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Liebert® APS™

1. 23 Figure 29 Insert the System Control and System Monitor module 24 Figure 30 Lever and fastener on System Control and System Monitor Module 24 Pisure a KNO KOMUS ii EAS AE AS da 26 Figure 32 Connection in single phase Input 26 Figure 33 Connection in B phase mput ee eee eee ee eee eens 27 Figure 34 Setting bypass voltage jumper default 208VAC cese n 29 Figure 35 Setting bypass voltage jumper 200 220 230 240VAC lee RRRRII 29 Figure 36 Configuring the neutral earth jumper l l ees 30 ET 7 te ERES lA AAA a A A 30 Ewure s8 Connection Method e dt Dl ER A TRU Pe LAGU LR can Re 31 EE IenoclcoHbs tao as ala tdm EE T E a eae ees 32 iti Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 Figure 63 Figure 64 Figure 65 Figure 66 Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Figure 76 Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Secure cables on cable bridges RR s 33 W IS Connections a A A AS A A ei a Cae 33 Connecting external battery cabinet to a transformer free UPS 34 Connecting external ba
2. gt a y v T 4 a L ae Pe ul ae H H e y e H H m MEN 39in 1000mm 4 zt Te WW In lt w Y ee D ve A uet ILU x 4 Wi N 2 7 za A o v D H AA WI LZ I EE ER TM P MEN 15 Liebert APS Installation 2 2 Unloading the UPS The unit frame 1s bolted to the shipping pallet to ensure safety during shipping Emerson recommends keeping the unit bolted to the pallet and using a pallet jack to transport the unit to its installation location NOTE This UPS is very heavy At least two people should assist in unloading it from the pallet To unload the UPS 1 Move the UPS to its installation site and remove the package paper 2 Usea 17mm 11 16 wrench to remove the four mounting bolts from the pallet brackets see Figure 14 3 Remove the mounting brackets from the UPS with a 10mm wrench or socket or a 43 Phillips screwdriver Figure 14 Remove the mounting brackets Mounting Bolts 4 places Mounting Bracket Pallet Detail A A 4 Raise the four leveling feet to provide clearance between the pallet and the UPS frame 5 Connect the ramp to the UPS pallet as shown in Figure 15 6 Roll the UPS slowly down the ramp until 1t is on a level surface as shown in Figure 15 Figure 15 Connect the ramp and remove UPS Liebert APS 16 Installation 2 3 Mechanical Installation Two installation modes are available for the Liebert APS UPS
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4. Insert module here 3 Use a 2 Phillips screwdriver to install the screws into the holes on each end 4 Slide the lever toward the right as shown in Figure 30 Figure 30 Lever and fastener on System Control and System Monitor Module m E ur a z DN a K si s p k x i E o k s x aca Wr RC LE rat a E Mounting Hole M p se Mounting Hole A jj mi Press and Slide L the Right Out Before Pressing After Pressing Lever Lever 5 Replace the LCD module and display bezel Liebert APS 24 Installation 2 5 2 5 1 Cable Connection A WARNING Risk of electric shock Can cause injury or death Disconnect local and remote power supplies before working within Read this section thoroughly before attempting to install wiring to this unit Ensure that all the UPS input sources are disconnected off before attempting to install wiring to this unit This UPS cables should be connected by a properly trained and qualified electrician Refer to the unit model number in Table 2 to determine which instructions to use for installation Table 2 Cable connection method reference UPS Model Manual Digits 1 3 Frame Type Section AS1 or ASA 10 Bay Transformer free 251 AS2 or ASB 16 Bay Transformer free 254 ASS or ASC TzBeyTnsomerbasd 282 ASE or ASD i6BeyTnsomerbasd 252 esoe 10 Bay Tronsormertres 283 LASG or ASF i6BayTensomeriee 253 Transformer Free UPS
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9. EMI Power EMI Gre Output a Filter Modules Filter yP Transformer gt Contactor Transformer models Battery Ir have an output isolating Module s transformer oystem Control User Module Wiring Interface Control Power Interface Control System Monitor Module Communication The Liebert APS UPS is composed of AC input EMI filter power module s battery module s user interface control interface system control module output and bypass contactor manual bypass output transformer certain frames only and AC output 9 Liebert APS Product Introduction 1 4 Operating Modes The Liebert APS UPS is a true online double conversion system having the following operating modes Normal Mode Backup Mode Auto Restart Mode Bypass Mode Normal Mode The power module rectifiers derive power from a utility AC source and supply regulated DC power to the inverter The module s inverter regenerates precise AC power to supply the connected equipment The battery charger is in the power module and maintains a float charge on the batteries of the UPS additionally the optional charger module can also charge the batteries to maintain a quicker recharge time for long backup time applications Backup Mode When AC utility fails the connected equipment 1s supplied power by the inverter which obtains energy from the battery modules The output power will not be interrupted during the failure
10. Installation Figure 33 Connection in 3 phase input OUTPUT INPUT PE N L PE N L3 L2 El 200 208 220 230 240 380 400 415 27 Liebert APS Installation 2 5 2 Transformer Based UPS Cable Connection NOTE After the output transformer is installed if the startup is on bypass the UPS has a six cycle inrush current that is up to 20 times the rated output current This must be taken into account when selecting the input overload protection device at the AC input supply distribution point To avoid random tripping on startup Emerson recommends that the AC input supply be protected with a circuit breaker capable of withstanding this initial inrush the MCB is derated according to the D curve or TYPE 4 This UPS is fitted with EMI filters Earth leakage current is less than 40mA Transient and steady state earth leakage currents may occur when starting the UPS This should be taken into account when selecting transient RCCB or RCCD leakage current devices of the UPS and load The MCB of the AC power supply connected to the UPS input must bear this warning Disconnect the connection with UPS before maintaining this circuit The warning is required because the UPS has no autofeeding protection device The UPS grounding should be in accordance with local regulations A junction box is factory installed on all models of the Liebert APS to ease cable connection Select the appropriate input cables according to Table 5 and Tab
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19. Installation Figure 22 Push the UPS frame into the rack Front of Rack _ d Push the UPS frame into the rack Front of UPS Guide Rails 7 Use eight panel screws to secure the UPS frame to the rack posts as shown in Figure 23 NOTE It might be necessary to use the leveling feet to get the holes to align Figure 23 Fix the UPS frame Panel Screw 8 Places Detail E 8 Use four screws to install the metal plate accessory in the rack mount kit on the corresponding position on the lower front part of the UPS frame 9 Insert the plastic bezel into the square holes of the metal plate as shown in Figures 24 and 25 Liebert APS 20 Figure 24 Install the metal plate Square hole Metal Screw 2 places Plate 4 places 10 The installation 1s complete as shown in Figure 25 Figure 25 Installation completed Bezel 21 Installation Liebert APS Installation 2 4 Module Installation The Liebert APS ships from the factory configured modules prepopulated and tested as a system to the customer s requirements If any modules were removed to facilitate ease of installation follow the steps below to re insert them properly 2 4 1 Installing Power Module Battery Module and Charger Module 1 Lift module to appropriate bay resting end of module on bay shelf NOTE Use caution not to rest the module on any of the plastic bezels this could damage the bezel Two battery modules
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29. 0 95 Single Phase Input gt 0 99 IP 20 RAL 7021 Input Frequency Nominal 50 60 HZ Input Current T Input Frequency Range Hz 40 to 70 auto sensing 69 Liebert APS Specifications Table 25 Liebert APS specifications continued 10 Bay 16 Bay 12 Bay 16 Bay 10 Bay 16 Bay No Transformer Unit Size Type No Transformer Transformer based Dual Inverter Frame Rating kVA kW 15 13 5 20 18 15 13 5 20 18 15 13 5 20 18 Battery Module Lead Acid Batteries 12 Per String Pieces Battery Cells Per String 72 Pieces Battery Capacity W 36W 15min rate to 1 67V per cell 25 C 77 F Backup Time Minutes Full Load 5 for non redundant system which has equal number of battery strings and power modules Maximum Charge Current Power module internal charger 1 8A Full Load Charger module 10A Nominal Voltage VDC 144 Recharge Time Hr 5 to 9096 capacity PM internal charger with 1 1 ratio of PM to Battery Strings Output data 100 100 173 200 110 110 190 220 200 100 208 120 220 110 115 115 199 230 230 115 240 120 120 120 208 240 Single Phase Single Phase Voltage Stability 7 100 Step Load di Voltage Distortion SE 50160 lt 104 continuous 105 130 for 1 min 131 150 for 10 sec 151 200 for 1 sec gt 201 for 250 msec 200 208 220 230 240 Output Voltage VAC Single Phase Output Overload Capability Table 26 Rated input vol
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31. 18 a Install cage nuts in the two lower square holes of 1U space and in the two upper square holes of 2U space of all four rack posts These cage nuts will secure the optional shelf that will support the weight of the Liebert APS b Install a cage nut in the middle square hole of 4U 6U 10U 12U spaces respectively again in all four posts The cage nuts will help secure the UPS in the rack Figure 18 Install cage nuts Floating Nut Detail A 2 Install the rack mount shelf on the corresponding position between 1U space and 2U space on the bottom of the rack as shown in Figure 19 Figure 19 Install the tray Screw 16 places Tray Detail B 3 Install the guide rails ramp in the mounting slot at the front of the tray as shown in Figure 20 Liebert APS 18 Installation Figure 20 Install the guide rails Detail C Mounting Slot Insert one end of the guide rail into the mounting slot on the tray C Guide Rail 4 Unscrew the 10 screws on the front of the two side panels of the UPS frame 5 Use those screws to attach the brackets to each side of the UPS frame as shown in Figure 21 Figure 21 Install the brackets Bracket Screw 8 places Detail D Bracket 6 Push the Liebert APS frame slowly into the enclosure from the front as shown in Figure 22 The rear of the UPS goes into the rack first when installing through the front of the rack 19 Liebert APS
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34. Bezel EN 7 User Interface Module Liebert APS 66 6 1 6 2 6 3 6 3 1 Maintenance MAINTENANCE This chapter describes the routine maintenance for the Liebert APS UPS including proper care scheduled maintenance and procedures for cleaning fan filters Proper Care Proper maintenance of the UPS 1s imperative to optimal performance and life of the unit Emerson recommends that a certified technician perform preventive and corrective maintenance Emerson Network Power Liebert Services is dedicated to ensuring the highest level of performance and unmatched support for your UPS Contact your local Liebert representative for service Scheduled Maintenance Emerson recommends performing the following maintenance at least monthly Clean unit Clean or replace filters Verify proper airflow Emerson recommends performing the following maintenance annually Verify that all power modules are operating properly Verify that all battery modules are operating properly Verify redundancy if applicable Cleaning Fan Filters The intake fans contain filters that will need to be replaced or cleaned periodically depending on the surrounding environment Check filters replace if they are very dirty or damaged To clean filters either use a vacuum to remove the dirt and dust or rinse out the filters under running water with the dirt side down to remove dirt and dust Blot the filters dry with a towel and allow air dryi
