Optical Fiber Fusion Splicer User Manual
Contents
1. PUSH PUSH pusH O PUSH O BUSH e 7 i o r gi ry 9 r e e e o o e O lA aea A ee o OA Electric Electric Electric quantity Electric Electric quantity100 quantity 90 60 quantity 30 quantity lt 10 Voltage gt Voltage 12 1V Voltage 11 8V Voltage 11 5V_ Voltage 12 5V lt 11 5V e Green light or red light open O Green light or red light off 2 Notice A Please check the electric quantity before using machine and charge in time B Putting the battery in hot environment or into fire is prohibited C Please do not charge the battery in low environment to avoid reduce the working life D Taking down the battery is prohibited E Battery is expendable please replace it when the machine could not work with green lights on Please charge the battery in time when you could not start the machine or machine warns Release four screws to take down the PS modules and the PS modules could be charged separated from main body QH 2 Introduction of 01 26AC PS modules There is no DC battery in RS 01 26AC PS modules Four screws are fixed on the bottom of machine and it s easy to replace with special design To use RS 01 26AC PS modules please connect 220V AC PS line with machine Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 30 ig Fiberer L Fiberer Global Tech Ltd NO 1 Service NO 1 Quality Notice This company s products are ameliorated conti2. 9 After splicing displayed big loss or failed splicing 1 The fiber is dirty the end face is unqualified or there is fault in the cleaver 2 There is dust on the lens light or prism 1 Adjust fiber cleaver All problems are make qualified fiber caused by inner end face circuit fault 2 Clean the lens prism and two lights with cleanly cotton several times 3 If it doesn t work contact us probably If you couldn t solve the problems please sent it to us with detailed explanation 10 Always display bad fiber end face of one side 1 The value of Setting end face is too small 2 There is dust on the lens or prism 3 The light is dim 4 There is dust in V groove or fiber isn t put properly Enter the menu add the value of Setting end face Clean the lens and the light clean the V groove and try again If it doesn t work contact us Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 26 JE Fiberer b Fiberer Global Tech Ltd NO 1 Service NO 1 Quality 11 The value of 1 The value of 1 Enter the menu tested current current deflection and clean is too big or and fusion current electrode several too small are too large or too times small 2 Select Arc 2 Too much position and sediment on the check whether the electrode arc is steady 3 The rela
3. The picture is clear 1 There is dust in in only one direction V groove or picture are unclear 2 There is dust on in two directions bare fiber 1 Clean V groove 2 Clean bare fiber 3 Reload fiber al al Mala 6 3 4 Auto fusion and estimating loss The steps of auto fusion are as follows 1 Check and confirm the right option of fusion fiber 2 Consult 6 2 4 and make the end surface of fiber 3 Raise the windshield and fiber holder to load fiber 4 Close the windshield then press AUTO FUSION SPLICER will begin to work automatically clean fibers automatically check end surface setup gap adjust fiber s core arc splice estimate loss and display loss on screen 5 If Not qualified end surface or Reload fiber is displayed FUSION SPLICER will stop working Please remake fiber s end surface or refer table 2 Consult 6 2 4 and 6 2 5 yx Notice 1 gt Fusion splicer will estimate loss one time only after splicing automatically 2 gt Only the electrode is well arc parameter is optimized fiber character is identical then fusion loss is of reference 3 gt Best to arc test before splicing 6 3 5 Splicing partial core fiber If loss is unsteady during splicing the measures are as follows 1 gt Check whether the arc is steady and whether the parameter is proper 2 gt If opposite position is steady and the parameter is proper maybe fiber s core is partial The solution is minis
4. All problems are caused by inner circuit fault probably If you couldn t solve the problems please sent it to us with detailed explanation Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com JE Fiberer b Fiberer Global Tech Ltd NO 1 Service NO 1 Quality 14 Normal setting gap and calibration but electrode doesn t arc during the fusion 1 Set the current parameter to zero or select the program without setting parameter 2 The storage battery doesn t work Enter the menu check whether the parameter setting is normal if not change it to normal parameter If this doesn t work please send it to us to well change the battery 16 There is spark in 1 The environment is Change to dry the electrode room or too damp environment electrode arcs to near If it doesn t work metal contact us 17 Normal AUTO 1 Regard TEST 1 Confirm the fiber setting gap and as fusion key is in good calibration but wrongly condition splicing is abnormal 2 Too large 2 Enter the menu to current check parameter 3 The value of pushing is too small or is zero because of too setting and set the proper parameter 3 Do art test until current is proper high push speed Reload fiber press 4 The board is not AUTO to check put well the fusion 5 On the right is If it doesn t work bad tail fiber contact us
5. 18 Normal splicing 1 Check whether Wipe the lens prism All problems are But the value of fusion loss is too large and fusion is failing there is fault in system or there is dust on the lens and prism 2 The value of Setting end face is too large 3 Open the windshield before the test and two lights decrease the parameter of Setting end face Do arc test until the current is proper then slice the fiber If it doesn t work contact us 19 There is bubble on the spliced fiber or the fiber becomes coarse or tenuous 1 The end face of fiber is unqualified or there is dust on it 2 The setting of program parameter is wrong Make sure that the end face is good Test current until it is proper then try again If it doesn t work change the value of Pre fusion current time or Fusion push caused by inner circuit fault probably If you couldn t solve the problems please sent it to us with detailed explanation Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 28 JE Fiberer b Fiberer Global Tech NO 1 Service NO 1 Quality 20 The splicing index is too large actual measure There is dust in V groove Improper current The fiber is not aligned The electrode doesn t work well Improper setting of program parameter Unqualified end face The cleaver is not
