Flygt AquaCom driver
Contents
1. lt A Modem 0 Connect directly via the serial port H The PC and the PLC is directly connected via a serial cable Configure the serial port on the tab Serial Port Scheduled Connection The PC will only establish a connection with the PLC at ak predetermined times and or with a fixed time interval The PC and the PLC are connected via a modem Select modem ID 0 Conexant HDA D110 MDC V 92 Modem A The PC and the PLC are connected directly or via equipment which does not require any special connection handling e g a radio modem Configure the serial port on the tab Serial Port E Do not connect initially to all nodes when driver is started E Alarm modem Only incoming calls Add one dummynode On the Connection Type you specify the type of connection e Direct connection e Modem Connection e Other connection e g Radio Connection The Flygt AquaCom interface driver is designed to use all three connection types The following section describes what needs to be set up for each connection type 7TACOM IGSS Flygt AquaCom Interface driver 3 1 DIRECT CONNECTION If the substation is connected directly to the PC using a serial RS232 cable null modem or multi drop configuration you should select the option Connect directly via the serial port D IGSS System Configuration c temp 7TACOM 7TACOM eo LS File Edit View Tools Help Ball SS Bomm2. 7TACOM INVALID ALARM TIMESTAMP Cause The driver received an alarm telegram with an invalid time stamp Action Please verify that substation is functioning correctly and that the real time clock in the substation is correct 0x4516 7TACOM OUT OF ALARM BUFFERS Cause The driver was temporary out of buffers while fetching alarm data from substation Action Increase number of buffers for the driver in System Configuration application Advanced Pane 0x4517 7TACOM IO INVALID PORT HANDLE Cause The modem or serial port handle was reset during communication Action Retry the operation at a later time and check that modem connection is stabile and phone lines are OK 0x4518 7TACOM INVALID MACHINE CONTROL COMMAND Cause The driver was requested to send a machine control command with an invalid content Supported commands are 0 F command 1 N command 2 B command and 3 M command Sending any other value than 0 1 2 or 3 will give this error For reference the subcode contains the code of the command the driver was requested to send Action Review the configuration of the commands that are sent as Machine Control Commands 33
3. Gg K Configuration name 7TACOM I DemoStation FLYGT AquaCom driver E CG Modem 0 S port 4 The PC and the PLC is directly connected via a serial cable Configure the serial port on the tab Serial Port Scheduled Connection The PC will only establish a connection with the PLC at a predetermined times and or with a fixed time interval The PC and the PLC are connected via a modem Select modem ID 0 Conexant HDA D110 MDC V 92 Modem Advanced Configure The PC and the PLC are connected directly or via equipment which does not require any special connection handling e g a radio modem Configure the serial port on the tab Serial Port Do not connect initially to all nodes when driver is started Alarm modem Only incoming calls Add one dummynode Now proceed to the Serial Port pane and set up the serial port communication parameters 7TACOM IGSS Flygt AquaCom Interface driver H IGSS System Configuration c temp 7TACOM 7TACOM gt Eden a I a Ball Simax eg Configuration name 7TACOM Connection Type Serial Port Remote E o DemoStation i i H E FLYGT AquaCom driver Serial Port Configuration LA Modem 0 a Configure the serial port by selecting the proper settings SF below Select Communications port y Serial Port Settings BIER Set properties for the serial port Only properties which are configurable for the sele
4. seconds 300 t V Send cmd connect hold time seconds 30 For Help press F1 This dialog is used to configure parameters for use with dialled up connection Phone number Enter the phone number of the sub station Enter Extra AT commands Extra AT commands which is sent to the modem just before dialling is initiated This option should only be used is you TAPI modem driver doesn t support additional AT commands to be sent though TAPI Connection scheduling The interface driver might be configured for automatic scheduled connection You can specify either specific points in time e g 00 00 12 30 21 00 or fixed interval e g every 60 or 1440 minutes depending on your application When the interface driver connects automatically at specific times or periodically then it will fetch historical data stored in the sub station and forward these historical data to IGSS Connection hold time These options allows you to specify how long the modem connection should be kept open after the user have sent a command Send cmd connect hold time and how long the connection should be kept open is the user has forced a connection to the station using the IGSS Dialup Object 12 7TACOM IGSS Flygt AquaCom Interface driver Now continue to the Connection Misc pane IGSS System Configuration c temp 7TACOM 7TACOM oy File Edit View Tools Help pal SS pm Gg Configuration name 7TACO
