subject to change according to audits by the manufacturer For further details see section MAINTENANCE AND VERIFICATIONS 19 MCWN MCWN_03_12 01_EN_U 1 2 5 Load cell features The load cell is of the strain gauge type with temperature compensation The main technical features are Precision and repeatability conform to the OIML R60 recommendation precision 0 2 of the Full Scale capacity F S high precision and repeatability maximum number of load cell divisions nLC 3000 sensitivity 2NV V 10 1100 Ohm input resistance 1000 Ohm output resistance nominal load creep after 4 hours 0 03 full range Thermal compensation 10 C 40 C Foreseen life if the cell is not subject to knocks and or overloads and is regularly su
26. ected work modes Besides the symbols of the four different danger levels other symbols used will be shown in the manual to recall the attention of the reader on the instrument to recall the attention of the user C Conforms to the standards of the European Union ID Identifies the Class Of Precision defined bv the OIML to represent 3000 divisions TECH MAN REF Means that an advanced function is being described therefore for the technical personnel which will be further explained in the corresponding technical manual The crossed out wheeled bin on the product means that at the product end of life it must be taken to separate collection or to the reseller when a new equivalent type of equipment is purchased The adequate differentiated refuse collection in having the product recycled helps to avoid possible negative effects on the environment and health and supports the recycling of the materials of which the equipment is made The unlawful disposal of the product by the user will entail fines foreseen by the current regulations It is forbidden to halt or transit under suspended load MCWN MCWN_03_12 01_EN_U 1 1 4 General precepts The warnings shown in this manual recall the ATTENTION OF THE OPERATOR in regards to information or procedures which advise the best use of the equipment in order to work safely lengthen the duration and functionality avoid the damages or loss of the programming optimise the work
27. ed inside battery box In order to avoid problems with the batteries it is recommended to take into account the following instructions donot mix together different types and or old and new batteries ifthe electronic crane scale is not used for a long time remove the batteries from the battery box in order not to cause damage to both the batteries and the electronic crane scale dispose of the batteries in a recycling container according to local regulations CAREFUL Do not ever throw away the batteries in the fire nor put them near to heat sources these may cause explosions and personal injuries The electronic crane scale displays the message Low bat when the batteries are about to complete their life cycle In this case it is necessary to replace the batteries To replace the battery one must remove the battery box located on the back of the electronic crane scale replace flat batteries with 4 new batteries making sure of its correct insertion into the box re insert the battery box in the container supplied on the back of the crane scale 36 MCWN MCWN_03_12 01_EN_U 3 3 DECOMMISSIONING AND DISPOSAL Each consumer should help protect the environment by reducing pollution risks and adopting a responsible attitude according to the recycling norms in force in the country where the instrument is used The symbol of the crossed garbage on the product indicates that at the end of its useful life the produ
28. fting or transporting people It is FORBIDDEN to pull or drag loads but only to apply vertical forces DO NOT exceed the rated capacity of the crane scale or any bearing element attached to the scale DO NOT swing the load by pushing it or putting it beyond the work area of the lifting device DO NOT use multiple attachment points DO NOT push nor pull the load or the loaded scale DO NOT pull the hook from the side Itis FORBIDDEN to use the device for weighing radioactive materials or melded masses DO NOT stretch obliquely the load Itis FORBIDDEN to make any changes to the scale DO NOT spill liquid on the instrument DO NOT use solvents or industrial chemicals for cleaning the instrument 1 3 6 Environmental conditions DO NOT install in an area with risk of explosion DO NOT expose the instrument to direct sunlight or near sources of heat DO NOT expose the instrument to strong magnetic or electrical fields DO NOT install the instrument in an environment at risk of corrosion Itis FORBIDDEN to use the device beyond the temperature range from 10 C to 40 C Itis FORBIDDEN to use the device outdoors or in very humid environments Protect the electronic crane scale from the high humidity vapours liquids or powders If the electronic crane scale is installed in a much warmer environment than it was before it can form an undesired condensation condensation of humid air on the device In