6. lt or BP to modify The modification quantity in the bottom of menu stands for the change quantity of increase decrease key you can press AUTO to select among 1 10 100 Press ENT to confirm or enter next menu Press MENU to exit current menu e Remark You must press ENT to confirm after modifying the value The explanations of parameters are as follows 7 4 2 1 Pre fusion current and Pre fusion time After setting gap and adjusting FUSION SPLICER begins to work In the process the fusion splicer will pre manage the fiber The range of pre fusion current is 1 20 8mA step size is 0 1mA the range of pre fusion time is 10 2080 mS step size is 10mS 7 4 2 2 Fusion current and fusion time It is the current value and arc time The range of fusion current is 1 20 8mA step size is 0 1mA the range of pre fusion time is 0 1 20 8S step size is 0 15S The value of current can be tested automatically base on the arc testing 7 4 2 3 Push speed and fusion push Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 14 2 Fiberer L Fiberer Global Tech Ltd NO 1 Service NO 1 Quality FUSION SPLICER will wrap part fiber in the process of fusion these two parameters decide speed of fiber and quantity of wrap The range of push speed is 1 256mS step size is 2mS the range of fusion push is 1 128um step size is 1 um 2006 6 01 15 30 7 5 Working mode CLR ELECTRODE
7. 10 4 10 5 11 11 1 11 2 12 13 14 15 16 Fiberer Global Tech Ltd NO 1 Service Fusion program Working mode Maintenance Cleaning electrode and arc position Adjusting parameters of system Setting time Arc record and zero to take count of arc Estimating loss Selecting fusion program Overview of fusion program Selecting fusion program Arc test Optimization of arc parameter Optimization of SM fiber s arc parameter Optimization of MM fiber s arc parameter Setting working mode and parameter Setting working mode Setting working parameter Maintenance Replacing electrode Maintenance of electrode Cleaning V groove Cleaning lens of microscope Maintenance of machine Notice Shipping and storing Operating instructions Addenda A Operating FUSION SPLICER skillfully Addenda B Explanations about arc test Addenda C Arc parameters of factory setting programs AddendaD Unusual condition confirmation and solution Addenda E Introduction of power supply modules NO 1 Quality Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com JE Fiberer b 1 1 1 1 2 Fiberer Global Tech Ltd NO 1 Service NO 1 Quality General information This manual contains complete performance and operation for FUSION SPLICER FUSION SPLICER uses the high speed image process technology and special exact orientation technology so that the whole process of fiber s fusion can be finished in 20 sec
8. 4 During the process of arc test if Right fusion current doesn t be displayed to avoid useless current do not enter splice program parameter menu 5 During the process of arc test Right fusion current has definite range you can select proper arc current base on actual demand 6 Arc test is efficient only when electrode is well so you must check electrode at first Consult 6 2 1 7 The value of Fusion program after arc test mustn t be the best arc parameter due to consider the factor of current only 8 4 Optimization of arc parameter Those factory set arc parameters can satisfy splicing of standard fiber basically But in order to obtain the best efficiency it is necessary to optimize arc parameter 8 4 1 Optimization of SM fiber arc parameter You need some instruments to test fiber s loss for example lamp house OTDR The process of optimization of arc parameter is same as process of fusion you can use instrument to test loss and change arc parameter properly until loss is of coherence and is the smallest The general principles of optimization of arc parameter are 1 gt Increase of current will get similar effect with extending time in definite range 2 gt Pre fusion current mustn t be bigger than Fusion current 3 gt Do not modify value of Fusion push 4 gt Best to change value of Push speed after selecting current usually e Notice 1 gt Optimization of arc parameter
9. 6 When pressing 1 The length of 1 The length of cutting AUTO to setting gap cutting fiber is fiber fiber moved from front wrong should be 16mm to behind 2 The fiber holder 2 Push the fiber Then Reload fiber doesn t work well holder and check is displayed whether there is fault in it then confirn its position and manag 1t 7 When pressing AUTO to setting gap fiber moved to behind then Reload fiber is displayed or fiber moved from left to right occasionally it can splice 1 There is dust on the lens or the light 2 There is dust on prism or fault in the circuit Clean lens and two Lights with cotton If it doesn t work contad us caused by inner circuit fault probably If you couldn t solve the problems please sent it to us with detailed explanation Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 25 JE Fiberer b Fiberer Global Tech Ltd NO 1 Service NO 1 Quality 8 Press AUTO Fiber image of one Side moved vertically and could not splice 1 There is dust in the V groove which leads to the position of fiber is too higher than another side 2 There is dust on lens light or prism 1 Wipe V groove at single direction with toc several times 2 Clean lens prism and two lights with cleanly cotton several times 3 If it doesn t work contact us
10. Open the fiber holder and fiber clamp 3 gt Using the special tool to push several times at the same direction X Notice To avoid damage of V groove and instrument do not clean V groove with hard thing knife and energize on it 10 4 Cleaning lens of microscope Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 19 ag Fiberer T 11 11 1 11 2 12 Fiberer Global Tech Ltd NO 1 Service NO 1 Quality RS series fusion splicer adopts the working mode of disposal pictures It is necessary to keep the lens of microscope cleaning The operations are as follows 1 gt Raise the windshield you will find aclinic and upright lens 2 gt If any thing exists on lens dispose it with proper instrument To avoid of damage do not touch lens with hard thing 3 gt Wipe lens with a cotton swab soaked with absolute alcohol or air pouch 4 gt Wipe lens tenderly with dry cotton swab until it is clean 10 5 Maintenance This company guarantees to keep FUSION SPLICER fusion splicer in good repair Do not open box to repair if any failure exists To resolve questions in time please contact with our technology department at once Notice Shipping and storing 1 gt FUSION SPLICER fusion splicer is an exact instrument it must be transported with special encasement 2 gt Do not put fusion splicer in too hot environment 3 gt Do not make it dew when storing Operating instructions 1 gt FUSION SPLICER fusio
