USER`S MANUAL
Contents
1. LCD Display 1 Please do not let sharp object click on the LCD display LCD display can not be forced shock 2 Do not use organic solvents or contaminants dripping on the LCD display such as acetone oil antifreeze grease etc otherwise may cause the LCD display not working 3 Use silk or soft fabric to wipe amp clean the LCD display 4 Depending on the perspective of the viewing screen the brightness of the display will be different But may also have some black red blue or green dots on the screen these are not the fault of the LCD display it is normal phenomenon gt The use of fusion splicer 1 Fusion splicer is for welding silica glass fiber please do not use this equipment for other purposes Please read this manual carefully before using 2 When used in dusty environments please try to keep the windshield to be closed on fusion splicer 3 When fusion splicer machine moved from a cold to a high temperature environment please try to take a gradual warming way otherwise it will cause condensation inside the instrument it will has an adverse effect on the instrument 4 Fusion splicer machine is a calibrated precision instrument it is strongly advised to avoid vibration and shock Storage should be used with a dedicated carrying case long distance transportation needs to pack a carrying case outside plus a suitable buffer box Warranty and Maintenance The warranty of product is 3 years from the date of purchase2. g Dimensions 70mm X 57mm X 49mm h Weight About 0 3kg Appendix B Fiber Cleaver Operation B 4 Maintenance andRepair Precautions a Must use cotton balls dipped ethanol to wipe clean before cleave the fiber b Keep each plastic sheet and blade surface cleaning and please use anhydrous alcohol when cleaning the blades of each sheet Do not use of other solvents such as acetone c In order to increase the frequency of use blades please adjust the blade position please press the number counterclockwise order to adjust the blade do not mess tune d This is a precision tool handle with care and gently e Clean up the broken fiber in time prevent the damage fiber injuries and damage to broken plastic sheet cutter and guide f Should carry anti collision avoidance to ensure cleaving accuracy Maintenance 2 1 Blade height adjustment method refer to Figure B 2 a Loose screws for platform b Adjust the screws for adjust blade height Please adjust screw to rotate in a clockwise direction when you need to raise blade height Please adjust screw to rotate in a counterclockwise direction when you need to reduce blade height Use a cotton swab to press the bottom edge of the blade while rotating blade height adjustment screws c Tighten screws for platform 2 2 Replacement blade method refer to Figure B 2 a Loose screw for blade b Replace a new blade c Tighten screw for bla
3. the specific details are as following 1 Machine is broken down in one year from the date of purchase we will provide free replacement of spare parts However the electrodes and battery are not inclusive 2 Machine is broken down after one year but within 3 years from the date of purchase we will only charge the cost price of spare parts not charge for repair costs 3 Consumption parts battery is in warranty for 6 months the electrodes are not in the warranty 4 The number of discharges is to 20 000 times which is also considered three year warranty expires 5 Even under the above conditions the warranty is not valid if the following cases happen a Failure or damage caused by outside force majeure which caused by natural disasters b Do not follow the instructions from the user s manual as a result of human factors misuse fusion splicer damage or performance degradation c Without our authorization unauthorized disassembly or repair the splicer At the same time our company reserves all rights over the responsibility Note we retains the right to make any changes at any time on the fusion splicer s design and structure but hot have the obligation and responsibility to provide free improvements or replacement on the products that have been sold Chapter I Foreword The fusion splicer machine is mainly used for permanent splicing fiber it is widely used in optical fiber communication engineering and production testing of
4. 1 Leftfiber positioning grooveinto the leftholder d Check all key operating functions if any unusual please contact the manufacturer Chapter VI Installation and Adjust 6 2 Software download 6 2 1 Please visit http www signalfiresplicer com and click 6 2 2 Then click Download 6 2 3 Then please select the file BFS and downlaod it to your computer 6 2 4 After you finished downloading please un zip the folder Be SEE tak Sci 6 2 5 Please connect the USB port on the splicer with your computer then turn on the splicer 6 2 6 Double click J ParenEditer_vi 0 and open this foder 6 2 7 Click Or rerankaiter ANd the computer will run the software automatically your it will pop up a dialog box on your computer Spacing Parameter Replace Electrode Heating Tine 60 fad o Fest Splicing Current 35 Second Spong Current 40 Tred Splicing Current 45 Forth Sphcing Current 50 Fitth Splicing Current 55 Left Propellant Amount 50 Left Core Reset Amount 100 v Irebative Propellant V Dust Cleaning Loading parameters from fie Reset Original Point Reset Test Ready mH TH oH T ab Spicing Tine Spicing Time Sptoing Tine Spiong Time Splicing Time 18 8 8 Right Propetiart Amount S0 e Right Core Reset Amount 100 C Core Reset Save parameters to fie Vite param to device Peas param from device Chapter VI Installation and Adjust
