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FRSM-8000 Mast Climbing Work Platform User`s Manual

1. Lo PT UE UM PE t ati d LL LLLA B LJ Hi Pa F Fa Faa Fa Ta nh TT Temm Figure 1 Typical examples of equipment covered PAGE 9 RESPONSIBILITIES MANUAL Reprint from ANSUSIA A92 9 1993 Table 1 Minimum safe approach distance M S A D to energized exposed or insulated power lines Voltage range Minimum safe approach distance phase to phase 0 to 300V Over 300Vto50kKV 10 amp 305 Over200kVto350kVv 20 610 e MUS nAn2 N Denotes prohibited zone Do not allow machine personnel or conductive materials inside prohibited zone Maintain M S A D from all energized lines and parts as well as those shown Assume ail electrical parts and wires are energized unless known otherwise Caution Diagrams shown are only for purposes of illustrating M S A D work positions not all work positions g D 3 Q D T Figure 2 Minimum safe approach distance MSAD PAGE 10 Mo
2. EE Technical FRSM8000 ACT4 2010 03 30 ACTS 20K Ba AAA Freestanding heights specifications 1 The freestanding height is determined by the distance measured between the bottom of the jacks ground and the top of the platform floor see figure 3 and 4 2 See figure 4 or the appropriate user s manual to identify the base required for the type of elevating unit used 3 Refer to the appropriate user s manual for the instructions regarding proper installation and dismantling procedure for each specific unit Figure 3 Figure 4 B E S 14030086 ACCT 4 gt 140101185 FESM 8000 S 14030019 AC T 4 Al T 8 20k ite TF Pi NE AL AUT E ALD E APA AE gt Fa 14030064 AL T 4 AC T 8 20K J NS P ESET DAIS eRe DOTT REEEH D C E LIT SE T FRSM 20K freestanding base Universal freestanding base pu 14030053 figure 14030109 figure 4 Usable with ESL 25 0 40 0 40 0 35 0 60 0 45 0 45 0 heights 7 62m 12 2m 12 2m 10 6m 18 3m 13 7m 13 7m CLER a a E Pes ea n base Model Required Required Required 2001 Les Produits FRACO Products It e Ltd 2 3 EE Technical FRSM8000 ACT4 2010 03 30 ACTS 20K Ba AAA Stabilizer opening specifications 1 The front and rear stabilizers of every freestanding base specific to each type of platform must be extended to th
3. FRACO Products Ltd FRSM 8000 user s guide 09 2002 IV 7 Concrete anchor 24010029 The fourth Quick bolt is only used with an 18 m 60 bridge a weather enclosure or a FRH 2500 portable crane Installation 1 Install the wall tie and the central tube 2 Locate the place to install the concrete anchors for the turnbuckles using page IV 4 3 Plumb the mast using the turnbuckles adjustment TYPE 2 amp 3 4 Install the concrete anchor for the central tube adjustment TYPE 1 5 Make sure that all the pins are in place and are secured by cotter pins 6 Lock the anchor in putting the turnbuckles in tension and the central tube in compression 216 mm x 127 mm 25 8 x 5 Wedge bolt or approved equivalent IV 8 FRSM 8000 user s guide 09 2002 FRACO Products Ltd Horizontal anchor for concrete str re 216 mm x 127 mm 25 8 x 5 016 mm x 127 mm 5 8 x 5 Wedge bolt or approved equivalent Wedge bolt or approved equivalent The fourth Wedge bolt is only used with an 18 m 60 bridge a weather enclosure or a FRH 2500 portable crane 1 Install the wall tie and the central tube 2 Locate the place to install the concrete anchors for the turnbuckles using page IV 4 3 Level the mast using the turnbuckles adjustment TYPE 2 amp 8 4 Install the horizontal anchor for the central tube adjustment TYPE 1 5 Make sure that all the pins are in place and are secured by cotter pins 6 Lock the anch
4. 7 10 During operation The Mast Climbing Work Platform shall be used in accordance with this Standard and manufacturer s instructions The user shall direct the operator to ensure the following before each elevation of the platform a That the Mast Climbing Work Platform is operated on a surface within the limits specified by the manufacturer b That the outriggers stabilizers extendable axles or other stabilizing methods are used as required by the manufacturer c That the Mast Climbing Work Platform shall be properly tied to the building or other structures being worked at unless the machine is designed to be free standing d That guardrails and mast guards are installed and access gates or openings are closed per manufacturer s instructions e That the load and its distribution on the platform and any platform extension are in accordance with the manufacturers rated work load for that specific configuration f That there is adequate clearance from overhead obstructions g That the minimum safe approach distances RESPONSIBILITIES MANUAL Reprint from ANSI SIA A92 9 1993 M S A D to energized power lines and parts as listed in Table One are maintained See Figure 2 on page 10 for examples of safe operating procedures h That the precautions defined in sections 8 3 8 4 8 7 8 8 8 9 and 8 10 of this Standard and manufacturer s instructions are followed during operation of the Mast Climbing Work Platform 1
5. FRACO Products Ltd FRSM 8000 user s guide 09 2002 Il 3 Installing the elevating uni ndin 1 Deploy the rear stabilizers to 1 20 m 48 2 Deploy the front stabilizers to 0 25 m 10 3 Place the 4 wooden jack pads under the stabilizers e 4 Place the freestanding base perfectly perpendicular to the wall using the appropriate L and D distances page II 2 o Level the base using the jack handle and the stabilizers If you have to go over the maximum 2 Jack handle freestanding height and use anchors close the 4 stabilizers to the minimum Wooden jack pad Stabilizer The maximum height for a freestanding 41 cm X 61 cm 16 x 24 base with anchors is 30 5 m 100 Wall Use the appropriate L and D distances see page Il 2 1 20 m 48 3 80 m 12 6 Il 4 FRSM 8000 user s guide 09 2002 FRACO Products Ltd Installing the elevating unit You must tighten the bolts between the base and the mast only after you install the mast coupler ow hh Ag ng Bg ce l H A A a a Mast coupler DETAIL A 20490094 uo E D o h gh d R Ee qm P EM EFI Du jui og oy s iig f 1 Assemble a 9 15 m 30 mast on the ground and add mast couplers at the end of each mast section DETAIL A 3 in total 2 Install the 9 15 m 30 mast on the freestanding base so that the couplers are facing away from the wall FIGURE 1 3 Assemble the elevating unit with
6. User s Guide FRACO All you need to know about the FRACO hydraulic elevating platform FRSM 8000 English FRSM 8000 05 2010 user s guide All rights reserved Any reproductions in part or in whole is stricly prohibited without the written consent of FRACO Products Ltd Femme Mi ERACO Mode et Technical FRSMS8000 ACT4 2010 03 30 Utilization specifications concerning the universal freestanding base and the freestanding base specific to each type of platform To be added to FRACO platforms User s manual for models indicated above Please read the following technical service bulletin carefully and insert it in the appropriate FRACO user s manual Characteristics specific to the FRSM 20K freestanding base 14030053 and universal freestanding base 14030109 Corresponding authorized freestanding heights and opening specifications of the stabilizers 1 ET uu 1 1 ELS ein 2 HE oe jacks GP Extendable up to 16 Extendable up to 48 stabilizers 0 4 m 1 2m ERNP AMEN l NN stabilizers 0 9m 0 7m 5 Usable with ACTA ACT8 FRSM8000 ACT4 ACT8 EM Freestanding 25 0 40 0 40 0 35 0 60 0 45 0 45 0 heights 7 62m 12 2m 12 2m 10 6m 18 3m 13 7m 13 7m Use with Not Not Not A C D A C D A C D 7 Ground base Required Required Required Model Figure 1 5 AE n Figure 2 20010 Les Produits FRACO Products It e Ltd 1 3
7. required in Section 4 18 of this Standard Copy ies of operating manual s shall be provided upon each rental or lease delivery Copy ies of operating and maintenance manual s shall be provided upon each sale delivery The operating manual s shall be stored in the location required in Section 4 19 of this Standard These manual s are considered an integral part of the Mast Climbing Work Platform and are vital to communicate necessary safety information to users and operators 6 3 Maintenance The owner of a Mast Climbing Work Platform shall arrange that the maintenance specified in this Standard is properly performed on a timely basis by a qualified person The owner shall establish a preventive maintenance program in accordance with the manufacturer s recommendations and based on the environment and severity of use of the Mast Climbing Work Platform The owner shall arrange that frequent and annual inspections are performed All malfunctions and problems noted shall be corrected before the Mast Climbing Work Platform is returned to service 6 4 Frequent inspection The owner of a Mast Climbing Work Platform shall cause a FREQUENT INSPECTION to be performed on the Mast Climbing Work Platform a That has been in service for three 3 months b That has been out of service for a period longer than three 3 months The inspection shall be made by a person qualified on the specific make and model of the Mast Climbing Work Platform The
8. 11 00 m 36 1 11 76 m 38 7 12 m 407 bridge 13 28 m 43 7 14 05 m 46 1 14 81 m 48 7 15 m 50 bridge 16 33 m 53 7 17 09 m 56 1 17 85 m 58 7 18 m 60 bridge 19 38 m 63 7 20 14 m 66 1 20 90 m 68 7 Maximum distance between masts in double mast configuration with Bridge type No 0 75 m 2 6 extension one 0 75m 2 6 extension two 0 75m 2 6 extension 9 m 30 bridge 10 44 m 34 3 11 20 m 36 9 11 96 m 39 3 12 m 407 bridge 13 49 m 443 15 m 50 bridge 16 54 m 54 3 18 m 60 bridge 19 58 m 64 3 The bridge arms must be extended from 5 cm 2 to 20 cm 8 FRACO Products Ltd FRSM 8000 user s guide 09 2002 Il 1 V erify the ground weight bearing capacity and make sure that it can support the base and the platform Ground capacity Mast height Capacity 0 to 46 m 150 ft gt 72 kN m 1500 Ibs sq ft 46 m 150 ft and higher To be determined for each project When using the standard ground base see page I 3 l Start by levelling the ground with a maximum of 10 cm 4 of material crushed stone is recommended 2 Measure the exact distance L between the base and the wall taking into account all obstacles that the platform will have to go around Also take into account the mast to mast distance when using a double mast configuration see page Il 1 Installation type 0 86m 34 for 2 planks 1 12 m 44 1 37 m 54 M aximum 1 63 m
9. DETAIL C DETAIL D 2 13 m 7 Max FRACO Products Ltd FRSM 8000 user s guide 09 2002 Side bracket DETAIL A er DETAIL B 1 Insert the side bracket in the adapter DETAIL A 2 Lock the side bracket with a 19 mm X 100 mm O3 4 X 4 pin and a cotter pin DETAIL B Il 12 FRSM 8000 user s guide 09 2002 FRACO Products Ltd rdrail brack Guardrail bracket 20490195 ied 019 mm X 150 mm DETAIL A O3 4 X 6 pin Installation 1 Install the guardrail bracket in the hooks at the end of the last extension section 2 Secure the guardrail bracket and the side bracket with O19 m m X 150 mm 3 4 X 6 pins and 2 cotter pins 34 lt I FRACO Products Ltd FRSM 8000 user s guide 09 2002 Il 13 U lock 25490088 1 Install the flooring on the side brackets in in order to cover the entire circulation zone 2 Lock the flooring with a U lock anda safety pin a edm pin 1 m 3 4 flooring 16010031 2 m 6 8 flooring 16010042 Flooring used regarding the lenght of platform oiu eina 1mx0 71m 2mx0 71m MEL lenght 3 4 x 28 6 8 x28 68 x 28 notched 1 m 34 extension eee ee o E a e e a 4 m 13 4 extension 1 X J 21 X 9 14 m 30 bridge 1 o 4 j 10 67 m 35 bridge 12 19 m 40 bridge 15 24 m 50 bridge 16 76 m 55 bridge 18 29 m 60 bridge Il 14 FRSM 8000 user s guide 09 2002 FRACO Products Ltd 1 Install the guard
10. V Y Y Y rrr en nr ananena T Earr T 3 sazos j i EE TTL snae Be LE LLILILLLIMMILLILLI on Hr Stree E esaecase tennese suse 1 sanesewe ANN 5 peine Minen nc UNUS DIIILIL V Y vi vi Y ij V y Y Y ii Y M IO Ox WARNING FAILURE TO COMPLY with your REQUIRED RESPONSIBILITIES in the use and operation of the Aerial Platform could result in DEATH OR SERIOUS INJURY IMPORTANT This Manual and the manufacturer s operation and safety manual are considered integral parts of the Aerial Platform and are VITAL TO COMMUNICATE NECESSARY SAFETY INFORMATION to users and operators They MUST BE KEPT ON THE AERIAL PLATFORM in the storage compartment The operation of any aerial platform is subject to certain HAZARDS that can be protected against only by the exercise of INTELLIGENCE CARE AND COMMON SENSE It is essential to have COMPETENT CAREFUL PERSONNEL TRAINED in the INTENDED USE SAFE OPERATION MAINTENANCE AND SERVICE of this type of equipment The USER AND OPERATOR MUST MAKE DECISIONS on the maintenance use and operation of the Aerial Platform with due consideration for the fact that the SAFETY OF THE OPERATOR AND OTHER PERSONNEL is dependent on those decisions FAILURE TO COMPLY with your REQUIRED RESPONSIBILITIES in the use and operation of the Aerial Platform could result in DEATH OR SERIOUS INJURY Refer to the manufacturer s operation and safety manual for the INTENDED USE of the aerial platfor