5. 20 7TACOM IGSS Flygt AquaCom Interface driver Le MACH CMD Global G __Data Management Definitions Eat Mapping Calculation Symbol Definition Bit Map LO Alam In Ack Bit Command State Config States and Commands State Add State Delete Add Command And finally once the template has been created continue to set up the actual addressing for an object instance based on the template like this Start by selecting the 7TACOM driver and the node number from the drop down list of nodes Now select the Data Type as Machine Control float 21 7TACOM IGSS Flygt AquaCom Interface driver r MACH_CMD_P1 Global Change State Alam In Ack Bit Atom State Free Value Aam n JAlarm Out Command 1 0 mode Alarm Details Command State Config Layers Data Management Definitions Display Edit Mapping Calculation Report Format Symbol Definition PLC Node for object MACH_CMD_P1 Diver 7TACOM DemoStation Node 1 X PLC Address for Command atom Data Type Machine Control integer e Picture Number 1 Machine Number 1 Bit Offset 0 External type FP16S e Use numeric to scroll to next previous atom Each Machine is identified by a Picture Number usually 1 and a Machine Number The Machine Number of the pumps shown above
6. 3 DC TrPlCurr 3 1007 3 0 50 500 3 DC TrP2Curr In this case there are 3 sets of history points Point 1 Level Point 2 Current of P1 and Point 3 Current of P2 You map these to typically analog objects by selecting Data Type as History float and then select the history point you want to map to like shown below 28 7TACOM IGSS Flygt AquaCom Interface driver IL HV_1 Global History Value 1 Level 2 Analog Layers Data Management Definitions Display Edit Mapping Atom PLC Node for object HV 1 High Alarm Driver 7TACOM Station High Limit a i Demo M Actual Value Node 1 D Set Point 7 Low Limit PLC Address for High Alarm atom Low Alarm Alarm In z Data Type History float X 1 0 mode in X History Point 1 lt Alam Details Bit Offset 0 New Edit Delete External type FLOAT v Use numeric to scroll to next previous atom Important The Flygt AquaCom interface driver sends the historical values to IGSS as unsolicited data with time stamps This means that you must set the Scan Interval to None in the Data Management pane I O mode should be set to In as historical data are read only As the driver will send all values in IEEE float format it is mandatory to set the external type to FLOAT and leave the Bit Offset parameter on 0 zero Techni
7. CT RESPONCE FORMAT PICTURE Cause The driver was received a WGS Picture response telegram with too few values Action Check RTU picture definition and make sure all requested picture values are present in station The sub code of this error contains the picture number e g 1 Picture 1 2 Picture 2 etc 0x4507 7TACOM ERROR INVALID HANDLE Cause The communication handle modem or serial port used by the driver was invalid Action Check that modem connection is established and stabil 0x4508 7TACOM UNSUPPORTED READ FUNCTION Cause The driver is requested to read data from an unsupported data type Action Please verify that all addresses are valid The number of the data type is in the sub error code Supported data types are 0 PICTURE 1 REPORT 2 SETPOINTS 3 HISTORY 0x4509 7TACOM UNSUPPORTED WRITE FUNCTION Cause The driver is requested to write data to an unsupported data type Action Please verify that all addresses are valid The number of the data type is in the sub error code Supported data types are 3 SETPOINTS 5 MACHINE CONTROL 31 7TACOM IGSS Flygt AquaCom Interface driver 0x450A 7TACOM INCORRECT RESPONCE FORMAT REPORT Cause The driver was received a WGD Report response telegram with an unexpected number of values Action Reports are supposed to have exactly 5 values for each report element Check substation report definition The sub code of this error contains the actual number of values received 0
8. F file which describes the values present in the sub stations This file must be obtained by the substation vendor 4 1 CONFIGURING PICTURE VALUES By using the Edit Mapping tab in the object properties dialog you can specify the binding between the object s atoms and the substation process variables Start by selecting an atom and select the 7TACOM driver in the Driver drop down list r P1V4 Global Picture 1 Value 4 2 Calculation Report Format Symbol Definition Analog Layers Data Management Definitions Display Edit Mapping Atom PLC Node for object P1V4 High Alarm Driver 7TACOM Station v Gegen 5 i DemoStation M Actual Value E Node 1 v Set Point i j Low Limit PLC Address for High Alarm atom Low Alarm Alarm In T Data Type Picture Value float X 1 0 mode in Z Picture Number 1 Alarm Details Channel Number 4 Bit Offset 0 Delete External type FLOAT v m a NEW Use numeric to scroll to next previous atom 7TACOM IGSS Flygt AquaCom Interface driver Now select the desired substation number this is the IGSS node number which you have bound to a specific Plant ID earlier in section 3 4 and continue by setting be Data Type to Picture Value float Then specify the picture number which contains the desired value by setting the Picture Number an
9. M Node Properties Remote Connection Connection Misc CG Ej DemoStation o amp FLYGT AquaCom driver Collecting Historical Data h Modem 0 Whenever IGSS connects to the node it will read historical data values accumulated by the node since it was last connected Currently exists 0 historical data definitions for this node Connection Status and Control The remote connection can be monitored and controlled by connecting an IGSS object to a specific address Monitor and control connection Address used for connection status and control for this node Data Group Message type 0 Word Offset 0 Callback to Node Select this option if IGSS should perform a callback to the LS node whenever the node establishes an unsolicited connection with the PC For Help press Fl Collecting historical Data The Flygt AquaCom interface driver will automatically fetch historical data logged data in the substation using the Flygt WGH command Leave the setting blank Connection Status and Control These parameters are useful when creating an IGSS Dialup Object to control and monitor the status of the modem connection The Data Group and Word Offset parameters specified must match the corresponding parameters used by the IGSS Dialup Object Callback to node Call back is not supported by the Flygt AquaCom interface driver and the option should be lest un checked The Advanced pane i