11. Solutions Because of electrode s aging biggish change takes place in opposite position between fiber and arc or operating environment 1 The condition of electrode s aging Operate Clean the electrode if the top of electrode is well Replace electrode if the top of electrode is bad Consult 10 lt Maintenance gt 2 Big change takes place in operation environment Operations are as follows 1 gt Do arc test until Moderate current is displayed three to five times 2 gt Enter the menu of arc parameter and check the value of arc current 3 gt Move the total current Pre fusion current Fusion current setting the value of Fusion current is 138 0 1mA 4 gt Press MENU to return to the first class menu 5 gt Obtain the current s number modify the value of Basic current on the contrary direction 6 gt Press ENT to save after confirming 7 gt Press MENU to exit menu When splicing the MM fiber there is bubble in the process of arc Solutions The difference between fiber s core and envelope s refractive index is too big Operations as follows 1 gt Consult MM fiber s arc program set by factory the value of Fusion program is less than 5 and confirm 2 gt Do arc test until Moderate current is displayed three times 3 gt Splice MM fiber if there is bubble then modify arc parameter Operations are as follows 1 Enter the menu of arc parameter 2 In
12. polarity inner circuit mange fault probably If you couldn t 2 Check whether there solve the is something in the problems machine then restart please sent it If it doesn t work to us with Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 24 ag Fiberer S Fiberer Global Tech Ltd NO 1 Service NO 1 Quality please contact us detailed explanation 2 After opening the The RESET key is Press RESET All problems are machine it doesn t work but only display the icon damaged several times If it doesn t work contact us 3 After opening the The RESET key is Press RESET machine it always damaged several times If it displays system doesn t work contact reset repeatedly us 4 After closing the The windshield is not 1 Reload fiber windshield the image of fiber is dim pressed well or the fiber didn t come into the V groove 2 Clean V groove 5 When pressing AUTO to setting gap screen became dim and no fiber image finally display 1 The light on the windshield didn t light or the pipe is dent 2 There is dust in 1 Press two pipes on electrode to make it rise 2 Ifit doesn t work contact us bad left fiber V groove which 3 Check whether there leads to the position is dust in the V of fiber is too higher groove and than another side Clean it
13. 0 100 Press ENT to confirm or enter next menu Press MENU to exit current menu MAINTENANCE CHANGE VALUE AUTO 1 6 FIBER 1SM 2MM 1 SPLICE SELECT 1A 2M 1 Remark You must press ENT to confirm after modifying the value Item Content Heat time Setup heat time of heater on the panel Setting end surface The maximum cleaved angle when it works Current deflection Basic value of arc current do not change it Fusion program Different fusion program 20 kinds Fusion fiber SM fiber or MM fiber optionally Working mode Automation or manual optionally Maintenance Enter the next maintenance menu 7 1 Heating time The setting range of heating time is 0 5 4 minutes step size is 30S If heat time is 4 actual heat time is 120S Press HEAT to turn on the light then the heater begins to work heater will stop working if time is up But if the temperature were the highest value it would keep the temperature regularly Remark Press HEAT to stop heating Next heat time counts from zero 7 2 Setting end surface Setting end surface stands for the maximum cleaved angle under auto work mode Its setting range is 1 15 step size is 0 5 0 5 7 5 it is 4 usually If the fiber s cleaved angle is unqualified the splicer will stop working and demand to do over the end face Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 13 ag Fiber
14. 2 Fiberer L Fiberer Global Tech Ltd NO 1 Service NO 1 Quality Optical Fiber Fusion Splicer User Manual Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com ag Fiberer T 6 1 6 2 6 2 1 6 2 2 6 2 3 6 2 4 6 3 6 3 1 6 3 2 6 3 3 6 3 4 6 3 5 6 3 6 6 4 6 5 6 5 1 6 5 2 6 5 3 7 1 7 2 7 3 7 4 7 4 1 Fiberer Global Tech Ltd NO 1 Service NO 1 Quality Optical Fiber Fusion Splicer User Manual General information Applicable range Specifications Terms about FUSION SPLICER Main body and accessories Panel and side elevation Operating keys Fiber s fusion flow Start and stop Preparation before fusion Checking electrode Fixing splice protection sleeve Making fiber s end face Side elevation of cleaved fiber s end face Fusion Selecting proper fusion program Loading fiber Fusion instance and measure Auto fusion and estimating loss Splicing partial core fiber Evaluating fusion quality Tension test Protection of fusion point Taking out spliced fiber Moving splice protection sleeve Heating splice protection sleeve Explanation about menu Heating time Setting end surface Current deflection Fusion program and fusion fiber Splicing fiber Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com ag Fiberer 24 7 4 2 7 5 7 6 7 6 1 7 6 2 7 6 3 7 6 4 7 6 5 8 1 8 2 8 3 8 4 8 4 1 8 4 2 9 1 9 2 10 10 1 10 2 10 3
15. A parameter Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 2 Fiberer 4 Fiberer Global Tech Ltd NO 1 Service NO 1 Quality black line Non er Slack Une utan par Press AUTO to arc again on fiber s joint with fluorine and observe it has no effect to transport characteristic 6 4 Tension test RS series fusion splicers supply the function of tension test After you start the machine the screen displays as left picture 2006 06 01 15 30 tension then operate After splicing the screen displays as right picture Press ENT to make FUSION SPLICER to tension automatically If you don t want to test tension then press FREE RESET to reset system after taking out PROOF ENABLE spliced fiberor do not select Test tension AuTOare again ENT on ENT proof MENU off 2006 06 01 15 30 You can base need to select if test eee Loss 6 5 Protection of fusion point 6 5 1 Taking out spliced fiber Raise windshield and fiber collect in turn take out spliced fiber do not touch electrode 6 5 2 Moving splice protection sleeve Move splice protection sleeve that covered around fiber to joint make sure that length of two fiber s coat is equal in splice protection sleeve Consult figure 8 a 6 5 3 Heating splice protection sleeve The heating processes are as follows 1 gt Open heater and put the splice protection sleeve into i