11. x 10 installation unit O c oO Q we 2 d 2 O i O c _ o 2 e e e a O X co m 09 v 2 O 2 Install the self erecting system on the hydraulic 4 Follow the instructions on page IV 1 for the mast When using a self erecting system the total permissible FRACO Products Ltd FRSM 8000 user s guide 09 2002 Il 4 Part IV Mast and anchor installation FRACO Products Ltd Installation ace e 1 Join the male and female sections 2 Bolt them together with 4 bolts torque 240 Newton Meter 180 foot pound IMPORTANT 1 Do not add more than 3 mast sections 4 mast sections total to the FRACO system The maximum freestanding height is 11 58 m 38 2 Use a fork lift a boom truck or a FRACO self erecting system to install the masts 3 Check to make sure that the holes for the anchors are on the same side on each mast section Ureia aid 1 25 cm 1 2 fora 3 m 10 mast 2 cm 3 4 fora 6 m 20 mast 2 5 cm 1 for the maximum mast height FRSM 8000 user s guide 09 2002 IV 1 Anchor positions IMPORTANT 1 With a ground base the first anchor must be installed before Elevating the platform Placing any n the platform fe x Fi int a Is I M i 7 ze i 5 a 2 Load the platform only with the mast sections required to reach the next anchor 3 I
12. 15 6 1 m 20 6 1 m 20 bridge section section central section 2 1 041 kg 1 Assemble the bridge to the desired length using the Bridge assembly chart THE MAXIMUM LENGTH OF A BRIDGE IS 18 29 M 607 2 290 Ibs 10 67 m 1 159 kg 35 2 550 Ibs 2 1 277 kg 2 810 Ibs 2 1 1 636 kg 3 600 Ibs 16 76 m 1 1 1 1 755 kg 55 3 860 Ibs 18 29 m 2 1 1 873 kg 60 4 120 lbs 25 mm X 57mm O1 X 2 1 4 2 Bolt all the bridge sections together using two 025 mm X 57mm O1 X 2 1 4 bolts on the top of the bridge and four 025 mm X 230 mm 1 X 9 bolts on the bottom of the bridge 25 mm X 230 mm O1 X 9 6 10 m 20 central bridge section 15020075 6 10 m 20 bridge section 15020053 or 4 57 m 15 bridge section 15020064 Il 8 FRSM 8000 user s guide 09 2002 FRACO Products Ltd Bridge With the installation of a im 2 m or 3 m 34 6 8 or 10 extension 1 Insert the bridge arms in the hooks of the elevating unit 2 Install the locks to secure the bridge arms and lock them with a safety pin IMPORIANT Never use a 0 75 m 2 6 extension section DETAIL A with a 1 m 2 m or 3 m 3 4 6 8 or 10 extension Before the installation of a bridge proceed to the installation of the first anchor on both elevating units see part IV Extension of 3 m 10 or less FRACO Products Ltd FRSM 8000 user s guide 09 2002 Il 9 Bridge With the installation of a 4 m or 5 m 13 4
13. 2007 02 01 U T 0005 A FRACO Installation procedure for Z Bridge Arm Add to FRACO platforms User s Guides for models indicated above Please read the following carefully and insert 1n your Fraco User s Guides Complete assembly view If you are already using these bridge arm check all your jobs sites to see if the installation comply with this procedure Extension Section U oper pa i i Ss en al T iin NOME Bridge Section Z4 Bridge Arm X Lower part Note all set up using Z bridge arm must be approved and authorized by Fraco For further informations or any questions please contact Jean Francois Laurin T P or Jean S bastien Lasnier T P Telephone 450 658 0094 Toll Free 800 267 0094 Fax 450 658 8905 2001 Les Produits FRACO Products It e Ltd 1 3 Technical 20K FRSM 8000 ACT 8 2007 02 01 U T 0005 A FRACO Installation of Z Bridge Arm support e Install the Z Bridge Arm support on the extension e Secure the support with supplied fastening hardware FOI 1656 drill holes in the plywood s of the extension e Make sure that you secure the support to the structure of the extension section e Tighten all bolts and nuts O 5 DETAIL A Installation of Z Arm e Insert the lower part of the Z Bridge Arm in proper position of the bridge Remove the standard bridge arm e Lock them in place with bolts and nuts 2001 Les Pr
14. 64 for 5 planks Other possibilities 3 Install the FRA CO system elevating unit and base perfectly perpendicular to the wall at the appropriate L distance 4 Make sure that the mast is perfectly vertical and that the base is level and stable When using the freestanding base see page Il 4 1 M easure the exact distance L between the base and the wall taking into account all obstacles that the platform will have to go around see page Il 4 Also take into account the mast to mast distance when using a double mast configuration see page Il 1 Installation type 43 cm 17 25 cm 10 LI9m 47 MANDATORY Always install wooden jack pads under stabilizer jack plates 2 Install the freestanding base perfectly perpendicular to the wall with the appropriate L and D distances 3 Extend the stabilizers of the base as much as possible rear ones 1 22 m 48 and the front ones at distance D Lower the jacks onto the jack pads see instructions on the stabilizers 4 Level the base with a bubble level 5 Make sure that the mast is perfectly vertical and that the base is level and stable Il 2 FRSM 8000 user s guide 09 2002 FRACO Products Ltd Installing the elevating unit Ground base 1 Make a bed of crushed stone exceeding the base by a minimum of 25 mm 1 2 Install the elevating unit perfectly perpendicular to the wall Use the appropriate L distance page ll 2
15. 8000 user s guide 09 2002 III 3 oelf erecting system llation In Self erecting tubes Self erecting boom 20490331 20490162 20490342 20490027 d M d S A LY WW WY WW WT WY PAW E E A 4 VA r mA N gt NN 7 a gt d VJ Ya V SN Wb e v SAN A r MEA N I 5 x A VATA MT r a gt LY gy A um M N S TIN V lt whit IN YW W S aia A y SON Y S y u YA B D k if N J iW z TNT N gi E N D n A uz 1 V M gt eS A La A i h Need 7 yj O 1 f Z OC t NT 3 T a a ES rem RE Re AT ee ee ee on een AS WR m a a I RE MN A y 93 Y R V NI d L0 Y N 4 AA ANA VA z SOS AY T 7 N N W G 2 ANNI N E r DETAIL B L 7 LIAN Y A we 2 Sn I n 7 A ME Un VI i Pir S V wv bY A 47 A E SY AN x NY VN lt UNG le Lu X washer 36 mm 14 DETAIL A 3 Lock the self erecting system with 4 bolts safety pin c E XA 77 lO m p NO a ae ae Za NO S o EN C nu O Some XM 06 5 Q DAS zii lt ee 280 Z 5 2 x Cc 2 2 CN one N DES c 2 A Wp TE JEEE NERY 2 c o C AM D E E mE ga 2 ab x S age mM O v O 2 T3 O _ O D Same o o C D X T7 Q c ab Q9 V q lt L 12mm x 250mm 1 2
16. A EE E EN ET ETAN Il 7 e Bridgeassembly ss Il 8 Bridge VS AAO ee one oe paket See a a a a a a a a a tt ale Il 9 Bidgeinstalation x carros tet bent a a a a a a a a a a LOS S a a aa eA Il 10 00 a ae e Il 11 O Oe p kei ae A ap ay ened Il 12 e Guardrail bracket aaa L Il 13 S ROON er aaa a a ara a a a a eee nee Sane PTS Il 14 PG OON EEN NEE AEE E EEE EEEE EEEN Il 15 e Extensible guardrail amp anti skid steel plate RFL Il 16 e Plank tie amp Plank end guardrail ss LLL LLL LLL LLL LLL LLL LLL LLL Il 17 e Extension turnbuckle x ous sto siat cci Stead te oc Oe hans L Il 18 e Extension turnbuckle DETAILS Il 19 Part IIl Options e Outrigger guardrail sss LLL LLL LLL LLL LLL LLL LLL Lu Ill 1 WEE uo er er ek a eee ner cae ee en ce Set ee Ie Oe eke ee a i Ill 2 e Single mastlocking system LLL LLL LLL LLL LLL LLL LLL Ill 3 e Self erecting system LLL LLL LLL Ill 4 Part IV Mast and anchor installation EE 680101918 20 EE RC IRSE IRURE a IV 1 Noe niei 191 1918 RIEN CROCO a a E tines Be RO a foes Te NN a Sh M IV 2 e Anchorassembly LLL LLL LLL LLL LLL LLL LL LLL LLL LLL LLL IV 3 e Minimal anchor opening LLL LLL LLL LLL LLL LLL LLL LLL IV 4 e Howto level the mast using the anchors ss IV 5 e Anchor bolted to a angle iron LLL LLL LLL LLL LLL LLL LLL LLL IV 6 e Anchor bolted to a structural H beam 2 2 9 9 5 9 9 sss s s 9h 5 5 5h 5h 9h 9h sl LLL IV 7 e Anchor for a concrete structure orbeam 5 5 9 s
17. Section 4 18 of this Standard Copy ies of operating manual s shall be provided upon each rental or lease delivery Copy ies of operating and maintenance manual s shall be provided upon each sale delivery The operating manual s shall be stored in the location required by Section 4 19 of this Standard These manual s are considered an integral part of the Mast Climbing Work Platform and are vital to communicate necessary safety information to users and operators 5 3 Pre delivery preparation Mast Climbing Work Platforms shall be inspected serviced and adjusted to Manufacturer s requirements prior to each delivery by sale lease or rental 5 4 Maintenance safety precautions Before adjustments and repairs are started on a Mast Climbing Work Platform the following precautions shall be taken as applicable a All controls in the Off position and all operating features secured from inadvertent motion by brakes blocks or other means b Platform lowered to the full down position if possible or otherwise secured by blocking or cribbing to prevent dropping c Hydraulic oil pneumatic pressure relieved from all hydraulic pneumatic circuits before loosening or removing hydraulic pneumatic components d Safety props or latches installed where applicable as described by the manufacturer e All electrical circuits shall be de energized by a locking device or by lock out tag out system to protect against electrical shock during maintena
18. That fall protection devices are used by all personnel on the platform if any section of the guardrail system has been removed from an exposed side of the platform 7 11 Determination of hazardous locations It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location according to ANSI NFPA 505 1987 7 11 1 Hazardous location operating requirements Mast Climbing Work Platforms operated in hazardous locations shall be approved and of the type required by ANSI NFPA 505 1987 7 12 Warnings and instruction The user shall direct his operating personnel and supervise the work to ensure operation in compliance with the following 7 12 1 Personnel footing Personnel shall maintain a firm footing on the platform floor while working thereon Use of ladders on the Mast Climbing Work Platform for achieving additional height or reach shall be prohibited Any other device to achieve additional height shall be used only with written approval of the manufacturer 7 42 2 Other moving equipment When other moving equipment or vehicles are present special precautions shall be taken to comply with local ordinances or safety standards established for the work place Warnings such as but not limited to flags roped off areas flashing lights and barricades shall be used 7 42 3 Reporting problems or malfunctions The operator shall immediately report to his supervisor any problems or malfunctions
19. The building or structure and attachments shall be assessed by a qualified person to insure that it can withstand the loading imposed upon it by the Mast Climbing Work Platform NOTE the above requirement is waived when the machine is designed to be Free Standing 7 2 2 Base chassis support Each Mast Climbing Work Platform shall be supported by a firm foundation of such strength and dimensions as will adequately distribute the transmitted load so as not to exceed the safe load bearing capacity of the surface upon which such platforms are erected 7 2 3 Attachments The Mast Climbing Work Platform shall be properly tied to the building or support structure unless it is designed to be free standing Tie Assembly ies shall conform to or be equal to the manufacturer s specifications and shall remain in place until the mast s is are dismantled 7 2 4 Electrical supply circuit Appropriate lock out tag out system shall be implemented for the supply circuit power source circuit 7 2 5 Overhead restrictions Prior to erection travel area of the Mast Climbing Work Platform shall be checked for overhead obstructions and minimum safe approach distance to energized overhead power lines See Figure 2 page 10 for examples of safe operating procedures 7 3 Manuals Users shall keep and maintain copy ies of the operating manual s required in section 4 18 of this Standard The operating manual s shall be stored in the location required i
