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Sysmac NJ-series CPU Unit Hardware User`s Manual

1. Number of 5 Connection Number of Connecting Connection gnit Vo capacity connectors Polarity pattern branches Cable HO Felay Terminal diagram CJ1W ID231 32 inputs 1 Fujitsu con NPN A 2 G79 IOC G7TC ID16 A 84 nector A 2 G79 IOC G7TC IA16 CJ1W ID232 32 inputs 1MiLcon NPN A 2 G79 O0 0 D1 G7TC ID16 nector A 2 G79 00 0 D1 G7TC IA16 CJ1W ID233 32 inputs 1MiLcon NPN A 2 G79 00 0 D1 G7TC ID16 nector A 2 G79 00 0 D1 G7TC IA16 CJ1W ID261 64 inputs 2 Fujitsu con NPN B 2 G79 IOC G7TC ID16 nectols B 2 G79 IKIC G7TC IA16 CJ1W ID262 64 inputs 2MILcon NPN B 2 G79 O0 0 D1 G7TC ID16 peels B 2 G79 00 0 D1 G7TC IA16 CJ1W 0D231 32 outputs 1 Fujitsu con NPN A 2 G79 OLC G7TC OC16 A 87 nector A 2 G79 OLIC G7TC OC08 A 2 G79 OLc G70D SOC16 A 86 gt N A 2 G79 00C G70D FOM16 i me A 2 G79 O0c G70D VSOC16 A 85 2 A 2 G79 00C G70D VFOM16 s F S A 2 G79 00C G70A ZOC16 3 and Relay A 88 ei A 2 G79 00C G70R SOC08 A 87 A 2 G79 O0C G70D SOC08 A 86 es CJ1W OD232 32 output
2. Programma CJ1W ID232 Programma CJ1W ID232 ble Control ble Control ler I O Unit ler I O Unit Connector XW2D 40G6 Connector XW2C 20G6 I016 2 Units Terminal XW2D 40G6 RM Terminal Block Con Block Con version Unit version Unit Connecting XW2Z K Connecting XW2Z N Cables Cables Wdm Wd m 1 Short O bar GD H thy 24 VDC B20 Mae Ke B18 3 ais D B17 Wd m g M17 Mme fa a D B15 pe 2 Black White o aci ite 5 K 614 Fee Brown Red a D Blue Black Q 19 oan 2 613 ehotoaleetiie Sandor z or proximity sensor PNP pal Connection Connection O E diagram v 610 diagram al Blue Black 5 69 Brown White a t as eon 7 B8 e g limit switcl ae O oL A7 2e ral t A6 Wd m 1 LO 4 gt 5 4 Black White T N ral z3 a4 te Brown Red Blue Black 29 62 3 wire sensor with z a2 NPN output is 1 ro Te eer NPN Ej LJH or proximity sensor 24 VDC 9 5 Blue Black 5 OF 2 wire sensor Q a e g limit switch 4 Q et 24 VDC a w Q O OOOO s 2 Note 1 The polarity for input power supply connections Note 1 Connect the A9 B9 terminal and the terminal for
3. NJ501 0O NJ301 0 and NJ101 00 2 7 Unit mm y T oo EA AD lt A AD al LJ RUN omron iz vy error NJ501 1500 ig a NET RUN L einen NETERR umac a N NET RUN id a PORT2 NETERR EtherCAT Li umeac y vc core ru A a Ta Eoy ard 2 7 SUOISUSWIG Y SHUN MNdO S N S FN L E V NJ series CPU Unit Hardware User s Manual W500 A 89 Appendices A 3 2 NJ series Power Supply Units il NJ PA3001 ey A U 90 4 oa A PA3001 l Unit mm fl NJ PD3001 A A 90 A PD3001 J Unit mm NJ series CPU Unit Hardware User s Manual W500 Appendices A 3 3 CJ series Basic I O Units i 8 16 point Units with 18 terminal Terminal Blocks 89 Unit mm lt gt 65 gt ata aotiavataais
4. Performance 5 7 Sysmac Stu Function Unit version A j value dio version Program Program Quantities Number of POU 9 000 1 06 or higher ming capacity instances 6 000 1 05 or lower NJ501 Number of POU 3 000 1 04 or later 1 05 or higher instances 1 500 1 04 or lower _ NJ301 2 400 1 03 or earlier 1 05 or higher 1 500 1 04 or lower Memory Variables Number of vari 5 000 1 04 or later 1 05 or higher capacity for with a ables NJ301 2 500 1 04 or lower variables Retain 2 500 1 03 or earlier attribute Motion Number of Maximum number of con 15 axes 1 06 or later 1 07 or higher Control controlled axes trolled axes 23 4 8 axes NJ301 Other than the above combi NJ301 1200 nation 4 axes NJ301 1100 Maximum number of axes 15 axes 1 06 or later 1 07 or higher for single axis control 4 gt 8 axes NJ301 Other than the above combi NJ301 1200 nation 4 axes NJ301 1100 Built in CIP service Packet interval Can be set for 1 03 or higher Ether Tag data links each connection Net IP cyclic commu 1 to 10 000 ms in port nications 1 ms increments Can be set for 1 02 or lower each connection 10 to 10 000 ms in 1 ms increments Permissible communica 3 000 pps 1 03 or higher
5. Pattern Configuration A Connecting Cable l 1 0 Relay Terminal I EEH I EE B I O Relay Terminal l l O Relay Terminal 1 1 nann l Connecting Cable E cs wn ll O O Ey 7 I O Relay Terminal I O Relay Terminal 2 e 3 memm itt o EA e Connecting Cable mi b F 5 Connecting Cable O l c 2 o I O Relay Terminal seutua Aejay O I pue spun uos12auo0p YOOIg JeUIWe 10 D UUOD Bunosuuog v z Y NJ series CPU Unit Hardware User s Manual W500 A 55 Appendices il Combinations of Connections Combinations of OMRON Connecting Cables with Connector Terminal Block Conversion Units and I O Relay Terminals are shown below Connections to Connector Terminal Block Conversion Units unit VO capac pegs Polarity fone bees Connecting Connector Terminal Block Common atta ity Retire fern branches Cable Conversion Unit terminal gram CJ1W 32inputs 1 Fujitsu NPN PNP A No
6. CN1 CN2 Allocated Signal Connec Signal Allocated Allocated Signal Connec Signal Allocated CIO word name or pin name CIO word CIO word name torpin name CIO word 5 i 4 24 VDC 5 otom 007 fgg hcm moe ma g SE fle nefa fo NC Jxx_Ch1_In01 38 37 Jxx_Chi_In09 5 g o b H if COM3 3 4 COM3 Jxx_Ch1_In02 36 35 Jxx_Ch1_In10 o o 24 VDC 4 Jxx_Ch4_In15 5 6 sx_Ch4_Ind7 5 4 oem Cht inos 34 33 Jxx_Chi_Inii _ e E 6 Jxx_Ch4_In14 7 8 sxx_Ch4_In06 gt T o o oth no 32 31 Jxx_Chi_Ini2 _ S Jxx_Ch4_In13 9 10 se aE a P 3 ole Chi nos 30 29 Jxx_Ch1_Ini3 7 b F ff 5 Jxx_Ch4_In12 11 12 batoha Ini o oa Jxx_Ch1_In06 28 27 Jxx_Chi_Ini4 Jxx_Ch4_In11 13 14 dac Chains S o 6 Jxx_Ch1_In07 26 25 Jxx_Chi_Ini5 h 5 Jxx_Ch4_In10 5 16 Jxx_Ch4_In02 ae COMO 24 23 COMO b 3 Jxx_Ch4_In09 17 18 Jxx_Ch4_In01 o NC 29 21 NC Jxx_Ch4_In08 19 20 Jxx_Ch4_In00 Jxx_Ch2_In00 Jxx_Ch2_In08 NC NC External connection l i a z aa l come eea come and terminal device g Cha n02 16 15 Jxx_Ch2_Ini0 Jxx_Ch3_In15 23 24 dxx_Ch3_In07 _ variable diagram T go ot che nos Ty 4g vecne in SG 4 t l Jxx_Ch3_In14 s s Jxx_Ch3_In06 E 4 g gha ho 12 11 Jxx_Ch2_In12 ai gachas 29 30 Jxx_Ch3_In05 a 4 g gocha hos 10 9 Jxx_Ch2_Ini3 7 b 4 Dens _int2 31 32 Jxx_Ch3_In04 ool Ch2_inos
7. EtherNet IP EtherNet IP v B5 3 o 5 oG D O 2 CID E O O CS1W EIP21 CJ1W EIP21 CJ2 Built in EtherNet IP port ein or CJ2M Built in EtherNet IP port You cannot route through any networks other than EtherNet IP networks Sysmac Studio Controller Link network DeviceNet network etc Controller Link Unit DeviceNet Unit etc NJ series CPU Unit Hardware User s Manual W500 3 33 olpnys oews S 2 uonoauuop Z 3 Configuration Units 3 34 NJ series CPU Unit Hardware User s Manual W500 Installation and Wiring N This section describes how to install and wire the CPU Unit and Configuration Units 4 1 Processing at Power ON and Power OFF 02000eeeeeeeeees 4 2 4 1 1 Power ON Operation aaaea aaaea eaa 4 2 4 1 2 Power OFF Operation auuu 0c cece tee ees 4 3 4 1 3 Resetting the Controller from the Sysmac Studio 0 00e eee 4 5 4 2 Fail safe Circuits cece es 4 6 4 2 1 Order of Powering Up the Controller and Controlled System 4 7 4 3 Mounting Units 2 00 cee 4 9 4 3 1 Installation in a Control Panel 0 0 0c eee tees 4 9
8. Manual name Cat No Model numbers Application Description NJ series CPU Unit W500 NJ501 Learning the basic specifi An introduction to the entire NJ series system is Hardware User s Manual NJ301 cations of the NJ series provided along with the following information on NJ101 CPU Units including intro the CPU Unit ductory information design Features and system configuration ing installation and maintenance Mainly hard enmoaneren ware information is pro Part names and functions vided General specifications e Installation and wiring Maintenance and inspection Use this manual together with the NJ NX series CPU Unit Software User s Manual Cat No W501 NJ NX series CPU Unit W501 NX701 Learning how to program The following information is provided on a Control Software User s Manual NJ501 and set up an NJ NX series ler built with an NJ NX series CPU Unit NJ301 CPU Unit Mainly software CPU Unit operation NJ101 information is provided CPU Unit features Initial settings Programming based on IEC 61131 3 language specifications Use this manual together with the NX series CPU Unit Hardware User s Manual Cat No W535 or NJ series CPU Unit Hardware User s Manual Cat No W500 NJ NX series Instruc W502 NX701 Learning detailed specifica The instructions in the instruction set IEC 61131 3 tions Reference Manual N
9. Units with Fujitsu compatible Connector 24 pin x 2 Unit mm z 112 5 66 5 N 65 N aea Aa 5 o o o l O m i IN In o im ee coe oa gt V7 ai bo Units with MIL Connector 20 pin x 2 83 6 a 31 lt 65 wy gt S JE O HIHI ifn EN ii lle AT EBS A XK W7 T m N A 92 NJ series CPU Unit Hardware User s Manual W500 Appendices 64 point Units Input Units Output Units 24 VDC Input Transistor Output Units TTL I O Units Units with Fujitsu compatible Connector 40 pin x 2 Unit mm _ 112 5 j 7 66 5 N k wy gt S O y moa De i i N 1 ji Ll SUOISUSWIG Y spun O I DISeg s u s F9 8 Y NJ series CPU Unit Hardw
10. Unit VO capacity pease Polarity Saveni N ea I O Relay Terminal nota sae CJ1W OD261 64 outputs 2 Fujitsu con NPN B 2 G79 OLIC G7TC OC16 A 87 nectors B 2 G79 00C G7TC OC08 B 2 G79 00C G70D SOC16 A 86 B 2 G79 OLIC G70D FOM16 aes B 2 G79 OLIC G70D VSOC16 A 85 B 2 G79 OLIC G70D VFOM16 B 2 G79 OLIC G70A ZOC16 3 and Relay A 88 B 2 G79 OLIC G70R SOCO08 A 87 B 2 G79 OLIC G70D SOC08 A 86 CJ1W OD262 64 outputs 2MiLcon PNP B 2 G79 10 0 D1 G7TC OC16 1 A 88 nectors B 2 G79 O0 O D1 G70D SOC16 1 fe B 2 G79 00 0 D1 G70D FOM16 1 ue B 2 G79 O0 0 D1 G70A Z0C16 4 and Relay CJ1W OD263 64 outputs 2MiLcon NPN B 2 G79 00 0 D1 G7TC OC16 A 87 neciors B 2 G79 00 0 D1 G7TC OC08 B 2 G79 00 0 D1 G70D S0C16 A 86 B 2 G79 O0 0 D1 G70D FOM16 a B 2 G79 00 0 D1 G70D VSOC16 A 85 B 2 G79 O0 0 D1 G70D VFOM16 B 2 G79 00 O D1 G70A ZOC16 3 and Relay A 88 B 2 G79 00 0 D1 G70R SOC08 A 87 B 2 G79 00 0 D1 G70D SOC08 A 86 CJ1W MD231 16 inputs 1 Fujitsu con NPN F None G79 0C G7TC ID16 A 84 nector F None G79 0C G7TC IA16 16 outputs 1 Fujitsu con NPN F None G79 OC G7TC OC16 A 87 nector F None G79 0C G7TC OC08 F None G79 0C G70D SOC16 A 86 F None G79 0C G70D FOM16 a F None G79 LIC G70D VSOC16 A 85 F None G79 0C G70D VFOM16 F None G79 0C G70A ZOC16 3 and Relay A 88 F None G79 0C G70R SOC08 A 87 F None G79 0C G70D SOC08 A 86 CJ1W MD232
11. 90 IQ Glolclalelolciolzny i loo T RO IQ QCM DT 2 32 point Units Input Units and Output Units m Units with Fujitsu compatible Connector 40 pin x 1 Unit mm p 112 5 2 66 5 3 65 S 2 o a sun O I 9 seg s n s f9 C E V DC24V 4 1mA NJ series CPU Unit Hardware User s Manual W500 A 91 Appendices fl 32 point Units 24 VDC Input Transistor Output Units
12. Event name CJ series Unit Backup Failed Event code 102D0000 hex Meaning The backup operation for a CJ series Unit ended in an error Source PLC Function Module Source details I O bus master Detection During backup timing operation Error attributes Level Observation Recovery Log category System Effects User program Continues Operation Not affected System defined Variable Data type Name variables None nee Cause and Assumed cause Correction Prevention eee An error occurred in the Unit Configu Eliminate the error in the Unit Config Back up the data when there are no ration when 4 is given for attached uration errors in the Unit Configuration information 1 Error Details An error occurred for a Special Unit Eliminate the error for the Special Back up the data when there are no when 2 is given for attached informa Unit errors for the Special Unit tion 1 Error Details A restart is in progress for the Special Back up the data when there is no Do not restart the Special Unit when a Unit when 2 is given for attached restart command for the Special Unit backup operation is in progress Do information 1 Error Details not attempt to back up data during a restart A Unit model or Special Unit unit num Correct the Unit Configuration in the Make sure that the Unit Configuration ber in the Unit Configuration in the CPU Unit or the physical Unit configu in the CPU
13. Event name Non volatile Memory Data Corrupted Event code 100B0000 hex Meaning A file that must be in non volatile memory is missing or corrupted Source PLC Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Major fault Recovery Cycle the power Log category System supply or reset the Controller Effects User program Stops Operation Stops System defined Variable Data type Name variables None Be ac Cause and Assumed cause Correction Prevention colrection The Controller power supply was Clear all of memory and then down Do not turn OFF the power supply turned OFF while the BUSY indicator load the project from the Sysmac Stu while the BUSY indicator is lit was lit dio The power supply to the Controller Take appropriate measures to ensure was interrupted momentarily while the that the specified power with the rated BUSY indicator was lit voltage and frequency is supplied in places where the power supply is unstable The CPU Unit has failed If this error remains even after making None the above corrections replace the CPU Unit Attached None information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 NJ series CPU Unit Hardware User s Manual W500 5 31 BunooysslqnosL Z S suonduoseg 1013 p 2 S 5 Troubleshooting
14. Allocated name torpin name Allocated CIO word CIO word reo o Jxx_Ch1_in00 gt p da Ch200 o er to o sbex_Cht_InOt fs pp yx Ch2 _Inot o o l ox Ch1_In02 fpg fpg sxx Ch2 noz o o 4 i i Lo o x Cht_Inos Aa pa 22 2h2 In03 a l Wdm j Jx Chi_no4 Jx ch2 mo O Wd m voc i Jxx_Ch1_In05 AS IES Jxx_Ch2_In05 ne i a N A6 B6 N aoe fo o Jxx_ht_In06 7 p7 Juxx Ch2_In06 o oF i fo o sbex_Cht_In07 gg Jxx Ch2_In07 o oF i een COMO rg gg COMI ost fo o sbex_Cht_In08 o o xx Ch2_Inoe o oF 0 o sbex_Cht_In09 fp Jxx Ch2__Inog o o to o sbex_Cht_Int0 pp dx Ch2_ Into o o win pee hnpaaeaie et wine yo omm Caja Bt OOP to o Jx Cht_Int3 i p15 dex Ch2_Int3 o o to o Jx Cht_Int4 g pqg sxx Che Int o o o Jxx_Ch1_In15 ai7 B17 Jxx_Ch2_In15 COMO 5 pighCOM Ng A19 B19 Ne NG A20 B20 sd The input power polarity can be connected in either direction Be sure to wire both pins A9 and A18 COMO and set the same polarity for both pins Be sure to wire both pins B9 and B18 COM1 and set the same polarity for both pins NJ series CPU Unit Hardware User s Manual W500 Appendices The ON response time will be 20 us maximum and OFF response time will be 400 us maximum even if the response times are set to 0 ms due to internal element delays Note Observe the following restrictions when connecting to a 2 wire sensor Make sure the input p
15. OO OOO 12 12 mo 2 a ee 11 O oO ote OL i 10 2 3 _ O 09 O o Toa e I 08 08 o Ok Ce a Cast 07 Ommo Oo 07 Lb GN z OO Oe G GN 5 0 06 eo L 05 MN id CO C o lm L a7 03 i Omo o F L 03 a S Ome E gt R l L T AGN 01 5 i O gt L oy 00 OO 3 OH Relay side OH T RO Relay side gt O Output Unit B 0 o Output Unit 2 TOP VIEW TOP VIEW Note 1 All outputs are independent They are also iso Note 1 The above diagram is an example with the G2R 1 lated from the Output Unit and I O Relay Terminal S N mounted to the G70A ZOC16 3 00 to 15 are the output numbers for the Output 2 All outputs are independent They are also iso Unit and the I O Relay Terminal lated from the Output Unit and I O Relay Terminal 2 Use the G78 04 short bar to short to the common 00 to 15 are the output numbers for the Output terminal Unit and the I O Relay Terminal A 88 NJ series CPU Unit Hardware User s Manual W500 Appendices A 3 Dimensions A 3 1 NJ series CPU Units
16. Event name Event Level Setting Error Event code 100C0000 hex Meaning The settings in the event level setting file are not correct Source PLC Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Major fault Recovery Cycle the power Log category System supply or reset the Controller Effects User program Stops Operation Stops 2 System defined Variable Data type Name variables None Gus Cause and Assumed cause Correction Prevention coeca The event level settings are not cor Perform a Memory All Clear operation Do not interrupt the power supply to rect because the power supply to the and then transfer the event level set the Controller or disconnect commu Controller was interrupted or commu ting file again nications with the Sysmac Studio dur nications with the Sysmac Studio ing a download of the event level were disconnected during a download settings of the event level settings The event level settings are not cor Do not interrupt the power supply to rect because the power supply to the the Controller during a Clear All Mem Controller was interrupted during a ory operation Clear All Memory operation Non volatile memory failed If the error persists even after you None make the above correction replace the CPU Unit Attached None information Precautions None Remarks This event code occurs for unit version 1 03 or
17. Type of Unit Name Specifications Model Page Basic Out Relay Output Units Terminal block 250 VAC 24 VDC 2 A 8 outputs CJ1W 0C201 A 19 put Units 8 independent contacts Terminal block 250 VAC 24 VDC 2A 16 outputs CJ1W 0C211 A 20 Triac Output Unit Terminal block 250 VAC 24 VDC 0 6 A 8 outputs CJ1W OA201 A 21 Transis Sinking Terminal block 12 to 24 VDC 2A 8 outputs CJ1W OD201 A 22 ene outputs Terminal block 12 to 24 VDC 0 5 A 8 outputs CJ1w 0D203 A 23 u i Terminal block 12 to 24 VDC 0 5 A 16 outputs CJ1W 0OD211 A 24 Terminal block 24 VDC 0 5A 16 outputs CJ1W 0D213 A 25 Fujitsu connector 12 to 24 VDC 0 5A 32 outputs CJ1W O0D231 A 26 MIL connector 12 to 24 VDC 0 5A 32 outputs CJ1W 0D233 A 27 MIL connector 24 VDC 0 5A 32 outputs CJ1W OD234 A 28 Fujitsu connector 12 to 24 VDC 0 3 A 64 outputs CJ1W OD261 A 30 MIL connector 12 to 24 VDC 0 3 A 64 outputs CJ1W OD263 A 32 Sourc Terminal block 24 VDC 2 A load short 8 outputs CJ1W OD202 A 34 ing out circuit protection line disconnection detec puts tion Terminal block 24 VDC 0 5 A load short 8 outputs CJ1W OD204 A 36 circuit protection Terminal block 24 VDC 0 5 A load short 16 outputs CJ1W O0D212 A 37 circuit protection MIL connector 24 VDC 0 5 A load short 32 outputs CJ1W OD232 A 38 circuit protection MIL connector 12 to 24 VDC 0 3A 64 outputs CJ1W OD262 A 39 3 20 NJ series CPU Unit Hardwa
18. gt Jxx_Ch1_Out00 t AO Jxx_Ch1_Outo1_ gt D m 2xx_Ch1_Out02 BO a N A1 Jxx_Ch1_Out03 75 w m dxx_Ch1_Outo4 B1 w D f A2 Jxx_Ch1_Out05 gt o m Jxx_Ch1_Outo6 B2 G T or NG A3 pg X Ch1_Out07 MY 4 gt 7 OQ External connection and terminal dees A4 Ba NC 2 device variable diagram A5 ps NC 3 NC e Ne a NC B6 12 to 24 VDC A7 NC A COM re B7 B8 V a When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units NJ series CPU Unit Hardware User s Manual W500 A 23 Appendices CJ1W OD211 Transistor Output Unit 16 Points Name 16 point Transistor Output Unit with Terminal Block Sinking Outputs Model CJ1W 0D211 Rated Voltage 12 to 24 VDC Operating Load Voltage Range 10 2 to 26 4 VDC Maximum Load Current 0 5 A point 5 0 A Unit Maximum Inrush Current 4 0 A point 10 ms max Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Response Time 0 1 ms max OFF Response Time 0 8 ms max Insulation Resistance 20 MQ between the external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal
19. NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units Number Name Function Slider Holds the Units together SD Memory Card connector Connects the SD Memory Card to the CPU Unit CPU Unit operation indicators Shows the operation status of the CPU Unit Refer to CPU Unit Operation Status Indicators on page 3 4 4 SD Memory Card power supply Turns OFF the power supply so that you can remove the SD Memory switch Card Refer to 3 2 SD Memory Cards 5 DIP switch Used in Safe Mode or when backing up data 2 Normally turn OFF all of the pins 6 Battery connector Connector to mount the backup battery 7 Battery Battery for backup 8 Peripheral USB port Connects to the Sysmac Studio via a USB cable 9 Built in EtherNet IP port port 1 Connects the built in EtherNet IP with an Ethernet cable 10 Built in EtherNet IP port operation Shows the operation status of the built in EtherNet IP indicators Refer to Built in EtherNev IP Port Port 1 Indicators on page 3 6 11 Unit connector Connects to another Unit 12 ID information indication Shows the ID information of the CPU Unit 13 Built in EtherCAT port port 2 Connects the built in EtherCAT with an Ethernet cable 14 Built in EtherCAT port operation Shows the operation status of the built in EtherCAT indicators Refer to Built in EtherCAT Port Port 2 Indicators on page 3 7 15 DIN Track mounting pins Secu
20. Event name Incorrect Unit Expansion Rack Connection Event code 24040000 hex Meaning The number of Units or Expansion Racks exceeds the maximum value specified for the CPU Unit Or an Interrupt Input Unit was mounted to a unsupported slot or to an Expansion Rack Source PLC Function Module Source details I O bus master Detection At power ON or timing Controller reset Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops System defined Variable Data type Name variables None a Cause and Assumed cause Correction Prevention comecuon More than 10 Units are connected to Reduce the number of Units con Check the maximum number of con one Rack nected to the Rack to 10 or fewer nections allowed and design a config More than three Expansion Racks are Reduce the number of Expansion uration that fits within those ranges connected Racks to three or fewer More than two Interrupt Input Units Reduce the number of Interrupt Input are mounted Units to two or fewer An Interrupt Input Unit was mounted Mount the Interrupt Input Units to to a unsupported slot or to an Expan slots O to 4 on the CPU Rack i e as sion Rack one of the five Units to the right of the CPU Unit Attached None information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 NJ series CPU
21. Safety devices I O controls Servo Drives and Machine vision Inverters Features i Hardware Features Standard feature EtherCAT Control Network Support All CPU Units provide an EtherCAT master port for EtherCAT communications EtherCAT is an advanced industrial network system that achieves faster more efficient communications It is based on Ethernet Each node achieves a short fixed communications cycle time by transmitting Ethernet frames at high speed The standard feature EtherCAT control network allows you to connect all of the devices required for machine control e g I O systems Servo Drives Inverters and machine vision to the same network Support for EtherCAT Slave Terminals You can use EtherCAT Slave Terminals to save space You can also flexibly build systems with the wide variety of NX Units NJ series CPU Unit Hardware User s Manual W500 1 Introduction to NJ series Controllers Achieving a Safety Subsystem on EtherCAT You can use NX series Safety Control Units to integrate safety controls in a sequence and motion control system as a subsystem on EtherCAT gt Version Information 19 01 U0D S H S FN SOUL L 4 A CPU Unit with unit version 1 06 or later and Sysmac Studio version 1 07 or higher are required to use the NX series Safety Control Units CJ series Units In addition to EtherCAT network slaves you can also mount CJ series Basic I O U
22. o o ooo ooo e e o ooeec DIOIOIOIOIQIQOIG 39 40 24 VDC ate incorrectly if the polarity is reversed Be sure to wire both terminals 21 and 22 COMO V Be sure to wire both terminals 1 and 2 COM1 V Be sure to wire both terminals 3 and 4 0 V Be sure to wire both terminals 23 and 24 0 V CJ1W OD262 Transistor Output Unit 64 Points When wiring pay careful attention to the polarity of the external power supply The load may oper Name 64 point Transistor Output Unit with MIL Connectors Sourcing Outputs Model CJ1W OD262 Rated Voltage 12 to 24 VDC Operating Load Volt age Range 10 2 to 26 4 VDC Maximum Load Cur rent 0 3 A point 1 6 A common 6 4 A Unit Maximum Inrush Current 3 0 A point 10 ms max Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Response Time 0 5 ms max OFF Response Time 1 0 ms max Insulation Resis tance 20 MQ between the external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Number of Circuits 64 16 points common 4 circuits Internal Current Consumption 170 mA max 5 VDC Fuse None External Power Sup ply 10 2 to 26 4 VDC 50 mA min Weight 110 g max Accessories NJ series CPU Unit Har
23. ond 7 The performance improvement applies only to an NJ301 CPU Unit You can use 500 1 000 2 000 or 4 000 us communications cycle with an NJ501 CPU Unit and 1 000 2 000 or 4 000 us communica tions cycle with an NJ101 CPU Unit UONCWAOJU UOISIOA Z Y s pepdN uosa WU 104 S USWSAOCIJdW SOUBWWOLIed V NJ series CPU Unit Hardware User s Manual W500 A 109 Appendices A 110 NJ series CPU Unit Hardware User s Manual W500 Index NJ series CPU Unit Hardware User s Manual W500 Index 1 Index Index A abnormal conditions 0cceceeeeeeeeeeeeeeeeeeees 5 76 5 77 assumed CAUSES cecceeceaeeeeeesseeesseeeeeeeeees 5 13 5 16 5 18 B B7A communications specifications eee 3 25 B7A interface ports cceeceeesseeeeeceeeeeeeeeeneenseneeeeneees 3 24 B7A Interface Units ccccccecesteeceeeeeeeeeteeeeeeeeeeeeeeeeee 3 24 WINING iana a eet ei hin ach herd Sahara adn detateds 4 43 Basic I O Unit Information peas 3 29 A 34 A 36 A 37 A 38 A 96 A 99 Basic I O Units SPCCITICALONS sperie aa med wait A 3 basic system configuration sereen 2 2 basic system configurations 1 4 battery COMNMECHON ou eeeeeeeeeeeneeeseneeeeeeeeeeeeeeeeeeeneeees 3 3 battery replacement procedure ce eeeeeeseeeesteeeeeeeees 6 6 battery service life and replacement period 6 4 Battery Set ccccsccise onn aE 2 7
24. Expansion Rack CJ series Configuration Units Basic I O Units Special I O Interface Unit I O Units and CPU Bus Units End Cover NJ series Power Supply Unit EtherCAT Network Configuration i EtherCAT EtherCAT Slave Terminal EtherCAT slaves NJ series CPU Unit Hardware User s Manual W500 2 3 2 System Configuration 2 1 1 EtherCAT Network Configuration The EtherCAT network configuration consists of an NJ series CPU Unit an NJ series Power Supply Unit a CJ series End Cover and the EtherCAT slaves You use the built in EtherCAT master port on the NJ series CPU Unit to connect EtherCAT slaves For information on the system configuration of an EtherCAT network refer to the NU NX series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 EtherCAT Network Configuration CPU Rack NJ series Power Supply Unit NJ series CPU Unit End Cover X SD Memory Card l 4 A l EtherCAT EtherCAT slaves mo mEnE NJ series CPU Unit Hardware User s Manual W500 2 System Configuration 2 1 2 CJ series Unit Configuration The CJ series Unit configuration consists of the CJ
25. Event name Operation Stopped Event code 90140000 hex Meaning Operation was stopped Source PLC Function Module Source details None Detection When changing timing to PROGRAM mode Error attributes Level Information Recovery Log category System Effects User program Stops Operation User program execution stops System defined Variable Data type Name variables None SE S Cause and Assumed cause Correction Prevention coneccion A command to stop operation was received Attached None information Precautions None Remarks Event name Reset Executed Event code 90150000 hex Meaning A reset was executed Source PLC Function Module Source details None Detection Commands from timing user Error attributes Level Information Recovery Log category Access Effects User program Operation Operation is started after a reset is executed System defined Variable Data type Name variables None E aes Cause and Assumed cause Correction Prevention gorecuon A reset command was received a Attached None information Precautions None Remarks Event name User Program Execution ID Write Event code 90160000 hex Meaning The user program execution ID was set or changed in the CPU Unit Source PLC Function Module Source details None Detection When download timing ing Error attributes Level Information Recovery Log category Access Effects User program Continues Operation Not affected System defined Variable Data type Name variables None PI
26. When wiring pay careful attention to the polarity of the external power supply The load may oper ate incorrectly if the polarity is reversed Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units A 22 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W O0D203 Transistor Output Unit 8 Points Name 8 point Transistor Output Unit with Terminal Block Sinking Outputs Model CJ1W OD203 Rated Voltage 12 to 24 VDC Operating Load Voltage Range 10 2 to 26 4 VDC Maximum Load Current 0 5 A point 4 0 A Unit Maximum Inrush Current 4 0 A point 10 ms max Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Response Time 0 1 ms max OFF Response Time 0 8 ms max Insulation Resistance 20 MQ between the external terminals and the GR terminal 100 VDC Dielectric Strength Lait eit the external terminals and the GR terminal for 1 minute at a leakage cur Number of Circuits 8 8 points common 1 circuit Internal Current Consumption 100 mA max Fuse None External Power Supply 10 2 to 26 4 VDC 20 mA min Weight 110 g max Internal circuits SUUN O I 9ISeg Jo suoneaioads Z Y Circuit Configuration Signal Connec Signal name tor pin name
27. Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 40140000 hex PLC System This event pro This event provides internal S page 5 66 Information vides internal infor information from the PLC Func mation from the tion Module It is recorded to PLC Function Mod provide additional information ule for another event 40170000 hex Safe Mode The Controller The power supply was turned S page 5 66 Ver 1 03 or started in Safe ON to the Controller when Safe later Mode Mode was set on the DIP switch on the CPU Unit 80230000 hex NX Message An error has The communications cable is S page 5 67 Ver 1 05 or Communica occurred in mes broken later tions Error sage communica The communications cable con tions nector is disconnected The NX message communica tions load is high 40150000 hex PLC System This event pro This event provides internal S page 5 67 Information vides internal infor information from the PLC Func mation from the tion Module It is recorded to PLC Function Mod provide additional information ule for another event 44430000 hex PLC System This event pro This event provides internal S page 5 68 Ver 1 05 or Information vides internal infor information from the PLC Func later mation from the tion Module It is recorded to PLC Function Mod provide additional information ule for another event 90010000 hex Clock The clock time was T
28. 1 Introduction to NJ series Controllers The following Controller Configurations and Setup and the Programming and Task Settings can be performed in either order Step 2 1 Slave and Unit Configurations Creating the slave configuration and Unit configuration either offline or online For online configuration make the online connection that is described in step 5 Setting up any Slave Terminals that are used 1 Creating the Slave and Unit Configura tions 2 Assigning Device Variables to I O Ports Registering device variables in variable tables Variable names are user defined or automatically created The following step is for motion control 3 Creating the Axes and Assigning Them to the Servo Drive Encoder Input Slaves Creating the axes and setting them as real axes or virtual axes Creating axes groups to perform interpolated axes control Step 2 2 Controller Setup Setting the following parameters from the Sysmac Studio EtherCAT Slave Setting NJ NX series CPU Unit Editor Software User s Manual Unit Editor Cat No W501 NX series EtherCAT Cou pler Unit User s Manual Cat No W519 NJ NX series CPU Unit Software User s Manual Cat No W501 NJ NX series CPU Unit Software User s Manual Cat No W501 Configurations and Setup Motion Con trol Setup NJ NX series CPU Unit Software User s Manual Setting the initial values for the PLC
29. Model oea maximum Approx minimum lifetime Approx typical lifetime ifetime NJ501 5 years 1 1 years 5 years NJ301 5 years 2 years 5 years NJ101 5 years 2 years 5 years The minimun lifetime is the memory backup time at an ambient temperature of 55 C The typical lifetime is the memory backup time at an ambient temperature of 25 C Memory Backup Time 5yr CPU Unit CPU Unit SYP a a a NCO a ee A eee a ee 2 YE PSSe Seas sSsrr eta a pero Og Sa Saas Sse Tyr ee Ambient temperature 25 C 40 C 55 C This graphic is for reference only This is the value when the power ON time rate is 0 power OFF 6 4 NJ series CPU Unit Hardware User s Manual W500 6 Inspection and Maintenance i Low Battery Indicators If the Controller Setup has been set to detect a low battery error the ERROR indicator on the front of the CPU Unit will flash when the battery is nearly discharged E Troubleshooting Entry Time l Level ISourcel Source Details Event Name 0004 1 1 1970 9 03 41 AM PLC Low Battery Voltage p Display Settings Displayed Information E System Event Log E Access Event Log Level E Major fault E Partial fault Minor fault E Observation Il Information Details The voltage of the Battery has dropped Cause 1 The battery voltage is low 2 The battery conne
30. Item Specifications Model NJ PA3001 NJ PD3001 Supply voltage 100 to 240 VAC wide range 50 60 Hz 24 VDC Operating voltage 85 to 264 VAC 47 to 63 Hz 19 2 to 28 8 VDC and frequency ranges Power consumption 120 VA max 60 W max Inrush current At 100 VAC At 24 VDC 20 A 8 ms max for cold start at room tempera ture At 200 VAC 40 A 8 ms max for cold start at room tempera ture 30 A 20 ms max for cold start at room tempera ture Output capacity 2 5 VDC 6 0 A including supply to CPU Unit using CPU Rack 5 VDC 6 0 A using Expansion Rack 24 VDC 1 0 A Total 30 W max Output terminal ser vice supply Not provided RUN output S Contact configuration SPST NO Switch capacity 250 VAC 2 A resistive load 120 VAC 0 5 A inductive load 24 VDC 2A resistive load Replacement notifi Not provided cation function Insulation resis 20 MQ min 20 MQ min tance 4 at 500 VDC between AC external and GR ter at 500 VDC between DC external and GR ter minals minals Dielectric 2 300 VAC 50 60 Hz for 1 min between AC 1 000 VAC 50 60 Hz for 1 min between DC strength 4 5 external and GR terminals external and GR terminals Leakage current 10 mA max Leakage current 10 mA max Noise immunity 2 kV on power supply line Conforms to IEC 61000 4 4 Vibration resistance 3 12 5 to 8 4 Hz 3 5 mm amplitude 8 4 to 150 Hz acceleration 9 8 m s2 in X Y
31. Tx ch2_outo0 55 FG vx Ch2_Outo8 T Ne NC Tcen ouor F547 vx ch2_ouos_ D l com2 com2 Honzou 5 gf sx che ouo py ji a 5 ta Chins Jxx_Ch1_Ino7 E Oon owes jrgfygj tone oun C j t Jxx_Ch1_Int4 Jxx_Ch1_In06 5 L xon ouo 55 4 xche ouz T l a lt Ja Chi _in13 Jx Ch1_ino5 m AD sxc cne_outos Tol g pexch2 outta D Jxx_Ch1_In12 Jxx_Ch1_Ino4 T sxcche_outos o FZ sx ch2_outia D l z Jxx_Cht_int Jx Ch1_in03 aS sxccne_ouo7 ET sox ch2_outts T i gt Jxx_Cht_into Jxx_Ch1_Ino2 z com ytz com T 5 x _Ch1_In09 Jxx_Ch1_Inot Vor Ly 5 VDC 5 ox_Cht_Inos Jxx_Ch1_Ino0 When wiring pay careful attention to the polarity of the external power supply The load may operate incor rectly if the polarity is reversed Be sure to wire both terminals 23 and 24 COMO of CN1 Be sure to wire both terminals 3 and 4 COM1 of CN1 Be sure to wire both terminals 21 and 22 V of CN1 Be sure to wire both terminals 1 and 2 V of CN1 are set to 0 ms due to internal element delays NJ series CPU Unit Hardware User s Manual W500 When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Be sure to wire both pins 23 and 24 COM2 of CN2 and set the same polarity for both pins Be sure to wire both pins 3 an
32. Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 10090000 hex Battery An error was The battery voltage is low S U page 5 36 backup Mem detected in the The battery connector has ory Check memory check of come loose Error the battery backup Th gf oa The Battery is missing memory in the CPU ee S Unit 000F 0000 hex SD Memory The current SD An SD Memory Card that is not S page 5 36 Card Invalid Memory Card is not supported was inserted into the Type supported CPU Unit 00100000 hex SD Memory The specified num The service life of the SD Mem U S page 5 37 Card Life ber of deletions for ory Card was exceeded Exceeded the SD Memory Card was exceeded Or the number of bad blocks exceeded the specified value 10030000 hex SD Memory The file format of The file format of the SD Mem S page 5 37 Card Invalid the SD Memory ory Card inserted in the CPU Format Card is not FAT16 Unit is not FAT16 or FAT32 or FAT32 10040000 hex SD Memory An error was The Controller power supply U S page 5 38 Card detected during the was turned OFF while the SD Restored or file system check BUSY indicator was lit Formatted and the file system The power supply to the Con was restored Files troller was interrupted momen may have been tarily while the SD BUSY deleted indicator was lit The SD Memory Card was removed while the SD PWR indicator was lit The SD Memory Card
33. Oe o OOOH IO OOO i O 40 Laoco Crau ee TOP VIEW TOP VIEW i 0000900000000 o o o fo oO o J fo 0 o oO a 0000000 fo fo GOVO OND OOOODOOOOOOOOOOO D Note 1 They are also isolated from the Output Unit and I O sun O I 9ISeg Jo suoneaioads Z Y Note 1 They are also isolated from the Output Unit and I O Relay Terminal 00 to 15 are the output numbers for the Output Unit and the I O Relay Terminal 2 Use the G6D 4 SB short bar to short to the common terminal Relay Terminal 00 to 15 are the output numbers for the Output Unit and the I O Relay Terminal 2 Use the G6D 4 SB short bar to short to the common terminal Aejay O I pue spun UOISI AUOD YOOIg JeUIWe 10 D UUOD BuNoeUUOD v z Y NJ series CPU Unit Hardware User s Manual W500 A 85 Appendices G70D Relay Terminals G70D SOC16 G70D SOC08 4 Power supply ___G70D SOC16_ 15 l 1477 it g le 12 4 O XN 3 ie a ie Q 3S J E 000G o7 11 i i l I m l 06 5 1 oz O i Lo e 05 o I it 0 04 I fe 03 oO
34. Weight 90 g max Accessories None CN1 OUT CN2 IN Signal name Allocated i CIO word Aeae Signal name a S V word i 3 3 kQ Jxx_Ch1_In00 Jxx_Ch1_Outoo Wd m 1 to pogo J 1 to t Wd m Jxx_Ch1_In07 iAy BS Jxx_Ch1_Out07 J Be corel l l g COMI a 3 d como 3 com V i gi g al Jxx_Ch1_Outos Wan ee f to i i Jx chi _ouns Jxx_Chi_Ini5 Circuit Configuration Sanii gt COMO NJ series CPU Unit Hardware User s Manual W500 Number of Simultaneously ON Points vs Ambient Temperature Characteristic 2 1g 16 points at 33 C 16 points at 45 C a Ny D 7 Input voltage 24 VDC 16 3 14 Input voltage 26 4 VDC gt g 12 8 10 12 points at 55 C amp 8 35 9 points at 55 C 54 22 Bo 0 20 40 60 C Ambient Temperature A 43 sun O I 91Seg Jo suoneayioads Z Y spun O I 9Iseg c c V Appendices CN1 OUT External connection and terminal device variable diagram CN2 IN Allocated CIO word Allocated Signal Connec CIO word name D Jxx_Ch1_Out00 Signal tor pin name Jxx_Ch1_Out08 8 D bed T 22C Out01 18 17 Jxx_Ch1_Out09 gt Jxx_Ch1_Out10 D D Jxx_Ch1_Out02 Y D Jxx_Ch1_Out03 Jxx_Ch1_Out11 D Wd m Y D Jxx_Ch1_Out04 Jxx_Ch1_Out12 D Y D Jxx_Ch1_Out05 Jxx_Ch1_Out13 D Y D Jxx_Ch1_Out06 Jxx_Ch1_Out14 D p g e
35. DC Input Unit ot COM Ly mA er i Power 475 COM AE IIET er ieee Fetees EE Current DC Input Unit a Output IN j PNP current output Sensor DC Input Unit Output 9 l i7 MA i POV COM The circuit below should NOT be used for I O devices having a voltage output Voltage output Sensor Power Supply DC Input Unit E Output IN 2Y COMO zeds a idesi QF NOB ie NJ series CPU Unit Hardware User s Manual W500 4 39 BULIM v v s n d O Buo uuop 9 p y 4 Installation and Wiring AC Input Units Contact output H Precautions for Correct Use When using a reed switch as the input contact for an AC Input Unit use a switch with an allow able current of 1 A or greater If reed switches with smaller allowable currents are used the con tacts may fuse due to surge currents Precautions when Connecting a Two wire DC Sensor When using a two wire sensor with a 24 VDC input device check that the following conditions have been met Failure to meet these conditions may result in operating errors 1 Relation between voltage when the Controller is ON and the sensor residual voltage VON lt Vcc VR 2 Relation between voltage when the Controller is ON and sensor control output load current IOUT min lt ION lt IOUT max ION Vcc VR 1 5 Controller internal residual
36. Interrupt Input Unit CJ1W INTO1 Quick response Input Unit CJ1W IDPO1 Analog I O Units CJ1W AD V1 CJ1W AD042 CJ1W DA CJ1W DA042V CJ1W MAD42 Process I O Units CJ1W AD04U CJ1W PH41U CJ1W PDC15 Temperature Control Units CJ1W TCOO3 O04 High speed Counter Unit CJ1W CT021 ID Sensor Units CJ1W V680C11 CJ1W V680C12 Serial Communications Units CJ1W SCU22 32 42 EtherNet IP Unit CJ1W EIP21 DeviceNet Unit CJ1W DRM21 CompoNet Master Unit CJ1W CRM21 PROFINET IO Unit CJ1W PNT21 PROFIBUS DP Master Unit CJ1W PRM21 PROFIBUS DP Slave Unit CJ1W PRT21 NJ series CPU Unit Hardware User s Manual W500 4 31 Installation and Wiring Unit width mm 4 23 spun Bununow r suolsudWIq pue souBIeeddy pejquiessy S y 4 Installation and Wiring Design Example for Width W Power Supply Unit CPU Unit Configuration Units a o Doo I lal lal 1 1 1 a QZ WZ TE jazz gt L gt jazzi w Power Supply Unit NJ PA3001 70 mm CPU Unit NJ501 1500 90 mm Basic I O Units CJ1W ID231 20 mm x 2 Special I O Units CJ1W AD081 V1 31 mm x 4 CPU Bus Unit CJ1W EIP21 31 mm x 1 W 70 90 20x24 31x4 431 x 1 14 7 End Cover 369 7 mm Refer to Rack Current Consumption and Width Display on page 3 17 for the procedure to check the width of each Rack from the Sy
37. Introduction to NJ series Controllers System Configuration Configuration Units Installation and Wiring Troubleshooting Inspection and Maintenance Appendices NJ series CPU Unit Hardware User s Manual W500 5 CONTENTS CONTENTS Introduction sie ssssvestnascccccctstinsnaseninbisasssenndsnsesedewceecuteceninasensecesecsdecetantaannnnwnnuuueduniniviwines 1 Relevant Manuals vicisiccicccstavssadeniavetsadsaseeniwnceseteussiianisnvnientemesasennnnnnnenwsuiientuadacaeacents 2 Manual StruCture sissstccseccescsasgndcsnissianssiecsnaiianadencecsdvaseanndscucdsencasnceueridansnundecuterstanddantdds 3 Sections in this Manual wiccsisiccsiccssivessssnwassvcreesewecveswadasnseedseninanieneesressasaseavadnincawante 5 Terms and Conditions AgreeMment ccccccesssseeeceeeseeeeeeeeeeeeeesseseeeeeeeeeeeeeeeeeeeees 10 Safety Precautions csceecsecisdeisssciandiverenniasansruserseweseiwiasneatenneenemneaneuniansenuaeiecadacanaden 12 Precautions for Safe USC wiccccsiccicesecciecdsidsasencecedesnnsasccsuasrdeeaseeesssieunseedennnstdcansaawne 17 Precautions for Correct USC ccccsssssseeeeeeeeeeseeeeeeeeeesseseeeneeeeeeesssneeeeeeeenseeseneees 24 Regulations and Standards cccccssceseeeeeeeeeesseeeeeeeeeeeeeeeeeeeeeeeeseeseeeeeeeeeeeeeeennees 27 VErS ONS siiisevecidccvssdncsantensernsesntnanemnns anes ceteuivansvaruvsediwaunwadenssbadueweuedeweraiavanan teeeveeeendeaaien 29 Related Manual wisisiccciscctaiissssdsnsssesa
38. SIG z v S O ie a m SIG Z lt Connection terminals Lj Screwless connectors Q m SIG S a z 7 w O O D gt m 4 a SIG z s O H 3 1 3 O IT i Indicators CJ1W B7A14 Indicator Name Color Status Condition RUN B7A operat Green Lit The B7A Unit is operating ing status Not lit The B7A Unit is stopped ERR1 Port 1 Red Lit A transmission error has occurred at transmis port 1 of the B7A Unit sion error Not lit The Unit is operating normally ERR2 Port 2 Red Lit A transmission error has occurred at transmis port 2 of the B7A Unit sion error Not lit The Unit is operating normally NJ series CPU Unit Hardware User s Manual W500 3 27 3 Configuration Units Indicator Name Color Status Condition ERR3 Port 3 Red Lit A transmission error has occurred at transmis port 3 of the B7A Unit elon Not lit The Unit is operating normally ERR4 Port 4 Red Lit A transmission error has occurred at transmis port 4 of the B7A Unit SIONISMO Not lit The Unit is operating normally CJ1W B7A04 B7A04 on Indicator RUN ing status CJ1W B7A22 B7A operat Lit Condition The B7A Unit is operating Not lit The B7A Unit is stopped Indicator Name Color Status Condition RUN B7A operat Green Lit The B7A Unit is operating ing status Not lit The B7A Unit is stopped
39. Applicable Products This manual covers the following products e NJ series CPU Units e NJ501 15 e NJ501 14 e NJ501 13 e NJ301 12 e NJ301 11 e NJ101 10 e NJ101 90 Part of the specifications and restrictions for the CPU Units are given in other manuals Refer to Rele vant Manuals on page 2 and Related Manuals on page 32 NJ series CPU Unit Hardware User s Manual W500 1 Relevant Manuals Relevant Manuals The following table provides the relevant manuals for the NJ series CPU Units Read all of the manuals that are relevant to your system configuration and application before you use the NJ series CPU Unit Most operations are performed from the Sysmac Studio Automation Software Refer to the Sysmac Stu dio Version 1 Operation Manual Cat No W504 for information on the Sysmac Studio Manual Basic information jen URN 29U313 4 SUO jenue w N4 SU S S XN N S J SN JEMpILH WUN Ndd Sel4es PN enuen S 43S N aeMYyos HUN Ndd S H S XN FN enuen s 4 SN 101 U09 UORON HUN Ndd S98H9S XN N enue sA SN SHUN Ndd INAD SOAS S H S FN Purpose of use jenuew sasn enuen sasn spun Ndd UOHIaUUOD jenueyy e ualajoy suonon4 su O4 U0D uono S2119S XN PN HOd LV9494 35 Ul yINgG jenueyy sasn Hod dI PONA94I3 Ul YING HUN Nd S9H9S XN N seqeeq S n s fN jenuen Bunooys 3 QNOAL S S XN N HUN Ndd S H S XN N Intr
40. Be sure to wire both terminals 21 and 22 V of CN1 Be sure to wire both terminals 1 and 2 V of CN1 NJ series CPU Unit Hardware User s Manual W500 CN2 Be sure to wire both terminals 1 and 2 V of CN2 A 33 sun O I 9ISeg Jo suoneayioads Z Y sun O I 3 seg z z Y Appendices CJ1W OD202 Transistor Output Unit 8 Points Name 8 point Transistor Output Unit with Terminal Block Sourcing Outputs Model CJ1W OD202 Rated Voltage 24 VDC Operating Load Voltage Range 20 4 to 26 4 VDC Maximum Load Current 2 A point 8 A Unit Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Response Time 0 5 ms max OFF Response Time 1 0 ms max Load Short circuit Protection Detection current 6 A min Automatic restart after error clearance Refer to page A 95 Line Disconnection Detection Detection current 200 mA Refer to page A 95 Insulation Resistance 20 MQ between the external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Number of Circuits 8 4 points common 2 circuits Internal Current Consumption 110 mA max Fuse None External Power Supply 24 VDC 50 mA min Weight 120 g max E aero orate E EN Sign
41. CS Cu series I O Connecting Cables Model Specifications Cable length CS1W CN313 An I O Connecting Cable connects an I O Control Unit CJ1W IC101 to an 0 3 m CS1W CN713 I O Interface Unit CJ1W 11101 or connects an I O Interface Unit to 0 7m CEINCNE another I O Interface Unit oi CS1W CN323 3m CS1W CN523 5m CS1W CN133 10m CS1W CN133B2 12m i CJ series Configuration Units Maximum Number of Units A maximum of 10 Units can be connected to the CPU Rack for an NJ series CPU Unit or to an Expansion Rack There are no restrictions in the number of each model of Unit based on location Note If you connect more than the maximum number of Units to a CPU Rack or Expansion Rack an Incorrect Unit Expansion Rack Connection error a major fault level Controller error will occur and the CPU Unit will not operate 2 12 NJ series CPU Unit Hardware User s Manual W500 Models of Configuration Units The Configuration Units with which the NJ series CPU Unit can exchange data are classified into three groups The number of Units that can be mounted depends on the type of Unit Units Description 2 System Configuration Unit identifica tion method Number of mountable Units Basic I O Units Basic I O Units are used for discrete inputs and outputs Identified by the CPU Unit accord ing to mounting position Up to 40 Basic I O Units can be mounted Special I O Units Special I O Uni
42. If you use automatic transfers select the Do not use Option for the Write protection at startup setting of the CPU Unit The settings in the automatic transfer command file AutoloadCommand ini are not correct Make sure that the required files are set to Yes in the automatic transfer command file Make sure that the required files are set to Yes in the automatic transfer command file Reading the data for automatic trans fer failed because the SD Memory Card is faulty or not formatted cor rectly Perform the same corrective mea sures as for when the format of the SD Memory Card is not correct or the SD Memory Card is damaged Perform the same preventive mea sures as for the following events SD Memory Card Invalid Format or Faulty SD Memory Card The SD Memory Card is damaged If none of the above causes applies replace the SD Memory Card Do not remove the SD Memory Card or turn OFF the power supply while the SD BUSY indicator is lit Or replace the SD Memory Card periodi cally according to the write life of the SD Memory Card The database connection service ver sion of the CPU Unit to which to trans fer the files is older than the database connection service version of the backup files on the SD Memory Card Replace the CPU Unit with a CPU Unit that has a database connection service version that is the same as or newer than the database connection service version of t
43. POU An acronym for program organization unit A POU is a unit in a program execution model that is defined in IEC 61131 3 A POU contains an algorithm and a local variable table and forms the basic unit used to build a user program There are three types of POUs programs functions and function blocks primary periodic task The task with the highest priority process data communications One type of EtherCAT communications in which process data objects PDOs are used to exchange information cyclically and in realtime Process data communica tions are also called PDO communications program Along with functions and function blocks one of the three types of POUs Programs are assigned to tasks to execute them Range Specification 36 One of the variable specifications You can specify a range for a variable in advance The variable can take only values that are in the specified range NJ series CPU Unit Hardware User s Manual W500 Term Retain Terminology Description One of the attributes of a variable The values of variables with a Retain attribute are held at the following times Variables without a Retain attribute are set to their initial values When power is turned ON after a power interruption When the CPU Unit changes to RUN mode When you specify to not initialize the values when the user program is transferred SDO communications One type of EtherCAT communications i
44. tions band including heart beat 1 000 pps includ 1 02 or lower ing heartbeat Number of TCP sockets 30 1 03 or higher 16 1 02 or lower Built in Communications cycle 500 1 000 2 000 1 03 or higher EtherCAT NJ301 or 4 000 us port 1 000 2 000 or 1 02 or lower 4 000 us 1 The performance improvement applies only to an NJ301 ables with a Retain attributes for the NJ501 2 This is the total for all axis types 3 The performance improvement applies only to an NJ301 trolled axes for the NJ501 are as follows is 10 000 NJ501 1500 64 axes NJ501 1400 32 axes and NJ501 1300 16 axes 4 There is no change in the maximum number of used real axes A 108 CPU Unit The maximum number of vari CPU Unit The maximum numbers of con NJ series CPU Unit Hardware User s Manual W500 Appendices 5 The performance improvement applies only to an NJ301 CPU Unit The maximum numbers of axes for single axis control for the NJ501 are as follows NJ501 1500 64 axes NJ501 1400 32 axes and NJ501 1300 16 axes 6 Here pps means packets per second and indicates the number of packets that can be processed in one sec
45. B 2 XW2Z N XW2C 20G6 1016 2 Units Yes A 66 B 2 XW2Z N XW2C 20G5 IN16 2 Units Yes ras B 2 XW2Z N XW2E 20G5 IN16 2 Units Yes aaa B 2 XW2Z N XW2F 20G7 IN16 2 Units Yes ot B 2 XW2Z N XW2N 20G8 IN16 2 Units Yes re 1 The inputs are NPN For PNP inputs reverse the polarity of the external power supply connections to the power supply terminals on the Connector Terminal Block Conversion Unit 2 Bleeder resistance 5 6 KQ is built in A 56 NJ series CPU Unit Hardware User s Manual W500 Appendices Unit VO capac ae Polarity tana br Connecting Connector Terminal Block Common Rees ity Sets tera branches Cable Conversion Unit terminal gram CJ1W 64 inputs 2 Fujitsu NPN PNP D None XW2Z B XW2D 40G6 None A 67 ID261 connectors D None XW2Z B xwep 40ae RF 2 None D None XW2Z B XW2B 40G5 None D None XW2Z B XW2B 40G4 None D None XW2Z XW2D 40C6 None BU F 2 XW2Z D XW2D 40G6 2 Units None F 2
46. Jxx_Ch2_Out15 i Sja n So i H H COM1 COM3 i COM3 i A 50 COM1 NJ series CPU Unit Hardware User s Manual W500 External connection and terminal device variable diagram The ON response time will be 120 us maximum and OFF response time will be 400 us maximum even if the response times Appendices CN1 OUT CN2 IN Allocated Signal Connec Signal Allocated Allocated Signal Connec Signal Allocated CIO word name tor pin name CIO word CIO word name torpin name CIO word m lt 4 5 VDC J Tch outo 75755 vox ouo py bes fh NC Mfz NO Toon ouo Feys7 xch ouo L if coms jz f coms J Tch ouo fog fgg 2chi owo py l sxx ch_ints fo fo Ha ch2nor E Tex cm_ouos fozfgg xcun E l gotcha 7f g Sex Che_in0s sachtoutos fozgen om 4 g t So Px Ch2_in13 Jx onz nos 4 cn ous fggfgl chous 4 t sp tx Ch2_Int2 Ix onz moa J ach ous fogfa7 txen oua cy 3 Sox Ch2_Intt Jxx_Ch2_Inos _ z 4 T 2 Chi _Out07 og p5 Chi outis De 4 oo LxxCh2_In10 Jxx Ch2_In02 gt covo n4 g3 20M0 t So dx Ch2_In09 Jxx ch2_Inot s gt _ a faja EY 5 5 x Ch2_Ino8 Jxx_Ch2_In00
47. NJ NX series CPU Unit Software User s Manual Cat No W501 NJ series CPU Unit Hardware User s Manual W500 System Configuration Saas This section describes the basic system configuration and devices used for NJ series Controllers 2 1 Basic System Configuration 20 00 ees 2 2 2 1 1 EtherCAT Network Configuration sasaaa aaaeeeaa 2 4 2 1 2 CuJ series Unit Configuration 0 0 eee 2 5 2 2 Connecting to the Sysmac Studio 0c e eee eee eee 2 20 2 3 Network Configuration 0 0c e eee 2 21 NJ series CPU Unit Hardware User s Manual W500 2 1 2 System Configuration 2 1 Basic System Configuration i System Configuration An Nu series Controller supports the following two types of configurations 1 Basic Configurations The basic configurations include the CPU Unit and the Configuration Units that are controlled directly by the CPU Unit There are two basic configurations EtherCAT network configuration e CJ series Unit configuration 2 Other Network Configurations These are the configurations of the systems that are connected to the CPU Unit s built in Ether Net IP port and Communications Units EtherCAT Network Configuration With an NJ series CPU Unit you can use an EtherCAT network as a basic system With the EtherCAT network system of the NJ series CPU Unit the period for sequence processing and motion processing in the CPU Unit is the same
48. Number of Simultaneously ON Points vs Ambient Temperature Characteristic 2 E 16points at 33 C 16 points at 45 C input voltage Ss 16 gt 24 VDC Input voltage oe 264 VDC gt A gt 10 3 12 points at 55 C gs e 9 points at 55 C 2 4 So 5 0 20 40 60 C 2 Ambient Temperature 5 Z NJ series CPU Unit Hardware User s Manual W500 Appendices CN1 OUT CN2 IN Allocated Signal Connec Signal Allocated Signal Connec Signal Allocated Allocated h CIO word name tor pin name CIO word CIO word name or pin name CIO word NC NC Jxx_Ch1_Out00 Jxx_Ch1_Out08 1 2 D 20 19 hd COM 314 comi L ig 47 e Oo 5 oten ms o dex chi ino7 5 5 b momoe 16 15 Pox Ch tio N 4 f ooon ma fy Tg Leeom Sf E D Jxx_Ch1_Out03 14 113 Jxx_Ch1_Outt1 D b E e Z Jxx_Chi_ini3 9 10 Jxx_Ch1_In05 Ps kel l npa ooi 12 11 a Gi outta AN T go o 22chi m2 44 q chn 5G e E l peons 40 g 2xchtouts De econ 13 14 oe i Jxx_Ch1_Out06 Jxx_Ch1_Out14 0 ome 15 16 oe External connection and een 8 7 ee AT 575ta noo y fig doc cmt not gt g terminal device variable l a a a a 5g tach nos Jx Chino z A diagram 24 VDC ne l m COMO V 4 3 COMO V ov 2 1 ov W
49. Yes x CJiw 32 outputs 1 MIL con NPN A None XW2Z O00K XW2D 40G6 None A 72 9D234 nector A None xw2z O00K XW2B 40G5 None m A None XW2Z O00K XW2B 40G4 None w B 2 XW2Z OO0ON XW2D 20G6 2 Units None m B 2 XW2Z OOON_ XW2B 20G5 2 Units None B 2 XW2Z OO0ON XW2B 20G4 2 Units None p3 B 2 XW2Z OO0ON_ XW2C 20G6 1016 2 Units Yes A 72 B 2 XW2Z OO0ON XW2F 20G7 OUT16 2 Units Yes CJ1W 64 outputs 2 Fujitsu NPN D None XW2Z B XW2D 40G6 None A 73 00261 connectors D None xwe2z OO0B XW2B 40G5 None 3 D None xwe2z O00B xw2B 40G4 None m D None XW2Z XW2D 40C6 None A 73 BU F 2 XW2z OU0L xw2D 20G6 2 Units None ws F 2 XW2Z O00L XW2B 20G5 2 Units None me F 2 XW2Z O00L XW2B 20G4 2 Units None aes F 2 XW2Z O00L xw2C 20G6 1016 2 Units Yes A 73 F 2 XW2Z O00L XW2F 20G7 OUT16 2 Units Yes em CJ1W 64 outputs 2 MIL con PNP D None XW2Z K XW2D 40G6 None A 74 OD262 Ec D None xwe2z OO0k xw2B 40G5 None ae D None XW2Z OO00K xw2B 40G4 None m F 2 XW2Z OO0N XW2D 20G6 2 Units None F 2 XW2Z OO0ON XW2B 20G5 2 Units None ae F 2 XW2Z OO00ON XW2B 20G4 2 Units None a F 2 XW2Z OO00ON XW2C 20G6 I016 2 Units Yes A 74 F 2 XW2Z OO00ON XW2F 20G7 OUT16 2 Units Yes m CJ1W 64 outputs 2 MIL con NPN D None XW2Z K XW2D 40G6 None A 75 mbes nocors D None XW2Z O00K XW2B 40G5 None am D None XW2Z O00K xw2B 40G4 None F 2 XW2Z OO00N XW2D 20G6 2 Units None oa F 2 XW
50. a al eino A5 B5 Jxx_Ch1_In12 506 b E T xx Ch1_Outta B7 A7 Jx Chi_Out06 M g 4 Jxx_Ch1_In05 A6 B6 Seeing 4 T Jxx_Ch1_Out13 B6 A6 Jxx_Ch1_Out05 C 4 g o enhn A7 B7 Jxx_Ch1_In14 6 4 A g exe Jxx_Ch1_Outt2 B5 A5 Jxx_Ch1_Out04 E 4 z gaia A8 B8 dm e T 4 External connecian E Dp 22n1 outs B4 Aq cht_outos Os h ij com Tag Bo CoM and terminal device n ouno B3 Ag x cht_outoz O4 L e A10 B10 variable diagram 12 to ps cht_outos Bp Ap xx Ch1_Outor D4 Ne a4 4 B11 oe ec Jxx_Ch1_Out08 B1 A1 Jxx_Ch1_Out00 24 VDC NC A12 B12 NC gt When wiring pay careful attention to the polarity of When wiring pay careful attention to the polarity of the external power supply The load may operate the external power supply The load may operate incorrectly if polarity is reversed incorrectly if polarity is reversed Be sure to wire both pins A9 and B9 COMO 0 V Be sure to wire both pins A9 and B9 COM1 of CN2 of CN1 and set the same polarity for both pins Be sure to wire both pins A10 and B10 V of CN1 The ON response time will be 20 us maximum and OFF response time will be 400 us maximum even if the response times are set to 0 ms due to internal element delays A 42 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W MD233 DC Input Transistor Output Unit 24 VDC 16 Inputs 16 Outputs Name 16 point DC Input 16 point Transistor Output Unit with MIL
51. ide S G E 43 m ane S z Note 1 The V terminals and COM terminals Note 1 The COM terminals are internally con are internally connected inside the Con nected inside the Controller but they troller but they must all be wired must all be wired 2 The power supply voltage for the CJ1W 2 The power supply voltage for the CJ1W MD563 is 5 V MD563 is 5 V Aejay O I pue spun UOISI AUOD YoOIg JeUlWe J0 Q UUOD Bunoauuog v z Y NJ series CPU Unit Hardware User s Manual W500 A 83 Appendices fl Connection Diagrams for I O Relay Terminals Connection examples and internal connection diagrams for I O Relay Terminals connected to Basic I O Units are shown below Inputs G7TC I O Relay Terminals G7TC ID16 Q 5 oO oO 1 4G 4 4 48 J 9 x 48 48 x y x 48 08 e fo 4 X 00006006 fafa 000000 o QA SOOOOOOHO oj OO GOOOOO x 4G 05 491 04 4 48 03 x vi i 02 01 x 48 00 o x vi i Relay side al Input Unit TOP VIEW G7TC IA16 O j 2 io in 4
52. rectly The node address is not correct ting error on the seven segment dis The communications mode is not play onthe Special Unit correct The baud rate is not correct An error occurred in the Special Unit Refer to the relevant manual to trou Refer to the Unit manual and use the bleshoot the error Unit correctly The Unit connection is faulty Connect the Unit so that the connec Make sure that the Units are con tors mate correctly and slide the yel nected correctly Check for vibration low sliders on the top and on the and shock bottom toward the back to lock them into place Noise If the error did not result from the Implement noise countermeasures There is data corruption in bus sig 200ve causes cycle the power to the nals Controller and see if that clears the error If the error occurs frequently check the FG power supply lines and other noise entry paths and implement noise countermeasures as required A Unit has failed If the error did not result from the Perform regular inspections above causes and cycling the power to the Controller or resetting the Con troller does not clear the error replace the Special Unit Attached Attached information 1 Special I O Unit Error unit number 20 hex information CPU But Unit Error unit number 10 hex Attached information 2 System information Precautions None Remarks 5 46 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting
53. 0502 hex It was not possible to save the data that was specified for backup to the computer Precautions None Remarks This event code occurs for unit version 1 03 or later of the CPU Unit 5 62 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name Restore Operation Failed to Start Event code 102B0000 hex Meaning An error was detected in pre execution checks for a restore operation Source PLC Function Module Source details None Detection When restoring timing data is specified by the user Error attributes Level Observation Recovery Log category System Effects User program Operation Not affected System defined Variable Data type Name variables None ee aa Cause and Assumed cause Correction Prevention correction An SD Memory Card is not inserted Insert an SD Memory Card Insert an SD Memory Card The SD Memory Card type is not cor rect Replace the SD Memory Card with an SD or SDHC card Use an SD or SDHC card The format of the SD Memory Card is not correct Format the SD Memory Card with the Sysmac Studio and then place the backup files on it There are no backup files on the SD Memory Card Place the backup files in the specified folder on the SD Memory Card Either the backup files on the SD Memory Card are corrupted or required data is not in the backup files on the SD Memory Card Create the bac
54. 16 outputs 1MiLcon PNP F None G79 00C G7TC OC16 1 A 88 nector F None G79 IOC G70D SOC16 1 22 F None G79 IC G70D FOM16 1 F None G79 I0C G70A ZOC16 4 and Relay CJ1W MD233 16 inputs 1MiLcon NPN E None G79 00C G7TC ID16 A 84 neues E None G79 00C G7TC IA16 16 outputs 1 MIL con NPN E None G79 00C G7TC OC16 A 87 negor E None G79 00C G7TC OC08 E None G79 00C G70D SOC16 A 86 E None G79 OLIC G70D FOM16 as E None G79 00C G70D VSOC16 A 85 E None G79 00C G70D VFOM16 ae E None G79 00C G70A ZOC16 3 and Relay A 88 E None G79 00C G70R SOC08 A 87 E None G79 00C G70D SOC08 A 86 A 62 NJ series CPU Unit Hardware User s Manual W500 Appendices Unit I O capacity ee Polarity aieka amoa a Se eee VO Relay Terminal pera CJ1W MD261 32 inputs 1 Fujitsu con NPN B 2 G79 IOC G7TC ID16 A 84 negtor B 2 G79 IOC G7TC IA16 32 outputs 1 Fujitsu con NPN B 2 G79 00C G7TC OC16 A 87 necior B 2 G7900C G7TC OC08 B 2 G79 OLc G70D SOC16 A 86 B 2 G79 00C G70D FOM16 Bs B 2 G79 OLIc G70D VSOC16 A 85 B 2 G79 00C G70D VFOM16 sss B 2 G7900C G70A ZOC16 3 and Relay A 88 B 2 G79 00C G70R SOC08 A 87 B 2 G79 00C G70D SOC08 A 86 CJ1W MD263 32 inputs 1M
55. 4 A specific output does 1 Faulty output device Replace the device not turn ON but the 2 Output wiring is broken Check the output wiring operation indicator is lit 3 Loose screws on the terminal block Tighten the screw 4 Faulty contact on the terminal block or Replace the terminal block or connectors connector 5 The relay is faulty for a Relay Output Replace the Output Unit Unit 6 Faulty output circuits Replace the Output Unit 5 A specific output does 1 The output relay is faulty for a Relay Replace the Output Unit not turn OFF but the operation indicator is not lit Output Unit 2 The leakage current or residual volt age prevents resetting NJ series CPU Unit Hardware User s Manual W500 Replace the external load or add a dummy resistor 5 77 BunooysslqnosL Z S HUN AdO y U ON 1Y yeYL S104 BuyooysejqnoIL 9 Z G 5 Troubleshooting 5 78 No Abnormal condition Cause Correction 6 A specific output does 1 The output bit is used in more than one Correct the user program so that not turn OFF and the Out instruction in the user program only one Out instruction controls operation indicator is lit the output bit 2 Faulty output circuits Replace the Output Unit 7 The output turns ON 1 The load power supply voltage is low Maintain the load power supply and OFF irregularly or unstable voltage within the rating 2 The output bit is
56. CJ1W 1A201 Rated Input Voltage 200 to 240 VAC 50 60 Hz Allowable Input Voltage Range 170 to 264 VAC Input Impedance 21 KQ 50 Hz 18 kQ 60 Hz Input Current 9 mA typical at 200 VAC 50 Hz 11 mA typical at 200 VAC 60 Hz ON Voltage ON Current 120 VAC min 4 mA min OFF Voltage OFF Current 40 VAC max 2 mA max ON Response Time 18 0 ms max Default setting in Unit Information 8 ms OFF Response Time 48 0 ms max Default setting in Unit Information 8 ms Number of Circuits 8 8 points common 1 circuit Number of Simultaneously ON Points Insulation Resistance 100 8 points common simultaneously ON 20 MQ between external terminals and the GR terminal 500 VDC 2 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage PIS Suet current of 10 mA max Internal Current Consumption 80 mA max Weight 130 g max Accessories None Signal name Jxx_Ch1_Inoo Circuit Configuration to Jxx_Ch1_In07 0 15 uF Terminal Connections Connec tor pin 2 Signal NC AO Jxx_Ch1_In00 BO O O NC A1 Jxx_Ch1_In01 B1 O Oo NC A2 Jxx_Ch1_In02 B2 O 0 o NC A3 Jxx_Ch1_In03 B3 0 Oo o O 200 to 240 VAC NC A4 Jxx_Ch1_In04 B4 O Oe NC A5 Jxx_Ch1_In05 B5 Oo O Nc A6 Jx
57. ERR1 Port 3 Red Lit A transmission error has occurred at transmis port 3 of the B7A Unit sion error Not lit The Unit is operating normally ERR2 Port 4 Red Lit A transmission error has occurred at transmis port 4 of the B7A Unit sion error Not lit The Unit is operating normally i Transmission Delay Switch sm ROID 19 Name Transmission delay switch The same baud rate is set for all ports using this one switch Right Standard 19 2 ms typical Factory setting Standard Left High speed 3 ms typical Note The switch setting is read when the power supply is turned ON If the switch setting is changed after turning ON the power supply the new setting is not used 3 28 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units 3 5 8 Transmission Error Processing i B7A Interface Input Ports The B7A Interface Unit detects transmission errors at the input ports When a transmission error is detected at an input port the corresponding indicator and Transmission Error Flag turn ON pad w Indicators a When transmission errors occur at B7A interface input ports the ERR1 to ERR4 indicators on the g front panel will turn ON according to the port where the error occurred 3 Port where error LED error indicators S occurred CJ1W B7A14 CJ1W B7A04 CJ1W B7A22 is Port 1 ERR1 Port 2 ERR2 Port 3 ERR3 ERR1 Port 4 ERR4 ERR2 Transmission
58. Name 16 point DC Input Unit with Terminal Block Model CJ1W 1D211 Rated Input Voltage 24 VDC Allowable Input Voltage Range 20 4 to 26 4 VDC Input Impedance 3 3 kQ Input Current 7 mA typical at 24 VDC ON Voltage ON Current 14 4 VDC min 3 mA min OFF Voltage OFF Current 5 VDC max 1 mA max ON Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings OFF Response Time Number of Circuits 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings 16 16 points common 1 circuit Number of Simultaneously ON Points 100 simultaneously ON at 24 VDC Refer to the following illustration Insulation Resistance 20 MQ between external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current Consumption 80 mA max Weight 110 g max Temperature characteristics 16 points for simultaneously ON points at 45 C Signal u EO Eneeesnect a name 7 lt 3 3 kQ 4709 fa i 12 points pee pi T 5 2 Input voltage 26 4 VDC a at 55 C to al 2 Jxx_Ch1_In15 d 1000 pF i
59. PLC NJ series Controller or CJU series Use the built in EtherNet IP port or a port on an Eth erNet IP Unit 1 Devices Servo Drives general purpose slaves and Vision Systems Use the built in EtherCAT port Ethernet communications devices Use the built in EtherNet IP port or a port on an Eth erNet IP Unit 1 Serial communications devices Mount a Serial Communications Unit and use RS 232C port or RS 422A 485 ports DeviceNet slaves Mount a DeviceNet Unit and use DeviceNet CompoNet slaves Mount a CompoNet Master Unit and use CompoNet Programmable Ter minals Use the built in EtherNet IP port or a port on an Eth erNet IP Unit 1 Servers server or NTP server NJ series CPU Unit Hardware User s Manual W500 Connections to BOOTP server DNS Use the built in EtherNet IP port or a port on an Eth erNet IP Unit 1 2 21 uoneinByuoy JOWN E Z 2 System Configuration 1 Use a CuJ series EtherNet IP Unit with a unit version of 2 1 or later Also use CPU Units with unit version 1 01 or later and Sysmac Studio version 1 02 or higher Refer to A 7 Version Information for information on version upgrades 2 22 NJ series CPU Unit Hardware User s Manual W500 Configuration Units SSS This section describes the configuration devices in the CJ series Unit configuration S24 CPU UNIS niin re ee a ee ria ee eg i a ee ea era 3 2 3 1 1 Models and Specification
60. V 00 O O 08 N O 09 ie D O 10 5 a 04 Q O oO a O wate 13 i O Wd m 3 O i 4 07 D a ov O ov G Loa COM1 GV 3 2 24 vpo COM1 V COMS V COM3 V a LO D Solenoid valve etc o gt 24 VDC Note The COM V terminals and OV terminals are inter nally connected inside the Controller but they must all be wired Note 1 Connect the A9 B9 terminal and the terminal Connect the A10 B10 terminal and the terminal Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit A 74 NJ series CPU Unit Hardware User s Manual W500 Appendices Programma CJ1W OD263 Programma CJ1W OD263 ble Control ble Control ler I O Unit ler I O Unit Connector XW2D 40G6 Connector XW2C 20G6 I016 2 Units Terminal Terminal Block Con Block Con version Unit version Unit Connecting XW2Z K Connecting XW2Z N Cables Cables CN1 Wdm LEN2 and m 1 Wd m 2 and m 3 CN1 CN2 if 12 to 24 VDC z B18 a Solenoid valve etc mo Wd m 8 Wd m 2 3 z
61. i o B8 A8 i y Jx Ch3 In11 dx Ch ni1 9 variable diagram i z gter foy gy sex Cht_Ino7 i E o E A13 B13 rene ane 1 e O kd 1 D Kx in Ixx_ in sm D zg cneas Moo Tag ere Iaa A14 B14 o O i Jxx_Ch3_In13 dx Ch4 n13 5 ee Jx Ch2 In05 Jxx_Ch1_In05 z H o A15 B15 o E 1 B5 A5 1 E d gg tchan Ix chnis JE Jx Ch2 n04 Ja Ch1_In04 z a A16 B16 e 1 e o B4 A4 1 Jxx_Ch3_In15 Jx Ch4 ni5 i ox Ch2 n03 Jx Cht_In03 o A17 B17 O r B3 A3 t COM2 COM3 f Sx Ch2_In02 Jxx_Ch1_In02 f A18 B18 B2 A2 9 NC NC i Jx Ch2_In01 Jx _Ch1_In01 i A19 B19 bere B1 A1 O Sua NC NC Jxx_Ch2_In00 Jx Ch1_In00 A20 B20 The input power polarity can be connected in either direction Be sure to wire both pins A9 and A18 COMO of CN1 and set the same polarity for both pins Be sure to wire both pins B9 and B18 COM1 of CN1 and set the same polarity for both pins The input power polarity cai direction n be connected in either Be sure to wire both pins A9 and A18 COM2 of CN2 and set the same polarity for both pins Be sure to wire both pins B9 and B18 COMS3 of CN2 and set the same polarity for both pins The ON response time will be 120 us maximum and OFF response time will be 400 us maximum even if the response times are set to 0 ms due to internal element delays Note Observe the following r
62. s Manual W500 Index O operation before operation ready Status eenen 4 2 output wiring precautions sein dati inane 4 42 P periodic inspection eceeceeeeeeceeeeceeeneeeeeeeeeteeeeeteneeerees 6 2 Peripheral USB pott 00 eecceceeeeeeeeteeeeeeeseeeeteeeeeeeneeees 3 3 power consumption Calculating cai e aa eens 3 18 power OFF detection time eeeeeeeeeeeeeeeeeeererereee 4 4 power OFF operation seesesesiesssrerrsrrrrsrrrrnrrsrrrsrsrnsrs 4 3 power supply WINO serar ea eE A E AN 4 26 Power Supply Unit incorrect model ssnsti ikri aigu as 5 3 Power Supply Units 0 0 eceeeeeeeeeeeeeeees 2 6 2 11 3 12 SCISCLING atid See 3 15 power SUPDIY Wiring ou ee eeeeeeesteceeeeeeeeneeeeeaeeeeeneeeeaeeeenes 4 7 precautions OUTPUT WINING So iai airsan ireket 4 42 PWR indicator niaii n aA aa e 3 14 Q Quick response Input Unit n se 2 14 A 18 quick response INPUTS ssessssiieeererisrrrrsrireerirrrssrens 3 23 R Real Time Clock Failed ceececceseeeeeteeeeeeeeeeeeees 5 34 Real Time Clock Stopped ccceseeeeeetecteeeeeeeeees 5 34 replacement procedure eee ee eeeeee eee eeeneeeetaee 6 6 RUN indicator iaire indor iiaia anioia pinia dig eetaates 3 4 RUN output sssssssssesessessreessserrserrrrressrrrrrsne 3 15 4 27 4 29 S SD BUSY indicator s eniai airasia ap aeii Tan 3 5 SDd Se sk a Pe A 3 9 SD Memory Card Access Power OFF Error s e 5 39 SD Memory Card connector ceecee
63. tion in the user program Correct the user program 3 The leakage current or residual volt age is too large Replace the external load or add a dummy resistor 4 More than one power supply is used and unwanted current paths exist Check the external circuits 5 76 The input bits turns ON and OFF irregularly 1 The external input power supply volt age is low or unstable Maintain the external input power supply voltage within the rating 2 Malfunction caused by noise Implement noise countermea sures Attach a surge suppressor e Install an isolation transformer Use a shielded cable between the Input Unit and the load Check the setting of the input response time 3 Loose terminal block Tighten the screws 4 Faulty contact on the terminal block or connectors Replace the terminal block or connector NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting No Abnormal condition Cause Correction 7 Abnormal operation 1 Loose screws on the common terminal Tighten the screws eee for the input 2 Faulty contact on the terminal block or Replace the terminal block or points for the same com connectors connector mon 8 or 16 points 3 Faulty circuits in the Input Unit Replace the Input Unit 4 Faulty CPU Unit Replace the CPU Unit 8 The input operation indi Faulty LEDs or LED circuits Replace the Input Unit
64. 56 _Jxx_Ch2_In08 19 20 Jxx_Ch2_Inoo NC 5422 NC COMO 2324 COMO Jxx_Ch1_In15 25 26 Jxx_Ch1_In07 CED l z Jxx_Ch1_In14 2728 Jxx_Ch1_In06 ss l l Jxx_Ch1_In13 29 30 Jxx_Ch1_In05 s 4 dia bss Jxx_Ch1_Ini2 31 132 Jxx_Ch1_In04 gt 4 m so sec Cht_intt fag 2X Ch1n03 4 wa _ Jxx_Ch1_In10 35136 Jxx_Ch1_In02 so l 24VDC 5 Jxx_Ch1_In09 37 138 Jxx_Ch1_In01 as L lps Lao tx Cht_In08 aq 4q yxx_Chi_Inoo_ i it The input power polarity can be connected in either direction Be sure to wire both pins 23 and 24 COMO and set the same polarity for both pins Be sure to wire both pins 3 and 4 COM1 and set the same polarity for both pins The ON response time will be 20 us maximum and OFF response time will be 400 us maximum even if the response times are set to 0 ms due to internal element delays Note Observe the following restrictions when connecting to a 2 wire sensor Make sure the input power supply voltage is larger than the ON voltage 19 V plus the residual voltage of the sen sor approx 3 V e Use a sensor with a minimum load current of 3 mA min Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher CJ1W ID233 DC Input Unit 24 VDC 32 Points Name 32 point DC Input Unit with MIL Connector Model CJ1W ID233 Rated Input Voltage 24 VDC Allowable Input Voltage Range 20 4 to 26 4 VDC Input Impedance 5 6 kQ Input Current
65. 6 7 Asayeg au Buloejday 2 9 oyeg e jnoyym uogeiodo Z Z 9 6 Inspection and Maintenance NJ series CPU Unit Hardware User s Manual W500 Appendices ET The appendices provide the specifications of the Basic I O Units Unit dimensions load short circuit protection detection line disconnection detection and measures for EMC Directives A 1 Specifications aiaa eee ee ee ee ee ee ee eee A 2 A 2 Specifications of Basic I O Units 000 eee eee A 3 A 2 1 Overview of Units 2 6 ett eae A 3 A 2 2 Basic V O UNIS eed ae ecu rah atc Boek ae Ge Ae EEG EG os A 5 A 2 3 Precautions on Contact Output Units anase aeaaeae aaeeea A 52 A 2 4 Connecting Connector Terminal Block Conversion Units and I O Relay Terminals o nananana A 54 A 3 Dimensions 2 2 60 ceed eee seen eee ee eee Se eee irran A 89 A 3 1 NJ series CPU Units 0 0 0 0 cee eet A 89 A 3 2 NJ series Power Supply Units 0 0 0 0 00 cece eee A 90 A 3 3 CuJ series Basic I O Units 0 0 0 cee A 91 A 3 4 B7A Interface Unit 0 0 eee A 94 A 3 5 CJ series I O Control Unit and I O Interface Unit 05 A 94 A 3 6 SDMemory Card 0 cece ete tees A 94 A 4 Load Short circuit Protection and Line Disconnection Detection for CJ series Basic I O Units 0000 ee A 95 A 4 1 Load Short circuit Protection and Line Disconnection Detection for GUIW OD202 oie o oc a oc deachnc Rosen whe a eee
66. 7mm max m 7mm max Ox When wiring an AC Power Supply Unit if one power supply phase of the equipment is grounded always connect the grounded phase to the L2 N terminal 9 BULIM v v 4 4 2 Wiring the Built in EtherCAT Port For information on wiring the built in EtherCAT port refer to the NU NX series CPU Unit Built in Ether CAT Port User s Manual Cat No W505 4 4 3 Wiring CJ series Basic I O Units with Terminal Blocks i Precautions for Wiring I O Units I O Unit Specifications Double check the specifications for the I O Units Be particularly careful of the following to prevent failure damage and fires Make sure that voltages of the external power supplies are within the ratings of the I O Units Make sure that load currents are within the ratings of the Output Units Make sure that power supply terminals with polarity are connected correctly HOd LYON Ul YING ay BUI Z v v Electric Wires The following wire gauges are recommended Terminal Block Connector Wire Size 18 terminal AWG 22 to 18 0 32 to 0 82 mm The current capacity of electric wire depends on factors such as the ambient temperature and insulation thickness as well as the gauge of the conductor Crimp Terminals The terminals on the I O Unit are M3 self raising terminals with screws NJ series CPU Unit Hardware User s Manual W500 4 31 4 Installation and Wiring Precautions for Safe Use e Use crimp terminals f
67. After wiring Connector lock screws Remove label after wiring SIOJQBUUOD UM SHUN O I WISeg s n s f9 BULIM b b 7 Tighten the connector lock screws to a torque of 0 2 N m NJ series CPU Unit Hardware User s Manual W500 4 37 4 Installation and Wiring 4 4 5 Connecting to Connector Terminal Block Conversion Units or I O Relay Terminals OMRON Connecting Cable can be used to connect Basic I O Units with Connectors to OMRON Con nector Terminal Block Conversion Units or to OMRON I O Relay Terminals For details refer to A 2 4 Connecting Connector Terminal Block Conversion Units and I O Relay Terminals Connection Examples Connector Terminal Block Conversion Unit I O Relay Terminals Basic I O Unit Basic I O Unit Gopnecang Gable Connecting Cable Connector Terminal Block Conversion Unit I O Re jay Terminal 40 or 60 terminals Se 4 38 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 4 6 Connecting I O Devices i Input Devices Use the following information for reference when selecting or connecting input devices DC Input Units The following types of DC input devices can be connected Contact output
68. Axes Group Variable A system defined variable that is defined as a structure and provides status infor mation and some of the axes parameters for an individual axes group An Axes Group Variable is used to specify an axes group for motion control instruc tions and to monitor the command interpolation velocity error information and other information for the axes group axis A functional unit within the Motion Control Function Module An axis is assigned to the drive mechanism in an external Servo Drive or the sensing mechanism in an external Encoder Input Slave Unit Axis Variable A system defined variable that is defined as a structure and provides status infor mation and some of the axis parameters for an individual axis An Axis Variable is used to specify an axis for motion control instructions and to monitor the command position error information and other information for the axis basic data type Any of the data types that are defined by IEC 61131 3 They include Boolean bit string integer real duration date time of day date and time and text string data types Basic data type is used as opposed to derivative data types which are defined by the user cam data variable A variable that represents the cam data as a structure array A cam data variable is an array structure that consists of phases and displace ments CJ series Unit Any of the CJ series Units that can be used with an NJ se
