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1. C5 0 C RES CTU Count UP Ceno Counter Preset Accum C5 0 25 0 Ce Con END Index Addressing conventions 21 File number Allen Bradley 18 5 03 and 5 04 Allen Bradley 11 B Flashing option 3 Base register address 18 G Baud rate 15 18 Bezel 5 GE Series 3 11 Cable requirements 9 Labels 4 5 6 cables 10 Light bars 12 shielded cable 11 Communications Master 9 Connector Specification 10 M Programming Cable 10 Prts Memory Mapping 3 Connector Specifications 11 PLC to Panel Cable 10 Control relays 22 N Cutout Area for Panel 8 NEMA 4 DCM 11 DCU 11 Decimal numbers 22 Octal numbers 22 OP 9001 9 OP CMCON 1 11 OP CMCON 2 11 OPEditor 2 15 Dimensions for Mounting 8 DIP switch 4 DirectSOFT 2 DOS 15 Downloading 19 Power Supply 12 power 12 R memory 18 Ribbon cable 9 RS422 14 pinouts 10 SIMATIC 11 SLC500 11 5 03 11 5 04 11 Slice I O 11 Specification Storage Temperature 7 Specifications 7 communication link 7 diagnostics 7 operating humidity 7 operating temperature 7 power budget 7 power connector 7 weight 7 13 System requirements 15
2. lamp Number 1514 13 12 11 10 9 8 7 6 5 4 3 2 1 it roroTo oToTororo er ToToToToTo o N7 1 0 1 15 E Applying Ladder Logic Adding the Flash Option Allen Bradley PLC Allen Bradley Bits in N7 2 and N7 3 control the flashing feature Notice that you must turn ON the Example lamp before the flash can be added Example showing how to turn ON Lamp No 4 and also make it flash using an Allen Bradley PLC Memory Location Function Turn ON Lamp 4 N7 0 0 0 15 Lamps 1 16 ON OFF 1 2 N7 0 N7 1 0 1 15 Lamps 17 24 ON OE 2 0 E d C 2 NT 8072 19 ie eis Lamp 4 turns ON and flashes 10 8 N7 3 0 3 15 Lamps 17 24 flash 1615 14131211109 87 6 5 4 2 1 amp Number 1514 131211109 8 7 6 5 4 3 2 10 bit ja PATAS ipa ofo ojofojofojojofojo o 1fo olo N7 0 0 0 15 lr co 3 o 161514 131211109 8 7654 3 21 lt lamp Number 1514 131211109 8 7654 3 2 10 lt bit Lo o o o ofo ofo o o o o 1 o o o N7 2 0 2 15 Test Routine for Checking Lamp Operation Applying Ladder Logic E This is a simple test routine for checking the lamp operation for your OP 1124 panel Notice for PLCDirect we have chosen to use the starting address V40600 which is the starting address for internal control relays CO C17 By using the internal control relays you can avoid having to load hexadecimal values into an
3. Installing the Panel BE Connecting the Panel to your Personal Computer Assigning an A 6 position DIP switch on the rear of the OP 1124 allows you to assign a hardware Address to the address to your panel Each panel must have a unique address You can use any OP 1124 address between 0 and 30 when communicating between a panel and a PLC or the OP 9001 Master Communications panel Address 31 however is reserved See the note that follows NOTE You must use Address No 31 when you are using the OPEditor software to download to your OP 1124 panel No other address will work for the configuration process In a similar manner if you are connecting more that one OP panel to a single CPU through an OP 9001 then the OP 9001 needs to know which set of configuration parameters belong to which OP panel You do this by assigning an address in the range of O to 30 to each panel connected Each panel must have a different address Power e DIP Switch 1 rede do Rear View Opti Mate How to Set the To setthe address on the OP 1124 simply setthe apppropriate switches on the dip switch to Address the desired address The figure below shows the binary weighting of each switch position Notice that itis in decimal format To select address 14 for example you would press switches 2 3 and 4 down to the right and switches 1 3 and 5 to the left 2 4 8 14 Any address between 0 and 30 is valid for t
4. Baud Rate 9600 Parity Odd Stop Bits 1 PLC Timeout 0 3 PLC Address 1 Sub Type 205 Direct Net Base Register Address 40600 Optimation Inc Intelligent Peripherals For Controls PLC Direct by Koyo Om IF1 Help LLLLLI LG On Page 1 of this manual we introduced you to the basic concept of memory mapping The OP 1124 uses memory mapping in order to link itself to a PLC Memory mapping is a technique that maps the memory of the OP 1124 into the memory of the PLC During initial configuration you indicate where in the PLC memory you want to start the mapping process See Step 7B on Page 16 By knowing where the data of the specific panel is mapped this data can be moved changed or monitored using ladder logic MO A OP 1124 Lamp Module During configuration you determine the starting address for the memory mapping process Mapping Assignments Memory Location Function PLCDirect m such as V40600 Lamps 1 16 ON OFF m 1 such as V40601 Lamps 17 24 ON OFF m 2 such as V40602 Lamps 1 16 flash m 3 such as V40603 Lamps 17 24 flash Allen Bradley Memory Location Function ana H m such as N7 0 0 0 15 Lamps 1 16 ON OFF m 1 such as N7 1 0 1 15 Lamps 17 24 ON OFF 9 m 2 such as N7 2 0 2 15 Lamps 1 16 flash m m 3 such as N7 3 0 3 15 Lamps 17 24
5. CLITITITTIR EERE TE ET R16 DL330 340 24 23 22 21 20 19 1817 lt __ lamp Number 765 43 210 bit R20 Allen Bradley Memory A typical address for Allen Bradley might be N7 0 0 or N27 0 0 The OP 1124 will allow you to define your starting address for mapping purposes using either Allen Bradley s integer N7 file type or user defined integer file types N9 N255 f you plan to use an integer file between N9 and N255 you must define these in the Allen Bradley memory map before configuring the panel Below we have shown you how 16 bit integer files could be used to control the ON OFF function of the individual lamps 161514 13121110 9 8 7 6 5 4 3 2 1 4 lamp Number 1514 1312 1110 9 8 7 6 5 4 3 2 1 0 bit N7 0 0 0 15 Integer File Type H Not Used 24 23 22 21 20 19 18 17 9 lamp Number 1514 1312 1110 9 8 7 6 5 4 3 210 bit N7 1 0 1 15 1615 141312 11 10 9 8 7 6 5 4 3 2 1 4 lamp Number 1514 131211109 8 76 54 3 2 1 0 4 bit User Defined N27 0 0 0 15 Integer File Type H Not Used 24 23 22 21 20 19 18 17 lamp Number 1514 1312111098 76 54 3 2 1 0 4 bit N27 1 0 1 15 ECN Applying Ladder Logic Controlling Lamps with a PLCDirect PLC PLCDirect When you configure the OP1124 you must choose a base address in the CPU You Internal Relay
6. ooooooccccccccccc e n Programming able uec de dene ci POPE e n Heer oae es P sex PLO 1o Panel Cable uen petet ey Hote Soke Sb Mens PEE PH S Puede e Choosing the Proper Connecting Cables 0 0c ce cece eee eee nnn nnn OptiMate Panel Cables ooocooccccooccccr ehh OP 9001 Gable Connectors vari ce rh CERE aise REOR dies PELS TO Rana Gable aii ETT PET Connecting a Power Supply i esi ak RR rr eka Peete nev dw estar ween ee we Power Supply Connections ita rt iet Sh olen ant i de d d Connecting the Panel to your Personal Computer seeseeses Assigning an Address to the OP 1124 0 cece etna How to Set AA A the Mea tes ae E E The Termination Resistor esso pone or a Sas wise ake eee He ee wee a eae Using the OP 9001 to Connect Multiple Panels 0 cece cece eee eee eens BARDA BONNNND o a al BE Table of Contents Configuring the Panel System Requirements tl la Howto Asta al att th deleti beares AS A ea A E Bical a quads Step by Step Procedure err ete o e Step 1 Load the OPEditor and Complete the Editor Setup ooooooccocccconcc Step 2 Select the LPT and COM ports ooccocccccccocc eee eee eee Step 3 Choose from Single or Multiple Configurations 0 0 cece eee Step 4 Select the Source for your Configuration 0 0 c cece cece teens Step 5 Enter the Correct PLC Brand and Type cece eee cee teens Step 6 Select C