20. a Mast Climbing Work Platform b Written records of the frequent and annual inspections shall be kept by the user when he performs the inspections The records shall include the date of inspection any deficiencies found the corrective action recommended and identification of the person s performing the inspection c Written records of all repairs accomplished on the Mast Climbing Platform shall include the date of any such repair a description of the work accomplished and identification of the person s performing the repair 7 17 Modifications A user shall not modify or concur in modification of a Mast Climbing Work Platform without the specific written approval of the manufacturer or equivalent entity should the manufacturer no longer be in business of the Mast Climbing Work Platform 7 18 Manufacturer s safety bulletins The user shall comply with safety related bulletins as received from the manufacturer dealer or owner PAGE 6 8 1 Basic principles The information in this Standard must be supplemented by good judgement safety control and caution in evaluating each situation Since the operator is in direct control of the Mast Climbing Work Platform conformance with good safety practices in this area is the responsibility of the operator The operator must make decisions on the use and operation of the Mast Climbing Work Platform with due consideration for the fact that his own safety as well as the safety of other
21. examples of safe operating procedures g That fall protection devices are used by all personnel 4 on the platform if any section of the guardrail system has been removed from an exposed side of the platform 8 Determination of hazardous locations It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location according to ANSI NFPA 505 1987 8 9 1 Hazardous location operating requirements Mast Climbing Work Platforms operated in hazardous locations shall be approved and of the type required by ANSI NFPA 505 1987 l 8 10 Warnings and instructions The operator and other personnel in the platform shall comply with the following 8 10 1 Personnel footing Personnel shall maintain a firm footing on the platform floor while working therein Use of ladders on the Mast Climbing Work Platform for achieving additional height or reach shall be prohibited Any other device to achieve additional height shall be used only with the written approval of the manufacturer 8 10 2 Other moving equipment When other moving equipment or vehicles are present special precautions shall be taken to comply with local ordinances or safety standards established for the work place Warnings such as but not limited to flags roped off areas flashing lights and barricades shall be used 8 10 3 Reporting problems or malfunctions The operator shall immediately report to his supervisor any proble
22. inspection shall include all items specified by the manufacturer for a FREQUENT INSPECTION and shall include but not be limited to the following a All functions and their controls for speed s smoothness and limits of motion b Emergency lowering means c All chain and cable mechanisms for adjustment and worn or damaged parts d All emergency and safety devices e Lubrication of all moving parts as specified by the manufacturer f Visual inspection of structural components and other critical components such as fasteners pins shafts locking devices bolts nuts and tie assemblies g Placards warnings and control markings h Items specified by the manufacturer i Correction of all malfunctions and problems identified and further inspection if necessary before continuing use 6 5 Annual inspection The owner of a Mast Climbing Work Platform shall cause an ANNUAL INSPECTION to be performed on the Mast Climbing Work Platform no later than thirteen 13 months from the date of the prior annual inspection The inspection shall be made by a person qualified on the specific make and model of the Mast Climbing Work Platform The inspection shall include all items specified by the manufacturer for an ANNUAL INSPECTION 6 6 Maintenance safety precautions Before adjustments and repairs are started on a Mast Climbing Work Platform the following precautions shall be taken as applicable a All controls in the OFF position and
23. of the Mast Climbing Work Platform 8 5 Training The operator shall have been trained either on the same model of a Mast Climbing Work Platform or one having operating characteristics and controls consistent with the one to be used during actual work site operation The operator trainee shall operate the Mast Climbing Work Platform in an area free of obstructions under the direction of the qualified person for a time sufficient to determine that the trainee displays proficiency in knowledge and actual operation of the Mast RESPONSIBILITIES MANUAL Reprint from ANSI SIA A92 9 1993 8 Responsibilities of operators Climbing Work Platform Only properly trained and authorized personnel shall be permitted to operate the Mast Climbing Work Platform 8 6 Before operation Before being authorized to operate the Mast Climbing Work Platform the operator shall have a Been instructed by a qualified person in the intended purpose and function of each of the controls b Read and understood the manufacturer s owner s operating instructions and safety rules or been trained by a qualified person on the contents of the manufacturer s owner s operating instructions and safety rules c Understood by reading or having a qualified person explain all decals warnings and instructions displayed on the Mast Climbing Work Platform 8 7 Workplace inspection Before the Mast Climbing Work Platform is used and during use the operator shall check the area i
24. or 16 8 extension Installation 1 Install a 0 75 m 2 6 extension see page Il 7 2 Bolt the 0 75 m 2 6 extension to the elevating unit with 2 bolts see page Il 7 3 Insert the bridge arms in the hooks of the 0 75 m 2 6 extension section DETAIL A 4 Install the locks to secure the bridge arms and lock them with a safety pin DETAIL A o Install the extension as shown on page Il 7 The 0 75 m 2 6 extension is necessary DE TAIL A when using 4 m 13 4 or longer extention BEEN Before the installation of a bridge proceed to the installation of the first anchor on both elevating units see part IV A va pus aia LL PT RANA Zw AZ TASA oe 0 75 m 2 6 4 m 134 bridge extension or 5 m 1687 extension Il 10 FRSM 8000 user s guide 09 2002 FRACO Products Ltd 1 Make sure that the 29 mm 23 8 bolt is in place before installing the outriggers DETAIL A 2 Install the outriggers in the lower or upper adapters DETAIL B 3 Make sure that there is no more than 2 13 m 7 between the outriggers 4 Install a pin with washer in each outrigger and secure with a cotter pin DETAIL C 5 Adjust the outrigger so that there is 6 cm 2 1 2 between it and the wall DETAIL D IMPORTANT The outriggers cannot be deployed more than 2 13 m 7 Outrigger 19010034 9 mm bolt O3 8 Outrigger adapter DETAIL B Pin with washer Wall i 25490088 V pin
25. right to modify the platform or its manual without notice and will not assume any responsibility for any damage or injury that may occur This FRACO system meets ANSI and OSHA requirements MANUFACTURER DISTRIBUTOR T an iP ipe P i k pra E ER g E g a E i Fi ue um FRACO Products Ltd 91 Chemin des Patriotes St M athias sur R ichelieu Qu bec Canada J3L 6A1 WWw fraco com fraco fraco com 450 658 0094 If you have any questions do not hesitate in calling us at Canada 1 800 267 0094 Montreal 514 990 7750 U S A 1 888 FRACO 4 U 1 668 372 2646 or fax us at 450 658 8905 FRACO Products Ltd FRSM 8000 user s guide 09 2002 Table of contents Part All you need to know general information e Congratulation LLL LLL LLL LLL LLL LLL Lu l 1 E 2AE A A EEE E E E ees el te 2 EE i r co E noes ot coe ER PURA ERE es tetas A cencet Manteca taceke a yan cr Met tat a haste nec ku l 3 e General view eee 4 XEM vIGSNIMCAHOMIDl ale BEER CERNERET EEREMES l 5 e Technicaldata ooo l 6 ma Il Installing the platform Distance between 2 mastssections s s hh 9 5 5 5 5h LLL Il 1 e Installing the FRACO platform Il 2 e Installing the elevating unit Ground base Il 3 e Installing the elevating unit Freestanding base L Il 4 e Installing the elevating unit Freestanding base Il 5 we TY CA n a hose aot ous a a a ER PEE ERE ERR IR RENE SERO REN Il 6 MER CIO OTA E EEES T A E E T
26. sh 9 9 9 5 5 9h 9h 9h LLL IV 8 e Horizontal anchor for concrete structure eee IV 9 e Anchor welded to a angleiron LLL LLL LLL LLL LLL LLL LLL IV 10 e Anchor welded to a structural H beam ss hs secl ss IV 11 e Anchoring box for concrete floor IV 12 e Adjustable anchor forH beam_ scc ccce cL LLL LLL DD EDD EDD ELLE DLL LLL LLL LLLLI IV 13 Pan V Operating the platform Standard weight distribution double mast V 1 e Standard weight distribution single mast V 2 e hHowtoralse the plat on uoo me ou cete eL Sak a peres rep e ir ee E e TK Ne a er V 3 e Howtolowerthe platform LLL LLL LLL V 4 e Dismantling the mast anchor and platform V 5 A JMovibdghe plalfOLWm uicem cite ictu mener toit Di Ba cles mI Crus Mi DM te li Sete 8 fred V 6 e Maintenance V 7 FRSM 8000 user s guide 09 2002 FRACO Products Ltd WARNING SAFETY IS OUR PRIMARY CONCERN Q For this reason never remove or alter any part in order to adapt the platform to fit a specific area of the building USE ONLY GENUINE FRACO PARTS PLEASE READ THE FOLLOWING INSTRUCTIONS CAREFULLY BEFORE INSTALLATION _ JFRACO and or its importer representative cannot be responsible for any property damage severe injury or death that may result from failure to comply with the following safety recommendations local rules and regulations Before operating this FRACO System the following safety rules must be read and fully understood 1 Ec eo a
27. stability A condition in which the sum of the moments which tend to overturn the Mast Climbing Work Platform is less than the sum of the moments tending to resist overturning stabilizers Devices that increase the stability of the Mast Climbing Work Platform and are not capable of lifting and leveling the Mast Climbing Work Platform tie assembly A device used between the mast and the building or structure to enhance stability upper amp lower limit devices Means to limit the maximum and minimum platform height usually by mechanical or electrical means or both user A person s or entity that utilizes or puts into operation a Mast Climbing Work Platform NOTE Operating and maintenance manuals covered in Section 4 of ANSI SIA A92 9 and referred to in this document should be obtained from the manufacturer of the Mast Climbing Work platform 5 Responsibilities of Dealers 5 1 Basic principles Sound principles of safety training inspection erection maintenance applications and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the training of operators in maintenance application erection and operation of the Mast Climbing Work Platform with due consideration of the knowledge that the unit will be carrying personnel 5 2 Manuals Dealers shall keep and maintain copy ies of the operating and maintenance manual s required in
28. wiring harness e Loose or missing parts f Tires and wheels g Placards warnings and control markings h Outriggers stabilizers and other structures i Guardrail system j Mast guards k Mast sections 1 Attachments m Platform extensions RESPONSIBILITIES MANUAL n Items specified by the manufacturer o Correction of all malfunctions and problems identified and further inspection if necessary before continued use 7 4 4 Maintenance safety precautions Before adjustments and repairs are started on a Mast Climbing Work Platform the following precautions shall be taken as applicable a All controls in the OFF position and all operating features secured from inadvertent motion by brakes blocks or other means b Powerplant stopped and starting means rendered inoperative c Platform lowered to the full down position if possible or otherwise secured by blocking or cribbing to prevent dropping d Hydraulic oil pneumatic pressure relieved from all hydraulic pneumatic circuits before loosening or removing hydraulic pneumatic components e Safety props or latches installed where applicable as described by the manufacturer f Precautions specified by the manufacturer g All electrical circuits shall be de energized by a locking device or by a lock out tag out system to protect against electrical shock h Limit access to maintenance work area by unauthorized persons 7 5 Replacement parts When pa
