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HCD 1501 User`s Manual - Happy Multi
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1. Original point Start point 7 C CRH901 56 ADJUSTING THE THREAD TENSIONS 8 1 1 With the thread going through the hole of the pressure foot pull it out slowly toward the front E LE a LT Ne tn he Ty i Se a 8 ca O 7 3 W h as o Au gt Pressure foot Gl 2 Adjust the Minor thread tension by the first fa eC tension knob and then the second Thread WF First tension tension knob Sy KE KBs OLOH EQS According to the type of upper thread and cloth OD OO FO S Second tension ron J 8_1 CDF701 60 ADJUSTING THE LASER POINTER OPTION 8 2 Laser pointer indicates the needle position The beam of laser is coming from right upper side thus the position of laser pointer can be changed depending on the height of surface of fabric Please adjust then angle of laser pointer depending on thickness of fabric and type of frame 1 For switch ON laser pointer Press and Keep FUNC when the machine is not run ning For switch OFF laser pointer Press and Keep FUNC 2 Press lt or gt and set a position of moving head to needle No 1 3 Set fabric on the frame then put white paper to the position of needle and fix by Scotch tape Needle position Laser beam REPORT GUIDE FLOPPY CONTRAST 4 When the machine is stopped press MENU and Select OTHER with 2 FLOPPY CONTRAST OTHER REPORT GUIDE 5
2. Menga amp 3 mika A which has frame out b V0 0 ty 0 0 END Color change number Needle number DIF LOWER 1 12345 G4 5 gt The color change stop mark x is showed 23F LOWER WW12345 4 23F LOWER p 1 Pi M123456 8250 AS 5 The setup of color change oe 2 which has frame out nh PY 0 0 ty 0 0 END 12_E BDI101 58 PATTERN SETTINGS 12 F Teaching input Move the frame with and the position will 5 be saved as the frame out Lengthwise XN move x distance O Sidewise move distance Frame out point Original point Start point of pattern O Last position of Color change number PATTERN SETTING NEEDLE READ OPTION 1 When the machine is stopped press MENU Goi and Select SETTING with 2 ae Fa POSITION C 2 3F LOWER gt T F 2 Press GET and press right left of C29 to W123456 6250 ey Oe Ets SS The setup of color change select any which has frame out PAB T 0 0 ong The left side shows the number name and details of the current pattern qa 23F LOWER gt I 3 Press up down of to select Mmh and ml123456 amp 250 press GET Move to frame to out point X 0 0 Y Ss 4 Use the to move the frame to the frame out position aera ke 602 1 5 Press the GED Z3ELOWER yy EP HH ag RI A Se 123456 250 gt m G OS The setting is fixed B eZ y the manual f
3. The pattern data will return to the start point 2 Select Top with and press GED 193 If you want to go back to the previous point before Top repeat steps 1 and 2 again Placing the design in the center of the selected embroidery frame Center Move embroidery frame position to the center automatically 1 When the machine is stopped press FUNC in a gt Frame Type and select Frame position with CD Set Top ary Needle Jump Log i T rn gir 2 Press the GET ea fo ere A N CAUTION To prevent accidents Q The frame moves quickly N Frame move Keep hands away from the frame 3 Select Center with CD and press A The embroidery frame will move to the center of the embroidery area automatically If you want to get back to the previous status MACHINE from Center Do procedure of Position IP 9 3 9_4 CRH901 61 SEWING 9 5 Rotating and mirroring designs Convert Convert selected pattern data Setting example g p Normal Mirror reverse PUdqdaAa4HMOED 0 90 180 270 O 90 180 270 Start point of pattern Mirror reverse 90 Normal Normal angle With the start a of pattern asa pivot the machine changes the angle i in 90 degree increments PATTERN cia TA OPTION 1 When the machine is stopped press MENU ii G S and Select SETTING with CC
4. hy Pim G Eo o an Lon U i a lt a lt a MOUSE EMBLEM RC_CAR BIRD INSECT f See RS ABCDEF ASY l PENGUIN UNBRELLA DOG PALMTREE kenu _ E Group Main Fill Group 1 5 Group 2 34 Group 3 f Group 4 ABC DEF 4 PENGUIN SAN UNBRELLA DOG PALMTREE Y Group Main Group 1 5 Group 2 4 Group 3 0 OiGroup 4 89 Group Main 5_9b CRH901 40 PREPARATION OF PATTERN DATA 5 A How to select patterns from memory To select an embroidery design previously stored into the machine memory SETTING a0 READ OPTION 1 When the machine is stopped press MENU and Select PATTERN with 2 Press the GET a l io 07FLOWER The display indicates the current pattern 10550 EL ae The left side of display shows the number name 5 E Re 09 9 72 6 EMBLEM RC_CAR BIRD INSECT 66 4 As 30 cee and details for the current pattern i Number of stitches 5 Number of Color change number t Height 9 5 Width PENGUIN Re Ma DOG PALMTREE heni Size between start point and the top of pattern Scrolling display Size between start point and the bottom of pattern Size between start point and the extreme right of pattern Size between start point and the extreme left of pattern a i 3 Select pattern data with and press ONER J5 This pattern will be selected SHIP TIGER HORSE Press to return to Menu mode Press once again t
5. CAUTION To prevent accidents The embroidery frame and carriage will move Please keep hands clear for your safety 2 Select the desired function with and press GED Drive menu will be cleared after execution of selected function 3_Bb CRH901 27 MENU 3 C The diagram below describes ee the layout functions accesed CUT FWD TRACE ORG FUNC from the main menu LJ CJ z o0 2 START STOP EF The main menu is accessed rif OO ood O by pressing MENU From here any function can then be selected with the up and Arrow button Escape button down CD Pressing GET enters your choice Set button Menu button lf you Press from any point in the Menu mode you will change to Drive mode Memory pattern P 5 A ff Lock of pattern data p 11 1 Erasing p 5 B m Trace type p 11 2 Setting p 12 1 Needle bar selection p 13 1 Reading p 5 5 e i Scale p 12 2 lp Explanation page rE ErE Repetition of color group setting p 13 7 S ssid Ase of ae PA Repeat sewing p 12 5 gt Auto setting R 13 2 D 0 ai ee ity Ip 11 6 O EURAS Thread color A 13 3 setting P 14 7 Export p 11 3 Frame out f Color change data registration p 13 5 P 12 D Moving P 11 7 f Color change data read p 13 6 Renaming folders p 1 1 9 Sort P 11 A Thread break report P 11 B Machine settings p 5 1 PATTERN B Initializat
6. gt Keep disks away from temperature extremes and high humidity gt Do not open the shutter of the data disk or touch the magnetic disk inside Contact with magnetic disk may cause disk to become unreadable gt Use the write protect tab on your disk to help prevent accidental erasure of data gt Do not leave disk in disk drive for extended periods When not in use remove the floppy disk from drive 2_8 CDFA21 13 MAIN PARTS 3 1 a 19660 _ 1 Hook cover 11 Upper rectifier 21 Fuse 6A 2 Hook 12 Thread stand pin 22 Terminal box 3 Bobbin case 13 Thread stand felt 23 Power switch 4 Needle plate 14 Needle bar selection knob 5 Take up lever 15 Control box 6 Thread tension 16 LANport 7 Detecting roller 17 USB port based on the USB 8 Minor thread tension 18 Serial port 9 Thread guide support 19 Frame base 10 Thread guide 20 Carriage 3_1 CDG323 14 MAIN PARTS CONTROL BOX 3 2 24 Ooo 25 26 CUT FWD TRACE ORG FUNC MENU 27 OJo J START STOP lt gt 4 29 FE JPL J OMe yp C amp O 28 3031 33 32 34 24 Emergency stop 30 Stop button D A Oo 39 COE 3536 37 38 42 41 483 37 Arrow button Up Down Left Right button 31 Trace button 38 Set button 25 Display L C D 32 Original point return button 39 Menu button 26 Drive lamp 33 Needle change button 40 Escape button 2 7 Thread cut button 34 Speed control button 41 Memory card eject button 28 Forw
7. FLOPPY CONTRAST OTHER 9 By p maa Cutter Main shatt Catcher Open Close Needle jump Open Close TRACE Mein shaft Mein shat Needle drive REPORT GUIDE Network system speed Version Maintenance Conditions L point Senser C point Sensor Needle Center Cutter Origin Catcher Origin i h h h h l l 24_7 CRH901 91 ERRORS AND WHAT TO DO 24 8 What to do for Thread catch hook is off its position error E 193 x E 193 Catcher Manual 1 Press the GED button i CA 2 Select Auto with CD Manual 3 Press the GED button The thread catch hook returns to the original position The display returns to drive mode When you cannot clear by the method above Auto x E 193 Catcher 1 Press the GED button Auto 2 Press the GED button The Error status is cleared and the display shows drive mode 3 Refer to the page in the section ERRORS AND WHAT TO DO and determine what may be preventing the hook from returning to the original position and follow the steps outlined P 24 4 24 _8 CDFA25 149 INITIALIZING OF MACHINE SETTINGS 25 1 Re Initialization of machine system Perform this function only to fix problems with the machine When performed all settings in the OPTION menu are lost Be sure to reset the
8. 7 Press MENU to select es and press GET button to change the embroidery area lf you do not need to make a change go to step 15 8 Press the GED button 9 Press up down of to select the hoop Class Round frame C Square frame 10 Press the GED Select direction X or Y you wish to change frame size by up down of CD 11 Press the GED button 12 Press right left of to select the digit and press up down of to select the number Input number for size of embroidery area 13 Press the GET button The setting is fixed 14 Press the button No 61 Round 120 Case for selected round frame gt Class O Suze be 150 Class O Size L 150 Class F Size L 15 Class a Size L 10 Class Size L 160 ee fal No Name Size 131 Custom1 100 amp 132 Custom2 150 133 Custom3 200 D 134 Custom4 250 0 135 Customs 300 GSD Frame Type CSEL Set Frame d Frame Size No Name Size 121 GirantaAmi 1NA gt gt Class O Size Je 150 LIY UUSNLUII JUU gt Class of Size Le 150 Case for selected square frame gt Class Size Y 150 Size X 150 Class LJ Size Y 150 Size X 150 Class L gt Size Y 15 Size X 150 Class LO gt Size Y 10 Size X 150 Class LO Size Y 160 Size X 150 No Name 131 Customl 132 Custom2 133 Custom3 134 Custom4 135 Custom5 Size 100 160 200 250 300 No Name 131 Customl P132 C
9. Embroidery area Side wise Fig 04 BIRD 1 Confirm that pa r TOD appears in the display and go ae Step 4 lf this does not appear go to step 2 7 2 Press FUNC and select Top with CD Frame position oC Frame Type O Set Ce Turn off 3 Press the GED button Upper right indication of p will be shown 4 Press MENU and Select FRAME with PATTERN SETTING NEEDLE READ OPTION ZX Fee fi i eS POSITION LOCATE QUEUE EDIT FRAME Ck se 5 Press the GED button No 62 Round 150 T Round Indicates the select frame No Size YxX 61 120 gt 62 150 63 180 64 210 Frame Type CSET Set Frame Frame 1ze Menu 20_6b CRIC15 102 FRAME CONFIRMATION 6 Press right left of COD to select the boader frame 7 Press the GET button AN CAUTION To prevent accidents The moving head moves quickly The frame moves quickly Keep your hands away from the frame 8 Press GET to carry out The head moves left to needle 1 The type and embroidery area and outline of the pattern itself appear in red All are displayed on the left together 9 By position of design can be moved 10 Press the GED button 11 Press the GED button Frame starts to move for tracing Please confirm that pressure foot and needle do not hit to frame If press ESC skip trace operation To stop tracing press
10. Ha reseny Sal ye 2 Move frame with CD J F NC i 7 3 Press and select Frame position with VA D set Top Needle Jump Log in Turn off 4 Press the FUNC mA me mR A N CAUTION To prevent accidents LJ The frame moves quickly AN Keep hands away from the frame i 5 Select a Position with CD and press a Frame move The frame will automatically return to the previ ous position Moving back to the starting point Origin The frame returns to the origin point beginning position of design eal SLR OHO AN CAUTION To prevent accidents oe The frame moves quickly be EMCI HINIES Keep hands away from the frame Pointer 1 Press the while the machine is stopped The frame will move to the origin point and the pattern data will return to the start point Top will be shown on the display Press again to go return to the previous point ORG j Top will be cleared on the display 9_3 CRH901 60 SEWING 9 4 Going back to the beginning of the design Top Stopping sewing in the middle of a design changing the design s location in the hoop and then restarting from the beginning lf you use Top you will return to the start point the frame position left where it is 1 Press the FUNC while the machine is stopped ose Type Top Fal Needle Jump Log in
11. Loss of power while embroidering If you have a power failure while embroidering follow these instructions and you can restore the position of the frame and the pattern data to its state before the failure 1 Turn on the power switch Je ON Dren gt OFF TO CONTINUE AN KEEP CLEAR CARRIAGE WILL MOVE 2 Press the GET 2 050 C point AN KEEP CLEAR CARRIAGE WILL MOVE 3 Press the GET Wel Da Auto N KEEP CLEAR CARRIAGE WILL MOVE 4 Select Auto with and press GED The main shaft will make one rotation and stop at the C point proper stop position 5 Press the CUT The needle will go down and trim the thread 6 Press the GED After the carriage and frame move slightly the embroidery frame will return to the previous position automatically 7 Back up several stitches from the stopped point by pressing the STOP 8 Start sewing again by pressing the START A CAUTION T i dani To prevent accidents The frame moves quickly AN CAUTION To prevent accidents Keep your hands and body clear of the ma chine When performing a thread trim be careful of the needle which will pierce the fabric 9 2 CDICL9 53 SEWING 9 3 Moving the hoop while embroidering and then returning to the correct location Position If you wish to move the embroidery frame in the middle of the design follow these steps 1 Stop the sewing by pressing the STOP
12. M Fast button When you press this key while pressing frame move key frame movement speed increases You can make more slow frame speed in Machine settings menu IP 5 2 N Arrow button Up Down Left Right The frame moves toward direction of the arrow mark In the menu select each item required by pressing the arrow mark toward the right direction You can change direction to opposite side in Machine settings menu IP 5 1 O Set button By pressing Set button you can execute each function in the menu and other settings Indicate target design on LCD panel when non showing design If you press this key and hold re display your target design P Menu button Displays the function menu for the machine set tings and the design set up Q Escape button Press ESCAPE button when you stop or cancel the settings selected R Memory card eject button Press this button to take out the memory card Do not try to take out the memory card when ba is displayed on the LCD display S Memory card insertion slot PCMCIA card socket for installing the memory cards T USB memory port USB memory socket 2 9 CDI701 21 DRIVE MODE Display example When beginning an embroidery Memory of Stitches selected pattern of pattern Current Color change number EMBROIDERY MACHINE Number of maximum repetitions set 3 A Name of selected pattern T
13. Top Needle Jump Log in Turn off 2 Select Frame type with and press GET D E 3 Select Tubular frame with CD oS 6 EN EN _ Tubular frame ve L Ra 6 4 Press the GED 5 Move the carriage to the position shown by qa press on the control box Knob bolts X carriage 6 Fix the tubular frame holder under the bracket of the X carriage and tighten the knob bolts completely A di Frame base Bracket 6_1 CDI701 38 SEWING WITH TUBULAR FRAMES How to hoop Inner frame Cloth Backing Outer frame Please smooth the embroidery cloth in all direc tions but do not stretch it Tighten 4 Loosen Please smooth the embroidery cloth before tightening 6_2 CSD610 48 SEWING WITH TUBULAR FRAMES Mounting the hoop on the machine 1 Move the frame base to the approximate center position before inserting the tubular embroidering frame AVVUUUUUROR 00 t E HAPPY rt sm oe et opie a my en de a a te ee ee See Ee ee fe Se S 2 Insert the embroidery frame Make sure that the holder pins are inserted into the positioning holes of the frame base on each side Positioning hole Positioning hole Positioning pin Positioning pin 6_3 CDG522 48 SEWING WITH TUBULAR FRAMES 6 4 Starting to embroider Original point 1 Move the frame to the original point with the Start point OD
14. eal S Jes TIFLOWER P CPIS 59 1 93 8 2 Press the GED button WW123456 250 43 0 1 5 91 5 Ol y oo wl The left side shows the number name and The adjustment of the fx 100 details of the current pattern width X direction size 100 w lt E a aa 23F LOWER f 0 9 54 0 uay 3 Press up down of to select Py and W123456 250 23 press GET 9 7 9 38 1o 9 Bi i F P 7 ji 5 a VAY 23 Ao 5 9 7 F 4 Press up down of 2 to select conver Anie B250 AS oen ois Bl ae sion of position required LT 0 0 Pe ar 5 Press the GED The setting is fixed Wl123456 E250 ee For return to main menu press down of to select END and press GET or Press ESC Press once again to return to Drive ieee eae step and mirror convert mode w IMT E E oe Cc af p m z O 9 5 BDI101 45 SEWING 9 6 Starting in the middle of a design POSITION This function allows you to go directly to a stitch number or a color change and positions the hoop correctly Stitch Number of stitches Change Color position This moves the frame to any stitch number This moves the frame to the beginning of any desired Color change number L Beginning of any couloir number Any stitches stitch 1 When the machine is stopped press MENU A o gt ac READ _ OPTION S and Select POSITION with 20 eS Be ay 2 Press the GED b
15. ed 2 Press the TRACE The embroidering frame moves for the design trace P 14 5 Make sure that the pressure foot and needle do not touch the frame You can make tracing speed slow by pressing TRACE during tracing If you keep pressing the START the machine will discontinue tracing and move to the original point You can confirm outline to start embroidering trace and the position of the design Go on to step 4 if you want to start embroidering without tracing a a hUL a eS eS 3 The display will show gt gt Trace end and the embroidery frame will stop moving The embroidering frame has moved to the first Stitch point of the pattern ii IE AE 4 Press the START The embroidery will start 5 After finishing your design the display will show gt gt End and the machine will stop The embroidery frame returns to the original point automatically if the auto origin function has been activated 6_4 CDJ114 41 CAP FRAME option 7 1 Cap frame settings 2 types of cap frames Normal and Wide are available with this model When you embroider by using a cap frame please ensure that a correct setting is selected according to each AN CAUTION To avoid problems The machine and or cap frame may be damaged if the incorrect frame settings are used 1 When the machine is stopped press FUNC The drive
16. Embroidery pattern area Embroidery Outline of area pattern KKKKKKK Confirm that the design is a actually in the hoop by design trace No 132 Custom Buttons on Control panel perform these functions Forward fea rt tracing E5 cH oS vey ESH Back tracing Skip KKKKKKK No 132 Custom Is this all right for the sewing position Choose YES to confirm your approval of trace and sewing position or select NO to return to the FRAME screen No 0 UB o 20_9 CRIC15 106 FRAME CONFIRMATION 20 A User defined frames No 136 150 You need to prepare for the data which entered the shape of the frame and entry the entered data You can entry the data up to 15 different size of custom frames You need to prepare custom frame size data for entry the size to your machine P 20 B The embroidery area for each registered frame is set to the inside of the frame edge to allow for pressure foot clearance Fig 1 Round frame Embroidery Square frame Embroidery area area 20_A CRIC15 107 FRAME CONFIRMATION 20 B How to make frame size data of your User defined frames No 136 150 We need to use text edit software of PC like WordPad and make frame size data with following constitution then entry the data to your machine Type 1 Type of data Type 2 Type of data ra L80 L70 L60 T L50 L40 L30 L20 L90 L10 LOO E mD Po ToT ad Center of Center of user defined user defi
17. LOWER tab DOG be D Folder Contents of folder will be displayed when you select this icon and press Return Once you move into the folder this icon will be displayed at the top of the list You will be able to move off from the folder by select this icon and press You will be also able to move off from the folder if you just press ESC a4 Idi23 Free oodi21 A COANIMAL E b p IPLANT faeHELLO Fas MOON SaB IRD FAJF ANTASY Pinel LOWER fELDOG Scrolling display Reading be CHECK Paltern data Id 23 Free 654321 FR _JANIMAL E n p _IPLANT HELLO Ae BIRD a End ESIN Read Join abf LOWER aa DOG oo A Disk set 0 K 14_2 CDH701 98 READING 10 Press the GED button A menu will show the designs stored on the diskette or memory media 11 Select the pattern data to be Joined with OD 12 Press the GED button After the pattern data is read return to the menu or read another pattern or join another pattern 13 Press the GED button Return to menu select Join with COD and press GET if you desire to join more patters Necessary pattern data can be read by perform ing step 10 to 13 14 3 Do not remove media or disk Serch pattern be The designs new ID number in Free memory the machines memory Id 23 Free 654321 5 gt COANIMAL g 8 _IPLANT 4 2HELLO tap MOON A BIRD EJF ANTASY SASF LOWER rarLDOG a4 Idszo _ Free oo
18. Memory card reading in the next w section oa Removing memory cards 1 Check that the Do Not Remove icon is not showing and press the eject button Pull memory card and adapter all the way out 2 Handle the memory card carefully Reading 5 9 CDH701L 33 PREPARATION OF PATTERN DATA 5 5b a To insert a USB memory 1 Insert the USB memory all the way into the IF USB memory port of the machine right side _ of controller pss A IES G 2 Read embroidery design data according to ww following Memory card reading in the next section N a koa R Do Not Remove media To remove a USB memory 1 Please check that the Do Not Remove icon is not shown Reociig 2 Please handle USB memory carefully 5_5b CDH701 36 PREPARATION OF PATTERN DATA 5 6 Memory media reading 1 Insert the memory card into the machine as PATTERN SETTING NEEDLE OPTION described in Inserting memory cards ves ce a eS fe g 2 When the machine is stopped press MENU POSITION and Select READ with CO 3 Press the GED Section for select of memory card reading and USB memory reading 4 Select memory card or USB memory with J Oo Memory card removal is prohibited 5 Press the GED Indicates pattern data of the memory card Serch pattern ba _ The designs new ID number in Free memory ba Memory card remov
19. OPTION FLOPPY CONTRAST OTHER REPORT 3 Cb 3_Cb CRIC15 30 GUIDE 3 D The GUIDE offers tips and step by step help for embroidering with the machine In each stage of embroidery operation there is an easy to follow guide available FLOPPY CONTRAST OTHER REPORT GUDE 1 When the machine is stopped press MENU ar va and Select GUIDE with 22 a 2 Press the GED button HOW TO HOOP SET FRAME PATTERN NEEDLE TRACE START PROBLEM OILING til Ie Exit Ca 3 Select desired item with and press INSERTING A NEEDLE Turn off the power before removing the needle Please select needles by type of material Normally We supply a DB X K5 needle as in the machine accessory kit ix needle so that needle groove faces front top view Z 4 When or P is shown in the right lower portion of the display you can move to next page by pressing CD 5 Press the ESC You will return to the guide menu Press to return to Menu mode Press once again to return to Drive mode 3_D CRIC15 31 INSERTING A NEEDLE 4 1 select a needle of the right type See the following SELECT THREADS AN CAUTION To prevent accidents Turn off the power before removing the needle 1 Loosen the needle clamp screw slightly with the screw Needle clamp screw driver 2 Remove the needle 3 Insert a new needle into the needle clamp with push it up as far as it will go keeping the slotte
20. the last pattern Setting example Sidewise offset Pat 02 O Original point Sidewise Pat 02 of pat 02 Start point of pattern offset of E Offset point pat 02 Pat 14 Pat 14 Lengthwise ee offset of pat 02 Lengthwise Lengthwise pat 02 offset of offset of pat 14 Lengthwise WS pales offset of ae See S JEwse oled Ead pat 03 Sidewise offset of pat 03 of pat 14 Fig t Sidewise offset of pat 14 Fig 2 O Original point Start point of pattern E Offset point Alter This registers Queueed patterns in order Delete This deletes unnecessary patterns in the QUEUE Set This begins the QUEUE sewing Reset This cancels the QUEUE sewing 18_1 CDFA25 94 QUEUE Alter This allows you to sew any combination of designs in sequence 1 When the machine is stopped press MENU MAAL E and Select QUEUE with CD Gah G SS pr a Ny POSITION LOCATE 2 Press the GED The left side shows the pattern data 3 Press the GET Or press right of CD o A pattern can now be selected PATTERN SETTING NEEDLE READ OPTION EMBLEM RC_CAR BIRD INSECT PENGUIN SUN UMBRELLA DOG MOUSE A EMBLEM gt RC_CAR gt BIRD ap insect A amp U PENGUIN inn MOUSE A EMBLEM Eo RC_CAR gt BIRD Zs INSECT LR ll PENGUIN SUN 04 14 07 a gt 4 Press up down of QY to select desired z pattern 02 Cursor will be back to left side by pressing left of CE
21. to select END and press GED or Press ESC Press once again to return to Drive mode 12_9 BDI101 54 PATTERN SETTINGS 12 A Preset There are 9 preset points that can be used for offsets around the or in the center of the pattern 1 When the machine is stopped press MENU PATTERN SETTING NEEDLE READ OPTION n wan EE 4 gg oa LA ETTIN h G2 and Select S G wit aes Es POSITION 23F LOWER gt 1s t 2 Press GED and press right left of CD to ees i E y An automatic origin return Pi select F to finish sewing y The left side shows the number name and details of the current pattern 23IFLOWER 47 a he 3 Press up down of to select 4 and iwiz356 250 press GET 23F LOWER I WWT23456 8250 4 Select the offset point with CD 5 Press the GED button Z3JFLONER gt I The setting is fixed M23456 E250 et Press until the display returns to drive mode NY will appear at the lower right in green a For return to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode 12_A BDI101 55 PATTERN SETTINGS Teaching input You can set the offset position manually 12 B Lengthwise R move distance Sidewise move distance O Offaet point Start point of pattern 1 When the machine is stopped press MENU and Select SETTING
22. 250 H tl Bi i T uT a A b Sy 0 0 END 2 IF LOWER 1 t W123456 250 lt ong I MAb l The sdjustment of the frame out point in the X direction 3 0 0 12_G BDI101 60 NEEDLE BAR SELECTION 13 1 Needle number settings fP 5 E A needle number can be assigned to a color change number When the needle number is assigned the machine will embroider and automatically switch to the programmed for each color change number Color change stop function P 5 F A color change stop can be assigned to a color change number When this is done the machine embroiders the stitches for that color change number and then stops displaying the following message gt gt Change Stop Auto setting Changes all designated needle numbers at once Color change data registration Color change data read You can use the color change data from a saved pattern register it and then export the regis tered data to the selected pattern for use 13_1 CDFA21 91 NEEDLE BAR SELECTION 13 2 Auto setting This changes all designated needle numbers at once For example if you want to change all needles numbered 10 to 6 just select one of the color change numbers in which 10 is set then all color change numbers can be changed into 6 1 When the machine is stopped press MENU PATTERN E and Select NEEDLE with C babda POSITION 2 Press the GED button eed two The lef