69. Circuit Configuration to Jxx_Ch1_In15 ea 12 points at 55 C Input voltage 26 4 VDC 4702 COM Internal circuits COM ci ee ok Number of simultaneously ON points o 10 20 30 40 60 C Ambient Temperature 50 External connection and ter minal device variable diagram Connector pin Signal name Signal name Jxx_Ch1_In00 OO o A0 Jxx_Ch1_In01 BO O O Jxx_Ch1_In02 e o Al A B1 Jxx_Ch1_In03 5 O 1 A2 B2 Jxx_Ch1_In05 5G Z 24VDC A3 i B3 Jxx_Ch1_In07 5 oe 1 Jxx_Ch1_In04 aS e Oo Jxx_Ch1_In06 OO e o gt gt Jxx_Ch1_In08 xx_Ch1_In A4 Jxx_Ch1_Ino9 B4 O O Jxx_Ch1_In11 pp Pe oS Oe gt gt Jxx_Ch1_In10 xx_Ch1_In A5 Jxx_Ch1_Ini2 Ld O A6 Jxx_Ch1_In13 z B6 O O Jxx_Ch1_Ini4 A7 O O Jxx_Ch1_In15 B7 xx_Cht_Int5 5G COM B8 The input power supply polarity can be connected in either direction COM A8 With quick response inputs pulse inputs shorter than the CPU Unit s cycle time can be read by the CPU Unit The pulse width ON time that can be read by the Quick response Input Unit is 0 05 ms Inputs read by the internal circuits are cleared when inputs are refreshed Terminal
70. Follow the instructions in this manual to correctly perform wiring Double check all wiring and switch settings before turning ON the power supply Use crimp terminals for wiring Do not connect bare stranded wires directly to terminals Do not pull on the cables or bend the cables beyond their natural limit Do not place heavy objects on top of the cables or other wiring lines Doing so may break the cables Mount terminal blocks and connectors only after checking the mounting location carefully Be sure that the terminal blocks expansion cables and other items with locking devices are properly locked into place Always remove any dustproof labels that are on the top of the Units when they are shipped before you turn ON the power supply If the labels are not removed heat will accumulate and malfunctions may occur Before you connect a computer to the CPU Unit disconnect the power supply plug of the computer from the AC outlet Also if the computer has an FG terminal make the connections so that the FG terminal has the same electrical potential as the GR terminal on the Power Supply Unit A difference in electrical potential between the computer and Controller may cause failure or malfunction If the external power supply to an Output Unit or slave has polarity connect it with the correct polarity If the polarity is reversed current may flow in the reverse direction and damage the connected devices regardless of the operation of the Co
71. Function Module Cat No W501 Configurations and Setup Controller Setup Operation Settings Initial settings for Special Units Configurations and Setup CPU Expan sion Racks To use motion control Setting the initial settings for the Motion Control Function Module Configurations and Setup Motion Con trol Setup Setting the initial values for the Ether CAT Function Module Configurations and Setup EtherCAT Setting the initial values for the Ether Net IP Function Module 1 12 Configurations and Setup Controller Setup Built in Ether Net IP Port Settings NJ series CPU Unit Hardware User s Manual W500 Step 2 3 Programming 1 Introduction to NJ series Controllers 1 Registering Vari ables e Registering the variables used by more than one POU in the global variable table with Sysmac Studio e Registering the local variable table for each program e Registering the local variable table for each function block and function Global Variable Table Editor Local Variable Table Editor Sysmac Studio Version 1 Operation Manual Cat No W504 NJ NX series CPU Unit Software User s Manual Cat No W501 2 Writing Algorithms for POUs Writing the algorithms for the POUs pro grams function blocks and functions in the required languages Programming Editor NJ NX series CPU Unit Software User s Manual Cat No W501 NJ NX
72. Item Inspection Check for voltage fluctua tions at the power supply ter minals Criteria The voltage must be within the allowable voltage fluctua tion range 85 to 264 VAC 10 15 Action Use a voltage tester to check the power supply at the terminals Take necessary steps to bring voltage fluctuations within limits 2 I O Power Supply Check for voltage fluctua tions at the I O terminals Voltages must be within specifications for each Unit Use a voltage tester to check the I O power supply at the terminals Take necessary steps to bring volt age fluctuations within limits 3 Ambient environ ment 6 2 Check the ambient tempera ture Inside the control panel if the Controller is in a control panel 0 to 55 C Use a thermometer to check the temperature and ensure that the ambient temperature remains within the allowed range of 0 to 55 C Check the ambient humidity Inside the control panel if the Controller is in a control panel Relative humidity must be 10 to 90 with no conden sation Use a hygrometer to check the humidity and ensure that the ambi ent humidity remains between 10 and 90 Make sure that conden sation does not occur due to rapid changes in temperature Check that the Controller is not in direct sunlight Not in direct sunlight Protect the Controller if necessary Check for accumulation of dirt dust salt metal powder
73. Jxx_Ch1_Out00 Connect k i ifs to wa m onnen or row A Jxx_Ch1_In07 H E r row i E l g pees Jxx_Ch1_Out07 COM1 g jaw l E 5 Output gt COMO 2 J indicator i i g TE i i D 8 hw m gEV Jxx_Ch1_In08 Jxx_Ch1_Out08 Wd mal to H i _Ch1_ C t f cone wam Connel ore Jxx_Cht_Int5 gt JXX_ _Ou H Circuit Configuration COMI COMO Number of Simultaneously ON Points vs Ambient Temperature Characteristic 2 16 points at 33 C 16 points at 45 C a i i Input voltage 24 VDC 14 Input voltage 26 4 VDC g 12 3 10 12 points at 55 C ici E 3 9 points at 55 C G 34 B82 Eo 0 20 40 60 C Ambient Temperature NJ series CPU Unit Hardware User s Manual W500 A 41 sun O I 9ISeg Jo suOHeayI9ads Z Y SHUN O I 9ISWG c c V Appendices CN1 OUT CN2 IN Allocated Signal Connec Signal Allocated Allocated Signal Connector Signal Allocated CIO word name torpin name CIO word CIO word name pin name CIO word nc B12 A12 nc Jxx_Ch1_In00 Al B1 ecni noe ama NC B11 A11 NC 4 Jxx_Ch1_In01 A2 B2 Jxx_Ch1_In09 Ppr V B10 A10 V 4 g o mne A3 B3 Jxx_Ch1_In10 Sue 4 COMO 0 V B9 A9 COMO 0 V T 4 Jxx_Ch1_In03 A4 B4 Jxx_Ch1_Int1 oo 4 T T Jxx_Ch1_Outi5 B8 A8 Jxx_Ch1_Out07 E E
74. Ltd Product code 046290 TE 0 75 NICHIFU Co Ltd 2 Insulate the stripped end of each signal line with vinyl tape or heat shrink tubing 4 44 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring H Precautions for Correct Use Always use the specified crimp tool to attach the crimp terminals If a crimp tool is not used the cable will not be crimped properly which may cause the cable to become detached from the ter minal The following crimp tools are available Model Manufacturer UD6 Product code 1204436 PHOENIX CONTACT or ZA3 Series Crimper PZ1 5 Nihon Weidmuller Co Ltd Product code 900599 NH77 NICHIFU Co Ltd BULIM v v 3 Connecting Cables Use the following procedure to connect cables to the connection terminals 1 Orient the connector properly and then insert the signal lines fully into the back of each terminal hole in the connector as shown in the following diagram The signal lines are secured in this way without requiring the use of a tool If crimp terminals are not used on the signal lines use a small flat blade screwdriver to press down on the orange tab to insert the signal lines Power Supply on One Side Common Power Supply spun eu U yZg UHM 8 v v NJ series CPU Unit Hardware User s Manual W500 4 45 4 Installation and Wiring EN Additional Information To remove the signal lines from the connector press down o
75. NJ series CPU Unit Hardware User s Manual W500 Inspection and Maintenance e This section describes the required inspections and maintenance It also describes the service lives and replacement procedures for the Battery and Power Supply Units 6 1 Periodic Maintenance and Inspection 00 2eesee eee eens 6 2 6 1 1 Periodic Inspection 000 cece eee 6 2 6 1 2 Unit Replacement Precautions 0 0 cee eee 6 3 6 2 Replacing the Battery 200 e eee 6 4 6 2 1 Battery Replacement 0 0 00 cece eee ee 6 4 6 2 2 Operation without a Battery 00 eee 6 7 NJ series CPU Unit Hardware User s Manual W500 6 1 6 Inspection and Maintenance 6 1 Periodic Maintenance and Inspection Daily or periodic inspections are required in order to maintain the Controller s functions in peak operat ing condition 6 1 1 Periodic Inspection Although the major components in NJ series Controllers have an extremely long life time they can deteriorate under improper environmental conditions Periodic inspections are thus required to ensure that the required conditions are being kept Inspection is recommended at least once every six months to a year but more frequent inspections will be necessary in adverse environments Take immediate steps to correct the situation if any of the conditions in the following table are not met fi Periodic Inspection Points No 1 Source Power Supply
76. S lt D None XW2Z BU XW2D 40C6 None F 2 XW2Z L XW2D 20G6 2 Units None S F 2 XW2Z L XW2B 20G5 2 Units None S F 2 XW2Z L XW2B 20G4 2 Units None 4 F 2 XW2Z L XW2C 20G6 1016 2 Units Yes A 80 a F 2 XW2Z L XW2F 20G7 OUT16 2 Units Yes o Ei 1 The inputs are NPN For PNP inputs reverse the polarity of the external power supply connections to the power supply terminals on the Connector Terminal Block Conversion Unit 2 Bleeder resistance 5 6 KQ is built in NJ series CPU Unit Hardware User s Manual W500 A 59 Appendices unit VO capac pres Polarity hose Spee Connecting Connector Terminal Block Common eee ity anaes feral branches Cable Conversion Unit terminal gram CJ1W 32inputs 1 MILcon NPN PNP D None XW2Z K XW2D 40G6 None A 81 MD263 nestor D None XW2Z O00K xwep 4oae RM2 None D None XW2Z K XW2B 40G5 None D None XW2Z K XW2B 40G4 None pi F 2 XW2Z N XW2D 20G6 2 Units None m F 2 XW2Z N XW2B 20G5 2 Units None F 2 XW2Z N XW2B 20G4 2 Units None F 2 XW2Z N XW2C 20G6 1016 2 Units None A 82 F 2 XW2Z N XW2C 20G5 IN16 2 Units Yes ga F 2 XW2Z OOON XW2E 20G5 IN1
77. THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right Buyer Remedy Omron s sole obligation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non com plying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were properly handled stored installed and maintained and not subject to contamination abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combi nation with any electrical or electronic components circuits system assemblies or any other materi als or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment
78. The online connection with the Sysmac Studio was disconnected Precautions None Remarks This event code occurs for unit version 1 03 or later of the CPU Unit 5 64 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name Restore Operation Failed Event code 102C 0000 hex Meaning The restore operation ended in an error Source PLC Function Module Source details None Detection During restore timing operation Error attributes Level Observation Recovery Log category System Effects User program Operation Not affected System defined Variable Data type Name variables None nee Cause and Assumed cause Correction Prevention correction It was not possible to read the data to Format the SD Memory Card with the Do not remove the SD Memory Card restore Sysmac Studio and then place the or turn OFF the power supply while backup files on it the SD BUSY indicator is lit Replace the SD Memory Card periodically according to the write life of the SD Memory Card The SD Memory Card was removed Insert an SD Memory Card that con Do not remove the SD Memory Card during a restore operation tains the backup files and then exe during the restore operation cute the restore operation again Failed to restore Unit or slave Refer to the corrections for the follow Refer to the prevention information for ing events CJ series Unit Restore the following eve
79. The required transfer data is not in the backup file 0201 hex The unit version of the CPU Unit is old 0202 hex The model numbers of the CPU Unit are not the same 0203 hex The CPU Unit is write protected 0211 hex The database connection service or robot version of the CPU Unit is old 0301 hex Reading data for automatic transfer failed or the SD Memory Card is faulty Precautions Remarks None 1 This event code occurs for unit version 1 03 or later of the CPU Unit 2 For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 NJ series CPU Unit Hardware User s Manual W500 5 55 BunooysslqnosL Z S suoduos q JOU p 2 S 5 Troubleshooting Event name Error in Executing Automatic Transfer Event code 10280000 hex Meaning The automatic transfer ended in an error Source PLC Function Module Source details None Detection At power ON timing Error attributes Level Major fault Recovery Cycle the power Log category System supply or reset the Controller Effects User program Stops Operation Stops 2 System defined Variable Data type Name variables None Gus Cause and Assumed cause Correction Prevention correction It was not possible to read the data for Format the SD Memory Card with the Do not remove the SD Memory Card automatic transfer Sysmac Studio and then create an or turn OFF the power supply while autoloa
80. Unit Unit The Unit connection is faulty Noise A Unit has failed 102D0000 hex CJ series The backup opera An error occurred in the Unit S page 5 47 Ver 1 03 or Unit Backup tion for a CJ series Configuration later Failed Unit ended in an An error occurred for a Special error Unit A restart is in progress for the Special Unit A Unit model or Special Unit unit number in the Unit Configu ration in the CPU Unit is differ ent from the Unit model or the Special Unit unit number of the Unit that is mounted in the Con troller The CPU Unit or CU series Unit has failed 102E0000 hex CJ series The restore opera An error occurred in the Unit S page 5 48 Ver 1 03 or Unit Restore tion for a CJ series Configuration later Operation Unit ended in an An error occurred for a Special Failed error Unit The Unit Configuration in the backup file does not agree with the physical Unit configuration A restart is in progress for the Special Unit The restore conditions that are required by the Special Unit are not met The backup files are corrupted e The CPU Unit or CJ series Unit has failed 30200000 hex Unsupported A setting in the A setting in the Special Unit is S page 5 49 Ver 1 02 or Unit Setting Special Unit is not not supported by the CPU Unit later supported 80010000 hex Illegal Packet An illegal packet Noise S page 5 49 Discarded was received during message communi cation
81. XW2B 40G5 None p 3 A None XW2Z DO00K XW2B 40G4 None B 2 XW2Z N XW2D 20G6 2 Units None g B 2 XW2Z N XW2B 20G5 2 Units None 9 B 2 XW2Z N XW2B 20G4 2 Units None z B 2 XW2Z N XW2C 20G6 1016 2 Units Yes A 70 g B 2 XW2Z N XW2F 20G7 OUT16 2 Units Yes a a ee A ee re A a Rr en a a S 1 The inputs are NPN For PNP inputs reverse the polarity of the external power supply connections to the power supply a terminals on the Connector Terminal Block Conversion Unit 5 2 Bleeder resistance 5 6 KQ is built in 6 a 2 NJ series CPU Unit Hardware User s Manual W500 A 57 Appendices ee hee Weare ae a Coen Ete sea oes emi ee nectors tern branches gram CJiw 32 outputs 1 MIL con NPN A None xwe2z O00K xw2D 40G6 None A 71 0D233 peeo A None XW2Z O00K XW2B 40G5 None A None XW2Z O00K XW2B 40G4 None m B 2 XW2Z OO0N XW2D 20G6 2 Units None x B 2 XW2Z OO0N_ XW2B 20G5 2 Units None P B 2 XW2Z OOON_ XW2B 20G4 2 Units None m B 2 XW2Z OOON_ XW2C 20G6 1016 2 Units Yes A 71 B 2 XW2Z OOON XW2F 20G7 OUT16 2 Units
82. a8 8 7 SS 7 06 _ ro a7 05 Es L708 Go 5 J 37 L aM 12to A o4 65 ae 12 to 34 24 L a5 24 5 VDC D 3 14H VDC DO OSHA a 02 LOHEN C 01 A ot GA 2 g a 00 Oaoa S d4 LO 5 Solenoid valve etc oO Q Q 4 2 3 a Se 12 to wW T 24VDC Q 9 O Q 2 pee F Note The V terminals and COM terminals are internally Note 1 Connect the A9 B9 terminal and the terminal g connected inside the Controller but they must all be Connect the A10 B10 terminal and the terminal y c wired Use the enclosed short bar n 2 The COM terminals are wired inside the Connec g tor Terminal Block Conversion Unit O D w lt NJ series CPU Unit Hardware User s Manual W500 A 73 Appendices CJ1W OD262 CJ1W OD262 XW2D 40G6 XW2C 20G6 1016 2 Units XW2Z 0 K XW2Z OO0N CNI Fone and mi ue hives oj ent CN2 lainel eee 00 OH Short bar 4 08 o1 D a 619 LAH 15 4 O 10 z ea Solenoid valve etc AAA S Wd m ES a DH aman o 12 mM H BS 06 4 14 07 il gt ov 1 ot COMO V COMO V K COM Vv COM2
83. ade w ining bee eee aE a aE a ni A 95 A 4 2 Load Short circuit Protection for CJ1W OD204 0D212 0D232 MD232 A 98 A 5 EMC Directive Measures for Relay Outputs 2 2020005 A 100 A 6 System defined Variables Related to Hardware A 102 A 7 Version Information 0 00 c eee eee A 103 A 7 1 Relationship between Unit Versions of CPU Units and Sysmac Studio Versions 0 00 00 cee tte eee A 103 A 7 2 Functions That Were Added or Changed for Each Unit Version A 105 A 7 3 Performance Improvements for Unit Version Upgrades A 108 NJ series CPU Unit Hardware User s Manual W500 A 1 Appendices A 1 Specifications This section gives the specifications of the NJ series CPU Units Item Enclosure NJ501 1 NJ301 L1 NJ101 Mounted in a panel Grounding method Ground to less than 100 Q Dimensions height x depth x width 90 mm x 90 mm x 90 mm Weight 550 g including the End Cover Current consumption 5 VDC 1 90 A including SD Memory Card and End Cover Operating environ Ambient operating temperature 0 to 55 C Ambient operating humidity 10 to 90 with no condensation Atmosphere Must be free from corrosive gases Ambient storage 20 to 75 C excluding battery temperature Altitude 2 000 m max Pollution degree 2 or less Confo
84. allow sufficient margin in shut off performance Internal components in the Power Supply Unit will deteriorate or be damaged if the Power Supply Unit is used for an extended period of time exceeding the power supply output capacity or if the outputs are shorted Supported only when mounted to CPU Rack The tests can also be performed with the LG terminal and GR terminal connected to each other Change the applied voltage gradually using the adjuster on the Tester If the full dielectric strength voltage is applied or turned OFF using the switch on the Tester the generated impulse voltage may damage the Power Supply Unit NJ series CPU Unit Hardware User s Manual W500 3 13 suun Ajddns 1 mod suoneoyioeds pue sjepoy 3 Configuration Units 3 3 2 Components and Functions NJ PA3001 I PA3001 r POWER Indicator PWR LED S D eet AC input i D aai Connector LG D e GR DID lt 5 hes RUN output q ASAN Liej j H la E NJ PD3001 J PD3001 m POWER Indicator PWR LED SS z DC input D Pi aie Connector LG T
85. ee il 02 o De QO O DO T OAS 000000000 0000 gt ie 01 o4 i 3 i mmo ngs 00 o Relay side SLAA 0 I lt i i Output Unit _01 02 oO Ca Relay side E ORMO i ear Vv i Output Unit li TOP VIEW TOP VIEW Note Every two outputs share a common The current supplied Note 1 All outputs are independent They are also isolated is 3 A per common They are also isolated from the Out from the Output Unit and I O Relay Terminal OO to put Unit and I O Relay Terminal OO to 15 are the out 07 are the output numbers for the Output Unit and put numbers for the Output Unit and the I O Relay the I O Relay Terminal Terminal 2 Use the G6D 4 SB short bar to short to the common terminal A 86 NJ series CPU Unit Hardware User s Manual W500 Appendices G70R Relay Terminals G7TC I O Relay Terminals G70R SOC08 G7TC 0C16 OC08 Power supply o G7TC _ 18 Ss AA 14 7 I 13 3 Power sal OOE G70R SOC08 G O 3 E L 11 ED fr 101 i 6 i KEJ i 4 gt Qae OOO 3
86. lamp Countermeasure 2 COM Providing a limiting resistor R l4 NJ series CPU Unit Hardware User s Manual W500 inrush current such as an incandescent lamp suppress the inrush A 101 sindyno Aejay 10 s nse N 8A1 9941g ANI S V Appendices A 6 System defined Variables Related to Hardware System defined variables are assigned specific functions by the system They are registered in the global variable table or the local variable table for each POU in advance The variable names cannot be changed Some of the variables start with an underbar and some start with P_ Some of the system defined variables are read only and some are read write You read and write the variables with the user program with communications from external devices with the Sysmac Studio or with an NS NA series PT The system defined variables that are related to hardware are classified by functions as follows e System defined Variables for the Overall NJ series Controller No Category e Clock Errors SD Memory Card e Backup Power supply e Version e PLC Function Module Category Name _PLC e Errors e PLC Function Module Category Name _CJB e I O bus status I O bus errors e Auxiliary area bits for CJ series Units Refer to the NU NX series CPU Unit Software User s Manual Cat No W501 for details A 102 NJ series CPU Unit Hardware User s Manual W500 Appendices A 7 Version Information
87. rO El la Z W 69 01 7 09 OHA EHO to E 7 03 O ADN Oto fiz p14 LL aa 63 07 15 4 62 ov ee Oe RF COM1 24 VDC GV Solenoid valve etc 24 VDC J Note The COM V terminals and OV terminals are inter Note 1 Connect the A9 B9 terminal and the terminal nally connected inside the Controller but they must Connect the A10 B10 terminal and the terminal all be wired Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit A 70 NJ series CPU Unit Hardware User s Manual W500 Appendices Programma CJ1W OD233 Programma CJ1W 0OD233 ble Control ble Control ler I O Unit ler I O Unit Connector XW2D 40G6 Connector XW2C 20G6 I016 2 Units Terminal Terminal Block Con Block Con version Unit version Unit Connecting XW2Z K Connecting XW2Z N Cables Cables Wdm Wd m 1 1 12 to 24 VDC B20 amp A19 a gt g E Solenoid valve etc o E Wd m D T g g A16 M15 2 g a 2 wal M13 a W io e en 5 Connection 10 Connection S diagram as 9 diagram a 6 E wE A6 65 Wd m 1 A5 oa se D l a a3 DO
88. s Manual W500 3 Configuration Units 3 5 4 B7A Communications Specifications Item Specifications Transmission One way time sharing multiplex transmissions method Transmission delay High speed 3 ms typical 5 ms max communications Standard 19 2 ms typical 31 ms max delay on transmission path CJ1W B7A14 64 inputs 4 ports Transmission points CJ1W B7A04 64 outputs 4 ports CJ1W B7A22 32 inputs 2 ports 32 outputs 2 ports External power supply voltage 12 to 24 V DC allowable voltage range 10 8 to 26 4 V CJ1W B7A14 40 mA min FARA supply CJ1W B7A04 150 mA min current 2 CJ1W B7A22 80 mA min Minimum input High speed 16 ms time 3 Standard 2 4 ms High speed Power supply on one side 10 m max common power supply 50 m max with shielded cable Power supply on both sides 10 m max Transmission separate power supplies 100 m max with shielded cable distance Standard Power supply on one side 100 m max common power supply 4 Power supply on both sides 500 m max separate power supplies 5 VCTF 0 75 mm2 3 conductors power supply on one side common power supply 4 Cables VCTF 0 75 mm2 2 conductors power supply on both sides separate power supplies 5 1 We recommend OMRON S8 Shielded cable 0 75 mm2 3 conductors power supply on one side common power supply 4 Shielded cable 0 75 mm2 2 conductors powe
89. s Manual W500 Appendices CJ1W 0D213 Transistor Output Unit 16 Points Name 16 point Transistor Output Unit with Terminal Block Sinking Outputs Model CJ1W 0D213 Rated Voltage 24 VDC Operating Load Voltage Range 20 4 to 26 4 VDC Maximum Load Current 0 5 A point 5 0 A Unit Maximum Inrush Current 4 0 A point 10 ms max Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Response Time 15 us max OFF Response Time 80 us max Insulation Resistance 20 MQ between the external terminals and the GR terminal 100 VDC F f 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of Dielectric Strength 10 mA max Number of Circuits 16 16 points common 1 circuit Internal Current Consumption 5 VDC 150 mA max gt N Fuse None v Ss External Power Supply 20 4 to 26 4 VDC 55 mA min 2 Weight 110 g max ki Signal a ela EE _ name a p V 9 M M o M a D Jxx_Ch1_Out00 w i j D i a i to a 3 xx Ch1_Out15 2 Circuit Configuration ye provers oa 5 HEI pK eS ae a c 2 COM z eS een i 6 i Output indicator Signal Connec Signal name tor pin name TN Jxx_Ch1_Outoo ka XX_ _Ou o YY AO po 2xcht_outor_ TY l R Jxx_Ch1_Out02 A1 OA YI w xx_Ch1_Ou PTA A Jxx_Ch1_Out04 B1 o L 2 Jxx_Ch
90. 16 points common 2 circuits Number of Simultane ously ON Points 75 24 points at 24 VDC Insulation Resis tance 20 MQ between the external terminals and the GR terminal at 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current 5 VDC 140 mA max Consumption Weight 110 g max Accessories None CN1 OUT CN2 IN Signal Allocated Allocated Signal a NAME CIO word CIO word name r a Jxx_Ch1_In00 9 act Jxx_Ch1_Outoo Wd m 2 to i to Jxx_Ch1_In15 Circuit Configura tion 2 E JBI amp COMO Output w 6 COMO indicator Indicator 2 I5 ie l ae b4V to Jxx_Ch1_Out15 Jxx_Ch2_Out0o Jxx_Ch2_Out15 uan Wd m 3 Wd m 1 COM2 D ee re 3 COM2 Indicator switch H Input indicator Y 5 6 KQ Jxx_Ch2_In00 9 A to i li Jxx_Ch2_In15 A 46 i COM1 COM1 No of simultaneously ON inputs vs Ambient Temperature Characteristic 32 points at 38 C _ 32 points at 44 C input voltage po 24 VDC 3 gn Input voltage gt 6 4 VDC 6 2 gt 12 points g 20 common 3 at 55 C S 15 8 points 5 common 10 at 55 C D 55 2 o 20 40 60 C Ambient Temperature NJ series CPU Unit Hardware User s Manual W500
91. 4 1 mA typical at 24 VDC ON Voltage ON Current 19 0 VDC min 3 mA min OFF Voltage OFF Current 5 VDC max 1 mA max ON Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings OFF Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings Number of Circuits 32 16 points common 2 circuits Number of Simultane ously ON Points 75 12 points common simultaneously ON at 24 VDC Refer to the following illustration Insulation Resistance 20 MQ between external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current Con 200 mA max sumption Weight 70 g max Accessories None A 10 NJ series CPU Unit Hardware User s Manual W500 Appendices Allocated Signal Number of Simultaneously ON Points vs CIO word name Ambient Temperature Characteristic f 2 i i Lo 32 points at 48 C Ka ar nee i 3 35 32 points at 40 C spen a Input voltage boc C
92. 4 3 2 Connecting Controller Components 00 c cence eee eee 4 14 4 3 3 DIN Track Installation croite imise cee tees 4 16 4 3 4 Connecting CJ series Expansion Racks 0 0 0 eee ee eee eee 4 19 4 3 5 Assembled Appearance and Dimensions 0 20000e00 4 21 Ba WINING fan fee cise ree See eae ee te ee eee ee se AA git a etn eieatn 4 26 4 4 1 Power Supply Wiring 0 0 0 00 cect ttt tee 4 26 4 4 2 Wiring the Built in EtherCAT Port 0 0 00 c eee eee 4 31 4 4 3 Wiring CJ series Basic I O Units with Terminal Blocks 4 31 4 4 4 Wiring CJ series Basic I O Units with Connectors 2 000020 0 4 33 4 4 5 Connecting to Connector Terminal Block Conversion Units or I O Relay Terminals 0 000 c cece eee tees 4 38 4 4 6 Connecting I O Devices 0 0 cece eee 4 39 4 4 7 Wiring the Built in EtherCAT Port 0 0 0 0 cece eee eee 4 42 4 4 8 Wiring B7A Interface Units 0 eee ee 4 43 4 5 Control Panel Installation 00 c cee 4 49 4 5 1 FOMpPGrature irrita o ogie de ae ad ue Matinee Beane Maal 4 49 4 5 2 Humidity isigan Fh pbk ody fees aca aE pera I eek pec bred eas pee a ee ee a 4 51 4 5 3 Vibration and Shock 0 cece teens 4 51 4 5 4 Atmosphere pases cas Se a eS a a a le ae 4 51 4 5 5 Electrical Environment 0 0 00 e eee eee 4 52 4 5 6 GrOuNndING seis ea eat a node E OA ee eae Ha oe A 4 56 NJ series CPU Unit Hardware User s
93. 5 66 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name NX Message Communications Error Event code 8023 0000 hex Meaning An error has occurred in message communications Source PLC Function Module Source details None Detection During NX mes EtherCAT Master Function Module timing sage communica tions EtherNet IP Function Module Error attributes Level Observation Recovery Log category System Effects User program Continues Operation System defined Variable Data type Name variables None an i Cause and Assumed cause Correction Prevention correction The communications cable is broken Check the communications cable and Check the communications cable to replace it if it is broken see if itis operating properly The communications cable connector Reconnect the connector and make Make sure the communications cable is disconnected sure it is mated correctly is connected properly The NX message communications Reduce the number of times that Reduce the number of times that load is high instructions are used to send NX instructions are used to send NX messages Or increase the value of messages Or increase the value of the TimeOut input variable to the the TimeOut input variable to the instruction If more than one copy of instruction If more than one copy of the Sysmac Studio is connected the Sysmac Studio is connected reduce the frequency of
94. 52 contact protection circuit eessen A 52 control panel installation ssc mansoner aa Beers 4 11 Index 2 Controller components COMMEOCTING e ec ceececceeceeee cece a daaa aai 4 14 CPUNRAGK 4 5265 EE TE E AAA 2 5 CPU Unit components and functions eener 3 2 resetting teshani aati a a aa 5 3 watchdog timer error esseieirierieeeisrriesrrererisreesre 5 3 CPU Unit Overheat eee eeeeeeeecteeeeeceeeeteeeeneeeeeeeaas 5 35 CRUMUNIIS ini EE EE TE E ETE 3 2 CS CJ series I O Connecting Cables 00 2 12 4 19 current Consumptions ssssesessseeeee eerren 2 6 2 11 2 14 D Daisy chain iorri a eas 4 56 4 58 CIMENSIONS asasen an e aide ate 4 22 A 89 DIN Track siiiu ai iien 2 7 4 16 4 18 DIP Switch Setting Error cceeececcceeeeeeeeeeeeeteeeneeeiees 5 26 DIP switeh s annta n a a 3 3 3 7 Duplicate Unit NUM er ssseeseereeiserrsrirrerireresrreesns 5 44 E Earthing Methods ssseeeeseeeeeeeeeeneeeeenreeeenneeesneeees 4 56 EMC Directive measures for relay outputs A 100 emergency stop circuit example ccceceeeseeeeeeees 4 7 EN GITS T Z ik anean a AN A 100 E d Cover errana a et eet 2 7 2 12 End Cover Missing eeceeceeeeceeeeeeeeeteeeeeeeeieeseeeeeeeaes 5 43 Equipotential bonding system secre 4 56 4 57 ERROR indicator sassi aeniei ei 3 4 errors checking for non fatal errors esseere 5 8 INdICATOrS Henie aiia a i il 5 8 instructions that read error stat
95. 5M i 9 GD i Do 6 ET Ls G 5 pavoc 5 DH L hw as al 5 t tL 24vDC T HO SY leave 24 VDC T o a5 Ti 03 G4 1 4 02 3 2 i G4 3 4 mc a G3 a Do 62 4 i GA B i 2 Sal THe H EHe Note The V terminals and COM terminals are Note 1 The polarity for input power supply con internally connected inside the Controller nections indicated with dotted lines but they must all be wired ee can be connected in either direction provided that the same polarity is used for the commons for rows A and B 2 Both COMO and COM1 have two pins each They are internally connected inside the Controller but they must all be wired Aejay O I pue spun UOISIBAUOD YOOIg JeUIWe J0 D UUOD Bunoauuog v z Y NJ series CPU Unit Hardware User s Manual W500 A 79 Appendices Programmable Con troller I O Unit CJ1W MD261 Connector Terminal Block Conversion Unit XW2C 20G6 1016 2 Units XW2C 20G6 I016 2 Units Connecting Cables XWez L XW2Z D Connection diagram Wd m Wd m 1 CN2 OUT Short bar i COMO COM1 4 12 to 24 VDC Wd m 2 Wd m 3 CN2 IN Short S Black White Brown Red Blue Black 3 wire sensor with PNP output photoelectric sensor or proximity sensor Blue Black
96. 6 3 6 5 Battery backup Memory Check Error cccseeeeee 5 36 built in EtherCAT port ceceeeceeeececeeeeeeeeeeesieeteeeeeeeeea 3 3 built in EtherNet IP port 2 0 ee eeeeesseesseeeeeneeeeeneeeneeeees 3 3 BUSY iNdiGatO ecccchcececcencesjecee est steeviessvcetieds etesdgevt Meads 3 4 C _Card1Deteriorated SD Memory Card Life Warning Flag eeeeee 3 10 GAUSES iiaii a aan E I at 5 76 5 77 _CJB_lOUnitlnfo Basic I O Unit Information Witla 3 29 A 34 A 36 A 37 A 38 A 96 A 99 CJ series Basic I O Units cccecesseeseeeeeeeeees 2 13 3 20 TE Stet E tate de Ab isles teens 2 14 wiring Models with CONNECHOIS ee eeeeeeeeeeeeeeees 4 33 wiring models with terminal blocks 4 31 CuJ series Configuration Units csceeee 2 12 2 14 CJ series CPU Bus Units 0 ee ceeeeeeeeeeeeeeeeeeeeees 2 13 WSte eight ee tS 2 19 CJ series I O Control Unit c ccc eeeseeeeeeeeeeeees 2 7 3 30 CJ series I O Interface Unit looo 2 11 3 30 CJ series Special I O Units cee eceeeeeeeeeteeeneeeeeene 2 13 NIST ict eee hae S AEN E td EE 2 bach a 2 17 CuJ series Unit Configuration cccesseeees 2 2 2 5 CJ series Unit configuration ceeeeeeeeeeeteeeeeeneeees 1 4 Connector tYPES sisipain niesi 3 22 4 33 4 35 Connector Terminal Block Conversion Units CONMMOGCUING e ra aaa e E 4 38 A 54 CONNCClIONS atara e e aA neat A 56 contact current vs service life characteristic A
97. 62 Ver 1 03 or Failed tion ended in an Card is insufficient later error It was not possible to save the data that was specified for backup The SD Memory Card was removed during a backup oper ation Failed to back up Unit or slave The backup was canceled by the user Execution of the Save Cam Table instruction or changing the CPU Unit name is in prog ress The online connection with the Sysmac Studio was discon nected It was not possible to save the data that was specified for backup to the computer The SD Memory Card is dam aged BunooysslqnosL Z S age 10113 2 G NJ series CPU Unit Hardware User s Manual W500 5 21 5 Troubleshooting Event code 102B 0000 hex Ver 1 03 or later Event name Restore Operation Failed to Start Meaning An error was detected in pre exe cution checks for a restore operation Assumed cause An SD Memory Card is not inserted The SD Memory Card type is not correct The format of the SD Memory Card is not correct There are no backup files on the SD Memory Card Either the backup files on the SD Memory Card are cor rupted or required data is not in the backup files on the SD Memory Card The unit version of the CPU Unit to which to restore the files is older than the unit version of the backup files on the SD Memory Card The model of the CPU Unit to which to restore the files is not the same as t
98. Blue Black RA Brown White OJ Es T24 voc Note 1 The polarity for input power supply connections Note 1 Connect the A9 B9 terminal and the terminal for A 68 indicated with dotted lines can be con nected in either direction provided that the same polarity is used for the commons COMO COM1 COM2 and COM3 have two pins each They are internally connected inside the Controller but they must all be wired NPN Connect the A9 B9 terminal and the terminal for PNP Use the enclosed short bar The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit NJ series CPU Unit Hardware User s Manual W500 Appendices connected inside the Controller but they must all be wired Note 1 Connect the A9 B9 terminal and the terminal Connect the A10 B10 terminal and the terminal Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit Outputs Programma CJ1W OD231 Programma CJ1W OD231 ble Control ble Control ler I O Unit ler I O Unit Connector XW2D 40G6 Connector XW2C 20G6 I016 2 Units Pan XW2D 40C6 Tna ock Con ock Con version Unit version Unit Co
99. Brown White 2 wire sensor e g limit switch 7 PNP Black White Brown Red Blue Black 3 wire sensor with NPN output photoelectric sensor or proximity sensor NPN Blue Black Brown White 2 wire sensor e g limit switch 24 VDC A 80 Note 1 Connect the A9 B9 terminal and the Note 1 Connect the A9 B9 terminal and the terminal Connect the A10 B10 terminal and the terminal Use the enclosed short bar 2 The COM terminals are wired inside the Connector Terminal Block Conversion Unit terminal for NPN Connect the A9 B9 terminal and the terminal for PNP Use the enclosed short bar The COM terminals are wired inside the Connector Terminal Block Conversion Unit NJ series CPU Unit Hardware User s Manual W500 Appendices Programmable Con CJ1W MD263 troller I O Unit Connector Terminal XW2D 40G6 Block Conversion Unit xw2D 40G6 RM Connecting Cables XW2Z K CN1 OUT CN2 IN E E 620 619 aig T 618 ae ot i e z 619 G 8 A12 Gd 2
100. CE243 FCN 367J024 AU F NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring CJ series 32 and 64 point Basic I O Units with MIL Connectors Applicable Units Model Specifications Pins CJ1W ID232 Input Unit 24 VDC 32 inputs 40 CJ1W ID233 CJ1W ID262 Input Unit 24 VDC 64 inputs CJ1W OD232 Transistor Output Unit with sourcing outputs 32 outputs CJ1W OD262 Transistor Output Unit with sourcing outputs 64 outputs CJ1W O0D233 Transistor Output Unit with sinking outputs 32 outputs CJ1W OD234 CJ1W OD263 Transistor Output Unit with sinking outputs 64 outputs CJ1W MD263 24 VDC Input Transistor Output Units 32 inputs 32 outputs CJ1W MD563 TTL Input TTL Output Units 32 inputs 32 outputs CJ1W MD232 24 VDC Input Transistor Output Units 16 inputs 16 outputs 20 CJ1W MD233 24 VDC Input Transistor Output Units 16 inputs 16 outputs a Applicable Cable side Connectors Connection Pis OMRON set DDK parts Pressure welded 40 XG4M 4030 T FRC5 A040 3TOS 20 XG4M 2030 T FRC5 A020 3TOS Wire Size We recommend using cable with wire gauges of AWG 24 or AWG 28 0 2 mm to 0 08 mm Use cable with external wire diameters of 1 61 mm max Wiring Procedure The following wiring procedure is an example for Fujitsu connectors 1 Check that each Unit is installed securely l Precautions for Correct Use SIOJDBUUOD yM SHUN O I D1Seg SeLEs Q BUI v v Do not force
101. CPU Unit however opera tion ready status exists as soon as the EtherCAT Master Function Module is functioning regardless of the standby time of the EtherCAT Slaves For the EtherCAT Master Function Module slaves that do not start within the maximum waiting time are treated as having an error 2 This function performs self diagnosis on the inserted SD Memory Card This is executed if the SD Memory Card self diagnosis setting is set to enable execution of self diagnosis in the Operation Settings in the Controller Configurations and Setup in the Sysmac Studio 4 2 NJ series CPU Unit Hardware User s Manual W500 EN Additional Information 4 Installation and Wiring The CPU Unit internally performs initialization when the power to the Controller is turned ON The following processing is performed for initialization Process Self diagnosis at startup Description Operation is monitored for the following errors Power Supply Error CPU Unit Reset CPU Unit Watchdog Timer Error and Incorrect Power Supply Unit Connected Data check The _RetainFail Retention Failure Flag system defined variable changes to TRUE at the following time when the values of vari ables for which the Retain attribute was set to retain the values and the values in DM EM and HR Areas in the memory used for CJ series Units were not retained after a power interruption Detecting CJ series Units The CJ series Units mounted in the Controller are
102. CPU Unit Hardware User s Manual W500 3 5 SHUN Ndd L E suoljoun4 pue s jusuodwog Z 3 Configuration Units fl Built in EtherNet IP Port Port 1 Indicators T ET RUN Lo PORT EtherNet IF een NK ACT i NET RUN LH PORT2 EtherCAT NET ERR LINK ACT CT OPEN SW SETTING EtherNet IP Y EtherCAT LI See Soe Indicator NET RUN Color Green Status Lit Conients Normal startup status Flashing Ethernet communications are in progress Tag data link connection establishment in progress IP address acquisition with BOOTP in progress Not lit You cannot perform Ethernet communications The power supply is OFF or the CPU Unit was reset A MAC address error or communications Controller error occurred NET ERR Red Lit An error for which the user cannot recover operation occurred A MAC address error or communications Controller error occurred Flashing An error for which the user can recover operation occurred An error occurred in TCP IP communications or CIP communi cations FTP server setting error NTP server setting error etc Tag data link setting error tag data link verification error etc Not lit There are no Ethernet communications errors The power supply is OFF or the CPU Un
103. Circulation Room Cooling Cooling the Entire Room Where the Control Panel Is Located Cooler Control panel Room Cooling ll Low Temperatures The Controller may not start normally if the temperature is below 0 C when the power is turned ON Maintain an air temperature of at least approximately 5 C inside the panel by implementing measures such as installing a low capacity space heater in the panel Alternatively leave the Controller power ON to keep the Controller warm 4 50 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 5 2 Humidity Rapid temperature changes can cause condensation to occur resulting in malfunctioning due to short circuiting When there is a possibility of this occurring take measures against condensation such as leaving the Controller power ON at night or installing a heater in the control panel to keep it warmer Control panel Moisture absorber Controller Power ON KAANTESAS Heater Examples of Measures against Condensation 4 5 3 Vibration and Shock The Controller is tested for conformity with the sine wave vibration test method IEC 60068 2 6 and the shock test method IEC 60068 2 27 of the Environmental Testing for Electrotechnical Products It is designed so that malfunctioning will not occur within the specifications for vibration and shock If how ever the Controller is to be used in a l
104. Connectors Sinking Outputs Model CJ1W MD233 Output section CN1 Input section CN2 12 to 24 VDC Rated Input Volt 24 VDC Rated Voltage age Operating Load Voltage Range 10 2 to 26 4 VDC Operating Input Voltage 20 4 to 26 4 VDC Maximum Load Current 0 5 A point 2 0 A Unit Input Impedance 3 3 kQ Maximum Inrush Current 4 0 A point 10 ms max Input Current 7 mA typical at 24 VDC 0 1 mA max ON Voltage ON 14 4 VDC min 3 mA min Leakage Current Current Residual Voltage 1 5 V max OFF Voltage OFF 5 VDC max 1 mA max Current ON Response Time 0 1 ms max ON Response 8 0 ms max Can be set to between 0 and 32 ms in OFF Response Time 0 8 ms max Time the Unit Information settings No of Circuits 16 16 points common 1 circuit OFF Response Time Fuse None 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings External Power Supply 12 to 24 VDC 20 mA min No of Circuits 16 16 points common 1 circuit Number of Simul taneously ON Points 75 at 24 VDC Insulation Resistance 20 MQ between the external terminals and the GR terminal at 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current Consump tion 5 VDC 130 mA max
105. Controller controls an operation such as the clockwise and counterclockwise operation of a motor provide an external interlock such as the one shown in the following example to prevent both the forward and reverse outputs from turning ON at the same time if required by the application Interlock circuit 1 MC2 ON MCT ON ici Motor clockwise Nu series Controller A i 1 MC1 ONCMC2 s c Motor counterclockwise This circuit prevents outputs MC1 and MC2 from both being ON at the same time even if both Controller outputs ON_MC1 and ON_MC2 are ON due to a malfunction NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 3 Mounting Units H Precautions for Correct Use Follow the instructions in this manual to correctly perform installation Do not operate or store the Controller in the following locations Doing so may cause operation to stop or incorrect operation Locations subject to direct sunlight Locations subject to temperatures or humidity outside the range specified in the specifica tions Locations subject to condensation as the result of severe changes in temperature Locations subject to corrosive or flammable gases Locations subject to dirt dust salt and metal powder Locations subject to exposure to water oil or chemicals Locations subject to shock or vibration Take appropriate and sufficient countermeasures when installing systems in the followi
106. Error Notification Variables The following bits in the Basic I O Unit Information system defined variables that are allocated to the I O ports of the Units will change to TRUE when a transmission error occurs Example Rack 0 Slot 0 Bulsseo0iq 10417 UOISSIWSUeI 8 9 B7A interface port CJ1W B7A14 CJ1W B7A04 CJ1W B7A22 Port 1 _CJB_lOUnitInfo 0 0 0 Port 2 _CJB_lOUnitInfo 0 0 1 Port 3 _CJB_lOUnitInfo 0 0 2 _CJB_lOUnitInfo 0 0 0 Port 4 _CJB_lOUnitInfo 0 0 3 _CJB_lOUnitInfo 0 0 1 Example Rack 0 Slot 1 B7A interface port CJ1W B7A14 CJ1W B7A04 CJ1W B7A22 Port 1 _CJB_lOUnitInfo 0 1 0 Port 2 _CJB_lOUnitInfo 0 1 1 Port 3 _CJB_lOUnitInfo 0 1 2 _CJB_lOUnitInfo 0 0 0 Port 4 _CJB_lOUnitInfo 0 1 3 _CJB_lOUnitInfo 0 0 1 Transmission Error Input Status Processing If a transmission error occurs at an input port the status of the input bit in the CPU Unit variable from immediately before the transmission error is held When transmission returns to normal the signals that have been normally received will be input to the input bit i B7A Interface Output Ports The B7A Interface Unit does not detect transmission errors at output ports Detect output port transmis sion errors at the B7A Link Terminal that is connected to the B7A Interface Unit NJ series CPU Unit Hardware User s Manual W500 3 29 3 Configuration Units 3 6 CJ seri
107. Event code 000F 0000 hex Meaning The current SD Memory Card is not supported Source PLC Function Module Source details None Detection At power ON at timing Controller reset or when SD Memory Card is inserted Error attributes Level Observation Recovery Log category System Effects User program Continues Operation SD PWR indicator is not lit Power supply to SD Memory Card is stopped System defined Variable Data type Name variables _Card1Ready BOOL SD Memory Card Ready Flag Cause and Assumed cause Correction Prevention gorecion An SD Memory Card that is not sup Replace the SD Memory Card with an Use an SD SDHC card with a capac ported was inserted into the CPU SD SDHC card with a capacity of 32 ity of 32 GB or less for the SD Mem Unit GB or less ory Card Attached None information Precautions None Remarks 5 36 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name SD Memory Card Life Exceeded Event code 00100000 hex Meaning The specified number of deletions for the SD Memory Card was exceeded Or the number of bad blocks exceeded the specified value Source PLC Function Module Source details None Detection At power ON at timing Controller reset or periodically Error attributes Level Observation Recovery Log category System Effects User program Continues Operation Not affected System defined Va
108. External connec tion and terminal device variable diagram 4 Appendices CN1 OUT CN2 IN Allocated Signal Connec Signal Allocated Allocated Si i gnal Connec Signal Allocated ClOword name tor pin name CIO word CIO word name tor pin ena CIO word Tchou 757 gg chout p gt I t 24 Ihe i a lt 12to rok 1 2 p aaroa anfoes aan 6 1 O a e DAA 36 35 Our Te VDC E So ch2mis FE f vex Ch2_no7 oO o e gD 2S 0ut08 34 gf exon oui T e t 5 oxh FTG dxx_heinos p T Ch oio 135 31 ont ouie D m 5 o eche_ints g qg 2 ch2no 4 La D o isp oD cht Outs 139 2g xCht outs T e Jxx_Ch2_Int2 Jxx_Ch2_In04 Jxx_Ch1_Out06 Jxx_Chi_Outi4 TA d 11 12 ab Hl 28 27 L e Jx Ch2in11 Jxx_Ch2_In03 g Jxx_Ch1_Out07 Jxx_Cht_Outts 77 gt S 13 14 o o 3 OF 26 25 L l z atchi FET G gl Yxxch2tnoz 4 COMO 24 23 COMo Jxx_Ch2_in09 Jxx_Ch2_in01 aV av id 17 18 o O 22 21 5G Hm Che_IN08 GP op Px _Ch2_Inoo_ T 2 2h2 0ut00 T5977 g rx cheoutos D i i z NC NC 4 Decne owo gf yz crous T l coi a zona z T x ch2_outo2 4G
109. Information Event code 44430000 hex Meaning This event provides internal information from the PLC Function Module Source PLC Function Module Source details None Detection Continuously timing Error attributes Level Information Recovery Log category System Effects User program Continues Operation Operation is not affected System defined Variable Data type Name variables None ae Cause and Assumed cause Correction Prevention corccuon This event provides internal informa tion from the PLC Function Module It is recorded to provide additional infor mation for another event Attached Attached information 1 System information information Attached Information 2 System information Attached information 3 System information Attached information 4 System information Precautions None Remarks This event code occurs for unit version 1 05 or later of the CPU Unit Event name Clock Changed Event code 9001 0000 hex Meaning The clock time was changed Source PLC Function Module Source details None Detection Commands from timing user Error attributes Level Information Recovery Log category Access Effects User program Continues Operation Not affected System defined Variable Data type Name variables _CurrentTime DATE_AND_TIME System Time Cause and Assumed cause Correction Prevention comecen The clock time was c
110. Jxx_Ch2_Ini4 _ o Jxx_Ch3_In11 Jxx_Ch3_In03 Jxx_Ch2_In07 5 Jxx_Ch2_Ini5 b il Jxx_Ch3_In10 xs x Jxx_Ch3_In02 l COM1 43 COM1 oxxCh3_Inog 37 38 Jxx_Ch3_In01 J O NC 2 1 NC Ea A i Jxx_Ch3_In08 39 40 xx_Ch3_In00 4 24 VDC The Input power polarity can be connected in either The input power polarity can be connected in either direction direction Be sure to wire both pins 23 and 24 COMO of CN1 Be sure to wire both pins 23 and 24 COM2 of CN2 and set the same polarity Tor both pins and set the same polarity for both pins Be sure to wire both pins 3 and 4 COM1 of CN1 Be sure to wire both pins 3 and 4 COM of CN2 and and set the same polarity for both pins set the same polarity for both pins The ON response time will be 120 us maximum and OFF response time will be 400 us maximum even if the response times are set to 0 ms due to internal element delays Note Observe the following restrictions when connecting to a 2 wire sensor Make sure the input power supply voltage is larger than the ON voltage 19 V plus the residual voltage of the sen sor approx 3 V Use a sensor with a minimum load current of 3 mA min Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher A 14 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W IA201 AC Input Unit 200 VAC 8 Points Name 8 point AC Input Unit with Terminal Block Model
111. Lot No DD MYY xxxx SERB BREESE BREE 3 4 Number Name Function 1 Unit model Shows the model of the CPU Unit Unit version Shows the unit version of the CPU Unit Lot number and serial number Shows the lot number and the serial number of the CPU Unit DDMYY Lot number O For use by OMRON xxxx Serial number M is 1 to 9 for January to September X for October Y for November and Z for December 4 MAC addresses Shows the MAC addresses of the built in ports on the CPU Unit NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units 3 2 SD Memory Cards 3 2 1 Models and Specifications SD cards and SDHC cards are supported but use one of the following OMRON Cards OMRON is not 5 responsible for the operation performance or write life of any other SD or SDHC card 2 Number of z HMC SD291 SD Card 2 GB FAT16 100 000 2 g max ps HMC SD491 SDHC Card 4 GB FAT32 100 000 2g max 3 o EN Additional Information Write Protection Key You will not be able to write to the SD Memory Card if the key is set to the LOCK position Use this setting to prevent overwriting FOR INDUSTRIAL suoneoyioads pue SEPON z 3 2 2 Purpose You can use the SD Memory Card for the following applications Read and write files in the SD Memory Card with instructions e Read and write files in the SD Memory Card from an FTP client on EtherNet IP e Back up r
112. None we ae Cause and Assumed cause Correction Prevention eotrect on An error occurred in the software Contact your OMRON representative None Attached Attached information 1 System information information Attached information 2 System information Attached information 3 System information Attached information 4 System information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 NJ series CPU Unit Hardware User s Manual W500 5 45 Bunooys jqnoIL Z S suogduos q 1019 p 2 S 5 Troubleshooting Event name Impossible to Access Special Unit Event code 64010000 hex Meaning An error occurred in data exchange between the CPU Unit and a Special Unit Source PLC Function Module Source details CJ series Unit Detection Continuously timing Error attributes Level Minor fault Recovery Reseterror cycle Log category System power supply or reset Controller Effects User program Continues Operation The Special Unit stops System defined Variable Data type Name variables None sa Cause and Assumed cause Correction Prevention SIE The setting of the rotary switches ora Correct the setting of the rotary Set the rotary switches and DIP DIP switch pin on a Special Unit is not switches or DIP switch pin on the switch pins on the Special Units cor correct Special Unit You can check the set
113. Not doing so may result in serious accidents due to incorrect operation Emergency stop circuits interlock circuits limit circuits and similar safety measures must be provided in external control circuits The Controller outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors As a countermea sure for such problems external safety measures must be provided to ensure safe operation of the system The CPU Unit will turn OFF all outputs from Basic Output Units in the follow ing cases The slaves will operate according to the settings in the slaves If an error occurs in the power supply If the power supply connection becomes faulty If a CPU watchdog timer error or CPU reset occurs If a major fault level Controller error occurs e While the CPU Unit is on standby until RUN mode is entered after the power is turned ON External safety measures must be provided to ensure safe operation of the system in such cases If external power supplies for slaves or other devices are overloaded or short circuited the voltage will drop outputs will turn OFF and the system may be unable to read inputs Provide external safety measures in controls with mon itoring of external power supply voltage as required so that the system oper ates safely in such a case NJ series CPU Unit Hardware User s Manual W500 Safety Precautions Unintended outputs may occur when an e
114. Out outputs 2 A 8 outputs Y put Units Terminal block 12 to 24 VDC CJ1W OD203 8 010 110 g max D 0 5 A 8 outputs i Terminal block 12 to 24 VDC CJ1W OD211 1 16 0 10 _ 110 g max b 0 5 A 16 outputs 2 Terminal block 24 VDC CJ1W 0D213 1 16 0 15 110 g max S 0 5 A 16 outputs 3 Fujitsu connector 12 to 24 VDC CJ1W OD231 2 32 0 14 70 g max S 0 5 A 32 outputs MIL connector 12 to 24 VDC CJ1W 32 0 14 Ga 70 g max z 0 5 A 32 outputs 0OD233 1 2 53 MIL connector 24 VDC CJ1W 32 0 22 70 g max 0 5 A 32 outputs 0OD234 1 2 Fujitsu connector 12 to 24 VDC CJ1W OD261 2 64 0 17 110 g max 0 3 A 64 outputs MIL connector 12 to 24 VDC CJ1W OD263 2 64 0 17 110 g max 0 3 A 64 outputs Sourc Terminal block 24 VDC 2 A CJ1W OD202 8 0 11 120 g max ing out 8 outputs load short circuit pro puts tection and disconnected line detection Terminal block 24 VDC 0 5 A CJ1W OD204 8 0 10 120 g max 8 outputs load short circuit pro tection Terminal block 24 VDC 0 5 A CJ1W 0OD212 16 0 10 120 g max 16 outputs load short circuit pro tection MIL connector 24 VDC 0 5 A CJ1W 0D232 2 32 0 15 80 g max 32 outputs load short circuit pro tection MIL connector 12 to 24 VDC CJ1W OD262 2 64 0 17 110 g max 0 3 A 64 outputs B7A Interface Units 64 outputs CJ1W B7A04 64 0 07 80 g max 1 The ON OFF response time for the CJ1W OD213 CJ1W OD234 is shorter than for the CJ1W
115. Power interruption Power interruption detection time detection delay time AC 10 to 25 ms 20 5 ms fixed DC 2 to 5 ms Power OFF detection time AC 30 5 to 45 5 ms DC 22 5 to 25 5 ms As shown in the following figure the system i e CPU Unit will stop even if the voltage recovers after the power interruption detection time Power interruption Power eruption System stops detected confirmed Voltage recovery CPU Unit stops Voltage drop y y disabled AC 85 V max i DC 19 2 V max i 7 7 i Executing user program Processing after power interruption is confirmed System reset 4 4 Power a Power interruption detection time detection delay time AC 10 to 25 ms 20 5 ms fixed DC 2 to 5 ms Power OFF detection time AC 30 5 to 45 5 ms DC 22 5 to 25 5 ms Power interruption detection time The time from when the input power supply voltage drops until a power interruption is detected The power interrup tion is detected by the Power Supply Unit Power interruption detection delay time The standby time from when the Power Supply Unit detects the power interruption until the CPU Unit starts processing after the power interruption is confirmed Power OFF detection time The time from when the power supply voltage drops until the CPU Unit starts processing after the power interruption is confirmed The CPU Unit continues to operate normally until the power interruption is confirmed NJ series CPU
116. RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OMRON AUTOMATION amp SA
117. Rack be sure to include the power required by the CPU Unit itself as well as the I O Control Unit if one or more Expansion Racks is connected NJ series CPU Unit Hardware User s Manual W500 3 15 3 Configuration Units 2 Be sure to include the power required by the I O Interface Unit when calculating current power consump tion in an Expansion Rack Output current Model 5 VDC CPU 5 vDC E etal re SWDC Expan 24ypc capacity Rack sion Rack NJ PA3001 6 0A 6 0A 1 0A 30 W NJ PD3001 6 0A 6 0A 1 0A 30 W Including supply to the CPU Unit Example Calculations Example 1 In this example the following Units are mounted to a CPU Rack with an NJ PA3001 Power Supply Unit Unit Model Quantity Yo72 JOME 5 V 24 V CPU Unit NJ501 1500 1 unit 1 90 A I O Control Unit CJ1W 1C101 1 unit 0 02A Input Units CJ1W ID211 2 units 0 08 A CJ1W ID231 2 units 0 09 A Output Unit CJ1W OC201 2 0 09 A 0 048 A Special I O Unit CJ1W DA041 1 0 12 A CPU Bus Unit CJ1W SCU22 1 0 28 A Current consump Calculation 1 9A 0 02 A 0 08 Ax2 0 048 Ax2 tion 0 09Ax2 0 09Ax2 0 12 A 0 28 A Result 2 84 A lt 6 0 A 0 096 A lt 1 0 A Power consump Calculation 2 84 Ax5V 14 2 W 0 096 A x 24 V 2 3 W tion Result 14 2 W 2 30 W 16 5 W lt 30 W Example 2 In this example the following Units are mounted to a CJ series Expansion Rack with an NJ PA3001 Power Suppl
118. SD Memory Card is on a computer inserted replace it with the correct one If the correct SD Memory Card is inserted format it correctly before you use it Attached None information Precautions None Remarks NJ series CPU Unit Hardware User s Manual W500 5 37 BunooysslqnosL Z S suonduoseg 1019 p 2 S 5 Troubleshooting Event name SD Memory Card Restored or Formatted Event code 10040000 hex Meaning An error was detected during the file system check and the file system was restored Files may have been deleted Source PLC Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Observation Recovery Log category System Effects User program Continues Operation If the file is deleted normal user program operation may not be possible System defined Variable Data type Name variables None e ane Cause and Assumed cause Correction Prevention corrosion The Controller power supply was Check that the correct file is on the Do not turn OFF the power supply turned OFF while the SD BUSY indi SD Memory Card or that the device while the SD BUSY indicator is lit cator was lit operates correctly If the correct file is The power supply to the Controller He on SD Memory Card a the Take appropriate measures to ensure was interrupted momentarily while the ee ie not ai ae b that the specified power with the rated SD
119. SIG2 G2 e V3 QAR AAASAS pe elise REER v ie ne B7A Link Terminal gt SIG4 nok z IO Transmission cable VCTF 0 75mm min x oO Cc 2 a ej T re 12 to 24 V DC Power Supply on Both Sides Separate Power Supplies B7A Interface Unit Ser 12 to 24 V DC EEEE Transmission distance okie estes ine 500 m max T B7A Link Terminal a 7 ISIG2 IG2 SIG V3 Isic MAWLCQWSIS Bs gt a E SOCIO Sigg B7A Link Terminal IG Transmission cable VCTF 0 75mm min a ni F 12 to 24 V DC NJ series CPU Unit Hardware User s Manual W500 4 47 4 Installation and Wiring High speed Mode Note If shielded cable is not used the maximum transmission distance is 10 m regardless of whether a common or separate power supplies are used Use VCTF cable of 0 75 mm2 or higher e Power Supply on One Side Common Power Supply B7A Interface Unit KoD l Transmission distance OCS ON ee B7A Link Terminal at I oie Shielded cable TO lez VCTF 0 75mm min V3 Olsics Gr
120. System defined Variable Data type Name j oa variables None les X EN Cause and Assumed cause Correction Prevention ENA Bt Clearing a forced refreshing value 3 was specified by the user g Attached None 9 information E Precautions None a Remarks Event name Backup Started Event code 901A0000 hex Meaning A backup operation was started Source PLC Function Module Source details None Detection At start of backup timing operation Error attributes Level Information Recovery Log category System Effects User program Continues Operation Not affected System defined Variable Data type Name variables None a a Cause and Assumed cause Correction Prevention comecuon A backup operation was started Attached Attached information 1 Operation type information 0101 hex Controller to SD Memory Card for switch operation on front of CPU Unit 0102 hex Controller to SD Memory Card for system variable operation 0103 hex Controller to SD Memory Card for Sysmac Studio operation 0201 hex Controller to computer Precautions None Remarks This event code occurs for unit version 1 03 or later of the CPU Unit NJ series CPU Unit Hardware User s Manual W500 5 73 5 Troubleshooting Event name Backup Completed Event code 901B0000 hex Meaning The backup operation ended normally Source PLC Function Module Source details None Detection At end of normal timing backup operation Error
121. T 24 voc x Note The V terminals and COM terminals are internally Note 1 Connect the A9 B9 terminal and the terminal connected inside the Controller but they must all be Connect the A10 B10 terminal and the terminal Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit wired A 72 NJ series CPU Unit Hardware User s Manual W500 Appendices Programma CJ1W OD261 Programma CJ1W OD261 ble Control ble Control ler I O Unit ler I O Unit Connector XW2D 40G6 Connector XW2C 20G6 I016 2 Units Terminal XW2D 40C6 Terminal Block Con Block Con version Unit version Unit Connecting XW2Z B Connecting XW2Z L Cables XW2Z BU Cables CN1 Wdm LCN2 and m 1 Wd m 2 and m 3 Wd m ENT Lenzi Wd m 1 Wd m 2 av Wd m 3 cous D COMO N COM2 m no a E A 15 OS Solenoid valve etc 8 14 HL 4Lar z 8 13 gt gt E AT KS ac HLH 2H ais o Nn Lops Ned 4 L 10 oO tL OL ai3 o 09 15 lt O 09 KAA be a z 08 c Connection LD an Connection diagram A 610 LY diagram a COM1 COMO a9 69 Coma COM2 07 7 _ Ano
122. TRUE External connection and terminal device variable diagram Signal Connec Signal name or pin name 7p dxx_Ch1_Out00 L A0 Jdxx_Ch1_Outot My Dyxx_Ch1_Outo2 Bo Al Jxx_Ch1_Outo3 AY 2x Ch1_Out04 B1 fo A2 Jxx_Ch1_Out05 7 mxx _Ch1_Out06 B2 G7 A3 Jxx_Ch1_Out07 7 NC B3 Nz A4 NC NC B4 A5 NC NC B5 A6 NC NC B6 A7 NC 0 V B7 A8 COM V B8 H 24 VDC When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units A 36 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W O0D212 Transistor Output Unit 16 Points Name 16 point Transistor Output Unit with Terminal Block Sourcing Outputs Model CJ1W O0D212 Rated Voltage 24 VDC Operating Load Voltage Range 20 4 to 26 4 VDC Maximum Load Current 0 5 A point 5 0 A Unit Maximum Inrush Current 0 1 mA max Leakage Current 1 5 V max ON Response Time 0 5 ms max OFF Response Time 1 0 ms max Load Short circuit Protection Detection current 0 7 to 2 5 A Automatic restart after error clearance Refer to page A 98 Insulation Resistance 20 MQ between the external terminals and th
123. Unit Connected error occurred A CJ intervals series Power Supply Unit is connected in the CPU Rack The CPU Unit will not operate and the ERROR indicator will light Flashing 1 s The CPU Unit is starting entering RUN mode or PROGRAM intervals mode at startup Not lit Operation is stopped in PROGRAM mode when a CPU Unit reset is in progress or when any of the following errors occurs Controller error in the major fault level CPU error WDT error ERROR Red Lit Self diagnosis found one of the following errors Controller error in the major fault level CPU error WDT error The CPU Unit operation will stop and all outputs will turn OFF Flashing 1 s Self diagnosis found one of the following errors intervals Controller error in the partial fault level an error in which all control of a Function Module is disabled Controller error in the minor fault level an error in which partial control of a Function Module is disabled CPU Unit operation will continue for either of these errors Operation will stop for the Function Module in which a Controller error in the partial fault level occurred Operation will continue for the Function Module in which a Con troller error in the minor fault level occurred Not lit The CPU Unit is in normal operation a CPU reset is in progress or monitored information occurred CPU Unit operation will con tinue BUSY Yellow Flashing Built in non volatile memory access in progress
124. Unit Hardware User s Manual W500 4 Installation and Wiring i Momentary Power Interruption with Continued Operation Execution of the user program will continue if a momentary power interruption is less than the following times Power supply type Momentary power interruption time with continued operation AC power supply 30 5 ms max DC power supply 22 5 ms max Momentary power interruption time from voltage drop until recovery Power interruption Voltage drop e elected Voltage recovery AC 85 V max Y DC 19 2 V max a ZL Onl The CPU Unit will not interrupt execution of user program Executing user program J40 13M0d pUe NO 13M0d Bulsse201g Y lt lt 4 gt Power interruption detection time Power interruption detection delay time AC 10 to 25 ms 20 5 ms fixed DC 2to5ms Power OFF detection time AC 30 5 to 45 5 ms DC 22 5 to 25 5 ms i Processing after Power Interruption Is Confirmed After a power interruption is confirmed the CPU Unit performs the following processing and then stops Item Description V O refresh Load outputs are turned OFF Tag data links stop SD Memory Card Any writing is interrupted files are closed and the Card is access in progress unmounted Transferring user pro Interrupted As a result an error will occur the next time that the Processing gram including online power is turned ON The Controller will not operate OI
125. Unit Hardware User s Manual W500 5 43 BunooysslqnosL Z S suogduos q 1019 p 2 S 5 Troubleshooting Event name Duplicate Unit Number Event code 24050000 hex Meaning The same unit number is set for more than one Special I O Unit or more than one CPU Bus Unit Source PLC Function Module Source details I O bus master Detection At power ON or timing Controller reset Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops System defined Variable Data type Name variables None e ane Cause and Assumed cause Correction Prevention corrosion The same unit number is set for more Check that the same unit number is Make sure that the same unit number than one Special I O Unit or more not used for more than one Special is not used for more than one Special than one CPU Bus Unit I O Unit or CPU Bus Unit by checking I O Unit Also make sure that the the rotary switches If the same unit same unit number is not used for number is used more than once for more than one CPU Bus Unit the same Unit configuration change the unit number The same unit number is assigned to Check whether a Special I O Unit or a Special I O Unit that uses more than CPU Bus Unit that uses more than one unit number and another Special one unit number is included in the 1O Unit configuration If there is check to see if one of the unit nu
126. Unit and the physical Unit CPU Unit is different from the Unit ration so that there are no inconsis configuration are consistent when you model or the Special Unit unit number tencies back up the data of the Unit that is mounted in the Con troller when 5 is given for attached information 1 Error Details The CPU Unit or CJ series Unit has If none of the above causes applies None failed when 1 is given for attached replace the CPU Unit or the CJ series information 1 Error Details Unit Attached Attached Information 1 Error Details information 1 It was not possible to create the backup file 2 Communications with a Special Unit failed 4 The CJ series Unit could not be detected 5 The Unit Configuration in the CPU Unit and the physical Unit configuration are not consistent Attached information 2 Rack number where error was detected 0 to 3 when 2 is given for Error Details Attached information 3 Slot number where error was detected 0 to 9 when 2 is given for Error Details Attached information 4 System Information when 2 is given for Error Details Precautions None Remarks This event code occurs for unit version 1 03 or later of the CPU Unit NJ series CPU Unit Hardware User s Manual W500 5 47 BunooysslqnosL Z S suoduos q JOU p 2 S 5 Troubleshooting Event name CJ series Unit Restore Operation Failed Event code 102E0000 hex Me
127. Unit data which are stored in the CPU Unit The absolute encoder home offsets are backed up with a Battery in the CPU Unit as absolute encoder information When you change the combination of the CPU Unit and Servomotor e g when you add or replace a Servomotor define the absolute encoder home again i Disposal Dispose of the product and Batteries according to local ordinances as they apply Ta oa REE The following information must be displayed for all products that contain primary lithium batteries with a perchlorate content of 6 ppb or higher when shipped to or transported through the State of California USA Perchlorate Material special handling may apply See www dtsc ca gov hazardouswaste perchlorate The CPU Unit contains a primary lithium battery with a perchlorate content of 6 ppb or higher Place the above information on the individual boxes and shipping boxes when shipping finished products that contain a CPU Unit to the State of California USA NJ series CPU Unit Hardware User s Manual W500 23 Precautions for Correct Use Precautions for Correct Use 24 fl Storage and Installation Follow the instructions in this manual to correctly perform installation Do not operate or store the Controller in the following locations Operation may stop or malfunctions may occur e Locations subject to direct sunlight e Locations subject to temperatures or humidity outside the range specified in t
128. Units on two CJ series Expansion Racks e Install the Racks and select I O Connecting Cables so that the total length of all I O Connecting Cables does not exceed 12 m The following diagram shows where each I O Connecting Cable must be connected on each Rack The Rack will not operate if the cables aren t connected properly Nu series NJ series Power Supply Unit CPU Unit 1 0 Control Unit AN CPU Rack g w oo ITT A 1O Interface Unit I O Connecting Cable NJ series Power Supply Unit CJ series Expansion Rack ZT wes Total cable O Connecting Cable length I O Interface Unit 12 m max ee NJ series Power Supply Unit CJ series Expansion Rack w 6 4 1 0 Interface Unit gonnecung sante be NJ series Power Supply Unit CJ series Expansion Rack E NJ series CPU Unit Hardware User s Manual W500 4 19 sun Bununow r syoey uolsuedxy s n s f9 Buyo uuop 4 r 4 4 20 Installation and Wiring 1 0 Control Unit Si Ipi THE CPU Rack Easy lock connector I O Connecting Cable Expansion Rack Easy lock connector direction before connecting it Connecting the Easy lock Connectors Insert the connector until it
129. XW2Z D XW2B 20G5 2 Units None F 2 XW2Z D XW2B 20G4 2 Units None F 2 XW2Z D XW2C 20G6 I016 2 Units Yes A 67 F 2 xwez D Xw2C 20G5 IN16 2 Units Yes a F 2 XW2Z D XW2E 20G5 IN16 2 Units Yes oe F 2 xwez D XW2F 20G7 IN16 2 Units Yes Si F 2 XW2Z D XW2N 20G8 IN16 2 Units Yes J gt CJ1W 64 inputs 2MILcon NPN PNP D None XW2Z K XW2D 40G6 None A 68 a 10262 neciors D None XW2Z OO00K xwep 4oae RM2 None 8 D None XW2Z K XW2B 40G5 None S D None XW2Z K XW2B 40G4 None E gt F 2 XW2Z N XW2D 20G6 2 Units None a F 2 XW2Z N XW2B 20G5 2 Units None m F 2 XW2Z N XW2B 20G4 2 Units None b F 2 XW2Z N XW2C 20G6 1016 2 Units Yes A 68 5 F 2 xwez N xw2C 20G5 IN16 2 Units Yes ae S F 2 XW2Z N XW2E 20G5 IN16 2 Units Yes te a F 2 XW2Z N XW2F 20G7 IN16 2 Units Yes ai F 2 xwez N XwW2N 20G8 IN16 2 Units Yes CJ1W 32 outputs 1 Fujitsu NPN A None XW2Z B XW2D 40G6 None A 69 Opes connector A None XW2Z OO00B XW2B 40G5 None a ae A None XW2Z DO00B XW2B 40G4 None a 3 X A None XW2Z XW2D 40C6 None A 69 zo BU D B 2 XW2Z L XW2D 20G6 2 Units None 2 B 2 XW2Z L XW2B 20G5 2 Units None B 2 XW2Z L XW2B 20G4 2 Units None 9 B 2 XW2Z L XW2C 20G6 1016 2 Units Yes A 69 3 B 2 XW2Z L XW2F 20G7 OUT16 2 Units Yes 3 CJ1W 32 outputs 1 MIL con PNP A None XW2Z K XW2D 40G6 None A 70 P Opes nector A None XW2Z OO00K
130. a robot version that is the CPU Unit and the robot version of the robot version of the backup files the same as or newer than the robot the backup files are compatible on the SD Memory Card version of the CPU Unit that was used to create the backup files Or specify backup files with the correct robot ver sion for the CPU Unit Attached Attached information 1 Operation type information 0101 hex SD Memory Card to Controller for switch operation on front of CPU Unit 0201 hex Computer to Controller Attached Information 2 Error Details 0001 hex An SD Memory Card is not inserted 0002 hex The SD Memory Card is faulty the format of the SD Memory Card is not correct or the SD Memory Card is not the correct type of card 0004 hex Recovery was executed for the SD Memory Card 0102 hex There are no backup files 0103 hex The backup files are corrupted 0104 hex The contents of the restore command file are not correct 0105 hex The required transfer data is not in the backup file 0201 hex The unit version of the CPU Unit is old 0202 hex The model numbers of the CPU Unit are not the same 0203 hex The CPU Unit is write protected 0205 hex Another backup operation is in progress 0206 hex Synchronization online editing or the Clear All Memory operation is in progress 0211 hex The database connection service or robot version of the CPU Unit is old 0301 hex Reading data for restoration failed or the SD Memory Card is faulty 0501 hex
131. again Attached Attached information 1 Recovered content 00000000 hex File system recovery successful 00000001 hex Format information ted Precautions Make sure that the projects match and that the device operates correctly or transfer the project again If you cycle the Remarks power to the Controller or reset the Controller before you do this unexpected operation may occur and can be very dangerous For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 NJ series CPU Unit Hardware User s Manual W500 5 27 Bunooys jqnoIL o S suogduos q 1019 p 2 S 5 Troubleshooting Event name Non volatile Memory Data Corrupted Event code 10020000 hex Meaning A file that must be in non volatile memory is missing or corrupted Source PLC Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Major fault Recovery Cycle the power Log category System supply or reset the Controller Effects User program Stops Operation Stops System defined Variable Data type Name variables None ae Cause and Assumed cause Correction Prevention ett seal The Controller power supply was Clear all of memory and then down Do not turn OFF the power supply turned OFF while the BUSY indicator load the project from the Sysmac Stu while the BUSY indicator is lit was lit dio The power supply to the Cont
132. and Z directions for 100 minutes Time coefficient 10 minutes x coefficient factor 10 total time 100 min according to IEC 60068 2 6 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units Item Specifications Shock resistance 147 m s2 3 times each in X Y and Z directions Relay Output Unit 100 m s2 according to IEC 60068 2 27 Ambient operating 0 to 55 C temperature Ambient operating 10 to 90 with no condensation humidity Atmosphere Must be free from corrosive gases Ambient storage tem 20 to 75 C perature 4 2 3 4 5 The AC and DC values above are given for a cold start and the AC values are at room temperature The AC inrush con trol circuit uses a thermistor element with a low temperature current control characteristic If the ambient temperature is high or the Controller is hot started the thermistor will not be sufficiently cool and the inrush current given in the table may be exceeded by up to twice the given value The DC inrush control circuit uses a capacitor charging delay circuit If the power is OFF for only a short time for a hot start the capacitor will not sufficiently discharge and the inrush current given in the table may be exceeded by up to twice the given value An inrush current of approximately 4 A may occur and continue for 1 s when the power is turned ON When selecting fuses breakers and external DC power supply devices for external circuits
133. as the EtherCAT communications period This enables high precision sequence control and motion control with a constant period and little fluctuation For information on EtherCAT refer to the NJ NX series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 CJ series Unit Configuration CPU Rack The CPU Rack consists of the following items e NJ series CPU Unit e NJ series Power Supply Unit e CJ series Configuration Units CJ series Basic I O Units Special I O Units and CPU Bus Units I O Control Unit An I O Control Unit is required to connect an Expansion Rack End Cover Some CJ series Configuration Units cannot be used with an NJ series CPU Unit Refer to CJ series Configuration Units on page 2 12 for information on the models you can use with an NJ series CPU Unit Expansion Racks You can connect an Expansion Rack to an NJ series CPU Rack or to another Expansion Rack A CPU Unit cannot be mounted to an Expansion Rack The rest of the configuration is the same as for an NJ series CPU Rack 2 2 NJ series CPU Unit Hardware User s Manual W500 2 System Configuration CJ series Unit Configuration D w R i f 9 CPU Rack r CJ series Configuration Units ao VO Control Unit Basic VO Units Special 5 NJ series Power Supply Unit NJ series CPU Unit I O Units and CPU Bus Units rf SD Memory Cara End Cover S oe l o Of 5 2g 9 p Al j p p p E J i 0 i D J g
134. attributes Level Information Recovery Log category System Effects User program Continues Operation Not affected System defined Variable Data type Name variables None a ane Cause and Assumed cause Correction Prevention correction The backup operation ended nor mally Attached Attached information 1 Operation type information 0101 hex Controller to SD Memory Card for switch operation on front of CPU Unit 0102 hex Controller to SD Memory Card for system variable operation 0103 hex Controller to SD Memory Card for Sysmac Studio operation 0201 hex Controller to computer Precautions None Remarks This event code occurs for unit version 1 03 or later of the CPU Unit Event name Restore Operation Started Event code 901C 0000 hex Meaning A restore operation started Source PLC Function Module Source details None Detection At start of restore timing operation Error attributes Level Information Recovery Log category System Effects User program Operation Not affected System defined Variable Data type Name variables None Fae Cause and Assumed cause Correction Prevention correction A restore operation started Attached Attached information 1 Operation type information 0101 hex SD Memory Card to Controller for switch operation on front of CPU Unit 0201 hex Computer to Controller Precautions None Remarks This event code occurs for unit version 1 03 or