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36. Cable Connection A junction box is factory installed on each model of the Liebert APS to ease cable connection Select the appropriate input cables according to Table 3 and Table 4 based on the UPS rating and mains frequency however it is recommended that you size the over current protection and wiring for the frame rating to easily allow upgrades to the UPS system Table 3 Input cable selection list 60Hz Input voltage 200VAC Input voltage 208VAC Input voltage 240VAC Maximum Maximum Recommended Maximum Recommended Maximum Recommended System Current in Input Protection Current in Input Protection Current in Input Protection Rated Load UPS Mode Circuit Breaker UPS Mode Circuit Breaker UPS Mode Circuit Breaker The power input and output terminals accept a maximum cable cross sectional area of 35mm 2AWG the minimum cable cross sectional area is 16mm 6AWG the rated torque is 4 52Nm 40 in lb Use of 90 C copper wire is recommended Table 4 Input cable selection list 50Hz Input Voltage 220VAC Input Voltage 230VAC Input Voltage 240VAC Maximum Maximum Recommended Maximum Recommended Maximum Recommended System Rated Current in Input Protection Current in Input Protection Current in Input Protection Load UPS Mode Circuit Breaker UPS Mode Circuit Breaker UPS Mode Circuit Breaker The power input and output terminals accept a maximum cable cross sectional area o
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38. Eisure 7 Mserinterlace modules sau ombre whut ZE aw iN PILAE ud wi Cd d EEN 12 Figure 8 Liebert APS system control module and the system monitor module 12 Figure 9 Liebert APS power Module sex csi A a etr NEE A Ya A Ee 13 Figure 10 Battery module appearance 13 Figure 11 Appearance of the charger module ee 14 Fisure 12 External battery A e e ENEE a san ee is a e 14 Figure 13 Front and rear installation clearances ce eee tenet ne nes 15 Figure 14 Remove the mounting brackets e res 16 Figure 15 Connect the ramp and remove UPS eee ees 16 Figure 16 Adjust the leveling feet 17 Figure 17 Installation position and drilling hole dimensions for stationary mounting 17 Picure Ts Install CaO a 2e AAA e ARAS AS A AAA dau AREA 18 Fiere to Pasta ine d re e SAA DA E BEN AAA CERES Reda daba a 18 Figure 20 Installthe stideralls a E A Med er ela E AAA 19 Fisure 21 Install the DEBeKPLS o eee e sg IS de aed A A ae ee aa d cun A 19 Figure 22 Push the UPS frame into the rack llle res 20 Erwe 22 Hi the BN Ia NO ts atar a EIER a a e po A 20 Figure 24 Install the metal plater RR RR res 21 Figure Zo Installation completed 2844 6 ed dador irradia da da mS 21 Figure 26 Insert the power module battery module and charger module 22 Fae leveranu fastener condor vas ri ds IEA 23 Figure 28 Remove large plastic bezel and user interface module
39. GAWG and the rated torque is 4 52Nm 40 in Ib 90 C copper wire is recommended To connect the cable NOTE Input and output cables must be run in separate conduit before cable connection 1 Remove the knockouts at the junction box see Figure 31 and pull the cables through them leaving some slack for installation Figure 39 Knockouts Output Cable Knockout Input Cable Knockout 2 Connect the cables to the corresponding terminal of the power input and output terminals 3 Tighten the screws to 4 52Nm 40 in 1b with a 13mm 1 2 in torque wrench Liebert APS 32 Installation 4 Respectively secure the input output cables through the cable bridges on the rear panel of the UPS see Figure 40 Figure 40 Secure cables on cable bridges The connections for the single phase input mode and the 3 phase input mode are shown in Figure 32 and Figure 33 respectively The copper jumper bus bar is essential for the single phase input mode Figure 41 Wiring connections 33 Liebert APS Installation 2 5 4 Connecting External Battery Cabinet Up to four external battery cabinets may be connected to the Liebert APS to provide longer battery run times An external battery cabinet contains a standard battery cable and a communication cable each 1 meter 391n long They are used to connect UPS and the external battery cabinet Optional cables of 3 and 5 meters can be provided if the battery cabinets
40. General amp Environmental Conducted and Radiated IEC EN AS 62040 2 Cat 2 CISPR22 Class A FCC Part 15 Class A EMC Levels EE IEC EN AS 62040 1 2008 UL 1778 4 Ed and p y UL 1778 4 Ed and CSA 22 2 No 107 3 CSA 22 2 No 107 3 Compliant Immunity IEC EN AS 61000 4 2 3 4 5 6 Standards Transportation Individual packaged modules meet ISTA 1A 1B the complete system meets ISTA 1E UPS Classification According to IEC EN 62040 3 VFI SS 111 Environmental WEEE and ROHS2 6 by 6 REACH Compliant Protection Degree IEC60529 Color Dimensions W x D x H mm in 440 x 800 x 695 440x850x970 440x800x1060 440x850x1240 440x800x695 440x850x970 17x32x27 17x34x38 17x32x42 17x34x49 17x32x27 17x34x38 Weight kg Ib mm Environmental Operating Temperature C F 0 40 32 104 Relative Humidity 0 95 non condensing Altitude m ft 3000 10000 25 C 77 F Efficiency AC AC 91 8 92 0 91 6 92 0 88 5 89 9 88 6 89 7 90 4 91 0 90 0 91 0 EEN 4208 5747 5528 7965 4904 6768 BTU Hr maximum Acoustic Noise Level dBA lt 55dB x 50 load 65dB 51 100 load Q 1 meter Input data 200 208 220 230 240 Single Phase 200 100 208 120 220 110 Nominal Input Voltage 230 115 240 120 VAC sedis Three Pnase oo AP oO nputvotage S The input voltage range based on the output loading refer to Table 26 Single Phase Input gt 0 99 l Power Factor Cos Three phase Input gt
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42. NY v v n oo sb ys ke ke vitj o c co KOM Ese o K l l lolol S191919 00 l NOIA 3 GIS lc co co QN Qs QI 0 Oo D 02 CC N O NIT O lt e osx ols we le le le le RS S N oO 8 SEE E JE Alelgllglsislslellsis slg elgellsilsiaiglalg eo ET Oll e le le le le Hal HG1 zN S IIA a el lt lol lO co gt ojola e en o oljo lo ee xo NISI o 0 o 9 lt lo O q o sx jo o do 9 x lz s O O0 MO t GO lm l e i TT THT CHIN ot Yt N Ora ps Kal lo o o ololo o e mis o io i s zirlio iolio nm 00 lo olollo ly Nis 00 o s 10 OM v lalalala lwll llo Ge COIN let O HO 0 A mMm Y Y KT RF v v leie CO AD ST SE ST v ve v Ic INJO TI T vv N lmls l K o Oc c zt oloilo oijoi i oi szxioloeolieiolivolio NRi tlol lt t mlo mnlo SITIPIVia ele ER 588 3 9 299A 9 9 9 9 Ns S SEES E Oe AA E LS y3 o oa iejo Riojojojojolr o Aajo eR o lm ojo o o m o yql o co ole Il S E E EE EES e AA r Ir ST l e IL ee d ca a A ce o o n cin c sjojo o 0jt sislojsisljojz leal a o o s ojcomwj oj r sx lei ES l llawr GIS lls A T JOD O O JO CO SE IO GO O N QN NL 10 OO aa e O SJ O O S t O t5 al O IO O lt t s NINININI RE LT ST JI ST Rt ery erm Iz INA LO LTITIT ez le ls JO az H S n e ec iz lO lP l b N lr le la llr lec lw lalalala laal laa lr laal po jejioeetielilwiv
43. Off 1 Long Run Time LRT Battery Temperature Probe Terminals 1 USB port 1 3 1 Liebert IntelliSlot Ports The three Liebert IntelliSlot communication ports see Figure 45 are used for installing communication options including the Liebert IntelliSlot Unity card dry contact card Liebert MultiPort and Liebert IntelliSlot EBC card The Liebert IntelliSlot ports and the USB port can be used at the same time Figure 45 Liebert IntelliSlot communication port location Liebert IntelliSlot Ports Liebert IntelliSlot Ports with protective covers Liebert IntelliSlot Unity Cards IS UNITY LIFE IS UNITY S IS UNITY DP IS UNITY LIFE This card is standard in every Liebert APS It is used for communication between the Liebert APS UPS and Emerson s Trellis NMS and LIFE Services IS UNITY S This optional card can be used instead of the standard card if communication to a third party platform 1s required Third party platforms include SNMP or 485 Modbus Bacnet protocols This card would still be used for communication between the Liebert APS and Emerson s Trellis NMS and LIFE Services All communication protocols are active simultaneously IS UNITY DP This optional card can be used instead of the standard card if communication to two third party platforms 1s required Third party platforms include SNMP and 485 Modbus Bacnet protocols This card would still be used for communication between the Liebert APS UPS and Em
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45. Specifications Buipeo SaN 9A1ISISSI 00 YUM 4477 D GZ JO aunjeladua e je Sajnpow eyeq plepuejs pebseyo An mau uo poseg ase A ey ejyeuurxoJdde ag age sn ui s w uny uo oor or n or on ae cv oe nov om or so zr Jas var er re sr c ov e oe on ear ae eo aes r arr orr o om ov ac der zav ore oee oee vs ue nz 12 Doo er se zer sev or zr ore e oc ves e e ne ve as se ze ves us s oe os ee s es e ns soe vos ez wer a o ane C9L es vyl vel S z CI D s us un n su m osi en os ga se hue a sn m an am s ve m a n E ne E ene es om cr es es or om sr m 0 se ws ov ES G eloo ir zr om ss on o or oes or one fons eo ua s v ow la e zeae ve bs s ss em s ia om em feer or m vr n ox oc 65 ar e or ez e o su e ele m er oce s sm ous om we m se un zw e CIJE ne sn m soc me b on o 65960000 s a n vo oe so s e e m rm on sm anc pne om ss on s ec ome 00 wo e e c o 5 e er 5 e 00 0 s os m on me be s en m o se es v se m e m e vw as O o mcs ENEJ ale ENEJ H G G SEN C9L EH CR L EH LVL et UC L EH KLL EH E O y 76 EN E E ES E ES E E E mr elo osv ov osv os ev ev osv os oar osv oar oar sev sov esr sev rev sve cev ter zzv see eze soe soz 9 PL LC L CI m on e ZIIES CI
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47. and then connect the POD connectors NOTE The two connectors should connect only one way matching the color of the connectors NOTE Distribution PODs PD2 101 PD2 102 PD2 103 PD2 104 PD2 105 PD2 106 and PD2 107 should not be used if the UPS output voltage is set to 220 127V 5 Secure the POD by using the two screws removed in Step 2 6 Repeat Steps 1 through 5 to install a second POD on the Liebert APS only the 16 bay frame has two POD ports 7 Connect the equipment to the appropriate outlets Close the POD breaker s to connect AC power to the outlets 9 After commissioning the UPS turn On the connected equipment per the manufacturer s instructions see 2 5 6 Commissioning Startup Procedures o Commissioning Startup Procedures The Liebert APS can be commissioned with or without AC power being connected Follow these steps for the initial UPS system startup Checks Before Commissioning Startup 1 Verify that the AC power connections are wired properly and all connections are tight 2 If using external battery cabinets or third party battery systems verify that the DC power and communication cables are connected properly and all connections are tight 3 Measure and record the AC input voltage and frequency This will be needed to properly configure the output voltage of the Liebert APS system 4 Ifany modules within the Liebert APS system were removed during installation verify that all modules ar