23. 4 C CRICIS5 39 BASIC MODE 24 Press the GED button C47 Select No with and press GED Sewing could be prepared Push the start button to start sewing The display will return to step 20 Push a menu key if you want to do re setup 23 FLOWER EE oom laa Start sewing 25 Press the button The embroidery will start By button MENU you can jump to step 3 CUT FWD TRACE FUNC MENU C D Oo D sA STOP lt gt 4 F F O ESC Start buttton J CoO COO CO Seow CD Menu button 4 D CRICIS 40 MACHINE SETTINGS 5 1 Before embroidering check the basic settings of the machine Be sure to set 14 232C speed if setting up a PC serial connection The rest of the settings can be left at default values as indicated by underline below 1 TRD break Yes On thread breaks this causes sewing position amp frame to move backwards by back No several stitches before the detected break before stopping 2 All head The machine mends threads only on heads with detected thread break No The machine mends threads for all heads irrespective of thread 3 Width data 13 When stitch length exceeds this length the machine divides it by this jump limit length and creates multiple movements Width data limit becomes 12 7mm only when setting value is set to 13 Please use a smaller number when you use thick and heavy material 4 Quick start If you set to No the machine will inc
24. CONFIRMATION 20 F 12 If you like to confirm frame size against your embroidery design please go to next step of Frame Confirmation for User defined frames No 136 150 By pressing ESO enable to move off from the folder is shown at the top of the list or enable to move back to MENU fe is not shown at the top of the list Even if you are inside the sub folders enable to back to MENU directly by holding down the ESC Press to return to Menu mode 20_F CRIC15 112 FRAME CONFIRMATION Frame confirmation Selecting a User defined frames No 136 150 20 G This allows confirmation of positioning between the embroidery area and the pattern 1 Confirm that p Top appears in the display and go to step 4 lf this does not appear go to step 2 2 Press and select Top with CD 3 Press the GET button Upper right indication of p will be shown 4 Press MENU and Select FRAME with OD 5 Press the GET button Indicates the select frame 6 Press right left of COD to select the user defined frame Frame position Frame Type O Set ee nT Log in Turn off PATTERN AAJ i re S POSITION QUEUE EDIT SETTING NEEDLE READ OPTION we a FRAME T Round No Size YxX 61 120 gt 62 150 63 180 64 210 GD Frame Type CSEL Set Frame eS Frame Size gt No 131 Customl 100 USER No Name Size P1
25. No 90 Square 320x320 Adjust pattern position in hope The type and shape of the frame is in black and as desired using arrow keys embroidery area and outline of the pattern itself then press SET appear in red All are displayed on the left Buttons on Control panel perform together these functions Center n Adjust A pme E oy MS cil eer movement ROA Position Menu Embroidery Outline of pattern area 21 By position of design can be moved No 90 Square 320x320 LS press the GET button Design trace will show where the edges of the design fall relative to the hoop Select EXECUTE to start design trace Cancel SSS 22 Press the GED button No 90 Square 320x320 Confirm that the design is a actually ua ars in the hoop by design trace Select Cancel with OX and press GED i Buttons on Control panel perform The display will return to step 20 these functions S P Forward ol rt tracing FUNC MENU mca CS Back tracing Skip AN CAUTION To prevent accidents The frame moves quickly Keep your hands away from the frame 23 Press the GET button No 90 Square 320x320 Frame starts to move for tracing oe Please confirm that pressure foot and needle do Is this all right for the sewing position not hit to frame Choose YES to confirm your approval of trace and sewing position or select If press ESO skip trace operation NO to return to the FRAME screen To stop tracing press ESC No SESE
26. Number of color of pattern change number Size between start point and the extreme right of pattern Size between start point and the extreme left of pattern Frame out mark CY i 23FLOWER 0P 8 SED Thang No 3 Press right left of Jeg to select the Color oe ee tea oe o change number r aye or Te The current color number is shown in the pattern iol mol END M10 data display portion ane Change ee 4 4 a E A 4 The color change stop function is set by ae 5 pressing FUNC ar The function is also cancelled by the FUNC Color change stop symbol The setting is fixed 2 3F LOWER M PL Te Change No o F2 DO OOH O10 1 00 WO OE K BO EQ EC W 123456 B15 CSET Set amp Next er es m Color change stop function cannot be used if there is Frame out indication at right side of needle no sn ey GE Please cancel at Frame out setting IP 12 E E aeg z T Ei an L 4 4 gt 5 F CRIC15 57 Ay For return to main menu press right of to select END and press GED or Press ESC Press once again to return to Drive mode SEWING WITH TUBULAR FRAMES 6 1 installing and removing the frame base Please attach the frame base to the carriage when you wish to use a tubular embroidering hoop Please remove it in the reverse order of installation 1 When the machine is stopped press FUNC _ Frame position Frame Type The drive menu will be shown 0 Set
27. Press the GED S Network system Speed Version Maintenance 5 j AY 6 Select Maintenance with OX and press _ Cutter Main shaft Catcher Conditions Open Close Needle jump Open Close L point Sensor GED Ae sf ea C point Sensor Needle Center STOF s Cutter Origin Catcher Origin S Main shaft Main shaft Needle drive 7 Press and keep until needle reachs to the paper and makes hole AN CAUTION To prevent accidents The needle will penetrate the fabric Please keep your hands clear for your safety 8_2 CDI701 54 ADJUSTING THE LASER POINTER OPTION 8 3 8 Unscrew a fixing screw for X direction a Fixing screw for X ixing screw for Y slightly and change angle of support X eae Y 9 Unscrew a fixing screw for Y direction slightly and change angle of support Y 10 Fix the fixing screw for X and the fixing screw for Y Support X 11 Check the hole position on paper and the Source of laser Hole on paper Laser beam point of laser beam and take paper out 12 Press several times until display re turns to Drive mode 8 3 CDI701 531 SEWING 9 1 What to do if the thread breaks while sewing Ilf the thread breaks or runs out while sewing the machine senses the break stops and moves back several stitches from the break point This prevents open sections in the design when sewing is resumed See the thread
28. a set when the machine leaves the factory When you mount cap drive frame skip this page and proceed to Mounting of cap drive frame on the next pages However if you moved fulcrum shaft for some reason or if you exchanged fulcrum shaft or cap drive frame adjust fulcrum shaft in the following manner When you hold cap drive frame assembly be sure to hold part of rotary cylinder If you hold rail bracket fingers will be pout between rail bracket and notary cylinder or rail bracket will get out of place 1 As shown in Fig 1 insert cap drive frame assembly with head number sticker labeled for respective head in fulcrum shaft and guile shaft 2 As shown in Fig 1 place cap drive frame assembly with set screw for base so that upper inside of rotary cylinder hits needle plate without producing gap 3 As shown in Fig 2 move fulcrum shaft up and down with hand and adjust so that gap between upper inside of rotary cylinder and needle plate comes to gap shown in Fig and fix with fixing screw Move rotary cylinder back and forth to confirm that gap in front and back of needle plate is same NS ZA fe 4 As shown in Fig 3 move rotary cylinder back and forth with hand within limit of length of fulcrum shaft to confirm smooth movement If it doesn t have smooth move loosen set screw for guide shaft on guide shaft slightly to adjust then fix after adjustment 5 When you finished adjustment of fulcrum shaft by each hea
29. and Select PATTERN with 2 2 Press the GET 3 Select desired pattern with 4 Press MENU and select from right submenu with CD 5 Press the GED Thread break report will appear in the window The maximum memory is up to No 30 If the record exceeds No 30 the new records will be added to the latest 29 records 6 In order to exit the mode proceed to the step 7 lf you want to delete the record select Clear with CSD and press GET 7 Press the GED Exit the mode Press to return to Menu mode Press once again to return to Drive mode PAT TERN SETTING NEEDLE READ OPTION sy i 4 ji Hat KA m ee sem LEN Ta Pii Fr amp MOUSE EMBLEM RC_CAR INSECT C EA bi rai a ier BETI F S X ee U Lr D RR l ie MOUSE EMBLEM RC_CAR BIRD INSECT C O gt All l m EA 37 Sot l ABC MOUSE EMBLEM RC_CAR BIRD INSECT T 2l Pattern number Puttern name Number of stitches 10 EMBLEM 14812 No No No i Dies 11 0 41 0 02 10029 12 0 99 0 03 5314 13 0 93 0 04 0 14 0 24 0 05 0 133 0 25 0 10 D0 0 30 0 Clear Number of stitches at the stopped position by thread break o 7 Fil ep Ma q iby trO Ce AE eM y Pape MOUSE RC_CAR BIRD INSECT O 2 11_B CRH901 73 PATTERN SETTINGS 12 1 Various settings such as the scaling repeat sewing offset and frame out can be applied to a patt
30. and special shape frame entering detail size of frame User defined frames No 131 135 The embroidery area of each registered frame is set to the inside of the frame edge for pressure foot clearance Fig 1 2 W The embroidery area of each registered frame is set to the inside of the frame edge for pressure foot clearance Fig 1 2 When you use square frame as shown in fig 3 pressure foot may hit the corner of frame In this case you need to create frame as special shape under the frame No 136 150 Round frame Embroidery area Square frame Embroidery area l Embroidery area Inner size lengthwise Inner size Fig 1 Inner size Sidewise Fig 2 Fig 3 1 Confirm that 5 appears in the display and go on to step 4 Go to step 2 if this symbol does not appear if BIRD a GR F 7 2 Press FUNC and select Top with CD A Type en O Set E aie g 3 Press the GED button Upper right indication of p will be shown PATTERN SETTING NEEDLE READ 4 Press MEND and Select FRAME with HEALT A oa JA C RESA DE lt gt POSITION LOCATE QUEUE Cn Bat 5 Press the GET No 62 Round 150 T Round y Indicates the select frame No S ze YxX 61 120 gt 62 150 63 180 64 210 20_7 CRIC15 104 FRAME CONFIRMATION 6 Press right left of to select USER No 131 135 Press up down of to select desired size of frame
31. as seen in the following figure Area Outline ee eas t a yo My s EA i YY t i NE ee r SAI ead Start point 11 Disk format This enables you to select a different disk format and read the pattern again if the machine did not read it correctly the first time 14_5 CDG801 101 READING 1 When the machine is stopped press MENU S and Select READ with a eS POSITION PATTERN SETTING NEEDLE Keep null CHG Skip null stitc Combine jump Stitch sweeper 2 Press the GED The setting status will be shown to the left Sweep lengt Data format etc func read Trace type Disk format N e DM WOO 10 O71 HOW DOF oa All pattern disp Tajima name disp Join design data 3 Press MENU and select with CD Combine jump Stitch sweeper Sweep length i 2 3 4 5 Keep null CHG Skip null stitch gt 1 Keep null CHG 4 Press the GET 2 Skip null stitch 3 Combine jump Ready to change settings 4 Stitch sweeper 5 Sweep length 5 Select desired setting item with and press GED d 6 Press up down on to change settings Combine jump Stitch sweeper Sweep length 1 2 3 4 J 1 Keep null CHG 2 okip null atiten 3 Combine jump 4 Stitch sweeper 5 Sweep length 1 Keep null CHG 7 Press the GEM 2 kip null stitch The setting is fixed 3 Combine jump If you change default settings they w
32. auto origin with an offset the frame will return to the offset point P 12 7 W Make sure auto origin is activated when you are using the offset function repeatedly on the same pattern P 12 7 12_8 CDFA21 82 PATTERN SETTINGS 12 9 Direct input You can move the offset manually and save the position with teaching input Lengthwise rN move distance oe i Sidewise move distance O Offaet point Start point of pattern 1 When the machine is stopped press MENU o aca pal and Select SETTING with 22 SOS Hm Z POSITION 2 Press GET and press right left of CD to 23F LOWER i t W123456 8250 e y An automatic origin return select S4 The left side shows the number name and details of the current pattern Ca 3 Press up down of OX to select TIFLOWER tT 4 mw amp 4ml OQ ly MY 123456 B250 ao D W X axis distance or Xy 0 I O S ty Y axis distance and press GED Ye 0 0 23F LOWER p I t Bi ii 4 Press right left of to select the digit M1234568 250 J te oc I CY and press up down of to select the 3 aa number 23F LOWER T t 5 Press the GED button a a m a eee The setting is fixed O The offset of the start Press until the display returns to drive point in the X direction 0 0 mode y will appear at the lower right n green Offset point l Cy For return to main menu press down of
33. cS 123 r Le X 2 3 Y 8 6 Menu lt a a a EP 1000 gt TO a z io t ao es eS a a2 P gt aaa ce 123 F Rate X 2 3 Y 8 6 Menu E i a add a color change the ma chine inserts a empty stitch after the command Set speed limit to high speed ll You can combine a Jump command Set speed limit to middle speed Set speed limit to low speed with any other command except a color change lf you combine a color change and a jump command it will show in the menu but W You can not edit or insert a com mand on the last stitch of a design set O K a 4 Ye l awe ar eo Ery lt om gt ay e a a lt lt F s se P F cho TE E 8 Menu 19_7 CDFA25 121 DATA EDIT linsert stitch Erase stitch 19 8 Add zero stitch to selected stitch or erase the selected stitch W The stitch with move data can not be erased You will recieve an error if you attempt it Before editing Insert Insert zero stitch at stitch No 1233 S 1232 8 1234 8 1236 S 1232 8 1235 5 1237 X 0 8 X 0 8 X 0 8 X 0 8 X 0 8 X 0 8 Y 6 4 TY 6 4 gt 6 4 6 4 Y 6 4 Y 6 4 S 1233 S 1235 S 1233 S 1236 X 0 8 X 0 8 X 0 8 X 0 8 Y 6 4 Y 6 4 Y 6 4 6 4 S 1234 S Number of stitches X 0 0 X Move data of sidewise Y 0 0 Y Move data of lengthwise F shows selected stitch Insert stitch 1 Using stitch selection from the preceding page the machine will display either of th
34. data Read the pattern to be embroidered from the memory media These types of memory media can be used This machine is able to read different kinds of memory cards which are generally used for digital cameras Compact flash card Smart media card Memory stick eSD card eUSB memory W Capacity of memory media has to be over 16MB This machine doesn t correspond if the capacity of memory media card is under 8MB W if you initialize the memory media with your PC please proceed with FAT format form Proceed with FAT 32 format in case of memory media is over 1GB This machine doesnt correspond if the memory media is initialized by electrical appliances Ex digital camera exclude PC AN Note for using Memory Card It is only possible to use only memory cards compact flash card smart media card memory stick SD card which are inserted into a PCMCIA card adapter lf you use a LAN or PCMCIA card other than those than noted above it is possible to damage the machine AN Handling note of Memory Cards and USB memory Do not bend drop disassemble charge or heat the memory card and USB memory Keep away from humidity or direct sunlight Inserting memory cards Eject Button 1 Insert the memory card into its PCMCIA adapter 2 Insert the PCMCIA card adapter all the way into the memory card slot of the machine The Eject button will come out 3 Read embroidery design data according to following
35. difficulty to see the pattern if you set same color on both pattern and background 1 Red Set needle Set needle number 1 number 3 Set needle number 2 1 When the machine is stopped press MENU and Select NEEDLE with 2 2 Press the GET button The left side shows the number name and details of the current pattern 3 Press MENU and select Sos with CD 4 Press the GED button 2 Yellowish green 3 Green Color stteing Red PATTERN SETTING Magi R eD jp Green Yellowish green L NEEDLE READ Loe OPTION POSITION m 23F LOWER W 123456 4 23F LOWER t 123456 B4 gt KJ Change No Need1 No ess Set amp Nex FUNG Change Stop GQ Change No Needl No SED Set amp Next FUNG Change Stop Color Change No EEEEEOS eere FFD WB O10 100 WO OK DY IRE AEE e A a of el Ed Z IEEE hre e me ICOW ORDO z lh 13 3 CRIC15 88 NEEDLE BAR SELECTION 5 Select the needle number or cloth background color with CD 6 Press the GET button The current color will be shown on the left Color preview will be shown on the right 7 Select the color to be changed with CD Current color will be shown on the right 8 Press the GET button The setting is fixed 9 Press the button 23F LOWER gt Confirm the colors shown in the p
36. disp Data format etc func read Trace type Disk format Join design data 14_7 CDG801 103 MACHINE SETTINGS lnitialization of setting Initialize all setting of basic function all at once 15 1 PATTERN SETTING NEEDLE READ t id bd od Dm Thread cut Yes i Change stap Na 2s a Keep null Yes POSITION 1 When the machine is stopped press MENU and Select OPTION with 22 2 Press the GET Comes indicate m Machine settings or Y Ha Pattern read settings 3 Select prj with and press GED setting for design data read You select a 1 TRD break back 2 All head mending 3 Width data limit 4 Quick start mode gt 5 Auto thread cut 6 Cut at jump data 7 Cut at null jump 8 CHG always cut 9 Length of TRD cut Mi 10 Thread back long Slow mend out STR Lock stitch Width data all RS 232C Baud late TRD break detect Convert cap Revers frame move Revers move fast STR Auto Position Embroidery weight Li 4 Press the MENU 1 TRD break back Yes 11 Slow mend out No 8 8 2 All head mending No 12 STR Lock stitch Yes B 4 in submenu is selected 3 Width data limit 9 i Width data all 0 5 B B 4 Quick start mode Yes 14 RS 232C Baud late 38400 gt 5 Auto thread cut No 15 TRD break detect Normal 6 Cut at jump data 3 16 Convert cap No T Mnt at nall dimna Ma 17 Nan Drama Trma Narma 1 1
37. frame to center point by CD then press SET xe 1236 Te 4 0 20_J CRIC15 116 FRAME CONFIRMATION 7 Press the GED No 136 TSQUARE 330x 180 USER Memorized frame center point coordinate to the No Name machine gt 136 TSQUARE 330x 180 137 TSQUARE 330x 300 B a QS Frame Type CSED Set Frame Frame Size Menu Press to return to Menu mode Press once again to return to Drive mode 20_K CRIC15 117 FLOPPY OPTION Erase You can erase designs from the floppy disk by using this feature 1 and Select FLOPPY with O Press the GED button select the pattern data with CD Press the GET button GET If you wish to cancel press GED The display returns to MENU mode Insert the diskette into the disk drive P 5 8 When the machine is stopped press MENU Select Erase with and press GED If you wish to continue with the erase operation select OK with and press Press several times to return Drive 21 1 FLOPPY__ CONTRAST OTHER REPORT GUIDE ee T in FLOPPY CONTRAST OTHER REPORT GUIDE gt Do Not Remove disk Serch pattern ba Free space 1095 gt 1 HELLO MOON BIRD FANTASY FLOWER DOG HOUSE TREE be Menu Free space 109568 1 HELLO gt 2 MOON 3 BIRD Sure Free space 125843 gt 1 HELLO BIRD FANTASY FLOWER DOG HOUSE TREE be Menu 21_1 CRH901 7
38. machine usable memory media and read the data by embroidery machine P 20 D Example of making the frame size data Sample for each teaching method Type 1 and 2 Ex Round frame Type 1 Name Round Form 125 125 125 125 125 125 125 125 125 125 END Ex Square frame Type 1 Name PS240 Form 120 122 126 130 128 120 106 100 96 94 END Ex Possible embroidery size Type 2 Name T SC 01 Form 90 60 END 20_C CRIC15 109 FRAME CONFIRMATION Reading frame data 1 Press MENU and Select FRAME with COD 2 Press the GED Indicates the select frame 3 Press right left of to select USER No 136 150 4 Press MEND and select ee Fall with 6 Select memory card or USB memory with OD PATTERN SETTING Fes Hbh Gah G SS Be ala Ny NEEDLE READ OPTION CJA e POSITION LOCATE No 61 Round O No 61 Round O No 61 Round Q QUEUE T Round No Size YxX 61 120 gt 62 150 63 180 64 210 QD Frame Type SET Set Frame OQ Frame Size USER No Name Size 131 Customl 100 132 Custom2 150 133 Custom3 200 134 Custom4 250 135 Customs 300 Frame Type CSET Set Frame es Frame Size No Name Size P131 Customl 100 132 Custom2 150 133 Custom3 200 134 Custom4 250 135 Customs 300 Frame Type CSET Set Frame Frame Size Name Size lt lt lt ES Custom 3UU Frame Type CSET Set Frame CO F
39. menu will be shown Frame Type O Set Top Needle Jump Log in Turn off 2 Select Frame type with and press GET 3 Select the desired cap frame with CD D e a Standard cap frame Wide cap frame 4 Press the GET Icon of Standard cap or Wide cap will be shown in the upper right corner of the screen Then Cap frame will be set 7 1 CRH901 50 CAP FRAME option 7 1b Changing the needle plate You need to change the needle plate when you embroider a cap 1 Remove the set screw 2 pieces by offset driver and remove the needle plate 2 Put the needle plate for cap on the bed Please insert positioning pin to hole of the needle plate Needle plate for cap frame Positioning pin 3 Tight set screws 2 pieces for fix the needle plate FLOPPY CONTRAST REPORT 4 When the machine is stopped press MENU and Select OTHER with C amp O me FLOPPY CONTRAST OTHER REPORT GUIDE Network system Speed Version Maintenance 5 Press the GET oe oo ay Aondtisine 6 Select Maintenance with and press 7 Ep eia TRACE C point Sensor GET sf Needle Genter Cutter Origin Catcher Origin Main shaft Main shaft Needle drived 7 1b CDI819 41 CAP FRAME option f 1c 7 Press and keep START until a fixing screw for D O C2 GSE Fixin
40. selected hoop and also properly centered a eee If this condition occurs frequently contact i during origin point movement your Dealer If this condition occurs frequently contact i coordinate data your Dealer signal Return Turn off power source then turn on again Position Entry Failure to read embroidery frame sensor If problem still persists contact your signal Entry ATA ON Me a a o a a eos E AS e Ws oe IL ee el POW oo site i a a ee ee Se ee es ees ae ee di Turn the needle bar Sy selection knob to the moving head _ es situational position Situational ae position __ i Se Fig 1 24_2 CDFB07 143 ERRORS AND WHAT TO DO 24 3 070 Clear area around safety sensor Ensure E that sewing area are clear Miss reception Error has occurred during data transfer Try reading pattern data again Verify 5 4 via cable between machine and PC that transmission speed setting is correct at 1 transfer software 2 device 091 No send Machine has not received data for gt 10 manager of PC and 3 RS 232C speed 103 Data format Machine unable to determine format of Verify format of pattern data and fix if 14 5 pattern data necessary 104 Miss function Timing to read pattern data does not Read pattern data again from the start ee eee nett eontorm o Pe data does not Pead patior data agal tom to start 105 Dual function Data has been detected in the pattern Read pattern data agai
41. sewing of that color change number When you resume operation the frame has an automatic return to previous position and you can continue sewing Fig 1 This function will be convenient for trimming threads while embroidering or for sewing applique etc Lengthwise Lengthwise X n AN Pi a distance a istance iw A Sidewise move Sidewise distance move distance Frame out point l Original point Start point of pattern E Last position of Color change number O Offset point Fig 1 Fig 2 Selection of color change number Set Color change number to execute frameout W When you select Off with no display of option of frame out for Color change number to which color change stop is set color change stop is released WE When you turn frameout On without setting the move distance of frameout this results in the same action as color a change stop Teaching input Set position of frame out with and the distance of movement will be the frame out dis tance Usually move distance to frame out point is input with original point as pivot Fig 1 In case offset is set the move distance is input with offset point as pivot Fig 2 W You can set number of stitches or Color change number to make frame out in plural but frame out point is limited to one place The point set finally becomes good for making frame out The point set finally becomes good for making frame out Direct input You can set the position of frame ou
42. the center of the embroidery area automatically The actual embroidery area will be restricted by the design and shape of a cap 7 70mm Normal cap frame ap lt lt 80mm 4 Wide cap frame 180mm Normal cap frame m 360mm Wide cap frame 4 Move the frame to the original point of Original point Start point pattern data by CD we s 5 Press the TRACE a pat The frame will start moving for the design trace 14 5 Make sure that the pressure foot and needle does not touch the frame You can make tracing speed slow by pressing TRACE during tracing If you hold the START the machine will discon tinue tracing and move to the original point to and position of design start embroidering Go on to step 7 if you want to start embroidering without tracing first 7 B CRIC15 68 CAP FRAME option 6 The display will show gt gt Trace end and 04 BIRD the embroidery frame will stop moving 2 1024 B The embroidering frame will return to the first i l stitch point of the pattern e a gt gt Trace end 7 Press the START Embroidery will start 8 After finishing your design the display will show gt gt End and the machine will stop The embroidery frame will return to the original Da point automatically if the auto origin function has 1 been activated IP 12 7
43. this all right for the sewing position not hit to frame Choose YES to confirm your approval of trace and sewing position or select If press ESC skip trace operation NO to return to the FRAME screen To stop tracing press ESC ue SxS 13 Press the GET button The display returns to MENU z 5 Start sewing by pressing the START Crue jt ze Select No with and press GED The display will return to step 9 20 H CRICI5 114 FRAME CONFIRMATION 20 1 How to delete the resisted user defined frames No 136 150 Delete resisted User defined frame from memory PATTERN 8 S EE S POSITION 1 Press MENU and Select FRAME with SETTING a b ae pia Ly LOCATE NEEDLE READ OPTION t Thread cut Yes mbes stap Na ull Yes FRAME oC 2 Press the GED No Indicates the select frame No Size YxX 61 120 gt 62 150 63 180 64 210 Frame Type CSET Set Frame Frame Size 3 Select desired User defined frames No 136 150 with C2 No 137 TSQUARE 330x 300 USER No Name Size P136 TSQUARE 330x 180 137 TSQUARE 330x 300 QS Frame Type CSET Set Frame d Frame Size No 137 TSQUARE 330x 300 USER Ji No 137 TSQUARE 330x 300 4 Press MEND and select E with CD No Name Size 136 TSQUARE 330x 180 137 TSQUARE 330x 300 Frame Type SET Set Frame Frame Size USER 5 Pres
44. thread keeper i nserting the bobbin 1 Hold the bobbin case in left hand Hold the bobbin in your right hand with thread on top leading from left to right 2 Insert bobbin in case and draw thread up into slot in case 3 Draw thread under tension spring A and wind into guide coil B The bobbin should turn clockwise in the case when the thread is pulled Adjusting bobbin thread tension 1 Hold bobbin thread and jerk upward approx an inch Thread should unspool further approx the same amount 2 The screw on the tension spring is for ad justing bobbin tension This adjustment is very delicate Please turn the screw only a small amount Only 1 8 of a turn maximum linserting the bobbin case 1 After threading bobbin in case open bobbin case latch A grasping it in fingers as shown Slip bobbin and case on stud of rotary hook body and press in securely Release bob bin case latch Press the bobbin case in to be sure it is fully seated 2 Close hook cover W The attached bobbin case is available only for this machine Thread may be caught in thread guide coil if other types are used 4_5 CDFA21 28 THREADING THE MACHINE 4 6 How to thread upper thread Pass upper threads in order according to the figure 1 Thread stand Set thread cone on the stand Small cones can also be used as shown 2 Thread guide Thread through the thread guide above eac