7. lamp Number 3736 35 34 33 32 31 30 27 26 25 24 23 22 21 20 control relay number o o o o ojojolfo o o o oj ojojo o v406o1 DL330 340 Family Example Memory Locations R16 C160 to C167 Lamps 1 8 ON OFF R17 C170 to C177 Lamps 9 16 ON OFF R20 C200 to C207 Lamps 17 24 ON OFF R21 C210 to C217 Not Used R22 C220 to C227 Lamps 1 8 flash R23 C230 to C237 Lamps 9 16 flash R24 C240 to C247 Lamps 17 24 flash OU a 876543 2 1 lamp number DL330 340 76543 210 lt s control relay number lofJofolo 1 ofolo R16 Note To determine the control relay number use the register number as the first two digits and the bit number as the last digit For example Bit 3 of R16 is referenced as C163 Applying Ladder Logic EL PLCDirect You control multiple lamps just as you do individual lamps Each lamp is controlled Internal Relays by an individual internal control relay The example below shows how to control Controlling Multiple amps 3 4 and 23 Lamps DL205 DL350 or DL405 Families Example showing how to turn Example Memory Locations Function pin cud herr 4 and 23 with 40600 Co to C17 Lamps 1 16 ON OFF nee V40601 C20 to C37 Lamps 17 24 ON OFF pois V40602 C40 to C57 Lamps 1 16 flash x12 DESC 3 C2 V40603 C60 to C77 Lamps 17 24 flash a Cour 1615 14131211109 8 7 6 5 4 2 1 amp Number 1716 1514 18 121110 7 6 5 4 2
8. need the appropriate cable to connect your CPU to the OptiMate unit Use the chart shown to the right to choose the correct communications cable OP 9001 Cable Connectors Ifyou re planning to use multiple panels and an OP 9001 then you ll need to build your own custom cables Since the proper cable choice really depends on your application we offer the following connectors e OP CMCON 1 pack of 4 ribbon cable connectors e OP CMCON 2 pack of 4 solder type connectors For electrically noisy environments we recommend a good shielded cable such as Belden 9729 or equivalent This type of cable will require the solder type connectors If you re going 30 feet or less you can use ribbon cable For ribbon cable we recommend Belden 9L28015 or 3M 3365 15 mil Port Cabl DL105 DirectLOGIC DL430 DHT DL SIMATIC r 335 37 PPX 335 37 OP 3CBL SIMATIC l ETE in pin 435 CPU PPX 435 CPU Top port 15 pin OP 4CBL 1 Bottom port 25 pin OP 4CBL 2 Smart Slice 1 O panels One port 15 pin OP 4CBL 1 Allen Bradley 5 03 Bottom port OP ACBL 1 SLC500 5 04 Allen Bradley Only port OP ACBL 2 requires RS232 Data Communications Unit D3 232 DCU also DC versions A Installing the Panel Connecting a Power Supply Power Supply Connections The OP 1124 panel can operate on DC voltages between 8 and 30 VDC rated at 11 watts Connect the panel to a power supply within the required voltage ran
9. 5 5 OP ACBL 1 10 not used x 2 Dout 7 9 11 not used S Din 5 0V O 4 not used 8 4 not used 9 not used 12 not used e B V 3 Dout 8 CTS 13 not used o i 2 Din 7 RTS 14 not used 6 not used 1 not used 6 not used 15 not used o 7 not used 1 15 o 8 not used PLC to Panel Cable The OP ACBL 1 shown above is also used to connect Allen Bradley SLC 5 03 and 5 04 PLCs to an OP 1124 panel Since the OP 1124 is compatible with all of the PLCDirect and compatible CPUs your cabling requirements wll vary depending on the CPU type you are using Refer to the table on the next page for matching the proper cable to your PLC Pin diagrams refer to the ends of the cables and not the communication ports See the next page for matching your PLC to the correct cable RJ12 PLC DB15 PLC OP 2CBL 4 3 1 0V RJ12 gma 2 not used 1 5 3 Din Panel 4 Dout 1 aire NE 7 9 not used e 123456 2 Dout RJ11 PLC DB15 OP 3CBL 10 not used ra B 1 Di RJ11 DB15 11 not used 2 2 Da Raia 12 not used 9 not used e OV AS 3 not used 13 not used 5 42 04 14 not used not used 15 not used M not used 128 o 8 not used DB15 PLC DB15 5 15 LB 8 YOM HS e 15 tied OV OP 4CBL 1 3 2 7 CTS o 9 4 14 tied OV 4 5 Be not used o HH 13 t
10. Multi drop By using an OptiMate OP 9001 Communications Master you can connect multiple Optimate units up to a single CPU Up to 31 individual units can be connected in a daisy chain fashion to the OP 9001 Communications are via RS422 between the OP 9001 and the operator interfaces If you use a good quality shielded cable you can have a total distance of up to 4000 feet between the OP 9001 and the last operator interface unit in the chain If you only have a short distance up to 30 feet you can use ribbon cable and easy to install crimp on ribbon connectors 1 Point to Point A single cable connection from the PLC to the panel 2 Multi drop Multiple OP panels can be interfaced to a single PLC This requires the use of the OP 9001 Communications gives you access to the PLC s Master With the Communication Master up to 31 data registers and ladder log ic panels can be interfaced to a single CPU port Each can be programmed for entirely different functions Panels can be distributed up to 4000 feet from the SS Power Source DL405 CPU Base Y Power Supply OP panels 0 BN Installing the Panel Programming Cable The OP ACBL 1 is used to connect your OP 1124 panel to your computer for programming You must have this cable to configure the panel Panel DB9 DB15 1 e 3 O 1 not used 9 not used e
11. PLCDirect Adding the Flashing with User Memory DL205 DL350 DL405 Only Example showing how to turn ON Lamp No 4 and also make it flash using a PLCDirect PLC 0 Applying Ladder Logic EL Remember from our table on the previous page that bits in V2002 and V2003 control the flashing feature Notice that you must first turn ON a lamp before you can also make it flash In other words in this example it would not be enough to just turn ON bit 3 in V2002 in order to have the 4th lamp flash You have to turn ON the bit in V2000 also DL205 DL350 or DL405 Families Example Memory Locations Function V2000 V2001 Lamps 1 16 ON OFF Lamps 17 24 ON OFF X12 LD V2002 Lamps 1 16 flas Lamp 4 turns ON and flashes K8 V2003 Lamps 17 24 flash T OUT lt _ lamp Number v2000 0o it 0 0 0j0 0 0 0 0 0 0 0 0 1 0 0 0 V2000 OUT 8421 8 421 8 42 1 48 weight V2002 Na a Ne mea 0 0 V2000 0008 1615 14131211109 8765 43 2 1 lamp Number 1514 131211109 8 765 43 210 lt bit of of of of of of of of of of ofojifo fo o v2002 8 421 84218 421 8 42 1 weight lt M ea a a A 0 0 0 8 V2002 0008 0 EN Applying Ladder Logic PLCDirect To add flashing when using the DL450 you can use the bit of word operation This Adding Flashing with precludes you from having to loa
12. V2002 Lamps 1 16 flash Lamps 17 24 flash 1615 14131211109 8765 43 2 1 ect 1514 13121110 9 8 7 6 5 4 3 2 1 0 Lamp 4 turns ON lt lamp number lt bit 0 0 Of Of 0 0 Of OJ OJ OJ 0 Jo 1 0 0 0 V2000 Applying Ladder Logic ELLA PLCDirect The same process is used for turning ON several lamps as for turning on one lamp Controlling Multiple Notice that here we are using both words of memory reserved for ON OFF control vae with User because we are turning ON lamps in both the top row and the bottom row emory DL205 DL350 DL405 Only DL205 DL350 or DL405 Families Example showing how to turn ON Lamp Nos 3 4 and 23 with PLCDirect PLC Example Memory itocatlons Function V2000 Lamps 1 16 ON OFF x12 V2001 Lamps 17 24 ON OFF LD v2002 Lamps 1 16 flash KC Lamps 17 24 flash OUT 1615 14131211109 8765 4 3 2 1 lt lamp Number V2000 a 1514 131211109 8 765 4 3 21 0 lt bit LD 8 421 lt weight K40 aa aa V2000 000C 0 0 OUT V2001 I Not Used 24 23 22 21 20 19 1817 lamp Number C 1514 131211109 8 7654 3 210 bit 0 0 0 0j 0 0 0 0 0 1 0 0 0 0 0 0 V2001 8421 84218 421 8 421 V 2001 0040 0 0 4 0 e LA Applying Ladder Logic PLCDirect Controlli
