Phaseo power outage solution User guide
Contents
1. 3 LED Uout red and contact 11 14 non closed maximum time with new Battery module and charged at 100 4 Display I gt gt in the front face of the module and alarm contact 21 22 closed 62 W9 1489436 10 11 A01 03 2008 Maintenance Overview Introduction What s in this Chapter You will find in this chapter the necessary elements for the maintenance of the backup solution This chapter contains the following topics Topic Page SERVICE menu 64 Battery modules replacement 66 W9 1489436 10 11 A01 03 2008 63 Maintenance SERVICE menu Introduction The SERVICE menu allows the solving of particular problem such as machine transport off loading of the Battery module machine tests diagnostics inhibition test the Battery module and the LCD screen factory configuration reset setup by default on board software update only in factory or qualified technical center Menu description Screens Function Description ai oft Battery module inhibition Battery module is turned off including recharge on gt off Deactivated Battery module the alarm is active 21 22 contact closed off gt on Activated Battery module 3 TEST 1 Battery module ageing test See description below TEST E LCD screen test Horizontal and vertical scanning of each pixel in the LCD screen W Active2. Loss of Battery module capacity Replace the Battery module 56 W9 1489436 10 11 A01 03 2008 Operation timing diagrams Overview Introduction What s in this Chapter You will find in this chapter the timing diagrams illustrating the operation of the Phaseo power outage solution according to the setup of the operating mode and different encountered figure cases This chapter contains the following topics Topic Page Timed function 58 All functions time delayed or max voltage feedback before module shut off 59 Max function with long power outage complete discharge of the Battery module 60 Output behaviour in the case of overload or short circuit 61 W9 1489436 10 11 A01 03 2008 57 Operation timing diagrams Timed function Timing Diagram The following aspects are taken into account in the following example e the network cut off time gt backup time e during powering on when the Battery module is not completely charged for example in reference to a previous backup cycle OF 1 VAC i a Uout Ibat i o 11 14 i Psu 11 12 31 34 i l 31 32 Alarm 21 24 21 22 N Description 1 During powering on the control module recharges the Battery module Backup time parameterized Backup mode voltage provided by the Battery module There is no additional voltage regulation Uout 21 26 VD
3. Admissible current in the relay contact Voltage Current 24 VDC 5 mA mini 230 VAC 500 mA maxi 34 W9 1489436 10 11 A01 03 2008 Wiring Wiring of an auto power off circuit of the Battery Module Overview The wiring present is an additionnal protection against the risk of deep discharge of the Battery module This solution consists of inserting a contactor between the Battery module s and the Battery control module The contactor switches automatically in order to insulate the Battery module of the circuit Contactor wiring auto LC1 D32BL W9 1489436 10 11 A01 03 2008 35 Wiring 36 W9 1489436 10 11 A01 03 2008 Setup Overview Introduction What s in this Chapter This chapter presents the information necessary for the setup of the Battery control module as a function of the application desired This chapter contains the following topics Topic Page User interface 38 First powering on Minimum setup 40 The SETTINGS Menu 42 Settings transfer by memory card type SR2 MEM02 47 W9 1489436 10 11 A01 03 2008 37 Setup User interface Description Function N Description 1 LCD display 3 background colours 2 Browse selection button The user interface allows e During the operation visualize s
4. Overview Introduction What s in this Chapter This chapter presents the constitutive elements of the Phaseo power outage solution This chapter contains the following topics Topic Page Overview of the solution 10 Presentation of Battery modules ABL 8BPK24A e 11 Presentation of Battery control modules ABL 8BBU24 00 12 W9 1489436 10 11 A01 03 2008 Overview Overview of the solution Introduction Constitution of the solution The Phaseo power outage solution allows the 24 VDC supply of the installation or with one part in case there is a network voltage cut off e During the entire duration of the cut off in order to allow e the continuity of the installation service e During a limited time in order to allow e data backup e the fallback of the actuators e the startup of generators e operating system shut down e data transmission by remote monitoring 2s ed BS i _ eee asss 5 oor Marker Description Reference 1 Phaseo Universal power supply ABL 8ePe24ee0 Battery control module ABL 8BBU24 00 3 Battery module ABL 8BPK24Ace A CAUTION RISKS OF EQUIPMENT DAMAGE e When the supply is provided by the Battery module the voltage is not regulated and can vary between 19 VDC and 28 VDC It is suitable to check carefully that the supplied circuits can support a voltage tension between these 2 values e The use of batteries ot
5. Assembly and temperature conditions 4 Presentation Introduction This chapter presents the assembly and assembly conditions to be considered in the installation of Battery modules and the Battery control module What s in this This chapter contains the following topics 2 Chapter Topic Page Mounting of the Battery module 22 Mounting of Battery control module 26 W9 1489436 10 11 A01 03 2008 21 Assembly and temperature conditions Mounting of the Battery module Important Choice of mounting Install the Battery module s in the freshest possible location This prolongs their life see Lead Battery Generalities p 76 Depending on the temperature inside the enclosure the following mountings are recommended Temperature inside the enclosure T Mounting T lt 40 C 104 F Battery module inside the enclosure T gt 40 C 104 F No regulation of the temperature inside the enclosure Battery module outside the enclosure Note The mounting with the Battery module inside the enclosure is favored in order to allow the charge to be corrected as a function of temperature 22 W9 1489436 10 11 A01 03 2008 Assembly and temperature conditions Mounting 1 Battery module below the enclosure T lt 40 C 104 F lt 5 m 196 85 in Note The charge voltage is adju
6. Settings transfer 47 SETTINGS Menu 42 Switching threshold 44 79 T Link length between the modules 45 Timed function 44 58 W Wire section 33 28 71 82 W9 1489436 10 11 A01 03 2008
7. The following scheme presents the operation to be followed during the first powering on of the Battery control module ENGLISH SETTINGS Tt T LANG English Press to select the interface language scrolling on different languages 2 7 Press to enter the menu Turn to switch to the following menu Turn to select the Battery module capacity It pi S Press to validate seeHhxl Press to leave and return to the main screen IT EXIT ines 2 oy At the end of this first setup the control module starts the charge of the Battery module s Since the charge rate is not measurable the screen is orange until the end of the charge After 72 H maximum of powering on of the power supply set and control module the screen switches to green and the charge percentage of the Battery modules is displayed see Diagnostic p 51 W9 1489436 10 11 A01 03 2008 41 Setup The SETTINGS Menu Introduction The SETTINGS menu defines the settings related to the choice of components and to the application Note indicates the value by default of the setting Menu tree Screens Description See Charge a configuration Charging of a It HEH gt from the memory card configuration p 49 Ta visible only if a memory card is present Back up a configuration in Backup of a configuration It gt HEH the memory card visible p 47 T
