CPR JR Manual - July 15.indd
Contents
1. 1 1 53 58 1 8 3 oss 119 422 427 170 aan 5 man wanana manua ran uama 79s 3 16 inch 48mm amas L ibn 3150 10 20 215 24 260 320 kg e z o o 1 L us 1 9 18 wonserowen 00 9 2 os ou 28 inch uw z s 869 1193 1268 1342 1864 eamm emi soo sso f aso se em ufum e0 9 100 ms 15 140 190 230 _ 5 norsepower _o 17 2 25 27 28 30 36 6 5 16 inch em om aro sso eoo f ors vso s f 1000 1 tas ufum 425 145 160 20 25 315 _ 6 norsepower _e 25 29 32 35 40 4 5 65 _ 3 8 inch G5mm asmaswe em 675 775 ers ors 1060 moo 1350 4840 _ 20 215 240 25 405 cummi 425 s66 609 680 722 892 1146 Horsepower OP 35 40 45 50 5 6 70 90 7 16 inch Me 1000 tum ixe s ww ime mo Teu tumi 200 225 250 275 300 340 430 540 8 45 5 55 6 7 75 95 12 1 2 inch 27mm Asmaswr bn 1200 1350 1500 1700 1850 2025 2525 3240 gt feu fumi 300 350 400 450 500 550 700 880 11 0 11 33 12 74 14 16 15 58 19 82 24 90 Horsepower 70 80 90 1002. s mesms peonruursEROSOREN BALL amp STRAP PNEUMATIC REMOTE CONTROL HANDLE 023602 BALL amp STRAP PNEUMATIC CONTROL HANDLE W BALL amp STRAP PC3 16 DOUBLE EAR CLAMPS PINCH ON FOR 3 16 ID TWINLINE HOSE 25 PACK ELECTRIC REMOTE CONTROL HANDLE 2 888 2263 401PB HANDLE CONTROL ELECTRIC 2 888 2263 40101PB HANDLE CONTROL ELECTRIC 2 W PLUG HANDLE CONTROL ELECTRIC 2 W SEALED 888 2263 40102PB CONNECTOR REQUIRED WHEN USING STEEL ABRASIVES 1 2 3 PART SEALED CONTROL CORD PB 31131 CONNECTOR REQUIRED WHEN USING STEEL ABRASIVES HANDLE CONTROL ELECTRIC 2 REPAIR KIT 888 2263 40199PB INCLUDES 24 283 888 2263 00108PB HANDLE CONTROL 2 SAFETY FLAP Manual Hevision July 15 Copyright 2013 2015 Pirate Brand amp All Rights Heserved BLAST HOSE TWINLINE amp CONTROL CORD Nozzles Not Included 1 2 BLAST HOSE ASSEMBLY 25 INCLUDES NOZZLE 1 2 BLAST HOSE ASSEMBLY 50 INCLUDES NOZZLE HOLDER 10 050BLK 025 4AL 1 2 EXTENSION HOSE ASSEMBLY 25 10 O50BLK 050 4AL 1 2 EXTENSION HOSE ASSEMBLY 50 10 034BLK 025 4AL 3 4 EXTENSION HOSE ASSEMBLY 25 10 034BLK 050 4AL 3 4 EXTENSION HOSE ASSEMBLY 50 HOSE TWINLINE CONTROL AIR HOSE 200 025 ASSEMBLY YEL YEL W BLACK STRIP NOMINAL 3 16 ID x 257 W UNIONS HOSE TWINLINE CONTROL 10 084RED 050 1 3 4 AIR HOSE ASSEMBLY 50 200 050 ASSEMBLY YEL YEL W BLACK STRIP 10 100RED 025 1 1 AIR
3. DANGER Explosion Hazard A MADE IN THE USA 3 12 VDC Label 16 is only to be used on electric remote controlled systems DO NOT apply label to systems with pneumatic remote controls Manual Revision July 15 Copyright 2013 2015 Pirate Brand amp All Rights Reserved LO CPR SERIES BLASTERS USER S MANUAL HOW CPR SY STEMS WORK PRESSURE RELEASE WARNING This section of the manual is designed to give you a general understanding of how the Abrasive Blaster functions All sections of this manual must be read and understood before operating the equipment ADDING ABRASIVE Abrasive is added through the hole in the top of the Abrasive Blaster where the Pop up and its seat are located When abrasive is added it flows down through the hole around the Pop up and down to the bottom of the pressure vessel where it will exit through the Metering Valve when blasting is started PRESSURIZATION When a compressed air source such as an air compressor is connected to the inlet of the Abrasive Blaster and the Inlet Shut Off Valve is opened compressed air flows to the Inlet Valve where it is stopped When the control handle is activated the Inlet Valve opens and air flows into the Pressure Vessel causing the Pop up located internally to seal against its seat Simultaneously the Diaphragm Valve closes sealing the Pressure Vessel allowing it to hold pressure Air will also continue pas
4. DANGER Severing Hazard WARNING A All persons who wil be operating or will be in the vicinity of the abrasive blaster during its operation must receive proper training on how to safely operate the equipment and be informed of the potential hazards involved In addition to proper training all persons who will be operating or will be in the vicinity of the abrasive blaster during its operation must read understand and follow all procedures described in the user s manual For replacement manuals please contact your distributor or Pirate Brand amp Respiratory protection is mandatory for all persons operating or located in the vicinity of the abrasive blaster Follow all OSHA and NIOSH requirements for breathing equipment and supplied air standards Pressurized Vessels contain large amounts of stored energy and can cause severe injury or death if safely procedures are not followed Never perform maintenance or attempt lo open a Pressure Vessel for any reason while itis Pressurized Always Depressurize and properly disconnect equipment from its air source before performing any maintenance Do not modify grind or weld on the pressure vessel for any reason Doing so wil void the ASME certification Do not use damaged pressure vessels use of proper remote control systems commonly referred to as Deadman controls are required when using abrasive blasters Never operate the abrasive blaster without remote co
5. 110 120 150 190 5 8 inch 52 20 59 66 67 11 74 57 82 03 89 48 111 85 142 02 16 mm ABRAsivE bh 190 2200 2400 2700 3000 3300 4000 5200 430 50 55 60 700 80 1100 125 _ Horsepower hp 100 115 130 145 160 175 25 245 3 4 inch 19 mm oco p M _ This table is to be used as reference only Actual results may vary depending on specific abrasive medium used This table is based on abrasive with a bulk density of 100 pounds per cubic foot Manual Revision July 15 28 Copyright 2013 2015 Pirate Brand amp All Rights Reserved
6. Manual Hevision July 15 These products and equipment are not under any circumstances to be used with sand or silica products of any type and use of such materials will void any warranty Also as with the use of any product or equipment you must be sure to use the proper safety equipment and to properly train your employees in the use of any equipment or products The manufacturer wholesaler and distributor assume no responsibility arising from the failure to use proper safety equipment or the failure to properly train employees in the use of products and equipment USENS MANUAL OS LO CPR SERIES BLASTERS A WARNING Read Manual Failure to read understand amp follow all safety and operation procedures in this manual can cause serious injury or death Manuals that are lost incomplete or damaged must be replaced immediately Manual P N 002 Copyright 2013 2015 Pirate Brand amp All Rights Heserved LO CPR SERIES BLASTERS USER S MANUAL Thank you for your purchase of a Pirate Brand CPR Series Blaster It is important to note that all Pirate Brand blasting equipment is designed to be safe when used properly however misuse of any abrasive blasting equipment is dangerous and can result in the severe injury or death of the operator and others in the vicinity of the blasting equipment In order to protect yourself and those around you read and follow all sections of this manual a