13. You will probably want to exchange any LEDs at the same time you insert the label text Preparing for installation you will want to check the individual specifications These include dimensions power requirements a IEEE a IE isc Cables cabling requirements NEMA ratings We f include information you will need for mounting i e cutout dimensions cabling requirements components needed etc You need the OptiMate OPEditor software in order to configure your panel At the time of publication we have a DOS version with the introduction of a Windows version due in early 1996 This software is the same regardless of whether you are connecting to PLCDirect or Allen Bradley product After setting a DIP switch on the rear of the panel and attaching the programming cable you are ready to configure your panel The simple and easy to follow screens make configuration a painless process The amount of ladder logic programming knowledge you need is very basic In most cases you are already familiar with the elements of logic that are required We ll give you examples in the final section of this manual and you will see right away just how easy it is External Power OptiMate OptiMate Configuration Editor Version 1 11 2 95 DIP Switch Preparing the Labe
14. accumulator and outputting to V memory When the shift register is turned ON each lamp should turn ON sequentially starting with Lamp 1 and proceeding to Lamp 24 When the Shift Register finally turns ON C27 Lamp 24 it resets to zero For the Allen Bradley we are using a starting address of N7 0 0 We have created a Bit Shift Left Register with 25 bits We are sequentially turning ON bits from left to right in the shift register This turns on Lamps 1 through 24 one at a time When the 25th bit is reached the shift register is reset by loading 0 s in each of the bit positions f EE DER ER RE ERR ERR EET PLCDirect Ladder Logic Allen Bradley Ladder Logic Control Row Address Relay Bits Control Row Address ON OFF 1and2 V40600 CO C17 3 V40601 C20 C27 ON OFF 1 and 2 N7 0 0 0 15 3 N7 1 0 1 7 XO Turn ON C100 internal relay C100 C100 SET Use C100 to start the Shift Register SP4 SR co C27 Clock Shift Register C100 Shift Register Reset C27 Start 1 Second Timer TMR 70 K10 Reset C100 when Timer times out C100 rst C5 0 B3 ii DN BSL Bit Shift Left File N7 Control R6 0 Bit Address B3 0 Length 25 MOV B3 C 2 MOVE Source Dest N7 0 MOV MOVE Source Dest N7 1 0
15. flash The lamps are numbered left to right starting in the upper left corner Applying Ladder Logic m Addressing Before we jump into ladder logic programming let s take a moment to review and Conventions compare the addressing conventions used by PLCDirect and Allen Bradley PLCDirect Memory A typical address within a PLCDirect programmable controller is Vxxxx such as V40600 for the DL205 DL350 or DL405 families or Rxxx such as R16 for the DL330 340 family The V memory in the DL205 and DL405 is divided into 16 bit boundaries and the R memory in the DL330 340 is divided into 8 bit boundaries Refer to your individual User Manuals for complete memory information The two diagrams below show you how the lamps of the OP 1124 could be mapped during configuration In this example we have arbitrarily chosen V40600 and R16 as starting boundaries to map the lamps ON OFF function but it could actually be any available user or internal relay memory areas as long as they are consecutive 1615 1413121110 9 8 7 6 5 4 3 2 1 amp Number 1514 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit V40600 20s EAS OPDESOS Not Used 24 23 22 21 20 19 1817 lamp Number 1514 1312111098 7654 32 10 bit V40601 161514 13 12 11 10 9 8765 43 2 1 4 lamp Number 76543 2 1 0 7 6 5 4 3 2 1 0 bit
16. 1 0 internal relay number OF OF Of OF OF OF Of OF OJ OJ 0 04 1 1 0 0 V40600 X13 Light Lamp 4 C3 Cour X14 Light Lamp 23 C26 l a E Cour H Not Used 2423 22 21 20 19 1817 lamp Number gt 3736 35 34 33 32 31 30 27 26 25 24 23 22 21 20 internal relay number 0 0 Of Of OF OF Of Of Of 14 0 Jo JO 0 0 0 V40601 DL330 340 Family Example Memory Locations Function R16 C160 to C167 Lamps 1 8 ON OFF R17 C170 to C177 Lamps 9 16 ON O R20 C200 to C207 Lamps 17 24 R21 C210 to C217 Not Used R22 C220 to C227 Lamps 1 R23 C230 to C237 Lamps 9 16 flash R24 C240 to C247 s 17 24 flash DL330 340 1012 C162 Light Lamp 3 al Cour 876543 2 1 lamp Number 1013 Light Lamp 4 C163 765432i10 internal relay number cour oTo o oT i 1Jo Jo R16 Tr Light Lamp 23 C206 1 ouT 24 23 22 21 20 19 1817 lamp Number a 76543210 internal relay number jo 1fofofofojojoj R20 Note To determine the control relay number use the register number as the first two digits and the bit number as the last digit For example Bit 3 of R16 is referenced as C163 LE Applying Ladder Logic PLCDirect In the examples below we are causing Lamp 4 to flash Notice we go through two Internal Relays Used steps
17. Memory Locations unction V2000 Lamps 1 16 ON OFF Load hex 0008 in the V2001 Lamps 17 24 ON OFF x12 accumulator V2002 Lamps 1 16 flash H LD Lamps 17 24 flash Lamp 4 turns ON K DL205 DL Blane OUT 1615 14131211109 87 65 4 3 2 1 lamp number V2000 y 514 13121110 9 8 7 6 5432 10 gt hti ol oT of of oToTo oToTo o ToT1 o oTo v2000 ian 8421 84218 4218 421 weight S P ya V2000 0008 e 20 Applying Ladder Logic PLCDirect Controlling a Lamp with Bit of Word DL250 350 450 Only Example showing how to turn ON Lamp No 4 with a PLCDirect DL450 PLC X12 V2000 3 H Our The DL450 has the additional advantage of allowing bit of word operations This allows you to turn on individual bits without the the 2 step process of loading hexadecimal values into an accumulator and then outputting it to memory With the DL450 you merely use the starting number of the 16 bit memory boundary i e V2000 and then use a decimal point followed by the particular number of the bit you want to turn ON In this example we want to turn ON bit number 3 because it controls Lamp No 4 Remember that bits number right to left starting with 0 You can trigger this output using the usual data types or nicknames for open and closed contacts Here we have used X12 for example DL250 350 450 Only Example Memory Locations Function V2000 Lamps 1 16 ON OFF V2001 Lamps 17 24 ON OFF
18. Microsoft Corporation OPTOMUX and PAMUX are trademarks of OPTO 22 Copyright 1997 PLCDirect Incorporated All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of PLCDirect Incorporated PLCDirect retains the exclusive rights to all information included in this document Manual Revisions EE If you contact us in reference to this manual remember to include the revision number Title OP 1124 Lamp Annunciator Panel User Manual Manual Number OP 1124 M Original 11 95 Cover Copyright Original Issue Contents Manual Revisions 1 31 Index Rev A 2 96 Pinout diagram for OP 4CBL 1 cable showed the wrong pins tied together Rev B 6 98 Entire Manual Downsize to spiral Various Minor changes Manual Revisions Rev B EU Information This product is manufactured in compliance with European Union EU Directives and carries the CE mark The following information is provided to comply with EU documentation requirements Technical Support SELV Circuits Environmental Specifications Preventative Maintenance and Cleaning External Fuse Protection for Input Power NOTE Products with CE marks perform their required functions safely and adhere to relevant standards as specified by EC directives provided they are used according to their intended purpose and that the instructions in this manual are adhered to The protection provi
