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Milli-Q Advantage A10 User Manual Rev1

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1. Follow the steps below to remove the Q Gard Pack Make sure the Milli Q System is in STANDBY Mode 11 Apr 2686 67 35 Ready While in STANDBY Mode push the Q POD Dispenser Plunger down once to depressurise the Milli Q System After water stops being dispensed push down the Q POD Dispenser Plunger again Continued on next page 85 MAINTENANCE Section 5 2 Replacing the Q Gard Pack Continued Removal P d coon Open the Milli Q System left door Lift up the Pack Locking Handle Remove the used Q Gard Pack The system will indicate that the Q Gard Pack is removed Continued on next page 86 MAINTENANCE Section 5 2 Replacing the Q Gard Pack Continued Installation Follow the steps below to install the Q Gard Pack d Remove the covers on the 2 ports of the Q Gard Pack Look inside the ports Make sure the rubber O rings are firmly in place Wet the O rings with water Push the top of the Q Gard Pack into the ports on the Milli Q System Push on the bottom of the Q Gard Pack Continued on next page 87 MAINTENANCE Section 5 2 Replacing the Q Gard Pack Continued Installation procedure continued The Milli Q System sees that a INSTALL GARD new Q Gard Pack is installed ere eee nee eee ee ree installed Catalogue H GGARDT1 1 Lot H FEDH27329 Push the Pack Locking Handle down Close the left door 11 Apr 2086 aT 35 Ready Rinsing The Q Gard Pack needs to be rinsed o
2. MILLIPORE User Manual Milli Q Advantage A10 System Safety Information Safety Your Milli Q System should be operated according to the instructions in this manual Statement In particular the hydraulic and electrical specifications should be followed and met It is important to use this equipment as specified in this manual using this equipment in a different manner may impair the safety precautions of the Milli Q System Do not remove the covers of the Milli Q System at any time Electrical and mechanical components inside the Milli Q System could pose a hazard A qualified Millipore Service Representative should perform any work that needs to be done while the Milli Q System is opened Safety This HAZARD symbol is used to refer to instructions in this manual Symbols that need to be done safely and carefully This ATTENTION symbol is used to refer to instructions in this manual that need to be done carefully This UV RADIATION sticker is used to refer to a position on the Milli Q System Cabinet or inside of it where exposure to UV light is possible This DANGER sticker is used to refer to a position on the Milli Q System Cabinet or inside of it that could be hazardous This ELECTRICAL GROUND sticker is used to refer to a position on the Milli Q System Cabinet or inside where an electrical ground connection is made lt SBD This ELECTRICAL DANGER sticker is used to refer to a position on the Milli Q Sys
3. The M mark BioPak Quantum Milli RX RiOs and Q POD are trademarks of Millipore Corporation All other trademarks are trademarks of their respective manufacturers REV 1 08 08 CHAPTER 1 Section 1 1 Section 1 2 CHAPTER 2 Section 2 1 Section 2 2 Section 2 3 Section 2 4 Section 2 5 Section 2 3 Section 2 6 Section 2 7 CHAPTER 3 Section 3 1 Section 3 1 Section 3 2 Section 3 3 Section 3 4 Section 3 5 Section 3 6 Section 3 7 Section 3 8 Section 3 9 Section 3 10 Section 3 11 Section 3 12 Section 3 13 Section 3 14 Section 3 15 Section 3 16 Section 3 17 Section 3 18 TABLE OF CONTENTS Table of Contents INTRODUCTION oinin a a aoa 1 ADOUt AIS USer Mimaksen a E eee eee l AVOUE NM IINPO Ceana E ea l PRODUCT INFORMATION iccsssasiecccutestessedsctetcssteccebaassesecssasecdsedeseiscoseeaccusseeeess 2 Overview of the Milli Q Water System arreen aS O 2 Section 2 1 Overview of the Milli Q Water System Continued 0 3 MIHO Water Specifications aeeiio e EEEE OARE 4 FOW DIe 39 ener aA PR E eo 5 Fow Diastrani ontinied srra a a a a 6 FOW diarani aa aa E T O E R 7 Technical SpeciticatioiS essien ean A T T RR 8 Section 2 4 Technical Specifications Continued cccccccccssessssesseseeeeeeseeeeees 9 INSTALLA TION oreren dot cst oanesaueshbaccssaee cdadvacdstees asi esucsioseenseuncaseceay 10 Installation REGQUITEMICIS eus i EAEE EN 10 Installation Requirements cccccccccececece
4. A cancelled Minor Alert message appears again when the maintenance action is overdue For example the Alert message SERVICE VISIT OVERDUE 1 DAY automatically appears if this maintenance action is not done A major Alert message corresponds to an immediate maintenance request See Section 6 2 for information about how Alert messages are shown An Alarm message is a way of informing you that immediate attention is needed for the Milli Q System A list of Alarm messages can be found in Section 6 5 The Milli Q System can respond in two different ways depending upon the type of Alarm message that is shown The following table summarizes the different types of Alarm messages Alarm System Alarm not System stops does stop Some Alarms when displayed automatically stop the Milli Q System from dispensing water An example of this is the Alarm message QUANTUM CARTRIDGE OUT This type of Alarm message can not be cancelled for one hour by using the Keypad Some Alarms when displayed do not automatically stop the Milli Q System from dispensing water An example of this is the Alarm message MILLI Q INTER T lt MIN This type of Alarm message can be cancelled for one hour by using the Keypad 99 ALARMS AND ALERTS Section 6 2 Viewing and cancelling Alert messages Main Display An Alert message is shown on the bottom of the Main Display In this example the Alert message REPLACE A10 LAMP IN 15 DAYS scrolls a
5. Before you begin RC Link RC Link tubings to the Q POD Base INSTALLATION Connecting the Q POD Dispenser The Q POD Dispenser installation instructions in this User Manual are written for the case of one Q POD Dispenser being connected to the Milli Q System Cabinet If the Milli Q System Cabinet is going to have two or three Q POD Dispensers then refer to the Insert document supplied with the Q POD Dispenser Locate the RC Link in the Q POD Dispenser Accessories Bag The RC Link e consists of a PS 2 cable with two lengths of tubing The cable and the tubing lengths are enclosed in a sheath e is 2 5 metres in length and e terminates on each end with a PS 2 connection Follow the steps below to connect the RC Link tubings to the Q POD Base Locate the two tubing ports on the back of the Q POD Dispenser Base Connect the RC Link tubing to the Q POD Dispenser Ports Unscrew the 2 nuts from the Q POD Dispenser ports Push the end of each piece of tubing through the nuts Push this end of the pieces of tubing onto the plastic stem Tighten the 2 nuts Note Either end of the RC Link can be attached to the Q POD Dispenser Continued on next page 13 Section 3 3 RC Link cable to the Q POD Base RC Link cable to the Milli Q System Cabinet One connection is used with the RC Link cable The other connection is used for the Termination Plug Plug the RC Link cable into one PS 2 connection on t
6. Hest Qualification IMSTALLATION CATE Installation performed by John Smith Date 3 Feb HE 80 USING THE MILLI Q SYSTEM Section 4 12 Viewing Information Introduction INFORMATION allows you to view e Flow Schematic information e Version information e Serial Number and other information Procedure Follow the steps below to see view information Start in READY Menu Consumables Status Call Millipore Service Tracking Select the section you would like to see information about Wersion System InFormation 2 System InFormation Continued on next page 81 USING THE MILLI Q SYSTEM Section 4 12 Viewing Information Continued Flow Schematic The Flow Schematic information is a display of the major components of the Milli Q Start in INFORMATION Version System InFormation This system produces and delivers ultra pure Ctype 12 Milli water available at Press the G PODs To Understand the sequence oF purification and control techniques used in this See delivers ultra pure type 12 Mili water available at the G FPODs To Press Understand the sequence oF purification and control techniques used in this system press The Keypad can be used to access FLOW SCHEMATIC 1 more Flow Schematic information Press N lt Nn om a gt Te NO S Continued on next page 82 USING THE MILLI Q SYSTEM Section 4 12 Viewing Information Continued Version T
7. Other POD Pak B Other POD Pak C labcdeFaghijkinnop qrstuvuxy2812345 6789 _ MQ Recirc Mode POD Flow Stop Flow Calibration bt Product Tank Volume Buzzer Temp Comp Mode UV 185 nm Activation Network Settings Default Gateway DHCP History Summary ee Fs Date Print Milli Q History End Date r M2 cm uS cm 3 re 1 L Gallon r No Alarm Alarm amp Alert 4 imer Activation Adjust Timer 1C1 TC2 NTC f Yes gt No b Address Subnet Mask Print 60 Section 4 3 STANDBY Mode A READY Mode USING THE MILLI Q SYSTEM STANDBY Mode and READY Mode STANDBY Mode is selected before attempting maintenance on the Milli Q System It is not possible to dispense water in STANDBY Mode In STANDBY Mode pressing the Q POD Dispenser Plunger down allows the Milli Q System to depressurise After depressurising push the Plunger again Main Display Q POD Display B3 Feb 2006 Z232 Menu In READY Mode water can be dispensed from the Q POD Plunger The Milli Q System should be left in READY Mode most of the time Main Display BS Feb 2006 2232 Standby Continued on next page 61 USING THE MILLI Q SYSTEM Section 4 3 STANDBY Mode and READY Mode Continued STANDBY Mode to READY Mode Display RE ooo ooo B3 Feb 20G 21 53 BS Feb 20G 21 56 Menu l lt _ lt READY Mode to S
8. Press and to adjust Press and to navigate Press w to confirm and exit MAMHAGER MEHU Change ID and Pass User Parameters History Continued on next page 30 INSTALLATION Section 3 14 Setting the Date and Time Continued Procedure tinued ISTANDEY MEHU MEHL STANDBY ee Sanitise Clean Suitability Tests Press Language HY Feb SRE Pode Ready Press 31 Section 3 15 Introduction Procedure INSTALLATION Calibrating the Milli Q Water flowrate The Milli Q Water Flowrate should be calibrated when the system is installed This calibration should be done with Q POD Dispenser 1 in case there are multiple Q POD Dispensers You need a Litre graduated cylinder before starting the Flow Calibration The Flow Calibration Software is accessed from the MANAGER MENU Mode Follow the procedure below to calibrate the water flowrate Action Go to the Manager Menu See Section 3 12 for information about how to enter the MANAGER MENU Result Maintenance Sanitise Clean Suitability Tests Language MAMHAGER MEHU Change ID and Pass Date and Time Set Points Units User Parameters MG Recirc Mode POD Flow Stop Temp Comp Mode UW 185 om Activation Network Settings FLOW CALIBRATIOM Place a 1 8L graduated cylinder under the POD outlet H 1 Press w to start calibration press to cancel Continued on next page 32 INSTALL
9. Alarm messages Continued Cancelling an Follow the steps below to cancel an Alarm message Alarm message The Alarm message is shown superimposed on the Main Display See Section 6 3 in the User Manual For more InFormation Press w to cancel the display oF this alarm For one hour or press to exit The display of the Alarm is cancelled for one hour It appears after one hour unless the cause of the Alarm is fixed Alarm after cancelling SYSTEM ALARMS ALARMS SYSTEM LARS T gt Max Alarm fixed Now suppose a Millipore Service Representative fixes the Alarm SYSTEM ALARMS ALARMS SYSTEM LARS Alarms 108 ALARMS AND ALERTS Section 6 4 Summary of Alert messages Minor or 1 What it means 2 What to do CALIBRATION VISIT Major 1 The Milli Q System has determined that a Calibration Visit is OVERDUE X DAYS overdue LCD Messages Major Alert 2 Contact Millipore CHECK UV 185 NM Major 1 The UV 185 nm Lamp is not turning on LAMP 2 Contact Millipore EXAMINE INLET Major 1 The Milli Q System has determined that it is time to clean the STRAINER Inlet Strainer 2 See Section 5 8 MILLI Q FEED Major 1 The measured feedwater conductivity is gt Set Point CONDUCTIVITY gt SP 2 Check the source of feedwater Check its conductivity See Section 4 5 for information about viewing the Feed conductivity See Section 3 16 for Set Point information MILLI Q INTER R lt SP