29. 14 M ark out with beacons or barricade tape and forbid the access around the base and the platform This should be done according to the local rules If using a gasoline engine do not work in an explosive environment such as refineries etc T he operator should be familiar with the user s guide and understand all the functions of the platform Never assume anything f you have any questions concerning the operation of the FRA CO STOP Refer to the proper user s guide If you are still unsure do not continue and call FRACO immediately In order to use install or dismantle the system a minimum of 2 people should be on the platform at all times in case of a breakdown or rescue The maximum working height is 11 58 m 38 ft in the freestanding mode when in use and 4 m 12 ft otherwise If you need to go higher than 11 58 m 38 ft you must use anchors In that case refer to the user s guide Always use anchors when you are not using the freestanding base This platform should be maintained periodically Refer to the user s guide n case of an electrical storm LEAVE the platform For personal safety when the wind exceeds 50 km h 30 mph do not use install or dismantle the platform M ake sure that the platform is lowered to the minimum Note the place where your fire extinguisher is located and make sure that a certified person verifies it periodically 13 It is the operator s responsibility to ensure that the load and
30. 2 Pull on lever A until the safety assembly pass the next mast cross bars 3 Push on lever A until the safety assembly is on the mast cross bars and release the hydraulic cylinder pressure 4 Repeat steps 1 to 3 until you have reached the desired height IMPORTANT At the end of the raising operation make sure that the safety assembly rests on a mast cross bar The height of the platform floor of platform m never ex he nchor FRACO Products Ltd FRSM 8000 user s guide 09 2002 V 3 V 4 How to lower the platform Pr ion k fore making any vertical movement with th form 1 Tie yourself to an anchoring point or to the elevating unit and remove the planks that might interfere with the anchors 2 Check to make sure that the platform trajectory is clear of all obstacles 3 Do not use the platform if the wind exceeds 50 km h 30mph Lever B Lever A llisation 1 Push lever A to release the claws from the mast 2 Lower lever B to open the claw and hold it 3 Pull lever A until the claws clear the bars they were on 4 Let go of lever B 5 Pull lever A until the claws hook up to the other bars and release the safety assembly 6 Press on the pedal to release the safety assembly 7 Push lever A to lower the platform 8 Release the pedal to engage the safety assembly 9 Keep pushing lever A until the safety assembly stops on a mast cross bar 10 Repeat steps 1 to 9 until you reach the desired heigh
31. 505 Powered Industrial Trucks instability A condition in which the sum of the moments which tend to overturn the Mast Climbing Work Platform is equal to or exceeds the sum of the moments tending to resist overturning interlock A control or mechanism that under specified conditions automatically allows or prevents the operation of another control or mechanism lessee A lessee is a person s or entity to whom a Mast Climbing Work Platform is provided by lease rental loan or other arrangement A lessee may also be a user or operator lessor A lessor is a person s or entity who leases rents loans or otherwise provides a Mast Climbing Work Platform to another party for the beneficial use of that party the user A lessor may also be a dealer owner lessee user or operator Reprint from ANSI SIA A92 9 1993 manufacturer A person or entity who makes builds or produces a Mast Climbing Work Platform mast climbing work platform A powered device consisting of an elevating assembly base or chassis and mast that when erected is capable of supporting personnel material equipment tools and is capable of traveling vertically in infinitely adjustable increments to reach the desired work level mast A vertical structure that supports and guides the elevating assembly modification modified To make a change s to a Mast Climbing Work Platform which affects the operation stability safety factors or rated load of the Ma
32. a 9 15 m 30 mast 12 20 m 40 of total mast 4 Install the elevating unit on the freestanding base FIGURE 2 5 Bolt the mast couplers to join the two masts together 6 Tighten the bolts between the mast and the freestanding base FRACO Products Ltd FRSM 8000 user s guide 09 2002 Il 5 Elevating unit 219 mm X 100 mm O3 4 x 4 pin p EL S A a O G EAA A dd I a Ir ree Pe gae eS Q2 c TESE m i A m 4 Ly Uv EM S s n X Rh MOM Hydraulic unit FRUH 6000 Ki i ee 1 Place the hydraulic unit in the adapters on the elevating unit 2 Lock the hydraulic unit in place with two O19 mm X 100 mm O3 4 x 4 pins and cotter pins Il 6 FRSM 8000 user s guide 09 2002 FRACO Products Ltd 1 Install the extension on the hooks of the hydraulic unit or on the hooks of another extension 2 Bolt the extension to the hydraulic unit or to another extension using two 219 mm x 64 mm 3 4 x 2 1 2 bolts Elevating unit hook IMPORTANT Make sure you do not have more than 3 m 10 of difference between the extensions during the installation When you are done there can be a maximum difference of 1 m 3 4 between the extensions The maximum extension length is 5 m 16 8 19 mm X 64 mm O3 4 X 2 1 2 2 m 6 8 extension 15020031 3 m 10 extension 15020042 FRACO Products Ltd FRSM 8000 user s guide 09 2002 Il 7 Bri mbl Type of 4 6 m
33. all Mast Climbing Work Platform as a dealer he shall have have the responsibilities of operators as specified 1n the responsibilities of dealers as specified in section 5 of section 8 of this Standard this Standard 10 2 2 Lessee as an owner When a lessee uses the Mast Climbing Work Platform as a owner he shall have 10 Responsibilities of lessee the responsibilities of owners as specified in section 6 of this Standard 10 1 Basic principles Sound principles of safety 10 2 3 Lessee as a user When a lessee uses the training inspection erection maintenance application Mast Climbing Work Platform as a user he shall have the and operation consistent with all data available regarding responsibilities of users as specified in section 7 of this the parameters of intended use and expected environment Standard shall be applied in the performance of responsibilities of 10 2 4 Lessee as an operator When a lessee uses lessee with due consideration of the knowledge that the the Mast Climbing Work Platform as an operator he shall unit shall be carrying personnel have the responsibilities of operators as specified in 10 2 Lessee A lessee is a person s or entity to section 8 of this Standard whom a Mast Climbing Work Platform is provided by lease rental loan or other arrangement A lessee may also be a user or operator Fa Fa Pa P7 Faa aa Wa Ac t T On T az aZ Faa Fa Fa Va Fa Ma Va bo d T ot OF ed at O 2s Se es
34. all operating features secured from inadvertent motion by brakes blocks or other means b Platform lowered to the full down position if possible or otherwise secured by blocking or cribbing to prevent dropping c Hydraulic oil pneumatic pressure relieved from all hydraulic pneumatic circuits before loosening or removing hydraulic pneumatic components d Safety props or latches installed where applicable as described by the manufacturer All electrical circuits shall be de energized by locking device or by lock out tag out system to protect against electrical shock during maintenance f Limit access to maintenance work area by unauthorized persons 6 7 Replacement parts When parts or components are replaced they shall be identical or equivalent to original Mast Climbing Work Platform parts or components 6 8 Maintenance training The owner shall train his maintenance personnel in inspection and maintenance of the Mast Climbing Work Platform in accordance with Sections 6 3 6 4 6 5 6 6 and 6 7 of this Standard and with the manufacturer s recommendations 6 9 Operator training Whenever an owner directs or authorizes an individual to operate a Mast Climbing Work Platform he shall ensure that the individual has been trained in accordance with the manufacturer s operating manual and requirements listed in Section 8 of this Standard before operating the Mast Climbing Work Platform 6 9 1 Training on delivery Manufacturer s o
35. anks at any time 2 Lock the outrigger guardrail with pins Pin with washer with washers and cotter pins 3 Insert 50 mm X 100 mm 2 X 4 planks in the outrigger guardrails and secure them with screws or nails Outrigger guardrail Cotter pin 17490067 DETAIL A FRACO Products Ltd FRSM 8000 user s guide 09 2002 IIl 1 utri Always use 2 outrigger ties for each additional outrigger 1 Install 2 outrigger ties on the previously installed outriggers 2 Secure the ties with O19 mm X 100 mm 3 4 X 4 pins and lock them with cotter pins 3 Install pins with washers on the new outriggers page II 11 4 Place planks on the new work area WARNING Never place any load on the Q19 mm X 100 mm planks at any time 3 4 X 4 pin Installation only permitted for 1 m to 4m 3 4 to 13 4 extensions Outrigger tie 20490038 DETAIL A A at me IIl 2 FRSM 8000 user s guide 09 2002 FRACO Products Ltd inale m lockin m 1 Insert an outrigger lock on the outrigger furthest from the mast 2 Insert the wheel at the end of the outriggers with outrigger locks 3 Lock the wheel with a pin with washer and a cotter pin DETAIL A 4 Adjust the distance between the wheel and the wall to 3 cm 1 1 4 9 Tighten the bolt on the outrigger lock DETAIL B Pin with washer Outrigger lock 204900072 Wheel 20490263 DETAIL B Cotter pin DETAIL A FRACO Products Ltd FRSM
36. ctions concern the dismantling of a regular FRACO FRSM 6000 platform using a crane boom truck or forklift If you still have any questions please contact your FRACO representative FRACO Products Ltd FRSM 8000 user s guide 09 2002 V 5 Moving the platform Steps l To dismantle the mast sections follow the steps 1 to 6 on page V 5 Dismatling the mast anchors and platforms On the ground Single mast configuration 2 Once the platform is on the ground remove the last anchor 3 Strap the top of the last mast section and move the platform 4 Reinstall the platform base by following the instructions on pages Il 1 to Il 4 Double mast configuration 5 Once the platform is on the ground remove all gardrail and flooring on the extensions and the 3 flooring boards at the center of the bridge 6 Remove the extensions and the bridge 7 Remove the remaining anchors and move the tower guards to the new location by following the instructions on page Il 1 to Il 4 8 Reinstall the bridge extensions flooring and gardrails Important These instructions concern the moving of a platform on the ground Moving the platform when it is not on the ground is a special operation that requires the approval of FRACO or other competent personnel If you still have any questions please contact your FRACO representative V 6 FRSM 8000 user s guide 09 2002 FRACO Products Ltd Maintenance The frequency and the importance of the mai
37. d in the user s manual Complete assembly view of 10 6 outriggers and 13 6 with outrigger kit 19510073 Figure 3 Plank end Guard rail 17490045 Am t WI Er un SS Ern aa ee m 1 NEL 1 2 13UNC bolts N rie aT 10 6 3 2m x 4 gr zinc outrigger 19010045 ger T Max 5 8 x 3 flat OE 13 6 4 1m 2 13m H R grade 44W d outrigger 19010056 BOZ 7186 o Max 2 44m Detail A Important 1 The forged steel see figure 3 Detail A 3 8 x 3 x 4 2 28018111 of the outrigger special swivel tie 20490555 must be replaced by a forged steel 5 8 x 3 x 4 1 2 H R grade 44W 28026794 2 he2 bolts BOZ 7186 1 2 13 UNC x 3 3 4 gr5 zinc must be replaced by 2 bolts BOZ 7190 1 2 13 UNC x 4 gr 5 zinc see figure 3 detail A 3 For distance exceeding 8 0 2 44 m on the face of the platform utilization of reinforced working platform 2220990280 is required Failure to comply with the instructions as stated in the user s manual or any documentation produced by the manufacturer can lead to material damages serious injuries and or even death For further information or any question please contact Jean S bastien Lasnier Telephone 450 658 0094 Toll Free 800 267 0094 Fax 450 658 8905 20010 Les Produits FRA CO Products It e L td 2 2 FRACO Technical 20K FRSM 8000 ACT 8
