Users Manual - GHV Trading
Contents
1. BT520 Battery Analyzer Users Manual May 2014 2014 Fluke Corporation All rights reserved Specifications are subject to change without notice All product names are trademarks of their respective companies LIMITED WARRANTY AND LIMITATION OF LIABILITY Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service The warranty period is three years and begins on the date of shipment Parts product repairs and services are warranted for 90 days This warranty extends only to the original buyer or end user customer of a Fluke authorized reseller and does not apply to fuses disposable batteries or to any product which in Fluke s opinion has been misused altered neglected contaminated or damaged by accident or abnormal conditions of operation or handling Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non defective media Fluke does not warrant that software will be error free or operate without interruption Fluke authorized resellers shall extend this warranty on new and unused products to end user customers only but have no authority to extend a greater or different warranty on behalf of Fluke Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price Fluke reserves the right to2. 2 1 Wilt SUA hoor area are e e A Ee PEA EE E EAEE EEA EEEa 2 1 2 27 Jhe Belt Strap renea ee e A aeea eae anA aei 2 2 3 1 Test Battery Internal Resistance and Voltage ccccceeeeeeeeeeeereeeeeeeeees 3 7 3 2 Connect Test Probe to Battery Pole esseeeeeeeeeeseeerirrrresesrrrrrrrrrssssrrerena 3 8 3 3 Measure DC Voltage wisciiccncseestccteecersventen sed Seaca cence ves sndenuetendeeney ence dctenseaseeeve 3 14 O 4 Measure AG Voltage errre aK aa aa A a ainka 3 15 3 6 Measure DC Voltage with TL175 isesesseeeeeeeeeeeeriinrrrresssrrrrrrrrnssssreernna 3 17 4 4 BTL20 Interactive Test Probe ssisrsssorsrnnrnnnnenneeniniuunnneuseniranniseesceerenea 4 1 4 2 Long and Short Probes seesseeseeeiieriteeeeirirrttrssssritinrnnsssstinnrnnnnssssreenena 4 4 4 3 Replace the 4 Wire Pins ccccccccccccceccccececeecceecceceeeeeeeeeeeseseeeeeeeeseeeness 4 5 AAs Probe Light incccsues cyetenlecdics sacceinlidand irae a REE ENERE Eae ia 4 6 4 5 Zero Calibration Setup cccccccccccccceccceccceecceeeceeeccececeeececceeeseeseeesesseeenees 4 7 6 1 Connection to PC vice eccea cere sheces saveyatenyaeten sat tan ane aencccculdiani dave ounce mess 6 1 7 14 Install or Replace a Battery Pack cc ceceteeeetescebeceeeeeeeeteneeceeeneeeenenee 7 3 7 2 Replace the Fuse ccccccccccccceceeceeeceeeceeeceeeceeeceeeceeeceeeeeeeeseeeenseeeeseneeeness 7 4 T 8 Charg the Battery iisen enina aaa aa E a Wane Gn he ua
3. C to 40 C Altitude Operating iis aiicicveeencias atasieisaes 2 000 m Storage caniin at aae EEKE AEE SEREA 12 000 m Temperature Coefficient 00 ee 0 1 x specified accuracy C lt 18 C or gt 28 C S ZE aare ne NE DE EEE 58 x 103 x 220 mm Weight sionistien 850 g Memory Data Setup flash memory ceeeeeeeeeeeeeeeeee 4 MB Real Time Clock 0 c cccecceeeeeeceeeeteeeeeeeeeeeee Time and date stamp for measurement The RTC works gt 50 days without battery MPP FR AGUNG a tee costed EE nent IEC 60529 IP 40 Safety eas i iS IEC 61010 1 IEC 61010 2 030 IEC 61010 031 Pollution Degree 2 600 V CAT III Derated to CAT II with CAT II probe cap installed EMI RFI EMC RF eere IEC 61326 1 IEC 61326 2 2 Electromagnetic Compatibility Applies to use in Korea only Class A Equipment Industrial Broadcasting amp Communication Equipment 1 This product meets requirements for industrial Class A electromagnetic wave equipment and seller or user should take notice of it This equipment is intended for use in business environments and is not to be used in homes BT520 Users Manual Accuracy Specifications Accuracy is specified for a period of one year after calibration at 18 C to 28 C 64 F to 82 F with relative humidity to 80 Accuracy specifications are given as of reading number of least significant digits Accuracy specification assumes ambient temperature sta
4. flat surface See Figure 2 1 hsn007 eps Figure 2 1 Tilt Stand 2 1 BT520 Users Manual Belt Strap Figure 2 2 shows how to use the belt strap of the Product Figure 2 2 The Belt Strap hsn031 eps Setup Adjust Display Contrast Adjust Display Contrast To adjust display contrast 1 Push to open the Setup menu Contrast is already highlighted 2 Push the softkey to lighten contrast or push the softkey to darken contrast Note lf is pushed too far the display is blank 3 Push the Back softkey to return to normal operation Set Language These 11 languages are available on the Product display e English e German e French e Italian e Dutch e Portuguese e Russian e Spanish e Turkish e Simplified Chinese e Korean The default display language is English To select another language 1 Push to open the Setup menu Use to move the menu selector to highlight Language English Push the Select softkey to open the Language menu Use and to highlight the desired language and then push the Confirm softkey oF eo NS Push the Back softkey to return to normal operation Set Date and Time The internal clock of the Product is used on the display and for time stamping recorded measurements To change the date and time 1 Push to open the Setup menu 2 Use and to highlight General and push the Select softkey Date time is selected by default 3 Push the Adju
5. default Copy from template or String 1 Push the Create softkey The New Profile menu shows on the display 5 When necessary push the Edit softkey and then use the arrow keys and softkeys to edit the field values Push the Done softkey to exit the edit status Push the Start softkey to enter the measurement screen Note e When the same battery string is tested periodically it is recommended that the same profile name is used In this way test data can be archived and the data trend can be viewed easier e After test of one battery string is completed in a system the String 1 function lets you easily switch to the next battery string without the need of repeated data input 3 4 Use the Product Use a Profile in Sequence Mode Edit a Profile In Sequence mode profiles can be edited during creation or during measurement Edit a Profile During Creation To edit a profile during creation 1 On the New Profile menu use and to highlight a data field to be edited 2 Edit the data value a For Device ID and Battery string use the and softkeys to change the value b For other data fields push the Edit softkey and use the arrow keys to change the data value Use the Select softkey for each selection and the Done softkey to complete a data field 3 Push the Start softkey to confirm the change and enter the measurement screen Modify a Profile During Measurement To edit a profile during measurement 1 Push t
6. invoice Buyer for importation costs of repair replacement parts when product purchased in one country is submitted for repair in another country Fluke s warranty obligation is limited at Fluke s option to refund of the purchase price free of charge repair or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period To obtain warranty service contact your nearest Fluke authorized service center to obtain return authorization information then send the product to that service center with a description of the difficulty postage and insurance prepaid FOB Destination Fluke assumes no risk for damage in transit Following warranty repair the product will be returned to Buyer transportation prepaid FOB Destination If Fluke determines that failure was caused by neglect misuse contamination alteration accident or abnormal condition of operation or handling including overvoltage failures caused by use outside the product s specified rating or normal wear and tear of mechanical components Fluke will provide an estimate of repair costs and obtain authorization before commencing the work Following repair the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges FOB Shipping Point THIS WARRANTY IS BUYER S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUD
7. of symbols used in this manual and on the Product Table 1 2 Symbols Risk ob danger Important AC Alternating Current information See manual es Hazardous voltage DC DC Direct Current 0 Current Measurement Category II is applicable to test and measuring Measurement Category III is applicable to circuits connected directly to CAT III test and measuring circuits connected to the utilization points socket outlets distribution part of the building s low voltage and similar points of the low MAINS installation voltage MAINS installation Measurement Category IV is applicable lo test and measuring Conforms to relevant South Korean EMC circuits connected at the source u a Standards of the building s low voltage MAINS installation i ie Conforms to relevant North American Safety Standards directives Conforms to relevant Australian Standards Conforms to European Union This product complies with the WEEE Directive 2002 96 EC marking requirements The affixed label indicates that you must not discard this electrical electronic product in domestic household waste Product Category With reference to the equipment types in the WEEE Directive Annex this product is classed as category 9 Monitoring and Control Instrumentation product Do not dispose of this product as unsorted municipal waste Go to Fluke s website for recycling information BT520 Users Manual Keys and I O Terminals Table 1 3 identi
8. sets of test readings are saved the Product shows the average readings including average resistance and average voltage Tip If the test readings of a battery are significantly different from the average readings it could indicate the battery health has been compromised Set Measurement Range Battery resistance only has manual ranges The default range for battery resistance measurement is 30 mQ You can push E3 to cycle through different ranges in this sequence 30 mO gt 300 mO gt 3000 mA gt 3 mQ The battery voltage measurement is in auto ranging mode and the range cannot be changed Save Battery Test Readings In Meter mode push the Save softkey to save the current resistance voltage and time All saved data is stored in chronological order In Sequence mode push the Save softkey to save the current resistance and voltage readings The current serial number increases by 1 The test progress bar moves to the right by one cell Note If the test lead does not connect to battery or the test lead is not installed the Save function is invalid 3 9 BT520 Users Manual Erase Test Readings To erase the test readings for a certain battery in Sequence mode 1 Use and to point the cursors to the cell that corresponds to the correct battery 2 Push the Erase softkey The pointed cell becomes empty Push the Save softkey to save new test readings for this battery Activate Low Pass Filter for Resistance Meas
9. show the rms and frequency of ac voltage To measure ac voltage turn the rotary switch to y See Figure 3 4 for connections hsn021 eps Figure 3 4 Measure AC Voltage Measurement Range The ac voltage measurement has only one range 600 V The frequency measurement uses auto ranging This cannot be changed Save AC Voltage Readings In Meter mode push the Save softkey to save the current ac voltage reading and the timestamp All saved data is stored in chorological order In Sequence mode push the Save softkey to save the current ac voltage reading and the timestamp The current battery number increases 1 automatically The cell that corresponds to the tested point becomes full and the cursors move forward Note Up to 20 ac voltage readings can be saved in one profile 3 15 BT520 Users Manual Measure Ripple Voltage The Product can measure the ac component on a dc voltage which is also known as ac ripple A high ac ripple may result in a battery overheat and negatively impact the battery life In addition it may cause extra energy loss to the system To measure ripple voltage turn the rotary switch to RIPPLE VOLTS Set Measurement Range In ripple voltage function both ac voltage and dc voltage use auto range by default To manually set the range for ac voltage push ENB to switch between 600 mV and 6000 mV The measurement of dc voltage uses auto range This cannot be changed
10. the cursors move forward Push the F3 softkey to start the next round test The test time will show beside the round number when the first reading is saved Note You cannot go back to the previous round when you have started a new one BT520 Users Manual Measure DC Voltage The Product can measure dc voltage It also shows the polarity on the display To measure dc voltage turn the rotary switch to vy See Figure 3 3 for connections hsn019 eps Figure 3 3 Measure DC Voltage Set Measurement Range In this measurement mode auto range is used by default When the input signal reaches 110 of the upper limit of the current range the Product automatically increases a range When the input signal reaches 90 of the lower limit of the current range the Product automatically decreases a range To manually set the range push E3 to cycle through 6 V 60 V and 600 V Save DC Voltage Readings In Meter mode push the Save softkey to save the current dc voltage reading and the timestamp All saved data is stored in chorological order In Sequence mode push the Save softkey to save the current dc voltage reading and the timestamp The current battery number automatically increases by 1 The cell that corresponds to the tested point becomes full and the cursors move forward Use the Product Make Measurements Measure AC Voltage The Product supplies two independent readings to
11. DE 04 21 14 13 18 a Fluke ABC SOOk A 1 1 04 28 14 15 44 Enter SEQUENCE mode Site Name Fluke Device name ABC 500kVA 2 6 mQ Manual 30 1 3 a 2 tea DeviceID 1 Start ID 1 4 eee Battery type Capacity 100 Ah 3 32 Avg 2 64mQ 13 21 VDC Time created 04 21 14 13 15 Continue New Load Cancel hsn001 jpg hsn002 jpg To switch back to Meter mode 1 Push 5 2 When the Back to METER mode screen shows push the Continue softkey The measurement screen of Meter mode shows Note All measurements taken in Sequence mode will be saved to the memory Fluke ABC 500k A 1 1 04 21 14 13 19 am 04 28 14 16 01 am Back to METER mode 6 mQ a Manual 30 Back to METER mode All measurements in the current profile 1 3 2 VDC will be saved Auto range You can continue when switch back Continue Cancel hsn003 jpg hsn005 jpg Use the Product Use a Profile in Sequence Mode Use a Profile in Sequence Mode In Sequence mode the Product lets you manage categorize and analyze data by profiles The figure below shows a typical profile Fluke ABC 500k A 1 1 04 28 14 15 55 am Profile info Site Name Fluke Device name ABC SOOkKVA DeviceID 1 Battery string 1 Bey ne SS Ushi StartID 1 Battery type Capacity 100 Ah Time created 04 28 14 15 43 Modify New Load Cancel hsn006 jpg Manage Profiles Each Product stores up to 100 profiles A profile describes the battery maintenance en
12. E chee totes tarecbaredidecateiedies rau Install or Replace the Battery Pack 0 ccccccceesccseceeeneeeeeeeneeseseeeeeeees 7 3 Replace the Fuse cccccceceeeeeeeeeeeeeeseeeeeeeeeneeceeeeneeeneeeneeeeseeeseeereeess 7 4 Clean the Product eccceecceccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeeeeeenes 7 5 Charge the Battery sacs ieee chicas ghosts emacs east erie oda eaashoecewedeadadaces 7 5 Parts and Accessories cececeeeceeeeeeeeteeeeeeeeeeeseeeeeeeeeeeeeneeeneeeeeeeeeeeess 7 7 iii BT520 Users Manual List of Tables Title Page Standard Equipment ce cceccceeeceeeeeee cece eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeneeees 1 3 SYMDO Sirhanin aiae da a hinia haian aaia eter ere eee ete 1 7 KEYS riipi annn nen aE ea Ea EE EENEN EE VERENE AENEA E OE NE RES 1 8 Typical Elements on the LCD Display 220 cccseessseecceeeeeeeeeeeeeeeeeeee 1 10 Elements of the Interactive Test Probe e sseeeeeeeeeeeeeeeeeeteeeeeeee 4 2 Typical Elements on the BTL20 Display 4 3 Parts and ACCOSSONGS iiinss sad seccdnreconcesenunnannitxe ven cexadincddebdarceanavaalaueeetmenerneee 7 7 BT520 Users Manual vi List of Figures Figure Title Page 1 1 Standard Equipment c ccccccscccceceeeeeeeeeeeeeeeeeaaeeaeeeaeeeaeeeaeeeseesseesseeees 1 4 T2 COS LRTI ANS iar cectete rick aean linea cata cma l la aban ania Gait atiend deli iaeia 1 9