10. NECTION Setting up a radio connection is exactly the same as setting up a Serial port Please refer to the DIRECT CONNECTION section above 7TACOM IGSS Flygt AquaCom Interface driver 3 4 CONFIGURING SUBSTATION PARAMETERS Add a node by right clicking the channel in the left side tree view and select the New Node menu when the pop up appears IGSS System Configuration c temp 7TACOM 7TACOM File Edit View Tools Help ag R R dy Configuration name 7TACOM a DemoStation amp amp FLYGT AquaCom driver E h Modem 0 Node Properties Remote Connection Connection Misc Advanced Connection Properties o Specify IGSS node number for this node IGSS node number Plant number Plant ID 400 Protocol Properties communication alarms Normally 3 telegram retries are r Increase telegram retries if driver generates frequent sufficient Telegram retries 3 Set Default For Help press Fl Each PLC node substation requires a few fundamental parameters IGSS node number This is the node number which IGSS uses to reference a unique PLC This node number is required when binding and IGSS atom tag to a register in the PLC Any number from the drop down list can be used Plant Number Plant ID Here you must enter the numerical Plant ID or Plant Number of each node or sub station The Plant ID must correspond t
11. RITE ERROR LEN Cause Driver failed to write expected number of characters to COM port or Modem Action Check modem setup and cables 0x4502 7TACOM IO READ TIMEOUT Cause Driver failed to read a reply from expected number of characters to COM port or Modem Action Check modem setup and cables If the timeouts are consistent then there might be mismatch between the PlantID specified in IGSS and the PlantID in the substation These ID s must match otherwise the substation dosn t answer requests from IGSS and thus consistent timeouts will occure 0x4503 7TACOM IO BCC ERROR Cause The driver received telegram from the RTU with an incorrect checksum Action Check modem and communication settings Check quality of line and make sure RTU is running correctly 0x4504 7TACOM IO INCORRECT FRAMING Cause The driver received telegram from the RTU with incorrect framing Action Telegrams are supposed to start with STX and end with CR and contain one sign before the checksum Check modem and communication settings Check quality of line and make sure RTU is running correctly 0x4505 7TACOM TOO MANY DATA REQUESTED PICURE Cause The driver was requested to read more data from a picture than the picture actually contains Action Check RTU picture definition and make sure all requested picture values are present in station The sub code of this error contains the picture number e g 1 Picture 1 2 Picture 2 etc 0x4506 7TACOM INCORRE
12. aeseneeeseaeeesaeeneneesnaees 5 3 1 Direct CONE CN T DEET 7 3 2 Modem Connection seesinane aaa E a a aaaea e dE EIERE Eden 9 3 3 le eg Eege EE 10 3 4 Configuring Substation Parameters 0 ccccceccceceeceeceeeeeeeaeeeeeeeseeeeseaeeeeeaeseeeeeeaas 11 3 5 Communication with Flygt PUMPS ccceeeeeececeeeeeeeeeeeeeaeeeeeeeseaeeesaeeeeaeseeeeeeaas 13 4 CONFIGURING THE OBJECTS MM GW G ssseeeeer ere 15 4 1 Configuring PICTURE Values ccccceceeeceeneeceeeeeeaeeeseaeeeeeeeseaeeesaaeeeeeaeeeeeeeeaas 15 4 2 Configuring REPORT Values W u u u ssssseeeeeeren erne rn kr en rn renerne renerne nnns 16 4 3 Configuring SETPOINT Values M W u ssssseseeeen erne rn rr enn rn rn n renerne res 18 4 4 Configuring MACHINE COMMANIDG 19 4 5 Configuring ALARMS eee hen eee here eatae daia deg ener re hebben rese 22 4 6 Configuring HISTORICAL Values c ccceceeeececeeeeeeeeeeeeaeeeeeeeseaeeesaeeseaaeeeeeeeeaas 28 5 PERFORMANCE AND THROUGHPUT cece reen 30 6 ERROR CODES ea a a a re a octet a a R a A S 31 7TACOM IGSS Flygt AquaCom Interface driver 1 INTRODUCTION This document describes how to set up and troubleshoot the IGSS 7TACOM Interface Driver 1 1 SOFTWARE REQUIREMENTS None see Hardware Requirements below The driver is designed to be used with IGSS version 7 0 and higher 1 2 HARDWARE REQUIREMENTS The interface driver requires at least one serial port RS232 or modem device to communicate with FLYGT subs
13. are shown in the left most column P1 has machine number 1 and P2 has machine number 2 External type should be set to FP16S since we want the commands to be encoded as numeric integers before they are sent to the AquaCom interface driver I O mode should be set to out since Machine Control Commands are write only 4 5 CONFIGURING ALARMS Substation alarms are supported both with alarm state Alarm ended and Alarm not ended and timestamp The alarms states are numerically encoded like this 22 7TACOM IGSS Flygt AquaCom Interface driver e Value 0x0000 0 indicates alarm has ended e Value OxFFFF 65535 indicates alarm is still active not ended If the interface driver receives an alarm indication from a substation that an alarm is active then it sends the value OxFFFF 65535 to IGSS If the alarm is indicated as not active in the substation then the interface driver sends the value 0x0000 0 to IGSS Alarms are time tagged in the substation and the interface driver preserves this timestamp and sends it to IGSS together with the alarm indication value Depending on your application a reasonable encoding of this could be done using an IGSS digital template looking like this Define the state indication 0 OK or 1 Alarm r FLYGT_ALARM Global Data Management Definitions Edit Mapping Calculation Symbol Definition Bit Map VO Alarm In Ack Bt Command State Config S
