GTS250 User Manual
Contents
1. 13 Hub oil level Light Witch ir teret rnit nitide 13 TYIES iii tht Startup DUO cuarta treten eere dee 14 Spark plug dismantlement Engine stop 14 Removing the air filter The immobilizer system esee 14 Cooling fluid level 15 Checking the brake oil level Immobilizerdevice enabled indicator 16 Battery A 17 Use of a new battery Programming the immobilizer 18 Long periods of inactivity Accessing the fuel 18 20 Fuses Opening the saddle eene 21 Front light group identification is ioter 21 Headlight adjustment Rear top box 22 Front direction indicators EA d an a 25 Rear optical unit GheCKS eae ag EE 26 Rear turn indicators AA 26 Rear view mirrors escrita daas 29 Front and disc brake Shock absorbers 30 1 1111111191 aga 31 Periods of2. would like to thank you for choosing one of its products We have prepared this booklet to help you to get the very best from your scooter Please read it carefully before riding the scooter for the first time lt contains information tips and precautions for using your scooter It also describes features details and devices to assure you that you have made the right choice We believe that if you follow our suggestions you will soon get to know your new vehicle and it will serve you well for a long time to come This booklet forms an integral part of the scooter should the scooter be sold it must be transferred to the new owner Vespa GTS 250 Ed 2 The instructions given in this booklet are intended to provide a clear simple guide to using your scooter details are also given of routine maintenance procedures and regular checks that should be carried out on the vehicle at an Authorised PIAGGIO Dealer or Service Centre The booklet also contains instructions for simple repairs Any operations not specifically described in this booklet require the use of special tools and or particular technical knowledge to carry out these operations refer to any authorised PIAGGIO Dealer of Service Centre 2 22 Personal safety Failure to completely observe these instructions will result in serious risk of personal injury Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prev
3. 5 Spare parts and accessories Warnings 05_01 WARNING TO PREVENT ACCIDENTS AND TO GUARANTEE PROPER STABILITY PER FORMANCE AND SAFETY RIDE THE VEHICLE VERY CAREFULLY WHEN IT IS FITTED WITH ACCESSORIES OR WITH UNUSUAL LOADS WARNING IT IS ALSO RECOMMENDED THAT ORIGINAL PIAGGIO SPARE PARTS BE USED AS THESE ARE THE ONLY ONES OFFERING YOU THE SAME QUALITY GUARANTEE AS THOSE INITIALLY FITTED ON THE SCOOTER THE USE OF NON ORIGINAL SPARE PARTS RENDERS THE WARRANTY VOID WARNING PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOG NISED AND GUARANTEED FOR USE 15 THEREFORE ESSENTIAL IN ORDER TO CHOOSE AND MOUNT THE ACCESSORIES CORRECTLY TO CONTACT AN AUTHORISED DEALER OR SERVICE CENTRE THE USE OF NON ORIGINAL ACCESSORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VE HICLE AND REDUCE SAFETY LEVELS WITH POTENTIAL RISKS FOR THE RIDER 78 WARNING NEVER RIDE THE SCOOTER EQUIPPED WITH ACCESSORIES TOP BOX AND OR WINDSHIELD AT A SPEED HIGHER THAN 100 km h THE SCOOTER CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW IF THERE SHOULD BE NON PIAGGIO ACCESSORIES INSTALLED OR AN NORMAL LOAD OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON DITION OR WHENEVER WEATHER CONDITIONS DEMAND IT SPEED SHOULD BE REDUCED FURTHER WARNING BE EXTREMELY CAREFUL WHEN INSTALLING AND REMOVING THE MECHAN ICAL ANTI THEFT DEVICE ON THE VEHICLE
4. AGE THE PAINTWORK IF IT DRIES BEFORE BEING RINSED OFF NEVER USE 66 CLOTHS SOAKED IN PETROL DIESEL OIL OR KEROSENE FOR CLEANING THE PAINTED OR PLASTIC SURFACES SO AS NOT TO DAMAGE THE LUSTRE FINISH OR ALTER THE MECHANICAL PROPERTIES STARTING FAILURE Emergency switch in OFF Set the switch back to ON Fuse blown Replace the blown fuse and have the vehicle checked by an Authorised Service Centre IGNITION PROBLEM Faulty spark plug Contact an Authorised Service Centre Faulty ignition injection control Contact an Authorised Service unit Centre Faulty coil Due to the presence of Contact an Authorised Service high voltage this check should Centre only be carried out by an expert 67 eoueuelule wN 3 Maintenance LACK OF COMPRESSION Loose spark plug Screw in the spark plug tightly Cylinder head loose piston gas Contact an Authorised Service rings worn Centre Valve stuck Contact an Authorised Service Centre HIGH CONSUMPTION AND LOW PERFORMANCE Air filter blocked or dirty Clean with water and shampoo and impregnate with petrol and specific oil section Removing the air filter INSUFFICIENT BRAKING Greasy disc Worn pads Faulty Contact an Authorised Service braking system Presence of airin Centre the front and rear brake circuit 68 INEFFICIENT SUSPENSIONS Shock absorber fault oil leak end Contact an Authorised
5. If the check is carried out after the vehicle has been used and therefore with a hot engine the level line will be lower in order to carry out a correct check wait at least 10 minutes after the engine has been stopped so as to get the correct level Engine oil top up Any topping up with oil must be carried out after the oil level check by adding oil but never exceeding the MAX level The topping up of the level between MIN and MAX requires approx 200 cc of oil Every 5000 km however the engine oil level should be checked and topped up if necessary at an Authorised Piaggio Service Centre 40 Warning light insufficient oil pressure The vehicle is equipped with a warning light that lights up when the key 15 turned to the ON However this light should switch off once the engine has been started If the light comes on while braking at idle speed or while turning a corner it is necessary to check the oil level and top it up if required If after having topped up the oil the warning light still comes on while braking at idle speed or while turning a corner it will be necessary to take your vehicle to an Authorised Serv ice Centre Engine oil change 03 02 03 03 The oil and cartridge filter C must be changed after 1 000 km and every 10 000 km at an authorised Piaggio service centre The engine should be emptied by draining the oil from the drainage cap B of the gauze filter on the flywheel side In order to facil
6. S p A Pontedera All rights reserved Reproduction of this publication in whole or in part is prohibited PIAGGIO 8 C S p A After Sales V le Rinaldo Piaggio 23 56025 PONTEDERA Pi