5. 1 2 Figure 5 1 3 d Please close the fiber holder then put the fiber in the positioning groove push in the end Then close the upper bracket e Hold the cleaver by right hand then gently slide the platform according to direction of the arrow let the blade across the fiber lightly f Chopping fall down automatically so that the optical fiber is cleaved once the chopping fall and touch the fiber g Open the holder right index finger in the cradle push your thumb on the front slope of the mount remove the fiber holder and fiber breakage Appendix B Fiber Cleaver Operation B 3 Working principle and technical parameters 1 Principle 1 upper platen 2 chopping 3 lower platen 4 bare fiber 5 round blade Figure B 2 Principle figure Clamp the bare fiber between the upper and lower platen the sliding round blade to leave microcracks on the tighten bare fiber surface chopping automatically fall under the action of the spring to make contact with the bare fiber micro crack and cut fiber 2 Technical parameters a Applicable Fiber Apply to a diameter of 0 08 0 125mm ordinary single mode or multimode fiber quartz series fiber b Fiber Count Suitable for single fiber c End face angle After cutting the fiber end face squareness lt 1 d Cleaving length minimum cleave length 10mm e Working environment 0 40 C 90 RH 40 C no condensation f Round blade life about 20 000 times
6. 2 4 Charging indicator When plugged into an AC adapter LED light is red this time ARC Press this key the electrode will discharge arc and fusion the fiber by the selected arc also propulsion the fiber Fiber Down Left Fiber Right Fiber Right Fiber is to charge the internal lithium battery When charging is Propulsion Down Propulsion Mode At standby mode press this key to select different discharge mode the green indicator light shows corresponding mode Arc intensity from 1 to 5 in order to enhance Mode 1 4 are for single mode fiber usually please select mode 2 Mode 5 is only for multi mode fiber completed the indicator light turns to green 5 3 Keyboard Figure5 3 The keyboard Keyboard keys are arranged as shown in Figure 5 3 _HEAT Are effective at any situation its function as shown in Chart 5 1 Switch Press this key choose left or right side aligning optical fiber the corresponding green light is lit its corresponding side button to enter the mode of operation and it locked on the other side of aligning key which the operation is invalid press this button the camera also switches to the corresponding simultaneously lens PHRBEEE Chapter V Structure and Operation Panel 5 4 Port Input and output ports are on rear of fusion splicer shown in Figure 5 3 each function is shown in Chart 5 4 a eo a Figure 5 4 Rear panel Chart 5 4 Rear Panel
7. f Vite param to device Read param trom device C Click Splicing Parameter and enter the editor Please click Read param from device please click the relevant options z which you need to modify or you can directly enter the number in the number box Then click Write param to device and turn OFF the splicer and re start it 6 3 3 If you want to save the modified results in the computer to facilitate your query and modify the parameters of the next load you can click Save parameters to file And then the modified results will be saved in the configuration file in the folder 6 3 4 If you want to use the last saved parameters please do as in accordance with 3 2 2 and 3 2 3 then click Loading parameters from file then click Write param to device then re start the splicer The Parameters stored in the computer will write into your splicer Chapter VII Basic Operation 7 1 Power Supply For the convenience of the user the machine uses the built in lithium battery and external DC power input in two ways the external DC input is provided by the AC adapter When using a power adapter it is also charging the fusion splicer at the same time In the field work without power adapter can be used directly in the machine lithium battery powered mode turn on the switch can be turned on 7 2 Fusion Mode Settings Arc intensity adjustment is mainly for large changes in ambient temperature situations in order to make the fu
8. 6 3 Parameter Adjust 6 3 1 Introduction a The splicer is preset total five sets of splicing modes respectively for different splicing environments The ARC discharge from weak to strong intensity gradually increasing The first set of pattern to the fifth set of pattern of splicing current index splicing current is 32 35 38 41 44 splicing times are 50 unit is 100ms b Heating time is preset as 90S c Left Propellant Amount and Right Propellant Amount is preset as 50 When you use the specified fiber clamps and fiber cleaver which we supplied with the machine the preset Propellant Amount can guarantee the both sides fibers propel to the LCD screen automatically and do not overlap after you placed the fibers at both sides and close the windshield 6 3 2 Parameter Editor The above parameters can be modified to meet your splicing requirement in different environments to improve work efficiency a Please connect the USB port on the splicer with your computer then turn on the splicer b Click Connect PerenEditor then select Device then select Chapter VI Installation and Adjust 1 ParamEditor Device Help Spicing Parameter Replace Blectrode Left Propellant Amourt 50 Loading parameters trom fie Left Core Reset Amourt 100 v intatrve Propellant Oust C Splicing Tine Right Propefart Amount 50 Right Core Reset Amount 100 ore Reset Save parameters to
9. Description Name Description DC power adapter input 13 5V 4 5A After the access adapter the adapter supplies POWER IN power to the instrument while charging the internal lithium battery Charge indicator Ared indicator means CHARGE lithium is charging green indicates lithium battery is fully charged Data cable interface Use to write and USB modify the system amp parameters upgrade 5 5 Standby Interface The standby interface shown in Figure 5 5 you can press the key to switch the direction of the fiber image display It is for display real time images of fiber qari gt MODE Figure 5 5 Standby Interface Chapter VI Installation and Adjust 6 1 install a Open the windshield check if the fiber holding parts shown in Figure 6 1 has dust or other foreign objects eg broken fiber cotton fiber etc b gt Use a cotton swab dipped in ethanol to unidirectional clean the groove which for holding the bare fiber also known as V groove c Turn ON the machine and then refer to Figure 6 1 and Figure 2 2 to install left and right fiber Please note that when you install fiber the bare fiber cleaving length should be 13 0 5mm bare fiber to be placed in the V groove fiber holder to firmly press the fiber and naturally straight Then cover the windshield slightly Bare Fiber Coating Fiber V Groove Holder Fiber Positioning groove Figure 6