48. any Settings or Battery settings If the new password is forgotten contact your local customer service center for steps to reset the password back to the factory default Sets a maximum load alarm This item is closely related to Max load Max Load Alarm threshold Sets the threshold of maximum load alarm When the UPS loads exceed the threshold and the maximum load alarm is enabled an alarm will be generated This item is closely related to Max load alarm for example set this item to 5 0kVA when the UPS loads exceed 5 0kVA an alarm will be generated Redundant Alarm Allows alarm to be generated when the system loses redundant power Mode module Auto Restart Delay Max Load Threshold 47 Liebert APS Operation and Display Panel Table 20 Item description of menu window and data window continued Menu Name Data Item Data Description Load factory default Communication Sets the UPS device address This setting is only for the network card Address communication of newly emerging market Settings Air filter reminder Set the reminder period of checking dust proof filter continued UPS ID Users can set the UPS name to facilitate managing the UPS through remote communications Company name Set the local service company name of the UPS Contact number Set the local service telephone number of the UPS Low battery Warning Sets the battery low voltage alarm time Sets the interval for the au
49. any current alarms of the UPS including the alarm name alarm ID code and alarm date time stamp 4 5 4 Records Screen From the main screen press the F4 button eight times until the records screen 1s displayed as shown in Figure 67 Figure 67 Records screen 2012 01 01 Liebert APS 10 45 20 System alarm System alarm 2012 01 01 10 25 20 Records LO A la TE tB Q z NE The records screen displays all historical alarms of the UPS including the alarm name alarm ID code alarm date time stamp and record number total record count 57 Liebert APS Operation and Display Panel 4 5 5 Module Replacement Screen From the main screen press the F4 button nine times until the module replacement screen 1s displayed as shown in Figure 68 Figure 68 Module replacement screen 2014 01 01 2014 01 01 Liebert APS 10 45 20 A Liebert APS 10 45 20 A LCD module 1 Remove plastic bezel System monitor module 2 Lift up user interface module System control module 3 Unplug user interface module Power module 4 Plug in amp insert user interface module Battery module 5 Replace plastic bezel Charger module Module replacement Module replacement ME MOJE A lt a c eJ A ve gt lt A Module Replacement Screen LCD Board Replacement Procedures The module replacement screen displays the procedures for replacing all user replaceable module assemblies in the UPS frame To view the procedure press the F5 b
50. apou Sdf 9 y odAj yun 1euuojsuea ou aseyd om Aeg 0L 9t 231081 Liebert APS Specifications Buipeo SN 9A1ISISSI 00 YUM 4477 D GZ 10 aunjeladula e je Sajnpow A yeq puepuejs pefueuo An mau uo poseg ase A y L ejeuurxoJdde ag a qe en ui Sew uny cer oer cv 0 007 06r oo oer ocv cev ox ocv 0 os oar oo oor zov s esr vv vr 209 zzv ee ove eze ve em vos oe oer sov so cor 97 e osr ear v ere ver or sce zov oe oer ene vec ses si on om sve ore vr ve sev ocv ee oz sev ve sme ove ve oce zze i soe oz vz eon sev ser ev zv ove ec se oes ze 020 E EJ L 0 L sec ree ezo eze ve ne one eo se vic coc soc ove zzz 9 G P C C ee oz ser sm ow o zn iss sm 0 Luz voz ae sm oos vo vos fzer est er jam oer on oes PR EJ esr en en oes ver 201 ons x oon CI m re zer sz e en ie ve 10 E e en om sor oe ee ez u Teor vos e os re oz es P oe Ed y EECHER See AES ES se zer 6v1 0 oer 087 6l gi e LZ zl aur i 861 2S4 leet L8 991 ara LZ 6S1 et ect vel Z9 L9 ne ES G ver ES E ES ER ES Ire ns oz ne soe sev laz eer Toor ror ror E oar ast ens er EJ ost on em sv E ion se on sar m oes se on sos KD L St KLL CD CL es 8v ev 6 LLE 661 L9L Lv Dos nie en ar eat sn sm er ims ee we vez hn re en we Luz ee sm ser rex por
51. as shown above in Table 21 4 4 Entering a Password 1 On the password prompt window press the F5 button the first digit will become editable press the F3 button to enter the correct number 2 Pressthe F4 button the second digit will become editable press the F3 button to enter the correct number 3 Enter the rest of the password digits using the same method in Step 2 and press the F5 button when complete 45 Setting or Changing a Parameter Setting 1 Press the F4 button to navigate to the parameter to be set and press the F5 button to enter the edit mode 2 Press the F3 or F4 button to select the setting item or change the setting value then press the F5 button to confirm the setting Press the F2 button to exit the edit setting mode 55 Liebert APS Operation and Display Panel 4 5 1 Battery Setting Screen From the main screen press the F4 button five times until the battery settings screen is displayed as shown in Figure 64 Figure 64 Battery settings screens 2012 01 01 2012 01 01 Liebert APS 10 45 20 2 Liebert APS 10 45 20 8 Low battery warning Low battery warning 20Min 20Min Auto batt test interval 20week Auto batt test interval 20week 8 12 16 20 26 Disabled 8 12 16 20 26 Disabled Auto batt test start day Auto batt test start day Sunday Sunday Battery set Battery set TEE eel NEA 2 GIS E Q i wx Q ao m First Screen Second Screen On the first settings screen pressing the F5 button wil
52. filters and clean them if necessary When only one of the system monitor modules OR system control modules is installed and active and when the locking level is moved to the unlock position this prompt appears to remind user that a loss of output power will occur if the module is removed from the system During the battery self test process if the battery self test conditions are not pal Si MONO met the self test stops Batt test passed Battery self test finishes and succeeds Batt test failed Battery self test finishes and fails Turn UPS Off before removing 59 Liebert APS 9 0 9 1 TROUBLESHOOTING Active Alarms Power Module Warning Power Module Fail Power Module Over Temp Warning Power Module Over Temp Shutdown Power Module Fan Failure Insufficient Capacity To Start Inverter PM Locking Lever In Remove Position Input Phase A Not Qualified Input Phase B Not Qualified Input Phase C Not Qualified L1L2 Phase Reversed Liebert APS Alarm message list Alarm Message Possible Cause Corrective Action One or more power modules is not operating correctly One or more power modules has a fault One or more power modules is operating at an internal high temperature One or more power modules has stopped operating due to an internal over temperature One or more of the power module fans has failed The load value exceeds the maximum load capacity of all operating module
53. must be installed in the same row to complete the battery string 2 Push the module into the bay slowly The module will be locked until 1 3 1s in a Atthis point lift the module up and continue pushing it until about 5cm of the module 1s still out of the bay b Pushit firmly and smoothly to ensure that the module is fully inserted as shown in Figure 26 Figure 26 Insert the power module battery module and charger module 3 Usea72 Phillips screwdriver to install the module securing bracket and then press the lever down into the bracket as shown in Figure 27 Liebert APS 22 Installation Figure 27 Lever and fastener Locking Lever Before Pressing the Lever After Pressing the Lever Side View Side View NOTE If the lever of the module cannot be pressed down smoothly remove the module and reinstall it 4 Replace the small plastic bezels 2 4 2 Install System Control and System Monitor Modules 1 Remove the display bezel and the user interface LCD module on top of the frame as shown in Figure 28 Figure 28 Remove large plastic bezel and user interface module s A E dh 7 Display Am uo Bezel D uas User Interface Module 2 Push the module slowly until about 1cm of the module is still out of the bay and then press it firmly to ensure that the module 1s fully inserted as shown in Figure 29 23 Liebert APS Installation Figure 29 Insert the System Control and System Monitor module
54. not consistent with the actual installation number of external battery cabinets Ensure each external battery cabinet contains two battery modules installed on the same row and both have the locking levers in the locked position Ensure the Liebert IntelliSlot EBC card 1s installed properly and the communication cables are fully inserted in the connectors Determine that the DIP switch setting of each battery cabinet 1s correct using the following table Table 11 EBC DIP switch settings External Battery DIP T X Cabinet Number Em RM MM A 35 Liebert APS 2 5 5 2 5 6 Installation Connecting Integrated Power Output Distribution POD The rear panel of the Liebert APS UPS provides the capability to add integrated distribution outlets PODs as an option to allow direct AC power connection of the supported equipment to the UPS These PODs are intended to allow the user to install and even change distribution if necessary as equipment changes while the UPS is still providing power Follow these steps to properly and safely add or change the optional PODs 1 Ensure that the POD breaker is in the Off position NOTE This is the breaker located near the POD port 2 Using a Phillips screwdriver remove the two screws that are at the top of the POD cover plate and retain these for reattaching the POD 3 Remove the POD cover plate to expose the POD connectors 4 Insert the bottom of the POD into the slot provided
55. o en o a 0 en a e ns ane as sr asa 2s ao er 26 ass 7 aer aos 280 220 400 o en o en 80 a 80 en 80 en 80 en o se er sz we vn us N 7 20 ss ar es 9 60 111 s no 68166 6010017108 oo ze zo sns a ne ss 528 an 387 a se 420 so zs na EJCIEILI 14 DOdBBEEE UE y TIN 82 12 bay single phase transformer based unit Type N 8 UPS model number 6 UPS Load Rating Level 10 50 40 30 20 100 90 80 70 60 50 40 30 20 10 100 90 80 70 60 50 40 ES ES 60 N eo S S Ss o zz sz Q lo Y ee to c3 vr 81 219 224 N NA o m O NA A lo Ais ae O N LO co S EI oo os EJ KI 2 CN s _ l co kO list itio ojoon 5 s 3 8 8 8 olor folej jelelsial i tt tit s Sco RON EE E O E Rik Cll e lw lo co N t Ile Qll co S sc J A A o amp e O Y y 8 1 9 316 62 181 196 208 219 301 309 7 LO 63 8 3 o 4 N 3 22 9 1 1 6 7 N SEF 30 Specifications s so us ez 224 as a sa 7 s a ann s ass eo ao esa se ao enano e aeo eo 51 104190 22 9 sz asa 348 a22 zo 99 400402 Run times in this table are approximate They are based on new fully charged standard battery modules at a temperature of 25 C 77 F with 100 resistive UPS loading 444 448 1 5 4 1 36 1
56. representative Ensure all power modules are inserted and the locking lever is fully inserted If all modules are active add power modules to increase capacity or contact your local Liebert Service representative Check the locking lever to ensure it is fully inserted If so contact your local Liebert Service representative Check the upstream feeder breaker or the UPS input breaker and reset if necessary or contact your local Liebert Service representative Check the upstream feeder breaker or the UPS input breaker and reset if necessary or contact your local Liebert Service representative Check the upstream feeder breaker or the UPS input breaker and reset if necessary or contact your local Liebert Service representative Have a qualified electrician check the phase rotation at the distribution panel and or at the UPS input terminal block If this is not the problem contact your local Liebert Service representative Table 23 Alarm Message Battery Reversed No Battery Modules Are Ready All PMs Are Not Ready Power Module Redundancy Alarm Output Exceeds Max Load Setting Turn Rocker Switch Off Before Removing Time to Check the Fan Filters for Excessive Dirt No Matching Module Load Exceeds Battery Module Capacity Battery Cabinet Not Connected BM Lock Lever in Remove Position BM Over Temperature Warning Alarm message list continued Possible Cause The battery is reversely con