7. RED KEY PREVENTS ANY REPAIRS OF THE PIAGGIO IMMOBIL IZER SYSTEM AND THE ENGINE CONTROL UNIT WARNING KEEP THE CODE CARD AND THE RED HANDGRIP KEY IN A SAFE PLACE NOT ON YOUR VEHICLE 15 1 Vehicle Immobilizerdevice enabled indicator led 01_15 The operation of the PIAGGIO IMMOBILIZER system is signalled by a blinking indicator light I see the Analogue dashboard section To prevent the battery from discharging the indicator led automatically shuts down after 48 hours of uninterrupted operation In the event of a malfunction to the system the indicator led provides diagnostic in formation to your Authorised Piaggio Service Centre through its blinking patterns 16 Operation Every time the starter key is removed in the OFF or LOCK position the safety system activates the immobilizer system Turning the key to ON disables the engine lock provided that the safety system recognises the code transmitted by the key If the code is not recognised turn the key first to OFF and then to ON if the lock cannot be disabled try with the other key supplied red coloured If the engine cannot 17 9 9IU9A 1 Vehicle be started contact an Authorised Piaggio Service Centre which is provided with the electronic equipment required to detect and repair the system When additional keys are required please note that data storage up to 7 keys max must be done on all keys both
8. Service buffer damaged shock absorber Centre preloading incorrectly set IRREGULAR AUTOMATIC TRANSMISSION Variator rollers and or driving belt Contact an Authorised Service damaged Centre 69 eoueuelule wN 70 Vespa GTS 250 Chap 04 Technical data 4 Technical data TECHNICAL DATA Engine Single cylinder four stroke siroke 72 60 Cubic 244 29 cm Compression ratio 105 115 1 Ignition advance before TDC Spark plug variable integrated into the ignition system CHAMPION RG 4 PHP Max speed 120 km h Valve clearance intake 0 10 mm discharge 0 15 mm Overall width 755 mm Overall length 1930 mm Wheelbase 1370 mm Overall height 1170 mm Fuel supply throttle valve dia 32 mm and single injector Exhaust muffler absorption type exhaust muffler with catalytic converter Electronic ignition inductive high efficiency integrated with the injection System with variable timing and Separate HV coil 72 Lubrication Engine lubrication with lobe pump inside crankcase controlled by a chain with double filter mesh and paper Cooling Forced fluid circulation with engine driven pump 3 way thermostat to pump intake Transmission Automatic expandable pulley variator with torque server V belt automatic centrifugal dry clutch gear reduction unit
9. WHERE THE ve hicle 1 USED Front direction indicators 03_33 To replace the front turn indicator bulbs remove the tail light taking out the retaining screw A remove the bulb holder from its fitting gently turn the bulb around 30 and remove it Follow the process in reverse order to refit 61 3 Maintenance Rear optical unit 03_34 Remove screw A to remove the rear headlight assembly Access to taillight bulbs stop light bulb and license plate bulb To reassemble repeat the operation in the reverse order N B IF MISTING IS NOTICED ON THE INSIDE OF THE HEADLAMP GLASS THIS DOES NOT INDICATE A FAULT AND IS RELATED TO THE HUMIDITY AND OR TO LOW TEMPERATURES THE PHENOMENON SHOULD QUICKLY DISAPPEAR WHEN THE LIGHT IS SWITCHED ON THE PRESENCE OF DROPS OF WATER ON THE OTHER HAND COULD INDI CATE THAT WATER IS INFILTRATING CONTACT THE PIAGGIO AFTER SALES SERVICE NETWORK Rear turn indicators 03 35 To gain access to the turn indicator bulbs remove the fastening screws E The bulbs have a bayonet coupling to remove them press gently and twist anticlock wise about 30 To refit follow the same steps but in reverse order 62 Rear view mirrors Adjust the mirrors by applying slight pressure to the side of the mirror to move it to the desired position Front and rear disc brake 03 36 03 37 The brake disc and pad wear is automatically compensated therefore it
10. and transmission compartment with forced air circulation cooling Front brake 220 disc brake with hydraulic control activated by handlebar right lever Rear brake disc brake diameter 220 mm with hydraulic servo operated from the handlebar with the left hand lever Front wheel Alloy rims 12 x 3 00 Rear wheel Alloy rims 12 x 3 00 Front tyre 120 70 12 without inner tube Rear tyre Without air chamber 130 70 12 Front suspension Single arm suspension cantilever wheel fitted with a dual chamber hydraulic shock absorber with coaxial spring Rear suspension single arm with two double acting hydraulic shock absorbers and preloading adjustment in 4 positions 73 ejep y 4 Technical data Chassis Stamped plate supporting body Kerb weight 151 5kg Maximum admitted weight 340 kg Petrol tank 9 2 approximate value Reserve Engine oil 2 2 5 approximate value Capacity 1 3 dry 1 21 when changing oil and filter Rear hub oil Capacity approximately 250 cc Cooling system Capacity 2 100 2 150 74 4 Technical data OJ LL 75 4 Technical data Kit eguipment One box spanner for spark plugs one twin screwdriver one special spanner for ad justing the rear shock absorber The tools are arranged in the front case 76 Vespa GTS 250 Chap 05 Spare parts and accessories
11. belt Throttle control Air filter gt Belt compartment air filter Oil filter Valve clearance gt 2 gt 2 gt 2 Electrical system and battery Brake fluid 82 km 1 000 10 15 25 30 35 40 45 50 55 60 Coolant Engine oil Hub oil Brake pads Sliding blocks variable speed rollers Tyre pressure and wear Vehicle road test Suspensions Steering A 1 CHECK AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY C CLEAN R REPLACE A ADJUST L LUBRICATE Replace every 2 years RECOMMENDED PRODUCTS TABLE Product Description Specifications AGIP ROTRA 80W 90 Rear hub oil SAE 80W 90 Oil that exceeds the requirements of API GL3 specifications CITY HI TEC 4T control Oil to lubricate flexible transmissions throttle Oil for 4 stroke engines FILTER OIL Oil for air filter sponge Mineral oil with specific additives for increased adhesiveness 9 6 Programmed maintenance Product Description Specifications AGIP GP 330 Grease for brake levers throttle White calcium complex soap based spray grease with NLGI 2 ISO L XBCIB2 CITY HI TEC 4 Engine oil SAE 5W 40 API SL ACEA A3 JASO MA Synt