135. backup memory in the CPU Unit Source PLC Function Module or Motion Con Source details PLC Function Detection At power ON or trol Function Module Module None timing Controller reset Motion Control Function Mod ule MC Common Error attributes Level Minor fault Recovery Error reset Log category System Effects User program Continues Operation The variables with a Retain attribute and memory for CJ series Units in the DM EM and Holding Areas were cor rupted Normal user program execution or normal Unit operation may not be possible System defined Variable Data type Name variables _RetainFail BOOL Retention Failure Flag Cause and Assumed cause Correction Prevention corecuon The battery voltage is low Replace the Battery Regularly replace the Battery The battery connector has come Reconnect the connector and make Check for vibration and shock loose sure it is mated correctly The Battery is missing Install a Battery Install a Battery Attached None information Precautions After you implement the above countermeasures set the correct data for the variables with a Retain attribute and Remarks memory for CJ series Units in the DM EM and Holding Areas You can change the event level to the observation level If you change the level to the observation level recovery procedures are not required Event name SD Memory Card Invalid Type
136. because the power sup ply to the Controller was inter rupted during a Clear All Memory operation Non volatile memory failed 40010000 hex PLC System A fatal error was An error occurred in the soft S page 5 32 Processing detected in the PLC ware Error Function Module 40020000 hex PLC System A fatal error was An error occurred in the soft S page 5 33 Processing detected in the PLC ware Error Function Module 40030000 hex PLC System A fatal error was An error occurred in the soft S page 5 33 Processing detected in the PLC ware Error Function Module 00070000 hex Real Time The oscillation of The battery voltage is low S U page 5 34 Clock the real time clock The battery connector has Stopped stopped The real come loose time clock is SELLON Ilha The Battery is missing an illegal time 00080000 hex Real Time The real time clock The CPU Unit clock has failed S page 5 34 Clock Failed in the CPU Unit failed 000B 0000 hex Low Battery The voltage of the The battery voltage is low S U page 5 35 Voltage Battery has The battery connector has dropped come loose The Battery is missing 000C 0000 hex CPU Unit The temperature The ambient operating temper S page 5 35 Overheat inside the CPU Unit ature is too high exceeded the spec ified value 5 14 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting
137. but they must all be wired A 76 NJ series CPU Unit Hardware User s Manual W500 Programmable Con troller I O Unit CJ1W MD231 Appendices Connector Terminal Block Conversion Unit XW2C 20G6 1016 Connecting Cables XW2Z A Connection diagram Short bar 1 COMO COM1 Wd m Solenoid valve etc Solenoid valve etc 12to T 24 VDC CN2 IN Wd m 1 Black White Brown Red Blue Black 3 wire sensor with PNP output photoelectric sensor or proximity sensor PNP Blue Black Brown White 2 wire sensor e g limit switch olelolololelololole ololelo Black White Brown Red Blue Black 3 wire sensor with NPN output photoelectric sensor gt NPN or proximity sensor Blue Black Brown White 2 wire sensor e g limit switch olelelelolo T 24 VDC Note 1 Connect the A9 B9 terminal and the Note 1 Connect the A9 B9 terminal and the 2 terminal Connect the A10 B10 terminal and the terminal Use the enclosed short bar The COM terminals are wired inside the Connector Terminal Block Conversion Unit NJ series CPU Unit Hardware User s Manual W500 terminal for NPN Connect the A9 B9 terminal and the terminal for PNP Use
138. by power devices will cause potential fluc tuations between ground terminals of devices This potential fluctuation may result in device malfunc tion or damage To prevent this it is necessary to suppress the occurrence of a difference in electrical potential between ground terminals of devices You need to consider the earthing methods to achieve this objective The recommended earthing methods for each usage condition are given in the following table Earthing methods Star earthing Connecting Specification of communications cables Equipoten devices and Connecting for EtherCAT and EtherNet IP tial bonding noise sources devices and Daisy chain noise sources system to separate to a common earth elec earth electrode trodes The cable shield connected to the connector Recom Recommended Not recom Not recom hood at both ends of the communications mended mended mended cable The cable shield connected to the connector Recom Recommended Not recom Not recom hood at only one end of the communications mended mended mended cable 2 Neither EtherCAT nor EtherNet IP used Recom Recommended Not recom Not recom mended mended mended 1 Use this cable when using EtherCAT or when using EtherNet IP with 1000BASE T 2 You can use either of cables when not using EtherCAT or when using EtherNet IP with 100BASE TX or 10BASE T EN Additional Information In a country or region where the earthi
139. control current load current lleak Sensor leakage current R Bleeder resistance BULIM v v Programming Example In this example the sensor s power supply voltage is used as the input to SensorVcc A timer delay 100 ms for an OMRON Proximity Sensor is added to the user program to wait for sensor operation to stabilize After the timer times out and then the SensorOK input changes to TRUE a sensor input to the Sensorin input causes nData to change to TRUE s n d O I BuljaeUUOD 9 p y Variable Data type Initial value Address Comment SensorVcc BOOL FALSE lOBus rack 0 slot 0 Ch1_In Ch1_Inoo Sensor power supply volt age SensorIn BOOL FALSE lOBus rack 0 slot 0 Ch1_In Ch1_In01 Input from sensor SensorOK BOOL FALSE Sensor stable operation flag InData BOOL FALSE Sensor input data valid flag egPowerDelay TON Sensor input delay timer egPowerDelay SensorOK O SensorVcc T 100ms InData SensorOK Sensorln i l C NJ series CPU Unit Hardware User s Manual W500 4 41 4 Installation and Wiring il Output Wiring Precautions Output Short circuit Protection If a load connected to the output terminals is short circuited output components and the printed cir cuit boards may be damaged To guard against this incorporate a fuse in the external circuit Use a fuse with a capacity of about twice the rated output Transistor Output Residual Volt
140. device is the same as or earlier than the unit version of the destination CPU Unit Refer to the Sysmac Studio Version 1 Operation Manual Cat No W504 for details on the Select Device Area of the relevant dialog boxes NJ series CPU Unit Hardware User s Manual W500 A 7 2 Appendices Functions That Were Added or Changed for Each Unit Version This section gives the functions that were added or changed for each unit version of the CPU Unit Additions and Changes to Functional Specifications The following table gives the unit version of the CPU Units and the Sysmac Studio version for each addition or change to the functional specifications ee y Sysmac Function Adaition Unit Studio Reference change version F version Tasks Function Conditionally executed tasks Addition 1 03 1 04 NJ NX series CPU i Unit Software User s P N ces Addition 1 01 1 02 rogramming amespa iti Manual Cat No Data types Structure data Specifying Addition 1 01 1 02 W501 types member off Change 1 03 sets Libraries Addition 1 01 1 02 Motion control Single axes Single axis Cyclic syn Addition 1 03 1 04 NJ NX series CPU position con chronous Unit Motion Control trol absolute posi User s Manual Cat tioning No W507 Auxiliary func Homing with Addition 1 03 1 04 tion for single specified axis control parameters Enabling digi Addition 1 06 1 07 tal cam switches Comma
141. employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu sive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron Notwithstanding any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Omron All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Export Controls Buyer shall comply with all applicable laws regulations and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of
142. errors and other events Event Setup Settings that define user defined errors and user defined information event task A task that executes a user program only once when the task execution conditions are met FB An acronym for function block forced refreshing Forcing the refreshing of an input from an external device or an output to an exter nal device e g when the user debugs a program Addresses that are subject to forced refreshing can still be overwritten from the user program FUN An abbreviation for function function A POU that is used to create an object that determines a unique output for the same input such as for data processing function block A POU that is used to create an object that can have a different output for the same input such as for a timer or counter function module One of the functional units of the software configuration of the CPU Unit general purpose slave Any of the EtherCAT slaves that cannot be assigned to an axis global variable A variable that can be read or written from all POUs programs functions and func tion blocks I O map settings Settings that assign variables to I O ports Assignment information between I O ports and variables I O port A logical interface that is used by the CPU Unit to exchange data with an external device slave or Unit I O refreshing Cyclic data exchange with external devices that is perf
143. external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Number of Circuits 32 16 points common 2 circuits Internal Current Consump 140 mA max tion Fuse None External Power Supply 12 to 24 VDC 30 mA min Weight 70 g max NJ series CPU Unit Hardware User s Manual W500 A 27 sun O I 91Seg Jo suoneayioads Z Y sun O I 3 seg z z Y Appendices Signal Allocated ee a name CIO word i 5 4V i T I i i gt Jxx_Ch1_Out00 i to Wdm Q Jxx_Ch1_Out15 i i i COMO g COMO i 5 i Circuit Configuration amp i g i E i i D j l mm ow i Ww 1 i po4e i cop SxX_Ch2_OutOO i to Wd m 1 no aa Jxx_Ch2_Out15 i i i COM1 i COM1 i i Allocated Signal Connec Signal Allocated CIO word name tor pin name CIO word 12 to 24 VDC V V I com com 7 lt 4 3 4 4 D Jxx_Ch2_Out15 516 Jxx_Ch2_Out07 T l D Jxx_Ch2_Out14 7l Jxx_Ch2_Out06 D _ 4 D Jxx_Ch2_Out13 3 10 Jxx_Ch2_Out05 l t L D Jxx_Ch2_Out12 1112 Jxx_Ch2_Out04 D l G g L D Jxx_Ch2_Out11 13h14 Jxx_Ch2_Out03 l g D Jxx_Ch2_Out10 15h16 Jxx_Ch2_Out02 A 4 OY Hy D Jxx_Ch2_Out09 Jxx_Ch2_Out01 D D Jxx_Ch2_Out08
144. for 1 minute at a leakage current of 10 mA max Number of Circuits 16 16 points common 1 circuit Internal Current Consumption 5 VDC 100 mA max Fuse None External Power Supply 10 2 to 26 4 VDC 20 mA min Weight 110 g max aang Signal i i name I ease z Output indicator i Circuit Configuration a i punn cont Oats 2 to i H l Jxx_Ch1_Out15 e Pie tas COM ca i ae E eee och H Signal Connec Signal name tor pin name TN Jxx_Ch1_Out00 L AO Jxx_Cht_Outot_ gt gt b Jxx_Ch1_Out02 4 BO UE L Jxx_Ch1_Out03 M y Jxx Ch1_Out04 ap B1 S L Jxx_Ch1_Out05 M b 2 Ch1_Outos ag B2 UE K Jxx_Ch1_Out07 77 gt b T 2x ch1_outo8 4 B3 Y External connection and terminal p4 LexxChi_Outos TY 7 iable di D Jxx_Ch1_Out10 AS SS device variable diagram L Jxx_Ch1_Outt1 TA b D2 Cht_outt2 y BS iE G 6 Jxx_Cht_Outt3 7 l D2 Chi _Outi4 7 B6 LE Se Jxx_Ch1_Out15 gt COM B7 YY A8 B8 V 6 12 to 24 VDC When wiring pay careful attention to the polarity of the external power supply The load may oper ate incorrectly if the polarity is reversed Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units A 24 NJ series CPU Unit Hardware User
145. g indicated with dotted lines can be con NPN 5 nected in either direction provided that the same Connect the A9 B9 terminal and the terminal for 5 polarity is used for the commons PNP 2 Both COMO and COM1 have two pins each They Use the enclosed short bar are internally connected inside the Controller but 2 The COM terminals are wired inside the Connec 2 they must all be wired tor Terminal Block Conversion Unit O D or w La NJ series CPU Unit Hardware User s Manual W500 A 65 Appendices Programma CJ1W ID233 Programma CJ1W ID233 ble Control ble Control ler I O Unit ler I O Unit Connector XW2D 40G6 Connector XW2C 20G6 I016 2 Units Terminal XW2D 40G6 RM Terminal Block Con Block Con version Unit version Unit Connecting XW2Z K Connecting XW2Z Cables Cables Wdm Wd m 1 Short bi T thy 1 i i N JE 24 VDC B20 amp A18 17 617 Wd m wa A16 Black White 614 Brown Red Q 613 Blue Black 13 3 wire sensor with PNP outpu 613 forcioslesii sensor or proximity sensor PNP Connection Connection diagram a D diagram Blue Black 89 Brown Whi
146. i Jxx_Ch1_Outoo aa oe HEF 6 Jxx_Cht_Outis WOM i CN1 j Q V ie 9 Jxx_Ch2_Out00 i g i to Wd m 1 ie 7 Jxx_Ch2_Out15 Circuit Configuration a q COMI il Output indicator COM1 i L M O V ac Maes A Saas Jxx_Ch3_Outoo i sk i j i to Wd m 2 i l i ki Jxx_Ch3_Out15 o Were H COM2 j i j COM2 CN2 V i Jxx_Ch4_Out00 i i to Wd m 3 i Jxx_Ch4_Out15 H COM3 EE A E COM3 A 32 NJ series CPU Unit Hardware User s Manual W500 External connection and terminal device variable diagram Appendices Allocated Signal Connec Signal Allocated Allocated Signal Connec Signal Allocated CIO word name torpin name CIO word CIO word name torpin name CIO word 12 to rH D 22 Cht_Outoo shox Ch1_Out08 T 24 av av 2 Jxx_Ch1_Out09 Jato xx_Ch1_Out O Jxx_Ch1_Out01 T 24 coms coms te bxx_Chi_Out02 Joccnt_outio n VDC O Chi awe Lye 4 D Jxx_Ch4_Outt5 Jxx_Ch4_Out07 LY Jxx_Cht_Outos Jxx_Ch1_Out11 E gE O Chi D z L moua Jxx_Ch4_Out06 O L Jxx_Ch1_Out04 Jxx_Ch1_Out12 O xx_Cht_Out MO ole CD 2c outs Jxx_Ch4_Out05 O O Jxx_Ch1_Outos Dacht outis gt l eoum Jxx_Ch4_Out04 D O Jxx_Ch1_Outos Jxx_Ch1_Out14 Ms L D Jxx_Ch4_Out11 Jxx_Ch4_Ou
147. if the End Cover is not connected to the right end CJ series Basic I O Units A total of up to 10 Units can be connected to the CPU Rack and to each of the Expansion Racks A Controller error in the major fault level will occur if 11 or more Units CJ series CPU Bus Units are connected CJ series Special I O Units NJ series CPU Unit Hardware User s Manual W500 2 5 2 System Configuration Units NJ series CPU Units I O capacity Maximum ree petals y number of Configura Pro ram Memory Number con GEM tion P Model tion Units Maximum g F capacity for of motion Ser Weight capacity nec 7 number of Expansion variables axes tion vices 5 24 Racks SES VDC VDC NJ501 1500 2 560 points 40 Units 8 20 MB 2 MB 64 Not Not 1 90 550 g NJ501 1400 Expansion Racks Retained dur 32 sup sup A ing power ported ported NJ501 1300 interruptions 16 NJ501 1520 4 MB Not 64 Sup NJ501 1420 retained dur 30 ported 2 ee ing power NJ501 1320 interruptions 16 NJ501 1340 Not Sup sup ported NJ301 1200 5 MB 0 5 MB 8 ported Not NJ301 1100 Retained dur 7 sup ing power ported NJ101 1 000 3 MB interruptions 2 NJ101 9000 2 MB Not 0 retained dur ing power interruptions NJ series Power Supply Units Model Power supply Output current Output RUN CPU Expansion Weight voltage 5 VDC 24 VDC capacity outp
148. in Safe Mode Source PLC Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Major fault Recovery Cycle the power Log category System supply or reset the Controller Effects User program Stops Operation Stops 2 System defined Variable Data type Name variables None s Cause and Assumed cause Correction Prevention coraan The power supply was turned ON to the Controller when Safe Mode was set on the DIP switch on the CPU Unit Attached None information Precautions If the Controller is started when the CPU Unit is in Safe Mode the user program is not executed even if the startup Remarks mode is set to RUN mode 1 This event code occurs for unit version 1 02 or earlier of the CPU Unit 2 For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 NJ series CPU Unit Hardware User s Manual W500 5 57 BunooysslqnosL Z S suogduos q 1013 Z S 5 Troubleshooting Event name PLC Function Processing Error Event code 44420000 hex Meaning A fatal error was detected in the PLC Function Module Source PLC Function Module Source details None Detection Continuously timing Error attributes Level Major fault Recovery Cycle the power Log category System supply or reset the Controller Effects User program Stops Operation Stops 2 System defined Variable Data type Name variables No
149. later of the CPU Unit 2 For details refer to O Operation for Major Fault Level Controller Errors on page 5 6 Event name PLC System Processing Error Event code 40010000 hex Meaning A fatal error was detected in the PLC Function Module Source PLC Function Module Source details None Detection Continuously timing Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops A connection to the Sysmac Studio is not possible System defined Variable Data type Name variables None n we Cause and Assumed cause Correction Prevention cgorecuon An error occurred in the software Contact your OMRON representative None Attached None information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 5 32 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name PLC System Processing Error Event code 40020000 hex Meaning A fatal error was detected in the PLC Function Module Source PLC Function Module Source details None Detection Continuously timing Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops System defined Variable Data type Name variables None Zi ae Cause and Assu
150. later of the CPU Unit 5 74 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name Restore Operation Completed Event code 901D0000 hex Meaning The restore operation ended normally Source PLC Function Module Source details None Detection At end of normal timing restore operation Error attributes Level Information Recovery Log category System Effects User program Operation Operation does not start after the completion of a restore operation To start operation according to the restored user program and settings turn OFF the power supply to the Controller turn OFF all pins on the DIP switch on the CPU Unit and then turn ON the power supply again System defined Variable Data type Name variables None seh Cause and Assumed cause Correction Prevention correction The restore operation ended nor on mally a Attached Attached information 1 Operation type D information 0101 hex SD Memory Card to Controller for switch operation on front of CPU Unit 3 0201 hex Computer to Controller oO Precautions None 3 Remarks 2 amp This event code occurs for unit version 1 03 or later of the CPU Unit oa N A m 3 iv oO an Q 3 n NJ series CPU Unit Hardware User s Manual W500 5 75 5 Troubleshooting 5 2 5 Troubleshooting Errors That Are Not in the CPU Unit i Input Units No Abnormal condition None of the inp
151. locks in place The Controller will not operate properly if the connector is not inserted completely To remove the connector press the tabs and pull on the connector 4 C7 7 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring H Precautions for Correct Use When using an I O Connecting Cable with a locking connector be sure that the connector is firmly locked in place before using it Always turn OFF the power supply to the Controller before connecting a cable An I O bus check error will occur and the Controller will stop if an I O Connecting Cable s con nector is disconnected from the Rack Be sure that the connectors are secure A 63 mm hole will be required if the I O Connecting Cable must pass through a hole when con necting an Expansion Rack Do not bend the I O Connecting cable past its natural bending radius or pull in it with excessive force The cables can withstand a pulling force up to 49 N 11 Ibs The minimum bending radius is shown in the following diagram D Lot A R 69 mm min 1 Cable outer diameter 8 6 mm Loa Always attach the cover to the output connector left side on the last I O Interface Unit on the last Expansion Rack to protect it from dust CJ1W 11101 I O Interface Unit i Output connector cover 4 3 5 Assembled Appearance and Dimensions The NJ series Units including the Power Supp
152. manual for information on the HMI Troubleshooter fi Checking with Instructions That Read Function Module Error Status Instructions are provided that allow you to read the error status of each function module from the user program These instructions get the status and the event code of the error with the highest level Applicable function module Instruction name Instruction PLC Function Module Get PLC Controller Error Status GetPLCError Get I O Bus Error Status GetCJBError Motion Control Function Module Get Motion Control Error Status GetMCError EtherCAT Function Module Get EtherCAT Error Status GetECError EtherNet IP Function Module Get EtherNet IP Error Status GetEIPError For details on the instructions that get error status refer to the NJU NX series Instructions Reference Manual Cat No W502 i Checking with System defined Variables You can check the error status variables in the system defined variables to determine the status of errors in a Controller You can read the error status variables from an external device by using commu nications Refer to NJ NX series CPU Unit Software User s Manual Cat No W501 for the system defined variables 5 10 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting 5 2 Troubleshooting This section provides basic error identification and troubleshooting flowcharts Use them when an error occurs in the NJ series Controller This section also describes th
153. max Internal Current Consumption 5 VDC 140 mA max Weight 110 g max None Accessories A 44 NJ series CPU Unit Hardware User s Manual W500 Appendices CN1 OUT CN2 IN Signal Allocated Allocated Signal name CIO word CIO word as wd ia 4 w Connect M 2 sex ont ms Wd m Connect or row A i L or row A 2 3 r J utpu indicator Indicator gt H E l PA __Switcl 2 wa Jxx_Ch2_In00 G rn vE f Tie f to 5 kt i f Wd Connect Connect M 3 Ju Ch2_Int5 2 a y Be f m 1 for row B or row B i 8 8 Ht i Circuit Configura tion J No of simultaneously ON inputs vs Ambient Temperature Characteristic 32 points at 38 C_ 32 points at 44 C w 35 Input voltage 5 4 24 VDC Qa 30 Input voltage 5 25 26 4 VDC gt 12 points z i ats aa gt E 10 at 55 C N 55 7 Zo 3 0 20 40 60 C O Ambient Temperature oO 2 CN1 OUT CN2 IN S Allocated Signal Connec Signal Allocated Allocated Signal Connec Signal Allocated oO CIO word
154. n 4 2 Q G a 24 VDC at 2 C amp O z O Solenoid valve etc oO g Q 4 2 3 a 12 to 2 24 VDC wW o i 9 E 9 i Pi 4 a Note The V terminals and COM terminals are internally Note 1 Connect the A9 B9 terminal and the terminal S A inside the Controller but they mustal be Connect the A10 B10 terminal and the terminal j nie Use the enclosed short bar c 2 The COM terminals are wired inside the Connec a tor Terminal Block Conversion Unit ra D w lt NJ series CPU Unit Hardware User s Manual W500 A 71 Appendices CJ1W 0OD234 CJ1W OD234 XW2D 40G6 XW2C 20G6 I016 2 Units XW2zZ 0 K Xw2z O0O0ON wea me K O i 1 12 to To 62 00 OH Beh B19 H On eles 2 MH Tau LADHA ESI Dea B17 03 L Solenoid valve etc Loy Ar SY Wdm ean oe rel i 5 Q Gras DI 3 7 Q 06 12 T K ET WS 613 07 O f a COMO 9 COMO V ee 61 el ol 08 OHA BAHO Oe Tal Sen eola ro D2 o 6s a Wa m 1 O aul OHO OOS o D 15 a3 Ne B COMI Trott COMI 2 G 24 voc 5 a1 V E 2 O Solenoid valve etc SHS P
155. name torpin name CIO word CIO word name torpin name CIO word o V B20 a20 p 5 5 YX Chno ag p 92chi Sg Com 0V B19 a19 COMO 0 V H s o 2Ch1_n01 ap Bo yxx_Ch2_Ino1 gt i 4 B Jxx_Ch2_Out15 B18 A18 Jxx_Ch1_Out15 D H E Jxx_Ch1_In02 A3 B3 Jxx_Ch2_In02 b z Jxx_Ch2_Out14 Jxx_Ch1_Out14 H f T Ch2_ B17 A17 Chi D i Jxx Chi_In03 A4 B4 Jxx_Ch2_In03 b I i pase Jxx_Ch2_Out13 Jxx_Ch1_Out13 O7 wama AHE eee Jxx_Ch1_In04 Jx ch2 no F ue ro a O B16 A16 De T eo oe AS BS EE vr PD 2x Ch2_Outt2 B15 a15 yx Cht_outt2 Ty E 124 sox Cht_Inos Ag pg YX Ch2InoS 5 e 24 i e 5 Te Jxx_Ch2_Outt1 Jxx_Ch1_Outt1 OF 3 Hei tos Jxx_Ch1_In06 boc one inos M J O B14 A14 OR i o AT B7 P 9 I b eoo B13 a13 2x Cht_outio Ds i b s s xch no ag pg Lx cheno7 z5 o i 7 HD ere Outen Bi2 Aja 2x ch1_Outoo D ig com2 Ag Bo coms beat L aeons B11 A11 2 Ch1_Outos D ss x cm nos 75 Bio tehno t B10 Ato A 4 s PL Cht_In09 ag Ty 2chi e COMI 0 V B9 A9 COMO 0 V _Jxx_Ch1_Ini0 Jxx_Ch2_In10 4 A12 B12 Ea B8 A8 ee Wa m2 5 ox Chini A13 B13 Hch Int lt 5 wy Wd mis xx ui x ui L B7 A7 55 2x_Chi_in12 Jxx_Ch2_In12 External connec TO iis bins Jxx_Ch1_Out05 OF Te Jxx_Ch1_in13 aldiak Jxx_Ch2 n13 7 O B6 A6 De eo a A15 B15 gt tion and terminal z 12to one ovos BS ag Lex Cht_Outos Da hid E s acm ma F
156. networks that you can connect to refer to the NJ NX series CPU Unit Software User s M Level EtherNet IP Built in EtherNet IP port FA Communications Software anual Cat No W501 Sysmac Studio Built in EtherNet IP port FA Wireless LAN Unit aT Bii NJ series CPU Unit CompoNet Master Unit DeviceNet Unit Field Level CompoNet ee A Built in EtherCAT port Serial Communications Units RS 232C RS 422A 485 Serial communications devices CN E Programmable Terminals h w Port on EtherNet IP Unit NU NX series CPU Unit EtherCAT allo Baiga EE ele ag General purpose EtherCAT slaves Vision Slave Terminal Servo Drives Systems EtherNet IP RFID Systems Robot os as CompoNet slaves DeviceNet sl Sysmac Studio General purpose components or OMRON components DeviceNet aves 0 i o o Connection Connection method Use USB or the built in EtherNet IP port Between Control lers
157. on page 5 6 5 58 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name PLC Function Processing Error Event code 40130000 hex Meaning A fatal error was detected in part of the PLC Function Module Source PLC Function Module Source details None Detection Continuously timing Error attributes Level Minor fault Recovery Cycle the power Log category System supply or reset the Controller Effects User program Continues Operation Operation is not affected System defined Variable Data type Name variables None AT TA Cause and Assumed cause Correction Prevention coraan An error occurred in the software Contact your OMRON representative None Attached Attached information 1 System information information Attached Information 2 System information Attached information 3 System information Attached information 4 System information Precautions None Remarks Event name Event Log Save Error Event code 10230000 hex Meaning Saving the event log failed Source PLC Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Observation Recovery Log category System Effects User program Starts Operation Not affected However part or all of the past event log cannot be read System defined Variable Data type Name variables None am ma Cause and Assumed cause Correction Preve
158. on the NX Unit settings moves to Safe Operational state EtherCAT slave 1 The slave is placed in the Safe Depends on the slave settings 2 Operational state Servo Drive or NX Unit assigned to an axis 5 6 stopped Updating the command values is All axes stop immediately NJ series CPU Unit Hardware User s Manual W500 Unit CJ series Basic I O Unit CPU Unit operation Refreshing is stopped 5 Troubleshooting Unit or slave operation All outputs are turned OFF All inputs are turned OFF CJ series Special Unit Refreshing is stopped Depends on the Unit operating specifications the ERH indicator lights Devices connected with EtherNet IP For the originators of tag data links the variables and I O mem ory addresses for input con sume tags are not refreshed For the targets of tag data links operation depends on the settings of the tags sets for the output produce tags 3 1 Excluding Servo Drives assigned to an axis 2 Settings and setting methods depend on the slave Refer to the manual for the slave For a Servo Drive oper ation depends on the setting of object 605E hex Fault Reaction Option Code 3 You can set whether to clear output or maintain the data from before the error occurred Refer to the NU NX series CPU Unit Built in EtherNet IP Port User s Manual Cat No W506 for details The following table gives the operation of the CPU Unit a
159. one relatively remote sensor or actuator 3 5 2 System Configuration CJ1W B7A Power NJ series Supply CPU Unit Unit 12 to 24 V DC power supply when using a common power supply 3 5 3 Models B7A Interface Specifications I O words allo B7A Interface Unit Three conductor VCTF connecting cable x 4 gt B7A Link Terminals ee ee Connectable B7A Link Terminals Unit cated to Unit CJ1W B7A14 64 inputs 4 input words Inputs Four 16 point Input Terminals two 32 point Input Termi four B7A ports nals or two 16 point Input Terminals and one 32 point Input Termi nal CJ1W B7A04 64 outputs 4 output words Outputs Four 16 point Output Terminals or two 32 point Output four B7A ports Terminals CJ1W B7A22 32 inputs 32 outputs 2 input words and 2 Inputs Two 16 point Input Terminals or one 32 point Input Termi four B7A ports output words nal Outputs Two 16 point Output Terminals or one 32 point Output Terminal or Two Mixed I O Terminals 16 inputs 16 outputs A 10 point B7A Link Terminal cannot be connected to a B7A Interface Unit B7A Interface Units can be connected together EN Additional Information 3 24 Wireless transmissions are possible if B7AP Power Couplers are used on a B7A transmission path reducing the wiring required for moving objects and rotating objects NJ series CPU Unit Hardware User
160. or addition to the above warranty See http www omron com global or contact your Omron representative for published information i Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CON SEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted NJ series CPU Unit Hardware User s Manual W500 Terms and Conditions Agreement Application Considerations i Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a com plete determination of the suitability of the Product in combination with the end product machine sys tem or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take applica tion responsibility in all cases NEVE
161. printed on the Units Note Interrupt Input Units can be used as normal Basic I O Units They cannot be used to start I O interrupt tasks NJ series CPU Unit Hardware User s Manual W500 sun O I 9ISeg Jo suoneaioads Z Y spun O I 9 seg c c V Appendices CJ1W IDP01 Quick response Input Unit 16 Points Name 16 point Quick response Input Unit with Terminal Block Model CJ1W IDPO1 Rated Input Voltage 24 VDC Allowable Input Voltage Range 20 4 to 26 4 VDC Input Impedance 3 3 kQ Input Current 7 mA typical at 24 VDC ON Voltage ON Current 14 4 VDC min 3 mA min OFF Voltage OFF Current 5 VDC max 1 mA max ON Response Time 0 05 ms max OFF Response Time 0 5 ms max Number of Circuits 16 16 points common 1 circuit Number of Simultaneously ON Points 100 16 points common simultaneously ON 24 VDC Insulation Resistance 20 MQ between external terminals and GR terminal at 100 VDC Dielectric Strength 1 000 VAC between external terminals and GR terminal for 1 minute at a leakage current of 10 mA max Internal Current Consumption 80 mA max Weight 110 g max Accessories None i Number of simultaneously ON points p l Signal peme aasa i erie a a a ree eerie Ambient temperature characteristics Tepos atase 3 3 kQ Jxx_Ch1_In0o NWN
162. regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use a Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron wi
163. replace cables wiring cables if necessary 5 User serviceable Check whether the battery Service life expectancy is 5 Replace the battery when its ser parts has reached its service life years at 25 C vice life has passed even if a bat CJ1W BATO1 From 0 75 to 5 years tery error has not occurred depending on model and Battery life depends upon the ambient temperature model and ambient conditions i Tools Required for Inspections Required Tools Slotted and Phillips head screwdrivers Voltage tester or digital voltmeter Industrial alcohol and clean cotton cloth Tools Required Occasionally Oscilloscope Thermometer and hygrometer humidity meter 6 1 2 Unit Replacement Precautions Check the following after replacing any faulty Unit Do not replace a Unit until the power is turned OFF Check the new Unit to make sure that there are no errors If you return a faulty Unit for repair describe the problem in as much detail as possible enclose this description with the Unit and return the Unit to your OMRON representative For poor contact take a clean cotton cloth soak the cloth in industrial alcohol and carefully wipe the contacts clean Be sure to remove any lint prior to remounting the Unit l Precautions for Correct Use If you replaced the CPU Unit transfer the user program and the variables with a Retain attri bute i e variables retained during power interruptions that are required
164. replace the battery when the previous battery has become completely discharged Precautions for Safe Use We recommend replacing the battery with the power OFF to prevent the CPU Unit s sensitive internal components from being damaged by static electricity The battery can be replaced with out turning OFF the power supply To do so always touch a grounded piece of metal to discharge static electricity from your body before starting the procedure After replacing the Battery connect the Sysmac Studio and clear the Low Battery Voltage event Turn OFF the power supply to the Controller If the CPU Unit has not been ON turn it ON for at least five minutes and then turn it OFF Additional Information If power is not turned ON for at least five minutes before replacing the battery the capacitor that backs up memory when the battery is removed will not be fully charged and memory may be lost before the new battery is inserted 2 Open the compartment on the upper left of the CPU Unit and carefully draw out the battery ce a N Precautions for Safe Use Before you replace the Battery you must first supply power to the Controller for at least 5 min utes and then you must complete this procedure within five minutes at 25 C after turning OFF the power to the CPU Unit to ensure memory backup Never short circuit the battery terminals never charge the battery never disassemble the bat tery and neve
165. sensor or proximity sensor gt NPN Blue Black Brown White 2 wire sensor e g limit switch A 82 Note 1 Connect the A9 B9 terminal and the Note 1 Connect the A9 B9 terminal and the terminal Connect the A10 B10 terminal and the terminal Use the enclosed short bar The COM terminals are wired inside the Connector Terminal Block Conversion Unit terminal for NPN Connect the A9 B9 terminal and the terminal for PNP Use the enclosed short bar The COM terminals are wired inside the Connector Terminal Block Conversion Unit NJ series CPU Unit Hardware User s Manual W500 Appendices Programmable Con CJ1W MD563 troller I O Unit Connector Terminal XW2D 40G6 Block Conversion Unit xw2D 40G6 RM Connecting Cables XW2Z K CN2 IN CN1 OUT 4 1 5 VDC 629 2 619 aig T Zs B18 a A B17 Wd m 2 a A17 Wdm B16 T at w B15 ka MA Bib AT B14 8 A14 ze B13 Q B12 S ww M12 a M12 a 2 Connection diagram att T 619 3 M10 a 9 2 Oe col c a8 67 a7 a T Ge 6s 4 Wd m 1 as
166. series Instructions Reference Manual Cat No W502 and NJ NX series Motion Control Instructions Reference Manual Cat No W508 3 Setting the Tasks Step 2 4 Offline Debugging Making task settings Checking the algorithms and task execu tion times on the Simulator virtual control ler Step 3 Mounting and Setting Hardware Step Description Configurations and Setup Task Settings NJ NX series CPU Unit Software User s Manual Cat No W501 NJ NX series CPU Unit Software User s Manual Cat No W501 Reference 1 Mounting e Connecting adjacent Units e Mounting to DIN Track 4 3 Mounting Units page 4 9 2 Setting Hardware e Setting the node addresses of the EtherCAT slaves e Setting unit numbers on the rotary switches on the front of the Spe cial Units NJ series CPU Unit Hardware User s Manual W500 Operation manuals for the EtherCAT slaves and Spe cial Units 1 13 49 01JUOD S 1 S fN OY 104 INp 201d unedo JP49AO 1 sjrejeq eunpe00lg Z 1 Introduction to NJ series Controllers Step 4 Wiring Step Description Reference 1 Connecting Ethernet Cable Connecting the built in EtherCAT port Connecting the built in EtherNet IP port 4 4 Wiring page 4 26 2 Wiring I O Wiring I O to EtherCAT slaves Wiring Basic I O Units and Special Units Operation manuals for EtherCAT Slave Units and 4 4 Wiring pa
167. series Units that are connected It includes the CJ series Units on the CPU Rack and Expansion Racks i CPU Rack The CPU Rack consists of an NJ series CPU Unit an NJ series Power Supply Unit CJ series Configuration Units and a CJ series End Cover Up to 10 CJ series Configuration Units can be con nected uoneinbyuod wajsAs oIseg L Z I O Control Unit CJ series Configuration Units End Cover NJ series Power NJ series 10 Units max Supply Unit CPU Unit uoleinByuod yun s n s FO Z L Z E Configuration Units SD Memory Card The I O Control Unit is required only to connect an Expansion Rack It must be connected immediately to the right of the CPU Unit Even though the NJ series Controllers do not have Backplanes the term slot is still used to refer to the location of Units Slot numbers are assigned in order to Units from left to right on the CPU Rack slot 0 slot 1 slot 2 etc Name Configuration Remarks NJ series Units NJ series CPU Units One End One required for every CPU Rack Cover is provided with each Unit NJ series Power Supply Unit SD Memory Card Install as required CJ series Units I O Control Unit Required to connect an Expansion Rack Must be con nected immediately to the right of the CPU Unit End Cover Must be connected to the right end of the CPU Rack One End Cover is provided with the CPU Unit A Controller error in the major fault level will occur
168. series Units that can be mounted have increased for the new unit version of the CPU Unit For details refer to CU series Configuration Units on page 2 12 Additions and Changes to Basic Instructions and Motion Control Instructions The basic instructions and motion control instructions that you can use have increased or changed for the new unit version of the CPU Unit For details refer to the NJ NX series Instructions Refer ence Manual Cat No W502 and NJ NX series Motion Control Instructions Reference Manual Cat No W508 Additions and Changes to Controller Events The events that can occur have increased or changed for the new unit version of the CPU Unit There are also changes in the recovery methods to use when some errors occur For details refer to the NJU NX series Troubleshooting Manual Cat No W503 Additions and Changes to System defined Variables The system defined variables that you can use have increased or changed for the new unit version of the CPU Unit For details refer to the NU NX series CPU Unit Software User s Manual Cat No W501 UONCWOJU UOISI9A Z Y uoIsuaA Hun YoRS 40 peBueug 10 peppy 31M WYL SUONOUNY Z Z V NJ series CPU Unit Hardware User s Manual W500 A 107 Appendices A 7 3 Performance Improvements for Unit Version Upgrades This section introduces the functions for which performance was improved for each unit version of the CPU Unit and for each Sysmac Studio version
169. simultaneous reduce the frequency of simultaneous operations operations Attached Attached information 1 System information information Attached Information 2 Type of communications yp 0 NX bus 1 EtherCAT 65 535 Unit internal communications routing Precautions None Remarks This event code occurs for unit version 1 05 or later of the CPU Unit Event name PLC System Information Event code 40150000 hex Meaning This event provides internal information from the PLC Function Module Source PLC Function Module Source details None Detection Continuously timing Error attributes Level Information Recovery Log category System Effects User program Continues Operation Operation is not affected System defined Variable Data type Name variables None F me Cause and Assumed cause Correction Prevention cormecuon This event provides internal informa tion from the PLC Function Module It is recorded to provide additional infor mation for another event Attached Attached information 1 System information information Attached Information 2 System information Attached information 3 System information Attached information 4 System information Precautions None Remarks NJ series CPU Unit Hardware User s Manual W500 5 67 BunooysslqnolL Z S suogduos q 1019 p 2 S 5 Troubleshooting Event name PLC System
170. so its service life is limited When the end of the SD Memory Card s service life approaches the ability to write data is lost and data is sometimes not retained after writing The service life depends on the size of the data that is written and on the ambi ent temperature For the unlikely event that data is lost it is recommended to periodically back up data The service life may be extremely short if a non OMRON SD Memory Card is used Also operation may be affected due to deterioration in writing performance If you use an OMRON SD Memory Card the end of the life of the SD Memory Card can be detected in the following ways System defined variable _Card1Deteriorated SD Memory Card Life Warning Flag SD Memory Card Life Exceeded Observation event in the event log il Installing the SD Memory Card 1 Pull the left side of the SD Memory Card cover forward and remove from the Unit ay om e A Ho Ho 2 Insert the SD Memory Card with the label facing to the left Insert the SD Memory Card with the label facing the triangle on the CPU Unit W N PLA Model number label C E NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units 3 Push the SD Memory Card securely in
171. the supply voltage is 100 to however vary with the load and the characteris 200 V insert the arc killer between the tics of the relay Decide these values from experi contacts ments and take into consideration that the Capacitance suppresses spark discharge when the contacts are separated and the resistance limits the current that flows into the load when the circuit is closed again The dielectric strength of the capacitor must be 200 to 300 V If the circuit is an AC circuit use a capacitor with no polarity Diode No Yes The diode connected in parallel with The reversed dielectric strength value of the method the load changes energy accumulated diode must be at least 10 times as large as the S by the coil into a current which then circuit voltage value The forward current of the 2 flows into the coil so that the current diode must be the same as or larger than the load 2 will be converted into Joule heat by the current resistance of the inductive load This The reversed dielectric strength value of the delay in the resetting time caused by diode may be two to three times larger than the this method is longer than that caused supply voltage if the arc killer is applied to elec by the CR method tronic circuits with low circuit voltages Varis Yes Yes The varistor method prevents the _ tor 5 imposition of high voltage between the method 8 contacts by using the constant voltage 2 characteristic of the varistor There i
172. tion order for them to flexibly combine controls that suit the application Programming Languages Based on the IEC 61131 3 International Standard The NJ series Controllers support language specifications that are based on IEC 61131 3 To these OMRON has added our own improvements Motion control instructions that are based on PLCo pen standards and an instruction set POUs that follows IEC rules are provided Programming with Variables to Eliminate Worrying about the Memory Map You access all data through variables in the same way as for the advanced programming languages that are used on computers Memory in the CPU Unit is automatically assigned to the variables that you create so that you do not have to remember the physical addresses NJ series CPU Unit Hardware User s Manual W500 1 3 1 1 1 2 Introduction to NJ series Controllers A Wealth of Security Features The many security features of the NJ series Controllers include operation authority settings and restriction of program execution with IDs Complete Controller Monitoring The CPU Unit monitors events in all parts of the Controller including mounted Units and EtherCAT slaves Troubleshooting information for errors is displayed on the Sysmac Studio or on an NS series PT Events are also recorded in logs Sysmac Studio Automation Software The Sysmac Studio provides an integrated development environment that covers not only the Con troller but also cove
173. to an Expansion Rack Rack 24050000 hex Duplicate The same unit num The same unit number is set for S page 5 44 Unit Number ber is set for more more than one Special I O Unit than one Special or more than one CPU Bus I O Unit or more Unit than one CPU Bus The same unit number is Unit assigned to a Special I O Unit that uses more than one unit number and another Special I O Unit 34010000 hex I O Setting There is an incon A Unit model or Special Unit S page 5 45 Check Error sistency between a unit number in the Unit Configu Unit model in the ration in the CPU Unit is differ Unit Configuration ent from the Unit model or the in the CPU Unit and Special Unit unit number of the the Unit model that Unit that is mounted in the Con is mounted in the troller Controller 44400000 hex PLC Func A fatal error was An error occurred in the soft S page 5 45 tion Process detected in the PLC ware ing Error Function Module 5 16 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 64010000 hex Impossible to An error occurredin The setting of the rotary S page 5 46 Access Spe data exchange switches or a DIP switch pin on cial Unit between the CPU a Special Unit is not correct Unit and a Special An error occurred in the Special
174. unit version of the CPU Unit to which to transfer the files is older than the unit version of the backup files on the SD Memory Card Replace the CPU Unit with a CPU Unit that has a unit version that is the same as or newer than the unit ver sion of the CPU that was used to cre ate the backup files Or place the backup files with the correct unit ver sion for the CPU Unit in the autoload folder Make sure that the unit version of the CPU Unit and the unit version of the backup files are compatible 5 54 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Cause and correction The model of the CPU Unit to which to transfer the files is not the same as the model of the CPU Unit of the backup files on the SD Memory Card Replace the CPU Unit with a CPU Unit that has the same model as the CPU Unit that was used to create the backup files Or place the backup files with the same model of CPU Unit in the autoload folder Make sure that the model of the CPU Unit is the same as the model of the CPU Unit that was used to create the backup files Recovery was executed for the SD Memory Card If there are no backup files or no auto matic transfer command file in the autoload folder place the files in the folder again None The CPU Unit is write protected If you use automatic transfers select the Do not use Option for the Write protection at startup setting of the CPU Unit
175. variable A variable for which all of the attributes are defined by the user and can be changed by the user variable A representation of data such as a numeric value or character string that is used in a user program You can change the value of a variable by assigned the required value Variable is used as opposed to constant for which the value does not change variable memory A memory area that contains the present values of variables that do not have AT specifications It can be accessed only with variables without an AT attribute NJ series CPU Unit Hardware User s Manual W500 37 Revision History Revision History 38 A manual revision code appears as a suffix to the catalog number on the front and back covers of the manual Cat No W500 E1 12 E Revision code Revision code Date Revised content 01 July 2011 Original production 02 March 2012 Added information on the NJ301 Added information on the functions supported by unit ver sion 1 01 of the CPU Units Corrected mistakes 03 May 2012 Made changes accompanying release of unit version 1 02 of the CPU Unit 04 August 2012 Made changes accompanying release of unit version 1 03 of the CPU Unit 05 February 2013 Made changes accompanying release of unit version 1 04 of the CPU Unit 06 April 2013 Added information on the NJ501 111
176. voltage RIN When ION is smaller than louT min connect a bleeder resistor R The bleeder resistor con stant can be calculated as follows R lt Vcc VR IOUT min ION Power W Vcc VR 2 R x 4 allowable margin Vcc ON voltage to Input Unit VR Sensor output residual current ION Input Unit ON current louT Sensor control current load current RIN Input Unit input impedance 4 40 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 3 Relation between current when the Controller is OFF and sensor leakage current IOFF gt lleak Connect a bleeder resistor if lleak is greater than loFF Use the following equation to calcu late the bleeder resistance constant R lt RIN x VOFF lleak x RIN VOFF Power W Vcc VR 2 R x 4 allowable margin ___ DC Input Unit Two wire sensor VCC Power voltage VR VON Controller ON voltage l VOFF Controller OFF voltage ION Controller ON current lOFF Controller OFF current RIN Controller input impedance 4 Precautions on Sensor Surge Current An incorrect input may occur if a sensor is turned ON after the Controller has started up to the point where inputs are possible Determine the time required for sensor operation to sta bilize after the sensor is turned ON and take appropriate measures such as inserting a timer delay into the user program after turning ON the sensor Sensor output residual current IOUT Sensor
177. wire both pins 3 and 4 COM1 and set the same polarity for both pins The ON response time will be 15 us maximum and OFF response time will be 90 us maximum even if the response times are set to 0 ms due to internal element delays Note Observe the following restrictions when connecting to a 2 wire sensor Make sure the input power supply voltage is larger than the ON voltage 19 V plus the residual voltage of the sen sor approx 3 V e Use a sensor with a minimum load current of 3 mA min SHUN O I 9ISeG c V Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher CJ1W ID261 DC Input Unit 24 VDC 64 Points Name 64 point DC Input Unit with Fujitsu Connector Model CJ1W ID261 Rated Input Voltage 24 VDC Allowable Input Volt 20 4 to 26 4 VDC age Range Input Impedance 5 6 kQ Input Current 4 1 mA typical at 24 VDC ON Voltage ON Cur 19 0 VDC min 3 mA min rent OFF Voltage OFF 5 VDC max 1 mA max Current NJ series CPU Unit Hardware User s Manual W500 A 11 Appendices ON Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings OFF Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings Number of Circuits 64 16 points common 4 circuits Number of Simulta neously ON Points 50 16 points common simultaneously ON at 24 VDC R
178. z 3 E o z Connection Connection z diagram diagram v Wd m 1 Wd m 3 T z 3 A 3o ag 2 a 24 VDG a O S Solenoid valve etc a Q Q 4 2 3 a 2 ies T i VDG 8 9 O Q a 2 P r P oO Note The V terminals sg ears ers are pets Note 1 Connect the A9 B9 terminal and the terminal g A inside the Controller But theymust all be Connect the A10 B10 terminal and the terminal a Use the enclosed short bar n 2 The COM terminals are wired inside the Connec g tor Terminal Block Conversion Unit O D Q w lt NJ series CPU Unit Hardware User s Manual W500 A 75 Appendices Inputs and Outputs CJ1W MD231 XW2D 20G6 XW2Z gt OUT Wd m CN V COM 0 V goH 12 to 24VDC 7 w H VOGeeeVeEe 12 to 24 VDC QD R 4 ise wo N Cl Wd m 1 CN2 IN B i z o 8 po ee i oo to 695 24 1 o4 B5 24 VDC T 4 pT apea 4 a 1 Loo 03 I B3 ool S19 l i Oo O Loo 01 1 t 90 O 00 Note 1 The polarity for input power supply connections indicated with dotted lines can be con nected in either direction 2 The COM terminals are internally connected inside the Controller
179. 0 us 400 us 0 08 110 g max Units 12 to 24 VDC 8 max max inputs Terminal block CJ1W ID211 16 20 us 400 us 0 08 110 g max 24 VDC 16 inputs max max CJ1W ID212 16 15 us 90 us 0 13 110 g max max max Fujitsu connector CJ1W ID231 2 32 20 us 400 us 0 09 70 g max 24 VDC 32 inputs max max MIL connector CJ1W ID232 2 32 20 us 400 us 0 09 70 g max 24 VDC 32 inputs max max CJ1W ID233 2 32 15 us 90 us 0 20 70 g max max max Fujitsu connector CJ1W ID261 2 64 120 us 400us 0 09 110 g max 24 VDC 64 inputs max max MIL connector CJ1W ID262 2 64 120 us 400us 0 09 110 g max 24 VDC 64 inputs max max AC Input Terminal block CJ1W IA201 8 10 us 40 us 0 08 130 g max Units 200 to 240 VAC max max 8 inputs Terminal block CJ1W 1A111 16 10 us 40 us 0 09 ac 130 g max 100 to 120 VAC max max 16 inputs Interrupt Terminal block CJ1W INT01 3 4 16 0 05ms 0 5ms 0 08 110 g max Input Unit 24 VDC 16 inputs max max Quick Terminal block CJ1W IDPO1 16 0 05ms 0 5ms 0 08 110 g max response 24 VDC 16 inputs max max Input Unit B7A Inter 64 inputs CJ1W B7A14 64 lt gt 0 07 80 g max face Units 1 This is the input response time when no filter i e 0 ms is set There is no filter setting for the CJ1W INTO1 IDP01 The time is always 0 ms 2 The cable side connector is not provided with Units equipped with cables Purchase the connector separately Refer to 4 4 4
180. 00 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current Dielectric Strength ae ee Internal Current Consumption 80 mA max Weight 110 g max Signal name E 2 4 kQ Jxx_Ch1_In00 Circuit Configuration Internal circuits 2 4kQ sea l O N 1000 pF fit by 560 Q i eon i roy Internal circuits Input indicator External connection and terminal device variable diagram 1 The ON response time will be 20 us maximum and OFF response time will be 400 us maximum even if the response time are set to 0 ms due to internal element delays Con Signal nector Signal name pin 2 name co AO Jxx_Ch1 c1 7B0 Al Jxx_Ch1 c2 B1 A27 Jxx_Ch1 c3 B2 A37 Jxx_Ch1 ery A4 7 Jxx_Ch1 cs B4 A5 Jxx_Ch1 ce B5 AG Jxx_Ch1 c7 azl KE B7 Jxx_Ch1 B8 NC 12 to 24 VDC pe Polarity of the input power supply can be connected in either direction 2 Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units NJ series CPU Unit Hardware User s Manual W500 A 5 sun O I 91Seg Jo suoneaoads Z Y spun O I 91S c c V Appendices CJ1W ID211 DC Input Unit 24 VDC 16 Points
181. 1_Out05 TY g J Dy xc ouo 5 8 a 5 Ka 3 Jxx_Ch1_Out07 TY l l Machi outos 7 B3 k 3 External connection and terminal i p4 LexxCht_Outos TY 4 B a A i Jxx_Ch1_Out10 NZA device variable diagram L A5 Jx Cht Out11 ATN N Jxx_Cht_Outt2 fag BS oy SS Jxx_Ch1_Outt3 TY l T 2ccnt_outta a7 B6 Noy SS Jxx_Cht_Outts Py COM B7 G ii I A8 V B8 o 24 VDC When wiring pay careful attention to the polarity of the external power supply The load may oper ate incorrectly if the polarity is reversed Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units NJ series CPU Unit Hardware User s Manual W500 A 25 Appendices CJ1W 0D231 Transistor Output Unit 32 Points Name 32 point Transistor Output Unit with Fujitsu Connector Sinking Outputs Model CJ1W OD231 Rated Voltage 12 to 24 VDC Operating Load Voltage Range 10 2 to 26 4 VDC Maximum Load Current 0 5 A point 2 0 A common 4 0 A Unit Maximum Inrush Current 4 0 A point 10 ms max Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Response Time 0 1 ms max OFF Response Time 0 8 ms max Insulation Resistance 20 MQ between the external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Nu
182. 2 to 28 8 VDC 24 VDC 20 Power Supply Capacity The maximum power consumption is 50 W NJ PD3001 per Rack When you select the power supply consider that surge current will flow when the power is turned ON Refer to 3 3 1 Models and Specifications for information on surge current specifications RUN Output This output is ON when the CPU Unit is operating it is OFF when the CPU Unit is in PROGRAM mode or a Controller error in the major fault level occurs The RUN output can be used to control external systems such as in an emergency stop circuit that turns OFF the power supply to external systems when the CPU Unit is not operating Refer to 4 2 Fail safe Circuits for more information Bui v v Item NJ PD3001 Contact form SPST NO Maximum switching 240 VAC 2 A for resistive loads capacity 120 VAC 0 5 A for inductive loads 24 VDC 2 A for resistive loads Crimp Terminals The terminals on the Power Supply Unit are M4 self raising terminals with screws Precautions for Safe Use Use crimp terminals for wiring Do not connect bare stranded wires directly to terminals Tighten the terminal block screws to the torque of 1 2 N m Use crimp terminals M4 having the dimensions shown below Crimp Terminals for DC Power Supplies Onno om rax O Always remove any dustproof labels that are on the top of the Units when they are shipped before you turn ON the power supply If the labels are not removed heat will
183. 20 Made changes accompanying release of unit version 1 05 of the CPU Unit 07 June 2013 Made changes accompanying release of unit version 1 06 of the CPU Unit 08 September 2013 Made changes accompanying release of unit version 1 07 of the CPU Unit 09 December 2013 Made changes accompanying release of unit version 1 08 of the CPU Unit 10 July 2014 Corrected mistakes 11 January 2015 Made changes accompanying release of unit version 1 10 of the CPU Unit Corrected mistakes 12 April 2015 Added information on the NJ101 Corrected mistakes NJ series CPU Unit Hardware User s Manual W500 Introduction to NJ series Controllers ae This section describes the features basic system configuration specifications and overall operating procedure of an NJ series Controller 1 1 The NJ series Controllers 0 00 e eee eee 1 2 1 1 1 FOatUreS i cic oes enced Pace E open Wank a a tee teed 1 2 1 1 2 Introduction to the System Configurations 0 0 0 cee eee eee 1 4 1 2 Specifications aroi a E i gai A A ee aes 1 7 1 3 Overall Operating Procedure for the NJ series Controller 1 10 1 3 1 Overall Procedure c 4 cs aa ci ein ei ee eda bia ee 1 10 1 3 2 Procedure DetallSrraer din ag tee teeny A sepa bed ded ele e Raed sels 1 11 NJ series CPU Unit Hardware User s Manual W500 1 1 1 Introduction to NJ series Controllers 1 1 The NJ seri
184. 20 4 to 26 4 VDC Maximum Load Current 0 5 A point 2 0 A Unit Input Impedance 3 3 kQ Maximum Inrush Cur 4 0 A point 10 ms max Input Current 7 mA typical at 24 VDC rent 0 1 mA max ON Voltage ON Cur 14 4 VDC min 3 mA min Leakage Current rent y 1 5 V max OFF Voltage OFF Cur 5 VDC max 1 mA max Residual Voltage rent ON Response Time 0 1 ms max 8 0 ms max Can be set to between 0 and 32 ms in the ON Response Time 3 i OFF Response Time 0 8 ms max Unit Information settings 16 16 points common No of Circuits utes 1 circuit Fuse None OFF Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings 12 to 24 VDC 20 mA min External Power Supply No of Circuits 16 16 points common 1 circuit Number of Simultane ously ON Points 75 at 24 VDC Insulation Resistance 20 MQ between the external terminals and the GR terminal at 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current Con 5 VDC 130 mA max sumption Weight 90 g max Accessories None CN1 OUT CN2 IN Allocated Allocated Signal name CIO word CIO word om Jxx_Ch1_In00 pagezes Wd m 1 to H
185. 20 MQ between external terminals and the GR terminal 500 VDC Dielectric Strength 2 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage cur rent of 10 mA max Internal Current Consumption 90 mA max Weight 130 g max Accessories None Signal jtemm arene ieee name 4 Input indicator Y i 4702 1MQ 2 A A Jxx_Ch1_In0o 3 Circuit Layout to i r 3 3 Jxx_Chi_Int5 0 224F 9799 1 Wk ty E ty EE A 5 COMO E i Signal Connec Signal name tor pin 3 name o Jxx_Ch1_In00 e o 0 iy Jxx_Ch1_Ino1 BO O 0 6 D Jxx_Ch1_In02 A4 a B1 Jxx_Ch1_In03 oO XX_ _In hd e Ag Jxx_Ch1_In05 B2 O O A 10010 120 vac Jxx_Ch1_ln06 ag _ o O Jxx_Ch1_Ino7 External connection and terminal B3 O O device variable diagram eo OL CN1_In08 A4 eee oe Chi B4 O O xx_Chi_Ini0 A5 e OO aa ra B5 Jxx_Ch1_ln11 O oe XX_ _in A6 o o ht_In13 Jxx_Ch1_In14 Be ee SOA XX_ _In O 0 AT Jxx_Ch1_In15 com B7 OS A8 COM B8 1 Can be set to 0 ms 0 5 ms 1 ms 2 ms 4 ms 8 ms 16 ms or 32ms in the Unit Information settings When the response times have been set to 0 ms the ON response time will be 10 ms maximum and the OFF response time will be 40 ms maximum due to internal element delay
186. 212 is mounted in slot O of rack 0 _CJB_ lOUnitinfo 0 0 0 changes to TRUE if output Ch7Out2 changes to TRUE When the CJ1W OD232 is mounted in slot 1 of rack 2 _CJUB_lOUnitinfo 2 1 1 changes to TRUE if output Ch2Out8 changes to TRUE sun O I DISeg Sal4eS 5 104 U0I I99 9q UOIJD UUODSIG 2U PUL UO 99 01g JINDAID LOYS peo v Y c amp CAW cECCO S L EAO VOECO MLPO 10 UOHD9 OJd WNDID HOYS Peo c p V NJ series CPU Unit Hardware User s Manual W500 A 99 Appendices A 5 EMC Directive Measures for Relay Outputs The NJ series Controllers conform to the Common Emission Standards EN 61000 6 4 or EN 61131 2 of the EMC Directives However noise generated by relay output switching may not satisfy these Stan dards when the Controller is incorporated into a system In such a case a noise filter must be con nected to the load side or other appropriate countermeasures must be provided external to the Controller Countermeasures taken to satisfy the standards vary depending on the devices on the load side wir ing configuration of machines etc Following are examples of countermeasures for reducing the gener ated noise Countermeasures Refer to EN61000 6 4 for more details Countermeasures are not required if the frequency of load switching for the whole system with the Controller included is less than 5 times per minute Countermeasures are required if the frequency of load switching for the whole system with the Con troll
187. 2Z OO00N XW2B 20G5 2 Units None z F 2 XW2Z OO0ON XW2B 20G4 2 Units None sie F 2 XW2Z OO0ON_ XW2C 20G6 1016 2 Units Yes A 75 F 2 XW2Z OO00ON XW2F 20G7 OUT16 2 Units Yes m A 58 NJ series CPU Unit Hardware User s Manual W500 Appendices Unit 1 0 capac ahak Polarity ra br Connecting Connector Terminal Block Common Rees ity eres ion branches Cable Conversion Unit terminal gram CJ1W 16 inputs 1 Fujitsu NPN PNP C None XW2Z A XW2D 20G6 None A 76 MDZ connector c None XW2Z OO00A XW2B 20G5 None p C None XW2Z A XW2B 20G4 None C None XW2Z A XW2C 20G6 1016 Yes A 77 Cc None XW2Z A XW2C 20G5 IN16 1 Yes Cc None XW2Z A XW2E 20G5 IN16 Yes Cc None XW2Z A XW2F 20G7 IN16 1 Yes Cc None Xxw2z O0O00A XW2N 20G8 IN16 Yes 16 outputs 1 Fujitsu NPN c None XW2Z A XW2D 20G6 None A 76 connector c None XW2Z O00A XW2B 20G5 None ae c None XW2Z A XW2B 20G4 None C None XW2Z A XW2C 20G6 1016 Yes A
188. 3 Configuration Designing O and Refresh periods for external devices Units page 3 1 Processing e Program contents Step 1 2 Task configuration NJ NX series CPU Unit Designing Tasks Step 1 3 Designing Pro grams Relationship between tasks and programs Task periods Slave and Unit refresh times Exclusive control methods for variables between tasks Software User s Manual Cat No W501 POU Program Organization Unit Design Programs Functions and function blocks Determining the algorithm languages NJ NX series CPU Unit Software User s Manual Cat No W501 Variable Design Defining variables that you can use in more than one POU and variables that you use in only specific POUs Defining the variables names for the device variables that you use to access slaves and Units Defining the attributes of variables such as the Name and Retain attributes Designing the data types of variables Step 2 Software Setups and Programming Step Description Sysmac Studio Oper ations NJ NX series CPU Unit Software User s Manual Cat No W501 Reference Project Creation i 2 Create a project in the Sysmac Studio New Project Button Insert a Controller Insert Controller NJ series CPU Unit Hardware User s Manual W500 Sysmac Studio Version 1 Operation Manual Cat No W504 19 01 UOD S 1 S fN OY 104 INp 201d unedo JP49AO 1 sje1eq eunpe00lg Z
189. 421 GMC K M12 RJ145 E 10 XS5W T421 JMC K Rugged type OMRON 0 3 XS5W T422 AMC K Cable with Connec Corporation tors on Both Ends 0 5 XS5W T422 BMC K M12L RJ45 1 XS5W T422 CMC K Products for Size and Cables Tonichi Kyosan Cable Ltd NETSTAR C5E SAB 0 5 x 4P EtherCATor number of Kuramo Electric Co KETH SB Premera ene SWCC Sh Cable S FAE 5004 owa Cable Sys AWG24 x 4P tems Co RJ45 Connectors Panduit Corporation MPS588 Size and Cables Kuramo Electric Co KETH PSB OMR number of z EPE an Nihon Electric Wire amp Cable PNET B pairs Co Ltd AWG22 op 3 i RJ45 Assembly Con OMRON Corporation XS6G T421 1 nectors A Od Products for Size and Cable Fujikura F LINK E 0 5mm x 4P EtherNet IP number of pairs 0 5 mm x 4P RJ45 Connector Panduit Corporation MPS588 NJ series CPU Unit Hardware User s Manual W500 2 System Configuration 1 Cables are available in the following lengths 0 2 0 3 0 5 1 1 5 2 3 5 7 5 10 15 and 20 m Refer to the XS5 XS6 Industrial Ethernet Connectors Catalog Cat No G019 2 Cables are available in the following lengths 0 3 0 5 1 2 3 5 10 and 15 m Refer to the XS5 XS6 Industrial Ethernet Connectors Catalog Cat No GO19 3 We recommend that you use combinations of the above Cables and Connectors Note When making cables connect the shield to the connectors at both ends for EtherCAT For how to connect the shield for EtherNet IP refer to the NU N
190. 45 2x Ch2_outio OD 4 T Soe hints 35 36 box Cht_Ino E Dx cne owo 4 4 4g che ou T f gotchas 57 P 5g chno lt 4 kej z en ouo 14 9 44 Heche oume T 5 atx cm m3 59 go sxcntnos gt D2 ch2_outos 10 g Ye cnz ous T F otac m2 aq gp chno pa Tex cnz ouo g 7 2xcnz ous T 5 otchint fgg g4 chinos 5 Souk See econ ouo G 5 ecne ous T 5 oP Chto fogao dx cht_inoe lt i g 3 ok gt if 5 VDG 24 VDC zgra chi mno a7 gg chno S 1 fa So 2m Cht_In08 39 qq chno gt 4 h Be sure to wire both terminals 23 and 24 COMO of CN1 Be sure to wire both terminals 3 and 4 COM1 of CN1 Be sure to wire both terminals 21 and 22 V of CN1 Be sure to wire both terminals 1 and 2 V of CN1 When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if polarity is reversed Observe the following restrictions when connecting to a 2 wire sensor Be sure to wire both pins 23 and 24 COM2 of CN2 and set the same polarity for both pins Be sure to wire both pins 3 and 4 COM3 of CN2 and set the same polarity for both pins When wiring pay careful attention to the polarity of the external power supply The load may oper ate incorrectly if polarity is reversed Make sure the input power supply voltage is larger than the ON voltage 19 V plus the residual voltage of the sen sor ap
191. 5 54 Ver 1 03 or ing Automatic detected in pre exe inserted later Transfer cution checks for The SD Memory Card type is automatic transfer not correct The format of the SD Memory Card is not correct There is no autoload folder on the SD Memory Card There are no backup files in the autoload folder on the SD Mem ory Card Either the backup files in the autoload folder on the SD Mem ory Card are corrupted or required data is not in the backup files on the SD Memory Card The unit version of the CPU Unit to which to transfer the files is older than the unit ver sion of the backup files on the SD Memory Card The model of the CPU Unit to which to transfer the files is not the same as the model of the CPU Unit of the backup files on the SD Memory Card Recovery was executed for the SD Memory Card The CPU Unit is write pro tected The settings in the automatic transfer command file Auto loadCommand ini are not cor rect Reading the data for automatic transfer failed because the SD Memory Card is faulty or not formatted correctly The SD Memory Card is dam aged The database connection ser vice version of the CPU Unit to which to transfer the files is older than the database con nection service version of the backup files on the SD Memory Card The robot version of the CPU Unit to which to transfer the files is older than the robot ver sion of the backup files on the SD Memory Card Bunooy
192. 6 2 Units Yes ae F 2 XW2Z N XW2F 20G7 IN16 2 Units Yes om F 2 XW2Z N XW2N 20G8 IN16 2 Units Yes m 32 outputs 1 MIL con NPN D None XW2Z K XW2D 40G6 None A 81 nector D None XW2Z O00K XW2B 40G5 None D None XW2Z K XW2B 40G4 None E F 2 XW2Z L XW2D 20G6 2 Units None x F 2 XW2Z L XW2B 20G5 2 Units None o F 2 XW2Z L XW2B 20G4 2 Units None F 2 XW2Z L XW2C 20G6 I016 2 Units Yes A 82 F 2 XW2Z L XW2F 20G7 OUT16 2 Units Yes CJ1W 32inputs 1 MILcon NPN PNP D None XW2Z K XW2D 40G6 None A 83 Meno nector D None xwe2z OO0K xw2D 40G6 RM 2 None D None XW2Z K XW2B 40G5 None D None XW2Z K XW2B 40G4 None F 2 XW2Z N XW2D 20G6 2 Units None F 2 XW2Z N XW2B 20G5 2 Units None F 2 XW2Z N XW2B 20G4 2 Units None 32 outputs 1 MIL con NPN D None XW2Z K XW2D 40G6 None A 83 hector D None XW2Z DO00K XW2B 40G5 None D None XW2Z K XW2B 40G4 None cs F 2 XW2Z N XW2D 20G6 2 Units None m F 2 XW2Z N XW2B 20G5 2 Units None m F 2 XW2Z N XW2B 20G4 2 Units None 1 The inputs are NPN For PNP inputs reverse the polarity of the external power supply connections to the power supply terminals on the Connector Terminal Block Conversion Unit 2 Bleeder resistance 5 6 KQ is built in A 60 NJ series CPU Unit Hardware User s Manual W500 Appendices Connections to I O Relay Terminals
193. 7 Sysmac Studio aaa tet eee eee eee eh eee ete ek 3 31 3 7 1 Model Numbers i iaie cii e ca nee aae e AEG e teens 3 31 3 7 2 r COMNECHONy iiaia tev a a a a donk a os 3 32 NJ series CPU Unit Hardware User s Manual W500 3 1 3 Configuration Units 3 1 CPU Units Models and Specifications 3 1 1 Type of Unit Model NJ501 NJ501 1500 CPU Units J501 1400 NJ501 1300 NJ501 1520 NJ501 1420 NJ501 1320 NJ501 1340 NJ301 NJ301 1200 CPU Units NJ301 1100 NJ101 NJ101 1000 CPU Units NJ101 9000 I O capacity Maxi mum number of Configuration Units Maximum number of Expan sion Racks 2 560 points 40 Units 3 Expansion Racks Pro Number Database Pe Memory capacity ofmotion Connec GEM gran for variables tion ser Services capacity axes 7 vice 20 MB 2 MB Retained dur 64 Not sup Not sup ing power interrup 32 ported ported tions 1 4 MB Not retained 2 during power inter 64 Sup ruptions 32 ported 16 Not sup Sup ported ported 5 MB 0 5 MB Retained 8 Not sup during power inter 4 ported ruptions 3MB 2 MB Not retained 2 during power inter O ruptions 3 1 2 Components and Functions 3 2 J senj oid F ner run Ethercar NTE L unc EtherNet IP SN were aN sex I F ner Ron PORTA EtherNetip NETER Fjunkiacr
194. 77 C None XW2Z A XW2F 20G7 OUT16 Yes CJ1W 16inputs 1MiLcon NPN PNP C None XW2Z X XW2D 20G6 None A 78 gt MD2932 negtor c None XW2Z O00X XW2B 20G5 None Ty o c None XW2Z X XW2B 20G4 None m 8 16 outputs 1 MIL con PNP C None XW2Z X XW2D 20G6 None A 78 ki ngetor c None XW2z 000X xw2B 20G5 None A c None XW2Z X XW2B 20G4 None a CJ1W 16inputs 1MiLcon NPN PNP C None XW2Z X XW2D 20G6 None A 78 D MD293 neclor c None XW2Z O00X XW2B 20G5 None a b None XW2Z X XW2B 20G4 None a 5 16 outputs 1 MIL con NPN C None XW2Z X XW2D 20G6 None A 78 s Hector c None XW2Z O000X xw2B 20G5 None a C None XW2Z X XW2B 20G4 None CJ1W 32 outputs 1 Fujitsu NPN PNP D None XW2Z B XW2D 40G6 None A 79 MD261 connector D None XW2Z B xweb 40Ge RF2 None D None XW2Z B XW2B 40G5 None D None XW2Z B XW2B 40G4 None E 7 D None XW2Z OO00BU xw2D 40C6 None i 3A F 2 XW2Z D XW2D 20G6 2 Units None T g F 2 XW2Z D XW2B 20G5 2 Units None 2 F 2 XW2Z D XW2B 20G4 2 Units None g F 2 XW2Z D XW2C 20G6 1016 2 Units Yes A 80 9 F 2 xwez D Xw2C 20G5 IN16 2 Units Yes Pre 3 F 2 XW2Z O00D XW2E 20G5 IN16 2 Units Yes ls F 2 xwez D XW2F 20G7 IN16 2 Units Yes a gt F 2 XW2Z D XW2N 20G8 IN16 2 Units Yes i z 32 outputs 1 Fujitsu NPN D None XW2Z B XW2D 40G6 None A 79 y connector D None XW2Z DO00B XW2B 40G5 None z Q D None XW2Z B XW2B 40G4 None
195. Also external communications cannot be performed Use the RUN output on the Power Supply Unit for example to implement fail safe circuits so that external devices do not operate incor rectly Output Unit Failure It is possible for an output to remain ON due to a malfunction in the internal circuitry of the Output Unit such as a relay or transistor malfunction Be sure to add any circuits necessary outside of the Controller to ensure the safety of the system in the event that an output fails to go OFF 7 Power Supply Wiring and Emergency Stop Circuit The following emergency stop circuit controls the power supply to the controlled system so that power is supplied to the controlled system only when the Controller is operating and the RUN output is ON An external relay CR1 is connected to the RUN output from the Power Supply Unit as shown in the fol lowing diagram A RUN output is provided only on the NJ PA3001 PD3001 Power Supply Unit Electrical Diagram O o6 Os O 6 Power supply Controlled system Transformer 00 ornoise filter r 4 00000000000 fers Twisted pair wires 00000000C Beas o MOES cerns regulator O Controller RUN DC output input output NJ series CPU Unit Hardware User s Manual W500 4 7 S4Nno119 JeS e4 Z Y Wash p jjouop pue 1911014Uu00 aU dN Hulemod JO 1 P1O L Z 4 Installation and Wiring fl Interlock Circuits When the
196. BS D eoms PAET va cmous Lo acns ouos Me T pg ocon ouos Ds E Jxx_Ch2_Out12 Jxx_Ch1_Out12 P ET OEA Z Oroza B14 A14 Jxx_Ch1_Outt1 T TO owner E Jxx_Ch4_Out07 Ot O o B19 A19 eer DT 1O os AS BS tsis O Oo B12 A12 amos E T AQ B9 7 ry A ie cia ote Bad Ati eer A A10 B10 as T i g BoA s Oat B11 De N Seo a l 4s maal p12 enone Ds Jxx_Ch3_Out10 Jxx_Ch4_Out10 O B8 A8 O 9 QO mesi 0 Jxx_Ch2_OutO7 POMEO y N Jxx_Ch3_Out11 Jx Ch4_Out11 pA O chacona oe A Maicii ane 2 1O ATH BU O E Ixx_Ch2_Ou Ixx_Ch1_Out LD Bel ae Du ee ais piston Ds D Jxx_Ch2_Out05 Jx_Ch1_Outo5 T cil eral a gene Jxx_Ch4_Outt3 Ds 12to gore cna_outoa B5 AS J x cat_outoa S 12to A16 B16 5 24 ote D nar B4 Aa oa 24 ke re Gs Av7iBt7 Jex_Ch4_Outta T voc T Jxx_Ch2_Outo3 Jxx_Ch1_Outo3 vpe EA REP DO B3 A3 Oi Oe me Be CL Jxx_Ch2_Out02 Ja_Ch1_Out02 D B2 A2 D o cone ngle E Jx Ch2_Out01 Jxx_Ch1_Out01 i m bi Eer Bt Atico DAS A20 B20 When wiring pay careful attention to the polarity of the external power supply The load may operate incor rectly if the polarity is reversed Be sure to wire both terminals A9 and A19 COMO of CN1 Be sure to wire both terminals B9 and B19 COM1 of CN1 Be sure to wire both terminals A10 and A20 V of CN1 Be sure to wire both terminals B10 and B20 V of CN1 NJ series CPU Unit Hardware User s Manual W500 When wiri
197. BUSY indicator was lit ee es ce i tothe S voltage and frequency is supplied in mory Gara Cycie the power Sup places where the power supply is ply to the Controller or reset the Con unstable troller and confirm that the system The SD Memory Card was removed operates correctly Do not remove the SD Memory Card while the SD PWR indicator was lit while the SD PWR indicator is lit The SD Memory Card is damaged If this error occurs even though the None above problem does not exist replace the SD Memory Card and download the correct files to it Attached None information Precautions The error is detected at power ON or at a Controller reset only when SD Memory Card diagnosis at startup is enabled Remarks You can change the event level to the minor fault level If you change the level to the minor fault level the Recovery 5 38 column above will be changed to Error reset NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name SD Memory Card Data Corrupted Event code 10060000 hex Meaning A file that must be in the SD Memory Card is missing or corrupted Source PLC Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Observation Recovery Log category System Effects User program Continues Operation SD PWR indicator is not lit
198. C ON Voltage ON Current 14 4 VDC min 3 mA min OFF Voltage OFF Current 5 VDC max 1 mA max ON Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings OFF Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings Number of Circuits 16 16 points common 1 circuit Number of Simultaneously ON Points 100 simultaneously ON at 24 VDC Refer to the following illustration Insulation Resistance Dielectric Strength 20 MQ between external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current Consumption 130 mA max Weight 110 g max Temperature characteristics 16 points os for simultaneously ON points at 45 C Signal a eee a name 16 3 3 kQ 470Q a 14 12 points Jxx_Ch1_In00 one i 5 m Input voltage 26 a at 55 C too j ee Q gt fe i 5 ERT Fer a A Jxx_Cht_Int5 4099 pF H 8 Circuit Configuration i P toe 58 E E 6 COM 2 2a Input indicator Ll S 2 COM if s 0 10 20 30 40 50 60 C Ambient temperature Signal Connector Signa
199. C Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Minor fault Recovery Error reset Log category System Effects User program Continues Operation The System Time is not defined The clock information recorded by CJ series Units is also not defined System defined Variable Data type Name variables _CurrentTime DATE_AND_TIME System Time Cause and Assumed cause Correction Prevention corrosion The battery voltage is low Replace the Battery Then adjust the Regularly replace the Battery real time clock time The battery connector has come Reconnect the connector and make Check for vibration and shock loose sure it is mated correctly Then adjust the real time clock time The Battery is missing Install a Battery Then adjust the real Install a Battery time clock time Attached None information Precautions This error is checked only when the power is turned ON You can change the event level to the observation level If you Remarks change the level to the observation level recovery procedures are not required Event name Real Time Clock Failed Event code 00080000 hex Meaning The real time clock in the CPU Unit failed Source PLC Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Minor fault Recovery Cycle the power Log category System supply Effects User program Continues Operation The System Time is not defined The clock info
200. CJ1W ID211 A 6 CJ1W ID212 A 7 Fujitsu connector 24 VDC 32 inputs CJ1W ID231 A 8 MIL connector 24 VDC 32 inputs CJ1W 1D232 A 9 CJ1W ID233 A 10 Fujitsu connector 24 VDC 64 inputs CJ1W ID261 A 11 MIL connector 24 VDC 64 inputs CJ1W ID262 A 13 AC Input Units Terminal block 200 to 240 VAC 8 inputs CJ1W 1A201 A 15 Terminal block 100 to 120 VAC 16 inputs CJ1W 1IA111 A 16 Interrupt Input Unit Terminal block 24 VDC 16 inputs CJ1W INTO1 A 17 Quick response Input Unit Terminal block 24 VDC 16 inputs CJ1W IDPO1 A 18 Basic Output Units Type of Unit Name Output specifications Model Page Basic Out Relay Output Units Terminal block 250 VAC 24 VDC 2 A 8 outputs CJ1W 0C201 A 19 put Units 8 independent contacts Terminal block 250 VAC 24 VDC 2A 16 outputs CJ1W 0C211 A 20 Triac Output Unit Terminal block 250 VAC 24 VDC 0 6 A 8 outputs CJ1W O0A201 A 21 Transis Sinking Terminal block 12 to 24 VDC 2A 8 outputs CJ1W OD201 A 22 Sine outputs Terminal block 12 to 24 VDC 0 5 A 8 outputs CJ1W 0D203 A 23 Terminal block 12 to 24 VDC 0 5A 16 outputs CJ1W 0D211 A 24 Terminal block 24 VDC 0 5A 16 outputs CJ1W OD213 A 25 Fujitsu connector 12 to 24 VDC 0 5 A 32 outputs CJ1W OD231 A 26 MIL connector 12 to 24 VDC 0 5 A 32 outputs CJ1W 0D233 A 27 MIL connector 24 VDC 0 5 A 32 outputs CJ1W OD234 A 28 Fujitsu connector 12 to 24 VDC 0 3 A 64 outputs CJ1W OD261 A 30 MIL connector 12 to 24 VDC 0 3 A 64 outputs CJ1W OD263 A 32 Sourc Term
201. Card is not correct or the SD Memory Card is damaged Perform the same preventive mea sures as for the following events SD Memory Card Invalid Format or Faulty SD Memory Card NJ series CPU Unit Hardware User s Manual W500 5 63 BunooysslqnosL Z S suogduos q 1013 p 2 S 5 Troubleshooting Cause and The SD Memory Card is damaged If none of the above causes applies Do not remove the SD Memory Card correction replace the SD Memory Card or turn OFF the power supply while the SD BUSY indicator is lit Replace the SD Memory Card periodically according to the write life of the SD Memory Card The database connection service ver Replace the CPU Unit with a CPU Make sure that the database connec sion of the CPU Unit to which to Unit that has a database connection tion service version of the CPU Unit restore the files is older than the data service version that is the same as or and the database connection service base connection service version of newer than the database connection version of the backup files are com the backup files on the SD Memory service version of the CPU Unit that patible Card was used to create the backup files Or specify backup files with the cor rect database connection service ver sion for the CPU Unit The robot version of the CPU Unit to Replace the CPU Unit with a CPU Make sure that the robot version of which to restore the files is older than Unit that has