7. FT NIPPLE TBE GALV 1 2 x CLOSED VALVE 1 2 DIAPHRAGM OUTLET ELBOW BRASS 1 8 NPT HOSE SINGLELINE CONTROL ASSEMBLY COUPLED NOMINAL 3 16 ID x 18 PETCOCK 1 4 NPT 6 102 5130 BRASS 1 4 x 3 16 AIR HOSE COUPLING 2 LUG 1 2 MALE NPT us VALVE 1 2 INLET ELBOW STREET 90 GALV 1 2 FITTING 1 2 MNPT x 3 4 M FLARE PUSHER LINE FLEX PUSHER LINE FLEX 15 124 6210 REPLACEMENT 3 4 x 11 15 124 6220 REPLACEMENT 3 4 x 19 OAL 13 OAL 21 888 4101 002 PUSH ON 1 4 17 888 3026 10604PB BUSHING GALV 1 x 1 2 18 888 3028 10499PB NIPPLE TBE SCHEDULE 80 GALV 1 2 x CLOSED 19 101 2470 JR ABRASIVE METERING VALVE 1 2 NPT 20 888 3028 10413PB NIPPLE TBE SCHEDULE 80 GALV 1 2 x 3 1 100 5580 THRD CPLG ALUMINUM 1 2 150 PSI MAX 2 888 4203 50002PB SWIVEL 90 1 8 MNPT x 1 4 F 23 888 4200 30202 HOSE PUSH ON INSERT 1 4 x 1 4 24 888 4203 50202PB SWIVEL 90 1 4 MNPT x 1 4 F 25 888 2301 90290PB STRAINER BRZ 1 4 90 MICRON 6 888 3031 30202PB HEX NIPPLE 1 4 NPT x 1 4 W BALL ST 888 3006 102PB ELBOW STREET 90 GALV 1 4 888 2013 402PB DUST ELIMINATOR 1 4 MNPT 888 2229 100PB VALVE CONTROL ELECTRIC 12VDC NORMALLY CLOSED 888 2229 10099PB VALVE CONTROL REPAIR KIT ELECTRIC HEAVY DUTY 888 7112 000 JUNCTION TEE ASSEMBLY SMALL amp BULK BLASTERS 12VDC 1 OUTLET 3 888 7109 301PB ELECTRIC CONNECTOR MALE T
8. Metering Valve 1989 Air Abrasive Mix To Blasting Nozzle Some items moved or rotated for clarity Manual Hevision July 15 Q Copyright 2013 2015 Pirate Brand amp All Rights Reserved IO CPR SERIES BLASTERS USER S MANUAL WARNING The Procedures provided in the Operating Procedures section of the manual are designed to provide basic information on how to safely operate the features of Pirate Brand CPR Series Abrasive Blasters Only personnel thoroughly trained in abrasive blasting should operate the Abrasive Blaster SETTING UP THE BLASTER INSPECT PRESSURE VESSEL When you receive your Abrasive Blaster remove the Handway Assembly and check for foreign items that may have fallen into the Abrasive Blaster through the Pop up opening Remove any foreign materials and reinstall the Handway Assembly DANGER Never perform any maintenance or A attempt to open the Abrasive Blaster in any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death RE TIGHTEN HANDWAY ASSEMBLY After the Abrasive Blaster has been pressurized for the first time tighten the nut on the Handway Assembly Tightening the nut on the Handway Assembly should also be done any time after the handway has been removed for maintenance before and after the next pressurization DANGER Never perform any maintenance or attempt to open the Abrasive Blaster in any way while it is
9. while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death DANGER Never supply compressed air exceeding 150 PSI 10 3 BAR to the Abrasive Blaster WARNING The Blast Hose may kick back when Remote Control Handle is activated Be prepared and brace yourself for kick back Blast Hoses will normally kick back erratically for a short time when the Abrasive Blaster is started WARNING All those who will be in the area while blasting is to occur must be properly trained read the manual and wearing safety equipment to protect from the hazards described by the WARNING and DANGER labels located on the Abrasive Blaster If any labels are worn or missing they must be replaced Manual Hevision July 15 USING THE ABRASIVE BLASTER After pressurizing the Abrasive Blaster it is ready to begin blasting Fold down safety flap lever lock and squeeze the Remote Control Handle to start the flow of abrasive and compressed air Adjustments to the air abrasive mixture can be made by swinging the handle on the Metering Valve There will be a delay between a change made at the Metering Valve and what comes out of the Nozzle depending on the length of Blast Hose being used To stop the flow of compressed air and abrasive release the Remote Control Handle and blasting will stop after a short time How long it takes for blasting to stop will depend on the length of Blast Hose being used
10. Control Handle is damaged defective or worn out if equipped 4 The Electric Control Handle is damaged defective or worn out if equipped 5 The Electric Control Cord is damaged defective or worn out if equipped 6 The Electric Control Valve is damaged defective or worn out if equipped 7 Blow down Muffler if equipped is clogged slowing the release of air Manual Revision July 15 15 Copyright 2013 2015 Pirate Brand amp All Rights Heserved IO CPR SERIES BLASTERS USERS MANUAL WARRANTY PIRATE BRAND ABRASIVE BLAST POT EQUIPMENT 5 YEAR 10 YEAR LIMITED WARRANTY 5 YEAR LIMITED ABRASIVE BLAST POT WARRANTY Manufacturer warrants the complete abrasive blast pot it manufactures to be free of defects in material and workmanship for a period of five 5 years from the date of invoice 10 YEAR LIMITED PRESSURE VESSEL WARRANTY Manufacturer warrants the abrasive blast pot pressure vessel it manufactures to be free of defects in material and workmanship for a period of ten 10 years from the date of invoice LIMITATION OF WARRANTIES AND REMEDIES THIS WARRANTY IS EXTENDED ONLY TO THE BUYER WHO PURCHASES THE ABRASIVE BLAST POT DIRECTLY FROM THE MANUFACTURER OR ITS AUTHORIZED DISTRIBUTORS AND IS NON TRANSFERABLE THE PURCHASER S EXCLUSIVE REMEDY ARISING FROM ITS PURCHASE OR USE OF THE PRODUCT SHALL BE STRICTLY LIMITED TO THE REPAIR OR REPLACEMENT OF THE PRODUCTS AT THE DISCRETION OF THE MANUFACTURE
11. HOSE ASSEMBLY 25 NOMINAL 5 OUS US 888 7073 055PB ELECTRICAL EXTENSION CORD 10 100RED 050 1 1 AIR HOSE ASSEMBLY 50 I I W CONNECTORS 55 3 PRONG 2 WIRE SAFETY CABLE 1 2 1 HOSE TO EQUIP SAFETY CABLE 1 2 1 HOSE TO HOSE Manual Hevision July 15 Copyright 2013 2015 Pirate Brand amp All Rights Heserved LO CPR SERIES BLASTERS USER S MANUAL ASTRO RADEX AIR FILTER CO MONITOR lt 7 NOZZLES m E STANDARD STRAIGHT BORE TUNGSTEN CARBIDE NOZZLES BREATHING EQUIPMENT 3 4 THREADS HIGH PRESSURE COMPRESSOR SUPPLIED RPB ASTRO RESPIRATOR NIOSH APPROVAL NO TC 19C 417 TYPE CE 1348 430 3 TUNGSTEN CARBIDE NOZZLE 407800 1348 780 4 TUNGSTEN CARBIDE NOZZLE 1348 781 5 TUNGSTEN CARBIDE NOZZLE 407028 25 BREATHING AIR SUPPLY HOSE 3 8 407029 50 BREATHING AIR SUPPLY HOSE 3 8 HIGH PERFORMANCE MEDIUM VENTURI TUNGSTEN CARBIDE NOZZLES 3 4 THREADS 407001 407024 COOL TUBE W BSP THREAD amp BELT HOT TUBE W BSP THREAD amp BELT RPB RADEX AIRLINE FILTER COMPLETE RADEX CO MONITOR 120V 1348 614 3 TUNGSTEN CARBIDE NOZZLE 1348 616 4 TUNGSTEN CARBIDE NOZZLE 407900 1348 617 5 TUNGSTEN CARBIDE NOZZLE 407200 LONG LIFE SHORT VENTURI BORON CARBIDE NOZZLES 407201 RADEX CO MONITOR 12V 3 4 THREAD LOW PRESSURE AIR PUMP SUPPLIED RPB ASTRO RESPIRATOR LOW 407802 PRESSURE NIOSH APPROVAL NO TC 19C 423 1348 1133 3 BORON CARBID