12. coolant frequently or if the expansion tank is completely dry you should look for the cause in the cooling system Have the cooling system checked at an Authorised Piaggio Service Centre Coolant must be changed every 2 years at an Authorised Piaggio Service Centre WARNING TO AVOID THE RISK OF SCALDING DO NOT UNSCREW THE EXPANSION TANK COVER WHILE THE ENGINE IS STILL HOT WARNING IN ORDER TO AVOID HARMFUL FLUID LEAKS WHILE RIDING IT IS IMPORTANT TO MAKE SURE THAT THE LEVEL NEVER EXCEEDS THE MAXIMUM VALUE IN ORDER TO GUARANTEE THE PROPER FUNCTION OF THE ENGINE IT IS NECESSARY TO KEEP THE RADIATOR GRILLE CLEAN Recommended products AGIP PERMANENT SPEZIAL coolant Monoethylene glycol based antifreeze fluid CUNA NC 956 16 49 eoueuelule wN 3 Maintenance Checking the brake oil level 03_15 03_16 The brake reservoirs are located on top of the pumps underneath the handlebar cover front on the rhs and rear on the left The procedures for the inspection of the brake fluid level for the front and rear brakes are identical Proceed as follows 1 rest the vehicle on its centre stand with the handlebars perfectly horizontal 2 loosen screw A and remove cover B 3 remove both riding mirrors 4 check the brake fluid level through the sight hole C The brake fluid level inside the reservoirs will decrease as the brake pads start wearing out Should the level appear to be below the minimum mark
13. has no effect on the functioning of the front and rear brakes For this reason it is not necessary to adjust the brakes An excessively elastic brake lever stroke may indicate the presence of air in the braking circuit or a failure in the braking system In this case mainly due to the importance of brakes to guarantee safe riding conditions the vehicle should be taken to an Authorised Service Centre or Dealer CAUTION THE BRAKING ACTION SHOULD BEGIN AFTER ABOUT 1 3 OF THE BRAKE LEVER STROKE CAUTION HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE HOWEVER IN THE EVENT OF NOISES COMING FROM THE FRONT AND OR REAR BRAKE SYSTEM DURING OPERATION IT IS ADVISABLE TO HAVE THE BRAKE SYS TEM CHECKED BY A PIAGGIO DEALER OR AUTHORISED SERVICE CENTRE AFTER REPLACING THE BRAKE PADS DO NOT USE THE SCOOTER BEFORE HAVING USED THE BRAKE LEVER SEVERAL TIMES IN ORDER TO ALLOW THE PISTONS TO SETTLE AND THE LEVER STROKE TO BE SET TO THE CORRECT POSITION 63 3 Maintenance CAUTION THE PRESENCE OF SAND MUD SNOW MIKED WITH SALT ETC ON THE ROAD CAN DRASTICALLY REDUCE THE DURATION OF THE BRAKE PADS IN ORDER TO AVOID THIS WE RECOMMEND WASHING THE VEHICLE FRE QUENTLY WHEN RIDING IN THESE ROAD CONDITIONS Puncture 03_38 The vehicle is equipped with Tubeless tyres without inner tube In the event of a puncture contrary to the situation with a ty
14. luggage racks the corresponding retainer latch A as shown in the photograph WARNING Maximum admissible load 6 kg 37 esn 2 as z 38 Vespa GTS 250 Chap 03 Maintenance 3 Maintenance Engine level In 4T engines engine oil is used to lubricate the distribution elements main bearings and thermal group An insufficient quantity of oil can cause serious damage to the engine itself In all four stroke engines loss of efficiency in oil performance and consumption should be considered normal Consumption can particularly reflect the conditions of use 1 when driving at full acceleration all the time oil consumption increases The replacement frequencies provided for by the maintenance programme are defined depending on the total contents of oil in the engine and average con sumption measured following standardised methods In order to prevent any prob lems we recommend checking oil level more frequently than indicated in the Scheduled Maintenance table or before setting off on long journeys The vehicle is however equipped with an oil pressure warning light on the instrument pan el Engine oil level check 03_01 Every time the scooter is used a visual check should be made on the level of the engine oil when the engine is cold The oil level should be somewhere between the MAX and MIN index marks on the level bar the check must be made with the scooter upright resting on the centre stand
15. new ones and existing ones Take your scooter to an Authorised Piaggio Service Centre carrying with you the red handgrip key and all the blue keys in your possession The codes of keys not submitted for the new storage procedure are deleted from the memory Any lost keys will therefore not be enabled to start the engine WARNING EACH KEY HAS ITS OWN AND UNIQUE CODE WHICH MUST BE STORED BY THE SYSTEM CONTROL UNIT VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE KEY IF OWNERSHIP OF THE VEHICLE IS TRANSFERRED THE RED HANDGRIP KEY AS WELL AS THE OTHER KEYS AND THE CODE CARD MUST ALSO BE TRANSFERRED TO THE NEW OWNER Programming the immobilizer system Below is described the procedure to follow for programming the PIAGGIO IMMOBIL IZER system and or for storing other key codes The programming procedure should be carried out with the engine stop switch set to RUN Procedure start red key Insert the red handgrip key in the switch key in OFF position and turn it to ON After 1 3 seconds turn the key to OFF again and pull it out 18 Intermediate step blu key Within ten seconds after pulling the red key insert the black key and promptly turn itto ON After 1 3 seconds turn the key to OFF again and pull it out In this way a maximum of 3 blue keys can be programmed by repeating the above procedure and keeping the indicated times Final step red key After pulling out the last
16. points of maintenance to be observed are as follows CAUTION IN ORDER TO AVOID DAMAGING THE ELECTRICAL SYSTEM NEVER DISCON NECT THE WIRING WHILE THE ENGINE IS RUNNING DO NOT TIP THE SCOOT 51 eoueuelule N 3 Maintenance ER MUCH IN ORDER TO AVOID DANGEROUS LEAKAGE OF BATTERY ELECTROLYTE CAUTION ELECTROLYTE CONTAINS SULPHURIC ACID AVOID CONTACT WITH EYES SKIN AND CLOTHES IN THE CASE OF ACCIDENTAL CONTACT RINSE WITH ABUNDANT OF WATER AND CONSULT A DOCTOR WARNING SPENT BATTERIES ARE HARMFUL FOR THE ENVIRONMENT COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENT REGULATIONS Electric characteristic Battery 12V 12 Ah Use of a new battery Ensure that the terminals are connected correctly and check voltage CAUTION DO NOT REVERSE THE POLARITY RISK OF SHORT CIRCUIT AND DAMAGE TO THE ELECTRICAL SYSTEM 52 WARNING SPENT BATTERIES ARE HARMFUL FOR THE ENVIRONMENT COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENT REGULATIONS Long periods of inactivity Battery performance will decrease if the vehicle is not used for a long time This is the result of the natural phenomenon of battery discharging plus residual absorption by vehicle components with constant power consumption Poor battery performance may also be due to environmental conditions and the cleanness of the poles In order to avoid difficult starts and or irreversible damage to the