8. configuration Stage Description 1 Remove the cover 2 Insert the memory card in the slot module on or off 3 Go to the SETTINGS menu 4 Press the button lt 1 s Tt MEM gt 5 Press the button lt 1 s Jt HEM gt JEZ It HEM gt x It MEM gt terminal Remove the memory card Place back the cover A CAUTION RISKS OF EQUIPMENT DAMAGE Do not put anything in the slot of the memory card next to the card and always close the access using the cover Failure to follow these instructions can result in injury or equipment damage W9 1489436 10 11 A01 03 2008 49 Setup 50 W9 1489436 10 11 A01 03 2008 Diagnostic Overview Introduction What s in this Chapter This chapter presents the elements necessary for the analysis of diagnostic information and fault as well as solutions to bring it about This chapter contains the following topics Topic Page Diagnostic 52 Faults causes remedies 55 W9 1489436 10 11 A01 03 2008 51 Diagnostic Diagnostic Overview Description of the displayed zones The diagnostic information facilitates an easy commissioning and a rapid error diagnostic The diagnostic information of the Battery control module is provided to the users in 3 forms e LCD background screen colour e Green OK e Orange Warning e Red Alarm e Diagnostic
9. 150 Hz acceleration 2 g Installation attachment Rail ts 35x7 5mm 1 38 x 0 29 injand 35 x 15 mm 1 38 x 0 59 in or by 4 screws 5 mm 0 197 in By 4 screws 5 mm 0 197 in Operating position Vertical or horizontal Serial wiring No Parallel wiring Yes Protection class Class III Life approximate 44 000 H at 20 C 31 000 h at 25 C 22 000 h at 30 C 15 000 h at 35 C 11 000 h at 40 C 7 300 h at 45 C 5 000 h at 50 C 1 With ABL 1A02 mounting kit W9 1489436 10 11 A01 03 2008 73 Characteristics 74 W9 1489436 10 11 A01 03 2008 Battery general information Battery Generalities The Capacityand Capacity Battery Charge Rat e Current provided by a battery for a determined time and completely being e charged e The capacity provided in the catalog is the new value expressed in Ah e Example In theory a 12Ah battery will be capable of providing a 0 6A current for 20H e The capacity diminishes with the battery age Charge rate e Proportion of the capacity available at time t e Expressed in of the total capacity e The charge rate diminishes when the battery provides energy Capacity 11 Capacity 11 Charge 0 Charge 95 W9 1489436 10 11 A01 03 2008 75 Battery general information Lead Battery Generalities The battery capacity as a function of the Cha
10. L 32 backup time Red m hi Power Supply mode and disconnected 14 24 34 battery 12 22 32 Red re Si 3i The Power Supply mode and inhibited 14 24 34 battery 112 22 32 Red 7 a4 at The Power Supply mode and battery to be 14 24 34 replaced m L_ a La W9 1489436 10 11 A01 03 2008 53 Diagnostic Screen Display State of diagnostics Signification color relay PSU Alarm Bat Red A Overload on the output 24 22 Orange i a ae Backup mode 16h21min remain in 14 24 44 Comparison to the backup time set or 12 122 L 32 16h21min have passed since the transition to the backup mode sufficient battery charge Red s ji Backup mode 43 s remain in comparison 24 pe to the backup time set or 43 s have passed 22 7 32 since the transition to the backup mode sufficient battery charge for backup time set 54 W9 1489436 10 11 A01 03 2008 Diagnostic Faults causes remedies Introduction A fault is signaled on the Battery control module by the red background colour of the LCD screen and by a pictorial sign linked to each fault type Fault resolution Fault screen Signification Causes Remedies Unavailable Battery module Blown fuse or fuse not plugged into the attachment Plug in the fuse or replace it if blown after elimination of the failure source Unplugged wire Check c
11. be confused with the charge level Note This test is also carried out utomatically twice per month When this test is issued the total test duration approximately 48H from a charged battery pack and under the condition that the module does not pass to the backup mode during the test e if the Battery module has not lost its capacity no message is shown e ifthe capacity of the Battery module has started to decrease the mode is around 50 of its life the screen background turns orange in the Power Supply mode e if the capacity of the module is less than 80 which corresponds to around 50 of autonomy the default screen a is displayed and the 21 22 alarm contact is switched on The module s must be replaced as quickly as possible While waiting the Battery module s replacement the alarm can be inhibited using the Enabling disabling menu FE i W9 1489436 10 11 A01 03 2008 65 Maintenance Battery modules replacement Replacement Maintenance A Battery module is considered to reach its end of life when it has lost 50 of its rated capacity The batteries contained in the Battery modules are irreplaceable When the batteries have reached their end of life it is necessary to change the Battery module in its set When several Battery modules are parallel connected these must be replaced at the same time After the exchange of the Battery modules it is suitable to reinitialize the a
12. 24 VDC voltage provided to the application originates from the power supply mode In English Power Supply Unit indicates the ABL 8RP WP power supply Self discharge Switching threshold Even when not being used the battery is discharged at about 3 per month at 20 C Threshold of the power supply voltage below which the Battery control module must switch to the backup mode W9 1489436 10 11 A01 03 2008 79 Glossary 80 W9 1489436 10 11 A01 03 2008 Index A Absolute mode Battery module temperature 24 46 Backup 79 Backup time 15 44 Battery control module Alarm 33 52 Diagnostics relay 33 53 58 59 60 Display 38 52 Inhibition input 33 Internal schemes 29 Battery control modules 12 Battery module 11 Ageing 64 66 Capacity 15 75 Choice 15 Deep discharge 35 76 79 Inhibition 64 Life 65 73 76 Mounting positions 25 Replacement 66 Self discharge 12 72 79 Wiring 32 Browse 39 D Deep 79 Diagnostic 51 52 Differential mode 46 Differential mode Battery module temperature 23 F First powering on 40 Fuse 11 19 55 72 H Holding 79 Holding time 15 17 Holding time expired 79 M Max function 44 60 Maximal capacitive load on power supply output 31 Memory card 13 47 P Power 79 Prolonged absence of the power supply voltage 12 33 35 S SERVICE menu 64 W9 1489436 10 11 A01 03 2008 81 Index