12. Shut Off Valve before filling WARNING Electrically conductive abrasives may not be used with abrasive blasters using Electric Remote Control Systems without changing to sealed strain relief connectors WARNING Never attempt to move or transport the Abrasive Blaster when it contains Abrasive Manual Revision July 15 REMOTE CONTROL SYSTEM Abrasive Blasters must use a Remote Control System commonly Known as a deadman to start and stop abrasive blasting Remote Control Systems can be electric or pneumatic Electric Connect the Remote Control Handle to the Abrasive Blaster s female twist lock connector Connect a 12 VDC power source 12V Battery or Optional 120 VAC to 12 VDC converter to the Abrasive Blaster s male twist lock connector Pneumatic Connect the Remote Control twinline hose to the Abrasive Blaster using the supplied threaded fittings It is not recommended that Pneumatic Remote Control Systems are used when the Blast Hose length will be longer than 100 feet WARNING Never operate the Abrasive Blaster A without a Remote Control System DANGER Always use caution around electric sources to avoid electric shock Do not operate electrical remote controlled Abrasive Blasters in wet or other hazardous environments CONNECTING HOSES Before connecting hoses to the Abrasive Blaster make sure the Inlet Shut Off Valve is closed and the compressed air supply is shut off Connect the hose coming from the com
13. The pressure vessel will automatically exhaust through the Diaphragm Valve causing a rush of compressed air that can propel any loose objects debris or spilled abrasive at nearby personnel For this reason personnel must not be located near the Abrasive Blaster when blasting is taking DANGER Airborne particles produced by abrasive blasting can cause respiratory disease All persons operating or located near the blasting site must wear approved NIOSH OSHA approved breathing equipment Never use abrasive containing silica DANGER Never stand near an Abrasive Blaster when it is in operation The release of the Remote Control handle will cause a sudden release of compressed air from the Diaphragm Valve without warning Only Adjust the Metering Valve after the Abrasive Blaster has completely depressurized WARNING Only personnel thoroughly trained in abrasive blasting should operate the Abrasive Blaster This manual only provides basic information on how to safely operate the features of Pirate Brand CPR Series Abrasive Blasters WARNING Never point the blast Nozzle at yourself other people or the Abrasive Blaster WARNING The Choke Valve must be completely open when blasting or damage to equipment will occur PP P P P 10 Copyright 2013 2015 Pirate Brand All Rights Reserved BLASTING DRAINING THE MOISTURE SEPARATOR if equipped During blasting the Moisture Separator must be periodically drai
14. pressurized The violent release of compressed air and propelled objects will cause serious injury or death lt SUIS ass s Pressure Vessel Control Handle Manual Hevision July 15 PURGE AIR SUPPLY HOSE Before connecting the Air Supply Hose to the Abrasive Blaster purge the hose of any moisture or foreign debris Standing water or moisture in the air line will cause degraded performance of the Abrasive Blaster Air supplied to the Abrasive Blaster must be clean dry and cool ATTACH REMOTE CONTROL HANDLE Attach the Remote Control Handle to the Blast Hose near the Nozzle with hose clamps or heavy wire ties Form a loop of Twinline Control Cord that comes 6 away from the Blast Hose runs 6 parallel to the Blast Hose and comes 6 back to the Blast Hose Using duct tape attach the Twinline Control Cord to the Blast Hose where the loop ends by wrapping the tape around the Twinline Control Cord twice and then around the Blast Hose This creates a strain relief attachment and is only necessary on the first connection near the Control Handle Starting from the Nozzle end of the Blast Hose attach the Twinline Control Cord to the blast hose by wrapping duct tape around both every 3 feet Inlet Valve Petcock Compressed Air Supply Hose See page 11 for larger diagram pusher Of blaster components Copyright 2013 2015 Pirate Brand amp
15. 210 REPLACEMENT 3 4 x 11 15 124 6220 REPLACEMENT 3 4 x 19 OAL 13 OAL 21 200 003 HOSE TWINLINE CONTROL ASSEMBLY 3 W UNIONS 888 3026 10604PB BUSHING GALV 1 x 1 2 18 888 3028 10499 NIPPLE TBE SCHEDULE 80 GALV 1 2 x CLOSED 19 101 2470 JR ABRASIVE METERING VALVE 1 2 NPT 20 888 3028 10413PB NIPPLE TBE SCHEDULE 80 GALV 1 2 x 3 21 100 5580 THRD CPLG ALUMINUM 1 2 150 PSI 101 9440 HOSE UNION 3 16 200 025 HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIPE NOMINAL 23 3 16 ID x 25 W UNIONS 200 050 HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIPE NOMINAL 3 16 ID x 50 W UNIONS 354 4289 PNEUMATIC CONTROL HANDLE BLEEDER TYPE DEADMAN CONTROL HANDLE 101 9450 VALVE INLET ADAPTOR 1 8 NPT W 1 16 ORIFICE See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list Manual Hevision July 15 19 Copyright 2013 2015 Pirate Brand All Rights Reserved CPR SERIES 0 5 1 0 CU FT Electric Controls i c OUTLET p Gi E I imi _ MO ji 69 1 44 11 d Manual Hevision July 15 20 Copyright 2013 2015 Pirate Brand amp All Rights Heserved J IO CPR SERIES BLASTERS USERS MANUAL CPR SERIES 0 5 1 0 CU FT Electric Controls 0 5 CU FT 1 0 CU
16. ACTURER OR SELLER MANUFACTURER AND SELLER SHALL NOT BE LIABLE FOR ANY DAMAGES INCURRED BY ANY PERSON AS A RESULT OF MISUSE IMPROPER INSTALLATION IMPROPER APPLICATION IMPROPER OPERATION OF THE PRODUCTS NORMAL WEAR AND TEAR ALTERATIONS OR MODIFICATIONS MADE TO THE PRODUCTS OR ACCIDENT THE USE OF REPLACEMENT PARTS NOT PROVIDED OR AUTHORIZED BY THE MANUFACTURER VOIDS ALL WARRANTIES A COMPLETELY FILLED OUT WARRANTY CARD MUST BE RETURNED TO THE MANUFACTURER WITHIN THIRTY 30 DAYS OF PURCHASE OF THE PRODUCT OR ALL WARRANTIES ARE VOID PRODUCT MUST BE MAINTAINED IN ACCORDANCE TO THE MAINTENANCE SCHEDULE PROVIDED IN THE PRODUCT MANUAL FAILURE TO MAINTAIN THE PRODUCT IN ACCORDANCE WITH THE MAINTENANCE SCHEDULE VOIDS ALL WARRANTIES THIS WARRANTY DOES NOT COVER FACTORY INSTALLED OR CUSTOMER INSTALLED ACCESSORIES WARRANTY CLAIMS Warranty claims must be submitted to the manufacturer within ten 10 days after failure of the product Contact information for warranty claims Forecast Sales Inc 2 19 Tobey Dr Indianapolis IN 46219 317 829 0147 Effective July 8 2015 Manual Hevision July 15 16 Copyright 2013 2015 Pirate Brand All Rights Reserved LO CPR SERIES BLASTERS USER S MANUAL 0 5 CU FT 1 0 CU FT VESSEL PORTABLE 0 5 CU FT 14 VESSEL PORTABLE 1 0 CU FT 28 LITERS 150 PSI 10 3 BAR 6 3 4 LITERS 150 PSI 10 3 BAR 6 3 4 1 110 280 CLEARANCE 10 DIA INCLUDES HANDWAY 110 420 CLEARANCE 10 DIA INCLUD