45. up lever turn needle bar No movement due to malfunction of selector shaft with wrench to have it set thread take up lever or trouble of at center of fixed position range within position detecting circuit board which needle bar selector doesn t move Fig 1 024 Needle center Needle bar stop position is off center Turn needle bar selector with 3mm hex on given machine selector doesn t move mpe p 030 Slow mismatch Improper speed adjustment at low Re initialize machine system and speed 25 1 speed Speed does not decrease below 25 2 100rpm at low speed 050 C point Main shaft is stopped in a position other See Fig 2 below 24 5 than C point 051 L sensor Timing detection board fault or marred Check to see if photo sensor is clean or if 25 1 photo sensor Malfunction of Lowest the slit plate contacts sensor 25 2 needle position sensor PH2 on Re initialize machine system and speed detection circuit board Improper adjustment of slit plate 052 C sensor Timing board detection fault or marred photo sensor Malfunction of Color change position sensor PH1 on timing detection circuit board Improper adjustment of slit plate X limit Frame pantograph has moved beyond Return frame within sewing area using sewing area along X axis the frame movement keys on the control boxl Check pattern size and center mark to 061 Y limit Frame pantograph has moved beyond ensure that it is within size range of SENN TEA Aonga
46. 0 stp Stop Cut threads and stop T oues bekeimea cap ame chg Color change Change needle bar to thread color you want to use use A Jump The machine jumps with needle not coming down W When you add a color change function chg a zero stitch with a color change function chg is added after selected stitch Refer to the figure above Ex 2 after editing Mi Except for color change functions chg you can join jump functions with all other function codes When you enter a jump function in a color change set stitch the display will ap ear but you can t execute this setting W Stitch editing is not available during stitch no 0 to 1023 W You can t add a color change chg and end end at the end of the pattern W In the middle of embroidery when you move the frame with trace back or thread brake back etc where a speed limit is used and then resume embroidery the speed limit will not be used for that portion of the embroidery lf you must use a speed limit for this portion of the embroidery set a new speed limit behind the stitch where you resumed embroider or reduce speed with the speed adjustment knob Mi When Stop stp is set the machine displays following message and stops gt gt Change Stop W if a thread cut is used in the middle of a pattern as below there is lack of seams because the needle comes down to the next stitch from the stitch where the thread cut was used as illus trated in Ex 3 If you must have a s
47. 07 08 41 58 09 04 2007 17 10 08 220046 If the record exceeds over 10 the new record will 3 09 03 2007 10 29 31 09 03 2007 17 06 24 69128 be added to the latest 9 records 5 6 9 OK 09 03 2007 10 29 31 09 19 2007 17 09 56 578627 Clear 3 In order to exit the mode proceed to the Step 4 Uei deleting Current time Number of If you want to delete the record select iii aida A n ee Clear with COD and press GET 4 Press the GET FLOPPY CONTRAST OTHER GUIDE Exit the mode z mj A EA Press to return to Drive mode 22_4 CRH901 80 SPECIFICATIONS MAINTENANCE 23 1 Specifications Voltage 1 phase 100V 115V 10 10 1 phase 200V 230V 10 10 Electricity consumption 260 Wh 260 Wh Environmental condition Tepe AmA G Moisture 45 85 Dimension 885 mm x 871 mm x 782 mm 34 8 x 34 3 x 30 8 Standard Width x Height x Depth 1 522 mm x 871 mm x 782 mm 59 9 x 34 3 x 30 8 Wide X Carriage Option 106 Kg Standard weignt 109 Kg Wide X Carriage Option Standard 400 mm x 520 mm 15 7 x 20 5 Max 1 Wide X Carriage Option 400 mm x1 200 mm 15 7 x 47 2 Max 1 Standard cap frame Option 70 mm x 180 mm 3 0 x 7 1 Max 2 Wide cap frame Option 80 mm x 360 mm 3 2 x 14 2 Max 2 yee 1 200 rpm 3 Standard P 1 000 rpm 3 Wide X Carriage Option Memory capacity About 1 000 000 stitches About 2 000 000 stitches Max Registered pattern 99 pat 1 Actual embroid
48. 18 7 SETTING UP THE MACHINE 3 Remove needle plates and bobbin cases from all the heads Lower the needle holder by pressing down with fingers on Fig 4 Turn main shaft by using the hexagonal driver in direction shown with arrow mark on Fig 5 and set the angle of the adjustment disk as shown in fig 6 Check the needle depth on all needles Pull white plastic f17 measuring gauge in and out of rotary hook in fig 7 If height gauge brushes lightly against tip of needle needle height is correct If not loosen needle bar block screw to adjust then re tighten after adjustment Remove the gauge when finished Note Height gauge is contained in tool box Turn main shaft slightly in direction shown by the arrow mark Then set the angle of adjustment disc as shown in Fig 8 Note the space or timing between needle and tip of rotary hook as shown Fig 9 10 lf the space is too open or too close loosen 3 screws of shuttle to adjust Make sure to tighten 3 screws after adjusted the space The timing is set exactly at the factory However in some cases timing is inadvert ently thrown off from handling during ship ment Turn main shaft in direction and set to C point Place the bobbin and bobbin case in the hook and replace the needle plate and tighten Machine is now ready for sewing for qualified personnel only 2 3 m a e 17 Measuring gauge ea Fig 7 L 23 Fig 8 Tip of rotary h
49. 31 Customl 100 132 Custom2 150 133 Custom3 200 134 Custom4 250 1357 Customs 300 GSD Frame Type CSET Set Frame d Frame Size 20_G CRIC15 113 FRAME CONFIRMATION SAV 7 Press right left of to select the type of N 7 TSQUARE 330x 300 USER No Name Size frame 136 TSQUARE 330x 180 a gt 137 TSQUARE 330x 300 Press up down of to select desired i size of frame Frame Type ET Set Frame coe Frame 1z 8 Press the GET button N CAUTION lt Move needle gt AN CAUTION To prevent accidents Cancel The moving head moves quickly The frame moves quickly Keep your hands away from the frame 9 Press GED to carry out saan The head moves left to needle 1 then press SET The type and shape of the frame is in black and Buttons on Contra panel perform embroidery area and outline of the pattern itself Center ter Desin Adjust Position appear in red All are displayed on the left FUNC MENU together p EKE Da TE movement eS Position K4enu Embroidery Outline of pattern area 10 By position of design can be moved No 437 TSOU 330x 300 11 Press the GET button No 137 TSQUARE 330x 300 Confirm that the design is a actually in the hoop by design trace Buttons on Control panel perform these functions Forward 5E SA tracing S 12 Press the GET button No 137 TSQUARE 330x 300 Frame starts to move for tracing A E Please confirm that pressure foot and needle do ls
50. 5 FLOPPY OPTION 21 2 lnitialize Initialize your traded edition 2HD or 2DD floppy disk to HAPPY original format 1 Insert the diskette into the disk drive P 5 8 2 When the machine is stopped press MENU CONTRAST OTHER REPORT GUIDE p and Select FLOPPY with O 24 S GUIDE 3 Press the GED button REPORT Se 4 Select Initialize with and press GED 2DD 720KB 2HD 1 25MB 2HD 1 44MB 5 Select disk type and size with CD 2DD 720KB 2HD 1 25MB 2HD 1 44MB 6 Press the GED button 7 If you wish to continue with the formatting Initialize 145 pe process select OK with and press Verify 133 ba If you cancel press GET The display returns to MENU r 8 Press GET to exit Initialize mode The display returns to MENU lf you wish to initialize another floppy disk insert the next disk then select Other with and press GET Repeat steps 5 to 7 Press to return to Drive mode 21_2 CRH901 76 OTHER SETTINGS 22 1 Create network Set this menu when you use Network cable to connect PC and machine s Also use separate network software instruction together with this setup 1 When the machine is stopped press MENU and Select OTHER with C amp O FLOPPY CONTRAST OTHER REPORT GUIDE 2 Press the GED button Network System Speed Version Maintenance CW Wan C3 3 Select Network with and pres
51. Auto 1 Press the GED button 2 Press the GET button The error status is released and the display shows drive mode 3 Remove the cap over the small hole inthe 1 rear of the machine Using a 3 mm hexago bbe nal driver Please turn the main shaft and J TN AN adjust it to the C point 1 o e Ie f Os i K 24 5 CDG418 146 ERRORS AND WHAT TO DO 24 6 What to do for Thread cut knife is not at the stop position error E 190 1 Press the GED button a 2 Select Auto with CD Manual V29 3 Press the GED button The display returns to the drive mode 1 Press the GET button uto 2 Press the GET button The error status is released and the display shows drive mode 3 Using a 3 mm hexagonal driver Please turn L A the main shaft and adjust it to the C point unD Yo D A 4 When the machine is stopped press MENU and select OTHER with CD FLOPPY CONTRAST 24_6 CDI701 124 ERRORS AND WHAT TO DO 5 Press the GED button 6 Select Maintenance with and press GET 7 Press the button You should hear the sound of moving knife opening 8 Press the ESC You should hear the sound of moving knife returning to the closed position 9 Press several times until display returns to Drive mode
52. BRELLA DOG PALMTREE kenu 8 Select OK with and push GED to delete The item will be deleted To delete other patterns repeat steps 3 to 8 a Gl L_ Q Press GET to cancel the delete The display will return to step 2 UMBRELLA DOG PALMTREE SHIP TIGER Menu Press to return to Menu mode Press once again to return to Drive mode 5_C CRG801 43 PREPARATION OF PATTERN DATA 5 D How to delete pattern data in the folder Deleting all the data in the folder at once Pattern data cannot be erased if the lock is set 1 When drive lamp is on with green color and ee press WEN and Select PATTERN with FSS A EA fee Ly POSITION 2 Press the GET a EMBLEM 3 Press MENU and select Er from right submenu with CD 4 Press the GET ES 2 Salia MOUSE EMBLEM RC CAR Am eet ENN sey AR 1S MOUSE EMBLEM RC_CAR GED Select QEN All E Execute 7 5 Press the MENU io os a fie tty Ton SR PSS MOUSE gt K EMBLEM RC_CAR gt K is added to all the memory pattern data Showing number of delete design s 6 Press the Delete pattern lt 14 gt OK 7 Select OK with COD and push GED to carry out to delete All the data will be deleted and the display will return to MENU Press GED to cancel the deletion The display will return to step 2 MENU while all the patter data is being erased 5_D C
53. CA with CD 4 Press the GED Illustration of the pattern selected will be dis played Right side of display shows the detail information of the current pattern data 5 Press the GED The display returns to the view of Step 2 Press to return to Menu mode Press once again to return to Drive mode PAT TERN SETTING NEEDLE 5 Ser READ OPTION Menu new 23F LOWER 10_1 CDFA21 68 HOW TO SEE THE EXPLANATION OF MUNE When p is shows on the right side of the menu the explanation of menu can be seen by the following step 1 When the machine is stopped press MENU and select desired setting item with CD 2 Press the GET Icon of K will be shown in sub menu 3 Press the MENU and select 9 with CD 4 Press the GED The explanation of menu appears on screen 5 Press the GED The display returns to the view of Step 2 Press to return to Menu mode Press once again to return to Drive mode SETTING NEEDLE READ 10 2 OPTION POSITION l Explanation This message isn t indicated from the next time og Menu E oc Menu 10_1 BDI101 46 PATTERNS IN MEMORY 11 1 Locking pattern data Locking pattern data stored in the machine memory will prevent deletion and changes in set tings SETTING NEEDLE READ OPTION a Hire 1 When the machine is stopped press MENU and Select PATTERN wit
54. CD Ga E lD Joe la Ny POSITION LOCATE 1 When the machine is stopped press MENU 2 Press the GED The right side shows the information of the current stitch Menu Current stitch 3 Press right left of to select desired color change number You can use Function code Insert stitch and etc with this status Refer to the page for each editing procedure for more instructions Menu 19_1 CDFA25 99 DATA EDIT Manual selection PATTERN SETTING NEEDLE READ OPTION 1 When the machine is stopped press MENU AARTI ash and Select EDIT with C9 eee 2 Press the GED The information of selected stitch is showed at the right side of display oN A j Ai A j A j 3 Press up down of to select jpn to I interval of stitch m e m i m e m e m e 0 4 Press right left of to move the stitch to forward or backward to select the desired stitch The stitch is searched with the selected interval of stitch You can edit Function code Insert stitch and etc with this status Menu 19_2 CDFA25 100 DATA EDIT 19 3 Function selection PATTERN SETTING NEEDLE READ OPTION 1 When the machine is stopped press MENU Tes bh and Select EDIT with 2 ea SBE A POSITION LOCATE 2 Press the GET The right side shows the information on the current stitch AAaAA oN Aj A j A j A j O OD Selected sti
55. D with t selecting design dat ETA out selecting GESIg ala gt 07 09 gt 1 07 PENGUIN 01 5 Press the 2 02 GED ale The selected pattern is shown to the left gt 04 ARR 14 cog 07 09 TA 6 Press down of to select the next row Eoo 10 ji and press GET Or press right of CD 10 04 The next pattern can be selected 14 gt 07 CY sa 7 Press up down of to select desired 1 07 PENGUIN 01 pattern 02 10 04 14 8 Press the GED 07 The setting is fixed gt 09 If you select other memory pattern data continu ously repeat step 6 to 8 1 07 PENGUIN 01 gt SUN a Press to return to Menu mode 04 14 Press once again to return to Drive 07 09 mode MOUSE Ca EMBLEM Eo RC CAR p BIRD INSECT ll PENGUIN SUN MOUSE GA EMBLEM amp RC_CAR gt BIRD INSECT PENGUIN SUN pam ooa x BA mz MOUSE A EMBLEM Er RC CAR BIRD INSECT il PENGUIN SUN MOUSE CA EMBLEM i gt RC_CAR gt BIRD INSECT L PENGUIN SUN 18_2 CDFA25 95 QUEUE 18 3 Delete This deletes patterns from the QUEUE PATTERN SETTING NEEDLE READ OPTION Fe se ace and Select QUEUE with 22 TESE A 1 When the machine is stopped press MENU 2 Press the GED 07 PENGUIN Registered pattern data is shown to the left 03 SUN 22 UMBRELLA ale qa 3 Select desired pattern with CD 07 PENCUIN SUN UMBRELLA SUN UMBRELLA 4 Press MENU and selec
56. D button T Round Indicates the select frame No Size YxxX 61 120 gt 62 150 63 180 64 210 GD Frame Type SET Set Frame Frame 1ze Menu 20 _2 CRIC15 97 FRAME CONFIRMATION 20 3 qa 6 Press right left of C0 to select the type of N 90 Square 320x320 T SQUARE frame No 1ze YxxX _ 86 480x390 87 480x410 Press up down of to select desired 88 270x290 7 89 270x310 size of frame gt 90 320x320 QS Frame Type SED Set Frame Frame 1ze Menu 7 Press the GED button AN CAUTION lt Move needle gt AN CAUTION To prevent accidents Cancel The moving head moves quickly The frame moves quickly Keep your hands away from the frame Adjust pattern position in hope 8 Press GET to carry out as desired using arrow keys The head moves left to needle 1 then press SET The type and shape of the frame is in black and Buttons on Control panel perform embroidery area and outline of the pattern itself Oner ter Desig Adjust n appear in red All are displayed on the left FUNC MENU together p EE Da e mEn movement ES Position Menu Embroidery Outline of pattern area 9 By position of design can be moved 220x320 10 Press the GED button No 90 Square 320x320 Confirm that the design is a actually in the hoop by design trace Buttons on Control panel perform these functions Forward 5E oe tracing Back tracing 11 Press the GET button No 90 Square 320x320
57. Default 0 mm NEEDLE PATTERN SETTING READ OPTION als mS 23F LOWER W 123456 FB 250 Bs i i The adjustment of the width X direction size zi 23F LOWER W 123456 TB 250 23F LOWER gt W 123456 TB 250 l 100 13 22 ree y Mi E4 ot ap Ea ale at ll e be Dp a 100 Hy 100 The adjustment of the me width of satin stitch 17 BDL LOI 50 PATTERN SETTINGS 12 4 Angle Setting example With the start point of the pattern as a pivot the machine rotates the angle clockwise Normal 30 Default 0 Start point of pattern PATTERN SETTING ey TA OPTION 1 When the machine is stopped press MENU rm and Select SETTING with 22 n SEa ies IzS 23F LOWER r T 2 Press the GED W123456 E250 e gt The left side shows the number name and i The adjustment of the details of the current pattern width X direction size VW IE E pl 23F LOWER P ev 3 Press up down of CD to select Pe and w123456 250 press GET Lx a Sav fate 4 Press right left of to select the digit frosts oso and press up down of to select the number 5 Press the GED PSFLOWER F iW 123456 i250 The setting Is fixed 100 For return to main menu press down of ae to select END and press GED or Press ESC ees sep Press once again to return to Drive mode e Ba ge 12_4 BD
58. E are shown to the left SENG peed palsy cen This helps you check if the pattern fits the em Sy broidery area of the frame or not 5 ead Es Fast movement Set Position Menu Outline of pattern Embroidery area 20_5 CRIC15 100 FRAME CONFIRMATION 14 By position of design can be moved 15 Press the GET button 16 Press the GED button Frame starts to move for tracing Please confirm that pressure foot and needle do not hit to frame If press ESC skip trace operation To stop tracing press ESC 17 Press the GED button The display returns to MENU Start sewing by pressing the START CY Select No with Q amp Z and press GED The display will return to step 13 qm 20 6 No 112 W Cap 471x360 t J No 112 W Cap 471x360 Confirm that the design is a actually in the hoop by design trace Buttons on Control panel perform these functions Forward U Start tracing FUNC MENU COO a ee i COO ED Es oe GB eee Back tracing Skip No 112 W Cap 471x360 Is this all right for the sewing position Choose YES to confirm your approval of trace and sewing position or select NO to return to the FRAME screen No 04 BIRD 20_6 CRIC15 101 FRAME CONFIRMATION 20 6b Boadere frame Selecting a boader frame This allows confirmation of positioning between the embroidery area and the pattern Embroidery area Embroidery area Lengthwise
59. ESC 12 Press the GET button The display returns to MENU Start sewing by pressing the START Cy Select No with 2 and press GET The display will return to step 8 No 121 Boader x BOADER No Name S1ze YxX P12 Boader x Frame lee CSET Set Frame iFrame Size Menu N CAUTION lt Move needle gt Cancel No 121 Boader x Adjust pattern position in hope as desired using arrow keys then press SET Buttons on Control panel perform these functions Center nS Adjust ie sure gE cae S ee movement Ea Position Menu Embroidery Outline of pattern area No dz a Kay KKK Nosl2L Boader 22 T Confirm that the design is a actually in the hoop by design trace Buttons on Control panel perform these functions Forward traci rt as a ESH Back tracing 0 No 121 Boader x Is this all right for the sewing position Choose YES to confirm your approval of trace and sewing position or select NO to return to the FRAME screen No 20_6c CRIC15 103 FRAME CONFIRMATION 20 7 User defined frames You can create up to 20 user defined frames in addition to the default frames in memory User defined frames will be registered under the frame No 131 150 User defined frame No 131 135 You can create round frame and square frame entering diam eter of round frame User defined frame No 136 150 You can create round frame square frame
60. Frame starts to move for tracing 2 E Please confirm that pressure foot and needle do Is this all right for the sewing position not hit to frame Choose YES to confirm your approval of trace and sewing position or select If press ESC skip trace operation NO to return to the FRAME screen To stop tracing press ESC ue SEL 12 Press the GED button The display returns to MENU Start sewing by pressing the START de CY Select No with Q and press GED The display will return to step 8 20 3 CRIC15 98 FRAME CONFIRMATION Cap frame The embroidery area of HAPPY semi wide and wide cap frames is saved in the machine The Y axis of the embroidery area can be adjusted for a variety of caps Fig 1 1 Confirm that F appears in the display and go on to step 4 Go to step 2 if this symbol does not appear 2 Press and select Top with CD 3 Press the GED button r will be shown 4 Press MENU and Select FRAME with OD 5 Press the GET Indicates the select frame 20 4 Embroidery area Embroidery area gt Lengthwise is Embroidery area Side wise Fig 1 Frame position Frame Type O Set ae Log in Turn off PATTERN S ach leb POSITION SETTING T ae gla Ly LOCATE NEEDLE READ OPTION FRAME No 111 S Cap 5 S
61. HER REPORT GUIDE a_i FLOPPY CONTRAST OTHER REPORT GUIDE Calendar Network system speed Version Maintenance 06 2005 SUN MON TUE WED THU FRI SAT bt 2 gt amp o g ID do a Wo 16 D 19 gL AA a oe A0 At Ze 29 30 OJ 10 28 36 06 2005 PSUN MON TUE WED THU FRI l amp 3 8 9 10 Is 16 17 22 23 24 30 28 36 Dg 2005 SUN MON TUE WED THU FRI SAT 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PM 21 22 23 24 25 26 27 28 29 30 A JMB 28 36 07 2005 PSUN MON TUE WED THU FRI SAT 1 2 4 g 7 F Io i IZ 13 14 15 16 17 ds Ie aa da Lo AT AS 26 Al 28 29 30 gt LL 9 28 36 3_6 CRH901 19 THE CONTROL BOX A SS 3 8 Ls B C CUT FWD TRACE FUNC MENU D Po CI a O ODd KAR CO P START STOP lt lt gt 4 pF KCO Esc fT oJ CO Loon yy OO CO X CO Q E GH J K LM NO A Emergency stop button E Forward button When pressed the power is switched off Press ONCE 6668 The frame moves forward and the machine stops immediately one stitch The emergency button locks when Press continuously The frame will move forward pressed SS continuously To unlock turn the emergency button to the right Keep pressing The button s function locks Arrow direction then release The button will The frame will move forward unlock by 1 stitch continuously Use this button only for emergency B Display Shows the embroidery
62. I101 51 PATTERN SETTINGS Repeat sewing The machine embroiders a user specified number of copies in the X and Y directions setting example I G2 Go lt NMOWND SETTING RANGE 130 12 5 Start point of pattern E End point of pattern Q BRE This is the case that Priority in the left list is set to X DEFAULT This sets number of pieces side wise and length wise when you Piece X Piece Y Space X Space Y Priority SETTING ITEM 00 Piece X 4 Piece Y O OO Space X 5z Space Y i joo 200 Priority 1 30 999 9 999 9 mm 999 9 999 9 mm X Side Y Length perform repeat The number of pieces to be embroidered is product obtained by multiplying numbers in X and Y This sets side wise distance between start point of each pattern when you perform repeat When plus number is input the machine makes repeat toward right In case of minus number toward left This sets length wise distance between start point of each pattern when you perform repeat When plus number is input the machine makes repeat upward In case of minus number downward When you set more than 2 pieces for repeat length wise and side wise this selects direction to embroider 2nd piece 12_5 CDFA21 79 PATTERN SETTINGS 1 When the machine is stopped press MENU co NEEDLE READ _ OPTION ee ajc A and Select SETTING with amp babi ag p5 POSITION a 23F LOWE
63. IN MEMORY Sort Ordinate the pattern data in the displayed folder 1 When the machine is stopped press MENU and Select PATTERN with CO 2 Press the GED The selected sorting method is showing upper left of the display To sort in order of loading To sort in order of pattern number To sort in order of name of pattern 3 Press MENU and select E 2 gl from right submenu with CD 4 Press the GED 5 Select sorting method with CD 2 To sort in order of loading 2 To sort in order of pattern number B To sort in order of name of pattern 6 Press the GET Sort will be carry out Press to return to Menu mode Press once again to return to Drive mode 11 A OPTION READ EMBLEM PENGUIN UNBRELLA DOG PALMTREB Kenu Pattern number Group 2 a ao sane r Se _ a cO AFE a MOUSE EMBLEM D aad m E t0 _JABC Oz El e a __ a ii nope i i amp ee EMBLEM INSECT MOUSE TT ao PALMIREE PENGUIN RC_CAR SAN UNBRELLA Menu 11_A CRH901 72 PATTERNS IN MEMORY Thread break report 11 B This function will show recorded thread break of pattern data The machine detects break thread during operation and records by pattern the number of stitches at the stopped position lf thread break is happening at same number of stitches please check construction of stitch design 1 When the machine is stopped press MENU
64. N To prevent accidents GOO 8 amp The frame moves quickly Keep hands away from the frame Frame move 7 3 CDI701 45 CAP FRAME option 7 4 8 Select h Center with and press The embroidery frame will move to the center ON 9 Turn off the machine 10 Mount the cap drive frame assembly on the fulcrum shaft and guide shaft When holding the cap drive frame assembly be sure to also hold onto the rotary cylinder If you hold the rail bracket fingers may be caught between the rail bracket and rotary cylinder or the rail bracket may be knocked out of place aa a e oe 7 Guide shaft Fulcrum shaft Cap drive frame Set screw X carriage 11 Move the cap drive frame towards the X M4 X 8 carriage to place it on cap frame base then tighten the set screw lightly to secure Cap frame base 12 Move the rail bracket completely right and Rail bracket left to confirm that the rails are in the grooves of the rotary cylinder 13 Tighten the set screw on cap frame base firmly 14 As shown in Fig 1 manually move the X carriage back and forth to ensure that it moves freely throughout its range of move ment without catching There may be some additional resistance but the frame should eee nee not be difficult to move If you have a prob lem start over from the beginning 7 4 CDI701 45 CAP FRAME OPTION 7 5 Normal cap frame Adjustment When you hoop a cap on
65. NES aw FDO OOH O10 1 COW OE DO oc qa 4 Press up down of to select the needle PE A malk 23F LOWER 0P E Pi number 01 5 1 er etext Chang Stop rii The setting is fixed H H lt aE es TDD Color Change No When amp is displayed at right side of the chy needle number frame out is set IP 12 E oc 2 1 0 9 8 7 6 5 4 3 2 1 i a For return to main menu press right of to select END and press GET or Press ESC Press once again to return to Drive mode 5 E CRIC15 56 NEEDLE BAR SELECTION 5 F Color change stop functio When acolor change stop is set toa color change number the machine will stop after it finishes sewing the marked needle number then follow ing message will be shown When you wish to start again Press the START button Start button 1 When the machine is stopped press MENU AEN S a Eg fa and Select NEEDLE with QO TENE POSITION 23FLOWER 0 T 9 5 8 Change No 2 Press the GED W 123456 E15 3 Del 5 ED iset t Next i The left side of display shows the number name Sa TEOR g EEE and details of the current pattern mi bal iw Number of stitches a P Angle a E F Convert 2 A f Number of Color change number 3 t Height 2 8 Width Need Size between start point and the top of eedle number pattem an Size between start point and the bottom
66. NO S G Stop button L Function button This stops the machine When the STOP button is pressed while the Drive Lamp is blinking green color the following will take place depending on the manner pressed Press ONCE 008 Frame moves back one Stitch Press continuously The frame will move back wards continuously Keep pressing The button s function locks The frame goes back by 1 stitch at a time continuously Push the stop button again to stop it Keep pressing longer still The button s function locks The frame goes back by 10 stitches at a time continu ously Push the stop button again to stop it H Trace button When pressed while at the beginning of design the embroidery frame moves following the outer edge of the design This allows you to compare the design size and position against the frame before sewing I Original point return button This returns the frame to pattern origin point After performing this action once repeating this again will cause the frame to return to the previous position J Needle change button Moves the sewing head to the adjacent needle in the direction of the arrows K Speed control button Press the button to increase the machine sewing speed and the button to lower the machine speed The sewing speed is shown on the display Press the function button to execute each function of embroidering If press and keep laser pointer switch ON or OFF