19. OP 1124 Lamp Annunciator Panel Manual Number OP 1124 M WARNING Thank you for purchasing automation equipment from PLCDirect We want your new DirectLOGIC automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time It is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation is in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design installation or operation If you have any qu
20. X12 C1 H o Mapped Memory Location The DL205 and DL405 PLCs have internal m such as V40600 C0 C17 lt _ Lamps 1 16 ON OFF relays mapped into memory starting at m 1 such as V40601 C20 C27 Lamps 17 24 ONYQFF V40600 C1 is the 2nd relay bit in the m 2 such as V40602 C40 C57 Lamps 1 16 flash 16 bit register m 3 such as V40603 C60 C77 Lamps 17 24 flash Allen Bradley Allen Bradley Mapped Memory Location Function P Switch N7 0 Tm m such as N7 0 0 0 15 lt LLamps 1 16 ONOFF Er C m 1 such as N7 1 0 1 15 Lamps 17 24 ON OFF 1 o m 2 such as N7 2 0 2 15 Lamps 1 16 flash Turn ON 2nd bit of N7 0 when I 1 1 closes Bl m 3 such as N7 3 0 3 15 Lamps 17 24 flash N7 0 starting address of mapping Using the Lamp Annunciator Panel 5 Easy Steps Step 1 Prepare Your Lamp Labels and Exchange LEDs Pages 5 6 Step 2 Install the Panel Pages 7 14 Step 3 Load the OPEditor Software Page 15 Step 4 Configure the Panel to Work with your CPU Pages 16 19 Step 5 Write the Ladder Logic Pages 20 33 First you need to prepare the labels for each of the lamps The labels insert into plastic sleeves behind the main cover The units are shipped with all red LEDs You can access these by removing the label frame from the housing The frame is held to the panel with double sided tape strips You can purchase yellow and green LEDs separately and replace any of the red ones
21. anual if you are not successful with implementing the OP 1500 or OP 1510 you may call PLCDirect at 800 633 0405 Monday through Friday from 9 00 A M to 6 00 P M Eastern Standard Time Our technical support group will work with you in answering your application questions If you have a comment or question about our products services or manuals which we provide please fill out and return the suggestions card included with this manual Getting Started A How the OP 1124 The purpose of the panel is to have individual lamps turn ON or OFF in response to Works specific actions that take place within your PLC ladder logic To accomplish this the OP 1124 uses a process called memory mapping This process ties the panel lamps to specific reserved areas of memory in the PLC Using our OPEditor configuration software you determine which PLC location to use Each one of the lamps is controlled by the status of its assigned bit within the memory words that you have reserved You can also make any or all of the lamps flash If you choose the flashing option the software will automatically reserve additional consecutive words of memory We ll show more details in the final section of this manual Below is a quick example for turning ON an individual lamp without using the flash option Example Turning ON Lamp No 2 PLCDirect Relay stored at V40600 PLCDirect
22. as an input current rating of 0 5 amperes use a fuse rated for 1 ampere Table of Contents Getting Started The Purpose of this Manual asociaron dis The Contents of the Manual oococcocccooccccr eee eee nea Additional Manm als uos ema med la ados Husa d a PECHMICAIWASSISIANCE tire seat cr Iu ET How the OP 1124 Works suit s ade e a ds a NALE miu b dae x o EE Eo la Using the Lamp Annunciator Panel 5 Easy Steps seeeseeeeeeeeee Step 1 Prepare the Lamp Labels Pages 5 6 0 cece eee Step 2 Install the Panel Pages 7 14 o oocooccccocccrn eene Step 3 Configure the Panel with OPEditor Software Page 15 ooooccocccconcc Step 4 Configure the Panel to Work with your CPU Pages 16 19 LLuse Step 5 Write the Ladder Logic Pages 20 33 2 cece ete Preparing the Labels Applying Text to Each Label 2 5 A cata e dd Replacing LED Bats xus v e ERE A REIR A A es Be Template for Creating Labels 0 c cece nn Installing the Panel Panel Specifications 5 2 2 couuulk vu pu a ERREUR ERE ERE KE EE Na Physical Specification Environmental Specifications 1 2 end bimba dem Roten d be A p UR RD Rh d pei t ad Operating Specificatloni memorias Ra EUER E HIS OE as es Dimensions for Mounting erste ties mE IP SEER ERs er eed se E s UE Ee ipae Power and Cabling Requirements seeeeeeeeee e nnn nnn nnn What Are Your Application Needs
23. ation Link 22 ounces Four 6x32 threaded studs NEMA 4 0 to 50 C 20 to 80 C 5 to 95 non condensing No corrosive gases permitted 11 VA 8 30 VDC 280 mA 12 VDC all lamps OFF 890 mA 12 VDC all lamps ON 140 mA 24 VDC all lamps OFF 450 mA 24 VDC all lamps ON Removable Terminal Block 2 position 32 VDC Power On CPU RS232 or RS422 4800 9600 and 19200 baud 15 pin female D type connector Only 4800 and 9600 baud will work with Allen Bradley PLCs EJ Installing the Panel Dimensions for Mounting O O Cutout Area l Example panel mounting O O Dimensions in Inches 9 50 3 50 8 40 0 0 0 8 85 gt 0 5 1 00 4 2 00 a 1 00 Y 1 75 a Power and Cabling 0 Installing the Panel EN Requirements What Are Your Your communication cable requirements really depend on your particular Application Needs application There are two types of configuration possibilities Point to point a single operator interface connected to a CPU Multi drop multiple operator interfaces connected to a CPU e Point to Point If you only need one operator interface connected to one CPU then just choose the appropriate cables from the chart on Page 11 and you re ready to go e
24. d a hexadecimal number in the accumulator Bit of Word followed by an output to memory Instead you merely use the decimal point DL250 350 450 Only convention coupled with the V memory location to designate the bit you want turned ON In this example we want to turn ON bit number 3 of V2000 and bit number 3 of V2002 One memory location controls turning ON the lamp and the other controls adding the flashing feature Example showing how to turn ON Lamp No 4 and also make it flash using a PLCDirect DL450 PLC Lamp ON X12 V2000 3 H OUT Add Flashing V2002 3 2 eut DL250 350 450 Only Example Memory Locations Function Lamp 4 turns ON and flashes V2000 Lamps 1 16 ON OFF V2001 Lamps 17 24 ON OFF V2002 Lamps 1 16 rey V2003 Lamps 17 24 flash T 1615 14131211109 87654 5 1514 13121110 9 8 7 6 5 4 3 2 10 bit 2 1 lamp Number 0 OF Of Of OF OF Of Of OJ OJ oO Jo 4 0 0 0 V2000 1615 1413121110 9 8765 4 3 21 _ lamp Number 1514 1312111098 7654 3 2 1 0 bit of o o o ojo ofo ojo ojoj1 o o 0 v2002 Applying Ladder Logic MEN Controlling Lamps with an Allen Bradley PLC Allen Bradley Example The Allen Bradley interface works much the same as with PLCDirect Although the addressing conventions are quite different both systems still use consecutive memory words controlling the ON OFF and flashing of the lamps All
25. ded by the equipment may be impaired if this equipment is used in a manner not specified in this manual Only replacement parts supplied by PLCDirect or its agents should be used A listing of international affiliates is available at our Web site http www picdirect com If you need technical assistance please call the technical support group at PLCDirect 3505 Hutchinson Rd Cumming GA 30040 U S A at 800 633 0405 They are available Monday through Friday from 9 00 A M to 6 00 P M Eastern Standard Time Their Web Site address is http www plcdirect com All electrical circuits connected to the communications port receptacle are rated as Safety Extra Low Voltage SELV Operating Temperature ooooocccocooo oo 0 to 50 C Storage Temperature 00005 20 to 70 C Operating Humidity 00 9596 non condensing Air Composition 0 00 0 cece eens No corrosive gases permitted No preventative maintenance is required To clean the exterior of the panel disconnect the input power and carefully wipe the panel with a cloth moistened with plain water There are no internal fuses for the input power circuits so external circuit protection is needed to ensure the safety of service personnel and the safe operation of the equipment itself To comply with EU specifications the input power must be fused Use a fuse rated at twice the input current rating of the panel For example if the panel h