10. ERE 1 The measured resistivity after the Q Gard Pack is lt Set Point PLEASE ORDER Q 2 The Q Gard Pack and Quantum Cartridge are replaced together GARD AND QUANTUM Contact Millipore about ordering a replacement Q Gard Pack and Quantum Cartridge NEXT CALIBRATION Minor 1 The Milli Q System is prompting you that a Calibration Visit VISIT IN XX DAYS should be scheduled 2 Contact Millipore NEXT Minor 1 The Milli Q System is prompting you that a Qualification Visit QUALIFICATION should be scheduled VISIT IN XX DAYS 2 Contact Millipore NEXT SERVICE VISIT Minor 1 The Milli Q System is prompting you that a Service Visit IN XX DAYS should be scheduled 2 Contact Millipore QUALIFICATION Major 1 The Milli Q System has determined that a Qualification Visit is VISIT OVERDUE XX overdue DAYS 2 Contact Millipore REPLACE A10 LAMP Major 1 The Milli Q System has determined that the A10 Lamp should be replaced 2 See Section 5 6 REPLACE A10 LAMP Minor 1 The Milli Q System is prompting you that the A10 Lamp should IN XX DAYS be replaced in XX Days 2 Contact Millipore about ordering a replacement A10 Lamp Continued on next page 109 ALARMS AND ALERTS Section 6 4 Summary of Alert messages Continued LCD Messages Minor or 1 What it means Maj r Alt Sinaetods REPLACE POD PAK Major N 1 or 2 or 3 REPLACE POD PAK Minor N 1 IN XX DAYS REPLACE Q GARD Major PACK REPLACE Q GARD Minor PACK IN XX DAYS
11. POD ZOOQOVOTO Q POD Dispenser ZMQSPODO1 A Milli Q Advantage A10 Water Purification System is designed to use universal voltage 100 230 V 10 116
12. entering the A10 is lt 4 C If the problem can not be resolved then contact Millipore The water entering the A10 is gt 41 C If the problem can not be resolved then contact Millipore The conductivity of the water entering the A10 is gt 1 1 uS cm If the problem can not be resolved then contact Millipore Continued on next page 111 ALARMS AND ALERTS Section 6 5 Summary of Alarm messages Continued LCD Messages A10 ERROR 7 Alarm stops or does not stop Milli Q System Not Alarm Stop What it means What to do The temperature inside the A10 during its Analysis Mode exceeded 55 C Unplug the power cord and then plug it in to power on the Milli Q System Dispense water for several minutes If the message continues then contact Millipore If you cancel any A10 ERROR i e A10 ERROR 3 using the Keypad see Section 6 3 go to STANDBY Mode and then back to READY Mode Dispense water for at least 9 minutes A new TOC Analysis is done during this time If the new TOC value is satisfactory then proceed to use the Milli Q Water Contact Millipore if the A10 ERROR returns after 1 hour A10 ERROR 8 A10 ERROR 9 CHECK A10 COM FLOW AUTO STOP Not Alarm Stop Not Alarm Stop Not Alarm Stop Alarm Stop The TOC sample oxidation was not completed in the allotted time If the message continues then contact Millipore The A10 is not detecting a TOC value This can be caused
13. for weight information The installation area needs to accommodate the total operating weight of the Milli Q System See Section 2 4 for electrical information The electrical supply needs to meet the stated electrical specifications Continued on next page 10 INSTALLATION Section 3 1 Installation Requirements Continued Feedwater Type of feedwater required Pre treated water including one or several of the following technologies RO RO EDI RO DI Distillation DI Feedwater physical requirements Connection thread size and connection 1 2 inch male GAZ BSP NPT type Feedwater chemistry requirements Environmental Ambient temperatures Ambient storage temperature range 4 C 40 C Ambient operation temperature range 4 C 40 C Other environmental requirements Location The Milli Q System is intended for indoor use only Relative Humidity during storage and Maximum relative humidity 80 for operation temperatures up to 31 C decreasing linearly to 50 relative humidity at 40 C 11 INSTALLATION Section 3 2 Assembling the Q POD Dispenser Procedure Follow the steps below to assemble the Q POD Dispenser 1 Open the Q POD Dispenser box Locate the Q POD Base and the Q POD Mast Screw them together Locate the Q POD Arm Press on the locking handle and slide the Q POD Arm onto the Q POD Mast Note that the height can be adjusted up or down 12 Section 3 3
14. i e replace consumable AGRA GE e using the Keypad see below or procedure e a Major Alert message is shown This eliminates the Minor Alert message Example Before cancelling the Minor Alert message is Replace A10 Lamp in 15 Days Main Display Q POD Display Main Display 03 Feb 2086 19 24 _ ia g Replace ALG in 15 days Standby The ALG Lamp in the TOC Analyser should be replaced in 15 days Please make sure to replace it on time For optimal water quality monitoring See Section 276 in the User Manual For more information Press s The display of the Minor Alert is cancelled Minor Alert The Alert message has been cancelled but the cause of the message is still active after cancelling Main Display Q POD Display Main Display 5 B35 Feb 2686 26233 READ FF z Replace ATB in 13 days Continued on next page 102 Section 6 2 Minor Alert consumable replaced Cancelling a Major Alert message procedure Major Alert after cancelling ALARMS AND ALERTS Viewing and cancelling Alert messages Continued The Alert message has been cancelled when the A10 lamp has been replaced Main Q POD Display Main Display SYSTEM ALERTS ALERTS SYSTEM ALERTS _ Alerts A Major Alert message can be cancelled by e Performing the maintenance action i e replace consumable or e using the Keypad This cancels the display of the Major Alert message for 24 hours Example Before cancelling
15. using the Keypad 11 The Company Name is now entered If desired repeat the previous steps for other parameters Change ID and Pass Date and Time Press 2 x 54 Section 3 18 Introduction Procedure for the UV Lamp INSTALLATION Registering UV and A10 Lamps lifetime The UV 185 nm Lamp and the A10 Lamp have to be registered during the installation of the Milli Q System NOTE Before doing this make sure that the Date and Time have been set Follow the steps below to register the UV Lamp lifetime Action Go to Standby Mode Select Menu Select Install UV 185 nm Lamp Result 23 Jun ZBE 13 31 Ready STAHDEY MEHU Sanitise Clean Suitability Tests Language Manager Menu MAIN TEMAMCE Clean Strainer Install G Gard Install Quantum Install ALG Lamp Install POD Pak 1 Install POD Fak 2 IHSTALL Ul 18 LAMP Continued on next page 55 INSTALLATION Section 3 18 Registering UV and A10 Lamps lifetime Continued Procedure for the UV Lamp x This procedure should be performed by a Millipore trained service engineer Press to continue or to exit IMSTALL Ul 18 LAMP The Millipore trained service engineer conFirms UW 185 am Larp installation by pressing w IMSTALL Ul 18 LAMP UW 185 am Larp installation is registered Hext maintenance in T36 dayset Install FOD Pak 1 Install FOC Pak 2 Continued on next page 56 INST
16. water can be warmer or cooler than the water temperature inside the Milli Q System As a result o This can cause small fluctuations of the resistivity and conductivity values Resistivity values could fluctuate between 18 0 MQ cm and 18 4 MQO cm 25 C while the actual resistivity value is 18 2 MQ cm 25 C Continued on next page 42 Section 3 17 MQ Recirculation Mode Other settings Continued INSTALLATION The MQ Recirc Mode parameter is a setting for how many minutes per hour of READY Mode the Milli Q System recirculates water internally This is done to insure optimal water quality Follow the steps below to adjust the MQ Recirc Mode if needed Go to the Manager Menu See Section 3 12 for information about how to enter the MANAGER MENU Select Setup Select MQ Recire Mode STAHDEY MEHU Maintenance Sanitise Clean Suitability Tests Language MANAGER MEHU Change ID and Pass Date and Time Set Points Units User Parameters POD Flow Stop Temp Comp Mode Flow Calibration WW 185 om Activation Hetwork Settings Ma RECIRC MODE Automatic Recirculation 3 rine h Press t and to adjust Press w to validate Press to exit Continued on next page 43 Section 3 17 MQ Recirculation Mode continued INSTALLATION Other settings Continued Adjust the Automatic Recirculation Time using the UP or DOWN Automatic Recirculation key
17. you wish to install at Q POD H 1 IMSTALL POG PAE 1 Other POD Pak B Other POD Pak Ho Filter Continued on next page 25 INSTALLATION Section 3 11 Installing the POD Pak Continued Procedure tinued INSTALL POD PAKi FOC PAK 1 pera fp PKA the instructions delivered with the new POG Pak and press w Follow the instructions delivered with the new POD Pak e Dispense water for 5 minutes to flush out the Millipak Express 40 Filter For other POD Paks refer to the instructions IHSTALL POD Pak 1 POD Pak installation is registered Hext maintenance in 182 days 26 INSTALLATION Section 3 12 Entering the Manager Menu Introduction The Manager Menu is a password protected feature of the Milli Q System Firmware The Manager Menu is used to access features that are not used in day to day operation Procedure Follow the steps below to enter the Manager Menu Action Result Go to STANDBY Mode A Feb 200E 20 38 Ready STAHDEY MEHU Maintenance Sanitise Clean Suitability Tests Language LOSIH amp PASSWORD abcderFohijk lmnop qrstuyuxyzale2sds BTSe9 _ m The default Login is USER LOGIH amp PASSWORD To change to the letter case use the upper lower case button ABCDEFGHI JKLMHOP GAS TUUWHYZ812345 Select the letter U using the o Ne k Keypad za Pease t Press If you make a mistake then use the backspace button Continued on next pag
18. 6 21 53 Menu Standby Keypad The VALIDATE Keypad button is described below VALIDATE Mili Product TOC Mili Feed Cond Milli Q Inter Fes Milli Q Product Fes Other POD Pak A 59 Section 4 2 Software Map READY MENU MQ Feed pgs Tank Level xxx MQ Prod Quality Instant Quality System Operation System Alerts System Alarms System Measures Q Gard UV 185 nm Lamp Quantum A10 lamp POD Pak 1 POD Pak 2 POD Pak 3 Service Engineer Tech Service Other Installation Repair Service Contract Contract Expires Next Service Next Calibration Next Qualification Flow Schematic Version System Information Enter the Manager Menu aocdeFghijkinnop qr tuvuxy2812345 6789 _ x Pa amp amp Press y to exit login USER Password PASS Choose the letter by moving the cursor with Enter the letter by pressing on Valid login and password by pressing on USING THE MILLI Q SYSTEM Clean Strainer Install Q Gard Install UV 185 Lamp Install Quantum Install A10 LAmp Milllipak a BioPak Pend POD Pek Other POD Pak A Other POD Pak B Install POD Pak 3 Other POD Pak C A10 Cleaning No Filter Res Suitability Test Temp Suitability Test TOC Suitability Test Chinese English French German ltalian Japanese Portuguese Spanish Milli Q Feed Cond Milli Q Inter Res Milli Q Product Res Milli Q Product TOC Millipak BioPak Other POD Pak A
19. AKES NO OTHER WARRANTY EXPRESSED OR IMPLIED THERE IS NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE The warranty provided herein and the data specifications and descriptions of Millipore products appearing in Millipore s published catalogues and product Literature may not be altered except by express written agreement signed by an officer of Millipore Representations oral or written which are inconsistent with this warranty or such publications are not authorised and if given should not be relied upon In the event of a breach of the foregoing warranty Millipore s sole obligation shall be to repair or replace at its option the applicable product or part thereof provided the customer notifies Millipore promptly of any such breach If after exercising reasonable efforts Millipore is unable to repair or replace the product or part then Millipore shall refund to the customer all monies paid for such applicable product or part MILLIPORE SHALL NOT BE LIABLE FOR CONSEQUENTIAL INCIDENTAL SPECIAL OR ANY OTHER INDIRECT DAMAGES RESULTING FROM ECONOMIC LOSS OR PROPERTY DAMAGE SUSTAINED BY ANY CUSTOMER FROM THE USE OF ITS PRODUCTS 2007 MILLIPORE CORPORATION PRINTED IN FRANCE ALL RIGHTS RESERVED THIS BOOK OR PARTS THEREOF MAY NOT BE REPRODUCED IN ANY FORM WITHOUT THE WRITTEN PERMISSION OF THE PUBLISHERS Millipore A10 Elix Q Gard Milli Q Millipak and Milli RO are registered trademarks of Millipore Corporation