16. ARC POSITION The manual Auto mode is optional A is Auto mode and M is N manual mode DATE amp TIME INFORMATION ARC COUNT CLR 7 6 Maintenance MEMORY LANGUAGE Cursor gt point to Maintenance press ENT to enter maintenance menu It contains daily maintenance and part accessorial content as right picture Cursor gt stands for current selection Press A or Y to move cursor DATE amp TIME Press ENT to confirm press MENU to exit current menu 2006 06 01 7 6 1 Cleaning electrode and arc position ag The two functions will produce high pressure arc Please consult 10 2 7 6 2 Adjusting parameters of system far ener i g ge value It will adjust the parameter to zero usually you needn t to operate move cursor To get the best fusion target you should modify the fusion parameter ENTFentry MENU esc 7 6 3 Setting time After enforcing the function menu will appear as right picture and then you can modify date and time of FUSION SPLICER TOTAL ARC Cursor point to modifiable content press lt or PB to move 000191 cursor Press A or W to modify Press ENT to confirm modify ARC COUNT and exit current function B D DI INFORMATTION 7 6 4 Arc record and arc count to clear MENU ese After right picture appears you can check arc times Arc times can be cleared after enforcing the function of arc count to cle
17. Load cleaved fiber into V groove and the end surface couldn t touch the bottom of V groove consult figure 6 a b the bottom of V groove bare fiber Figure 5 3 gt Put down fiber holder and windshield to finish loading Then figure 7 should be displayed on screen The distance between two fibers must less than radius of fiber If the distance exceed adjust arrange FUSION SPLICER won t splice then you should load fiber over again and clean V groove Consult 10 4 LCD monitor Figure 6 6 3 3 Fusion instance and measure Table 2 is the possible phenomena that appeared after pressing AUTO or TEST If the phenomena don t exist please consult lt Addenda A gt yx Notice 1 gt To guarantee fusion target please setting value of Setting end surface about 4 2 gt Make sure that electrode is fixed well before splicing 3 gt Make sure that electrode is well and there s no obvious injury on electrode s top 4 gt Best to test arc each time before splicing Table 2 Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 9 2 Fiberer L Fiberer Global Tech Ltd NO 1 Service NO 1 Quality Graphic Message Reason Measure 1 The bare fiber is cleaved too long 1 Reload fiber Reload the fiber 2 Recut fiber or too short 3 Clean the lens Bad left fiber or Bad end surface s 1 Remake the end surface bad right fiber quality 2 Reset end surface s angle
18. RESET to reset system 2 Raise the windshield left and right clamps The checking steps as follows 3 Check whether broken fiber exists 4 Check whether cleaved length is too short 5 Check whether fiber matches with V groove 6 Check whether fiber is tail fiber 4 gt The fiber can be reset as normal but when setting gap fiber moves backwards continually Setting gap and Reload fiber are displayed on screen Solutions Maybe there is too much dust on the lens of microscope clean the aclinic and upright lens with cotton swab until dust disappears then try again 5 gt The fiber can be reset as normal but when setting gap Setting gap is displayed on screen and after a while Reload fiber is displayed on screen Solutions 1 Press RESET to reset system 2 Raise the windshield left and right clamps The checking steps as follows 3 Check whether broken fiber exists 4 Check whether cleaved length is too short 5 Check whether fiber matches with V groove 6 gt When calibrating automatically fiber moves up and down the screen s display stops at Adjust core Solutions 1 Press RESET to reset system 2 Check whether the position warp between X and Y directions surface is less thanlcm screen displays size If not return FUSION SPLICER to factory to fix otherwise operating as follows 3 Check whether bare fiber is clean 4 Clean the dust of V groove 7 g
19. ar You 016 2006 06 01 10 21 can enforce it after replacing the electrode Loss 0 01dB Press ENT to confirm and exit current function Coe verse ar 10 17 Loss 0 02dB 016 2006 06 01 10 14 Loss 0 01dB 7 6 5 Estimating loss ee nee OSS J After right menu appears you can check splice time and loss It has 10 records from No 1 to No 10 as right picture Press A or Y to t 04 examine Press ENT to exit examination N page t F page MENU esc 8 Selecting fusion program 8 1 Overview of fusion program FUSION SPLICER fusion splicer has 20 kinds of fusion program 10 kinds for SM 10 kinds for MM 1 gt Factory setup program No 1 No 5 2 gt Users setup program No 7 No 10 Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 15 ag Fiberer T 8 2 8 3 1 2 Fiberer Global Tech Ltd NO 1 Service NO 1 Quality 3 gt Program No 6 is saved program after test 4 gt You should select proper fusion program base actual splice fiber SM or MM Selecting fusion program FUSION SPLICER provides function to correct arc current automatically to satisfy different requirement you can select different fusion parameters The operations are as follows 1 gt Press MENU to enter the first class menu 2 gt Press A or Y to make cursor gt point to Fusion fiber 3 gt Press lt q or PB to select the value of Fusion fiber 4 gt P
20. arget please cut the otiose part if the inside core s length is longer than the sleeve s coat 6 2 3 Making fiber s end surface 1 gt Strips cover about 40mm 100mm with fiber coat stripper and clean the dirt of bare fiber with alcohol tampons Please consult figure4 b 2 gt Cut the bare fiber with fiber cleaver and hold it about 16mm as figure4 c shows splice protection sleeve covered fiber bare fiber covered fiber bare fiber gt ad 40 100mm 16mm a b c Figure 3 6 2 5 Side elevation of cleaved fiber s end face The quality of fiber s end surface is of influence to fusion loss you should try to make end face flatly and the inclination between end surface and section should be less than 1 The figure5 a is finer end surface for fusion while b f are unqualified and need to remade lt 1 a the good end face b the raised tine c the saw tooth d the unfilled corner e the kick f the moire Figure4 fiber s end face Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 8 2 Fiberer s Fiberer Global Tech Ltd NO 1 Service NO 1 Quality 6 3 Fusion 6 3 1 Selecting proper fusion program Change arc program and parameter to obtain the best fusion result due to different environment and different kinds of fibers consult 8 2 8 3 and 8 4 6 3 2 Loading fiber 1 gt Press RESET to reposit the fiber holder Load fiber is displayed on the screen 2 gt