38. dels indicated above Please read the following carefully and insert it in your Fraco User s Guides Hybrid Bridges Please find attached the procedure for installation of hybrid bridges These bridges can be used as extensions as well For further information or any question please contact Jean Francois Laurin T P or Jean S bastien Lasnier T P Telephone 450 658 0094 Toll Free 800 267 0094 Fax 450 658 8905 2001 Les Produits FRACO Products It e Ltd 1 5 Installation of hybrid bridge sections Step 1 see Figure D 5 et Vue A Step 2 see Figure D 6 Bolt the sections together with 4 bolts of O1 in 8unc x 9 in on the bottom of the bridge sections Bolt the sections together with 2 bolts of 23 4 in 10unc x 4 1 2 in on the top of the bridge sections Position the pin with chain in the plate with holes see View A Position the first pin on the top of the bridge arm and bloc it with a spring pin Slide the bridge arms on the pockets of the bridge sections Place a locking bolt 7 in 13unc x 3 34 in and a lock nut 17 in 13unc at the back end of the bridge arm Bolt BOA 2032 with washer and nut 53 4 in 10unc x 4 1 2 in gr 5 warning 2 boltss on the top Bolt BOA 2085 with washer and nut 51 in 8unc x 9 in gr 5 warning 4 bolts on the bottom Locking pin with chain suppli
39. e distance on both sides between the platform and the wall TYPE 2 Levelling the mast from left to right TYPE 8 Levelling the mast from front to back Situations A Move the central tube to the left FRACO Products Ltd FRSM 8000 user s guide 09 2002 IV 5 Anchor bol n anale iron WARNING Before making any modification structural component have an engineer approve it 1 Install the wall tie and the central tube 2 Locate the place to drill the holes for the turnbuckles using page IV 4 3 Level the mast using the turnbuckles adjustment TYPE 2 amp 3 4 Drill a hole in the angle iron for the central tube adjustment TYPE 1 5 Make sure all the pins are in place and are secured by cotter pins 6 Lock the anchor in putting the turnbuckles in tension and the central tube in compression IV 6 FRSM 8000 user s guide 09 2002 FRACO Products Ltd Anchor bol ral H WARNING Before makin nv modification structural component have an engineer approve it Installation 1 Install the wall tie and the central tube 2 Locate the place to drill the holes for the turnbuckles using page IV 4 3 Level the mast using the turnbuckles adjustment TYPE 2 amp 3 4 Drill a hole in the structural H beam for the central tube adjustment TYPE 1 5 Make sure that all the pins are in place and are secured by cotter pins 6 Lock the anchor in putting the turnbuckles in tension and the central tube in compression
40. ease read carefully the present letter and insert it in all your Fraco User s Guide Fraco is changing the anchoring procedure for all types of platforms when using ground base The most recent versions of our user s guide are available on our W eb site www fraco com Please refer to them for installation procedures with regards to changes below The two first ties must be at 10 and 20 feet 3m and 6 m or at the two first accessible structural levels on the building max 20 max 6 m This new procedure is to upgrade the safety of our platform during the operation of installation and dismantling The platform must be secured by lifting equipment while installing or dismantling the two first ties Once the second tie is in place the installation continues by the usual procedure reduce load platform 1 2 load except the A CT 4 and the anchoring sequence typical for the type of platform in use as shown below FRSM 1500 FRSM 3000 FRSM 8000 20 feet 6 m ACT 8 et FRSM 20K 30 feet 9m ACT 4 40 feet 12m For more information contact our T echnical D epartment Julie Rainville Technical Service Director Fraco Products T 800 267 0094 450 658 0094 F 450 658 8905 20010 Les Produits FRACO Products It e L td 1 ERACO ELEC M Technical 20K ACT 8 2007 01 17 U T 0004 A FRSM 8000 FRACO Procedure installation for Hybrid Bridge Add to FRACO platforms User s Guides for mo
41. ed with the bridge section Figure D 5 Locking pin supplied with the bridge arm opring pin supplied with the bridge arm Nut NYL 2030 51 2 in 13unc VA S ISS Bolt BOZ 7186 51 2 in 13unc x 3 3 4 in gr5 o Figure D 6 1 4 Installation of hybrid bridge sections continued Step 3 see Figure D 7 Step 4 see Figure D 8 Position the bridge on the hooks of the elevating unit Position the inferior locking pin at the bottom of the or on the hooks of the cantilever section of 2 ft 6 in bridge arms and lock them with spring pins see View A see View B 18 3 m 60 ft bridge dr IS f A FN Locking pin superior Figure D 7 i Y j de i clle EEEELELEH ies i Rabi ZIZ rt E i e Locking pin a View B rate o Figure D 8 Installation of hybrid bridge sections continued Step 5a installation on unit directly see Figure D 9 Step 5b installation with a cantilever section of 2 ft 6 in Position the guardrail adaptor in the socket of the see Figure D 10 elevating unit Position the guardrail adaptor in the socket of
42. efore authorizing an Reprint from ANSI SIA A92 9 1993 tor f i f l operator to operate a Mast Climbing Work Platform the user shall ensure that the operator has a Been instructed by a qualified person in the intended purpose and function of each control b Has read and understood the manufacturer s operating instructions and user s safety rules or been trained by a qualified person on the contents of the manufacturer s operating instructions and user s safety rules c Understood by reading or by having a qualified person explain all decals warnings and instructions displayed on the Mast Climbing Work Platform d Determined that the purpose for which the Mast Climbing Work Platform is to be used is within the scope of the intended applications defined by the manufacturer 7 9 Work place inspection Before the Mast Climbing Work Platform is used and during use the user shall check the area in which the Mast Climbing Work Platform is to be used for possible hazards such as but not limited to a Drop offs or holes b Bumps and floor obstructions c Debris d Overhead obstructions and high voltage conductors e Hazardous locations f Inadequate surface and support to withstand all load forces imposed by the Mast Climbing Work Platform in all operating configurations g Wind and weather conditions h Attachments i Other possible unsafe conditions j Presence of unauthorized persons k Vehicular traffic
43. eir maximum in order to reach the maximum heights and load capacities specific to each type of equipment in freestanding mode except the universal freestanding base see chart below 2 When using the universal freestanding base the front and rear stabilisers must be extended to a minimum of 1 9 533 4 mm This measure is designated by the distance between the face of the stabiliser insertion tube and the jacks see figure 5 detail 1 3 For any situation and for each type of platform the planking area must never exceed the front stabilisers of the freestanding base see figure 5 detail 2 Type of Maximum height Maximum height fr pean platform on platform on universal Dial Figure 5 specific freestanding heres freestanding Failure to comply with the instructions as stated in the user s ne Or any documentation produced by the manufacturer can lead to material damages serious injuries and or even death For further information s or any questions please contact Jean S bastien Lasnier Telephone 450 658 0094 Toll Free 800 267 0094 Fax 450 658 8905 2001 Les Produits FRACO Products It e Ltd 3 3 FRAC O Model Technical 20K FRSM 8000 ACT 8 2010 04 12 U T 0008 A FRACO Specification for utilisation of 10 6 3 2m outriggers 19010045 Add to FRACO platforms User s Guides for models indicated above Please read the following carefully and insert in vour Fraco User s Manual Wh
44. en using 10 6 3 2m outriggers the maximum length on which you can work on is 6 1 8m Complete assembly view of 10 6 outriggers Figure 1 Lower part outriggers amp Max 1 8m Note 1 The distance is designated by the measurement from the face of the platform to the very end of the outrigger See Figure 1 and 2 2 This distance applies when outriggers are installed at either the lower or upper part of the platform See Figure 1 and 2 3 When using 10 6 3 2m outrigger to their maximum length of 7 2 1m you must use accompanying parts found in the 195100738 kit and install it according to the user s manual The outriggers must be installed in the upper part of the platform 20010 Les Produits FRACO Products It e L td 1 2 ERACO Mode Technical 20K FRSM 8000 ACT 8 2010 04 12 U T 0008 A Important change when using the outrigger kit 19510073 1 When using 10 6 3 2m outriggers to their maximum deployment of 7 0 2 1m the utilization of the outrigger kit 19510073 see figure 3 is required and the installation must be done in accordance with the procedure presented in the user s manual 2 When using 13 6 4 14 m the maximum distance which it can be extended is now of 8 0 2 44m see figure 3 detail A The utilization of the outrigger kit 19510073 see figure 3 is required and the installation must be done in accordance with the procedure presente
45. guardrails wherever there might be a risk of falling Never place any load on the planks at any time Plank ties FRACO Products Ltd FRSM 8000 user s guide 09 2002 Il 17 Extension turn kl IAW HC CAILCIISIOIL LULTIDUCKIC CCE d or ihe 4 m aria IONO CALCITSIOLTI 1 Install the extension turnbuckle short part on the upper hooks of the elevating unit DETAIL A 2 Install the extension turnbuckle long part on the side bracket adapter with a 219 mm X 140 mm O3 A X 5 1 2 bolt DETAIL B C 3 Join the long and short part of the extension turnbuckle with a 016 mm X 75 mm 5 8 X 3 pin and a cotter pin DETAIL D 4 Tighten the extension turnbuckle Extension turnbuckle long part 23050044 Pin Cotter pin 4 SQ Extension turnbuckle short part 23050033 see DETAILS on page Il 19 Il 18 FRSM 8000 user s guide 09 2002 FRACO Products Ltd Extension turn kle DETAIL Extension turnbuckle Extension turnbuckle short part long part Upper hook of the O19 mm X 140 mm elevating unit 03 4 X 5 1 2 bolt DEIAIL A DETAIL B Extension turnbuckle long part 016 mm X 75 mm 019 mm X 140 mm Q5 8 X 3 pin 03 4 X 5 1 2 bolt DETAIL C DETAIL D FRACO Products Ltd FRSM 8000 user s guide 09 2002 Il 19 Part I Options Miscellanous l l rdrail 1 Install the outrigger guardrail at all the places required to prevent any risk of falling Never place any load on the pl
46. in 2 m 7 on both sides of the elevating unit IMPORTANT Never place any load on the work zone or the traveling zone FRACO Products Ltd FRSM 8000 user s guide 09 2002 V 1 yun GuneAe e y JO Sepis yoq uo w gz UI UllM pej1eoo si euoz Buipeo ay woed eui uo peinquisip uu0jiun eq 1ISNW peo au S19410M Buipnjour sqi 000 91 64 42 4 S peo eigissiuued je o 1 Career BOP AVIAN pao T HE JH E TES Lw gez i z Wwe es ugis Si u grs E E feo W L6 0E r3 LOL POL W G6 Le SJ9XJOM Z euoz Dui oA eJ cag cmo zs jiqi Des zl 293 pea Cam aps 129 nea 3 agr an em aos E XR wagon ieacall B4 itz Bakofk JN Expl L Nur Ow izg umm WwuzE BREL d N Bu ty i Taze i i nonnuUi Pe TET VETO Ted SETTLEMENT E USD IY TRUE MER x eet euoz Dui oAeJ OU JO euoz 4J0M y uo peo Aue ao2ejd 13A N SJ9X4JOM G euoz BuryoM INVL OdINI FRACO Products Ltd FRSM 8000 user s guide 09 2002 V 2 How to ral he platform Pr ion k fore making any vertical movement with th form 1 Tie yourself to an anchoring point or to the elevating unit and remove the planks that might interfere with the anchors 2 Check to make sure that the platform trajectory is clear of all obstacles 3 Do not use the platform if the wind exceeds 50 km h 30mph Lever A Lever B ilisation 1 Push on lever A until the claws hook onto the next mast cross bars
47. in business of the Mast Climbing Work Platform 9 Responsibilities of lessors 9 1 Basic principles Sound principles of safety training inspection erection maintenance application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessors with due consideration of the knowledge that the unit shall be carrying personnel 9 2 Lessor A lessor is a person s or entity who leases rents loans or otherwise provides a Mast Climbing Work Platform to another party for the beneficial use of that party the user A lessor may also be a dealer owner lessee user or operator 9 2 1 Lessor as a dealer When a lessor uses the Mast Climbing Work Platform as a dealer he shall have the responsibilities of dealers as specified in section 5 of this Standard 9 2 2 Lessor as an owner When a lessor uses the Mast Climbing Work Platform as an owner he shall have the responsibilities of owners as specified in section 6 of this Standard 9 2 3 Lessor as a user When a lessor uses the Mast Climbing Work Platform as a user he shall have the responsibilities of users as specified in section 7 of this Standard PAGE 8 RESPONSIBILITIES MANUAL Reprint from ANSI SIA A92 9 1993 9 2 4 Lessor as an operator When a lessor uses the 10 2 1 Lessee as a dealer When a lessee uses the Mast Climbing Work Platform as an operator he sh