13. ING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES INCLUDING LOSS OF DATA ARISING FROM ANY CAUSE OR THEORY Since some countries or states do not allow limitation of the term of an implied warranty or exclusion or limitation of incidental or consequential damages the limitations and exclusions of this warranty may not apply to every buyer If any provision of this Warranty is held invalid or unenforceable by a court or other decision maker of competent jurisdiction such holding will not affect the validity or enforceability of any other provision Fluke Corporation Fluke Europe B V P O Box 9090 P O Box 1186 Everett WA 98206 9090 5602 BD Eindhoven U S A The Netherlands 11 99 Table of Contents Chapter Title 1 Product Overview and Specifications cccccceeeeeeeeeeeeeeeeeeeeeeeees alixere 0 c ola arene te eee err a rrr tet cnr errr erate Contact Fluke ccc ccc cece cccccceccceecceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeseeeseeeeeees Product OVeIVIGW crosman e EEE Standard Equipment ccccccccccccecccecccececececeeeceeeeeeeececeeeeseeeeeeeeeeeseaes Safety Information ssseeeesssssrresssoosossssrssrorrrrrnrnnnnnrrrnnnnunnnnauunetnteseeeeeeeoo Keys and I O Terminals cictedutcara ten tiadnnciceisnatsiaataiantcieeeparksdbaulenstdedesuemsaats KCD oy o
14. Resistance Via the Kelvin connections the Product measures the internal resistance An increase in the internal resistance from a known baseline indicates the battery is deteriorating The testing takes less than 3 seconds BT520 Users Manual 1 2 Battery Voltage During the internal resistance test the Product also measures the voltage of the battery under test Discharge Volts The Discharge mode collects the voltage of each battery several times at a certain interval during a discharge or load test Users can calculate the time a battery takes to drop to the cut off voltage and use this time to determine the capacity loss of this battery Ripple Voltage Test Measures the unwanted residual ac component of the rectified voltage in dc charging and inverter circuits Allows users to test ac components in dc charging circuits and find one of the root causes of battery deterioration Meter and Sequence Modes The Meter mode is used for a quick test or trouble shooting In this mode you can save and read the readings in a time sequence The Sequence mode is for maintenance tasks with multiple power systems and battery strings Before a task starts users can configure a profile for the task for data management and report generation Threshold and Warning Users can configure a maximum of 10 sets of thresholds and receive a Pass Fail Warning indication after each measurement AutoHold When AutoHold is turned on t
15. Save Ripple Voltage Readings In Meter mode push the Save softkey to save the current ripple voltage reading and the timestamp All saved data is stored in chorological order In Sequence mode push the Save softkey to save the current ripple voltage reading and the timestamp The current battery number automatically increases by 1 The cell that corresponds to the tested point becomes full and the cursors move forward Note Up to 20 ripple voltage readings can be saved in one profile Use the Product Make Measurements Measure Voltage with TL175 With the TL175 test lead the Product can measure Discharge Volts VDC VAC and Ripple Volts To measure voltage 1 Connect TL175 to the BTL_A adapter 2 Connect the BTL_A adapter to the Product 3 Turn the rotary switch to the necessary position For details about the measurements refer to the Measure Discharge Volts Measure DC Voltage Measure AC Voltage and Measure Ripple Voltage sections As an example Figure 3 5 shows how to measure dc voltage with the TL175 test lead hsn053 eps Figure 3 5 Measure DC Voltage with TL175 BT520 Users Manual Chapter 4 Use the BTL20 Interactive Test Probe Introduction This Product is shipped with a BTL20 Interactive Test Probe This chapter describes how to use the interactive test probe BTL20 Overview AAWarning To prevent possible electrical shock fire or personal injury hold the han
16. a To delete only the highlighted profile push the Delete softkey When the display shows Confirm to delete current profile push the Delete softkey b To delete all profiles push the Delete all softkey BT520 Users Manual MEMORY SEQUENCE Q 04 28 14 15 58 am View profile 1 100 No Name RB Fluke ABC 500k VA 1 1 amp Confirm to delete current profile Delete Cancel hsn066 jpg MEMORY SEQUENCE 04 28 14 15 58 am View profile 1 100 GR Fluke ABC 500k VA 1 1 amp Confirm to delete all profiles Delete Cancel hsn067 jpg 4 When the display shows Confirm to delete all profiles push the Delete softkey Chapter 6 Connection to PC Introduction This chapter contains information about how to connect the Product to a PC Connect the Product to PC The Product has a USB port that lets you connect the Product to a PC via a USB cable See Figure 6 1 hsn030 eps Figure 6 1 Connection to PC BT520 Users Manual When connected to a PC the PC Application can View data from Product memory Export data from Product memory Import data to Product memory Delete data from the Product memory Upgrade the Product firmware Note Please refer to PC Application help file for how to use the application Chapter 7 Maintenance Introduction This chapter covers basic maintenance procedures AAWarning For safe operation and maintenance of the Product Use only specified replacem
17. al number version analog board version and calibration date To view the device information 1 Push to open the Setup menu 2 Use and to highlight General and push the Select softkey 3 Use and to highlight Device info and push View softkey The Device info screen shows 4 Push the Back softkey to return to the Setup screen Reset to Factory Mode To reset the Product to factory mode 1 Push to open the Setup menu 2 Use and to highlight General and push the Select softkey 3 Use and to highlight Factory mode and push the Reset softkey 4 Push the Confirm softkey to reset the Product to factory mode Note If the Product is reset to factory mode all current measurement data will be lost View Memory Usage Information To view memory usage information 1 Push to open the Setup menu 2 Use and to highlight Memory info and push the Select softkey The screen shows the memory usage information in Meter mode and Sequence mode 3 Push the Back softkey to return to the Setup screen Chapter 3 Use the Product Introduction This chapter provides information about how to use the Product The Product provides two modes for different measurement purposes Meter mode and Sequence mode Meter mode lets you perform easy and fast measurements and save the measurement readings and timestamp to the Product memory In this mode the Product measures battery internal resistance and voltage dc
18. ble 1 C O Fonon Range Resomton Accuracy Battery Internal Resistance V ac 45 Hz to 500 Hz with low Frequency Display with V ac PANEON PIRPIR W 45 Hz to 500 Hz 0 1 Hz 05 8 Trigger level gt 10 mV V ac AC Voltage Ripple 20 kHz 600 mV 0 1 mV 3 20 max 6000 mV 1 mV 3 10 The measurement is based on ac injection method The injected source signal is lt 100 mA 1 kHz Product Overview and Specifications Specifications 1 Records Capacity 7 Saved by test sequence with gt Battery Internal Resistance time stamp up to 999 records Up to 450 records in one profile Display and save with battery Display and save with battery Battery Voltage internal resistance up to 999 internal resistance up to 450 records records in one profile Support up to 8 rounds for up to Discharge Voltage Not available 450 batteries in one eena Vdo Upto999recors to 999 records Up to 20 records in one profile _ to 20 records in one profile Display and save with V ac up Display and save with V ac up Display and save with V ac up to oo records to 20 records in one re ral AC AC Voltage Ripple Ripple Up to 999 records o to 999 records Up to 20 records in one profile _ to 20 records in one profile BT520 Users Manual Chapter 2 Setup Introduction This chapter describes how to set up the Product Tilt Stand The Product has a tilt stand that lets you see the screen at an angle when placed ona