21. at time Unit 30 Seconds Surface angle Allowed maximum cleaved slope angle when FUSION SPLICER checking the end face Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 4 ag Fiberer s Fiberer Global Tech Ltd NO 1 Service NO 1 Quality Push Process that electromotor drives fiber to move forward during splicing Push speed The electromotor controls delay of unit during arc splicing while push speed slower the moving speed of fiber becomes faster Pre fusion Process that FUSION SPLICER arcs little current while doesn t push fiber during splicing Fusion Process that FUSION SPLICER arcs proper current and pushes fiber during splicing Current deflection The whole departure degree of arc current in arc program 1 10 Fusion push The quantity of pushing fiber during splicing Gap Space between left and right fibers end face that set up by FUSION SPLICER before splicing Calibration Process that FUSION SPLICER adjusts the warp between left and right fiber to make them are collinear during splicing Test FUSION SPLICER arcs to revise arc position and arc current automatically Cleaning electrode Part high temperature gasifies the impurity on electrode s surface during arc Arc position The opposite position between arc and fiber during arcing Eyeballing optionally Adjusting system parameters Zero to inner parameters of machine You needn t operate it usually 3 Main body and accessories Fol
22. ce should be 4 usually under the premise of fusion automatically 3 You can adjust Heating time freely the heating control of FUSION SPLICER is very flexible it can be controlled by keyboard or reckon through time 4 Fusion fiber must be accord with actual spliced fiber 10 Maintenance 10 1 Replacing the electrode Firstly take off protective cover of electrode room loosen the screw and take out up electrode Then take out down electrode in the same way The installation s order of new electrode is opposite to strip Gap between two tops of electrode should Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 18 ag Fiberer s Fiberer Global Tech Ltd NO 1 Service NO 1 Quality be within 2 6 0 2mm and they should be symmetrical to fibers Usually do not adjust electrode and to avoid damage of electrode do not touch the electrode s top in the whole process prevent electrode dropping into the machine After replacing electrode you should test the current until it is steady then you can continue to splice e Notice 1 Shut off the power of machine before replacing electrode 2 Make sure that arc parameter had been setup efficiently in the arc process before testing the arc current 10 2 Maintenance of electrode After extended use the top of electrode will produce dust dust will make arc unsmooth When hiss sounds you should clean electrode Best to clean electrode timely as follow
23. crease 0 1s to the value of Pre fusion time 3 Splice fiber increase the value of Pre fusion time until no bubble 4 Decrease the value of Pre fusion current if no bubble and fiber thins Addenda B Explanations about arc test Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 22 2 Fiberer L Fiberer Global Tech Ltd NO 1 Service NO 1 Quality It is necessary to select proper arc fusion program if you want to obtain low fusion loss FUSION SPLICER fusion splicer can modify arc current and arc position automatically Basic theory The gap position of fiber s surface before arc is LO and L1 The gap position of fiber s surface after arc is L2 and L3 The formula is as follows AL L3 L2 L1 L0 Base on the value of AL you can modify the quality of arc current The shrinking value of left fiber AL is gotten from following formula AL1 L0 L2 The shrinking value of right fiber AL is gotten from following formula AL2 L3 L1 Base on the value of AL1 and AL2 you can modify gap position to fit the change of arc position m 5 0 an E REEE N a gt b o arc test chart Notice Arc tests just only change current of arc parameter you should optimize the arc parameter Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 23 2 Fiberer L Fiberer Global Tech Ltd NO 1 Se rvic
24. e NO 1 Quality 14 AddendaC Arc parameters of factory set programs Following are arc parameters defaults of arc program 1 5 FUSION SPLICER has 10 arcs programs 5 for SM fiber 5 for MM fiber Maybe there is little difference in parameters because of instrument s debugging Those parameters are as follows SM fiber s arc program Arc program 1 2 3 Pre fusion current 0 1mA Pre fusion time 10mS Fusion current 0 1mA Fusion time 0 1S Push speed 1mS Fusion push 0 1 um MM fiber s arc program Arc program 1 2 Pre fusion current 0 1mA 3 Pre fusion time 10mS Fusion current 0 1mA Fusion time 0 1S Push speed 1mS Fusion push 0 1m 15 AddendaD Unusual condition confirmation and solution Unusual condition confirmation and solution Unusual condition The possible problem Solution Remark 1 After opening the machine the screen doesn t have light After opening the windshield the light is off the machine doesn t have reaction 1 The power socket is not be put well or P S is damage 2 The P S switch didn t work well 3 There is short circuit or fault in the machine 4 When using the battery voltage is low or polarity is opposite 1 Confirm P S output All problems voltage is about Check whether is opposite and it 12 13V are caused by
25. ed well 2 gt Connect with power then start machine initialize the fusion splicer 3 gt Observe arc electrodes make sure that no obvious damage on electrode s top 4 gt Arc to check state of electrode s top as following measures a gt Press MENU to enter the first class menu b gt Press A or Y to make cursor to point to Maintenance c gt Press ENT to enter the menu of maintenance d gt Press A or Y to make cursor to point to ARC Position then Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 2 Fiberer L Fiberer Global Tech Ltd NO 1 Service NO 1 Quality press ENT to make fusion splicer to arc e gt Confirm normal then press MENU to exit menu in turn e Notice Confirm whether pre fusion and fusion current of arc program are effective 10 16mA e Demand 1 gt Hear little Hiss in the whole arc process 2 gt Make sure that arc is stable If not please consult Maintenance to clean or replace electrode 6 2 2 Fixing splice protection sleeve To protect joint after fusion you should enclose the fiber into the splice protection sleeve Please consult figures 4 a e Notice 1 gt Make sure that there s no dirt in the splice protection sleeve and surface of fiber has been cleaned before fixing 2 gt Make sure that fiber is in the splice protection sleeve 3 gt To avoid influencing fusion s t