20. ALLATION Section 3 18 Registering UV and A10 Lamps lifetime Continued Procedure for the A10 L Clean Strainer Install Gard Install UU 183 Lamp Install Quantum Choose Install A10 Lamp Install POD Pak 1 IHSTALL A18 LAMP SSS IHSTALL A18 LAMP This procedure should be performed by a Millipore trained service engineer Press to continue or to exit IHSTALL A18 LAMP The Millipore trained service engineer confirms Ale Lamp installation by pressing w IHSTALL A16 LAMP Als Lamp installation is registered Hext maintenance in SBS days 57 USING THE MILLI Q SYSTEM Chapter 4 Using the Milli Q System Section 4 1 Main Display and Keypad Keypad The RIGHT Keypad button is described below RIGHT BS Feb 26 21 53 BS Feb 266 21 56 Meru al Standby Keypad LEFT The LEFT a ii button is described below Automatic Recirculation EE 16 minh Press and 2 ae POD Flow Stop pae Temp Comp Mode Flow Calibration UW 185 nm Activation Hetwork Settings Keypad UP The UP button is described below MILLI PRODUCT TOC a PRODUCT TOC pL PRODUCT Toe Product TOC Setpoint 361 ppb Press and to adjust Press w to validate Press to exit Continued on next page 58 USING THE MILLI Q SYSTEM Section 4 1 Main Display and Keypad Continued Keypad The DOWN Keypad button is described below DOWN STAHDEY BS Feb 2066 21 56 BS Feb 206
21. ATION Section 3 15 Calibrating the Milli Q Water flowrate Continued Place a graduated cylinder under Q POD Dispenser 1 Press 3 on G POD base to start water delivery AFter the water dispensing is complete measure the collected volume Procedure Step continued FLOW CALIBRATIOH The system is now delivering water Task Completion amp Water dispenses automatically from Q POD Dispenser 1 Wait until the Volume 906 mb Use and keys to Task Completion is completed register the value oF the collected volume Press r to confirm and exit Measure the amount of water in FLOW CALIBRATION ml that was dispensed Suppose Volume S78 mL Use and keys to register the value oF the collected volume Press s 870 ml was collected Input this using the Keypad to confirm and exit UW 185 om Activation Hetwork Settings 10 33 Section 3 16 Changing the Set Points INSTALLATION Introduction Inside the MANAGER MENU is a section called Set Points These are used to trigger the display of various Alerts or Alarms Adjust a Set Point if needed Procedure Follow the steps below to change a set point Action Go to the Manager Menu See Section 3 12 for information about how to enter the MANAGER MENU As an example select the Set Point for the Milli Q Product TOC Result Maintenance Sanitise Clean Suitability Tests Language MAHAGER MEHU Change ID and P
22. ATION Section 3 9 Rinsing the Milli Q System Installing the a and clear tubing l Locate the clear tubing and the barbed fitting from the Milli Q System Accessories Bag 2 Screw the barbed fitting onto the Q POD Dispenser AN Do not use any white tape on the threads of the barbed fitting An O ring is located inside the Q POD Dispenser 3 Push one end of the clear tubing onto the end of the barbed fitting Place the other end of the clear tubing into a sink Purging air a Q System 1 At this time you should have installed the Q Gard Pack the Quantum Cartridge the barbed fitting and the clear tubing The Milli Q System should be powered The Main Display and the Q POD Dispenser should be in READY Mode See Section 4 3 to see how to go from STANDBY Mode to READY Mode Verify that you have several Litres of feedwater 1 e full Reservoir Push the plunger down on the Q POD Dispenser See Section 4 4 In a few minutes water should dispense from the Q POD Dispenser Dispense water for about 10 minutes This flushes out any trapped air in the Milli Q System This also rinses off the purification media located in the Q Gard Pack and the Quantum Cartridge Push the Q POD Dispenser Plunger again to stop dispensing water See Section 4 4 Hydrating the 1 At this time the POD Pak should not be installed The barbed fitting and the clear tubing should still be attached to the end of the Q POD Dispenser 2 Leave the Milli Q Sy
23. E OF CONTENTS USING THE MILLIO SYSTEM oaas aeaaaee aeaa os eE EaI 58 Mam Display and Ney Dad eurena a E E 58 SOM ale WMAP coisa recasicwdeererinan cee ae me 60 STANDBY Mode and READY Mode ccccesesssseseeeeeeeeceeeeeeeeeeeaeaaas 61 Dispensing Walberg we ee me Ue eee Pm ee ne See er 63 Viewing and Printing Water Quality ccccccccccccccccccceececeeeeaesssseeseeeeeeceeeees 66 O POD Display andiRey palaan ss cats eis a a tases 69 Printing the Systems HIStory ewean eE AAE eek 71 Viewing OPA OM siseses inai eaan T SE E ORRA O EEE 74 VIE Willie Consumables SANS dres ne N 71 CDA NDO S ea A E E E O meme 79 Viewne Service Trac Kime oror EA E aneeventadieweueiors 80 Vie Win a Ora O00 ois a eect ween deeaiewoeachende ne cele Meadneceks 81 IVEATINT EE NAN CB yates scaieestcasccecsostscacs actos swawsastassacecoassecscesinadedaseawesshcsideecnsarteae 84 Maimtonance SCMCOIS ainsensinin inno a Neneh ean a De eee 84 Replacing the O Gatd Pac oi oi 5 sscscecciesccteeatseserernd teed ease ee 85 Replacing the Quantum Cartridge sesser E 89 Replace Cig POD Pakeer E eases wareas tae ae 92 Replacine the UV 185 00m Lamp ricerca nmn na AA 94 Replacine the ATO Lampura a e A eee wes 94 Gleanine mMeAlTO TOC MONOT ceste e debtiaaiavedcbiacauleia Veensdotus 95 Cleaniiie he IMEt SAANET a a N E RNS 96 ALARMS AND ALERTS precisiones er eee eas e ia aaraa u 99 Overview of Alert and Alarm messages cccesesecececececeeeeeeeeeaesaeaeeeeeees 99 Viewing an
24. EPLACE UV 185 NM LAMP It is recommended to have a Millipore Field Service Representative change the UV 185 nm Lamp The replacement of the UV 185 nm Lamp involves removing the cover of the system The instructions for replacing the UV 185 nm Lamp are not included in this User Manual The instructions are included with the replacement UV 185 nm Lamp Replacing the A10 Lamp The A10 Lamp should be replaced when the following Alert message is displayed e Alert message REPLACE A10 LAMP It is recommended to have a Millipore Field Service Representative change the A10 Lamp The replacement of the A10 Lamp involves removing the cover of the system The instructions for replacing the A10 Lamp are not included in this User Manual The instructions are included with the replacement A10 Lamp 94 MAINTENANCE Section 5 7 Cleaning the A10 TOC Monitor Introduction The A10 TOC Monitor cleaning is recommended when e Anew Q Gard Pack or Quantum Cartridge is installed e the TOC values are fluctuating or e the TOC values are higher than normally seen Procedure Follow the steps below to clean the A10 TOC Monitor Go to STANDBY Mode Select AT Feb 200E 20G Ready STAHDE MEHL Maintenance Suitability Tests Language Hanager Menu SAHITISE CLEAH See Section 3 T in the User Manual For more InFormation Press w to start Ait cleaning or to exit Continued on next page 95 Section 5 7 Procedure continue
25. Measure the distance needed for the feedwater tubing This is the distance between the Inlet Strainer and the left side of the Milli Q System Allow some extra distance so the Milli Q System could be rotated or moved without stretching the tubing Cut the appropriate length of 8 mm tubing as determined above Continued on next page 16 Section 3 4 From a loop continued Feedwater tubing to the Milli Q System Cabinet INSTALLATIO Connecting the Feedwater tubing Continued N Now install a feedwater pressure regulator Turn it over to see the arrow that indicates the direction of water flow through the Pressure Regulator A It is important not to reverse the water flow through the Pressure Regulator The Pressure Regulator is installed between the Inlet Strainer now attached to the pipe end and the Milli Q System Normally the Millipore Pressure Regulator is pre set to 0 1 bar and does not need adjustment A The setting of the Pressure Regulator should not exceed 0 3 bar while the Milli Q System is dispensing water at maximum flow Follow the steps below to connect the Feedwater tubing to the Milli Q System Cabinet Turn off the feedwater Locate Port 2 on the Milli Q System Cabinet Connect the feedwater tubing to Port 2 on the Milli Q System Cabinet Make sure the tubing is securely fastened Make sure the feedwater tubing is connected to Port 2 Do not connect the feedwater tubing to any other
26. Pak Ultrafilter This set point is used to indicate that the POD Pak should be changed INSTALLATION If the BioPak Ultrafilter has been installed for x 14 Days where x is the set point then the Alert message REPLACE POD PAK N IN 14 DAYS is shown Note that this message could be displayed for POD PAK N 2 or POD PAK N 3 instead If the POD Pak has been installed for x 14 Days where x is the set point then the Alert message REPLACE POD PAK A IN 14 DAYS is shown Note that this message could be displayed for POD PAK B or POD PAK C instead 37 Section 3 17 Other settings INSTALLATION Introduction Inside the MANAGER MENU the following settings can be adjusted if needed Units Temperature Compensation MQ Recirc Mode POD Flow Stop Buzzer ID and Password User Parameters Units This setting is used to change e the units of Milli Q Water quality between MQ cm units of resistivity and uS cm units of conductivity e the reservoir water level units between full Litres and Gallons Follow the steps below to change the units if needed Action Go to the Manager Menu See Section 3 12 for information about how to enter the MANAGER MENU Select Units As an example select the Unit uS cm for the Milli Q Product STANDBY MEHU Sanitise Clean Suitability Tests Language Hanager Menu MAHAGER MEHU Change ID and Pass Date and Time Set Points Setup Us
27. REPLACE Major QUANTUM CARTRIDGE REPLACE Minor QUANTUM CARTRIDGE IN XX DAYS REPLACE UV 185 Major NM LAMP REPLACE UV 185 Minor NM LAMP IN XX DAYS SERVICE VISIT Major OVERDUE XX DAYS The Milli Q System has determined that POD PAK N 1 or 2 or 3 should be replaced See Section 5 4 The Milli Q System is prompting you that POD Pak N 1 or 2 or 3 should be replaced in XX Days Contact Millipore about ordering a replacement POD Pak The Milli Q System has determined that the Q Gard Pack should be replaced See Section 5 2 The Milli Q System is prompting you that the Q Gard Pack should be replaced in XX Days The Quantum Cartridge should be replaced at the same time Contact Millipore about ordering a replacement Q Gard Pack and Quantum Cartridge The Milli Q System has determined that the Quantum Cartridge should be replaced See Section 5 3 The Milli Q System is prompting you that the Quantum Cartridge should be replaced in XX Days Contact Millipore about ordering a replacement Quantum Cartridge The Milli Q System has determined that the UV 185 nm Lamp should be replaced See Section 5 5 The Milli Q System is prompting you that the UV 185 nm Lamp should be replaced in XX Days Contact Millipore about ordering a replacement UV 185 nm Lamp The Milli Q System has determined that a Service Visit is overdue Contact Millipore 110 ALARMS AND ALERTS Section 6 5 Summary of Al