17. D Right turn indicator is switched on The lever returns automatically to position 0 and the turn indicator remains on press the lever to turn them off 12 button 01_08 Push the button to sound the Light switch 01_09 0 Low beam and side light 1 High beam and side light 1 Vehicle Start up button 01_10 Starter button G Engine stop button 01_11 0 OFF 1 RUN The immobilizer system In order to enhance theft protection the scooter is equipped with a PIAGGIO IM MOBILIZER electronic engine locking device that is activated automatically when the starter key is removed Upon start up the PIAGGIO IMMOBILIZER system checks the starter key and only if this key is recognised will the immobilizer system allow the scooter to be started 14 01_12 01_13 01_14 Two types of keys come with the vehicle The red handgrip key A is the MASTER key Only a single copy of this key is supplied which is necessary to program all your other keys and for your dealer to perform some maintenance operations For this reason it is advised that it be used only in exceptional circumstances The blue key B single copy supplied is used for normal operations such as engine start up glove box opening Together with the two keys you will be given a CODE CARD bearing the same code imprinted onto the two keys WARNING LOSING THE
18. HE WEAR LIMITS SET FORTH BY LAW Characteristic Front tyre pressure 1 8 bar Rear tyre pressure 2 bar Rear tyre pressure driver and passenger 2 2 bar 29 esn Z 2 Use Shock absorbers adjustment 02_04 The preloading of the springs can be adjusted to 4 positions using the ring nut located in the lower part of the shock absorbers and the specific spanner supplied Position 1 minimum preload driver only Position 2 medium preloading driver only Position 3 medium preloading rider and passenger Position 4 maximum preloading driver passenger and luggage In order to carry out this operation you will need to use the specific spanner in the kit CAUTION RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET FOR THE RIDER AND POSSIBLE PASSENGER COULD REDUCE THE COM FORT OF THE RIDE AND THE PRECISION OF THE STEERING WARNING WE RECOMMEND WEARING GLOVES WHILE CARRYING OUT THIS OPERA TION IN ORDER TO AVOID INJURIES WARNING WE STRONGLY RECOMMEND NOT TO ADJUST BOTH SHOCK ABSORBERS WITH DIFFERENT PRELOADING 30 Running in 02_05 WARNING DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80 OF ITS MAKIMUM SPEED AVOID TWISTING THE THROTTLE GRIP FULLY OR KEEP ING CONSTANT SPEED ALONG LONG SECTIONS OF ROAD AFTER THE FIRST 1000 KM GRADUALLY INCREASE SPEED UNTIL REACHING THE MAX IMUM PERFORMANCE Starting up the engine 02_06 02_07 To start the engine it is necessary b
19. LDLESS SPARK PLUG CAP COULD CAUSE DISTURBANCES TO THE SYS TEM Characteristic Recommended spark plug Champion RG 4 PHP 46 Removing the air filter 03 09 03 10 03 11 03 12 Proceed as follows 1 unscrew the fixing screw A 2 unscrew the nut B under the 3 remove the left side fairing 4 remove the helmet compartment 5 unscrew the fixing screws C that can be reached once the helmet compartment has been removed 6 Unscrew the screws D and remove the air filter cover Remove the filtering element and clean it with water and shampoo then dry it with a clean cloth and short blasts of compressed air Finally immerse it in a mixture of 5096 oil of the recommended type and 50 petrol Then gently squeeze the filter element between your hands allow it to drip and then refit it Oil or water deposits in the filter housing can be cleaned off by removing the two rubber caps E CAUTION IF THE VEHICLE IS USED ON DUSTY ROADS IT IS NECESSARY TO SERVICE THE AIR FILTER MORE OFTEN TO AVOID DAMAGING THE ENGINE CAUTION IN ORDER NOT TO DAMAGE THE VEHICLE PLASTIC COVERS CONTACT AN AUTHORISED SERVICE CENTRE TO HAVE THE AIR FILTER CLEANED Recommended products AGIP FILTER OIL 47 3 Maintenance Oil for air filter sponge Mineral oil with specific additives for increased adhesiveness Cooling fluid level 03_13 03_14 Engine cooling is carried out by a for
20. T AND IS RELATED TO THE HUMIDITY AND OR TO LOW TEMPERATURES THE PHENOMENON SHOULD QUICKLY DISAPPEAR WHEN THE LIGHT IS SWITCHED ON THE PRESENCE OF DROPS OF WATER ON THE OTHER HAND COULD INDI CATE THAT WATER IS INFILTRATING CONTACT THE PIAGGIO AFTER SALES SERVICE NETWORK Electric characteristic Bulbs 1 bulb 12V 55 60W for high and low beam lights 2 bulbs 12V 5W for taillights To remove the tail light on the shield proceed as follows 1 Remove the screw A of the front shield grille 2 Rotate the front shield grille To replace the tail light pull out the rubber lamp holder from its fitting To reassemble repeat the operation in the reverse order 60 Headlight adjustment 03_31 03_32 Proceed as follows 1 Place the vehicle in running order and with the tyres inflated to the prescribed pres sure on a flat surface 10 m away from a white screen situated in a shaded area making sure that the longitudinal axis of the scooter is perpendicular to the screen 2 Turn on the headlight and check that the borderline of the projected light beam on the screen is not lower than 9 10 of the distance from the ground to the centre of vehicle headlamp and higher than 7 10 3 If otherwise adjust the right headlight with screw A N B THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE GARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS REFER TO THE STATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY
21. U SHAPED PADLOCK DISK BLOCK MAINLY NEAR THE BRAKE PIPES TRANSMISSIONS AND OR ELECTRIC CA BLES AN INCORRECT INSTALLATION OR REMOVAL OF THE ANTI THEFT DEVICE AS WELL AS LEAVING IT ON BEFORE STARTING THE VEHICLE CAN SERIOUSLY DAMAGE ITS COMPONENTS COMPROMISE THE CORRECT FUNCTIONING OF THE VEHICLE AND USERS SAFETY 79 souossoooe pue sued souossoooe pue sed 80 Vespa GTS 250 Chap 06 Programmed maintenance 6 Programmed maintenance Scheduled maintenance table 06_01 Adequate maintenance is fundamental to ensuring long lasting optimum operation and performance of your vehicle To this end a series of checks and maintenance operations at owner s expense have been suggested which are included in the summary table on the following page Any minor faults should be reported without delay to an Authorised Service Centre or Dealer without waiting until the next scheduled service to solve it All scheduled maintenance services must be carried out at the specified intervals even if the stated mileage has not yet been reached Punctual scooter servicing is essential to ensure your warranty remains valid For any further information concern ing Warranty procedures and Scheduled Maintenance please refer to the Warranty Booklet SCHEDULED MAINTENANCE TABLE km x 1 000 115110 15 20 25 30 35 40 45 50 55 Safety locks Spark plug Driving