26. er b Fiberer Global Tech Ltd NO 1 Service NO 1 Quality 7 3 Current deflection Current deflection is the basic of fusion current and pre fusion current The range is 0 1 6 mA pace size is 0 1mA it decides the size of fusion current and pre fusion current Usually you needn t to adjust it If you can confirm that current is too big or too small in special condition you can adjust it measurable Remark Basic current can bring biggish effect to fusion loss 7 4 Fusion program and fusion fiber The two parameters can concert each other You can select 20 kinds different fusion program SMF 10 MMF 10 7 4 1 Splicing fiber Figure 1 stands for selecting SM fiber and figure 2 stands for selecting MM fiber 7 4 2 Fusion program It stands for the adopted fusion program currently The program number is 1 10 inside it is divided to 2006 06 01 15 30 SM1 10 and MM1 10 No 1 No 5 are set by Seat on naar factory you can set program from No 6 No 10 a aol ue freely But FUSION SPLICER will adjust No 6 program after ARC POWER 0 1mA fusion testing automatically and setup the No 6 RRO TE cas program please consult 8 3 arc test Press ENT 25 to enter the program setting menu after selecting program E ee number as right picture FORWARD um Cursor gt point to the optional or modifiable content 22 press A or Y to move the cursor The next line s number is CHANGE VALUE AUTO 1 value of the item press
27. eter or move cursor L R L R alternate No effect No effect X Y X Y alternate X Y alternate No effect TEST Test arc intensity Test arc intensity No effect AUTO No effect At Galne PEE Change parameter gap arc fusion GAP Auto setting gap No effect No effect ARC Auto arc fusion No effect No effect ENT No effect No effect Confirm efficient selection MENU Enter Exit menu Enter Exit menu Enter Exit menu HEAT Heat protection Heat protection Heat protection sleeves sleeves sleeves 6 Fiber s fusion flow 6 1 Start and stop FUSION SPLICER fusion splicer can be supplied by outer battery inner PS modules or AC adaptor The RS 01 26L7 PS modules support inner battery and AC supply The RS 01 26AC only supports DC supply 1 Use AC adaptor or outer battery please connect PS output with DC IN turn switch to DC to start machine 2 Use RS 01 26L7 or RS 01 26AC PS modules please turn switch to ON to start machine Use RS 01 26L7 FUSION SPLICER can be supplied by inner battery or AC PS line connect to 220V PS Use RS 01 26AC PS modules FUSION SPLICER only can be supplied by AC PS line connect to 220V power supply 3 Turn switch to OFF to stop work Notice Please charge the inner battery in time when use RS 01 26L7 PS modules And please consult Addenda E Introduction of power supply modules 6 1 6 2 1 Preparation before fusion Checking electrode 1 gt Make sure no fiber electrodes are load
28. good Special fiber Bad environment Make sure that the test way is right Clean the V groove lens or electrode Select proper program to arc Adjust the cleaver If the splicing index is too large change the value of Pre fusion current or Fusion push find proper program Make sure that the wind power is proper 21 1 gt The heat LED doesn t work but it can heat or the index light buzzer and heater don t work 2 gt The heat LED and buzzer work well but the heater doesn t work The heat key is damaged Press Heat several times If it doesn t work contact us All problems are caused by inner circuit fault probably If you couldn t solve the problems please sent it to us with detailed explanation Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com ag Fiberer L Fiberer Global Tech Ltd NO 1 Service NO 1 Quality 16 AddendaE Introduction of power supply modules 1 Introduction of RS 01 26L7 PS modules RS 01 26L7 PS modules has inner Lithium battery 12V 6 9Ah It is fixed on the bottom of machine with four screws and easy to replace with special design 1 Check electric quantity of battery and charging mode explanation Press PUSH to show electric quantity when machine is off More green lights show more electric quantity The red light stands for charging Please refer to following table
29. h the value of fusion time and fusion push 3 gt If method lt 2 gt is useless to obtain best loss you must mark direction angle on the Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 10 2 Fiberer L Fiberer Global Tech Ltd NO 1 Service NO 1 Quality fiber to test fiber s fusion 6 3 6 Evaluating fusion quality Fusion quality is judged by estimating loss fusion shape and fusion process Only combine them together and then the evaluation is external 1 gt If fusion process is steady and the spliced fiber s shape as follows as Table 3 then the fusion status is well Table 3 Fiber s cord is accord with shape Spot or abrasion be care of cleaning and 771 cleaving end surface white line Because of optics there s no effect to joint Different eccentricity between two fibers Different external diameter between two fibers WLL 2 gt If the spliced fiber s shapes are as follows as Table 4 you must splice over again even the loss value is very low Table 4 Shape Reason Measure 1 There is dust on the end face 1 Remake end surface bubble 2 Dew 2 Adjust program or current _ 3 Bad fiber s end surface Optimization of arc Se 4 Too small arc current parameter 1 Adjust t broken 1 Too large arc current ce ee thi A ae ae push 2 Clean V groove aa fhin Little fusion pus BADU MEE jjiameter 4 Feed blocked
30. ing operations 1 gt Turn the switch to to start the machine 2 gt Clean electrode s top tenderly with alcohol tampons 3 gt Press MENU to enter the first class menu 4 gt Press A or Y to make cursor point to Maintenance 5 gt Press ENT to enter maintenance menu 6 gt Press A or Y to make cursor gt point to CLR Electrode 7 gt Press ENT to make machine arc automatically do those two or three times To stabilize arc current and clean electrode the high temperature will boil off the impurity on the electrode until arc is stable and the sound of hiss disappear 8 gt Press A or Y to make cursor gt point to Arc Position Press ENT to make FUSION SPLICER arc automatically if the arc is average then you can splice the fiber If not please repeat step 7 9 gt Press MENU to exit menu in turn e Notice 1 Because top of electrode is very weak to avoid damage of electrode and unstable arc do not touch it by hard things 2 During the process of maintenance to avoid damage of instrument do not arc large current for a long time 10 3 Cleaning V groove The driving range of adjusting core s direction is only a little micron fiber s picture will departure normal position and couldn t level if any things exists You should clean the V groove timely as following operations 1 gt Raise the windshield 2 gt