202. Connection diagram ati 610 4 l a8 A ale oe Wd m 3 tlt a2 2 3 B E a Note The V terminals and COM terminals are Note 1 The polarity for input power supply con internally connected inside the Controller nections indicated with dotted lines but they must all be wired as can be connected in either direction 2 Both COMO and COM1 have two pins each They are internally connected inside the Controller but they must all be wired Aejay O I pue spun UOISI AUOD YOOIg JeUIWe J0 Q UUOD Bunoauuog v z Y NJ series CPU Unit Hardware User s Manual W500 A 81 Appendices Programmable Con troller I O Unit CJ1W MD263 Connector Terminal Block Conversion Unit XW2C 20G6 1016 2 Units Connecting Cables XWez N Connection diagram Short bar eer l j COMO COM1 Wd m Wd m 1 E Solenoid valve etc Solenoid valve etc 12 to F 24 VDC Short Wd m 2 Wd m 3 Black White Brown Red Blue Black 3 wire sensor with PNP output photoelectric sensor or proximity sensor Blue Black Brown White 2 wire sensor e g limit switch PNP Black White Brown Red Blue Black 3 wire sensor with NPN output photoelectric
203. Current 90 mA max Consumption Weight 110 g max Accessories None Circuit Configura tion NJ series CPU Unit Hardware User s Manual W500 Number of Simultaneously ON Points vs Allocated Signal Ambient Temperature Characteristic CIO word name Jxx_Ch1_In00 2 Wdm to_ of 7o 64 points at 25 C 64 points at 35 C 64 points at 47 C Jxx_Ch1_In15 ak a E mg COMO oy if Z 60 Input voltage CN1 COMO Q ss Jxx_Ch2_In00 E 2 12 points common g Input voltage amp s Wd m 1 to f e Jxx_Ch2_In15 4 7 Bemal g voc total AS points COM 4 circuit E a Input voltage 8 points common y 5 6 KQ E 26 4 VDC 2 Jxx_Ch3_Indo 6 wf 5 20 ae Wd m 2 to Slo 3 ii 6 8 points common Jxx_Ch3_In15 o Q 2 fy Kk 5 5 10 total 26 points max COM2 gy ejg zli E at 55 C COM2 E 5 b ene Jxx_Ch4_Inoo 4 all Z 0 1 2 3 40 50 60 C Wd m 3 Jxx_Ch4 ings i Ambient Temperature coms COM3 sun O I 9ISeg Jo suOHeayI9ads Z Y sun O I 3 seg c V Appendices
204. D232 MD232 ceeeeecceetetteteneettees A 98 A 5 EMC Directive Measures for Relay OUtpUuts scccsseeeceseeeeseseeeeeseeesseeeseseeeeeeseesenseeeenes A 100 A 6 System defined Variables Related to Hardware ccsccssseeeeseeeeseeeeeesneeeseneeseneeneeeees A 102 A 7 Version INfOrmationn 2cccciesies cicesicncocccaeeceecees cetccns cacteceuegeestenn snouts stceteen ateseeveuedenuseateccetssvetees seed A 103 A 7 1 Relationship between Unit Versions of CPU Units and Sysmac Studio Versions 04 A 103 A 7 2 Functions That Were Added or Changed for Each Unit Version ccccseeseeteseeeeeeeeeeeens A 105 A 7 3 Performance Improvements for Unit Version Upgrade ecceesseseeeetesneeeeeneeeeneeeeenteeeenas A 108 Index 8 NJ series CPU Unit Hardware User s Manual W500 CONTENTS NJ series CPU Unit Hardware User s Manual W500 9 Terms and Conditions Agreement Terms and Conditions Agreement Warranty Limitations of Liability 10 i Warranties Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workman ship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF
205. Data type Name variables None os TA Cause and Assumed cause Correction Prevention correction Changing a variable to TRUE with m forced refreshing was specified by the user Attached None information Precautions None Remarks Event name Variable Changed to FALSE with Forced Refreshing Event code 90090000 hex Meaning Changing a variable to FALSE with forced refreshing was specified Source PLC Function Module Source details None Detection Commands from timing user Error attributes Level Information Recovery Log category Access Effects User program Continues Operation Operation is performed according to the forced refreshing values System defined Variable Data type Name variables None TE oh Cause and Assumed cause Correction Prevention comcouon Changing a variable to FALSE with E forced refreshing was specified by the user Attached None information Precautions None Remarks Event name All Forced Refreshing Cleared Event code 900A0000 hex Meaning Clearing all forced refreshing values was specified Source PLC Function Module Source details None Detection Commands from timing user Error attributes Level Information Recovery Log category Access Effects User program Continues Operation Forced refreshing values are all cleared and operation is performed according to the user program System defined Variable Data type Name variables None ae Cause and Assumed cause Correction Prevention eel Clearing all forced refreshing va
206. FETY OMRON AUTOMATION AND SAFETY THE AMERICAS HEADQUARTERS Chicago IL USA 847 843 7900 800 556 6766 e www omron247 com OMRON CANADA INC HEAD OFFICE OMRON ARGENTINA SALES OFFICE Toronto ON Canada 416 286 6465 866 986 6766 www omron247 com Cono Sur 54 11 4783 5300 OMRON ELECTRONICS DE MEXICO HEAD OFFICE M xico DF 52 55 59 01 43 00 01 800 226 6766 mela omron com OMRON ELECTRONICS DE MEXICO SALES OFFICE OMRON CHILE SALES OFFICE Santiago 56 9 9917 3920 OTHER OMRON LATIN AMERICA SALES Apodaca N L 52 81 11 56 99 20 01 800 226 6766 mela omron com 54 11 4783 5300 OMRON ELETR NICA DO BRASIL LTDA HEAD OFFICE Sao Paulo SP Brasil 55 11 2101 6300 www omron com br OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands e 31 0 23 568 13 00 e www industrial omron eu Authorized Distributor Automation Control Systems Machine Automation Controllers MAC Programmable Controllers PLC e Operator interfaces HMI Distributed I O Software Drives amp Motion Controls Servo amp AC Drives Motion Controllers amp Encoders Temperature amp Process Controllers Single and Multi loop Controllers Sensors amp Vision e Proximity Sensors Photoelectric Sensors Fiber Optic Sensors Amplified Photomicrosensors e Measurement Sensors Ultrasonic Sensors Vision Sensors Industrial Components RFID Code Readers Relays
207. FF Current 5 VDC max 1 mA max ON Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings OFF Response Time Number of Circuits 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings 32 16 points common 2 circuits Number of Simultaneously ON Points 75 12 points common simultaneously ON at 24 VDC Refer to the following illustration Insulation Resistance 20 MQ between external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current Consump 90 mA max tion Weight 70 g max Accessories None Number of Simultaneously ON Points vs Allocated lovad Signal a Ambient Temperature Characteristic E 35 52 points at 40 C 32 points at 48 C Input voltage Q 30 NDZ Input voltage Connector a 26 4 VDC ae rowA 25 e 4 12 points S 20 common E K at 55 C amp 15 n Circuit Configuration k 3 10 points E 10 common 2 S at 55 C 5 5 Z o 10 20 30 40 50 60 C Ambient Temperature Connector row B External connection and terminal device variable diagram Signal Connec Signal
208. FF Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings No of Circuits 16 16 points common 1 circuit No of Circuits 16 16 points common 1 circuit External Power Supply 20 4 to 26 4 VDC 40 mA min Number of Simul taneously ON Points 75 at 24 VDC Insulation Resistance 20 MQ between the external terminals and the GR terminal at 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current Con 5 VDC 130 mA max sumption Weight 100 g max Accessories None CN1 OUT CN2 IN Signal Signal pps Allocated Allocated Sa o CIO word CIO word 3 3 kQ z J 7 COMO V Jxx_Ch1_In00 o w i 1 T Baal E to i r H kel i 1 Jxx_Ch1_Out00 aaj i ro o Swed Jx Ch1_In07 0 9 2 iy Jxx_Ch1_Out07 o j oov 44 ogi 2 1 Z F COM1 5 5 a nput indicator vy T 2 Si S a Output indicator 2 s 3 3 kQ g Jxx_Ch1_In08 c E o COMO V i Circuit Configuration wy _ 5 to a 4 ie i ssm a Gj 1 1 aac a es to aft a tA oc Cht_Out08 Jxx_Ch1_In150 ay SF its 1 m EE PRE er a Jxx_Ch1_Out15 ia o 0V L COM1 A 48 e 1 Ie 4 Hey lous aT ERR indicator
209. Func Motion Con trol Function Buffer Ether rupted vided here tion trol Function Module Net IP Func Memory All Refer to the NJ NX Module Low Battery tion Module Cleared series Troubleshooting Communica Voltage PLC Manual Cat No W503 tions Controller Function Mod for a complete list of Error Ether ule errors CAT Master Function Mod ule PWR Lit Lit Lit Lit Lit green hese aj RUN Not lit Lit Lit Lit Lit cators 1 green ERROR Lit Flashes at 1 s Flashes at 1 s Not lit Not lit red intervals intervals RUN out OFF ON ON ON ON put on Power Supply Unit User pro Stops Continues 2 Continues Continues Continues gram exe Operation cution of NJ status eva cay Outputs Yes No No No No turned OFF Not possible Depends on the Depends on the Error reset nature of the nature of the error error Recorded Recorded Recorded Recorded Recorded Event logs Some errors are not recorded Outputs from EtherCAT slaves and Basic Out put Units Refer to the O Operation for a Major Fault Level Controller Error on page 5 6 e Errors in Ether CAT Master Function Mod ule Depends on settings in the slave e Errors in other function mod ules Depends on user pro gram Depends on the user program Depends on the user program Depends on the user program Sysmac Studio display while online Error messages are automatically d
210. High Temperatures Use the following cooling methods as required taking into account the ambient temperature and the amount of heating inside the panel uonejesu aU O1JUOD S Y Natural Cooling Natural cooling relies on natural ventilation through slits in the panel rather than using cooling devices such as fans or coolers When using this method observe the following points Do not install the Controller at the top of the panel where hot air tends to stagnate To provide ventilation space above and below the Controller leave sufficient distance from other devices wiring ducts etc e Do not mount the Units in the wrong direction e g vertically or upside down Doing so may cause abnormal heating in the Controller Do not install the Controller directly above any heat generating equipment such as heaters trans formers and devices with high resistance Do not install the Controller in a location exposed to direct sunlight ainyesodwo S 7 TER 1 1 I Controller Controller 1 1 l Natural Cooling Forced Ventilation by Fan at Top of Panel Controller TEE Controller I 4 1U Air filter Forced Ventilation Method NJ series CPU Unit Hardware User s Manual W500 4 49 4 Installation and Wiring Forced Air Circulation by Fan in Closed Panel OSN Controller i Controller Forced Air
211. IN Track 2 4 3 Lock the pins gt DN Track f mounting pins 4 16 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 Install a DIN Track End Plate on each end of the Controller To install an End Plate hook the bot tom on the bottom of the track rotate the Plate to hook the top of the Plate on the top of the track and then tighten the screw to lock the Plate in place 2 o i p 20 I i a Dao g 5 P9990090 S e jE E z ECA Y pi L C gt ro S z End Plates EN Additional Information To remove Units perform the steps above in reverse order Precautions for Safe Use Always turn OFF the power supply to the Controller before attempting any of the following Mounting or removing I O Units or CPU Units Assembling the Units Setting DIP switches or rotary switches Connecting cables or wiring the system Connecting or disconnecting the connectors The Power Supply Unit continues to supply power to the Controller for up to several seconds after the power supply is turned OFF The PWR indicator remains lit as long as power is sup plied Make sure that the PWR indicator is not lit before you perform any of the above operations uolyel e SuU HORA NIG v NJ series CPU Unit Hardware User s Manual W500 4 17 4 Installation and Wiring i
212. Internal Bus Check Error Event code 000D0000 hex Meaning A fatal error was detected on the internal bus Source PLC Function Module Source details None Detection Continuously timing Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops A connection to the Sysmac Studio may not be possible System defined Variable Data type Name variables None ie oe Cause and Assumed cause Correction Prevention conecion Conductive material has gotten If there is conductive material nearby Do not do any metal working in the inside blow out the CPU Unit with air vicinity of the control panel Also make sure that the operating environ ment is free of dirt and dust Close the control panel Noise If the error occurs even after making Implement noise countermeasures There is data corruption in bus sig the above correction check the FG nals and power supply lines and other There is malfunctioning in bus inter norse entry paths and Implement a noise countermeasures as required face circuits The CPU Unit has failed If this error persists even after you None The internal bus is disconnected make the above two corrections replace the CPU Unit Attached Attached information 1 System information information Precautions When this error occurs the CPU Unit stops and the error is recorded in the event log If cycling the power to the Con Remarks troller clears the er
213. J501 tions on the basic instruc specifications are described When program NJ301 tions of an NJ NX series ming use this manual together with the NX series NJ101 CPU Unit CPU Unit Hardware User s Manual Cat No W535 or NJ series CPU Unit Hardware User s Manual Cat No W500 and with the NJ NX series CPU Unit Software User s Manual Cat No W501 NJ NX series CPU Unit W507 NX701 Learning about motion con The settings and operation of the CPU Unit and Motion Control User s NJ501 trol settings and program programming concepts for motion control are Manual NJ301 ming concepts described When programming use this manual NJ101 together with the NX series CPU Unit Hardware User s Manual Cat No W535 or NJ series CPU Unit Hardware User s Manual Cat No W500 and with the NJ NX series CPU Unit Software User s Manual Cat No W501 NJ NX series Motion W508 NX701 Learning about the specifi The motion control instructions are described Control Instructions Ref NJ501 cations of the motion control When programming use this manual together with erence Manual NJ301 instructions the NX series CPU Unit Hardware User s Manual NJ101 Cat No W535 or NJ series CPU Unit Hardware User s Manual Cat No W500 with the NJ NX series CPU Unit Software User s Manual Cat No W501 and with the NU NX series CPU Unit Motion Control User s Manual Cat No W507 NJ NX series CPU Unit W505 NX701 Using the built in Eth
214. Jxx_Ch2_Out00 A e V V gt COMO COMO External connection and ter A A A A T Jxx_Ch1_Out15 Jxx_Ch1_Out07 7 l minal device variable dia 0O z D Jxx_Ch1_Out14 Jxx_Ch1_Out06 Ds gram T Jxx_Ch1_Out13 Jxx_Chi_Out05 _ AA 4 old 3 O Jxx_Ch1_Out12 Jxx_Chi_Out04 AA l E Dx Cht Outi Jxx_Cht_outos 8 LO Jxx_Ch1_Out10 Jxx_Ch1_Out02 D 4 Jxx_Ch1_Out09 Jxx_Ch1_Out01 12t O O 24 VDC D Jxx_Ch1_Out08 Jxx_Ch1_Out00 l kied When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Be sure to wire both terminals 23 and 24 COMO Be sure to wire both terminals 3 and 4 COM1 Be sure to wire both terminals 21 and 22 V Be sure to wire both terminals 1 and 2 V CJ1W 0D234 Transistor Output Unit 32 Points Name 32 point Transistor Output Unit with MIL Connector Sinking Outputs Model CJ1W OD234 Rated Voltage 24 VDC Operating Load Voltage Range 20 4 to 26 4 VDC Maximum Load Current 0 5 A point 2 A common 4 A Unit Maximum Inrush Current 4 0 A point 10 ms max Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Response Time 15 us max OFF Response Time 80 us max Insulation Resistance 20 MQ between the external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage curr
215. Manual W500 4 1 4 Installation and Wiring 4 1 Processing at Power ON and Power OFF Do not disassemble any of the Units Particularly the Power Supply Units con tain parts with high voltages when power is ON or immediately after power is turned OFF Electrical shock may occur There are also sharp internal parts that may cause injury Do not touch the terminal section while power is ON Electrical shock may occur QO 4 1 1 Power ON Operation Precautions for Safe Use It takes approximately 10 to 20 s to enter RUN mode after the power supply is turned ON The outputs during this period will behave according to the slave and Unit specifications Use the RUN output on the Power Supply Unit for example to implement fail safe circuits so that exter nal devices do not operate incorrectly fl Operation until Operation Ready Status The CPU Unit will enter operation ready status after the following time elapses once power supply to the Power Supply Unit starts The RUN indicator will flash at a 1 s interval until operation ready status is entered During that time the Controller will be in startup status CPU Unit Startup Time at Power ON It takes approximately 10 to 20 seconds for the CPU Unit to start up The startup time depends on the slave Unit configuration 1 user program SD Memory Card usage SD Memory Card self diag nosis usage 2 etc 1 Some EtherCAT slaves can set a maximum standby time of 30 to 200 s For the
216. N OUT 5 FF Tj Tstd Tj Tr J ON lim OUT OFF ON ERR OFF il Operating Restrictions for the CJU1W OD204 0D212 0D232 MD232 Although these Units are provided with load short circuit protection these are for protecting internal cir cuits against momentary short circuiting in the load As shown in Figure 2 the load short circuit protec tion is automatically released when the Tj equals to Tr Therefore unless the cause of short circuit is removed ON OFF operations will be repeated in the output Leaving short circuits for any length of time will cause internal temperature rise deterioration of elements discoloration of the case or PCBs etc Therefore observe the following restrictions NJ series CPU Unit Hardware User s Manual W500 Appendices Restrictions If a short circuit occurs in an external load immediately turn OFF the corresponding output and remove the cause An alarm output bit that corresponds to the external load output number is turned ON There is an alarm output bit for every common When an alarm output bit turns ON use a self holding bit for the alarm in the user program and turn OFF the corresponding output The Alarm Output Bits are allocated in the Basic I O Unit Information Area system defined variable Sixteen output bits are assigned for each slot and rack in which a Unit is mounted _CJB_lOUnitInfo rack_number slot_number serial_number_in_Unit For example when the CJ1W OD
217. N713 0 7m CS1W CN223 2m CS1W CN323 3m CS1W CN523 5m CS1W CN133 10m CS1W CN133B2 12m Use an NJ series Power Supply Unit as the power supply for an Expansion Rack in an NJ series Sys tem A CJ series Power Supply Unit cannot be used to supply power on an NJ system Expansion Rack NJ series CPU Unit Hardware User s Manual W500 2 System Configuration Maximum Number of Expansion Racks Expansion pattern Maximum number of Racks Remarks NJ series CPU Rack plus 3 Racks The total length of I O Connecting Cable CJ series Expansion Racks between the CPU Rack and an Expansion Rack and between all Expansion Racks must be no more than 12 m Units Units for CJ series Expansion Racks Rack Configuration Remarks NJ series NJ series Power Supply Unit One required for each Expansion Rack Silage vO Interface Unit one End Cover included CJ series Basic I O Units A total of up to 10 Units can be connected to the CPU Rack and to each of the Expansion Racks A Controller error in the major fault level will occur if 11 or more CJ series CPU Bus Units Units are connected CJ series Special I O Units End Cover Must be connected to the right end of the Expansion Rack One End Cover is provided with the I O Interface Unit A Controller error in the major fault level will occur if the End Cover is not connected to the right end CS CJ series I O Connecting Cable Required to connect the I O Interface U
218. NJ series CPU Unit Hardware User s Manual W500 A 35 Appendices CJ1W 0D204 Transistor Output Unit 8 Points Name 8 point Transistor Output Unit with Terminal Block Sourcing Outputs Model CJ1W OD204 Rated Voltage 24 VDC Operating Load Voltage Range 20 4 to 26 4 VDC Maximum Load Current 0 5 A point 4 0 A Unit Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Response Time 0 5 ms max OFF Response Time 1 0 ms max Load Short circuit Protection Detection current 0 7 to 2 5 A Automatic restart after error clearance Refer to page A 98 Insulation Resistance 20 MQ between the external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage cur rent of 10 mA max Number of Circuits 8 8 points common 1 circuit Internal Current Consumption 100 mA max Fuse None External Power Supply 20 4 to 26 4 VDC 40 mA min Weight 120 g max a 7 ___ Signal name j COM V Circuit Configuration Sb xx Ch1_Outoo to Jxx_Ch1_Out07 50V Internal circuits y Output indicator y ERR indicator When an overcurrent is detected the ERR indicator will light At the same time the corre sponding bit in the Basic I O Unit Information Area system defined variable will change to
219. NX series CPU Unit Built in EtherNetv IP Port User s Manual Cat No W506 for details NJ series CPU Unit Hardware User s Manual W500 Depends on the specifications of the connected devices 101413 ue Jaye uoleiedO S HUN Nd U 10149 eyeJ UON 1 S 5 Troubleshooting fi Checking for Non fatal Errors Use the following methods to check for non fatal errors Checking method Checking the indicators What you can check You can use the indicators to confirm the Controller error level the error status of the EtherCAT Master Function Module and the error status of the Ether Net IP Function Module Checking with the trouble shooting function of Sysmac Studio You can check for current Controller errors a log of past Controller errors error sources error causes and corrections You can also check error logs from CJ series Special Units 1 Checking with the Trouble shooter of an HMI 2 You can check for current Controller errors a log of past Controller errors error sources error causes and corrections Checking with instructions that read function module error sta tus You can check the highest level status and highest level event code in the cur rent Controller errors Checking with system defined variables You can check the current Controller error status for each function module 1 Detailed information such as error causes and corrections is not displayed 2 To p
220. Not lit Other than the above 3 4 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units Indicator Color Status Meaning SD PWR Green Lit Power is being supplied to the SD Memory Card and the SD Memory Card can be used Flashing Not lit The power supply for the SD Memory Card is stopped an SD Memory Card is not mounted or the file format of the mounted SD Memory Card is not supported SD BUSY Yellow Lit SD Memory Card access in progress Not lit SD Memory Card access not in progress Precautions for Safe Use Do not turn OFF the power supply to the Controller while the BUSY indicator flashes While the BUSY indicator is lit the user program and settings in the CPU Unit are being backed up in the built in non volatile memory The data will not be backed up if the power supply is turned OFF The next time that the Controller is started a Controller error in the major fault level will occur and operation will stop Do not turn OFF the power supply or remove the SD Memory Card while SD Memory Card access is in progress i e while the SD BUSY indicator flashes Data may become corrupted and the Controller will not operate correctly if it uses corrupted data To remove an SD Mem ory Card from the CPU Unit when power is supplied to the CPU Unit press the SD Memory Card power supply switch and wait for the SD PWR indicator to turn OFF before you remove the SC Memory Card NJ series
221. OD211 CJ1W OD233 as shown below ON response time 0 1 ms improved to 0 015 ms OFF response time 0 8 ms improved to 0 08 ms 2 The cable side connector is not provided with Units equipped with cables Purchase the connector separately Refer to 4 4 4 Wiring CJ series Basic I O Units with Connectors or use an OMRON Connector Terminal Block Conversion Unit or I O Relay Terminal Refer to 4 4 5 Connecting to Connector Terminal Block Conver sion Units or I O Relay Terminals NJ series CPU Unit Hardware User s Manual W500 2 15 2 System Configuration Mixed I O Units Number of Current consump Name Specifications Model bits allo tion A Weight cated 5 VDC 24 VDC 24 VDC Sinking Fujitsu connector CJ1W MD231 32 0 13 90 g max Input Inputs Miiat 24 VDC 16 inputs oc ai Outputs 12 to P 24 VDC 0 5 A 16 outputs Fujitsu connector CJ1W MD261 64 0 14 110 g max Inputs 24 VDC 32 inputs Outputs 12 to 24 VDC 0 3 A 32 outputs MIL connector CJ1W MD233 32 0 13 90 g max Inputs 24 VDC 16 inputs Outputs 12 to 24 VDC 0 5 A 16 outputs MIL connector CJ1W MD263 64 0 14 110 g max Inputs 24 VDC 32 inputs Outputs 12 to 24 VDC 0 3 A 32 outputs Sourcing MIL connector CJ1W MD232 32 0 13 80 g max Inputs 24 VDC 16 inputs Outputs 24 VDC 0 5 A 16 outputs Load short circuit protection TTL I O Units MIL connect
222. OMRON Machine Automation Controller NJ series CPU Unit Hardware User s Manual NJ501 10UU NJ301 1 UOL NJ101 OOUOL NJ PL13001 cJ1 w ID00D AAQOLI CJ1W INT01 CJ1W IDP01 cJ1 w ocu0ou o opugu oAuul CJ1W MDOOLI CJ1W B7AOL CPU Unit Power Supply Unit Basic I O Units SYS TitetlL always in control NOTE All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Neverthe less OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication Trademarks e Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan and other countries for OMRON factory automation products e Microsoft Windows Windows Vista Excel and Visual Basic are either registered trademarks or trademarks of Microsoft Corporation in the USA and other countries e EtherCATo i
223. Oe B17 oa g HHen a thes B14 sa 613 Black White Oo oO 13 Brown Red B12 Blue Black 9 A12 3 wire sensor with B11 PNP output O oO A11 photoelectric sensor c ti B10 or proximity sensor PNP onnection Oo Oo A10 A gogan COMO a Conmeen Blue Black i a 8 diagram Brown White i O oO 2 wire sensor i Oo F e g limit switch i O 7 1 B 1 ts a Lt voc T 7 Fs W A fe P N te fe gt N Ww I QQOOHWSCLLS CPeeweeee 2 Oo ie Note 1 The polarity for input power supply connections A 64 indicated with dotted lines can be con nected in either direction provided that the same polarity is used for the commons for rows A and B Both COMO and COM1 have two pins each They are internally connected inside the Controller but they must all be wired Black White Brown Red Blue Black 3 wire sensor with NPN output photoelectric sensor gt NPN or proximity sensor Blue Black Brown White 2 wire sensor e g limit switch F 24 VDC Note 1 Connect the A9 B9 terminal and the terminal for NPN Connect the A9 B9 terminal and the terminal for PNP Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit NJ series CPU Unit Hardware User s Manual W500 Appendices
224. One RS 232C port and CJ1W SCU42 0 3671 140 g max 2 one RS 422A 485 port D High speed models S 5 DeviceNet Unit DeviceNet remote I O CJ1W DRM21 Oto F 25 words 16 Units 0 29 Da 118 g max 2 2 048 points User specified allocations are possible without the CX Integrator EtherNet IP Unit Tag data links CIP CJ1W EIP21 3 OtoF 25 words 4 Units 0 41 94 g max message communica tions FTP server etc 1_ Increases by 0 15 A Unit when an NT AL001 RS 232C RS 422A Link Adapter is used Increases by 0 04 A Unit when a CJ1W CIF11 RS 422A Converter is used 2 Includes the weight of accessory connectors 3 Use an EtherNet IP Unit with a unit version of 2 1 or later Also use a CPU Unit with unit version 1 01 or later and Sysmac Studio version 1 02 or higher Refer to A 7 Version Information for information on version upgrades uoesnByuod yun s n s FO Z L Z NJ series CPU Unit Hardware User s Manual W500 2 19 2 System Configuration 2 2 Connecting to the Sysmac Studio Connect the NJ series CPU Unit and the Sysmac Studio through USB or EtherNet IP Refer to 3 7 2 Connection for information on how to make the connection between the NJ series CPU Unit and the Sysmac Studio 2 20 NJ series CPU Unit Hardware User s Manual W500 2 System Configuration 2 3 Network Configuration You can make networks in the following layers with an NJ series Controller For details on communications
225. PNIS DeEWISAS y WO J9 04JUOD y BuIeSeYy E L editing User program execu User program execution is aborted even during execution of an tion instruction The time that a power interruption occurs and the cause primary Saving event log power interruption of Power Supply Unit of the interruption are recorded 4 1 3 Resetting the Controller from the Sysmac Studio You can reset the CPU Unit from the Sysmac Studio A reset from the Sysmac Studio performs the same operation as cycling the power supply of the Power Supply Unit Resetting is possible however only when the CPU Unit is in PROGRAM mode Confirm the following status before resetting the CPU Unit e Check the status of output loads Make sure that SD Memory Card access is not in progress NJ series CPU Unit Hardware User s Manual W500 4 5 4 Installation and Wiring 4 2 Fail safe Circuits Provide safety measures in external circuits including the following items to ensure Safety in the system if an abnormality occurs due to malfunction of the CPU Unit other Units or slaves or due to other external factors affecting operation Not doing so may result in serious accidents due to incorrect operation Emergency stop circuits interlock circuits limit circuits and similar safety mea sures must be provided in external control circuits The Controller outputs may remain ON or OFF due to deposition or burning of the output relays or destructio
226. PU Unit User pro Communications CPU Unit operating status Unit gram execu with Sysmac Stu PWR tion status dio or an HMI RUN green ERROR red green Startup Lit Flashing Not lit Stopped Not possible 1 s intervals Normal opera RUN mode Lit Lit Not lit Continues Possible tion PROGRAM mode Lit Not lit Not lit Stopped Power Supply Not lit Not lit Not lit Stopped Not possible Error CPU Unit Reset Lit Not lit Not lit Stopped Fatal errorin Incorrect Power Lit Flashing Lit Stopped CPU Unit Supply Unit Con 3 s intervals nected CPU Unit Watch Lit Not lit Lit Stopped dog Timer Error 1 Major fault 2 Lit Not lit Lit Stopped Possible Commu z F nications can be Partial fault 7 fies an Continues connected from an Menee uel Clie HMI if EtherNet IP in CPU Unit epee Lit Lit Flashing Continues is operating nor 1 s intervals mally Observation 2 Lit Lit Not lit Continues 1 Refer to 5 1 2 Fatal Errors in the CPU Unit for information on individual errors 2 Refer to 5 1 3 Non fatal error in CPU Unit for information on individual errors 3 The function module where the error occurred stops 5 2 NJ series CPU Unit Hardware User s Manual W500 5 1 5 Troubleshooting 2 Fatal Errors in the CPU Unit i Types of Fatal Errors Some errors are fatal and prevent the CPU Unit from operating This section describes the errors that cause the operation of the CPU Unit to sto
227. Pushbuttons amp Indicators e Limit and Basic Switches Timers Counters Metering Devices Power Supplies Safety e Laser Scanners Safety Mats Edges and Bumpers Programmable Safety Controllers Light Curtains Safety Relays Safety Interlock Switches WS500 E1 12 04 15 Note Specifications are subject to change 2015 Omron Electronics LLC Printed in U S A Printed on recycled paper D
228. R USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT S IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM i Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Disclaimers i Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application requirements Actual perfor mance is subject to the Omron s Warranty and Limitations of Liability ji Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product i Errors and Omissions Inf
229. RE i Cht_Out00 Wym JE Chi_outts gt J0V i COMI V COM1 V aif ne ey Ch2_Outoo uo i Jx Ch2_Out15 Internal circuits wa m 1 When an overcurrent is detected the ERR indicator will light At the same time the corresponding bit one bit for each common in the Basic I O Unit Information Area system defined variable will change to TRUE NJ series CPU Unit Hardware User s Manual W500 External connection and termi nal device variable diagram Appendices Allocated Signal Connec Signal Allocated CIO word name tor pin name CIO word 24 woe COM1 V ov nxx Ch2_Out15 T Jxx_Ch2_Out14 D Jxx_Ch2_Out13 DP yxx_Ch2_Out12 Jxx_Ch2_Out11 Jxx_Ch2_Out10 Jxx_Ch2_Out09 COM1 V ov Jxx_Ch2_Out07 Jxx_Ch2_Out06 10 Jxx_Ch2_Out05 12 Jxx_Ch2_Out04 13 14 Y xx_Ch2_Out03 xx_Ch2_Out02 1718 Y xx_Ch2_Out01 Jxx_Ch2_Out08 19 2014 xx_Ch2_Out00 COMO V COMO V ov ov Jxx_Ch1_Out15 25126 Jxx_Ch1_Out07 Jxx_Ch1_Out14 28 Jxx_Ch1_Out06 py 9xx_Ch1_Outi3 29 30 Jxx_Ch1_Out05 Jxx_Ch1_Out12 31 32 Jxx_Ch1_Out04 a Jxx_Ch1_Out11 34 Jxx_Ch1_Out03 mxx Chi Out10 35 36 XX Ch1_Outd2 py dxx_Ch1_Outo9 Jxx_Ch1_Out01 A Jxx_Ch1_Out08 xx_Ch1_Out00 L Wd m 1 15 16 Wd m 1 5 e kd DOOOOOOE OOO OC Wd m Wd m
230. Rack is installed on top and the Expansion Racks under it DIN Track i oF Ww Ww Ls t ws Consider the width of wiring ducts wiring ventilation and Unit replacement when determining the space between Racks When you install Racks vertically allow at least 66 mm between any two adjacent Racks jaueg OUOD Ul UoReesuU L E p EN Additional Information A Controller must be mounted on DIN Track It cannot be mounted with screws NJ series CPU Unit Hardware User s Manual W500 4 11 4 Installation and Wiring e Wiring Ducts Whenever possible route I O wiring through wiring ducts or raceways Install mounting bracket so that it is easy to fish wire from the I O Units through the duct It is handy to have the duct at the same height as the Racks Duct 20 mm min Unit DIN Track 20 mm min Duct Wiring Duct Example ZN CPU 1 Rack gs p 30mm Mounting Soar bracket Rack Duct H Precautions for Correct Use Tighten terminal block screws and cable screws to the following torques Terminal Screws M4 1 2Nm M3 0 5 Nm Cable Connector Screws M2 6 0 2 Nm 4 12 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring Routing Wiring Ducts Install the wiring ducts at least 20 mm away from the tops of
231. Source details None Detection At power ON or timing Controller reset Error attributes Level Major fault Recovery Cycle the power Log category System supply or reset the Controller Effects User program Stops Operation Stops System defined Variable Data type Name variables None ae aan Cause and Assumed cause Correction Prevention ETUC ONS The Controller power supply was Compare the project with the project Do not turn OFF the power supply turned OFF while the BUSY indicator on the Sysmac Studio If they match while the BUSY indicator is lit was lit cycle the power supply to the Control The power supply to the Controller es of ae the ee a j Si Take appropriate measures to ensure was interrupted momentarily while the ea i ite t e error is cleared that the specified power with the rated BUSY indicator was lit g a Thal tne gavice operates col voltage and frequency is supplied in rectly places where the power supply is If the comparison shows a mismatch A unstable if the error is not cleared or if the device does not operate correctly clear all of memory and then down load the project from the Sysmac Stu dio again If cycling the power supply to the Controller or resetting the Con troller does not clear the error the memory is corrupted Replace the CPU Unit Unexpected operation may occur and can be very dangerous if the power to the Controller is cycled or the Control ler is reset before you download the project
232. This section describes the relationship between the unit versions of CPU Units and the Sysmac Studio versions and the functions that are supported for each unit version A 7 1 Relationship between Unit Versions of CPU Units and Sysmac Studio Versions This section describes how the unit versions of CPU Units correspond to Sysmac Studio versions Nor mally use the corresponding versions i Unit Versions and Corresponding Sysmac Studio Versions The following table gives the relationship between unit versions of CPU Units and the corresponding Sysmac Studio versions Unit version of CPU Unit Corresponding version of Sysmac Studio Ver 1 10 Ver 1 13 2 7 Ver 1 12 5 Ver 1 09 Ver 1 10 7 Ver 1 08 Ver 1 09 Ver 1 07 Ver 1 08 S Ver 1 06 Ver 1 07 z Ver 1 05 Ver 1 06 o Ver 1 04 Ver 1 05 Ver 1 03 Ver 1 04 Ver 1 02 Ver 1 03 Ver 1 01 Ver 1 02 Ver 1 00 Ver 1 01 lt Ver 1 00 g 1 There is no NJ101 CPU Unit with unit version 1 09 or earlier a 2 Use an NJ101 CPU Unit with Sysmac Studio version 1 13 or higher You cannot use an NJ101 CPU Unit with Sysmac Studio version 1 12 or lower 3 There is no NJ301 CPU Unit with unit version 1 00 Therefore you cannot use an NJ301 CPU Unit with Sysmac Studio version 1 01 or lower Specifications When Not Using the Sysmac Studio Ver
233. U Unit saves a program updated by the online editing to built in non volatile memory Sysmac Studio shows a message that it is in a backup operation Do not turn OFF the power supply to the Controller while this message is displayed If the power supply to the Controller is turned OFF a Controller error will occur when the power supply is turned ON next time NJ series CPU Unit Hardware User s Manual W500 Regulations and Standards Regulations and Standards Conformance to EC Directives i Applicable Directives e EMC Directives e Low Voltage Directive i Concepts EMC Directive OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine The actual products have been checked for conformity to EMC standards Whether the products conform to the standards in the system used by the customer however must be checked by the customer EMC related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration wiring and other conditions of the equipment or control panel on which the OMRON devices are installed The customer must therefore perform the final check to confirm that devices and the overall machine conform to EMC standards Applicable EMC Electromagnetic Compatibility standards are as follows EMS Electromagnetic Susceptibility EN 61131 2 and EN 61000 6 2 EMI Electrom
234. Unit s L1 or L2 terminal and the GR terminal when test ing insulation and dielectric strength Do not supply AC power from an inverter or other device with a square wave output Internal temper ature rise may result in smoking or burning Always input a sinusoidal wave with the frequency that is given in the NJ series CPU Unit Hardware User s Manual Cat No W500 Install external breakers and take other safety measures against short circuiting in external wiring fi Turning ON the Power Supply It takes up to approximately 10 to 20 s to enter RUN mode after the power is turned ON The outputs during this time behave according to the slave or Unit specifications Use the RUN output on the Power Supply Unit for example to implement fail safe circuits so that external devices do not oper ate incorrectly Configure the external circuits so that the power supply to the control system turns ON only after the power supply to the Controller has turned ON If the power supply to the Controller is turned ON after the control power supply temporary errors may result in incorrect control system signals because the output terminals on Output Units may momentarily turn ON when power supply is turned ON to the Controller If you transfer data from a backup file on an SD Memory Card to the Controller when the power sup ply is turned ON properly select the data groups to transfer If the data for an unintended data group is transferred to the Controlle
235. W501 NJ series Database Con W527 NJ501 1 0120 Using the database connec Describes the database connection service nection CPU Units User s tion service with NJ series Manual Controllers NJ series SECS GEM W528 NJ501 1340 Using the GEM Services Provides information on the GEM Services CPU Units User s Man with NJ series Controllers ual NJ NX series Trouble W503 NX701 Learning about the errors Concepts on managing errors that may be shooting Manual NJ501 that may be detectedinan_ detected in an NJ NX series Controller and infor NJ301 NJ NX series Controller mation on individual errors are described NJ101 Use this manual together with the NX series CPU Unit Hardware User s Manual Cat No W535 or NJ series CPU Unit Hardware User s Manual Cat No W500 and with the NJ NX series CPU Unit Software User s Manual Cat No W501 Sysmac Studio Version 1 W504 SYSMAC Learning about the operat Describes the operating procedures of the Sysmac Operation Manual SE2 ing procedures and func Studio tions of the Sysmac Studio NxX series EtherCAT W519 NX ECC Learning how to use an NX The following items are described the overall sys Coupler Unit User s Man series EtherCAT Coupler tem and configuration methods of an EtherCAT ual Unit and EtherCAT Slave Slave Terminal which consists of an NX series Terminals EtherCAT Coupler Unit and NX Units and infor mation on hardware setup and functions to set up control and
236. Wiring CJ series Basic I O Units with Connectors or use an OMRON Connector Terminal Block Conversion Unit or I O Relay Terminal Refer to 4 4 5 Connecting to Connector Terminal Block Conver sion Units or I O Relay Terminals 3 An Interrupt Input Unit can be connected only in a CPU Rack These Units must be mounted to slots 0 to 4 on the CPU Rack An Incorrect Unit Expansion Rack Connection error major fault level Controller error will occur if an Interrupt Input Unit is connected in other slots on the CPU Rack or to any slots on an Expansion Rack Up to two Interrupt Input Units can be connected 4 Interrupt Input Units can be used as normal Basic I O Units They cannot be used to start I O interrupt tasks 2 14 NJ series CPU Unit Hardware User s Manual W500 Output Units 2 System Configuration N Number Current consumption w Name Specifications Model of bits A Weight bD allocated 5vDC 24 VDC D lt Relay Output Units Terminalblock 250 VAC 24 VDC CJ1W OC201 8 0 09 0 048 140 g max A 2 A 8 points independent con 0 006 x 3 tacts Number of ON S outputs 3 amp Terminal block 250 VAC 24VDC CJ1W 0OC211 16 0 11 0 096 170 g max 5 2 A 16 points 0 006 x Number of ON a outputs Triac Output Unit Terminal block 250 VAC 0 6 A CJ1W OA201 8 0 22 150 g max 8 points Transis Sinking Terminal block 12 to 24 VDC CJ1W OD201 8 0 09 110 g max tor
237. X series CPU Unit Built in EtherNet IP Port User s Manual Cat No W506 uoneinbyuod wajsAs oIseg L Z uoesnByuod yun s n s F9 Z L Z NJ series CPU Unit Hardware User s Manual W500 2 9 2 System Configuration 2 10 fi Expansion Racks CJ series Expansion Racks can be connected to the CPU Rack to expand the number of Units in the System beyond the CPU Rack Up to 10 I O Units can be mounted to each Expansion Rack and a total of 3 Expansion Racks can be connected Mount an I O Control Unit immediately to the right of the CPU Unit and mount the I O Interface Unit immediately to the right of the Power Supply Unit on the Expansion Rack Mounting them in other loca tions may cause malfunctions Total cable length 12m 10 Units max gt NJ series Unit NJ series Power CPU Supply Unit CPU Rack CS CJ series I O Connecting Cable 30 cm 70cm 2m 3 m 5 m 10 m 12 m Expansion Racks 3 maximum V O Control Unit End Cover 5 neve NJ series Cu series Power Expansion Rack Supply Unit CS CJ series I O Connecting Cable 30 cm 70cm 2 m 3 m 5 m 10m 12m O Interface Unit O Interface Unit NJ series Power Supply Unit CJ series Expansion Rack 10 Units max ra M CS CJ series I O Connecting Cables __Cable__ Length _ CS1W CN313 0 3m CS1W C
238. You can format the SD Mem ory Card from the Sysmac Studio Normal user program operation may not be possible System defined Variable Data type Name variables _Card1 Ready BOOL SD Memory Card Ready Flag Cause and Assumed cause Correction Prevention PIA alah The Controller power supply was Format the SD Memory Card and Do not turn OFF the power supply turned OFF while the SD BUSY indi download the correct file while the SD BUSY indicator is lit cator was lit The power supply to the Controller Take appropriate measures to ensure was interrupted momentarily while the that the specified power with the rated SD BUSY indicator was lit voltage and frequency is supplied in places where the power supply is unstable The SD Memory Card was removed Do not remove the SD Memory Card while the SD PWR indicator was lit while the SD PWR indicator is lit The SD Memory Card is damaged If the error cannot be cleared with the None above corrections replace the SD Memory Card with one that operates normally Attached None information Precautions The error is detected at power ON or at a Controller reset only when SD Memory Card diagnosis at startup is enabled Remarks You can change the event level to the minor fault level If you change the level to the minor fault level the Recovery column above will be changed to Error reset Event name SD Memory Card Access Power OFF Error Event code 10070000 hex Meaning The power supply to the Controller was in
239. a 4 g wo p t 4 g a 4 4 000900000 iF O0O00000 QHGOOOOOO E 494 OCOOOOOOOO o g 05 p 04 4 g 03 g 02 01 7 i 00 o E3 g Relay side He Input Unit TOP VIEW Note A 84 1 Inputs to the Input Units and I O Relay Terminals use isolated contacts 00 to 15 are the input bit num bers for the Input Unit and the I O Relay Terminal 2 Use the G78 04 short bar to short to the common ter minal Note 1 Inputs to the Input Units and I O Relay Terminals use isolated contacts 00 to 15 are the input bit numbers for the Input Unit and the I O Relay Terminal Use the G78 04 short bar to short to the common termi nal NJ series CPU Unit Hardware User s Manual W500 Outputs G70D V Relay Terminals Appendices G70D VSOC16 G70D VSOC16 G70D ET Sib Bea 7oD vsoc16 o G70D VSOC16 G70D ET C 141 5 DS 19 2 TO a tO BO i O98 8 o e o o o o a Oe
240. aaeeeeeeeeeteesaaeeneeenaneaes 4 4 3 Wiring CJ series Basic I O Units with Terminal Blocks 4 4 4 Wiring CJ series Basic I O Units with Connectors 4 4 5 Connecting to Connector Terminal Block Conversion Units or I O Relay Terminals 4 38 4 4 6 Connecting I O Device Sininen aai a ai Kaaa AEn peep Taa Panan EEE 4 39 4 4 7 Wiring the Built in EtherCAT Port eccccccescesececeeeeeeeceeeeeeeecneeeeeeeeeeeceesaaeeeeeenneeseeneeeneeenaneaes 4 42 4 4 8 Wiring B7A Interface Units eee ceccececceceeeeceeeseneeeeeeeeeeeceseseeceseeeseesnaeceeeeaeneeeeeseastecenseesenensens 4 43 Control Panel Imstalll ation iae ra arera eaaa e detach sd r aa cs ca ara SS ce pees danene PEE 4 49 4 5 1 FOMpPOrature a E a aa a a E shea Riad ipsa eels bona haan 4 49 4 5 2 HUMIGItY iaiia a a cha aes ntact tiedaa ae beans 4 51 4 5 3 Vibration Gnd SOCK se cacee TT EN 4 51 4 5 4 Atmosphere t scg d a a A a AAA EAT E EA A 4 51 4 5 5 Electrical EnVir nme nhin diene dined nia 4 52 4 5 6 GIOUNGING 23 5 suc E AA NENET EE eta 4 56 NJ series CPU Unit Hardware User s Manual W500 7 CONTENTS Section 5 Troubleshooting 5 1 Operation after an Error c st aaen ede e Tene ies aeaaea aao eraen e Te aKa Ea aani Eana oaren penaa Hepi arinaren 5 2 5 1 1 Overview of NJ series Status c cccccececeeseceseeeecesaeeeeeeeeeseeeeecaeesecaeeeseeeeeseaeeessaeessnsaeesereesneeeenaes 5 2 5 1 2 Fatal Errors in the CPU UNib naiscc enie densa e ia ia a ka E
241. accumulate and malfunctions may occur Bun M Ajddns 1 Mm0d L p y l Precautions for Correct Use Do not allow wire clippings shavings or other foreign material to enter any Unit Otherwise Unit burning failure or malfunction may occur Cover the Units or take other suitable countermea sures especially during wiring work NJ series CPU Unit Hardware User s Manual W500 4 29 4 Installation and Wiring fl Grounding PA3001 PWR L Act00 240V LG Noise filter neutral terminal oy Ground this terminal to less than 100 Q L to improve noise resistance and prevent J electric shock GR Ground terminal S Ground this terminal to less than 100 Q to prevent electric shock co To help prevent electrical shock ground the ground terminal GR with a ground resistance of less than 100 Q using a 14 gauge wire minimum cross sectional area of 2 mm2 The line ground terminal LG is a noise filtered neutral terminal If noise is a significant source of errors or electrical shocks are a problem connect the line ground terminal to the ground terminal and ground both with a ground resistance of less than 100 If the LG and GR terminals are connected ground to a resistance of 100 or less to prevent electric shock The ground wire should not be mor
242. ack Connection 04 5 43 indicators 4 hracie a meee nated 3 3 3 4 inductive loads er A 52 input devias iren i crtie de ied 8 4 39 inrUsh CUrrENt s seeded iia 3 12 installation cabinets or Control Panels eeeeeeeeseeeeeeeenneeeees 4 9 dimensions areena Hi Ae Raed 4 24 height yiia aa a 4 25 INtEHOCK CICUITS ikonene ea ai e aa 4 8 Internal NJ series Bus Check Error sesse 5 26 Interrupt Input Unit eeeeeieeeeerrrerrernrrren 2 14 A 17 L LG terminal sisine 3 14 4 30 line disconnection detection 0 1 eeeeeeeesseeeereeeeeeees A 95 LINK ACT indicator cccccccccscsccecceesesseeesesssaeaeeeeees 3 6 3 7 load short circuit protection seseeeeeerreresrennns A 95 l tn mbers sorpren a o 3 8 Low Battery Voltage sisseesseerisseirsrrirerirerrrrrinsrrrsss 5 35 M MAC addreSSes enine rein E RER 3 8 Main Memory Check Error ccecccesseeeeeeteeteseneeeees 5 29 MIL connectors ccccececeeeeeceeeeeeeeeeeeeeeeeeeeneeees 3 22 4 35 N NET ERR indicator c ssesseceeeececeeeeeeeaaeeaseeens 3 6 3 7 NET RUN indicator cccccccccceceeceeaeeesseseseeseeens 3 6 3 7 network Configuration 0 ccccccceeceeeeeeeeeeeeeeeeeaees 1 5 2 21 non fatal Srrorss e eas Hien datas 5 4 Non volatile Memory Data Corrupted ceeeeeeees 5 28 Non volatile Memory Life Exceeded sss 5 27 Non volatile Memory Restored or Formatted 5 27 NJ series CPU Unit Hardware User
243. ackup operation is in prog ress Wait for the other backup operation to end and then perform the backup operation again Do not attempt to perform other backup operation during a backup operation Synchronization online editing or the Clear All Memory operation is in prog ress Wait for the synchronization online editing or the Clear All Memory oper ation to end and then perform the backup operation again Do not attempt to perform a backup operation during a synchronization online editing or the Clear All Mem ory operation The backup was canceled by the user None None The online connection with the Sys mac Studio was disconnected Check the cable connections Go offline and then go back online and execute the backup again Check the cable to see if it is discon nected or broken Make sure the cable is connected properly 5 60 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Cause and The SD Memory Card is damaged If none of the above causes applies Do not remove the SD Memory Card correction replace the SD Memory Card or turn OFF the power supply while the SD BUSY indicator is lit Replace the SD Memory Card periodically according to the write life of the SD Memory Card Attached Attached information 1 Operation type information 0101 hex Controller to SD Memory Card for switch operation on front of CPU Unit 0102 hex Controller t
244. aeeeneeeaeseaeeneeeseesaeeneeeeeees 3 20 3 4 2 Part Names and FUNCOMS risanti an i n asa liad 3 21 B7A Interlace PONS eeneeuira a N E 3 24 3 5 1 OVETVOW paa T Baad ie i AA ae ee ee le 3 24 3 5 2 System Contiquration cc Acct hate a aa a Seeds tetas esearch dioded 3 24 3 5 3 Models izii 000 0 aii ae i e a ee 3 24 3 5 4 B7A Communications Specifications cceccececceeseeeeeeeceeeeneeceeeeceeeeeeeseeeecueesaeseneesneesiaesneeenaees 3 25 3 5 5 Common Specifications sisiane i deel NN NE A die N 3 26 3 5 6 B7A Interface Port I O Type Saision side aaraa agda aaea iaae 3 26 3 5 7 Parts and Name sSw siia Gade oa e an a aa a A a A ATNA 3 27 3 5 8 Transmission Error Processing iss sccttnedecetneenetn arti n a e a e aa 3 29 CJ series I O Control Units and I O Interface Units ccccccsseeesseeeeeeseeeeseeeeeeeeeeeneeneeeees 3 30 3 6 1 Models and Specifications cecceccccesseeeeceeceseeeeeeceeeeaeseaceseeeesaeseaeeeeeeeaeseaeeeeeseesaeeneeeeaeees 3 30 3 6 2 Component and FUNCOMS irissen ia E hile A N E AA AA 3 30 SYSMAC Studios s isssiseerar ieren esana enra E Ene HENN esha ee es TETARA reana pele a eid 3 31 3 7 1 ModelNumbers ipsi nnp a a li cee eee 3 31 3 7 2 CoM eT O a a ile deh Sic ed a a aaa a a a aa aa aaa eee 3 32 Installation and Wiring Processing at Power ON and Power OFF csssecssssceeseeeeeeeeeeeseneeeeeeeesseaesasseeeessaesanseaeeeeenes 4 2 4 1 1 Power ON OpetatiON srnsiisne iog oir dondeers defn aoteese rem
245. age A TTL circuit cannot be connected directly to a transistor output because of the transistor s residual voltage It is necessary to connect a pull up resistor and a CMOS IC between the two Output Surge Current When connecting a transistor or triac output to an output device having a high surge current such as an incandescent lamp steps must be taken to avoid damage to the transistor or triac Use either of the following methods to reduce the surge current Method 1 AA NJ series Controller Add a resistor that draws about 1 3 of the dark current consumed by the bulb Method 2 7 Ny O I NJ series Controller Add a control resistor 4 4 7 Wiring the Built in EtherCAT Port For information on wiring the built in EtherCAT port refer to the NJU NX series CPU Unit Built in Ether Net IP Port User s Manual Cat No W506 4 42 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 4 8 Wiring B7A Interface Units i Terminal Arrangement Terminal Name Function Word Appearance 1 Port 1 power supply V1 Connect to the terminal of the B7A Link Terminalto n Connector with be connected to port 1 only when using a c
246. agg pig tocea o ie A 24 L Jxx_Ch2_Out03 pg ag YX_Cht_Outos dL fz Jee Chi_ints bx Ch2 ni5 r goyicejvarianie voc tO Jxx_Ch2_Out02 Jxx_Ch1_Out02 O4 voc we BI g D t Ch2 B3 A3 C_Ch1_ COM2 COM3 diagram O O A18 B18 Ww Lani B2 ap wx cht_outot H NC Tago pial NC D T Jxx_Ch2_Out0o p aq 9 Ch1_Out00 T NC taza tao NC 2 i l l O Be sure to wire both terminals A19 and A9 COMO 0 Be sure to wire both pins A9 and A18 COM2 of CN2 c V of CN1 and set the same polarity for both pins Z a Be sure to wire both terminals B19 and B9 COM1 0 Be sure to wire both pins B9 and B18 COM3 of CN2 V of CN1 and set the same polarity for both pins Be sure to wire both terminals A20 and A10 V of When wiring pay careful attention to the polarity of the CN1 external power supply The load may operate incorrectly Be sure to wire both terminals B20 and B10 V of if polarity is reversed CN1 When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if polarity is reversed 1 Observe the following restrictions when connecting to a 2 wire sensor Make sure the input power supply voltage is larger than the ON voltage 19 V plus the residual voltage of the sen sor approx 3 V e Use a sensor with a minimum load current of 3 mA min Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or highe
247. agnetic Interference EN 61131 2 and EN 61000 6 4 Radiated emission 10 m regulations Low Voltage Directive Always ensure that devices operating at voltages of 50 to 1 000 VAC and 75 to 1 500 VDC meet the required safety standards The applicable directive is EN 61131 2 Conformance to EC Directives The NJ series Controllers comply with EC Directives To ensure that the machine or device in which the NJ series Controller is used complies with EC Directives the Controller must be installed as fol lows The NJ series Controller must be installed within a control panel e You must use reinforced insulation or double insulation for the DC power supplies connected to DC Power Supply Units and I O Units e NJ series Controllers that comply with EC Directives also conform to the Common Emission Stan dard EN 61000 6 4 Radiated emission characteristics 10 m regulations may vary depending on the configuration of the control panel used other devices connected to the control panel wir ing and other conditions You must therefore confirm that the overall machine or equipment complies with EC Directives NJ series CPU Unit Hardware User s Manual W500 27 Regulations and Standards Conformance to KC Standards Observe the following precaution if you use NX series Units in Korea Aw 7 7 AS YSsal7 Zz aa 0 IZ BSA BH AAA B77 SA Wet EE ASAE BS FAS 7 BEEP 7 9 2 2 AAAA ALBSHE AL Bao ws yg Class A Device Broadcas
248. al Connection and Terminal Device Variable Diagrams A 50 e I O terminals in the external connection and terminal device variable diagrams are shown as viewed from the front panel of the Unit Terminal numbers AO to A9 and BO to B9 are used in this manual but they are not printed on all Units AO to A20 and BO to B20 are printed on the Units The signal names of the terminals are the device variable names The device variable names are the names that use Jxx as the device name A 4 NJ series CPU Unit Hardware User s Manual W500 A 2 2 Appendices Basic I O Units i Basic Input Units with Terminal Blocks CJ1W ID201 DC Input Unit 12 to 24 VDC 8 Points Name 8 point DC Input Unit with Terminal Block Model CJ1W ID201 Rated Input Voltage 12 to 24 VDC Allowable Input Voltage Range 10 2 to 26 4 VDC Input Impedance 2 4 KQ Input Current 10 mA typical at 24 VDC ON Voltage ON Current 8 8 VDC min 3 mA min OFF Voltage OFF Current 3 VDC max 1 mA max ON Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings OFF Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings Number of Circuits 8 independent circuits Number of Simultaneously ON Points 100 simultaneously ON Insulation Resistance 20 MQ between external terminals and the GR terminal 1
249. al name i E COMO V i YK ik Weshg S ie 8 er Jxx_Ch1_Out00 I 2s i to H 5 al i 2 Jxx_Ch1_Out03 i Lene ee 7 Se gt 20V Y y i ow I ee Output indicator Ns z COM1 V Circuit Configuration HES m i eS SoH i 28 Ta Ss JxxChi_Out04 SO H 4 to I H aa H Jxx_Ch1_Out07 i ae pt bov i i l i Z indi ERR indicator i When an overcurrent or line disconnection is detected the ERR indicator will light At the same time the corresponding bit two points per bit in the Basic I O Unit Information Area system defined variable will change to TRUE A 34 NJ series CPU Unit Hardware User s Manual W500 Appendices Signal Connec Signal name tor pin name DOme Bo x cht_outot Jex_Cht_Outo2 7 By 2x chi_outos N NC Jxx_Ch1_Out00 AO A2 M nce ov B2 24 VDC A3 COMO V no 83 li A4 BA NC Jxx_Ch1_Outo4 AS B5 N Jxx_Ch1_Out06 D a AG Jxx_Ch1_Out07 NC B6 O A7 NC ov ee 24 VDC A8 COM1 V l B8 When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units SHUN O I D1Seg Jo SUCHeoyIoeds Z Y SHUN O I DIS z z Y
250. als Controller and see if that clears the There is malfunctioning in bus inter error Ithe oleh oneils iequently ee check the FG power supply lines I O face circuits Connecting Cables and other noise entry paths and implement noise countermeasures as required A Unit has failed If the error did not result from the Perform regular inspections CPU Unit above causes and cycling the power Special I O Unit to the Controller or resetting the Con troller does not clear the error CPU Bus Unit replace the attached Unit or the CPU I O Connecting Cable Unit Attached None information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 NJ series CPU Unit Hardware User s Manual W500 5 41 BunooyssjqnosL Z S suonduoseg 1013 p 2 S 5 Troubleshooting Event name Unsupported Unit Detected Event code 24010000 hex Meaning An unsupported CJ series Unit or Power Supply Unit is mounted Source PLC Function Module Source details I O bus master Detection At power ON or timing Controller reset Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops System defined Variable Data type Name variables None ae Cause and Assumed cause Correction Prevention eotiecien An unsupported CJ series Unit or Remove the unsupported Cu seri
251. am COM1 fac g d como a9 69 COM3 i COM2 B8 75o i I o Oo A8 i 1 06 1 l boooellfan ree ey l 6 055 gt _1 f i J gt L 04 24 o OF t24 VDC o o as 1 vpc mane I ro 2 a4 I 1 63 0256 4 i i 1 1 fo oO a3 I EER 1 O O a2 I i E 005p l Note 1 The polarity for input power supply connections can be con nected in either direction provided that the same polarity is used for the commons for rows A and B 2 COMO COM1 COM2 and COM3 have two pins each They are internally connected inside the Controller but they must all be wired indicated with dotted lines NJ series CPU Unit Hardware User s Manual W500 Appendices Programma CJ1W ID261 ble Control ler I O Unit Connector XW2C 20G6 I016 2 Units Terminal Block Con version Unit Connecting XW2Z D Cables CN1 Wd m and m 1 CN2 Wd m 2 and m 3 Short Black White Brown Red Blue Black 3 wire sensor with PNP output photoelectric sensor or proximity sensor PNP Connection diagram Blue Black Brown White 2 wire sensor e g limit switch N Black White Brown Red Blue Black 3 wire sensor with NPN output photoelectric sensor NPN or proximity sensor Blue Black Brown White 2 wire sensor e g limit switch 4T 24 VDC Note 1 Co
252. and ii Buyer has no past due amounts Interest Omron at its option may charge Buyer 1 1 2 interest per month or the maximum legal rate whichever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Products Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture production sale delivery importa tion consumption or use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not
253. and Assumed cause Correction Prevention correction The power supply was turned ON Attached None information Precautions None Remarks Event name Power Interrupted Event code 90120000 hex Meaning The power supply was interrupted Source PLC Function Module Source details None Detection At power inter timing ruption Error attributes Level Information Recovery Log category System Effects User program Stops Operation All operations stops System defined Variable Data type Name variables None as a Cause and Assumed cause Correction Prevention correction The power supply was interrupted lt Attached None information Precautions None Remarks Event name Operation Started Event code 90130000 hex Meaning Operation was started Source PLC Function Module Source details None Detection When changing timing to RUN mode Error attributes Level Information Recovery Log category System Effects User program Starts Operation User program execution starts System defined Variable Data type Name variables None TE Cause and Assumed cause Correction Prevention correction A command to start operation was received Attached None information Precautions None Remarks NJ series CPU Unit Hardware User s Manual W500 5 71 Bunooys jqnoIL Z S suogduos q 1013 Z S 5 Troubleshooting
254. and home proximity input Make sure that the signal widths for all of these input signals are longer than the control period of the MC Function Module If the input signal widths are shorter than the control period the MC Function Module may not be able to detect the input signals resulting in incorrect operation NJ series CPU Unit Hardware User s Manual W500 21 Precautions for Safe Use If you make any changes in the Detailed Settings Area of the Axis Basic Settings Display of the Sys mac Studio make sure that the devices or machines perform the expected operation before you start actual operation If the relationship between the functions of the Motion Control Function Module and the EtherCAT slave process data that is assigned to the axes is not correct the devices or machines may perform unexpected operation e Always use the axis at a constant velocity for the MC_DigitalCamSwitch Enable Digital Cam Switch instruction If you set the Count Mode to Rotary Mode the following operation will occur if you use OnCompensa tion or OffCompensation and the axis velocity changes abruptly If the value of OnCompensation or OffCompensation is equivalent to the time for half a rotation or more nOperation will be FALSE If the value of OnCompensation results in exceeding LastOnPosition the output timing will be unstable FirstOnPosition LastOnPosition OnCompensation f FirstOnPosition after compensation e If the value of OffCompen
255. aning The restore operation for a CJ series Unit ended in an error Source PLC Function Module Source details I O bus master Detection During restore timing operation Error attributes Level Observation Recovery Log category System Effects User program Operation Not affected System defined Variable Data type Name variables None z ae Cause and Assumed cause Correction Prevention edie ete An error occurred in the Unit Configu Eliminate the error in the Unit Config Restore the data when there are no ration when 4 is given for attached uration errors in the Unit Configuration information 1 Error Details An error occurred for a Special Unit Eliminate the error for the Special Restore the data when there are no when 2 is given for attached informa Unit errors for the Special Unit tion 1 Error Details The Unit Configuration in the backup Make sure that the Unit Configuration Make sure that the Unit Configuration file does not agree with the physical in the backup file agrees with the in the backup file agrees with the Unit configuration when 5 is given physical Unit configuration physical Unit configuration before you for attached information 1 Error attempt to restore the data Details A restart is in progress for the Special Restore the data when there is no Do not restart the Special Unit when a Unit when 2 is given for attached restart command for the Special Unit restore operation is in progress Do informati
256. ard FAT32 100 000 1 O Control Unit Current consump uoneinbyuod wajsAs oIseg L Z Model Specifications tion Weight 5 VDC 24 VDC CJ1W IC101 An I O Control Unit is required to connect an NJ series 0 02A 70 g max Expansion Rack to an NJ series CPU Rack The I O Con trol Unit must be connected immediately to the right of the CPU Unit Connect to the I O Interface Unit CJ1W 11101 on the Expansion Rack with a CS CJ series I O Connecting Cable End Cover Current con sumption CJ1W TERO1 The End Cover must be connected to the right end of the Included with the CPU Unit or NJ series CPU Rack A Controller error in the major fault Expansion Unit level will occur if the End Cover is not connected to the right end of the Rack One End Cover is provided with the CPU Unit and with an I O Interface Unit Model Specifications Weight uoiesnByuog yun SeHes O Z L Z Others Name Model Specifications DIN Track PFP 50N Track length 50 cm height 7 3 mm PFP 100N Track length 1 m height 7 3 mm PFP 100N2 Track length 1 m height 16 mm PFP M Stopper to prevent Units from moving on the track Two each are provided with the CPU Unit and with an I O Interface Unit Connecting cable for peripheral USB Commercially avail USB 2 0 certified cable A connector B connec port to connect the Sysmac Studio able USB cable tor 5 0 m max Battery Set CJ1W BATO1 For CJ2 CPU Unit Sysma
257. are User s Manual W500 A 93 Appendices A 3 4 B7A Interface Unit fl CJ1W B7AUU Unit mm amp F A 3 5 CJ series I O Control Unit and I O Interface Unit CJ1W IC101 CJ1W I1101 Unit mm I O Control Unit I O Interface Unit 140 i A 3 6 SD Memory Card F bS Unit mm 3240 1 gt gt 2 10 15 24 0 1 A 94 NJ series CPU Unit Hardware User s Manual W500 Appendices A 4 Load Short circuit Protection and Line Disconnection Detection for CJ series Basic I O Units A 4 1 Load Short circuit Protection and Line Disconnection Detection for CJ1W OD202 This section describes the load short circuit protection and line disconnection detection of the CJ1W OD202 Output Units As shown below normally when the output bit OUT turns ON the transistor will turn ON and then out put current lout will flow Figure 1 Normal Operation ON OUT Output bit OUT OFF lour Output current ERR Alarm output ERR indicator lim Short circuit detection current ON isur 2 ee ee lot Disconnection detection current ae Tj Junction temperature of transistor ON Tsta Thermal shutdown temperature ERR Tr Reset tempe
258. at startup before you start operation Unexpected accidents may occur depending on the relation between the user program and the status of variables retained during power interruptions Routing tables network parameters and CPU Bus Unit system settings are stored in the CPU Unit Be sure to reload this data if you replace the CPU Unit If you replace a slave or Unit refer to operation manual for the slave or Unit for information on the data required for individual slaves or Units and redo the necessary settings NJ series CPU Unit Hardware User s Manual W500 6 3 uonoedsu pue vuLeuazueN 2IPON d 1 9 suolnesaig JuaweoR day HUN Z L 9 6 Inspection and Maintenance 6 2 Replacing the Battery The Battery in the NJ series CPU Unit must be replaced periodically as preventative maintenance The Battery is a backup power supply for the CPU Unit s internal clock and the variables that are retained during power interruptions This section describes how to replace the Battery 6 2 1 Battery Replacement fj Purpose of the Battery The Battery maintains the CPU Unit internal clock and the variables retained during power interruptions while the main power supply is OFF If the Battery is not installed or Battery voltage drops too low the internal clock will stop and the variables that are retained for power interruptions will be lost when the main power supply goes OFF il Battery Service Life and Replacement Period
259. ber raat Satine to even tik eemndndenete iia 4 2 4 1 2 Power OFF Operation iiiu ennai sonia a aa tie aa 4 3 4 1 3 Resetting the Controller from the Sysmac Studio c eeccecceeeeeeeeeeeeeeeeeeeeeeeneeeseeeeeeeneeteeeneeeaas 4 5 Fail Safe Circuits a a T a a aaa ssc cetacadeucecde sa scstdscecdcentadsccecdadtuccescedeaseccecdencededtears 4 6 4 2 1 Order of Powering Up the Controller and Controlled System ceceeceeeceeeeeeeeceneeeeeeetaeeeeeeenne 4 7 Mounting UNITS soiorn aaan ennaa netettede steed oo ceeedede scedveecuteccestucteeceepseutecsepens 4 3 1 Installation in a Control Panel cceeceeccececesseeceeeeeeeeeeeeeeeeeseeesaaeseeeeeesaeeeeeesieesaeseeeenieeeaeseneeeees 4 3 2 Connecting Controller Components eeceececeteeeeeceeeeceeeeeeceeeecaeeeaaeseeeesaeeeaaeseeeeneeesieseaaeeneeeaes 4 3 3 DIN Track Imstallationy 2 ccc ccke cestech ihved ada a a a iaaa a a aiae a 4 3 4 Connecting CJ series Expansion Racks ccccecceccseeeeeceeeeceeeeeeeeeneecaeeeeeeeeesaeseeeesueesiaseeneenaes 4 3 5 Assembled Appearance and Dimensions cccceecscceeenneeeeeeeeeneeeeeeeeecneeeeeaeeeeaaeessneeennaeeeeeas WY LING sac sebs cesccces sacar covens ans snasndaceucens E E duesuetssovetecaesce ceed ceteceysuatscctesdes 4 4 1 Power Supply Wiring ceccececsececeececeeeeeeeceeeeeaaeeeeeesaeecaaeseaeesaeecsaeseaeesaeessaeseaeeseesaeseaeeeeeenaees 4 4 2 Wiring the Built in EtherCAT Port ecccccccssceeseceecececeeeeeeeecneeseeeeneeecees
260. c Studio SYSMAC SE The Sysmac Studio is a Support Software pack Standard Edition age that provides an integrated development envi ronment to design program debug and maintain SYSMAC NuJ series Controllers The following Support Software is included e Sysmac Studio e Network Configurator e CX Integrator CX Protocol e CX Designer NJ series CPU Unit Hardware User s Manual W500 2 7 2 System Configuration Recommended Communications Cables for EtherCAT and EtherNet IP For EtherCAT use a shielded twisted pair cable double shielding with aluminum tape and braiding of Ethernet category 5 100Base TX or higher and use straight wiring For EtherNet IP use an STP shielded twisted pair cable of Ethernet category 5 or higher You can use either a straight or cross cable Manufac Cable Product turer length Model Products for Size and Standard type OMRON 0 3 XS6W 6LSZH8SS30CM Y EtherCAT number of Cable with Connec Corporation pairs AWG27 tors on Both Ends 0 5 XS6W 6LSZH8SS50CM Y x 4P 1 RJ45 RU45 1 XS6W 6LSZH8SS100CM Y r 10 XS6W 6LSZH8SS1000CM Y Size and Rugged type OMRON 0 3 XS5W T421 AMD K number of Cables with Connec Corporation pairs AWG22 tors on Both Ends 0 5 XS5W T421 BMD K x 2P 2 RJ45 RJ145 E 1 XS5W T421 CMD K Rugged type OMRON 2 XS5W T421 DMC K Cables with Connec Corporation tors on Both Ends 5 XS5W T
261. cators do not light even though operation is nor mal i Output Units No Abnormal condition None of the outputs turn ON Cause 1 The load power is not supplied Correction Supply power 2 The load power supply voltage is low Maintain the power supply volt age within the rating 3 Loose screws on the terminal block Tighten the screws 4 Faulty contact on the terminal block or connectors Replace the terminal block or connector 5 The fuse in the Output Unit has burned out due to overcurrent e g from a load short circuit You can confirm the fuse status on a fuse indicator for some Out put Units Replace the Unit 6 Faulty contact on Unit connector 7 Faulty output circuits Replace the Output Unit Replace the Output Unit 8 Load short circuit protection has oper ated You can confirm this on an indica tor Check the load Check the output wiring 2 None of the outputs turn Faulty output circuits Replace the Output Unit OFF 3 A specific output does 1 The output ON time is too short in the Correct the user program to not turn ON and the user program make a longer output ON time ew indicator does 2 The output bit is used in more than one Correct the user program so that not light Out instruction in the user program only one Out instruction controls the output bit 3 Faulty output circuits Replace the Output Unit
262. code 10290000 hex Meaning An error was detected in pre execution checks for a backup operation Source PLC Function Module Source details None Detection When backup is timing specified by the user Error attributes Level Observation Recovery Log category System Effects User program Continues Operation Not affected System defined Variable Data type Name variables None a a Cause and Assumed cause Correction Prevention correction An SD Memory Card is not inserted Insert an SD Memory Card Insert an SD Memory Card The SD Memory Card type is not cor rect Replace the SD Memory Card with an SD or SDHC card Use an SD or SDHC card The format of the SD Memory Card is not correct Format the SD Memory Card with the Sysmac Studio Use a formatted SD Memory Card Also do not remove the SD Memory Card or turn OFF the power supply while the SD BUSY indicator is lit The SD Memory Card is write pro tected Remove write protection from the SD Memory Card Make sure that the SD Memory Card is not write protected The Prohibiting backing up data to the SD Memory Card parameter is set to prohibit backing up data to an SD Memory Card Change the setting of the Prohibiting backing up data to the SD Memory Card parameter to enable backing up data to an SD Memory Card Set the Prohibiting backing up data to the SD Memory Card parameter to enable backing up data to an SD Memory Card Another b
263. control of variables between tasks data trace processing and other processing is performed system service Processing that is performed by the CPU Unit in unused time between task pro cessing The system service includes communications processing SD Memory Card access processing self diagnosis processing and other processing system defined variable A variable for which all attributes are defined by the system and cannot be changed by the user task An attribute that defines when a program is executed task period The interval at which the primary periodic task or a periodic task is executed union One of the derivative data types It allows you to handle the same data as different data types Unit A device that mounts to the CPU Rack or an Expansion Rack In NJ series manu als it refers to CU series Units Unit configuration The configuration information for the Units that are set on the Sysmac Studio This information tells what Unit models are connected to the CPU Unit and where they are connected upload To transfer data from the Controller to the Sysmac Studio with the synchronization operation of the Sysmac Studio user program All of the programs in one project user defined event One of the events in the NJ series System These events are defined by the user User defined events is a generic term for user defined errors and user defined information user defined
264. csccendsnndendcuduedsdedeaenesersnuedacasedausnndeneecesecetsiiuaninnnd 32 Terminology ee se eer 34 REVISION HIStONlY siiicsicciscctiitesasdsnsasececssesedesuncnndecee cave senenenenansnuadnuedadunmedenncudecenciinannnanns 38 Section 1 1 1 1 2 1 3 Section 2 2 1 2 2 2 3 Section 3 3 1 Introduction to NJ series Controllers The NJ series Controllers ei seicesecss caceeete ce cketscccedaeticecd see tes ace sees erate i ace tee eee 1 2 1 1 1 FCatUure sss Hols dere o cit balan T era rel eed eli eee Tat aA SEA wal cho ll E E a eu enaee thea 1 2 1 1 2 Introduction to the System Configurations 0 cccecceeccceeeseceeeeceeeeneeeeeeeeeeesaeseaeeeeeescaeseaeseeeeneeeaes 1 4 SPeOCificati Ons are raa ste eee r aaa a aa cache se tent Aeae aaa Eea aoi eian aaant 1 7 Overall Operating Procedure for the NJ series Controller ccccssseeeeeessseeeeeeeeseees 1 10 1 3 1 Overall Procede e a a a E RE 1 10 1 3 2 Aele RABIE e E E T E E ET 1 11 System Configuration Basic System Configuration aia aeaa aae eaa e oaeen aa aaea eean aaa Aea Aaaa peaa iaaea aaaea 2 2 2 1 1 EtherCAT Network Configuration ccccccesceceeceeeeeeeeeeecneeeeeeseeeecaeeeeeseeeecaeeesaeseeeecsaeeeaeseeeesneeaas 2 4 2 1 2 CJ series Unit Configuration ceeccceccecseceeceeeeeeeeceeecneeecaeseeeecneeesaeeeeeeseeesaeseneesneeesieseeseeeenaeee 2 5 Connecting to the Sysmac Studio ccsecccesccessseeeeeeeeeeseaeeeneeeeeseaeseeeeeesesaeseseeeeese
265. ctor has come loose Attached information 1 a ap a Attached information 2 Attached information 3 Attached information 4 Display Switch Update Print Last data logged at 6 30 2011 11 23 03 AM If the ERROR indicator flashes connect the Sysmac Studio and then check the CPU Unit s Battery connection if the Sysmac Studio shows a Low Battery Voltage Battery backup Memory Check Error or Clock Oscillator Stopped event If the Battery is properly connected replace the Battery with a new one as soon as possible Once a low battery error has been detected it will take 5 days at an ambient temperature of 25 C before the battery fails if power has been supplied at least once a day Clock data and variables that are retained during power interruptions can be retained by ensuring that the CPU Unit power is not turned OFF until the Battery has been replaced Asayeg au Buloejday 2 9 H Precautions for Correct Use The Battery will loose its charge faster at high ambient temperatures juowsece dey M yeg 2 9 Replacement Battery Use the CJ1W BAT01 Battery Set H Precautions for Correct Use Be sure to install a replacement Battery within two years of the production date shown on the Battery label Production Date omrRon CJ1W BATO01 08 06 Manufactured in June 2008 NJ series CPU Unit Hardware User s Manual W500 6 5 6 Inspection and Maintenance fi Replacement Procedure Use the following procedure to
266. d Settings Front panel Setting switch Standard 19 2 ms typical or high speed 3 ms typical switchable Indicators 5 LED indicators RUN B7A operating status ERR1 port 1 communications error ERR2 port 2 communications error ERR3 port 3 communications error ERR4 port 4 communications error Front panel connection Connector with clamps Current consumption 5 V DC 70 mA max Supplied from Power Supply Unit Weight 80 g max 3 5 6 B7A Interface Port I O Types The B7A Interface Units are CJ series Basic I O Units The B7A Interface Ports use the following I O types Access is performed from the user program using variables For information on how to allocate variables refer to the NJU NX series CPU Unit Software User s Man ual Cat No W501 1 0 type Bark number CJ1W B7A14 CJ1W B7A04 CJ1W B7A22 64 point Input Unit eee utput 64 point O Unit 1 Inputs Outputs Outputs 2 Inputs Outputs Outputs 3 Inputs Outputs Inputs 4 Inputs Outputs Inputs 3 26 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units 3 5 7 Parts and Names BAIS e ORUN aeaa lt Indicators OERR3 OERR4 amd i O i 19mg Transmission p delay switch w N SS gt z S m A
267. d 4 COM3 of CN2 and set the same polarity for both pins A 51 sun O I 9ISeg Jo suoneayioads Z Y sun O I 3 seg z z Y Appendices A 2 3 Precautions on Contact Output Units fl Service Life Expectancy The service life expectancy of the relays NY 24W K IE in the CJ1W OC201 211 Contact Output Units depends on the type of load the contact current and the ambient temperature Use the follow ing diagrams to calculate the relay service life based on the operating conditions and replace the relay before the end of its service life il Contact Current vs Service Life Characteristic Service Life with AC Load Service Life with DC Load 300 x 120 VAC resistive load 300 t 24 VDC t 7 ms 200 PSS 200 Sst 100 SSNS ae S 100 oO 240 VAC resistive load Ss Z x nS 2 5 o 20 g Y 30 24 VDC resistive load 30 as a Q 20 240 VAC cos 9 0 4 WS S 20 z 40 o 10 on 7 n 120 VAC cos f 0 4 5 5 3 2 2 0 05 0 1 0 2 0 3 0507 1 2 3 5 0 1 0 2 0 3 0 507 1 2 3 5 Contact current A Contact current A Switching frequency 1 800 operations hour max H Precautions for Correct Use The above charts show the life characteristics for the individual relays Do not exceed the speci fications of the Relay Output Units If a switching capacity exceeding the specifications is used the reliability and life e
