SIMADYN D Digital Control System Installation- and EMC
Contents
1. iio kS tet at 15 8 3 Measuring and modifying ESD boards 15 8 4 ShibpbIng ESD boards eiii daa 15 9 ESD INSUCIONS uka ro u ale dodo dit A face tata Na a Sade Hee R 16 Siemens AG Dk No 201040 Edition 04 97 SIMADYN D Hardware User Manual Warning information Edition 04 97 Siemens AG Dk No 201040 SIMADYN D Hardware User Manual Warning information NOTE The information in this Manual does not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes please contact your local Siemens office Further the contents of this Manual shall not become a part of or modify any prior or existing agreement committment or relationship The sales contract contains the entire obligation of Siemens The warranty contained in the contract between the parties is the sole warranty of Siemens Any statements contained herein do not create new warranties nor modify the existing warranty Warning information WARNING Electrical equipment has components which are at dangerous voltage levels If these instructions are not strictly adhered to this can result in severe bodily injury and material damage Only appropriately qualified perso2. object immediately beforehand e g bare metal cabinet parts water pipes etc Boards may not come into contact with highly insulating materials which can be statically charged up e g plastic foils insulating desktops articles of clothing manufactured from man made fibers Boards may only be placed down on conductive surfaces desktop with ESD surface conductive ESD foam rubber ESD packing bags ESD transport containers board or paper surfaces It is not permissible to bring boards into the vicinity of monitors or TV sets 8 3 Measuring and modifying ESD boards Measurements may only be carried out on boards if the measuring unit is grounded via the protective conductor or before making a measurement with an ungrounded instrument the probe must be briefly discharged e g by briefly touching a bare metal control housing When soldering only a grounded soldering iron may by used 8 4 Shipping ESD boards Boards and devices may only be stored or shipped in conductive packing materials e g metalized plastic boxes impregnated cardboard If the packaging is not conductive the boards must be placed in a conductive material before packing This could be for example conductive foam rubber ESD bags household aluminum foil or paper no plastic bags of foils The jumper connectors must be removed if a SIMADYN D processor board is located in the associated socket The subrack is supplied with all of the pl
3. of the complete installation machine must take the necessary measures to be issued a CE mark 1 8 Connecting in external voltages If external voltages are connected at SIMADYN D inputs e g pulse encoders which are supplied from an external power supply then the external supply must also be shutdown when the SIMADYN D power supply is powered down or fails 1 9 Installation SIMADYN D components must be mounted in a metal cabinet which is closed on all sides 1 10 Cables Only shielded signal cables may be connected to SIMADYN D 1 11 Potential bonding For fault free operation components which communicate or are coupled to each other may not be at different potentials Thus all components must be connected through a potential bonding conductor potential bonding 4 Edition 04 97 Siemens AG Dk No 201040 SIMADYN D Hardware User Manual Installation and EMC guidelines 1 12 Principle when connecting components All components subracks power supplies etc which are connected through signal cables must be connected through potential bonding cables exception Components with fiber optic cable connections Subrack Subrack Subrack A B C Potential bonding conductor EBG 1 13 Potential bonding bar A potential equalization or grounding bar must be provided in each cabinet to simplify wiring and cabling All internal and external components must be con