19. charge the battery Keep cells and battery packs clean and dry Clean dirty connectors with a dry clean cloth Do not keep cells or batteries in a container where the terminals can be shorted Ensure fuse continuity If the protective fuse opens the mQ function will display OL with all probe tip conductors short circuited Replace a blown fuse with exact replacement only for continued protection against arc flash After extended periods of storage it may be necessary to charge and discharge the battery packs several times to obtain maximum performance Maintenance Install or Replace the Battery Pack Install or Replace the Battery Pack AAWarning Never operate the Product with the Battery Cover removed Hazardous voltage exposure may occur To install or replace a Battery Pack Make sure the Product is off Remove all probes and or test leads Unlock the battery cover at the rear of the Product Turn the screw a half turn Install the battery pack Put the battery cover back on the unit Oo SP eM Tighten the screw Figure 7 1 shows how to install or replace a battery pack Figure 7 1 Install or Replace a Battery Pack QO 4U hsz005 eps BT520 Users Manual Replace the Fuse AAWarning To prevent possible electrical shock fire or personal injury e Use only specified replacement fuses e Replace a blown fuse with exact replacement only for continued protection against arc f
20. dentifies conditions and procedures that are dangerous to the user A Caution identifies conditions and procedures that can cause damage to the Product or the equipment under test AAWarning To prevent possible electrical shock fire or personal injury Carefully read all instructions Read all safety information before you use the Product Use the Product only as specified or the protection supplied by the Product can be compromised Do not use the Product around explosive gas vapor or in damp or wet environments Do not use the Product if it is damaged Do not use the Product if it operates incorrectly Do not apply more than the rated voltage between the terminals or between each terminal and earth ground Do not touch voltages gt 30 V ac rms 42 V ac peak or 60 V dc Do not exceed the Measurement Category CAT rating of the lowest rated individual component of a Product probe or accessory Do not use the HOLD function to measure unknown potentials When HOLD is turned on the display does not change when a different potential is measured Use extreme caution when working around bare conductors or bus bars Contact with the conductor could result in electric shock Do not use test leads if they are damaged Examine the test leads for damaged insulation or exposed metal or if the wear indicator shows Check test lead continuity Connect the common test lead before the live test lead and remove the live test
21. dle behind the tactile barrier 6 Figure 4 1 shows the BTL20 Interactive Test Probe Table 4 1 describes the elements hsn022 eps Figure 4 1 BTL20 Interactive Test Probe 4 1 BT520 Users Manual 4 2 Table 4 1 Elements of the Interactive Test Probe F Shows information such as measurement readings and battery Display ID Indicates the status of a measurement Green means Pass LED indicator l MDA l l orange means Warning red means Fail Save button Manually saves a measurement reading Backlight key Turns on or turns off the backlight for the interactive test probe Turns on or turns off the interactive test probe Speaker Plays audio reminders PASS WARNING FAIL and battery P number when enabled Probe ti Connects the interactive test probe to the measured unit The P probe tips can be replaced Tactile barrier Hold the handle behind the tactile barrier to prevent personal injury Connect the Probe to the Product Before the interactive test probe is used connect it to the Product Set the Audio The interactive test probe has a speaker that can play audio reminders To set the audio 1 Push on the Product to open the Setup screen 2 Use to highlight Handle and push the Select softkey Audio is already highlighted Push the Select softkey Use and to highlight Disable Threshold result Battery number or Both Push the Confirm softkey ou Fw Push th
22. e Back softkey to return to the Setup screen Turn On Off Power The interactive test probe is powered by the Product When the interactive test probe is connected to the Product it automatically turns on Push the power key below the probe display to turn on or turn off the power of the interactive test probe To conserve product battery power push the power key below the handle display Use the BTL20 Interactive Test Probe 4 Understand the Display Understand the Display Table 4 1 describes the typical elements on the display of the BTL20 Interactive Test Probe Table 4 2 Typical Elements on the BTL20 Display temno Beserption Wemno Descripton o Battery B Sequence mossy __ _ Vacorvde Hazardous votage o Unto requeney o Atos uncon enabied Votage or requency reading P vacmvac orvec Vore or resistance reacing a ee 4 3 BT520 Users Manual Long and Short Extenders Figure 4 2 shows how to interchange the long and short extenders TAN lo hsn024 eps Figure 4 2 Long and Short Extenders Note To get accurate readings the connectors between handles and extenders should be fully fastened Replace the Probe Tips Figure 4 3 shows how to replace the probe tips AA Warning To prevent possible electrical shock fire or personal injury use correct tip covers CAT Il or CAT Ill in different CAT enviro
23. e fuse is open and needs a replacement In this function the voltage between the positive and negative poles of a battery must be lt 60 V A voltage gt 60 V causes the fuse to open BT520 Users Manual Small Hole Cylinder Screw Circle Cylinder Clamp hsz008 eps Figure 3 2 Connect Test Probe to Battery Pole View Test Readings on the Screen This is a typical display of battery test in Meter mode 04 28 14 16 01 am 2 64 2 13 212 Threshold hsn028 jpg 3 8 Use the Product Make Measurements This is a typical display of battery test in Sequence mode Fluke ABC 500k A 1 1 04 28 14 15 44 am 2 64 2 13 21 4 eee 3 32 Avg 2 64mQ 13 21 VDC hsn031 jpg Battery number Indicates the number of the battery that has been tested Progress bar The progress bar is generated according to the total number of batteries in the profile Each cell corresponds to one battery An empty cell indicates the corresponding battery is not tested yet A full cell indicates the corresponding battery has been tested and the readings have been saved A cross mark in a full cell indicates that the threshold function is enabled Cursors Use and to move the cursors The number of the currently tested battery changes accordingly When the cursors are positioned on a full cell the corresponding reading of that battery will be shown under the progress bar Average readings After two or more
24. eeeseeesssenneneeeeeeeees Measure Discharge Voltage 2 ccccceeeeeeeeeecneeeeereeeeeeesceceneneeeetees Make Measurements cccccccecssceeeneseeeeeeeeeeseseeseeeeeeeneeseneseeeees Typical DiSplayarnsenonmeene ca esei estes O eee Measure DC VOMAG eis cia tcctendutasieiisssscisucerbeshasect beciensiinastiesntescbecisade Set Measurement RaAnge ccccceesesscccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeees Save DC Voltage Readings ccceeeeeeeeeseeeeeeeeeeeeeeenenecees Measure AG VONAGE 22icsus2eceiecie secs cte cat cesecsadeeenieccuecepeeennarneseencieneus Measurement Range ccccccessceeeneneeeeeeneeseneeeeseeeneneesenesneeee Save AC Voltage Readings cs scccceeeeeeeeeeeeeeeeeeeeeeeeeneees Measure Ripple Voltage cceecceeeeeee cece eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees Set Measurement RaANnge cccceceesesscccceeeeeeeeeeseseeceeneeeeeeeeenees Save Ripple Voltage Readings ccccceeeeeeeeeeeeeentnteeeeeeeeeeeeenee Measure Voltage with TLL o sicccissssascdctcetacedesadienesketecneranidbucaeeedaensnntes 4 Use the BTL20 Interactive Test Probe ccccceecceecceeeeeeeeeeseeeener INMPORDU CUO Nivc2isceciercccotestecestscteeadet cauebiasetasdetiacnecdavseddcastnocssaeeiaaceddaastidks BTL20 Overvi W eeesersserneerunerierrintrienrinnrknnn inanin n tinkien ninn rn rnnr nnen nnnn Connect the Probe to the Product ccccccccss