26. default is C OP and i TODA then type the file name OPEDITOR Bute 1 800 463 9807 from the DOS prompt Westem Canada 1 000 445 7966 The first configuration screen has 4 choices You should select the first choice Editor Setup F1 Help ESC Exit Step 2 The setup screen provides two serial Select the port options You must specify which of OptiMate Config Ector ver 1 11 SB ER ER E LPT and COM the serial ports COM1 or COM2 that TY you will be using when communicating M pornos tie ports Intelligent Peripherals For Controls with your OP panel The setup screen r PETS will also allow you to designate which USA i 900 833 0408 parallel port LPT1 or LPT2 to use for CANADA printing your configuration e mus Western Canada 1 800 445 7266 F1 Help ESC Exit Step 3 Next you must press lt ESC gt to return to Choose from the first screen again Here you will Op iMate Config Editor Ver 1 11 MB Og Gare oyo Single or Multiple need to select eitherthe Single Module Lo Configurations Configuration or the Multi Module Configuration For this example we will use the Single choice but the Multi Module choice follows much the same way Multi Panel Configuration Interrogate Master F1 Help ESC Exit PLC Direct by KOYO USA 1 800 633 0405 CANADA Quebec 1 800 463 3627 Ontario Manitoba 1 800 263 4961 Western Canada 1 800 445 7266 Step 4 Select the S
27. ed On some models one port is K sequence and another may be DirectNet On others you may only have one protocol available Configuring the Panel OptiMate Config Editor Ver 1 11 PLC Direct by Koyo Read Configuration From Disk Enter Configuration Filename Use Defaults For OP 1224 Use Defaults For OP 1312 Use Defaults For OP 1500 Use Defaults For OP 1510 Optimation Inc Intelligent Peripherals For Controls The OptiMate Series OP 1124 Lamp Panel OP 1224 Pushbutton Panel OP 1312 Setpoint Display Panel OP 1500 Operator Terminal OP 1510 Operator Terminal F1 Help ESC Exit OptiMate Config Editor Ver 1 11 PLC Direct by Koyo PLC Type PLCDirect Configure Protocol Optimation Inc Intelligent Peripherals For Controls j OptiMate Config Editor Ver 1 11 EOS Dia dri COA ce Allen Bradley PLODirect Optimation Inc Intelligent Peripherals For Controls LLLLLLLI OP 1124 Lamp Module F1 Help ESC Exit OptiMate Config Editor Wer 1 11 PLC Type PLCDirect Configure Protocol PLC Direct by Koyo Optimation Inc Intelligent Peripherals For Controls PLC Direct by Koyo OptiMate Config Editor Ver 1 11 Baud Rate 9600 Parity Odd Stop Bits 1 PLC Timeout 0 3 PLC Address 1
28. en Bradley example we are using an integer file type N7 with the starting address at 0 0 Example showing how to turn ON Lamp No 4 with an Allen Bradley PLC Turn ON Lamp 4 1 2 N7 0 7 C 2 3 10 Memory Location Function N7 0 0 0 15 Lamps 1 16 ON OFF N7 1 0 1 15 N7 2 0 2 15 Lamps 17 24 ON OFF Lamps 1 16 flash N7 3 0 3 15 C Lamps 17 24 flash 1615 14131211109 87654 3 2 1 1514 1312111098 76543 21 lamp Number o bit 0 O Of O Of OF Of Of OJ OJ OJ O 1 0 0 O N7 0 0 0 15 Turning ON Multiple Lamps Allen Bradley PLC Allen Bradley Example Example showing how to turn ON Lamp Nos 3 4 and 23 with Allen Bradley PLC Turn ON Lamp 3 I __N zZ 10 Turn ON Lamp 4 a N7 0 C2 Turn ON Lamp 23 e N7 1 k C You turn ON multiple lamps in the same manner as turning ON individual lamps In this example we are turning ON bits 2 and 3 of N7 0 and turning ON bit 6 in N7 1 Lamp 4 turns ON Memory Location Function N7 0 0 0 15 Lamps 1 16 ON OFF N7 1 0 1 15 N7 2 0 2 15 Lamps 17 24 ON OFF Lamps 1 16 flash N7 3 0 3 15 Lamps 17 24 flash 1615 1413121110 9 87 6 5 4 3 2 1 1514 1312 1110 9 8 7 6 5 4 3 2 1 lamp Number 0 bit I Not Used 24 23 22 21 20 19 1817
29. estions concerning the installation or operation of this equipment or if you need additional information please call us at 1 800 633 0405 This publication is based on information that was available at the time it was printed At PLCDirect we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product Trademarks This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked and are the sole property of their respective owners PLCDirect disclaims any proprietary interest in the marks and names of others Stage is a trademark of Koyo Electronics Industries Co LTD Texas Instruments is a registered trademark of Texas Instruments Inc TI TIWAY Series 305 Series 405 TI305 and TI405 are trademarks of Texas Instruments Inc Siemens and SIMATIC are registered trademarks of Siemens AG GE is a registered trademark of General Electric Corporation Series One is a registered trademark of GE Fanuc Automation North America Inc MODBUS is a registered trademark of Gould Inc IBM is a registered trademark of International Business Machines MS DOS and Microsoft are registered trademarks of Microsoft Corporation Windows is a trademark of
30. ge and wattage using the terminal block connector supplied The connector is polarized to prevent reversing the connections The male receptacle on the rear of the panel will only connect in one way with the female connector that is supplied with your OP 1124 panel Pin 1 is the positive connection while Pin 2 is the negative or ground connection m Address E i Opti Mate e eo Termination e You must use an external power supply that can deliver voltages in the 8 to 30 VDC range and can supply 11 watts of power Ca A two prong male connector is on the rear of the unit Your OP panel is shipped 2 with the female connector GND Install the connector to a cable for attachment to your power supply 3 3 A hi 1 4 3 A 4 B Blower supply is not sold by PLCDirect NOTE The majority of the power consumed by the panel is used in the LED light bars The current drawn by the panel is shown in the specifications below Do not attempt to use the 24 volt power output of the CPU and or the PLC base instead of using a proper external power supply With all the lamps lit the current drawn by this panel will exceed the current rating of the CPU or base and could damage your equipment Model Current Consumed at 12VDC Current Consumed at 24VDC OP 1124 0 28A all lamps OFF 0 14A all lamps OFF 0 89A all lamps ON 0 45A all lamps ON
31. h the OPEditor Software You configure the OP 1124 by loading the OPEditor software on a personal computer and selecting the appropriate options The setup options answer basic questions concerning your system configuration such as type of PLC being used communications protocol and the type of panel being used The same software is used for all of the Optimate panels so once you ve set up one panel you understand most of the procedures required to configure any of the other panels E e System In order to use the OPEditor software you must have the following components Requirements e IBM 386 or better compatible computer e VGA or SVGA video board and color monitor e DOS 5 0 or higher and 3 1 2 disk drive e Atleast 1 meg of hard drive space and 1 meg of RAM At the time of publication of this manual we are providing a DOS version ofthe OptiMate OPEditor configuration software In early 1996 we will have a Windows version available There is only one installation disk for this software You must have a 3 1 2 inch drive in order to install it We suggest you make a backup copy of this disk before making the installation How to Install Here are the easy steps for successful installation of the software 1 Insert the disk in the 3 1 2 floppy drive of your computer 2 From the DOS prompt log onto the drive where you have the disk and execute the INSTALL EXE file For example if the disk is in drive A T