22. an also be displayed with the button IT In order to adjust the above mentioned functions operate button U AA Digital Icd display 01 04 A Odometer B Coolant temperature gauge C Fuel level gauge D Tachometer E Digital clock F External temperature indicator 10 1 1 Quasar Setting the total and trip odometers 01_05 The TRIP button displays the total and partial kilometres covered when pressed repeatedly for less than 1 second It resets the trip odometer when pushed more than 3 seconds Push the TRIP button again to return to total odometer value Key switch 01_06 LOCK ignition disabled extractable key mechanical antitheft device enabled OFF ignition disabled extractable key mechanical antitheft device disabled ON Ready to ignition position non extractable key mechanical antitheft device dis abled lights on Locking the steering wheel Turn the handlebar to the left as far as it will go turn the key to LOCK and remove the key CAUTION DO NOT TURN THE KEY TO LOCK OR OFF WHILE RIDING 11 1 Vehicle Releasing the steering wheel Reinsert the key and turn it to OFF CAUTION DO NOT TURN THE KEY TO LOCK OR OFF WHILE RIDING Switch direction indicators 01_07 Lever towards S Left turn indicator is switched on Lever towards
23. battery follow any of these steps At least once a month start the engine and run it slightly above idle speed for 10 15 minutes This keeps all the engine components as well as the battery in good working order Take your vehicle to a garage as indicated in the Vehicle not used for extended periods section to have the battery removed Have the battery cleaned charged fully and stored in a dry ventilated place Recharge at least once every two months N B THE BATTERY MUST BE CHARGED WITH A CURRENT EQUAL TO 1 10 OF THE RATED CAPACITY OF THE BATTERY AND FOR NOT LONGER THAN 10 HOURS CONTACT AN AUTHORISED SERVICE CENTRE TO CARRY OUT THIS OPERA TION SAFELY WHEN REFITTING THE BATTERY MAKE SURE THE LEADS ARE CORRECTLY CONNECTED TO THE TERMINALS 53 3 Maintenance WARNING DO NOT DISCONNECT THE BATTERY CABLES WITH THE ENGINE RUNNING THIS CAN CAUSE PERMANENT DAMAGE TO THE VEHICLE ELECTRONIC CON TROL UNIT WARNING SPENT BATTERIES ARE HARMFUL FOR THE ENVIRONMENT COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENT REGULATIONS Fuses 03 20 03 21 03 22 03 23 03 24 03 25 The electrical system is equipped with 1 six protection fuses A located in the glove compartment to the left 2 two fuses located under the helmet compartment under the saddle hinge latch 3 two fuses located under the helmet compartment on the side fairing The chart shows the
24. blue key insert the red key again and turn it to ON this operation should be performed within 10 seconds of pulling out the previous key Leave it in this position for 1 to 3 seconds and return it to the OFF position Proper programming check Insert the red key disabling the transponder i e tilt the key cap by 90 and turn the key to ON Perform the engine start up operation Ensure that the engine does not start Insert the blue key and repeat the start up operation Check that engine starts WARNING SHOULD THE ENGINE START WITH THE RED KEY WITH TRANSPONDER OFF OR IN THE EVENT OF WRONG OPERATION DURING PROGRAMMING REPEAT THE PROCEDURE FROM THE BEGINNING 19 1 1 Vehicle Accessing the fuel tank 01_16 01_17 01_18 With the key set to OFF or ON or with engine on it is possible to electrically open the saddle by pressing the button C If the saddle opening system does not work operate the emergency lever A Then unscrew cap B and the fuel tank can be reached 20 Opening the saddle 01_19 01_20 With the key OFF or ON or with engine on itis possible to electrically open the saddle by pressing button C If the electric opening does not work use the emergency lever A When the key is set to LOCK the saddle cannot be opened Identification 01 21 01 22 01 23 The identification registration numbers consist of a prefix followed by a numb
25. ced circulation coolant system the cooling system holds about 2 100 2 150 of coolant a mixture of 50 de ionised water and 50 ethylene glycol antifreeze solution and corrosion inhibitors Recommended coolant supplied with already mixed and ready for use fluid For proper functioning of the en gine the coolant temperature needle should be within the middle zone of the scale between the 5th and 8th bar If the needle points at the 10th bar the instrument bars lit at that moment start flashing Stop the engine let it cool down and check the fluid level if the level is OK take your scooter to an Authorised Piaggio Service Cen tre If when using your scooter at a low gear the coolant temperature exceeds the above values shut off the engine and let it cool down Then check the coolant level if level is OK take your scooter to an Authorised Piaggio Service Centre The fluid level must checked every 10 000 kilometres with a cold engine in the way shown below a Place the scooter in a vertical position on the stand b Unscrew the fixing screw A and remove the cover Check the fluid level according to the two marks MIN MAX B on the reservoir d Top up if necessary if the fluid level is below the MIN level on the scale inside the expansion tank The fluid level must always be between MIN and MAX level 48 If the fluid is near the minimum level top up only when the engine is cold If it is nec essary to top up the
26. d uphill If you have to stop on an uphill slope traffic lights traffic jam etc use only the brake to keep the vehicle still leaving the engine running at idle speed Using the engine to keep the vehicle still can cause the clutch to overheat due to the friction of the clutch mechanism itself against the clutch bell It is therefore recommended to avoid conditions of prolonged clutch slippage other than those previously indicated like driving uphill fully laden on steep slopes or starting off with driver and passenger at slopes with steepness greater than 25 Observe the following precautions if the clutch overheats 34 1 Do not continue riding in such conditions 2 Let the clutch cool down with the engine at idle speed for a few minutes Safe driving 02 13 02 14 WARNING SOME SIMPLE TIPS ARE PROVIDED BELOW THAT WILL ENABLE YOU TO USE YOUR SCOOTER ON A DAILY BASIS IN GREATER SAFETY AND WITH MORE PEACE OF MIND lt Your ability and your knowledge of the vehicle form the basis of safe riding We rec ommend trying out the vehicle in traffic free zones to get to know your vehicle completely ALWAYS DRIVE WITHIN YOUR LIMITS 1 Before riding off remember to put on your helmet and fasten it correctly 2 Reduce speed and ride cautiously on uneven roads 3 Remember that after riding on a long stretch of wet road without using the brakes the braking effect is initially lower Given these conditions it is a