48. k bolts at each plate 2 Install the central tube in the holes already drilled on the angle iron 3 Install the turnbuckles in the holes already drilled on the angle iron 4 Make sure that all the pins are in place 5 Lock the pins with cotter pins 6 Lock the anchor in putting the turnbuckles in tension and the central tube in compression Y not hav he inner ick bolt on h pl 16 mm X 127 mm 5 8 X 5 Wedge bolt or approved equivalent IV 12 FRSM 8000 user s guide 09 2002 FRACO Products Ltd H beam adjustable anchor 24490021 1 Install the wall tie and the central tube 2 Install the adjustable anchors for the turnbuckles using page IV 4 3 Level the mast using the turnbuckles adjustment TYPE 2 amp 3 4 Install the adjustable anchor for the central tube adjustment TYPE 1 5 Make sure that all the pins are in place and are secured by cotter pins 6 Lock the anchor in putting the turnbuckles in tension and the central tube in compression FRACO Products Ltd FRSM 8000 user s guide 09 2002 IV 13 Part V Operating the platform TY kg 334g saliha 1 383 kg 237 kg i 520 be i56 iba LET I 3000 ibs 800 ibe ee uam zone 1 worker 11 07 m 35 4 m 5 44 m 17 107 5 08 m 16 8 B ef Te e rm 14 Tea a Total permissible load is 3 636 kg 8 000 Ibs including workers The load must be uniformly distributed on the platform The loading zone is located with
49. ld the plywood on the guardrail with plywood support Nail down or screw down the modular plywood on the taper extension section adaptor Position the lock pin with chain so the oval hole faces the bridge section Bolt the lock pin with the bridge section using bolts of 1in 8unc x 9 in see View A 20490926 Taper extension section adaptor Bolt BOA 2025 with washer and nut 53 4 in 10unc x 2 in gr 5 Figure D 11 o Q plywood support 17490337 U lock pin Guardrail with int i 16030303 Modular plywood 28494906 25490088 Locking pin with chain Bolt BOA 2085 4 with washer and nut 51 in 8unc x 9 in gr 5 view on the other side 4 4 Congratulations You are about to use the excellent FRACO hydraulic elevating work platform system Unlike any other platform system on the market today FRACO provides you with the ultimate in SAFETY STABILITY and FLEXIBILITY while reducing your labour costs by up to 36 Due to the advanced technology of FRACO Products you can be assured of the OPTIMUM QUALITY in all our products FRACO is ISO 9001 registered The instruction manual and safety rules presented on the following pages will safely guide you through all the possibilities of this system The platform cannot be sold or rented without this user s guide FRACO Products Ltd reserves the
50. m ANSI SIA A92 9 1993 to conditions of ground surface congestion visibility slope location of personnel and other factors causing hazards of collision or injury to personnel 8 10 12 Unauthorized use When applicable means shall be used to protect against use by unauthorized person s 8 10 13 Misuse as a jack The platform of the Mast Climbing Work Platform shall not be used to jack the wheels off the ground unless the machine is designed for that purpose by the manufacturer 8 10 14 Snagged platform If the platform or elevating assembly becomes caught snagged or is otherwise prevented from normal motion by adjacent structure or other obstacles such that control reversal does not free the platform all personnel shall be removed from the platform before attempts are made to free the platform 8 11 Assistance to operator If an operator encounters any suspected malfunction of the Mast Climbing Work Platform or any hazard or potentially unsafe condition relating to work load operator shall cease operation of the Mast Climbing Work Platform and request further information as to safe operation from his management or the owner dealer or manufacturer before further operation of the Mast Climbing Work Platform 8 12 Modifications An operator shall not modify or concur in modification of a Mast Climbing Work Platform without the specific written approval of the manufacturer or equivalent entity should the manufacturer no longer be
51. m and for further INFORMATION ON SAFE USE AND OPERATION The ANSI SIA A92 9 1993 standard for Mast Climbing Work Platforms has an effective date of January 13 1994 This Manual incorporates sections from that standard as follows Definitions Section Responsibilities of Dealers Section Responsibilities of Owners Section Responsibilities of Users Section Responsibilities of Operators Section Responsibilities of Lessors Section Responsibilities of Lessees Section Examples of A92 9 Aerial Platforms Figure Minimum Safe Approach Distance Figure Published by Single copy list price 4 95 Scaffold Industry Association Inc 20335 Ventura Blvd 4310 Woodland Hills California 91364 Copyright 1993 by Scaffold Industry Association Inc All rights reserved No part of this publication may be reproduced in any form in an electronic retrieval system or otherwise without the prior written permission of the publisher Printed in the United States of America RESPONSIBILITIES MANUAL 3 Definitions attachment The provision for lateral support consisting of a tie assembly and connection points authorized personnel authorized person Personnel approved or assigned to perform a specific type of duty or duties at a specific location or locations at a work site base The relevant contact points of the Mast Climbing Work Platform that forms the support chassis The part of the Mast Climbing Work Platform
52. ms or malfunctions which become evident during operation Any problems or malfunctions that affect the safety of operation shall be repaired prior to continued use of the Mast Climbing Work Platform 8 10 4 Reporting potentially hazardous locations The operator shall immediately report to his supervisor any potential hazards which become evident during operation 8 10 5 Altering safety devices Altering or disabling of interlocks limit switches or other safety devices shall be prohibited 8 10 6 Entanglement Care shall be taken to prevent rope electric cords hoses etc from becoming entangled in the Mast Climbing Work Platform 8 10 7 Work load limitation Mast Climbing Work Platform rated work load shall not be exceeded when loads are transferred to the platform at any height 8 10 8 Work area The operator shall ensure that the area surrounding the Mast Climbing Work Platform is clear of personnel and equipment before lowering the platform 8 10 9 Misuse The Mast Climbing Work Platform shall not be used as a crane or personnel material hoist 8 10 10 Operating areas The Mast Climbing Work Platform shall not be operated from a position on trucks trailers railway cars floating vessels scaffolds or similar equipment unless the application is approved in writing by the manufacturer 8 10 11 Travel conditions Under all travel conditions the operator shall limit travel speed according RESPONSIBILITIES MANUAL Reprint fro
53. n a work situation the platform must never go above the last anchor FIRST ANCHOR 6 m 20 maximum from the ground OTHER ANCHORS Maximum 6 m 20 between the anchors TO INSTALL THE ANCHORS ONLY it is permited to exceed the last anchor by 6 m 20 with a load less than 1 364 kg 3 000 Ibs two men and tools when the first anchor is installed IV 2 FRSM 8000 user s guide 09 2002 FRACO Products Ltd Anchor mbl Wall tie 21490017 014 mm X 75 mm pin 05 8 X 3 Turnbuckle with hand 23020018 Short tumbuckle hand 23030020 Tumbuckle with nut 23050011 dins dm mle Maximum deployment limit 12mm X 100mm 0 1 2 X 4 pin Turnbuckle extention 23040021 The length of the central tube may vary depending on the needs The turnbuckle may be extended with turnbuckle extention FRACO Products Ltd FRSM 8000 user s guide 09 2002 IV 3 Minimum anchor opening relative he distance from the wall isch W mmao Wistd 45 2 1 19 m 3 11 0 99 m 3 3 1 70 m 5 7 bore mage omme t4mue 3 1 50 m 4 11 1 65 m 5 5 2 31 m 77 1 37 m 4 6 MEN 1 17 m 80 2 03 m 6 8 4 1 80 m 5 11 1 68 m 5 6 2 92 m 9 7 5 p 241 m 611 2 03 m 6 8 3 53 m 11 7 1 98 m 6 6 1 88 m 6 2 3 25 m 10 8 30 to 45 IV 4 FRSM 8000 user s guide 09 2002 FRACO Products Ltd How to level the mast with the anchor 1B TYPE 1 Adjust th
54. n section 4 19 of this Standard These manuals are considered an integral part of the Mast Climbing Work Platform and are vital to communication of necessary safety information to users and operators 7 4 Inspection and maintenance Users shall inspect and maintain the Mast Climbing Work Platform as required to ensure proper operation The frequency of inspection and maintenance shall be determined by manufacturer s recommendation and be compatible with operating conditions and the severity of the operating environment Mast Climbing Work Platforms that are not in proper operating condition shall be immediately removed from service until repaired Repairs shall be made by a qualified person and the repairs shall be in conformance with the manufacturer s recommendations or the equivalent entity s recommendations should the manufacturer no longer be in business 7 4 1 Frequent inspection An inspection as outlined in section 6 4 of this Standard shall be conducted 7 4 2 Annual inspection An inspection as outlined in section 6 5 of this Standard shall be conducted 7 4 3 Pre start inspection Before use each day or at the beginning of each shift the Mast Climbing Work Platform shall be given a visual inspection and functional test including but not limited to the following a Operating and emergency controls including but not limited to brakes and limit devices b Safety devices c Air hydraulic and fuel system leaks d Cables and
55. n which the Mast Climbing Work Platform is to be used for possible hazards such as but not limited to a Drop offs or holes b Bumps and floor obstructions c Debris d Overhead obstructions and high voltage conductors e Hazardous locations f Inadequate surface and support to withstand all load forces imposed by the Mast Climbing Work Platform in all operating configurations g Wind and weather conditions h Vehicular traffic i Attachments of building ties j Other possible unsafe conditions k Presence of unauthorized persons 8 8 During operation The Mast Climbing Work Platform shall be used in accordance with this Standard The operator shall ensure the following before each elevation of the platform a That the Mast Climbing Work Platform is operated on a surface within the limits specified by the manufacturer b That the outriggers stabilizers extendable axles or other stability enhancing means are used as required by the manufacturer c That guardrails and mast guards are installed and access gates or openings are closed per manufacturer s instructions d That the load and its distribution on the platform and any platform extensions are in accordance with the specific configuration e That there is adequate clearance from overhead obstructions f That the minimum safe approach distances M S A D to energized power lines and parts as listed in Table One are maintained See Figure 2 page 10 for
56. nce f Limit access to maintenance work area by unauthorized persons S S Replacement parts When parts or components are replaced they shall be identical or equivalent to onginal Mast Climbing Work Platform parts or components 5 6 Training Whenever a dealer directs or authorizes an individual to operate a Mast Climbing Work Platform he shall ensure that the individual has been trained under the direction of a qualified person in accordance with the manufacturer s operating and maintenance manual and requirements listed in Section 8 of this Standard before operating the Mast Climbing Work Platform 5 6 1 Training on delivery Manufacturer s operating instructions and required training on the proper use and operation of the Mast Climbing Work Platform shall be provided upon each delivery by sale lease or rental 5 7 Operation When a dealer operates a Mast Climbing Work Platform in sales demonstrations or otherwise for his beneficial use he and his operating personnel shall assume the Responsibilities of Users as specified in Section 7 and Responsibilities of Operators as specified in Section 8 of this Standard S 8 Assistance to owners amp users If a dealer is unable to answer an owner s or user s question relating to rated load intended use maintenance repair inspection or operation of the Mast Climbing Work Platform the dealer shall obtain the proper information from the manufacturer or equivalent entity should the ma