67. OPTION menu after performing this function FLOPPY CONTRAST 1 When the machine is stopped press MENU and Select OTHER with 2 2 Press the GED FLOPPY CONTRAST OTHER REPORT _ GUIDE Network System Speed Version Maintenance 3 Select System with COD and press GET System initialize OK OK 4 Select OK with to carry out System initialize OK Cancel If you cancel press GET The display returns to MENU 5 Press the GED Formatting of the machines systems are carried out A Data initialized 6 Press the GED WELCOME Indicate HAPPY logo in screen WELCOME QHerey PRESS SET TO CONTINUE N REER GUEAR CARRIAGE WILL MOVE 25_1 CRIC15 121 INITIALIZING OF MACHINE SETTINGS 25 2 lnitializing of machine speed If you have E 18 E 30 E 51 or E 52 while sewing Please try initializing the machine settings FLOPPY CONTRAST REPORT GUIDE af Jie 1 When the machine is stopped press MENU and Select OTHER with 20 FLOPPY CONTRAST Od 2 Press the GED button Network System Speed Version Maintenance FLOPPY CONTRAST 3 Select Speed with and press GED Speed setting OK p CAUTION lt Main shaft turns gt l qa 4 Select OK with to execute CAUTION lt Main shaft turns gt Press the GET to cancel The display returns to menu The machine will display a warning
68. R P 1 t 2 Press GET and press right left of 0 to W123456 250 eee gt se The number of the repe select 8 at in the X direction The left side shows the number name and details of the current pattern 23F LOWER SY 3 Press up down of to select the item WW 123456 3 250 A i and press GED i E qa 4 Press right left of C29 to select the digit Wisik 4 and press up down of to select the a a number a T3FLOWER 5 Press the GED button wW1123456 Bl sso t The setting is fixed IL interval of the repeat in the Y direction 6 Set necessary item by performing proce dure no 3 to no 5 Set all the necessary items ey For return to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode T2 6 BDIL0I 52 PATTERN SETTINGS Auto origin 12 7 When a pattern has different start and end points the frame returns to the original point Setting example a Start point of pattern E End point of pattern p 1 When the machine is stopped press MENU and Select SETTING with C9 2 Press GET and press right left of to select Ve The left side shows the number name and details of the current pattern 3 Press up down of to select Ais Auto Origin and press GED 4 Press up down of to select ON or X OFF 5 Press the GET button The setting is fixed Ay For retu
69. RH901 44 NEEDLE BAR SELECTION 5 E For each color change in a given pattern the needle number loaded with the correct color thread is assigned by the operator When this is set the machine automatically changes to the programmed needle when the design reaches that point in the course of sewing the design You can not setting NEEDLE for selected LOCK design Please release LOCK from design IP 41 1 PATTERN SETTING 1 When the machine is stopped press MENU 9 S and Select NEEDLE with 2 ees POSITION 2 Press the GED 23F LOWER P OF 8 Change No Q The left side of the display shows the number M1798 amp 041 5 91 5 CGE set E Next oo name and details of the current pattern at ol w Number of stitches E o Angle Fl F Convert f Number of Color change number E E t Height D Width Size between start point and the top of Needle number pattern Current color Size between start point and the bottom change number of pattern Number of color Size between start point and change number the extreme right of pattern Size between start point and the extreme left of pattern a gt 0 S Change No 3 Press right left of to select the color ee PL BES eeano A lt a ah ise FUNC Change Stop a change number aa ae The current color number is showed in the Troy pattern data display portion cotor Change Mo h p lt lt N ae ee mi
70. SETTING NEEDLE READ OPTION 1 When the machine is stopped press MENU l n j ees tk S and Select POSITION with QY eb Fe SS Bs Ce POSITION 2 Press the GET button Frame move yen 3 Press up down of OX to select w and E 0 gh 1 press GET af i 4 Press up down of to select the num LE TY ber and press right left of to select Ai 1 e aa op the digit AN CAUTION To prevent accidents The frame moves quickly Keep your hands away from the frame 5 Press the GED The frame and pointer will move to the specified piece number Frame move yen 16_2 CDFA25 90 LOCATE 17 1 Locate will restore the position of the frame to the last point before a power failure even if the point of origin or the pattern itself were changed A f locate is used with a cap frame make sure that the machine recognizes it by showing FA Standard Cap or FAWide cap the appropriate icon or the machine could be damaged Never use locate with the needle bar and presser foot lowered as they could hit the frame and break When you use LOCATE keep clear of the frame and table It is dangerous as the frame could make sudden movements W it is not always necessary to set Entry but you can t set Return Once Entry is set it is retained even if power is turned off lf you change the position of the original point set it again W Even if you set Entry the
71. TRD break back Yes 10 Thread back long No 5 Press the GED 2 All head mending No 11 Slow mend out Yes 3 Width data limit 13 12 STR Lock stitch Yes All setting is returned to the default 4 Quick start mode Yes 13 Width data all e020 gt 5 Auto thread cut Yes 14 RS 232C Baud late 38400 In case that the setting is initialized the color of status is changed to black 6 Cut at jump data 3 15 TRD break detect Normal Press to return to Menu mode Press once again to return to Drive mode 15_1 CRH901 74 POSITION 16 1 This creates direct designations to the number of stitches and color change number as well as setting the frame and data to the designated sewing position Piece Change Stitch Color position Number of stitches ir u z 3 2 10 A je Beginning of any pieces O Beginning of any couloir number Any stitches Piece If Repeat is set this allows the frame to move to the beginning of any piece at will W You can designate the order of pattern the order of stitch and the order of piece by using Number of Stitches Changing Position and Number of Piece Change Color position Fl9 7 This moves the frame to the beginning of any Color change number at will beginning of color Stitch Number of stitches P 9 6 This moves the frame to any stitch at will 16_1 CDFA25 89 POSITION 16 2 Piece number The frame and pointer can be moved a specified piece number PATTERN
72. The temporary adaptor should be used only until a properly grounded outlet can be installed by a qualified electrician The green col ored rigid ear lug and the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adaptor is used it must be held in place by the metal screw Grounding methods 1 Metal screw Cover of grounded outlet box Grounding pin A Adapter Grounding means Disposal of a battery et A battery is had built in to this embroidery machine When you dispose of a battery according to each country or a method determined in each area please dispose appropriately 2_6 CSI916 11 3 5 DISKS OPTION 2 8 t possible Writing impossible Write protect tab The optional floppy drive allows you to use new or recently formatted 3 5 disks Either of these two types may be used 1 MF2DD 3 5 2 MF2HD 3 5 The same disk may be re written repeatedly However it should be noted that floppy diskettes are not ideal for long term storage Throughout the course of handling diskettes data may be lost by careless or rough handling Unlike paper tapes data lost on a disk cannot be recovered Diskettes should be handled carefully For best results take the following precautions when handling diskettes gt Keep disks away from magnetic materials Magnetic fields can erase some or all of the data on a disk
73. a frame and may be damaged Before start sewing please check carefully the embroidery area by trace function etc e The embroidery area is extended with the set up size e The embroidery area is not extended 23 Operation Change operation mode mode e Auto cursor move Menu explanation Auto menu change e Auto Cursor move Advanced e Advanced mode 24 Display by a e Display the unit of dimensions at an inch inch e Display the unit of dimensions by millimeters meter 25 Trace speed E 100 300 You can change the Tracing speed 100 mean the normal speed If you change the number more bigger the speed decrease 26 USB Communi USB COM e Please select when you make USB connection with 64bit type PC to cation the Machine Normal e By default it is set to Normal PATTERN SETTING NEEDLE READ OPTION 1 When the machine is stopped press MENU _ aagi and Select OPTION with CD iG fe Sle POSITION 1m 2 Press the GET Comes indicate z Machine settings o Pattern read settings with and press GED You select XY setting for design data read IP 14 4 Thread cut Yes Change stap Na Keep null Yes 3 Select PTT v Dw OAD OB UNA TRD break back Yes 11 Slow mend out All head mending No 12 STR Lock stitch Width data limit 13 13 Width data all Quick start mode Yes 14 RS 232C Baud late 38400 Auto thread cut Yes 15 TRD break detect Normal Cut at ju
74. ae A A S 3 C CUD See ene creer E renner eter 3 D INSERTING A NEEDLE eeeeeeee 4 1 SELECT NEEDLES AND THREADG 4 2 BACKING MATERIALS ccccceeeeeeeees 4 3 BOBBIN WINDING Winding the bobbin Option 4 4 Removing the DobbIN ccccccseeeees 4 5 Inserting the bobbin ccceceeeeeeseeeees 4 5 Adjusting bobbin thread tension 4 5 Inserting the bobbin case ceseee 4 5 THREADING THE MACHINE How to thread upper thread 05 4 6 BASIC MODE ccccccceeeeeeeeeeeeeeeeeeeeees 4 8 MACHINE SETTINGS cccceeceeeeeeeeees 5 1 PREPARATION OF PATTERN DATA Connecting to a PC by Serial or USB connection 5 4 0 1 Reading embroidery pattern data from EA og O EAE E E E E EE O neem ne are 5 4 Reading embroidery pattern data 5 5 Reading pattern data from 3 5 disks Option 5 8 Selection Of folders eeccseseseeesesssssseeeeeeseteeeen 9 9b How to select patterns from memory 5 A Erasing patterns from memory 5 B How to delete pattern data in the folder 5 D NEEDLE BAR SELECTION 5 E SEWING WITH TUBULAR FRAMES Installing and removing the frame base 6 1 HOWTO NOOD seruran eN 6 2 Mounting the hoop on the machine 6 3 Starting to embroider ccccceeeeeeeeeees 6 4 CAP FRAME option Cap frame settings in the control box 7 1 Changing the
75. al is prohibited the machines memory Pattern data in the memory card or machine can Id 23 Free 654321 TA be destroyed if you remove the memory card at gt COANIMAL BA this time PLANT rae HELLO taer MOON TAP HAPPY tab BIRD TAP p tas FANTASY 1 DST Tajima fasF LOWER TA m FADOG DSB Tajima Barudan be Ke DSZ Tajima ZSK FDR Barudan style 30 MEL Melco type 320K EXP Melco type exp ZSK ZSK 25K 1 DAT Barudan style 32 I Folder Contents of folder will be displayed when you select this icon and press Return Once you move into the folder this icon will be displayed at the top of the list You will be able to move off from the folder by select this icon and press GED You will be also able to move DAT off from the folder if you just press ESC 6 Select pattern with Id 23__Free 654321 LFN CTANIMAL AB CY COPLANT Display can be scrolled by pressing left HELLO and right when there is a white part on the scroll eae display raeF ANTASY 7 Piao F LOWER Before writing check that there is more remain F JDOG ing space than the number of stitches that are going to be written Scrolling display If there are more stitches than remaining space you may need to delete some designs to make room for the new patterns 5_6 BDH701 19 PREPARATION OF PATTERN DATA 9 7 7 Press the GED button Reading be Once design is read enable to read next design
76. and Select QUEUE with CD 2 Press MENU and select with CD 3 Press the GED The QUEUE icon will change to gray indicating that the operation is cancelled Press to return to Menu mode Press once again to return to Drive mode PATTERN SETTING Fes aHbh Gah G SS Jee ala Ny NEEDLE 18 5 READ OPTION POSITION LOCATE gt 7 PENGUIN 1 Z 3 22 UMBRELLA 4 ai rec 0 09 SUN F 2 QUEUE A gray icon indicates the cancellation of an operation gt 1 07 PENGUIN 2 09 SUN 3 22 UMBRELLA 4 a 18_5 CDFA25 98 DATA EDIT 19 1 Stitch selection Select stitch number of stitches for editing There are three ways to select stitches Color change number selection Enter the stitch number you want to edit directly then go to the particular stitch number Manual selection Search for the stitch number you want to edit by moving back and forth by intervals of 1 to 1000 stitches Function selection Search the only stitch including the function code such as jump thread cut and etc S 1232 9 1234 S 1236 F F F X 0 8 X 0 8 X 0 8 Y 6 4 Y 6 40 Y 6 4 TE S Number of stitches F Function code X Sidewise move distance Y Lengthwise move distance TE shows selected stitch S 1233 5S 1235 F Fs X 0 8 X 0 8 Y 6 4 Y 6 4 Color change number selection PATTERN SETTING NEEDLE READ OPTION Maai A qa an and select EDIT with
77. ange Stop NA Ti or O No 1 f A7 For return to main menu press right of to select END and press GET or Press ESC Press once again to return to Drive mode 13_5 CRIC15 90 NEEDLE BAR SELECTION 13 6 Color change data read You can export the registered color change data to other patterns W if the pattern receiving the imported color change data has more color changes than the imported data the extra color changes will be set to 0 and will need to be set manually later 1 When the machine is stopped press MENU PATTERN _ SETTING SS fe and Select NEEDLE with 2 ales Fa POSITION 2 Press the GET button 2 3F LOWER gt Es No Mi 123456 4 CSET Set amp Next s E The left side shows the number name and FUNG Change St op details of the current pattern as E fade F2 DO OH O10 1 COW OF E BO Eons Needle number Current color change number qa 23F LOWER 7 Change No 3 Press MENU and select E with CD ww 123456 4 ae FUNG Change Stop 2 Color Change No 4 Press the GET button The needle number set is subject to the color change data exported GED Change No 3 Needl No CSET Set amp Next Change Stop AD r Change No E isa F2 DO OOH O10 1 C0 WO ME DO EQ EC Confirm the color shown in the preview display a lt paj ja E oc Preview i fa For return to ma
78. ard button 35 Function button 42 Memory card slot 29 Start button 36 Fast button FLOPPY DRIVE Option 44 Disk access lamp 45 Disk insertion slit 46 Disk eject button BOBBIN WINDING 43 USB memory port wy 47 Option 47 48 49 50 Sl 52 93 Thread guide Thread tension Spindle Lever Thread stand pin Plastic spring Thread stand felt 48 49 3_2 CDH701 15 HOW TO READ THESE INSTRUCTIONS 3 3 The instructions in this manual have been formatted as follows Written instructions will be provided on the left side of the page while graphics depicting the necessary steps are provided on the right Graphics on the far right will show the display after performing the steps indicated AN CAUTION To prevent accidents This will appear for items related to your safety AN CAUTION To avoid problems This will appear for items related to potential problems f i i iia of operation Selected item 1 When the machine is stopped Press the SETTING NEEDLE READ OPTION MENU AWords marked with a are explained in EMBROIDERY TERMS at the end of this instruc tion manual C PATTERN NEEDLE READ OPTION 2 Select desired menu with OX ele Sb EE TJA m ES IF POSITION 3 Press GED to show the selected menu Press to return to the previous display p 3 3 This indicates an additional explana Indicates suppl
79. as finished the please newly hooped item on design machine amp press start button gt gt Change Stop Machine stopped because you When you press the start button used Stop at color change the machine will select the next point function color and resume embroidering automatically gt COLoer Machine stopped because the Please select next needle next color has not been number by needle selection selected button then press the start button gt gt Thread Break Machine stopped because Please thread upper thread or upper or bobbin thread broken check bobbin thread then press start button to resume sewing gt gt Trace end The machine is stopped Press the start button if OK because it has finished with the design trace 3_4 CDFA21 17 TURNING THE MACHINE ON 3 5 How to turn on the machine III F f 1 Connect the power cord to the inlet on the j p P y right side of the machine ee Power switch 2 Connect the power plug to an electrical outlet 3 Turn on the power switch Please confirm the emergency stop button has WELCOME been released Push the power switch firmly so it will remain on ON OFF PRESS SET TO CONTINUE N KEEP CLEAR CARRIAGE WILL MOVE 4 In case you do not need to change frame type press the GET button After the carriage and frame move slightly the embroidery frame will return to the previous position automatically Machine becomes ready for operat
80. autiful embroidery Select backing type Choose the thickness and number of sheets by the type of material and embroidery condition Generally you should consider the following items Embroidery stitch quality eContraction or compression of fabric caused by sewing etc Stiffness of fabric W In case if you sew lace and leather you may not need backing sheet Example of using a backing Embroidery frame Inner frame Fabric Backing sheet Outer frame 4_3 CSD607 23 BOBBIN WINDING 4 4 Winding the bobbin OPTION Thread the bobbin winder as shown below 1 Thread guide 2 Thread tension Be sure to thread through the small eye before going between the disks 3 Bobbin Place the bobbin on the bobbin winder spindle 4 Press the limit lever as indicated by the arrow to start the winder The lever stops the winder automatically after the winding is complete Tension When adjusting bobbin winder tension e Ensure thread winds evenly on bobbin as shown Confirm that the bobbin is wound properly e Keep the tension constant while winding Tighten thread tension if thread winds too loosely 4_4 CDH808 27 BOBBIN WINDING AN CAUTION To prevent accidents Please watch out for the point of the rotary hook when you replace the bobbin Removing the bobbin 1 Open hook cover A to front 2 Grasp bobbin case latch B and withdraw bobbin case from hook taking care not to damage the
81. break section PI5 1 If the upper thread breaks Thread the upper thread again Refer to P4 6 In case bobbin thread breaks Thread lower thread again See bobbin winding Pi4 5 Stopping and resuming sewing If you need to turn off the machine in the middle of a design you may resume from the stop point after turning on the machine back on W if you leave the machine off for too long the fabric may distort which will create gaps in the embroidery design To suspend sewing 1 Stop the sewing by pressing the but ton 2 Press the button The needle will go down and trim the thread 3 Turn off the power switch To resume sewing again from the last sewn position 4 Turn on the power switch 5 Press the GED button After the carriage and frame move slightly the embroidery frame will return to the previous position automatically 6 Back up several stitches from the stop point by pressing the 3 4 times 7 Start sewing again by pressing the START AN CAUTION To prevent accidents When performing a thread trim be careful of the needle which will pierce the fabric Example An unsatisfactory gap between lines because the machine stopped at a half point in embroidery and the material shrunk 4 AN CAUTION To prevent accidents The frame moves quickly Keep your hands and body clear of the ma chine 9 IL CDICI5953532 SEWING 9 2
82. c read 10 Trace type 11 Disk format 12 Join design data N 4 Select the memory media or data disk with Ca i OX 14_1 CDH701 82 READING 5 Press the GET Indicates pattern data of the memory media or data disk pa Media removal is prohibited Pattern data in the memory media or machine can be destroyed if you remove the memory media at this time TAP HAPPY TAP DST DST kal DSB DSZ DSZ FDR FDR MEL MEL EXP EXP Tajima Tajima Barudan Tajima ZSK Barudan style 30 Melco type 320k Melco type exp ZSK ZSK DAT Barudan style 32 6 Select the pattern with CD Before writing check that there is more remain ing space than the number of stitches that are going to be written If there are more stitches than remaining space you may need to delete some designs to make room for the new patterns 7 Press the GED button Section for select of end design data reading then back to menu and read next design data 8 Select Join with C0 9 Press the GET button Shift the Memory media or data disk if the pattern data you desire to Join is in the other Memory media or data disk 14 2 Do not remove media or disk be Free memory gt Serei pattern The designs new ID number in the machines memory l l l Free 654321 ia B B Td 23 gt _IANIMAL PLANT F JHELLO FAs MOON rap BIRD S 4FANTASY tan
83. continuously ane COCK Pakten Geld If you wish to read another design continue to follow the items in step 4 Id 23 Free 654321 5 COGANIMAL 8 6 PLANT ELHELLO rae BIRD rap ANTASY Piao LOWER asDOG be C Menu By pressing ESO enable to move off from the folder f is shown at the top of the list or enable to move back to MENU E is not shown at the top of the list Even if you are inside the sub folders enable to back to MENU directly by holding down the ESC Press to return to Menu mode 5_7 BDH701 20 PREPARATION OF PATTERN DATA 5 8 Reading pattern data from 3 5 disks Option This reads pattern data from 3 5 disks and writes into memory When the HAPPY format pattern data with various function settings are read in memory vari ous functions such as needle bar selection pattern data adjustments and etc will be set auto matically It is necessary to set etc func read P 14 4 W if the 3 5 Happy or Tajima disk has Barudan or ZSK data and you can t read the pattern properly change data format according to Settings in Reading and try again P 14 4 1 Insert the diskette into the disk drive on the left of the control box PATTERN SETTING NEEDLE OPTION 2 When the machine is stopped press MENU L T eela b and Select READ with CD TES i ga y POSITION LOCATE 3 Press the GED 1 Keep null CHG N The selected diskette or
84. d remove cap drive frame assembly from fulcrum shaft After you finished adjustment of fulcrum shaft an all heads proceed to Mounting of cap drive frame on the next page C6B828 CDI319 53 CAP FRAME option 7 3 installing and removing the cap drive frame The cap drive frame must be installed onto the carriage to embroider a cap Please remove by reverse order of these step Knob bolts Bracket X carriage 1 With machine powered off move the X carriage back and forth by hand and note the resistance before mounting the cap drive amp frame 2 Fix the cap frame base under the bracket of the X carriage and tighten the knob bolts completely 3 Turn on the power switch ON Push the power switch firmly so it will remain on OFF WELCOME AN CAUTION To prevent accidents Ww The frame moves quickly PRESS SET TO CONTINUE N KEEP CLEAR CARRIAGE WILL MOVE Keep hands away from the frame 4 Press the GET The carriage and frame will move slightly and then the embroidery frame will return to the previous position automatically 5 Confirm that there are Normal cap or Wide cap in the display If these icons are not in the display please return to Cap frame settings on previous page and change setting Cap frame base Frame position 6 Press the FUNC and select Frame position a Type Ay To with CD Needle Jump Log in l rn off 7 Press the GET AN CAUTIO
85. d join tables with inserting Prop B into Prop A 2 5C Expand side table Left Border table Expand side table Right Border table gt Stay A 1 Wing bolt Wing bolt Expand side table Border table Expand side table 2 30 CDJ520 15 SETTING UP THE MACHINE 2 5d 3 Confirm that Middle support plate enters to Knob bolt Lock nut the space between table and Prop plate and there is no opening between tables eA Ali 7 Middle table support plate Tighten Knob bolt of Prop A at Border table and fix Lock nut Then set Clamp Prop plate s uR ES Border table Clamp Expand side table R 4 Adjust height of Expand Side Table by 4 Adjuster and fix by Lock nut Lock nut Fix by Lock nut N Ca Lower T A N CAUTION To prevent accidents Table may be slanted Higher Please do not load any objects on Expand side table eee Mi Please reverse procedure when remove the Expand Side Table 2 5qd CDJ520 16 SETTING UP THE MACHINE 2 6 Assemble bobbin thread guide Sticker 1 Screws Bobbin thread guide Install the bobbin thread guide with supplied iBe screws pan head screw M4 X 6 2 pcs Tag Showing following pictures Please square left end of sticker with right end of thread stand 2 ie Option 2 6 CDFB01 12 SETTING UP THE MACHINE 2 7 Grounding instruction for t
86. d side of the needle in front 4 Tighten the needle clamp screw with the screwdriver A Do not use a bent or blunt needle Place the needle on a flat surface and check for straightness 4_1 CSD424 21 SELECT NEEDLES AND THREADS 4 2 About needle Please select needles by type of material Normally We supply a DB X K5 needle as in the machine accessory kit TYPE APPLICATION DB X K5 For normal embroidery For knit Relation of needle and upper thread Please select type of needle and upper thread by flowing list Size Relation of needle and upper thread 100 130 140 160 150 200 50 70 70 80 100 120 130 150 70 100 it Normal em 50 60 80 100 100 130 100 130 broidery field 36 40 60 70 80 100 130 150 14 ao a a a a A e a a a gt Normal use embroidery needle and upper thread Upper thread Rayon 120 d 2 120 denier Polyester 120 d 2 120 denier Needle 11 DBXK5 gt If the relationship of needle size and thread type is incorrect it is possible to have any of the following problems e Thread break e Skip stitch Upper thread does not catch bobbin thread e Other stitch quality problem 4_2 CSD607 22 BACKING MATERIALS 4 3 Backing Generally Backing is used for hooped embroidery fabric Knit fabrics particularly require the use of embroidery backings Embroidery backings will allow the hoop to move the fabric more accurately creating a more be
87. design name the number of the current needle and other machine generated Pressing longer still messages C Drive lamp Green Machine ready to sew Main menu also accessible by pressing MENU which causes menu to display Push the STOP button to stop it When you stop it push stop button Button s function will lock The frame will move forward by 10 stitches continuously Push the STOP button to stop it When you stop it push stop button Red niaii Machine has detected an error F Start button An error number will be shown on This button starts the machine the Display A 24 1 When pressed while the machine is running Blinking red Indicates the upper thread has running the machine will switch to inching Super broken or the Bobbin thread has run slow speed out The Machine will return to the previous speed when button is released D Thread trim button If you use the inching function for an extended The Machine will cut the upper and lower thread length of time the stitch quality may be influ when this button is pressed enced AN CAUTION To prevent accidents lf you Press the thread trim button the needle will penetrate the fabric Please keep your hands clear for your safety 3_8 CDFA21 21 THE CONTROL BOX A a 3 9 a B C CUT TRACE ORG FUNC MENU D CO CD O CD ZAN OD P START STOP lt gt F F ESC E a lo ollo o D Vex D Q F GH J I K LM
88. e intended stitch function codes 2 Press MENU and select EA with CD 3 Press the GET A zero stitch is inserted at the selected stitch position If needed add function code according to Func tion Code IP 19 6 When you finish the editing go to Finish editing P 19 A Erase stitch No 1234 S 1232 S 1235 S 1237 S 1232 S 1234 85 1236 X 0 8 X 0 8 X 0 8 X 0 8 X 0 8 X 0 8 Y 6 4 Y 6 4 gt 6 4 Y 6 4 fY 6 4 Y 6 4 S 1233 S 1236 S 1233 S 1235 X 0 8 X 0 8 X 0 8 X 0 8 6 4 Y 6 4 6 4 Y 6 4 S 1234 xe 040 Y 0 0 S Number of stitches X Move data of sidewise Y Move data of lengthwise TE shows selected stitch Current stitch a gt p ie Be pe lt 1 i CO Menu a a gt foo lt i gt me EQ vel e o gt a o e EN m r pm vere S 1234 B s Xe 0 0 Y 0 0 Menu 19_8 CDFA25 122 DATA EDIT 19 9 Erase stitch Current stitch 1 Using stitch selection from the preceding page the machine will display either of the intended stitch function codes _ ae 2 Press MENU and select with CD a hh gt AP me TKA a a on aie zi a oro e S 1234 Fs X 0 0 ve 100 Menu 3 Press the GED Erase The selected stitch is deleted The stitch number deleted is replaced with that of the next stitch a e eQ lt 4 1000 cee a 100 p 5 a gt a y o Fs lt q r gt a S 1234 Fs X 0 8