4. which can be dissipated from a cabinet is dependent on the cabinet design its ambient temperature and the layout of the equipment in the cabinet al 50 al o wo Ambient temperature 20 200 400 600 800 1000 1200 1400V Power loss Fig 1 Recommended values for the permissible ambient temperature for a 600 mm x 600 mm x 220 mm cabinet as a function of the installed power loss can be taken from Fig 1 Open unit wall Cabinet with air intake slots Enclosed cabinet with natural convection and forced air circulation using a fan Enclosed cabinet with heat exchanger eS Hwa 1 2 3 4 If a cabinet is ventilated from below through the cable duct then more favorable conditions are obtained as shown under 2 For mounting types 1 and 2 it is assumed that there is at least 1 m clearance between the top of the cabinet and the ceiling Siemens AG Dk No 201040 Edition 04 97 9 SIMADYN D Hardware User Manual Power supply 3 Power supply Measures against noise voltages The following noise suppression information instructions should be observed so that noise voltage spikes are eliminated in the cabinet supply cables Suppressing line feeder cables A filter e g B84299 K64 250 V AC 10 A should be installed in the cable as close as possible to the cable entry for 115 230 V supplies in the cabinet The line filter ground connection must be connected to the
5. 50 m when routing in non shielded cable ducts with a 30 cm clearance to other cables The maximum cable length is 100 m when separately routed in shielded cable ducts or pipes The cables should be as short as possible It is not permissible to roll up longer cable lengths Siemens AG Dk No 201040 Edition 04 97 11 SIMADYN D Hardware User Manual Boards 5 2 PS PG processor boards Shielded round cables must be used for the connecting cables between the PGx and SITOR set or Pgx and SE21 x The maximum cable length is 30 m whereby the shield must be connected to ground at both ends The cable must have twisted pairs The PS16 frequency inputs must be connected through a shielded round cable The shield should be connected to ground at both ends 5 3 Memory modules The label supplied must be attached to the MS x program memory module after it has been programmed These labels do not have to be attached to the MS x modules for test software during the start up phase 5 4 PM13 SE1 1 setpoint cascade All of the subracks must be connected through the shortest possible connection via the grounding potential bonding bar even if the subracks are mounted in the same cabinet Shielded round cables must be used as setpoint cascade signal cables e g Scotchflex MT round cable 20 core No 36 59 20 40 core No 36 59 40 from 3M The shields of the 20 core connecting cables between the SE1 1 boards must be connecte
6. For analog signal lines for low voltage or current signals MV or uA then the cable shield must be connected at one end to the shield bar in the cabinet All digital signal cables must be shielded Max Cable length Board Cable length m shielded 1000 Inputs 220V AC 1000 Inputs 24 60V DC 1000 A minimum clearance of gt 10 cm must be maintained between signal cables and power cables under 500 V AC and gt 30 cm for power cables above 1 kV AC Siemens AG Dk No 201040 Edition 04 97 13 SIMADYN D Hardware User Manual Mounting SIMADYN D units in drive converters 7 Mounting SIMADYN D units in drive converters The following points must be observed when mounting SIMADYN D boards in 6RA24 and 6SE12 13 drive converters The tachometer cables of the pulse encoders should have double shields for cable lengths gt 10 m Only SIMADYN D terminal modules and cables must be used All of the cable shields must be connected to a shield bar through the largest possible area The shield bar should be grounded using the shortest possible connection with a min 10 mm cross section For 6SE12 13 the motor cables as well as the cables to the external braking resistor must be shielded The drive converters should not be mounted installed in the vicinity of radio transmitter aerials The units must always be mounted in a metal cabinet which is enclosed on all sides 8 ESD guidelines 8 1 What is ESD Almost all SIMAD
7. SIMADYN D User Manual Digital Control System Installation and EMC Guidelines Edition 04 97 DK No 201040 User Manual Installation and EMC Guidelines Installation and EMC Guidelines 09 94 Installation and EMC Guidelines 12 94 Installation and EMC Guidelines 12 95 Installation and EMC Guidelines 04 97 taa O 12 95 049 Copying of this document and giving it to others and the use or communication of the contents thereof is forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design We have checked the contents of this Manual to ensure that they coincide with the described hardware and software However deviations cannot be completely ruled out so we cannot guarantee complete conformance However the information in this document is regularly checked and the necessary corrections included in subsequent editions We are thankful for any recommendations or suggestions Contents Contents Warming InTOMatON una a u a kaw yaa Cake total dt 1 1 Installation and EMC guidelines n nana 3 151 INtOdUCION elo tetera tte ll tate hata 3 1 2 Application and OperatiON iia did 3 1 3 Machinery Directive ti sietetecstices ida a S ukla uuu hh aaa a 3 1 4 Low Voltage Directives ung ama uu an abides ean eal cadens lider 3 1 5 SIMADY N D Outputs cuidada