17. All Rights Heserved BEFORE YOU BLAST PRE BLAST CHECK Before each use of the Abrasive Blaster it must be checked to ensure it is in a safe condition to be used Closely examine all components of the Abrasive Blaster for signs of excessive wear worn out seals and hoses or damaged components If any component of the Abrasive Blaster is found to be damaged or worn it must be replaced before blasting ADDING ABRASIVE Before filling the Abrasive Blaster make sure the Inlet Shut Off Valve is closed the Inlet Valve Petcock is open and the pressure vessel is in a depressurized state Abrasive is added by pouring it into the top of the Abrasive Blaster where it can flow around the Pop up and into the pressure vessel Do not overfill the Abrasive Blaster Do not allow foreign materials to enter the Abrasive Blaster It is recommended that a screen be used to prevent foreign objects from entering the Abrasive Blaster WARNING Never use an Abrasive Blaster if any components are damaged or worn Damaged or worn parts must be replaced before use DANGER Never reach into the Pop up opening while filling the Abrasive Blaster It can close without warning causing severe injury or death WARNING Pirate Brand Abrasive Blasters may not be used with abrasives containing silica Never use abrasives containing silica WARNING Never fill the abrasive blaster with the Inlet Shut Off Valve in the open position Always close the Inlet
18. Body and Lung protection are required Abrasive blasters and the objects being blasted can be heavy and can lead to severe injury or death if they fall over Always follow all safety requirements of OSHA and NIOSH e Use only Genuine Pirate Brand replacement parts when performing maintenance on the Abrasive Blaster Do not modify the equipment for any reason Use of modified or non Pirate Brand parts can cause an unsafe situation and will void your warranty Never use malfunctioning or damaged equipment Before each use inspect the Abrasive Blaster for proper function e Supply only cool dry compressed air that is free of debris to the Abrasive Blaster Moisture or debris that reaches the remote control system can cause an unsafe situation Do not supply compressed air to the blaster that exceeds 150 psi e Do not use abrasive blasters in areas that could be considered a hazardous location as described in the National Electric Code NFPA 70 Article 500 Never use the Abrasive Blaster in wet environments Always connect electrically controlled abrasive blasters to a Ground Fault Circuit Interrupter GFCI Manual Hevision July 15 3 Copyright 2013 2015 Pirate Brand amp All Rights Heserved O5 IO CPR SERIES BLASTERS USERS MANUAL amp TABLE OF CONTENTS 2 Using This Manual Definition Of Terms 2 Safety Symbols 2 WARNINGS 3 Safety Label Inform
19. E 29 CFR 1910 138 Protective Clothing amp Gloves PPE 26 CFR 1926 101 Hearing PPE ar 2 Inspect Remote Control Handles and Control Hose Cord Every 8 Hours Of Use 3 Inspect Blast Hose Couplings amp Gaskets Every 8 Hours Of Use 4 Inspect Blasting Nozzle Every 8 Hours Of Use 5 Inspect Air Hose Couplings amp Gaskets Every 8 Hours Of Use Descriptions of maintenance procedures referenced in this table are located on the next page Manual Revision July 15 12 Copyright 2013 2015 Pirate Brand amp All Rights Heserved LO CPR SERIES BLASTERS USER S MANUAL Procedure Details 1 Inspect Personal Protective Equipment PPE Inspect ALL Personal Protective Equipment PPE for proper fit condition amp operation as designed Replace repair or be fitted as needed 2 Inspect Remote Control Handles and Control Hose Cord Pneumatic Remote Control Systems Inspect Control Handle for damage making sure the Safety Flap Lever Lock is in good working order and replace or repair as needed Inspect twinline hoses and replace if leaks areas that show abrasion or soft spots are found Electric Remote Control Systems Inspect Control Handle for damage making sure the Safety Flap Lever Lock is in good working order and replace or repair as needed Inspect control cord and replace if damaged plug ends areas that show abrasion exposed wires or cracks are found 3 Inspect Blast Hose Couplings amp Gaskets Inspect Bl
20. E NOZZLE 1348 1144 4 BORON CARBIDE NOZZLE 1348 1155 5 BORON CARBIDE NOZZLE 407035 06 100 BLAST SUITS GLOVES 122 9140 BLAST SUIT LIGHTWEIGHT MEDIUM 122 9150 BLAST SUIT LIGHTWEIGHT LARGE 122 9160 BLAST SUIT LIGHTWEIGHT XL A D YE 122 9170 BLAST SUIT LIGHTWEIGHT XXL IR RY 122 9180 BLAST SUIT LIGHTWEIGHT XXXL AIR DRYER ADPB 250 CFM 100 PSIG LUXURY DOUBLE PALMED LEATHER Sees RSS GEM 150 PSIG ager BLASTING WELDING GLOVES Manual Revision July 15 Copyright 2013 2015 Pirate Brand All Rights Reserved LIDS ARE IMPORTANT FOR KEEPING MOISTURE FROM ADD A MUFFLER TO THE BLOW DOWN DIAPHRAGM VALVE TO FALLING INTO THE ABRASIVE BLASTER IN OUTDOOR REDUCE NOISE DURING DEPRESSURIZATION APPLICATIONS MOISTURE IN THE ABRASIVE BLASTER CAN CAUSE OBSTRUCTIONS IN THE METERING VALVE LEADING 888 2011 006PB MUFFLER BLOW DOWN 1 MNP T TO COSTLY DOWN TIME SCREENS ARE IMPORTANT FOR KEEPING FOREIGN OBJECTS FROM FALLING INTO THE ABRASIVE BLASTER FOREIGN OBJECTS IN THE ABRASIVE BLASTER CAN CAUSE OBSTRUCTIONS IN THE METERING VALVE LEADING TO COSTLY DOWN TIME JOB TIMER 103 1070 LID FOR 0 5 amp 1 0 C SERIES BLASTERS KEEP TRACK OF TIME SPENT ON A JOB AND TOTAL HOURS 103 3620 SCREEN FOR 0 5 amp 1 0 C SERIES ON YOUR ABRASIVE BLASTER KNOW YOUR COST CONTROL BLASTERS YOUR COST amp SET UP A PREVENTATIVE MAINTENANCE PROGRAM FOR YOUR BLAST EQUIPMENT FOR USE WITH C SERIES ELECTRIC CONTROL SYSTEMS ONLY D
21. ES HANDWAY ASSEMBLY WHEELS POP UP amp POP UP ASSEMBLY WHEELS POP UP amp POP UP GASKET GASKET POP UP VALVE 1 2 MALE POP UP VALVE SEAT 1 3 8 ID x 2 1 8 OD GASKET HANDWAY 4 x 6 HANDWAY CRAB ASSY 4 x 6 e 102 3260 WHEEL 6 AXLE 10 DIA VESSELS 8 103 8040 WASHER 3 4 THRUST 9 103 8050 RING 3 4 LID 10 DIA W HANDLE POWDER COATED BLACK 103 3620 SCREEN LOW PROFILE 10 1 4 MESH POWDER COATED BLACK Manual Revision July 15 17 Copyright 2013 2015 Pirate Brand amp All Rights Heserved OUTLET Ill i g 9 n o amp T U No S Qu INLET IT r B S 9 e e B 8 CATT deir Manual Hevision July 15 18 Copyright 2013 2015 Pirate Brand All Rights Reserved J IO CPR SERIES BLASTERS USERS MANUAL CPR SERIES 0 5 1 0 CU FT Pneumatic Controls 0 5 CU FT 1 0 CU FT NIPPLE TBE GALV 1 2 x CLOSED VALVE 1 2 DIAPHRAGM OUTLET ELBOW BRASS 1 8 NPT HOSE SINGLELINE CONTROL ASSEMBLY COUPLED NOMINAL 3 16 ID x 18 PETCOCK 1 4 NPT 6 102 5130 BRASS 1 4 x 3 16 AIR HOSE COUPLING 2 LUG 1 2 MALE NPT us VALVE 1 2 INLET ELBOW STREET 90 GALV 1 2 FITTING 1 2 MNPT x 3 4 M FLARE PUSHER LINE FLEX PUSHER LINE FLEX 15 124 6