31. is effective only when arc electrode is well 2 gt Fusion loss displayed on screen is of reference only when arc parameter is well and spliced fibers physical parameter is accordant 8 4 2 Optimization of MM fiber arc parameter Optimization of MM fiber arc parameter is different with SM fiber The relation between selection of MM fiber arc parameter and fusion loss is undemanding If process of splicing is smooth and splice spot is symmetrical then loss is satisfied and you needn t to test fusion loss Following are general principles of optimization of arc parameter when splicing MM fiber 1 gt The value of Pre fusion current mustn t be bigger than the value of Fusion current 2 gt The value of Pre fusion time must bigger than splicing SM fiber The possible questions and measures are as follows 1 gt There is bubble when splicing Solution Increase value of Pre fusion time then try to decrease value of Fusion current if it is insufficient 2 gt Fusion is insufficient and the light string is broken in the center of fiber Solution Increase value of Fusion time or decrease value of Fusion current Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 17 ag Fiberer 24 Fiberer Global Tech Ltd NO 1 Service NO 1 Quality 3 gt Fiber s splicing spot becomes smaller Solution Try to decrease value of Pre fusion current or value of Fusion current No
32. lowing are main body and accessories Fittings No 1 6 are admeasured to users with main body Options No 7 13 are sell to users base requirement Table 1 S N Description Model No Qty Remark 1 Fusion splicer FUSION 1 Main body SPLICER 2 Power supply modules 1 Fittings 3 Carrying case l Fittings 4 Spare electrodes 1 Fittings 5 Operating manual l Fittings 6 Cooling tray l Fittings 7 AC PS line 1 Fittings 8 Screen cover 1 Fittings 9 Fiber cleaver 1 Options 4 Panel and side elevation Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 5 P Fiberer Fiberer Global Tech Ltd NO 1 Service NO 1 Quality Windshield Keyboard LCD Monitor P S Modules Fiber Pressing Electrode Electrode Workable Board Figure 2 The sketch map of fiber holder 5 Operating keyboard Hear TSET Auto MENU ENT RESET Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 6 ag Fiberer d Fiberer Global Tech Ltd NO 1 Service NO 1 Quality The keyboard s multi functions are manual Auto parameter menu Explanations as below Keys Manual mode Auto mode Parameter menu mode lt Scroll left No effect Add parameter or move cursor gt Scroll right No effect Add parameter or move cursor A Scroll up No effect Add parameter or move cursor y Scroll down No effect Add param
33. n splicer can only splice silex fiber 2 gt To avoid of too high voltage do not open windshield and touch electrode 3 gt Do not touch electrode with hard thing when cleaning 4 gt Do not touch V groove with hard thing when cleaning 5 gt Do not use FUSION SPLICER fusion splicer in flammable and explosive environment 6 gt Although normal working life of electrode is 3000 times do not replace electrode easily if arc is stable 7 gt Best to clean electrode about two or three times before splicing Notice Because of the vulnerability the electrode is not in the range of repair Addenda A Operating FUSION SPLICER skillfully This addendum can help you to resolve some questions by yourself 1 gt The screen is dark after starting machine Solutions 1 Check whether the electrical outlet is inserted 2 Check whether the voltage of P S is too low 3 Check electric quantity of battery and charge battery in time 2 gt Exhausted Battery is displayed on the bottom of screen after starting FUSION SPLICER and buzzer works continually Solutions Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 20 ag Fiberer T Fiberer Global Tech Ltd NO 1 Service NO 1 Quality 1 If use battery charge in time or replace the power supply 3 gt The fiber can be reset as normal but when setting gap fiber is immovable on the screen and Setting gap is displayed on the screen Solutions 1 Press
34. nually modification won t be informed Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 31
35. onds automatically LCD monitor makes each process of fiber fusion clear Because of small bulk light weight and AC DC power supply it is the same with the project and maintenance of telecommunications cable TV railway petrochemistry electric power army police and scientific research organizations Applicable range SM Single mode MM Multi mode silex fiber 125um outer diameter standard 0 2 1 5mm outer coating diameter Fiber cleaved length 16mm standard Specifications Appearance 172mm length x180mm width x185mm height Weight 4 6 Kg Screen 5 inches LCD Monitor Display Display X and Y axis simultaneously Environment Temperature 10 40 C Storage 40 60 C Humidity lt 95 RH without dew Storage humidity no dew Average fusion loss 0 02dB SMF 0 01dB MMF Average fusion time 9s Average heat time 30 s setting heat time optionally Fusion program 20 kinds SMF 10 MMF 10 optionally Internal light setting fiber at night Internal heater Setting the parameters Testing end face angle Push distance Pre fusion current Pre fusion time Fusion current Fusion time etc Power supply average Alternating Current 220V 15 50Hz 30W Direct Current 12V 25W Fusion results storage 5000 RS232 Interface Connect with computer 2 Terms about FUSION SPLICER During operating the fusion splicer FUSION SPLICER by menu you will find some terms the meanings are as follows Heat time FUSION SPLICER sets up he
36. owing methods can modify current parameter a gt Press A or W to make cursor gt point to modifiable parameter b gt Press lt or gt to increase or decrease the quantity of selected parameter c gt After confirming press ENT to save arc parameter d gt Press MENU to exit menu in turn 8 gt Select two pieces of fiber to be spliced and make end surface 9 gt Raise the windshield and the fiber holder in turn 10 gt Load two pieces of fiber into worktable and close windshield 11 gt Press TEST FUSION SPLICER will check the quality of fiber s end surface gap calibrate cursorily arc automatically and then correct value of are current 12 gt If Too large fusion current or Too small fusion current is displayed on the screen please repeat step 8 11 until Right fusion current is displayed So test is finished and arc program will be rectified to be arc program No 6 e Notice 1 The selected fiber must be accord with actual fiber Best to arc test before splicing Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 16 ag Fiberer L Fiberer Global Tech Ltd NO 1 Service NO 1 Quality 2 Arc test will correct arc position and arc current so it is normal if gap position changed after test 3 During the process of arc test if Proper fusion current is not be displayed on screen please do not enter the parameter menu of the arc program