10. Optical Fiber Fusion USER MANUAL OPTICAL FIBER FUSION SPLICER 2014 09 FOREWORD Thank you for choosing our product its performance price ratio is the highest in the industry which reaches high and accurate quality For your convenience please read this manual carefully before use We aim to try our best to meet your needs as our responsibility ensure to provide you with high quality equipment and bring you with best after sales service Our aim is best quality best service to provide satisfactory products and services is our commitment to customers This manual describes the purpose performance characteristics use and precautions of the product To help you become familiar with and master the instrument s operating methods and points as quickly as possible Please read this manual carefully and correctly guide the operator in accordance with the manual 1 This device complies with Part 18 of the FCC Rules 2 Information on the following matters shall be provided to the user in the Instruction manual a The interference potential of the device or system b Maintenance of the system c Simple measures that can be taken by the user to correct interference d Manufacturers of RF lighting devices must provide an advisory statement either on the product packaging or with other user documentation similar to the following This product may cause interference to radio equipment and should not be installed near ma
11. after splicing Step 2 Use fiber stripping the fiber coating then clean Please use Fiber stripper to strip the fiber coating to a length of about 30mm Then use alcohol swab to clean bare fiber Suggested the use of 99 alcohol Step 3 Use fiber cleaver to cleave the bare fiber Step 4 Place the fiber carefully open the windshield and fiber holder please put the cleaved fiber in V shaped trough hand pinch the optical fiber then gently put down the fiber holder pressed fiber Ensure that the fiber is placed in the bottom of the V groove and if not repositioning the fiber Step 5 Use the same method in step 4 to place fiber in another holder then close down the windshield gently Precautions a Be careful when you place fiber bare fiber ends do not touch anv obiect is shown in Fiaure 7 3 Figure 7 3 Wong placement of fiber B The ends of the fiber coating should be pressed pedestal holding the edge shown in Figure 7 4 Wrong hold of fiber Figure 7 4 Comparison of the two fiber holding methods Correct hold of fiber Chapter VII Basic Operation c Should ensure the plate on holder press the coated fiber when close the windshield please pay attention the windshield should press the fibers at 2 sides 7 4 Arc Test The arc discharge conditions is very important to obtain a lower splice loss is so before the fusion operation starts the arc should be tested to check whether the center of t
12. d and then tighten the screws d Replace another electrode e Please connect the USB port on the splicer with your computer then turn on the splicer Click e Par andi tor then select Device then select Connect Appendix A Electrode Replacement Appendix B Fiber Cleaver Operation f Click Replace Electrode then input electrode number o B 1 Summary B 2 Structural characteristics and method of use click Acquire Device Number so you can get the device ea Bane Gowen Fiber cleaver can cut single mode fiber multimode and 1 Parts and structure function a precision guide to provide the direction of blade number If the computer you are using has connected to ordinary quartz optical fiber This cleaver can be used in nati movement network you can click the Acquire Activation Code from OPERE etn nlea Mery RAE EOR TER slide platform slide the platform let the blade across Internet to get the activation code Or you can access to mManulaciurers oktber ome Sale testing Oplcalidevices the fiber http sczhuoshi com check by using other methods input such as factory production Chopping plate the optical fiber is cleaved once the the electrode number and device number to acquire a When cleaving ordinary single fiber just use the cleaver chopping fall and touch the fiber l vati e l i holder To open the holder to provide a fulcrum A OVAU OAE splint which supplied with the cleaver disc blad
13. de 2 3 Cleaving blade position adjustment refer to Figure B 2 a Loose screw for blade b Counterclockwise rotation of the blade to the next digit position c Tighten screw for blade Appendix B Fiber Cleaver Operation 2 4 roubleshooting and solutions solutions Table B 1 Problem Reason Solutions The plastic chop and blade edge has oil dirty Please clean the plastic chop and disc blade by using a cotton swab dipped ethanol Fiber cleaving quality deteriorates Disc blade edge is not sharp a Adjust cleaving face of disc blade b Replace the disc blade Disc Blade is too high Adjust the blade height carefully Blade is notsharp a Adjust cleaving face of disc blade b Replace the discblade cleave fiber failed Disc Blade istoo low Adjust the bladeheight carefully Not strip the coating on fiber Fiber has a rounded edge a please strip the coating 1 Raise the blade height 2 f the rubber plate is abrasion or aging please replace the rubber plate Fiber cutting face has shadow or gradient Blade is too low In particular the blade is too high causes large gradient Please adjust the blade height accordingly Fiber core defects Collapse of the fiber core is usually caused by blade height please adjust the blade height accordingly Table B 1 Troubleshooting andsolutions