25. ent parts Use only specified replacement fuses Have an approved technician repair the Product The battery door must be closed and locked before you operate the Product Batteries contain hazardous chemicals that can cause burns or explode If exposure to chemicals occurs clean with water and get medical aid Remove the input signals before you clean the Product Do not disassemble or crush battery cells and battery packs Do not put battery cells and battery packs near heat or fire Do not put in sunlight A low battery indication on display may prevent the Product from taking a measurement Keep the battery pack out of the reach of children and animals Do not subject battery packs to severe impacts such as mechanical shock Do not use any charger other than that specifically provided for use with the Product Do not use any battery which is not designed or recommended by Fluke for use with the Product Remove all probes test leads and accessories before the battery door is opened Repair the Product before use if the battery leaks BT520 Users Manual Remove the batteries if the Product is not used for an extended period of time or if stored in temperatures that exceed the specification of the battery manufacturer If the batteries are not removed battery leakage can damage the Product Connect the battery charger to the mains power outlet before the Product Use only Fluke approved power adapters to
26. fc eee ee eee reer A E rer ee ere cS e216 61 1 0 6 er General Specifications cc ccccccecceceeceeeeeeeeeeeeeeeeeeeeaeeeaeenseesseeeee Accuracy Specifications c ccccccceeeesssececeeeeeeeeeeeneeeeeeeseneeeeeeesees Records Capacity omoose cece eT E E E NER INTHOGUGHON ists seas tasccasstervatisniasiisyuetes e a a a Tit Stand sirersncnrneno pe a Ea N SE A ESS Belt Stra pascio a a a a Adjust Display Contrast ciccicccranctescancnvintanttkenteluanicdeelchdsesivn icebedewneawacversees Set La g a 6 See eee ee eet een eee aai te ee Set Date And Time ccccccccccccceccceecceeeeeeeceeeeceeeeeseneeceeseeeeseesensesseeenaes Turn On Off Beep cccccccceceeceeeceeeeeeeeeaeeeaeeaaeeeaeeaeeeeeeeeseesseeeseeeseeees AutoHold and AutoSave Modes ccccseeececeeeeeeeeeeeeseensneseenseenees Set Auto Power Off Time ccccccccceccceccceceeceeceeeeceeeeeeeeeeeeeeeeneeseeeees View Device Information cceeeeeeseeeeeeeeeeeeeeeseenseeeneeeneeeseeeeseeees Reset to Factory Mode tccduccsstis Yoctececehancd iinet deceit ahadia emis tebcuceei anand abedvies View Memory Usage Information ccceeeeeeeeeeeeceeeeeeeneeseneeceneeee 3 Use the Product iincsccicccctectesiccecewsvesaccaxcedsceuveorveesseeesceascssadenvueustuuvestaeaes INTODUCTION fesceecesied tit oeede diets he Seeiaas lain Nini Ai ee eee Switch Between Meter Mode and Sequence Mode Use a Profile in Seq
27. fies and describes the keys Table 1 3 Keys Ci RIF Softkeys that work flexibly for various functions on the display Selects an item in a menu and scrolls through information Switches between manual ranging and auto ranging Cycles through all ranges in manual ranging mode Turns on or turns off backlight Opens the Setup menu for configurations such as contrast language date time and power off time Switches between Meter and Sequence measurement modes For details see Chapter 3 Switches between Meter and Sequence memories For details see Chapter 5 Turns on or turns off the Product Freezes the current reading on the display and allows the display reading to be Product Overview and Specifications Keys and I O Terminals Figure 1 2 shows the terminals of the Product Oe OO 0 0 0 0 600V CAT I AI USB Port Charging Port hsn002 eps Figure 1 2 I O Terminals BT520 Users Manual LCD Display The Product has an LCD display that shows different elements for each measurement function Table 1 4 describes the typical elements for battery internal resistance measurement in Sequence mode Table 1 4 Typical Elements on the LCD Display 13 21 in O ery Oe Te hsn055 eps Tim veser O e Deserto Profile name Average readings Probe connection status A full circle means connected an empty circle means not a2 Softkey F4 Profile connected Current da
28. he Product freezes the reading when it remains stable for 1 second The frozen reading is released when a new measurement starts AutoSave When the AutoSave mode is on measured values are saved to the internal memory of the Product automatically after AutoHold Fluke Battery Analyze Software Easily import data from the Product to a PC The measurement data and battery profile information is stored and archived with the Analyze Software and can be used for comparison and trend analysis All measurement data battery profile and analysis information can be used to easily generate reports Product Overview and Specifications Standard Equipment 1 Standard Equipment Items listed in Table 1 1 are included with the Product Figure 1 1 shows the items Table 1 1 Standard Equipment Co fee Oooo e BTL_A Voltage Current Probe Adapter L300 Probe Light BTL20 Interactive Test Probe set with extender no temperature sensor BP500 7 4 V 3000 mAh Lithium ion battery Emso 7A V 3000 man nuran sate Warranty card not shown Quick Reference Guide not shown FlukeView Battery CD containing USB driver and manuals in all languages not shown a a eo BTL10 Basic Test Lead TL175 TwistGuard Test Leads BT520 Users Manual hsn056 eps Figure 1 1 Standard Equipment Product Overview and Specifications 1 Safety Information Safety Information A Warning i
29. he Profile softkey The Profile info screen shows Note Once a profile is created the battery number or the Start ID cannot be changed Other data values are editable 2 Push the Modify softkey The Edit profile screen shows 3 Use and to highlight the data field to be edited 4 Use the method in the Edit a profile during creation section to edit the profile Load a Profile In Sequence mode the Product can load a previously saved profile when it is switched to Sequence mode or during measurements in Sequence mode This method can be used to continue an unfinished profile Note All data in the current profile will be automatically saved when a previous profile is loaded BT520 Users Manual Load a Profile When Switched to Sequence Mode To load a profile when switched to Sequence mode 1 2 3 On the Enter SEQUENCE mode screen push the Load softkey The Load profile screen shows the list of history profiles in the Product memory Use and to highlight the number of the profile to be loaded Push the Load softkey Configurations of the selected profile show on the display Push the Continue softkey to confirm loading the selected profile Name of the loaded profile shows on the upper left corner of the display Load a Profile During Measurement in Sequence Mode To load a profile during measurements in Sequence mode 1 On the measurement screen push the Profile softkey The Profile i
30. l hai 7 6 vii BT520 Users Manual viii Chapter 1 Product Overview and Specifications Introduction This chapter supplies information about the Product safety information contact information and specifications Contact Fluke To contact Fluke call one of the following telephone numbers e Technical Support USA 1 800 44 FLUKE 1 800 443 5853 e Calibration Repair USA 1 888 99 FLUKE 1 888 993 5853 e Canada 1 800 36 FLUKE 1 800 363 5853 e Europe 31 402 675 200 e China 86 400 810 3435 e Japan 81 3 6714 3114 e Singapore 65 6799 5566 e Anywhere in the world 1 425 446 5500 Or visit Fluke s website at www fluke com To register your product visit http register fluke com To view print or download the latest manual supplement visit http en us fluke com support manuals Product Overview The Fluke BT520 Battery Analyzer the Product is a multifunctional meter designed for the test and measurement of a stationary battery system The Product can measure the battery internal resistance and voltages These measurements can be used to determine the overall condition of the system It can also measure electrical parameters for battery system maintenance including dc voltage up to 600 V ac voltage up to 600 V rms and ripple voltage Features of the Product include e CAT III 600 V Safety Rated The Product can measure a maximum of 600 V ac in a Category III environment e Battery Internal