89. e may be damaged due to the needle or pressure foot hitting the frame N Make sure to perform Registration number selection when changing hoop size If not done the machine may be damaged from the needle or pressure foot hitting the frame W This function can be used with the function of scale convert mirror width adjustment offset frame out and repeat sewing setting W This function can not be used with the function of batch drive setting 20_1 CDFA25 125 FRAME CONFIRMATION 20 2 Tubular round frame Tubular square frame Selecting a frame Tubular Round frame Tubular Square frame The embroidery area for each registered frame is set to the inside of the frame edge to allow for pressure foot clearance Fig 1 This allows confirmation of positioning between the embroidery area and the pattern Round frame Embroidery Square frame Embroidery area _ area Inner size Lengthwise Outer size Inner size Sidewise Fidd 1 Confirm that Top appears in the ae display and go to step 4 lf this does not appear go to step 2 qa 2 Press and select Top with CD Frame position Frame Type O Set Turn off 3 Press the GET button Upper right indication of p will be shown 4 Press MENU and Select FRAME with PATTERN SETTING NEEDLE B vies b el TEE an zs POSITION LOCATE QUEUE EDIT FRAME Qa Beaji Jaw 5 Press the GE
90. eam add a zero stitch behind the thread cut as illus trated in Ex 4 This causes the needle to come down on the thread cut stitch with zero stitches and there will be no seams For instructions on zero stitches refer to the page In sert stitch Erase stitch in DATA EDIT Before editing Ex 3 after editing The thread cut function is added S 1232 8 1234 8 1236 S 1232 8 1234 8 1236 S 1232 9 1235 5 1237 S Number of stitches F Function code X Move data of sidewise Y Move data of lengthwise S1233 S1239 S 1233 S 1235 s1233 3 1236 Pecut F cut S 1234 Lack of seams x 0 0 Added zero stitches Y 0 0 19_6 CDH901 120 DATA EDIT 1 Using stitch selection from the preceding page the machine will display either of the intended stitch function codes 3 Press up down of to select desired Function description code No function Normal Normal stitch sph Speed control normal Release speed limit sp1 speed control 1 sp2 speed control 2 sp3 speed control 3 cut thread trim stp stop command chg color change A jump The needle stays up Cut the thread 0 1 2 3 4 5 6 8 function code 4 Press the GED The function is set When you finish the editing go to Finish editing P 19 A Stops the machine after a thread cut Changes the needle in use Current stitch lt i pe Be D gt p pe p gt CoO Menu a hh PF Xec i000 gt ae BR i0 o mo e zm 4 5 se
91. eck whether thread was actually cut OFF ie thread cutting knife If not cut thread and return catch hook to its normal position 2 If thread is actually cut check if thread catch hook on head has returned to its position completely 15 Frm drive err Frame movement did not a eee If this condition occurs frequently contact a eee normal movement Time over your Dealer 17 Frm drive data Frame movement data loose 20 Calendar Stop Calendar has not been setup Set calendar data after re starting machine If problem recurs frequently replace CPU board assembly Contact your Dealer 221 Battery Low Low voltage warning for CPU board If machine has not been powered on for battery an extended period CPU board battery drains Power on machine and if problem persists replace CPU board assembly Contact your Dealer 2 Calendar Data Incorrect calendar data Please set calendar date and time If you have same problem often please replace CPU board assy Contact your Dealer 24_4 CDFB07 145 ERRORS AND WHAT TO DO 24 5 What to do when Stop position of main shaft is out of place error E 050 Y 2 050 c point 1 Press the GET button e CY 2 Select Auto with CD TE 3 Press the GED button The main shaft turns 2 to 3 times and returns to a stop position C point automatically The display returns to drive mode When you cannot clear by the method above
92. el with and press GED The setting is canceled and the display returns to MENU Press to return to Drive mode 22_2 CRH901 78 OTHER SETTINGS 22 3 Version information Displaying machine operation software version number 1 When the machine is stopped press MENU FLOPPY __ CONTRAST _OTHER REPORT GUIDE and Select OTHER with C Fa ej 2 Press the ED button FLOPPY CONTRAST OTHER REPORT GUIDE Network e system i Speed Version Maintenance 3 Select Version with and press GET KKKKKKKKKKKKKKKKKKKK KKKKKKKKKKKKKKKKKKKKKKEK KKKKKKKKKKKKKKKKKKKKKK KKKKKKKKKKKKKKKKKKKK KKKKKKKKKKKKKKKKKKKKKKKKKK KKKKKKKKKKKKKKKKKKKKKKEK 4 Press GED after confirm version number ae The display returns to MENU If you press the you will return to drive mode 22_3 CRH901 79 OTHER SETTINGS 22 4 Report Indicating operation record of machine Time of power on off and number of operated stitches will be recorded in machine memory lf the machine is switched on without embroidery operation it will not be recorded in memory FLOPPY CONTRAST OTHER 1 When the machine is stopped press MENU and Select REPORT with 20 Time of power on Time of power off 2 Press the GED month day year 1st aie time of Number hour minute second reporting of stitches Indicate operation record 1 sbyo7 3007 08 38 3 09 07 2007 17 09 56 sals Maximum memory is up to 10 2 09 04 20
93. ely heavy in opening and closing there is a case that cap hold frame will lose its shape or damage 2 Adjust the guide position to suit the height of the cap Remove screws at left and right to adjust Fig 4 Fig 4 1 8 7CSE201 538 CAP FRAME OPTION 7 9 Concave Center guide Hold lever Hooping caps 1 Place cap stretcher securely on sturdy work bench 2 As shown in Fig 1 hold cap hold frame with both hands and place on cap stretcher By pushing hold lever at 3 places in arrow marks with fingers place cap hold frame so that center guide of cap stretcher gets in concave of upper cap hold frame Confirm that cap holder frame is securely placed on cap stretcher without gap Cap strecher Hold lever Cap hold frame Fig 1 Nonwoven fabric liner 3 As shown in Fig 2 remove cap grip and keep open to the left Flange 4 Extend fore half of liner inside cap toward outward and place on cap stretcher At this moment place it so that tip of liner contacts flange of cap hold frame _ T Please place one or two sheets of cap grp nonwoven fabric backing of stan dard thickness under unstructured caps The length of nonwoven fabric should be some as one of round of cap d m i Fig 2 Cap grip vi Hook 5 As shown in Fig 3 place hook 3 so as to have visor of cap get in m Fa gap between cap grips At this moment set center of cap to center mark o
94. ementary tion on an operation explanation regarding a elsewhere in the given operation or action manual for more detail Operation key In the order of operation this denotes that the indicated keypress will cause the display to change 3_3 CDFA21 16 MESSAGES 3 4 Below is a list of possible messages that may appear while operating the machine along with an brief explanation and suggested actions to take as a result Message gt gt Stop Switch FWD TRACE ORG Start button Needle selection button Set button A N CAUTION To prevent accidents The embroidery frame may move Please keep hands clear for your safety MESSAGE EXPLANATION OPERATION PAGE Designated letter on the display Lubricate the location indicated is due to be lubricated by A or B Place to oil Refer to the indicated page in AB this manual then press the set button Cleaning of Clean the rotary hook and the Clean with instruction in the rotary Look thread cutting Knife reference page then press the Cleaning of set button thread cut knife Frame move Frame will move to recognize When you press the set button the actual frame position the embroidery frame will move and return to the previous position Pot Op Switen The machine is stopped Press the start button to resume because the stop button was sewing pressed while embroidering the design gt gt Enqd The machine is stopped If you wish to sew design again because it h
95. ern Adjust This menu contains settings such as scaling width adjustment angle and convert design Repeat sewing The machine repeats the pattern a number of times in the X and Y directions as set by the user Offset Sets the start point of the frame in the selected pattern Frame out Inserts a frame out command in the selected pattern W Various settings are executed in assortment Adjust Scaling This adjusts the scale of the selected pattern Width adjustment This adjusts the width of the selected pattern Angle This adjusts the angle of the selected pattern Convert design This sets the rotation of the selected pattern in increments of 90 degrees normal or reversed 12_1 CDFA21 75 PATTERN SETTINGS Scaling Setting example The pattern s scale can be increased or de creased in 1 increments Normal Default X Y 100 Start point of pattern 1 When the machine is stopped press MENU sera pan MAS and Select SETTING with TES POSITION 12 2 X 100 Y 150 23FLOWER OPT 9 5 9 7 99 8 2 Press the GED 123456 18250 13 0 1 5 1 5 The left side shows the number name and The adjustment of the details of the current pattern width X direction size 23F LOWER gt OPI 9 5 Aa 3 Press up down of to select 4X or fif 123456 250 and time and press GED VAY a 23 O T 9 59 7 49 8 4 Press right left of to select
96. ersion This is a user adjustable design setting of a given pattern that allows rotation in increments of 90 degrees 26_2 CDH701 153 HaAPPY HAPPY Industrial Corporation HEAD OFFICE TOKYO OFFICE HAPPY INDUSTRIAL GmbH 9 16 5 chome Miyamachi Yamagata City 990 0057 Japan Phone 023 623 7111 FAX 023 623 2654 2 9 5 Taito Taito Ku Tokyo 110 0016 Japan Phone 03 3834 0711 Telex 265 5482 FAX 03 3835 8917 Cable HAPPYSEW TOKYO Am Kuemmerling 10 12 55294 Bodenheim Mainz Germany Phone 06135 8101 FAX 06135 3995 J428E
97. ery area will be restricted in accordance with inner frame size 2 Actual embroidery area will be restricted in accordance with shape of a cap 3 Maximum machine speed may change by sewing condition such as pattern material and etc W Specifications are subject to change without notice Oiling AN CAUTION To prevent accidents Embroidery area Y x X When performing maintenance be sure to disconnect the power cord The machine will periodically prompt periodically for lubrication based on the number of stitches sewn When powered on the machine will display an icon and letter to indicate that lubrication is necessary P 3 4 faf Place to oil fE Place to oil Please lubricate the specified oil locations according to the instruc tions below Running the machine without proper oiling will damage the machine Lint will gather in and around the rotary hook Rotary hooks then wear which will cause the threads to break Please clean lint with a brush and run the machine idly for 2 3 minutes A 1 Rotary hook Sewing Lubricate with oil slightly with a small brush and machine oil sewing machine oil between the outer and inner rotary hook parts Needle bar Head shaft WE When oiling the head shaft please move the head to the left and set it to needle No 1 W Too much oil may stain fabrics and threads 23 1 CDJ520 122 MAINTENANCE Cleaning the rotary hook lf the rotary hook is clogged wit
98. es quickly Keep your hands away from the frame 1 Confirm that there is indication of P Top in the display and go on to procedure no 2 Please go on to procedure no 2 if there is not a indication PATTERN SETTING NEEDLE READ OPTION 2 When the machine is stopped press MENU seei b R eD Jee da Ny POSITION LOCATE QUEUE and Select LOCATE with 22 2 Press the GED n SETTING NEEDLE READ _ OPTION S S E E SS fee POSITION LOCATE QUEUE 4 Select Return with CSD and press GET z The frame will return to the origin point you aA 7 registered and the display will return to Drive mode 0 E 3 HH tt U oOO L OO ae Lf 3 CDPAZo o3 QUEUE 18 1 This sets up a succession of patterns that can be embroidered in any desired sequence The machine will proceed with the various settings set to each pattern W if you embroider a pattern like in Fig 1 you will need to set an offset as a pivot to each pat tern in advance If the offset is set to the first pattern like in Fig 2 you will need to seta setoff point to the first pattern with the offset of the other pattern as a pivot P 12 8 W If automatic original point return is set the machine will return to the original point when fin ished If automatic original point return is not set the embroider will finish at the end point of
99. esesiunaases 19 5 FUNCION COCO aches ests A 19 6 Insert stitcheErase Stitch ceee 19 8 FINIS COMING secessus 19 A FRAME CONFIRMATION 00008 20 1 Tubular round frame Tubular square frame 20 2 PEro E E PAE E 20 4 Boadere frame ccccccceeceeeeeeeeeeeeees 20 6b User defined frames No 130 135 20 7 User defined frames No 136 150 20 A How to change center point of frame No 131 135 No 136 150 20 J FLOPPY Option Fs ASS aces ntsasttonticarnseteinen E 21 1 AN ZS e E 21 2 OTHER SETTINGS Create Network ccccceeeeeeeeeeeeeeeeees 22 1 Version information ccccccceeeeeeeeees 22 3 MODO nia cepeetnieeedietaance ENNART 22 4 SPECIFICATIONS MAINTENANCE PECICA perse rarae 23 1 AR ae E 23 1 Cleaning the rotary hook Cleaning the thread cutting knife 23 2 ERRORS AND WHAT TO DO 24 1 INITIALIZING OF MACHINE SETTINGS Re Initialization of machine system 20 1 Initializing of machine speed 25 2 Fae eee TUN TO pirrar aE 26 1 EMBROIDERY TERMS 00ee 26 2 0_2 CDIC15 4 IMPORTANT SAFETY INSTRUCTIONS 1 1 When using an electrical appliance basic safety precautions should always be followed includ ing the following Read all instructions before using this appliance NDANGER To reduce the risk of electric shock 1 An appliance should never be left unattended when plugged in Always u
100. frame may not return exactly to the original position in process of time Reset this monthly Entry Registering the start point in the selected pattern Return Registered position When position of the frame changes because of power loss this will restore the frame to the registered point 17_1 CDFA25 91 LOCATE Eniry 17 2 This registers the original point of the selected pattern AN CAUTION To prevent accidents The frame moves quickly Keep your hands away from the frame 1 Confirm that there is indication of Top in the display and go on to procedure no 2 Please go on to procedure no 2 if there is not a indication 2 Press to move the frame to the origi nal point lf the frame is located at the origin point proceed to Step 2 3 When the machine is stopped press MENU and Select LOCATE with C 4 Press the GED 5 Select Entry with CD and press GED The origin point is registered and the display will return to Drive mode if FLOWER PATTERN SETTING NEEDLE READ OPTION eeii m ES IF QUEUE EDIT z3 MN PATTERN SETTING NEEDLE READ OPTION Fes wr Gch eD fe ia Ny POSITION LOCATE QUEUE Return 17_2 CDFA25 92 LOCATE 17 3 Return In case of power failure you can return to the original point you registered AN CAUTION To prevent accidents The frame mov
101. g screw for pressure foot appears at the position as _ pressure foot photo amp AN CAUTION To prevent accidents The needle will down Please keep your hands clear for your safety 8 Loosen a fixing screw for pressure foot Na plate for cap 9 Using a 3 mm hexagonal driver Please turn O the main shaft and adjust it to the L point bbe f ee ao A A o 10 Adjust distance between pressure foot and a a needle plate for cap to 1 2 mm as picture f v4 no 7 a ee K ai WSF 11 Using a 3 mm hexagonal driver Please turn the main shaft and adjust it to the C point ee 12 Press several times until display re turns to Drive mode 13 Press lt or gt and change to other needle no 14 Repeat operation 4 13 and adjust height of all other pressure foot Mi Please return to a standard needle plate when you do not use cap frame J 1e CDIelo 42 CAP FRAME option Needle plate Rail bracket gt m i 3 p F i 1 ae y q ae RR 7 bos _ M 4 r Rotary cylinder Set mark Rotary cylinder Needle plate Rotary cylinder Fixing screw Gap 0 5 1 0mm Needle plate gt Dua Fulcrum shaft Guide shaft Head number sticker Set screw for base Cap drive frame ass y Fig 1 Needle plate Fulcrum shaft Set screw for guide shaft 7 2 Fulcrum shaft is adjusted together with cap drive frame as
102. ginal position L point Sensor TRACE point Sensor Needle Center Press to return to Menu mode uier Catcher Origin Press once again to return to Drive mode Main shaft Main shaft Needle drive 8 Put the needle plate on the bed Please insert positioning pin to hole of the needle plate Needle plate Positioning pin 9 Tight set screws 2 pieces for fix the needle plate 23_3 CRI819 87 ERRORS AND WHAT TO DO The machine has an extensive error code list to aid in trouble shooting when problems occur as listed below Upon error E U90 C point press the GET button on the controller to release the error and correct it according to the list below When errors occur frequently please contact your dealer Automatic errors backup The machine recovers from some errors E 050 E 190 E 193 automatically after detecting the error s by it self In cases where the machine does not recover from the error automatically follow the Soluions below according to the indicated error number A CAUTION To prevent accidents In case of Automatic errors backup the machine s sudden movement might be caused without showing errors or messages after its stoppage 001 Circuit board a detected in control circuit Power down machine and after 10 board seconds power on again Power failure or abnormal voltage System memory System memory fault ba Cooling fan fault Contact your Dealer iki Inverter tri
103. go21 ry COANIMAL B B _IPLANT J JHELLO taeMOON Pr neBIRD sanF ANTASY rap LOWER raeDOG Scrolling display Reading pe Check pattern dala Idi23 _ Free 004521 Fy CoANIMAL B B _IPLANT faeHELLO xe BIRD i S FANTASY Read ae LOWER Join An DOG E ajoja OPTION PATTERN 6S fal EESE we SETTING POSITION ree By pressing ESC enable to move off from the folder f amp is shown at the top of the list or enable to move back to MENU fe is not shown at the top of the list Even if you are inside the sub folders enable to back to MENU directly by holding down the ESC Press to return to Menu mode 14_3 CDH701 99 READING 14 4 Pattern read settings Settings related to pattern data reading SETTING ITEM 1 Keep null CHG 2 Skip null stitch 3 Combine jump 4 Stitch sweeper 5 Sweep length 6 All pattern disp 7 Tajima name disp 8 Data format 9 etc func read 10 Trace type 11 Disk format 12 Join design data SETTING RANGE No Yes This function lets the machine read zero stitches as they are before color change when reading pattern data No Yes This lets you choose to ignore all null stitches when reading pattern data No Yes Allows you to combine multiple consecutive jump stitches when reading pattern data if desired It combines them into jump stitches of the maximum 12 7mm and reads the pattern with the combined jump
104. h 2 2 Press the GED button EMBLEM RC_CAR BIRD INSECT aD Sie AAD B il UMBRELLA DOG PALMTREE keng a 3 Select the pattern with CD P 2 aes DVA VE TIGER FLOWER HORSE 4 Press the MEND and select f with CD S TIGER FLOWER HORSE 5 Press the GED button The symbol 7 will be shown on the left of the locked pattern Repeat steps 4 and 5 to unlock F sO00B Press to return to Menu mode Press once again to return to Drive mode 11_1 CRH801 64 PATTERNS IN MEMORY Trace type 11 2 Changing the trace type of the pattern data in the machine memory IP 14 5 1 When the machine is stopped press MENU and select PATTERN with NO Press the GED button 3 Select desired pattern with CD 4 Press MENU and select or with OD Maximum embroidery area of pattern Outline of pattern Press the GET button Trace type is changed O1 Press and go back to Drive mode for confirmation Press to return to Menu mode Press once again to return to Drive mode SETTING NEEDLE READ OPTION MAJO Bem POSITION qe s L SHIP E Q EMBLEM RC_CAR BIRD INSECT O 7 ond ARC DEF Si f PALMTREE tena M gin i nE ii 11_2 CRH801 65 PATTERNS IN MEMORY Export 11 3 You can write out of machine memory to a memory media or 3 5 di
105. h thread cone 3 Upper rectifier Continued next page 4_6 CDIC15 26 THREADING THE MACHINE 4 7 4 4 Minor thread tension 5 5 Detection roller i 6 Guide 7 7 Upper thread guide 8 Thread tension Wind upper threads one time around rotary tension disc clock wise 9 Lower thread guide g 10 Thread guide plate upper 9 11 Thread guide plate middle 12 Take up lever 10 13 Thread guide plate middle 12 14 Thread guide plate lower 15 Needle bar thread guide 16 Needle Thread from front side of needle Pull upper threads slowly and see that the detect ing roller moves smoothly by pulling the thread 11 13 downward as much as possible 17 Pressure foot When checking thread pull upper threads DOC from needle and check if detecting roller moves smoothly ESE RES 14 ol to Ip 5 m B 15 H i 16 A A 17 AN CAUTION To prevent accidents Please be careful of the sharp point of the needles when threading upper threads through the needle 4_7 CDFA21 30 BASIC MODE 4 8 Basic mode supports operator for making machine setting step by step Basic mode has 2 levels of support Basic 2 The explanation of each item can be seen and menu moves to next step automati cally after setting of each items This mode may be used for understanding all steps of operation setting Especially this mode support to the beginner of embroidery machine Basic 1 After setting one item of ope
106. h adjustment icon will be turn turn blue 5_3 CDFA21 33 PREPARATION OF PATTERN DATA 5 4 Connecting to a PC by Serial or USB connection This embroidery machine will allow you to read design data from a connected PC A Serial cable or a USB cable can be used for the connection Serial connection Connect the serial cable between the serial port RS 232C of the machine and the serial port of the PC AN CAUTION To avoid problems Make sure that power source of machine and PC are off when connecting serial cable no m 00 al Serial port e220 USB connection based on the USB 1 1 2 0 Connect by USB cable between USB port of the machine and USB port of the PC When you connect the USB cable make sure that the machine is powered and set into drive mode lamp will be green and that the PC is also turned on Drive lamp After recognizing USB in your PC start up the Happy RACE ORG FUNC MENU Link lt c Please refer to instruction book of Happy Link for more gt CO ESC precise information S cD D amp D 5 ow O sb 00 USB port gt Reading embroidery pattern data from the PC Designs can be transferred to the machine along with some functions by using the Happy Link software Please refer to the Happy Link software manual for instructions 5_4 CDFA21 34 PREPARATION OF PATTERN DATA 5 5 Read embroidery pattern
107. h waste thread or dust it will degrade the stitch quality of the embroidery or may cause other problems For a long sewing life please keep the rotary hook clean Use the included brush for cleaning the hook Cleaning the thread cutting knife lf the thread cutting knife is clogged with waste thread or dust the knife will not work correctly Please keep the thread cutting knife and device clean 1 Remove set screw 2 pieces by offset driver and remove the needle plate FLOPPY CONTRAST REPORT GUIDE 2 When the machine is stopped press MENU ee By and Select OTHER with C2 as FLOPPY CONTRAST OTHER REPORT GUIDE 3 Press the GET rT oo Network system Speed Version Maintenance r l CY Cutter Main shaft Catcher Gendron 4 Select Maintenance with C and piess Se eee Poa TRACE gt point Sensor GET Needle Center Cutter Origin Catcher Origin Mein shaft Mein shat Needle drive 23_2 CRI819 86 MAINTENANCE AN CAUTION To prevent accidents The thread cutting knife moves quickly Keep your hands away from the machine 5 Press the CUT In maintenance mode pressing this button causes the moving knife to open and stop at max open position 6 Remove any waste thread and dust from the knife assembly and surrounding area Cutter Main shaft Catcher a e Press the o o ocr Close Needle jump Close Conditions Moving knife returns to the ori
108. iC LO Computerized Single Head Embroidery Machine INSTRUCTION BOOK f JE 00 0 00 0 i0 000000 20 0000o 0 0 0000 i0 000000 2000000 roro o o e oo oo o o ere ee ee eee ee ee oo oo eet ee ee o o peeoee seeeee peeeoeee o 0 000 0 je 0000o peeeoeee amp HAPPY Industrial Corporation CONTENTS IMPORTANT SAFETY INSTRUCTIONS 1 1 WARNING LABELS amp THEIR LOCATIONS 1 2 SETTING UP THE MACHINE Assemble machine unit ceceeeeees 2 1 Machine installation ccccceceeeeeeeees 2 2 Assemble safety sensor Option 2 4 Assemble Wide X carriage Option 2 4b Assemble table Option 008 2 5 Assemble border frame Option 2 5b Assemble Expand side table Option 2 5C Assemble bobbin thread guide Option 2 6 Grounding instruction eceeeeeeeeeee ees 2 7 Disposal of a battery cceeeeeeeeeeees 2 7 3 5 DISKS OPTION ccceceeeeseseeeeseeeeeeees 2 8 MAIN PARTS wsavintiesnccectsetcdstensacherennctenetvenss 3 1 HOW TO READ THESE INSTRUCTIONS 3 3 MES OA GE S aa ER 3 4 TURNING THE MACHINE ON How to turn on the machine 3 5 Display contrast ccccseeeecseeeeeeeeeeaeeees 3 6 Calendar and clock setting 0005 3 7 THE CONTROL BOX cccccceeeeeeeeeees 3 8 DRIVE MODE scorsa raans 3 A DRIVE MENU ce ecccceeeeeeeseeeeeeeeeeeees 3 B MENU e
109. ie 6 4 Menu When you finish the editing go to Finish editing P 19 A 19_9 CDFA25 123 DATA EDIT Finish editing When you finish editing follow these steps 1 Press the ESC 2 When you finish select Yes with and press The edit is finished and the display returns to MENU If you wish to cancel press GED If you press the you will return to Drive Mode Finish Edit mode PATTERN SETTING aia a READ Maai R ieS jes kenu OPTION POSITION LOCATE 19_A CDFA25 108 FRAME CONFIRMATION 20 1 By default the machine adjusts the position of the pattern to the center of the frame and checks if the pattern fits the embroidery area This helps you to check whether or not the selected pattern fits in the desired hoop The pattern can be centered to each frame round square cap This helps confirm positioning between the embroidery area and the pattern lf you change the frame position by the frame move key the display will be changed and you can check the position onscreen A The monitor display checks whether or not the pattern fits the embroidery area of the frame you are going to use before starting the operation This is not a safety device that will prevent crashes if pattern size is too large for the frame it is intended for your reference only when judging the fit of a pattern to a given size frame After using monitor display do not move the frame If you do so the machin
110. ill be lit a Keep null CHG Skip null stitch No No NO Yes 4 No No No Yes 4 green Other setting can be done by performing step 5 to 7 Press twice to return to Menu mode Press once again to return to Drive mode 14_6 CDG801 102 READING Restoring settings This restotes settings related to pattern reading 1 When the machine is stopped press MENU PATTERN _ SETTING E S and Select READ with QSO TEE ke 14 7 NEEDLE OPTION POSITION 2 Press the GET The setting status will be shown to the left i 2 4 5 6 7 8 9 10 m 3 Press MENU and select A B with CD DOF DO CO 1 OD O1 CORDS ee m 4 Press the GED All settings are returned to the default In case that the setting is restored the color of status is changed to black Press twice to return to Menu mode Press once again to return to Drive mode Keep null CHG Skip null stite Combine jump Stitch sll Sweep lengt All pattern disp Tajima name disp Data format etc func read Trace type Disk format Join design data Keep null CHG Skip null stitch Combine jump Stitch Sweep lengt All pattern disp Tajima name disp Data format etc func read Trace type Disk format Join design data Keep null CHG Skip null stitch 3 Combine jump Stitch n Sweep lengt All pattern disp Tajima name
111. in menu press right of to select END and press GED or Press ESC Press once again to return to Drive mode 13 6 CRIC15 91 NEEDLE BAR SELECTION 13 7 Repetition of color group setting lf your design has repetition of the group of the same color sequence only set first sequence and set other automatically by following steps If you have some function in the needle Example color change stop the function also will set First Sequence Start point of pattern E End point of pattern Fig 1 PATTERN SETTING 1 When the machine is stopped press MENU 9 e S and Select NEEDLE with C2 ees POSITION 2 Press the GET button gt Tae The left side shows the number name and Set amp Next details of the current pattern eee E D eee eel a 2 1ER iat lt _1 9 Pt chy y ON T d F2 DO WB O10 1 COW OK BDO F ong Needle number Current color change number 3 Set first color sequence group Pa y e Bas H T e No SO Wl2345 4 eye ae Ea Press right left of to select the color ED Change Sto yee ml gio o change number CLC Pao 3 o E 9 qa E 7 Press up down of to select the needle pae E a number 7 3 95 Please confirm that the next number of the group First sequence is 0 34PAT t in e No 1234564 gt gt ED iSt i test FUH 1 olo Eat F2 DO OH O10 100WO OF K BO cy Change Sto