8. This must be taken into account when configuring and designing the machine system 1 4 Low Voltage Directive The Low Voltage Directive 73 23 EEC only involves products with supply voltages gt 50V AC and or gt 75V DC For SIMADYN D the following products are involved Prommer ext 6DD 1672 0AD0 SRT 6DD 1682 0FCO SP7 6DD 1683 0BBO SP8 5 6DD 1683 0BCO SP9 5 6DD 1683 0BE5 SP 22 5 6DD 1683 0CC5 SP 23 5 6DD 1683 0CD5 SE 5 3 6DD 1681 0AF3 SE 6 1 6DD 1681 0AG1 SB 60 6DD 1681 0AF4 SB 70 6DD 1681 0AG2 Siemens AG Dk No 201040 Edition 04 97 3 SIMADYN D Hardware User Manual Installation and EMC guidelines The above listed products conform to the specifications in the Low Voltage Directive 1 5 SIMADYN D outputs When the power supply voltage is switched on the outputs have briefly undefined outputs while the power supply voltage establishes itself This must be taken into account during the system design 1 6 Specialist personnel SIMADYN D may only be configured installed commissioned and operated by trained specialist personnel 1 7 CE mark SIMADYN D components with the exception of the external programming unit cannot have a CE mark because they cannot be autonomously and practically used they are not generally commercially available they may only be used by specially trained personnel they may not be used on the public low voltage supply network If required the constructor
9. YN D boards have highly integrated devices These devices are from their very priniciple sensitive to overvoltages and therefore to electrostatic discharge ESD ELECTROSTATIC DISCHARGE Boards which use such devices have a warning label on the component mounting side ATTENTION ACHTUNG Observe Precautions Nur geschultes Personal for Handling darf die Verpackung ffnen Electrostatic Sensitive Elektrostatisch gef hrdete Devices ESD Bauelemente EGB ORIGINAL PACKING Edition 04 97 Siemens AG Dk No 201040 SIMADYN D Hardware User Manual ESD guidelines ESD components can be destroyed by voltages and energy levels which lie far below the perception level of human beings Voltages such as these occur if a component or a board is touched by a person who was not previously electrostatically discharged Devices which are subject to these types of overvoltages generally cannot be immediately identified as having been damaged as incorrect functioning is only manifested after a somewhat longer operating time 8 2 Handling ESD boards Electronic boards should only be touched handled if absolutely necessary Components devices may only be touched handled if you are continuously grounded through an ESD arm band or you are wearing ESD shoes or ESD shoe grounding strips The human body must be electrically discharged before touching handling an electronics board This can be simply done by touching a conductive grounded
10. and as radio interference suppression The protective conductor must be routed according to DIN VDE 0100 and DIN VDE 0160 The cross section for protective conductor connection at the subrack must be gt 6 mm2 and when connected to the cabinet it must be gt 10 mm2 1 16 Radio equipment It is not permissible to use radio equipment gt 2W in the direct vicinity of SIMADYN D A clearance of gt 1m to SIMADYN D must be maintained for low rating radio equipment 2 Cabinet SIMADYN D components must always be installed in a metal cabinet Every cabinet must have a ground potential bonding bar which is connected at both ends to the cabinet frame SIMADYN D subracks must be connected to the ground potential bonding bar through a 6mn cable which should be kept as short as possible It is not sufficient to establish a connection through the power supply PE connection No undamped contactors may be used in a cabinet with SIMADYN D components If undamped contactors are used in an adjacent cabinet to SIMADYN D the cabinets must be provided with a shielding panel between them All cabinets involved in a networked SIMADYN D drive system must be connected with a 16 mm potential bonding cable the customer side PE connection isnot adequate Every cabinet with SIMADYN D components must have a shield connecting bar The serrated type bar is suitable The shield connecting bar must be connected at both ends to the cabinet fram