13. 3 3 x 7 Ah Battery module mounted in parallel 12 Ahx3 ABL 8BPK24A12 x 3 3 x 12 Ah Battery module mounted in parallel Combinations proposed in the selected table see Guidance in choosing p 15 Note If this parameter is badly adjusted the charge rate and ageing test for the Battery module indications will be erroneous W9 1489436 10 11 A01 03 2008 43 Setup Backup time Switching threshold The setting ja X defines the desired backup time Two functions are proposed e Timed function back up from 10 s to 72h adjustable by 10 s steps e Max function backup until power supply feedback or until the discharge of the Battery module s shut off when the voltage in the Battery module terminals reach 21 V before the deep discharge threshold Timing diagram of the two functions Input voltage Output voltage Timed function t MAX function m If the power supply voltage decreases below this threshold the control module switches to the backup mode and the voltage delivered in the OUT and OUT originates from the Battery module In the current versions this threshold is fixed at 21 V and is non adjustable Important To allow transition from a backup mode to the Power Supply mode the output voltage of the power supply must be at least greater than 1 V at the switching threshold The following timing diagram illustrates the transition from the sbackup mode to the Power
14. 4 18 6 15 5 13 3 11 6 10 5 9 6 8 6 7 1 14 2 31 2 0 1 3 1 1 0 60 Note Data for an ambient temperature of 20 C 68 F Note The holding times are multiplied by the number of parallel Battery modules 3 MAXI W9 1489436 10 11 A01 03 2008 17 Choice of components 18 W9 1489436 10 11 A01 03 2008 Implementation stages Implementation stages Operation to be To implement the Phaseo power outage solution proceed as follows followed Stage Action See 1 Check that the products commissioned correspond to Choice of solution components p 15 commanded references Cut the primary power supply network 3 Install the Phaseo power supply Service instruction delivered with the Phaseo power supply Related Documents p 7 4 Install the Battery control module Mounting of Battery control module p 26 Install the power supply Service instruction delivered with the Phaseo connect the power supply to the network protection power supply Related Documents p 7 wire if necessary the diagnostics relay e place the power supply switch to the MANU restart mode 6 Install the Battery module s Mounting of the Battery module p 22 Do not plug in the fuse s for the moment 7 Wiring e 24 VDC circuit wiring p 28 connect the Battery control module and the Battery e Diagnostics cont
15. Activation deactivation of the battery charge rate display Allows the deactivation of the alarm contact and suppression of the charge rate display Deactiv Activation deactivation of the battery ageing display Allows the deactivation of the alarm contact and suppression of the fault screen display J Eii en Init Replace the Battery module s Allows the reinitialisation of the ageing calculation in the Battery module s To carry out during the replacement of the Battery module s After the setting reinitialisation of the former Battery module a test of the new module is automatically carried out 64 W9 1489436 10 11 A01 03 2008 Maintenance Screens Function Description Reinitialisation Allows the setting to be feedback to their a E T T m default value factory configuration The default settings will be taken into Init account at the next powering on Pr SL Onboard software update Only in factory or qualified technical gt center Number of On board software Display the On board software version charged parameters inspection that all configuration parameters are correct or to carry out configuration comparisons among several modules Veaps 1 Cir version and checksum of the The checksum allows the very rapid T Battery module test The Battery module test allows the inspection of the battery module ageing not to
16. CECE 8A 1 2 2 2 2 2 2 2 2 2 2 ER RCE ECR CES 10A 1 2 2 2 2 2 2 2 2 2 2 GE E E EES 15A 1 2 2 2 2 2 2 2 2 2 EECA E E 20A 1 3 e e e e le e S e s 25A 1 6 6 6 6 J6 6 6 J6 6 6 7 30 A 1 6 6 6 6 J6 6 6 J6 6 7 7 35A 1 6 6 6 6 6 16 6 7 7 7 40A wml a Wee eh We ae Wee PF NPA Mee Note Data for an ambient temperature of 20 C 68 F the capacity of a battery increases with temperature Associations proposed Code Module Battery module Type Reference Qty Type Reference 1 40 A Buffer Module 1 ABL 8BUF24400 ABL 8BUF24400 2 20 A Battery Control ABL 8BBU24200 1 3 2 Ah ABL 8BPK24A03 3 1 7 Ah ABL 8BPK24A07 4 2 Lem cama 6 40 A Battery Control ABL 8BBU24400 1 7 Ah ABL 8BPK24A07 7 1 12 Ah ABL 8BPK24A12 s 2 sean ABL aBPK24at2 1 Solution for microbreaks lt 2 s for more information please consult the catalog 16 W9 1489436 10 11 A01 03 2008 Choice of components Discharge The following table indicates the likely discharge current in A as a function of the current desired holding time and the capacity of the Battery module Battery t2 holding time see timing diagram module Minutes Hours capacity 5 10 15 20 25 30 35 40 45 1 2 3 5 8 10 20 3 2 Ah 84 16 3 14 9 1 42 3 6 31 12 8 26 2 3 2 0 1 1 0 86 0 50 0 38 0 30 0 16 7 Ah 18 2 13 6 11 0 19 0 7 7 6 8 61 15 6 50 4 2 25 1 8 1 2 0 80 0 64 0 35 12 Ah 31 3 23
17. Documents p 7 W9 1489436 10 11 A01 03 2008 25 Assembly and temperature conditions Mounting of Battery control module Rail The Battery control modules must be installed on a rail LT The scheme below provides the characteristics and the references of the compatible rails for the mounting of the modules AM1 DE200 AM1 ED200 AM1 DP200 DZ5 MB200 IEC EN 60715 PI Ado d X en a 0 59 0 30 a 0 r Dimensions 86 3 39 160 6 3 1170 43 ma 14115 55 00 125 4 92 14115 55 co hs ry 0 2 Mounting The scheme below illustrates the mounting left and the dismantling right of the Dismantling Battery control module on a rail 26 W9 1489436 10 11 A01 03 2008 Wiring Overview Introduction This chapter presents the elements necessary for the wiring of Battery modules and the Battery control module What s in this This chapter contains the following topics 2 Chapter Topic Page 24 VDC circuit wiring 28 Diagnostics contact and inhibition input wiring 33 Wiring of an auto power off circuit of the Battery module 35 W9 1489436 10 11 A01 03 2008 27 Wiring 24 VDC circuit wiring Preliminaries A CAUTION RISKS OF EQUIPMENT DAMAGE The input terminals of the Battery control module must by ob
18. Ib in Internal schemes PSU ALARM WOMAAIHDUPWNE ID OUT OUT D Note The IN et OUT terminals are internally relinked W9 1489436 10 11 A01 03 2008 29 Wiring Basic wiring N Description 1 Non protected output 2 Protected output for circuit requiring continuous supply in the case of primary network shut off Important The rated current delivered on the control module output may reach 20 A ABL 8BBU24200 or 40 A ABL 8BBU24400 in a prolonged manner regardless of the current delivered by the supply A CAUTION RISKS OF EQUIPMENT DAMAGE The polarities of the Battery module must be considered A polarity inversion can lead to destruction or malfunction of the Battery module Failure to follow these instructions can result in injury or equipment damage 30 W9 1489436 10 11 A01 03 2008 Wiring Maximal capacitive load on the supply output The non protected circuits connected directly to the supply marker 1 must have a capacitive load less than the values in the table below Power Supply Maximal capacity of the non protected load uF ABL 8RPS24030 30 000 ABL 8RPS24050 50 000 ABL 8RPS24100 100 000 ABL 8RPM24200 100 000 ABL 8WPS24400 100 000 A CAUTION RISK OF EQUIPMENT DAMAGE When the maximal values of the capacitive