57. set the UPS operating mode to ECO Mode ECO mode The Service screen is only for customer service personnel it is not open to the user Keyboard Window For the functions of the menu buttons F1 F5 in the keyboard window see Table 21 Table 21 Function descriptions of menu buttons Function 1 E HOME To Left To Right Enter Function 2 ESC Exit iL Up Down 49 Liebert APS 4 2 3 Operation and Display Panel Default Screen Screen Saver During the UPS operating process 1f there are no active alarms the LCD will go into a screen saver mode after 2 minutes of no user navigation activity The default screen saver is shown in Figure 55 After a brief delay the LCD backlight will also turn Off Pressing any button will return to the original screen Figure 55 Default screen screen saver 4 3 4 3 1 2014 01 01 Liebert APS 10 45 20 A EMERSON Network Power Lieberte APS Press any key back to main menu LCD Screen Views This section gives a detailed description of each display screen and its contents The default main screen is the Output menu and its data The navigation indicated for each screen below is in reference to the Output screen AC Mains Screen From the main screen press the F3 button twice until the AC mains screen is displayed as shown in Figure 56 Figure 56 Mains screen Liebert APS EE L1 L2 L3 L N voltage V 220 0 220 0 220 0 L N current A 30 3 303 303 Frequ
58. sireci A e DAS Sew CMM NEN ENS AA DA 64 Pull out a battery module a power module or a charge module 65 Replacing the user interface module lecce s 66 Replace clean the top filter RR RRRRRRR RR RR as 67 Replace clean the bezel filter o 68 Replace clean the bottom fan filter ee ee nee ees 68 TABLES rante dese na Z A H ods oo tates omens ee ben d da dade dra ae t 4 Cable connection method reference 25 Input cable selection list 60H4HZ RR es 25 Input cable selection bet AO RR es 25 Input cable selection for Transformer based frames 60 Hz 28 Input cable selection for Transformer based frames 50 Hz 28 Contisuration list for output cables v 25 susce Ee dE bad di x RE e A Ae E 31 Maximum load capacity of the output winding cle 31 Input cable selection for Transformer free Dual Inverter frames 50 60 Hz 32 Input cable selection for Transformer free Dual Inverter frames 50 60 Hz 32 EDBC DIPSwWIGnsSeU bles y Na DS A ee AA qu actu 35 iv Table 12 Pin definition of dry contact port 39 Table 13 Pin definition of the REPO drycontact RR RR IRI RI 40 Table 14 Pin definition of the temperature sensor terminal 41 Table lo Jb descriptioli8 s 2 vou dac qe AA AA AE RAS AAA AE Rx REA Rud equa 43 Table 16 Audible
59. tower installation and rack installation 2 3 1 Tower Installation 1 Once the UPS is in the desired location adjust the leveling feet to secure its position as shown in Figure 16 a Use an open end wrench to turn the lower nut to raise or lower the leveling foot b After the unit 1s level tighten the upper nut against the frame to prevent the height from changing Figure 16 Adjust the leveling feet Upper nut is threaded on leveling foot used to hold foot height Lower nut is bonded to leveling foot used to raise and lower foot Detail A 2 For added stability or earthquake resistant installations the shipping brackets can be used to secure the unit to the floor a Drill holes 10 3mm 13 32 1n the floor for stationary mounting these will accommodate the mounting bolts removed from the pallet Refer Figure 17 for the layout b Usethe mounting screws to install the mounting brackets on the front and rear of the UPS c Secure the mounting brackets to the floor with the mounting bolts see Figure 17 For greater stability use a higher grade bolt Figure 17 Installation position and drilling hole dimensions for stationary mounting sisis s S Mounting Bolt Mounting Bracket l O M10 Rear View screw 340mm lt 13 39 Floor Mounting Hole Layout 17 Liebert APS Installation 2 3 2 Rack Installation 1 Install the cage nuts on the corresponding positions in the rack as shown in Figure
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65. 3 To pull out a power charger or battery module a s Liebert APS When removing a power module charger module or battery module slide it 2 3 of the way out It will be stopped by the safety catch Lift the module up slightly while continuing to pull it out as shown in Figure 72 Support the module and slide it completely out of the unit When removing a system control or a system monitor module there 1s no safety catch because the modules are lightweight 64 Troubleshooting Figure 72 Pull out a battery module a power module or a charge module i ale n ues Wm a Step 3 A WARNING Risk of heavy unit falling over Can cause equipment damage injury or death Read all of the instructions before attempting to move the unit lift it remove packaging or prepare the unit for installation The UPS presents a tipping hazard Do not remove more than one module at a time Failure to do so may cause unit to tip over and cause serious injury 65 Liebert APS Troubleshooting 5 3 2 Replacing the User Interface Module 1 Remove the display bezel on top of the frame Lift up the user interface module and put it on top of the UPS frame Disconnect the network cable from the user interface module Connect the network cable to the new user interface module Insert the new user interface module into the clips and replace the display bezel pue Es Figure 73 Replacing the user interface module Display
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69. 8 Installation Configuring the Bypass Voltage The UPS bypass voltage is factory set to 208V the jumper copper bar has been installed Should the user have a utility supply of 200V 220V 230V 240V the bypass voltage jumper must be changed to ensure correct output voltages when in bypass mode Configuring the bypass voltage jumper settings are shown in Figures 34 and 35 Refer to Table 7 for the proper setting according to the AC mains voltage configuration Figure 34 Setting bypass voltage jumper default 208VAC Jumper 208Vac Figure 35 Setting bypass voltage jumper 200 220 230 240VAC Jumper Kid io E A EI MO E A LG 240Vac 29 Liebert APS Installation Configuring the Neutral Earth Jumper The UPS contains an isolation transformer that generates a neutral conductor for the connected load The UPS is a separately derived source and contains a neutral earth jumper A factory installed neutral earth jumper copper bar may require removal to comply with local codes and regulations Figure 36 Configuring the neutral earth jumper Neutral Earth Jumper Et EL aw loro don ooo ope FRE PPP Eyre Connecting Cables To connect the cable NOTE Input and output cables must be run in separate conduit before cable connection 1 Remove the knockouts at the junction box see Figure 37 and pull the cables through them leaving some slack for installation Figure 37 Knockouts Output Cable Knockou
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75. Liebert APS User Manual 5 20kVA Modular UPS EMERSON pa TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS EE A A eee eee EES 1 SAVE THESE INSTRUCTIONS 455 io A Ro Ee m Cd RC e Ta N 1 GLOSSARY OF SYMBOLS sds a ID PEEL LEG Nr agii Rd Eae Ms 3 L0 PRODUCT INTRODUCTION ui a o ie 4 1 1 Dystem DescrIDUOEe sus deese diet e ord Deseo 909 408 ag di p eU Ced a Ed e eR Re oe unco GAS 4 L2 NEGI UVE eire S pe den deed E tT ACA Rep antes qudd Cod x xd dard d 8 13 Operating PEIDCIDIe rs e its dir as 8 1 4 Operatino e EE 10 1 5 Major Component sitas aio E A a e GES a 11 ES o NO E T ARTE WS 11 Low User Interface Modules bernal ete d P abaco bat pA aS acd d duco f 12 1 5 3 System Control Module and System Monitor Module 12 L5 Power Tee CT 13 oyo Battery Modules O ia O NA OE OM eet aa a 13 1 506 Chareer Module necia abba a CASS a Ea a EE 14 1 5 7 External Battery Cabinet RBC 14 20 INSTALLATION caida A o adr uv vo A e 15 2 1 Unpackms THSDOCETIOD sesers Sauk d ga ad s Eds da 15 ali Installation Environment iiie oss qe P ABER UNIUS wed dta ee oe Pe ea eb aS 15 2 1 2 Installation Lodi Eg res rh Re rs NR A IA Ac ads 15 2o Fasta On A ITO RI TITRE IN 15 22 Unloddide the D PS oss etus gor Aa Ue EDU A Ee Ro bue a a ace ER 16 2 3 Mechanical Installat Senge air ge we eA ERE o o a debeo Een 17 2 91 Lower installation ESAS eee AS AAA AAA AAN 17 2 9 2 Rack Installation a s tt use a me ea ds de
76. Liebert Service panel has failed representative for fan replacement Transformer Fan Failure Transformer Temperature Warning Bypass Source Not Qualified There is a transformer on the UPS frame and at least one transformer fan has failed A high temperature condition has occurred in the output transformer area The UPS bypass functionality is not available because the input source is out of tolerance to the bypass voltage and or frequency window Contact your local Liebert Service representative for fan replacement Check the air filters located behind the bezels and clean if necessary or check to see if the ambient temperature is too high If this is not the problem contact your local Liebert Service representative No action necessary unless the AC input has been verified within bypass settings If this is not the problem contact your local Liebert Service representative Output Is Off See See Abnormal Output Volt The cable connection is wrong Check the power distribution System Control Module Lock Lever in Remove Position System Monitor Module Lock Lever in Remove Position Charger Module Warning Charger Module Fail CM Power source Is Not Qualified Liebert APS The locking lever is not in the locked position The locking lever is not in the locked position The charger module is not operating correctly The charger module has a fault Check the power distribution 62 C
77. Module Temperature Warning Module Troubleshooting The power battery charger system control and system monitor module have two LEDs each to indicate the module operating state Figure 70 shows the location of these LEDs the meaning of the LED indicators is detailed in Table 24 Figure 70 Module LED location Green Status LED Yellow Fault LED Green Status LED Yellow Fault LED Battery Power Module Module um mE NE em y Green Status c fr NI Yellow Fault LED System Control Module and System Monitor Module Table 24 Descriptions of module LEDs Green Status LED Yellow Fault LED Descriptions of Module State The module is not inserted into the frame lock lever is in unlocked position or the ECHOS is off S ne Fishing of re module operating noma The module is not operating correctly re insert the module If this persists contact technical support personnel 1 If this condition persists for more than 30 seconds verify that the lock lever is in the locked position if it is not the module is faulty 2 If both green and yellow LEDs are flashing for more than 30 seconds reinsert module 63 Liebert APS Troubleshooting 5 3 Module Replacement Follow the instructions below when replacing or adding a system control system monitor power battery or charger module Contact your local Liebert representative 1f you need to purchase additional modules to expand your system or co