14. e D a Machine stops respond Restart the machine Propulsion Leaner reset sensor does not send a signal Restart the machine turn on Appendix A Electrode Replacement When you need to replace the electrode the machine will have intermittent beep to remind you If the electrode life limit is reached the machine will have a long beep and automatically close the program When replace the electrode you must use the original electrode which is designed specifically by our factory for this machine When the using time of electrode has reached the limit frequency the electrode should be replaced otherwise it may affect the fusion quality Even automatically close the program and can not be spliced Electrode replacement procedure is as follows a Electrode replacement must be carried out when the machine is switched off Because there are several kilovolt high voltage at the electrode when discharge causing greater damage to human life b Open the windshielf you can see the electrode structure as shown in Figure 5 2 in Chapter V c Loosen electrode layering screws first use forceps to hold electrode and then screw off screw and remove electrode layering out Be careful not to let the electrode fall into the fusion splicer Then put the new electrode into the electrode holder slot in the meanwhile insert the electrode layering to the holder and screw the screws pushed the electrode to the en
15. e the blade across the fiber lightly and leave hout Activation Code Acana Activin Code trom riernet To ensure the long term use of the cleaver please handle nag sliding mark on fiber surface with gently the operation should be gentle Should take fiber clamp to hold the fibers more attention to shock collision Cleaver should be kept clean and dry all parts Please use anhydrous alcohol to clean the cleaver blade and each plastic sheet do not use other solvents such as acetone Please clean up the broken fiber in time to avoid the optical fiber goes into the rail to g Input activation code then click Verification please cause damage to the rail restart the splicer after it shows Activation successfully Appendix B Fiber Cleaver Operation Screws far fixing height Figure B 1 side view The principle of each structure is as follows Fixing screws Loosen this screw first then you can adjust screws for adjust blade height Pressure screw Loosen this screw and you can replace the blade angle thus change the blade cleaving surface screws for adjust blade height can adjust the blade height by this screw 2 Use of the cleaver a Open the holder b Strip the fiber coating about 40mm use cotton balls dipped in anhydrous alcohol to wipe clean the bare fiber c Please put the fiber into the fiber holder and fix it according to the required length Figure 5 1 Figure 5
16. hapter IV Fusion Splicer Accessories List Please see chart4 1 forAccessories List ACCESSORIES ye ea a o Fiber clamp for Fiber clamp Strap for l a l Power Adapter covered with rubble wire for jumper wire carrying case Wire stripping pliers gt Fiber Cleaver USB cable Hex key Cooling Tray Brush Miller stripper Teaching CD Warranty Card User s Manual Book packing list Quality Certificate Chart 4 1 Accessories List Chapter V Structure and Operation Panel 5 1 Structure The fusion splicer is portable it is easy to carry at construction field external large screen LCD display it is flexible to change the placement angle convenient for the operator to operate The new fiber holder is suitable for FTTH environment Suitable for a variety of mutual splicing and heating fiber such as covered wire fiber jumper wire fiber bare fiber etc Please see below figures to show the holder the figure represents the distance mm Figure 5 1 1 Fiber holder Figure 5 1 2 Fiber holder Figure 5 1 3 Fiber holder FH 35 125 R A for coveredwire FH 35 125 R B for covered wire L 36 86 L for jumperwire 5 2 Operation Panel 5 2 1 windshield Usually the windshield should be turned off only allowed to open when you need to put the fiber in the holder Windshield should be closed before you operate on the keyb
17. he electrode and the discharge conditions to meet the operational requirements of the site 7 5 Manual Mode a Carefully open the windshield and place the cleaved 2 fibers in the holder which shown in Figure 2 2 and then gently close down the windshield The machine will self propelled the fiber making it visible on the display but do not overlap b To determine if the cleaved surface is ok if there are defects in the cleaved burrs or end angle too dirty you can not start to fusion as shown in Figure 7 5 the fiber ends needs to be re preparation If the fiber optic image blurred or significantly deviate from the display center position then reinstall and clean bare fiber and fiber V groove defects burrs angular surface Figure 7 5 defects fiber end Chapter VII Basic Operation C Press left M and right key to propulsion to the nearby center of the display optical fiber to show the left and right fiber on the display visual from 2 6mm to complete the fiber propulsion and gap adjustment Note If the end clearance is less than 3mm you can open the windshield wait a moment and then shut the propulsion parameters of the machine will automatically reset and the display will show it d Press and the fusion splicer will complete the alignment of one side fiber then press SWITCH please press this switch key and align the fiber 2 times so get an advanced fusion quali