22. R AND ALL WARRANTY CLAIMS OR REQUESTS MUST BE MADE IN WRITING TO THE MANUFACTURER WITHIN TEN 10 DAYS AFTER FAILURE OF THE PRODUCT ALL OBLIGATIONS OR LIABILITIES OF MANUFACTURER OR SELLER FOR DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE PRODUCT AND USE OR PERFORMANCE OF THE PRODUCTS EXCEPT AS EXPRESSLY PROVIDED HEREIN ARE FULLY DISCLAIMED AND EXCLUDED AND NO SELLER OR DISTRIBUTOR HAS ANY AUTHORITY TO MAKE ANY WARRANTY OR ASSUME ANY LIABILITY ON BEHALF OF THE MANUFACTURER IN CONNECTION WITH THE SALE OF THE PRODUCT EXCEPT AS STATED HEREIN AS A CONDITION OF THE PURCHASE PURCHASER AGREES THAT MANUFACTURER AND SELLER SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR ANY COST OF FREIGHT SHIPPING OR TRANSPORTATION LABOR SPECIAL CHARGES NORMAL MAINTENANCE SERVICES LOST OPERATING TIME LOSS OF USE LOST PROFITS LOSS OF GOODWILL CONSEQUENTIAL DAMAGES PUNITIVE OR EXEMPLARY DAMAGES OR OTHER DAMAGES OR LOSS OTHER THAN AS DESCRIBED HEREIN MANUFACTURER AND SELLER MAKE NO WARRANTY OF ANY KIND EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS AND SPECIFICALLY DISCLAIM ANY WARRANTY OF MERCHANTABILITY FITNESS FOR APARTICULAR PURPOSE OR OTHERWARRANT Y PURCHASER ASSUMES ALL RISK AND LIABILITY RESULTING FROM THE USE OF THE PRODUCTS PURCHASER FURTHER AGREES AS A CONDITION OF THE SALE AND THE USE OF THE PRODUCT THAT ANY DAMAGES OR RISK OF LOSS OTHER THAN AS DESCRIBED HEREIN ABOVE SHALL BE THE EXCLUSIVE RESPONSIBILITY OF THE PURCHASER AND NOT THE MANUF
23. Supply Hose it is ready to be disconnected DANGER Never disconnect any compressed air A supply hose without first performing the DISCONNECTING AIR SUPPLY HOSE procedure described above Failure to do so can cause the hose to blow off violently injuring or killing nearby people Inlet Valve Petcock Compressed Air Supply Hose Some items moved or rotated for Clarity Copyright 2013 2015 Pirate Brand amp All Rights Heserved LO CPR SERIES BLASTERS USER S MANUAL Maintenance Schedule DANGER Never perform any maintenance or attempt to open the Abrasive Blaster in any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death WARNING Maintenance procedures are to be performed by experienced qualified personnel only Failure to perform maintenance procedures correctly at the intervals specified below can lead to performance problems and equipment failure and will void the equipment warranty Procedure to be Performed Maintenance Interval 1 Inspect Personal Protective Equipment PPE Every 8 Hours Of Use Including but not limited to Respirators Airline Filters Carbon Monoxide Monitors Hearing Protection Eye Protection Foot Protection Protective Clothing amp Gloves Reference www osha gov 29 CFR 1910 132 General Requirements PPE 29 CFR 1910 133 Eye PPE 29 CFR 1910 134 Respiratory PPE 29 CFR 1910 136 Feet PP
24. UAL TIMER CONTROL BOX W KEY MOISTURE SEPARATOR MOISTURE SEPARATORS REDUCE THE MOISTURE CONTENT OF THE SUPPLIED AIR TO THE BLASTER MOISTURE IN THE AIR CAN LEAD TO CLOGS AND PREMATURE WEAR ON BLASTER COMPONENT POWER SUPPLY MOISTURE SEPARATOR KIT FOR 0 5 amp 101 2970 10 C SERIES BLASTERS ADD A POWER SUPPLY TO RUN ANY 12VDC ELECTRIC BLASTER ON COMMON 120AC OUTLET POWER POWERS UP TO 4 CONTROL VALVES AT ONE TIME POWER SUPPLY 120AC INPUT 12VDC PERS MPO 2 5 AMP OUTPUT REGULATOR KIT ADDING A REGULATOR KIT TO YOUR ABRASIVE BLASTER WILL ALLOW YOU TO BLAST AT LOWER PRESSURES TO ACHIEVE CUSTOM FINISHES OR HELP CONTROL PROFILE ELECTRIC CONY KIT 1 2 REGULATOR KIT FOR 0 5 amp 1 0 101 9020 CI C SERIES BLASTERS CONVERT YOUR PNEUMATICALLY CONTROLLED C SERIES 508 102 REPAIR KIT FOR 4 2 REGULATORS ABRASIVE BLASTER TO ELECTRIC ELECTRIC REMOTE CONTROLS ARE RECOMMENDED IF YOU RUN OVER 100 FEET OF BLAST HOSE OR WHEN BLASTING IN COLD WEATHER PNEUMATIC TO ELECTRIC 888 0005 410PB CONVERSION KIT FOR SERIES ABRASIVE BLASTERS Manual Hevision July 15 Copyright 2013 2015 Pirate Brand amp All Rights Heserved Manual Hevision July 15 27 Copyright 2013 2015 Pirate Brand All Rights Reserved Nozzle Air Power amp Abrasive Requirements NOZZLE PRESSURE O 5 8 w L s L cn L s _ 2 nonsepower _o _ ars 2 25 3 35 4 5 inch G2mm
25. WIST LOCK PRONG 31 888 7109 300 ELECTRIC CONNECTOR FEMALE TWIST LOCK PRONG 888 7072 012PB CORD 25 12VDC 3 LUG 888 7073 055PB CORD W CONNECTOR 55 3 PRONG 2 WIRE z 888 2263 40101PB HANDLE CONTROL ELECTRIC 2 W PLUG 34 HANDLE CONTROL ELECTRIC Z2 W SEALED CONNECTOR REQUIRED WHEN dE USING STEEL ABRASIVES See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list N N N N N cO N 2 e Manual Hevision July 15 21 Copyright 2013 2015 Pirate Brand amp All Rights Heserved 1 2 Inlet Valve owe Pave nner SERVICE KIT 1 2 INLET VALVE TESTS INCLUDES 3 4 5 6 7 8 9 13 amp 14 VALVE INLET 1 2 O RING 3 4 ID VALVE INLET 12 101 9450 ADAPTOR 1 8 NPT W 1 16 ORIFICE NIPPLE HEX 1 4 888 3031 31200PB NETS IET T 82 5400 ELBOW BRASS 1 4 x 3 16 17 101 9930 PETCOCK 1 4 NPT 1 2 Diaphragm Valve ses ovner Manual Revision July 15 22 Copyright 2013 2015 Pirate Brand amp All Rights Reserved LO CPR SERIES BLASTERS USER S MANUAL CONTROL HANDLE PARTS LISTS PNEUMATIC REMOTE CONTROL HANDLE 3544289 PNEUMATIC CONTROL HANDLE 3544290 REPAIR KIT PNEU SWITCH INCLUDES 3 2 4 2 5 2 6 2 7 2 8 4 9 amp 10 SAFETY LEVER LOCK Te 045 snovcoensonew a owsPRUESHEADSEREN
26. ast Hose for leaks abrasion amp soft spots and replace as needed Inspect couplings for damage leaks amp wear and replace as needed Inspect coupling gaskets for leaks amp wear and replace as needed Always use safety clips amp whip checks safety cables at Blast Hose connections 4 Inspect Blasting Nozzle Inspect the Blasting Nozzle for wear and proper bore diameter Replace the Blasting Nozzle when the bore diameter has worn to 1 16 wider than its original diameter Example replace a 5 nozzle 5 16 bore when the bore reaches 3 8 5 Inspect Air Hose Couplings amp Gaskets Inspect Air Hose for leaks abrasion amp soft spots and replace as needed Inspect couplings for damage leaks amp wear and replace as needed Inspect coupling gaskets for leaks amp wear and replace as needed Always use safety clips amp whip checks safety cables at Air Hose connections 6 Inspect amp Clean Blow down Muffler If Equipped Remove the Blow down muffler turn it upside down and tap on a hard surface to free trapped debris If muffler is clogged and can t be cleaned out sufficiently it must be replaced 7 Lubricate Inlet Valve Add 2 drops of light machine oil through the Inlet Valve Petcock while open to lubricate the Inlet Outlet Valve system 8 Inspect Pop Up amp Pop Up Gasket Inspect the Pop Up amp Pop Up Gasket for wear and replace as necessary Service Inlet Valve Disassemble clean amp inspec