14. ass 7TACOM IGSS FLYGT AquaCom Interface Driver User s Manual Seven Technologies 7 Technologies A S Bistruphave 3 DK 3460 Birker d Denmark Phone 45 45 900 700 Fax 45 45 900 701 CVR no DK 73 63 41 13 E mail sales 7t dk World Wide Web http www 7t dk 7TACOM IGSS Flygt AquaCom Interface driver DISCLAIMER This is an unpublished work the copyright of which vests in SEVEN TECHNOLOGIES A S All rights reserved The information contained herein is the property of SEVEN TECHNOLOGIES and is supplied without liability for errors or omissions No part may be reproduced or used except as authorised by contract or other written permission The copyright and the foregoing restriction on reproduction and use extend to all media in which the information may be embodied 7TACOM IGSS Flygt AquaCom Interface driver CONTENTS 1 INTRODUCTION a hyve deeded tet deg eat ea didi ited ni eee 3 1 1 Software Heouirements keen enrrenkren ren renerne nerne 3 1 2 Hardware Requirements cccecceeceeeeeeeceeeeeeeeeeeeseneeceeeeeeeeeneeseeeeseneeeeeneneeeeenees 3 1 3 Supported Hardware e Tute inet ae tia enc aere ge 3 1 4 El EE E 3 1 5 Supported FUNCTIONS cceeceeececseceeceeeeeeaeeeeeeeeeeeeceaeeeeaaeseeneeseeeeeeaeeseaeeseneeesaees 3 2 INSTALLATION eebe eebe eege Deeg Eege Eed A 2 1 Automatic Instalatii nousaran A a E A A E 4 2 2 Manual IECH Le EE A 3 CONFIGURING THE DRIVER eee eeceaeeeeneeeeeeeeseaeeese
15. cal note Please observe that there might be many historical records stored in the substation This means that when you connect to the substation for the first time it might fetch a huge amount of historical data When the interface driver make subsequent connection to the substation it will automatically store the timestamp of the last record and use this timestamp to only fetch records with a newer timestamp This ensures that no redundant data is fetched Historical values are fetched using the AquaCom command WGH 29 7TACOM IGSS Flygt AquaCom Interface driver 5 PERFORMANCE AND THROUGHPUT The driver is designed for maximum throughput on any given serial link Timeouts are designed to be fairly relaxed when used with modem communication and the user should expect minimum 1 minute for connecting to reading data from a substation depending on amount of historical data Each substation and modem is handled concurrent and independently This means that if you add more sub stations to the system then the throughput pr substation should only be affected marginally provided that the PC throughput is sufficient 30 7TACOM IGSS Flygt AquaCom Interface driver 6 ERROR CODES This section describes the error codes specific to the IGSS 7TACOM interface driver While troubleshooting communication or addressing problems the Driver Test Application T7T might be useful to display error codes reported by the driver 0x4501 7TACOM IO W
16. cted driver are available Baud Rate Data Bits Stop Bits Parity Flow Control For Help press Fl The Flygt AquaCom interface driver supports up to 8 serial ports in point to point or multi drop configurations For each port you must specify the communication parameters individually Each port must be configured with Serial port ID e g COM3 and serial port parameters Default serial parameters are 9600 Baud 8 data bits 1 stop bit and no parity These parameters must correspond with the parameters which you have set up in the sub stations Now continue setting up the substation parameters as described in section 3 4 7TACOM IGSS Flygt AquaCom Interface driver 3 2 MODEM CONNECTION The Flygt AquaCom interface driver supports using a dialled up connection PSTN or GSM In this case the PC and each substation must be equipped with a suitable PSTN or GSM modem To configure one or more modem connections you must select the option The PC and the PLC are connected via a modem IGSS System Configuration c temp 7TACOM 7TACOM File Edit View Tools Help aa Sepp Gg Configuration name 7TACOM Connection Type E m DemoStation 8 FLYGT AquaCom driver DG h Modem 0 Serial Port Remote Specify Type of Connection Connect directly via the serial port e The PC and the PLC is directly connected via a serial cable Configure the serial port on the tab Serial P
17. d finally select the Channel Number for the desired value Each Picture value in the sub stations is defined uniquely by the Picture Number and Channel Number parameters A substation can have one or more Pictures defined and each of these Pictures can have up to 128 channels The sections of the ATF file which contain the definitions of pictures and channels are shown below Picture 1 Channels 1 to 7 The channel number is the leftmost column Picture 1 FGC_Std2P_130 1 7 40 FGC_Std2P_130 PIC Status FGC_Std2P_130 DYN 1 1 1 20 1 0 000 0 0 0 StLanguage 2 20 2 0 000 20 000 2000 0 0 0 StL1 3 20 3 0 000 50 000 500 0 00 Stel 4 20 4 0 000 50 000 500 0 DH EC 5 20 5 0 000 1 000 60 0 0 0 StPlRunTimeDay 6 20 6 0 000 1 000 al 0 0 0 StP1lStartsDay KH 20 7 0 000 1 000 60 0 0 0 StP2RunTimeDay Picture values are read only and should thus have I O mode set to In Important The Flygt AquaCom driver will return all picture values to IGSS as IEEE floats and the external type MUST therefore be specified as FLOAT For the same reason the field Bit Offset should not be used and must be fixed at the value 0 Technical note Picture values are fetched using the AquaaCom command WGS Continue this process for each atom on the object and save the parameters by clicking the OK button when finished 4 2 CONFIGURING REPORT VALUES In the Edit Mapping tab select the 7TACOM driver and node numb