18. igure 2 3 Figure 2 3 Figure 2 2 Chapter Il Technical Terms 2 8 Reset Reset means the execution parameters to restore the machine to its initial state after reset the fusion splicer can continue to operate fiber splice 2 9 Fiber Alignment The left and right connecting two optical fibers to be aligned with the mandrel core is called Fiber Alignment If the two fibers are not aligned spindle fiber there will cause a deviation in both the horizontal X and vertical Y it is called radial deviation Aligning radial deviation of the process is to be adjusted within the allowable range 2 10 Axial movement of the optical fiber is called propulsion Conducting gap adjustment and splicing the fiber has to propulsion When the right side of the optical fiber is in splicing the propulsion distance is called propulsion amount 2 11 Heat Shrinkable Tube Please see figure 2 4 the heat shrinkable tube is to protect en epi nebo the splicing point at the central position of heating Hot Melt Tube Figure 2 4 Structure of Heat Shrinkable Tube Chapter III Technical Parameter 3 1 Applicable Fiber 3 3 Power Supply Applicable to the fiber of ITU T G 651 G 655 other quartz External DC power input based fiber meets the following conditions can also be Input voltage is 13 5 0 5V Input Current 4A outlet splicing but can not guarantee center is positive Material quartz based fibe
19. ing to the 2 pillars then the fiber will be right in the V groove center Please press MODE button to select the arc discharge level it depends on the external environment to select the level accordingly 1 is for the weakest and 4 is for the strongest 2 is for most parts of the country to adapt Mode 5 is only for multi mode fiber It can also be connected to the computer to modify the parameters of each stall after downloading the software BE SURETO CAREFULLY READ THISGUIDE BEFOREOPERATION Please adjust the fibers by pressing button P at left side and pressing button at right side so the 2 fibers move forward and the black ends remain in a grid spacing Dag If you need to move back the fibers please retreat the fiber to outside of the red Cc en vertical line then adjust the fibers again Fiber aligning when the light at left panel is on it indicates the left fiber is adjustable i 3 45 a voce Please press UP and DOWN button to adjust the left fiber so it is aligned with the l i i right side of the fiber at the same horizontal line BE SURETO CAREFULLY READ THISGUIDE BEFOREOPERATION BE SURETO CAREFULLY READ THISGUIDE BEFORE OPERATION Fiber aligning please press SWITCH button then the light at right panel is on it indicates the right fiber is adjustable Please press UP and DOWN button to adjust the right fiber so it is aligned with the left side of the fiber a
20. ischarge time is short Increase the discharge time and time bubbles Bad quality of cleaving end with dust Check if the cleaver is working well Arc intensity is small or discharge time is short Increase the discharge time and time Fiber separation MS Fiber propulsion is too small Increase propulsion Propulsion motor not propulse Rest and place the fiber again Arc intensity is too big or discharge time is too long Re select the fusion mode too thick i Propulsion amount is too big Reduce propulsion amount or increase the 2 fiber s distance Arc intensity is too small Re select the fusion mode Chapter VII Basic Operation 7 7 Operations of Heating a Before splicing fiber please load the heat shrinkable tube first Open the heater cover windshield cover left and right holder plate gently take out the spliced fiber b Please move the heat shrinkable tube to the bar fiber part then put them together into the heating tank heater pay attention to the correct position as shown in Figure 7 8 Heat shrinkable tube Bare fiber 10mm f a Figure 7 8 heat shrinkable tube illustration c Gently put down the heater cover press the HEAT key the heating function is activated when the indicator light on Be careful not to bend or move its position in the heat shrinkable tube d When the key lamp is off the heating
21. nts of fusion splicer Replacement parts and internal adjustments can only be commissioned by our authorized service Matters needing attention gt AC DC Adapter Please use our company provided adapter for the fusion splicer use of other adapters may cause damage to the fusion splicer gt Internal Lithium Battery 1 The batter may goes into hibernation after long time placed the capacity is lower than normal at this time the durable battery time has also come to be shortened but only after 2 to 3 times of normal charge discharge cycles the battery can be activated to restore normal capacity Lithium is almost no memory effect can be charged at any time 2 The lithium batteries has the phenomenon of self discharge if the battery is preserved for a long time in low battery power the internal structure of the battery may damage from self discharge reducing battery life Therefore long term preservation of lithium batteries please recharge it every 3 to 6 months pay attention to the battery charge capacity can be 60 to 80 not full 3 Long term storage battery stored for more than 6 months temperature range 0 C 40 C Battery short term storage storage time is less than or equal to 6 months temperature range 20 C 60 C 4 To ensure that the security of battery charging the lithium battery in the fusion splicer is charging temperature range of 0 C 40 C Matters needing attention
22. oard Windshield includes LED lights to provide illumination for microscope and include hammer which is for stabilize and fix the bare fiber in V groove It can anti dust wind and other effects In standby mode when the windshield switch once the propelling mechanism will return to its initial state Chapter V Structure and Operation Panel Chapter V Structure and Operation Panel 5 2 2 Display 5 6 inches TFT LCD display can adjust the placing height Chart 5 1 Independentfunction keys and angle Please pay attention to protect the LCD when Right Fiber Keys Function Back using to avoid scratches Ri i ght Fiber Left Fiber Fiber Up Arc Intensity Up 5 2 3 Power Supply Back Power ON OFF When the fusion splicer is at off status press the button then release the red indicator light is on and the For the convenience of the user the machine uses the built machine is ON When the fusion splicer is switched on press this button fusion splicer will be OFF in thu battery ana external DC powerinputin Iwo Ways Heat Press this key corresponding to the red indicator light automatic completion of a heating process Pressing this key The external DC input is provided by the AC adapter When during heating you can stop heating using a power adapter the fusion splicer is charging at the same time Reset Press this key the parameters of propulsion can be restored to the initial state 5