268. d after it Confirm that the system will not be adversely affected before you disconnect or disable a slave I O data communications of NX bus are not always established immediately after the power supply is turned ON Use the system defined variables and the EtherCAT Coupler Unit device variables in the user program to confirm that I O data communications are established before attempting control operations You cannot use standard Ethernet hubs or repeater hubs with EtherCAT communications If you use one of these a major fault level error or other error may occur i Motion Control Confirm the axis number carefully before you perform an MC Test Run The motor is stopped if communications are interrupted between the Sysmac Studio and the CPU Unit during an MC Test Run Connect the communications cable between the computer and CPU Unit securely and confirm that the system will not be adversely affected before you perform an MC Test Run Always execute the Save Cam Table instruction if you change any of the cam data from the user pro gram in the CPU Unit or from the Sysmac Studio If the cam data is not saved the previous condition will be restored when the power is turned ON again possibly causing unexpected machine operation The positive drive prohibit input POT negative drive prohibit input NOT and home proximity input DEC of the Servo Drive are used by the MC Function Module as the positive limit input negative limit input
269. d as one of the five Units to i i al ee immediately next to the CPU Unit If an Jxx_Ch1_Ini5 amp sL S AY gk i 3 H Interrupt Input Unit is connected in any i 2 5 mn cere ai other position an Incorrect Unit Expan i oO i COM O L sion Rack Connection error will occur g i f COM Input indicator L Setthe pulse width of signals input to i i the Interrupt Input Unit so they satisfy i 1 the following conditions ircuit Configuration isti i c g simutaneousy ON pois 7 16 Points at 48G OFF g H 1 0 5msmin 1 B ON ut voltage 26 A 12 points at 55 C 0 05 ms min 8 10 Se o 6 2a Ee 2 9 0 10 20 30 40 50 60 C Ambient Temperature Signal Connec Signal name tor pin name i iss Jxx_Ch1_In00 ag BO Jxx_Ch1_In01 5 0 6 _Jxx_Ch1_In02 a4 i o oO Jxx_Ch1_In03 i B1 O O i Soo Jxx_Ch1_ln04 A2 B2 Jxx_Ch1_ In05 roe _ 24 VDC boo Jxx_Ch1_In06 A3 ise Chi _In07 External connection and terminal B3 xx_Ch1_In0 O O device variable diagram o Gr a4 in Gt Ino9 i B4 O O i Jxx_Chi_In10 A5 i o o Jxx_Ch1_In14 i hti B5 O 0 e o ox Chini As Jxx Cht_int3 Jxx_Ch1_In14 2 ae Jxx n i O Ar py 2chi n15 l COM 7 O O A8 COM i BS The polarity can be connected in either direction Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not
270. d folder and place the backup the SD BUSY indicator is lit Replace files in it the SD Memory Card periodically according to the write life of the SD Memory Card The SD Memory Card was removed Insert an SD Memory Card that con Do not remove the SD Memory Card during an automatic transfer tains the backup files in an autoload during the automatic transfer folder and then cycle the power sup ply to execute the automatic transfer again There are no backup files in the auto Create an autoload folder in the SD Use a formatted SD Memory Card load folder on the SD Memory Card Memory Card and store the backup create an autoload folder in the SD files in it Memory Card and store the backup The backup files in the autoload folder Store the backup files in the autoload files inthe a Do not alee abs on the SD Memory Card are cor folder again If this error occurs again eae asi a di AN rupted even after replacing the files create a are we We INEIGAIO the backup files again and place them isi in the autoload folder The SD Memory Card is damaged If none of the above causes applies Do not remove the SD Memory Card replace the SD Memory Card or turn OFF the power supply while the SD BUSY indicator is lit Replace the SD Memory Card periodically according to the write life of the SD Memory Card Attached Attached Information 1 Error Details information 0001 hex The SD Memory Card was removed 0102 hex There are no backup files in the aut
271. d phase side to the L2 N terminal Isolation Transformer The Controller s internal noise isolation circuits are sufficient to control typical noise in power supply lines Noise between the Controller and ground can be significantly reduced by connecting a 1 to 1 isolation transformer Do not ground the secondary coil of the transformer Power Supply Capacity The power consumption will be 120 VA maximum per Rack for the NJ PA3001 When you select the power supply consider that surge current will flow when the power is turned ON Refer to 3 3 7 Models and Specifications for information on surge current specifications RUN Output This output is ON when the CPU Unit is operating it is OFF when the CPU Unit is in PROGRAM mode or a Controller error in the major fault level occurs The RUN output can be used to control external systems such as in an emergency stop circuit that turns OFF the power supply to external systems when the CPU Unit is not operating Refer to 4 2 Fail safe Circuits for more information Item NJ PA3001 Contact form SPST NO Maximum switching 240 VAC 2 A for resistive loads capacity 120 VAC 0 5 A for inductive loads 24 VDC 2 A for resistive loads NJ series CPU Unit Hardware User s Manual W500 4 27 BULIM v v Buia Ajddns 1 Mm0d p 7 4 Installation and Wiring Crimp Terminals The terminals on the Power Supply Unit are M4 self raising terminals with screws Precautions for Saf
272. detected Recording Power Turned ON and Power Interrupted events The Power Turned ON and Power Interrupted events are recorded Refer to 5 1 2 Fatal Errors in the CPU Unit on page 5 3 for information on the following errors Power Sup ply Error CPU Unit Reset CPU Unit Watchdog Timer Error and Incorrect Power Supply Unit Connected i Operating Mode at Startup The system will immediately enter RUN mode if RUN mode default is set as the startup operating mode The system will immediately enter operating mode e RUN Mode Set as Startup Mode Power e 1 CPU Unit Startup Time at PowerON I D Operating mode Startup RUN mode I RUN indicator Flashing Lit RUN output on ON Power Supply Unit 4 1 2 Power OFF Operation PROGRAM mode if PROGRAM mode is set as the startup e PROGRAM Mode Set as Startup Mode Power CPU Unit Startup Time atPowerON 1 Operating mode Startup PROGRAM mode 1 RUN indicator Flashing OFF RUN output on OFF 1 i 1 Power Supply Unit_ The NJ series Controller continues normal operation for a specific period of time even when a momentary power interruption occurs The Controller may therefore receive incorrect signals from external devices that are affected by the momentary power interruption Take suitable actions such as external fail safe measures and interlock condi tions to monitor the power supply voltage of the exte
273. dware User s Manual W500 None A 39 sun O I 9ISeg Jo suoneayioads Z Y sun O I 9 seg z z Y Appendices Signal Allocated name CIO word gt COMO L COMO T gt Jxx_Ch1_Outoo i to Wdm o Jxx_Ch1_Out15 ___40V y Output indicator COM1 CN1 OUT D 4COM1 5 Indicator switch gt 5 Jxx_Ch2_Out00 i i j to Wd m 1 Circuit Configura 5 b Jxx_Ch2_Outt5 tion ov g COM2 gt COM2 Jxx_Ch3_Out00 to Wd m 2 Jxx_Ch3_Out15 ov COM3 CN2 OUT COM3 Jxx_Ch4_Out00 to Wd m 3 Jxx_Ch4_Out15 20 V b J CN1 CN2 Allocated Signal Connec Signal Allocated Allocated Signal Connector Signal Allocated CIO word name tor pin name CIO word CIO word name pin name CIO word Jxx_Ch1_Out08 D COM3 V COMS V Ox Chi_Outot Jxx_Chi_Outog 4 afaale ov O E ETT E Jxx_Ch1_Out03 Jxx_Ch1_Out11 E Ba Ch4_Outi4 Jxx_Ch4_Out06 D 6 O kej Jxx_Chi_Out04 Jxx_Ch1_Out12 o De Ch4_Outi3 Jxx_Ch4_Out05 i Jxx_Ch1_Out13 Ca Ch4_Outi2 Jxx_Ch4_Outd4 z Jxx_Ch1_Out5 ae Ch4_Outi0 15 Jxx_Ch4_Outo2 COMO V oe Ch4_Outo8 19 Jxx_Ch4_Out0o dxx_Ch2_Out08 COM2 V 21 COM2 V Jxx_Ch2_Out09 23 Pierna connec E 7 a Jxx_Ch2_Out11 T ae Ch3_Outt4 Jx Ch3 owe O tion and terminal E D Jxx_Ch2_Out12 Da Ch3_Outi3 Jxx_Ch3_ us a devic
274. e ee Controller and see if that clears the e Microcomputer malfunctioning ahr Memory write circuit malfunctioning If the error occurs frequently check the FG power supply lines and other noise entry paths and implement noise countermeasures as required There is a software error If the error did not result from the None Data corruption was caused by cos above causes and cycling the power mic rays or radiation to the Controller or resetting the Con troller does not clear the error 7 The CPU Unit has failed replace the CPU Unit Perform regular inspections Memory element failure Memory peripheral circuit failure Attached Attached information 1 System information information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 NJ series CPU Unit Hardware User s Manual W500 5 29 BunooyssjqnoiL Z S suoduos q 1013 p 2 S 5 Troubleshooting Event name Data Not Saved to Battery backup Memory Event code 100A0000 hex Meaning An error occurred in the software and data could not be saved in battery backup memory during power OFF process ing Source PLC Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops 2 The variable
275. e GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage cur rent of 10 mA max Number of Circuits 16 16 points common 1 circuit Internal Current Consumption 5 VDC 100 mA max External Power Supply 20 4 to 26 4 VDC 40 mA min Weight 120 g max Circuit Configuration Signal name es COM V k i T i Jxx_Ch1_Out00 1 to 9 Jxx_Ch1_Out15 bt 4 ov Output indicator Y ERR indicator When an overcurrent is detected the ERR indicator will light At the same time the corre sponding bit in the Basic I O Unit Information Area system defined variable will change to TRUE External connection and terminal device variable diagram Signal Connector Signal name pin name Jxx_Ch1_Out00 he AO Jxx_Ch1_Out01 D 7 Jxx_Ch1_Outo2 BO Sy L A1 Jxx_Ch1_Out03 AN Jxx_Ch1_Out04 B1 L o L A2 Jxx_Ch1_Out05 AN 7 Jxx_Ch1_Outos B2 L e L A3 Jxx_Ch1_Out07 AN Jxx_Ch1_Out08 B3 L L A4 Jxx_Ch1_Out09 AN Jxx_Ch1_Out10 B4 L ad e L A5 Jxx_Ch1_Outtt 7p Jxx_Ch1_Out12 B5 L o e L A6 Jxx_Ch1_Outi3 77 sxx_Ch1_Out14 B6 L L A7 Jxx_Ch1_Out15 lam ov AB B7 L COM V B8 ea i 24 VDC When wiring pay careful attention to the polarity of the ext
276. e Use e Use crimp terminals for wiring Do not connect bare stranded wires directly to terminals Tighten the terminal block screws to a torque of 1 2 N m Use crimp terminals M4 having the dimensions shown below Crimp Terminals for AC Power Supplies 20 mm max M4 self raising screw terminals Torque to 1 2 Nem Always remove any dustproof labels that are on the top of the Units when they are shipped before you turn ON the power supply If the labels are not removed heat will accumulate and malfunctions may occur H Precautions for Correct Use Do not allow wire clippings shavings or other foreign material to enter any Unit Otherwise Unit burning failure or malfunction may occur Cover the Units or take other suitable countermea sures especially during wiring work DC Power Supplies NJ PD3001 Power Supply Unit PD3001 PWR a o Screw terminals M4 head with 0 O 4m 7 ly O eee et O AT Taca self raising pressure plate O oS O ID DC power supply a RUN OUTPUT AC240V foc Hy 4 28 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring DC Power Source Supply 24 VDC Keep voltage fluctuations within the specified range Model Allowable voltage fluctuation range NJ PD3001 19
277. e hardware errors that are related to the PLC Function Module and corrections for those errors 5 2 1 Checking to See If the CPU Unit Is Operating When an error occurs in the NJ series Controller use the following flowchart to determine whether the error is a fatal error or a non fatal error Whenever possible set the Sysmac Studio s communications connection in the flowchart to a direct USB connection If you use Ethernet there are many reasons that prevent a communications connec tion for the Sysmac Studio so time is required to determine if a fatal or non fatal error has occurred If a communications connection from the Sysmac Studio is not possible perform the troubleshooting proce dure that is provided in the NJ NX series Troubleshooting Manual Cat No W503 before you assume that the error is a fatal error BulooysajqnodL Z S A fatal error occurred in the CPU Unit C FOr OOCR Refer to the NU NX series Trouble shooting Manual Cat No W503 for the correction Not lit PWR indicator green Power Supply Error Not possible Flashing Not lit Communications with Sysmac CPU Unit Reset Studio ERROR indicator red Possible Flashing Incorrect Power Supply Unit PEE P RUN indicator green Connected BuyesedoO SI HUM NdO EU 4 99S 0 BurjoeyD L Z G Not lit Not possible Communications with Sysmac Studio CPU Unit Watchdog T
278. e load changes energy accu mulated by the coil into a current which then flows into the coil so that the current will be converted into Joule heat by the resistance of the inductive load This delay in the resetting time caused by this method is longer than that caused by the CR method The reversed dielectric strength value of the diode must be at least 10 times as large as the circuit volt age value The forward current of the diode must be the same as or larger than the load current The reversed dielectric strength value of the diode may be two to three times larger than the supply voltage if the surge protector is applied to electronic circuits with low circuit voltages ee Current Circuit AC DC Diode method No Yes 5c e 2 T 38 Power 2 supply Yes Yes Varistor method pOO5 are o O E i So T 3G y Power Eo _ supply When switching a load with a high current as shown below The varistor method prevents the imposition of high voltage between the contacts by using the constant voltage characteristic of the varis tor There is a delay in the resetting time If the supply voltage is 24 or 48 V insert the varistor in parallel with the load If the supply voltage is 100 to 200 V insert the varistor between the contacts Countermeasure 1 OUT OUT COM Providing a dark current of approx one third of the rated value through an incandescent
279. e than 20 m long The NJ CJ series Controllers are designed to be mounted so that they are isolated Separated from the mounting surface to protect them from the effects of noise in the installation environment e g the control panel Do not share the Controller s ground with other equipment or ground the Controller to the metal struc ture of a building Doing so may worsen operation Whenever possible use an independent ground with the ground pole separated by a minimum of 10 m from any other ground pole Ground to 100 or less and if possible use a separate ground from those of other devices Refer to figure a in the diagram below If using an independent ground is not possible then use a common ground as shown in figure b Connect to the ground pole of the other device Controller Controller Controller Ground of 100 Q or less a Independent grounds b Common ground c Common ground Best Acceptable Incorrect Grounding Methods Crimp Terminals The terminals on the Power Supply Unit are M4 self raising terminals with screws Precautions for Safe Use Use crimp terminals for wiring Do not connect bare stranded wires directly to terminals Tighten the terminal block screws to the torque of 1 2 N m e Use crimp terminals M4 having the dimensions shown below 4 30 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring Crimp Terminals for DC Power Supply
280. e variable dia Jxx_Ch2_Out13 Y oe Ch3_Outi2 Jxx_Ch3_ mm Jxx_Ch2_Out15 z ea Ch3_Outi0 5 3 Jxx_Ch3_Out02 COM1 V COM1 V Jxx_Ch3_Outos Jx Ch3 ame ma 12to 12 to 24 VDO 4 VDC 1 A 40 When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Be sure to wire both terminals 21 and 22 COMO V of CN1 Be sure to wire both terminals 1 and 2 COM1 V of CN1 Be sure to wire both terminals 23 and 24 0 V of CN1 Be sure to wire both terminals 3 and 4 0 V of CN1 When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Be sure to wire both terminals 21 and 22 COM2 V of CN2 Be sure to wire both terminals 1 and 2 COMS V of CN2 Be sure to wire both terminals 23 and 24 0 V of CN2 Be sure to wire both terminals 3 and 4 0 V of CN2 NJ series CPU Unit Hardware User s Manual W500 Appendices i Mixed I O Units CJ1W MD231 DC Input Transistor Output Unit 24 VDC 16 Inputs 16 Outputs Name 16 point DC Input 16 point Transistor Output Unit with Fujitsu Connectors Sinking Outputs Model CJ1W MD231 Output section CN1 Input section CN2 Rated Voltage 12 to 24 VDC Rated Input Voltage 24 VDC Operating Load Volt 10 2 to 26 4 VDC age Range Operating Input Volt age
281. ecovery Cycle the power Log category System supply or reset the Controller Effects User program Stops Operation Stops System defined Variable Data type Name variables None a _ Cause and Assumed cause Correction Prevention corecuon The user program execution IDs set Set the same user program execution Set the same user program execution in the user program and in the CPU ID in the user program and CPU Unit ID in the user program and CPU Unit Unit do not match Keep a record of the user program A user program execution ID is set in If user program execution ID is not set Sonic a ded seek eas the CPU Unit but not in the user pro in the user program clear the user a mere Die ON oe eae gram program execution ID set in the CPU played Unit by clearing all memory in the CPU Unit Attached None information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 Event name Illegal User Program Event code 10240000 hex Meaning The user program is not correct Source PLC Function Module Source details None Detection At download timing power ON or Controller reset Error attributes Level Major fault Recovery Cycle the power Log category System supply or reset the Controller Effects User program Stops Operation Stops System defined Variable Data type Name variables None x pee Cause and Assumed cause Correction Preven
282. ection detection current Rise of current to load too slow and error detected before the disconnection detection current was reached When load L is connected the ERR indicator may light and the Alarm Output Bit may turn ON for approximately 100 ms The programming example given in the next section can be used so that an error is not detected in this case Operating Restrictions of CJ1W OD202 Although the CJ1W OD202 is provided with load short circuit protection these are for protecting internal circuits against momentary short circuiting in the load As shown in Figure 2 the load short circuit protection is automatically released when the Tj equals to Tr Therefore unless the cause of short circuit is removed ON OFF operations will be repeated in the output Leaving short circuits for any length of time will cause internal temperature rise deterioration of elements discoloration of the case or PCBs etc Therefore observe the following restrictions Restrictions If a short circuit occurs in an external load immediately turn OFF the corresponding output and remove the cause The CJ1W OD202 turns ON an alarm output bit that corresponds to the external load output number There is an alarm output bit for every two outputs When an alarm output bit turns ON use a self holding bit for the alarm in the user program and turn OFF the corresponding output The Alarm Output Bits are allocated in the Basic I O Unit Information Area system d
283. ed O to 9 when 2 or 3 is given for Error Details Attached information 4 System Information when 2 is given for Error Details Precautions None Remarks This event code occurs for unit version 1 03 or later of the CPU Unit 5 48 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name Unsupported Unit Setting Event code 30200000 hex Meaning A setting in the Special Unit is not supported Source PLC Function Module Source details I O bus master Detection Continuously timing Error attributes Level Observation Recovery Log category System Effects User program Continues Operation Not affected System defined Variable Data type Name variables None se Cause and Assumed cause Correction Prevention corecuon A setting in the Special Unit is not Change the setting of the Special Unit Refer to the manual for the CPU Unit supported by the CPU Unit where the error occurred so that all and use only Special Unit settings Special Unit settings are supported by that are supported the CPU Unit Attached None information Precautions None Remarks This event code occurs for unit version 1 02 or later of the CPU Unit Event name Illegal Packet Discarded Event code 80010000 hex Meaning An illegal packet was received during message communications The illegal packet was discarded Source PLC Function Mod
284. ed information is not displayed To check detailed information use the event codes that are displayed and refer to the error codes that are given in the manual for the relevant Unit Refer to the NJ NX series Troubleshooting Manual Cat No W503 for the relationship between error codes and event codes Refer to the Sysmac Studio Version 1 Operation Manual Cat No W504 for details on troubleshoot ing with the Sysmac Studio NJ series CPU Unit Hardware User s Manual W500 5 9 101413 ue Jaye uoleiedO S HUN Ndd U 10149 Jeye UON E L 5 Troubleshooting fl Checking with the Troubleshooter of an HMI If you can connect communications between an HMI and the Controller when an error occurs you can check for current Controller errors and the log of past Controller errors To perform troubleshooting from an HMI connect the HMI to the built in EtherNet IP port on the CPU Unit l Precautions for Correct Use Refer to the appendices of the NJ NX series Troubleshooting Manual Cat No W503 for the applicable range of the HMI Troubleshooter Current Errors You can check the current error s event name event code level source source details details and attached information 1 to 4 Observations are not displayed as errors Log of Past Errors You can check the time of occurrence level source source details event name event code details attached information 1 to 4 for past errors Refer to the relevant HMI
285. ed with CPU Unit a 1 Connect the I O Control Unit directly to the CPU Unit to enable connecting Expansion 2 Racks 5 Expansion Rack a a ee ha c 2 a Power Supply 1 0 Interface Unit 2 End Cover Unit Configuration Units 10 max included with 1 0 Interface Unit 2 Connect the I O Interface Unit directly to the Power Supply Unit EN Additional Information There is no Backplane for the NJ series The Controller is constructed by connecting Units together using the connectors on the sides s U9UOdWOD 19 04Uu09 Huosuuop Z y H Precautions for Correct Use e Always turn OFF the power supply before connecting Units to each other Always turn OFF the power supply to the entire system before replacing a Unit A maximum of 10 Units can be connected in any one CPU Rack or Expansion Rack If you connect more than that number an Incorrect Unit Expansion Rack Connection error a major fault level Controller error will occur and the NJ series CPU Unit will not operate NJ series CPU Unit Hardware User s Manual W500 4 15 4 Installation and Wiring 4 3 3 DIN Track Installation Use the following procedure to install an NJ series Controller on DIN Track 1 Release the pins on the backs of the NJ series Units DIN Track mounting pins 2 Fit the back of the Controller onto the DIN Track by inserting the top of the track and then press ing in at the bottom of the Controller as shown below 1 D
286. eeeeceeeeeeteeeeeteeeeeaes 3 3 SD Memory Card Data Corrupted eeceeeeeteeeteeeee 5 39 SD Memory Card Invalid Format ceeeeeeeeseeereeees 5 37 SD Memory Card Invalid Type eceeeceeeeeteeeeeeereees 5 36 SD Memory Card Life Exceeded ccceeseeereees 5 37 SD Memory Card Power Supply Switch 0 0 eee 3 3 SD Memory Card Restored or Formatted 5 38 SD Memory Cards ecccccesceceeeeeeeeeeeeeeeeeseeeneeeeas 2 7 3 9 SD PWR indicator 0 0 0 ceccceeeeeeceeeeeeeeeeeeeeesaeeeneeeeeeeaas 3 5 Service life EXPECTANCY 0 eeeeeeeeeeeesteeeereeeeneeeeenateeeaes A 52 SIGOPS actin Sens EE E E E A EE E tests 3 3 4 14 SOUS aa na aE ead Gs ER 2 5 specifications 2 ee eee ceececeeeeeeeceeeeeeeeeeeeeeeeeaeeeeeeeenaees 1 7 A 2 Star earthing ccccccccessececceeeseeeeeseeseeeeesseessaes 4 56 4 57 Index 3 Index Starting scien a ced cha a E aR 3 4 Support Software eee eececeeceseeceeeeseeeesaeeeeeeeeetsaeteeeesaes 1 6 SYSMAC Studio ipar aia aaa a 3 31 T Too Many W O Points 0 eeceeeeeeeeeeceeeeeeeeeeeeseeeeeeneees 5 42 transmission delay switch e cceeeceeesteeeeeeeeeneeeeeee 3 28 Troubleshooter ceecceeeeecesseeceseseeeeeeeeeeeeeeeeeeeeeeneentees 5 10 troubleshooting 20 0 eeeteceeeeeenneeeeeeeeseneeeenaeeeenaeeesneeees 5 11 U Unit connector sacs ctcnieati ei e T ORELE 3 3 Unit current consumption calculating UNITS ia eae Unsupported Unit Detected User Pr
287. eeeesneeseeeeeeesaeseeeeeesssaeseseeeeesseaeseseenenss A 3 A 2 1 OVenvieW ORUNIISs 5 i505 ected AM dina Aliseiseidizies Meals Sete hid saad E A 3 A 2 2 Basic I O Units 4ccise a tesszecc bites PA ead al acces Bee AS a a SA tA ee ice A 5 A 2 3 Precautions on Contact Output Units 2 0 ce ccc eeeeeeeeeeeneeeeeeeeeeeaeeeaeeeeeecaeeeaeeeeeecieeseaeeeeeenaees A 52 A 2 4 Connecting Connector Terminal Block Conversion Units and I O Relay Terminals A 54 A 3 Dimensions saaa eaa earar a a aed eaa Aaa aoaaa aaea aeaea a ea aa aaae aa eaaa aa a aak raei aaeain A 89 A 3 1 NJ seri s CRU UMnits ie 3226s eee ees foods es a a iat e a cccesbesks A 89 A 3 2 NJ series Power Supply Units cecccceesceceeeeceeeceeeeecaeseaeeeeeecaeeseaeeeeeecaeeeeaeseeeesaeesaaeeeeenaees A 90 A 3 3 Cu series Basic VO UNI Sa a a e a e a aa a E A 91 A 3 4 B7A Interface Winitt e E ideas distinc Adist ana dacel gaiedacaeap ET A 94 A 3 5 Cu series I O Control Unit and I O Interface UNit cceccccecceeesneeceseeceeeeeeesreescaeeseeeessseeesnes A 94 A 3 6 SD Memory Card ninien a n dvi iii inline edie te A 94 A 4 Load Short circuit Protection and Line Disconnection Detection for CJ series Basic VO UNitS icccccccscecsecssceiecacccce cunts evcncceccunvcesscsettodecuseteedecnesdsctetecceeteastieesccedee A 95 A 4 1 Load Short circuit Protection and Line Disconnection Detection for CJ1W OD202 A 95 A 4 2 Load Short circuit Protection for CU1W OD204 0D212 O
288. eeseeseeeenes 2 20 Network Configuration ccccccssecceeeeeeeeeeeeeneeeeeneaesenseeeeseaaeseseeeesesaeseaseeeessaesesaeaeeneeesseneeeeeees 2 21 Configuration Units CPU UNITS serian AEE EAE Eaa REN ANEO Searels hii 3 2 3 1 1 Models and Specifications iiss ciiin i a 3 2 3 1 2 Components and FUNCtiOns eracarri ene n i a a i 3 2 NJ series CPU Unit Hardware User s Manual W500 3 2 3 3 3 4 3 5 Section 4 4 1 4 2 4 3 4 4 4 5 CONTENTS SD Memory Cards ee EE A T E T 3 9 3 2 1 Models and Specifications ceccceccececeeeeceeceeeeeeeeceeeesaeseaaeeeeeesaeseaaeeeeeseaeesaeseeeesneesiaeseaeeeneetaas 3 9 3 2 2 PUIPOSO ee a oes cease eal hae Bote bes easeec ad ches gence nad eencnecn E a eda a i a ads 3 9 3 2 3 Installing and RRMOVING s s sscc scscezeshagseseeead gedesecas jad aseac sae aei Enea a T aE aaae aia 3 9 Power Supply UN S e ai cect ar raar aarre E a are eaaa a paean a aa dstesvhe Ged iviedteaduagentsesstnnee 3 12 3 3 1 Models and SpecificatioNSi zs narine i eia a a E a e E 3 12 3 3 2 Components and FUNCTIONS osian aaa h a a ea aa a E E AA 3 14 3 3 3 Selecting a Power Supply Unit ccc ccceesecsceeeseeceeeeeaeeeeaeeeeeecaeseaaeseeeesaeeseaeseeeeseesaeseeeeeeeaaes 3 15 CJ series Basic VO Units 2 2cccisccccccateecccccecddeececchad tasececahacces scafeateace sande aenccueuecce aaa aan Eriasia ai aas 3 20 3 4 1 Models and Specifications ceeccceccceseeeeeceeeeceseeeeceeeeaeseaeeeeeeeaese
289. efer to the following illustrations Insulation Resis tance 20 MQ between external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current 90 mA max Consumption Weight 110 g max Accessories None Allocated A Number of Simultaneously ON Points vs ClO word Signal Ambient Temperature Characteristic Q g 64 points at z Wad ox_Chi_In00 m L 5 7 25 C 64 points at 35 c 64 points at 47 C A r me potom mi5 o a 5 60 al Input voltage COMO ea g a 20 4 voc Ni COMO 5 3 50 Wd p Jxx_Ch2_In00 gt sw 3 input voltage 12 poiniscommon Connector m 1 ie a ni5 i Input indicator ndicator amp 1 24 VDC i wa points i i i B Ch2_ Input indicator _ itchina 1 i Circuit Configura a COM1 p Lp fswitching ji 2 D Input voltage 8 points common tion comt at B20 26 4 VDC at 55 C a Wd hot Oh3 n00 T S 10 8 points common Connector M 2 l Jxx_Ch3_In15 o total 26
290. efi nitions and data types Network Publish One of the attributes of a variable This attribute allows you to use CIP message communications or tag data links to read write variables from another Controller or from a host computer NX Units Any of the NX series Units that perform I O processing with connected external devices The Communications Coupler Units are not included with the NX Units observation One of the event levels for Controller events or user defined events These are minor errors that do not affect control operations but appear in the event log to notify the user of specific information partial fault level Controller error An error for which all of the control operations for one of the function modules in the NJ series Controller stop An NJ series CPU Unit continues operation even after a partial fault level Controller error PDO communications An abbreviation for process data communications Data is exchanged between the master and slaves on a process data communications cycle The process data communications cycle is the same as the task period of the primary periodic task periodic task A tasks for which user program execution and I O refreshing are performed each period PLC Function Module One of the function modules This function module executes the user program sends commands to the Motion Control Function Module and provides an interface to the USB and SD Memory Card
291. efined variable Two output bits are assigned for each slot and rack in which a Unit is mounted _CJB_lOUnitInfo rack_number slot_number serial_number_in_Unif For example when the CJ1W OD202 is mounted in slot O of rack 0 _CJB_ OUnitinfo 0 0 0 changes to TRUE if output Ch7Out0 changes to TRUE When the CJ1W OD202 is mounted in slot 1 of rack 0 _CUB_IlOUnitInfo 0 1 3 changes to TRUE if output Ch1Out7 changed to TRUE NJ series CPU Unit Hardware User s Manual W500 Appendices gt A Programming Example 5 In this example CJ1W OD202 is mounted in slot 0 of rack 0 D 7 This example shows how to change output Jxx_Ch0_Out00 to FALSE immediately if the Alarm Out S put Bit _CJB_lOUnitInfo 0 0 0 changes to TRUE and how to keep the output FALSE until the cause 2 is removed and the bit is reset with RstOD202 E To prevent the Alarm Output Bit from changing to TRUE momentarily when the inductive load turns 3 ON the alarm output is not changed to TRUE for 200 ms after input En_OD202 changes to TRUE 2 3 Variable Data type intial Address Comment s value 2 OutData BOOL FALSE Output data E NG BOOL FALSE TON_OC202 timer output ResetOD202 BOOL FALSE Reset switch a AlarmOut BOOL FALSE Error flag S J01_Ch1_Out00 BOOL lOBus rack 0 slot 0 Ch1_Out Ch1 OC202 output 8 _Out00 _CJB_lOUnitInfo ARRAY 0 3 0 9 Basic I O Unit information 0 7 OF BOOL array A O ej TON_OD202 S _CJB_lOU
292. el Controller error Description An error for which all NJ series Controller control operations stop The CPU Unit immediately stops user program execution and turns OFF the loads for all slaves and Units including remote I O MC Test Run A function to check motor operation and wiring from the Sysmac Studio memory used for CJ series units One type of I O memory in an NJ series CPU Unit It contains addresses that can be directly specified by the user It can be accessed only with variables with an AT attribute This memory is used to access CJ series Units and CJ series networks minor fault level Controller error An error for which part of the control operations for one of the function modules in the NJ series Controller stop An NJ series CPU Unit continues operation even after a minor fault level Controller error occurs Motion Control Function Module One of the function modules The MC Function Module performs motion control based on commands from the motion control instructions that are executed in the user program motion control instruction A function block instruction that executes motion control The Motion Control Function Module supports instructions that are based on func tion blocks for PLCopen motion control as well as instructions developed specifi cally for the Motion Control Function Module namespace A system that is used to group and nest the names of functions function block d
293. ends on the cause of the error 3 One of the following System System event log Access Access event log 4 One of the following Continues Execution of the user program will continue Stops Execution of the user program stops Starts Execution of the user program starts 5 Refer to the appendices of the NJ NX series Troubleshooting Manual Cat No W503 for the applicable range of the HMI Troubleshooter NJ series CPU Unit Hardware User s Manual W500 5 25 5 Troubleshooting fi Errors for Self Diagnosis Event name DIP Switch Setting Error Event code 00090000 hex Meaning An error was detected in the DIP switch setting Source PLC Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops System defined Variable Data type Name variables None e ew Cause and Assumed cause Correction Prevention coeca There is an error in the DIP switch Turn OFF all pins on the DIP switch Make sure that the DIP switch set setting tings are correct Attached Attached information 1 DIP switch readout value 00000000 hex to 00000000F hex information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 Event name
294. ent of 10 mA max Number of Circuits A 28 32 16 points common 2 circuits NJ series CPU Unit Hardware User s Manual W500 220 mA max Appendices None 20 4 to 26 4 VDC 110 mA min 70 g max Signal name Allocated ee ee ee een ee ee ee ee ee eee CIO word p V 2 Jxx_Ch1_Out00 Wd m i to 5 Jxx_Ch1_Out15 Internal circuits E O gt 2 rel 2 g 19 como COMO V gt Jxx_Ch2_Out00 to Wd m 1 5 Jxx_Ch2_Out15 5 COM1 5 COM Allocated Signal Connec Signal Allocated CIO word name tor pin name CIO word 24 voc V V k L Ji ji COM1 COM1 L Jxx_Ch2_Out15 Jxx_Ch2_Out07 J L T Jxx_Ch2_Out14 Jxx_Ch2_Out06 l 4 T Jxx_Ch2_Out13 Jxx_Ch2_Out05 r Jxx_Ch2_Out12 JxCh2_Outod T 4 T 9x Ch2_Out11 Jxx_Ch2_Out03 Z 4 T Jxx_Ch2_Out10 Jxx_Ch2_Out02 l 4 E Jxx_Ch2_Out09 Jxx_Ch2_Out01 io L Jxx_Ch2_Out08 Jxx_Ch2_Out00 V V COMO COMO L D Jxx_Ch1_Out15 Jxx_Ch1_Out07 J mx Chi _Outi4 Jxx_Ch1_Out06 O O Jxx_Ch1_Out13 Jxx_Ch1_Out05 pi E LT Jxx_Ch1_Out12 Jxx_Ch1_Out04 4 a y Jxx_Chi_Outt Jxx_Ch1_Outos G 4 5 T Jxx_Ch1_Out10 Jxx_Ch1_Out02 D 4 T Jxx_Ch1_Out09 Jxx_Ch1_Out01 l 24 VDC D Jxx_Ch1_Out08 Jxx_Ch1_Out00 O NJ s
295. er 30 to 45 ms CPU Rack rte OFF supply letection le Selves time DC power 22 to 25 ms sion Racks supply Internal clock At ambient temperature of 55 C 3 5 to 0 5 min error per month At ambient temperature of 25 C 1 5 to 1 5 min error per month At ambient temperature of 0 C 3 to 1 min error per month 1 Execution objects and variable tables including variable names 2 Does not include Holding DM and EM Area memory for CJ series Units 3 Does not include CIO and Work Area memory for CJ series Units 4 This is the total for all axis types 5 This is the total number of axes that are set as servo axes or encoder axes and are also set as used axes 6 Data will be refreshed at the set interval regardless of the number of nodes 7 pps means packets per second i e the number of communications packets that can be sent or received in one second 8 As the EtherNet IP port implements the IGMP client unnecessary multi cast packets can be filtered by using an Ethernet switch that sup ports IGMP Snooping Note Items that are marked with asterisks in the table are improvements that were made during version upgrades Refer to A 7 Version Information for information on version upgrades NJ series CPU Unit Hardware User s Manual W500 suonesyioeds Z L 1 Introduction to NJ series Controllers 1 3 Overall Operating Procedure for the NJ series Controller This section gives the overall ope
296. er included is 5 times or more per minute Countermeasure Examples When switching an inductive load connect an surge protector diodes etc in parallel with the load or contact as shown below Current Circuit Characteristic Required element AC DC CR method Yes Yes If the load is a relay or solenoid The capacitance of the capacitor there is a delay in the resetting should be approx 1 to 0 5 uF per 9 time contact current of 1 A and resis C7 je If the supply voltage is 24 or 48 V tance of the resistor should be A oe 33 insert the surge protector in parallel PProx 0 5 to 1 Q per contact volt Bower 8 with the load If the supply voltage age of 1 V These values however _ Supply is 100 to 200 V insert the surge vary with the load and the charac protector between the contacts teristics of the relay Decide these values from experiments and take into consideration that the capaci tance suppresses spark discharge when the contacts are separated and the resistance limits the current that flows into the load when the circuit is closed again The dielectric strength of the capacitor must be 200 to 300 V If the circuit is an AC circuit use a capacitor with no polarity A 100 NJ series CPU Unit Hardware User s Manual W500 Characteristic Appendices Required element The diode connected in parallel with th
297. erCAT Information on the built in EtherCAT port is pro Built in EtherCAT Port NJ501 port on an NJ NX series vided This manual provides an introduction and User s Manual NJ301 CPU Unit provides information on the configuration features NJ101 and setup Use this manual together with the NX series CPU Unit Hardware User s Manual Cat No W535 or NJ series CPU Unit Hardware User s Manual Cat No W500 and with the NJ NX series CPU Unit Software User s Manual Cat No W501 32 NJ series CPU Unit Hardware User s Manual W500 Related Manuals Manual name Cat No Model numbers Application Description NJ NX series CPU Unit W506 NX701 Using the built in Ether Information on the built in EtherNet IP port is pro Built in EtherNet IP Port NJ501 Net IP port on an NJ NX vided Information is provided on the basic setup User s Manual NJ301 series CPU Unit tag data links and other features NJ101 Use this manual together with the NX series CPU Unit Hardware User s Manual Cat No W535 or NJ series CPU Unit Hardware User s Manual Cat No W500 and with the NJ NX series CPU Unit Software User s Manual Cat No
298. erform troubleshooting from an HMI connect the HMI to the built in EtherNet IP port on the CPU Unit Refer to the appendices of the NJU NX series Troubleshooting Manual Cat No W503 for the applicable range of the HMI Troubleshooter This section describes the above checking methods fl Checking the Indicators Checking the Level of a Controller Error You can use the PWR indicator on the Power Supply Unit and the RUN and ERROR indicators on the CPU Unit to determine the event level for an error The following table shows the relationship between the Controller s indicators and the event level Indicator Event level PWR green RUN green ERROR red Lit Not lit Lit Major fault level Lit Lit Flashing 1 s intervals Partial fault level Minor fault level Lit Lit Not lit Observation 5 8 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Checking the Status of EtherCAT and EtherNet IP Ports For the EtherCAT and EtherNet IP ports use the EtherCAT and EtherNet IP NET ERR indicators to determine whether an error that affects process data communications has occurred and whether a minor fault level error or higher level error has occurred The indicator lets you check the status given in the following table Indicator Indicated status EtherCAT NET ERR EtherCAT Port Status e Lit An error for which normal status cannot be recovered through user actions i e errors for which you must
299. eries CPU Unit Hardware User s Manual W500 When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Be sure to wire both terminals 23 and 24 COMO Be sure to wire both terminals 3 and 4 COM1 Be sure to wire both terminals 21 and 22 V Be sure to wire both terminals 1 and 2 V A 29 SHUN O I D1Seg Jo SUCHeoyIoeds Z Y SHUN O I IIS z z Y Appendices CJ1W OD261 Transistor Output Unit 64 Points Name 64 point Transistor Output Unit with Fujitsu Connectors Sinking Outputs Model CJ1W OD261 Rated Voltage 12 to 24 VDC Operating Load Voltage Range 10 2 to 26 4 VDC Maximum Load Current 0 3 A point 1 6 A common 6 4 A Unit Maximum Inrush Current 3 0 A point 10 ms max Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Response 0 5 ms max Time OFF Response 1 0 ms max Time Insulation Resis tance 20 MQ between the external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Number of Cir cuits 64 16 points common 4 circuits Internal Current Consumption 5 VDC 170 mA max Fuse None External Power Supply 10 2 to 26 4 VDC 50 mA min Weight 110 g max Accessories N
300. ernal power supply The load may operate incorrectly if the polarity is reversed Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units NJ series CPU Unit Hardware User s Manual W500 A 37 SUUN O I 9ISeg Jo suoneaoads Z Y SHUN O I 91S c c V Appendices CJ1W OD232 Transistor Output Unit 32 Points Name 32 point Transistor Output Unit with MIL Connector Sourcing Outputs Model CJ1W OD232 Rated Voltage 24 VDC Operating Load Voltage Range 20 4 to 26 4 VDC Maximum Load Current 0 5 A point 2 0 A common 4 0 A Unit Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Response Time 0 5 ms max OFF Response Time 1 0 ms max Load Short circuit Protection Detection current 0 7 to 2 5 A Automatic restart after error clearance Refer to page A 98 Insulation Resistance 20 MQ between the external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Number of Circuits 32 16 points common 2 circuits Internal Current Consumption 5 VDC 150 mA max External Power Supply 20 4 to 26 4 VDC 70 mA min Weight 80 g max Accessories None ae Signal name ees fad Tee Circuit Configuration A 38
301. es Use a Unit that is supported by this Power Supply Unit was detected CPU Unit or Power Supply Unit and CPU Unit replace it with a supported one Attached Attached information 1 Rack number where error was detected 0 to 3 information Attached information 2 Slot number where error was detected 0 to 9 Attached information 3 Profile code that gives the Unit type Precautions This error will not occur for unsupported Power Supply Units that are mounted on Expansion Rack Make sure that the Remarks Power Supply Units connected to the Expansion Racks are supported before using them For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 Event name Too Many I O Points Event code 24020000 hex Meaning The total number of I O points in the connected CJ series Units exceeds the maximum specified value of the CPU Unit Source PLC Function Module Source details I O bus master Detection At power ON or timing Controller reset Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops System defined Variable Data type Name variables None 1 Cause and Assumed cause Correction Prevention corecuon The total number of I O points in the Set the total number of I O points in Set the total number of I O points in connected CJ series Basic I O Units the CJ series Basic I O Units to 2 560 the CJ serie
302. es Controllers The SYSMAC NuJ series Controllers are next generation machine automation controllers that provide the functionality and high speed performance that are required for machine control They provide the safety reliability and maintainability that are required of industrial controllers The NuJ series Controllers provide the functionality of previous OMRON PLCs and they also provide the functionality that is required for motion control Synchronized control of I O devices on high speed EtherCAT can be applied to safety devices vision systems motion equipment discrete I O and more OMRON offers the new Sysmac Series of control devices designed with unified communications speci fications and user interface specifications The NJ series Machine Automation Controllers are part of the Sysmac Series You can use them together with EtherCAT slaves other Sysmac products and the Sysmac Studio Automation Software to achieve optimum functionality and ease of operation With a system that is created from Sysmac products you can connect components and commission the sys tem through unified concepts and usability Sysmace Studio Automation Software _ Multitasking Synchronized Control Sequence control Motion control NJ series Controller Ho IEC programming EtherCAT control network SYSTlealL always in control qe eee i j aeaeaei 1 1 1 we
303. es I O Control Units and I O Interface Units An I O Control Unit and I O Interface Units are used to connect Expansion Racks to the NJ series CPU Rack to expand the system 3 6 1 Models and Specifications I O Control Unit Model CJ1W 1IC101 Specifications The I O Control Unit is required to connect a CJ series Expansion Rack to an NJ series CPU Rack The I O Control Unit must be connected immediately to the right of the CPU Unit Con nect to the I O Interface Unit CJ1W 11101 on the first Expansion Rack with a CS CJ series I O Connecting Cable I O Interface Unit Model CJ1W 11101 Specifications One Interface Unit is required for each CJ series Expansion Rack One End Cover is provided with each Unit 3 6 2 Component and Functions CJ1W IC101 CJ1W 11101 I O Control Unit I O Interface Unit Output connector for I O Connecting Cable Output connector for I O Connecting Cable Input connector for I O Connecting Cable H Precautions for Correct Use Attach the enclosed cover to the I O Connecting Cable connector on the I O Interface Unit when it is not being used to protect it from dust 3 30 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units 3 7 Sysmac Studio The Sysmac Studio is a Support Software package that provides an integrated development environ ment to design program debug and maintain SYSMAC Nu se
304. es are not required Event name CPU Unit Overheat Event code 000C 0000 hex Meaning The temperature inside the CPU Unit exceeded the specified value Source PLC Function Module Source details None Detection Continuously timing Error attributes Level Minor fault Recovery Cycle the power Log category System supply or reset the Controller Effects User program Continues Operation Not affected System defined Variable Data type Name variables _SelfTest_HighTemperature BOOL CPU Unit High Temperature Flag Cause and Assumed cause Correction Prevention pore don The ambient operating temperature is Make sure that the ambient operating Make sure that the ambient tempera too high temperature stays between 0 and ture stays between 0 and 55 C 55 C Provide enough space for good air flow Do not install the Controller above equipment that generates a large amount of heat such as heaters transformers or high capacity resistors If the ambient temperature exceeds 55 C install a cooling fan or air conditioner Attached None information Precautions None Remarks The level was changed from the observation level to the minor fault level for unit version 1 03 NJ series CPU Unit Hardware User s Manual W500 5 35 BunooysslqnosL Z S suonduoseg 1019 p 2 S 5 Troubleshooting Event name Battery backup Memory Check Error Event code 10090000 hex Meaning An error was detected in the memory check of the battery
305. es tasks refreshes I O for other Units and slaves etc The NJ series CPU Units include the NJ501 NJ301 and NJ101 derivative data type A data type that is defined by the user Structures unions and enumerations are derivative data types device variable 34 A variable that is used to access a specific device through an I O port NJ series CPU Unit Hardware User s Manual W500 Terminology Term Description download To transfer data from the Sysmac Studio to the Controller with the synchronization operation of the Sysmac Studio edge One of the attributes of a variable This attribute makes a BOOL variable pass TRUE to a function block when the vari able changes from FALSE to TRUE or when it changes from TRUE to FALSE enumeration One of the derivative data types This data type takes one item from a prepared name list of enumerators as its value enumerator One of the values that an enumeration can take expressed as a character string The value of an enumeration is one of the enumerators EtherCAT Master Function Module One of the function modules This function module controls the EtherCAT slaves as the EtherCAT master EtherNet IP Function Module One of the function modules This function module controls the built in EtherNet IP port event log A function that recognizes and records
306. estore and verify data in the Controller Transfer data from the SD Memory Card to the Controller when the power is turned ON gt Version Information A CPU Unit with unit version 1 03 or later and Sysmac Studio version 1 04 or higher are required to use the SD Memory Card backup functions and automatic transfer from SD Memory Cards 3 2 3 Installing and Removing i Before Using an SD Memory Card Observe the following precautions while the SD Memory Card is being accessed The SD Memory Card may become unusable if these precautions are not followed Make sure that the SD BUSY indicator is OFF i e the SD Memory Card is not being accessed before you turn OFF the power supply to the Controller The SD BUSY indicator is lit when the SD Memory Card is accessed from user the programming or from a computer through FTP NJ series CPU Unit Hardware User s Manual W500 3 9 3 Configuration Units 3 10 e Never remove the SD Memory Card while the CPU is accessing the SD Memory Card Press the SD Memory Card power supply switch and wait for the SD BUSY indicator to go OFF before removing the SD Memory Card Never insert the SD Memory Card facing the wrong way If the SD Memory Card is inserted forcibly it may become unusable To format the SD Memory Card e g to delete all of the data insert the SD Memory Card in the CPU Unit and perform the operation from the Sysmac Studio The SD Memory Card uses flash memory and
307. estore normal status restore normal status restore normal restore normal Module by yourself by yourself status by yourself status by yourself level tion Refer to the NU NX series Troubleshooting Manual Cat No W503 for the procedures to check for errors and corrections with the Sysmac Studio or an HMI H Precautions for Correct Use Refer to the appendices of the NJ NX series Troubleshooting Manual Cat No W503 for the applicable range of the HMI Troubleshooter 5 12 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting 5 2 3 Error Table The hardware errors i e events and the Controller operation errors i e events that involve hard ware that can occur in the PLC Function Module are given on the following pages The following abbre viations and symbols are used in the event level column Abbreviation Name Maj Major fault level Prt Partial fault level Min Minor fault level Obs Observation Info Information Symbol Meaning S Event levels that are defined by the system U Event levels that can be changed by the user This symbol appears only for events for which the user can change the event level A version in parentheses in the Event code column is the unit version of the CPU Unit when the event occurs for only specific unit versions of the CPU Unit Refer to the NJ NX series Troubleshooting Manual Cat No W503 for all NJ series event codes fl Errors
308. estrictions when connecting to a 2 wire sensor Make sure the input power supply voltage is larger than the ON voltage 19 V plus the residual voltage of the sen sor approx 3 V Use a sensor with a minimum load current of 3 mA min Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W ID262 DC Input Unit 24 VDC 64 Points Name 64 point DC Input Unit with MIL Connector Model CJ1W ID262 Rated Input Voltage 24 VDC Allowable Input Volt age Range 20 4 to 26 4 VDC Input Impedance 5 6 kQ Input Current 4 1 mA typical at 24 VDC ON Voltage ON Cur 19 0 VDC min 3 mA min rent OFF Voltage OFF 5 VDC max 1 mA max Current ON Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings OFF Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings Number of Circuits 64 16 points common 4 circuits Number of Simulta neously ON Points 50 8 points common simultaneously ON at 24 VDC Refer to the following illustrations Insulation Resis tance 20 MQ between external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal
309. etc No accumulation Clean and protect the Controller if necessary Check for water oil or chem ical sprays hitting the Con troller No spray Clean and protect the Controller if necessary Check for corrosive or flam mable gases in the area of the Controller No corrosive or flammable gases Check by smell or use a sensor Check the level of vibration or shock Vibration resistance and shock resistance must be within specifications Install cushioning or shock absorb ing equipment if necessary Check for noise sources near the Controller No significant noise sources Either separate the Controller and noise source or protect the Control ler NJ series CPU Unit Hardware User s Manual W500 6 Inspection and Maintenance No Item Inspection Criteria Action 4 Installation and Check that each Unit is con No looseness Press the connectors together wiring nected and locked to the completely and lock them with the next Unit securely sliders Check that cable connectors No looseness Correct any improperly installed are fully inserted and locked connectors Check for loose screws in No looseness Tighten loose screws with a Phil external wiring lips head screwdriver Check crimp connectors in Adequate spacing between Check visually and adjust if neces external wiring connectors sary Check for damaged external No visible damage Check visually and
310. eutral point in the noise filter to provide a ground when power supply noise causes malfunctioning When the functional ground terminal is correctly grounded it is generally effective in suppressing power supply common noise Occasionally however grounding this terminal will result in picking up more noise so be careful when using it AC side Controller side Controller Ground Terminals NJ series CPU Unit Hardware User s Manual W500 4 59 4 Installation and Wiring Grounding for AC Power Supply Units When wiring to an AC Power Supply Unit if one power supply phase of the equipment is grounded always connect the grounded phase to the L2 N terminal mg 2 1 4 60 NJ series CPU Unit Hardware User s Manual W500 Troubleshooting S54 This section describes the confirmation methods and corrections for errors that occur in the NJ series Controller and describes hardware related errors that can occur in the PLC Function Module 5 1 Operation after an Error 0 0c cece eee 5 2 5 1 1 Overview of NJ series Status 0 0 0 cece tenes 5 2 5 1 2 Fatal Errors inthe CPU Unit 0 0 eee 5 3 5 1 3 Non fatal error in CPU Unit 0 0 cee eee 5 4 5 2 Troubleshooting 00 cece ee eee eee 5 11 5 2 1 Checking to See If the CPU Unit Is Operating 0000 ee 5 11 5 2 2 Troubleshooting Flowchart for Non fatal Errors 0 00 eee ee 5 12 5 2 3 Eiron Ttable kyes enh ac
311. for Self Diagnosis Level Event code Event name Meaning Assumed cause Reference Maj Prt Obs Info 00090000 hex DIP Switch An error was There is an error in the DIP S page 5 26 Setting Error detected in the DIP switch setting switch setting 000D0000 hex Internal Bus A fatal error was Conductive material has gotten S page 5 26 Check Error detected on the inside internal bus Noise The CPU Unit has failed 000E0000 hex Non volatile The specified num Non volatile memory life S page 5 27 Memory Life ber of deletions for expired Exceeded non volatile mem ory was exceeded Or the number of bad blocks in mem ory exceeded the specified value 10010000 hex Non volatile An error was The Controller power supply S page 5 27 Memory detected in the non was turned OFF while the Restored or volatile memory BUSY indicator was lit Formatted check and file sys The power supply to the Con tem recovery or for troller was interrupted momen matting was tarily while the BUSY indicator executed Previous was lit files may have been deleted 10020000 hex Non volatile A file that mustbe The Controller power supply S page 5 28 Memory Data in non volatile was turned OFF while the Corrupted memory is missing BUSY indicator was lit or corrupted The power supply to the Con troller was interrupted momen tarily while the BUSY indicator was lit The CPU Unit has fa
312. g system Power device Earth trunk line Metal duct and pipe I Information device uonejesu aU ONJUOD S Y Control panel Control panel fg Bulpunoiy 9 G y Metal structure in floor Ga FS as LN Building st bonding conductor ructure sf Main earthing terminal Earth electrode Star Earthing If the earthing method used for the building is not equipotential bonding or the earthing system is unknown choose a from among the earthing methods given below a Connecting devices and noise sources to separate earth electrodes This is an earthing method to separately ground an earth electrode of the device that is con nected with a communications cable or other devices and an earth electrode of a high power device that could be a noise source such as a motor or inverter Each earth electrode must be ground to 100 Q or less Connect the ground lines of the device that is connected with a communications cable and other devices as a bundle to a single earth electrode Be sure that the earth electrode is separated by a minimum of 10 m from any other earth electrode of a device that could be a noise source NJ series CPU Unit Hardware User s Manual W500 4 57 4 Installation and Wiring Control panel A device that could be Other device NJ series CPU Units a noise source aa Z et fil
313. ge 4 26 Checking wiring Sysmac Studio Version 1 Operation Manual Cat No W504 3 Connecting the Computer That Runs the Sysmac Studio Connecting USB Cable Connecting the built in EtherNet IP port Sysmac Studio Version 1 Operation Manual Cat No W504 Step 5 Checking Operation and Starting Operation on the Actual System Step Description Sysmac Studio Operations Reference 1 Online Connec tion to Sysmac Stu dio and Project Download 2 Operation Check on Controller 3 Actual Controller Operation 1 Turn ON the power supply to the Controller and place the Sysmac Studio online Then download the project Perform this step before you create the slave configuration or Unit configuration from the mounted Units in step 2 1 Check the wiring by using forced refreshing of real I O from the I O Map or Watch Tab Page For motion control use the MC Test Run operations in PROGRAM mode to check the wiring Then check the motor rotation directions for jogging travel distances for relative positioning e g for electronic gear settings and hom ing operation Change the Controller to RUN mode and check the operation of the user program Controller Commu nications Setup Controller Synchro nization Use the Synchronize Menu of the Sysmac Studio to download the project NJ NX series CPU Unit Software User s Manual Cat No W501
314. ge and Current Inputs Make sure that the voltages and currents that are input to the slaves and Units are within the specified ranges Inputting voltages or currents that are outside of the specified ranges may cause accidents or fire Oo Downloading Always confirm safety at the destination before you transfer a user program configuration data setup data device variables or values in memory used for CJ series Units from the Sysmac Studio The devices or machines may perform unexpected operation regardless of the operating mode of the CPU Unit A Actual Operation Check the user program data and parameter settings for proper execution before you use them for actual operation NJ series CPU Unit Hardware User s Manual W500 15 Safety Precautions Cautions Application Do not touch any Unit when power is being supplied or immediately after the power supply is turned OFF Doing so may result in burn injury Wiring Be sure that all terminal screws and cable connector screws are tightened to the torque specified in the relevant manuals The loose screws may result in fire or malfunction Online Editing Execute online editing only after confirming that no adverse effects will be caused by deviations in the timing of I O If you perform online editing the task execution time may exceed the task period I O may not be refreshed with external devices input signals may not be read and
315. gh an Ethernet cable that is connected to the built in EtherNet IP port Refer to 3 7 2 Connection for details on the connection configuration of the Support Software NJ series CPU Unit Hardware User s Manual W500 1 Introduction to NJ series Controllers Support Software Fe a eT TEM RTS eR ST ee CJ series Unit 19 01 U0D S H S FN L L L Configuration Peripheral USB port Sysmac Studio w i NJ series Controller Cu series Units e Power Supply Unit CPU Unit LAN USB Si g CPU Rack EtherNet IP i J Booe e me poe ere EtherCAT Network B Configuration Built in EtherNet IP port EtherCAT 7 Built in EtherCAT port p Be T T E E eO O el e Slave Terminal Se General purpose slaves EN Additional Information You can connect the Sysmac Studio directly to the Communications Coupler Unit to set up the Slave Terminal Refer to the NX series EtherCAT Coupler Units User s Manual Cat No W519 for details suonen yuog Wa SAS y 0 UOHONPOU Z 4 Network Configurations e Host computers HMls and other NJ series Controllers are connected to the built in EtherNet IP port on the CPU Unit o
316. gt 10mmin b Connecting devices and noise sources to a common earth electrode This is an earthing method to connect the device that is connected with a communications cable other devices and a device that could be a noise source to a common earth electrode This earthing method is not recommended because the device that could be a noise source may interfere electromagnetically with other devices Control panel A device that could be Other device NJ series CPU Units a noise source Daisy Chain This is an earthing method to connect the device that is connected with a communications cable other devices and a device that could be a noise source using a daisy chain topology to a common earth electrode This earthing method is not recommended because the device that could be a noise source may interfere electromagnetically with other devices Control panel A device that could be fi J fil 7 1 gt 1 EE pan WS A Ea za z T li m U go 4 58 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring i Precautions for Grounding General Precautions To prevent electrical shock do not connect devices to ground poles or steel frames with non equalized potential to which multiple devices are connected Use aground pole as close to the C
317. gurations and Setup are not correct the Controller during a Clear All Mem because the power supply to the Con ory operation troller was interrupted during a Clear All Memory operation The user program or Controller Con Do not interrupt the power supply to figurations and Setup are not correct the Controller during a restore opera because the power supply to the Con tion troller was interrupted during a restore operation Non volatile memory failed If the error persists even after you None make the above correction replace the CPU Unit Attached Attached Information 1 Cause Details information None Power was interrupted during a download during online editing or during restoration Downloading Predownloading For other causes the timing of error occurrence during download or during download preparations is given Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 NJ series CPU Unit Hardware User s Manual W500 5 51 BunooysslqnosL Z S suogduos q 1013 p 2 S 5 Troubleshooting Event name Illegal User Program Execution ID Event code 10210000 hex Meaning The user program execution IDs set in the user program and in the CPU Unit do not match Source PLC Function Module Source details None Detection At user program timing download power ON or Controller reset Error attributes Level Major fault R
318. hanged Attached Attached information 1 Time before change information Precautions Clock changes by the Set Time instruction SetTime are not recorded in the event log Remarks The time stamp for this event will be for the time after the change Event name Time Zone Changed Event code 90020000 hex Meaning The time zone was changed Source PLC Function Module Source details None Detection When download timing ing Error attributes Level Information Recovery Log category Access Effects User program Continues Operation Not affected System defined Variable Data type Name variables _CurrentTime DATE_AND_TIME System Time Cause and Assumed cause Correction Prevention corrocion The time zone was changed Attached None information Precautions None Remarks 5 68 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name Variable Changed to TRUE with Forced Refreshing Event code 90080000 hex Meaning Changing a variable to TRUE with forced refreshing was specified Source PLC Function Module Source details None Detection Commands from timing user Error attributes Level Information Recovery Log category Access Effects User program Continues Operation Operation is performed according to the forced refreshing values System defined Variable
319. have been set confirm that the controlled system will not be adversely affected before you transfer the data link tables The data links start automatically after the data link tables are trans ferred All CPU Bus Units are restarted when routing tables are transferred from Support Software to the CPU Unit Confirm that the system will not be adversely affected by restarting before you transfer the routing tables Tag data links will stop between related nodes while tag data link parameters are transferred during Controller operation Confirm that the system will not be adversely affected before you transfer the tag data link parameters i EtherNet IP Communications Make sure that the communications distance number of nodes connected and method of connection for EtherNet IP are within specifications Do not connect EtherNet IP communications to EtherCAT or other networks An overload may cause the network to fail or malfunction All related EtherNet IP nodes are reset when you transfer settings for the built in EtherNet IP port including IP addresses and tag data links settings The settings can only be enabled after the reset Confirm that the system will not be adversely affected by resetting nodes before you transfer the set tings If EtherNet IP tag data links cyclic communications are used with a repeating hub the communica tions load on the network will increase This will increase collisions and may prevent stable communi cat
320. he CPU Unit that was used to create the backup files Or place the backup files with the correct database connection service version for the CPU Unit in the auto load folder Make sure that the database connec tion service version of the CPU Unit and the database connection service version of the backup files are com patible The robot version of the CPU Unit to which to transfer the files is older than the robot version of the backup files on the SD Memory Card Replace the CPU Unit with a CPU Unit that has a robot version that is the same as or newer than the robot version of the CPU Unit that was used to create the backup files Or place the backup files with the correct robot version for the CPU Unit in the auto load folder Make sure that the robot version of the CPU Unit and the robot version of the backup files are compatible Attached information Attached Information 1 Error Details 0001 hex An SD Memory Card is not inserted 0002 hex The SD Memory Card is faulty the format of the SD Memory Card is not correct or the SD Memory Card is not the correct type of card 0004 hex Recovery was executed for the SD Memory Card 0101 hex There is no autoload folder on the SD Memory Card 0102 hex There are no backup files in the autoload folder on the SD Memory Card 0103 hex The backup files are corrupted 0104 hex The contents of the automatic transfer command file are not correct 0105 hex
321. he clock time was changed S page 5 68 Changed changed 90020000 hex Time Zone The time zone was The time zone was changed S page 5 68 Changed changed 90080000 hex Variable Changing a variable Changing a variable to TRUE S page 5 69 Changed to to TRUE with with forced refreshing was TRUE with forced refreshing specified by the user Forced was specified Refreshing 90090000 hex Variable Changing a variable Changing a variable to FALSE S page 5 69 Changed to to FALSE with with forced refreshing was FALSE with forced refreshing specified by the user Forced was specified Refreshing 900A0000 hex All Forced Clearing all forced Clearing all forced refreshing S page 5 69 Refreshing refreshing values values was specified by the Cleared was specified user 900B0000 hex Memory All All memory was A user with Administrator rights S page 5 70 Cleared cleared cleared all of the memory 900C 0000 hex Event Log The event log was The event log was cleared by S page 5 70 Cleared cleared the user 900F 0000 hex Automatic The automatic The automatic transfer was S page 5 70 Ver 1 03 or Transfer transfer was com completed later Completed pleted 90110000 hex Power The power supply The power supply was turned S page 5 71 Turned ON was turned ON ON 90120000 hex Power Inter The power supply The power supply was inter S page 5 71 rupted was interrupted rupted 90130000 hex Operation Operatio
322. he following may occur Continuous refreshing of process data communications will not be possible Continuous refreshing of process data communications will not end during the set cycle li Battery Replacement e Be sure to install a replacement Battery within two years of the production date shown on the Battery label Turn ON the power after replacing the Battery for a CPU Unit that has been unused for a long time Leaving the CPU Unit unused again without turning ON the power even once after the Battery is replaced may result in a shorter Battery life When you replace the Battery use the CJ1W BAT01 Battery Set ls SD Memory Cards Insert the SD Memory Card all the way Do not turn OFF the power supply to the Controller during SD Memory Card access The files may be corrupted If there is a corrupted file in the SD Memory Card the file is automatically deleted by the restoration function when the power supply is turned ON If you use an OMRON SD Memory Card the end of the life of the SD Memory Card can be detected in the following ways _Card1Deteriorated SD Memory Card Life Warning Flag system defined variable SD Memory Card Life Exceeded event in the event log When the end of the life is detected in any of the above ways replace the SD Memory Card fi Online Editing When performing online editing in combination of a CPU Unit with a unit version of 1 04 or later and Sysmac Studio version 1 05 or higher the CP
323. he model of the CPU Unit of the backup files on the SD Memory Card Recovery was executed for the SD Memory Card The CPU Unit is write pro tected The settings in the restore com mand file RestoreCom mand ini are not correct A backup operation is in prog ress Synchronization online editing or the Clear All Memory opera tion is in progress The online connection with the Sysmac Studio was discon nected Reading the data for restoration failed because the SD Memory Card is faulty or not formatted correctly The SD Memory Card is dam aged The database connection ser vice version of the CPU Unit to which to restore the files is older than the database con nection service version of the backup files on the SD Memory Card The robot version of the CPU Unit to which to restore the files is older than the robot version of the backup files on the SD Memory Card Maj Prt Level Min Obs Info Reference page 5 63 102C 0000 hex Ver 1 03 or later 5 22 Restore Operation Failed The restore opera tion ended in an error It was not possible to read the data to restore The SD Memory Card was removed during a restore oper ation Failed to restore Unit or slave The SD Memory Card is dam aged NJ series CPU Unit Hardware User s Manual W500 page 5 65 5 Troubleshooting
324. he purchase price of the non complying Product provided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their
325. he specifications e Locations subject to condensation as the result of severe changes in temperature e Locations subject to corrosive or flammable gases e Locations subject to dust especially iron dust or salts e Locations subject to exposure to water oil or chemicals e Locations subject to shock or vibration Take appropriate and sufficient countermeasures when installing the Controller in the following loca tions e Locations subject to strong high frequency noise e Locations subject to static electricity or other forms of noise e Locations subject to strong electromagnetic fields e Locations subject to possible exposure to radioactivity e Locations close to power lines Before touching a Unit be sure to first touch a grounded metallic object in order to discharge any static build up Install the Controller away from sources of heat and ensure proper ventilation Not doing so may result in malfunction in operation stopping or in burning fl Mounting An I O bus check error will occur and the Controller will stop if an I O Connecting Cable s connector is disconnected from the Rack Be sure that the connectors are secure i Wiring Do not allow foreign matter to enter the openings in the Unit Doing so may result in Unit burning electric shock or failure Do not allow wire clippings shavings or other foreign material to enter any Unit Otherwise Unit burning failure or malfunction may occur Cover the Units or take
326. hen wiring pay careful attention to the polarity of the external power supply The load may When wiring pay careful attention to the polarity of the Operate incorrectly if polarity is reversed external power supply The load may operate incor Be sure to wire both pins 3 and 4 COM1 of rectly if polarity is reversed CN2 and set the same polarity for both pins Be sure to wire both terminals 3 and 4 COMO V of CN1 Be sure to wire both terminals 1 and 2 0 V of CN1 The ON response time will be 20 us maximum and OFF response time will be 400 us maximum even if the response times are set to 0 ms due to internal element delays sun O I 9ISeg Jo suoneaioads Z Y sun O I 3 seg c V NJ series CPU Unit Hardware User s Manual W500 A 49 Appendices CJ1W MD563 TTL I O Unit 32 Inputs 32 Outputs 32 point Input 32 point Output TTL I O Unit with MIL Connectors Name Model CJ1W MD563 Output section CN1 Input section CN2 Rated Voltage 5 VDC 10 Rated Input Volt age 5 VDC 10 Operating Load Volt age Range 4 5 to 5 5 VDC Input Impedance 1 1 KQ Maximum Load Cur 35 mA point 560 mA common Input Current Approx 3 5 mA at 5 VDC rent 1 12 A Unit Leakage Current 0 1 mA max ON Voltage 3 0 VDC min Residual Voltage 0 4 V max OFF Voltage 1 0 VDC max 0 2 ms max ON Response 8 0 ms max Can be set to between 0 and 32 ms in ON Respo
327. hi inis i 5 30 Input voltage Connector XENI ints gt YI 26 4 VDC row A S 25 12 points common COMO 3 ao at 55 C COMO al S ae j 5 45 10 points common A gt J i eal E t 55 C Circuit Configuration EN 2 10 o 8 ae Z Eo Jxx Ch2 Inoo z 0 10 20 30 40 50 60 C to f Ambient Temperature Connector Uxx_Ch2_In15 row B i COM1 COM1 Allocated Signal Connec Signal Allocated CIO word name tor pin name CIO word 24 VDC NC 1 2 NC l COM1 F374 COM1 4 Jxx_Ch2_In15 516 Jxx_Ch2_In07_ l 5 Jxx_Ch2_In14 Jxx_Ch2_In06_ 7 8 gt L Jxx_Ch2_In13 910 Jxx_Ch2_in05 l N EE 4 Jxx_Ch2_Ini2 1112 Jxx_Ch2_In04_ 4 Wama on Jxx_Ch2_Intt fglqg9xCh2 n03 s 4 3 59x Ch2_IM10 Fe fyg yxx Ch2_Ino2 4 5 ox Ch2_n09 7574 3 Jxx_Ch2_Ino1 D Jxx_Ch2_In08 1920 Jxx_Ch2_Inoo External connection and NC 54 29 NC 7 terminal device variable COMO 53 24 COMO fe diagram z Jxx_Ch1_ln15 25 26 Jxx_Ch1_In07_ w L Jxx_Cht_In14 57 5g 9xx_Ch1_In06 5 5 l 2 L Jxx_Ch1_In13 29130 Jxx_Ch1_In05_5 l l Jxx_ Ch1_In12 fogja 9xxChi_In04 5 5 4 o nam l Jxx_Cht_Int1 334l Jxx_ Ch1_In03 yf c l Jxx_Ch1_In10 35 36 D Chinga 1 z abe 4 Jxx_Ch1_In09 a7 ggl9xxCh1_In01 5 5 4 2 fet Jxx_Ch1_In08 aq 4q yxx_Chi_Inoo 4 1 i The input power polarity can be connected in either direction Be sure to wire both pins 23 and 24 COMO and set the same polarity for both pins Be sure to
328. hing Capacity 2 A 250 VAC cos 1 2 A 250 VAC coso 0 4 2 A 24 VDC 8 A Unit Min Switching Capacity 1mA5 VDC Relays NY 24W K IE Fujitsu Takamizawa Components Ltd Cannot be replaced Electrical 150 000 operations 24 VDC resistive load 100 000 operations 240 VAC cosd 0 4 inductive load Service Life of Relay Mechanical 20 000 000 operations Service life will vary depending on the connected load Refer to page A 52 for information on service life according to the load ON Response Time 15 ms max OFF Response Time 15 ms max Number of Circuits 16 points common 1 circuit Insulation Resistance 20 MQ between external terminals and the GR terminal 500 VDC Dielectric Strength 2 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current Con 110 mA 5 VDC max sumption 96 mA 24 VDC max 6 mA x No of ON points Weight 170 g max Signal re ieee eee eee Snare i l i amp Jxx_Ch1_Out00 i iia aaa a 1 i H i i to i i Jxx_Ch1_Out15 i oe A il ae eens Senn Circuit Configuration i 5 5 COM i COM i i i i i 4 Output indicator ee oe eee ee i Signal Connec Signal name tor pin name oo __ qe se ENERE AAE T Jxx_Ch1_Outoo i b AG Bo 2x Ch1_Outor_ TY 4 i l D 2chi _out02 aa Z S py 2chi outo M d b T xx cht_outo4 a5 z Ne Bo 2x Cht_outos M 4 i l LD 2x cht_outos 95 N External connection and pa P
329. iLcon NPN B 2 G79 O0 0 D1 G7TC ID16 A 84 hector B 2 G79 00 0 D1 G7TC IA16 32 outputs 1MiLcon NPN B 2 G79 00 0 D1 G7TC OC16 A 87 neclor B 2 G79 00 0 D1 G7TC OC08 gt B 2 G79 00 0 D1 G70D SOC16 A 86 a B 2 G79 00 0 D1 G70D FOM16 8 B 2 G79 00 0 D1 G70D VSOC16 A 85 S B 2 G79 O0 0 D1 G70D VFOM16 B 2 G79 O0 0 D1 G70A ZOC16 3 and Relay A 88 a 9 B 2 G79 00 0 D1 G70R SOC08 A 87 B 2 G79 00 0 D1 G70D SOC08 A 86 b ro S a SJeUIWJe Aejay O I pue spun UOISI AUOD YOOIg JeUIWe J0 Q UUOD Bunoauuog v z Y NJ series CPU Unit Hardware User s Manual W500 A 63 Appendices il Connector Terminal Block Conversion Unit Connection Diagrams The applicable terminals on the Connector Terminal Block Conversion Unit and external connection diagrams are provided below for Basic I O Unit connections to Connector Terminal Block Conversion Units Inputs Programma CJ1W ID231 Programma CJ1W 1D231 ble Control ble Controller ler I O Unit VO Unit Connector XW2D 40G6 Connector Ter XW2C 20G6 1016 two Units Terminal XW2D 40G6 RF minal Block Block Con Conversion Unit vason Uni Connecting XW2Z OOOD Connecting XW2Z B Cables Cables oe Wd m 1 Wdm Wd m 1 Ne NC COMO
330. iaeei 5 3 5 1 3 Non fatal ertotin CPU UDIT inercseni nenie E EEEE REE 5 4 S2 TFOUDICSNOOUING re aahi iera T EEEE E 5 11 5 2 1 Checking to See If the CPU Unit Is Operating 0 0 cee eeecccceeeeceeeeecceeeeeeseeeeeaeeeaeeeeeeenaeeeeseereeaes 5 11 5 2 2 Troubleshooting Flowchart for Non fatal Errors eeeeeesseeeeeeeeeeeeeeeenaeeseeeeeeneeeeeeeeeeeeeeneeeeeea 5 12 5 2 3 Error table order cncdes ened ocean eran sea harem ira enn E EE A E E E nae 5 13 5 2 4 Error Descriptions i200 ainda bali ba ee i ath ddd 5 25 5 2 5 Troubleshooting Errors That Are Not in the CPU Unit ec ceeeeceeeeceeeeeeeteeeeeeeeeeeeetsaeeeeeenaes 5 76 Section 6 Inspection and Maintenance 6 1 Periodic Maintenance and Inspection ccesseeeeeeseeeeeeeeeeeeeeeeeeeseeneeeseseseeeeseseeeeeeeseeseeneneees 6 2 6 1 1 Periodic INSpeCtiOn s c 20 202 a aint celestial ae rh eet 6 2 6 1 2 Unit Replacement Precautions ec ceeceeecseceeennee cence ee eneeeeeaaeeeeeeeeesaeeeeeaaeesneeeeeaeeseenaeeeneeeeeeeeees 6 3 6 2 Replacing the Battery 2 cccsseeccssesseeeeeseeeeeeeeeseeneeeeesseneeeseeseeeeeesesseneeeseeseeeeeeseseneneeseeseennaeees 6 4 6 2 1 Battery Replacement Asiwidiniatinihviatiahnuniin hadi avi in aaa eat 6 4 6 2 2 Operation without a Bate 2cccc sinc ane uiii n A ARTEL ARRENA ne ieee 6 7 Appendices A 1 Specifications a aaaea aaa aaa a See ane aaa tcc eGuide a acted ea eee A 2 A 2 Specifications of Basic I O Units cccsseeceeseeeeseeeeeee