28. TANDBY Mode STAMDB 03 Feb 2666 21 53 Menu 62 USING THE MILLI Q SYSTEM Section 4 4 Dispensing water Adjusting the Press here and hold Move the Q POD height of the Dispenser up and down Q POD Dispenser _ Using the To dispense water press down on the Q POD Dispenser plunger while in READY Q POD Mode Dispenser No water delivered Low Flow push slightly Medium Flow push 1 2 way down High Flow push down and hold or push down and release Continued on next page 63 Section 4 4 Volumetric Dispensing amounts Volumetric Dispensing Procedure USING THE MILLI Q SYSTEM Dispensing water Continued It is possible to volumetrically dispense water from the Q POD Dispenser in amounts of 0 1 Litre 0 25 L 0 50 L 0 75 L 1 L 1 25 L 1 5 L 1 75 L 2 L 2 25 L 4 75 L 5 L 6 L 7 L 60 Litre Follow the steps below for Volumetric Dispensing Make sure the Milli Q System is in READY Mode BS Feb 2006 21 56 Standby Place the Milli Q System into a forced recirculation mode To do READY EE g this press this button on the Q aT POD Keypad ma LILL Mocm 25 C oe ppb TOC In this example the desired amount of water is 4 Litres Press these buttons to change the desired amount of water nee Press this button The Q POD Dispenser will start dispensing water a few seconds later M2 cm 26 C h ppb TOC jo Continued on nex
29. arm messages LCD Messages A10 ERROR 0 Alarm stops or does not stop Milli Q System What it means What to do A10 PCB E Prom defective Unplug the power cord and then plug it in to power on the Milli Q System Dispense water for several minutes If the message continues then contact Millipore If you cancel any A10 ERROR i e A10 ERROR 3 using the Keypad see Section 6 3 go to STANDBY Mode and then back to READY Mode Dispense water for at least 9 minutes A new TOC Analysis is done during this time If the new TOC value is satisfactory then proceed to use the Milli Q Water Contact Millipore if the A10 ERROR returns after 1 hour A10 ERROR 1 A10 ERROR 2 A10 ERROR 3 A10 ERROR 4 A10 ERROR 5 A10 ERROR 6 Not Alarm Stop Not Alarm Stop Not Alarm Stop Not Alarm Stop Not Alarm Stop Not Alarm Stop A10 PCB A D converter defective Unplug the power cord and then plug it in to power on the Milli Q System Dispense water for several minutes If the message continues then contact Millipore A10 Thermistor defective Unplug the power cord and then plug it in to power on the Milli Q System Dispense water for several minutes If the message continues then contact Millipore Problem occurred with temperature compensation Unplug the power cord and then plug it in to power on the Milli Q System Dispense water for several minutes If the message continues then contact Millipore The water
30. as been installed Catalogue H QTUMETEX1 Lot H FEDH2T325 installed 11 Apr 2666 BTi35 Ready 2 Using your fingers as shown here push the top of the Quantum Cartridge into the Pack Adapter Continued on next page 90 MAINTENANCE Section 5 3 Replacing the Quantum Cartridge Continued Rinsing The Quantum Cartridge and the Q Gard Pack need to be rinsed out after they are procedure installed Locate the clear tubing and barbed fitting from the Accessories Bag Screw the barbed fitting onto the Q POD Dispenser Push the clear tubing onto the barbed fitting Place the other end in a sink Dispense water for about 10 minutes Perform an A10 Cleaning at this time See Section 5 7 Leave the Milli Q System in READY Mode overnight or for several gt 6 hours Dispense water for about 10 minutes after the Milli Q System has been left overnight or at least for several hours gt 6 hours Remove the barbed fitting and clear tubing Install a POD Pak 0 Leave the Milli Q System in READY Mode 91 Section 5 4 Replacement based on flowrate Replacement based on LCD message Installing the POD Pak MAINTENANCE Replacing the POD Pak One possible reason for a decrease in Milli Q Water flowrate is a clogged POD Pak The POD Pak should be replaced when it appears to be clogged Make sure the POD Pak is not air locked Dispense water and open the vent to see if there is any trapped air Close
31. ass Date and Time User Parameters History Milli Q Feed Cond Milli Inter Fes Milli Product Fes Other FORD Pak A MILLI PRODUCT TOC Milli G Product TOC Setpoint 368 ppb Press and 4 to adjust Press w to validate Press to exit Continued on next page 34 Section 3 16 Changing the Set Points Continued Procedure continued To adjust the Set Point use the UP or DOWN keypad buttons INSTALLATION Result Mili amp Product TOC Setpoint 56 ppb Press and to adjust Press w to validate Press to exit SET POTS Mili Feed Cond Milli G Inter Fes Milli Product Fes Change ID and Pass Date and Time User Parameters History Continued on next page 35 Section 3 16 Summary of Set Points Changing the Set Points Continued Setpoint Purpose LCD messages related to this set point Milli Q Feed Cond Milli Q Inter Res Milli Q Product Res Milli Q TOC Millipak Product This set point is related to the maximum feedwater conductivity value The feedwater to the Milli Q System can be measured and displayed using an accessory device This set point is related to the Intermediate Resistivity Sensor measurement The Intermediate Resistivity Sensor is located between the Q Gard Pack and the UV 185 nm Lamp This set point is used to indicate that the resistivity of the post Q Gard Pack water is decreasing This set point is u
32. by The A10 Solenoid Valve is not closing and could have a particle stuck in it or The A10 Lamp is not turning on Perform an A10 Cleaning Mode This might dislodge a stuck particle or replace the A10 Lamp The communication between the A10 TOC Monitor and the Milli Q System PC Board is interrupted The TOC value is no longer reported Contact Millipore When this is fixed dispense water for at least 9 minutes A new TOC Analysis is done during this time If the new TOC value is satisfactory then proceed to use the Milli Q Water There are two different reasons for this Alarm These are listed below l The Q POD Dispenser is not available for dispensing See Section 4 6 Or The Milli Q System has automatically stopped dispensing water The POD FLOW STOP timer has reached 0 minutes Push the Q POD Dispenser Plunger all the way down and release This resets the dispenser timer and makes the Q POD Dispenser available for dispensing See Section 3 18 4 for information about changing this timer See Section 4 6 for more information Continued on next page 112 ALARMS AND ALERTS Section 6 5 Summary of Alarm messages Continued LCD Messages Alarm stops or 1 What it means does not stop Milli Q System awe ean INCORRECT Q Alarm Stop The Milli Q System does not recognise the type of Q Gard GARD PACK Pack being installed Contact Millipore INCORRECT Alarm Stop The Milli Q System does not recognise the
33. cecececececeassaesessseseeeececeeeseeeeeeeaaaas 11 Assemblies tme Q POD DISPENSE oreen a a a a eas 12 Connectne the Q POD Dispenser settist an T a i 13 Connecting th Feedwater tUbDINE sasien ea a acacsadsdeoveieh eaioaneeess 16 Placing the Quick Reference G lderen tatecwisdorerpeesa A E 18 Powering on the Milli Q Sy Ste rit enennenna ai aan i i A 18 Installin the Q Gard PAG siceus tak ostices aiaoese ee a R EES 20 Installing the Quantum Cartridge cccccccsssssssseseeeececcceeeeeseeeaeaaeaeeeeeeeees 22 Rinsing the MilikO SYyStEM ereinen r TA E AE TUORE 23 Cleanime MEATO LOC MOMOL iir N ane 24 Mstaline the POD Pakoren an nn O N 24 Enteros the Manager Meiasoreisicene iea e a a S 2i Selecune tHe an CU ACS ain ATE E 29 Setting the Date and TIME narirerreirris e ria A E E E A E 30 Calibrating the Milli Q Water flowrate seisis a a 32 Chanoine Ce SC Ol 6 4 xsaiacnate cee a a E noaiecnane eee 34 Other Seine Sinia i ee oe ee 38 Registering UV and A10 Lamps lifetime cc eccccccccccccececeeeeeeaeeeeeeeeeees 55 CHAPTER 4 Section 4 1 Section 4 2 Section 4 3 Section 4 4 Section 4 5 Section 4 6 Section 4 7 Section 4 8 Section 4 9 Section 4 10 Section 4 11 Section 4 12 CHAPTER 5 Section 5 1 Section 5 2 Section 5 3 Section 5 4 Section 5 5 Section 5 6 Section 5 7 Section 5 8 CHAPTER 6 Section 6 1 Section 6 2 Section 6 3 Section 6 4 Section 6 5 CHAPTER 7 Section 7 1 Section 7 2 Section 7 3 TABL
34. cross the bottom of the LCD B59 Feb 2666 19 24 Standby REPLACE A168 LAMP IH 15 e The yellow LED is lit steadily when an Alert message is shown However if an Alert and an Alarm are both present then only the red LED is hit e When an Alert is shown it is listed under the System Alerts LCD To access the System Alerts LCD see Section 4 8 View Operation SYSTEM ALERTS Replace A18 in 15 days Q POD Display The Q POD Display has a flashing yellow symbol indicating an Alert Continued on next page 100 ALARMS AND ALERTS Section 6 2 Viewing and cancelling Alert messages Continued Viewing an Follow the steps below to view an Alert message Alert M in either or STANDBY Mode 9 Feb 200E 19 24 Standby REPLACE A118 LAMP IH 13 The ALS Lamp in the TOC Analyser should be replaced in 15 days Please make sure to replace it on time For optimal water quality monitoring See Section 5 6 in the User Manual For more information Press s sure to replace it on time For optimal water quality monitoring See Section 2 6 in the User Manual For mare formation Press s to cancel the text display oF this alert or press e to B39 Feb 2606 19 24 Standby REPLACE A18 LAMP IH 13 Continued on next page 101 ALARMS AND ALERTS Section 6 2 Viewing and cancelling Alert messages Continued Cancelling a A Minor alert message can be cancelled by Minor Alert e Performing the maintenance action
35. d Section 5 8 Introduction When MAINTENANCE Cleaning the A10 TOC Monitor Continued Alf E procedure in progress Remaining tire BA mir Press Press to cancel has finished the Milli Q System BT Feb 200G 24 enue automatically goes into READY Mode ss When the A10 CLEANING Mode Cleaning the Inlet Strainer The purpose of the Inlet Strainer is to prevent a large particle from entering the Milli Q System Ifthe Inlet Strainer becomes clogged then feedwater does not flow freely to the Milli Q System The Inlet Strainer should be cleaned when the following Alert message is displayed The Inlet Strainer should also be cleaned whenever you suspect it is clogged e Alert message EXAMINE INLET STRAINER Continued on next page 96 MAINTENANCE Section 5 8 Cleaning the Inlet Strainer Continued Procedure Follow the steps below to clean the Inlet Strainer Go to STANDBY Mode Select AT Feb 2006 20 29 Ready STAHDEY MEHL Sanitise Clean Suitability Tests Language Hanager Menu Install G Gard Install UU 185 Lamp Install Quantu Install ALG Lamp Install POD Pak 1 Install POD Pak 2 CLEAN STRAIMER See Section 5 8 in the User Manual For more information Press w after cleaning ar to exit Unscrew the Inlet Strainer from the feedwater supply Detach the tubing on the other end of the Inlet Strainer Flush water backward through the Inlet Strainer Apply 3 to 4 t
36. d Millipore Service Representative Earth Ground The power source must be earth grounded Power Cord The power cord should be plugged into a wall outlet that is accessible The Milli Q System is powered on and off by removing the power cord from the wall outlet Maximum distance from power 2 5 meters source to Milli Q System Displayed Resistivity displayed value range 2 MQ cm 18 2 MQ cm 25 C Value Ranges Conductivity displayed value range 1 uS cm 0 055 uS cm 25 C Temperature displayed value range 0 C 50 C TOC displayed value range 1 ppb 999 ppb Flowmeter displayed value range 0 5 Lpm 3 Lpm Materials of Please contact Millipore for a list of the Materials of Construction Construction Noise Level Noise level 47 dB at a distance of 1 meter Chapter 3 Section 3 1 Consumables Space Weight Electrical INSTALLATION Installation Installation Requirements The consumables needed for installation are listed below Please note that these items are not included with the Milli Q System A Milli Q System is comprised of a Milli Q System Cabinet a Q POD Dispenser with RC Link In addition to the Milli Q System you need e 1 Q Gard Pack e Quantum Cartridge e POD Pak example Millipak Express 40 Filter or BioPak Ultrafilter See Section 2 4 for dimensional information The installation area needs to accommodate the total operating space of the Milli Q System See Section 2 4