19. Implementation stages p 19 W9 1489436 10 11 A01 03 2008 11 Overview Presentation of Battery control modules ABL 8BBU24 00 Introduction The battery Control modules ABL 8BBU2400 allowing the following functions e Optimize the use and life of the batteries e charge if necessary and as a function of the ambient temperature e shutdown of the Battery module before the deep discharge 1 e maintenance charge to compensate for self discharge e measurement of Battery module ageing e Automatic switch without interruption between power supply and battery e adjustable operating time on the battery holding time e diagnostic of the system state The range of the Phaseo battery Control module consists of 2 modules according to the maximum usage current 20 A or 40 A See Choice of components p 15 Important When the Battery control module ABL 8BBU24e00 is not supplied by the power supply ABL 8RPe ABL 8WPes the Battery module ABL 8BPK24Aee continues to provide a residual current necessary for the power supply of the module electronics In the case of prolonged absence of the power supply voltage in the IN and IN terminals it is advisable to unplug the Battery module by removing its fuse s in order to avoid deep discharge When this power off is expected machine transport or requested power off it is also recommended to turn on the entire control module and Battery module until the batteries are
20. Supply mode I U power supp y 1V mini Switching threshold Power supply mode Power supply mode Backup mode ess Ss 44 W9 1489436 10 11 A01 03 2008 Setup Wiring length The setting k L defines the length of the wires between the Battery module and the Battery control module in m or ft This setting is used by the Battery control module to calculate the voltage at the Battery module terminals The table below indicates the choice of possible lengths Unit selected Adjustment range Adjustment step Default value m 0 1 5m 0 1m 2m ft 0 3 16 4 ft 0 1 ft Example the Battery module is linked to the Battery control module by two 3 m 9 84 ft wires and each The value to enter is 3 m or 9 8 ft W9 1489436 10 11 A01 03 2008 45 Setup Battery module temperature The setting gy C defines the temperature of the Battery module s This setting is used by the Battery control module in order to e Calculate the charge rate of the Battery module s e Adapt the end of charge voltage in order to optimize the life of the Battery module s The possible temperature setup modes are related to the Battery module assembly in comparison to the enclosure containing the Battery control module see Mounting of the Battery module p 22 Mode Mounting Differential Battery module inside the enclosure the temperature
21. boc n wus a a wm dabew a a a indtetedue Sete nas lets 69 Electrical Characteristics of the Battery control modules 70 Operating and environmental characteristics of Battery control modules 71 Electrical characteristics of the Battery modules 0 00 72 Operating and environmental characteristics of Battery modules 73 Battery general information 0 00 e eee eee eee 75 Battery Generalities 2 0 0 0 eect etna 75 FAQ atte Site ace neces ayia wana ena aa wa taco Stor aie AA owen al ara ae eas 77 FAQ fs eco t saree a oie adie teed Sade eee 77 Sickert et al ines pte Be a a nin See eal ee Bie PR ats A Sak ee 79 Safety Information Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates A that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death
22. mode Permanent automatic restart Overload protection 1 5 In 70 W9 1489436 10 11 A01 03 2008 Characteristics Operating and environmental characteristics of Battery control modules Characteristics The table below describes the operating and environmental characteristics of the Battery control module Battery control module reference ABL 8BBU24200 ABL 8BBU24400 2 x 0 5 10 mm 20 8 AWG 2 x 0 5 10 mm 20 8 AWG Screw terminal block Input capacity Output Diagnostics relay 0 14 2 5 mm 25 14 AWG Degree of protection IP20 Storage temperature 40 85 C 40 185 F Operating temperature 25 60 C 13 140 F Max relative humidity 90 in operations 95 in storage Vibrations according to EN 61131 2 3 11 9 Hz amplitude 3 5 mm 0 138 in and 11 9 150 Hz acceleration 2 g Installation attachment Rail 1 35 x 7 5 mm 1 38 x 0 29 in and 35 x 15 mm 1 38 x 0 59 in Operating position Vertical Horizontal with downgrading of the maximum power by 20 from 50 C 122 F Protection class Class II Charging time As a function of the battery used Diagnostic LCD screen Green rated state Orange warning Red default By relay 3 OF relays for power supply state battery state and alarm Relay characteristic 230 VAC 0 5 A max 24 VD
23. pictorial sign displayed on the screen e Diagnostics relay The scheme below presents the different displayed zones IHN g4 3 2 3 4 N Description Power Supply mode Backup mode 1 Input voltage value of the supply output voltage The state and charge level of the Battery module Charge rate if measurable or alarms e Timed function remaining backup battery inhibited or disconnected time e Max function backup time elapsed since the last transition in backup mode Format hour minute or s 4 Alarm on the output overload 52 W9 1489436 10 11 A01 03 2008 Diagnostic Visualisationand The scheme below regroups the diagnostics information according to the state of the relay state Battery control module Screen Display State of diagnostics Signification color relay PSU Alarm Bat Green i 54 34 The Power Supply mode and battery Pe 34 Charged at 100 12 T 2 a Green 4 oY z Power Supply mode charging battery 14 Pe 34 battery charge sufficient for the chosen 12 22 L 32 backup time Orange ii 2i z Power Supply mode first battery charging 14 24 34 and non measurable charge rate alge Orange ii Si Si Power Supply mode battery charged at 14 24 34 100 and battery life lt 50 2 T2 32 Orange i gt i 3i Power Supply mode charging battery 14 24 34 battery charge insufficient for the chosen 12 7 22
24. 3 8BPK24A07 8BPK24A12 Rated charge voltage 24 28 8 VDC Admissible charge voltage 22 29 VDC Charge current 0 5A 0 7A 1 2A Un rated voltage 24 VDC Maximum rate current 32 A 40A 75 A Rated capacity 3 2 Ah 7 Ah 12 Ah Immunity to Holding time at 20 C 20hat0 16A 20hat0 35A 20hat6A cut offs maximum Holding time at 20 C Sminat8 4A 5minat18 2A 5minat31 3A minimum Protection against short circuits and 1x20Aauto 1 x30 A auto 2 x 30 A auto overloads fuse fuse fuse Self discharge rates 1 month 3 3 months 9 6 months 15 72 W9 1489436 10 11 A01 03 2008 Characteristics Operating and environmental characteristics of Battery modules Introduction Universal Battery modules This part details the operating and environmental characteristics of the Phaseo Characteristics Battery modules The table below describes the operational and environmental characteristics of the Battery module reference ABL 8BPK24A03 ABL 8BPK24A07 ABL 8BPK24A12 Input screw terminal capacity 2 x 0 5 10 mm 20 6 AWG 4x 0 5 10 mm 20 6 AWG Output screw terminal capacity 2 x 0 5 10 mm 20 6 AWG 4 x 0 5 10 mm 20 6 AWG Degree of protection IP10 Storage temperature 20 50 C 4 4122 F Operating temperature 0 4 40 C 32 104 F Vibrations according to EN 61131 2 3 11 9 Hz amplitude 3 5 mm 0 138 in and 11 9
25. A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage W9 1489436 10 11 A01 03 2008 Safety Information PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material 2008 Schneider Electric All Rights Reserved W9 1489436 10 11 A01 03 2008 About the Book At a Glance Document Scope This user manual contains the necessary information for the implementation of the Phaseo power outage solution Related Documents Title of Documentation Reference Number Phaseo Universal power supply instruction sheet 1489414 01 Battery Control module instruction sheet 1489436_01 Battery module instruction sheet 1489436_06 User Comments We welcome your comments about this document You can reach us by e mail at techpub schneider electric com W9 1489436 10 11 A01 03 2008 About the Book 8 W9 1489436 10 11 A01 03 2008 Overview