27. ation 5 How CPR Systems Work 6 OPERATING PROCEDURES 8 Set Up 8 Before You Blast 9 Blasting 10 MAINTENANCE PROCEDURES 12 TROUBLESHOOTING 14 Wala chee dea wee ee ee 16 Pressure Vessel Parts Lists 17 Pipe String Parts Lists 18 Pneumatic Controls 18 Electric Controls 20 Valve Parts 1515 22 Control Handle Parts Lists 23 Blasting Set Up 24 Available Accessories 26 Blasting Chart 28 Distributed By Contact Info For manual updates visit the Pirate Brand website at WWW PIRATE BRAND COM Manual Revision July 15 4 Copyright 2013 2015 Pirate Brand amp All Rights Heserved WARNING A Explosion Hazard X2 Severing Hazard X2 Read Manual Crush Hazard Exhaust Hazard Breathing Hazard Hearing Hazard Eye Hazard Pressurized Hose 10 Spray Hazard 11 WARNING Label 12 Made In USA O1 I 13 CPR Series Label 14 Inlet Label 15 Outlet Label 16 12VDC Label 17 18 Instructions For Installing Replacement Label Pack CX DANGER Severing Hazard Hearing Hazard Eye Hazard Pirate Brand Label 1 0 cu ft models only Pirate Brand Leg Label VSN 3H L NI A DANGER Crush Hazard
28. azards involved In addition to proper training all persons who will be operating or will be in the vicinity of the Abrasive Blaster during its operation must read understand and follow all procedures described in the user s manual For replacement manuals please contact your distributor or visit www pirate brand com Respiratory protection is mandatory for all persons operating or located in the vicinity of the Abrasive Blaster Follow all OSHA and NIOSH requirements for breathing equipment and supplied air standards Pressurized Vessels contain large amounts of stored energy and can cause severe injury or death if safety procedures are not followed Never perform maintenance or attempt to open a Pressure Vessel for any reason while it is Pressurized Always Depressurize and properly disconnect equipment from its air source before performing any maintenance Do not modify grind or weld on the pressure vessel for any reason Doing so will void the ASME certification Do not use damaged pressure vessels he use of proper remote control systems commonly referred to as Deadman controls are required when using abrasive blasters Never operate the Abrasive Blaster without remote controls All persons who will be operating or will be in the vicinity of the Abrasive Blaster during its operation must protect themselves with the proper safety equipment and use of common sense oafety equipment including but not limited to Hearing Eye
29. ep water from entering the Abrasive Blaster ABRASIVE STREAM IS TOO HEAVY OR THROBBING WHEN BLASTING Possible Causes Note CPR Systems may throb temporarily when starting up if abrasive has collected in blast hose from previous use This is normal and requires no action to correct 1 Choke Valve is partially closed Never run the Abrasive Blaster with the Choke Valve in any other position except fully open or damage to the Abrasive Blaster will occur 2 The Metering Valve needs to be adjusted Manual Hevision July 15 DANGER Never attempt to open the Abrasive Blaster in any way while it is pressurized Use extreme caution when performing troubleshooting procedures that involve pressurizing the Abrasive Blaster Troubleshooting procedures are to be performed by experienced qualified personnel only LOW PRESSURE AT THE NOZZLE Possible Causes 1 Air compressor is the wrong size too small or the load button has not been pushed or turned on 2 Nozzle is worn out and the compressor cannot keep up with the increased demand 3 Air supply hose to the blast machine is too small 4 There is a hole in the blast hose 5 Control hoses and or fittings are leaking 6 Pop up is not sealing properly 7 Handway Assembly is leaking 8 Choke Valve is partially closed Never run the Abrasive Blaster with the Choke Valve in any other position except fully open or damage to the Abrasive Blaster will occur 9 Abrasive Metering Valve
30. ifice See Valve Parts Lists PN 101 9450 pneumatic controls only 14 Copyright 2013 2015 Pirate Brand All Rights Reserved LO CPR SERIES BLASTERS USER S MANUAL Operational Related Issues DANGER Never attempt to open the Abrasive Blaster in any way while it is pressurized Use extreme A caution when performing troubleshooting procedures that involve pressurizing the Abrasive Blaster BLAST MACHINE TURNS ON ACCIDENTALLY OR WITHOUT WARNING Possible Causes 1 The safety flap lever or lock button on the Control Handle is damaged or missing 2 The Pneumatic Control Handle is damaged defective or worn out if equipped 3 The 1 16 orifice See Valve Parts Lists PN 101 9450 fitting is missing from the Inlet Valve s outlet port pneumatic controls only 4 The Electric Control Handle is damaged defective or worn out if equipped 5 The Electric Control Cord is damaged defective or worn out if equipped 6 The Electric Control Valve is damaged defective or worn out if equipped Troubleshooting procedures are to be performed by experienced qualified personnel only BLAST MACHINE IS SLOW TO TURN OFF OR WILL NOT TURN OFF WHEN CONTROL HANDLE IS RELEASED Possible Causes 1 The Inlet Valve is damaged defective worn out or not lubricated properly causing it to not close fully 2 The Diaphragm Valve is damaged defective or worn out causing it to not open fully 3 The Pneumatic
31. is open too far 10 Obstruction in Nozzle 11 Regulator needs adjustment if equipped 12 Inlet Valve Diaphragm Valve is not opening closing fully due to inadequate control pressure 13 Inlet Valve is damaged defective worn out or not lubricated properly causing it to not open fully 14 Diaphragm Valve is damaged defective or worn out ABRASIVE BLASTER WILL NOT TURN ON OR IS SLOW TO TURN ON Possible Causes 1 Air compressor is the wrong size too small or the load button has not been pushed or turned on 2 Inlet Valve Petcock is open 3 Nozzle is worn out and the compressor cannot keep up with the increased demand 4 Air supply hose to the blast machine is too small 5 Inlet Valve is damaged defective worn out or not lubricated properly causing it to not open fully 6 Diaphragm Valve is damaged defective or worn out causing it to not close fully 7 Control hoses and or fittings are leaking 8 Obstruction in Nozzle 9 The Pneumatic Control Handle is damaged defective or worn out if equipped 10 The Electric Control Handle is damaged defective or worn out if equipped 11 Power Source battery or AC DC converter is not providing sufficient power to open electric control valves if equipped 12 The Electric Control Cord is damaged defective or worn out if equipped 13 The Electric Control Valve is damaged defective or worn out if equipped 14 There is an obstruction in the 1 16 or