37. ress A or Y to make cursor point to Fusion program 5 gt Press lt 4 or P to select needed arc program 6 gt Press ENT to enter program parameter menu 7 gt Press A or Y to make cursor gt point to modifiable parameter 8 gt Press 4 or gt to increase or decrease the quantity of selected parameter 9 gt Press ENT to save program parameter after confirming 10 gt Press MENU to exit menu in turn Notice Press AUTO to modify step size among 1 10 100 under two class menu You can only modify arc program No 6 No 10 but can refer to program No 1 No 5 Arc test The field conditions such as fiber altitude climate electrode status etc are influential to splice loss To get low loss FUSION SPLICER provides test function to modify arc current automatically Operations are as follows 1 gt Press MENU to enter the first class menu 2 gt Press A or Y to make cursor gt point to Fusion fiber 3 gt Press lt q or gt to select the value of Fusion fiber 4 gt Press A or Y to make cursor point to Fusion program 5 gt Press lt 4 or P to select needed arc program 6 gt Press ENT to enter program parameter menu 7 gt Check whether fusion parameter is reasonable consult program No 1 No 5 Notice fusion current s range is 10 16mA Foll
38. t 2 gt Press HEAT to heat splice protection sleeve when light is on 3 gt After time is up the light will stop heating automatically 4 gt Wait a moment after splice protection sleeve stiffen take out it and the joint protection is finished Figure 7 a and 8 b are the good examples 8 c is the bad example If the phenomenon as 8 c appears you should remake the joint and check whether there is dust in the splice protection sleeve and on bare fiber then heat it splice protection sleeve bare fiber covered fiber Tel 86 755 21910661 Fax 86 755 33229601 www a Fiberer L Fiberer Global Tech Ltd NO 1 Service NO 1 Quality O o o o c bad example have bubbles b good example no bubbles e Notice To avoid damage the heating piece please do not press it with hard thing 7 Explanation about menu The most function and parameter are achieved in the menu the operation methods are as follows 2006 06 01 15 30 Press MENU to enter the first class menu as right picture gt HEATING TIME 30S Cursor point to the optional or modifiable content SEE lets 05 press A or W to move the cursor The next line s number 5 is value of the item press lt 4 or gt to modify Beata o The modification quantity in the bottom of menu stands for the PROGRAME change quantity of increase decrease key when modify certain value you can press AUTO to select among 1 1
39. t The fiber can be reset as normal but when setting gap Setting gap is displayed on screen and after a while Bad left fiber s surface is displayed Solutions 1 Observe fiber picture in screen if the quality of left fiber s surface is bad you can remake surface and try again 2 Observe fiber picture in screen if the quality of left fiber s surface is good maybe the value of Setting surface is too small you can increase it 3 After Bad left fiber s surface is displayed the screen becomes dark Tel 86 755 21910661 Fax 86 755 33229601 www fiberer com sales fiberer com 21 ag Fiberer ka Fiberer Global Tech Ltd NO 1 Service NO 1 Quality Make sure that windshield is covered well Raise windshield check whether the pipe is dent and then manage it 8 gt The fiber can be reset as normal but the time of auto fusion is too long Solutions Enter the menu of arc parameter check whether the setup is efficient 9 gt During arc test the position of fiber s gap leans to one side of screen Solutions When the machine tests the arc it will adjust the position of current and arc If the arc on the apparent of electrode were asymmetric the arc position would change If the change was not too much you can ignore it otherwise please mange it 1 Enter the menu of maintenance and then operate Clean the electrode several times 13 10 gt When arc splicing do not use the program 1 5
40. tice MM fiber fusion program uses special arc mode It is normal that screen shakes or you can hear pa pa when splicing 9 Setting working mode and parameter 9 1 Setting working mode The working mode of FUSION SPLICER Fusion Splicer are automatic operation and manual operation The operations are as follows 1 gt Press MENU to enter the first class menu 2 gt Press A or Y to make cursor point to working mode to be selected 3 gt Press lt 4 or P to select working mode 4 gt Press ENT to confirm 5 gt Press MENU to exit the first class menu then working mode will be displayed on the screen e Notice 1 Auto operation and manual operation can t be mixed 2 Best to press GAP to setting gap when it s manual operation 3 The fusion splicer won t estimate loss when it s manual operation 9 2 Setting working parameter Working parameters of FUSION SPLICER include heating time surface angle basic current etc The operations are as follows 1 gt Press MENU to enter the first class menu 2 gt Press A or Y to make cursor point to working parameter to be selected 3 gt Press lt q or gt to select needed working parameter 4 gt Press ENT to confirm 5 gt Press MENU to exit the first order menu e Notice 1 Press Basic current to move whole arc current do not modify it easily 2 The value of Setting end fa
41. tive Then select Program 3 position between to test arc again fiber and arc has increase the value of changed Current deflection 4 The storage base on small current battery doesn t and otherwise work well decrease the value 5 The environment 3 Test the current has changed until it is proper 4 Ifit doesn t work contact us 12 The image 1 Too much 1 Enter the menu position of end face sediment on the and clean gap leans to one side electrode electrode several of screen The 2 Electrode deflects times function can follow because of 2 Close machine the arc position concussion and restart after automatically if too much please adjust it 3 The lens leans to unusual position 4 When testing current open the windshield too early or touch one side fiber this is because of wrong judgment of arc position several minutes then do arc test at least three times 3 Ifdeflection isn t too much do not adjust it 4 Contact us due to special condition 13 After cleaning V groove fiber can t be put in it well and the image is unclear 1 The groove on the fiber holder and V groove don t lie in same line or same flat 2 The tail fiber can not be pressed tightly 1 Open the board push the groove toward to near V groove check whether the two grooves lie in same line and same flat then manage it 2 Reload fiber 3 Ifit doesn t work contact us
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