78. N st CN CO Il st s st CN CO Il st N O CN st LO CO ST co MOD O e CN st co MOD LO N N co Q MOD N co LO O tm N O e CN st 00 O v om ceo lo CN N v CO CO E CH CN eo O CO Q CN CN CN O O v CN CN ojo v CN N O O o Kat co oo CO CO vr WT CO CO LO CO DIE gt ceo e LO CO gt vr O LO t LO DIE lt lt CO CO O f vr vr oO O N t NT Nc N gt x vr NC lt N 00 oO IO N N e Iv LO CO co N lt lt oo N co vr N ON as SS O O O CO O co st nm co st st co st b mm co st 00 N st LO CN st CN CN st st co N st co CO co eo co co co nm N eo CN CN eo LO y co CO CH eo CH CH eo O NC CN O O N nm O DUE st 00 vr st CO Kom LO gt LO lt 7 gt st k eo Nam CH y xc N LO e st co N EX CH a 10 bay single phase no transformer unit Type R 8 UPS model number d UPS Load Rating Level Table 30 Liebert APS Specifications 159 151 154 157 149 142 145 130 134 138 125 113 104 109 50 11 20 28 40 47 53 70 78 95 104 412 126 133 140 146 151 156 159 163 166 184 192 200 207 213 219 224 301 06311 som 14 28 37 47 53 72 83 100 110 126 134 142 148 154 159 63 167 188 ter 205 213 220 226 304 300 314 310 328 32
79. O O O O O OOOO ES REPO 12V REPO power 12VDC 100mA REPO Coil NO REPO normally open nodes shorting pins 9 and 10 REPO is triggered T REPO normally closed nodes fail safe shorting pins 9 10 11 12 and opening REPO Coll NC pins 44 and 12 REPO is triggered Figure 47 shows the schematic diagram of REPO switch connections Figure 48 REPO switch connections During Shipping For Normally Open System For Normally Closed System fail safe ga GEES S I Liebert APS 40 Communication A WARNING Risk of electrical shock Can cause property damage injury and death Operating the REPO circuit will NOT trip the manual bypass breaker Ifthe REPO must shut off UPS output under all circumstances the user must tie the REPO into the breaker feeding the UPS source Otherwise voltage may be present on the output connections 1f the unit is in manual bypass NOTICE Risk of improper installation Can cause unintended UPS shutdown and loss of power to the load Run signal cables separately from power cables Running cables in the same conduit can cause signal noise possibly causing the system to shut down NOTE A jumper is factory installed between Pins 9 and 10 to disable the Main Control Switch This will prevent the UPS from being started accidentally during shipment and installation This Jumper must be removed before the unit can be started If the installation does not require connection to a REPO system t
80. S has output overload w The UPS does not have output power The UPS has an alarm or alarms Fault LED On mem The UPS has one or more faults UPS operating normally with no alarm or fault conditions 43 Liebert APS Operation and Display Panel Audible Alarms Three different audible alarms may occur during the UPS operation see Table 16 for a description of the audible alarms Table 16 Audible alarm descriptions Aemsound Meaning O O O y One beep per second When the UPS has an alarm for example AC fault mains failure One beep every 0 5 second Upon UPS output overload or low battery voltage alarm during discharge Continuous beep When the UPS has a fault Control Buttons The operation and display panel provides two control buttons See Table 17 for their function descriptions Table 17 Control buttons functions Control Button ON OFF Button Used to turn the UPS On and Off When an audible alarm sounds pressing this button can silence the alarm Pressing this Alarm Silence Button button again can restart the audible alarm LCD and Menu Buttons The operation and display panel provides an LCD screen and five menu buttons F1 F2 F3 F4 F5 See Table 18 for the function description of each menu button mE 18 Function descriptions of menu button Function 1 HOME To Left To Right C Function 2 ESC Exit Up Down The LCD is a 320 x 240 dot matrix graphic display Through the LCD interface and the easi
81. TOL TII E A EA RA ES daa amp 45 4 2 9 Default Screen Screen Saver rr AA AA AAA A 50 IC B E VIEWS ooi ee e lee oie Sr dra 50 dol JACAOMAIBS Scrieti 25 opi ded AAA A A ER ol 50 AZ EENHEETEN E AAA E AIR a 51 do oe DR A A ual LR xr eM heec D regen 51 d Load A o eS n Re RE E crar ALS LEE EE d eo EAE 52 45 5 UPS IAtormablon SETOM et ene adie e d a ATP Dp e Na lad Badd maro qo Rb ardet does 52 436 Redundancy Screen 3423 bons AAA A A AA v ERE qu Be AA AAA 59 ALT AOebUngscbOellussi g ud uada deleted Wedel saeua En iw ios S nies Et EU CAE eon 54 Entorno a PassWord EE 55 Setting or Changing a Parameter Setting cc es 55 AS Battery Settine Te NT ia neissa cc Iu RE IA EE EN 56 4 5 2 Language Selection Screen avy hacked xe Ox ae nd rad ad ds pae de aoa 56 As Alarme OSEM a A AE A AS A ee ay 57 dod O o A natat A ataca laic e a 57 4 5 5 Module Replacement Gcreen ee eee eee 58 45 0 PronmpbiViIDUOW nia ens Geen da etre wad ete heut BRA SRE ed arias 58 TROUBLESHOOTING za zau arios re tap aha cee toni ta do iaa da vs 60 CUE AS d Ae da E tanda dor dls cdo EE NE HE 60 Module TroublesoOU e uu ae oe cbe a daa de eae ae wl os 63 Module Replacement x nac mace a Maha a ac PROS e ficia ahi e Ed oed 64 31 Remove MOGUICS cued EEA RINE Mad ed ened ie P TREE REG B Aderat ead dedi 64 5 3 2 Replacing the User Interface Module 66 MAINTENANCE ios bb xui Rus Oba ton E ost e EE ae het ead aur orsus oie E dits qudd 67 LYODOI C A adr ara edit ab
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83. ailable Battery Mode Operation NOTE Starting the UPS system without AC power will discharge the batteries If AC mains power is E gt not restored before the batteries discharge the USP will shutdown and power will be lost to the connected equipment If the UPS reaches the battery EOD level and shuts down AC mains power must be present to restart the UPS system Check to ensure the upstream mains AC breaker 1s closed Turn on the UPS Enable switch on the rear of the unit Locate the Battery Start push button that is on either of the two control modules Press and hold this button for 5 seconds NOTE This will begin the initial system checks and automatically enable output power Close the output breaker on the rear of the Liebert APS If supplying power to an external distribution panel close all breakers to provide power to the equipment If using the integral distribution PODs on the UPS or MBC verify that the individual POD breakers are closed Emerson recommends closing the UPS input breaker it 1s on the front of transformer free frame systems and on the rear of transformer based frame systems If AC mains becomes available the UPS will revert to AC power mode and begin recharging the battery 37 Liebert APS Communication 3 0 COMMUNICATION The rear panel of the Liebert APS provides these communication ports Liebert IntelliSlot ports 3 Dry contact ports 1 REPO Remote Emergency Power
84. alarm descriptions 44 Tablet Control buttons functions Lou ee E A At a Gs A AAA eee Aa 44 Table 18 Function descriptions of menu button 44 Table 19 Item description of system information window ccc cee ee res 45 Table 20 Item description of menu window and data window ceca 46 Table 21 Function descriptions of menu buttons RR RR RR Rs 49 Table 22 Information and actions required for the prompt window 59 faple 28 Alarm message IST ii bie bene bie edad je Ne oe db dd 60 Table 24 Descriptions of module EDS in idu vro biki AA ias EA 63 Table25 Bieber ARS SPEOU AUONS e A A AS A A EAS 69 Table 26 Rated input voltage range Unit ME Age ua E ARRA REOR UR Ra RU RR RES a 70 Table 27 Specifications of Liebert APS external battery cabinet zd Table 28 10 bay single phase no transformer unit Type N UPS model number digit6 N 72 Table 29 10 bay single phase no transformer unit Type N UPS model number digit6 N 73 Table 30 10 bay single phase no transformer unit Type R UPS model number digit6 R 74 Table 31 10 bay single phase no transformer unit Type B UPS model number digit6 B 75 Table 32 10 bay single phase no transformer unit Type F UPS model number digit6 F 76 Table 33 16 bay single phase no transformer unit Type N UPS model number digit6 N TT Table 34 16 b
85. and 4 Output dry contact normally open When the UPS is operating on battery the dry contact is closed upon battery low voltage alarm The maximum voltage and current are 24VDC and 0 3A respectively 39 Liebert APS Communication Any Mode Shut Down Pins 5 and 6 Input dry contact normally open After the external dry contact 1s closed shorted the UPS output will be shut down during any mode of operation mains battery bypass Battery Mode Shut Down Pins 7 and 8 Input dry contact normally open After the external dry contact 1s closed shorted the UPS output will be shut down only during battery mode operation NOTE The default for the Any Mode and Battery Mode Shutdown features is disabled Using this function requires setting Remote comms shutdown to Enabled in the Settings through the LCD Additionally the shutdown delay can be accessed in the LCD Settings to set the delay time for the UPS shutdown after the dry contact is closed Enabling the feature on the LCD enables both shutdown methods 3 3 REPO Remote Emergency Power Off The Liebert APS 1s equipped with a REPO Remote Emergency Power Off connection Only the SELV Safety Extra Low Voltage circuit can be connected to the REPO terminal block Figure 48 shows the REPO connection pin layout See Table 13 for the pin definition Figure 47 REPO connector pin layout Table 13 Pin definition of the REPO dry contact Position Name Deschplon
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87. are not in accordance with these operating instructions or the UPS performance alters in use Refer all faults to your local service dealer Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from the batteries Proper disposal of batteries is required Refer to your local laws and regulations for disposal requirements Never block or insert any object into the ventilation holes or other openings DO NOT CONNECT equipment that could overload the UPS or demand DC current from the UPS for example electric drills vacuum cleaners laser printers hair dryers or any appliance using half wave rectification Storing magnetic media on top of the UPS may result in data loss or corruption Turn Off and isolate the UPS before cleaning it Use only a soft dry cloth never use liquid or aerosol cleaners Information for the Protection of the Environment UPS SERVICING This UPS makes use of components dangerous for the environment electronic cards electronic components The components removed must be taken to specialized collection and disposal centers NOTICE TO EUROPEAN UNION CUSTOMERS DISPOSAL OF OLD APPLIANCES This product has been supplied from an environmentally aware manufacturer that complies with the Waste Electrical and Electronic Equipment WEEE Directive 2002 96 CE The crossed out trash bin symbol at right 1s placed on th
88. ay single phase no transformer unit Type R UPS model number digit6 R 78 Table 35 16 bay single phase no transformer unit Type B UPS model number digit6 B 79 Table 36 16 bay single phase no transformer unit Type F amp UPS model number digit 6 F 80 Table 37 12 bay single phase transformer based unit Type N UPS model number 6 2 N 81 Table 38 12 bay single phase transformer based unit Type R amp UPS model number 6 R 82 Table 39 12 bay single phase transformer based unit Type B amp UPS model number 6 B 83 Table 40 12 bay single phase transformer based unit Type F UPS model number 6 F 84 Table 41 16 bay single phase transformer based unit Type N UPS model number 6 2 N 85 Table 42 16 bay single phase transformer based unit Type R amp UPS model number 6 R 86 Table 43 16 bay single phase transformer based unit Type B amp UPS model number 6 B 87 Table 44 16 bay single phase transformer based unit Type F UPS model number 6 F 88 Table 45 10 bay two phase no transformer unit Type N amp UPS model number6 lt N 89 Table 46 10 bay two phase no transformer unit Type R UPS model number6 lt R 90 Table 47 10 bay two phase no transformer unit Type B UPS model number6 B 91 Table 48 10 bay two phase no transformer unit Type F a