331. ide additional infor mation for another event Attached Attached information 1 System information information Attached information 2 System information Attached information 3 System information Attached information 4 System information Precautions None Remarks Event name PLC System Information Event code 44410000 hex Meaning This event provides internal information from the PLC Function Module Source PLC Function Module Source details I O bus master Detection Continuously timing Error attributes Level Information Recovery Log category System Effects User program Continues Operation Operation is not affected System defined Variable Data type Name variables None E _ Cause and Assumed cause Correction Prevention omer on This event provides internal informa tion from the PLC Function Module It is recorded to provide additional infor mation for another event Attached Attached information 1 System information information Attached information 2 System information Attached information 3 System information Attached information 4 System information Precautions None Remarks 5 50 NJ series CPU Unit Hardware User s Manual W500 i Errors Related to Controller Operation 5 Troubleshooting Event name User Program Controller Configurations and Setup Trans Event code 10200000 hex fer Error Meaning The user program or Controller Configuration
332. ies 2 antenna type 5V system 2390 mA 8 1 24V system 260 mA 3 3 ge erate eo Assigned unit numbers 2 Settings Edit Special Unit Settings gt Displaying size and current consumption yun Ajddns samog Buloajesg E E E Special Unit Settings NJ series CPU Unit Hardware User s Manual W500 3 17 3 Configuration Units Calculating Power Consumption The ambient operating temperature at the control panel where an NJ series Controller is mounted must be no higher than 55 C This section describes how to calculate the power consumption of a CPU Rack or Expansion Rack for use in the thermal design of the control panel Calculating Power Consumption Use the following equation to calculate the average power consumption W of an NJ series CPU Rack W W_Gross W_IO_ONOFF Basic I O Unit power consumption Power supplied to Basic I O Units from Units other than the Power Supply Unit Total power consumption of the Controller Power supplied to the Controller from the Power Supply Unit and loss in Power Supply Unit Total Power Consumption of the Controller W_Gross The Controller power consumption is calculated based on the total power consumption of the Units that are mounted in the CPU Unit and the power conversion rate of the Power Supply Unit W_Gross W_unit n e W_unit Total power consumption of Units mounted to the CPU Rack For details on the current consump tion and voltage of individua
333. iguration ber in the Unit Configuration in the CPU Unit or the physical Unit configu in the CPU Unit and the physical Unit CPU Unit is different from the Unit ration so that there are no inconsis configuration are consistent model or the Special Unit unit number tencies of the Unit that is mounted in the Con troller Attached Attached information 1 The lowest slot number where an error was detected on the CPU Rack 0 to 9 When the CPU information Rack is normal 10 Attached information 2 The lowest slot number where an error was detected on Expansion Rack 1 0 to 9 When Expansion Rack 1 is normal 10 Attached information 3 The lowest slot number where an error was detected on Expansion Rack 2 0 to 9 When Expansion Rack 2 is normal 10 Attached information 4 The lowest slot number where an error was detected on Expansion Rack 3 0 to 9 When Expansion Rack 3 is normal 10 Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 Event name PLC Function Processing Error Event code 44400000 hex Meaning A fatal error was detected in the PLC Function Module Source PLC Function Module Source details I O bus master Detection Continuously timing Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops System defined Variable Data type Name variables
334. iguration Number of connectors Branching None A 1 Connecting Cable Connector Terminal Block Conversion Unit or erminals 2 branches B Connecting Cable with two branches Block Conversion Unit A Connector Terminal E E EEE EE 20 terminals 20 terminals None Connecting Cable T T Connector Terminal Block Conversion Unit HA E 20 terminals 20 terminals D Connecting Cable Connector Terminal Block Conversion Unit 40 or 60 terminals 40 or 60 terminals 2 branches F Connecting Cable with two branches Connector Terminal ll Block Conversion Unit CHEE E CEE E 20 terminals 20 terminals 20 terminals 20 terminals A 54 NJ series CPU Unit Hardware User s Manual W500 Appendices Connection Patterns for I O Relay Terminals
335. iled NJ series CPU Unit Hardware User s Manual W500 5 13 BunooysslqnosL Z S age 1013 2 S 5 Troubleshooting Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 10080000 hex Main Memory An error was Conductive material has gotten S page 5 29 Check Error detected in the inside memory check of Noise i i ar n There is a software error It The CPU Unit has failed 100A 0000 hex Data Not An error occurred in An error occurred in the soft S page 5 30 Ver 1 10 or Saved to Bat the software and ware later tery backup data could not be Memory saved in battery backup memory during power OFF processing 100B0000 hex Non volatile A file that mustbe The Controller power supply S page 5 31 Memory Data in non volatile was turned OFF while the Corrupted memory is missing BUSY indicator was lit or corrupted The power supply to the Con troller was interrupted momen tarily while the BUSY indicator was lit The CPU Unit has failed 100C 0000 hex Event Level The settings inthe The event level settings are not S page 5 32 Ver 1 03 or Setting Error event level setting correct because the power sup later file are not correct ply to the Controller was inter rupted or communications with the Sysmac Studio were dis connected during a download of the event level settings The event level settings are not correct
336. imer Error Possible A non fatal error occurred Refer to 5 2 2 Trou bleshooting Flowchart for Non fatal Errors NJ series CPU Unit Hardware User s Manual W500 5 11 5 Troubleshooting 5 2 2 Troubleshooting Flowchart for Non fatal Errors For a non fatal error use the Sysmac Studio or an HMI to troubleshoot the error with the following flow chart You can use the indicators to check the following e Level Whether the error is in the EtherNet IP port or the EtherCAT port If the sources of the error is the EtherNet IP port or the EtherCAT port whether you can restore nor mal status yourself Non fatal error in CPU Unit To immediately check the specific error To check error status with the indicators Flashing ERROR indicator red Not lit Partial fault level or minor fault level Check all of the following branches that correspond to the status of the EtherNet IP NET ERR and EtherCAT NET ERR indicators EtherNet IP NET ERR indicator is lit or flashing Both indicators are not lit EtherCAT NET ERR indicator is lit or flashing EtherCAT NET ERR Flashing indicator red EtherNet IP NET ERR indicator red Major fault Observa Error in the Error in the Error in the Error in the Error in PLC EtherNet IP port for EtherNet IP port for EtherCAT port for EtherCAT port for Function Module or which you cannot which you can which you cannot which you can MC Function r
337. in a DC circuit Input Signal Noise Countermeasures Output Signal Noise Countermeasures e Never bundle output signal lines with high voltage or power lines and do not route them in close proximity or parallel to such lines If output signal lines must be routed in close proximity to such lines place them in separate ducts or conduits and be sure to ground the ducts or conduits I O cables Power lines I O cables Power lines BEE Suspended ducts Floor ducts Conduit I O Cable Arrangement If the signal lines and power lines cannot be routed in separate ducts use shielded cable Connect the shield to the ground terminal at the Controller and leave it unconnected at the input device NJ series CPU Unit Hardware User s Manual W500 4 53 4 4 54 Installation and Wiring Wire the lines so that common impedance does not occur Such wiring will increase the number of wires SO use common return circuits Use thick wires with sufficient allowance for the return circuits and bundle them with lines of the same signal level For long I O lines wire the input and output signal lines separately Use twisted pair wires for pilot lamps and particularly lamps with filaments Use countermeasures such as CR surge absorbers and diodes for input device and output load device noise sources as required i External Wiring Wiring and noise countermeasures in particular are based on experience and it is necessary to closely manage w
338. in the Sysmac Studio Software Package Standard Edition Configuration software Application The Sysmac Studio is used for sequence control motion control and all other Sve ereiudls operations except those described below The Network Configurator is used for tag data links on EtherNet IP ports or Units The CX Integrator is used for remote I O communications with a DeviceNet Unit or CompoNet Master Unit Network Configurator CX Integrator The CX Protocol is used for protocol macros with Serial Communications CX Protocol Units CX Designer The CX Designer is used to create screens for NS series PTs 1 If the NJ NX series Controller is a target device you may also use Sysmac Studio version 1 10 or higher Use the Network Configurator if a CS CJ series PLC operates as the originator device NJ series CPU Unit Hardware User s Manual W500 1 Introduction to NJ series Controllers 1 2 Specifications _ N 2 n D o This section gives the main specifications of the NJ series Controllers ki A NJ501 NJ301 NJ101 3 Item Processing Instruction LD instruction 1 2 ns 1 9 ns or less 2 0 ns 3 0 ns or less 3 3 ns 5 0 ns or less time Section Math instructio
339. in the soft S page 5 59 tion Process detected in part of ware ing Error the PLC Function Module 10230000 hex Event Log Saving the event A low battery voltage prevented S page 5 59 Save Error log failed retention of memory during a power interruption 10260000 hex Trace Set The power supply The power supply was inter S page 5 60 ting Transfer was interrupted rupted while transferring the Failure while transferring trace settings the trace settings 10290000 hex Backup An error was An SD Memory Card is not S page 5 60 Ver 1 03 or Failed to detected in pre exe inserted later Start cution checks fora The SD Memory Card type is backup operation not correct The format of the SD Memory Card is not correct The SD Memory Card is write protected The Prohibiting backing up data to the SD Memory Card param eter is set to prohibit backing up data to an SD Memory Card Another backup operation is in progress Synchronization online editing or the Clear All Memory opera tion is in progress The backup was canceled by the user The online connection with the Sysmac Studio was discon nected The SD Memory Card is dam aged 5 20 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Level Event code Event name Meaning Assumed cause r Reference Maj Prt Min Obs Info 102A0000 hex Backup The backup opera The capacity of the SD Memory S page 5
340. inal block 24 VDC 2 A load short cir 8 outputs CJ1W OD202_ A 34 ing out cuit protection line disconnection detection puts Terminal block 24 VDC 0 5 A load short cir 8 outputs CJ1W OD204 A 36 cuit protection Terminal block 24 VDC 0 5 A load short cir 16 outputs CJ1W OD212 A 37 cuit protection MIL connector 24 VDC 0 5 A load short cir 32 outputs CJ1W OD232 A 38 cuit protection MIL connector 12 to 24 VDC 0 3 A 64 outputs CJ1W OD262 A 39 NJ series CPU Unit Hardware User s Manual W500 A 3 sun O I 91Seg Jo suoneaoads Z Y SHUN JO MEIMOAC L Z Y Appendices Basic Mixed I O Units Type of Unit Basic I O Units Name 24 VDC Inputs Transis tor Output Units Sinking output VO specifications Fujitsu connector Inputs 24 VDC Outputs 12 to 24 VDC 0 5 A 16 inputs 16 outputs MIL connector Inputs 24 VDC Outputs 12 to 24 VDC 0 5 A Model CJ1W MD231 Page A 41 CJ1W MD233 A 43 Fujitsu connector Inputs 24 VDC Outputs 12 to 24 VDC 0 3A 32 inputs 32 outputs MIL connector Inputs 24 VDC Outputs 12 to 24 VDC 0 3A CJ1W MD261 A 44 CJ1W MD263 A 46 Sourcing output MIL connector Input 24 VDC Outputs 24 VDC 0 5 A load cuit protection 16 inputs 16 outputs short cir CJ1W MD232 A 48 TTL I O Units Inputs 5 VDC Outputs 5 VDC 35 mA 32 inputs 32 outputs CJ1W MD563 Reading Extern
341. ions Do not use repeating hubs on networks where tag data links are used Use an Ethernet switch instead il EtherCAT Communications 20 Make sure that the communications distance number of nodes connected and method of connection for EtherCAT are within specifications Do not connect EtherCAT communications to EtherNet IP a standard in house LAN or other net works An overload may cause the network to fail or malfunction NJ series CPU Unit Hardware User s Manual W500 Precautions for Safe Use Malfunctions or unexpected operation may occur for some combinations of EtherCAT revisions of the master and slaves If you disable the revision check in the network settings use the Sysmac Studio to check the slave revision settings in the master and the actual slave revisions and then make sure that functionality is compatible in the slave manuals or other references You can check the actual slave revisions from the Sysmac Studio or on slave nameplates After you transfer the user program the CPU Unit is restarted and communications with the Ether CAT slaves are cut off During that period the slave outputs behave according to the slave specifica tions The time that communications are cut off depends on the EtherCAT network configuration Before you transfer the user program confirm that the system will not be adversely affected If the Fail soft Operation parameter is set to stop operation process data communications will stop f
342. ions or remote I O communications If a communications interference occurs for remote I O or if a major fault level error occurs output status will be determined by the specifications of the exter nal output device Confirm the operating specifications for communications errors and major fault level errors and implement suitable safety measures Cor rectly set all of the settings in the slaves and Units You must implement fail safe circuits to provide sufficient protection in the event that abnormal signals occur as the result of broken signal lines or momentary power interruptions Not doing so may result in serious accidents due to incor rect operation 4 6 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 2 1 Order of Powering Up the Controller and Controlled System Outputs from Units such as DC Output Units may malfunction momentarily when the power to the Controller is turned ON This may cause problems in the system if the Controller power supply is turned ON after the controlled system s power supply To prevent possible malfunctions add an external cir cuit that prevents the power supply to the controlled system from going ON before the power supply to the Controller itself Precautions for Safe Use It takes approximately 10 to 20 s to enter RUN mode after the power supply is turned ON During that time outputs will be OFF or the values will be according to settings in the Units or slaves
343. iring based on experience and information in the manuals Wiring Routes Each of the following combinations includes different signal types properties or levels They will cause the signal to noise ratio to drop due to factors such as electrical induction As a general rule when wiring either use separate cables or separate wiring routes for these items Future mainte nance operations and changes to the system will also be made easier by carefully organizing the wiring from the start Power lines and signal lines Input signals and output signals Analog signals and digital signals High level signals and low level signals Communications lines and power lines DC signals and AC signals High frequency devices such as Inverters and signal lines communications Wiring Methods Observe the following points when wiring power supply and signal cables When routing signal cables with differing characteristics through the same duct always keep them separated As much as possible avoid routing multiple power supply lines through the same duct If it cannot be avoided then construct a partition between them in the duct and ground the partition Partition Signal Signal Signal cables cables B cables A LL a Signal cables Power supply cables ZY WWW c d Partitioning Methods for Signal and Power Supply Cables NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wi
344. is dam aged 10060000 hex SD Memory A file that must be The Controller power supply U S page 5 39 Card Data in the SD Memory was turned OFF while the SD Corrupted Card is missing or BUSY indicator was lit corrupted The power supply to the Con troller was interrupted momen tarily while the SD BUSY indicator was lit The SD Memory Card was removed while the SD PWR indicator was lit The SD Memory Card is dam aged 10070000 hex SD Memory The power supply The Controller power supply S page 5 39 Card Access to the Controller was turned OFF while the SD Power OFF was interrupted dur BUSY indicator was lit Error ing access to the The power supply to the Con SD Memory Card troller was interrupted momen tarily while the SD BUSY indicator was lit 10310000 hex Incorrect SD SD Memory Card The SD Memory Card was S page 5 40 Ver 1 02 or Memory Card removal process removed while the SD PWR later Removal ing failed indicator was lit NJ series CPU Unit Hardware User s Manual W500 5 15 BunooysslqnosL Z S age L 10113 Z G 5 Troubleshooting i Errors Related to Unit Configuration Event code Event name Meaning Assumed cause st Reference Maj Prt Min Obs Info 04010000 hex I O Bus An error occurred in The I O Connecting Cable is S page 5 41 Check Error a bus line transmis disconnected or wires inside it sion between the are broken CPU Unit andthe Conductive
345. isplayed You can display detailed information in the Troubleshooting Dia log Box These items are not displayed in the error display in the Controller Status Pane 1 If multiple Controller errors have occurred the indicators show the error with the highest error level 2 Operation stops in the function module Motion Control Function Module EtherCAT Master Function Module or Ether Net IP Function Module in which the error occurred NJ series CPU Unit Hardware User s Manual W500 101413 ue Jaye uoleiedoO S HUN Nd U 10149 Jeye UON 1 S 5 Troubleshooting Operation in the Function Module Where an Error Event Occurred Function module PLC Function Module Major fault level User program execu tion stops Event level Partial fault level Minor fault level Operation continues Observation Motion Control Function Module All axes stop The stop method depends on the error All axes stop The stop method depends on the error The affected axis axes group stops The stop method depends on the settings The motion control instructions that are related to axis opera tion are not executed e Axis operation contin ues e The motion control instructions that are not related to axis operation are not executed EtherCAT Master Function Module I O refreshing for Ether CAT communications stops The slaves operate according to the settings in the s
346. it Hardware User s Manual W500 29 Versions 2 Right click any open space in the Unit Editor and select Production Information The Production Information Dialog Box is displayed Changing Information Displayed in Production Information Dialog Box 1 Click the Show Detail or Show Outline Button at the lower right of the Production Information Dialog Box The view will change between the production information details and outline f Production information F Production information x Model information Lot number Model information Lot number NJ501 1500 Ver 1 00 30810 Hardware version D F D D D Software version SYSTEM 1 00 00 23327 Rack 0 Slot 0 Unit 4 CJ1W SCU22 Ver 2 0 110711 Rack 0 Slot 1 Unit 1 CJ1W DA041 Ver 031201 BOOT 20110726 IOPFP B 3 0 IOPPW 1 02 Runtime 165 Rack 0 Slot 0 Unit 4 CJ1W SCU22 Ver 2 0 110711 Unit revision _ PCB revision __ Software revision A_ 0 031201 Outline View Detail View The information that is displayed is different for the Outline View and Detail View The Detail View displays the unit version hardware version and software versions The Outline View displays only the unit version Checking the Unit Version of an EtherCAT Slave You can use the Production Information while the Sysmac Studio is online to check the unit version of an EtherCAT slave Use the following procedure to check the unit version 1 Double click EtherCAT under Configura
347. it was reset LINK ACT Yellow Lit The link was established Flashing The link is established and data communications are in progress Not lit A link was not established The cable is not connected The power supply is OFF or the CPU Unit was reset NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units i Built in EtherCAT Port Port 2 Indicators NET RUN Lu PORT1 EtherNet IP NET ERR LINK ACT CT ET RUN LU PORT EtherCAl ET ERR INK ACT T IP OPEN SW SETTING EtherNet I SA vq EtherCAT ee ee SHUN Ndd L E Indicator Color Status Description NET RUN Green Lit EtherCAT communications are in progress Inputs and outputs for I O data are in operation Flashing EtherCAT communications are being established This indicator shows either of the following conditions Only message communications are in operation Only message communications and I O data inputs are in oper ation Not lit EtherCAT communications are stopped The power supply is OFF or the CPU Unit was reset A MAC address error communications Controller error or other error occurred suoljoun4 pue s usuodwog Z NET ERR Red Lit A hardware error or unrecoverable error occurred such as for excep
348. ite protection at startup setting of the CPU Unit If you use the restore function select the Do not use Option for the Write protection at startup setting of the CPU Unit The settings in the restore command file RestoreCommand ini are not correct Make sure that the required files are set to Yes in the restore command file Make sure that the required files are set to Yes in the restore command file A backup operation is in progress Wait for the backup operation to end and then perform the restore opera tion again Do not attempt to perform a restore operation during a backup operation Synchronization online editing or the Clear All Memory operation is in prog ress Wait for the synchronization online editing or the Clear All Memory oper ation to end and then perform the restore operation again Do not attempt to perform a restore operation during a synchronization online editing or the Clear All Mem ory operation The online connection with the Sys mac Studio was disconnected Check the cable connections Go offline and then go back online and execute the backup again Check the cable to see if it is discon nected or broken Make sure the cable is connected properly Reading the data for restoration failed because the SD Memory Card is faulty or not formatted correctly Perform the same corrective mea sures as for when the format of the SD Memory
349. kup files again Use a formatted SD Memory Card and place the backup files on it Also do not remove the SD Memory Card or turn OFF the power supply while the SD BUSY indicator is lit The unit version of the CPU Unit to which to restore the files is older than the unit version of the backup files on the SD Memory Card The model of the CPU Unit to which to restore the files is not the same as the model of the CPU Unit of the backup files on the SD Memory Card Replace the CPU Unit with a CPU Unit that has a unit version that is the same as or newer than the unit ver sion of the CPU Unit that was used to create the backup files Or specify backup files with the correct unit ver sion for the CPU Unit Replace the CPU Unit with a CPU Unit that has the same model as the CPU Unit that was used to create the backup files Or specify backup files with the correct model for the CPU Unit Make sure that the unit version of the CPU Unit and the unit version of the backup files are compatible Make sure that the model of the CPU Unit is the same as the model of the CPU Unit that was used to create the backup files Recovery was executed for the SD Memory Card If there are no backup files or no restore command file in the specified folder on the SD Memory Card place the files in the folder again None The CPU Unit is write protected If you use the restore function select the Do not use Option for the Wr
350. l GR ID l RUN output D uor utpu AC240V D f pczav H wr fl AC Input Supply 100 to 240 VAC allowable 85 to 264 VAC The NJ PA3001 has a wide input range so it does not have voltage switching terminals fl DC Input Supply 24 VDC allowable 19 2 to 28 8 VDC fic Ground to a resistance of 100 or less to increase noise resistance and avoid electric shock GR Ground to a resistance of 100 or less to avoid electric shock 3 14 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units RUN Output NJ PA3001 PD3001 The internal contacts for the RUN output turn ON when the CPU Unit is in RUN status The following operation occurs Status Operation In operation RUN mode ON The CPU Unit is starting until entering the operating OFF status that is specified in the Startup Mode setting Operation stopped PROGRAM mode Controller error in the major fault level occurred suun Ajddns 1 mod The Power Supply Unit must be on the CPU Rack to use this output 3 3 3 Selecting a Power Supply Unit First select the Power Supply Unit according to whether it can be used on the CPU Rack the power supply voltage and the need for a RUN output Then check the following table to make sure that the current consumption and power consumption requirements of each Rack are met Output current Replacement Model Power supply 5 VDC CPU 5 VDC Output notification Expan
351. l name pin 2 name Jxx_Ch1_In00 A 7 9 0 BO Jxx_Ch1_In01 5 5 e e 6 5 o xx_Ch1_In02 A1 i 1 B1 Jxx_Ch1_In03 5 o e 5 o xx_Ch1_In04 A2 i go wx cht_In0s 55 i 5 oxe h1_In06 A3 5 z Jxx_Ch1_In07 f External connection and termi PEE B3 _ O O nal device variable diagram O Oe A4 Jxx Chi In09 24 VDC B4 O O 1 5 grx Chi_n10 A5 i Jxx_Ch1_In11 gt B5 O O 5 g2xCh1_n12 A6 1 Jxx_Ch1_In13 i B6 O O 1 Jxx_Ch1_In14 i a Ar Jxx_Ch1_In15 ji B7 o O i COM A8 1 1 COM 1 B8 Polarity of the input power supply can be connected in either direction 1 The ON response time will be 15 us maximum and OFF response time will be 90 us maximum even if the response time are set to 0 ms due to internal element delays 2 Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units NJ series CPU Unit Hardware User s Manual W500 sun O I 9ISeg Jo suoneaioads Z Y sun O I 3 seg c V Appendices CJ1W ID231 DC Input Unit 24 VDC 32 Points Name 32 point DC Input Unit with Fujitsu Connector Model CJ1W ID231 Rated Input Voltage 24 VDC Allowable Input Voltage Range 20 4 to 26 4 VDC Input Impedance 5 6 kQ Input Current 4 1 mA typical at 24 VDC ON Voltage ON Current 19 0 VDC min 3 mA min OFF Voltage O
352. l DIN Track and Accessories Use the DIN Track and DIN Track End Plates shown below Secure each DIN Track inside a control panel with at least three screws DIN Track Model numbers PFP 50N 50 cm PFP 100N 100 cm PFP 100N2 100 cm Secure the DIN Track to the control panel using M4 screws separated by 210 mm 6 holes or less and using at least 3 screws The tightening torque is 1 2 N m PFP 100N2 DIN Track romo T c 50 3 25 25 15 5 1 1000 500 PFP 50N dimensions are given in parentheses PFP M DIN Track End Plates 2 required NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 3 4 Connecting CJ series Expansion Racks CS CJ series I O Connecting Cables are used to connect the NJ series CPU Rack and Cu series Expansion Racks CS CJ series I O Connecting Cables Li These connectors are equipped with easy lock connectors Use them to connect the CPU Rack to an Expansion Rack or to connect two Expansion Racks Model number Cable length CS1W CN313 0 3 m CS1W CN713 0 7m CS1W CN223 2m CS1W CN323 3m CS1W CN523 5m CS1W CN133 10m CS1W CN133B2 12m The CS CJ series I O Connecting Cables are used to connect the I O Control Unit on the NJ series CPU Rack to the I O Interface Unit on a CJ series Expansion Rack or to connect the I O Interface
353. l Units refer to CU series Configuration Units on page 2 12 Power Supply Unit power conversion rate The rate is 70 for the NJ Series so use 0 7 in the calculation Basic I O Unit Power Consumption W_IO_ONOFF The Basic I O Unit power consumption is the total consumption for the Input Units and the Output Units Input Units Rated input voltage x Input current x Number of input points Output Units Residual voltage x Maximum load current x Number of output points Note For a CJ series Basic I O Unit with transistor outputs use a residual voltage of 0 1 V in the calculation For a CJ series Basic I O Unit with relay or triac outputs use a residual voltage of 0 V in the calculation NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units i Calculation Examples These examples show how to calculate the power consumption W for the following system CPU Rack o Power Supply cs i pe Coh ve T Gal a NJ501 1500 L CJ1W MAD42 x 2 Q CPU Unit Special I O Units A CJ1W ID261 x 2 kaj CJ1W OD261 x 2 Basic I O Units c Units Model Quantity 5 VDC Other i CPU Unit NJ501 1500 1 Unit 1 90 A Input Units CJ1W ID261 2 Units 0 09 A Rated input voltage 24 V Input current 4 1 mA Number of input points 64 Output Unit CJ1W OD261 2 Units 0 17 A Residual voltage 0 1 V Maximum
354. laves EtherCAT communica tions stop The slaves operate according to the settings in the slaves I O refreshing for Ether CAT communications stops or continues according to the fail soft operation settings in the master If I O refreshing stops the slaves operate accord ing to the settings in the slaves I O refreshing for Ether CAT communications continues EtherNet IP Function Module Part of the EtherNet IP communications stop Online connection to the Sysmac Studio and communications con nection with an HMI are possible Output pro duce tags in the tag data links operate according to the tag set settings EtherNet IP communi cations stop A soft ware connection from the Sysmac Studio or an HMI is not possible Part of EtherNet IP communications stop A software connection from the Sysmac Studio or an HMI is possible if the communications connection is not the cause of the error I O Operation for Major Fault Level Controller Errors The following table gives the operation of the CPU Unit and the I O devices for the following errors Unsupported Unit Detected I O Bus Check Error End Cover Missing Incorrect Unit Expansion Rack Connection Duplicate Unit Number Too Many I O Points I O Setting Check Error EtherNet IP communi cations continue Unit CPU Unit operation Unit or slave operation EtherCAT Slave Terminal The EtherCAT Slave Terminal Depends
355. les to monitor for errors in communications with the slaves that are controlled by the motion control function module Motion control instructions are not executed nor mally if an error occur in slave communications Before you start an MC Test Run make sure that the operation parameters are set correctly Do not download motion control settings during an MC Test Run 7 EtherCAT Communications e If you need to disconnect the cable from an EtherCAT slave during operation first disconnect the software connection to the EtherCAT slave or disable the EtherCAT slave and all of the EtherCAT slaves that are connected after it Set the Servo Drives to stop operation if an error occurs in EtherCAT communications between the Controller and a Servo Drive Make sure that all of the slaves to be restored are participating in the network before you reset a Net work Configuration Verification Error Process Data Communications Error or Link OFF Error in the EtherCAT Master Function Module If any slave is not participating when any of these errors is reset the EtherCAT Master Function Module may access slave with a different node address than the specified node address or the error may not be reset correctly NJ series CPU Unit Hardware User s Manual W500 25 Precautions for Correct Use 26 e Always use the specified EtherCAT slave cables If you use any other cable the EtherCAT master or the EtherCAT slaves may detect an error and one of t
356. ll provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyers application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY
357. load current 6 4 A Unit Special I O CJ1W MAD42 2 Units 0 58 A Units The maximum load current of an Output Unit is the limit for the entire Unit Total Power Consumption of the Controller W_Gross W_Gross 1 9 0 09 x 2 0 17 x 2 0 58 x 2 A x 5 V 0 7 25 6 W yun Ajddns samog e Bunoajes g g E Basic I O Unit Power Consumption W_IO_ONOFF W_IO_ONOFF 24 V x 0 0041 A x 64 points x 2 Units 0 1 V x 6 4 A x 2 Units 13 9 W Average Power Consumption W W W_Gross W_IO_ONOFF 39 5 W NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units 3 4 CJ series Basic I O Units 3 4 1 Models and Specifications Basic Input Units Type of Unit Name Specifications Model Page Basic Input DC Input Units Terminal block 12 to 24 VDC 8 inputs CJ1W ID201 A 5 Units Terminal block 24 VDC 16inputs CJ1W ID211 A 6 CJ1W ID212 A 7 Fujitsu connector 24 VDC 32 inputs CJ1W ID231 A 8 MIL connector 24 VDC 32 inputs CJ1W ID232 A 9 CJ1W ID233 A 10 Fujitsu connector 24 VDC 64 inputs CJ1W ID261 A 11 MIL connector 24 VDC 64 inputs CJ1W ID262 A 13 AC Input Units Terminal block 200 to 240 VAC 8 inputs CJ1W 1IA201 A 15 Terminal block 100 to 120 VAC 16 inputs CJ1W IA111 A 16 Interrupt Input Unit Terminal block 24 VDC 16 inputs CJ1W INTO1 A 17 Quick response Input Unit Terminal block 24 VDC 16 inputs CJ1W IDP01 A 18 Basic Output Units
358. ls None Detection Continuously timing Error attributes Level Observation Recovery Log category System Effects User program Continues Operation Operation is not affected System defined Variable Data type Name variables None m aT Cause and Assumed cause Correction Prevention egies This event provides internal informa tion from the PLC Function Module It is recorded to provide additional infor mation for another event Attached Attached information 1 System information information Attached Information 2 System information Attached information 3 System information Attached information 4 System information Precautions None Remarks Event name Safe Mode Event code 40170000 hex Meaning The Controller started in Safe Mode Source PLC Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Observation Recovery Log category System Effects User program Stops Operation System defined Variable Data type Name variables None T Cause and Assumed cause Correction Prevention correction The power supply was turned ON to the Controller when Safe Mode was set on the DIP switch on the CPU Unit Attached None information Precautions If the Controller is started when the CPU Unit is in Safe Mode the CPU Unit will start in PROGRAM mode even if the Remarks startup mode is set to RUN mode This event code occurs for unit version 1 03 or later of the CPU Unit
359. lues ane was specified by the user Attached None information Precautions None Remarks NJ series CPU Unit Hardware User s Manual W500 5 69 Bunooys jqnoIL o S suogduos q 1019 p 2 S 5 Troubleshooting Event name Memory All Cleared Event code 900B 0000 hex Meaning All of memory was cleared Source PLC Function Module Source details None Detection Commands from timing user Error attributes Level Information Recovery Log category Access Effects User program Operation Operation returns to the factory state System defined Variable Data type Name variables None _ 5 Cause and Assumed cause Correction Prevention corecuon A user with Administrator rights cleared all of the memory Attached None information Precautions None Remarks Event name Event Log Cleared Event code 900C 0000 hex Meaning The event log was cleared Source PLC Function Module Source details None Detection Commands from timing user Error attributes Level Information Recovery Log category Access Effects User program Continues Operation Not affected System defined Variable Data type Name variables None Z _ Cause and Assumed cause Correction Prevention goreouon The event log was cleared by the user Attached Attached information 1 Cleared events 0 All log categories we
360. ly Unit the CPU Unit and I O Units are connected to each other An End Cover is connected to the right end il NJ series CPU Unit Hardware User s Manual W500 4 21 spun Bununow r SuOIsudWIG pue doUBIeEddy p jqw ssy S y 4 Installation and Wiring fi Dimensions Power Supply Unit Model Unit width mm NJ PA3001 70 NJ PD3001 70 CPU Unit Model Unit width mm NJ501 1500 90 NJ501 1400 NJ501 1300 NJ501 1520 NJ501 1420 NJ501 1320 NJ301 1200 NJ301 1100 NJ101 1000 NJ101 9000 End Cover Model Unit width mm CJ1W TERO1 14 7 Other Units come into two widths 20 mm and 31 mm 20 mm wide Units Name Model Unit width mm I O Control Unit CJ1W IC101 20 32 point Basic I O Units CJ1W 1D231 ID232 ID233 CJ1W 0D231 0D232 0D233 0D234 B7A Interface Units CJ1W B7A22 CJ1W B7A14 CJ1W B7A04 4 22 NJ series CPU Unit Hardware User s Manual W500 31 mm wide Units Name Model I O Interface Unit CJ1W 11101 8 point and 16 point Basic I O Units CJ1W ID201 CJ1W 1ID211 212 CJ1W 1A111 201 CJ1W OD20 CJ1W 0D211 212 213 CJ1W 0C201 211 CJ1W OA201 32 point Basic I O Units CJ1W MD231 232 233 64 point Basic I O Units CJ1W ID261 CJ1W OD261 CJ1W MD261 CJ1W ID262 CJ1W OD262 263 CJ1W MD263 563
361. material has gotten Units in the rack inside slots Or detection The connector contact is faulty of all Special I O due to foreign material in the Units and CPU Bus connector Units was not com f pleted when the Noise power supply to the A Unit has failed Controller was turned ON 24010000 hex Unsupported An unsupported CJ An unsupported CJ series Unit S page 5 42 Unit Detected series Unit or or Power Supply Unit was Power Supply Unit detected is mounted 24020000 hex Too Many I O The total number of The total number of I O points S page 5 42 Points I O points in the in the connected CJ series connected CJ Basic I O Units exceeds 2 560 series Units exceeds the maxi mum specified value of the CPU Unit 24030000 hex End Cover The End Cover is The End Cover is not con S page 5 43 Missing not connected to nected to right end of the CPU right end of the Rack or an Expansion Rack CPU Rack or an The End Cover is not con Expansion Rack nected properly 24040000 hex Incorrect The number of More than 10 Units are con S page 5 43 Unit Expan Units or Expansion nected to one Rack sion Rack Racks exceeds the More than three Expansion Connection maximum value Racks are connected specified for the More than two Interrupt Input CPU Unit Or an Units are mounted Interrupt Input Unit was mounted to a An Interrupt Input Unit was unsupported slot or mounted to a unsupported slot to an Expansion or
362. may occur Tighten terminal block screws and cable screws to the torques specified in this manual or in the reference manuals Loose screws can cause fire or malfunc tion Do not touch devices while power is supplied or immediately after the power supply is turned OFF You may be burnt 4 4 1 Power Supply Wiring fl AC Power Supply Units NJ PA3001 Power Supply Unit M4 self raising screw terminals PA3001 PaE AC power supply D S 1 O 4 gt Isolation Q 1Sa FAT SUPPI eS transformer m eren O Opr O s 1 1 O E n Dll a fi D J Run RUN output rur O all D 9 c2av Power mi H supply Z The RUN output is ON when the CPU Unit is in RUN mode and OFF when the CPU Unit is in PROGRAM mode or a Controller error in the major fault level occurs EN Additional Information The RUN output function is enabled only when mounted to a CPU Rack 4 26 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring AC Power Source e Supply 100 to 240 VAC e Keep voltage fluctuations within the specified range Supply voltage Allowable voltage fluctuations 100 to 240 VAC 85 to 264 VAC If one power supply phase of the equipment is grounded connect the grounde
363. mber of Circuits 32 16 points common 2 circuits Internal Current Consump tion 5 VDC 140 mA max Fuse None External Power Supply 10 2 to 26 4 VDC 30 mA min Weight 70 g max Accessories None Signal Allocated RS See eee eg name CIO word i i Sai F V i Pn p Jxx_Ch1_Outoo i HA a i to Wdm Connector i i i 1 i ee ea Jxx_Ch1_Outt5 ae i r t 1 aJ ae gt COMO i a Output indicator COMO i E Fi 1s i Circuit Configuration E sw __2 s c i E o il i Q V i 7 i i oo Uxx_Ch2_Out00 i H 1 H i i i H i to Wd m 1 Connector i i to Q Jxx_Ch2_Out15 row B i H COM1 ts COM1 i i A 26 NJ series CPU Unit Hardware User s Manual W500 External connection and ter minal device variable dia gram Appendices Connec Signal tor pin name Jxx_Ch2_Ou Jxx_Ch2_Ou Jxx_Ch2_Ou Jxx_Ch2_Ou Jxx_Ch2_Ou Jxx_Ch2_Ou Signal Allocated name CIO word Jxx_Ch1_Out00 xx_Ch1_Out01 xx_Ch1_Out02 xx_Ch1_Out03 xx_Ch1_Out04 xx_Ch1_Out05 A6 Be xx_Ch1_Out06 A7 B7 Jxx_Ch2_Ou Jxx_Ch1_Out07 A8 B8 Jxx_Ch2_Ou COMO COM1 A9 B9 V V A10 B10 Jxx_Ch1_Out08 A11 B11 Jxx_Ch2_Ou Jxx_Ch1_Out09 At2 B12 Jxx_Ch2_Ou xx_Ch1_Out10 A13 B13 Jxx_Ch2_Ou xx_Ch1_Out11 A14 B14 Jxx_Ch2_Ou xx_Ch1_Out12 A15 B15 Jxx_Ch2_Out1i2 xx_Ch1_Out13 A16 B16 Jxx_Ch2_Ou xx_Ch1_Out14 A17 B17 Jxx_Ch2_Ou Jxx_Ch1_Out15 A18 B18 J
364. mbers assigned to it is used by another Special I O Unit or CPU Bus Unit If it is change the unit number Attached Attached information 1 Rack number where error was detected 0 to 3 information Attached information 2 Slot number where error was detected 0 to 9 Attached information 3 Special I O Unit Duplicated unit number 20 hex CPU But Unit Duplicated unit number 10 hex Precautions Check the model of the Special I O Unit Some Special I O Units use up to four unit numbers Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 5 44 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name I O Setting Check Error Event code 34010000 hex Meaning There is an inconsistency between a Unit model in the Unit Configuration in the CPU Unit and the Unit model that is mounted in the Controller Source PLC Function Module Source details I O bus master Detection At power ON timing Controller reset or Unit Configura tion and Setup transfer Error attributes Level Major fault Recovery Cycle the power Log category System supply or reset the Controller Effects User program Stops Operation Stops System defined Variable Data type Name variables None a Ta Cause and Assumed cause Correction Prevention conecuon A Unit model or Special Unit unit num Correct the Unit Configuration in the Make sure that the Unit Conf
365. med cause Correction Prevention BSS IS An error occurred in the software Contact your OMRON representative None Attached None information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 Event name PLC System Processing Error Event code 40030000 hex Meaning A fatal error was detected in the PLC Function Module Source PLC Function Module Source details None Detection Continuously timing Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops System defined Variable Data type Name variables None ae 7 Cause and Assumed cause Correction Prevention conecuon An error occurred in the software Contact your OMRON representative None Attached Attached information 1 System information information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 NJ series CPU Unit Hardware User s Manual W500 5 33 Buyooys jqnoiL Z S suogduos q 1019 Z S 5 Troubleshooting Event name Real Time Clock Stopped Event code 00070000 hex Meaning The oscillation of the real time clock stopped The real time clock is set to an illegal time Source PL
366. monitor NX Units through Ether CAT NA series Programma V118 NA5 Learning about NA series Describes the pages and object functions of the ble Terminal Software WwW PT pages and object func NA series Programmable Terminals User s Manual tions NS series Programmable V073 NS15 Learning how to use the Describes the setup methods functions etc of the Terminals Programming NS12 NS series Programmable NS series Programmable Terminals Manual NS10 Terminals NS8 NS5 NJ series CPU Unit Hardware User s Manual W500 33 Terminology Terminology Term absolute encoder home offset Description This data is used to restore in the CPU Unit the actual position of a Servo Drive with an absolute encoder The offset is the difference between the command position after homing and the absolute data that is read from the absolute encoder array specification One of the variable specifications An array variable contains multiple elements of the same data type The elements in the array are specified by serial numbers called subscripts that start from the beginning of the array AT One of the attributes of a variable This attribute allows the user to specify what is assigned to a variable An I O port or an address in memory used for CJU series Units can be specified axes group A functional unit that groups together axes within the Motion Control Function Mod ule
367. n correction The upper limit of the data size was If an event on restrictions on the num None exceeded ber of items used occurred at the same time as this event correct the user program and settings so that the number of items used is not exceeded and then download the data again The main memory capacity was If an event on restrictions on the num exceeded ber of items used did not occur at the same time as this event perform the Clear All Memory operation cycle the power supply and then confirm that this event was cleared If it was cleared reduce the size of the proj ect e g by sharing programming and then download the project again Non volatile memory is deteriorating If this error persists even after you or has failed implement the above two corrections replace the CPU Unit Attached None information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 NJ series CPU Unit Hardware User s Manual W500 5 53 BunooysslqnosL Z S suonduoseg 1013 p 2 S 5 Troubleshooting Event name Error in Starting Automatic Transfer Event code 10270000 hex Meaning An error was detected in pre execution checks for automatic transfer Source PLC Function Module Source details None Detection At power ON timing Error attributes Level Major fault Recovery Cycle the power Log category System supply or reset the Contr
368. n of the output transistors As a countermeasure for such problems external safety measures must be provided to ensure safe operation of the system The CPU Unit will turn OFF all outputs from Basic Output Units in the following cases The remote I O slaves will operate according to the settings in the slaves If a power supply error occurs When an Incorrect Power Supply Unit Connected error occurs When a CPU watchdog timer error or CPU reset occurs When a Controller error in the major fault level occurs While the CPU Unit is startup status until RUN mode is entered after the power is turned ON External safety measures must be provided to ensure safe operation of the sys tem in such cases If external power supplies for slaves or other devices are overloaded or short cir cuited the voltage will drop outputs will turn OFF and the system may be unable to read inputs Provide external safety measures in control with monitor ing of external power supply voltage as required so that the system operates safely in such a case Unintended outputs may be performed when an error occurs in variable memory or memory for CJ series Units As a countermeasure for such problems exter nal safety measures must be provided to ensure safe operation of the system Provide measures in the communications system and in the user program to ensure safety in the overall system even if errors or malfunctions occur in data link communicat
369. n the orange tab while pulling out the signal line as shown in the following diagram Small flat blade screwdriver H Precautions for Correct Use To remove the connector from the Unit fully unscrew the set screws from both sides of the con nector and then remove the connector Forcibly pulling the connector while the set screws are still attached may damage the connector 4 46 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring i Connection Diagrams H Precautions for Correct Use Confirm that terminals are connected correctly If connections are incorrect the internal com ponents of the B7A Interface Unit and B7A Link Terminal may be damaged Route the signal lines in separate ducts both inside and outside the control panel to isolate them from power lines Connect cables at a distance that is within the range given in the specifications Always turn OFF the power to the CPU Unit and all other Units before connecting the commu nications cables Always lay communications cables within ducts Standard Mode e Power Supply on One Side Common Power Supply BuLIM v v B7A Interface Unit EEEE 2 fol Transmission distance 100 m max B7A Link Terminal i 1O SIG1 G1 BE 3 IO
370. n the triangle and explained in text This example indicates a precaution for electric shock The triangle symbol indicates precautions including warnings The specific operation is shown in the triangle and explained in text This example indicates a general precaution The filled circle symbol indicates operations that you must do The specific operation is shown in the circle and explained in text This example shows a general precaution for something that you must do The triangle symbol indicates precautions including warnings The specific operation is shown in the triangle and explained in text This example indicates a precaution for high temperatures NJ series CPU Unit Hardware User s Manual W500 13 Safety Precautions Warnings 14 A WARNING During Power Supply Do not touch any of the terminals or terminal blocks while the power is being supplied Doing so may result in electric shock Do not attempt to take any Unit apart In particular high voltage parts are present in the Power Supply Unit while power is supplied or immediately after power is turned OFF Touching any of these parts may result in electric shock There are sharp parts inside the Unit that may cause injury OF fl Fail safe Measures Provide safety measures in external circuits to ensure safety in the system if an abnormality occurs due to malfunction of the CPU Unit slaves or Units or due to other external factors affecting operation
371. n was A command to start operation S page 5 71 Started started was received 90140000 hex Operation Operation was A command to stop operation S page 5 72 Stopped stopped was received 90150000 hex Reset Exe A reset was exe A reset command was S page 5 72 cuted cuted received NJ series CPU Unit Hardware User s Manual W500 5 23 BunooysslqnosL Z S age 10113 2 S 5 Troubleshooting Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 90160000 hex User Pro The user program A user with Administrator rights S page 5 72 gram Execu execution ID was changed the user program exe tion ID Write set or changed in cution ID that is set in the CPU the CPU Unit Unit 90180000 hex All Controller All current errors All current errors were changed S page 5 73 Errors were cleared by the user Cleared 90190000 hex Forced Clearing a forced Clearing a forced refreshing S page 5 73 Refreshing refreshing value value was specified by the user Cleared was specified 901A0000 hex Backup A backup operation A backup operation was S page 5 73 Ver 1 03 or Started was started started later 901B0000 hex Backup Com The backup opera The backup operation ended S page 5 74 Ver 1 03 or pleted tion ended nor normally later mally 901C 0000 hex Restore A restore operation A restore operation started S page 5 74 Ver 1 03 o
372. n which service data objects SDOs are used to transmit information whenever required Servo Drive encoder input slave Any of the EtherCAT slaves that is assigned to an axis In the NJ series System it would be a Servo Drive or Encoder Input Slave Unit slave A device that performs remote I O for a master slave and Unit configurations A generic term for the EtherCAT configuration and Unit configuration Slave Terminal A building block remote I O terminal to which a Communications Coupler Unit and NX Units are mounted A Slave Terminal is one type of slave Special Unit Setup A generic term for the settings for a Special Unit including the settings in allocated DM Area words structure One of the derivative data types It consists of multiple data types placed together into a layered structure synchronization Sysmac Studio A function that automatically compares the information in the NJ series Controller with the information in the Sysmac Studio displays any differences and locations in a hierarchical form and can be used to synchronize the information A computer software application for setting programming debugging and trouble shooting NJ series Controllers It also provides operations for motion control and a Simulator system common processing System processing that is performed by the CPU Unit to perform I O refreshing and the user program execution within a task Exclusive
373. nd Addition 1 10 1 12 position com pensation Start velocity Addition 1 05 1 06 Axes groups Multi axes Axes group Addition 1 01 1 02 coordinated cyclic synchro control nous absolute positioning Auxiliary func Reading axes Addition 1 01 1 02 tions for multi group posi axes coordi tions nated control Changing the Addition 1 01 1 02 axes ina group Common Cams Generating Addition 1 08 1 09 items cam tables Parameters Changing axis Addition 1 08 1 09 parameters Auxiliary func Input signal logic inversion Addition 1 05 1 06 tions Unit I O NX Units Addition 1 05 1 06 Nx series EtherCAT management Coupler Unit User s NJ series CPU Unit Hardware User s Manual W500 Manual Cat No W519 A 105 UONCWOJU UOISI9A Z Y uoIsuaA Hun yoeg 40 peBueug 10 peppy 31M WYL SUONOUNY Z Z V Appendices A 106 eee i Sysmac Function addition Unit Studio Reference change version z version Communica EtherNet TCP IP FTP client Addition 1 08 1 09 NJ NX series CPU tions IP port applications Unit Built in Ether Net IP Port User s Manual Cat No W506 EtherCAT port Packet monitoring Addition 1 10 1 12 NJ NX series CPU NJ301 Unit Built in Ether CAT Port User s Man ual Cat No W505 Communica
374. nd the I O devices for the errors that are not listed above Unit NX series Slave Terminal CPU Unit operation The NX series Slave Terminal moves to Safe Operational state Depends on the specifications of the connected devices Unit or slave operation Depends on the NX Unit settings EtherCAT slave 1 The slave is placed in the Safe Operational state Depends on the slave settings 2 Servo Drive or NX Unit assigned to an axis Updating the command values is stopped All axes stop immediately CJ series Basic I O Unit e The values of all outputs are cleared to zero Input refreshing continues All outputs are turned OFF e External inputs are refreshed CJ series Special Unit Refreshing continues Depends on the Unit operating specifications Devices connected with EtherNet IP For the originators of tag data links the variables and I O mem ory addresses for input con sume tags are not refreshed For the targets of tag data links operation depends on the settings of the tags sets for the output produce tags 3 1 Excluding Servo Drives assigned to an axis 2 Settings and setting methods depend on the slave Refer to the manual for the slave For a Servo Drive oper ation depends on the setting of object 605E hex Fault Reaction Option Code 3 You can set whether to clear output or maintain the data from before the error occurred Refer to the NU
375. ne ee es Cause and Assumed cause Correction Prevention een An error occurred in the software Contact your OMRON representative None Attached Attached information 1 System information information Attached Information 2 System information Attached information 3 System information Attached information 4 System information Precautions None Remarks This event code occurs for unit version 1 05 or later of the CPU Unit 2 For details refer to O Operation for Major Fault Level Controller Errors on page 5 6 Event name PLC Function Processing Error Event code 40120000 hex Meaning A fatal error was detected in the PLC Function Module Source PLC Function Module Source details None Detection Continuously timing Error attributes Level Partial fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops System defined Variable Data type Name variables None a as Cause and Assumed cause Correction Prevention coec An error occurred in the software Contact your OMRON representative None Attached Attached information 1 System information information Attached Information 2 System information Attached information 3 System information Attached information 4 System information Precautions None Remarks Operation is the same as for a major fault level error For details refer to I O Operation for Major Fault Level Controller Errors
376. ne xwez B Xw2D 40G6 None A 64 1D231 connector A None XW2z B xw2D 40G6 RF 2 None A None XW2Z B XW2B 40G5 None mx A None XW2Z B XW2B 40G4 None A None XW2Z XW2D 40C6 None BU B 2 XW2Z D XW2D 20G6 2 Units None B 2 XW2Z D XW2B 20G5 2 Units None B 2 XW2Z D XW2B 20G4 2 Units None B 2 XW2Z D XW2C 20G6 1016 2 Units Yes A 64 B 2 xwez D XW2C 20G5 IN16 2 Units Yes a B 2 XW2Z D XW2E 20G5 IN16 2 Units Yes oie B 2 XW2Z D XW2F 20G7 IN16 2 Units Yes ca B 2 XW2Z D XW2N 20G8 IN16 2 Units Yes CJ1W 32inputs 1 MILcon NPN PNP A None XW2Z K XW2D 40G6 None A 65 Ipes2 nector A None XW2Z OO00OK xW2D 40G6 RM 2 None A None XW2Z K XW2B 40G5 None A None XW2Z K XW2B 40G4 None a B 2 XW2Z N XW2D 20G6 2 Units None ze B 2 XW2Z N XW2B 20G5 2 Units None B 2 XW2Z N XW2B 20G4 2 Units None B 2 XW2Z N XW2C 20G6 1016 2 Units Yes A 65 B 2 xwez N XwW2C 20G5 IN16 2 Units Yes B 2 XW2Z N XW2E 20G5 IN16 2 Units Yes B 2 XW2Z N XW2F 20G7 IN16 2 Units Yes rae B 2 xwez N XW2N 20G8 IN16 2 Units Yes a CJ1W 32inputs 14MliLcon NPN PNP A None xwez K Xw2D 40G6 None A 66 pee nectar A None xw2z OO0K xW2D 40G6 RM2 None A None XW2Z K XW2B 40G5 None A None XW2Z K Xw2B 40G4 None me B 2 XW2Z N XW2D 20G6 2 Units None B 2 XW2Z N XW2B 20G5 2 Units None ax B 2 XW2Z N XW2B 20G4 2 Units None
377. ned ON Type of data Battery No Battery User program Values before power interruption will be retained by the built in non volatile memory Controller Configurations and Setup Values before power Values before power Event log interruption will be interruption will not retained be retained Clock data Correct values Illegal value No Retain attribute Initial values Initial values Values before power Initial values Retain attribute interruption will be retained we F Non retained areas CIO and Work Areas Initial values Initial values alues o variables AT allo Words allocated to Special Values before power Initial values cated Retained Units and device variables interruption will be memory areas DM for Special Units retained specifica Area Words that are not allocated tion to Special Units Retained areas Holding and EM Areas Non retained areas CIO and Work Areas Cleared to zeros Cleared to zeros Values before power Unstable Retained areas Holding DM and EM Areas interruption will be retained CJ series Unit memory Ifthe initial value setting is blank the initial value for the data type is used For example the initial value of BOOL data is FALSE and the initial value of integer data is 0 Refer to the NJ NX series CPU Unit Software User s Man ual Cat No W501 for details on the initial values NJ series CPU Unit Hardware User s Manual W500
378. ng locations e Locations subject to strong high frequency noise e Locations subject to static electricity or other forms of noise e Locations subject to strong electromagnetic fields e Locations subject to possible exposure to radioactivity e Locations close to power supplies sun Bununow r 4 3 1 Installation in a Control Panel i Installation in Cabinets or Control Panels When the Controller is being installed in a cabinet or control panel be sure to provide proper ambient conditions as well as access for operation and maintenance jaueg OUD Ul UOHETeISU L p Temperature Control The ambient temperature within the enclosure must be within the operating range of O to 55 C When necessary take the following steps to maintain the proper temperature Provide enough space for good air flow Do not install the Controller directly above equipment that generates a large amount of heat such as heaters transformers or high capacity resistors If the ambient temperature exceeds 55 C install a cooling fan or air conditioner NJ series CPU Unit Hardware User s Manual W500 4 9 4 Installation and Wiring Control Fan panel NJ series Controller Louver Accessibility for Operation and Maintenance To ensure safe access for operation and maintenance separate the Controller as much as possi ble from high voltage equipment and power machinery It will be easy to
379. ng pay careful attention to the polarity of the external power supply The load may operate incor rectly if the polarity is reversed Be sure to wire both terminals A9 and A19 COM2 of CN2 e Be sure to wire both terminals B9 and B19 COMS3 of CN2 Be sure to wire both terminals A10 and A20 V of CN2 Be sure to wire both terminals B10 and B20 V of CN2 A 31 sun O I 9ISeg Jo suoneayioads Z Y sun O I 3 seg c V Appendices CJ1W OD263 Transistor Output Unit 64 Points Name 64 point Transistor Output Unit with MIL Connectors Sinking Outputs Model CJ1W OD263 Rated Voltage 12 to 24 VDC Operating Load Voltage Range 10 2 to 26 4 VDC Maximum Load Current 0 3 A point 1 6 A common 6 4 A Unit Maximum Inrush Current 3 0 A point 10 ms max Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Response Time 0 5 ms max OFF Response Time 1 0 ms max Insulation Resistance 20 MQ between the external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Number of Circuits 64 16 points common 4 circuits Internal Current Con 170 mA max sumption Fuse None External Power Supply 12 to 24 VDC 50 mA min Weight 110 g max Signal Allocated name CIO word
380. ng method is regulated you must comply with the regu lations Refer to the applicable local and national ordinances of the place where you install the system or other international laws and regulations For details on wiring EtherCAT or EtherNet IP refer to the NJ NX series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 or the NU NX series CPU Unit Built in Ether Net IP Port User s Manual Cat No W506 Ethernet switches are used with the EtherNet IP For information on the environmental resis tance of the Ethernet switch to use the grounding between Ethernet switches or the specifica tions of cables ask the Ethernet switch manufacturer 4 56 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring Each of these earthing methods is given below Equipotential Bonding System Equipotential bonding is an earthing method in which steel frames and building structures metal ducts and pipes and metal structures in floors are connected together and make connections to the earth trunk line to achieve a uniform potential everywhere across the entire building We recommend this earthing method The following figure shows an example of an equipotential bonding system Connect the main earthing terminal and building structures together with equipotential bonding con ductors and embed the mesh ground line in each floor Connect the ground line of each control panel to the equipotential bondin
381. ngs or Unit settings to select whether outputs will go OFF or retain their previous status You cannot reset major fault level errors from the user program the Sysmac Studio or an HMI To recover from a major fault level error remove the cause of the error and either cycle the power supply to the Controller or reset the Controller from the Sysmac Studio Partial Fault Level These errors prevent control operations in a certain function module in the Controller The NJ series CPU Unit continues to execute the user program even after a partial fault level error occurs You can include error processing in the user program to safely stop any devices in operation After you remove the cause of the error execute one of the following to return to normal status e Reset the error from the user program the Sysmac Studio or an HMI e Cycle the power supply e Reset the Controller from the Sysmac Studio Minor Fault Level These errors prevent part of the control operations in a certain function module in the Controller The troubleshooting for minor fault level errors is the same as the processing for partial fault level errors Observations These errors do not affect the control operations of the Controller Observations serve as warnings to the user so that the error does not develop into an error at a higher level Information Events that are classified as information do not indicate errors You can change the event level for some events Refer t
382. nit to the I O Control Unit or previous I O Interface Unit A CJ series I O Control Unit is required on the NJ series CPU Rack NJ series Power Supply Units Power supply SUIBULC OSD Output RUN CPU Expan Model E sion Weight voltage 5VDC 24VDC capacity output Rack Racks NJ PA3001 100 to 240 VAC 6 0A 1 0A 30 W Yes Yes Yes 470g max NJ PD3001 24 VDC 6 0A 1 0A 30 W Yes Yes Yes 490 g max Note Use an NJ series Power Supply Unit as the power supply for an NJ series Expansion Rack A CJ series Power Supply Unit cannot be used for an NJ series Expansion Rack I O Interface Unit Current consump Model Specifications tion Weight CJ1W 11101 One Interface Unit is required for each CJ series Expan 130g sion Rack One End Cover is provided with each Unit max Includes the weight of the End Cover NJ series CPU Unit Hardware User s Manual W500 2 11 uoneinbyuod wajsAs oIseg L Z uoesnByuod yun s n s F9 Z L Z 2 System Configuration End Cover Current con Model Specifications sumption Weight 5 VDC 24VDC CJ1W TERO1 The End Cover must be connected to the right end of the Included with the CPU Unit or CJ series Expansion Rack An End Cover Missing error Expansion Unit a Controller error in the major fault level will occur if the End Cover is not connected to the right end of the Rack One End Cover is provided with the CPU Unit and with an I O Interface Unit
383. nitInfo 0 0 0 OutData NG e o T 200ms 3 O NG ResetOD202 AlarmOut S EJ a AlarmOut fe OutData AlarmOut Jxx_Ch1_Out00 g t O M L O 40 UON9e 9q UOO UUODSIG 2U PU UONO9 OJ HNOUID WOYS peo7 L p Y NJ series CPU Unit Hardware User s Manual W500 A 97 Appendices A 4 2 Load Short circuit Protection for CJ1W 0D204 0D212 0D232 MD232 As shown below normally when the output bit turns ON OUT the transistor will turn ON and then out put current lout will flow If the output current lout exceeds the detection current llim when an over load or short circuit occurs the output current lout will be limited as shown in Figure 2 When the junction temperature Tj of the output transistor reaches the thermal shutdown temperature Tstd the output will turn OFF to protect the transistor from being damaged and the alarm output bit will turn ON to light the ERR indicator When the junction temperature Tj of the transistor drops down to the reset temperature Tr the ERR indicator will be automatically reset and the output current will start flowing Figure 1 Normal Operation ON OUT Output bit OUT SEE lout Output current ERR Alarm output ERR indicator lim Detection current ON lout Tj Junction temperature of transistor OFF Tstd Thermal shutdown temperature Tr Reset temperature ON ERR OFF Figure 2 Operation for Overload or Short Circuit O
384. nits and Special Units on the I O bus soinjeo4 L k Standard feature EtherNet IP Communications Port All CPU Units provide an EtherNet IP port for EtherNet IP communications EtherNet IP is a multi vendor industrial network that uses Ethernet You can use it for networks between Controllers or as a field network The use of standard Ethernet technology allows you to connect to many different types of general purpose Ethernet devices Standard feature USB Port You can connect the computer that runs the Support Software directly to the CPU Unit Standard feature SD Memory Card Slot You can access an SD Memory Card that is mounted in the CPU Unit from the user program Highly Reliable Hardware The NJ series Controllers provide the hardware reliability and RAS functions that you expect of a PLC i Software Features Integrated Sequence Control and Motion Control An NJ series CPU Unit can perform both sequence control and motion control You can simultane ously achieve both sequence control and multi axes synchronized control Sequence control motion control and I O refreshing are all executed in the same control period The same control period is also used for the process data communications cycle for EtherCAT This enables precise sequence and motion control in a fixed period with very little deviation Multitasking You assign I O refreshing and programs to tasks and then specify execution conditions and execu
385. nnect the A9 B9 terminal and the terminal for NPN Connect the A9 B9 terminal and the terminal for PNP Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit A 67 seutua Aejay O I pue spun UOISI AUOD YOOIg JeUIWe 10 O UUOD Bunoauuog v z Y sun O I 91Seg Jo suoneayioads Z Y Appendices Programma CJ1W ID262 Programma CJ1W ID262 ble Control ble Control ler I O Unit ler I O Unit Connector XW2D 40G6 Connector XW2C 20G6 I016 2 Units Terminal XW2D 40G6 RM Terminal Block Con Block Con version Unit version Unit Connecting XW2Z K Connecting XW2Z N Cables Cables CN1 Wd m and m 1 LCN2 Wd m 2 and m 3 wae O Wd m 2 Black Whi Fl Hae eon ro Blue Black 3 wire sensor with Pa sensor or proximity sensor PNP Connection Connection O diagram diagram FA Blue Black Brown White ba 2 wire sensor e g limit switcl 7 rel Wa m 1 Black White Wd m 3 i KE rown Red A Blue Black 3 wire sensor with S IENS SST ensor SS Senor gt NPN LO
386. nnecting XW2Z B Connecting XW2Z L Cables XW2Z BU Cables Wd m Wd m 1 Wdm Wd m 1 9 V v HA2 619 CM1 COMO gt H 121 S _ L 15 18 o EHHH 3 LD an Vy Solenoid valve etc 2 BH 14 SS L 13 M Br a LOH EA 3 uY D al lay WE 4 Ny D tol 143 AE 4 09 DH Oo LHA Y 5 ROT 5 tL 28h a Connection SA 61g eV diagram a10 9 COM Connection a COMO i 07 diagram 07 mw EHO L 7 08 12 ey 6s 04 12 to a 04 ETT to A gt 24 ptt 24 2A W 03 3N WDE 03 64 E VDG 3A t 02 N D QO Doe GHD wo y E o1 D 3 21 YY GDH 2 1000 O Solenoid valve etc D 5 4 2 3 a L os 12 to O T 24VDC Q z 3 5 Q Note The V terminals and COM terminals are internally g o e Cc gt a w Q fe D Q w La NJ series CPU Unit Hardware User s Manual W500 A 69 Appendices CJ1W OD232 CJ1W OD232 XW2D 40G6 XW2C 20G6 I016 2 Units XW2zZ 0 K Xw2z O0O0ON Wd m Wd m 1 JH 24 VDC 00 B20 Li 08 ier Oeae S a L Te Sy bed B18 02 O Solenoid valve etc 10 pe one EHEH LD 7 Sy Wd m x wl e OH OHA EHEH LODHA p 14 E O T OHA eae L nus OEHan GH OV Hard Bt COMO V COMO V ati
387. not interfere with electrical signals il Controller Installation Location Install the Controller as far away as possible from high voltage 600 V or higher and power devices to ensure safe operation and maintenance Example of Recommended Equipment Arrangement ee ji ji OK Control panel Control panel High voltage power panel Example of Poor Equipment Arrangement Kad Lee Ladd badd Control panel Control panel High voltage power panel L NG Controller Examples of Equipment Arrangement in Panel with High voltage Devices i Arrangement of Controller and Units Observe the following points Place a Unit that does not generate much noise next to the CPU Unit such as an Input Unit or Com munications Unit The coils and contacts in electromagnetic contactors and relays in an external circuit are sources of noise Do not install them close to the Controller Locate them at least 100 mm away from the Con troller Power Supply Unit CPU Communications Unit DC Unit DC Unit AC Unit AC Unit ft y DC I O AC I O device device t t Terminal block Example of Arrangement in Panel 4 52 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring i Wire Layout for the Power Supply System Observe the following points when wiring the p
388. ns for long 26 ns or more 42 ns or more 70 ns or more times real data Size 20 MB 5 MB 3 MB Number of 3 000 750 450 Program POU defini Paes z tions capacity Quantity Number of 9 000 3 000 1 800 POU instances T _ Size 2 MB 0 5 MB Retain attri Number of 10 000 5 000 butes 2 f Memory variables Program capacity for P i Size 4 MB 2 MB ming variables No Retain attributes 3 Number of 90 000 22 500 variables Data types Number of data types 2 000 1 000 Memory for CIO Area 6 144 words CIO 0 to CIO 6143 Greate Work Area 512 words WO to W511 Units Can be speci Holding Area 1 536 words HO to H1535 fied rat AT DM Area 32 768 words DO to D32767 specifica Hanco 32 768 words x 25 banks E0_00000 32 768 words x 4 banks E0_00000 to E3_32767 EM Area variables to E18_32767 Maximum number of con 64 axes 32 axes 16 axes 15 axes 6 axes trolled axes 4 Maximum number of used 64 axes 32 axes 16 axes 8 axes 4 axes 2 axes real axes 5 E S203 ee iacaa aao ee eae controlled for single axis control 9 9 g 9 control control control control axes Maximum number of axes 4 axes per axes group gas for linear interpolation axis control Number of axes for circular 2 axes per axes group interpolation axis control kni con Maximum number of axes groups 32 axes groups aaa A z The same control period as that is used for the process data communications oon Motion control period cycle for EtherCAT Maximum 65 535
389. nse Time Time the Unit Information settings OFF Response Time 0 3 ms max No of Circuits OFF Response 32 points 16 points common 2 Time circuits 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings Fuse None No of Circuits 32 points 16 points common 2 circuits External Power Supply 5 VDC 10 40 mA min 1 2 mA x No of ON points taneously ON Points Number of Simul 100 16 points common Insulation Resistance 20 MQ between the external terminals and the GR terminal at 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current Con sumption 5 VDC 190 mA max Weight 110 g max Accessories None CN1 OUT CN2 IN Signal Allocated Allocated Signal name CIO word CIO word NAME panini d V l 1 1 kQ ee ee beet Jxx_Ch1_In00 9 w i po ES Uxx_Ch1_OutO0 Wd m 2 to f 4 i DE to Wdm Jx_Ch1_In156 25 Lele fb Mt Jxx_Ch1_Out15 i 2 y Tti i CoMo Q Indicator switch i Circuit Configuration 5 b COM2 No eaor a 5 Output i Input indicator oi g muleator Indicator H H T H 15 ee hay i 1 1kQ S Eimi e 6ko Jxx_Ch2_In00 AM El i H Eo ia pee Jxx_Ch2_Out00 Wd m 3 to Ble rao i mee TET b Wd me Jxx_Ch2_In15d gis dy Ki i koaa Lt i i
390. nse Time 0 5 ms max OFF Response Time 1 0 ms max Insulation Resistance 20 MQ between the external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Number of Circuits 8 4 points common 2 circuits Internal Current Consumption 90 mA max Fuse 6 3 A 1 common 2 used The fuse cannot be replaced by the user External Power Supply 12 to 24 VDC 10 mA min Weight Circuit Configuration Jxx_Ch1_Out04 i to Jxx_Ch1_Out07 110 g max ES E ee ey oe F Signal name H i V 7 4 I i Li i ee E ee eee 2 Jxx_Ch1_Outoo i i AES to i H i i E aaa Jxx_Ch1_Out03 i a i S z i H o p pe i Output indicator COMO i 5 V Ne weeceus I i i i i i i i i External connection and termi nal device variable diagram COM1 Signal Connec Signal name tor pin name Jxx_Ch1_Out00 L AO po ex Cht_Outot L Jxx_Ch1_Out02 Jxx_Ch1_Out03 l B X u AN nef 12 to 24 VDC NC COMO B2 A3 V B3 NC B4 Jxx_Ch1_Out04 A5 B5 Jxx_Ch1_Out05 cL L Jxx_Ch1_Out06 AG 7 LE B6 Jxx_Ch1_Out07 L e NC A Ko NC 12 to 24 VDC B7 COM1 e A8 B8 V
391. ntion een A low battery voltage prevented Replace the Battery Replace the battery periodically retention of memory during a power interruption Attached Attached information 1 Error Details information 0 Failure to save all categories of logs 1 Failure to save system event log 2 Failure to save access event log 100 Failure to save user defined event log Precautions None Remarks NJ series CPU Unit Hardware User s Manual W500 5 59 BunooysslqnosL Z S suonduoseq 1019 p 2 S 5 Troubleshooting Event name Trace Setting Transfer Failure Event code 10260000 hex Meaning The power supply was interrupted while transferring the trace settings Source PLC Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Observation Recovery Cycle the power Log category System supply or reset the Controller Effects User program Continues Operation Not affected System defined Variable Data type Name variables None aa Cause and Assumed cause Correction Prevention goreouon The power supply was interrupted Transfer the trace settings again Do not interrupt the power supply while transferring the trace settings while transferring the trace settings Attached None information Precautions All trace settings are initialized when this error occurs Remarks Event name Backup Failed to Start Event
392. ntroller i Power Supply Design Do not exceed the rated supply capacity of the Power Supply Units in the NJ series Controller The rated supply capacities are given in the NJ series CPU Unit Hardware User s Manual Cat No W500 If the capacity is exceeded operation may stop malfunctions may occur or data may not be backed up normally for power interruptions Use NJ series Power Supply Units for both the NJ series CPU Rack and Expansion Racks Operation is not possible if a CU series Power Supply Unit is used with an NJ series CPU Unit or an NJ series Power Supply Unit is used with a CJ series CPU Unit NJ series CPU Unit Hardware User s Manual W500 17 Precautions for Safe Use 18 Do not apply voltages or connect loads to the Output Units or slaves in excess of the maximum rat ings Surge current occurs when the power supply is turned ON When selecting fuses or breakers for external circuits consider the above precaution and allow sufficient margin in shut off performance Refer to the relevant manuals for surge current specifications Refer to the NJ series CPU Unit Hard ware User s Manual Cat No W500 for surge current specifications If the full dielectric strength voltage is applied or turned OFF using the switch on the tester the gener ated impulse voltage may damage the Power Supply Unit Use the adjustment on the tester to gradu ally increase and decrease the voltage Apply the voltage between the Power Supply
393. nts CJ series Unit Operation Failed 102E0000 hex or Restore Operation Failed 102E0000 EtherCAT Slave Restore Operation hex or EtherCAT Slave Restore Failed 10300000 hex Operation Failed 10300000 hex The SD Memory Card is damaged If none of the above causes applies Do not remove the SD Memory Card replace the SD Memory Card or turn OFF the power supply while the SD BUSY indicator is lit Replace the SD Memory Card periodically according to the write life of the SD Memory Card Attached Attached information 1 Operation type information 0101 hex SD Memory Card to Controller for switch operation on front of CPU Unit 0201 hex Computer to Controller Attached Information 2 Error Details 0001 hex The SD Memory Card was removed 0102 hex There are no backup files 0103 hex The backup files are corrupted 0301 hex Reading data for restoration failed or the SD Memory Card is faulty 0303 hex The Unit or slave could not be restored Precautions None Remarks This event code occurs for unit version 1 03 or later of the CPU Unit NJ series CPU Unit Hardware User s Manual W500 5 65 BunooysslqnosL Z S suonduoseg JOU p 2 S 5 Troubleshooting Event name PLC System Information Event code 40140000 hex Meaning This event provides internal information from the PLC Function Module Source PLC Function Module Source detai
394. numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units A 18 NJ series CPU Unit Hardware User s Manual W500 Appendices i Basic Output Units CJ1W 0C201 Contact Output Unit Independent Relays 8 Points Name 8 point Contact Output Unit with Terminal Block Independent Relays Model CJ1W 0C201 Max Switching Capacity 2 A 250 VAC cos 1 2 A 250 VAC coso 0 4 2 A 24 VDC 16 A Unit Min Switching Capacity 1mA5 VDC Relays NY 24W K lE Fujitsu Takamizawa Components Ltd Cannot be replaced Service Life of Relay Electrical 150 000 operations 24 VDC resistive load 100 000 operations 240 VAC coso 0 4 inductive load Mechanical 20 000 000 operations Service life will vary depending on the connected load Refer to page A 52 for information on service life according to the load ON Response Time 15 ms max OFF Response Time 15 ms max Number of Circuits 8 independent contacts Insulation Resistance 20 MQ between external terminals and the GR terminal 500 VDC Dielectric Strength 2 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current Consump tion 90 mA 5 VDC max 48 mA 24 VDC max 6 mA x No of ON points Weight 140 g max Circuit Configuration Signal 7 name hs xx _Ch1_Ou
395. o NU NX series CPU Unit Software User s Manual Cat No W501 for information on changing event levels Refer to 5 2 Troubleshooting in this manual to see the events for which you can change the event level Operation for Each Level Definition The operation that is performed when an error occurs depends on the error level of the Controller event Event level Controller infor Controller errors z mation Item Major fault level These errors are serious errors that prevent con trol operations for the entire Controller Partial fault level These errors pre vent all of the control in a func tion module other than PLC Func tion Module Minor fault level Errors that pre vent a portion of control in one of the function modules Observation Errors that do not affect control Information Information level events are not errors but infor mation provided to the user in the event log NJ series CPU Unit Hardware User s Manual W500 Item Major fault level Event level Controller errors Partial fault level Minor fault level 5 Troubleshooting Observation Controller infor mation Information e Non volatile e Motion Control Positive Limit Packet Dis Power Turned Memory Data Period Input Detected carded Due to ON Event examples Only a Corrupted Exceeded Motion Con Full Receive Power Inter few examples are pro PLC
396. o SD Memory Card for system variable operation 0103 hex Controller to SD Memory Card for Sysmac Studio operation 0201 hex Controller to computer Attached Information 2 Error Details 0001 hex An SD Memory Card is not inserted 0002 hex The SD Memory Card is faulty the format of the SD Memory Card is not correct or the SD Memory Card is not the correct type of card 0003 hex The SD Memory Card is write protected q 0204 hex SD Memory Card backup is prohibited G 0205 hex Another backup operation is in progress 3 0206 hex Synchronization online editing or the Clear All Memory operation is in progress 7 0207 hex A prohibited character is used in the directory name that is specified in the system defined variable z 0401 hex The backup was canceled by the user S 0501 hex The online connection with the Sysmac Studio was disconnected 2 Precautions None Remarks This event code occurs for unit version 1 03 or later of the CPU Unit oa N A m 8 is oO an Q a a NJ series CPU Unit Hardware User s Manual W500 5 61 5 Troubleshooting Event name Backup Failed Event code 102A 0000 hex Meaning The backup operation ended in an error Source PLC Function Module Source details None Detection During backup timing operation Error attributes Level Observation Recovery Log category System Effects User program Continues Operation Not affec
397. o the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 14 15 16 17 18 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to t
398. ocation in which it will be directly subjected to regular vibration or shock then implement the following countermeasures Either separate the control panel from the source of the vibration or shock or secure the Controller and the panel with rubber padding to prevent vibration Make the building or the floor vibration resistant To prevent shock when other devices in the panel such as electromagnetic contactors operate secure either the source of the shock or the Controller with rubber padding uoNee SU aU O1JUOD S Y Aypiwiny 2 S 4 5 4 Atmosphere Using the Controller in any of the following locations can cause defective contact with connectors and corrosion of components Implement countermeasures such as purging the air as required e In locations exposed to dust dirt salt metal powder soot or organic solvents use a panel with an airtight structure Be careful of temperature increases inside the panel In locations exposed to corrosive gas purge the air inside the panel to clear the gas and then pres surize the inside of the panel to prevent gas from entering from outside In locations where flammable gas is present either use an explosion protected construction or do not use the Controller NJ series CPU Unit Hardware User s Manual W500 4 51 4 Installation and Wiring 4 5 5 Electrical Environment When installing or wiring devices make sure that there will be no danger to people and that noise will
399. ock Conversion Unit or I O Relay Terminal For details on using OMRON Connecting Cables equipped with special connectors to connect Basic I O Units with connectors to OMRON Connector Terminal Block Conversion Units or I O Relay Terminals refer to A 2 4 Connecting Connector Terminal Block Conversion Units and I O Relay Terminals li Using User made Cables with Connector Available Connectors Use the following connectors when assembling a connector and cable CJ series 32 and 64 point Basic I O Units with Fujitsu Connectors Applicable Units Model Specifications CJ1W ID231 Input Unit 24 VDC 32 inputs 40 CJ1W ID261 Input Unit 24 VDC 64 inputs CJ1W OD231 Transistor Output Unit with Sinking Outputs 32 outputs CJ1W OD261 Transistor Output Unit with Sinking Outputs 64 outputs CJ1W MD261 24 VDC Input Transistor Output Units 32 Inputs 32 Outputs CJ1W MD231 24 VDC Input Transistor Output Units 16 Inputs 16 Outputs 24 Applicable Cable side Connectors Pins Connection Pins OMRON set Fujitsu parts Solder type 40 C500 CE404 Socket FCN 361J040 AU Connector cover FCN 360C040 J2 24 C500 CE241 Socket FCN 361J024 AU Connector cover FCN 360C024 J2 Crimped 40 C500 CE405 Socket FCN 363J040 Connector cover FCN 360C040 J2 Contacts FCN 363J AU 24 C500 CE242 Socket FCN 363J024 Connector cover FCN 360C024 J2 Contacts FCN 363J AU Pressure welded 40 C500 CE403 FCN 367J040 AU F 24 C500
400. oduction to NJ series Controllers J Setting devices and hardware Using motion control J Using EtherCAT e Using EtherNet IP e Using the database connection service J Using the GEM Services o Software settings Using motion control J Using EtherCAT e Using EtherNet IP e Using the database connection service J Using the GEM Services o Writing the user program Using motion control e J Using EtherCAT e Using EtherNet IP e e J Using the database connection service J Using the GEM Services o Programming error processing e Testing operation and debugging Using motion control J Using EtherCAT e Using EtherNet IP e Using the database connection service J Using the GEM Services Learning about error management and corrections Maintenance Using motion control J Using EtherCAT e Using EtherNet IP e 1 Refer to the NU NX series Troubleshooting Manual Cat No W503 for the error management concepts and an overview of the error items Refer to the manuals that are indicated with triangles for details on errors for the corresponding Units 2 NJ series CPU Unit Hardware User s Manual W500 Manual Structure Page Structure The following page structure is used in this manual 4 Installation and Wi
401. oe 0 0 Mu mO O C 8 5 is 07 o 8 z s 5 7 OO UO N 3 w oO O ao e 4 05 M EJ C3 2 W l A 3 i 04 2 Doa n ey 4 i aan 3 3 on O O Output Unit Mey i 4 gt Fen 01 EEN L o 0o 35 ___00 gt oS Oma 3 Relay side 4 z gt O Vi lej i Output Unit 4 li 3 D TOPVIEW TOP VIEW OE O Note 1 All outputs are independent They are also iso Note 1 All outputs are independent They are also iso 3 lated from the Output Unit and I O Relay Terminal lated from the Output Unit and I O Relay Terminal B 00 and 07 are the output numbers for the Out 00 to 15 are the output numbers for the Output 3 put Unit and the I O Relay Terminal Unit and the I O Relay Terminal j 2 Use the G6D 4 SB short bar to short to the com 2 The G7TC OC08 has only 8 outputs and therefore mon terminal does not have 8 to 15 and C8 to C15 a 3 Use the G78 04 short bar to short to the common S terminal 5 D o a La NJ series CPU Unit Hardware User s Manual W500 A 87 Appendices G7TC I O Relay Terminals G70A ZOC16 Relay Terminal Socket G7TC OC16 1 G70A ZOC16 3 G2R 1 S 16 Units Power Power supply supply _ 7TC G70A ZOC16 3 G2R 1 S 16 Units 15 o 6 4 fo fo 13 o 9 0000 2 S HI C
402. of user program execution and refreshes I O with the specified values If forced refreshing is used for inputs for which I O refreshing is not supported the inputs will first take the specified values but they will then be overwritten by the user program This operation differs from the force set reset functionality of the CJ series PLCs You cannot upload or download information for forced refreshing with the Sysmac Studio After downloading data that contains forced refreshing change to RUN mode and then use the Sys mac Studio to perform the operation for forced refreshing Depending on the difference in the forced status the control system may operate unexpectedly Do not specify the same address for the AT specification for more than one variable Doing so would allow the same entity to be accessed with different variable names which would make the user program more difficult to understand and possibly cause programming mistakes fi General Communications When you use data link communications check the error information that is given in _ErrSta Control ler Error Status to make sure that no error has occurred in the source device Create a user program that uses reception data only when there is no error in the source device If there is an error in the source device the data for the data link may contain incorrect values Unexpected operation may result if inappropriate data link tables are set Even if appropriate data link tables
403. ogram Controller Configurations and Setup Transfer Error c cccceeceeeeeeeeeeeeeeeteeeseeeeeeeee 5 51 W WEIGHTS ieii e a a ih 2 6 2 11 2 14 WINING AUCT irradiada e E 4 12 Write protection Key se esssrisssisrirrerisrerrerineerinrrinsrennns 3 9 Index 4 NJ series CPU Unit Hardware User s Manual W500 Terms and Conditions of Sale omrRONn tT Qa 9 10 11 12 Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or conditions proposed in Buyer s purchase order or other documents which are inconsistent with or in addition to these Terms Prices Payment Terms All prices stated are current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless otherwise stated in the invoice Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms
404. oint DC Input 32 point Transistor Output Unit with Fujitsu Connectors Sinking Outputs Model CJ1W MD261 Output section CN1 Input section CN2 Rated Voltage 12 to 24 VDC Rated Input Voltage 24 VDC Operating Load Voltage Range 10 2 to 26 4 VDC Operating Input Voltage 20 4 to 26 4 VDC Maximum Load Current 0 3 A point 1 6 A common 3 2 A Unit Input Impedance 5 6 kQ Maximum Inrush Current 3 0 A point 10 ms max Input Current 4 1 mA typical at 24 VDC Leakage Current 0 1 mA max ON Voltage ON Current 19 0 VDC min 3 mA min 1 Residual Voltage 1 5 V max OFF Voltage OFF Current 5 VDC max 1 mA max ON Response 0 5 ms max 8 0 ms max Can be set to between Time 0 and 32 ms in the Unit Information ON Response Time 9 OFF Response 1 0 ms max settings Time No of Circuits 32 16 points common 2 circuits Fuse None OFF Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings External Power Supply 12 to 24 VDC 30 mA min No of Circuits 32 16 points common 2 circuits Number of Simultaneously ON Points 75 24 points at 24 VDC Insulation Resis tance 20 MQ between the external terminals and the GR terminal at 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA
405. oller Effects User program Stops Operation Stops 2 System defined Variable Data type Name variables None Gus Cause and Assumed cause Correction Prevention correction An SD Memory Card is not inserted Insert an SD Memory Card Insert an SD Memory Card The SD Memory Card type is not cor rect Replace the SD Memory Card with an SD or SDHC card Use an SD or SDHC card The format of the SD Memory Card is not correct Format the SD Memory Card with the Sysmac Studio and then create an autoload folder and place the backup files in it There is no autoload folder on the SD Memory Card Create an autoload folder on the SD Memory Card and place the backup files in it There are no backup files in the auto load folder on the SD Memory Card Place the backup files in the autoload folder on the SD Memory Card Either the backup files in the autoload folder on the SD Memory Card are corrupted or required data is notin the backup files on the SD Memory Card Replace the backup files in the auto load folder on the SD Memory Card If this error occurs again even after replacing the files create the backup files again and place them in the auto load folder Use a formatted SD Memory Card create an autoload folder on the SD Memory Card and place the backup files in it Also do not remove the SD Memory Card or turn OFF the power supply while the SD BUSY indicator is lit The
406. oload folder on the SD Memory Card 0103 hex The backup files are corrupted 0301 hex Reading data for automatic transfer failed or the SD Memory Card is damaged Precautions None Remarks This event code occurs for unit version 1 03 or later of the CPU Unit 2 For details refer to O Operation for Major Fault Level Controller Errors on page 5 6 5 56 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name PLC Function Processing Error Event code 40110000 hex Meaning A fatal error was detected in the PLC Function Module Source PLC Function Module Source details None Detection Continuously timing Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops System defined Variable Data type Name variables None ia aa Cause and Assumed cause Correction Prevention eee ues An error occurred in the software Contact your OMRON representative None Attached Attached information 1 System information information Attached Information 2 System information Attached information 3 System information Attached information 4 System information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 Event name Safe Mode Event code 40160000 hex Meaning The Controller started
407. ommon clamps power supply 2 Port 1 signal SIG1 Connect to the SIG terminal of the B7A Link Terminal al to be connected to port 1 2 ete 3 Port 1 ground G1 Connect to the terminal of the B7A Link Terminal to P 3 G1 h 4 V2 be connected to port 1 nd beled 4 Port 2 power supply V2 Connect to the terminal of the B7A Link Terminal to n 1 9 lp 6 G2 be connected to port 2 only when using a common p i ae power supply E 9 G3 5 Port 2 signal SIG2 Connect to the SIG terminal of the B7A Link Terminal e lz SIGA to be connected to port 2 o C 12 G4 6 Port 2 ground G2 Connect to the terminal of the B7A Link Terminal to E r a be connected to port 2 O 7 Port 3 power supply V3 Connect to the terminal of the B7A Link Terminal to n 2 be connected to port 3 only when using a common power supply 8 Port 3 signal SIG3 Connect to the SIG terminal of the B7A Link Terminal to be connected to port 3 9 Port 3 ground G3 Connect to the terminal of the B7A Link Terminal to be connected to port 3 10 Port 4 power supply V4 Connect to the terminal of the B7A Link Terminal to n 3 be connected to port 4 only when using a common power supply 11 Port 4 signal SIG4 Connect to the SIG terminal of the B7A Link Terminal to be connected to port 4 12 Port 4 ground G4 Connect to the terminal of the B7A Link Terminal to be connected to port 4 13 power supply V Connect to the terminal of the external power sup
408. on 1 Error Details not attempt to restore data during a restart The restore conditions that are Check the restore conditions in the Check the restore conditions in the required by the Special Unit are not manual for the Special Unit and make manual for the Special Unit and make met when 3 is given for attached sure that they are met sure that they are met information 1 Error Details The backup files are corrupted when Format the SD Memory Card with the Do not remove the SD Memory Card 3 is given for attached information 1 Sysmac Studio and then place the or turn OFF the power supply while Error Details backup file on it the SD BUSY indicator is lit Replace the SD Memory Card periodically according to the write life of the SD Memory Card The CPU Unit or CJ series Unit has If none of the above causes applies None failed when 1 is given for attached replace the CPU Unit or the CJ series information 1 Error Details Unit Attached Attached Information 1 Error Details information 1 It was not possible to read the backup file 2 Communications with a Special Unit failed 3 The restore operation for a Special Unit failed 4 The CJ series Unit could not be detected 5 The Unit Configuration in the backup file does not agree with the physical Unit configuration Attached information 2 Rack number where error was detected 0 to 3 when 2 or 3 is given for Error Details Attached information 3 Slot number where error was detect
409. on the next Unit Word m or ite 1234567 m 2 8 9 101112131415 Word mt g 1234567 or m 3 8 9 10111213 1415 3 22 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units Quick response Inputs When you want to receive pulses that are shorter than the task period use the CJ1W IDP01 Quick response Input Unit The quick response inputs can receive pulses with a pulse width ON time of 0 05 ms for the CJ1W IDPO1 Quick response Input Unit Quick response Input Unit or High density Input Unit SHUN O I WISeg s n s f9 p E gt CJ1W IDP01 0 05 ms Inputs that are input to internal memory are cleared when the inputs are refreshed SUOROUNJ pue S WEN Hed Z v NJ series CPU Unit Hardware User s Manual W500 3 23 3 Configuration Units 3 5 B7A Interface Ports 3 5 1 Overview The B7A is a 1 1 transmission path that does not require a master A total of 16 signals are transmitted using a two conductor or three conductor VCTF cable maximum length 500 m The CJ1W B7A B7A Interface Unit is a CJ series Basic I O Unit that exchanges up to 64 points of I O data mainly with B7A Link Terminals using a B7A transmission path The B7A Interface Unit and B7A Link Terminal can be used in the same way as a standard Basic I O Unit and I O Terminal without any need to worry about communications This characteristic reduces the wiring when using more than
410. one Circuit Configura tion A 30 Internal circuits Output indicator aA Aa Signal name i to Jxx_Chi_Outt5 COMO COMO V Q Jxx_Ch2_Out00 i to Jxx_Ch2_Out15 COM1 COM1 i Jxx_Ch3_Out00 Jat Ch3_Out15 COM2 COM2 V Jxx_Ch4_Out00 to Jxx_Ch4_Out15 Allocated CIO word Wd m Wd m 1 Wd m 2 Wd m 3 NJ series CPU Unit Hardware User s Manual W500 Connector row A Connector row B Connector row A Connector row B CN1 CN2 External connec tion and terminal device variable diagram Appendices CN1 CN2 Allocated Signal Connec Signal Allocated Allocated Signal ig Signal Allocated CIO word name or pin name CIO word CIO word name p name CIO word Bzofazo E qein at Bt ROO Ty id Jxx_Ch3_Out01 Jxx_Ch4_Out01 B19 A19 Oo A2 B2 I De com como Jxx_Ch3_Outo2 Jxx_Ch4_Out02 Open B18 Ai8 ee a y 12 to 1O Shak A3 B3 ARET O gt 12 to 9 24 _ 24 BOTE B17 Ad mara T VDC 1O Sareea MBS Peer O VDC E L B16 A16 D COO AS
411. ontroller as possible and keep the ground line as short as pos sible If the same ground is used for both the signal lines and the enclosure isolate the channel base a grounded metal plate inside a control panel with an insulating material The Nu series Controllers are designed to be mounted so that they are isolated Separated from the mounting surface to protect them from the effects of noise in the installation environment e g the control panel uonejesu aU O1JUOD S Y Insulating material Independent ground Channel base Example Insulating and Grounding an Enclosure To prevent influence from leakage current from other electrical devices electrically isolate the panel in which the Controller is housed from other devices e If high frequency equipment is present then ground not only the high frequency equipment but also the panel itself in which the Controller is housed As shown in the following diagram when using shielded cable for I O wiring connect the shield near the Controller to the enclosure ground terminal Follow the instructions in the Communica tions Unit manual for preparing shielded communications cable Bulpunoiy 9 G y Shielded Cable Ground Controller Ground Terminals The Controller has the following two ground terminals e Protective ground terminal Always connected to the Controller chassis to prevent electrical shock Functional ground terminal Connected to a n
412. operate the Controller if it is mounted at a height of 1 0 to 1 6 m above the floor Improving Noise Resistance Do not mount the Controller in a control panel containing high voltage equipment Install the Controller at least 200 mm away from power lines Power lines y S 200 mm min NJ series Controller 200 mm min Ground the mounting plate between the Controller and the mounting surface When I O Connecting Cables are 10 m or longer connect the control panels in which Racks are mounted with heavier power wires 3 wires at least 2 mm in cross sectional area Controller Orientation Each Rack must be mounted in an upright position to provide proper cooling e z m Do not install a Rack in any of the following positions 4 10 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring Mounting with the DIN Track on the Bottom Mounting with the DIN Track on the Top DIN Track UU WUD DIN Track Mounting with the DIN Track Installed Vertically amp Mounting with the Rack Upside down i 3 Fi T 7 INT NOT 7 Installation Method in Control Panels An Nu series Controller must be mounted inside a control panel on DIN Track Normally the CPU
413. or CJ1W MD563 64 0 19 110 g max Inputs TTL 5 VDC 32 inputs Outputs TTL 5 VDC 35 mA 32 outputs B7A Interface Units 32 inputs 32 outputs CJ1W B7A22 64 0 07 80 g max The cable side connector is not provided with Units equipped with cables Purchase the connector separately Refer to 4 4 4 Wiring CJ series Basic I O Units with Connectors or use an OMRON Connector Terminal Block Conversion Unit or I O Relay Terminal Refer to 4 4 5 Connecting to Connector Terminal Block Conversion Units or I O Relay Terminals 2 16 NJ series CPU Unit Hardware User s Manual W500 CJ series Special I O Units 2 System Configuration Num Current con sumption A Number of Words zA K A Type Name Specifications Model Unit No words allocated in Weight moun 5 24 allocated DM Area table VDC VDC Units Special I O Analog Input 4 inputs fully univer CJ1W ADO4U 0 to 95 10 words 100 words 40 0 32 150 g max Units Unit with Uni sal Units versal Inputs Analog Input 8 inputs 4 to 20 mA CJ1W AD081 V1 0 to 95 10 words 100 words 40 0 42 om 140 g max Units 1 to 5 V etc Units 4 inputs 4 to 20 mA CJ1W AD041 V1 0 to 95 10 words 100 words 40 0 42 _ 140 g max 1 to 5 V etc Units 4 inputs 4 to 20 mA CJ1W AD042 0 to 95 10 words 100 words 40 0 52 _ 150 g max 1 to 5 V etc Units Analog Out 4 ou
414. or all slaves when an EtherCAT communications error is detected in a slave At that time the Servo Drive will operate according to the Servo Drive specifications For this reason if Servo Drives are connected the Servos for all axes will be turned OFF Make sure that the Fail soft Operation param eter setting results in safe operation when a device error occurs EtherCAT communications are not always established immediately after the power supply is turned ON Use the system defined variables in the user program to confirm that communications are estab lished before attempting control operations If noise occurs or an EtherCAT slave is disconnected from the network any current communications frames may be lost If frames are lost slave I O data is not communicated and unintended operation may occur The slave outputs will behave according to the slave specifications If a noise counter measure or slave replacement is required perform the following processing Program the Input Data Invalid system defined variable as an interlock condition in the user pro gram Set the PDO communications timeout detection count setting in the EtherCAT master to at least 2 Refer to the NJ NX series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 for details When an EtherCAT slave is disconnected or disabled communications will stop and control of the outputs will be lost not only for the disconnected slave but for all slaves connecte
415. or wiring Do not connect bare stranded wires directly to terminals Tighten the terminal block screws to the torque of 0 5 N m Use crimp terminals M3 having the dimensions shown below 6 2 mm max oA 6 2 mm max O0 Wiring Make sure that all Units are connected properly Do not allow wire clippings shavings or other foreign material to enter any Unit during wiring To allow heat to dissipate always remove any dustproof labels that are on the top of the Units before you turn ON the power supply During wiring After wiring Remove the label Wire the Units so that they can be easily replaced Make sure that the I O indicators are not covered by the wiring Do not place the wiring for I O Units in the same duct or raceway as power lines Inductive noise can cause errors in operation Tighten the terminal screws to the torque of 0 5 N m Screw M3 screw with self raising pressure plate 4 32 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring Terminal Blocks e The I O Units are equipped with removable terminal blocks The lead wires do not have to be removed from the terminal block to remove it from an I O Unit After you complete wiring check to see if the terminal block is securely locked 01234567 8 91011 12 13 14 15 Terminal block lever BULIM v v CJ series Basic I O Unit 4 4 4 Wiring CJ series Basic I O Units with Connectors Thi
416. ormation presented by Omron Companies has been checked and is believed to be accurate how ever no responsibility is assumed for clerical typographical or proofreading errors or omissions NJ series CPU Unit Hardware User s Manual W500 11 Safety Precautions Safety Precautions Definition of Precautionary Information 12 The following notation is used in this manual to provide precautions required to ensure safe usage of an NJ series Controller The safety precautions that are provided are extremely important to safety Always read and heed the information provided in all safety precautions The following notation is used Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Additionally there may be severe property damage A Caution QD orecautions for Safe Use Indicates precautions on what to do and what not to do to ensure safe usage of the product H Precautions for Correct Use Indicates precautions on what to do and what not to do to ensure proper operation and performance NJ series CPU Unit Hardware User s Manual W500 Symbols gt Ob gt eS Safety Precautions The circle and slash symbol indicates operations that you must not do The specific operation is shown in the circle and explained in text This example indicates prohibiting disassembly The triangle symbol indicates precautions including warnings The specific operation is shown i
417. ormed with predetermined memory addresses information One of the event levels for Controller events or user defined events These are not errors but appear in the event log to notify the user of specific information Initial Value One of the attributes of a variable The variable is set to the initial value in the fol lowing situations When power is turned ON e When the CPU Unit changes to RUN mode When you specify to initialize the values when the user program is transferred When a major fault level Controller error occurs inline ST ST programming that is included within a ladder diagram program instruction The smallest unit of the processing elements that are provided by OMRON for use in POU algorithms There are ladder diagram instructions program inputs and out puts function instructions function block instructions and ST statements literal A constant expression that is used in a user program local variable A variable that can be accessed only from inside the POU in which it is defined Local variable is used as opposed to global variable Local variables include internal variables input variables output variables in out variables and external variables main memory The memory inside the CPU Unit that is used by the CPU Unit to execute the OS and user program NJ series CPU Unit Hardware User s Manual W500 35 Terminology Term major fault lev
418. ot literally appear in this manual NJ series CPU Unit Hardware User s Manual W500 Manual Structure Special Information Special information in this manual is classified as follows D recautions for Safe Use Precautions on what to do and what not to do to ensure safe usage of the product A Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance EN Additional Information Additional information to read as required This information is provided to increase understanding or make operation easier Version Information Information on differences in specifications and functionality for CPU Units with different unit versions and for different versions of the Sysmac Studio is given Note References are provided to more detailed or related information Precaution on Terminology In this manual download refers to transferring data from the Sysmac Studio to the physical Controller and upload refers to transferring data from the physical Controller to the Sysmac Studio For the Sysmac Studio synchronization is used to both upload and download data Here synchronize means to automatically compare the data for the Sysmac Studio on the computer with the data in the physical Controller and transfer the data in the direction that is specified by the user 4 NJ series CPU Unit Hardware User s Manual W500 Sections in this Manual Sections in this Manual
419. other suitable countermeasures especially during wiring work For EtherCAT and EtherNet IP use the connection methods and cables that are specified in the NJ NX series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 and the NU NX series CPU Unit Built in EtherNet IP Port User s Manual Cat No W506 Otherwise communications may be faulty Use the rated power supply voltage for the Power Supply Units Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied in places where the power supply is unstable Make sure that the current capacity of the wire is sufficient Otherwise excessive heat may be gener ated When cross wiring terminals the total current for all the terminals will flow in the wire When wiring cross overs make sure that the current capacity of each of the wires is not exceeded Do not touch the terminals on the Power Supply Unit immediately after turning OFF the power supply Residual voltage may cause electrical shock NJ series CPU Unit Hardware User s Manual W500 Precautions for Correct Use If you use reed switches for the input contacts for AC Input Units use switches with a current capac ity of 1 A or greater If the capacity of the reed switches is too low surge current may fuse the contacts i Error Processing In applications that use the results of instructions that read the error status consider the affect on the system when er
420. ound REEE oles cecccccaga Ofic M i B7A Link Terminal 0 G4 OF Shielded cable TOM VCTF 0 75mm min UST F H Ground ROZ 12t0 24V DC Power Supply on Both Sides Separate Power Supplies B7A Interface Unit 12 to 24 VDC pan SR o iel Transmission distance B7A Link Terminal Olic 100 m max O G1 Oko Shielded cable les Bind oe 0 75mm min Spice 12 to 24 V DC TE PEREG Oh oa B7A Link Terminal O a4 Ji OF Shielded cable T VCTF 0 75mm min Ground at XY 12 to 24 V DC cE 4 48 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 5 Control Panel Installation To ensure system reliability and safety the system must be designed and configured according to the installation environment temperature humidity vibration shock corrosive gases overcurrent noise etc 4 5 1 Temperature Panels have been reduced in size due to space saving and miniaturization in devices and systems and the temperature inside the panel may be at least 10 to 15 C higher than outside the panel Implement the following measures against overheating at the installation site and in the panel and allow a suffi cient margin for the temperature i
421. output timing may change Precaution on Error Message That Says an Instruction May Cause Unintended Operation Instructions may results in unexpected operation and affect the system if you clear the selection of the Detect an error when an in out variable is passed to specific instruction argument Check Box in the Program Check Area Always confirm that the conditions for use that are given in the NU NX series Instruc tions Reference Manual Cat No W502 are met before you clear the selec tion of this check box Version Information This error message is displayed by and the above option setting is available on Sysmac Studio version 1 02 16 NJ series CPU Unit Hardware User s Manual W500 Precautions for Safe Use Precautions for Safe Use i Disassembly and Dropping Do not attempt to disassemble repair or modify any Units Doing so may result in malfunction or fire Do not drop any Unit or subject it to abnormal vibration or shock Doing so may result in Unit malfunc tion or burning i Mounting e The sliders on the tops and bottoms of the Power Supply Unit CPU Unit I O Units and other Units must be completely locked until they click into place after connecting the adjacent Unit connectors i Installation e Always connect to a ground of 100 or less when installing the Units A ground of 100 Q or less must be installed when shorting the GR and LG terminals on the Power Supply Unit i Wiring
422. outputs for Word 4 unit Slaves numbers Communications 0 to 88 80 words None 12 0 40 mode 2 512 uses Units inputs and 512 words for outputs for Word 8 unit Slaves numbers Communications 0 to 88 80 words None 12 0 40 mode 3 256 uses Units inputs and 256 words for outputs for Word 8 unit Slaves 128 inputs numbers and 128 outputs for Bit Slave Units Communications 0 to 95 10 words 2 None 2 40 0 40 mode 8 1 024 uses Units inputs and 1 024 words for outputs max for 1 unit Word Slaves 256 number inputs and 256 outputs max for Bit Slave Units 1 A CPU Unit with unit version 1 01 or later and Sysmac Studio version 1 02 or higher are required Refer to A 7 Version Information for information on versions 2 In addition up to 208 other words are allocated depending on the number of Slave Units to which words are allocated and their I O capacity Use the CX Integrator to allocate words 2 18 NJ series CPU Unit Hardware User s Manual W500 2 System Configuration CJ series CPU Bus Units ro as Number of Maximum Current con w Type Name Specifications Model Unit No words allo number of sumption A Weight D cated Units 5VDC 24 VDC o CPU Bus Serial Commu Two RS 232C ports CJ1W SCU22 OtoF 25 words 16 Units 0 2871 160 g max 2 Units nications Units High speed models S Two RS 422A 485 ports CJ1W SCU32 0 40 120 g max O High speed models S
423. oward the back of the Units The End Cover is connected in the same way to the Unit on the far right side of the Controller 1 Join the Units so that the connectors fit exactly Hook N Connector Hook holes 2 The yellow sliders at the top and bottom of each Unit lock the Units together Move the sliders toward the back of the Units as shown below until they click into place Move the sliders toward the back until they lock into place C aE SS ft Release 5 n 2 Slider RRS ell Precautions for Correct Use The sliders on the tops and bottoms of the Power Supply Unit CPU Unit I O Units Special I O Units and CPU Bus Units must be completely locked until they click into place after connecting the adjacent Unit connectors NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 3 Attach the End Cover to the Unit on the far right side of the Rack CPU Rack Ly F i i l a Tw Ine oT i Power Supply CPU Unit VO Control Unit 1 End Cover Unit Configuration Units 10 max includ
424. ower supply system Separate the Controller power supply from the I O device power supply and install a noise filter near the Controller power supply feed section e Use an isolating transformer to significantly reduce noise between the Controller and the ground Install the isolating transformer between the Controller power supply and the noise filter and do not ground the secondary coil of the transformer Keep the wiring between the transformer and the Controller as short as possible twist the wires well and keep the wiring separate from high voltage and power lines Power circuits uoNe eSU aU O1JUOD S Y Power supply for general operations circuits Power supply for Controller input circuits Power supply for Controller output circuits Noise filter T Power Supply System Diagram i Wiring External I O Signal Lines Observe the following points when wiring external I O signal lines To absorb reverse electromotive force when an inductive load is connected to an output signal con nect a surge suppressor near the inductive load in an AC circuit or connect a diode near the induc tive load in a DC circuit Power supply for Controller Outlet for peripheral devices JUSWUOIIAUZ e9199 S S Controller Inductive DC Input load Unit Inductive Inductive load load Connect a diode in a DC circuit Connect a surge suppressor in an AC circuit Connect a diode
425. ower supply voltage is larger than the ON voltage 19 V plus the residual voltage of the sen sor approx 3 V Use a sensor with a minimum load current of 3 mA min Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher CJ1W ID232 DC Input Unit 24 VDC 32 Points Name 32 point DC Input Unit with MIL Connector Model CJ1W ID232 Rated Input Voltage 24 VDC Allowable Input Voltage Range 20 4 to 26 4 VDC Input Impedance 5 6 kQ Input Current 4 1 mA typical at 24 VDC ON Voltage ON Current 19 0 VDC min 3 mA min OFF Voltage OFF Cur rent 5 VDC max 1 mA max ON Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings OFF Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings Number of Circuits 32 16 points common 2 circuits Number of Simultane ously ON Points 75 12 points common simultaneously ON at 24 VDC Refer to the following illustration Insulation Resistance 20 MQ between external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA Dielectric Strength max Internal Current Con 90 mA max sumption Weight 70 g max Acces
426. p Communications with the Sysmac Studio or an HMI are not possible if there is a fatal error in the Controller Power Supply Error Power is not supplied the voltage is outside of the allowed range or the Power Supply Unit is faulty CPU Unit Reset The CPU Unit stopped operation because of a hardware error Other than hardware failures this error also occurs at the following times The power supply to an Expansion Rack is OFF The I O Connecting Cable is incorrectly installed The IN and OUT connectors are reversed The connectors are not mated properly There is more than one I O Control Unit on the CPU Rack or there is an I O Control Unit on an Expansion Rack Incorrect Power Supply Unit Connected There is a CJ series Power Supply Unit connected to the CPU Unit The operation of the Controller is stopped CPU Unit Watchdog Timer Error This error occurs in the CPU Unit This error occurs when the watchdog timer times out because of a hardware failure or when temporary data corruption causes the CPU Unit to hang i Checking for Fatal Errors You can identify fatal errors based on the status of the PWR indicator on the Power Supply Unit and the RUN and ERROR indicators on the CPU Unit as well as by the ability to connect communications to the Sysmac Studio Indicator Communications CPU Unit operating PWR green RUN green ERROR red with Sysmac Studio status Not lit Not lit Not lit Not po
427. perature resistance uses Units thermometer inputs words for NPN outputs heater 2 unit burnout detection numbers 2 control loops tem CJ1W TC104 0 to 94 20 words 200 words 40 0 25 150 g max perature resistance uses Units thermometer inputs words for PNP outputs heater 2 unit burnout detection numbers ID Sensor V680 series single CJ1W V680C11 0 to 95 10 words 100 words 40 0 26 0 130 120 g max Units head type Units V680 series two head CJ1W V680C12 0 to 94 20 words 200 words 40 0 32 0 260 130 g max type uses Units words for 2 unit numbers High speed Number of counter CJ1W CT021 0 to 92 40 words 400 words 24 0 28 100 g max Counter Unit channels 2 Maximum uses Units input frequency words for 500 kHz line driver 4 unit compatible numbers NJ series CPU Unit Hardware User s Manual W500 2 17 uoneinByuod wajsAs oIseg L Z uolenByuod pun sen s fO Z L Z 2 System Configuration Num Current con Number of Words of sumption A Type Name Specifications Model Unit No words allocated in Weight allocated DM Area TOUT 5 24 table VDC VDC Units Special I O CompoNet CompoNet remote I O CJ1W CRM21 1 0 to 94 20 words None 40 0 40 130 g max Units Master Units Communications uses Units words for mode 0 128 inputs and 128 ae outputs for Word hurpbet Slaves Communications 0 to 92 40 words None 24 0 40 mode 1 256 uses Units inputs and 256 words for
428. ply 14 power supply G Connect to the terminal of the external power supply Note Terminals V1 V2 V3 V4 and V are connected internally in the Unit and terminals G1 G2 G3 G4 and G are con nected internally in the Unit NJ series CPU Unit Hardware User s Manual W500 4 43 BunIM v v spun eu uU yZg UUM 8 v v 4 Installation and Wiring il Preparing and Connecting Cables Use the following procedure to prepare and connect the cables H Precautions for Correct Use Always turn OFF the Unit s power supply and communications power supply before attaching or removing connectors 1 Preparing the Covering First use the following procedure to prepare the cable 1 Strip approximately 10 mm of the sheath covering the signal lines to match the crimp terminals Next twist together the wires of each signal line firmly Approx 10 mm asv 2 Use vinyl tape or a heat shrink tube to cover the end of the VCTF cable sheath as shown in the following diagram Cover with vinyl tape or heat shrink tube 2 Preparing Cable Signal Lines Attach the crimp terminals to the cable s signal lines 1 Attaching Crimp Terminals Insert the end of the cable into the terminal and crimp Sleeve Crimp terminal Signal line Recommended Crimp Terminals for Cables Model Manufacturer Al series Al0 75 8GY PHOENIX CONTACT Product code 3200519 HO 75 14 Nihon Weidmuller Co
429. points max rowA COM2 T 50 at 55 C co COM2 S z o 10 20 30 40 50 60 C Jxx_Ch4_In00 gt i Ambient Temperature Wd to Connector m 3 Jxx_Ch4_In15 i row B COMS i COMIS a CN1 CN2 Allocated Signal Connec Signal Allocated Allocated Signal Connec Signal CIO word name tor pin name CIO word CIO word name torpin name Alocalee no B20 A20 ic r e g g Ohno alB dx Cr4 N00 r g 1 1 ne B19 A19 ng d 5S PhS Int no Be Dx Chol lt gt A i 1 1 zomr 818 A18 somo i bse Pm chano 13 B3 Dx Chto gt f i o B17 A17 qj i Jx Ch3_In03 Ja Ch403 9 o SLA Seh L g onem foie aro meet tnt oe PETER A4 B4 Raper 2 ae LE o xhin kx ch n4 Sea l Jx Ch2 in14 Jx Chi n14 124 Tma A5 B5 9 Jay 3 e B15 A15 1 VDC 5a chs _nos Ae BS Dx Ch4_nos s_f voc T 5 a A AE a E ex ha sks Se ei as 2 1 UX 3_Ini c In 1 Jx Ch2 In12 Jx Ch1_In12 g t hia A7 B7 oe i o o B13 A13 1 d 5g 2 ch3_no7 Dx chno 4 1 Jox_Ch2_Intt Jx Chini r A8 B8 O le B12 A12 Ad H COM2 COM3 H Jx h2 In10 Ja Cht _in10 a i A9 B9 S a G o B11 A11 Jx Ch3 _In08 Jxx_Ch4 In08 Dx Ch2 In09 Jx _Ch1_In09 72 A10 B10 a B B10 A10 _Jxx_Ch3_In09 Jxx_Ch4 In09 External connection Jx_Ch2_In08 box_Cht_Inos 0 A11 B11 o o A poe B9 A9 Jxx_Ch3_In10 Jx Ch4 n10 and terminal device i com comm o A12 B12 O o ri
430. points r points per Number of cam table cam data r Came points Maximum 1 048 560 points 262 140 points lt points for all cam tables Maximum number of cam 640 tables 160 tables tables Position units Pulse mm um nm degree and inch Override factors 0 00 or 0 01 to 500 00 Supported services Sysmac Studio connection Peripheral z USB port Physical layer USB 2 0 compliant B type connector Transmission distance 5m max NJ series CPU Unit Hardware User s Manual W500 1 Introduction to NJ series Controllers 1 10BASE T 100BASE TX 1 514 bytes max CSMA CD Baseband Star 100 Mbps 100Base TX STP shielded twisted pair cable of Ethernet category 5 5e or higher 100 m There are no restrictions if an Ethernet switch is used 32 Can be set for each connection 1 to 10 000 ms in 1 ms increments 3 000 pps including heartbeat 32 Network variables CIO Work Holding DM and EM Areas 8 7 tags if Controller status is included in the tag set 256 19 200 bytes 600 bytes 32 1 connection 1 tag set 600 bytes Two bytes are used if Controller status is included in the tag set Supported 32 clients plus server 32 per port 64 total 32 per port 64 total 30 1 8 NJ series CPU Unit Hardware User s Manual W500 Communications standard 1 Introduction to NJ series Controlle
431. power supply connections indicated with dotted lines can be con nected in either direction 2 The COM terminals and OV terminals are inter nally connected inside the Controller but they must all be wired A 78 indicated with dotted lines can be con nected in either direction The V terminals and COM terminals are inter nally connected inside the Controller but they must all be wired NJ series CPU Unit Hardware User s Manual W500 Appendices Programmable Con CJ1W MD261 troller I O Unit Connector Terminal XW2D 40G6 Block Conversion Unit xw2D 40G6RF Connecting Cables XW2Z B CNI OUT Wd m Wd m 1 Wd m 2 Wd m 3 a pag V cul E oHa les Oneal TS ole 44 ati 617 L 5 an 617 oF XSA 616 13 D 618 gt OH a 12 ne Te a z Ps 12 K 615 Oi T 619 l o G E DH 619 8 OH and 10 2 a oto Teo sates lel L To K 61 oy 5 ro 613 ij 7 V o8 7N L Tos a 4 5 rs 61 i Q Connection diagram B 610 x 619 1 D f D 9 COM1 419 69 S COMO B9 d a By Ti Oren i Ls To ae n 06 D nOD E m
432. pp er Jxx_Ch1_Out07 Jxx_Ch1_Outi5 O L COMO 0 V 12 to V 24 VDC COMO 0 V av When wiring pay careful attention to the polarity of the external power supply The load may oper ate incorrectly if polarity is reversed Be sure to wire both terminals 3 and 4 COMO 0 V of CN1 Allocated Signal Connec Signal CIO word name torpin name NC 1l2 NC COM1 COM1 Allocated CIO word 5o Jxx_Ch1_In15 Jxx_Ch1_In07 ao Jxx_Ch1_Ini4 Jxx_Ch1_In06_ 3 5 6 7 ox chins G Jxx_Ch1_In05 o Jxx_Ch1_In12 Jxx_Ch1_In04 11 12 Wd m 1 o Jxx_Ch1_In11 Jxx_Ch1_In03 Wd m 1 Jxx_Ch1_In02 Jxx_Chi_Ini0 o o Jxx_Ch1_In09 Jxx_Ch1_In01 24 VDC gt _Jxx_Ch1_In08 dJxx_Ch1_In00_ 19 2 19 20 When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if polarity is reversed Be sure to wire both pins 3 and 4 COM1 of CN2 and set the same polarity for both pins Be sure to wire both terminals 1 and 2 V of CN1 The ON response time will be 20 us maximum and OFF response time will be 400 us maximum even if the response times are set to 0 ms due to internal element delays CJ1W MD261 DC Input Transistor Output Unit 24 VDC 32 Inputs 32 Outputs Name 32 p
433. prox 3 V e Use a sensor with a minimum load current of 3 mA min Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher 2 The ON response time will be 120 us maximum and OFF response time will be 400 us maximum even if the response times are set to 0 ms due to internal element delays NJ series CPU Unit Hardware User s Manual W500 A 47 sun O I 9ISeg Jo suoneaioads Z Y sun O I 3 seg z z Y Appendices CJ1W MD232 DC Input Transistor Output Unit 24 VDC 16 inputs 16 Outputs Name 16 point DC Input 16 point Transistor Output Unit with MIL Connectors Sourcing Outputs Model CJ1W MD232 Output section CN1 Input section CN2 24 VDC Rated Input Volt 24 VDC Rated Voltage age Operating Load Voltage 20 4 to 26 4 VDC Operating Input 20 4 to 26 4 VDC Range Voltage Maximum Load Current 0 5 A point 2 0 A Unit Input Impedance 3 3 KQ Leakage Current 0 1 mA max Input Current 7 mA typical at 24 VDC Residual Voltage 1 5 V max ON Voltage ON 14 4 VDC min 3 mA min Current ON Response Time 0 5 ms max OFF Voltage OFF 5 VDC max 1 mA max Current 1 0 ms max ON Response 8 0 ms max Can be set to between 0 and 32 ms OFF Response Time Time in the Unit Information settings Load Short circuit Pro tection Detection current 0 7 to 2 5 A min Automatic restart after error clear ance Refer to page A 98 O
434. r 2 The ON response time will be 120 us maximum and OFF response time will be 400 us maximum even if the response times are set to 0 ms due to internal element delays NJ series CPU Unit Hardware User s Manual W500 A 45 Appendices CJ1W MD263 DC Input Transistor Output Unit 24 VDC 32 Inputs 32 Outputs 32 point DC Input 32 point Transistor Output Unit with MIL Connectors Sinking Outputs Name Model CJ1W MD263 Output section CN1 Input section CN2 Rated Voltage 12 to 24 VDC Rated Input Voltage 24 VDC Operating Load Voltage Range 10 2 to 26 4 VDC Operating Input Voltage 20 4 to 26 4 VDC Maximum Load Current 0 3 A point 1 6 A common 3 2 A Unit Input Impedance 5 6 kQ Maximum Inrush Current 3 0 A point 10 ms max Input Current 4 1 mA typical at 24 VDC Leakage Current 0 1 mA max ON Voltage ON Current 19 0 VDC min 3 mA min Residual Voltage 1 5 V max OFF Voltage OFF Current 5 VDC max 1 mA max ON Response 0 5 ms max 8 0 ms max Can be set to between 0 Time 3 and 32 ms in the Unit Information set ON Response Time 9 OFF Response 1 0 ms max tings Time No of Circuits 32 16 points common 2 circuits Fuse None OFF Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information set tings External Power Supply 12 to 24 VDC 30 mA min No of Circuits 32
435. r it may cause the equipment to operate unpredictably Never turn OFF the power supply to the Controller until RUN mode is entered after the power is turned ON If the power supply is turned OFF a Battery backup Memory Check Error may occur at next time you start operation If a Battery backup Memory Check Error occurs the variables retained are set to their initial values and the Holding DM and EM Areas in memory used for CJ series Units are cleared to all zeros If you want to resume the operation reload the correct data for the variables retained and CJ series Unit memory as required il Turning OFF the Power Supply Never turn OFF the power supply to the Controller when the BUSY indicator is flashing While the BUSY indicator is lit the user program and settings in the CPU Unit are being backed up in the built in non volatile memory This data will not be backed up correctly if the power supply is turned OFF Also a major fault level Controller error will occur the next time you start operation and operation will stop Do not turn OFF the power supply or remove the SD Memory Card while SD Memory Card access is in progress i e while the SD BUSY indicator flashes Data may become corrupted and the Control ler will not operate correctly if it uses corrupted data To remove the SD Memory Card from the CPU Unit while the power supply is ON press the SD Memory Card power supply switch and wait for the SD BUSY indicator to turn OFF before
436. r Controller Configurations and Setup are not correct because the power supply to the Controller was interrupted during a Clear All Memory operation The user program or Controller Configurations and Setup are not correct because the power supply to the Controller was interrupted during a restore operation Non volatile memory failed 10210000 hex Illegal User The user program The user program execution S page 5 52 Program execution IDs set in IDs set in the user program and Execution ID the user program in the CPU Unit do not match and in the CPU Unit A user program execution ID is do not match set in the CPU Unit but not in the user program 10240000 hex Illegal User The user program The limit to the number of nest S page 5 52 Program is not correct ing levels for functions or func tion blocks was exceeded 10250000 hex Illegal User The upper limit of The upper limit of the data size S page 5 53 Pro the usable memory was exceeded gram Con was exceeded or The main memory capacity was troller the user program or exceeded Configura Controller Configu Non volatile memory is deterio tions and rations and Setup is rating or has failed Setup corrupted 5 18 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event code Event name Meaning Assumed cause ae ee ee eee Reference Maj Prt Min Obs Info 10270000 hex Error in Start An error was An SD Memory Card is not S page
437. r Operation started later Started 901D0000 hex Restore The restore opera The restore operation ended S page 5 75 Ver 1 03 or Operation tion ended nor normally later Completed mally 5 24 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting 5 2 4 Error Descriptions This section describes the information that is given for individual errors i Controller Error Descriptions The items that are used to describe individual errors events are described in the following copy of an error table Event name Gives the name of the error Event code Gives the code of the error Meaning Gives a short description of the error Source Gives the source of the error Source details Gives details on Detection Tells when the the source of the timing error is detected error a Error attributes Level Tells the level of Recovery Gives the recov Log category Tells which log S influence on con ery method 2 the error is saved 7 trol 1 in 3 amp f Effects User program Tells what will hap Operation Provides special information on the operation that results 2 pen to execution of from the error e the user pro 4 Ss gram 4 Q Indicators Gives the status of the built in EtherNet IP port and built in EtherCAT port indicators Indicator status is given only for errors in the EtherCAT Master Function Module and the EtherNet IP Func
438. r heat or incinerate the battery Doing any of these may cause the battery to leak heat ignite or rupture Never use a battery that has been dropped on the floor or otherwise subject to shock It may leak UL standards require that batteries be replaced by experienced technicians Always place an experienced technician in charge or battery replacement Turn ON the power after replacing the battery for a CPU Unit that has been unused for a long time Leaving the CPU Unit unused again without turning ON the power even once after the battery is replaced may result in a shorter battery life NJ series CPU Unit Hardware User s Manual W500 6 Inspection and Maintenance EN Additional Information The Low Battery Voltage event is cleared automatically the next time the Controller is turned ON after replacing the Battery 6 2 2 Operation without a Battery NJ series CPU Units do not support a battery free operation function such as CJ series CPU Units If a Battery is not connected or the Battery voltage is too low the following operation occurs A battery voltage drop battery backed up memory check error and clock oscillation stopping are detected The system defined variable _ RetainFail Power Retention Failure Flag will be TRUE Retaining or Not Retaining Data in the CPU Unit Data in the CPU Unit will be retained or not retained as described in the following table according to whether there is a Battery Power tur
439. r supply on both sides separate power supplies gt series Power Supply Units for the external power supplies 2 The capacity of the external supply current does not include the capacity required by the B7A Link Terminal 3 The minimum input time is the minimum time required by the B7A Interface Unit to read the input signals from the CPU Unit 4 When a common power supply is used the B7A Interface Unit and B7A Link Terminal are supplied by the same external power supply 5 When separate power supplies are used the B7A Interface Unit and B7A Link Terminal are supplied by separate external power supplies NJ series CPU Unit Hardware User s Manual W500 3 25 SHOd s0e J9 U WZ S E suoneoiioeds suonesiunwwo9 WZg S E 3 Configuration Units 3 5 5 Common Specifications Item Applicable Controllers Specifications NJ Series Unit classification CJ series Basic I O Unit Transmission delay Standard 19 2 ms typical or high speed 3 ms typical switchable Switchable by using the setting switch on the front panel Settings are read when power is turned ON or Unit is restarted Factory setting Standard 19 2 ms typical Note A transmission error will occur if B7A Link Terminals with different transmis sion delay times are connected to each other Transmission error input bit status processing HOLD The bit status from immediately before the transmission error is hel
440. r to a CJ1W EIP21 EtherNet IP Unit e A DeviceNet network is connected to a DeviceNet Unit A serial communications network is con nected to a Serial Communications Unit Host computer HMI NJ series Controller acid EtherNet IP EtherNet IP Built in EtherNet IP port Example Serial Communications Unit NJ series Controller General purpose device Power Supply Unit CPU Unit a ee ia p da acp with serial communications Serial a CompoNet Master Unit a Tw Ww Ww CompoNet Example DeviceNet Unit NJ series CPU Unit Hardware User s Manual W500 1 5 1 Introduction to NJ series Controllers Refer to the NU NX series CPU Unit Software User s Manual Cat No W501 for details on the net work configuration Support Software You can use the following Support Software to set up monitor and debug an NJ series Controller Sysmac Studio The Sysmac Studio is the main Support Software that you use for an NJ series Controller On it you can set up the Controller configurations parameters and programs and you can debug and simu late operation Other Support Software The following Support Software is also included
441. rating procedure of the NJ series Controllers and then describes it in more detail 1 3 1 Overall Procedure The overall procedure to use an NJ series Controller is given below Step 1 Software Design Design the overall system configuration task configuration programs and vari ables Step 1 1 Designing I O and Processing Step 1 2 Designing Tasks Step 1 3 Designing Programs Step 2 Software Setups and Programming Create the system configurations that you designed in step 1 on the Support Soft ware and assign the variables Create the tasks and programs and debug them e g with simulations Step 2 1 Slave and Unit Configurations Step 2 2 Controller Setup Step 2 3 Programming Step 2 4 Offline Debugging Step 3 Mounting and Setting Hardware Mount the Units and make the required hardware settings Step 4 Wiring Connect the network cables and wire the I O Step 5 Confirming Operation and Starting Actual System Operation Connect the Support Software to the physical system and download the project Check operation on the physical system and then start actual system operation 1 10 NJ series CPU Unit Hardware User s Manual W500 1 Introduction to NJ series Controllers 1 3 2 Procedure Details Step 1 Software Design Step Description Reference Step 1 1 e External I O devices and unit configuration Section
442. rature OFF If the output current lout exceeds the detection current Ilim when an overload or short circuit occurs the output current lout will be limited as shown in figure below When the junction temperature Tj of the output transistor reaches the thermal shutdown temperature Tstd the output will turn OFF to pro tect the transistor from being damaged and the alarm output bit will turn ON to light the ERR indicator When the junction temperature Tj of the transistor drops down to the reset temperature Tr the ERR indicator will be automatically reset and the output current will start flowing sun O I DISeg Sal4aS fD 104 U0I I99 0q UOID9UUODSIG 2U PUL UO 99 01g JINDIID LOYS peo P V Figure 2 Operation for Overload or Short Circuit ON OUT OFF Tj Tstd Tj Tr J gozado M L O 40 UON9e 9q UOOS UUODSIG SUI PU UONO9 OJ NOUID WOYS peoT L p Y lim lout ON ERR OFF If the line is disconnected and the output current lout drops below the line disconnection detection cur rent IOL the ERR indicator will light as shown in the following figure NJ series CPU Unit Hardware User s Manual W500 A 95 Appendices A 96 Figure 3 Operation for Disconnected Line with Output Current below the Line Disconnection OUT lour ON ERR OFF A B C Detection Current LI ON OFF i Load not connected or load line broken Current to load at or below line disconn
443. re User s Manual W500 3 Configuration Units Basic Mixed I O Units Type of Unit Name Specifications Model Page Mixed I O 24 VDC Sinking Fujitsu connector 16 inputs CJ1W MD231 A 41 Units Ca anit output Inputs 24 VDC 16 outputs g Outputs 12 to 24 VDC 0 5 A 5 MIL connector CJ1W MD233 A 43 x Inputs 24 VDC a Outputs 12 to 24 VDC 0 5 A pa Fujitsu connector 32 inputs CJ1W MD261 A 44 a Inputs 24 VDC 32 outputs Outputs 12 to 24 VDC 0 3 A MIL connector CJ1W MD263 A 46 a Inputs 24 VDC Outputs 12 to 24 VDC 0 3 A Sourcing MIL connector 16 inputs CJ1W MD232 A 48 output Input 24 VDC 16 outputs Outputs 24 VDC 0 5 A load short cir cuit protection TTL I O Units Inputs 5 VDC 32 inputs CJ1W MD563 A 50 Outputs 5 VDC 35 mA 32 outputs 3 4 2 Part Names and Functions suoloun pue S WEN Hed Z v Eight sixteen point Units 18 pin Terminal Blocks Model number label I O indicators _ Connector Connect to the connector on the next Unit Terminal block for I O wiring 18 pin x 1 ERR 01234567 8 9 1011 1213 14 15 Note The CJ1W OD202 CJ1W OD204 and CJ1W OD212 also have an ERR indicator for the load short circuit alarm NJ series CPU Unit Hardware User s Manual W500 3 21 3 Configuration Units Thirty two point Units with 40 pin Fujitsu Connector or MIL Connector Model number Indicator Swi
444. re cleared information 1 The system event log was cleared 2 The access event log was cleared 100 The user defined event log was cleared Precautions None Remarks Event name Automatic Transfer Completed Event code 900F 0000 hex Meaning The automatic transfer was completed Source PLC Function Module Source details None Detection At power ON timing Error attributes Level Information Recovery Log category System Effects User program Continues Operation Operation starts according to the Controller Configura tions and Setup data that was automatically transferred System defined Variable Data type Name variables None Ne hs Cause and Assumed cause Correction Prevention correction The automatic transfer was com pleted Attached None information Precautions None Remarks This event code occurs for unit version 1 03 or later of the CPU Unit 5 70 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name Power Turned ON Event code 90110000 hex Meaning The power supply was turned ON Source PLC Function Module Source details None Detection At power ON timing Error attributes Level Information Recovery Log category System Effects User program Operation Operation starts System defined Variable Data type Name variables None a e Cause
445. replace the CPU Unit or contact your OMRON representative has occurred e Flashing An error for which normal status can be recovered through user actions has occurred e Not lit An error that affects process data communications has not occurred EtherNet IP NET ERR EtherNet IP Port Status e Lit An error for which normal status cannot be recovered through user actions i e errors for which you must replace the CPU Unit or contact your OMRON representative has occurred Flashing An error for which normal status can be recovered through user actions has occurred Not lit There is no minor fault level or higher level error fi Checking with the Troubleshooting Function of Sysmac Studio When an error occurs you can connect the Sysmac Studio online to the Controller to check current Controller errors and the log of past Controller errors Current Errors Open the Sysmac Studio s Controller Error Tab Page to check the current error s level source source details event name event code details attached information 1 to 4 cause and correction Errors are not displayed for observations Log of Past Errors Open the Sysmac Studio s Controller Log Tab Page to check the time of occurrence level source source details event name event code details attached information 1 to 4 and corrections for past errors Error logs from CuJ series Special Units are displayed on the Controller Event Log Tab Page Detail
446. res the Unit to a DIN Track 1 To use Safe Mode set the DIP switch as shown below and then turn ON the power supply to the Controller ON _ 1 2 3 4 Turn OFF Turn ON If the power supply to the Controller is turned ON with the CPU Unit in Safe Mode the CPU Unit will start in PROGRAM mode Use the Safe Mode if you do not want to execute the user program when the power supply is turned ON or if it is difficult to connect the Sysmac Studio Use the Safe Mode when it is difficult to connect the Sysmac Studio For information on Safe Mode refer to the NJ NX series Troubleshooting Manual Cat No W503 2 Refer to the NJ NX series CPU Unit Software User s Manual Cat No W501 for details on backing up data NJ series CPU Unit Hardware User s Manual W500 SHUN Ndd L E suoljoun4 pue s jusuodwog Z 3 Configuration Units il CPU Unit Operation Status Indicators You can check the CPU Unit status with A OPEN A OPEN RUN omron ERROR NJ501 1500 BUSY SD PWR SD BUSY q 7 the indicators at the top of the front panel of the CPU Unit The following table describes these indicators Indicator Color Status Meaning RUN Green Lit The CPU Unit is in normal operation in RUN mode The user program is in execution Flashing 3 s An Incorrect Power Supply
447. riable Data type Name vaiieble _Card1Deteriorated BOOL SD Memory Card Life Warning Flag Cause and Assumed cause Correction Prevention corazon The service life of the SD Memory Back up necessary files in the SD Regularly replace the SD Memory Card was exceeded Memory Card Or replace the SD Card Memory Card Attached None information Precautions The data on the SD Memory Card may be corrupted Remarks Normal user program operation may not be possible You can change the event level to the minor fault level If you change the level to the minor fault level the Recovery column above will be changed to Error reset Event name SD Memory Card Invalid Format Event code 10030000 hex Meaning The file format of the SD Memory Card is not FAT16 or FAT32 Source PLC Function Module Source details None Detection At power ON at timing Controller reset or when SD Memory Card is inserted Error attributes Level Observation Recovery Log category System Effects User program Continues Operation SD PWR indicator is not lit You can format the SD Mem ory Card from the Sysmac Studio System defined Variable Data type Name eae _Card1 Ready BOOL SD Memory Card Ready Flag Cause and Assumed cause Correction Prevention ESE The file format of the SD Memory Make sure that the correct SD Mem Use an OMRON SD Memory Card Card inserted in the CPU Unit is not ory Card is inserted in the CPU Unit If Do not format the SD Memory Card FAT16 or FAT32 an incorrect
448. ries Controller Communications Coupler Unit The generic name of an interface unit for remote I O communications on a network between NX Units and a host network master For example an EtherCAT Coupler Unit is a Communications Coupler Unit for an EtherCAT network Constant One of the attributes of a variable If you specify the Constant attribute for a variable the value of the variable cannot be written by any instructions ST operators or CIP message communications Controller The range of devices that are directly controlled by the CPU Unit In the NJ series System the Controller includes the CPU Rack Expansion Racks and EtherCAT slaves including general purpose slaves and Servo Drives Controller error Errors that are defined by the NJ series System Controller error is a collective term for major fault level partial fault level minor fault level and observation Controller events Controller event One of the events in the NJ series System Controller events are errors and infor mation that are defined by the system for user notification A Controller event occurs when the system detects a factor that is defined as a Controller event Controller information Information that is defined by the NJ series System that is not an error It repre sents an information Controller event CPU Unit The Unit that serves as the center of control for a Machine Automation Controller The CPU Unit execut
449. ries Controllers 3 7 1 Model Numbers 3 on lt The model numbers of the Sysmac Studio Standard Edition are given in the following table The model 5 numbers are different for the media and licenses 3 9 a Product Configuration software Media Humber chuck Model o licenses Sysmac Studio Stan Sysmac Studio DVD SYSMAC SE200D dard Edition The following Support Software is also included Licenses 1 SYSMAC SE201L e Network Configurator a Ore Ine tator 3 SYSMAC SE203L gt CX Protocol CX Designer 10 SYSMAC SE210L z Cc 3 8 n NJ series CPU Unit Hardware User s Manual W500 3 31 3 Configuration Units 3 7 2 Connection With an NJ series CPU Unit you can connect the Sysmac Studio online in the following ways fl Configuration Connecting by USB Direct Connection Connection to CPU Unit on EtherNet IP with USB a Sysmac Studio S Sysmac Studio EtherNet IP The connection device does not Directly specify the IP address of the remote device or select the need to be specified remote device from the node list USB Note Connect a computer and the CPU Unit with a USB 2 0 certified cable Do not use a USB hub
450. ring Level 2 heading 4 3 Mounting Units Level 3 heading 4 3 1 Connecting Controller Components The Units that make up an NJ series Controller can be connected simply by pressing the Units together and locking the sliders by moving them toward the back of the Units The End Cover is connected in the same way to the Unit on the far right side of the Controller A step in a procedure 1 Join the Units so that the connectors fit exactly Indicates a procedure Hock rneer 00K M98 2 The yellow sliders at the top and bottom of each Unit lock the Units together Move the sliders toward the back of the Units as shown below until they click into place Move the sliders toward the back until they lock into place Special information izi Precautions for Correct Use ed The sliders on the tops and bottoms of the Power Supply Unit CPU Unit I O Units Special I O Units and CPU Bus Units must be completely locked until they click into place after connecting Icons indicate the adjacent Unit connectors precautions additional information or reference information HBE M a n u al n am e NJ series CPU Unit Hardware User s Manual W500 syun Bupunow siueuodwog se Jouog BunoeUUOD 4 6 7 Manual Structure Level 1 heading Level 2 heading r Level 3 heading Gives the current headings Page tab Gives the number of the main section This illustration is provided only as a sample It may n
451. ring To avoid overheating the conduits when using conduits for wiring do not place wires for a single circuit in separate conduits Power supply Incorrect Correct Power supply eo uonejesu aU ONJUOD S Y C Load Correct Parallel Wiring Single Phase e Power cables and signal cables adversely affect each other Do not wire them in parallel e Noise induction may occur if the Controller is installed in a panel that includes high voltage devices Wire and install them as far apart as possible Refer to Controller Installation Location on page 4 52 e Either install the Controller a minimum of 200 mm away from high voltage lines or power lines or place the high voltage lines or power lines in metal tubing and completely ground the metal tubing to 100 Q or less JUSWUOJIAUZ O08 S S High voltage power panel Power line Metal tubing Power line 200 mm DOES Controller Controller 200 mm Ground of 100 Q or less Example Separating Controller from Power Lines Other Precautions e Basic I O Units have both plus and minus commons so pay attention to the polarity when wiring NJ series CPU Unit Hardware User s Manual W500 4 55 4 Installation and Wiring 4 5 6 Grounding This section describes the earthing methods and precautions i Considerations for Earthing Methods Local potential fluctuations due to lightning or noise occurred
452. rmation recorded by CJ series Units is also not defined System defined Variable Data type Name variables _CurrentTime DATE_AND_TIME System Time Cause and Assumed cause Correction Prevention elt eel The CPU Unit clock has failed Replace the CPU Unit None Attached None information Precautions None Remarks 5 34 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name Low Battery Voltage Event code 000B0000 hex Meaning The voltage of the Battery has dropped Source PLC Function Module Source details None Detection Continuously timing Error attributes Level Minor fault Recovery Error reset Log category System Effects User program Continues Operation No affected System defined Variable Data type Name vevieiies _SelfTest_LowBattery BOOL Low Battery Flag Cause and Assumed cause Correction Prevention corecuon The battery voltage is low Replace the Battery Regularly replace the Battery The battery connector has come Reconnect the connector and make Check for vibration and shock loose sure it is mated correctly The Battery is missing Install a Battery Install a Battery Attached None information Precautions You may loose the user data the next time that the power supply is interrupted You can change the event level to the Remarks observation level If you change the level to the observation level recovery procedur
453. rms to JIS B 3502 and IEC 61131 2 Noise immunity 2 kV on power supply line Conforms to IEC 61000 4 4 ment Overvoltage cate Category II Conforms to JIS B 3502 and IEC 61131 2 gory EMC immunity Zone B level Conforms to IEC 60068 2 6 Vibration resis 5 to 8 4 Hz with 3 5 mm amplitude 8 4 to 150 Hz Acceleration tance of 9 8 m s 100 min in X Y and Z directions 10 sweeps of 10 min each 100 min total Conforms to IEC 60068 2 27 Shock resistance 147 mis 3 times in X Y and Z directions 100 m s for Relay Output Units ife 5 years at 25 C Battery Es Model CJ1W BATO01 Applicable standards 2 cULus EC Directives NK LR and KC 1 This is the value when the power ON time rate is 0 power OFF 2 Refer to the OMRON website http www ia omron com or contact your OMRON representative for the most recent applicable standards for each model 3 The KC complies with a CPU Unit with a unit version of 1 01 or later A 2 NJ series CPU Unit Hardware User s Manual W500 Appendices A 2 Specifications of Basic I O Units A 2 1 Basic 1 0 Units Basic Input Units Overview of Units Type of Unit Name Input specifications Model Page Basic Input DC Input Units Terminal block 12 to 24 VDC 8 inputs CJ1W 1ID201 A 5 Units Terminal block 24 VDC 16 inputs
454. rnal devices as required Different operations will be performed when the power is turned OFF depending on whether the power interruption time is longer than the power OFF detection time as described below NJ series CPU Unit Hardware User s Manual W500 J440 13M0d pUe NO 13M0d Bulsse001g Y uogeiodo 440 18M0d 2 1 7 4 4 4 Installation and Wiring The following table gives the voltage conditions for a power interruption Power Supply Unit model Power supply input Power interruption voltage NJ PA3001 100 to 200 VAC 85 VAC max NJ PD3001 24 VDC 19 2 VDC max The setting ranges for the power OFF detection time are given in the following table Power supply type Power OFF detection time AC power supply 30 5 to 45 5 ms DC power supply 22 5 to 25 5 ms fl Operation at Power OFF Operation Execution of the user program is ended if a power interruption exceeds the power OFF detection time as shown below The processing after power interruption confirmation described below is performed and then the system i e CPU Unit stops Power supply type Time required for a power interruption AC power supply 45 5 ms or longer DC power supply 25 5 ms or longer Power interruption Power interruption System stops Voltage drop detected confirmed CPU Unit stops AC 85 V max Y Y DC 19 2 V max i 5 Executing user program Processing after power interruption is confirmed System reset EEEE
455. roller Take appropriate measures to ensure was interrupted momentarily while the that the specified power with the rated BUSY indicator was lit voltage and frequency is supplied in places where the power supply is unstable The CPU Unit has failed If this error remains even after making None the above corrections replace the CPU Unit Attached None information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 5 28 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name Main Memory Check Error Event code 10080000 hex Meaning An error was detected in the memory check of the main memory in the CPU Unit Source PLC Function Module Source details None Detection Continuously timing Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops System defined Variable Data type Name variables None a Ta Cause and Assumed cause Correction Prevention corocon Conductive material has gotten If there is conductive material nearby Do not do any metal working in the inside blow out the CPU Unit with air vicinity of the control panel Use the control panel only when it is closed Noise If the error did not result from the Implement noise countermeasures Data corruption in memory above causes cycle the power to th
456. ror you will be able to see whether this error occurred by checking the event log However a restart is sometimes not possible depending on the error location For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 5 26 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name Non volatile Memory Life Exceeded Event code 000E0000 hex Meaning The specified number of deletions for non volatile memory was exceeded Or the number of bad blocks in memory exceeded the specified value Source PLC Function Module Source details None Detection Continuously timing Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops System defined Variable Data type Name variables None A ie Cause and Assumed cause Correction Prevention correction s 7 Non volatile memory life expired Replace the CPU Unit Attached None information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 Event name Non volatile Memory Restored or Formatted Event code 10010000 hex Meaning An error was detected in the non volatile memory check and file system recovery or formatting was executed Previous files may have been deleted Source PLC Function Module
457. rors are detected and program error processing accordingly For example even the detection of a minor error such as Battery replacement during operation can affect the system depending on how the user program is written If you change the event level of a Controller error the output status when the error occurs may also change Confirm safety before you change an event level i Restoring and Automatically Transferring Data When you edit the restore command file or the automatic transfer command file do not change any thing in the file except for the yes and no specifications for the selectable data groups If you change anything else in the file the Controller may perform unexpected operation when you restore or automatically transfer the data i Replacing Slaves and Units If you replace a slave or Unit refer to the operation manual for the slave or Unit for information on the data required for individual slaves or Units and redo the necessary settings i Task Settings Ifa Task Period Exceeded error occurs shorten the programs to fit in the task period or increase the setting of the task period i Motion Control e Use the system defined variable in the user program to confirm that EtherCAT communications are established before you attempt to execute motion control instructions Motion control instructions are not executed normally if EtherCAT communications are not established Use the system defined variab