23. optical passive devices By replacing the fiber holder the machine can continue to splice ordinary rubber covered fiber cable jumper wire and a cladding diameter of 80 u m 150 u m single mode multimode and other quartz based dispersion shifted fiber Fusion splicer is integration with light mechanical electrical products the operation process should be taken to keep clean free subjected to strong vibration or shock Fusion splicer is shown in Figure 1 1 Figure 1 1 Fusionsplicer Chapter Il Technical Terms 2 1 Single Mode Fiber 2 2 Multimode Fiber 2 3 Dispersion Shifted Fiber Fiber Holder Bare Fiber 2 4 Non zero Dispersion Shifted Fiber 25 Bare Fiber Figure 2 1 Fiber Cleaving Length After the fiber coating is removed leaving only the fiber core and the cladding layer is called the bare fiber 2 6 Fiber Cleaving Length After stripped the coating layer the length from the front side of holder to the fiber end called Fiber Cleaving Length the length must be controlled when cleave the fiber please use our specified fiber cleaver which can guarantee its length at 10 5 0 5mm Too short or too long can cause fusion splicer is not working properly 2 7 Display A 7 Fiber On the LCD display to see the fiber image shown in lt q Figure 2 2 the spatial position of the fiber is got from 7 aia two mutually perpendicular video cameras imaging principle shown in F
24. ove Dust _ 26 Prevent Strong Shock or Vibration _ 27 Storage 27 Precautions t ___ 27 Troubleshooting 29 30 32 Safety Requirements Any stage of operation on the fusion splicer you must take the following general safety precautions Not take these warnings and AC DC Adapter precautions or not comply with the warnings which described in this manual would violate the fusion splicer design manufacture The output characteristics of the power adapter must meet the following requirements Voltage 13V 14V Current gt 4 4A and use of safety standards My company does not assume any responsibility for the consequences of breaching these Polarity Center is positive Using higher voltage will cause damage to the fusion splicer AC DC power adapter inputAC voltage requirements for users caused of 100 240V 50 60HZ if input voltage exceeds this range may cause permanent damage to the adapter gt Internal Lithium Battery FJ The fusion splicer s work environment and the power supply please refer to the technical parameters in Chapter III Before There is a lithium ion battery cells in the fusion splicer the use of other batteries may damage the fusion splicer and jeopardize connect the power supply please be sure to provide a matching power supply voltage for the fusion splicer and take all the safet
25. r Built in lithium battery Mode Single Mode Built in lithium battery 11 1V 7 8Ah full charge time is about Type of optical fibers SM Single mode MM Multi mode 3 5 hours DS Dispersion displacement NZDS Non zero dispersion 3 4 Measurement and Weight displacement Measurement 158mm L X 173mm W X 186mm H Fiber Cleaving Length 13 5 0 5mm Weight 2 4kg Cladding diameter 80 150 um Coating diameter 0 4mm 1 0mm Working temperature 0 C 40 C Other Fibers Limit temperature 10 C 50 C 3 2 Fiber Heater Humidity below 95 RH No condensation Effective Heating Length lt 60mm Cleaving 3 5 Operating Environment Maximum wind speed 15m s Heating Regular time 90S Storage temperature 20 C 60 C Typical heating time 40s standard heat shrinkable tube 40mm Storage humidity No condensation Chapter Ill Technical Parameter 3 6 Fusion Loss For the recommended fiber of ITU T G 651 G 655 conducted with the same fiber splicing its splice loss is typically as below Single Mode Fiber 0 02dB Multi mode Fiber 0 01dB DS Fiber 0 04dB NZDS Fiber 0 04dB 3 7 Others Typical Splicing Time 8s Image processing methods analog signal processing X Y axis independent display Tension test 2N Display 5 6 inches LCD Real time image magnification 258 times USB Port Standard USB port Battery remaining time display Built in high brightness lighting convenient for place fiber C
26. regular time is complete e You can observe the heat shrinkable tube heating through the plastic window on heater it indicates the heat process is completed after the air is completely discharged and the tube looks more transparent After heating is complete turn on the heater cover cool moment gently take out the fiber Be careful not to force grabbed both ends of the fiber or pulled out from heat shrinkable tube to avoid fiber breakage f If the heating process of heat shrinkable tube is not success in the regular time you need to start heating again G Repeatedly press the key HEAT when it is heating the heating function stops Chapter VIII Maintenance 8 1 Dustproof and Remove Dust Bare fiber positioning groove and microscopic electrodes must be kept clean and windshield cover should be closed when not in operation a If the V groove has dirty it can not properly hold the fiber which will cause the splice loss is too large Thus in the daily work you should always check the V groove and regular cleaning V groove Follow the steps below to clean the V groove 1 Open the windshield cover 2 Use a cleaved fiber tail in one direction push the pollutants removed from the V groove 3 If the fiber can not clear the V groove pollutants then moistened with alcohol cotton swab to clean the bottom of the V groove and use a dry cotton swab to wipe off the extra alcohol in the V groove b Cleaning and replacing