29. g a value or display of scale info ZERO v Zero key or decrease of a digit while entering a value MODE gt a key or it scrolls the digits to the right while entering a PRINT Print or enter key F2 Notmanaged F8 Notmanaged To enable this mode one has to select ir 19 in the lt lt ir ConF gt gt step 2 MCWN MCWN_03_12 01_EN_U 2 4 FUNCTIONING 1 Suspend the instrument from the crane it will be used on and press push button C for a few seconds all segments on the display will light for a few seconds as the MCW conducts a lamp and other self tests 2 After the self tests if the display shows a non zero value without a load on the scale press the ZERO key 3 If any accessories have been applied to the MCW connection rings chains hooks etc it is necessary to press the TARE key or by using the remote control s TARE button NOTES The TARE key can be used with any weight applied in the range of its capacity If slings are used to handle the load make sure that the load is properly balanced and that the slings are positioned properly 4 When the display indicates O the instrument is ready for use 5 Start lifting the load slowly 6 If the load is greater than the full scale value not maximum capacity the display will show means overload Unload to avoid any need for recalibration 7 To switch off the instrument keep the C key pressed until the oFF
30. he weighing system like the safety lever of the hooks the locking nuts screwed well with the pin the shackles etc 3 2 2 Regular Maintenance Maintenance should be carried out only by persons who have acquired the necessary technical expertise and are specialized and trained for this purpose Every 3 months or in any case after 12 500 Check all dimensions of the parts which make up the instrument weighs Check the wear on the handle or the eyelet by checking if there are any plastic deformations mechanical damages irregular cracks corrosion damage to threaded portions and the twists Check the tightness of the splice plate on the hook and the presence of defects and ensure its proper functioning Make sure that the split pin and the shackle nuts are firm If other metrological and mechanical irregularities are detected have the electronic crane scale repaired by qualified personnel Dini Argeo assistance service Do not for any reason carry out the repair by yourself In case of non compliance turn immediately off the electronic crane scale All repair operations and the parts used are classified and stored in the maintenance register Every 12 months or in any case after 50 000 The extraordinary maintenance of the product should be made by weighs specialized personnel Dini Argeo assistance service It is of utmost importance that all the maintenance and repair operations and the used pieces are recorded and filed in
31. mbol of the dumpster indicates that at the end of its useful life the product must be disposed in the appropriate waste collection bins Instrument s precision class Measuring field Max maximum capacity or full range of the instrument Min minimum weigh Weighing accuracy is not guaranteed below this value e division value 10 Space reserved for the CE type approval certificate number 11 Building year of the machine MCWN MCWN_03_12 01_EN_U Markings for devices suitable for internal use multi range a 9 cea i 03 008 QC T A 6 VDC d DINI ARGEQ srl aus di Fiorano MO Made in Italy 1 3 6 BIW B1W2 B1W3 Max kg kg kg Ee kg kg kg Min kg kg kg 2 JBDINAMOMETRO kRANWAA EN CRANE SCALE CROCHETS PESEUR GANCHOS PESADORES In which NOOO PWD CO CO Company name and fabrication status Name of the machine Name of the machine model and the type of installed electronic device serial Number sn CE Markings Power supply voltage symbol of the dumpster indicates that at the end of its useful life the product must be disposed in the appropriate waste collection bins Instrument s precision class Measuring field Max maximum capacity or full range of the instrument Min minimum weigh Weighing accuracy is not guaranteed below this value e division value 10 Space reserved for the CE type approval certificate number 11 Building year of the machine MCWN MCWN_03_12 01_EN_U