37. d cancelling Alert messages ccccccccccccceeeccaeeeseeeeeeeeeeeeeeees 100 Viewing and cancelling Alarm messages ccccccccccccsssssssssseseseeeeeeeeeeees 105 Summary OL Alert MESSAGES serian a A 109 Summary of Alarm MESSI EES uana E TA 111 ORDERING INFORMATION sssssssesesesivacassescesncassssects congsvotencusendeesatenacudsedssstees 115 Catalogue Numbers for Consumables cccssssesseseecececeeeeeeeeaeeaeaeesseeeees 115 Catalogue Numbers for ACCESSONES pinirsa inet 116 Catalogue Numbers for Milli Q Advantage A10 System eeeseeeeees 116 Chapter 1 Section 1 1 Purpose of this User Manual Terminology Section 1 2 Telephone Internet Manufacturing Site INTRODUCTION Introduction About this User Manual This User Manual is intended for use with a Milli Q Advantage A10 Water Purification System This User Manual is a guide for use during the installation normal operation and maintenance of a Milli Q Advantage A10 Water Purification System It is highly recommended to completely read this manual and to fully comprehend its contents before attempting installation normal operation or maintenance of the Water Purification System If this User Manual is not the correct one for your Water Purification System then please contact Millipore The term Milli Q Advantage A10 Water Purification System is replaced by the term Milli Q System for the remainder of this User Manual
38. e 27 Section 3 12 Repeat the steps above until the Login USER is entered Select the tick on the LCD using the Keypad Then use the Keypad Enter in the Password The Password is PASS Select the tick on the LCD using the Keypad Press INSTALLATION Entering the Manager Menu Continued Result Logins Password ABCDEFGHI JELMNOP GRSTUUWAYZA1T 23495 BT Sed ee Press w to exit LOSIH amp PASSWORD QRSTUUWAYZA1 239 EC User Parameters History 28 INSTALLATION Section 3 13 Selecting the Language Procedure Follow the steps below to select the language Go to STANDBY Mode Be Feb 200G 2218 Ready STAHDEY MEHU Maintenance Sanitise Clean Suitability Tests Manager Menu LANGUAGE a Select the language Maintenance Sanitise Clean Suitability Tests BS Feb 2006 2215 Ready 29 Section 3 14 Procedure Setting the Date and Time Follow the steps below to set the date and time Go to the MANAGER MENU See Section 3 12 for information about how to enter the MANAGER MENU Follow the instructions shown on the LCD INSTALLATION STAHDEY MEHL Maintenance Sanitise Clean Suitability Tests Language MAMAGER MEHU Change ID and Pass User Parameters History DATE AHC TIME Jan Z006 H04 Press and to adjust Press and to navigate Fress vw to confirm and exit DATE AHC TIME Feb 260606 23538
39. e Milli Q System is fed by a reservoir then its volume is represented by 10 Level graphic bars each bar equals 10 of the total reservoir volume Resistivity MQ cm or uS cm Milli Q Water resistivity or conductivity TOC ppb Milli Q Water Total Oxidizable Carbon Temperature C Milli Q Water temperature STANDBY and READY Displayed values Q Gard Pack Consumable Status Blinking Pack needs Pack out Pack not used Pack used replacement Blinking Cartridge needs Cartridge out Pack not used Pack used replacement Quantum 4 Cartridge Consumable Status Lamp status Blinking check UV 185 nm Lamp contact Millipore or Lamp needs replacement Continued on next page Section 4 6 Alert and Alarm Symbols Water Not Available Volumetric Dispensing Q POD Dispenser Keypad USING THE MILLI Q SYSTEM Q Pod Display and Keypad Continued Alert Symbol maintenance is needed Alarm Symbol immediate action See MAINTENANCE Chapter required Water quality out of specification or hardware problem n Water dispensing not available Another Blinking Q POD Dispenser is dispensing LN Flow Autostop Alarm Press and release Blinking and Steady the Q POD Plunger Alarm Stop Check if another Blinking and Q POD Dispenser is locked or see main display for further information Symbol present during volumetric Symbol gone Milli Q System is not dis
40. er Parameters Tank Wolure MILLI PRODUCT pEr cr Continued on next page 38 Section 3 17 Units continued Other settings Continued Action Select Tank Volume Change the Units of Tank Volume using the UP or DOWN keypad buttons E Press 2 x INSTALLATION MILLI PRODUCT race i UHITS Milli Q Product TAHEKE VOLUME L Gallon STAHDEY MEHU Maintenance Sanitise Clean Suitability Tests Language Continued on next page 39 Section 3 17 Temperature compensation INSTALLATION Other settings Continued It is possible to show non temperature compensated resistivity or non temperature compensated conductivity Temperature compensation is a way of standardising resistivity or conductivity to measurements that would be seen if the water temperature was 25 C Follow the steps below to change the Temperature Compensation Mode if needed Go to the Manager Menu STANDEY MENU Maintenance See Section 3 12 for information Sanitizer Clean about how to enter the MANAGER Suitability Tests MENU Language MAHAGER MEHU Change ID and Pass Date and Time Set Points Units User Parameters Select Setup MG Recirc Mode POD Flow Stop Flow Calibration WW 185 om Activation Network Settings TEMP COMP MODE TC HTC Continued on next page Select Temp Comp Mode 40 Section 3 17 Other settings Continued Temperature co
41. ext page PRODUCT INFORMATION Section 2 3 Flow diagram Continued A10 TOC The A10 TOC Monitor measures the Total Oxidizable Carbon TOC of the Milli Q Monitor Water The A10 TOC Monitor uses a small lamp during its TOC Analysis Mode This is called the A10 Lamp The A10 Lamp is a consumable POD Pak The POD Pak is a water purification device that is attached to the Q POD Dispenser outlet It is the final purification device used before Milli Q Water is dispensed The POD Pak provides additional quality and insurance that trace contaminants related to specific applications are removed just before ultrapure water is delivered The POD Pak is a consumable The LCD messages sometimes refer to POD Pak 1 or POD Pak 2 or 3 POD Pak 1 means the POD Pak on the 1 Q POD Dispenser POD Pak 2 refers to the POD Pak installed on a second Q POD Dispenser PRODUCT INFORMATION Section 2 4 Technical Specifications Milli Q Cabinet Dimensions Clearance 195 692 Dimensions in mm Q POD Dispenser Dimensions Continued on next page PRODUCT INFORMATION Section 2 4 Technical Specifications Continued Weight Item Shipping Dry Wet Weight Weight Weight Milli Q System Cabinet no Q POD 17 0 kg 13 0 kg 19 0 kg Dispenser Q POD Dispenser 7 2 kg 4 7 kg 4 7 kg Power source frequency range 50 60 Hz 10 Power Entry Module Fuse 2 5 Amp Fast Acting 5 mm x 20 mm 250 V Safety Voltage The fuse should be serviced by a qualifie
42. hanged e The default Login is USER e The default Password is PASS e The LOGIN and PASSWORD have a maximum length of 4 alphanumeric characters Follow the steps below to change the LOGIN and PASSWORD if needed Go to the Manager Menu See Section 3 12 for information about how to enter the MANAGER MENU Select Change ID and Pass Example You want the Login to be John and the Password to be 1234 Select the letter j using the Keypad STAHDE MEHU Maintenance Sanitise Clean Suitability Tests Language MAMHAGER MEHU Date and Time qrstuyvuxyz612345 BTS9 _ w Fe CHAHGE PASS amp ID abcdeFoahi jk lmnop qrstuyvuxyz6123435 Ertrag 2 w Axa Ka Press w to exit CHAHGE PASS amp ID Press w to exit Continued on next page 50 INSTALLATION Section 3 17 Other settings Continued Password Repeat the previous steps until the Login is completed Select the tick on the LCD using the Keypad continued Select the tick on the LCD using the Keypad 7 10 HEU ID AHC PASSWORD Your new login is john Your new password is 1234 Press 11 MANAGER MEHU Date and Time Press User Parameters History Continued on next page Enter the new Password Note The Password is not actually shown on the LCD It is shown as 51 INSTALLATION Section 3 17 Other settings Continued User The User Parameter
43. he Q POD Base Note The RC Link cable can be plugged into either PS 2 connection on the Q POD Dispenser Base Locate the Termination Plug small electronic device that came in the Q POD Dispenser Accessories Bag Plug this in the other PS 2 connection on the Q POD Base Locate the PS 2 connection on the Milli Q System Cabinet It is located below where the Power Cord plugs in Plug the RC Link PS 2 cable into the Milli Q System Cabinet Make sure all PS 2 connections cable and termination plug are pushed in completely INSTALLATION Connecting the Q POD Dispenser Continued When the Milli Q System Cabinet is connected to one Q POD Dispenser both PS 2 connections are used on the Q POD Base Follow the steps below to connect the RC Link cable to the Q POD Base Follow the steps below to connect the RC Link cable to the Milli Q System Cabinet Continued on next page 14 Section 3 3 RC Link tubings to the Milli Q System Cabinet Locate Port 3 and Port 4 on the Milli Q System Cabinet Plug one length of tubing from the RC Link into Port 4 When the tubing is pushed in pull on it to make sure it is securely fastened Note The Q POD Dispenser design allows for either length of RC Link tubing to be connected to Port 4 on the Milli Q System Cabinet Plug the other length of tubing into Port 3 To do this Unscrew the nut from Port 3 Push the end of the tubing through the nut P
44. he various versions for the Milli Q System are shown here Start in INFORMATION HEOR ooo Schematic System InFormation System The Catalogue Number Serial Number and other information are shown here The Information Serial Number is ici you should reference when you contact Millipore Start in INFORMATION MEORMATION o Schematic Wearsion SYSTEM IMFORMATIOH Milli Q Advantage ALS Cat H 28608W8TH Serial H FEDH2 T3278 MFG Bates 1 Oct 2662 Inst Datei Z6 Oct 2683 83 MAINTENANCE Chapter 5 Maintenance Section 5 1 Maintenance Schedule Item Mamtenance When How to needed Q Gard Pack nEn POMPEA 10 Dy ATEC D See Section 5 2 message Quantum Cartridge Winen ae ae See Section 5 3 POD Pak When prompted to by an LCD See Section 5 4 message or as necessary UV 185 nm Lamp nen prom piedo Dantes See Section 5 5 message A10 TOC Monitor AO ree Winen prompted to Pan EED See Section 5 6 Replacement message When a new Q Gard Pack or a new A10 TOC Monitor Cleaning Quantum Cartridge is installed See Section 5 7 When TOC values fluctuate Inlet Strainer ae a A See Section 5 8 message or as necessary 84 Section 5 2 When Removal procedure MAINTENANCE Replacing the Q Gard Pack The Q Gard Pack should be replaced when one of the following Alert or Alarm messages is displayed e Alert message REPLACE Q GARD PACK or e Alarm message MILLI Q RES lt SP REPLACE Q GARD AND QUANTUM
45. icle size gt 0 22 um with Millipak Express 40 Filter or BioPak Ultrafilter lt 5 ppb This specification came from test conditions where a Milli Q System was fitted with a Q Gard T1 Pack and a Quantum TEX Cartridge and the feedwater came from a Millipore RiOs Water System The feedwater TOC value was lt 50 ppb The TOC of the Milli Q Water can vary as a function of the feedwater TOC lt 1 CFU ml with Millipak Express 40 Filter or BioPak Ultrafilter lt 0 01 ng mL with BioPak Ultrafilter lt 4 pg uL with BioPak Ultrafilter PRODUCT INFORMATION Section 2 3 Flow Diagram Diagram The water flow through a Milli Q System is shown here in a flow diagram l l B C D l l l r ITEM DESCRIPTION ITEM DESCRIPTION Q Gard Purification Pack POD Pak C UV 185 nm Lamp A10 TOC Monitor Continued on next page PRODUCT INFORMATION Section 2 3 Flow Diagram Continued Q Gard The Q Gard Purification Pack is used to remove ions and organic molecules from the Purification feedwater The term Q Gard Pack replaces Q Gard Purification Pack for the Pack remainder of this User Manual unless otherwise noted The Q Gard Pack is a consumable A consumable is something that is periodically changed out for a new one during the maintenance of the Milli Q System There are different types of Q Gard Packs The use of each Q Gard Pack is dependent upon the type of feedwater Q Gard T1 Pack The Q Gard T1 Pack is used when