26. AQ FAQ Other batteries Update Battery temperature Temperatures lt 0c Schneider Electric assumes no responsibility of possible consequences in the case of using other references on power supply and or of batteries different internal resistances of all manufacturers thus optimization of charge settings to be executed for each battery model The on board software update by our clients is not predicted to this day possible in factory or by product department support services There is no temperature sensor in the battery In the catalog the operating temperature range indicated is from 0 C to 40 C for less than 0 C the liquid crystal display is no longer functionnal The set operation is however protected up to 20 C with a shorter backup time see evolution of the battery capacity as a function of the temperature W9 1489436 10 11 A01 03 2008 77 FAQ 78 W9 1489436 10 11 A01 03 2008 Glossary Backup mode Operating mode of the Battery control module during which the 24 VDC voltage provided to the application originates from the Battery module Deep discharge threshold Threshold of the Battery module voltage below which a significant and irreversible degradation is produced by plates sulphatization Holding time Time that the backup mode must last Power supply mode PSU Operating mode of the Battery control module during which the
27. C 4 Charging phase of Battery module Discharging phase of Battery module 58 W9 1489436 10 11 A01 03 2008 Operation timing diagrams All functions timed or max voltage feedback before module shut off Timing Diagram The following aspects are taken into account in the following example e During powering on when the Battery module is not completely charged for example in reference to a previous backup cycle VAC f Uout Ibat aid 11 14 PSU 11 12 31 34 31 32 21 24 Alarm 21 22 i N Description 1 During the powering on the control module recharges the Battery module 2 Voltage provided by the Battery module There is no additional voltage regulation Uout 21 26 VDC 3 Charging phase of Battery module such as the charge rate is lt 80 the alarm relay is not swtiched 4 Discharging phase of the Battery module W9 1489436 10 11 A01 03 2008 59 Operation timing diagrams Max function with long power outage complete discharge of the Battery module Timing Diagram The following aspects are taken into account in the following example e the network cut off time gt possible backup time e during powering on when the Battery module is not completely charged for example in reference to a previous backup cycle Note This figure case is to be avoided if a new close power outage appears it will not be pos
28. C 5 mA max output ground Dielectric strength of 50 Hz for 1 mnin_ 500 VAC eff input ground Dielectric strength of 50 Hz for 1 mnin 500 VAC eff Emission Led emitted EN 55022 Class B Immunity Electrostatic discharges EN 61000 4 2 6 kV contact 8 kV air Emitted electromagnetic fields EN 61000 4 3 level 3 10 V m Inducted electromagnetic fields EN 61000 4 6 level 3 10 V m Rapid transitions EN 61000 4 4 level 3 2 kV Shock waves EN 61000 4 5 level 2 1 kV W9 1489436 10 11 A01 03 2008 71 Characteristics Electrical characteristics of the Battery modules Introduction Technical characteristics certifications and standards Electrical characteristics of the Battery modules This part details the electrical characteristics of the Phaseo Universal Battery module input and output The table below describes the Battery module type and certifications and standards applicable to the Battery module Battery module reference ABL ABL ABL 8BPK24A03 8BPK24A07 8BPK24A12 Battery type Lead sealed battery Certifications UR CE Conformity with Security Conformity in course consult the standards CEM www telemecanique com site The table below describes the electrical characteristics of the Battery modules Battery module reference ABL ABL ABL 8BPK24A0
29. W9 1489436 10 11 A01 Phaseo power outage solution User guide 03 2008 Schneider FP Electric Table of Contents Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Safety Information 000 c eee eee eee 5 About the BOOK 4 oasis secret aia seen eens 7 Overview nsec i Sesh eee eee tee 9 OVErNVIEW i454 fe Db ek bale bee nhl oe e ng pete Gate ee eee bad 9 Overview of the solution 0 0 0 cece teens 10 Presentation of Battery Modules ABL 8BPK24Ae 22 0 055 11 Presentation of Battery control modules ABL 8BBU24 00 12 Choice of solution components 000eeeeeee 15 Choice of components 0 00 cette eee ee 15 Implementation stages 2 000 c eee eee eee 19 Implementation stages 0 0 ee teeta 19 Assembly and temperature conditions 21 Presentation 2 2n24 Pais ee dee ec he ai nd ee ee ies es 21 Mounting of the Battery module 0 0 eee eee ees 22 Mounting of Battery control module 00 cece eee eee 26 MV PUIG eerie re keh eas eae eae dn a eee amp Ghana 27 Ove NIW 2 aint era wi Gre Ais ate ae he ee kee dn 27 24 VDC circuit wiring 2 eee 28 Diagnostics contact and inhibition input wiring 02a eee 33 Wiring of an auto power off circuit of the Battery Module 35 Set p axa kesh cts SS ee roe ee Ses DANG ro ws ee eee eh oe 37 OVENVICW ol eet tae
30. a configuration The Battery control module is equipped with a memory card slot allowing the e Execution of a backup copy of the settings e Transfer the settings from one control module to another repetitive equipment maintenance Note All SETTINGS menu parameters as well as the test activation in the SERVICE menu are transferred Description Remove the cover Insert the memory card in the slot module on or off Go to the SETTINGS menu Turn the button to connect to the screen below and press the button lt 1 s It MEN 7 Press the button lt 1 s Tt gt MEM Jes Press the button to confirm lt 1 s tt gt MEM confirm Note After confirmation the data already in the memory card will be erased This menu does not appear if the card is blank Loading in progress It gt MEN x W9 1489436 10 11 A01 03 2008 47 Setup Stage Description 8 End of loading terminal 9 Remove the memory card 10 Place back the cover A CAUTION RISKS OF EQUIPMENT DAMAGE Do not put anything in the slot of the memory card next to the card and always close the access using the cover Failure to follow these instructions can result in injury or equipment damage 48 W9 1489436 10 11 A01 03 2008 Setup Loading ofa The table below indicates the stages to be followed
31. act and inhibition input module s wiring p 33 wire if necessary the 9 point terminal block of the Battery control module 8 Plug in the fuse s of the Battery module then turn on the power supply Note A light sparkle may appear when plugging in the fuses This is not a failure 9 Adjust and check the power supply Instruction sheet delivered with the Phaseo e adjust if necessary the output voltage power supply Related Documents p 7 e check that the 2 lights are green W9 1489436 10 11 A01 03 2008 19 Implementation stages Stage Action See 10 Set up the Battery control module First powering on Minimum setup p 40 11 Wait for full charge of the Battery module before carrying out a network outage test up to 72h for a first commissioning Check that the screen of the Battery control module is green It is possible to check also the information provided by the output relays of the 9 point terminal block Diagnostic p 51 A CAUTION RISK OF EQUIPMENT DAMAGE The power supply ABL 8 P must be configured in the manual reset mode selector on MANU If the power supply is configured in the automatic reset mode AUTO the Battery control module can be destroyed in the case of overcurrent in its output Failure to follow these instructions can result in injury or equipment damage 20 W9 1489436 10 11 A01 03 2008