18. e less than 128 The sub error code contains the rejected index for reference Action Please check addresses of set points 0x4510 7TACOM SETPOINT TYPE UNKNOWN Cause The driver was requested to write a setpoint to an index with unknown type or text type The sub error code contains the rejected index for reference Action Please verify that all used indexes are defined in the substation and that no indexes of text type are used 0x4511 7TACOM TOO FEW HISTORY VALUES Cause The driver received a history telegram with too few values in a history record Action Please verify that history channels are defined and active in the substation 0x4512 7TACOM INVALID HISTORY TIMESTAMP Cause The driver received a history telegram with an invalid time stamp Action Please verify that substation is functioning correctly and that the real time clock in the substation is correct 0x4513 _7TACOM_OUT_OF_HISTORY_BUFFERS Cause The driver was temporary out of buffers while fetching historical data from substation Action Increase number og buffers for the driver in System Configuration application Advanced Pane 0x4514 7TACOM INVALID NUM ALARM PARAMETERS 32 7TACOM IGSS Flygt AquaCom Interface driver Cause The driver received an alarm telegram ALR with an incorrect number of parameters There should always be exactly 15 parameters The subcode contains the actual number of parameters Action Check substation configuration 0x4515
19. ed in RAPPTEXT CFG Text number gt 1000 located in ANL RFG 1 1001 1 0 1 3600 DC RpPlRunTime 2 1002 2 0 1 3600 DC RpP2RunTime 3 1003 3 0 1 1 DC RpP1Starts 4 1004 4 0 1 1 DC RpP2Starts Addressing of the report points looks like this F RV1_00_06 Global Report Value 1 00 06 PLC Node for object RV1_00_06 Driver 7TACOM DemoStation High Limit Node 1 Set Point Low Limit PLC Address for High Alarm atom IT Low Alarm CAlarm In Data Type Report value float 1 0 mode Report Point Alarm Details zi Type Bit Offset 12 18 External type FLOAT 18 24 Edit Delete ALL Use numeric to scroll to n d 7TACOM IGSS Flygt AquaCom Interface driver 4 3 CONFIGURING SETPOINT VALUES Start by selecting the 7TACOM driver and the node number from the drop down list of nodes Now select the Data Type as Setpoint float Then select the channel number you want to bind to S SP_6 Global SetPoint 6 2 Calculation Report Format Symbol Definition Analog Layers Data Management Definitions Display Edit Mapping Atom PLC Node for object SP 6 High Alarm Driver 7TACOM Station draiar Ze ii Demo Actual Value Si Node 1 v Set Point 7 Low Limit PLC Address for High Alarm atom Low Alarm Alarm in Data Type Setpoint float v 1 0 mode i o v C
20. er as described above and continue by setting be Data Type to Report Value float A Flygt AquaCom station might have one or more report points defined which the interface driver can read Each report point contains 5 values e 00 06 Accumulated values from 00 00h to 06 00h e 06 12 Accumulated values from 06 00h to 12 00h e 12 18 Accumulated values from 12 00h to 18 00h e 18 24 Accumulated values from 18 00h to 24 00h e ALL Accumulated values from 00 00h to 24 00h This means that you must specify both the report point number and type of data for this report point 00 06 06 12 etc Report values are read only and should thus have I O mode set to In Important The driver will ALWAYS fetch the report values from YESTERDAY This means that if you run your IGSS project on 21 then the driver will fetch the values from the 20 Important The Flygt AquaCom driver will return all report values to IGSS as IEEE floats and the external type MUST therefore be specified as FLOAT For the same reason the field Bit Offset should not be used and must be fixed at the value 0 Technical note Report values are fetched using the AquaCom command WGD The specification of the actual content of the report points can be found in the ATF file which 16 7TACOM IGSS Flygt AquaCom Interface driver looks like this for report definitions Point Text number Wagon Min Max Max input value Text number lt 1000 locat
21. hannel Number 6 Alarm Details Bit Offset 0 gt ga Edit Delete External type FLOAT X Use numeric to scroll to next previous atom Fe Set point values are accessible for both reading and writing and you might thus select I O mode as In Out or In Out depending on your application Important The Flygt AquaCom driver will return all set point values to IGSS as IEEE floats and the external type MUST therefore be specified as FLOAT For the same reason the field Bit Offset should not be used and must be fixed at the value 0 Technical note Picture values are fetched using the AquaCom command MCC The specification of the actual content of the available set points can be found in the ATF file which looks like this for set points 7TACOM IGSS Flygt AquaCom Interface driver Number of channels for setup 0 199 Channel Type A B C D S T I n Min Max Text Setpoint Time Gname defines a group header 7G LEVEL 2 2 99 990 99 990 Start Level 1 m 1 500 00 00 00 3 2 99 990 99 990 Stop Level 1 m 0 500 00 00 00 4 2 99 990 99 990 Start Level 2 mim 1 800 00 00 00 5 2 99 990 99 990 Stop Level 2 m 0 800 00 00 00 6 2 99 990 99 990 High Level m 2 200 00 00 00 7G PUMP CONTROL 8 2 0 000 2 500 Stop delay range m 0 000 00 00 00 4 4 CONFIGURING MACHINE COMMANDS The Flygt AquaCom interface driver supports Machine Control Commands which can be used t