46. istory We suggest that you print a maximun oF one month oF history at a time MAMHAGER MEHU Change ID and Pass Date and Time Press 3 x User Parameters 73 USING THE MILLI Q SYSTEM Section 4 8 Viewing Operation Introduction VIEW OPERATION allows you to see the status of major components Under the View Operation LCD the following views can be selected e System Operation e System Alerts e System Alarms e System Measures Procedure Follow the steps below to go to the View Operation LCD Start in READY Menu Water Quality Print Menu Consumables Status Call Millipore Service Tracking InFormation WIE OPERATIOH System Alerts System Alarms System Measures Example the Milli Q System is Dispensing Mode The status of Mt Operation Recirculation other components is shown UW 185 HM Lanp On Continued on next page 74 USING THE MILLI FQ SYSTEM Section 4 8 Viewing Operation Continued System Alerts An example Alert is shown here This is an Alert that is currently being displayed on the bottom of the Main Display in READY or STANDBY Mode When the timer for the UV 185 nm SYSTEM ALERTS Lamp is reset then this Alert is no longer shown on the SYSTEM ALERTS LCD aE System Alarms An example Alarm is shown here This is an Alarm that is currently displayed Flow Auto Stop on the Main Display unless you overrode the display for one hour P When
47. larms When an Alarm is shown then it is listed under the System Alarms LCD To access the System Alarms LCD see Section 4 8 View Operation SYSTEM ALARMS Milli Q T gt Max Viewing an Follow the steps below to view an Alarm message Al M The Alarm message is shown superimposed on the Main Display See Section 6 3 in the User Manual For more InFormation Press w to cancel the display oF this alarm For one hour or press to Continued on next page on next page 106 ALARMS AND ALERTS Section 6 3 Viewing and cancelling Alarm messages Continued Cancelling an The display of an Alarm Stop message i e Q Gard Pack out can only be cancelled Alarm Stop by fixing the cause of the Alarm It is not possible to cancel the display of an Alarm message Stop message Cancelling an This information is only relevant to Alarm messages that do not stop the Milli Q Alarm message System The display of an Alarm message can be cancelled by e Fixing the cause of the Alarm or e using the Keypad This cancels the display of the Alarm message for 1 hour Note that you can not cancel the display of an Alarm that automatically stops the Milli Q System Alarm before In this example the Alarm message is MILLI Q T gt MAX cancelling Main Display Q POD Display Main Display EAD STEM ALARMS FE Z Mili G T gt Max Continued on next page 107 ALARMS AND ALERTS Section 6 3 Viewing and cancelling
48. lowing table describes the first displays shown when the Milli Q System 1s Q POD Display 19 INSTALLATION Section 3 7 Installing the Q Gard Pack Procedure Follow the steps below to install the Q Gard Pack Open the left door of the Milli Q System Cabinet Remove the covers on the 2 ports of the Q Gard Pack Look inside the ports Make sure the rubber O rings are firmly in place Wet the O rings with water Push the top of the Q Gard Pack into the ports on the Milli Q System Continued on next page 20 INSTALLATION Section 3 7 Installing the Q Gard Pack Continued Procedure continued Push the Pack Locking Handle down Close the left door The Milli Q System sees that a new Q Gard Pack is installed A new G Gard Ti has been installed Catalogue H GGARDT1 41 Lot H FEDHSTSEo 11 Apr 26686 T135 Ready 21 INSTALLATION Section 3 8 Installing the Quantum Cartridge Procedure Follow the steps below to install the Quantum Cartridge Open the right door of the Milli Q System Cabinet Remove the covers on the 2 ports of the Quantum Cartridge Wet the O rings with water 8 8 MULFORES Install the Quantum Cartridge until it is fully seated Close the right door The Milli Q System sees that a new Quantum Cartridge is A new Quantum has been installed installed Catalogue H GQTUMBTEX1 Lot H FEDW2TSES 11 Apr 2666 BTiS Ready 22 INSTALL
49. mpensation continued Step Action Select NTC o 7 Press INSTALLATION TEMP COMP MODE TCi w MG Recirc Mode POD Flow Stop Flow Calibration UW 185 nm Activation Network Settings MAMHAGER MEHU Change ID and Pass Date and Time Set Points Units User Parameters History Continued on next page 4 INSTALLATION Section 3 17 Other settings Continued Temperature The table below is a summary of the temperature compensation modes compensation The temperature compensation is off mae The displayed resistivity or conductivity is not Non temperature compensated Temperature The temperature of the water is shown at the same time Compensation as the non temperature compensated resistivity or conductivity value The resistivity or conductivity values are temperature compensated to 25 C TC The values are normalised The Milli Q System Firmware eliminates small fluctuations of temperature compensated resistivity or conductivity due to the fact that these two parameters are not measured at the same time normal setting The actual temperature compensated resistivity or conductivity values are displayed The TC2 setting should be used in applications that require the detection of trace ionic levels or when performing the verification of the Milli Q System resistivity meter operation with an independent calibrated resistivity meter In some operating conditions the feed
50. pad buttons 18 min h Press and to adjust Press w to validate Press to exit Flow Calibration UW 185 am Activation Network Settings MANAGER MEHU Change ID and Pass Date and Time Set Points Units User Parameters History Continued on next page 44 Section 3 17 POD Flow Stop INSTALLATION Other settings Continued If you press the Q POD Dispenser Plunger all the way down and release then the Q POD Dispenser is locked while dispensing at high flow It continues to dispense until it automatically stops The time it takes to automatically stop is called the POD Flow Stop time This feature is primarily used to prevent undesired dispensing Follow the steps below to adjust the POD Flow Stop if needed Go to the Manager Menu STANDBY MEHU Maintenance See Section 3 12 for information Sanitizer Clean about how to enter the MANAGER Suitability Tests MENU Language MAMAGER MEHU Change ID and Pass Date and Time Set Points Units User Parameters gt MG Recirc Mode Select Setup Temp Comp Mode Flow Calibration UW 163 am Activation Hetwork Settings POG FLOW STOP This parameter is used to stop the Flaw oF water From the G POD after a specific time at Full Flow This prevents undesired dispensing Select POD Flow Stop POG FLOW STOP Adjust Timer Continued on next page 45 Section 3 17 Other settings Contin
51. pensing using volumetric dispensing Decrease volume Increase volume Blinking Pan OAO x Start water recirculation Volumetric dispensing Print delivered water quality 70 USING THE MILLI Q SYSTEM Section 4 7 Printing the System History Procedure Follow the steps below to print the System History Go to the MANAGER MENU See Section 3 12 for more Change ID and Pass information Date and Time History Surmary MILLI WATER HISTOR START CATE Feb 2666 19 09 Press and to adjust Press and to navigate Press w to confirm and exit START CATE Feb Z666 19 09 Press and to adjust Press and to navigate Fress w to confirm and exit Continued on next page 71 Section 4 7 Procedure continued USING THE MILLI Q SYSTEM Printing the System History Continued MILLI WATER HISTORY Press Enter the End Date not shown here It is recommended to print a maximum of one month at a time MILLI WATER HISTOR Press w to print 31 days oF Mili Water History We suggest that you print Press a maximun oF one month oF Printing Ongoing FLEASE WAIT Press Press w to cancel Continued on next page 7 MILLI WATER HISTOR 72 USING THE MILLI Q SYSTEM Section 4 7 Printing the System History Continued Procedure ti d onan Action Result When the printing is done the MILLI WATER HISTORY LCD looks like this pugs eto print ot dae oF Mili Water H
52. port on the Milli Q System Cabinet Turn on the feedwater 17 INSTALLATION Section 3 5 Placing the Quick Reference Guide Procedure Follow the steps below to ae the Quick Reference Guide Open the left door of the Milli Q System Cabinet Locate the two elastic bands attached to the inside of this door Place the Quick Reference Guide m Section 3 6 Powering on the Milli Q System Procedure Follow the steps below to power on the Milli Q System Locate the electrical power receptacle on the Milli Q System Cabinet Plug the power cord into the Milli Q System Cabinet Continued on next page 18 Section 3 6 Displays shown INSTALLATION Powering on the Milli Q System Continued The Milli Q System is powered The Milli Q System displays a TESTING LCD and an INTEGRITY CHECK LCD for several seconds The Q POD displays POD 1 during this time The Main Display and the Q POD Display look like the LCDs shown to the right Note that your Milli Q System may have a different Serial Number Manufacturing Date MFG Date and Installation Date Inst Date than shown here An AUTOTEST is being done Because the Q Gard Pack and the Quantum Cartridge are not installed the LCD look like this At this time do not scroll to the right Do not press the Keypad buttons at this time powered on Hilli amp Advantage Al Cat WH ZAARAVATA AUTOTEST Milli Q Resistivity The fol
53. rm or Alert message It is possible to change which type of message turns the Buzzer on For example it is possible to turn on the Buzzer only with an Alarm message It is also possible to never turn on the Buzzer with any message Follow the steps below to select the Buzzer setting if needed Go to the Manager Menu STANDBY MEHU Maintenance See Section 3 12 for information about how to enter the MANAGER Sanitise Clean Suitability Tests MENU Language MAHAGER MEHU Change ID and Pass Date and Tire Set Points Units User Parameters Select Setup MG Recirc Mode POD Flow Stop Temp Comp Mode Flow Calibration WW 185 am Activation Network Settings BUZZER ACTIWATIOM Select Buzzer BUZZER ACTIWATIOM should turn on the Buzzer For af example Select Alarm if you want the Buzzer to turn on only with an Alarm message Select the type of message that Continued on next page 48 Section 3 17 Other settings Continued Buzzer tinued con mue Action i i 7 Press INSTALLATION MG Recirc Mode POD Flow Stop Temp Comp Mode Flow Calibration UW 185 nam Activation Network Settings MAMHAGER MEHU Change ID and Pass Date and Time Set Points Units User Parameters History Continued on next page 49 Section 3 17 ID and Password INSTALLATION Other settings Continued The LOGIN and PASSWORD can be c
54. rom Follow the steps below to print from the Main Display the Main Display l Make sure the Milli Q System is in READY Mode Select MENU BS Feb 2006 21 56 Standby View Operation Consumables Status Call Millipore Service Tracking InFormation ESS PRINT MEHL Note The system should be dispensing water in order to get an Instant Quality Printout Ma IHSTAHT QUALITY Press w to print Milli t Water Instant Quality Report Printing Ongoing FLEASE WAIT 16 Press w to cancel Continued on next page 67 Section 4 5 Printing from the Main Display continued Printing from the Q POD Dispenser USING THE MILLI Q SYSTEM Viewing and Printing Water Quality Continued Action Result The printing has finished Ma INSTANT QUALITY Press w to print Mili amp Water Instant Quality Report BS Feb 26506 21 56 Standby Press 3 x In READY Mode press the Printer Keypad button on the Q POD Keypad It may take a few minutes for the printout to begin x lt 68 USING THE MILLI Q SYSTEM Section 4 6 Q POD Display and Keypad Q POD Display A Q POD Display is shown below with all of its icons illuminated For more information about each icon refer to the number adjacent to it Maem 25 C 5 ppb TOC STANDBY Mode is used only for maintenance settings or entering the Manager Menu READY Mode is used for delivering Milli Q Water Reservoir If th