32. charged completely battery icon OK on the display It is also possible to insert a contactor between the Battery module and the Battery control module in order to execute an automatic cut off see Wiring of an auto power off circuit of the Battery Module p 35 12 W9 1489436 10 11 A01 03 2008 Overview Description The scheme below presents the structure of the Battery control module a o Description Click on marker label LCD display Browse selection button Grounded lug 24 VDC I Os and the Battery module terminals Mounting flange on DIN rail Memory card SR2 MEMO2 slot to backup and copy configuration settings OI NID a A OI nm 2 point removable screw terminal block for the input terminal of the inhibition of the Battery module voltage 9 9 point removable screw terminal block for the input terminal of diagnostic contacts power supply presence alarm and battery presence W9 1489436 10 11 A01 03 2008 13 Overview 14 W9 1489436 10 11 A01 03 2008 Choice of solution components Choice of components The application settings to be considered in the component choice are e the current to be provided during t2 backup holding current e the t2 backup time see timing diagram below Introduction C input voltage DC output voltage t t2 According to the necessary hold
33. ee chapter Diagnostic p 51 e The system status Power Supply mode backup mode e The status of the Battery module s e The diagnostic information in case of failure e During the commissioning see The SETUP Menu p 42 e Setup the application e During the maintenance and breakdown check see SERVICE menu p 64 e To inhibit certain test functions in order to allow the downgraded operation e Test the system elements 1 The measurement of the charge of the Battery module s is inactive during the first charge or during the replacement of the Battery module or if this function has been deactivated in the SERVICE menu 38 W9 1489436 10 11 A01 03 2008 Setup Browse rule Use of the browse button Press the button Rotation Description Browse the menus Select a setting Validation Modification Long pressing 2s Go to a menu Short pressing lt 1 s IHPS gy DEK ITHLANHG English IHEXIT 5 EXIT W9 1489436 10 11 A01 03 2008 39 Setup First powering on Minimum setup Operation to Be The minimum setup for the system to function consists of informing the capacity of Followed the Battery module Important This setup allows the system to function however to optimize the life of the Battery module it is strongly advisable to enter other parameters see The SETTINGS Menu p 42 40 W9 1489436 10 11 A01 03 2008 Setup
34. f loaded Battery module 1 2 Diagnostics relay 9 point terminal block Power Supply mode Contact 11 14 closed The power supply provides the Note The alarm can be suppressed in some cases by deactivating some tests see SERVICE menu p 64 PSU current to the application Alarm Contact 21 22 closed output overload absence of Battery Alarm module defective Battery module inhibited Battery module capacity or battery charge insufficient for the set backup time or non measurable charge rate in backup mode Note the 21 22 contact is also closed when it is neither in the backup mode nor in the Power Supply mode new product state or shut off state after a backup cycle Backup mode Contact 31 14 closed the Battery modules provide the current to the application Important the Battery module continues to provide a residual current essential for supplying the module electronics In the case of prolonged absence of the power supply voltage in the IN and IN terminals it is advisable to unplug the Battery module by removing its fuses in order to avoid deep discharge W9 1489436 10 11 A01 03 2008 33 Wiring A CAUTION RISK OF EQUIPMENT DAMAGE The pins 1 and 2 of the inhibition input terminal block must not be connected to any other part of a circuit they must be free of all potential Failure to follow these instructions can result in injury or equipment damage
35. geing test see SERVICE menu p 64 The Battery modules contain lead sealed batteries This battery type does not require maintenance A WARNING RISKS OF INJURY The batteries contained in the Battery modules have no maintenance and must under no circumstances be open Failure to follow these instructions can result in death serious injury or equipment damage 66 W9 1489436 10 11 A01 03 2008 Appendices Overview Introduction What s in this Appendix This following appendices contain general information on the operation and characteristics of the 2 Battery control modules and the 3 Battery modules The appendix contains the following chapters Chapter Chapter Name Page A Characteristics 69 B Battery general information 75 Cc FAQ 77 W9 1489436 10 11 A01 03 2008 67 Appendices 68 W9 1489436 10 11 A01 03 2008 Characteristics A Overview Introduction You will find in this chapter the electrical operating and environmental character istics of the Battery control modules and Battery modules What s in this This chapter contains the following topics 2 Chapter Topic Page Electrical Characteristics of the Battery Control modules 70 Operating and environmental characteristics of Battery control modules 71 Electrical characteristics of the Battery modules 72 Operating and environmental characte
36. hb ee he od eed Rid Se hdl be Sone d due ene bad 37 User iterate ges 538 2 sp araa Sie been kaa aa Sided etna a nee eae es Sea A 38 First powering on Minimum setup 0 00 eee eee ee 40 The SETTINGS Menu 0 cee tees 42 Settings transfer by memory card type SR2 MEMO2 2 05 47 Chapter 7 Chapter 8 Chapter 9 Appendices Appendix A Appendix B Appendix C DInGnOSUGs chin neta seek eee tea sere eee wees 51 OVEINIEW meenen aes HE od Be SE ee cis eek ec DP 51 DiaQnOStiC etree aiu meaa Aoi ee eae dee i eRe E A 52 Faults causes remedies 0 2 0 teens 55 Operation timing diagrams 0 eee ee eee eee 57 OVEIVIEW es Mise pie Pare eh EE eee Ee ee E 57 Timed TUNCHON ci oes Heels Site a Ski lini al eee Leer eb A 58 All functions timed or max voltage feedback before module cut off 59 Max function with long power outage complete discharge of Battery module 60 Output behaviour in the case of overload or short circuit 61 Maintenance 000 e eee ee 63 OVEIVIEW m 68 eee heed nani ya ache oan ea ee aie eda eee 63 SERVICEIMeENU 424 525 ete dtecdid ae en dhe Adel wig kia eit db SEAS Sheree 64 Battery modules replacement 0 0 c ee eee ete 66 rh a ae ee ee ae ee eee ee nee ee ee ee ee eee ee a ee 67 Overview fetes wan beh Stas eee eo eae ah Pha et ee Be 67 Characteristics o 0s sodas ot ear wa ie Se sate eae ne 69 OVERVIEW 225