27. ritime safety communications equipment or other critical navigation or communication equipment operating is between 0 43 kHz and 30 kHz Variations of this language are permitted provided all the points of the statement are addressed BE SURETO CAREFULLY READ THISGUIDE BEFORE OPERATION Please put the rubble wire into clamp ZS55 Please put the non stripped cladding part into the front side of V groove of clamp The non stripped cladding part can not exceed the end face of the clamp Please put the jumper wire into clamp ZS57 Please put the white plastic protective layer part into the V groove of clamp please do not exceed the end face of clamp BE SURETO CAREFULLY READ THISGUIDE BEFOREOPERATION Please put the bare fiber into clamp ZS55 Please put the non stripped cladding part into the front side of V groove of clamp The non stripped cladding part can not exceed the end face of the clamp When you cleave the fiber please must put the fiber clamp which already load with fiber into the cleaver groove the front side of clamp must press against the front side of platen on the cleaver The blade on cleaver is perpendicular to the fiber BE SURETO CAREFULLY READ THISGUIDE BEFORE OPERATION Please open the windshield of splicer put the fiber clamp into the platform of splicer there are 2 pillars positioned on the platform on each side two holes on clamp correspond
28. s List Multi mode Fiber 07 Eteru rici io don Panel r r re an ration Pan Dispersion Shifted Fiber __ 07 SREE RE S EAA E n Non Zero Dispersion Shifted Fiber 07 haa Bare Fiber 07 Operation Panel Fiber Cleaving Length 07 Keypgard Display n Port Reset 08 Standby Interface Fiber Alignment 08 Fiber Propulsion Amount Y 08 Heat Shrink Tubing H___HRHRHHCY_ 08 09 09 09 09 09 10 12 12 12 13 15 15 CONTENTS Chapter VI Installation and Adjust _ 16 Appendix A Electrode Replacement Install 16 Appendix B Fiber Cleaver Operation Software download 17 Parameter Adjust CY Y 18 Chapter VII Basic Operation _ 20 Power Supply A 20 Fusion Parameter Settings _ 20 Fiber Operation W __________ _ 2 Arc Test C 22 Manual Mode 22 Fusion Assessment ____LLLLYYTY 24 Operations of Heating __ 2 Chapter VIII Maintenance _ 26 Dustproof and Rem
29. sion splicer in the best condition and to maintain a low fiber splice loss Turn on the fusion splicer please set the fusion mode first Press MODE select the appropriate Arc Intensity use the same type of optical fiber to do a fusion experiment and use light source optical power meter OTDR and other special light table node loss values measured in line In The splicer has set up five kinds of splicing modes respectively with figures 1 2 3 4 5 the larger the number the higher the intensity of the arc Used in a damp place please select 1 or 2 using 2 or 3 mode under normal circumstances alpine and plateau regions please use 4 or 5 mode Of particular note If multimode fiber splice the splicing time needs to be changed to 90 see 6 3 Parameter adjustment 7 2 1 The principle of fusion splicer The principle of fusion splicer is very simple first find the correct fusion core of the fiber and accurately align it and then through the high discharge arc between the electrodes to promote the re melting of the fiber splice Electrode Discharge arc to fusion Fiber Chapter VII Basic Operation 7 2 2 Parameter adjustment you can connect the fusion splicer with your home computers by cables Insert the supplied CD ROM in your computer open software called modify data then click confirm 7 3 Fiber Operation Step 1 Put a heat shrinkable tube to one side of the fiber it is for protect the fusion joints
30. splay is not visible dust and stripes 27 8 2 Prevent Strong Shock or Vibration When you need to move or transport the fusion splicer you should handle with care and gently In addition do not forget to put the machine into a carrying case and shipping box during long distance transportation 8 3 Storage When you do not use the machine for a long time please must turn on the machine once half a year Especially in high moisture season should always be turned on and the desiccant should be placed inside the carry case to prevent mildew microscope head 8 4 Precautions a When the fusion splicer is using AC power please take attention to protect the adapter and the power supply is properly grounded Chapter VIII Maintenance b When the fusion splicer is in the discharge process there are several kilovolt high voltage between the electrodes please do not touch the electrode rod at this time c Please be sure that there is no gasoline mashgas freon gas and other flammable gas in the environment and so as not to lead to poor fusion or accident d When you wipe to clean the fiber holder and microscope head please must us absolute ethanol cotton swab to wipe the direction should be one way two way wipe is forbidden e There are many mechanical components in the fusion splicer with structural precision in addition to the electrodes the other part is prohibited for user disassemble and change Beca
31. t the same horizontal line When it finished please press the SWITCH button several times to confirm the fibers are aligned in the horizontal direction under 2 cameras Upon completion of splicing please put a heat shrinkable tube to wrap bare fiber portion and place it to central heating tank and press the HEAT key it is in heating process when the light on the HEAT key is on the heating has been completed when the light is off Please put the shrink part inside the protective sleeve the process of splicing is completed If you hear the beep voice for consecutive 5 times when you turn on the machine it indicates that the electrode life has almost expired please replace vone After check and assure the fibers are horizontally aligned please click ARC button wait i the original electrode for the completion of splicing CONTENTS Safety Requirements 0 Chapter Ill Technical Parameter Warnings ____ _ 02 Applicable Fiber Matters needing attention _ 03 Fiber Heater Power Supply Warranty and Maintenance WY_ 05 Measurement and Weight Chapter ForeworddWJ _ 06 l l Operating Environment Chapter Il Technical Terms 07 Fusi usion Loss Single Mode Fiber 2 YNYY __ _ i EAE a Chapter IV Fusion Splicer Accessorie