11. central cabinet grounding point through the shortest possible cable Discharge capacitors for DC power supplies If a cabinet is connected to a central 24 V supply noise voltages can enter the cabinet via the power supply cable cable borne It is recommended that noise suppression capacitors are mounted where the 24 V supply enters the cabinet The capacitors should be mounted on the cabinet ground or the shield connecting bar The power supply connections may not be directly taken from the SITOR set commutating dips but must be taken from a clean filtered source If several 24 V power supplies are used in networked systems the various grounds must be connected through the ground potential bonding bar and connected to the subracks Caution Protective separation according to VDE 0160 must be guaranteed for all power supply units which are used to supply SIMADYN D equipment and boards Power supply potentials For SIMADYN D the grounds of all secondary voltages are connected together and connected with the subrack housing and are thus grounded to improve noise signal discharge Hf Housing 5V 230 115V AC 15V 24V DC es Sag E i 15V PE Ground e 4 Supply from clocked power supplies If a clocked power supply is used for the 24 V power supply input the rated power of the power supply must be designed for the SIMADYN D inrush current 200 rated current O
12. d to the ground shield bar at both ends The maximum cable length is 30 m Shielded round cables must also be used for the 40 core cable from PM13 to SE1 1 The shield must be connected to the ground shield bar The 40 core pre assembled cable SC38 6DD1684 0DJO can be used as connecting cable Edition 04 97 Siemens AG Dk No 201040 SIMADYN D Hardware User Manual Cables 6 Cables Cables for the power supply digital signal cables for DC and digital signal cables for AC and analog signal cables must be routed separately Cables entering from outside e g to the terminal modules may not be routed together in a common cable duct with internal cabinet wiring The shields of incoming shielded cables analog and binary must be connected to the shield bar where the cable enters the cabinet The cable should then be routed shielded to the terminal module board Shields are not connected to the terminal modules boards Serial connecting cables must be shielded The shield must be connected to the metalized connector housing Further it must be connected to the shield bar The cable shield may not be connected at connector pin 1 Shielding via the board front panels is ineffective The cable shields must be connected at both ends to the shield bars in the cabinet Shielded cables must be used for analog signal lines both in the cabinet as well as outside the cabinets Cable shields connected at one end to ground
13. e It is not permissible to use gas discharge lamps in the cabinet The shields of incoming as well as outgoing cables must be connected directly to the shield bar The cabinets should be designed so that air can freely circulate in them Siemens AG Dk No 201040 Edition 04 97 7 SIMADYN D Hardware User Manual Cabinet 2 1 Unit clearances It is not permissible to mount SIMADYN D subracks close together Minimum clearances must be maintained in a 2200 x 600 x 600 mm cabinet Front view Side view Mee Air intake dal Ns Air deflection plate a Air intake Entry level T IS Liu u i 55 2 2 Power loss in the cabinet Dependent on the selected design 1 Open frame 2 Cabinet with air mesh 3 Enclosed cabinet with forced convection 4 Enclosed cabinet with heat exchanger then different maximum temperature values are obtained for the SIMADYN D components used 8 Edition 04 97 Siemens AG Dk No 201040 SIMADYN D Hardware User Manual Cabinet 1 2 3 4 gt 30mm WWM Frame wall Cabinet open with Cabinet closed Enclosed cabinet ventilating slots with forced air with heat exchanger gt 600 cm circulation for convection 2 The power loss
14. es that minor personal injury or material damage can result if proper precautions are not taken NOTE For the purpose of this User Manual Note indicates information about the product or the respective part of the User Manual which is essential to highlight CAUTION This board contains components which can be destroyed by electrostati discharge Prior to touching any electronics board your body must be electrically discharged This can be simply done by touching a conductive grounded object immediately beforehand e g bare metal cabinet components socket protective conductor contact WARNING Hazardous voltages are present in this electrical equipment during operation Non observance of the safety instructions can result in severe personal injury or property damage It is especially important that the warning information in all of the relevant Operating Instructions are strictly observed 2 Edition 04 97 Siemens AG Dk No 201040 SIMADYN D Hardware User Manual Installation and EMC guidelines 1 Installation and EMC guidelines 1 1 Introduction These installation and EMC guidelines supplement the documentation to the individual components The SIMADYN D control system consists of individual components e g subracks boards interface boards operator control panels position encoders The components can be installed in the widest range of system configurations to fulfil individual demands production perso