89. bert APS PM installed 5 PM Redundant Redundant state Lfe CG ES The redundant screen displays the number of installed power modules in the frame and whether the system contains a redundant module or not 53 Liebert APS Operation and Display Panel 4 3 7 Settings Screen From the main screen press the F4 button four times until the settings screen 1s displayed The settings screen is displayed in a total of nine screens as you scroll down as shown in Figure 62 Figure 62 Settings screens First Screen Second Screen Third Screen Fourth Screen ip Fail Fifth Screen Sixth Screen Liebert APS 54 Operation and Display Panel Figure 63 Settings screens continued 2012 01 01 2012 01 01 10 45 20 8 Liebert APS 10 45 20 2 Liebert APS Max load alarm Disabled A Communication address Enabled Disabled 13 Max load threshold Air filter reminder Disabled O OKVA 2 4 8 10 12 Disabled Redundant alarm mode Disabled UPS ID Enabled Disabled Settings Settings dE a Ta ek TL ESC T d e A ESC dp JL e Seventh Screen Eighth Screen 2012 01 01 10 45 20 4 Liebert APS Company name Contact number Load factory default Yes No Settings 4 4 ESC ap J D Ninth Screen On the first settings screen pressing the F5 button will prompt a password window to pop up After you enter the correct password the function of the F2 F3 and F4 buttons will switch from the primary functions to the secondary functions
90. bled If Enabled once a low battery alarm is generated Guaranteed during a battery discharge the UPS will continue battery mode operation Shutdown until it reaches the end of discharge EOD setpoint then will shutdown output power whether the AC mains recovers or not oe Alarm Allows an alarm to be generated when the bypass is abnormal Because the slot 2 and the serial port on the rear panel cannot work at the Settings Serial Comm same time you must select one of them to work If INTERFACE is Select selected the slot 2 can communicate if RS232 is selected the serial port can communicate Auto Restart Mode Allows auto restart after a EOD shutdown and AC mains returns Aore Gni Sets the battery capacity limit of auto restart feature When AC mains C power returns the UPS will charge the battery to the specified battery apacity e capacity before enabling output power Sets the delay time of auto restart feature When AC mains power returns the UPS will start a countdown timer based upon the setting before enabling output power Display Contrast Adjusts the contrast of LCD backlighting Date and Time Sets date and time Users can change the control password to prevent unauthorized user from changing any user configurable settings The default password is 1234567 Once the password is changed the default password is no Control Password longer operational and users are then required to enter the new password to enter change
91. d frames 1s dependent upon the specific application requirements The appearance of the different frames is shown in Figures 1 through 4 Table 1 Frame designation UPS Model Number Digits 1 3 Frame Type Frame Rating APS1 or APSA or APS5 or APSE 10 Bay Transformer free 15 kVA redundant APS2 or APSB or APS6 or APSF 16 Bay Transformer free 20 kVA redundant APS3 or APSC 12 Bay Transformer based 15 kVA redundant APS4 or APSD 16 Bay Transformer based 20 kVA redundant Liebert APS 4 Product Introduction Figure 1 16 bay transformer free UPS Liebert IntelliSlot Manual Bypass Breaker under cover User Interface Module Bays for Power Charger or Battery Modules Bays for Battery Modules Ports Power Input and Output Terminals System Control Module under Figure 2 10 bay transformer free UPS Manual Bypass Breaker under cover Input Breaker under cover User Interface Module Bays for Power Charger or Battery Modules Bays for Battery Modules cover Dry Contacts System and REPO EE 1 ni Enable Connections Vaz Switch USB Port Output Breaker External Battery POD Ports Cabinet Connector FRONT VIEW REAR VIEW Bezels Removed Liebert a IntelliSlot System Control ETT daia Module SR Power Input A under SE ke and Output e cover 2 JE ma Terminals System EES TT T hu m al Dry Contacts ki mo EE and REPO SEE RE EE E C
92. ds sizing the overcurrent protection and wiring for the frame rating for easing upgrades to the UPS system Table 9 Input cable selection for Transformer free Dual Inverter frames 50 60 Hz Input Voltage 200 100VAC Input Voltage 208 120VAC Input Voltage 240 120VAC Maximum Maximum Recommended Maximum Recommended Maximum Recommended System Rated Current in Input Protection Current in Input Protection Current in Input Protection Load UPS Mode Circuit Breaker UPS Mode Circuit Breaker UPS Mode Circuit Breaker The power input and output terminals accept a maximum cable cross sectional area of 35mm 2AWG the minimum cable cross sectional area is 16mm 6AWG and the rated torque is 4 52Nm 40 in Ib 90 C copper wire is recommended Table 10 Input cable selection for Transformer free Dual Inverter frames 50 60 Hz Input Voltage 220 110VAC Input Voltage 230 115VAC Input Voltage 220 127VAC Maximum Maximum Recommended Maximum Recommended Maximum Recommended System Rated Current in Input Protection Current in Input Protection Current in Input Protection Load UPS Mode Circuit Breaker UPS Mode Circuit Breaker UPS Mode Circuit Breaker LEVA mA SA AA EA 8A mn mm 5A mm mm mn MA mm MA mmm mm The power input and output terminals accept a maximum cable cross sectional area of 35mm 2AWG the minimum cable cross sectional area is 16mm
93. dule is rated to deliver 10A charging current The charger module has an independent control function and maintains real time communication with the system and the battery modules to ensure stable charging and fault protection The charger module may be added or replaced on line with no interruption or danger to the user connected battery system or connected equipment External Battery Cabinet EBC The external battery cabinet 1s divided into nine layers the upper seven layers are for use with the intelligent battery modules and the lower two are used for overcurrent protection for each battery cabinet For normal operation two battery modules must be inserted in the same layer of the frame to create a complete string The battery module strings work in parallel to provide longer backup time for the UPS A Liebert APS can be configured with at most four external battery cabinets An external battery cabinet is shown in Figure 12 Figure 12 External battery cabinet Liebert APS 14 2 0 2 1 2 1 1 Installation INSTALLATION This chapter describes UPS installation including installation preparation unloading the UPS mechanical installation installing modules and cable connection Unpacking Inspection Upon receiving the UPS uncrate it and conduct the following checks Inspect the UPS appearance for shipping damage Report any shipping damage to the carrier and send a copy to your Emerson Network Power representat
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95. e oz cor 16 ez st Es lz un es afe se Pa fe ca afe o DES ops E hoc 091 ie ES m e ar sie voc or zo ez EN ez or sr MEN es ue or En ar sc ue ws e Vi H v C C L L L L UC Vi OL H G V Ly eyl ES EN EI p EI EZ Ez e e E er EJ EN EN EI EI EJ ls nz ale ENEJ rafon ENEJ GG spus 19neg 4 9 1equunu j pow SAN 9 Y ed yun J6uuu01Sug 1 ou eseud ow Aeg OL 9polider 92 Liebert APS Specifications NOTES 93 Liebert APS Specifications Liebert APS 94 n Emerson Network Power Asia Australia T 1800 065345 F 61 2 97438737 Indonesia T 62 21 2513003 F 62 21 2510622 Japan T 81 3 54038564 F 81 3 54032919 Korea T 82 2 34831500 F 82 2 5927886 Malaysia T 603 78845000 F 603 78845188 New Zealand T 64 3 3392060 F 64 3 3392063 Pakistan T 92 42 36622526 to 28 F 92 42 36622530 Philippines T 63 2 7207400 F 63 2 6203693 Singapore T 65 64672211 F 65 64670130 Thailand T 66 2 6178260 F 66 2 6178277 to 78 Vietnam T 84 4 37628908 F 84 4 37628909 www EmersonNetworkPower Asia While every precaution has been taken to ensure accuracy and completeness herein Emerson Network Power assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions Specifications are subject to change without notice Emerson Netw
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97. e fully inserted and that the module locking levers are in the locked position 5 Ifthe UPS is being connected into a Remote Emergency Power Off REPO circuit refer to 3 3 REPO Remote Emergency Power Off for the REPO connection details and instructions If no REPO circuit 1s required or used the factory installed jumper must be removed from the terminal block Pins 9 10 as described in 3 2 Dry Contact Ports 6 Verify that the UPS internal bypass breaker is in the open position with the guard in place and secure Liebert APS 36 Installation Commissioning Startup with AC Power Available Normal Mode Operation 1 Verify that the upstream mains AC breaker is closed 2 Turn On the UPS Enable switch on the rear of the unit it 1s protected by a clear plastic cover 3 Close the UPS input breaker it 1s on the front of transformer free frame systems and on the rear of transformer based frame systems NOTE This will begin the initial system checks and enable power to begin charging the battery 4 Press the ON OFF button on the LCD panel 5 When asked to confirm press Enter F5 button to turn On the UPS 6 Close the UPS output breaker on the rear of the unit T If supplying power to an external distribution panel close all breakers to provide power to the equipment If using the integral distribution PODs on the UPS or MBC ensure the individual POD breakers are closed Commissioning Startup Without AC Power Av
98. ed Redundant PM Installed The number of installed power modules State Whether there are redundant power modules supplying power Liebert APS 46 Operation and Display Panel Table 20 Item description of menu window and data window continued Menu Name Data Item Data Description Disabled Enabled If Enabled the system operational parameters will assume there is a redundant power module in the frame if Disabled the Redundancy system operational parameters will assume that all power modules in the frame are not redundant Note This item is closely related to the Redundant alarm setting Disabled Enabled If Enabled this allows the UPS output power to be shutdown through remote communication including the dry contacts and Liebert IntelliSlot communication cards Note This item is closely related to Remote shutdown delay Bypass Set Enables the bypass to supply power or not Output Freguency Sets the output freguency to allow freguency conversion operation Output Voltage Sets the output voltage level to match the mains input voltage Sync Range Sets the range of inverter synchronization for bypass freguency operation Remote Shutdown Through Comms Ports and availability Shutdown Delay Sets the shutdown delay time for the remote signal operation QS KEES Sets the upper limit of bypass voltage operation and availability s SES Sets the lower limit of bypass voltage operation and availability Disabled Ena