32. n use tons Indicates the unit of measure in use pounds These are displayed around the digits with higher sensitivity when viewing the weight x 10 19 Indicates that a key has been pressed 20 PEAK The PEAK function is enabled 21 HOLD The HOLD function is enabled 22 SP1 Indicates that the Weight lt Target t Min see section TOLERANCE CHECK ChECK SP2 Indicates that the Target t Min s Weight s Target t MAX see section TOLERANCE CHECK ChECK SP3 Indicates that the Weight gt Target t MAX see section TOLERANCE CHECK ChECK SP4 Indicates that the Weight 2 thresh see section TOLERANCE CHECK ChECK 26 MCWN MCWN_03_12 01_EN_U 2 3 BASIC FUNCTIONS 2 3 1 Functioning with remote control 19 kev infrared remote control The command system is directive therefore the receiving measurement device must be in view the maximum functioning distance is 8 m With this type of remote control the functioning of the keys will be as described in the following table FUNCTION OF THE KEYS REMOTE KEY OR FUNCTION EMULATED CONTROL KEY It allows to select the desired function see section ADDITIONAL FUNCTIONS WITH THE 18 KEY AND 19 KEY REMOTE CONTROLS If pressed at length it changes the display intensity O C C C key or stand by function if pressed at length NUMERIC KEYS Entry of digits TARE Tare key or increase of a digit while enterin
33. ntual personnel nearby Evacuate the people and things from the work area 2 1 3 Clothing and equipment The personnel must wear clothing and be fitted with personal protective equipment required for the lifting vehicle used helmets protective gloves safety shoes etc 22 MCWN MCWN_03_12 01_EN_U 2 2 DESCRIPTION OF THE MACHINES AND CONTROLS 2 2 1 Power supply Start up Switch off The instrument is supplied by 4 AA type batteries to put in the battery box TO TURN ON the instrument press the C key until the indicator turns on then release The display shows in sequence XX YY isthe installed software version bt XXX in which XXX is a number from 0 to 100 which indicates the battery level The indicator has an auto zero at start up function in other words it means that if at start up a weight within 10 of the capacity is detected it will be zeroed if the weight is not within this tolerance with a non approved instrument the display shows the present weight after a few instants while with an approved instrument ZEro is shown continuously on the display until the weight does not re enter within this tolerance the auto zero function at start up may be disabled in the set up environment only with non approved instrument see SEtuP gt gt ConFiG gt gt PArAM gt gt Auto 0 parameter TECH MAN REF By pressing the ZERO key for an instant while the version is shown in the display the indicator will show
34. nvironmental Tedluf eS csaiasucaddaten ns indo sinna t as lide oc dn lc ttd ocn ieni n ta 16 1 2 7 Remote control keys and commands esses enne nnnm nnns NEE KKEKEENEENEKAEAANAZZAEEKENEEEEEEEEZ 17 1 2 8 Radio module features only for MCWNRF version nnn nnne 17 1 3 GENERAL SAFETY NORMS causis imt nitidis Cid ike eise ia eiie Epor a C d ERR cs Cus PU E EIE Ort S S ERE Eie 18 EUN BEES 99 natlona RIS B ER S OO T a o TEST 18 1 9 2 OMe RUIN m a a 18 1 3 3 Organisational measures of the user company cccceccescesssssssssssessssscsecsessessesseseessssesseseeseeseesausausaseaseeseeseesansaesaneateess 19 1 3 4 Indications and warnings regarding the crane scale ccccsecesssccsecssscseceessecsesseecsessescsessessaesaesseecaeseeseseseeseatseseatenees 20 1 3 5 Indications and bans Tor working in Sate cornaltlOris soins eise e ebrei ee ettet decent 21 1 9 6 Environmental conditions aveces p Med eat Une e abu sik EDAD De D a tcu ta nost a a NS eu RE De Dno EN 21 2USER MANU AL ti e 22 PARU ZI M n 22 ZA potessional TCA LUN CS tc otuonad E 22 EN Bre ei M OM RR PEPERIT HNES 22 2 1 9 CIOUNING and equiDfRelll AT 22 2 2 DESCRIPTION OF THE MACHINES AND CONTROLS eeeeeeeeeee nee nee nne nn ener nnnnn nna nna nna snas a anas n atn asa a sea seas anuos 23 2 24 FOWSISSUDDIVE Starr 9 WIECF
35. s Herstellers verwaltet ist das technische Management La personne autoris e constituer le dossier technique chez la si ge du fabricant est le directeur technique La persona autorizada a constituir el expediente t cnico en la sede del fabricante es la Direcci n T cnica Data Date Datum Firma Signature Unterschrift MCWN MCWN_03_12 01_EN_U 1 1 7 Markings On the equipment in relation to the allowed use one will find a label in which there are shown the metrological and technical information as well as the relative CE marking of the instrument CAUTION For no reason the data or closing and legalisation seals on the instrument s plate must be modified or removed In case of tampering or removal of this information the warranty of the instrument ceases and the manufacturing company is released from any eventual damage direct or indirect caused to people or to things THE LABELS ARE OF THE ADHESIVE TYPE WHICH DETACH THEMSELVES WHEN DESTROYED Marking for devices suitable for internal use single scale 11 5 8 CED muy 03 008 T EE 6 VDC DINI ARGE Srl Spezzano di Fiorano ON Made in Italy pc is on 2 JdDINAMOMETRO KRANWAAGEN CRANE SCALE CROCHETS PESEUR GANCHOS PESADORES In which NOOO PWD cO Co Company name and fabrication status Name of the machine Name of the machine model and the type of installed electronic device serial Number sn CE Markings Power supply voltage sy