37. her than those included in the Battery modules ABL 8BPK24A is not possible risk of battery deterioration Failure to follow these instructions can result in injury or equipment damage 10 W9 1489436 10 11 A01 03 2008 Overview Presentation of Battery Modules ABL 8BPK24Ace Introduction Description Each Phaseo Battery module consists of e 2 lead sealed batteries mounted serially e one fuse protection automobile type The Phaseo Battery module range proposes 3 different battery capacities according to the backup time and the current required for the application desired See Choice of components p 15 Note The Phaseo battery modules do not require maintenance In the case of failure please replace the module set The scheme below presents the structure of the Phaseo Battery module 2 w eee Marker Description 3 2 Ah 7 Ah 12 Ah 1 Metal protective housing Bolt mounting by vertical or horizontal panel Rail mounting 1 2 Protection fuse carrier and 1 fuse carrier 2 fuse carriers shutdown of module 3 Terminal block of the 24 VDC 1 block 2 blocks output voltage 10 mm screw terminal block 10 mm screw terminal block 4 Fuse storage attachment 1 attachment 2 attachments kit usage ABL 1A02 Note The fuses are delivered with the module but not mounted please mount them by following the implementation See
38. ing current and desired backup time the table below Guidance in indicates the associations of appropriate modules choosing Note This table is based on the characteristics of new Battery module At the end of life once the autonomy of a battery is capable of being divided by 2 it is suitable to take this into account when choosing the module s by multiplying the holding time by 2 if desired to guarantee the holding time during the life of the modules For backup times greater than 5 hours refer to the table on the following page 15 W9 1489436 10 11 A01 03 2008 Choice of components Holding t2 holding time see timing diagram current Seconds Minutes Hours 0 1 0 2 0 5 1 2 5 10 30 1 2 3 4 5 6 7 8 9 10 15 20 30 40 50 11 2 5 1A 1 2 l2 2 2 2 2 2 2 2 2 2 2 J2 2 2 12 2 2 2 12 8 2A 1 2 2 2 2 2 2 2 2 2 2 12 2 2 2 12 2 2 2 2 3A 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Em 4A 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Keowee 5A 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Bemis 6A 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 ERCE 7A 1 2 2 2 2 2 2 2 2 2 2 2 2 ECE
39. ligation be connected to the output terminals of the ABL8 supply or other Phaseo ABL8 modules Failure to follow these instructions can result in injury or equipment damage A CAUTION RISKS OF EQUIPMENT DAMAGE e Consider the tightening torque indicated in this document to avoid hazardous terminal block warm up e Do not allow liquids or foreign bodies to penetrate inside the product Failure to follow these instructions can result in injury or equipment damage Read carefully the regulations and recommendation of the following wiring e Check that the operating and environmental conditions are well situated in the specified zones see Characteristics p 69 e Asa function of the charge a downstream protection circuit may be required The selectivity module ABL 8PRP24100 fulfils this role e Use wire end ferrules for the wires e Use the wires in the appropriate section in order to consider the demands in current and voltage e input and output of the Battery control module and the Battery module 0 5 10 mm AWG 20 8 with wire end ferrules e Connect the junction of the functional earth by means of a 10 mm AWG 6 section conductor 28 W9 1489436 10 11 A01 03 2008 Wiring Tightening The scheme below indicates the screws to be used and the tightening torque to be torque considered Ss 2 5 mm 0 10 in 0 4 Nm 3 6 b in 4 5 mm 0 18 in 1 7 Nm 15
40. load connected to the power supply output are not considered non protected output the Battery control module can be destroyed if an overload is produced on the protected output Failure to follow these instructions can result in injury or equipment damage W9 1489436 10 11 A01 03 2008 31 Wiring Wiring of several In the case of parallel wiring of several Battery modules the wiring is constructed Battery modules as follows max 3 N Description 1 Non protected output 2 Protected output for circuit requiring continuous supply in the case of primary network shut off 32 W9 1489436 10 11 A01 03 2008 Wiring Diagnostics contact and inhibition input wiring Introduction Three diagnostics relays inform if the supply is operating if the Battery module is operating and if there is an alarm 2 The two removable screw terminal blocks accept wires of section 0 14 1 mm AWG 26 16 with wiring end ferrule Description u A 1 O oj I Oll 1 1 Bi 2 14 lof jeje S83 z OIE ey FV Uh B Ol 21 gt s L o lt x 22 333 _ O lt ja 31 z 345 9 32 N Connector Relay Contact description 1 Inhibition input Inhibition Open circuit terminals Operating Battery module 2 point terminal block HOFF Connected terminals Of
41. only if a memory card is present Language choice Interface language p 43 T LANG f Battery module s choice Battery module type p 43 raHAhsxl Backup time setup Backup time p 44 i fd x E E OO 10 00s 7 Setup of the Battery Switching threshold p 44 1f I H gt module activation voltage cl Setup of the link length Wiring length p 45 lT pe between the Battery c 0 5 control module and the Mi Battery module s 42 W9 1489436 10 11 A01 03 2008 Setup Screens Description See Tt md 8 c That 25 Setup of the Battery Battery module module s temperature temperature p 46 Interface The setting LANG defines the interface language language English Italiano Frangais Deutsch Espanol Battery module The setting iggy defines the capacity and the number of Battery module connected type to the Battery control module Value Reference Description 3 2 Ah x 1 ABL 8BPK24A03 x 1 1 3 2 Ah Battery module 7 Ahx1 0 ABL 8BPK24A07 x 1 1x 7 Ah Battery module 1 12 Ahx1 ABL 8BPK24A12 x 1 4 x 12 Ah Battery module 3 2 Ahx2 ABL 8BPK24A03 x 2 2 x 3 2 Ah Battery module mounted in parallel 7Ahx2 ABL 8BPK24A07 x 2 2 x 7 Ah Battery module mounted in parallel 12Ahx2 ABL 8BPK24A12 x 2 2 x 12 Ah Battery module mounted in parallel 3 2 Ahx3 ABL 8BPK24A03 x 3 3 x 3 2 Ah Battery module mounted in parallel 7Ahx3 ABL 8BPK24A07 x
42. onnection Cut wire Check wires continuity Internal cut off in the Battery module Replace Battery module No connected Battery module Connect Battery module Deactivated Battery module Activated inhibition input Check the connection of the inhibition input Activation function of the battery turned on OFF SERVICE menu Check the setting value Replace Battery module Battery capacity is less than 80 of its rated capacity which corresponds to 50 of the autonomy Replace the Battery module Overload Too many elements charges connected on the Battery control module Check that the sum of the rated currents of the elements do not surpass the rated current of the Battery control module Short circuit on the output Eliminate the source of the short circuit W9 1489436 10 11 A01 03 2008 55 Diagnostic Fault screen Signification Causes Remedies Charge rate or capacity of the Battery module insufficient to allow the setup of the backup time for the required consumption Capacity of the Battery module is too weak in comparison to the requirement Check the choice of the Battery module possibly choose a greater capacity module or use parallel modules Too frequent network cut offs the Battery module has no time to recharge Use the Battery modules of greater capacity with parallelization if necessary