22. ist below Then click OK Driver ID Description Se ER Interface to TP 5 tone Radio 8 7TDHFILE 66 DDHC Data File Driver m ZTTCOMM 6 Techno Trade TComm serial protocol driver m TTCOMMTCP 68 Techno Trade T Comm MODBUS TCP driver CI 7TACOM FLYGT AquaCom driver TGESNP 70 GE Fanuc SNP Protocol driver 8 7TUNI32ECOM 71 UNICONTROLS ECOM Driver El YTS7TCP 72 Siemens 57 TCP IP protocol driver TUNIT 73 Driver 1 for UniControl E m 7TUNI2 74 Driver 2 for UniControl m FTOI TCO FE D zess zl Carel TOD mente nenl deine a 4 II W Cancel If the driver is present then you can proceed to the next section Configuring the Driver otherwise install the driver using the manual installation procedure described below 2 2 MANUAL INSTALLATION Using the following step by step guide will install the driver manually on a PC where the IGSS system has already been installed You need to stop the IGSS system prior to the installation and you need to be logged in with a user account with Administrator rights Step 1 Verify that the files 7TACOM DLL 7TACOMc DLL COMMDRV REG latest updated version Exists in the GSS directory If the files don t exist run the GSSUpdateClient to get the files from the 7T WEB server or contact 7T Support Support 7t dk to get the files via e mail Step 2 Double click on the COMMDRV REG file to import the registry settings needed for the system to recognize
23. o start stop and reverse pumps These are typically bound to a digital IGSS object which allows the user to send these commands to the substations Each machine has 4 basic commands F N B M The interpretation of these commands might vary but the actual meaning of each command can be found in the ATF file which might look like this Number of machines to control remote control 2 Machine number Name Forward Reverse 1 Pl 1 1 Start pump 1 Stop and block pumps Return control to automatic Reset unit 2 P2 11 Start pump 2 Stop and block pumps Return control to automatic Reset unit In this case the F command is Start Pump the N command is Stop and block pumps the B command is Return control to automatic and the M command is Reset unit for both pumps P1 and P2 The Flygt AquaCom interface driver encodes the commands with numeric values like this e F Command Value 0 e N Command Value 1 e B Command Value 2 e M Command Value 3 This means that if you want to send the N command from IGSS to the substation then you should configure IGSS to send the numeric value 1 This is usually done by create a digital template with 4 states 0 1 2 and 3 like this Define the bit patterns for 0 1 2 and 3 19 7TACOM IGSS Flygt AquaCom Interface driver r MACH_CMD_P1 C States Displays C Commands Then continue by giving each of the commands a name
24. o the Plant ID number you have set up in the sub station It is very important that these numbers correspond otherwise communication is not possible and the driver interface will fail with timeout errors 0x4502 Telegram retries Here you can specify the number of telegram reties the driver should use before issuing a communication fault The default value is 3 which suit most applications If you experience frequent communication faults you might try to increase this parameter 7TACOM IGSS Flygt AquaCom Interface driver If you are using modem connection then a Remote Connection pane will be present while configuring each node IGSS System Configuration c temp 7TACOM 7TACOM el File Edit View Tools Help Ba Seem ZK dy Configuration name 7TACOM Node Properties Remote Connection Connection Misc Advanced 3 DemoStation 2 FLYGT AquaCom driver Configure Remote Connection to Node H Zo Modem 0 Specify parameters to be used to connect remotely to the PLC node Enter the phone number Enter extra AT commands 30554424 Connection Scheduling Specify when the PC should connect to the PLC for retrieval of historical data E Connect at specific points in time Connect at these times V Connect at fixed time intervals Time interval between connections minutes 60 Connection hold time Spefify how long time the connection should stay open for both connection types V Normal connect hold time
25. ort Scheduled Connection e The PC will only establish a connection with the PLC at a predetermined times and or with a fixed time interval The PC and the PLC are connected via a modem Select modem ID 0 Conexant HDA D110 MDC V 92 Modem Advanced Configure m The PC and the PLC are connected directly or via equipment which does not require any special connection handling e g a radio modem Configure the serial port on the tab Serial Port E Do not connect initially to all nodes when driver is started E Alarm modem Only incoming calls Add one dummynode For Help press F1 Select the modem you want to use for the connection in this case Conexant HDA D110 MDC V 92 Modem and continue to set up modem specific parameters by pressing the Configure button The options available in the Configure popup dialog differs among modem vendors but typically baud rate flow control additional AT modem commands compression and other hardware parameters can be set up using the Configure dialog Technical note The Flygt AquaCom interface uses Windows Telephone API TAPI which is a standard component of the Windows OS system Please make sure that you system has all latest updates for TAPI installed Advice Before deploying the Flygt AquaCom interface it is advised that you test your modem connections manually u
26. s not used by the driver and should not be used 3 5 COMMUNICATION WITH FLYGT PUMPS By default the 7TACOM driver channel will only communicate with newer types of Flygt pumps 13 7TACOM IGSS Flygt AquaCom Interface driver and you must manually enable the 7TACOM driver channel to communicate with older Flygt pumps When you enable the 7TACOM driver channel to communicate with older Flygt pumps the channel will not be able to communicate with newer types of Flygt pumps As a general rule if you have upgraded your IGSS installation from an older un supported but running version to a newer supported version and communication errors are now reported on your Flygt pumps the cause of the errors may well be the 7TACOM driver upgrade which contains a new default setting If you have a plant with older and newer Flygt pumps you must specify a channel for each type of pump and configure the 7TACOM driver separately for each channel You can set up one channel for the 7TACMO driver for all older Flygt pumps and then configure the 7TACOM driver for that to communicate with the connected pumps Afterwards you can do the same for all newer types of Flygt pumps setting up a new channel for the 7TCOM driver connecting the newer Flygt pumps to that channel and configuring the 7TACOM driver for the channel to communicate with the newer pumps Channels are defined in the System Configuration form in the IGSS Master gt Design and Setup tab gt Sys