32. he OptiMate to CPU orto OP9001 communications Address 31 however selects the configuration mode Use this mode when you connect your personal computer to the panel for configuration To select address 31 turn switches 1 through 5 ON NOTE Please note that when the dip switches are changed the OP 1124 must be power cycled before the new settings will take effect Switch Termination On E Resistor dla SW1 Position 6 See text below a Address Value 1 2 4 a e T id ON ENABLE OFF DISABLE al o The Termination Switch position 6 enables or disables an internal termination resistor The OptiMate Resistor panels communicate via an RS232 or RS422 communcations network If you are using a single panel that will be located less than 50 feet from the CPU then you can use RS232 andare not required to use a termination resistor i e switch position 6 is turned OFF If a panel will be located more than 50 feet from the CPU or you want to use multiple panels you must use RS422 For single panel installations this means that switch 6 must be enabled ON For multi drop installations this means the last panel only must have switch 6 enabled ON All other panels must have switch 6 disabled OFF A more detailed description of multiple panel installations is given in the OP 9001 M User Manual BL Installing the Panel Using the OP 9001 to Connect Multiple Panels With the addition of the OP 9001 Communications Mas
33. ied 0 13 s o 12 not used i 14 UR o 112 not used RS422 Pinout E N s 2 Dout o gc notused PLC Panel 7 iod WM Din 4 11 Dout 8 m Din 12 Dout Tac nee used o gt 25 not used Dout 9 Din o 24 not used Dout 10 Din DB25 PLC DB15 11 z not used o 23 not used 7 E p 2 3 Ke We gad o Ea 22 not used O P 4C BL 2 RTS4 4 3 hotuse o 21 not used 3 2 a net used d 5 20 not used CTS i 3 6 not used me o ire net used RTS 5 CTS le o not used B 4 RiS Cte 9 17 notused CTS 3 Din e 16 not used 2 Dout e 15 notused 1 not used X oc 14 not used 15 pin PLC DB15 9 Not Usea 15 not used OP 2CBL 1 2 3 6 not used 14 not used 3 2 eas 13 not used 7 5 4 RTS 12 not used 477 3 RXD 112 not used 5 2 TXD 10 not used 1 not used 9 not used REV A Installing the Panel A Choosing the Proper Connecting Cables OptiMate Panel Cables Depending on which PLC you are using you may require as many as two cables one to connect the panel to a personal computer for configuration and one to connect the panel to the PLC Here are the requirements e OP ACBL 1 all units require this cable for configuration This is a 9 pin male to 15 pin male cable that connects your personal computer to the OptiMate unit This cable is also used to connect an OptiMate panel to the Allen Bradley SLC 500 CPU e CPU Cables You will also
34. ime to receive a DCU Odd None 1 good transmission If it does not 1200 9600 19 2k receive a good transmission within this Top timeout period it will acknowledge the 1200 4800 9600 19 2k None error by flashing all of the LEDs on the Bottom 1 panel at a 4 Hz rate The default is 0 3 1200 4800 9600 19 2k None seconds for the timeout period You DL430 440 Top 9600 Odd can change this if you want the valid Bottom 1 range is from 0 3 seconds to 25 5 1200 9600 19 2k Odd None seconds DB15 9600 Odd DB25 1200 4800 9600 19 2k Odd None RJ12 1200 4800 9600 19 2k Odd None Step 7B Here you need to indicate a base OptiMate Config Editor Ver 1 11 IN 3 eB BITE e yas Coy o Sub Type 205 Direct Net Baud Rate 9600 Parity Odd Stop Bits 1 Select the Base Register Address and File Number register address in your PLC that will be used for the mapping process You should read the next section of this manual and make sure you understand the mapping process and how it relates to your PLC and ladder logic Read your respective PLC User Manual for details on CPU memory types and memory available For PLCDirect and compatible CPUs you will enter a Base Register Address This is the V memory DL205 DL405 or R memory DL305 location where you want to store panel data For example you might choose V40600 You do not enter the letter V or R You merely enter the starting memory number i e 40600 Optimation Inc Intelligent Periphe
35. irect in packs of four so you can create any color scheme you wish You can access the light bars by gently removing the window frame from the cabinet It is held to the cabinet with double sided strips of tape To remove one ofthe light bars alternately pry each end of the light bar up going from side to side using a pocket knife or small screwdriver until it pops out of its socket To insert the light bar into its socket carefully align the pins on the back of the light bar with the socket openings and gently push the light bar into the socket 0 B Preparing the Labels Dp A SUL e SUL orum LLL p n JUL dU a 0 4375 in 0 35 in Installing the Panel Installing the Panel EN In this section you will be given all of the information you need to install the panel Before actually installing the OP 1124 panel it may be helpful to examine the specifications and make sure that the requirements of your application are met Panel Specifications Physical Weight o a don Specifications Panel Fasteners 0coooccccccccc NEMA Rating lesser Environmental Operating Temperature oo o oooooo Specifications Storage Temperature ssse Operating Humidity cococcccccoco Air Composition o ooocoooccccoccc eee Operating Power Budget Requirement Specifications Power Connector Absolute Maximum Voltage Diagnostics Communic
36. ls A Preparing the Lamp Labels Applying Text to Preparing the lamp labels for the OP 1124 panel requires you to slide a legend Each Label transparency into a pocket in the panel overlay Use the following procedure 1 Remove the bezel from the module by unsnapping the four tangs that hold the bezel to the module frame 2 Create a legend transparency There are several ways of doing this A pattern is provided on the next page that gives you the available dimensions The nicest legends result from using a computer graphics program and a laser printer to create the transparency High Motor Jacket High EMO Rupture High Comm E Temp Fail Leak Flow pH Fail Finished Legend Heater Silo 1 Silo 2 Mixer Mixer Wash Wash HSC ON FULL FULL ON OFF ON OFF Blade Blade Power Cut RUN DOWN UP DONE Mode Waiting Raised Out Insert legend between win dow frame and cabinet Window Frame Bezel 3 Usethe pattern on the next page to cut out the legend from the transparency sheet 4 Slide the finished legend into the pocket space between the window frame and LED bars 5 Re attach the bezel by snapping the bezel onto the case Replacing LED Bars The OP 1124 comes with red LED light bars installed in all positions If you need other colors the light bars are socketed and can be changed Yellow and green light bars are available from PLCD