43. rge e The performances and battery life depend on the charge efficiency e The end of charge voltage is particularly important it must be adapted according to the ambient temperature Discharge e The time during which the battery will be able to provide energy depends on its capacity expressed in Ah e The capacity also depends on the temperature e The voltage at the battery terminals must never be less than a value termed the deep discharge voltage e Even when not being used the battery is discharged at about 3 per month at 20 C Life e About 5 years at 20 C e About 15 months at 40 C e A battery is considered to reach its end of life when it has lost 20 of its capacity which corresponds to a loss of 50 of the autonomy time for rapid discharges The table selecting the Battery modules as a function of current and backup time has been performed for a temperature of 20 C The following table indicates the coefficient to be applied at the backup time for temperature different temperatures T C 20 15 10 5 0 5 10 15 20 25 30 35 40 45 50 Coef 0 65 0 67 0 73 0 78 0 84 0 89 0 94 0 97 1 1 02 1 05 1 07 1 09 1 10 1 11 Example A Battery module ABL 8BPK24A03 will be able to deliver 2 A for e 1Hat20 C e 1 Hx 0 65 that is 39 min at 20 C e 1Hx 1 11 that is 67 min at 50 C 76 W9 1489436 10 11 A01 03 2008 F
44. ristics of Battery modules 73 W9 1489436 10 11 A01 03 2008 69 Characteristics Electrical Characteristics of the Battery Control Modules Certifications The table below describes the certifications and standards applicable to the Battery and standards control modules Reference ABL 8BBU24200 ABL 8BBU24400 Certifications CB scheme EN60950 1 UL cCSAus GL Conformity with standards Security EN60950 1 EN61204 CEM EN61000 6 2 EN61000 6 3 Electrical The table below describes the electrical characteristics of the Battery control module Characteristics input Reference ABL 8BBU24200 ABL 8BBU24400 Rated voltages 24 28 8 VDC Admissible voltages 22 30 VDC Power dissipated at the rated charge lt 7W lt 12W No load consumption on load maxi 0 1 1 7 21 7A 0 1 1 7 41 7A Activation threshold Fixed 21 VDC The table below describes the electrical characteristics of the Battery control module output Reference ABL 8BBU24200 ABL 8BBU24400 Uout rated voltage rated mode Uin 0 25 V battery mode Ubatt 0 5 V Maximum rate current 20A 40A Residual ripple noise lt 200 mV Holding time 1 0 5A As a function of the battery used gt 20 hours 1 40A As a function of the battery used lt 15 minutes Protection against Power Supply Protection of the power supply short circuits mode Backup
45. s within the proximity of the Battery modules and Battery control module develop in same proportions Absolute Battery module outside the enclosure Description of the two available usage modes e Differential The control module has a built in sensor measuring the temperature in its environment The user obtains the temperature difference estimated between the control module and the Battery module such as AT T Battery control module T Battery module Note The temperatures may be measured near the modules 1 cm of housing after the temperature has been stabilized inside the enclosure where the modules are mounted and then reported in the menu The charge voltage is adjusted automatically as a function of the temperature measured by the control module e Absolute The user enters directly the Battery module temperature There is no automatic charge voltage correction The table below indicates the possible temperature setup Mode Adjutment range Adjustment step Default value Differential 0 40 C 1 1 C A XX Absolute 0 50 C 1 C 25 C Tbat XX 1 There is no A negative the temperature of the battery Control module is always greater than that of the Battery module Note It is recommended to use the differential mode when possible 46 W9 1489436 10 11 A01 03 2008 Setup Settings transfer by memory card type SR2 MEM02 Introduction Backup of
46. sible to provide the current such as the Battery module will not be charged again VAC A l Uout lbat im 3 4 PSU 11 14 11 12 31 34 i l 31 32 21 24 i o Alarm 94 22 N Description 1 During powering on the control module recharges the Battery module 2 Voltage provided by the Battery module There is no additional voltage regulation Uout 21 26 VDC 3 The voltage at the Battery module terminals has reached 21 V the current is turned off in order to avoid the deep discharge of the batteries The Alarm relay falls indicating the low charging level Battery module charging phase such as the charge rate is lt 80 the alarm relay is not switched 5 Discharging phase of the Battery module 60 W9 1489436 10 11 A01 03 2008 Operation timing diagrams Output behaviour in the case of overload or short circuit Overview It is possible to execute backup solutions with power supplies of which the rated current is less than that of the Battery control modules The output behaviour of the Battery control module thus depends on the power supply association module it may be different according to the operating modes power supply or backup The protection against the overcurrents and short circuits is according to the ensured case either by the power supply or by the control module As a consequence the junction section in the control module output must take in
47. sted automatically as a function of the temperature measured by the control module Note This mounting corresponds to the Battery module temperature setup in Differential mode see Battery module temperature p 46 W9 1489436 10 11 A01 03 2008 23 Assembly and temperature conditions Mounting 2 Battery module outside the enclosure in a location where the temperature T gt 40 C 104 F approximates 20 C 68 F lt 5m 196 85 in Note This solution is only recommended if it is impossible to lower the temperature inside the enclosure ventilation climatization There is no automatic charge voltage correction as a function of the temperature Note This mounting corresponds to the Battery module temperature setup in Absolute mode see Battery module temperature p 46 24 W9 1489436 10 11 A01 03 2008 Assembly and temperature conditions Mounting The scheme below illustrates the positions to be considered during the mounting of position the Battery modules 90 180 0 180 270 270 Dimensions and The Battery modules are mounted by screw or rail for the module mounting ABL 8BPK24A03 The module dimensions and drilling templates of mounting holes are located in the instruction sheet of the Battery modules See Related
48. to account the rated current of this module 20 A or 40 A and not only the rated power supply current W9 1489436 10 11 A01 03 2008 61 Operation timing diagrams Output behavior The output behavior is detailed in the following table Product ABL 8 RPS24030 RPS24050 RPS24100 RPS24200 WPS24200 WPS24400 associations power supply Control ABL 8BBU24200 ABL 8BBU module 24400 Rated current on Power 3A 5A 10A 20A 20A 40A the control Supply module output mode Backup 20A 20A 20A 20A 20A 40A mode Admissible Power 4 5 A 4s 14 5 A 4 s 1 14 5 A 4 s 1 30 A108 30 A 10 s 60 A 10 s current on the Supply control module mode ouput Backup 26 A 10s 2 26 A 10s 26 A 10 s 26 A 10 s 60 a710 s 90 A 10 s mode Behavior inthe Power Power supply protection trips Temporary overload protection trips of case of overload Supply the control module 4 or short circuit mode Permanent overload or short circuit power supply protection trips 3 and of the control module Backup protection trips of the control module 4 then off loading of the module mode Reset after Power Temporary voltage interruption at the power supply primary for about 5 s protection trips Supply mode Backup Power supply powering on impossible to rearm without the supply output voltage mode 1 4 5 A 4 s then transition to the backup mode 2
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