31. lash To replace the fuse 1 Make sure the Product is off and any test leads are disconnected 2 Use a screwdriver to loosen the captive screw on the fuse cover at the upper end of the Product 3 Install the new fuse 4 Reinstall the fuse cover 5 Tighten the fuse cover screw See Figure 7 2 ih hsz006 eps Figure 7 2 Replace the Fuse Maintenance T Clean the Product Clean the Product AAWarning For safe operation and maintenance of the Product disconnect the Product and its accessories from all voltage sources during cleaning Clean the Product with a damp cloth and a mild soap Do not use abrasives solvents or alcohol These may damage the Product markings and labels Charge the Battery At delivery the Lithium ion batteries may be empty and must be charged for 4 hours with the test tool turned off to reach full charge When fully charged the batteries provide 8 hours of use When battery power is used the battery indicator at the top of the screen informs you about the condition of the batteries To charge the batteries and power the instrument connect the battery charger as shown in Figure 7 3 A Caution To avoid overheating of the batteries during charging do not exceed the allowable ambient temperature given in the specifications Note During charging all measurement functions are disabled LCD displays charging status No damage will occur if the charger is connected for long pe
32. lead before the common test lead Avoid simultaneous contact with battery and frame racks or hardware that may be grounded Comply with local and national safety codes Use personal protective equipment approved rubber gloves face protection and flame resistant clothes to prevent shock and arc blast injury where hazardous live conductors are exposed Examine the case before you use the Product Look for cracks or missing plastic Carefully look at the insulation around the terminals BT520 Users Manual 1 6 Use only correct measurement category CAT voltage and amperage rated probes test leads and adapters for the measurement Measure a known voltage first to make sure that the Product operates correctly Limit operation to the specified measurement category voltage or amperage ratings Keep fingers behind the finger guards on the probes Remove all probes test leads and accessories before the battery door is opened Use the correct terminals function and range for measurements Use only test leads and adapters supplied with the Product Install the CAT Ill protective cap of test lead when you use the product in CAT Ill environment The CAT Ill protective cap decreases the exposed probe metal to lt 4 mm Do not operate the Product with covers removed or the case open Hazardous voltage exposure is possible Product Overview and Specifications Safety Information 1 See Table 1 2 for a list
33. limits For example you have applied a threshold set where Resistance Reference is set to 3 00 mQ Warning set to 20 Fail set to 50 and low limit set to 2 00 mQ The comparison result is FAIL for resistance readings greater than 3 00 x 1 50 4 50 mQ It is PASS for resistance readings less than 3 00 x 1 20 3 60 mQ It is WARN for resistance readings less than 4 50 mQ but greater than 3 60 mQ At the same time the Product compares each stable voltage reading with the lower voltage from the applied threshold set If the reading is less than the lower voltage threshold the comparison result is FAIL If the reading is greater than the threshold the comparison result is PASS Note If the resistance test and the voltage test have different results the Product shows the worse result on the display For example the resistance indicates PASS but the voltage indicates FAIL the Product still shows FAIL on the display Measure Discharge Voltage In a typical battery load discharge test you need to test the voltage of each battery in a battery string multiple rounds In a typical load discharge test the voltage of each battery is monitored from the start of the test when the batteries are at full capacity until the voltage of any one battery while under constant load reaches a pre defined minimum voltage level Make Measurements To test discharge voltage 1 Push as necessary to enter Sequence mode 2 Turn the rotar
34. nfo screen shows Push the Load softkey The Load profile screen shows Use the Prev and Next softkeys and to select a profile Push the Load softkey Push the Continue softkey to load the selected profile Use the Product Make Measurements Make Measurements Test Battery Internal Resistance and Voltage The Product can simultaneously test the internal resistance and voltage of a battery This helps you to understand the overall state of the battery health To test battery internal resistance and voltage turn the rotary switch to mQ See Figure 3 1 hsn018 eps Figure 3 1 Test Battery Internal Resistance and Voltage Battery Test Probes To connect test probes to the battery pole 1 Use the inner tip of the test probe to touch the target surface 2 Push the test lead to set back the inner tip until both the inner tip and the outer tip are fully connected to the target surface This will ensure a proper 4 wire connection to the battery terminal Note Stable and correct readings are shown only when both the inner tip and the outer tip of the test probe are fully connected to the battery posts To get more accurate battery internal resistance reading do not connect the test probes to screws See Figure 3 2 Examine for open fuse before mQ measurement by connecting the outer tips of both probes If the mQ reading changes from OL to dashes and then backs to OL the fuse is good If mQ reading remains as OL th
35. nments 4 4 Use the BTL20 Interactive Test Probe Use the Probe Light CATI Figure 4 3 Replace the Probe Tips Use the Probe Light The interactive test probe has an attachable probe light for illumination The probe light uses two changeable 3 volt watch batteries and has a battery life of 10 hours hsn026 eps Figure 4 4 shows how to attach the probe light how to turn on or turn off the probe light and how to replace batteries for the probe light r Figure 4 4 Probe Light O e hsn025 eps BT520 Users Manual Zero Calibration A zero calibration is required each time after a test probe is replaced To do zero calibration 1 Locate the zero calibration board on a flat surface horizontally See Figure 4 5 2 Set zero calibration in the Setup menu Push Gam Push until General is highlighted Push the Select softkey Push until Zero calibration is highlighted oaos Push the Zero softkey 3 Insert the red and black probe tips to the calibration holes Push the Calibrate softkey ZERO CALIBRATION BOARD hsn028 eps Figure 4 5 Zero Calibration Setup The Product starts zero calibration for all function ranges After the zero calibration is completed the Product beeps to indicate a success and automatically exits zero calibration mode Note During zero calibration make sure the inne
36. r and outer pins of the probe tips are fully connected to the calibration board Chapter 5 View Memory Introduction This chapter provides information about how to view measurement data that is manually or automatically saved to the Product memory The Product has an internal memory that stores measurement data that can be viewed Measurement data in Meter mode and Sequence mode shows separately The total memory usage can be viewed in the Setup menu View Data Saved in Meter Mode To view measurement data that is saved in Meter mode 1 Turn the rotary switch to VIEW memory Push until MEMORY METER shows on the upper left corner of the display 2 3 View the memory items and push the Next softkey to view next page as required 4 Use F1_ to cycle through these four data sets mQ V VDC VAC and Ripple MEMORY METER Q 04 28 14 16 05 KIM Geka voc VAC Ripple 13 21 04 28 14 16 03 13 21 04 28 14 16 03 2 64 13 21 04 28 14 16 03 hsn063 jpg BT520 Users Manual Delete Data Saved in Meter Mode To delete data saved in meter mode 1 Turn the rotary switch to VIEW memory 2 Push until MEMORY METER shows on the upper left corner of the display 3 When the data to be deleted shows on the display push the More softkey a To delete data entries one by one use and to highlight a data entry and then push the Delete softkey When the display shows Confirm to delete the reading push the Delete sof