36. s from the floor The crane scale is supplied with batteries already installed Thus pressing the C button on the front panel the electronic crane scale can be switched on and used immediately CAREFUL If it s necessary to replace the hook and or the shackly use original spare parts that are marked CE with the same capacity as the replaced one 31 MCWN MCWN_03_12 01_EN_U 3 2 MAINTENANCE AND CHECKS The electronic crane scale and all lifting accessories must be regularly maintained For the prevention of accidents or damages it is necessary that the maintenance is done according to the manufacturer s instructions Maintenance must be performed only by persons who have acquired the necessary technical expertise To ensure a safe operation follow these instructions carry out a continuous regular maintenance and cleaning entrust the maintenance and repair operations only to trained and authorized personnel or to the Dini Argeo service dept use only original spare parts do not use the electronic crane scale where there is non compliance with the safety checklist any maintenance repair or cleaning should be done with the electronic crane scale turned off 3 2 1 Daily monitoring Each time the operator starts a new work cycle with the electronic crane scale one must check all instrument parts carry out a general visual inspection of the whole system Check the integrity and efficiency of all parts of t
37. t and respect the laws and prescriptions of the Bodies assigned to the safety control of the country of use 1 3 2 General warnings e DO NOT exceed the nominal capacity of the crane of the scale or of any support element of the load fixed onto the scale e Use the scale EXCLUSIVELY for the lifting and the weigh of suspended loads and for TENSION measurements e Suspended loads which may cause applied torsion stresses MUST be hanged with flexible or swivelling bindings e Carefully respect all the safety measurements established by the manufacturer of the electronic crane scale which are shown in the instruction manual e tis severely forbidden to exceed the nominal capacity of the crane the scale or any support element of the load that is fixed onto the scale e The electronic crane scale is to be considered a scale and therefore should only be used as a weighing instrument Therefore any improper use or use that is different than what is foreseen will relieve the Manufacturer from all responsibilities in case of damages caused to people or things e Entrust the installation set up maintenance operations only to specialised personnel The crane scale is to be considered like an actual scale and therefore it must be used only as a weighing instrument Therefore improper use or different than what is foreseen in this manual will release the Manufacturer from all responsibilities in case of damages caused to people or things 18 M
38. tervene and manage the life cycle end of their introduced products All the WEEE products must have impressed an easily visible and undeletable crossed out dumpster Therefore the manufacturers must offer all the instruments necessary for a correct disposal of this equipment O A OO N 10 MCWN MCWN_03_12 01_EN_U 1 1 8 Periodic metrological verification For all weighing instruments used in commercial transactions it must be ascertained that the metrological features and the measurement reliability are kept in time A periodic metrological verification is therefore compulsory the periodicity and the verifying person depend on the laws regulations of the country in which one is operating 1 1 9 Directives and reference norms List of the EC directives taken into reference 2009 23 EC Non automatic weighing instruments 2004 108 EC Electromagnetic compatibility 2006 95 EC Low Voltage 2006 42 EC Machines 1999 5 EC Radio equipment only the MCWNRF version 2002 95 EC 2003 118 EC 2002 96 EC RoHS and WEEE List of norms or other documents taken into reference FEM1 001 CEI EN 61000 6 2 2006 CEI EN 61000 6 4 2007 CEI EN 61326 1 2007 CEI EN 55011 2009 1999 519 EC recommendation only the MCWNRF version ETSI EN 301489 3 1 4 1 version only the MCWNRF version ETSI EN 300220 2 2 1 1 version only the MCWNRF version 11 MCWN MCWN_03_12 01_EN_U 1 2 TECHNICAL FEATURES OF