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100. el l lwll eo l leal o oj qw N r z st 00 co Noia oloj uv ojdo s lcd IF S NA O E IO O G llO O O NIO e sei eei kr Kad ko 2 elolcejdv o t l o Oo len lo o S e Ql lt N N List lo Olal M O MInInR O D AIoni o lt O co N Nn co co co co OQ o 90 l laol lwl le lele o N co co o LO l co AN CO O LO CG3 amp v LO dqg str e lee 5 35 8 8 S JUH o co Riel 5 e le vllt Oo c o N co r ojo Nit s to senem NIN o QI co QN oO uo o l lalala 2 co co o o elt II w O ris loys x le co se Iz Nx LO NEN Ss E E e s s s s s SK Be E BABE B HEH 5 NII s N we Lg fe kis o sl sta OGLJE 330 das se Lei UNION lol N Br BE ej o o Kas SS e AAA elelejojlololo oj oja o oj oj oj oj ojojoj ojaj oj oj oj oj ojojoj ojojaj oj ojojojojojojlojojg 2 oj oj r oj uo s NJE JEJO JO JR JO E kd JO N HK zloje j e o v omwm zjojleirmoj o ioimwi lt x gt o lt zz lt Z E x gt E gt io lt x LO gt x xo oo Z s 00 c LI LO co e lO Y Gs NA Ka 77 Liebert APS Specifications 11 3 82 JO aJnjeladwo e je s jnpow M yeq paepuejs pebseyo Amt mau uo poseg ale au ejeuurxoJdde ag op SIU ui saul uns 91oN Zve Lve vee oze ze zoe zzz zoz 681 EN 01 SSL est zpi eet oet ert E EE lezi ozi zor 86 ce sz 960 46 ce zz oz zo IS BA E es Ea Ed Buipeo SAN eAnsiseJ 00 UM gor vov cov Lo
101. ency Hz 50 00 50 00 50 00 L L voltage V 380 0 380 0 380 0 kVA 667 6 67 6 67 Power factor 1 00 41 00 1 00 Mains ESE ANA The AC mains screen displays the input L N voltage L N current input frequency L L voltage apparent power and power factor of three phases L1 L2 L3 Liebert APS 50 4 3 2 Operation and Display Panel Battery Screen From the main screen press the F3 button once and the battery screen will be displayed as shown in Figure 57 Figure 57 Battery screens 4 3 3 2014 0191 10 45 20 A 2014 01 01 10 45 20 8 Liebert APS Liebert APS Batt voltage V 157 0 Batt current A 0 03 Remain time Min 407 Batt temp C 250 Discharge count 303 Discharge hour H 9 4 Batt capacity 100 Batt state Fully Charged Batt string count 0 Battery Ext batt cab count 0 Battery EIC Ee Eo gt y First zs Second Screen On the first battery screen pressing the F5 button will change the function of the F2 F3 and F4 buttons from the primary functions to the secondary functions as shown above in Table 21 The battery screen displays Battery voltage Battery current Battery time remaining Battery capacity Battery state Battery string count Battery temperature cumulative discharge count highest of all installed battery modules cumulative discharge time in hours and External battery cabinet count Output Screen The main screen is the output screen by default as s
102. er zzi eor 001 16 92 99 ea ov ec zz or 60v evz goz z0z 261 ver ver 29 vol zov est cct Tee evi vr eet ver Leet Lee Vor vor 26 ce o7 eo es 6v vv ze ez iz v 08 maser esr zor sou zo 091 ut se za ert svt vi zev eer eet Tee ir 901 001 ve ie 92 69 io vs zv zv ec 82 ez zt i 09 V9 esr es vat vst ert oi ze ler Sev kev zzi 20 elo en z6 te og sz oz eo ea ev sr iw ce ec ez er vr 6 02 ert ops evi ort zeL ver oct ozs eeler 801 vor oo se ce ez sz oz ve es os gp vr ov se ez gc oz o V 2 08 ser ger zer ozs SL et et 601 en 101 76 ze zs 82 v2 oz co es vs oy ov ev oe ve ec ac z 1 6 9 06 sz sz z 2011601001 or 66 G6 te te 87 vz O2 09 ro za os ey sy cv ec ve ec oc ec ev si 1 8 S 9600 087 ogr oer oer oer osr ogr oBY osr osr oSv ogr 087 osr ogr osr zov vov lov Gv es Gvv cvv ocv oer zve see ere ozz 261 661 oer es 01 N or Zor 9v voy cov Lov Sv Lap Sv zSv 6vv zvv cvv ovv ocv zer zzv zcv vve eee oce ize vre zzz erz 061 s91 e
103. erson s Trellis NMS and LIFE Services All communication protocols are active simultaneously Liebert APS 38 3 2 Communication Liebert IntelliSlot Dry Contact Card IS RELAY Provides dry contact alarm information including On Battery On Bypass Low Battery Summary Alarm UPS Fault and On UPS signals for communication to a remote monitoring system or for use with Liebert MultiLink software This card also can accept input signals to shut down the UPS while it 1s in any mode of operation Liebert IntelliSlot MultiPort Card IS MULTIPORT Provides dry contact alarm information including On Battery Low Battery signals for communication to four servers for use with Liebert MultiLink software Liebert IntelliSlot EBC Card This card 1s used for the Liebert APS UPS to monitor and manage the intelligent battery modules in external matching battery cabinets Dry Contact Ports The UPS provides dry contact ports See Figure 1 for location and Figure 46 for the pin layout Figure 46 Pin layout of the dry contacts 00 al Table 12 shows the pin definition of each dry contact port Table 12 Pin definition of dry contact port Position name Deseription e CO OTC Ce on LT Battery Mode Dry Contact Pins 1 and 2 Output dry contact normally open The dry contact is closed when the UPS is operating on battery The maximum voltage and current are 24VDC and 0 34 respectively Low Battery Dry Contact Pins 3
104. et evi 021 86 29 by 0z g ost 8v7 op ev Lev eer 9ev cev ezv ozv zzv ove zve zee zee oze 61 zie voe zzz 212 661 ces vor Luet ert BEL eet vor 18 co pr oz oe tev ezp ozv ezv ozv sre Lee zee eee eze vze ere eve zoe 00 132 212 coz 261 Lost eor est Leet Vert eer ect eo1 se 97 09 Ov ze er ov Wwe eee vee Le zze eze ere vle 60 voe ozz erz erz soc 61 ze 01 co Leet Leet ert ert ver eer jorr 00L ee zz es zv ze sz v 05 mie zze ere vi ove soc roe ezz ez iz 90z 661 161 Leer 991 zov est ssi ost Vert 601 eer ec Tea ve 62 co es zv ee ec oz w o9 VOY zoe ozz zz 942 viz 90z ooz est 98 zor sor zor est Tee Te 2i evi zer rer szi 311 601 26 ee sz 99 zs zv w ze ez or 6 02 orz soz ooz ve 684 281 991 vo ro est Sst Tee evi vei ovi ser oer ver 311 901 66 ce ez zz vo zs zv ev ce vz oz er 2 08 061 ser 291 91 coL Lo 891 ce ZSV ert ovi ee ser ver ez Tee 211 401 101 se ze 92 oz zo vs zv ev ze ez ez zt v 9 06 sot eos 091 eet eet est ost Zl vl Ovi zev eel lee Tee Te Ten Ten
105. f 35mm 2AWG the minimum cable cross sectional area is 16mm 6AWG the rated torque is 4 52Nm 40 in Ib 90 C copper wire recommended 25 Liebert APS Installation To connect the cable NOTE Input and output cables must be run in separate conduit before cable connection For the user whose input power grid is L L line voltage the input N of the power input and output terminals will connect live wire so the output N of the power input and output terminals is also live wire Remove the knockouts at the junction box see Figure 31 and pull the cables through them leaving some slack for installation Figure 31 Knockouts Output Cable Knockout Input Cable Knockout 2 Connect the cables to the corresponding terminal of the power input and output terminals Tighten the screws to 4 52Nm 40 in 1b with a 13mm 1 2 torque wrench 4 Respectively secure the conduit of the input output cables through the cable bridges on the rear panel of the UPS see Figure 31 d The connection methods in the single phase input mode and the 3 phase input mode are shown in Figures 32 and 33 respectively Installation of the factory provided copper bar 1s essential in the single phase input mode The copper busbar 1s 1n the accessory bag included with the UPS Figure 32 Connection in single phase input OUTPUT INPUT PE N L PE N L3 L2 L1 200 208 220 230 240 200 208 220 230 240 Liebert APS 26
106. he factory installed jumper must be removed 3 4 Long Run Time LRT Battery Temperature Probe Terminals The Liebert APS contains a temperature compensated battery charging system To use this feature with external LRT battery systems Pins 13 16 of the contact terminal strip are used to connect a temperature sensor See Figure 49 and Table 14 for the pin definition of the temperature sensor terminals Figure 49 Pin layout of the temperature sensor terminal Table 14 Pin definition of the temperature sensor terminal Position ans Desrplo O OoOO Inside Battery Temperature Locate battery temperature signal close to the UPS Battery Temperature 12V Battery temperature signal power supply Outside Battery Temperature Locate battery temperature signal at UPS remote end 3 5 USB Port The Liebert APS UPS contains a standard B type USB port on the rear of the unit to connect the UPS to a network server or other computer for monitoring using any operating system built in UPS support or in conjunction with Liebert MultiLink software 41 Liebert APS 3 6 3 7 Communication Liebert MultiLink Liebert MultiLink monitors the UPS continuously and can shut down configured computers in the event of an extended power failure Liebert MultiLink can also be configured to shut down the UPS Liebert s MultiLink can also be configured for use without the USB cable when the Liebert IntelliSlot UNITY S or UNITY DP SNMP Card is installed i
107. he upper frame bays and locking levers are in the locked position If this is not the problem contact your local Liebert Service representative Add power modules or replace the faulty power module to obtain redundancy or contact your local Liebert Service representative Either decrease load on the UPS or readjust the user programmable alarm set point from the LCD It might also require another power module to increase capacity If this is not the problem contact your local Liebert Service representative Open the startup switch Check the air filters and clean them if necessary or contact your local Liebert Service personnel Ensure that there are a pair of battery modules in the same layer of the frame or contact your local Liebert Service representative Check to ensure that all battery modules are fully inserted and the locking lever is in the locked position It is possible that more battery modules are required to increase battery run time If this is not the problem contact your local Liebert Service representative Connect the cable or contact your local Liebert Service representative Check the locking lever to ensure it is fully inserted If so contact your local Liebert Service representative Check the air filters located behind the bezels and clean if necessary or check to see if the ambient temperature is too high If this is not the problem contact your local Liebert Service representative L
108. heck the locking lever to ensure it is fully inserted If so contact your local Liebert Service representative Check the locking lever to ensure it is fully inserted If so contact your local Liebert Service representative View the corresponding module serial number in the fault logs or event logs and contact your local Liebert Service representative View the corresponding module serial number in the fault logs or event logs and either replace the module or contact your local Liebert Service representative Check upstream feeder breaker or the UPS input breaker and reset if necessary or contact your local Liebert Service representative 9 2 Troubleshooting Table 23 Alarm message list continued Alarm Message Possible Cause Corrective Action Check the locking lever to ensure it is fully inserted If so contact your local Liebert Service representative Charger Module LOCK Lever The locking lever is not in the locked in Remove Position position Check to see if the fan is blocked If not contact your local Liebert Service representative Check the air filters located behind the One or more charger modules is bezels and clean if necessary or check operating at an internal high to see if the ambient temperature is too temperature high If this is not the problem contact your local Liebert Service representative One or more of the charger module fans has failed Charger Module Fan Failure Charger