27. same address 26 7TACOM IGSS Flygt AquaCom Interface driver A3 Global Mains Error Change State Bit Map 1 0 Atom LC Command State Free Value Alarm In TJAlarm Out 1 0 mode CE Alam Details 103 Mains Eror v Dita Aars nem IL a Delete Alarm In Ack Bit Edit Mapping Command State Config Layers PLC Node for object A3 Driver 7TACOM DemoStation v Node 1 PLC Address for Alarm In atom Data Type Alarms boolean Alarm Number Bit Offset External type FP16S e Use numeric to scroll to next previous atom Which causes IGSS to make an alarm with alarm number 103 Mains Error if the alarm is indicated as active If the alarm is indicated as inactive by the substation then IGSS will set the alarm as Ended The ATF file section defining the alarms in the substation looks like this P2 max run time External alarm Sensor Fault Operation error Pl 3 A Mains error 1 B Analogue high level 4 B High level float 35 B High temperature P1 11 B Tripped motor protector Pl 8484 B Pl Max run time 36 B High temperature P2 12 B Tripped motor protector P2 B B B B 27 7TACOM IGSS Flygt AquaCom Interface driver The left most column defines the alarm number to use Alarm values are read only and should thus have I O mode set to In Alarms can only be acknowledged locally in IGSS Impor
28. sing a terminal program to make sure you have compatible modems and to verify that the modem commands that TAPI is using by default works with your modem 7TACOM IGSS Flygt AquaCom Interface driver Once you have set up the modem continue to the Remote Pane The Flygt AquaCom interface driver doesn t make use of any of the parameters which you can set up through this dialog so just make sure it looks like this IGSS System Configuration c temp 7TACOM 7TACOM ell Configuration name 7TACOM B a DemoStation S E FLYGT AquaCom driver Handling the remote PLC D Sa Modem 0 Common station ID used in E communication protocol Handling of incoming calls from the PLC Fetch the IGSS Node number from PLC When the PLC initiates a connection with the PC the IGSS Node number can be read by the PC at the following location Data Group Message type 0 Word Offset 0 Indication of Successful Call Handling To indicate to the PLC that IGSS has scanned all data vw successfully a value is written in the PLC at the following location before IGSS disconnects Data Group Message type Word Offset 0 Write this value when completed 0 By this the PLC can detect if the connection has been terminated prematurely For Help press Fl Al Now you are done setting up the modem connection and can continue setting up the sub stations as described in section 3 4 3 3 RADIO CON
29. tant If the substation connects to the interface driver with an unsolicited alarm s then the interface driver will automatically fetch the alarm s and forward the alarm state and time stamp to IGSS In this case you can set the Scan Interval to None in the Data Management pane However if you want the interface driver to poll the substation for alarms when the driver initiates the call scheduled or periodical calls then you MUST set a suitable Scan Interval for the alarm objects e g 10 secs Important The Flygt AquaCom driver will return all report values to IGSS as integers and the external type MUST therefore be specified as FP16S For the same reason the field Bit Offset should not be used and must be fixed at the value 0 Technical note Alarms are fetched using the AquaCom command W CA 4 6 CONFIGURING HISTORICAL VALUES If you use modem or radio to connect to the substations then the Flygt AquaCom interface driver automatically fetches all history records logged values from the substation when it establishes a connection The logged values are then feed into the IGSS system with time stamps and can be used for trending reporting etc The section in the ATF file which defines the content of the logged data in the substations looks like this Point Text number Wagon Min Max Max input value Text number lt 1000 located in RAPPTEXT CFG 1 1005 1 0 20 2000 0 DC TrLevel 2 1006 2 0 50 500
30. tates and Commands Name FLYGT_ALARM 76543210 76543210 State or Command bit Unassigned bit One bit Logic Active Zero bit Logic Active 23 7TACOM IGSS Flygt AquaCom Interface driver FLYGT_ALARM 2 Now define the alarm indication 24 7TACOM IGSS Flygt AquaCom Interface driver 8 FLYGT_ALARM Data Management Definitions Edit Mapping Bit Map 1 0 Alarm In Ack Bit Name FLYG T_ALAR M 76543210 76543210 Now we make an instance of an alarm object based on this template 25 7TACOM IGSS Flygt AquaCom Interface driver r A3 Global Mains Error 2 Change State Bit Map 1 0 Alam In Ack Bit Command State Config Layers Edit Mapping Atom PLC Node for object A3 C Command Driver 7TACOM DemoStation v Free Value Node 1 l Aarm in JAlarm Out PLC Address for State atom Data Type Alarms boolean in sl Alarm Number 3 Digital Alarms lt X Bit Offset External type FP165 Use numeric to scroll to next previous atom Define the binding of the state as Data Type Alarms boolean and select the substation alarm you want to indicate on the state In this case Alarm Ended 0x0000 will be shown as OK and Alarm not Ended OxFFFF will be shown as ALARM when a mimic of this object is shown on an IGSS diagram The alarm state is addressed using the