458. rror occurs in variable memory or in memory used for CJ series Units As a countermeasure for such prob lems external safety measures must be provided to ensure safe operation of the system Provide measures in the communications system and user program to ensure safety in the overall system even if errors or malfunctions occur in data link communications or remote I O communications If there is interference in remote I O communications or if a major fault level error occurs output status will depend on the products that are used Confirm the operation that will occur when there is interference in communi cations or a major fault level error and implement safety measures Correctly set all of the settings in the slaves and Units The NJ series Controller continues normal operation for a certain period of time when a momentary power interruption occurs This means that the NJ series Controller may receive incorrect signals from external devices that are also affected by the power interruption Accordingly take suitable actions such as external fail safe measures and interlock conditions to monitor the power supply voltage of the external device as required You must take fail safe measures to ensure safety in the event of incorrect missing or abnormal signals caused by broken signal lines momentary power interruptions or other causes Not doing so may result in serious acci dents due to incorrect operation S ooo Volta
459. rs IEC 61158 Type12 EtherCAT master specifications Class B Feature Pack Motion Control compliant Physical layer 100BASE TX Modulation Baseband Baud rate 100 Mbps 100Base TX Duplex mode Auto Topology Line daisy chain and branching Transmission media Twisted pair cable of category 5 or higher double shielded straight cable with aluminum tape and braiding Built in EtherCAT Maximum transmission distance between 100m port nodes Maximum number of slaves 192 64 Range of node addresses that can be set 1 to 192 Inputs 5 736 bytes Maximum process data size Outputs 5 736 bytes However the maximum number of process data frames is 4 s a Inputs 1 434 bytes Maximum process data size per slave Outputs 1 434 bytes Communications cycle 500 1 000 2 000 or 4 000 us 1 000 2 000 or 4 000 us Sync jitter 1 us max Maximum number of CJ 10 Units per CPU Rack or Maximum Expansion Rack number of Maximum number of CJ 40 connect s Fi x Units for entire controller able Units Maximum number of NX 4 000 Units for entire controller On EtherCAT Slave Terminals Unit config Maximum number of Expansion Racks 3 uration VO capacit Maximum number of I O 2 560 pacis points on CJ series Units Power Sup Model NJ PL13001 ply Unit for AC pow
460. rs peripheral devices and devices on EtherCAT You can use consistent proce dures for all devices regardless of the differences in the devices The Sysmac Studio supports all phases of Controller application from designing through debugging simulations commissioning and changes during operation A Wealth of Simulation Features The many simulation features include execution debugging and task execution time estimates on a virtual controller Introduction to the System Configurations The NJ Series supports the following system configurations Basic System Configurations The NJ series basic configurations include the EtherCAT network configuration CJ series Unit con figuration and the Support Software EtherCAT Network Configuration You can use the built in EtherCAT port to connect to EtherCAT Slave Terminals to general purpose slaves for analog and digital I O and to Servo Drives and encoder input slaves An EtherCAT net work configuration enables precise sequence and motion control in a fixed cycle with very little devi ation CJ series Unit Configuration In addition to the EtherCAT network you can mount CuU series Basic I O Units and Special Units CJ series Units can be mounted both to the CPU Rack where the CPU Unit is mounted and to Expan sion Racks Support Software The Support Software is connected to the peripheral USB port on the CPU Unit with a commercially available USB cable You can also connect it throu
461. s 0 0 cee eee 3 2 3 1 2 Components and Functions 0 000 e eects 3 2 3 2 SD Memory Cards 200 e eee 3 9 3 2 1 Models and Specifications 2 0 0 0 ec ee 3 9 3 2 2 PUIDOSC meroon eon it ete hte Re slg ta th a a hae eee 3 9 3 2 3 Installing and Removing 0 0 cece a 3 9 3 3 Power Supply Units 0 000 e eee 3 12 3 3 1 Models and Specifications 0 0 0 cette 3 12 3 3 2 Components and Functions 000 cece eee 3 14 3 3 3 Selecting a Power Supply Unit 0 eee ee 3 15 3 4 CuJ series Basic I O Units 0 0 0c cece 3 20 3 4 1 Models and Specifications n saaana 3 20 3 4 2 Part Names and Functions aaaea tees 3 21 3 5 B7A Interface Ports 0 22 cee eee eee eee eens 3 24 3 5 1 OVGIVIEW 3 53 2 See aes lange athe a big deine alee eed a 3 24 3 5 2 System Configuration sssaaa aaaea aaee 3 24 3 5 3 Model seit aeaa a bie ah a ew a A E ba 3 24 3 5 4 B7A Communications Specifications 00 0 c ee eee 3 25 3 5 5 Common Specifications 0 cts 3 26 3 5 6 B7A Interface Port I O TypeS 1 0 0 eect tees 3 26 3 5 7 PartsandNames a R E a ara A E Ea 3 27 3 5 8 Transmission Error Processing sassa aaua aaa 3 29 3 6 CJ series I O Control Units and I O Interface Units 3 30 3 6 1 Models and Specifications n unuunu 3 30 3 6 2 Component and Functions 0 cette 3 30 3
462. s 2 Use an input voltage of 90 VAC or higher when connecting 2 wire sensors 3 Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units A 16 NJ series CPU Unit Hardware User s Manual W500 CJ1W INTO1 Interrupt Input Unit 16 Points Appendices Name 16 point Interrupt Input Unit with Terminal Block Model CJ1W INTO1 Rated Input Voltage 24 VDC Allowable Input Voltage Range 20 4 to 26 4 VDC Input Impedance 3 3 KQ Input Current 7 mA typical at 24 VDC ON Voltage ON Current 14 4 VDC min 3 mA min OFF Voltage OFF Current 5 VDC max 1 mA max ON Response Time 0 05 ms max OFF Response Time 0 5 ms max Number of Circuits 16 16 points common 1 circuit Number of Simultaneously ON Points 100 16 points common simultaneously ON 24 VDC Insulation Resistance 20 MQ between external terminals and GR terminal at 100 VDC 1 000 VAC between external terminals and GR terminal for 1 minute at a leakage current of 10 mA Dielectric Strength max Internal Current Consumption 80 mA max Weight 110 g max Accessories None Signals ste 2 are ene Up to two Interrupt Input Units can be name I Saka mounted to the CPU Rack They must Jxx_Ch1_Inoo i be connecte
463. s 1 MIL con PNP A 2 G79 I0 0 D1 G7TC 0C16 1 A 88 7 nector A 2 G79 00 O D1 G70D SOC16 1 5 A 2 G79 O0 0 D1 G70D FOM16 1 ae s A 2 G79 00 0 D1 G70A ZOC16 4 and Relay a CJ1W 0D233 32 outputs 1MILcon NPN A 2 G79 00 0 D1 G7TC 0C16 A 87 nector A 2 G79 00 0 D1 amp 7TC OC08 A 2 G79 O0 0 D1 G70D SOC16 A 86 A 2 G79 O0 0 D1 G70D FOM16 es A 2 G79 O0 0 D1 G70D VSOC16 A 85 an A 2 G79 O0 0 D1 G70D VFOM16 as 2 z D A 2 G79 00 0 D1 G70A ZOC16 3 and Relay A 88 ag hae A 2 G79 O0 0 D1 G70R SOCO8 A 87 8 A 2 G79 O0 O D1 G70D SOCo8 A 86 amp CJ1W 0D234 32 outputs 1 MILcon NPN A 2 G79 00 0 D1 G7TC 0C16 A 87 S nector A 2 G79 00 0 D1 G7TC OC08 a A 2 G79 00 0 D1 G70D SOC16 A 86 lsi A 2 G79 O0 0 D1 G70D FOM16 zi T A 2 G79 O0 0 D1 G70D VSOC16 A 85 3 fed A 2 G79 O0 0 D1 G70D VFOM16 o A 2 G79 O0 0 D1 G70A ZOC16 3 and Relay A 88 2 A 2 G79 O0 0 D1 G70R SOC08 A 87 9 eo A 2 G79 O0 O D1 G70D SOC08 A 86 3 3 re 5 Cc 3 a a O Be o w lt NJ series CPU Unit Hardware User s Manual W500 A 61 Appendices
464. s 3 delay in the resetting time If the supply voltage is 24 or 48 V insert the varistor in parallel with the load If the supply voltage is 100 to 200 V insert the varistor between the contacts l Precautions for Correct Use Do not connect a capacitor as an arc killer in parallel with an inductive load as shown in the diagram on the right This arc killer is very effective for pre venting spark discharge at the moment when the circuit is opened How ever at the moment the contacts are closed the contacts may be welded due to the current charged in the capacitor DC inductive loads can be more difficult to switch than resistive loads If appropriate arc killers are used however DC inductive loads will be as easy to switch as resistive loads Power C supply Inductive load NJ series CPU Unit Hardware User s Manual W500 A 53 sun O I 91Seg Jo suoneayioads Z Y syun nd no yORJUND UO suoned ld E Z V Appendices A 2 4 Connecting Connector Terminal Block Conversion Units and I O Relay Terminals Patterns for Combining Connector Terminal Block Conversion Units and I O Relay Terminals The following patterns can be used to connect Basic I O Units with Connectors to OMRON Connector Terminal Block Conversion Units and I O Relay Terminals using OMRON Connecting Cables Connection Patterns for Connector Terminal Block Conversion Units Pattern Conf
465. s The illegal packet was dis carded 04020000 hex PLC System This event pro This event provides internal S page 5 50 Information vides internal infor information from the PLC Func mation from the tion Module It is recorded to PLC Function Mod provide additional information ule for another event 44410000 hex PLC System This event pro This event provides internal S page 5 50 Information vides internal infor information from the PLC Func mation from the tion Module It is recorded to PLC Function Mod provide additional information ule for another event NJ series CPU Unit Hardware User s Manual W500 5 17 BunooysslqnosL Z S age 10113 Z G 5 Troubleshooting fl Errors Related to Controller Operation Event code Event name Meaning Assumed cause wiih Reference Maj Prt Min Obs Info 10200000 hex User Pro The user program The user program or Controller S page 5 51 gram Con or Controller Con Configurations and Setup are troller figurations and not correct because the power Configura Setup were not supply to the Controller was tions and transferred cor interrupted during a download Setup Trans rectly of the user program or the Con fer Error troller Configurations and Setup The user program or Controller Configurations and Setup are not correct because the power supply to the Controller was interrupted during online edit ing The user program o
466. s Basic I O Units to 2 560 exceeds 2 560 or less or less Attached Attached information 1 Total number of I O points in the CJ series Basic I O Units information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 5 42 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name End Cover Missing Event code 24030000 hex Meaning The End Cover is not connected to right end of the CPU Rack or an Expansion Rack Source PLC Function Module Source details I O bus master Detection Continuously timing Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops System defined Variable Data type Name variables None os aa Cause and Assumed cause Correction Prevention elie angle The End Cover is not connected to Check that the End Cover is correctly Design a unit configuration that right end of the CPU Rack or an connected and firmly attached If itis includes the End Cover Expansion Rack not connect it properly The End Cover is not connected prop Confirm that End Cover is connected erly correctly when you assemble the Controller Attached None information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6
467. s and Setup were not transferred correctly Source PLC Function Module Source details None or I O bus Detection At power ON or master timing Controller reset Error attributes Level Major fault Recovery Cycle the power Log category System supply or reset the Controller Effects User program Stops Operation Stops System defined Variable Data type Name variables None os Cause and Assumed cause Correction Prevention comecuon The user program or Controller Con Clear all of memory and then down Do not turn OFF the power supply to figurations and Setup are not correct load the project from the Sysmac Stu the Controller during a download of because the power supply to the Con dio If attached information is the user program or the Controller troller was interrupted during a down registered cycle the power supply to Configurations and Setup load of the user program or the the Controller and then implement the Controller Configurations and Setup above correction The user program or Controller Con If you cannot perform a Clear All Do not interrupt the power supply to figurations and Setup are not correct Memory operation from the Sysmac the Controller during online editing because the power supply to the Con Studio transfer the project to the troller was interrupted during online Controller with a restore operation editing from an SD Memory Card The user program or Controller Con Do not interrupt the power supply to fi
468. s cae atau als hea tetany ee 5 13 5 2 4 Error Descriptions 0 c ee eee tenes 5 25 5 2 5 Troubleshooting Errors That Are Not in the CPU Unit 5 76 NJ series CPU Unit Hardware User s Manual W500 5 1 5 Troubleshooting 5 1 Operation after an Error This section describes the error status of the NJ series Controller and the operation that occurs after an error is detected Refer to 5 2 Troubleshooting for details on corrections for specific errors Refer to the NJ NX series Troubleshooting Manual Cat No W503 for all of the errors that may occur in an NJ series Controller 5 1 1 Overview of NJ series Status You can check the operating status of the CPU Unit with the PWR RUN and ERROR indicators on the front panels of the Power Supply Unit and CPU Unit Power Supply Unit CPU Unit c J RUN Ai D A j indicator u omron Past mm PWR _ e NJ501 1500 indicator ERROR a imm u indicator lt 1 SD PWR AC100 240V asni INPUT The following table shows the status of front panel indicators the status of user program execution and the ability to connect communications to the Sysmac Studio or an HMI during startup during normal operation and when errors occur Power Supply C
469. s line transmission between the CPU Unit and the Units in the rack slots Or detection of all Special I O Units and CPU Bus Units was not completed when the power supply to the Controller was turned ON Source PLC Function Module Source details I O bus master Detection Continuously timing Error attributes Level Major fault Recovery Cycle the power Log category System supply Effects User program Stops Operation Stops System defined Variable Data type Name variables None a Cause and Assumed cause Correction Prevention corecuon The I O Connecting Cable is discon Make sure that the I O cable connec Make sure the cable is mated prop nected or wires inside it are broken tor is mated properly and then recon erly during operation Check for vibra nect the connector If the I O cable is tion and shock broken replace it Conductive material has gotten If there is conductive material nearby Do not do any metal working in the inside blow out the Units with air vicinity of the control panel Use the control panel only when it is closed The connector contact is faulty due to If foreign material is stuck to the con Make sure that the operating environ foreign material in the connector nector take off the connector and ment is free of dirt and dust remove the foreign material Noise If the error did not result from the Implement noise countermeasures There is data corruption in bus sig 20ve causes cycle the power to the n
470. s registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany e ODVA CIP CompoNet DeviceNet and EtherNet IP are trademarks of ODVA The SD and SDHC logos are trademarks of SD 3C LLC S EA Other company names and product names in this document are the trademarks or registered trademarks of their respective companies Copyrights Microsoft product screen shots reprinted with permission from Microsoft Corporation Introduction Introduction Thank you for purchasing an NJ series CPU Unit This manual contains information that is necessary to use the NJ series CPU Unit Please read this manual and make sure you understand the functionality and performance of the NJ series CPU Unit before you attempt to use it in a control system Keep this manual in a safe place where it will be available for reference during operation Intended Audience This manual is intended for the following personnel who must also have knowledge of electrical sys tems an electrical engineer or the equivalent e Personnel in charge of introducing FA systems e Personnel in charge of designing FA systems e Personnel in charge of installing and maintaining FA systems e Personnel in charge of managing FA systems and facilities For programming this manual is intended for personnel who understand the programming language specifications in international standard IEC 61131 3 or Japanese standard JIS B 3503
471. s section describes wiring for CJ series Basic I O Units with connectors 32 and 64 point Units Depending on the connector the following methods are used to connect these Units to external I O devices Use an OMRON Connecting Cable equipped with a special connector to connect to a Terminal Block or Relay Terminal e Use a special connector and make your own cable Precautions for Safe Use Do not apply voltages that exceeds the input voltages for Input Units or the maximum ratings of Output Units When the power supply has positive and negative terminals be sure to wire them correctly Use reinforced insulation or double insulation on the DC power supply connected to DC I O Units when required by EC Directives low voltage When connecting the connector to the I O Unit tighten the connector screws to a torque of 0 2 N m Turn ON the power after checking the connector s wiring Do not pull the cable Doing so will damage the cable Bending the cable too sharply can damage or break wiring in the cable SIOJBUUOD YIM SHUN O I N1Seg S H S FO BULIM v v EN Additional Information CJ series Basic I O Units with 32 or 64 points and Fujitsu connectors have the same connector pin allocations as the C200H High density I O Units and CS series I O Units with connectors to make them compatible NJ series CPU Unit Hardware User s Manual W500 4 33 4 4 34 Installation and Wiring Connecting to a Connector Terminal Bl
472. s variables on a Watch Tab Page to see if an observation level Controller error has occurred i Battery Backup The user program and initial values for the variables are stored in non volatile memory in the CPU Unit The present values of variables with the Retain attribute and the values of the Holding DM and EM Areas in the memory used for CJ series Units are backed up by a Battery If the Battery is not connected or the Battery is exhausted the CPU Unit detects a Battery backup Memory Check Error If that error is detected variables with a Retain attribute are set to their initial values and the Holding DM and EM Areas in memory used for CJ series Units are cleared to all zeros Perform thorough verifications and provide sufficient measures to ensure that the devices perform safe operation for the initial values of the variables with Retain attributes and the resulting operation The absolute encoder home offsets are backed up by a Battery If the CPU Unit detects a low battery voltage or the absence of a mounted battery when the power supply to the Controller is turned ON the absolute encoder home offsets are cleared to zeros and an Encoder Home Offset Read Error occurs Reset the error and perform homing to define home If you do not define home unintended operation of the controlled system may occur NJ series CPU Unit Hardware User s Manual W500 19 Precautions for Safe Use fi Debugging Forced refreshing ignores the results
473. s with a Retain attribute and memory for CJ series Units in the DM EM and Holding Areas do not con tain the values from just before the power supply was turned OFF Unless suitable processing countermeasures are implemented normal user program execution or nor mal Unit operation may not be possible when the power is turned ON next time System defined Variable Data type Name variables None Cause and Assumed cause Correction Prevention gomaeian An error occurred in the software Perform the following None Check the values of retained vari ables and the retained areas in the memory used for CJ series Units and change them to the correct val ues If the system uses a Servomotor with an absolute encoder turn ON the power supply and then turn ON the Servo and check the actual cur rent position of the axis Attached None information Precautions If this error occurs the values of the following will be the values from the previous time the power supply was turned Remarks ON Retained variables variables with a Retain attribute or variables in retained areas with AT specifications Retained areas in the memory used for CJ series Units Absolute encoder home offset data This event code occurs for unit version 1 10 or later of the CPU Unit 2 For details refer to O Operation for Major Fault Level Controller Errors on page 5 6 5 30 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting
474. sation results in exceeding FirstOnPosition the output timing will be unstable FirstOnPosition LastOnPosition OffCompensation LastOnPosition after compensation Use the NX_AryDOutTimeStamp Write Digital Output Array with Specified Time Stamp instruction only after you confirm that InOperation from the MC_DigitalCamSwitch Enable Digital Cam Switch instruction is TRUE il Restoring Data You cannot back up restore or compare some or all of the settings for certain slaves and Units Also you cannot back up restore or compare data for disabled slaves or Units After you restore data suf ficiently confirm that operation is correct before you start actual operation The absolute encoder home offsets are backed up with a Battery in the CPU Unit as absolute encoder information If any of the following conditions is met clear the absolute encoder home offsets from the list of data items to restore and then restore the data Then define the absolute encoder home again If you do not define home unintended operation of the controlled system may occur The Servomotor or Servo Drive was changed since the data was backed up The absolute encoder was set up after the data was backed up The absolute data for the absolute encoder was lost fi Battery Replacement The Battery may leak rupture heat or ignite Never short circuit charge disassemble heat or incin erate the Battery or subject it to strong shock e Dispo
475. se of any Battery that has been dropped on the floor or otherwise subjected to excessive shock Batteries that have been subjected to shock may leak if they are used e UL standards require that only an experienced engineer replace the Battery Make sure that an expe rienced engineer is in charge of Battery replacement 22 NJ series CPU Unit Hardware User s Manual W500 Precautions for Safe Use Apply power for at least five minutes before changing the Battery Install a new Battery within five minutes at 25 C of turning OFF the power supply If power is not supplied for at least 5 minutes the saved data may be lost We recommend replacing the Battery with the power turned OFF to prevent the CPU Unit s sensitive internal components from being damaged by static electricity and to prevent malfunctions The Bat tery can be replaced without turning OFF the power supply To do so always touch a grounded piece of metal to discharge static electricity from your body before you start the procedure After you replace the Battery connect the Sysmac Studio and clear the Low Battery Voltage error i Unit Replacement Make sure that the required data including the user program configurations settings variables and memory used for CJ series Units is transferred to a CPU Unit that was replaced and to externally connected devices before restarting operation Be sure to include the tag data link settings routing tables and other CPU Bus
476. sion voltage Expansion 24 VDC capacity p Racks Rack nee function NJ PA3001 100 to 240 VAC 6 0A Yes NJ PD3001 24 VDC 6 0A 6 0A 1 0A 30 W Yes No Yes Yes yun Ajddns semog Bunosjes E E Including supply to the CPU Unit Refer to CPU Rack on page 2 5 Expansion Racks on page 2 10 and CJ series Configuration Units on page 2 12 for Unit current consumptions Refer to Rack Current Consumption and Width Display on page 3 17 for the procedure to check the current and power consumptions for each Rack from the Sys mac Studio Calculating Unit Current Consumption The amount of current power that can be supplied to the Units mounted in a Rack is limited by the capacity of the Rack s Power Supply Unit Refer to the following tables when designing your system so that the total current consumption of the mounted Units does not exceed the maximum current for each voltage group and the total power consumption does not exceed the maximum power supplied by the Power Supply Unit Refer to CPU Rack on page 2 5 Expansion Racks on page 2 10 and CJU series Configuration Units on page 2 12 for the current consumptions of the Units to use in the Unit current consumption calculations Maximum Current and Power Supplied by Power Supply Units The following table shows the maximum currents and power that can be supplied by Power Supply Units in CPU Racks and Expansion Racks Note 1 When calculating current power consumption in a CPU
477. sion That Corresponds to the Unit Version of the CPU Unit The specifications when you do not use the Sysmac Studio version that corresponds to the unit version of the CPU Unit are given in this section Using an Lower Sysmac Studio Version If you use a lower version of the Sysmac Studio you can use only the functions of the unit version of the CPU Unit that corresponds to the Sysmac Studio version olpnig oewshs pue SUA Add JO SUOISJe A Yun UsEeMIeg diysuONe eYy Z Y NJ series CPU Unit Hardware User s Manual W500 A 103 Appendices A 104 Example Unit version of CPU Unit 1 04 Sysmac Studio version 1 04 Unit version 1 03 of the CPU Unit corresponds to Sysmac Studio version 1 04 There fore you can use only the functions that are supported by unit version 1 03 of the CPU Unit You cannot use functionality that was added for unit version 1 04 or later of the CPU Unit Using a CPU Unit with an Earlier Unit Version If you use a CPU Unit with an earlier version select the unit version of the connected CPU Unit or an earlier unit version in the Select Device Area of the Project Properties Dialog Box on the Sysmac Studio You can use only the functions that are supported by the unit version of the connected CPU Unit Example Unit version of CPU Unit 1 03 Sysmac Studio version 1 05 Unit version 1 04 of the CPU Unit corresponds to Sysmac Studio version 1 05 How ever the connected CPU Unit is unit version 1 03
478. smac Studio fl Installation Dimensions A CPU Rack i i 5 gt 27 5 DIN Track A i 35 o 90 PFP 100N2 16 mm i E PFP 100N 7 3 mm 27 5 0 mm PFP 50N 7 3 mm S ye wT tz e l SS 66 min Unit mm Expansion ae i E 4 24 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring Installation Height With a height of 90 0 mm the CPU Unit is the highest component in an NJ series CPU Rack It is also higher than any Units on an Expansion Rack When a cable is connected such as a connecting cable to Support Software however even greater height is required Allow sufficient depth in the control panel containing the Controller Approx 165 to 180 mm jt sun Bununow r sSuOISUdWIG pue doUBIeEddy p jqw ssy S E NJ series CPU Unit Hardware User s Manual W500 4 25 4 Installation and Wiring 4 4 Wiring Do not input a voltage or current that exceeds the specified range into a Unit or slave If a voltage or current that is outside the specified range is input the Unit or slave may fail or a fire
479. so select version 1 03 or earlier as the version in the Select Device Area of the Project Properties Dialog Box If you select version 1 03 as the version in the Select Device Area of the Project Properties Dialog Box you can use only the functions that are supported by unit version 1 03 of the CPU Unit You cannot use functionality that was added for unit version 1 04 or later of the CPU Unit Precautions for Correct Use An error will occur if you perform the following type of operation Create a project on Sysmac Studio version 1 02 or higher with unit version 1 01 or later selected as the version in the Select Device Area of the Project Properties Dialog Box Upload the project to Sysmac Studio version 1 01 Additional Information Unit Version Settings for Project Devices With Sysmac Studio version 1 02 or higher you can select the unit version in the Select Device Area of the relevant dialog boxes You can select any unit version that is the same as or earlier than the unit version of the CPU Unit For example if the unit version of the CPU Unit is 1 01 select either 1 00 or 1 01 The Sysmac Studio will treat the CPU Unit as a CPU Unit with the unit version that is selected for the project device For example if you set unit version 1 00 for project device you can use only the functionality for unit version 1 00 on the Sysmac Studio You can transfer a project to the Sysmac Studio if the unit version that is set for the project
480. sories None Allocated Signal Number of Simultaneously ON Points vs CIO word name Ambient Temperature Characteristic f 2 i 5 6 kQ zi T i 5 Jxx_Ch1_In00 me A 35 32 points at 40 C 32 points i 48 C Input voltage pS Jxx chi Ini5 2 NDZ A _Ch1_l f Connector aa 7 25 12 points common COMO H 8 a9 at 55 C COMO gt S L o SW 2l 2 15 10 Pom common A a A s o al E at 55 Circuit Configuration 5 SI 2 10 o Input indicator 7 Ef Bs mr Si 5 o Jxx_Ch2_In00 5 6 kQ H o 10 20 30 40 50 60 C a i ue Par aaa Ambient Temperature m 1 i Gi i H Goanetior Jxx_Ch2_In15 9 SF oF Hr j row B COMI i 8 E com NJ series CPU Unit Hardware User s Manual W500 A 9 sun O I 91Seg Jo suoneaoads Z Y sun O I 3 seg z z Y Appendices External connection and terminal device variable diagram Signal Connec Signal Allocated aoed name tor pin name CIO word 24 VDC di NC TT 5 NO Li i COM1 3 f4 COM1 L Jxx_Ch2_In15 516 Jxx_Ch2_In07 5 4 _Jxx_Ch2_In14 78 Jxx_Ch2_In06 5 4 L Jxx_Ch2_In13 910 Jxx_Ch2_In05 5 l aia bsp x Ch2_In12 54 4 5 Sxx_Ch2_In04 5 l dina f ss 9x Ch2 n11 ff3 14 2xCh2_n0s 5 i L Jxx_Ch2_In10 1546 Jxx_Ch2_In02 4 5 5 tx Ch2_In09 14714 8 Jxx_Ch2_Ino1_
481. ssible Power Supply Error Lit Not lit Not lit CPU Unit Reset Lit Flashing 3 s intervals Lit Incorrect Power Sup ply Unit Connected Lit Not lit Lit CPU Unit Watchdog Timer Error An online connection to the Sysmac Studio is necessary to differentiate between CPU Unit Resets CPU Unit Watchdog Timer Errors and non fatal errors in the CPU Unit Power Supply Errors and Incorrect Power Supply Unit Connected errors can be differentiated with the indicators There is no need to see if you can go online with the Sysmac Studio NJ seri es CPU Unit Hardware User s Manual W500 5 3 101413 ue Jaye UuoeIado S HUN Ndd Ou Ul SIOZ jeye4 Z 1 S 5 Troubleshooting 5 1 3 Non fatal error in CPU Unit fi Event Levels Non fatal errors that occur are managed as Controller events in the NJ series Controller Controller events are classified into levels according to the degree of the effect that the events have on control When an event occurs the Sysmac Studio or HMI will display the level Refer to the NU NX series Trou bleshooting Manual Cat No W503 for details on Controller events Major Fault Level These errors prevent control operations for the entire Controller If a major fault level error is detected user program execution is stopped immediately and the loads for all slaves including remote I O are turned OFF With EtherCAT slaves some NX Units and some Cu series Special Units you can set the slave setti
482. sslqnolL Z S age 10113 2 G NJ series CPU Unit Hardware User s Manual W500 5 19 5 Troubleshooting Event code Event name Meaning Assumed cause wor Reference Maj Prt Min Obs Info 10280000 hex Error in Exe The automatic It was not possible to read the S page 5 56 Ver 1 03 or cuting Auto transfer ended in an data for automatic transfer later matic error The SD Memory Card was Transfer removed during an automatic transfer There are no backup files in the autoload folder on the SD Mem ory Card The backup files in the autoload folder on the SD Memory Card are corrupted The SD Memory Card is dam aged 40110000 hex PLC Func A fatal error was An error occurred in the soft S page 5 57 tion Process detected in the PLC ware ing Error Function Module 40160000 hex Safe Mode The Controller The power supply was turned S page 5 57 Ver 1 02 or started in Safe ON to the Controller when Safe earlier Mode Mode was set on the DIP switch on the CPU Unit 44420000 hex PLC Func A fatal error was An error occurred in the soft S page 5 58 Ver 1 05 or tion Process detected in the PLC ware later ing Error Function Module 40120000 hex PLC Func A fatal error was An error occurred in the soft S page 5 58 tion Process detected in the PLC ware ing Error Function Module 40130000 hex PLC Func A fatal error was An error occurred
483. t03 Ds Jxx_Ch1_Out07 Jxx_Ch1_Outi5 O Chi D 4 i CP 2an ouno Jxx_Ch4_Out02 D4 COMO COMO M D2 Out09 Jxx_Ch4_Out01 O av av D Jxx_Ch4_Out08 Jxx_Ch4_Out00 oO D Jxx_Ch2_Out00 Jxx_Ch2_Out08 L V V O Jxx_Ch2_Out01 Jxx_Ch2_Out09 7 com2 com2 4 Cenou Jxx_Ch2_Out10 T 4 T Jxx_Ch3_Out15 Jxx_Ch3_Out07 e 9 rl Jxx_Ch3_Outt4 Jxx_Ch3_Outos 2 O Jxx_Ch2_Outos Jxx_Ch2_Outtt 7 E LO _Ch3_ D z LO Jxx_Ch2_Out04 Jex_Ch2_Outt2 Y l Z z Jxx_Ch3_Out13 Jxx_Ch3_Out05 D4 a e L o LO Jxx_Ch2_Out05 Jex_Ch2_Outt3 T 4 i Jxx_Ch3_Out12 Jxx_Ch3_Out04 Pas eo 9 ke Jxx_Ch3_Out11 Ch3_outos D O Jxx_Ch2_Outos Jxx_Ch2_Outt4 Y 4 E dior Gha OWNS 4i LO Jxx_Ch2_Out07 Ja ch2 outis T l Jxx_Ch3_Out10 Jxx_Ch3_Out02 com1 comi C Jxx_Ch3_Outog Jxx_Ch3_Out01 12 to D 4 l aV av 12to 24 FA tx ona _outo8 Jxx_Ch3_Out00 24 voc O O VDC 4 When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Be sure to wire both terminals 23 and 24 COMO of CN1 Be sure to wire both terminals 3 and 4 COM1 of CN1 Be sure to wire both terminals 21 and 22 V of When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Be sure to wire both terminals 23 and 24 COM2 of CN2 Be sure to wire both terminals 3 and 4 COMS3 of CN2
484. tch 1 2 O D Changes the 16 I O displayed on the I O indicators m I O indicators _ I O wiring connector 40 pin x 1 NE Fujitsu connector MIL connector Setting 1 Wd m Row A on connector _ Bottom of connector Setting 2 Wd m 1 Row B on connector Top of connector Unit with Fujitsu Connector Unit with MIL Connector Connector ERR Connected to the connector on the next Unit 0128 Wordm 4567 oh 8 9 1011 m 1 1213 1415 Note Only the CJ1W OD232 has an ERR indicator for the load short circuit alarm Thirty two point Units with 2 x 24 pin Fujitsu Connectors or 2 x 20 pin MIL Connectors Model number I O indicators _ 1 0 wiring an eae 24 pin x 2 Unit with Fujitsu Connector Unit with MIL Connector Connector Word m fol 8 9104112131415 Connected to the connector on the next Unit 01234567 ES este eects Word m 1 8 9 10111213 1415 Sixty four point Units with Two 40 pin Fujitsu Connectors or MIL Connectors Indicator Switch Model number Changes the 32 I O displayed on the I O indicators lO indicators Setting 1 Wd m and m 1 CN1 Setting 2_ Wd m 2 and m 3 CN2 1 0 wiring connector 40 pin x 2 Unit with Fujitsu Connector Unit with MIL Connector Connector Connected to the connector
485. te fe imit snitch A8 QL A7 2 A6 Wd m 1 a5 Black White a4 Brown Red a3 6 Blue Black j vE o i photoelectric sensor NPN Lipa or proximity sensor 24 VDC Blue Black Brown White 2 wire sensor e g mace 724 VDC Fe Note 1 The polarity for input power supply connections Note 1 Connect the A9 B9 terminal and the terminal for A 66 indicated with dotted lines can be con nected in either direction provided that the same polarity is used for the commons Both COMO and COM1 have two pins each They are internally connected inside the Controller but they must all be wired NPN Connect the A9 B9 terminal and the terminal for PNP Use the enclosed short bar The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit NJ series CPU Unit Hardware User s Manual W500 Programma CJ1W ID261 ble Control ler I O Unit Connector XW2D 40G6 oa XW2D 40G6 RF Block Con version Unit Connecting XW2Z B Cables Wam m CN1 CN2 watmi m Wd m 3 ne NC COM1 ceiro 2 oo er BiH o o to oO A15 12 B14 Oo OF O Oo a o A13 105 o4 o M12 O O to o A11 08 Connection e A B10 oO diagr
486. ted System defined Variable Data type Name variables None z oe Cause and Assumed cause Correction Prevention correction The capacity of the SD Memory Card Replace the SD Memory Card for one Use an SD Memory Card that has is insufficient with sufficient available space sufficient available space It was not possible to save the data Perform the backup operation again Do not write to the CPU Unit when a that was specified for backup when no data write operation to the backup operation is in progress CPU Unit is in progress The SD Memory Card was removed Insert an SD Memory Card Insert an SD Memory Card during a backup operation Failed to back up Unit or slave Refer to the corrections for the follow Refer to the prevention information for ing events CJ series Unit Backup the following events CJ series Unit Failed 102D0000 hex or EtherCAT Backup Failed 102D0000 hex or Slave Backup Failed 102F0000 hex EtherCAT Slave Backup Failed 102F0000 hex The backup was canceled by the None None user Execution of the Save Cam Table Perform the operation after execution Do not perform a backup during exe instruction or changing the CPU Unit of the Save Cam Table instruction or cution of the Save Cam Table instruc name is in progress changing the CPU Unit name is com tion or while changing the CPU Unit pleted name The online connection with the Sys Check the cable connections Go Check the cable to see if it is discon mac S
487. ternal Current Consumption 220 mA max Weight 150 g max Circuit Configuration Y Output indicator Jxx_Ch1_Outoo fim Renee ae to z F i Q Jxx_Ch1_Out07 1 1 f ono b COM Fuse i i 2 fi 2 T 2 External connection and terminal device variable diagram Connec Signal tor pin name NC Ao Jxx_Ch1_Outoo D BO LE o NC At Jxx_Ch1_Outo1 gt Bi Cama NC a2 Jxx_Ch1_Outo2 7 B2 L o NC A3 Jxx_Ch1_Outo3_ gt B3 L a NC A4 Jxx_Ch1_Out04 77 gt O 250 VAC max B4 L o NC a5 Jxx_Ch1_Out05 D BS SS NC A6 Jxx_Ch1_Out06 7N B6 L NC a7 Jxx_Ch1_Out07_ 7N ay L NC A8 COM B8 Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units NJ series CPU Unit Hardware User s Manual W500 A 21 sun O I 91Seg Jo suoneayioads Z Y spun O I IIS c c V Appendices CJ1W OD201 Transistor Output Unit 8 Points Name 8 point Transistor Output Unit with Terminal Block Sinking Outputs Model CJ1W OD201 Rated Voltage 12 to 24 VDC Operating Load Voltage Range 10 2 to 26 4 VDC Maximum Load Current 2 0 A point 8 0 A Unit Maximum Inrush Current 10 A point 10 ms max Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Respo
488. terrupted during access to the SD Memory Card Source PLC Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Observation Recovery Log category System Effects User program Continues Operation Operation is controlled by the user program when the file is corrupted System defined Variable Data type Name variables _Card1PowerFail BOOL SD Memory Card Power Interruption Flag Cause and Assumed cause Correction Prevention carecen The Controller power supply was Check that the correct file is on the Do not turn OFF the power supply turned OFF while the SD BUSY indi SD Memory Card or that the device while the SD BUSY indicator is lit cator was lit operates correctly If the correct file is not on the SD The power supply to the Controller M Card orti the device d Take appropriate measures to ensure was interrupted momentarily while the emory Card or if the device does that the specified power with the rated SD BUSY indicator was lit not s E a ANE T voltage and frequency is supplied in COrGCETIO ONS emoy mard places where the power supply is Cycle the power supply to the Con unstable troller or reset the Controller and con firm that the system operates correctly When you have finished the corrections set the SD Memory Card Access Power Interruption Flag _Card1PowerFail to FALSE Attached None information Precautions When the measure is completed change the SD Memory Card Access Po
489. the Racks and any other objects e g ceiling wiring ducts structural supports devices etc to provide enough space for air circulation and replacement of Units Input duct Output duct Power duct 200mmmin a 2 2 5 2 KECALO R RRR ZZZ 2 a 2 3 g A A 2 Ta ieee j i 5 A CPU Rack F l 2 3 2 S Sl Breakers 2 g 2 fuses 1 1 Z A l 2 2 I C E a 2 2 ZTF 2 7 2 5 ZZZ 7T Z Larra FREAG amp 2 Bl ee 2 c 2 7 gt a J 2 2 a RS S 2 2 Fi A 2 Expansion Rack lt s T g 2 2 l 2 2 A 2 a g 2 l A A 2 l A RIZ Power Z 22 o Z equipment 5 A SS g such as 5 2 flare 5 transformers 2 a a and magnetic 2 amp 2 2 relays l A L 2 2 2 2 2 2 5 2 2 5 a 2 2 l 5 D ll 2 5 D A See 2 l a A Flai ssa y 5 I e S ae AN PIRE 5 aoe 2 g a ee j 2 oO 2 2 3 ce 2 2 a 3 2 5 3 Fuses relays timers etc g ji 2 D Do not install devices that 2 5 2 generate heat or power Terminal blocks Terminal blocks for 12 oD equipment for Controller power equipment NJ series CPU Unit Hardware User s Manual W500 4 13 4 Installation and Wiring 4 3 2 Connecting Controller Components The Units that make up an NJ series Controller can be connected simply by pressing the Units together and locking the sliders by moving them t
490. the cables NJ series CPU Unit Hardware User s Manual W500 4 35 4 Installation and Wiring 2 Cover the Unit while wiring to prevent wire clippings from entering the Unit If there is a dustproof label on the top of the Unit do not remote it before you wire the Unit Remove the label or other covering after wiring has been completed to allow air circulation needed for cooling Before wiring After wiring Remove label after wiring 3 When solder type connectors are being used be sure not to accidentally short adjacent termi nals Cover the solder joint with heat shrink tubing gt Solder type connector Heat shrink tubing Wire 0 2 to 0 13 mm Precautions for Safe Use If the external power supply to an Output Unit has polarity connect it with the correct polarity If the polarity is reversed current may flow in the reverse direction and damage the connected devices regardless of the operation of the Controller 4 36 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 Assemble the connector purchased separately Connector cover e_ Small screws 3 Cc Small screws 2 Connector lock screws Nuts 2 5 Insert the wired connector BunIM v v Basic 1 O Unit Connector 6 Remove the label or other covering after wiring has been completed to allow air circulation needed for cooling
491. the controlled system if one of the function modules stops The relevant out puts will behave according to the slave or Unit specifications if a partial fault level error occurs in one of the function modules Always confirm safety at the connected equipment before you reset Controller errors with an event level of partial fault or higher for the EtherCAT Master Function Module When the error is reset all slaves that were in any state other than Operational state due to a Con troller error with an event level of partial fault or higher in which outputs are disabled will go to Oper ational state and the outputs will be enabled Before you reset all errors or restart a slave confirm that no Controller errors with an event level of partial fault have occurred for the EtherCAT Master Function Module Always confirm safety at the connected equipment before you reset Controller errors for a CJ series Special Unit When a Controller error is reset the Unit where the Controller error with an event level of observation or higher will be restarted Before you reset all errors confirm that no Controller errors with an event level of observation or higher have occurred for the CJ series Special Unit Observation level events do not appear on the Controller Error Tab Page so it is possible that you may restart the CJ series Special Unit without intending to do so You can check the status of the _CJUJB_UnitErrSta 0 0 to _CJB_UnitErrSta 3 9 error statu
492. the enclosed short bar The COM terminals are wired inside the Connector Terminal Block Conversion Unit A 77 seutua Aejay O I pue spun UOISI AUOD YoOIg JeUIWe J0 D UUOD Bunoauuog v z Y sun O I 9ISeg Jo suoneayioads Z Y Appendices Programma CJ1W MD232 Programma CJ1W MD233 ble Control ble Control ler I O Unit ler I O Unit Connector XW2D 20G6 Connector XW2D 20G6 Terminal Terminal Block Con Block Con version Unit version Unit Connecting XW2Z x Connecting XW2Z X Cables Cables wd CN1 OUT m Op O rO 8 O O 09 as 9 s 7 10 Ga 2 Go Q 1 a7 pall E to Rey S 12to HAD H2 VDC AA as Ne 24 e VY G G3 D VDC 13 as LY aa wr Lard 4 Al FS OHEA A a3 yom y OHG a2 24 VDC COMON al io V a1 Connection Connection esd iat Wd met cnz 007 aoar Wd m 1 CN2 N 6s en Oe Om 2 OS B5 Se G3 e 2 Note 1 The polarity for input power supply connections Note 1 The polarity for input
493. then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Products shall be FOB shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e Omron will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage t
494. ting Communications Device for Office Use This device obtained EMC registration for office use Class A and it is intended to be used in places other than homes Sellers and or users need to take note of this Conformance to Shipbuilding Standards The NJ series Controllers comply with the following shipbuilding standards Applicability to the ship building standards is based on certain usage conditions It may not be possible to use the product in some locations Contact your OMRON representative before attempting to use a Controller on a ship i Usage Conditions for NK and LR Shipbuilding Standards The NJ series Controller must be installed within a control panel Gaps in the door to the control panel must be completely filled or covered with gaskets or other material The following noise filter must be connected to the power supply line Noise Filter Manufacturer Model Cosel Co Ltd TAH 06 683 Software Licenses and Copyrights This product incorporates certain third party software The license and copyright information associ ated with this software is available at http www fa omron co jp nj_info_e 28 NJ series CPU Unit Hardware User s Manual W500 Versions Versions Unit versions are used to manage the hardware and software in NJ series Units and EtherCAT slaves The unit version is updated each time there is a change in hardware or software specifications Even when two Units or EtherCAT slaves ha
495. tion goreouon The limit to the number of nesting lev Find the location in the user program Write the user program so that the els for functions or function blocks that exceeds the limit to the number limit to the number of nesting levels was exceeded of nesting levels for functions or func for functions or function blocks is not tion blocks and reduce the number of exceeded Use the program check on nesting levels to within the limit Then the Sysmac Studio to confirm that the download the user program again limit to the number of nesting levels is not exceeded Attached None information Precautions None Remarks For details refer to I O Operation for Major Fault Level Controller Errors on page 5 6 5 52 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name Illegal User Program Controller Configurations and Setup Event code 10250000 hex Meaning The upper limit of the usable memory was exceeded or the user program or Controller Configurations and Setup is cor rupted Source PLC Function Module Source details None Detection At download timing power ON or Controller reset Error attributes Level Major fault Recovery Cycle the power Log category System supply or reset the Controller Effects User program Stops Operation Stops System defined Variable Data type Name variables None sek Cause and Assumed cause Correction Preventio
496. tion Module System defined Variable Data type Name variables Lists the variable names data types and meanings for system defined variables that provide direct error notification that are directly affected by the error or that contain settings that cause the error g N Cause and cor Assumed cause Correction Prevention A rection Lists the possible causes corrections and preventive measures for the error p e Attached This is the attached information that is displayed by the Sysmac Studio or an HMI 5 o information Q Precautions Provides precautions restrictions and supplemental information If the user can set the event level the event levels 5 Remarks that can be set the recovery method operational information and other information is also provided Q n 1 One of the following Major fault Major fault level Partial fault Partial fault level Minor fault Minor fault level Observation Information 2 One of the following Automatic recovery Normal status is restored automatically when the cause of the error is removed Error reset Normal status is restored when the error is reset after the cause of the error is removed Cycle the power supply Normal status is restored when the power supply to the Controller is turned OFF and then back ON after the cause of the error is removed Controller reset Normal status is restored when the Controller is reset after the cause of the error is removed Depends on cause The recovery method dep
497. tion processing Flashing A recoverable error occurred Not lit There are no errors LINK ACT Yellow Lit A link was established Flashing Data communications are in progress after establishing link Flashes every time data is sent or received Not lit The link was not established i DIP Switch Use the CPU Unit with all the DIP switch pins turned OFF EN Additional Information The DIP switch is not used to write protect the user program of the NJ series Controller Set write protection in the Startup Write Protection Settings in the CPU Unit Protection Settings from the Sysmac Studio NJ series CPU Unit Hardware User s Manual W500 3 7 3 Configuration Units fl Battery The following Battery is built in as a standard feature Model CJ1W BATO1 Appearance Specifications Effective life i e maximum life expectancy 5 years The following values are retained during power interrup tions e Values of variables with a Retain attribute e Words for CJ series Units in the Holding DM and EM Areas Clock information Some system defined variables Event logs fi ID Information Indication You can check the followings in the ID information indications on the right side of the CPU Unit PORT1 MAC ADDRESS31 PORT2 MAC ADDRESS n nunnnunnnnannnnnnnn annn EENEN ENEEENEENEENNENEEEO
498. tions and Setup in the Multiview Explorer Or right click EtherCAT under Configurations and Setup and select Edit from the menu The EtherCAT Tab Page is displayed 2 Right click the master on the EtherCAT Tab Page and select Display Production Information The Production Information Dialog Box is displayed The unit version is displayed after Rev 3 Production Information x Type information Serial number Node9 R88D KNO1L ECT Rev 2 1 OMRON Corporation 0x00000000 30 NJ series CPU Unit Hardware User s Manual W500 Versions Unit Versions of CPU Units and Sysmac Studio Versions The functions that are supported depend on the unit version of the NJ series CPU Unit The version of Sysmac Studio that supports the functions that were added for an upgrade is also required to use those functions Refer to A 7 Version Information for the relationship between the unit versions of the CPU Units and the Sysmac Studio versions and for the functions that are supported by each unit version NJ series CPU Unit Hardware User s Manual W500 31 Related Manuals Related Manuals The followings are the manuals related to this manual Use these manuals for reference
499. tions instructions Change 1 08 1 09 NJ NX series Instruc tions Reference Man ual Cat No W502 Debugging Differential monitoring Addition 1 03 1 04 NJ NX series CPU function Unit Software User s Reliability Self diagnosis Controller Changing lev Addition 1 03 1 04 Hl Cat No functions errors els 501 Security Asset protec Protection Data protec Addition 1 01 1 02 tion and pre tion venting Operation Number of Change 1 01 1 02 INGOT Ren OR et authority verifi groups ation cation SD Memory Application Automatic transfer from SD Addition 1 03 1 04 Cards Memory Card Backing up SD Memory Operating CPU Unit Addition 1 03 1 04 NJ NX series CPU data Card backups methods front panel Unit Software User s DIP switch Manual Cat No Specification Addition 1 03 1 04 w501 with system defined vari ables SD Memory Addition 1 03 1 04 Card Window in Sysmac Studio Special Addition 1 08 1 09 instruction Protection Disabling Addition 1 03 1 04 backups to SD Memory Cards Sysmac Studio Controller backups Addition 1 03 1 04 1 This addition applies only to an NJ301 CPU Unit The NJ501 and NJ101 CPU Units support packet monitoring with all versions Note Refer to the manuals for the function modules for additions and changes to function module functions for each unit version of the CPU Units NJ series CPU Unit Hardware User s Manual W500 Appendices Addition of Mountable CJ series Units The Cu
500. to connect them Connection with EtherNet IP 1 1 Connection 1 N Connection Sysmac Studio S Sysmac Studio EtherNet IP EtherNet IP E Di Di I E L L A direct connection is made from Directly specify the IP address of the remote device or select the the Sysmac Studio The IP remote device from the node list address and connection device do not need to be specified You can make the connection whether or not a switching hub is used Support for Auto MDI enables the use of cross cables or straight cables if a direct connection is made 3 32 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units EN Additional Information The Sysmac Studio cannot connect online to an NJ series CPU Unit in the following type of con figuration If the built in EtherNet IP port is not used you cannot connect to an NJ series CPU Unit on an EtherNet IP network Example Connection through Example Connection to NJ series CPU Unit Routing through an Eth an EtherNet IP Unit erNet IP Unit or Built in Port Sysmac Studio Sysmac Studio
501. to the compartment NR A A iS i Removing the SD Memory Card 1 Press the SD Memory Card power supply switch SD PWR speg Aioway GS Z SD Memory Card power supply switch gt aa 2 Press the SD Memory Card after the SD BUSY indicator is no longer lit Bulaowey pue bueu zZ The SD Memory Card will be ejected from the compartment ne T O 3 Pull out the SD Memory Card 4 Close the Memory Card cover when an SD Memory Card is not being used NN l Y NJ series CPU Unit Hardware User s Manual W500 3 11 3 Configuration Units 3 3 Power Supply Units 3 3 1 Models and Specifications il NJ series Power Supply Units Use an NJ series Power Supply Unit to supply power to an NJ series CPU Rack or Expansion Rack H Precautions for Correct Use Do not use the Power Supply Units in the system beyond the rated supply capacity range given in the following specifications Doing so may result in operation stopping incorrect oper ation or failure to correctly back up required data at power interruptions e Use only NJ series Power Supply Units on NJ series CPU Racks and Expansion Racks Oper ation is not possible if you use a CJ series Power Supply Unit with an NJ series CPU Unit or an NJ series Power Supply Unit with a CJ series CPU Unit
502. to0 o Jxx_Ch1_Out00 i i i I i i i i Internal circuits External connection and terminal device variable diagram Signal Connec Signal name tor pin name Mx Ch1_Out00 E AO Bo Lexx Cht_Outoo_p gt Mx Ch1_Out01 A1 ey ay oe B1 vx Cht_Outor_ TY A Jxx_Ch1_Out02 A2 She j sae B2 2xCh1_Out02 TY xX Ch1_Out03 Ag oj peee B3 2xCh1_Out03 TY a Jxx_Ch1_Out04 er QF A4 ares TEA p4 xx Ch1_Out04 T Q Jxx_Ch1_Out05 A5 tE ifere B5 2xCh1_Out05 TY RX Ch1_Out06 A6 or EEA Be 2xCh1_Out06 TY Q Jxx_Ch1_Out07 A7 Ey Rae Jxx_Ch1_OQut07 gt if B7 L NC aed A8 NC B8 250 VAC 24 VDC max 2A 2A The input power supply polarity can be connected in either direction Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units NJ series CPU Unit Hardware User s Manual W500 A 19 sun O I dISeg Jo suoneayioads Z Y sun O I 3 seg c V Appendices CJ1W 0C211 Contact Output Unit 16 Points Name 16 point Contact Output Unit with Terminal Block Model CJ1W 0C211 Max Switc
503. tputs 1 to 5 V CJ1W DA041 0 to 95 10 words 100 words 40 0 12 _ 150 g max put Units 4 to 20 mA etc Units 2 outputs 1 to 5 V CJ1W DA021 0 to 95 10 words 100 words 40 0 12 150 g max 4 to 20 mA etc Units 8 outputs 1 to 5 V CJ1W DA08V 0 to 95 10 words 100 words 40 0 14 150 g max 0 to 10 V etc Units 8 outputs 4 to CJ1W DA08C 0 to 95 10 words 100 words 40 0 14 150 g max 20 mA Units 4 outputs 1 to 5 V CJ1W DA042V 0 to 95 10 words 100 words 40 0 40 150 g max 0 to 10 V etc Units Analog I O 4 inputs 1 to 5 V 4to CJ1W MAD42 0 to 95 10 words 100 words 40 0 58 150 g max Unit 20 mA etc Units 2 outputs 1 to 5 V 4 to 20 mA etc Analog Input 4 inputs fully univer CJ1W PH41U 0 to 95 10 words 100 words 40 0 30 150 g max Unit with Uni sal Resolution Units versal Inputs 1 256 000 1 64 000 1 16 000 Analog Cur DC voltage or DC cur CJ1W PDC15 0 to 95 10 words 100 words 40 0 18 150 g max rent Input rent 2 inputs Units Unit Temperature 2 control loops ther CJ1W TC003 0 to 94 20 words 200 words 40 0 25 150 g max Control Units mocouple inputs NPN uses Units outputs heater burn words for out detection 2 unit numbers 2 control loops ther CJ1W TC004 0 to 94 20 words 200 words 40 0 25 150 g max mocouple inputs PNP uses Units outputs heater burn words for out detection 2 unit numbers 2 control loops tem CJ1W TC103 0 to 94 20 words 200 words 40 0 25 150 g max
504. ts are more advanced than Basic I O Units They support functions other than dis crete inputs and outputs Examples Analog I O Units and High speed Counter Units Special I O Units have a smaller area for exchanging data with the CPU Unit than CPU Bus Units including Network Communications Units Identified by the CPU Unit using unit numbers 0 to 95 set with the rotary switches on the front panel of the Unit Up to 40 Special I O Units can be mounted Depending on the model 1 to 4 unit numbers are used for one Unit CPU Bus Units CPU Bus Units are advanced Units that exchange data with the CPU Unit via the CPU bus Examples Network Communications Units and Serial Com munications Units CPU Bus Units have a larger area for exchang ing data with the CPU Unit than Special I O Units NJ series CPU Unit Hardware User s Manual W500 Identified by the CPU Unit using unit number 0 to F set with the rotary switch on the front panel of the Unit Up to 16 CPU Bus Units can be mounted 2 13 uoneinbyuod wajsAs oIseg L Z uoesnByuod yun s n s F9 Z L Z 2 System Configuration CJ series Configuration Units CJ series Basic I O Units Input Units Number eee Current con Response time t Name Specifications Model of bits P sumption A Weight allocated ON OFF 5VDC 24 VDC DC Input Terminal block CJ1W ID201 8 2
505. tudio was disconnected offline and then go back online and nected or broken Make sure the execute the backup again cable is connected properly It was not possible to save the data Increase the available space on the Make sure there is sufficient space that was specified for backup to the hard disk on the computer available on the hard disk before you computer perform a backup The SD Memory Card is damaged If none of the above causes applies Do not remove the SD Memory Card replace the SD Memory Card or turn OFF the power supply while the SD BUSY indicator is lit Replace the SD Memory Card periodically according to the write life of the SD Memory Card Attached Attached information 1 Operation type information 0101 hex Controller to SD Memory Card for switch operation on front of CPU Unit 0102 hex Controller to SD Memory Card for system variable operation 0103 hex Controller to SD Memory Card for Sysmac Studio operation 0201 hex Controller to computer Attached Information 2 Error Details 0001 hex The SD Memory Card was removed 0005 hex There is not sufficient space available on the SD Memory Card 0206 hex Execution of the Save Cam Table instruction or changing the CPU Unit name is in progress 0302 hex Saving the backup data failed or the SD Memory Card is faulty 0304 hex The Unit or slave could not be backed up 0401 hex The backup was canceled by the user 0501 hex The online connection with the Sysmac Studio was disconnected
506. ule Source details I O bus master Detection Continuously timing Error attributes Level Observation Recovery Log category System Effects User program Continues Operation Not affected System defined Variable Data type Name variables None Tr o Cause and Assumed cause Correction Prevention corecuon Noise Cycle the power to the Controller and Implement noise countermeasures There is data corruption in bus sig See if this clears the error If the error nals occurs frequently check the FG power supply lines and other noise entry paths and implement noise countermeasures as required Attached None information Precautions None Remarks NJ series CPU Unit Hardware User s Manual W500 5 49 BunooysslqnosL Z S suogduos q 1013 Z S 5 Troubleshooting Event name PLC System Information Event code 04020000 hex Meaning This event provides internal information from the PLC Function Module Source PLC Function Module Source details I O bus master Detection Continuously timing Error attributes Level Information Recovery Log category System Effects User program Continues Operation Operation is not affected System defined Variable Data type Name variables None m aT Cause and Assumed cause Correction Prevention corccuon This event provides internal informa tion from the PLC Function Module It is recorded to prov
507. us 1 eee 5 10 system defined variables seeren 5 10 fable e E E E ie eee 5 13 troubleshooting with Sysmac Studio eee 5 9 EtherCAT network configuration 008 1 4 2 2 2 4 event codes oo eeececeenceeenseeeeeeeeeeeeeeeesteeeeees 5 13 5 16 5 18 event levels 2 ceccee cee eecteee cee eeeeaeeeeeesaeaeeeseeieaeeeeeeaaes 5 4 Event Log Save Error ceccsesceeesecseeeeeeseeeeeeeeeeeseeeaes 5 59 OVEN LOGS mienens e e E 4 5 event NAMES toes ii ansaa 5 13 5 16 5 18 Expansi n RACKS anaiona e ia 2 10 F fail Safe CICUITS 1 cece ceeceeeccee eee ceeeeeeeeeeeneeseneeeeneeeeeseeees 4 6 fatal errors icc cet ete sete a a A 5 3 Fujitsu Connectors sssssseeesseeeeeeesrrrrsereenreesrrrrne 3 22 4 34 NJ series CPU Unit Hardware User s Manual W500 G GR terminals sccecceeretedodserdevtyectetieceetedvaeeidetedse 3 14 4 30 QrOUNGING isian a ea 4 30 4 56 l WO Bus Check Error maneiana 5 41 VO Connecting Cables eeeeeeeeeeteeeeeeree 2 12 4 19 I O Relay Terminals CONNECTING irii einai ie 4 38 A 54 CONNECTION patterns ooo eee eeeeeeeeeettteeeeeneereeeees A 55 CONNECHIONS ecer ea apte ee A 61 VO Setting Check Error cceecececceceeeseeeeeceeeeeeeseeeeeees 5 45 ID information indication 3 3 3 8 Illegal Packet Discarded 5 49 Impossible to Access Special Unit 0 ee 5 46 Incorrect Power Supply Unit Connected error 4 3 4 Incorrect Unit Expansion R
508. used in more than one Correct the user program so that Out instruction in the user program only one Out instruction controls the output bit 3 Malfunction caused by noise Implement noise countermea sures Attach a surge suppressor Install an isolation transformer e Use a shielded cable between the Output Unit and the load 4 Loose terminal block Tighten the screws 5 Faulty contact on the terminal block or Replace the terminal block or connectors connector 8 Abnormal operation 1 Loose screws on the common terminal Tighten the screws eros for the output 2 Faulty contact on the terminal block or Replace the terminal block or points for the same connectors connector common 8 or 16 points 3 The fuse in the Output Unit has burned Replace the Output Unit out due to overcurrent e g from a load short circuit 4 Faulty circuits in the Output Unit Replace the Output Unit 5 Faulty CPU Unit Replace the CPU Unit 6 Load short circuit protection has oper Check the load ated You can confirm this on an indica Check the output wiring tor 9 The output operation Faulty LEDs or LED circuits Replace the Unit indicators do not light even though operation is normal 10 The ERR indicator load The load is short circuited externally or Refer to A 4 1 Load Short circuit short circuit alarm is lit and the output is OFF disconnected Protection and Line Disconnec tion Detection for CJ1W OD202
509. ut Rack Racks NJ PA3001 100 to 240 VAC 6 0A 1 0A 30 W Yes Yes Yes 470g max NJ PD3001 24 VDC 6 0A 1 0A 30 W Yes Yes Yes 490g max Note A CJ series Power Supply Unit cannot be used to supply power to an NJ system CPU Rack or Expansion Rack If you connect a CJ series Power Supply Unit to a CPU Rack an Incorrect Power Supply Unit Connected error will occur and the CPU Unit will not operate The RUN indicator will flash at a 3 s interval and the ERROR indicator will light If you connect the Power Supply Unit to an Expansion Rack operation is performed without error detection Normal operation however may be unstable due to insufficient supplied power Also an Internal NJ series Bus Check Error i e a Controller error in the major fault level may occur when the power is interrupted Precautions for Safe Use Do not use the Power Supply Units in the system beyond the rated supply capacity ranges Doing so may result in operation stopping incorrect operation or failure to correctly back up required data at power interruptions e Use only NJ series Power Supply Units on NJ series CPU Racks and Expansion Racks Operation is not possible if you use a CJ series Power Supply Unit with an NJ series CPU Unit or an NJ series Power Supply Unit with a CJ series CPU Unit 2 6 NJ series CPU Unit Hardware User s Manual W500 2 System Configuration SD Memory Card HMC SD291 SD Card FAT16 100 000 HMC SD491 SDHC C
510. uts turn ON and the operation indicators do not light Cause 1 The external input power is not sup plied Correction Supply suitable input power 2 The external input power supply volt age is low Maintain the external input power supply voltage within the rating 3 Loose screws on the terminal block Tighten the screws 4 Faulty contact on the terminal block or connectors Replace the terminal block or connector None of the inputs turn ON but the operation indicators are lit Faulty circuits in the Input Unit Replace the Input Unit None of the inputs turn OFF Faulty input circuits Replace the Input Unit A specific input does not turn ON 1 Faulty input device Replace the input device 2 Input wiring is broken Check the input wiring 3 Loose screws on the terminal block Tighten the screws 4 Faulty contact on the terminal block or connectors Replace the terminal block or connector 5 The external input ON time is too short or the input response time is too long Adjust the input device or correct the setting of the input response time 6 Faulty input circuits Replace the Input Unit 7 An input bit is used in an Out instruc tion in the user program Correct the user program A specific input does not turn OFF 1 Faulty input circuits Replace the Input Unit 2 An input bit is used in an Out instruc
511. va Cause and Assumed cause Correction Prevention coreean A user with Administrator rights changed the user program execution ID that is set in the CPU Unit Attached None information Precautions None Remarks 5 72 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name All Controller Errors Cleared Event code 90180000 hex Meaning All current errors were cleared Source PLC Function Module Source details None Detection Commands from timing user Error attributes Level Information Recovery Log category Access Effects User program Continues Operation Clearing all errors for which the causes have been removed System defined Variable Data type Name variables None _ a Cause and Assumed cause Correction Prevention Pelion The user cleared all current errors oo _ Attached None information Precautions None h Remarks D q fe a Event name Forced Refreshing Cleared Event code 90190000 hex gt 7 Meaning Clearing a forced refreshing value was specified A fe Source PLC Function Module Source details None Detection Commands from timing user e Error attributes Level Information Recovery Log category Access Effects User program Continues Operation Forced refreshing values are cleared and operation is per formed according to the user program
512. ve the same model number they will have functional or perfor mance differences if they have different unit versions Checking Versions You can check versions on the ID information indications or with the Sysmac Studio Checking Unit Versions on ID Information Indications The unit version is given on the ID information indication on the side of the product The ID information on an NJ series NJ501 1500 CPU Unit is shown below ID information indication Unit model Unit version PORT1 MAC ADDRESS PORT2 MAC ADDRESS i Lot number Serial number MAC address Checking Unit Versions with the Sysmac Studio You can use the Sysmac Studio to check unit versions The procedure is different for Units and for EtherCAT slaves Checking the Unit Version of a Unit You can use the Production Information while the Sysmac Studio is online to check the unit version of a Unit You can do this for the CPU Unit CJ series Special I O Units and CJ series CPU Bus Units You cannot check the unit versions of CJ series Basic I O Units with the Sysmac Studio Use the following procedure to check the unit version 1 Double click CPU Expansion Racks under Configurations and Setup in the Multiview Explorer Or right click CPU Expansion Racks under Configurations and Setup and select Edit from the menu The Unit Editor is displayed NJ series CPU Un
513. wer Interruption Flag to FALSE Remarks NJ series CPU Unit Hardware User s Manual W500 5 39 Bunooys jqnoIL z s suogduos q 1019 Z S 5 Troubleshooting Event name Incorrect SD Memory Card Removal Event code 10310000 hex Meaning SD Memory Card removal processing failed Source PLC Function Module Source details None Detection At SD Memory timing Card removal Error attributes Level Observation Recovery Log category System Effects User program Continues Operation Not affected System defined Variable Data type Name variables None T aoe Cause and Assumed cause Correction Prevention correction The SD Memory Card was removed Check the files on the SD Memory Press the SD Memory Card power while the SD PWR indicator was lit Card to see if they are correct If the supply switch and confirm that the SD files on the SD Memory Card are not PWR indicator goes out before you correct download the correct files to remove the SD Memory Card the SD Memory Card Attached None information Precautions None Remarks This event code occurs for unit version 1 02 or later of the CPU Unit 5 40 NJ series CPU Unit Hardware User s Manual W500 i Errors Related to Unit Configuration 5 Troubleshooting Event name I O Bus Check Error Event code 04010000 hex Meaning An error occurred in a bu
514. x Chi outor M 4 CN gt terminal device variable D Jxx_Ch1_Out08 44 7 p4 2x Ch1_Outo9 TY 4 diagram N L 2 Cht_Outto a5 G l Ne p5 2x Ch1_Outt1 TY 4 l Dx Cht_outt2 ag a torr Be ex cht_Outts 7 4 Dx Ch1_Outt4 a7 sae ey p7 2 chi outis TY 2A 250VAC COM XS i 2A 24VDC max A8 Bg COM eee ee Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units A 20 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W OA201 Triac Output Unit 8 Points Name 8 point Triac Output Unit with Terminal Block Model CJ1W OA201 Max Switching Capacity 0 6 A 250 VAC 50 60 Hz 2 4 A Unit Max Inrush Current 15 A pulse width 10 ms max Min Switching Capacity 50 mA 75 VAC Leakage Current 1 5 mA 200 VAC max Residual Voltage 1 6 VAC max ON Response Time 1 ms max OFF Response Time 1 2 of load frequency 1 ms or less Number of Circuits 8 8 points common 1 circuit Surge Protector C R Absorber Surge Absorber Fuses 5 A 1 common 1 used The fuse cannot be replaced by the user Insulation Resistance 20 MQ between the external terminals and the GR terminal 500 VDC 2 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage cur Dielectric Strength remot 10 MA max In
515. x_Ch1_In06 B6 O O NC A7 Jxx_Ch1_In07 B7 NC A8 COM B8 1 Can be set to 0 ms 0 5 ms 1 ms 2 ms 4 ms 8 ms 16 ms or 32ms in the Unit Information settings When the response times have been set to 0 ms the ON response time will be 10 ms maximum and the OFF response time will be 40 ms maximum due to internal element delays 2 Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units NJ series CPU Unit Hardware User s Manual W500 A 15 sun O I 9ISeg Jo suoneayioads Z Y spun O I IIS c c V Appendices CJ1W IA111 AC Input Unit 100 VAC 16 points Name 16 point AC Input Unit with Terminal Block Model CJ1W 1A111 Rated input voltage 100 to 120 VAC 50 60 Hz 2 Allowable Input Voltage Range 85 to 132 VAC Input Impedance 14 5 kQ 50 Hz 12 kQ 60 Hz Input Current 7 mA typical at 100 VAC 50 Hz 8 mA typical at 100 VAC 60 Hz ON Voltage ON Current 70 VAC min 4 mA min OFF Voltage OFF Current 20 VAC max 2 mA max ON Response Time OFF Response Time 18 0 ms max Default setting in Unit Information 8 ms 48 0 ms max Default setting in Unit Information 8 ms Number of Circuits 16 16 points common 1 circuit Number of Inputs ON Simultaneously 100 simultaneously ON 16 points common Insulation Resistance
516. xpectancy of other parts will be reduced and the Unit may malfunction fi Inductive Load The life of the Relay varies with the load inductance If any inductive load is connected to the Con tact Output Unit use an arc killer with the Contact Output Unit See next page Be sure to connect a diode in parallel with every DC inductive load that is connected to the Contact Output Unit The usage of an arc killer has a significant effect on the service life of the contacts il Contact Protection Circuit Arc killers are used with the Contact Output Unit in order to prolong the life of each Relay mounted to the Contact Output Unit prevent noise and reduce the generation of carbide and nitrate deposits However if arc killers are used incorrectly they can reduce relay life Using an arc killer can also cause a delay in the resetting time shut off time Arc killer circuit examples are listed in the follow ing table A 52 NJ series CPU Unit Hardware User s Manual W500 Appendices Current Circuit Characteristic Required element AC DC CR Yes Yes If the load is a relay or solenoid there The capacitance of the capacitor should be method is a delay in the resetting time approx 1 to 0 5 uF per contact current of 1 A and If the supply voltage is 24 or 48 V resistance of the resistor should be approx 0 5 to 2 insert the arc killer in parallel with the 1 amp per contact voltage of 1 V These values 3 load If
517. xx_Ch2_Ou COMO A19 B19 COM1 V a20 B20 V Allocated CIO word j o OOOOOOOO A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 oO c O c 12 to 24VDC L 12to 24 VDC c Wd m Wd m 1 O o amp JO N c O a c c O O N O GIGICICIGICIGIG O Jo O O OOOOOOOO a c a e Wd m Wd m 1 n a e e OOOOOO0OE a ai a A j When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Be sure to wire both terminals A9 and A19 COMO Be sure to wire both terminals B9 and B19 COM1 Be sure to wire both terminals A10 and A20 V Be sure to wire both terminals B10 and B20 V CJ1W 0D233 Transistor Output Unit 32 Points Name 32 point Transistor Output Unit with MIL Connector Sinking Outputs Model CJ1W OD233 Rated Voltage 12 to 24 VDC Operating Load Voltage Range 10 2 to 26 4 VDC Maximum Load Current 0 5 A point 2 A common 4 A Unit Maximum Inrush Current 4 0 A point 10 ms max Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Response Time 0 1 ms max OFF Response Time 0 8 ms max Insulation Resistance 20 MQ between the
518. y Unit 4 a Voltage group Unit Model Quantity 5 V 24 V I O Interface Unit CJ1W 11101 0 13A Input Unit CJ1W ID211 2 0 08 A Output Unit CJ1W 0D231 8 0 14A Current consump Calculation 0 13 A 0 08 A x2 0 14 tion Ax8 Result 1 41 A lt 6 0 A Power consump Calculation 1 41Ax5V 7 1W tion Result 7 1 W lt 30 W 3 16 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units EN Additional Information Rack Current Consumption and Width Display The width current consumption and power consumption for each Rack are displayed on the right side of the CPU Expansion Racks Tab Page in the Controller Configurations and Setup of the Sysmac Studio Click to display the information for the Rack A Configurations and Setup Item name Value J05 T z 5 Displaying size and current consumption EE Ee IETS matters acl Product name ID Sensor Unit urrent consumption if i Specifications V680 series 2 antenna type 5V system 2390 mA Rack No 24V system 260 mA Slot No 1 2 pe ee Unit No as 2 suun Ajddns 1 mod Assigned unit numbers Settings SPL USE aE Edit Special Unit Settings If the capacity of a Power Supply Unit is exceeded the display will turn red A Configurations and Setup Item name Value 3 Model name CJ1W V680C12 Width 250 mm q Product name ID Sensor Unit Current consumption ificati V680 ser
519. you remove the SD Memory Card Do not disconnect the cable or turn OFF the power supply to the Controller when downloading data or the user program from Support Software Always turn OFF the power supply to the Controller before you attempt any of the following Mounting or removing I O Units or the CPU Unit e Assembling the Units NJ series CPU Unit Hardware User s Manual W500 Precautions for Safe Use Setting DIP switches or rotary switches Connecting cables or wiring the system Connecting or disconnecting the connectors The Power Supply Unit may continue to supply power to the rest of the Controller for a few seconds after the power supply turns OFF The PWR indicator is lit during this time Confirm that the PWR indicator is not lit before you perform any of the above i Operation Confirm that no adverse effect will occur in the system before you attempt any of the following e Changing the operating mode of the CPU Unit including changing the setting of the Startup Mode Changing the user program or settings Changing set values or present values e Forced refreshing After you change any slave or Unit settings carefully check the safety of the controlled system before you restart the Unit If two different function modules are used together such as when you use CJ series Basic Units and EtherCAT slaves take suitable measures in the user program and external controls to ensure that safety is maintained in
520. zi 8 7 Circuit Configuration eT T ae gi 5e H 3 E 6 com j 3 COM Input indicator Ly E 3 Oo 0 2 3 50 60 C poe a a a a Sj Ambient temperature Signal Connector Signal name pin 2 name Jxx_Ch1_In0o e _Ch1_ Q Ao Jxx_Ch1_In01 BO O O 1 5 o2 Ch1_n02 A1 i Jxx_Ch1_In03 B1 O O eo GO lxx_Ch1_In04 A2 I Jxx_Ch1_In05 i xx_Ch1_In06 pa ST i Jxx_Ch1_l 1 r 2 o ae Jxx_Ch1_In07 1 External connection and ter Gni Inde B3 O O minal device variable diagram o_o OT A4 a x Cht_Inog ee ADC o oO lxx Ch1_In10 A5 PEPE Ch1_Ini2 B5 a 9 SER o oas Jxx_Ch1_In13 B6 O O29 i 5 Gv Chi_ni4 A7 N Jxx_Ch1_In15 A B7 OG oO 1 COM A8 1 COM bet Polarity of the input power supply can be connected in either direction 1 The ON response time will be 20 us maximum and OFF response time will be 400 us maximum even if the response time are set to 0 ms due to internal element delays 2 Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units A 6 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W ID212 DC Input Unit 24 VDC 16 Points Name 16 point DC Input Unit with Terminal Block Model CJ1W 1D212 Rated Input Voltage 24 VDC Allowable Input Voltage Range 20 4 to 26 4 VDC Input Impedance 3 3 KQ Input Current 7 mA typical at 24 VD

Sysmac NJ-series CPU Unit Hardware User`s Manual

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