57. ntenance depend on the national codes the builder s specifications the operating conditions and frequency of use Normally it is not necessary to dismantle parts for regular maintenance except if there are doubts about reliability or safety Removing hoods opening inspection holes or lowering the platform V or v FRACO Products Ltd to its transport position are not considered as dismantling operations Dail Daily inspection sheet Lock the motor support with a padlock to prevent any unauthorized intrusion Verify the level of the mast with a 1 m 3 level both directions Check the level in the engine gas tank having a capacity of 6 liters 1 5 gallon Clean all deposits of cement or dry mortar that could hinder the proper operation of the platform Weekly Check the engine oil level Check the hydraulic pipes for leaks Check for any metal distortions on parts such as extensions mast sections base hooks etc which could have been damaged by improper handling Check the condition of the different springs Monthly Preventive maintenance sheet Verify hydraulic oil level SAE 32 or HVI 36 Annual General painting Retouch places exposed to rust FRSM 8000 user s guide 09 2002 V 7 Fs z ATTENTION MANUAL OF RESPONSIBILITIES for Dealers Owners Users Operators Lessors and Lessees of ANSI SIA A92 9 1993 Mast Climbing Work Platforms X y Vi Y Y V v y vi i
58. nufacturer no longer be in business and provide that information to owner or user 5 9 Record retention Dealer s shall retain the following records for at least three years a Name and address of the purchaser or lessee of each Mast Climbing Work Platform by serial number and the date of delivery b Records of the person s trained upon each delivery of a Mast Climbing Work Platform c Records of the pre delivery inspection performed prior to each delivery including the name s of the individual s responsible for such work 5 10 Modifications Modifications or alterations of Mast Climbing Work Platforms shall be made only with prior written permission of the manufacturer or equivalent entity should the manufacturer no longer be in business 5 11 Manufacturer s safety bulletins The dealer shall comply with safety related bulletins as received from the manufacturer 6 Responsibility of owners 6 1 Basic principles Sound principles of safety training inspection erection maintenance application and operation consistent with all data available regarding the parameters of intended use and expected environment PAGE 2 RESPONSIBILITIES MANUAL Reprint from ANSY SIA A92 9 1993 shall be applied in the performance of the responsibilities of owners with due consideration of knowledge that the unit will be carrying personnel 6 2 Manuals Owners shall keep and maintain copy ies of the operating and maintenance manual s
59. oduits FRACO Products It e Ltd 2 3 FRACO Technical 20K FRSM 8000 ACT 8 2007 02 01 U T 0005 A FRACO Bridge installation on the cantilever section e Lower the Bridge Section on the extension the upper part of the Z Bridge Arm must sit on the fixed support e Secure the Z Bridge Arm on it s support with supplied hardware 2001 Les Produits FRACO Products It e Ltd 3 3 e a cci ERACO T All 2006 12 19 U T 0002 A Ix SSS Mast climbing work platform Mast bolt assembly procedure Amendment to all the FRACO platforms User s Guide Please read carefully the present letter and insert it in all your Fraco User s Guide All mast bolts must be installed head down and washer must be positioned on the nut side see illustration Always tighten the nut See user s guide for specific bolt torque The most recent versions of our user s guide are available on our Web site www fraco com Please refer to them for assembly procedures with regards to changes above For more information contact our Technical Department Julie Rainville Technical Service Director Fraco Products T 800 267 0094 450 658 0094 F 450 658 8905 2001 Les Produits FRACO Products It e Ltd 1 SEE IA Bulletin n FHACO 2006 12 06 U T 0003 A SS See Mast climbing work platform High priority warning Height of the first and second wall tie Amendment to all the FRACO platforms User s Guide Pl
60. on and identification of the person s performing the inspection and repairs d Records of the pre delivery inspection performed prior to each delivery 6 13 Modifications The owner shall not modify or concur in modifications or alteration to the Mast Climbing Work Platform without the modification being approved and certified in writing by the manufacturer or equivalent entity should the manufacturer no longer be in business 6 14 Manufacturer s safety bulletins The owner shall comply with safety related bulletins as received from the manufacturer or dealer 7 Responsibilities of users 7 1 Basic principles The information in this Standard must be supplemented by good job management safety control and the application of sound principles of safety training inspection erection maintenance application and operation consistent with all data available regarding the parameters of intended use and expected environment Since the user has direct control over the application and operation of Mast Climbing Work Platforms conformance with good safety practices in this area 1s the responsibility of the user and his operating personnel including the operator Decisions on the use and operation of the Mast Climbing Work Platform must always be made with due consideration for the fact that the machine will be carrying personnel whose safety is dependent on those decisions 7 2 Erection principles 7 2 1 Support structure integrity analysis
61. or in putting the turnbuckles in tension and the central tube in compression Ihe concrete must have a resistance of 35 MPa minimum Horizontal concrete anchor 24010030 FRACO Products Ltd FRSM 8000 user s guide 09 2002 IV 9 IV 10 127 mm 5 min 6 mm 1 4 weld bead Installation 1 Install the wall tie and the central tube 2 Locate the place to weld the plates for the turnbuckles using page IV 4 3 Level the mast using the turnbuckles adjustment TYPE 2 amp 3 4 Weld the plate for the central tube on the angle iron adjustment TYPE 1 5 Make sure that all the pins are in place and are secured by cotter pins 6 Lock the anchor in putting the turnbuckles in tension and the central tube in compression FRSM 8000 user s guide 09 2002 FRACO Products Ltd Anchor wel ral H m 127 mm 5 min 6 mm 1 4 weld bead Installation 1 Install the wall tie and the central tube 2 Locate the place to weld the plates for the turnbuckles using page IV 4 3 Plumb the mast using the turnbuckles adjustment TYPE 2 amp 3 4 Weld the plate on the structural H beam for the central tube adjustment TYPE 1 5 Make sure that all the pins are in place and are secured by cotter pins 6 Lock the anchor in putting the turnbuckles in tension and the central tube in compression FRACO Products Ltd FRSM 8000 user s guide 09 2002 IV 11 Installation 1 Install the concrete anchoring box with 3 Quic
62. peration instructions and required training on the proper use and operation of the Mast Climbing Work Platform shall be provided upon each delivery by sale lease or rental 6 10 Operation When an owner operates a Mast Climbing Work Platform he shall have the responsibilities of users as specified in Section 7 of this Standard and his operating personnel shall have responsibilities of operators as specified in Section 8 of this Standard 6 11 Assistance to users and operators If an owner is unable to answer a user s or operator s questions relating to rated load intended use maintenance repair inspection or operation of the Mast Climbing Work Platform the owner shall obtain the proper information from the dealer or manufacturer or equivalent entity should the dealer or manufacturer not be available or able PAGE 3 RESPONSIBILITIES MANUAL Reprint from ANSI SIA A92 9 1993 to provide said answer and provide that information to the user or operator 6 12 Record retention The owner shall retain the following records for at least three years a Name and addresses of the subsequent purchaser of each Mast Climbing Work Platform by serial number and date of delivery b Records of the person s trained upon each delivery of a Mast Climbing Work Platform c Written records of the FREQUENT and ANNUAL INSPECTIONS shall be kept by the owner when he performs the inspection The record shall include deficiencies found corrective acti
63. personnel on and around the platform is dependent on these decisions 8 2 Manuals The operator shall be aware that the operating and safety manuals including the manual which defines the responsibilities of dealers owners lessors lessees users and operators are stored on the Mast Climbing Work Platform and the location where they are stored The operator shall be familiar with the manuals stored on the Mast Climbing Work Platform and consult them when questions arise with respect to the Mast Climbing Work Platform 83 Pre start inspection Before use each day or at the beginning of each shift the Mast Climbing Work Platform shall be given a visual inspection and functional test including but not limited to the following a Operating and emergency controls including but not limited to brakes and limit devices b Safety devices c Air hydraulic and fuel system leaks d Cables and wiring harness e Loose or missing parts f Tires and wheels g Placards warnings and control markings h Outriggers stabilizers and other structures i Guardrail system j Mast guards k Mast sections 1 Attachments m Platform extensions n Items specified by the manufacturer o Correction of all malfunctions and problems identified and further inspection if necessary before continued use 8 4 Problems or malfunctions Any problems or malfunctions that affect the safety of operations shall be repaired prior to the use
64. rail in the side bracket and the guardrail bracket 2 Install the guardrails wherever there might be a risk of falling 1 m 3 4 guardrail 17490023 DEIAIL A 60 cm 23 guardrail gt CE 17490012 JP B FRACO Products Ltd FRSM 8000 user s guide 09 2002 Il 15 1 Install the extensible guardrail on the existing guardrails where there are gaps 2 Lock the extensible guardrail with 2 safety pins 3 The safety pins must be re installed each time the extensible guardrail is moved Anti skid pl 1 Install the anti skid plate on the gaps created by the bridge arms 4 Secure them with screws or nails on one side only to allow movement of the bridge arms Extensible guardrail 17490034 Il 16 FRSM 8000 user s guide 09 2002 Anti skid steel plate 70 cm 28 20490319 100 cm 40 20490320 FRACO Products Ltd 1 Install the plank ties so that they hold the outriggers and the planks together 2 Nail or screw the plank ties to the n i Plank tie planks so that they do not move UND r 20490050 Use only 1 category spruce or equivalent having dimensions of 50 mm X 250 mm 2 x 1 0 350 kg m 71 5 lbs pi for a span less than 1 80 m 67 Use only planks approved by the local authorities DETAIL A Plank end guararail Plank end guardrail 1 Install the plank end guardrails at the 17490045 end of the work zone planks 2 Secure them with screws or nails 3 Place plank end
65. rotect against use by unauthorized person s 7 13 Operation of mast climbing work platform If a user 1s also the operator of a Mast Climbing Work Platform he shall have the responsibilities of operators specified in section 8 of this Standard as well as responsibilities of users as specified in section 7 of this Standard 7 14 Assistance to operator If a user is unable to answer any operator s questions relating to rated work load intended use maintenance erection conditions of the Mast Climbing Work Platform or safety of operation of the Mast Climbing Work Platform the user shall obtain the proper information from the dealer owner manufacturer or equivalent entity should the manufacturer no longer be in business and provide that information to the operator before use of the Mast Climbing Work Platform in the application of concern 7 18 Shutdown of mast climbing work platform The user shall authorize and direct his operating personnel to cease operation of the Mast Climbing Work Platform in case of any suspected malfunctions of the Mast Climbing Work Platform or any hazard or potentially unsafe condition that may be encountered and to request further information as to safe operation from the owner dealer or manufacturer before further operation of the Mast Climbing Work Platform 7 16 Record retention The user shall retain the following records for at least three years a Records of the operator s trained on each model of