37. riods e g during the weekend The instrument then automatically switches to trickle charging BT520 Users Manual 7 6 Figure 7 3 Charge the Battery Maintenance T Parts and Accessories Parts and Accessories Table 7 1 lists the user replaceable parts and accessories To order replacement parts or additional accessories contact your nearest Fluke Service Center See the Contact Fluke section Table 7 1 Parts and Accessories EE Fluke Part L300 Probe L300 Probe Light 4463544 ee extender no temperature sensor BP500 7 4 V 3000 mAh Lithium ion BP500 7 4 V 3000 mAh Lithium ion battery 4398817 e a a owa o ace Zero camrasontoas wo o Co soes f ns Ce S C o reme f eo o a C o oons uoo o C e C o rwar f s O o Co owsa e o C E SE Quick Reference Guide 4453956 oe FlukeView Battery CD containing USB 4529552 driver and manuals in all languages i OFO ni ef p BT520 Users Manual 7 8
38. s push the Edit softkey use the arrow keys to edit the value and then push the Confirm softkey to save the value 5 Once all threshold values are correct push the Confirm softkey on the save the threshold set The threshold set is applied and the T X X stands for value of No icon and the corresponding PASS WARN FAIL indication shows on the display To disable measurement thresholds 1 On the measurement screen push the Threshold softkey to open the Select Threshold menu The value of No is already highlighted 2 Use to set No to 3 Push the Confirm softkey The T X icon no longer shows on the display BT520 Users Manual How the Thresholds Work When a threshold set is applied the Product compares each resistance reading with the resistance reference in the current threshold set e If the reading is greater than reference x 1 Fail threshold or less than the resistance lower limit the comparison result is FAIL indicating that the tested battery is potentially compromised and should be further investigated e If the reading is greater than Reference x 1 Warning threshold but less than Reference x 1 Fail threshold the comparison result is WARN indicating that the tested battery requires further attention and increase in test frequency e If the reading is less than Reference 1 Warning threshold the comparison result is PASS indicating that the tested battery is within the defined tolerance
39. sseececeeeeeecsaneeeensnneeeees Set the AUGIO seraerrerieai inne eene ETA NEEE EERE Turm OMNO POWER eccihanirrcieiiirii diinn Aaa EAA ANTANTA REAR Understand the Display sicciccsssuctaccicccrsntasircendsicedndcaadslctd ducenivbtessedeamneoentces Long and Short EXIGNOGST Sf issancuccechncsh sd ssi acaceeraetanerduantunenmuestamaccangueteenes Replace the Probe TipS c eeeeeeeeeeeeeeeeeeeeeeeceeeseeeseeeeeeeeeeeeeeeeeees Use the Probe II escnottsnatahseincntidd ctw lanambienetcdnbeddaminishalecnitldacelasebtiacbilans Zero Calibration ccc cccecceeseeeeeeeeceeeeeeeeeeeeeeeueeeeueeeeeeseueueeeeeeueaeeenanes 5 View MGMOLy wsicisvesninsnccnnsccascaiusinanteeanasadunnneninieneccirnnsieuaanninereiienmaneaune INt PODUCHONY a sic sti ee eee esse eee AAE View Data Saved in Meter Mode ccccccceccceecsseeccseeecseeeceseueeueaeauuaes Delete Data Saved in Meter Mode cccccccecesseececeeseceesaseeeeeanenes View Profiles Saved in Sequence Mode cceceeeeeeeeeeeeeeeeeeneeees Delete Profiles Saved in Sequence MOde eeeeeeeeeeeeeeeeeees 6 Connection tO PC uo ccccceecseecceeecenecececeeeceseeueeeeeeeeseeeececeuseceeeeeseeeseeeses INtOD U CHO Missis asoa aa iada adai ia nidia Connect the Product to PC cee ccecceeeceeecececececeeeeeeeseeeneeeaeeeneeeneenens 7 Maint nante ssassn feeds nna a aaa aaa a a Aaa aa ia aaia aa Contents continued INtThODUCUOM se a aa a A
40. st softkey to open the Date time Adjust screen BT520 Users Manual 4 Use and to highlight the field to be edited Use and to increase or decrease value 5 When the correct date and time is set push the OK softkey 6 Push the Back softkey to return to normal operation To change the date format 1 Push to open the Setup menu 2 Use and to highlight General and push the Select softkey Date time is selected by default 3 Push the Format softkey to open the Date format menu 4 Use and to highlight the correct date format 5 Push the Confirm softkey 6 Push the Back softkey to return to normal operation Turn On Off Beep To turn on or turn off beep 1 Push to open the Setup menu 2 Use to highlight Beep and push the Select softkey 3 Use and to highlight Off or On and push the Confirm softkey 4 Push the Back softkey to return to normal operation AutoHold and AutoSave Modes Note AutoHold and AutoSave are only available for the Battery Internal Resistance and Discharge functions When AutoHold is turned on the heart beat icon shows on the display The Product will hold the reading when it remains stable for 1 second After a successful AutoHold the HOLD icon shows on the display The auto held reading will not be released even after the user disconnects the test leads from the test object In AutoSave mode the AutoSave icon shows on the display The auto held reading
41. te Softkey F3 Threshold Current time Softkey F2 Low Pass Filter Battery usage Softkey F1 Save save current reading Threshold indication Tested batteries VS Total number of batteries in a string Reading of battery internal resistance At least one data hold succeeded manual or auto l Voltage reading AutoHold function enabled Progress bar Sequence mode only AutoSave function enabled Product Overview and Specifications 1 Specifications Specifications General Specifications A Fuse Protection for Resistance 0 44 A 44 100 A 440 mA 1000 V FAST Fuse Fluke specified part only Power Supply Battery DOWEL ccccececceeeseceeeeneeseeeeeteeaeeees BP500 smart battery pack double cell lithium ion 7 4 V 3000 mAh Battery life saisons ana gt 8 hours in continuous full load operation Battery charging time cccceceeeeeeteeteeeees lt 4 hours Power adapter output voltage cceeeeee Use only BC500 battery charger 18 V 840 mA ING POWE otranto irn EEN 100 V ac to 240 V ac adapter with country specific plug FreQUGNGCY 2 s lis t vay denon anne 50 Hz to 60 Hz Temperature Operating ensi ora a a ee es 0 C to 40 C SlOPAGC airas ninata aaa O aesa 20 C to 50 C Lithium ion battery Charging c ceeeeeee 0 C to 40 C Relative Humidity non condensing 10 C OperatinG ispisan iiion aidaa einer ene lt 80 at 10 C to 30 C lt 75 at 30
42. tkey b To delete all data in the measurement set push the Delete all softkey When the display shows Confirm to delete all readings push the Delete softkey MEMORY METER 04 28 14 16 05 a ER voc vac Ripple _ No mQ VDC dime 2 64 13 21 04 28 14 16 03 2 264 13 21 04 28 14 16 03 3 264 13 21 04 28 14 16 03 Delete all hsn064 jpg View Memory View Profiles Saved in Sequence Mode View Profiles Saved in Sequence Mode To view measurement data that is saved in Sequence mode 1 2 Turn the rotary switch to VIEW memory Push until MEMORY SEQUENCE shows on the upper left corner of the display The Load profile menu shows on the display Use and amp to highlight a profile and push the View softkey View the memory items and push the Next softkey to view next page as required Use to cycle through these four data sets mQ V Dis V VDC VAC and Ripple MEMORY SEQUENCE 04 28 14 15 57 a No mQ VDC an ME 2 64 13 21 04 28 14 15 44 2 64 13 21 04 28 14 15 44 2 64 13 21 04 28 14 15 44 1 2 3 4 2 64 13 21 04 28 14 15 44 5 6 7 13 21 04 28 14 15 45 hsn065 jpg Delete Profiles Saved in Sequence Mode To delete data saved in Sequence mode 1 2 3 Turn the rotary switch to VIEW memory Push until MEMORY SEQUENCE shows on the upper left corner of the display When the View profile menu shows on the display use and to highlight a profile and push the More softkey