39. the following in this order CLoCk if there is the optional board with date and time XX YY in which XX indicates the instrument type YY indicates the metrological software version XX YY ZZ isthe installed software version XXXXXX is the name of the installed software bt XXX in which XXX is a number from 0 to 100 which indicates the battery level K X YY in which K identifies the type of keyboard K 0 5 key keyboard K 1 17 key keyboard X YY is the installed software version After this hi rES is displayed in case of non approved instrument or LEGAL and the g gravity value in case of approved instrument then the programmed capacity and minimum division and finally it executes a countdown self check TO TURN OFF the instrument keep the C key pressed until the oFF message appears on the display then release the key 23 MCWN MCWN_03_12 01_EN_U 2 2 2 Front panel keys and indicators The front panel of the indicator is designed for quick but simple weighing applications It consists of a display to 6 digits 25mm high a film waterproof keyboard with 5 keys During the weighing different symbols indicating the status of multifunction operation are also activated see section SYMBOLS ON THE LCD DISPLAY IR interface is a Sensor for the reception of the remote control signal IR interface Key ZERO Zeros the displayed gross weight if it is within 2 of the total capacity Cancels the negative
40. this case turn off the electronic crane scale and wait until it adapts to the temperature of the environment approximately 2 hours 21 MCWN MCWN_03_12 01_EN_U 2 USER MANUAL 2 1 USER 2 1 1 Professional features The staff assigned to the electronic crane scale and all activities related to it must Have appropriate physical and mental characteristics Be an expert or have sufficient knowledge on lifting equipment and be trained in the proper use of scales Be familiar with the requirements of labour protection and accident prevention in the field Be able to evaluate the safety condition of the lifting equipment Understand the safety signs on the machine the warnings and the messages highlighted in the manual of the nstrument even if he does not have a good command of the language in which the crane operates Be able to make oneself understood in the workplace 2 1 2 Location The operator of lifting equipment which was installed on the crane scale must not only respect the safety conditions but is also responsible for accidents that may occur around the machine Therefore the operator must place himself in a working position which is safe for people things and vehicles in the workplace In particular the operator must Be very careful to never position below the load or in positions which could be dangerous if there was a rupture of an accessory of lifting equipment Always have a good visibility of the load and eve
41. tion NOTE This manual is an integral part of this instrument and therefore it is necessary that it accompany each maintenance operation or instrument return The maintenance registry is situated at the end of the manual 34 MCWN MCWN_03_12 01_EN_U 3 2 4 Clean If the electronic crane scale is often used in different places especially in places with the presence of dust and moisture it is necessary to have the instrument regularly cleaned Clean the keyboard of electronic crane scale with a soft damp cloth with a detergent or a mild detergent solution Do not use any type of solvent or industrial chemical product while cleaning the instrument and all the system parts 3 2 5 Replacing the remote control batteries As mentioned above the MCWN electronic crane scale is supplied with a remote control that duplicates the functions of the keyboard When using the remote control the battery may die and must be replaced To replace the batteries in the remote control carry out the following steps take out the battery box placed on the back of the remote control replace the old battery with a new one and make sure that it s correctly inserted reinsert the box with the new battery in the remote control 39 MCWN MCWN_03_12 01_EN_U 3 2 6 Electronic crane scale batteries instructions and replacement As mentioned above the power supply of the MCWN electronic crane scale is provided by 4 AA type batteries to be insert
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