55. s LCD is used to change various data that appears on reports An Parameters example of a report would be a History Printout from the Milli Q A list of the User Parameters is shown here e Company Name e City e User e Department Name e Country e User 2 e Address e Email e Telephone e Postal Code e Manager e Application Follow the steps below to change a User Parameter if needed Action Result Go to the Manager Menu Maintenance See Section 3 12 for information about a Sanitise Clean how to enter the MANAGER MENU Suitability Tests Language MAMHAGER MEHU Change ID and Pass Date and Time USER PARAMETERS This screen allows the user to register the parameters that will appear automatically on the reports USER PARAMETERS Continued on next page 52 Section 3 17 User Parameters continued Other settings Continued Select the parameter you want to input For example Company Name is chosen Select the first letter using the Keypad Now input the rest of the Company Name INSTALLATION ABCDEFGH JELAMAHOP GQRSTUUWAYTZEB12343 BTS9 _ PCDEFGHIJKLMNOP GRSTUUWRYZG12345 B7a9 _ Aes Press w to exit BCDEFGHI JELMHOP GRSTUUWARY ZBL 2345 T55 A a Fress v to exit te w Press w to exit Continued on next page 53 INSTALLATION Section 3 17 Other settings Continued User Parameters continued ao Select the tick on the LCD
56. s out of measurement range MAX Contact Millipore MILLI Q INTERM R The Intermediate resistivity is out of measurement range gt MAX Contact Millipore MILLI Q RES lt SP Not Alarm Stop 1 The Milli Q Water resistivity is lt set point REPLACE Q GARD Replace the Quantum Cartridge and the Q Gard Pack AND QUANTUM Continued on next page 113 ALARMS AND ALERTS Section 6 5 Summary of Alarm messages Continued LCD Messages Alarm stops or 1 What it means does not stop Milli Q System 7 at to do MILLI Q RES gt Not Alarm Stop 1 The Milli Q Water resistivity is out of measurement range MAX Contact Millipore MILLI Q T lt MIN Not Alarm Stop The Milli Q Water temperature is out of measurement range Contact Millipore MILLI Q T gt MAX Not Alarm Stop The Milli Q Water temperature is out of measurement range Contact Millipore MILLI Q TOC gt SP_ Not Alarm Stop The TOC is gt set point Contact Millipore Q GARD PACK OUT Alarm Stop The Q Gard Pack is not installed correctly or it has been removed The Milli Q System stops operating Verify that the Q Gard Pack is installed correctly See Section 5 2 QUANTUM Alarm Stop oe sagan e ya installed correctly or it has CARTRIDGE OUT een removed e Milli Q System stops operating Verify that the Quantum Cartridge is installed correctly See Section 5 3 TANK EMPTY Alarm Stop The Milli Q System has detected an empty tank Refill
57. sed to indicate that the resistivity of the Milli Q Water is decreasing This set point is used to indicate that the TOC of the Milli Q Water is increasing This set point is used to indicate that the Millipak Express 40 Filter should be changed INSTALLATION If this value is exceeded then the Alert MILLI Q FEED CONDUCTIVITY gt SP is displayed If the post Q Gard Pack resistivity is measured below this set point then the Alert MILLI Q INTER R lt SP PLEASE ORDER Q GARD AND QUANTUM is displayed If the Milli Q Water resistivity is measured below this set point then the Alarm MILLI Q RES lt SP REPLACE Q GARD AND QUANTUM is displayed If the Milli Q Water TOC is measured above this set point then the Alarm MILLI Q TOC gt SP is displayed If the Millipak Express 40 Filter has been installed for x 14 Days where x is the set point then the Alert message REPLACE POD PAK N 1 IN 14 DAYS is shown Note that this message could be displayed for POD PAK N 2 or POD PAK N 3 instead Continued on next page 36 Section 3 16 Summary of Set Points continued Changing the Set Points Continued Setpoint Purpose LCD messages related to this set point BioPak Other POD Pak A or POD Pak B or POD Pak C This set point is used to indicate Ultrafilter changed BioPak be the should that This set point is for a POD Pak other than a Millipak Express 40 Filter or a Bio
58. stalled 3 Feb 2RBE Replace Int 152 days 78 USING THE MILLI Q SYSTEM Section 4 10 Calling Millipore Introduction Call Millipore allows you to see contact information A Millipore Service Representative can put this information into the Milli Q System Procedure Follow the steps below to view information under Call Millipore Step Start in READY Menu Select the type of contact you would like information about Example Service Engineer Water Quality Print Menu View Operation Consumables Status Service Tracking InFormation CALL MILLIPORE Tech Service Other CALL MILLIPORE Tech Service Other SERWICE EMGIMEER JohnSrithenillipore com 79 USING THE MILLI Q SYSTEM Section 4 11 Viewing Service Tracking Introduction Service Tracking allows you to see service information about the Milli Q System A Millipore Service Representative can put this information into the Milli Q System Procedure Follow the steps below to view information under Service Tracking Select the type of Service you would like information about READY MEHO Water Quality Print Menu View Operation Consumables Status Call Millipore Information SERWICE TRACKING Repair Service Contract Contract Expires Hext Service Hest Calibration Hest Qualification SERWICE TRACKING Repair Service Contract Contract Expires Hext Service Hext Calibration
59. stem in READY Mode overnight or for several hours gt 6 hours Do not leave the Milli Q System in STANDBY Mode This allows the purification media in the Q Gard Pack and Quantum Cartridge to hydrate Afterwards dispense water for about 10 minutes Leave the Milli Q System in READY Mode when finished 23 INSTALLATION Section 3 10 Cleaning the A10 TOC Monitor Introduction The A10 TOC Monitor should be cleaned when the Milli Q System is installed Go to Section 5 7 and follow the instructions about cleaning the A10 TOC Monitor Section 3 11 Installing the POD Pak Introduction There are two things that need to be done when installing a POD Pak e the POD Pak needs to be installed on the Q POD Dispenser e you need to register a POD Pak installation Before you Before you begin installing the POD Pak a e Remove the clear tubing and the barbed fitting from the Q POD Dispenser e There is an O ring inside the Q POD Dispenser Make sure the O ring remains in place and does not come out Procedure Follow the steps below to install the POD Pak 1 Go to STANDBY Mode A Feb POHE Fess Ready E STAHDEY MEHU Sanitise Clean Suitability Tests Language Hanager Menu Continued on next page 24 INSTALLATION Section 3 11 Installing the POD Pak Continued Procedure tinued MAIHTEHAHCE Clean Strainer Install Q Gard Install UU 185 Lamp Install Quantum IHSTALL POD PAE 1 IMSTALL POG PAE 1
60. t page 64 USING THE MILLI Q SYSTEM Section 4 4 Dispensing water Continued Volumetric Dispensing Procedure continued When the volumetric dispensing is finished the Q POD Display will look like this for 3 minutes After 3 minutes the Q POD Display will look like this Cancelling To cancel volumetric dispensing press the bottom shown below at any time Volumetric n Dispensing Do not press the Q POD Plunger to stop volumetric dispensing Seo i O Footswitch It is possible to use a Footswitch accessory with the Q POD Dispenser 65 USING THE MILLI Q SYSTEM Section 4 5 Viewing and Printing Water Quality Viewing the Follow the steps below to view the Water Quality Water Quality Make sure the Milli Q System is in READY Mode BS Feb 2006 21 56 Standby View Operation Consumables Status Call Millipore Service Tracking Information WATER QUALITY Ma PROG QUALITY MG Res 168 2 Mrace TC Ma T 24 9 C Me TOC 4 ppb Note The Milli Q Water quality values are shown Note that TC means that the resistivity value is temperature compensated BS Feb 26506 21 56 Standby Press 3 x Continued on next page 66 USING THE MILLI Q SYSTEM Section 4 5 Viewing and Printing Water Quality Continued Connecting the The printer cable needs to terminate in a 25 pin male parallel printer port connection printer cable It plugs into the base of the Q POD Dispenser Printing f
61. tem Cabinet or inside where an electrical danger could exist Notice Millipore s Standard Warranty Copyright Trademarks Document The information in this document is subject to change without notice and should not be construed as a commitment by Millipore Corporation Millipore Corporation assumes no responsibility for any errors that might appear in this document This manual is believed to be complete and accurate at the time of publication In no event shall Millipore Corporation be liable for incidental or consequential damages in connection with or arising from the use of this manual We manufacture and sell water purification systems designed to produce pure or ultrapure water with specific characteristics uS cm T TOC CFU ml Eu ml when it leaves the water purification system provided that the Milli Q System is fed with water quality within specifications and properly maintained as required by the supplier We do not warrant these systems for any specific applications It is up to the end user to determine if the quality of the water produced by our systems matches his expectations fits with norms legal requirements and to bear responsibility resulting from the usage of the water Millipore Corporation Millipore warrants its products will meet their applicable published specifications when used in accordance with their applicable instructions for a period of one year from shipment of the products MILLIPORE M
62. the Major Alert message is Replace A10 Lamp Main Display Q POD Display Main Display a SYSTEM ALERTS ALERTS REPLACE Alg LAMP me h A Major Alert message can be cancelled using the Keypad This is done in the same way that a Minor Alert message 1s cancelled e The display of the Major Alert is cancelled for 24 hours It appears again after 24 hours unless the maintenance action is performed The Alert message has been cancelled but the cause of the message is still active Main Q POD Display Main Display SYSTEM ALERTS ALERTS ee Feb 2606 20 35 Continued on next page 103 ALARMS AND ALERTS Section 6 2 Viewing and cancelling Alert messages Continued Major Alert The Alert message has been cancelled when the A10 lamp has been replaced consumable replaced Main Display Q POD Display Main Display Ho Alerts 104 ALARMS AND ALERTS Section 6 3 Viewing and canceling Alarm messages Alarm shown It is not recommended to use the Milli Q System when an Alarm message is shown what to do See Section 6 5 or contact Millipore when an Alarm message is shown A Main Display The Alarm message is shown superimposed on the Main Display e The red LED is lit steadily when an Alarm message is shown In this example the Alarm Message MILLI Q T gt MAX is shown Continued on next page 105 ALARMS AND ALERTS Section 6 3 Viewing and cancelling Alarm messages Continued System A
63. the cause of this Alarm is fixed then this Alarm is no longer shown on the SYSTEM ALARMS LCD C Continued on next page 75 Section 4 8 System Measures USING THE MILLI Q SYSTEM Viewing Operation Continued Various measurements related to the SYSTEM MEASURES Milli Q System are shown here Milli Q Water Production To see the UV 185 nm Lamp measurement UW 183 am Lamp 1368 mA e 76 USING THE MILLI Q SYSTEM Section 4 9 Viewing Consumables Status Introduction Consumables Status allows you to see information related to the various consumables Procedure Follow the steps below to view Consumables Status Start in READY Menu View Operation Call Millipore Service Tracking Information COMSUMABLES STATUS UW 183 nm Lamp Q Gard Pack The Q Gard Pack status is shown Hame Gard T1 Cat H GQGARDT1 1 Lot HW FRDWe7T329 Installed 5 Feb ABE Quantum The Quantum Cartridge status is shown Cartridge Cat H GTUMATEXA Lot H FEDH27225 Installed 5 Feb YABE Continued on next page 71 USING THE MILLI Q SYSTEM Section 4 9 Viewing Consumables Status Continued UV 185 nm The UV 185 nm Lamp status is shown Lamp Hane UW 18 am Lamp Installed 3 Feb 2886 Replace Int T36 days A10 Lamp The A10 Lamp status is shown Installed 3 Feb 2666 Replace Int S63 days POD Pak The POD Pak status on Q POD Dispenser is shown Bee ete nee ee H Lot H See label In