27. efore pressing the starter button to pull and keep pulled the front or rear brake lever which activates the appropriate switch allowing start up 1 Rest the vehicle on its centre stand ensuring the rear wheel is not touching the ground 2 Maintain the throttle grip E completely untwisted 3 Insert the key into the ignition switch A and turn to position ON 4 Make sure that switch B 0 1 is set to 1 5 Pull lever C of the front or rear brake and then activate the starter button D WARNING THE AUTOMATIC TRANSMISSION MAKES THE REAR WHEEL TURN EVEN WHEN THE THROTTLE IS SLIGHTLY TWISTED RELEASE THE BRAKE CARE FULLY AFTER STARTING AND THEN ACCELERATE GRADUALLY 31 asn Z 2 Use CAUTION DO NOT START UP THE ENGINE IN CLOSED AREAS BECAUSE EXHAUST GASES ARE TOXIC Precautions CAUTION NEVER STRESS THE ENGINE AT LOW TEMPERATURES IN ORDER TO AVOID POSSIBLE DAMAGE BE CAREFUL NEVER TO EXCEED THE MAXIMUM SPEED WHILE RUNNING DOWNHILL IN ORDER TO AVOID DAMAGING THE ENGINE IN ANY CASE IN ORDER TO PRESERVE THE ENGINE FROM PROLONGED EX CESSIVE REVOLUTIONS THE REVOLUTION LIMITER WILL BE ACTIVATED IF THE ENGINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD WARNING AFTER A LONG DISTANCE COVERED AT THE MAXIMUM SPEED DO NOT STOP THE ENGINE IMMEDIATELY BUT LET IT RUN AT IDLE FOR A FEW SECONDS 32 Difficult start In the rare case of flooding the engine to facilitate start up it is pos
28. einsert it and tighten completely 3 Pull out the dipstick and check that the oil level is above the first notch from the bottom 4 Reinsert the dipstick and ensure that it is tightened correctly N B THE NOTCHES ON THE HUB OIL LEVEL DIPSTICK EXCEPT THE ONE INDI CATING THE MAX LEVEL REFER TO OTHER MODELS BY THE MANUFACTUR ER AND HAVE NO SPECIFIC FUNCTION FOR THIS MODEL CAUTION RIDING THE VEHICLE WITH INSUFFICIENT HUB LUBRICATION OR WITH CON TAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE CAUTION USED OIL CAN HARM THE ENVIRONMENT COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENT REGULATIONS CAUTION AN EXCESSIVE QUANTITY OF OIL CAN LEAD TO SPILL OVER WHICH MAY CAUSE THE ENGINE AND THE WHEEL TO GET DIRTY 43 SJUBUAJUIEN 3 Maintenance CAUTION WHEN REPLACING THE HUB OIL DO NOT LET THE OIL INTO CONTACT WITH THE REAR BRAKE DISC CAUTION FOR OIL REPLACEMENT CONTACT ANY AUTHORISED SERVICE CENTRE AS THEY ARE EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY Recommended products AGIP ROTRA 80W 90 Rear hub oil SAE 80W 90 Oil that exceeds the requirements of API GL3 specifications Characteristic Rear hub oil 250 cc 44 Tyres 03_06 Check tyre pressure periodically about every 500 km Tyres feature wear indicators replace tyres as soon as these indicators bec
29. ent dam aging the environment Vehicle intactness The incomplete or non observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The signs that you see on this page are very important They are used to highlight those parts of the booklet that should be read with particular care As you can see each sign consists of a different graphic symbol making it quick and easy to locate the various topics VEHICLE 7 eR Ren Dashboard tacna EN 8 Automatic transmission Analogue instrument 8 Safe driving o NO 10 Rear Digital display a erre reme 10 MAINTENANCE Setting the total and trip 11 Engine oil level KOy SWITCH 5 11 Engine oil level check Locking the steering 11 Engine oil Releasing the steering 12 Warning light insufficient oil pressure Switch direction 12 Engine A
30. er stam ped on both the chassis A and the engine B These numbers must always be indicated on spare parts requests To read the chassis number lift the saddle and remove the helmet compartment C We recommend checking that the chassis reg istration number stamped on the vehicle corresponds with that on the vehicle docu mentation 21 9 9IU9A 1 Vehicle CAUTION BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS CAN LEAD TO SERIOUS PENAL SANCTIONS IMPOUNDING OF THE VEHICLE bok opening 01_24 Insert the key into the switch and press down until the glove compartment opens If the switch is set to LOCK turn the key to OFF or ON before pressing it down 22 1 Vehicle 23 24 Vespa GTS 250 Chap 02 Use 2 Use Checks Before using the vehicle check 1 There is enough fuel in the fuel tank 2 The correct fluid level for front and rear brakes 3 That tyres are properly inflated 4 The correct functioning of tail lights headlamp turn indicators stop light and license plate light 5 The correct functioning of front and rear brakes 6 The oil level in the gearcase 7 The engine oil level 8 The coolant level Refuelling 02 01 02 02 Fuel lift the seat and remove the filler cap B Recommended fuel Unleaded petrol 95 octane min The low fuel warning light F goes on when the fuel level reaches the res
31. erve mark WARNING SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PETROL PETROL IS HIGHLY INFLAMMABLE DO NOT SMOKE AND KEEP OPEN FLAMES AT A DISTANCE FIRE HAZARD DO NOT INHALE FUEL FUMES 26 DO ALLOW PETROL TO INTO CONTACT WITH HOT ENGINE OR ANY PLASTIC PARTS CAUTION PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK CAUTION USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE CAUTION DO NOT USE THE VEHICLE TO THE COMPLETE EXHAUSTION OF THE FUEL IN THE EVENT THAT THIS SHOULD OCCUR DO NOT ATTEMPT TO START THE ENGINE TURN THE KEY SWITCH TO OFF AND TOP UP THE TANK AS SOON AS POSSIBLE FAILURE TO FOLLOW THESE GUIDELINES COULD DAMAGE THE FUEL PUMP AND OR THE CATALYTIC CONVERTER Characteristic Fuel tank capacity 9 2 litres 27 95 2 2 Use 28 02_03 Check the tyre pressure and wear roughly every 500 km The tyres are equipped with wear indicators the tyres should be replaced as soon as these indica tors become visible on the tyre tread Also check that tyres do not show cuts on the sides or irregular tread wear if this occurs go to an authorised workshop or at least a workshop equipped to perform the replacement CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES T
32. good idea to operate the brakes from time to time 35 asn Z 2 Use 4 Do not brake hard wet surface dirt tracks or on any slippery road surface 5 If you have to brake use both brakes in order to divide the braking action between both wheels 6 Avoid starting off by mounting the scooter while it is still resting on its stand In any case the rear wheel should not be turning when in comes into contact with the ground in order to avoid abrupt departures 7 If the vehicle is used on roads covered with sand mud snow mixed with salt etc clean the brake disc frequently with mild detergent in order to prevent abrasive sub stances from building up within the holes which can result in early wear of the brake pads 8 Any elaboration that modifies the vehicle s performances such as tampering with original structural parts is strictly forbidden by law and renders the vehicle not con forming to the approved type and therefor dangerous to ride CAUTION DO NOT FORGET THAT DRIVING IN A STATE OF DRUNKENNESS OR WHEN UNDER THE EFFECT OF DRUGS OR CERTAIN MEDICINES CAN BE EXTREME LY DANGEROUS FOR ONESELF AND FOR OTHERS CAUTION ANY CHANGES TO THE VEHICLE PERFORMANCE AS WELL AS ALTERATIONS TO ORIGINAL STRUCTURAL PARTS IS STRICTLY FORBIDDEN BY LAW AND RENDERS THE VEHICLE NO LONGER CONFORMING TO THE APPROVED TYPE AND DANGEROUS FOR RIDING 36 02_15 When riding without packages on the