112. in stitch width by selected amount 0 0 e Does not adjust width 14 232C speed Please select the Communication speed baud rate of the machine s serial 38400 port Adjust the communication speed to the same speed as your PC 115200bps If the baud rate is set to a larger amount the data of the design will be read faster However there is a greater potential for error at higher rates Lo TBD break Quick 3 Sensitivity selection of the thread break detect sensor detect Norma By default it is set to Normal 16 Convert cap Yes When you install the cap drive frame on the machine the machine will convert No rotate your design automatically move No 18 Revers move Yes Frame movement will be faster by pressing arrow key Frame movement will be Be TEE O Machine remembers amp returns to last sewn position after sewing interruption even if operator has moved the frame after interrupt 20 Embroidery igh This setting for heavy duty material depends by material weight weight i Normally please select middle or Heavy for Border frame 19 STR Auto Position Machine speed is decreased automatically when you sellect middle or heavy 5 1 CDH701 27 MACHINE SETTINGS 5 2 21 Expand cap The direction of Y axis of the embroidery area standard is extended in the Limit direction of the brim of the cap A If the embroidery area is extended too much there is a possibility that a needle and pressure foot may hit
113. ion AN CAUTION To prevent accidents The embroidery frame and carriage will move Please keep hands clear for your safety In case you want to change frame type press the button select Frame type with and press GED If this menu appears on the screen MAIN ee aoa screen pale fp SET Pe Basic mode is selected P 5 2 ees cal To change to Advanced mode please enter R eS JE to MACHINE SETTING and change mode to The READ screen is for importing designs from a flash card Advanced mode IP 5 2 Please ensure flash card is inserted first befor choosing this option In case previous design is not finished completely and power machine off Sewing is stopped Do you wish to continue with this pattern Pattern Name 12 BIRD Yes No 3 9 CDIC15 19 TURNING THE MACHINE ON 3 5b 5 Select the desired frame with COD and press the GED button Tubular frame Ks Standard cap frame Wide cap frame Border frame The display returns to the view of Step 4 To disconnect switch the power switch to the off position then remove plug from outlet AN DANGER To reduce the risk of electric shock Never leave the machine unattended when plugged in Always unplug this machine from the electrical outlet immediately after use and before per forming any maintenance on it AN WARNING To reduce the risk of burns fire electric shock or injury to persons Do not unp
114. ion of setting A 15 1 ves al A X Length of TRD cut P 5 2b on 1 io ed 53 w Frame confirmation p 20 1 POSITION LOCATE Change embroidery area B 20 4 20 7 SM Reading frame data P 20 D lt gt Deleting user frame p 20 Changing center point p 20 J s Position p 16 1 Locate p 17 1 Queue P 18 1 Data edit p 19 1 E p Piece number p 16 2 Entry R 17 2 Delete A 18 3 2 Zoom in for the display P 19 4 gf Move to color change B 9 7 Return P 17 3 Set P 18 4 dia Zooming rate P 19 5 a Go direct to stitch p 9 6 Reset p 18 5 a Function code PA 19 6 Insert stitch P 19 8 Erase stitch p 19 9 Other settings pP 9 3 Report P 22 4 Guide p 3 D Calendar Calendar and clock setting P 3 7 Network Create network p 22 1 system Initializing of machine system p 25 1 speed Initializing of machine speed p 25 2 Version Version information P 22 3 Maintenance Maintenance mode p 23 2 24 6 Floppy disk p 21 1 Contrast of display p 3 6 Erase R 21 1 Initialize p 21 2 FLOPPY CONTRAST OTHER pariar aaria OLD OLD 3 C CRIC15 29 MENU In Basic mode explanation is shown under Icons on each menu IP 4 8 MAIN MENU Chose a topic screen and press SET READ PATTERN NEEDLE FRAME G Explanation MAIN MENU Chose a topic screen and press SET SETTING POSITION LOCATE EDIT QUEUE MAIN MENU Chose a topic screen and press SET
115. is not to be changed Choose lt 4 or gt with and press GET Then select each digit in the existing name 4 To select digits on the left gt To select digits on the right Select word with and press GET The maximum number of characters in a design name is eight letters or numbers 12 Select END with L and press GED The pattern data will be written Press to return to Menu mode Press once again to return to Drive mode Make HP1 File Free space 65877 Cancel 11 4 Free space on the data disk Sure This pattern name Name FLOWER_ ABCDEFGHIJKLMN OPQRSTUVWXYZ 01234567 8 9 D END Sure This pattern name Name FLOWER1 ABCDEFGHIJKLMN OP OR STUV WAY 2S 0 1 2 3 45678 94 gt END TIGER FLOWER HORSE Delete ad 11_4 CRH701 67 PATTERNS IN MEMORY 11 5 Renaming patterns Rename pattern in memory 1 When the machine is stopped press MENU es Se il al a 3 I ee and Select PATTERN with CO 2 Press the GED button L EMBLEM RC_CAR BIRD INSECT ENN sip AAT BC Y il PENGUIN ila DOG PALMTREE Wenu _ Kx a 3 Select desired pattern with OX P es s i eee ee _ E Er Aaga Wa a SHIP TIGER HORSE 4 Press MEND and select MIF with CD rubs we IR TIGER FLOWER HORSE REVO SOMO Oops 5 Press the GET button Sure This pattern name Name FLOWER_ ABCDEFGHIJKLMN qa 6 Choose lt 4
116. ize YxX Y 710x180 710x360 No Name Pill S Cap 112 W Cap GD Frame Type CSEL Set Frame dS Frame 1ze Menu 20_4 CRIC15 99 FRAME CONFIRMATION 20 5 qA l 6 Press up down of to select desired 0 142 W Cap 70x360 CAE No Name Size YxX OPE CEKAME 111 S Cap 70x180 gt 112 W Cap 10x360 QS Frame Type SED Set Frame Frame 1ze Menu 7 Press MEND and press GET for change embroidery area No Name Size YxX 111 S Can 70x180 Size Y 70 If you do not need to change go to step 12 8 Press the GED button Mize Y i 9 Press right left of to select the digit No 112 W Cap 70x360 a amp No Name Size YxXx and press up down of to select the ee ee number PpSizey WH Enter the width of the cap Size Y 40 70mm Semi wide 40 80mm Wide 10 Press the GED button The setting is fixed Size Y 47 11 Press the ESC No 112 W Cap 47x360 CAP Tt No Name Size YxX 5 111 S Cap 10x180 gt 112 W Cap 41x360 12 Press the GED button N CAUTION lt Move needle gt AN CAUTION To prevent accidents Cancel The moving head moves quickly The frame moves quickly Keep your hands away from the frame 13 Press GED to carry out No 112 W Cap 47x360 Adjust patter positon in hope The head moves left to needle 1 ene SET A The type and shape of the frame black and Buttons on Control panel perform embroidery area red and outline of pattern red these functions
117. k report cccceeeeeseeeeeeees 11 B PATTERN SETTINGS cceeeceeeeees 12 1 Sorel S et ee 12 2 Width adjustment cccccceeeeeeeeeeees 12 3 ANGIO se ceaaceewaee send sags eeaceanrimiioutsnsasedoacten 12 4 Repeat sewing cccccscccsseeeeeeeseeeesees 12 5 AUO OII cciteceentecne tins Gearesetteiucescnnscenteve 12 7 OSC E TE EE 12 8 FRAMING OUD o 12 D NEEDLE BAR SELECTION 13 1 Auto setting ccccccceecceeeesseeseeeeseeeens 13 2 Thread color os xccesccescctescccne cs ceecieeeccanuecs 13 3 Color change data registration 13 5 Color change data read c ccceeee 13 6 Repetition of color group setting 13 7 READING JO eee nesee soysesu agendas eascesenceyecncateseeiebseneee 14 1 Pattern Read Settings ccceee 14 4 Restoring settings cccseeesseeeeeeenees 14 7 Machine settings Initialization of Setting noennnannannnannn 15 1 POSITION nnainnnnnnnnnnnnnnnnnnnennnsenrnnenresenennne 16 1 Piece NUMDEL cccccseeeeseeeeceeeeeseees 16 2 LOCATE arn E een nese 17 1 ENUY e acess yssteevin ores 17 2 Return 0 0 cccceccceecceeeeeeeeeeeeseeeeaeeseeeseeeaes 17 3 QUEUE e A E aves 18 1 AOT a sence eet ete os 18 2 SOS er E 18 3 eee 18 4 FC SU e 18 5 DATA EDIT Stitch selection cccceeeeecsseeeeeeeeeeeees 19 1 Zoom in for the display cccseeee 19 4 Zooming rate os cencavetsannacseesninreiv
118. level 5 Confirm if the lamp for receiving ray is turned off by blocking the way of sensor ray by a hand or other Tighten the set screw firmly Way of sensor ray 2 4 CDFA18 10 SETTING UP THE MACHINE 9 4b Assemble Wide X carriage Option Wide X carriage is packed separately from machine When you set machine up please install Wide X carriage on machine 1 Move Stay at middle of Y carriage uit k cal 2 Put Wide X Carriage on Stay and adjust A screw hole position Stay left Stay right 3 Fix Carriage by Flat head screw M4x8 at OO hole position 1 and 2 for the purpose of positioning woo 4 3 4 Fix Carriage by Fixing screw Cap M4x8 Spring washer Plain washer at hole position 3 and 4 5 Unscrew Flat head screw from 1 and 2 and fix by Fixing screw Cap M4x8 Spring washer Plain washer Stay left 6 Loosen screws on BOX terminal and take cover out 7 Insert X Motor cable into BOX terminal and connect with X Motor relay cable Fix terminal for earth connection for X Motor cable and X Motor relay cable together 8 Fix X Motor cable by Cable clamp 9 Close cover of BOX terminal Please be sure cables do not get caught by cover Cover of BOX terminal Mi Please reverse procedure when remove the X Carriage 2 4b CDJ520 12 SETTING UP THE MACHINE Assemble table Option 1 Insert Knob screw to right and left side of machi
119. llars that are equipped on the both side of the guide bar Keep the shipping collars It is necessary when packing Screw 5 Raise slowly the control box to the front then fix it with 2 screws upper and lower 6 Install the arm for tubular embroidery Please refer to page 6 1 Installing and removing the frame base 3 3 Or Install the cap frame for the cap embroi imal dery Please refer to page 7 1 Installing and removing the cap drive frame Mi When taking the machine apart in case of packing the process is opposite of assem bling the machine Please do exactly the opposite way of assembling WE When packing the machine up for transpor tation be sure to select the sixth needle and fix it with shipping collars on the both side of the guide bar 2_1 CDFA18 6 SETTING UP THE MACHINE for qualified personnel only Machine installation 2 2 WE Do not run the machine before setting it properly Make sure of taking the following steps to set the machine 1 Pick up rubber mount 3 places on the stand then mount machine on the stand Then adjust machine level by adjuster on foot and lock the each nut fog W Be sure to use rubber mounts Also be sure to use robust stand that enables to adjust level of the machine and endure machine weight and vibration 2 Ocasional adjusters Adjusters Rubber mount 2 Please two occasional adjuster light touch to stand and lock 2 2 CDFA
120. lor change number CY 14 Press right left of CL to select the color prom p PT GP Change no a iW 123456 S15 5 ee ED se 5 Next change number a g ee The current color change number is showed in SL enn mio Vel the pattern data display portion Color change wont 4 4 m 7 FFD WB O10 NODVD Le Cy Cy lt 15 Press up down of to select the needle 23rLoma py 0P T 93 8 B Change No iW 123456 15 0 1 5 1 5 GE iset amp Next number Change Stop mii f il The setting is fixed UCU Ei Color Change No 4 4 m3 a 16 Repeat Step 14 15 and set needle to all color change number 1 ena 5 VAY 17 Press right of CD to select END and Beg Oe angne Pat Poe ress GED ee No Size Yxx p It is the screen which chooses an 61 120 embroidery frame 62 150 Choose the embroidery size which is 63 180 Suitable for sewing 64 210 This message isn t indicated from the next time Frame Type ED Set Frame Frame S1ze 4_B CRIC15 38 BASIC MODE 4 C Frame confirmation p 20 1 18 Press the GED button T Round Indicates the select frame No Size YxX 61 120 gt 62 150 63 180 64 210 Frame Type CSET Set Frame beg Frame 51ze Menu TA 19 Press right left of to select the type of No T SQUARE frame No Size YxX gt 90 320x320 SY Press up down of to select desired size of frame Frame Type CSET Set Frame pag Frame 1ze Menu 20 Press the button GED
121. lug by pulling on cord To unplug grasp the plug not the cord 3 3b CDIC15 20 TURNING THE MACHINE ON 3 6 Display contrast The contrast can be adjusted by following the procedure below FLOPPY CONTRAST OTHER REPORT GUIDE a a 57 D aa 2 1 When the machine stopped press MENU and Select CONTRAST with O FLOPPY CONTRAST OTHER 2 Press the GED button i FLOPPY CONTRAST OTHER 3 Adjust the contrast as desired by pressing OD FLOPPY CONTRAST OTHER REPORT GUIDE me is 4 Press the GED button The setting is fixed lf you Press the you will return to drive mode 3_6 CRH901 18 TURNING THE MACHINE ON 3 7 Calendar and clock setting Setting the calendar and clock lets the machine advise when oiling and other maintenance is scheduled to occur 1 When the machine is stopped press MENU and Select OTHER with C amp O 2 Press the GED button 3 Select Calendar with and press Current year month date and time is displayed 4 Select year month date and time with up down of CD 5 Press the GED button Press right left of COD to select the setting point and press up down of to select the number of year month and time To select the date press up down and right left of ED 6 Press the GED The date is fixed Press to return to Menu mode Press once again to return to Drive mode FLOPPY CONTRAST OT
122. m the folder if you just press rar LOWER ESC n 4 9 CRICI15 36 BASIC MODE a7 TE 6 Select pattern with CD Id 23 Free 654321 CUANIMAL 8 8 l LANT Display can be scrolled by pressing left Eo and right when there is a white part on the scroll fan MOON display BIRD rap ANTASY Pinel LOWER Scrolling display 7 Press the GET button Once design is read enable to read next Reading be design continuously E NEE COANIMAL A B For reading another pattern data select COPLANT lt a gt tadHELLO u tas MOON READ by and pressGED ee a eantasy You can select another data with step 6 FIFLOWER FADOG Pattern p 5 A 8 Press the GED TEOR All saved pattern design is shown on display and design saved at last is selected automati cally Detail information of selected design is shown on left side of screen 9 Press GED to start setting of design Select direction of pattern selected i Ww Q SP For selecting other design by select V P design and press GED Cm Change ow 10 In case you do not want to change direction 22fL0WER B OPE 2 5 9 7 82 ee Need Tne MWJ123456 B15 ey 3 el Set amp Next ange Stop of design Press GED or HEAL i tl It is the screen which sets up color gai END Jump to step 13 change change stop and 6 on olor D No 1 4 Do you change it Ea OK a In case you want to jpa direction of This message isn t indicated from the next
123. memory media will be DSi eet tN indicated 3 Combine jum l l Jump 4 Stitch es 5 Sweep length 74 6 All pattern disp 7 Tajima name disp 8 Data format A 9 etc func read 10 Trace type 11 Disk format 12 Join design data 4 Select the diskette with CD x i A ld Se CDH701 33 PREPARATION OF PATTERN DATA 5 9 5 Press the GED Do Not Remove diskette Indicates pattern data of the diskette Serch pattern be ae The designs new ID number in Da Memory card removal is prohibited the aching memory Pie MeO Pattern data in the diskette or machine can be Td 23 Free 654321 amp destroyed if you remove the diskette at this time gt ANIMAL g COPLANT rap HELLO tap 1AP HAPPY MOON DST Tajima ae DST DSB Tajima Barudan eS DSE FADOG be ee Nie kal DSZ Tajima ZSK FoR eal pales Folder Contents of folder will be displayed when ne ne a pay you select this icon and press EXP Return Once you move into the folder this icon will be displayed at the top of the list You will be able to move off from the folder by select ZSK ZSK DAT Barudan style 32 this icon and press GED You will be also able to move off from the folder if you just press ESC DAT thy 45 Id 23 Free 654321 5 6 Select pattern data with CD gies aoa COPLANT Before writing check that there is more remain rac HELLO ing space than the number of stitches that are a g
124. mp data 3 16 Convert cap No Cut at null jump Yes 17 Revers frame move No CHG always cut Yes 18 Revers move fast Yes Length of TRD cut Normal 19 STR Auto Position Yes Thread back long No 20 Embroidery weight Li 4 Select desired seiting item with OX 1 TRD break back Yes 11 Slow mend out Yes B B 2 All head mending No 12 STR Lock stitch Yes r4 3 Width data limit 13 13 Width data all 0 0 4 Quick start mode Yes 14 RS 232C Baud late 38400 gt 5 Auto thread cut Yes 15 TRD break detect Normal 6 Cut at jump data 3 16 Convert cap No 7 Cut at null imn Yes 17 Revers frame move No Ca 5 Press GED and press up down of 920 to 1 TRD break back Yes 11 Slow mend out Yes B E 2 All head mending No 12 STR Lock stitch Yes change the setting 3 Width data limit 13 13 Width data all 0 0 4 Quick start mode Yes 14 R 232C Baud late 38400 gt 5 Auto thread cut Me 15 TRD break detect Normal 6 Cut at jump data 3 16 Convert cap No 6 Press the GED 7 Cut at null aumn Ves 17 Revers frame move No Each item will be indicated In green if it has 1 TRD break back Yes 11 Slow mend out Yes B G changed from its default setting 2 All head mending No 12 STR Lock stitch Yes x It will revert to black if setting has returned to 3 Width data limit 13 13 Width data all 0 0 default 4 Quick start mode Yes 14 RS 232C Baud late 38400 m l 5 Auto thread cut No 15 TRD break detect Normal Othe
125. n cap hold frame so that notched portion of clamp gets into seam of visor Close hook Notched portion Seam Fig 3 7_9 CSE201 59 CAP FRAME option 6 As shown in Fig 4 tip the cap stretcher forward Clip the back of the cap in two places by stretching the crease out as shown by the arrows Cli Lever for clip Clip Make the clip lever face the inside Cap drive frame Fig 5 7 Remove the cap holder frame from the cap stretcher 8 As shown in Fig 5 place the cap holder frame the cap drive frame assembly Push the hold lever in at 3 places as shown by the marks and place the cap holder frame so that center guide of the drive frame as sembly gets in the upper cap holder frame Confirm that the cap holder frame is firmly at tached to the cap drive frame assembly without any gaps If there is a gap between cap holder frame and the cap drive frame or hold lever doesn t go into hole on the cap holder frame well loosen the set screw on the lever to adjust T A 7CDFA21 57 CAP FRAME option B Starting to embroider 1 When the machine is stopped press FUNC and select Frame position with CD 0 Set i Top Needle Jump Log in Turn off 2 Press the GET Em R FO A N CAUTION To prevent accidents LJ The frame moves quickly N Keep hands away from the frame 3 Select Center with and press Frame move The embroidery frame will move to
126. n from the start 5 4 that has ambiguous dual function 06 No function Interval between start read time and Check quality of design data time of reception of actual pattern data is too great 08 Improper read While reading pattern data error has Read pattern data again from the start Improper road ourred in intemal processing oo o Peo data again om e siart 10 Memory full Memory has filled while reading in a Delete unnecessary patterns from 5 design machine memory and try again 11 Change over While reading pattern data of color Divide pattern data such that number of changes color No has exceeded 250 color changes of each segment is less than 250 12 Data error Pattern data of current design is Delete pattern and re load praen eamaged eS Powe patom and rodoad 14 Id over of patterns in control panel memory Delete unnecessary patterns from 5 over ffas exceedea ne maximum ot 98 machine memory ana ty again Trace data over Over 1024 stitches trace data were Set maximum stitch length to embroidery created during reading of pattern data area of pattern data within 2m lengthwise x 2m sideways 20 Memory error Fault in retaining contents of pattern If this occurs frequently it is likely that memory CPU is faulty Contact your Dealer 130 Disk error Unable to communicate continuously Power down machine and after a 10 with memory media or data disk seconds power on again If error remains contact yo
127. ne And set table like right side picture Please insert table bracket trench to the knob screw 2 Tight 2 knob screw on under the table for fix table Knob screw 3 Tight 2 Knob screw on side of the table Mi Please reverse procedure when remove the table 2 5 CDJ520 13 SETTING UP THE MACHINE 2 5b Assemble border frame Option When you use Wide Border frame to use Expand side table is recommended for keeping stable stitch quality P 2 5c X carriage 1 Fix the border frame under the bracket of the X carriage and tighten the knob screw completely Knob screw Clearance between X carriage and Border Frame at right edge and left edge should be equal 2 Select Frame Type Border 400 x1200 Please refer in this manual page FRAME CONFIRMATION Border Frame for frame selection IP 20 6b Mi Please reverse procedure when remove the border frame 2 5b CDJ520 14 SETTING UP THE MACHINE Assemble Expand side table Option 1 Set Stay on Expand Side table Put Expand Side Table under Border table and set Stay by Wing Bolt oO Adjust height of Adjuster by Wing bolt to the same height as surface of border table CAUTION To prevent accidents Table may be slanted Tighten Wing bolt to fix height of stay In case you need to set Expand Side Table _ on same level of machine stand or table set Adjuster to Stay A directly 2 Turn Expand Side Table an
128. ned frame frame Fig 1 Fig 2 Frame data constitution Type Type of data Name Name of frame Up to 7 letters Form LOO L10 L20 L30 L40 L50 L60 L70 L80 L90 Frame shape Type Select type of data by following number 1 Frame size 2 Possible embroidery size Note If select 1 machine will memory reduced size for Presser food diameter automatically lf select 2 machine will memory exactly same size as can embroider it on Name Naming the your User custom frame Pick up to 7 letters up with a mark Form Refer the above figure Please fill it out every 10 degrees of dimensions to the inside of the frame in a frame heartily 20 to 500mm Fill it out length from point from No LOO till L90 total 10 points size using between the each size data lf your frame shape is Round the every 10 points length frame size data should be same If you select Type Type of data 2 please put length data of LOO and L90 only END Please fill out the line of the last of data Please make entry of END by all means Please use half width character for the length data Please cut off the decimal of the length Example 102 3mm gt 102 20_B CRIC15 108 FRAME CONFIRMATION 20 C When you save the frame size data please save as text document form and file name should be less than 8 characters Extension should be TXT Example ROUND250 TXT Please save the frame size data to
129. needle Insert new needle Incorrect size of needle Choose correct size needle for fabric Fabric puckers Machine not properly threaded Re thread machine Bobbin threaded incorrectly Re thread the bobbin Blunt needle Insert new needle Thread tension too tight Readjust thread tension Machine Bobbin threaded incorrectly Re thread the bobbin makes loose _ Machine not properly threaded Re thread machine stitches or Tension not adjusted properly Readjust thread tension loops Poor tension Bobbin threaded incorrectly Re thread the bobbin balance Machine not properly threaded Re thread machine Dry hook Oil rotary hook Poor design Fabric not hooped correctly Set hoopping correctly registration Garment is made of elastic Use correct backing and ensure material that design has proper underlay Hoop not installed into machine Set hoop correctly properly Needle breaks Bent or blunt needle Insert new needle Needle setting incorrect Re insert needle Thin needle against material Change to thicker needle Poor hooping Re hoop fabric Machine runs Dirt on the hook race Clean rotary hook 23 2 with difficulty Oil rotary hook 23 1 Machine will Cord not plugged into electrical Insert plug fully into outlet not run outlet Power switch is not turned on Turn on the switch 3 5 3 1 Power source fuse has blown Replace power source fuse 6A will not turn on Emergency stop button in locked Release emergency
130. needle plate 08 7 1b Adjusting the fulcrum shaft 7 2 Installing and removing the cap frame driver 7 3 Normal Cap frames cccssccseeeeeeeeeeees 7 5 Wide Cap frames cccecceseeeeseeeeaeeeeeeees 7 8 Starting to embroider cccceeeeeeeeeees 7 B ADJUSTING THE THREAD TENSION 8 1 ADJUSTING THE LASER POINTER OPTION 8 2 SEWING What to do if the thread breaks while sewing 9 1 Stopping and resuming sewing 9 1 Loss of power while embroidering 9 2 Moving the hoop while embroidering and then returning to the correct location Position ccsesssesesesesesseeees 9 3 Moving back to the starting point Origin 9 3 Going back to the beginning of the design Top 9 4 Placing the design in the center of the selected embroidery frame Center ccseceseeseeeeeen 9 4 Rotating and mirroring designs Convert 9 5 Starting in the middle of a design Position 9 6 DISPLAYING THE PATTERN IN SETTING MODE 10 1 PATTERNS IN MEMORY Locking pattern data ccceeeeeneeees 11 1 Taco VDO sweated cetaretncntyrusiehecta tse ytaceas 11 2 EDO j eee eee en errr A 11 3 Renaming patterns ccceeeseeeeeeees 11 5 0_1 CDJ520 3 CONTENTS Copying pattern data cee 11 6 Moving pattern data cccccseeeeeeeeeees 11 7 Renaming folders ccccseeeceseeeeeeees 11 9 OOM e E 11 A Thread brea
131. ng rate The zooming rate can be adjusted Selected stitch 1 Follow the steps for Zoom in for the dis play at the previous page to display the pattern Zoomed in 2 Press MENU and select ALa with C0 3 Press the GED The display shows the current zooming rate a7 4 Press up down of to select zooming rate aaAaA A 5 Press the GED The zooming rate of display is changed In this mode you can use Color number selec tion Manual selection and Function selec tion 19 5 Menu Menu Menu Menu 19_5 CDFA25 119 DATA EDIT 19 6 Function code This is function code is for additions changes and erasures on desired stitches Before editing Ex 1 after editing Ex 2 after editing The jump and speed limit The color change is are added added 5 1235 X 0 6 Y 0 0 1232 a 1234 a 1237 S Number of stitches F Function code X Move data of sidewise Y Move data of lengthwise F 1232 1234 F 1236 ot e Pi Teoh eae 1233 S 1235 1233 1235 S 1233 1236 S shows selected stitch FUNCTION CODE ACTION OF THE MACHINE Normal Normal stitch Speed limit rpm sph Speed limit H Release speed limit aaas sp1 Speed limit 1 Set speed limit to high speed Model Low Middle Cap High Gap sp2 Speed limit 2 Set speed limit to middle speed HCS 300 800 600 1000 750 som Speed limit M Set speed limit to low speed HCD 300 700 650 900 800 cut Thread cut Cut threads HCR 300 700 650 900 80
132. nplug this appliance from the electric outlet immediately after using and before cleaning A WARNING To reduce the risk of burns fire electric shock or injury to persons Do not allow to be used as a toy Close attention is necessary when this appliance is used by or near children 2 Use this appliance only for its intended use as described in this manual Use only attach ments recommended by the manufacturer as contained in this manual 3 Never operate this appliance if it has a damaged cord or plug if it is not working properly if it has been dropped or damaged or dropped into water Return the appliance to the nearest authorized dealer or service center for examination repair electrical or mechanical adjust ment 4 Never operate the appliance with any air openings blocked Keep ventilation openings of the sewing machine and foot controller free from the accumulation of lint dust and loose cloth 5 Never drop or insert any object into any opening 6 Do not use outdoors 7 Do not operate where aerosol spray products are being used or where oxygen is being administered 8 To disconnect turn all controls to the off 0 position then remove plug from outlet 9 Do not unplug by pulling on cord To unplug grasp the plug not the cord 10 Keep fingers away from all moving parts Special care is required around the sewing ma chine needle 11 Always use the proper needle plate The wrong plate can cause the needle