37. n D intar Aclele Optimation Inc Intelligent Peripherals For Controls FTIIIIII OptiMate Config Editor Ver 1 11 PLC Direct by Koyo A 205 K Sequence 305 Direct Net 405 Direct Net 405 K Sequence Optimation Inc A Intelligent Peripherals For Controls OP 1124 Lamp Module F1 Help ESC Exit Configuring the Panel Step 7A You should now be looking ata screen OptiMate Config Editor Ver 1 11 PLC Direct by Koyo Complete the similar to the one shown here If you oe A Communications are using a PLCDirect programmable ary Ode ee eee Information controller check the chart below for the proper baud rate parity and stop bit settings For other PLCs check the respective User Manuals for the proper specifications The OP modules will OP 1124 Lamp Module support 4800 9600 and 19200 baud Other baud rates of the PLCs are not supported The table shown below only includes those baud rates that are mis Isc supported by the OptiMate panels Sto You also see a PLC timeout selection on the above screen This means DL230 240 Top 9600 Odd when the panel receives a Bottom DL240 only 1 communications error it will wait a 1200 9600 19 2k Odd None specified amount of t
38. ng Lamps with Bit of Word Turning ON more than one lamp when using the DL450 greatly simplifies matters Multiple Because it allows you to use bit of word opeations you do not have to calculate a hexadecimal value that will turn on the correct bits With the DL450 you merely use the starting number of the 16 bit memory boundary i e V2000 and then use a DL250 350 450 Only decimal point followed by the particular number of the bit you want to turn ON In this Example showing how to turn ON Lamp Nos 3 4 and 23 with PLCDirect DL450 PLC X12 H m example we want to turn ON bit numbers 2 and 3 of V2000 and bit number 4 of V2001 because they control Lamp Nos 3 4 and 23 Remember that bits number right to left starting with O You can trigger this output using the usual data types or nicknames for open and closed contacts Here we have used X12 for example DL250 350 450 Only Example Memory Locations Function V2000 Lamps 1 16 ON OFF V2000 2 V2001 Lamps 17 24 ON OFF OUT V2002 Lamps 1 16 flash Lamps 17 24 flash cout 1615 14131211109 8765 4 3 721 lamp Number 1514 13121110 9 8 7 6 5 4 3 2 10 bit l o o o o o o o o oTo o o 473 9T v2000 V2000 3 V2001 6 0D H Not Used 24 i 2 21 20 19 1817 lamp Number 1514 1312 1110 9 8 7 43 21 0 4 bit olo olo olol ororo To o Toro ToTo V2001 C
39. oU A install press Return 3 You will be prompted to accept the default directory C OP or change it Make the choice and press Enter 4 The software will automatically insert files in the directory you have named These will use about 400 kilobytes of hard drive space You should view the OPTITEXT WRI file to take advantage of demo files and other useful information The main file is OPEDITOR EXE The other files are for fonts and configuration information Two subdirectories are created 1 modules and 2 systems These are used to store your configuration data 5 You will automatically be returned to the DOS prompt after the files and directories have been created and you press the Return key Installation is now complete Step by Step Procedure Configuring the Panel NOTE You do not have to be connected to the OP panel in order to design your configuration You can save it to disk and download it to the panel later Step 1 You can operate the OPEditor as a DOS ERR Load the OPEditor program out of DOS only Do not attempt and Complete the to operate the program out of Windows Opiate conti Eder Ver 111 ue ns Editor Setup If you are in Windows close Windows o o completely change to the directory in d rel which you have stored the OPEditor EE Direot bao executable file
40. on Index OP 1124 Pushbutton Panel In This Manual Getting Started Preparing the Lamp Labels Installing the Panel Configuring the Panel Applying Ladder Logic Getting Started The Purpose of this Manual Contents of the Manual Additional Manuals Technical Assistance This manual shows you how to install and operate your OP 1124 Lamp Annunciator Panel It includes wiring diagrams and power requirements as well as the information you need for selecting the proper connecting cables In this manual you will learn how to use the OPEditor configuration software purchased separately to configure your Y panel And in the back of this manual we sd will show you some simple ladder logic OP 1124 OP 1124 that demonstrates the versatility of the Ey panel both for PLCDirect and Allen Bradley products There are several other manuals you will find helpful or necessary e DirectSOFT User Manual Shows you how to use the DirectSOFT Windows software to write your ladder logic for PLCDirect programmable controllers e Respective PLC User Manuals Shows you the memory conventions programming instruction sets data or file types communications protocol etc e OP 9001 M Communications Master User Manual provides details of how to use the OP 9001 for connecting multiple OP Panels to a single CPU After completely reading this m
41. onfigure Protocol 0 0 cece eee eee eee eee Step 7A Complete the Communications Information 00 0c cece eee ee Step 7B Select the Base Register Address and File Number 00000eeeeee Step 8 Set the Flash Option sansa pice dnt ria era pidas Step 9 Save and Download siete Mees ret Sete wh ole de Cora n RH n edo anh dum dle he Applying Ladder Logic General GONCCDUS Srecni cm Memory Mapping nata ses ak Oia E Addressing Conventions sa dico pd ira cr iii Controlling Lamps with a PLCDirect PLC oooooocconccccn eee eee I Internal Relays Controlling a Single Lamp Internal Relays Controlling Multiple Lamps Internal Relays Used to Add Flashing Controlling a Lamp with User Memory DL205 DL405 Only 0 0 cee eee eee Controlling a Lamp with Bit of Word DL450 Only 0 0 0 cece eee eee Controlling Multiple Lamps with User Memory DL205 DL405 Only 2055 Controlling Multiple Lamps with Bit of Word DL450 Only 0 0c eee Adding the Flashing with User Memory DL205 DL405 Only 00 ccc eee eee Adding Flashing with Bit of Word DL450 Only 0 cece eee eee Controlling Lamps with an Allen Bradley PLC 0 00 ce cece e eee eee o Turning ON Multiple Lamps Allen Bradley O A as Pea aie IA Adding the Flash Option Allen Bradley PLC 0c ccc c cece cece teen neces Test Routine for Checking Lamp Operati
42. ource for your Configuration Step 5 Enter the Correct PLC Brand and Type Step 6 Select Configure Protocol When you select either single or multi module installation another menu appears that allows you to choose from the following actions e Read a configuration from the OP subdirectory e Entera path and filename of another directory for reading a configuration e Create a new configuration default e Upload configuration from the panel You will want to select Use Defaults For OP 1124 since you are creating a configuration file for the first time As soon as you make the above selection and press the lt Enter gt key you will return to a screen that allows you to enter the type of PLC you will be using It leads you to a second screen with two choices Here you should select either PLCDirect or Allen Bradley Press the lt Enter gt key to return to previous screen Now select the second line Configure Protocol This will take you to another screen that gives you a selection of PLC Subtype The default subtype is indicated In this example shown the default is 205 Direct Net To change this press the lt Enter gt key Select the desired protocol for the CPU subtype that you are using Refer to the appropriate CPU User Manual for the correct protocol corresponding to the communications port you are using Make sure your choice here matches the CPU port into which you will actually be connect