15. idad hee 4 1 6 SpeClaliSUPersOnnel ss ssc m tapia 4 Vid CE Marks a ae suma dl Gata tae baat ta Sad es 4 1 8 Connecting in external voltages a 4 1 9 Iistallatigflhu tau aku wie aaa uqapas huata a Qasaqa ee tated ache g 4 A y un Sa suwaqa E pipu a Sy aut Mie a ap lab 4 1 11 Potential HONAN Gye ana iio huqaqa qa aa advent te 4 1 12 Principle when connecting components a a 5 T 13 Potential DondingDar ita atada lada 5 1 14 Practical example for a networked multi motor drive 6 TDS Protective Grounding ic ido laca di 7 1 16 Radio equiPMeNd ica lada a ahus 7 A Md id tados aros Ea o do de cod a e to de 7 2 1 Unit dle arancel tt lada ibid 8 22 PoWertloss inthe Cabinet iii idad esi datateavlaae 8 3 POWer SUP ii lo AT 10 4 A SUDGACKS it seated teh blade davies a hias ahua uq B uha kk ha and um ua al detects 11 De BO AROS wie Qu yi tated uyu akata u qaw hale e Aya AN kh bcc nhl ele 11 5 1 GST1 CS2Track eoupliig u uuu uu aa a e AE aE Eea aaa 11 5 2 PS PG processor DOS cidad idad 12 5 3 Memory MOdules sais u r ona hila a a u a auqa h had 12 5 4 PM13 SE1 1 setp int cascades iieaoe ana Auqa errar 12 O 13 7 Mounting SIMADYN D units in drive converters a 14 a ESO Guidelines tad e liver 14 PARANE AEA ake DE AAA tects A ceteris fete aed lancet le tet kS E gas Su 14 8 2 Handling ESD boards
16. nected to this potential bonding or grounding bar Basic circuit on 1 SIMADYND E S Schaltschrank i Cabinet lt 2m f SMADYN D I B grnnnnannnnnnnnnnnnnnnnn nne LEISTUNGS H E KOMPONENTEN POWER Schirmschiene fest mit Ground bus Schrankholm Lair verbunden Permanently connected to the cabinet frame Erde Potentialausgleich ErdanschluB Ground potential Ground connection equalization Siemens AG Dk No 201040 Edition 04 97 5 SIMADYN D Hardware User Manual Installation and EMC guidelines 1 14 Practical example for a networked multi motor drive feusayxy uono uuoo uolo uuoo eua x3 eula x3 eq Bulpuog en uejod punolo AS u BunpuIqi8A u BunpuIqigA u liuosuol l 6sne enu lo q pi3 SUB Ka ui lx 8ui lx ved van _ WUIgT qeo Buipuoq enuajod Bunyiea syo1a Bbsne enuajo dy pareas seq pJas preoq aualyosuayoeZ oeu lu SUIYOSWIYOS InpoW 29e ayu z UIQ wz gt F a NAYNIS u sl uiqeo zueo weuiqeo u JUBIyos e yos Z yuesYyos e yos yuesyosyeyos Siemens AG Dk No 201040 SIMADYN D Hardware User Manual Edition 04 97 Cabinet 1 15 Protective grounding The protective grounding is connected to the cabinets and components via the protective conductor PE old designation SL The potential bonding cable does not have a protective conductor function for SIMADYN D For SIMADYN D it is used to ensure reliable operation
17. nnel and spatial When the components are decentralized a noisy environment cannot be neglected Thus special demands are placed on the installation and EMC of the overall system EMC is the capability of an electrical unit to be able to function error and fault free in an electromagnetic environment without influencing that environment inadmissibly Thus EMC represents a quality feature for noise immunity Immune to internal electrical noise external noise immunity Immune to system external electromagnetic noise emission level Influencing the environment as a result of electromagnetic radiation In order to achieve the highest possible operational reliability and noise immunity of a complelte system closed loop control and drive machine the control manufacturer and user including final customers must apply certain measures The installation and EMC guidelines for SIMADYN D are summarized in the following Perfect operation of SIMADYN D can only be guaranteed if all of these measures are observed 1 2 Application and operation SIMADYN D components are designed according to EN 50081 2 and EN 50082 2 for use in industrial environments It is not permissible that they are operated from the public low voltage supply network 1 3 Machinery Directive Corresponding to the Machinery Directive 89 392 EWG it should be observed that the machine system must not go into a hazardous state if SIMADYN D fails or malfunctions