133. number 1i Normal OM Normal 2_ Norma1 gt 10H Normal 3_ Normal 118 Normal 40 Normal 120 Normal SAV 5 Press GET and press up down of to Ton rt e change the setting 3 Normal 11 Normal Al Normal 120 Normal 6 Press the GET 1D Normal OM Normal a ga 2 1 Normal gt 100 Long Each item will be indicated in green if it has 30 Normal LIN Normal Al Normal 120 Normal changed from its default setting It will revert to black if setting has returned to default Other settings can be changed by following procedures 4 through 6 E f Press the ESC 1 TRD break back Yes 11 Slow mend out Yes 8 8 2 All head mending No 12 STR Lock stitch Yes x 3 Width data limit 13 13 Width data all 0 0 4 Quick start mode Yes 14 RS 232C Baud late 38400 E 3 Auto thread cut Yes 15 IRD break detect Normal Press to return to Menu mode 6 Cut at jump data 3 16 Convert cap No T Mnt at nall Saamn Van 17 Darrnrna Frama marra e MA Press once again to return to Drive mode 5_2b CRH901 32 MACHINE SETTINGS 5 3 Detailed explanation of machine settings 13 Width data all This function adds additional width to all satin oe stitches in a design P 12 3 ma AAE This is otherwise set in the Settings function CO 5 in which case any changes made to the setting aut from this screen will have no effect P 12 3 E Re i A Ay The Widt
134. o return to Drive mode 5_A CRG801 41 PREPARATION OF PATTERN DATA 5 B Erasing patterns from memory This is to erase an unnecessary design data from the machine memory Pattern data cannot be erased if the lock is set 1 When the machine is stopped press MENU SS eee a a 9 Sf and Select PATTERN with QSO aes Fa POSITION EMBLEM k UMBRELLA DOG PALMTREE Renu 3 Press MENU and select gt from right submenu with CD Press the GED i j pe MOUSE EMBLEM RC_CAR A Cira ie ta a ce jm a fi io a i ileal T For tfai i a Frit MOUSE EMBLEM RC_CAR GED Select QEM All E Execute Menu 5 Select desired pattern data with CD a EES i Lf a T E pea TER Goh tr ar m ieee ca lo z d z deri T le a is ry 1 i avy Oo oy fre E a he aa fe AF aaa on MOUSE EMBLEM RC_CAR BIRD INSECT 6 Press the GED m oa leara will appear left of the pattern name PN A oan Xe Make will be cleared by press it again a Q To erase the other data repeat steps 6 and 7 MOUSE D RC_CAR BIRD INSECT C Mark P Ira ca i aK i m 1 ST Loe a C A rie ty a oe w aR F af MOUSE gt k EMBLEM k RC CAR BIRD INSECT C Example when you selected plural designs 5_B CRG801 42 PREPARATION OF PATTERN DATA 5 C SS t ESC i Delete pattern lt 2 gt OK Sane i Hl PENGUIN SAN UM
135. of such stitches stitches that command determine the sewing sequence functions that dictate functions such as jumps thread cut etc sideways movement distance and lengthwise movement distance that command the movement distance of the frame Speed limit This is a function code that limits the highest speed In cases where there is a need to limit the sewing speed at a specific point in a design you can limit the speed to not exceed the speed specified by setting the appropriate function code to the desired stitch 26 2 Auto origin This returns the frame automatically to the original point upon finishing the embroidery Communication speed This refers to the data transmission speed be tween the machine and a PC when connected by serial port Higher speed settings allow faster transmission of data but also increase probability of communication error If communication errors happen frequently lower the communication speed Tubular round frame Tubular square frame The frames made by HAPPY and used for cylinder sewing such as on T shirts bags etc These frames have brackets at both sides Memory media What saves design data by things such as memory card and a USB memory Data format This is the format that the pattern data is con verted into Color change stop When a color change stop Is assigned to a color change number the machine embroiders the set color change and stops Conv
136. oing to be written LIFANTASY If there are more stitches than remaining space gt FLOWER you may need to delete some designs to make FasDOG room for the new patterns IP 5 B Scrolling display 7 Press the GED Reading pe Once design is read enable to read next design continuosly l l Check pattern data If you wish to read another design continue to follow the items in step 6 Td 23 Free 654321 amp COANIMAL E COPLANT taeHELLO By pressing ESC enable to move off from FEABIRD caFANTASY the folder I amp I is shown at the top of the list gt i s3F LOWER or enable to move back to MENU fl is not R shown at the top of the list Even if you are inside the sub folders enable to back to MENU directly by holding down the ESC Press to return to Menu mode 5_9 CRG801 39 PREPARATION OF PATTERN DATA 5 9b Selection of folders The pattern data memory is consist of five individual folders select desired folder to choose or input pattern data 1 When the machine is stopped press MENU and Select PATTERN with CO 2 Press the GET The pattern data of the selected folder will appear on the display 3 Press the FUNC 4 Select desired folder with CD 5 Press the GET The selected folder has been switched Press to return to Menu mode Press once again to return to Drive mode SETTING NEEDLE READ OPTION eS fa i Me OS POSITION
137. ook Needle Screws 2m 3m CDGI2279 SETTING UP THE MACHINE 2 4 m Assemble safety sensor Option safety sensors are set at a provisional position for transportation Please reset the safety sen sors at normal positions for adjustment Set screw 1 Unscrew set screws at lower points on the safety sensors on right and left sides Loosen set screws slightly at upper points on the safety sensors 2 Set the right and left safety sensors atthe positions as shown in a photo by turning them to the front side At this time make sure the part on the sen sors indicated by an arrow shall be set vertically and set safety sensors both right and let at parallel positions each other with viewing them from the side The set screw on the right safety sensor shall be tightened to the level that the posi Sensor right tions of the safety sensors can be adjusted vertically Sensor left 3 Turn on the machine and confirm a lamp for receiving ray green is on when the way of sensor ray is not blocked Sensor left The ray from the sensor is invisible as it is infra red light An operational lamp lights up indicates that the sensor ray has been emitted iso Lamp for receiving ray Ray projector Lamp for ray level Operational lamp Ray receiver 4 Adjust the position of the right safety sensor vertically so as the brightness of the Lamp for ray level red becomes to the maximum
138. op Needle number and color H Color change stop HF Frame out Currently selected needle Lamp above icon blinks when each function Scale Angle Convert Width Repeat Auto origin and Off set is set The embroidered part and the next embroi dering part will be colored While embroidering cursor indicates the position of actual stitch point Drawing of next 10 stitch will be shown Machine stopped during embroidering Pointer 19 HAPPYE 3 a 520 3 AB ROIDERY Ren The part which has not embroidered Stitch speed will be shown in outline 2 MERGIDERY VACHINE Display if the machine has no design in memory Color change number sewn up to now Number of stitches sewn up to now Shift to left when color change Ifa needle number is not assigned to a Color change number the default color will be assigned automatically Sewing starts after outline of entire pattern Is displayed if sewing is ee from Top posi ion Cursor indicates the position of actual stitch oint n the pay pattern is filled with color reflecting sewing progress Status amp Normal cap frame This icon shows that the drive frame is set for low rofile cap sewing Wide cap frame This icon shows that cap system is set for wide cap field sewing tel OD This indicates that the machine is
139. or gt with and press M err ae GET select each letter in the pattern 012345678 9 4 IEND name Sure This pattern name 4 To select digits on the left Name ROSE gt To select digits on the right A7 Pick a new name with and press S The maximum number of characters in a design name is eight letters or numbers Delete qa 7 Select END with 2 and press GET a oT A ae eh The pattern name will be changed H t ae eE A T a ES Press to return to Menu mode SHIP TIGR ME Press once again to return to Drive mode 11_5 CRH801 68 PATTERNS IN MEMORY Copying pattern data 11 6 Copying of the pattern data stored in the machine memory is available 1 When the machine is stopped press MENU and Select PATTERN with CO 2 Press the GET button 3 Select desired pattern with 4 Press WEN and select wy with CD 5 Press the GET button Copy of the selected pattern will be made Press to return to Menu mode Press once again to return to Drive mode SETTING NEEDLE READ OPTION Maan R keD jr Ch san e POSITION EMBLEM RC_CAR BIRD INSECT O 7 ET ABC DEF i ty PALMTREE tena a im Way a k xo SHIP TIGER FLOWER HORSE C aD RA amp we amp Te TE Ej TE Es eq ie As Tr k ae O ey j ti aa SHIP TIGER FLOWER HORSE FLOWER C 11_6 CHG801 69 PATTERNS IN MEMORY Moving pattern data Export
140. ove frame to the front position which was set before It is convenience if hand work is required in the middle of embroider process fs Design centering Move design to the center of frame x Position P 9 3 When sewing is interrupted in the middle of a design this returns the frame to current sewing position regardless of where frame may have been moved with the arrow keys after interrupt Top Pi9 4 stopped Frame type 7 2 5 5 Select appropriate frame i from Tubular frame Standard cap frame S Wide cap frame or Border frame If Cap frame is selected status will be indicated between fey Standard or Ry Wide cap 0 Set Registration of original point This enables to set original point manually Normally original point is registered automatically to the first stitch of the pattern data Needle Jump Needle Drive In this mode machine will not sew Log in Log out Log in is for the use of networking between the machine and PC Log out is for disconnecting the machine from the network between PC Refer to the Network software instruction which correspond to this machine Turn off This will be used for turn off the machine when machine is networking Refer to the Network software instruction which correspond to this machine 3_B CRH901 23 DRIVE MENU 1 When the machine is stopped press FUNC The drive menu will be shown Frame Type O Set Top Needle Jump Log in Turn ott
141. p 4 Press MENU and select U NENU with merere es og 13_7 CRIC15 92 NEEDLE BAR SELECTION 13 8 5 Press the GET If the number of total color change does not Check repeat setting become the first number of group multiple number Machine display warning E 6 Press the GED y g 4 GE Set other color change setting automatically TRG ee ise Change Stop oe ell Color change No Senne coea GAA a FFD WB O10 100 O OK DO of i Ca For return to main menu press right of to select END and press GED or Press ESC Press once again to return to Drive mode 13 8 CRIC15 93 READING 14 1 Join Joining 2 patterns into 1 pattern data to be read from a memory media or 3 5 disk W in case you would like to use Join function please set Join design data to YES on READING setting in advance P 14 4 1 Insert the memory media into the machine as described in Inserting memory media IP 5 5 or Insert the diskette into the machine as described in Inserting data disk Option IP 5 8 2 When the machine is stopped press MENU PATTERN Sm er gt S ha and Select READ with CD iB eS a POSITION 1 Keep null CHG N 3 Press the GED Skip null stitch N Selective page of memory media or data disk will Stitch steeper l weep leng be shown 6 All pattern disp N 7 Tajima name disp Yes 8 Data format i 9 etc fun
142. p Sewing motor related trouble Cut power and turn main shaft by hand Overload short circuit trouble with If turns normally power on again motor drive unit Fig 2 016 Alarm X unit X motor related trouble i e x motor Power off machine test pantograph overload short circuit problem with movement manually Check for any motor drive unit abnormality throughout full range of 017 Alarm Y unit Y motor related trouble i e x motor motion overload short circuit problem with If none found power on again ee motor drive unit E 018 Main shaft Main shaft will not turn Turn main shaft manually at least 1 full 25 1 turn amp ensure that it turns freely clearing 25 2 any jam Then re initialize machine system and speed 020 Needle detect Machine not detecting current needle Turn needle bar selector to the fixed correctly or needle bar selection unit is position marked area shown below in off its stop position Trouble with Fig 1 position detecting circuit board T Turn the needle bar gt _L_ selection knob to the dD a moving head OF 4 meee position a P a Situational 1 oO position Turn the disk with g 3mm hexagonal al driver clockwise BA TL ee KD al Fig 2 24_1 CDG418 142 ERRORS AND WHAT TO DO 24 2 021 Needle move Motor for needle bar selection unit has After fixing malfunction of needle and 022 stopped partway through its path thread take
143. pattern data into the other folder 1 When the machine is stopped press MENU and Select PATTERN with CO 3 Press MENU and select from right submenu with CD 4 Press the GET 5 Select desired pattern data with CD 6 Press the GED x will appear left of the pattern name Mark will be cleared by press it again To move the other data repeat steps 6 and 7 11 7 PAT TERN SETTING NEEDLE E S E G SS pr POSITION A m EMBLEM C g CO ay ia GAY ARC DEF aL UMBRELLA DOG PALMTREE reaa _ Group 2 fac 2 lo eS Fas _ s 7 e5 fir tabby 3 E D SR PRE MOUSE EMBLEM RC_CAR C Group 2 P BP ME ome ag m pe ese 8 e m 7 E aR Re Ta ABC MOUSE EMBLEM RC_CAR GED Select QEM AIl S Execute Menu Group 2 id m el wry le PNTE a a n piece MOUSE EMBLEM RC_CAR BIRD INSECT Al _ Group 2 AN 20 a gt cm A RF 2 Owe MOUSE EMBLEM RC_CAR BIRD INSECT al l Mark oe ad ee a Pa ey ch T ae a ih aa fi ia Sf Ii a m 4 ca ed AE ABC MOUSE gt K EMBLEM sk RC_ CAR BIRD INSECT l Example when you selected plural designs 11_7 CRH901 82 PATTERNS IN MEMORY 7 Press the GED Group 2 34 7 Croup 1 55 Group 3 i 0 LiGroup 4 19 SAN UNBRELLA DOG PALMTREE 8 Select the importing folder wi
144. r settings can be changed by following 6 Cut at jump data 3 16 Convert cap No 7 Cut at null iumo Yes 17 Revers frame move No procedures 4 through 6 Press to return to Menu mode Press once again to return to Drive mode 5_2 CRJ801 42 MACHINE SETTINGS 5 2b Detailed explanation of machine settings 9 Length of TRD cut If you select Needle with this setting the upper threads of each needle will be cut off by regis tered length The length of each thread can be set up taking the following steps 1 Follow the steps 1 3 on the previous page and the display shows machine setting page TRD break back Yes 11 Slow mend out Yes 8 8 All head mending No 12 STR Lock stitch Yes Width data limit 13 13 Width data all 0 0 Quick start mode Yes 14 RS 232C Baud late 38400 Auto thread cut Yes 15 TRD break detect Normal Cut at jump data 3 16 Convert cap No Cut at null jump Yes 17 Revers frame move No CHG always cut Yes 18 Revers move fast Yes 9 Length of TRD cut Normal 19 STR Auto Position Yes 10 Thread back long No 20 Embroidery weight Light 1 2 3 4 5 6 7 8 2 Press MEND and select K from right aB submenu with CD a 3 Press the GET gt 1f Normal 90 Normal 2 Normal 10H Normal 3 Normal 11m Normal 4 Normal 120 Normal 5M Normal Normal 6M Normal Normal 71W Normal A Normal oll Normal l va 4 Select desired needle number with CD Needle number Needle
145. rame S1ze 20_D CRIC15 110 FRAME CONFIRMATION 7 Press the GED Indicates frame data of the memory media ba Memory media removal is prohibited Pattern data in the memory media or machine can be destroyed if you remove the memory media at this time 8 Select pattern with CD CY Display can be scrolled by pressing left and right when there is a white part on the scroll display 9 Press the GET button Once frame data is read display the selected your custom frame 10 Move embroidery frame to frame center point by CD 11 Press the GED Memorized frame center point coordinate to the machine Reading be gt COHAPPY COEMB TUBROUND TSQUARE TSQUARE1 FRM FRM4 FRAME 9 Folder Contents of folder will be displayed when you select this icon and press Return Once you move into the folder this icon will be displayed at the top of the list You will be able to move off from the folder by select this icon and press You will be also able to move off from the folder if you just press ESC ae HAPPY CEMB TUBROUND gt TSQUARE TSQUARE 1 FRM FRM4 FRAME 9 Scrolling display Move the frame to center then press SET X 0 0 ne 0 0 Move the frame to center then press SET Me 176 Ye f 320x320 USER No 139 Square No Name Size 136 Customl 100 137 Custome 150 138 Custom3 200 GD Frame Type CSET Set Frame Qh Frame Size 20_E CRIC15 111 FRAME
146. rame movement 60 1 For return to main menu press down of 45 4 to select END and press GED or Press ESC END Press once again to return to Drive mode 12_F BDI101 59 PATTERN SETTINGS Direct input You can change the position of your frame out by using this function You can change the moving distance of the frame out and change the frame out position which saved by Teach ing input 1 When the machine is stopped press MENU and Select SETTING with CO 2 Press GED and press right left of to select A The left side shows the number name and details of the current pattern 3 Press up down of to select ar X axis distance or n Y axis distance and press GED 4 Press up down of to select the num ber and press right left of to select the digit 5 Press the GED button The setting is fixed l Cy For return to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode 12 G 5 Lengthwise N move distance RA N Sidewise move distance Frame out point l Original point Start point of pattern O Last position of Color change number PATTERN NEEDLE READ OPTION POSITION 2 3F LOWER f I P F W123456 8250 H gt T e a The setup of color change which has frame out AL 0 0 0 0 END 23F LOWER 1 7 W123456 8250 eae gt Bl ss A AE Mb ty 0 0 END 123456 1
147. ration setting the cursor moves to item of next step In this mode the explanation of item is not appeared on the screen and menu does not change automatically This mode may be used after understanding of operation steps Advanced This mode may be used by operator who knows how to set machine well Any manu and item can be selected by operator Advanced is default setting of machine level can be changed in the menu Machine Settings IP 5 1 Power On fP 3 5 1 Turn on the power switch Please confirm the emergency stop button has been released Push the power switch firmly so it will remain on CAUTION To prevent accidents The embroidery frame and carriage will move Please keep hands clear for your safety 2 Press the GED button After the carriage and frame move slightly the embroidery frame will return to the previous position automatically In case previous design is not finished completely and power machine off 5 OFF WELCOME PRESS SET TO CONTINUE AN KEEP CLEAR CARRIAGE WILL MOVE MAIN MENU Chose E E screen a Co ae PATTERN seg pola The READ screen is for importing designs from a flash card Please ensure flash card is inserted first befor choosing this option Sewing is stopped Do you wish to continue with this pattern Pattern Name 12 BIRD Yes No 4 _ 8 CRIC19535 BASIC MODE 3 In case you want to import design date from outside of machine selec
148. ready to start sewing from the top memory position of the attern wa Frame out This indicates that a frame out is occuring 3_A CRI625 24 DRIVE MODE Display example Display when manually moving the hoop at TOP state Top U 19 HAPPYE m0 12345 n 1 Eee Paemantsance ise bi ot x 81 Square 320x290 Selected frame f Height e Width Size between start point steal m t ae i top of pattern FMERGO t tart point PTEN gewonden MACHINE Size between start point and the extreme right of pattern Size between start point and the extreme left of pattern Embroidery Outline of pattern Y distance moved area X distance moved X lt Display when manually moving the hoop at RUN state Size of pattern H a n 19 HAPPYE f Height gt i 2 653 Width 4 SA a point Pal Mel RRO ra ayy 7 3 and tne bottom ot patiern SOLAN Size between start point IACI BHEN IFS SSS and the extreme right of eo e Woe pattern l J Size between start point l and the extreme left of X distance moved Y distance moved pattern Indicates X and Y distance 3_Ab CRI625 235 DRIVE MENU 3 B The following functions are performed by in the drive menu Frame position Selection the way of frame movement and Move frame Center P 9 4 Moves the embroidery frame to the center automatically i i Frame out IP 5 2 M
149. rease speed slowly Please select No mode when you have a problem with skipped stitches on the beginning stitch after thread trim e The machine sews up to 3 stitches slowly after thread cut e The machine sews up to 5 stitches slowly after thread cut 5 Auto thread cut 6 Cut at jump When a set number of continuous jumps exists in pattern data the machine data cuts threads before jumping e Machine trims the thread on setting number of constant jump Does not trim 7 Cat at null This sets thread cuts before null jumps isolated jumps with no net movement jump e Does trim on empty jump data e Does not trim on empty jump data 8 CHG always Forces a trim at every color change cut e Always thread trim before color change e if data does not have trim function at color change point machine does not trim 2 Length of The machine cuts upper threads to a longer length TRD cut e The upper threads of each needle will be cut off by registered length 5 2b 10 Thread back Select long lock stitch long e At time of thread cutfi1 2mm At time of startfi1 6mm e At time of thread cutfi0 gmm At time of startfi1 2mm 11 Slow es When mending finishes and all heads start to embroider again machine speed mend out No to be decelerated for safety purpose L2 STR Lock Adds lock stitch automatically lt stitch 13 Width data This is to alter the widths of all satin stitches for all the designs in the memory ALl e Adjust sat
150. review display V55 5 lt a For return to main menu press right of to select END and press GED or Press ESC Press once again to return to Drive mode 13 4 Cloth back ground color Color to be current color changed after a ao eS Needl No CSET Set amp Next FUNG Change Stop ENTEH E ele balla Spal F2 DO OOH O10 1 CO WO OE BO Preview 13_4 CRIC15 89 NEEDLE BAR SELECTION 13 5 Color change data registration You can import and apply color change data from saved patterns Including color change stops to the current pattern This function lets you apply the same color change data from other pat terns W The color change data is limited to one and the color change numbers are limited to 250 1 When the machine is stopped press MENU PATERN TING OPTION 8 S ja and Select NEEDLE with CO aes FF a POSITION GS Change Needl CSET Set amp n 2 Press the GED button HE plange Sion The left side shows the number name and details of the current pattern Needle number Current color change number P AY D Change No 3 Press MENU and select of with QRY ZJELOWER Yee ited ios ti 123456 4 gt Set amp Next FUNG Change Stop WEE m Di EAA mE E a p Color Change No A O10 1 COW ODO eN 4 Press the GET The color change data will be saved into memory 2 3F LOWER i QQ Change No M1123456 4 ED sett me Ch
151. rn to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode PATTERN NEEDLE READ OPTION E S G eS POSITION 23FLOWER P I t 123456 250 gt An automatic origin return Hi to finish sewing UX 23F LOWER lfp T W 123456 S250 2i lt oc I 23F LOWER T 123456 250 EI TS 23F LOWER gt gt tT s W123456 8250 gt gt An automatic origin return dih to finish sewing ogg k 12 BDIT0I553 PATTERN SETTINGS 12 8 Offset Setting the offset point designates a place for the frame to rest before moving to the start point of the actual embroidery When used together with the auto origin feature the machine will return to the offset when it is finished embroidering as well This allows you to send the frame to a place where it will be easier to handle when you will need to change hoops for example SS Auto origin m Lengthwise R y move distance Sidewise move distance O Offaet point Start point of pattern E End point of pattern Fig 1 Fig 2 Direct input You can move the offset point manually and save the position with Teaching input Preset There are 9 preset points that can be used for offsets around and in the center of the pattern Teaching input You can set the offset point manually WE When you press the Original point return or use
152. s Noe Yes This function eliminates extremely short stitch for stitch width when reading pattern data 0 8 This setting controls the length of the stitches eliminated by the Stitch 0 0 8mm sweeper Stitches shorter than this setting will be eliminated No Yes When pattern data is read pattern data other than HAPPY is also displayed Usually select No Yes No When patterns in Tajima format are read in the display shows the file name Auto Automatic Turn data format for reading patterns from data disk of HAPPYor Tajima with Happy HAPPY Tajima DISK READING Usually set it to Automatic Brd Barudan Zsk Zsk Yes No This function reads various function setting which are set in pattern data together with pattern data type TAP Lets you select the type of trace data that is created as a pattern is read in Maximum embroidery area of pattern Out line Auto Automatic Turn disk format for reading patterns Usually set it to Automatic Happy HAPPY TJM Tajima FDR Barudan style 30 MEL Melco type 320k MELexp Melco type exp Zsk ZSK S32 Barudan style 32 Yes No This function reads various function setting which are set in pattern data together with pattern data type TAP Detailed explanation of machine setting 4 Stitch sweeper This removes stitches that are extremely narrow when reading pattern data and writing to machine memory If thread breaks occur often a
153. s 2 oo GET 4 Machine Ip 19d 163 4 mi Mac Address 00 00l 00 00 E server IP 192 168 4 mi Subnet mask 255 255 255 qa 4 Press up down of C0 to select the g Port No 7891 desired item ci EI 192168 4 150 guj Mac Address 00 00 00 00 00 00 5 Press the button GED g Port No 7891 mj Machine IP gt 192 168 4 150 mj Mac Address ool ool ool ool ool 00 a 6 Press right left of CD to select the i Port No 7891 desired setting to change a Machine IP 192 h168 4 150 gj Mac Address 00 00 00 00 00 00 a Port No 7891 SAV i amp 7 Press right left of CY to set the value Y Machine IP 192 biol 4 150 Ay m and press up down of to select the pad Mac Address 001 00 1 00 00 00 00 number l g Port Nos 7891 8 Press the GET button 4 Machine IP 192 b170 4 150 aj Mac Address 00 00 00 00 00 00 9 Press the button The setting is fixed ee Se Other settings can be done by repeating steps 4 mi ER 1921704 150 through 9 j Mac Address 00 00 00 00 00 00 22_1 CRH901 77 OTHER SETTINGS 22 2 10 Press the button a Port No 7891 Mac Ad Save data 11 To save your settings please select OK FLOPPY CONTRAST OTHER REPORT GUIDE with and press GED The setting is fixed and the display returns to To cancel your setting please select Canc
154. s the GET The user defined frames will be deleted No Name Size 136 TSQUARE 330x 300 J Frame Type CSET Set Frame E Frame Size Press to return to Menu mode Press once again to return to Drive mode 20 T CRICI15 115 FRAME CONFIRMATION 20 J How to change center point of frame No 131 135 No 136 150 You can change memorized frame center point When you set your frame and use machine function of Frame position and Center P 3 B lf your frame is not center please practice following steps for center setting again 1 Press MENU and Select ERAM E with PATTERN SUNL NEEDLE READ OPTION Eein ib Moa A OY RESAN POSITION LOCATE QUEUE 2 Press the GED No 62 Round T Round Indicates the select frame NO Siete 61 120 gt 62 150 63 180 64 210 Frame Type CSET Set Frame es Frame 1ze 3 Select desired User defined frames with No 136 TSQUARE 330x 180 USER AY No Name Size Oo gt 136 TSOUARE 330x 180 137 TSQUARE 330x 300 QS Frame Type CSED Set Frame d Frame Size Rm No 136 TSQUARE 330x 180 USER 4 Press MENU and select with CD i No Name Size P1360 TSQUARE 330x 180 137 TSQUARE 330x 300 Frame nee CSET Set Frame Frame Size 5 Press the GED No 136 TSQUARE 330x 180 USER Move the frame to center 0 then press SET 0 Me 0 Y Q0 Frame Type CSET Set Frame Frame Size 6 Move embroidery frame to frame center Move the