32. the electrode 1 If the electrode is dirty you can clean electrode by using the cleaning electrode function in main menu in the equipment maintenance and then use a cotton swab dipped in alcohol to gently wipe the electrode tip or use 3mm wide 50mm long metallographic sandpaper to gently rub the electrode tip Note To protect the electrode tip from damage 2 The electrode on fusion splicer has a very long life but hen the electrode needs to be replaced the machine will have intermittent beep to remind you If the electrode life limit is reached the machine will have a long beep and automatically close the program Please refer to Appendix F Chapter VIII Maintenance c Clean the objective lens If the objective lens is dirty the normal position of the observation optical fiber core may be affected which leads to a higher splice loss or poor fusion So you should regularly clean two objective lenses otherwise it will continue to accumulate dust and ultimately can not be removed Follow the steps below to clean the objective lens 1 Before cleaning the objective lens please must turn off the power 2 Use cotton swab moistened with alcohol to gently wipe the objective lens Beginning with a cotton swab to wipe from the middle of the lens do a circular motion until the edges of the lens spin out Then wipe with a clean dry cotton swab to remove extra alcohol 3 Turn on the power make sure that the di
33. ty e Press ARC key to complete fusion After completion of fusion you can press switch key to Switch to observe to judge the quality of the fusion connection point f Open the windshield the fusion splicer will complete the tension test automatically Chapter VII Basic Operation 7 6 Fusion Assessment Good fusion condition or not can be judged by the analysis of the post fusion process of welding and weld images If the fiber splicing after being checked out there is abnormal circumstances such as too thick too thin or have bubbles you can press the key ARC again to fusion or re fusion a If the fusion joints have the defects shown in Chart 7 3 it is necessary to re fusion b When a different fiber with different diameter or multimode fiber is fusion it sometimes generated in a vertical line in the fusion joints which does not affect the splice loss or strength of joints Defects Reason Solutions dislocation core There is dust on V groove or holder plate Clean the V groove and holder plate too thin Arc intensity too high Adjust arc intensity m Fusion parameters Increase the discharge nappropriate time and propulsion Black lined Fusion parameters inappropriate Adjust arc intensity and discharge time fiber bending e i ee LOS Bad quality of cleaving end Check if the cleaver is working well Arc intensity is small or d
34. use these mechanical parts are precision machining and calibration once there is any changes it is difficult to return to its original position You can replace only the electrode yourself The objective lens V groove display screen etc should be kept clean Clean only with absolute ethanol you can not use other chemicals Chapter VIII Maintenance 8 5 Troubleshooting Table 8 1 shows the general troubleshooting method for user reference When the user can resolve the problem please contact the manufacturer Table 8 1 General Troubleshooting Problem Reason Solutions No image after place the fiber 1 Not turn on 2 Fiber not place into the V groove 3 Fiber cleaved length is too short or broken 4 Fiber is not put into the holder 5 Aligning mechanism is not reset 1 Turn ON 2 Place the fiber again 3 Cleave the fiber again 4 Re position the fiber and cleave 5 Restart the machine Can not switch on lower power 1 Recharge the battery 2 Use external power by the adapter Fail to splice or have a scar after splicing 1 Poor quality of fiber end cleaving 2 Splicing parameter is set too small 1 Re cleave the fiber 2 Use a higher splicing mode Fiber not enter the V groove 1 Place the fiber again nage mi completely 2 Restart the machine Image very 1 Fiber not enter the V groove 1 Place the fiber again weak 2 The V groove has dirty 2 Clean the V groov
35. y personal safety measres For safety sake lithium battery pack can not be disassembled to prevent short circuits do not crash battery do not let the battery close to a fire or an excessive heat to prevent lithium battery explosion FN Do not use the fusion splicer in explosive environments gt The use of fusion splicer FN Do not use the fusion splicer in the presence of flammable gases or fumes When below situation happens on fusion splicer please immediately turn off the fusion splicer and unplug the power adapter input from fusion splicer otherwise it will cause the fusion splicer may not work properly or can not be repaired and other serious consequences liquid foreign substances enter the interior of fusion splicer fusion splicer subjected to strong vibrations and shocks There is no necessary parts that need to maintain inside the fusion splicer it is forbidden to dismantle the fusion splicer any dismantlement may result in personal injury or equipment can not be repaired personnel In the discharge electrode of fusion splicer the voltage between the two electrodes rods up to several thousand volts please do not touch the electrode otherwise it will cause fusion splicer damage personal injury serious consequences etc FN Do not attempt to disassemble any of the components of fusion splicer In addition to the statements in this manual to allow user replaceable parts please do not attempt to disassemble any of the compone
Download Pdf Manuals
Related Search