18. nnel may work on this equipment or in its vicinity This personnel must be completely knowledgeable about all the warnings and service measures according to this User Manual The successful and safe operation of this equipment is dependent on prope handling installation operation and maintenance Siemens AG Dk No 201040 Edition 04 97 1 SIMADYN D Hardware User Manual Warning information Definitions QUALIFIED PERSONNEL For the purpose of this User Manual and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the hazards involved He or she must have the following qualifications 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the proper care and use of protective equipment in accordance with established safety procedures 3 Trained in rendering first aid DANGER For the purpose of this User Manual and product labels Danger indicates death severe personal injury and or substantial property damage will result if proper precautions are not taken WARNING For the purpose of this User Manual and product labels Warning indicates death severe personal injury or property damage can result if proper precautions are not taken CAUTION For the purpose of this User Manual and product labels Caution indicat
19. rdware User Manual ESD instructions Drives and Standard Products Motors and Drive Systems Group Postfach 3269 D 91050 Erlangen System Based Drive Technology 18 Edition 04 97 Siemens AG Dk No 201040 SIMADYN D Hardware User Manual ESD instructions Siemens AG Dk No 201040 Edition 04 97 19 SIMADYN D Hardware User Manual
20. therwise the clocked power supply could reach the short circuit current limiting resulting in undefined statuses 10 Edition 04 97 Siemens AG Dk No 201040 SIMADYN D Hardware User Manual Subracks 4 Subracks The subracks must be connected to the ground potential bonding bar through the shortest possible cable with a minimum cross section of 6mm All boards must be tightly screwed into the subrack also during start up Empty slots must be provided with SIMADYN D front slot covers If boards are used in adapters during start up the front panel must be connected with the subrack through the shortest possible cable It is not permissible to withdraw or insert boards under voltage The connectors for serial interfaces pulse encoders and SITOR set must be tightly screwed to the front panel The maximum temperature of the air drawn into the subrack is 55 degrees C The subrack must be mounted so that air can circulate freely Heat build up must be prevented The air drawn into the subrack must be clean 5 Boards 5 1 CS11 CS21 rack coupling All of the subracks must be connected with one another through the grounding potential bonding bar through the shortest possible connections even if the subracks are mounted in the same cabinet Shielded round cables must be used for the connecting cables between CS11 and CS21 The shields must be connected at both ends at the ground shield bar The maximum cable length is
21. ug connectors Siemens AG Dk No 201040 Edition 04 97 15 SIMADYN D Hardware User Manual ESD instructions 9 ESD instructions Components which can be destroyed by electrostatic discharge ESD Generally electronic boards should only be touched when absolutely necessary The human body must be electrically discharged before touching an electronics board This can be simply done by touching a conductive grounded object directly beforehand e g bare metal cubicle components socket outlet protective conductor contact Boards must not come into contact with highly insulating materials e g plastic foils insulated desktops articles of clothing manufactured from man made fibers Boards must only be placed on conductive surfaces When soldering the soldering iron tip must be grounded Boards and components should only be stored and transported in conductive packaging e g metalized plastic boxes metal containers If the packing material is not conductive the boards must be wrapped with a conductive packing material e g conductive foam rubber or household aluminum foil The necessary ESD protective measures are clearly shown in the following diagram a Conductive floor surface d ESD overall b ESD table e ESD chain c ESD shoes f Cabinet ground connection 16 Edition 04 97 Siemens AG Dk No 201040 SIMADYN D Hardware User Manual ESD instructions Siemens AG Dk No 201040 Edition 04 97 17 SIMADYN D Ha
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