31. tations 1 3 SUPPORTED HARDWARE The interface driver is designed to support all Flygt sub stations which use the FLYGT AquaCom communication protocol e g the FGC 323 1 4 PREREQUISITES In order to determine which values are available in the Flygt substations it is paramount to have an ATF file which describes the substation content and capabilities This file is available from the substation vendor 1 5 SUPPORTED FUNCTIONS The interface driver is designed to support the following AquaCom functions as described in the document AquaCom RTU level Rev 1 6 2004 e WGS Fetch status values from the substation read only e WGD Fetch report values from the substation read only e MCC Fetch and write set point values to from the substation read write e WGH Fetch historical data from the substation read only e WCA Fetch alarm status from the substation read only e MCC Implement Machine Control write only All other AquaCom functions are not supported by the interface driver 7TACOM IGSS Flygt AquaCom Interface driver 2 INSTALLATION 2 1 AUTOMATIC INSTALLATION The driver is normally installed automatically along with the rest of the IGSS system To verify if the driver has been installed open the System Configuration sysconfig exe and check if a driver with ID 69 are present in the list of available drivers E Select Communication Driver Select a communication driver to be installed from the l
32. tem Configuration button and are called interfaces Enable the 7TACOM driver to communicate with older Flygt pumps 1 In Windows click Start and enter Regedit in the command field op open the Registry Editor form 2 In the left pane of the Registry Editor form click HKEY_CURRENT_USER gt Software gt Schneider Electric gt IGSS32 gt V10 00 00 gt 7TACOM_HKLM gt Channel1 3 In the right pane of the Registry Editor form right click the 7TACOMDefault registry key and select Modify to open the Edit DWORD 32 Value form 4 In the Value data field enter 0 and click the OK button to exit the Edit DWORD 32 Value form and save the new mode 5 Close the Registry Editor form The 7TACOM driver is defined for channel The default value for the 7TACOMDefault registry key is 1 which enables the 7TACOM driver to communicate with newer types of Flygt pumps To re enable the 7TACOM driver to communicate with newer Flygt pumps retrace the steps described above and in step 4 enter 1 instead 7TACOM IGSS Flygt AquaCom Interface driver 4 CONFIGURING THE OBJECTS Once the driver and the sub stations have been defined GSS Objects and Atoms can be linked to process variable in the sub stations Various different types of data can be read or written from to the sub stations The next sections detail how to configure the links When configuring which values should read written from to the sub stations it is paramount to an AT
33. the driver The driver is now installed 7TACOM IGSS Flygt AquaCom Interface driver 3 CONFIGURING THE DRIVER This section describes how to configure the driver parameters All parameters must be configured by using the System Configuration sysconfig exe application Please note that the IGSS system MUST be stopped and restarted for the configured parameters to take effect Start the System Configuration application and add the driver 7TACOM ID 69 to the requested station IGSS System Configuration c temp 7TACOM 7TACOM 0 File Edit View Tools Help Bal Se omk gek Configuration name 7TACOM Driver Information Advanced I Edemal Types S E DemoStation l G 2 FLYGT AquaCom driver Driver Information FLYGT AquaCom driver Driver Id 69 Statistics Top Nodes 1 Sub Nodes 0 File Versions ES Driver DLL File 7TACOM DLL Version 8 00 00 build 9190 TP Configuration DLL File TTACOMC DLL Version 8 00 00 build 9182 For Help press Fl Once the driver has been added to the relevant station then you are ready to proceed with adding PLC nodes This is done by right clicking on the driver and select New Interface menu point 7TACOM IGSS Flygt AquaCom Interface driver Hil IGSS System Configuration c temp 7TACOM 7TACOM File Edit View Tools Help Dba Arpa Gg K Configuration name 7TACOM E rl DemoStation i C S FLYGT AquaCom driver Specify Type of Connection
34. x450B 7TACOM TOO MANY DATA REQUESTED REPORT Cause The driver was requested to read more data from a report than the report actually contains Action Check RTU report definition and make sure all requested report values are present in station The sub code of this error contains the index of the requested value in the report 0x450C 7TACOM NDA REPLY Cause The driver received a NDA No Data reply from the substation This indicated that the requested data is not present in the substation E g User tried to read data from a non existing picture or data from a non existing report The sub error code indicates the type of data 0 PICTURE 1 REPORT 2 SETPOINTS 3 HISTORY Action Check substation definitions and make sure all requested values are present in the station 0x450D 7TACOM SCE REPLY Cause The driver received a SCE Error in telegram reply from the substation This indicated that the request sent by the driver was not understood by the substation The sub error code indicates the type of data 0 PICTURE 1 REPORT 2 SETPOINTS 3 HISTORY Action Contact 7T technical support 0x450E 7TACOM TOO MAY SETPOINTS Cause The driver received a telegram reply from a substation with more than 128 indexed set points The driver only supports up to 128 set points Action Contact 7T technical support 0x450F 7TACOM SETPOINT INDEX TOO HIGH Cause The driver was requested to write a set point with too high index Index must b
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