66. rts or components are replaced they shall be identical or equivalent to original Mast Climbing Work Platform parts or components 7 6 Maintenance training The user shall train his maintenance personnel in inspection erection and maintenance of the Mast Climbing Work Platform in accordance with sections 7 2 7 3 7 4 and 7 5 of this Standard and with the manufacturer s recommendations 7 7 Operator training Whenever a user directs or authorizes an individual to operate a Mast Climbing Work Platform he shall ensure that the individual has been trained in accordance with the manufacturer s operating and maintenance manual and the user s work instructions and requirements listed in section 8 of this Standard before operating the Mast Climbing Work Platform 7 7 1 Model training The user shall be responsible for the operator being trained on the model of the Mast Climbing Work Platform that he will be operating Such training shall be in an area free of obstructions under the direction of a qualified person for a time sufficient to determine that the trainee displays proficiency in knowledge and actual operation of the Mast Climbing Work Platform Only properly trained and authorized personnel shall be permitted to operate the Mast Climbing Work Platform 7 7 10 Trainees training record A record of the trainee s Mast Climbing Work Platform instruction shall be maintained by the user for at least three years 7 8 Before operation B
67. st Climbing Work Platform in any way operator A qualified person who controls the movement of a Mast Climbing Work Platform outriggers Devices that increase the stability of the Mast Climbing Work Platform and that are capable of lifting and leveling the Mast Climbing Work Platform owner A person or entity who has proof of purchase or legal possession of a Mast Climbing Work Platform passive brakes A braking system which performs automatically without requiring any specific operator action to function platform The portion of a Mast Climbing Work Platform intended to be occupied by personnel with their necessary tools and materials platform brakes A braking system which stops and holds the platform elevating assembly at the rated work load platform extension A structure intended to expand the horizontal width or length of the platform platform height The vertical distance measured from the floor of the platform to the surface upon which the Mast Climbing Work Platform is being supported qualified person A person who by reason of knowledge experience or training is familiar with the operation to be performed and the hazards involved rack amp pinion drive A gearing arrangement whereby a cylindrical gear pinion engages a linear gear rack rated work load The designed carrying capacity of the Mast Climbing Work Platform as specified by the manufacturer shall The word shall is to be understood as mandatory
68. t At the end of the lowering operation make sure that the safety assembly rests on a mast cross bar FRSM 8000 user s guide 09 2002 FRACO Products Ltd Dismantling the m nchors and platform Warning Do not dismantle the mast by sections longer than 12m 40 when using a forklift crane or a boom truck and 3 m 10 sections when using the self erecting system Steps 1 Unload the platform When dismantling the platform the weight must be minimized to 275 kg 600 Ibs 2 men and tools 2 If there are anchors remove them by 12m 40 mast section maximum 3 Lower the platform until it is below the junction of the last section to be dismantled AND UNDER THE HIGHEST ANCHOR REMAINING 4 Attach the top of the mast section to be dismantled to a forklift boom truck or crane BEFORE taking off the 4 tower bolts 5 Remove the mast sections measuring no longer than 12 m 40 maximum The platform must never be above the last remaining anchor unless you are dismantling anchors or mast sections 6 Repeat steps 2 to 5 until the platform reaches the lowest anchor Always leave the last anchor in place maximum 6 m 20 above the ground On the ground 7 Take off the guardrails wood decking side brackets plank ties planks and outriggers Then remove the extensions and bridge from the elevating unit 8 Takeoff the last remaining anchor the last mast section and the elevating unit IMPORTANT These instru
69. t6inx 2ft3inx2ft6in 0 92 m minute 168m 0 71 mx 0 69 m x 3 25 m 718 2 kg 1 07 mx 0 67 mx 0 75 m 113 6 kg 3ft6inx2ft3inx 3 ft4in Extension section Dimension 250 Ibs 1 07 mx 0 67 m x 1m 113 6 kg W eight 3ft6inx2ft3inx 6ft8in 1 07 m x 0 67 mx 2m 179 5 kg 395 Ibs 3 ft6inx 2 ft3 inx 10 ft 540 Ibs 1 07 mx 0 67 m x 3m 245 5 kg bir Lor oia 1 07 m x 0 95 m x 457 m 520 5 kg Bridge section Dimension W eight J ght 3 ft6inx 3ftlinx 20 ft 107 mx 0 95 mx 6 m 638 6 k 1 405 Ibs 0 KY Central bridge section 3ft6inx 3ftlinx 20 ft Dimension W eight 1 310 Ibs zT IO TOO maso Kg FRSM 8000 user s guide 09 2002 FRACO Products Ltd Part Il Installing the platform Distance between 2 ma aCtion Total utm Distance between masts ME LIT E TUA EE 4 mi owe ee ager Se 0 75m 2 6 extension WARNING WHEN USING AN EXTENSION OF 4 m 13 4 OR 5m 16 8 ON A BRIDGE YOU MUST HAVE A 0 75m 2 6 EXTENSION ON THE OTHER SIDE OF THE SAME UNIT 0 75m 2 6 extension Minimum distance between masts in double mast configuration with 9 m 30 bridge 10 03 m 32 11 10 80 m 35 5 11 56 m 37 11 12 m 407 bridge 15 m 50 bridge 18 m 60 bridge 19 18 m 62 11 19 94 m 65 5 20 70 m 67 11 Standard distance between masts in double mast configuration with Bridge type No 0 75m 2 6 extension one 0 75m 2 6 extension two 0 75m 2 6 extension 9 m 30 bridge 10 24 m 33 7
70. the Install 2 non slip steel plates of 1 8 in x 20 in elevating unit between the unit and the bridge Position the guardrail 23 1 2 in in the sockets of the cantilever section of 2 ft 6 in Position the extensible guardrail between the guardrail of the cantilever section of 2 ft 6 in and the guardrail of the bridge Install 2 non slip steel plates of 1 8 in x 20 in between the unit and the bridge 17490090 Guardrail adaptor 20490319 Steel plate 1 8 in x 20 in 20490320 Steel plate 1 8 in x 20 in D S y Dz RSS Y BELEWS A SS Y x EE 2 5 ZA N Figure D 9 WA ITN 17490090 Guardrail adaptor 17490012 Guardrail 23 1 2 in S 17490034 Lu Extensible guardrail 20490319 Steel plate 1 8 in x 20 in 20490320 Steel plate 1 8 in x 20 in Q9 Foren ST Installation of hybrid cantilever sections Step 1 see Figure D 11 Screw down the taper extension section adaptor on the elevating unit with the 4 bolts 3 4 in 10unc 2 in Step 2 see Figure D 12 and Views A Position the guardrail with plywood support in the socket of the elevating unit Place a U lock pin to ho
71. the number of people allowed on the platform is complied with Refer to the standard load distribution chart This platform should never be specifically used as an elevator Always wear your safety harness when installing and dismantling the mast sections the wall ties and when manipulating the planks when passing the anchors Safety harnesses that meet the local safety code must be available at all times for each person on the platform A safety line in compliance with the codes and of sufficient length for the working height of the platform must be available at all times on the platform for emergency use only poor raising or lowering the FRACO make sure Qo That the base is properly secured in position and levelled see the tolerances permitted in the user s guide T hat all guardrails are in place T hat a visual inspection above and below the platform is carried out before each vertical movement to ensure no protrusions will impede or inhibit the proper movement of the FRACO To verify proper clearance for the walk boards planks Not to exceed the freestanding height 11 58 m 38 ft at the main Honda Gas Engine platform floor from the ground Model GX160 KIQHE Thatthe platform has not exceeded the height of the last anchor Vibration 4 0 G Noise level 74 dB That the worker removing the boards to pass the anchors Operating speed 3 600 RPM is properly harnessed T hat everyone on board is alerted That the safe
72. ty material is in the proper place and within reach of the operators FRACO Products Ltd FRSM 8000 user s guide 09 2002 l 3 General view Elevating unit Anchor Freestanding base FRSM 8000 user s guide 09 2002 FRACO Products Ltd identification plate This plate is found on the climbing frame and should be visible at all times L E S PRODUIT S FRACO Pe R O D U C T S 91 CHEMIN DES PATRIOTES ST MATHIAS SUR RICHEULIEU QUEBEC CANADA J3L 6A1 NO SERIE SERIAL NO XX XX XXXX NO SERIE Patent pending no 5 368 125 MOD LE MODEL FRSM 8000 NV e s Ke Vitesse de d placement vertical vertical travel speed velocidad de elevation MADE IN raea CANADA HECHO EN Serial number XX XX XXXX roce namper N uL number Year of fabrication FRACO Products Ltd FRSM 8000 user s guide 09 2002 l 5 Technical data Ground Base dimension weight 3 ft2 in x 6 ft 8 in 455 Ibs 0 97 m x 2 04 m 207 kg 36 fein TT Standard 5 ft 10 in 2 44 m 873 kg 32m 0 3 m to 1 52 m Standard 1 78 m Higher Walking and Loading area Maximum 8 ft 2 in Maximum 2 49m Lifting speed 3 ft minute M aximum height of the mast with anchors 33u Mt M aximum height of the mast without anchors n E M inimum ground clearance ft 0 3m HONDA engine 5 5 HP M ast section Dimension W eight 0 3 m x 0 3 m x 3 05 m 168 kg Tu 2ft4inx2ft3inx 10ft8 in Elevating unit Dimension W eight 1580 Ibs 3 f
73. which become evident during operation Any problems or malfunctions that affect the safety or operations shall be repaired prior to continued use of the Mast Climbing Work Platform 7 12 4 Altering safety devices Altering or disabling of interlocks limit switches or other safety devices shall be prohibited 7 12 5 Entanglement Care shall be taken to prevent rope electric cords hoses etc from becoming entangled in the Mast Climbing Work Platform 7 12 6 Capacity limitation Mast Climbing Work Platform rated work load shall not be exceeded when loads are transferred to the platform at any height 7 12 7 Work area The operator shall ensure that the area surrounding the Mast Climbing Work Platform is clear of personnel and equipment before lowering the platform 7 12 8 Misuse The Mast Climbing Work Platform shall not be used as a crane or personnel material hoist 7 12 9 Operating areas The Mast Climbing Work Platform shall not be operated from a position on trucks trailers railway cars floating vessels scaffolds or similar equipment unless the application is approved in writing by the manufacturer 7 12 10 Travel conditions Under all travel conditions the operator shall limit travel speed according to conditions of ground surface congestion visibility slope location of personnel and other factors causing hazards of collision or injury to personnel 7 12 11 Unauthorized use When applicable means shall be used to p
74. which provides mobility and support for the mast and elevating assembly configuration All positions in which a Mast Climbing Work Platform or any part thereof can be placed within its intended operating limits control descent device A means to limit the descent speed of the elevating assembly dealer A person or entity who buys from a manufacturer or distributor and who generally sells rents erects and services Mast Climbing Work Platforms delivery Transfer of care control and custody of the Mast Climbing Work Platform from one person or entity to another person or entity elevating assembly The platform drive mechanisms and all other components that travel vertically on the mast exposed side A side of the platform that is a greater distance from a building wall or structure than that allowed by Local State and Federal codes and ordinances for guardrail requirements equivalent entity An organization agency or individual who by possession of an appropriate technical degree certificate professional standing or skill and who by knowledge training and experience has demonstrated the ability to deal with the problems relating to the subject matter the work or the project guardrail system A vertical barrier intended to protect personnel from falling to lower levels hazardous location Any location that contains or has the potential to contain an explosive or flammable atmosphere as defined in ANSI NFPA

FRSM-8000 Mast Climbing Work Platform User`s Manual

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