33. hetic oil AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid AGIP PERMANENT SPEZIAL coolant Monoethylene glycol based antifreeze fluid 84 CUNA NC 956 16 Air filter 47 Battery 51 52 Brake 50 63 Clock 10 Disc 63 Display 10 Engine oil 40 41 Engine stop 14 F Fuel 20 Fuses 54 H Headlight 61 Horn 13 Hub oil 43 Identification 21 Immobilizer 14 18 Instrument panel 8 K Key switch 11 Keys 15 85 TABLE OF CONTENTS L Turn indicators 62 Light switch 13 Tyre pressure 29 Tyres 45 Maintenance 39 81 82 Mirrors 63 5 Saddle 21 Scheduled maintenance 82 Shock absorbers 30 Spark plug 46 Stand 34 Start up 14 T Tank 20 Technical Data 71 Top box 22 Transmission 34 The descriptions and illustrations given in this publication are not binding While the basic specifications as described and illustrated in this manual remain unchanged PIAGGIO GILERA reserves the right at any time and without being required to update this publication beforehand to make any changes to components parts or accessories which it considers necessary to improve the product or which are required for manufacturing or con struction reasons Not all versions models shown in this publication are available in all countries The availability of single versions should be checked at the official Piaggio sales network O Copyright 2007 PIAGGIO amp
34. inactivity Starting up the ccoo cnn cnn 31 Cleaning the vehicle 32 TECHNICAL DATA Difficult StartUp 33 Kit na Stopping the essen 33 SPARE PARTS AND cui PROGRAMMED MAINTENANCE Scheduled maintenance Vespa GTS 250 Chap 01 Vehicle 1 Vehicle Dashboard 01_01 A Starter button B Engine block Run Off switch Throttle control D Front brake lever E Instrument panel F Rear brake control lever G Horn button H Turn indicator switch Light switch Analogue instrument panel 01_02 A Digital dashboard B Rhs turn signal indicator light C Headlights indicator light Low oil pressure warning light E High beam indicator lighti F Low fuel warning light G Speedometer H Lhs turn signal indicator light Antitheft LED immobilizer L Engine management and injection diagnostics light 1 Vehicle 8 N Clock 01_03 5 Located the instrument panel it displays hours and minutes with 1 to 24 hour time Besides hours and minutes month day c
35. itate the oil drainage loosen the cap dipstick Since a certain quantity of oil re mains in the circuit still the top up should be carried out with around 600 650 cc of oil from cap A Then start up the scooter leave it running for a few minutes and Switch it off after five minutes check the level and if necessary top up without ex ceeding the MAX level The cartridge filter must be replaced at every oil change For top up and change use new oil of the recommended type WARNING RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH INADE QUATE LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE 41 eoueuelule wN 3 Maintenance WARNING EXCESSIVE OIL LEVEL AT TOP UPS CAN LEAD TO SCALE FORMATION AND VEHICLE MALFUNCTION CAUTION USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT FOR OIL CHANGE CONTACT AN AUTHORISED PIAGGIO SERVICE CENTRE AS THEY ARE EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY CAUTION USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE Recommended products AGIP CITY HI TEC 4T Engine oil SAE 5W 40 API SL ACEA A3 JASO MA Synthetic oil 42 Hub oil level 03_04 03_05 Check the oil in the rear hub To check the rear hub oil level proceed as follows 1 Park the scooter on level ground and rest it on its stand 2 Unscrew dipstick A wipe it clean with a cloth r
36. ome visible on the tyre tread Also check that the tyres do not show signs of splitting at the side or irregular tread wear if this occurs go to an authorised workshop or at least to a workshop equipped to perform the replacement CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW Characteristic Front tyre pressure 1 8 bar Rear tyre pressure 2 bar Rear tyre pressure driver and passenger 2 2 bar 45 eoueuelule N 3 Maintenance plug dismantlement 03_07 03_08 Proceed as follows 1 lift the saddle A 2 lift the helmet compartment and reach into the spark plug with your hand 3 disconnect cap of the spark plug HV wire 4 unscrew the spark plug using the spark plug spanners supplied 5 When refitting place the spark plug in the hole at the due inclination and screw it by hand until it is finger tight 6 use the box spanner D supplied only for locking 7 place cap fully over the spark plug WARNING THE SPARK PLUG MUST BE REMOVED WHEN THE ENGINE IS COLD THE SPARK PLUG MUST BE REPLACED EVERY 20 000 KM USE OF ELECTRONIC CONTROL UNITS OR ELECTRONIC IGNITIONS DIFFERING FROM THOSE REC OMMENDED CAN SERIOUSLY DAMAGE THE ENGINE CAUTION THE USE OF SPARK PLUGS OTHER THAN THOSE RECOMMENDED OR A SHIE
37. please contact your nearest in order to carry out a thorough inspection of the braking system Proceed as follows remove the reservoir cap D by loosening the two screws E hence top up using the recommended fluid only and without exceeding the max mark Under normal weather conditions the brake fluid must be replaced every 2 years This operation must be carried out by trained personnel it is therefore necessary to contact an Authorised PIAGGIO Service Station WARNING ONLY USE DOT 4 CLASS BRAKE FLUIDS COOLING SYSTEM FLUIDS ARE HIGHLY CORROSIVE MAKE SURE THAT IT DOES NOT COME INTO CONTACT WITH THE PAINTWORK 50 CAUTION AVOID CONTACT OF BRAKE FLUID WITH EYES SKIN AND CLOTHING IN CASE OF CONTACT RINSE WITH WATER THE BRAKING CIRCUIT FLUID IS HYGROSCOPIC THAT IS IT ABSORBS HUMIDITY FROM THE SURROUNDING AIR IF THE HUMIDITY IN THE BRAKING FLUID EXCEEDS A CERTAIN VALUE IT WILL LEAD TO INEFFICIENT BRAKING NEVER USE BRAKING FLUID KEPT IN CONTAINERS THAT HAVE ALREADY BEEN OPENED OR PARTIALLY USED Recommended products AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid Battery 03 17 03 18 03 19 To reach the battery D proceed as follows 1 rest the scooter on its centre stand 2 unscrew the 4 screws A remove the footrest B 3 remove the two battery fixing screws C The battery is the electrical device that requires the most frequent inspections and diligent maintenance The main