32. mp warning labels located on the blasting equipment Definition Of Terms Used In This Manual Abrasive A granular material used for blasting the surface of an object Also referred to as Media Blow down The automatic or manual release of air from a pressurized vessel Also referred to as Depressurize Control Handle A required device that allows the blaster to be remotely started and stopped Depressurize The automatic or manual release of air from a pressurized vessel Also known as Blow down Pressure Hold System Any blasting system in which the Pressure Vessel remains pressurized when the control handle is released Also known as a Manual Blow down System Pressure Release System Any blasting system in which the Pressure Vessel is automatically depressurized when the control handle is released Also known as an Automatic Blow down System Pressure Vessel The enclosed area of the blaster in which abrasive is contained and filled with pressurized air when blasting Pressurize To fill the pressure vessel with compressed air Properly Trained A person who can be considered properly trained must have successfully completed a sandblasting training course that focuses on the safe operation of stationary or portable abrasive blasters in the 0 5 6 0 cu ft capacity range They must also have read and understood this manual in its entirety Silica A hazardous substance which is contained in many naturally occurring abrasi
33. ned The best way to accomplish this is to leave the drain valve slightly open all the time so it constantly leaks air and forces moisture out WARNING The Abrasive Blaster must be supplied with clean cool dry compressed air in order to function properly SHUTTING DOWN THE ABRASIVE BLASTER When blasting is complete the Abrasive Blaster will need to be shut down Make sure the Remote Control Handle is released then close the Inlet Shut Off Valve and open the Inlet Valve Petcock Diaphragm Valve l i Pressure Vessel Control Handle Metering Hose Manual Hevision July 15 DISCONNECTING AIR SUPPLY HOSE After the Abrasive Blaster has been depressurized and the Inlet Valve has been closed the Compressed Air Supply Hose may still contain pressure which must be released before disconnecting the hose To do this shut off the compressed air at its source and open the Inlet Shut Off Valve on the Abrasive Blaster Next open the petcock at the top of the Inlet Valve For systems with electric remote controls you must be connected to a power source and hold down the Remote Control Handle to allow air to bleed out through the Inlet Valve Petcock When you no longer hear air escaping through the Inlet Valve petcock squeeze the Compressed Air Supply Hose to confirm it is soft and does not contain compressed air After confirming the absence of compressed air in the Compressed Air
34. ntrols All persons who will be operating or will be in the vicinity of the abrasive blaster during its operation must protect themselves with the proper safety equipment and use of common sense Safety equipment including but not limited to Hearing Eye Body and Lung protection are required Abrasive blasters and the objects being blasted can be heavy and can lead to severe injury or death if they fall over Always follow all safety requirements of OSHA and NIOSH Use only Genuine Pirate Brand replacement parts when performing maintenance on the abrasive blaster Do not modify the equipment for any reason Use of modified or non Pirate Brand amp parts can cause an unsafe situation and will void your warranty Never use malfunctioning or damaged equipment Before each use inspect the abrasive blaster for proper function Supply only cool dry compressed air that is free of debris to the abrasive blaster Moisture or debris that reaches the remote control system can cause an unsafe situation Do not supply compressed air to the blaster that exceeds 150 psi Do not use abrasive blasters in areas that could be considered a hazardous location as described in the National Electric Code NFPA 70 Article 500 Never use the abrasive blaster in wet environments Always connect electrically controlled abrasive blasters to a Ground Fault Circuit Interrupter DANGER Explosion Hazard Opening pressurized vessel wil cause an e
35. opriate hearing protection Eye Hazard Airborne particles produced by blasting can cause serious injury Wear appropriate eye protection Read Manual Do not use this equipment before you have read the manual Failure to read understand amp follow all safety and operation procedures in the manual can cause serious injury or death Manuals that are lost incomplete or damaged must be replaced immediately DANGER Severing Hazard Pop Up will close forcefully causing serious injury or severing the body part inside the opening Always disconnect air source from blaster before attempting to reach inside See manual for proper procedures DANGER Pressurized Hose Disconnecting air supply hose while it contains pressure will cause serious injury or death Always relieve pressure from supply hose using procedures described in the manual before disconnecting A DANGER Crush Hazard Blaster and heavy objects being blasted can tip causing serious injury or death Never move blaster when it contains abrasive Blaster and object being blasted must be on level ground Spray Hazard High pressure air and propelled abrasive coming from nozzle can cause serious injury to people and damage equipment Never point nozzle at people or the blasting equipment 2 Apply replacement labels in locations as described above or as close as possible if area is obstructed Spray Hazard
36. pressed air supply to the inlet on the Abrasive Blaster and secure with safety clips Connect the blast hose to the coupling by the Metering Valve at the base of the Abrasive Blaster and secure with safety clips WARNING Always use safety devices like clips and whip checks safety cables at hose connections 9 Copyright 2013 2015 Pirate Brand amp All Rights Heserved LO CPR SERIES BLASTERS USER S MANUAL BLASTING PRESSURIZING THE ABRASIVE BLASTER Before pressurizing the Abrasive Blaster make sure the following conditions occur All BEFORE YOU BLAST procedures have been followed 9 The Inlet Shut Off Valve is closed 9 The Inlet Valve Petcock is closed The Remote Control Handle is released All hose connections are secure and have a safety clip installed The Abrasive Blaster is set up in a safe and level location where all people in the vicinity are aware of its presence All necessary safety equipment is present and being worn by all people in the vicinity of the Abrasive Blaster Only personnel who have been thoroughly trained and have read and understand the manual are in the vicinity of the Abrasive Blaster When these conditions are met turn on the compressed air source and open the Inlet Shut Off Valve on the Abrasive Blaster The Abrasive Blaster is now ready to begin blasting DANGER Never perform any maintenance or attempt to open the Abrasive Blaster in any way