43. rals For Controls TTT O tt PTT tT tt rT TTT tt OP 1124 Lamp Module IF 1 Help ESC Exit If you chose Allen Bradley as your PLC Type you must now enter the PLC File Number in addition to a Base Register Address The panel will only recognize integer file types N7 and pre defined user file types N9 through N255 You enter only the number and not the prefix letter N The Base Register Address is any number between 0 and 255 For example if you want the starting address N7 0 you enter a PLC File Type 7 and a Base Register Address 0 e Configuring the Panel BE Step 8 After you have completed Step 7B press Op Mate Config Editor ver 111 JB SERT TE RES Set the Flash the Escape key and you will be taken PLC Type PLCDirect E Option back to the same screen used for Step 6 odo DM Here you can select the flashing option if AA ee you plan to have any of the lamps flash Save Ao PTT TTT during your ladder logic operation Flashing can provide added emphasis to one or more lamps that you may want to stand out from the rest Be aware you pee OS consume less PLC memory if you don t enable the flashing feature Default is set for no flashing F1 Help ESC Exit If you want to change the flashing option osition the cur
44. s can choose any available user memory or control relay memory address Controlling a Programming is much easier for the OP 1124 ifyou choose control relay memory Single Lamp We will show you both the user memory and internal control relay methods and then let you choose which method suits your application Refer to the PLC User Manual for a listing of the total number of internal control relays and their memory locations The control relays of the DL205 and DL405 families start at V40600 and the control relays of the DL330 340 family start at R16 In the examples below we have chosen V40600 as the starting address for either a DL205 DL350 or DL405 We have chosen R16 as our starting address for the DL330 340 Notice that the internal control relays are numbered in octal and not decimal Example showing how to turn ON Lamp No 4 with a PLCDirect PLC m C3 o DL205 DL 350 or DL405 1012 C163 DL205 DL350 or DL405 Families Example Memory Locations Function V40600 CO to C17 Lamps 1 16 ON OFF V40601 C20 to C37 Lamps 17 24 ON OFF V40602 C40 to C57 Lamps 1 16 flash V40603 C60 to C77 Lamps 17 24 flash Lamp 4 turns ON 74 lamp number 1615 141812 11109 8765 4 3 2 1 1716 151413121110 7 6 5 4 3 2 1 0 control relay number of o o o ojo ofo o o ojoj 1 o o 0 vaoeoo I Not Used 24 23 22 21 20 19 1817 J
45. sor on Flash Option Disabled shown above and icu t Eius then press the lt Enter gt key The new PEE Optimation Inc screen shown to the right gives you a Intelligent Peripherals For Controls choice of Enabled or Disabled Make your selection and press the Enter key again This will return you to the original screen top OP 1124 Lamp Module F1 Help ESC Exit Step 9 IF you have done your configuration OptiMate Config Editor Ver 1 11 ORD do eo Save and without being connected to the OP panel PLC Type PLCDirect Download then you can either save it to a disk and a Optimation Inc download it to the panel later or you can connect to the panel now and make your download To download select Download to Panel and press the lt Enter gt key The panel will retain the configuration in its non volatile EEPROM memory but you should also save it to your hard drive or a disk Disabled Download To Panel Save Configuration To Disk Save As Intelligent Peripherals For Controls F1 Help ESC Exit wT TTTTTTT Om OP 1124 Lamp Module NOTE Remember that you must have the DIP switch on the rear of the OP panel set to address 31 in order for the downloading of your configuration to take place 0 LE Applying Ladder Logic Applying Ladder Logic General Concepts Memory Mapping Your PC OptiMate Config Editor Ver 1 11
46. ter panel you can connect up to 31 panels per a useable CPU port of the PLC Shown below are the connection requirements For specifics of the OP 9001 panel itself please refer to the Communications Master User Manual OP 9001 M NOTE The OP 9001 must be used in a multiple panel configuration Each OP 1124 acts as a master to initiate data transfers to and from the CPU Since the PLC system will only allow one master to talk to the CPU at any one given time the OP 9001 must be installed to coordinate these data transfers Ribbon cable with DB15 male connectors attached Panels can be connected directly to the OP 9001 ports or be daisy chained to other OP panels OP 9001 Power Source Power Supply OP panels Note Panels can be located as far away as 4000 feet from the OP 9001 when using shielded cable Belden 9729 or equivalent Flat ribbon connections can be used for a distance of 30 feet maximum For ribbon cable we recommend Belden 9L28015 or 3M 3365 15 Belden 9729 Specifications lo EE o No twisted pairs 2 Nom Impedance ohms 100 Power supply receptacle DB15 for connecting to the PLC Same as the one on the See chart on Page 11 for selection Nom Capacitance pF m 41 55 1104 See Page 13 of the proper cable Wire Gauge AWG 24 Two DB15 ports for RS422 connection to any OP panel Configuring the Panel NRI Configuring the Panel wit
47. to accomplish this We first turn ON the lamp with C3 or C163 depending on to Add Flashing PLC used and then we add the flashing with C43 or C213 Which control relay you use in each case depends on which lamp you are trying to illuminate and the particular PLC you are using Example showing how to turn ON DL205 DL350 or DL405 Families Lamp No 4 and also make it flash using a PLCDirect PLC Example Memory Locations Function V40600 CO to C17 Lamps 1 16 ON OFF V40601 C20 to C37 Lamps 17 24 ON O DL205 DL 350 or V40602 C40 to C57 Lamps 1 16 flash Lamp 4 turns ON and flashes X12 Uds Damp 4 C3 V40603 C60 to C77 Lamps 17 24 flash rt OUT 1615 1413121110 9 87 6 5 4 1716 151413121110 7 6 5 4 3 2 1 0 internal relay number 0 O Of 0 0 OF Of Of OJ OJ Jo 4 0 0 0 V40600 2 1 amp number X13 Add flashing 43 our C 161514 1312111098 7654 321 _ amp number 57 56 55 54 53 52 51 50 47 46 45 44 43 42 41 40 internal relay number of o o o ofofolo ojo ojo 1 o jo o vaoeo2 DL330 340 Family Example Memory Locations Function R16 C160 to C167 Lamps 1 8 ON OFF R17 C170 to C177 Lamps 9 16 ON OFF R20 C200 to C207 Lamps 17 24 ON OFF R21 C210 to C217 Not Used R22 C220 to C227 Lamps 1 8 flash DL330 340 R23 C230 to C237 Lamps 9 16 flash R24 C240 to C247
48. u A E Lamp 4 turns ON and flashes 1012 Light Lamp 4 C163 OUT lt lamp Number internal relay number C R16 16x 1013 Add flashing C213 our C 8 765 43 2 1 amp Number 765 43 2 1 0 internal relay number 0j0j0j0 1 0 0 0 R21 21x Note To determine the control relay number use the register number as the first two digits and the bit number as the last digit For example Bit 3 of R16 is referenced as C163 PLCDirect Applying Ladder Logic MEA If you do not want to use internal control relays the next six pages show examples of Controlling a Lamp controlling the lamps with user memory locations In all the examples that follow we with User Memory have chosen V2000 to be our base address The 16 bits belonging to V2000 control DL205 DL350 DL405 the ON OFF state of the first two rows of lamps The next three consecutive memory Only words control the bottom row and the flashing feature Notice that the hexadecimal number formed is the sum of all the weights in the 16 bit register that are set to logical 1 For example the value 0008 hexadecimal stored at V2000 will turn ON bit 3 controlling Lamp No 4 The ladder logic shown below demonstrates how this takes place DL205 DL350 or DL405 Families Example showing how to turn ON Lamp No 4 with a i FUNCH PLCDirect PLC Example

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