64. the feedwater comes from RO distillation or Electrodeionisation EDI An example of RO or EDI feedwater is the water coming from either a Millipore RiOs System or Elix Water Purification System This type of feedwater typically has some ions but contains little organic particulate and colloidal contamination Q Gard T2 Pack The Q Gard T2 Pack is used whenever the feedwater comes from a source other than mentioned above The same feedwater would have a Fouling Index lt 5 Q Gard T3 Pack The Q Gard T3 Pack is used instead of a Q Gard T2 Pack whenever the feedwater has a Fouling Index gt 5 UV 185 nm The dual wavelength UV 185 nm Lamp emits light at 185 nm for TOC reduction and Lamp at 254 nm Germicidal action The UV 185 nm Lamp is used to kill bacteria and to reduce the levels of organic molecules in the water The UV 185 nm Lamp is a consumable Quantum The Quantum Cartridge is used to remove trace levels of ions and organic molecules Cartridge The Quantum Cartridge is a consumable Quantum TIX Cartridge The Quantum TIX Cartridge contains only ion exchange resin This type of Quantum Cartridge is used when maintaining absolutely trace levels of ions is critical Quantum TEX Cartridge The Quantum TEX Cartridge contains ion exchange resin and synthetic carbon These purification media are used when the Milli Q Water needs to have both trace levels of ions and trace levels of organic molecules Continued on n
65. the tank Verify that the tank level sensor is plugged into the Milli Q System Cabinet A Water Sensor an accessory connected to the Milli Q WATER DETECTED Al St oe System has detected water The Milli Q System stops operating Clean up the spilled water Make sure the source of the leak is fixed Go to STANDBY Mode and then go to READY Mode 114 ORDERING INFORMATION Chapter 7 Ordering Information Section 7 1 Catalogue Numbers for Consumables CONSUMABLE ITEM CATALOGUE NUMBER COMMENTS Millipak Express 40 Filter 1 box 4 inch GAZ female connection Q Gard T2 Pack QGARDT2X1 1 box used for DI Service DI feedwaters 1 box used for DI Service DI feedwaters with Q Gard T3 Pack QGARDT3X1 a Fouling index gt 1 box Millipak Express 40 Filter not included Quantum TEX Cartridge QTUMOTEX1 used for applications needing trace levels of ions and trace levels of organic species 1 box Millipak Express 40 Filter not included Quantum TIX Cartridge QTUMOTIX1 used for applications needing trace levels of ions UV 185 nm Lamp ZMQUVLP0O1 1 box gloves included 115 ORDERING INFORMATION Section 7 2 Catalogue Numbers for Accessories Drop by Drop Device Feedwater Conductivity Cell Pressure Regulator Wall Mounting Bracket for Q POD Dispenser Wall Mounting Bracket for Water System Cabinet Section 7 3 Catalogue Numbers for Milli Q Advantage A10 System SYSTEM CATALOGUE NUMBER Milli Q Advantage A10 System without Q
66. the vent after this The POD Pak should be replaced when the following Alert message is displayed e Alert message REPLACE POD PAK N 1 Note that the POD Pak Number can also be 2 or 3 i e REPLACE POD PAK N 2 or REPLACE POD PAK N 3 Follow the steps below to install the POD Pak BH Feb 2006 2035 Ready STAHDEY MEHU Sanitise Clean Suitability Tests Language Clean Strainer Install Gard Install UU 185 Lamp Install Quantum Install ALG Lamp Install FOD Pak Z IMSTALL POD PAE 1 ee Continued on next page 92 MAINTENANCE Section 5 4 Replacing the POD Pak Continued Installing the INSTALL POD PAK 1 POD Pak Select the POD Pak that continued you wish to install at O POD Hi IHSTALL POD FAK 1 BioFak Other POD Pak A Other POD Pak B Other POD Pak C Ho Filter IMSTALL POO PAE 1 Follow the instructions delivered with the new POR Pak and press w e Follow the instructions delivered with the new POD Pak e Dispense water for 5 minutes to flush out the Millipak Express 40 Filter For other POD Paks refer to the instructions IHSTALL POD Pak 1 POD Pak installation is registered Hext maintenance in 182 days 93 Section 5 5 When Replacement Section 5 6 When Replacement MAINTENANCE Replacing the UV 185 nm Lamp The UV 185 nm Lamp should be replaced when the following Alert message is displayed e Alert message R
67. type of QUANTUM Quantum Cartridge being installed CARTRIDGE Contact Millipore If you cancel any Alarm related to temperature resistivity or conductivity measurements i e MILLI Q FEED C lt MIN using the Keypad see Section 6 3 6 go to STANDBY Mode and then back to READY Mode These types of Alarm messages indicate a parameter is measured out of range It is important to realise the displayed water quality values may be in error It is your decision to use the Milli Q Water in this case MILLI Q FEED C gt Not Alarm Stop 1 The feedwater conductivity is out of measurement range DAAK Contact Millipore MILLI Q FEED T lt Not Alarm Stop 1 The feedwater temperature is out of measurement range MA Contact Millipore MILLI Q FEED T gt Not Alarm Stop 1 The feedwater temperature is out of measurement range NEAR Contact Millipore MILLI Q INTER T lt Not Alarm Stop 1 The Intermediate temperature is out of measurement range SAN Contact Millipore If you cancel any Alarm related to temperature resistivity or conductivity measurements i e MILLI Q FEED C gt MAX using the Keypad see Section 6 3 6 go to STANDBY Mode and then back to READY Mode These types of Alarm messages indicate a parameter is measured out of range It is important to realise the displayed water quality values may be in error It is your decision to use the Milli Q Water in this case MILLI Q INTER T gt The Intermediate temperature i
68. ued POD Flow Stop continued 10 Press 3 x Action Yes Select Yes if you want to set the time to automatically stop dispensing water No Select No if you do not want the Milli Q System to set the time to automatically stop dispensing water If you select Yes Press Adjust the Time using the UP or DOWN keypad buttons INSTALLATION TIMER ACTIVATION Ho Maxine Flow Timne 46 minutes Press t and to adjust Press w to validate Press to exit ABJUST TIMER Maxine Flow Timne 36 minutes Press and to adjust Press w to validate Press Adjust Timer MANAGER MEHU Change ID and Pass Date and Time Set Points Units User Parameters History Continued on next page page 46 Section 3 17 Other settings Continued POD Flow Stop continued Action NOTE If the timer is already set to Yes then input the timer as shown here Select Adjust Timer Adjust the Time using the UP or DOWN keypad buttons INSTALLATION Result Timer Activation ABJUST TIMER Maxinum Flow Tire 36 minutes Press and to adjust Press w to validate Press to exit ADJUST TIMER Maxinum Flow Tire 36 minutes Press and 4 to adjust Press w to validate Press to exit POG FLOW STOP Timer Activation Continued on next page 47 Section 3 17 Buzzer INSTALLATION Other settings Continued The Buzzer sounds when there is an Ala
69. unless otherwise noted About Millipore See the Business Card s on the inside cover of the User Manual binder The Millipore Internet site address can be used to submit a question to Millipore via electronic mail The Millipore Internet site can be used to find addresses telephone fax numbers and other information Internet site address www millipore com bioscience Millipore SAS 67120 Molsheim FRANCE Chapter 2 Product Information Section 2 1 Milli Q System Cabinet MILLIPORE Not Used Feedwater Port Water to Q POD Dispenser Water from Q POD Dispenser 5 6 7 Not Used 8 9 PRODUCT INFORMATION Overview of the Milli Q Water System Input or output connections Power Entry 100 240 VAC Accessories Power maximum 24 VDC PS 2 Connection maximum 5 VDC Level Sensor Input maximum 5 VDC Ethernet Connection maximum 5 VDC Continued on next page PRODUCT INFORMATION Section 2 1 Overview of the Milli Q Water System Continued Q POD Dispenser Printer PS 2 Footswitch Tubings Port Connections RC Link PS 2 Cable Termination Plug Tubings Section 2 2 Flowrates from Q POD Dispenser 1 Resistivity Conductivity Pyrogens Particles TOC Micro Organisms RNase DNase PRODUCT INFORMATION Milli Q Water Specifications 0 05 Lpm 2 0 Lpm 18 2 MQ cm 25 C 0 055 uS em 25 C lt 0 001 Eu ml with BioPak Ultrafilter lt 1 ml part
70. urns of new white tape to the threads of the feedwater pipe Screw the Inlet Strainer back onto the feedwater pipe Attach the tubing to the other end of the Inlet Strainer Open the feedwater supply valve Go to READY Mode Dispense some water During this time check the setting of the feedwater pressure regulator It should be set to 0 1 bar Continued on next page 97 MAINTENANCE Section 5 8 Cleaning the Inlet Strainer Continued Procedure tinued continued Result CLEAN STRAIMER The strainer cleaning date is registered Hext maintenance in 182 days HY Feb SHB Peed Ready Press 3 x 98 ALARMS AND ALERTS Chapter 6 Alarms and Alerts Section 6 1 Alert Alarm Overview of Alert and Alarm messages An Alert message corresponds to a maintenance request Most of the Alert messages are related to the changing of a consumable A list of Alert messages can be found in Section 6 4 The following table summarizes the different types of Alert messages Minor Alert Major Alert A minor Alert message corresponds to an early maintenance request A minor Alert message usually indicates that a maintenance action is needed within a number of days An example of a Minor Alert message would be REPLACE A10 LAMP IN 14 DAYS REPLACE A10 LAMP IN 13 DAYS If you cancel this Alert message then it is not shown again See Section 6 2 for information about how Alert messages are shown and cancelled
71. ush this end of the tubing onto the plastic stem Tighten the nut Make sure the RC Link tubing lengths are connected to Port 3 and to Port 4 Do not connect the RC Link tubing to any other ports on the Milli Q System Cabinet INSTALLATION Connecting the Q POD Dispenser Continued Follow the steps below to connect the RC Link tubings to the Milli Q System Cabinet 15 INSTALLATION Section 3 4 Connecting the Feedwater tubing From a If the feedwater source is coming from a reservoir then follow the steps below reservoir Action Make sure the Milli Q System Cabinet is located either beside or lower than the Reservoir It is not recommended to locate the Reservoir below the Milli Q System Cabinet Measure the distance between the Reservoir and the left side of the Milli Q System Allow some extra distance so the Milli Q System could be rotated or moved without stretching the tubing Cut an appropriate sized length of tubing From a loop If the feedwater source is coming from a loop then follow the steps below Locate the roll of white tape and the 8 mm tubing plus Inlet Strainer assembly from the Accessories Bag Make sure that the uses a 1 2 inch GAZ or BSPM or NPTM connection Wind about 3 to 4 turns of white tape on the Loop connection The tape should be wound in a clockwise direction same direction the fittings are turned Attach the Inlet Strainer assembly to the Loop connection
72. ut after it is installed See Rinsing in Section 5 3 A10 TOC The A10 TOC Monitor should be cleaned if a new Q Gard Pack or a new Quantum Monitor Cartridge is installed cleaning Go to Section 5 7 for instructions about cleaning the A10 TOC Monitor 88 MAINTENANCE Section 5 3 Replacing the Quantum Cartridge When The Quantum Cartridge should be replaced when one of the following Alert or Alarm messages is displayed e Alert message REPLACE Q GARD PACK e Alarm message MILLI Q RES lt SP REPLACE Q GARD AND QUANTUM Removal Follow the steps below to remove the Quantum Cartridge procedure Make sure the Milli Q System is in STANDBY Mode 11 Apr 2686 67 35 Ready Push the Q POD Dispenser Plunger down once to depressurise the Milli Q System After water stops being dispensed push down the Q POD Dispenser Plunger again Open the Milli Q System right door Remove the used Quantum Cartridge The system will indicate that the Quantum Cartridge is removed UANTUM CARTRIDGE OUT Continued on next page 89 MAINTENANCE Section 5 3 Replacing the Quantum Cartridge Continued Installation Follow the steps below to install the Quantum Cartridge d Remove the covers on the 2 ports of the Quantum Cartridge Wet the O rings with water Install the Quantum Cartridge into the Pack Adapter as shown yy gt _ eeeor iL The Milli Q System sees that a new Quantum Cartridge is A new Quantum h

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