37. rough the Metering Valve and out the Nozzle Readjust the Metering Valve back to the desired setting for blasting and check to see if the obstruction has been cleared If there is still an obstruction depressurize the Abrasive Blaster Completely remove the Metering Valve The remaining abrasive in the pressure vessel should pour out in a steady stream If you do not see a steady stream of abrasive then there is a large obstruction such as a large piece of paper from a bag of abrasive If you have determined there is a large obstruction then the obstruction must be removed from inside the Pressure Vessel To do this make sure the Abrasive Blaster is depressurized and remove the Handway Assembly Scoop or vacuum out all the abrasive from inside the pressure vessel and remove the obstruction Reinstall the Handway Assembly and Metering Valve and tighten them securely then Refill the Abrasive Blaster It is recommended that a screen be used to prevent foreign objects from entering the Abrasive Blaster and causing an obstruction 4 The Abrasive Blaster has wet abrasive in it The wet abrasive must be removed by depressurizing the Abrasive Blaster removing the Handway Assembly and scooping or vacuuming it out Dry abrasive must always be used Clean cool dry air must be supplied to the Abrasive Blaster in order to prevent the abrasive from getting wet For Abrasive Blasters being used outside it is recommended that a lid be used to ke
38. t for proper operation and worn components Replace any worn components found Lubricate the piston and cylinder with silicone grease before reassembling 10 Service Diaphragm Outlet Valve Disassemble clean amp inspect for proper operation and worn components Replace any worn components found 11 Service Metering Valve Disassemble clean amp inspect the Metering Valve for proper operation and worn components Replace any worn components found 12 Service Electric Control Valve If Equipped Disassemble clean amp inspect for proper operation and worn components Replace any worn components found Lubricate with silicone grease before reassembling Manual Hevision July 15 13 Copyright 2013 2015 Pirate Brand All Rights Reserved LO CPR SERIES BLASTERS USER S MANUAL Performance Related Issues NO ABRASIVE FLOW WHEN BLASTING AIR ONLY Possible Causes 1 The Abrasive Blaster is empty or has no Abrasive in it 2 The Metering Valve is closed or has not been adjusted properly 3 There is an obstruction in the Metering Valve To clear the obstruction perform the following procedure Open the Metering Valve to its fully open position Depress the control handle and have a second qualified person close the choke valve for 2 seconds and then open it again immediately This will push minor obstructions such as a small amount of wet abrasive a piece of paper from a bag or bridged paint chips th
39. t the Choke Valve through the Pusher Line and finally to the tee under the Metering Valve where it is mixed with abrasive The mixture of compressed air and abrasive will now exit the Abrasive Blaster through a blast hose and nozzle connected to the coupling under the Metering Valve and blasting begins It is important to note that some abrasive will collect at the base of the Metering Valve causing the blast hose to pulsate and spray abrasive erratically for a short time while pressure builds up in the pressure vessel This is normal and will not damage the Abrasive Blaster DEPRESSURIZATION BLOW DOWN When the control handle is released in a pressure release CPR system the Inlet Valve automatically closes stopping the flow of compressed air into the Pressure Vessel Simultaneously the Diaphragm Valve opens allowing the compressed air in the pressure vessel to exit the Abrasive Blaster through the Diaphragm Valve When all the pressure in the Pressure Vessel is released blasting stops gt Flow of Compressed Air Flow of Abrasive gt Flow of Exhaust Air During Blow down Manual Revision July 15 6 Copyright 2013 2015 Pirate Brand amp All Rights Heserved LO CPR SERIES BLASTERS USER S MANUAL 3 HOW CPR SYSTEMS WORK PRESSURE RELEASE Loaded Abrasive Diaphragm Valve Inlet Ka Valve Inlet Shut Off Valve aac 4 Compressed Pressure Vessel Pusher Line
40. ves Dust produced by blasting with abrasives containing silica can cause respiratory disease Do not use abrasive containing silica under any circumstance even when respiratory protective equipment is being used Safety Symbols The safety symbols shown below exist for the safety and protection of the operator and those in the vicinity of the Abrasive Blaster The descriptions below explain how they are used in relation to the blasting equipment A gt WARNE A gt ETE WARNING This symbol calls attention to a DANGER This symbol calls attention to a potentially hazardous situation that could result potentially hazardous situation that WILL result in serious injury or death if the instructions in serious injury or death if the instructions associated with the symbol are not followed The associated with the symbol are not followed The warning triangle will be displayed throughout the warning triangle will be displayed throughout the manual to denote instructions to which special manual to denote instructions to which special attention should be paid attention should be paid Manual Revision July 15 Copyright 2013 2015 Pirate Brand amp All Rights Heserved LO CPR SERIES BLASTERS USER S MANUAL WARNING A All persons who will be operating or will be in the vicinity of the Abrasive Blaster during its operation must receive proper training on how to safely operate the equipment and be informed of the potential h
41. xplosive release of air causing serious injury or death Safely depressurize pressure vessel before attempting lo open Always disconnect from air source before performing maintenance See manual for proper procedures DANGER Explosion Hazard Opening pressurized vessel will cause an explosive release of air causing serious injury or death Safely depressurize pressure vessel before attempting to open Always disconnect from air source before performing maintenance See manual for proper procedures 1 Completely remove old label and clean area thoroughly before applying new label DANGER Severing Hazard Pop Up will close forcefully causing serious injury or severing the body part inside the opening Always disconnect air source from blaster before attempting to reach inside See manual for proper procedures Exhaust Hazard Blaster will depressurize without warning when operator releases remote control Unsecured hose and objects propelled by exhausted air can cause serious injury or death Never stand near exhaust valve when blaster is in operation A DANGER Breathing Hazard Airborne particles produced by abrasive blasting can cause respiratory disease All persons operating or located near blasting site must wear NIOSH OSHA approved breathing equipment Never use abrasive containing silica Hearing Hazard Noise generated by abrasive blaster can damage hearing Wear appr
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