155. shing locking levers at 2 ay places with fingers place cap frame so that center guide of cap stretcher fits in concave area of cap frame Confirm that the cap frame is securely Cap stretcher placed on cap stretcher Cap a Fig 5 Nonwoven fabric liner As shown in Fig 6 open clamp and keep open to the right k SF Flange Turn the sweatband of the cap inside er ae Ge out a slide onto the cap frame as F E l Je shown Place it so that the edge of the sweat band contacts the flange of the cap frame Clamp Please place one or two sheets of non woven fabric backing of standard thick ness under unstructured caps Fig 6 As shown in Fig 7 pull back part of cap and hook it on the hook and smooth out e creases on cap portion At this time align the center of the cap L Seam to the center mark on the cap frame so that notched portion of the clamp fits into the seam of the visor Latch the hook taking care not to cause wrinkles in the cap If you can t get rid of wrinkles on the cap adjust the cap frame again according to Adjustment on the previous Fig 7 7 _6 CSE201 56 CAP FRAME option f Center guide Hold lever Cap drive frame Fig 8 7 Remove the cap frame from the cap stretcher 8 As shown in Fig 8 place the cap frame on cap the drive frame You will have to rotate the brim of the hat to the side in order to get past the needle case Then push the holder le
156. sk in HAPPY format 1 Insert the memory media P 5 5 or Insert the data disk into the disk drive Option P 5 8 2 When the machine is stopped press MENU and Select PATTERN with 22 3 Press the GET button 4 Select desired pattern with 5 Press MEND and select H with CD 6 Press the GET button Selective page of memory media or data disk will be shown if the optional disk drive unit is in Stalled 7 Select the memory media or data disk with OD SETTING NEEDLE READ OPTION POSITION LOCATE EMBLEM RC_CAR BIRD INSECT Ges ARC DEF dl f PALMTREE Menu 5 C Pi a a _ ape a SHIP TIGER C iad m E a tsm if we a ies 5 ak acc ST ae Se Ts SHIP TIGER FLOWER J HORSE Sa aa P Ea Pall A ay Y k B im eI 11_3 CRH701 78 PATTERNS IN MEMORY 8 Press the GED 9 Select No or Yes with and press Choose Yes when you need the data adjust ments or needle selections saved They will be written together as Other settings and HP1 file Select No when you do not need the Other settings to be saved Before writing check that there is more remain ing than the number of stitches to be saved If there are more stitches than remaining space you need to erase data or write into a new media or disk 10 Press the GED button The name of the pattern will be shown 11 Press GED if the pattern name
157. stop button 3 8 position lock Contrast setting incorrect Adjust LCD screen contrast menu 26_1 CDFA27 152 EMBROIDERY TERMS Thread break back With this setting drive frame backs up several stitches after a thread break before stopping Color change number The Needle number thread color to be sewn can be set to each Color change number For ex ample if a pattern is divided by a color change function in 2 places 3 color change numbers exist in the pattern When the needle number is set to its respective color change number the pattern is sewn in 3 colors Memory pattern Patterns stored in memory Start point of the frame This is the point where the frame begins to move before the machine starts sewing Trace back This is to move the frame and memory pattern in the reverse direction of sewing Trace forward This is to move the frame and memory pattern towards the sewing direction Various function settings A general term for Needle bar selection Convert Pattern adjustment Repeat sewing Offset and frame out which are set in the pattern data Zero stitch This is a stitch whose net movement in both the X and Y direction is zero and the needle lands in the same position Original Point The frame position where the machine embroiders the pattern from the beginning is automatically registered as the original point Stitches This is the minimum unit within the pattern data There are different types
158. t READ with FEE al 62D and press GED aes oO p The READ screen is for importing designs from a flash card Please ensure flash card is inserted first befor choosing this option MAIN Ahab ila r oe screen rts he oe ie In case you want to select design data saved in machine memory select PATTERN with S and press GED Jump to step 8 In case you want to do Needle Setting select NEEDLE with and press GED Jump to step 13 In case previous design is not finished Sewing is stopped completely and power machine off Do you wish to continue with this pattern Pattern Name 12 BIRD In case you want to continue same pattern ic No press GED Jump to step 24 In case you do not want to continue same AY pattern select No with OX and press The display will return to step 3 Read n 5 6 4 Select memory card or USB memory with D J 5 Press the GET Memory card removal is prohibited Indicates pattern data of the memory card one Bene paten lt 2 pe The designs new ID number in Free memor _ Folder Contents of folder will be displayed the nS Ta y when you select this icon and press i Id 23 Free 654321 amp gt fe amp Return Once you move into the loge this ar B B icon will be displayed at the top of the list FLHELLO You will be able to move off from the folder by TZLMOON n l FABIRD select this icon and press GED You will be also FANTASY able to move off fro
159. t Eo with CD cra aie EO 5 Press the GED The pattern data is deleted gt If you need to erase more than 1 design please CO RY Fe 07 PENGUIN GA 22 UMBRELLA E gt do step 3 to 5 MA T Press to return to Menu mode Press once again to return to Drive mode 18_3 CDFA25 96 QUEUE 18 4 Set This begins the QUEUE sewing you have programed PATTERN SETTING NEEDLE READ OPTION uas and Select QUEUE with CD T E D IF a g POSITION LOCATE 1 When the machine is stopped press MENU ay th CD gt 1 07 PENGUIN 2 Press MENU and select F with 03 SUN tO 2 UMBRELLA 1 Z 3 4 et Sees 3 If you like to stop the machine at end point of each design please go to step A Stop the machine at design end Yes No If you like to embroider it in Succession without stopping at end of each design please select No by CD 4 Press the GED Check pattern data The Queue icon will change from gray to color indicating the that the sewing has started A colored icon indicates the execution of a Queue 07 PENGUIN 09 SUN 22 UMBRELLA l 2 4 5 Press several times to return Drive mode Press STARTI to start a Queue embroidery with Queue operation in registered order ie 4 CDiICla 27 QUEUE Reset Using the reset command will end the QUEUE operation 1 When the machine is stopped press MENU
160. t directly by inputting by the number keys You can also change the position of a frame out set by Teaching input Normally the distance to the frameout point is input with the original point as a pivot Fig 1 In case where an offset is set the move distance to frameout position is input with offset point as pivot Fig 2 12_D CDFA21 87 PATTERN SETTINGS Execution of color change number Set Color change number to execute frameout 1 When the machine is stopped press MENU and Select SETTING with O 2 Press GET and press right left of CD to select PA The left side shows the number name and details of the current pattern 3 Press up down of to select and press GET The current color number is shown in the pattern data display portion 4 Press up down of to select the Color change number and press GED The setting is fixed Cc on will be shown to the right of the color change number on will be shown to the right of the needle number If you press the GET you can alternate between Cc on and baid off 5 Press ESC For return to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode 12 E w 5 Lengthwise N move i O distance iv Sidewise move distance Frame out point Original point Start point of pattern Last position of Color change number PATTERN MAJ re OS POSITION NEEDLE READ OPTION
161. t side shows the number name and eases 1 eE details of the current pattern att lol Ey u Dy Ne Needle number eal Sie change number 3 Press MENU and select with OY Tm El 12345634 H gt CED ESEE E Neit Change ve mi HELE iil RODD oo LPL lt lt att Olor Change No a 2 23F LOWER ji t Change No 4 Press the GET button W1234564 S gt Set amp Next FUNG Change Stop mii e 11 END W10 E o m3 a7 m6 5 4 E Needle number Needle number to to be changed be changed after 5 Select the current needle number you would TY Same No Change All like to change with and press GET Needle No 10LJ gt E 6 Select the needle number to be changed E Same No Change All with CEQ INKS Needle No 10LJ gt oe 7 Press the GED button The ame has been changed from 10 to 6 o 2JFLO Change No The setting is fixed ae E eedi No FUNG Change Stpp NENII ct DHS O10 COW DM tE DO i B E lt a gt For return to main menu press right of A END to select END and press GET or Press ESC i f Press once again to return to Drive NV mode T3 2 CRICI5 87 NEEDLE BAR SELECTION Thread color 13 3 This sets the background color or color assigned to each needle bar to be shown in the display This is useful to help confirm the correct color setup of a pattern 128 colors are available W You will find
162. t the same point in a pattern this may be because of narrow stitches W ifthe thread still breaks in the same place you can use this function again but repeated usage may distort the shape of the stitch 1 Save the pattern to disk 2 Conduct a stitch sweeping of the pattern and load it into the machine again End 14_4 CDG801 100 READING 14 5 6 All pattern disp Indicate all kind affiliate file data external with design data when design data reading These affiliate file data showing following icons HP1 file Saving any kind of function and setting data of the design In case of save design data by HAPPY LINK software or HCS and HCD machine a MON file Saving any kind of function and setting data of the design In case of save design data by other old series machine Other file Except Embroidery design data 8 Data format This enables you to select a different format and read the pattern again if the machine did not read it correctly the first time 9 etc func read Various settings are saved together with a pattern If some settings are changed in the pattern and you wish to return to the originals simply reload Mi The data may only be HAPPY format TAP 10 Trace type You can compare the design size and design position to the embroidery frame before you start sewing The embroidery frame will move around the actual design size At this time you can choose which type of trace from the two types
163. tch lt gt Di gt You 3 Press up down of CD to select OP ai Mon e oc EN gt m r a 0 st 4 Press MEND and select CHOY with CD The selected function is displayed AAAA 5 Press up down of COD to select the func tion Ahihihi lt gt Xec fae 6 Press the GED a io om T The function is selected a 109 So 10 Se a E gt q F ra D 0 7 Press right left of CD to search the stitch You can use Function code Insert stitch and etc with this status Refer to the page for each editing procedure for more instructions were eee Be I 1 Menu 19_3 CDFA25 101 DATA EDIT 19 4 Zoom in for the display This enables zooming in the display 1 Using Stitch selection the machine will display the intended stitch function code Menu 2 Press MENU and select 0 with This indicates the display range while Zooming in a Aj A j A j j Aj CO Menu The pointer indicates the stitch currently selected S E Iae GET 500 stitches before and after the pointer are displayed The pattern is zoomed in In this mode you can use Color number selec tion Manual selection and Function selection The functions are displayed as function marks Function mark e Stitch Normal O Jump A Color change Speed limit X Thread cut Stop Start point E End point 19_4 CDFA25 118 DATA EDIT Zoomi
164. th CD Oc roup 2 34 4 CiGroup Main 127 Group 1 55 Group 3 0J Group 4 19 9 Press the GET The pattern data will be transferred an A Ame INSECT PENGUIN SAN l UNBRELLA DOG PALMTREE SHIP a A Press to return to Menu mode Press once again to return to Drive mode 11_8 CRH901 70 PATTERNS IN MEMORY Renaming folders Rename folder in memory 1 When the machine is stopped press MENU and Select PATTERN with CO 3 Press MENU and select ABC from right submenu with CD 4 Press the GED 5 Choose lt 4 or gt with and press GET Select each letter in the pattern name 4 To select digits on the left gt To select digits on the right Pick a new name with COD and press The maximum number of characters in a folder name is 12 letters or numbers 6 Select END with G amp and press GED The folder name will be changed Press to return to Menu mode Press once again to return to Drive mode 11 9 PAT TERN SETTING NEEDLE READ OPTION EMBLEM RC_CAR O i f i i as Sige RY E i 4l PENGUIN UNBRELLA DOG PALMTREE kenu _ Group 2 wN ioe vie a Fi a a E a lt 3 7 fe Jy E E D aR F He Ode MOUSE EMBLEM RC_CAR Delete _ Animal SAN E T ee a sii Le i 4 fe gt 9 a A U dh e l E j ee Fr one Ee MOUSE EMBLEM RC_CAR INSECT 8 11_9 CRH901 71 PATTERNS
165. the cap frame please adjust in the following manner 1 Adjust position of clamp support to the height of the cap Fig 1 Adjust the height by removing the inner screws at left and right If you adjust position of clamp support and shorten distance H embroidery area will be reduced in Y direction depth 2 Adjust the clamp to fit the clamp support Fig 2 Loosen wing nuts at left and right to adjust Fig 2 3 Adjust up and down position of the hook according to the thickness of the cap to adjust clamp tension At this moment the hook should open and close without feeling too tight For adjustment proceed to procedure 5 below Use the wing nuts for adjustment Fig 3 Fig 3 If the hook is extremely tight it will damage the Clamp cap frame permanently support 4 Put the cap frame without a cap to cap drive on the machine Please refer to operation 8 Hooping caps Toward you on next page for mounting At this time adjust so that guide on cap drive frame doesn t strike clamp support and gap is reduced as small as possible Remove screws at left and right to adjust Fig 4 pia ee aT Cap drive Cramp Open Fig 4 4_5 CSE201 55 Hooping caps i CAP FRAME OPTION 7 6 As shown in Fig 5 hold cap Concave Center guide Locking levers Place cap stretcher securely on a sturdy work bench frame with both hands and place on cap stretcher By pu
166. the digit i 123456 amp 250 S3 0 1 5 91 5 and press up down of to select the number TIFLOWER P AT 59 7 49 8 5 Press the GED 11123456 E250 3 0 1 5 1 5 The setting is fixed The adjustment of the Hight Y direction size Ay For return to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode HI E MIENE e E T MEJE pg oo oo PF M E p af a na o m at E K 100 10 0 0 0 Pp m S Yo Eck o amp D om Dos 12 2 BDI101 49 PATTERN SETTINGS Width adjustment This setting adjusts stitch width L in a pattern in a range of 1 0 1 0mm in increments of 0 1mm W Incase Width Width adjustment is set and embroidery is made there is a case that error occurs at end point In sucha case please return setting figure of stitch width to 0 0 1 When the machine is stopped press MENU and Select SETTING with 22 2 Press the GED The left side shows the number name and details of the current pattern 3 Press up down of to select and press GED 4 Press right left of G2 to select the digit and press up down of to select the number 5 Press the GED The setting is fixed Se For return to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode setting example 12 3 0 4mm
167. then start turning the main shaft automatically FLOPPY CONTRAST lt a REPORT GUIDE The speed will slowly increase from slowest speed to maximum and then stop automatically Zeal BIE 4 6 Turn off the power switch and turn on the ON ON power switch again The HAPPY logo shows onscreen OFF OFF and indicate Complete WELCOME Quarry PRESS SET TO CONTINUE KEEP CLEAR CARRIAGE WILL MOVE 25_2 CRIC15 122 HELPFUL HINTS 26 1 PROBLEM CAUSE CORRECTION PAGE Upper thread Machine not properly threaded Re thread machine Needle inserted incorrectly Re insert needle remember needles have a front and back Thread tension too tight Readjust thread tension Poor thread quality Replace with good quality thread Dry hook Oil the hook Empty stitches or continuous tiny Turn on stitch sweep function then stitches in design data read design data in again Thread is tangled in an upper Un tangle thread thread cone Lower Bobbin threaded incorrectly Re thread the bobbin bobbin Bobbin wound unevenly or too full Re wind the bobbin thread breaks Thread tension too tight Readjust thread tension Dirt on the hook Clean the hook Dry hook Oil the hook Thread break Upper thread is not passing Thread upper thread correctly lamp lights up Jaround the detecting roller despite thread not being broken False thread breaks Machine skips Needle inserted incorrectly Re insert needle stitches Bent or blunt
168. time design select XQ by Q and press Direction of pattern 23F LOWER O 9 5 9 7 49 8 S schange no GED 123456 15 3 0 1 5 1 5 ee Design turns 180 degrees and jump to step 13 FING Change Stop te In case you want to change size and or 23F LOWER O PLT 9 5 id a 123456 B250 3 0 angle of design select p b and g 9 P y LY Si os screen which Ee up sca e angle repetition and so on H press GED Do a ae it P Jump to step 11 O K z O This message isn t indicated from the next time 4_A CRIC15 37 BASIC MODE 4 B Pattern settings 11 Press and start pattern setting DIELOWER PF OP Y 9 5 9 7 9 8 GED p g 123456 A250 Baa i w an Adjust e 12 2 The adjustment of the width X direction size 100 oo oo i OO Repeat sewing P 12 5 w Offset P 12 8 M Frame out IP 12 D MI E sy CY _ 12 Select END with and press GET 23FLOWER p OPT 9 5 SB hange 9 7 8 W123456 815 3 bel 5 ale SED Set E Next gt Change Stop It is the screen which sets up color ane END change change stop andsoon Mior E No 1 4 Do you change it O This message isn t indicated from the next time 9 PI F2 DO OH O10 1 C0 WO OEK BO Needle bar selection n 5 E 23FLOWER b 09 Se Change 13 Press the GET ZEER DT RIN 2 7 38 n FUNG Change Stop dlor Change 4 F2 DO OB O10 1 COO OE DO Menu Needle number Current color change number Number of co
169. to break 12 Do not use bent needles 13 Do not pull or push fabric while stitching It may deflect the needle causing it to break 14 Switch the sewing machine off 0 when making any adjustments in the needle area such as threading needle changing needle threading bobbin or changing presser foot etc 15 Always unplug sewing machine from the electrical outlet when removing covers lubricating or when making any other user servicing adjustments mentioned in the instruction manual SAVE THESE INSTRUCTIONS 1 LL CDE OL 4 WARNING LABELS amp THEIR LOCATIONS 1 2 Safety Instruction Sticker for servicing operating and SAFETY INSTRUCTIONS mal ntal ni ng 1 Machine must be operated by well trained person only 2 Machine must be used for original purpose only do not use for other purpose 3 Shut machine off to oil adjust or service 4 Do not operate machine fill close and fix cover 5 Do not leave running when unattende ES HMF 5127 0 Caution Sticker for hot surface on all pulse motors the motors may reach a certain temperature after e o not touc long time running which can reach up to 60 C Fil hot surfaces a PAAD ES HMF 5128 0 Trapping hazard Fear of serious injury Shut the cover when starting the machine Do not put hands in while the machine is running ES HMF 5113 0 Trapping hazard wherever this label is found Power ly Vol icker a a Supp
170. ur Dealer D 31 Device no ready Memory media or data disk is not set Check if memory media or data disk is properly set o_o h O1 iN W ook ook Ol WU W l ook 00 ook ook Ol O1 132 Write protect Disk write protected Disable write protect on disk 2 8 133 Bad card Improper or faulty memory media or Memory media that media reading unit 5 5 data disk can t read or faulty media or un initialized media Data disk that disk drive unit can t read or faulty data disk or un initialized disk 134 Disk unit Trouble in disk drive unit Power down machine and after a 10 seconds power on again If error remains there is a problem with the disk drive unit 140 Entry over Maximum number of patterns has been Clear unnecessary patterns or use exceeded alternate disk refer to SPECIFICATIONS page 142 Disk full Disk is full to capacity Clear unnecessary patterns or use a 21 1 refer to SPECIFICATIONS page different data disk 143 Multi name Another pattern with same name has Change name use a different disk or ook Ol O1 been detected while attempting to write overwrite existing pattern to disk 24 _3 CDH701 144 ERRORS AND WHAT TO DO 24 4 Cut blade Thread cut knife is not at stop position Follow the instructions below 193 Catcher Thread catch hook is off its position ee follow the example below Limit switch to detect position is not Ch
171. ustom2 133 Custom3 134 Custom4 135 Custom5 Size 100 160x150 200 250 300 20_8 CRIC15 105 FRAME CONFIRMATION 15 Press the GET button AN CAUTION To prevent accidents The moving head moves quickly The frame moves quickly Keep your hands away from the frame 16 Press GET to carry out The head moves left to needle 1 The type and shape of the frame black and embroidery area red and outline of pattern red are shown to the left This helps you check if the pattern fits the em broidery area of the frame or not 17 By position of design can be moved Case for selected round frame 18 Press the GED button 19 Press the GET button Frame starts to move for tracing Please confirm that pressure foot and needle do not hit to frame If press ESC skip trace operation To stop tracing press ESC 20 Press the GET button The display returns to MENU Start sewing by pressing the START CY Select No with Q and press GED The display will return to step 16 20 9 N CAUTION lt Move needle gt Cancel Nosls2Z Custom TAANEEY Adjust pattern position in hope as desired using arrow keys then press SET Buttons on Control panel perform these functions Center Design Adjust Position FUNC MENU T AE L FAST q m 2 Es Fast movement et Position Case for selected square frame No 132 Custom2 Menu No 132 Custom2 160 160x150 Outline of
172. utton KA Frame move yen 3 Press up down of to select MP and press GED 4 Press up down of to select the num ber and press right left of to select the digit 5 Press the GET button The frame will move to the selected stitch num ber position AN CAUTION To prevent accidents The frame moves quickly Keep hands away from the frame Frame move yen Press to return to Menu mode Press once again to return to Drive mode 9_6 CDFA21 66 SEWING Change 1 When the machine is stopped press MENU and Select POSITION with 22 2 Press the GED button 3 Select dh with and press GET 4 Press up down of to select the num ber and press right left of to select the digit 5 Press the GED button The frame moves to the selected color position AN CAUTION To prevent accidents The frame moves quickly Keep hands away from the frame Press to return to Menu mode Press once again to return to Drive mode PATTERN Maai SETTING aai E PS READ OPTION POSITION e Frame move Mien 9_7 CDFA21 67 DISPLAYING THE PATTERN IN SETTING MODE 10 1 When there is Cal shows on the right side menu the pattern data may be shown on the screen 1 When the machine is stopped press MENU and select desired setting item with CD 2 Press the GET Icon of Ca will be shown in sub menu 3 Press the MEN and select
173. ver in the 2 places shown and place the cap frame on so that the center guide of the drive frame assembly fits into the cap frame notch Confirm that the frame is firmly seated on the cap drive frame assembly without any gaps If there is a gap between the cap frame or the cap drive holding lever doesn t go into the hole of the cap frame loosen the set screw on the hold lever for adjustment 7 7 CDFA21 56 CAP FRAME OPTION Wide cap frame F Loosen Tighten Adjustment Thick fabric Thin fabric When you fix cap to cap hold frame please 4 adjust in the following manner Make sure to do the adjustment of the cap hold frame If it is not adjusted properly it may cause the deformity damage of the c Adei ae cap damage of the cap hold frame and HOOK een Justing screw Fig 1 break of the cap grip f After adjusting the cap hold frame make sure the cap to be set properly 1 Adjust the length of the cap grip to suit the thickness of the fabric At this mo ment hook should open and close without feeling heavy For the adjustment follow the next page Hooping caps item 1 to 5 The adjustment to be done by three adjusting screws Fig 1 Cap stretcher If the cap grip is loose even after hooked the cap is not fixed tightly and the cap is moving Fig 2 If the cap grip is too tight you feel heavy when it is hooked and the grip bites into the cap too much Fig 3 If you feel hook extrem
174. with 22 PATTERN SETTING aia READ OPTION 2 Press GED and press right left of to select WW The left side shows the number name and details of the current pattern 23F LOWER gt I 123456 250 An automatic origin return Ache to finish sewing Xy A 3 Press up down of to select wh and 23FLonER p i tit 1 23456 250 press GET Move to Pattern start point X ga Y 0 0 4 Use the to move the frame to the offset point Move to Pattern start point keeno Ve Thn 5 Press the GED button Move to The setting is fixed Use the to move the frame to the offset point Offset position Ai 3050 Ye IRU Move to Offset position Xe 59 0 Sa 12_B BDI101 56 PATTERN SETTINGS 7 Press the GED button The setting is fixed Press until the display returns to drive mode NY will appear at the lower right in green i ey For return to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode 12 C Complete 23F LOWER gt 123456 250 The setup of offset of the start point by the manual frame moving Offset point T2 C BDILO0I 57 PATTERN SETTINGS 12 D Frame out A frame out command can be added to a design By setting frameout to a Color change num ber in a design you can move the frame to a desired position automatically and stop it after the machine finishes
175. y OHAge SUE VOLTAGE fo fov Risk of electrical shock and fire if the power recommendations on this AMPERE TIN label are ignored PHASE SINGLE E FREQUENCY 50 60Hz Make sure that the power supply meets the exact specifications as POWER CONSUMPTION BOW provided by the manufacturer HAPPY Industrial Corporation Injury risk warning for all needles Shock hazard on all electrical components Injury risk on moving head s Fear of serious injury Keep fingers away from the needles while the machine is running Possibility of injury Keep hands away from the moving heads while the machine is running Injury risk on frame and carriage Possibility Possibility of injury of injury Keep hands away from the drive Do not put fingers frame while i ihe machine in holes or grooves is running eae of the table ee Laser beam Class 1 i Laser beam Class 1 Do not stare into the beam Do not stare into the beam IT 2 CDL70L 5 SETTING UP THE MACHINE 2 1 Assemble machine unit 3 Thread guide Screws 1 Insert thread stand felt on the thread stand I A 2 Turn the thread guide pillar clockwise with a 3 mm hexagonal driver until tight 3 Install the thread guide bracket with sup plied screws pan head screw M4 X8 2 pcs 2 Thread guide pillar O Thread stand e OOS J 4 Loosen the screw with a offset driver and remove the red shipping co
176. ype of 120V This product must be grounded In the event of malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This product is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances NDANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the product is properly grounded Do not modify the plug provided with the product if it will not fit the outlet have a proper outlet installed by a qualified electrician This product is for use on a nominal 120 V circuit and has a grounding plug that looks like the plug illustrated in sketch A in Figure A temporary adaptor which looks like the adaptor illus trated in sketches B and C may be used to connect this plug to a 2 pole receptacle as shown in sketch B if a properly grounded outlet is not available
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