38. position and characteristics of the fuses in the vehicle CAUTION BEFORE REPLACING A BLOWN FUSE FIND AND SOLVE THE FAILURE THAT CAUSED IT TO BLOW NEVER TRY TO REPLACE THE FUSE WITH ANY OTHER MATERIAL E G A PIECE OF ELECTRIC WIRE 54 CAUTION MODIFICATIONS OR REPAIRS TO THE ELECTRICAL SYSTEM PERFORMED INCORRECTLY OR WITHOUT STRICT ATTENTION TO THE TECHNICAL SPEC IFICATIONS OF THE SYSTEM CAN CAUSE ERRORS IN FUNCTIONING AND RISK OF FIRE Fuses General Position on fuse box 1 Fuse 30A Protected circuits General Ignition ECU Fuse box arrangement 2 Fuse capacity 7 5 A Protected circuits Ignition ECU Injection loads relay Fuse box arrangement 3 Fuse capacity 10 A Protected circuits Injection loads relay Injection ECU Fuse box arrangement 4 Fuse capacity 7 5 A Protected circuits Injection ECU 55 3 Maintenance Dashboard lighting anti theft device pre wiring Fuse bok 5 Fuse 10 Protected circuits Dashboard lighting intercom and anti theft device pre wiring High and low beam lights horn Fuse box arrangement 6 Fuse capacity 7 5 A Protected circuits High and low beam lights horn High and low beam lights electric seat opening Fuse box arrangement 7 Fuse capacity 15 A Protected circuits High and low beam lights electric seat opening Dashboard Fuel su
39. pply intercom and anti theft device pre wiring Fuse box arrangement 8 Fuse capacity 10 A Protected circuits Dashboard Fuel supply intercom and anti theft device pre wiring Starter motor stop light Front and rear side lights dashboard lighting Fuse box arrangement 9 Fuse capacity 7 5 A Protected circuits Starter motor stop light Fuse box arrangement 10 Fuse capacity 7 5 A 56 Protected circuits Front and rear side lights dashboard lighting 57 58 Front light group 03 26 03 27 03 28 03 29 03 30 remove the headlight assembly proceed as follows 1 remove the riding mirrors 2 remove screw from the front grille 3 remove the front handlebar cover fixing screw 4 remove the rear handlebar cover fixing screw C 5 Detach the front handlebar cover This provides access to the light bulbs Turn the ring nut and extract the high low beam light bulb D To replace the side light bulb extract the rubber socket from within its housing Upon refitting repeat these operations backwards WARNING THE TWIN FILAMENT HIGH BEAM AND LOW BEAM BULB IS HALOGEN DO NOT TOUCH THE BULB WITH YOUR FINGERS TO AVOID COMPROMISING ITS FUNCTIONING 59 3 Maintenance IF MISTING IS NOTICED ON THE INSIDE OF THE HEADLAMP GLASS THIS DOES NOT INDICATE A FAUL
40. re with inner tube the tyre deflates more slowly resulting in a greater steering safety In the event of a puncture it is admissible to make an emergency repair using an inflate and repair spray can For a final repair take your vehicle to an Authorised Service Centre or Dealer The replacement of a tyre involves removing the wheel in question Take your vehicle to an Authorised Service Centre or Dealer for these operations CAUTION TO USE THE INFLATE AND REPAIR SPRAY PROPERLY FOLLOW THE IN STRUCTIONS ON THE PACKAGING WARNING THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED RIDING THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS 64 Periods of inactivity 03_39 We recommend carrying out the following operations 1 Clean the scooter thoroughly and then cover it with a canvas 2 With the engine off and the piston in the bottom dead centre position remove the spark plug and pour into its hole 1 t0 2 cc of the recommended oil Operate the starter button 1 2 times for roughly 1 second to turn the engine over slowly then insert the spark plug again 3 Ensure that the fuel tank is at least half full in order to ensure the total im mersion of the fuel pump spread antirust grease on the unpainted metal parts keep the wheels lifted above the ground by resting the chassis on two wooden wedges 4 As regards the battery follow the instructions in
41. sible to try to put the vehicle into action with the gas hand grip partially or completely open Itis however necessary once the engine 15 started to take your vehicle to an Authorised Service Centre to determine the cause of this problem and to re establish the vehicle proper functioning Stopping the engine 02_08 02_09 Fully untwist the throttle grip and then turn the switch key A to OFF extractable key or turn the switch to 0 CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH ALWAYS TAKE CARE WHEN PARKING THE SCOOTER THAT THE EXHAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS TO AVOID SERIOUS BURNS CAUTION DO NOT SWITCH OFF THE ENGINE WHILE THE VEHICLE IS MOVING UN BURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN CAUSING IT TO OVERHEAT AND POSSIBLY DESTROYING IT 33 esn z 2 Use Stand 02_10 STAND Push with your foot on the centre stand s fork while lifting the vehicle backward holding onto the handlebar SIDE STAND With your foot push the projection of the stand L in order to open it and at the same time lean the vehicle on you Automatic transmission 02 11 02 12 To ensure simple pleasurable riding the vehicle is equipped with automatic trans mission with regulator and centrifugal clutch The system is designed to provide the best performance acceleration and consumption while riding on both flat roads an
42. the Battery section Recommended products AGIP CITY HI TEC 4 Oil to lubricate flexible transmissions throttle control Oil for 4 stroke engines Cleaning the vehicle 03 40 Use a low pressure water jet in order to soften the dirt and mud deposited on painted surfaces Once softened mud and dirt must be removed with a soft sponge for body work soaked with water and shampoo 2 4 of shampoo in water Then rinse abundantly with water and dry with a shammy cloth Any polishing with silicon wax must always be preceded by washing 65 3 Maintenance WARNING IF THE SCOOTER IS USED ON DUSTY ROADS IT IS NECESSARY TO SERVICE THE TRANSMISSION COVER FILTER SPONGE MORE FREQUENTLY CAUTION DETERGENTS CAN POLLUTE WATER THE VEHICLE MUST BE WASHED AT A WASH STATION EQUIPPED WITH A SPECIAL WATER PURIFICATION SYSTEM WARNING THE USE OF A HIGH PRESSURE WATER JET IS STRONGLY DISCOURAGED FOR ANY ENGINE CLEANING OPERATION HOWEVER IF NO OTHER MEANS ARE AVAILABLE IT IS THEN NECESSARY TO ONLY USE FAN SPRAY JETS DO NOT PLACE THE WATER JET NOZZLE CLOSER THAN 60 CM DO NOT USE WATER AT TEMPERATURES OVER 40 DO NOT USE HIGH PRESSURE WATER JETS DO NOT STEAM WASH DO NOT DIRECT THE JET STRAIGHT TO THE WIRING AND SLOT DIFFUSER ON THE TRANSMISSION COVER WARNING NEVER WASH THE SCOOTER IN DIRECT SUNLIGHT ESPECIALLY DURING SUMMER WHEN THE BODYWORK IS STILL HOT AS THE SHAMPOO CAN DAM
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