43. uence Mode 0cceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees Manage PYGMIES cccec lt ccescseot ccccncutfevuzanecaschaness sleabobdoi tedieaecaecuwiensaaneeees Greate a IProtiles nccc s cisses Sevsires tlie hSxkd wide iss ated ae retin ee BT520 Users Manual Bib a gt IIS cate area onatoanues neces A AA 3 5 Edit a Profile During Creation ccccccseceeecneeeeeeeeeeseneneeeeeeeeees Modify a Profile During Measurement eeceeeeeeeeeeeeeeneaeees Pair et PrO eS senenin iriki ienaa i Ee ipaa o Eaei eeii Load a Profile When Switched to Sequence Mode Load a Profile During Measurement in Sequence Mode Make Measurements Gsseurnccactie iden Oretactetasnereianeiniies eemsaeucatarceeieeenies Test Battery Internal Resistance and Voltage ccccceeeeeeeeeteees Battery Test PIODSS cessceesscecrecdtcatace adel oiten eueeestoeestasshetdgudadtsares View Test Readings on the Screen cccsececceeeeeeeeeeeeeeeeeeeeeeees Set Measurement RaAnge cccecessscseccceeeeeeeeeeeneeeeeeeneeeeeeenecees Save Battery Test Readings c cccceeeeeeeeeeeeeeeeeeeeeeeeeeeneeees Erase Test Readings ssicceiccscetecsadacet icons cimensdinseadeneeienneaeaesseeneneadices Activate Low Pass Filter for Resistance Measurement Set Measurement Thresholds cccceeeeeeeeeeeeeeeeeeeeeeeeeesees How the Thresholds Work 2 ccccccccsssseecencne
44. urement Excessive high level of ac ripple voltage can have a negative impact on the battery resistance measurement Use the built in low pass filter to stabilize or reduce the impact of ac ripple on resistance measurements To activate the low pass filter for battery resistance measurement push the LO softkey The display shows the LO icon 04 28 14 16 03 2 6 me 1 3 a 2 as hsn032 jpg Set Measurement Thresholds The Product lets you define upper and lower measurement thresholds or tolerance ranges These defined threshold values are then compared to the measured values to automatically identify and prompt the user with a PASS FAIL or WARN indicator of battery out of tolerance conditions The threshold function is disabled by default You can set up to 10 set of thresholds and select one threshold as needed To set and select measurement thresholds 1 On the measurement screen push the Threshold softkey to open the Select Threshold menu 2 Use and p to select one threshold set out of ten Use the Product Make Measurements 04 21 14 13 15 a Select threshold No J en wn Woltage lower oer e Resistance Reference Warning Fail Notes Confirm hsn033 jpg 3 Use and to highlight the value to be edited among Voltage lower Reference Warning Fail Low limit and Notes 4 Edit the selected field a Use the and softkeys to change the values for Warning and Fail b For other field
45. vironment in a tree view For example Site Name Fluke Device name ABC 500kVA Device ID 1 Battery string 1 Start ID 1 In this case the upper left corner shows the profile name Fluke ABC 500KVA 1 1 The PC software uses the same structure to categorize the profile It is recommended that you always use the same profile name for one battery string for better analysis The profiles are distinguished by their timestamps 3 3 BT520 Users Manual Create a Profile The Product provides these options to create a profile e Create by default Uses system default data to create each profile e Copy from template Copies data from an existing template e String 1 Copies data from the previous profile and increases 1 to the value of Battery string Note The Copy from template option is available only after templates are downloaded the from PC software To create a profile in Sequence mode 1 On the measurement screen of Sequence mode push the Profile softkey The Profile info menu shows on the display 2 Push the New softkey The Select the Way to Create menu shows on the display Fluke ABC 500k A 1 1 04 28 14 15 54 am Fluke ABC 500k A 1 1 04 28 14 15 54 am Select the way to create New profile Site Name Copy from template Device name UPS String 1 Device ID 1 Battery string 1 Battery ee ee Start ID 1 Battery type Capacity Create hsn004 jpg hsn012 jpg 3 Use and to select Create by
46. voltage ac voltage and ripple voltage Sequence mode is designed for battery maintenance personnel who work between multiple test sites In this mode you can create a profile for each battery string to be tested The profile specifies information such as user defined test site device type serial number battery quantity and battery model During the test all test data including battery resistance voltage and ripple voltage is stored in the profile After a battery string test is completed you can create a new profile for the next battery string or test site You can also recall or delete the test data in a history profile With the integrated profile management and the analysis software on the PC you can analyze the trend of maintenance data and create reports in an efficient way For example you can create a comprehensive test and maintenance report for a test site or analyze the resistance changes of one battery string over time Switch Between Meter Mode and Sequence Mode Each time you power on the Product it is in Meter mode by default METER MODE shows on the upper left corner of the display To switch to Sequence mode 1 Push 3 The Enter SEQUENCE mode screen shows 2 Push the Continue New or Load softkey and make other required selections to enter the measurement screen of Sequence mode Note When you first enter SEQUENCE mode push the New softkey to create a new profile BT520 Users Manual METER MO
47. will be automatically saved to the internal memory Setup Set Auto Power Off Time METER MODE 04 28 14 16 01 am METER MODE 04 28 14 16 02 am 2 64 12 2 64 2 13 212 13 21 Xe hsn049 png hsn048 jpg AAWarning To prevent possible electrical shock fire or personal injury do not use the HOLD function to measure unknown potentials When HOLD is turned on the display does not change when a different potential is measured To set AutoHold and AutoSave mode 1 Push to open the Setup menu 2 Use and to highlight Auto mode 3 Push the Select softkey to open the Auto mode menu 4 Use X and to highlight Disable HOLD or HOLD SAVE 5 Push the Confirm softkey 6 Push the Back softkey to return to normal operation Set Auto Power Off Time The Product has an auto power off function to save power It enables or disables auto power off It also allows users to set the time between last operation and auto power off To set the time for auto power off Push to open the Setup menu Use and to highlight General and push the Select softkey Use and amp to highlight Power off and push the Select softkey Use and to highlight 5 Minutes 15 Minutes 30 Minutes or Never Push the Confirm softkey oa fF WON Push the Back softkey to return to the Setup screen BT520 Users Manual View Device Information The Product provides the following device information model number seri
48. y switch to Discharge VOLTS Note Discharge voltage can only be measured in Sequence mode Use the Product Make Measurements Typical Display This is a typical display of discharge voltage measurement Fluke ABC 500k A 1 1 04 28 14 15 47 am 13 21 voc gt Round 1 15 47 4 mo OOII 3 32 avg 13 21VDC Profile hsn052 jpg Progress bar Indicates the number of the battery that is being tested Battery ID and Total Number The number to the left of indicates the ID of the battery that has been tested The number to the right of indicates the total number of batteries in the profile Round Number and Test Time The row above the progress bar shows the round number and the time when that test round was done Cursors The number to the left of the progress bars indicates the ID of the battery that corresponds to the cursor pointed cell Push and to move the cursors The number to the left of the progress bar changes accordingly If the cursors are moved to a cell that corresponds to a battery with readings the readings show under the progress bar Average readings After you have saved two or more sets of test readings the Product shows the average voltage reading in this round Push the Save softkey to save the current discharge voltage reading and the timestamp The current battery number and the progress number automatically increases by 1 The cell that corresponds to the tested battery becomes full and
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