109. hown in Figure 58 Figure 58 Output screen Liebert APS L N L N voltage V 220 0 L N current A 90 9 Frequency Hz 50 00 Power factor 0 90 Output The output screen displays L N or L L voltage L N or L L current Frequency and Power factor 51 Liebert APS Operation and Display Panel 4 3 4 Load Screen From the main screen press the F4 button once and the load screen will be displayed as shown in Figure 59 Figure 59 Load screen 2014 01 01 Liebert APS 10 45 20 A Sout kVA Pout kW Load Level Crest factor EET T The load screen displays output kVA Sout apparent power output kW Pout active power load level and crest factor 4 3 5 UPS Information Screen From the main screen press the F4 button twice until the UPS info screen is displayed as shown in Figure 60 Figure 60 UPS info screen 2014 01 01 Liebert APS 10 45 20 LCD board 1300400001 AW 140 V100 UPS info The UPS information screen displays UPS ID name set by user serial number and software version of LCD module system monitor module system control module charger module power module and battery module if the modules are installed and are online Liebert APS 52 Operation and Display Panel 4 3 6 Redundancy Screen From the main screen press the F4 button three times until the redundancy screen 1s displayed as shown in Figure 61 Figure 61 Redundancy screen 2014 01 01 10 45 20 A Lie
110. iebert APS Table 23 Alarm Message Low Battery Warning Battery Module Warning Battery Module Fail Battery Test Warning Weak Battery BM Temp Unbalance Alarm message list continued Possible Cause The battery capacity has reached the user programmable set point One or more battery modules is abnormal One or more battery modules has a fault One or more battery modules has detected batteries that are no longer in specification due to age or operating conditions The temperature difference between all the battery modules exceeds 10 C Troubleshooting Corrective Action Check upstream feeder breaker or the UPS input breaker and reset if necessary If this is not the problem begin the orderly shutdown of all connected equipment as UPS shutdown is imminent View the corresponding module serial number in the fault logs or event logs and contact your local Liebert Service representative View the corresponding module serial number in the fault logs or event logs and either replace the module or contact your local Liebert Service representative Replace the battery string or contact your local Liebert Service representative Check the air filters located behind the bezels and clean if necessary or check to see if the ambient temperature is too high If this is not the problem contact your local Liebert representative Frame Fan Failure The fan located behind the display Contact your local
111. is product to encourage users to recycle components and units whenever possible Please be environmentally responsible and recycle this product through your recycling facility at 1ts end of life Do not dispose of this product as unsorted municipal waste Follow local municipal waste ordinances for proper disposal provisions to reduce the environmental impact of waste electrical and electronic equipment WEEE For information regarding the scrapping disposal of this equipment please browse www eu emersonnetworkpower com Products section or Contact us section or call Emerson s worldwide technical support Toll Free Outside of North America 00 80011554499 Toll Number Based in Italy 39 0298250222 Toll Free in North America 1 800 LIEBERT 1 800 543 2378 Liebert APS 2 GLOSSARY OF SYMBOLS E Risk of electrical shock N Indicates caution followed by important instructions H AC input OC AC output BH Requests the user to consult the manual t Indicates the unit contains a valve regulated lead acid battery Go Recycle DC voltage Equipment grounding conductor Bonded to ground AC voltage Glossary of Symbols Liebert APS 1 0 1 1 Product Introduction PRODUCT INTRODUCTION Congratulations on your purchase of the Liebert APS Uninterruptible Power System UPS As with every other Liebert product we stand behind our quality If you have any questions concerning this UPS please feel free to contact you
112. ive Check against the delivery list to ensure that the package contains the correct number and type of accessories If there 1s any discrepancy contact the distributor immediately Installation Environment NOTE Operating the UPS in temperatures above 77 F 25 C will reduce battery life The UPS environment must be free of conductive contaminants and excessive moisture water and condensation flammable vapors chemical fumes corrosive gases and liquids Installation Tools The tools required to properly set up your UPS are listed below Pallet jack 17mm 11 16 wrench or socket 13mm 1 2 wrench or socket 10mm wrench or socket 1 and 8 Phillips screwdrivers Torque wrench Installation Site Consider the weight and size of the Liebert APS when deciding where to install the unit Verify that the floor can support the weight of a fully loaded unit any accessories and external cabinets Verify that the UPS will be in a well ventilated area with at least 12 inches 305mm clearance behind it The UPS is air cooled utilizing internal fans Air 1s drawn into the front of the UPS and is exhausted through ventilation grilles in the back The UPS should also have at least 39 inches 1m clearance in front for service and to meet many local and national building codes Figure 13 Front and rear installation clearances N a mua a Ld Tae P we 2 Sg LL
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114. l prompt a password window to pop up After you enter the correct password the function of the F2 F3 and F4 buttons will switch from the primary functions to the secondary functions as shown above in Table 21 Refer to the notes listed above in section 4 3 7 for entering the password and making changes to the battery setting parameters 4 5 2 Language Selection Screen From the main screen press the F4 button six times until the language screen is displayed as shown in Figure 65 Figure 65 Language selection screen 2012 01 01 Liebert APS 10 45 20 8 ON ENGLISH DEUTSCH PYCCKNN FRANCAIS ITALIANO ESPANOL Ter B6 BC A The language selection screen displays a choice from seven languages Chinese English German Russian French Italian and Spanish NOTE The languages are displayed in thetr alphabet To set the language 1 Press the F5 button the language option 1s highlighted 2 Press the F3 or F4 button to navigate to the desired language 3 Press the F5 button to confirm the selection Once the screen language changes press the F2 button to exit the language setting mode Liebert APS 56 Operation and Display Panel 4 5 3 Alarms Screen From the main screen press the F4 button seven times until the alarms screen is displayed as shown in Figure 66 Figure 66 Alarms screen 2012 01 01 10 45 20 A Liebert APS System alarm NMOF S N 01 01 00 01 Alarms The alarms screen displays
115. le 6 based upon the UPS rating and mains frequency Emerson recommends sizing the frame s overcurrent protection and wiring to permit easier UPS system upgrades Table 5 Input cable selection for Transformer based frames 60 Hz Input Voltage 200VAC Input Voltage 208VAC Input Voltage 240VAC Maximum Maximum Recommended Maximum Recommended Maximum Recommended System Rated Current in Input Protection Current in Input Protection Current in Input Protection Load UPS Mode Circuit Breaker UPS Mode Circuit Breaker UPS Mode Circuit Breaker The power input and output terminals accept a maximum cable cross sectional area of 70mm 2 0AWG the minimum cable cross sectional area is 16mm GAWG The rated torque is 12 43Nm 110 in lb 90 C copper wire recommended Table 6 Input cable selection for Transformer based frames 50 Hz Input Voltage 220VAC Input Voltage 230VAC Input Voltage 240VAC Maximum Maximum Recommended Maximum Recommended Maximum Recommended System Rated Current in Input Protection Current in Input Protection Current in Input Protection Load UPS Mode Circuit Breaker UPS Mode Circuit Breaker UPS Mode Circuit Breaker The power input and output tena accept a maximum cable cross sectional area of is 70mm 2 0AWG the minimum cable cross sectional area is 16mm GAWG The rated torque is 12 43Nm 110 in lb 90 C copper wire recommended Liebert APS 2
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117. ls Connector REAR VIEW 7 Liebert APS Product Introduction 1 2 Features Liebert APS UPS Flexible extension of capacity up to 15 or 20kVA modular power depending upon frame rating N 1 redundancy improving avallability Module design modules hot swappable by user Redundant intelligent module providing redundant communication path Intelligent battery management External large batteries can be connected Internal automatic and manual bypass Transformer based UPS frames provide output isolation transformer Optional 10A battery charger module Continuous system monitoring User friendly interface with audible alarms and event logs Supporting hot pluggable and online update Compatible with backup generators Standard Components UPS frame User interface module for comprehensive user indications and programmable controls System control modules and system monitor module for system monitoring and communications Power modules for power conditioning Battery modules for backup power Charger module option for charging batteries and long run time applications External battery cabinet prolongs system run time Communications Dry contacts Liebert IntelliSlot communication ports USB port 1 3 Operating Principle The operating principle of the Liebert APS UPS 1s shown in Figure 5 Liebert APS 8 Product Introduction Figure 5 Operating principle diagram Manual Bypass Output T Output and
118. ly operated menu you can browse the UPS input output load and battery parameters and obtain the current state and alarm information of the UPS You also can perform relevant function parameter settings and control operations Figure 52 User interface module layout Bypass LED Output LED LCD On Off Button Inverter LED AC LED Fault LED Alarm Silence Button Battery LED Liebert APS 44 4 2 4 2 1 Operation and Display Panel LCD Screen Startup Screen When the UPS starts up 1t will conduct a self test and the LCD will display the startup screen which lasts for 15 seconds as shown in Figure 53 Figure 53 Startup screen EMERSON Network Power 4 2 2 Main Screen The main screen is divided into four parts system information window data window menu window and keyboard window as shown in Figure 54 Figure 54 Main screen Liebert APS Se Information Window L N L N voltage V 220 0 L N current A 90 9 Data Window Frequency Hz 50 0 Power factor 0 99 Output puce TO H v Menu Window z d The functions of F1 F5 buttons will change automatically according to the currently displayed screen On any screen pressing the F1 button will return to the Output screen Keyboard Window System Information Window The system information window displays the current time and the UPS name without requiring user intervention See Table 19 for the detailed description Table 19 Item descrip
119. mblies The UPS On Off push button does not electrically 1solate internal parts All service and maintenance operations must be performed by properly trained and qualified personnel Under no circumstances should unqualified or unauthorized personnel attempt to gain access to the internal portions of the Liebert APS 1 Liebert APS Important Safety Instructions ELECTROMAGNETIC COMPATIBILITY The Liebert APS complies with the limits of Category C2 pursuant to IEC EN AS 62040 2 and for a Class A digital device pursuant to Part 15 of FCC rules Operation 1s subject to the following conditions The output cables shall be no longer than 10m 32ft This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation Operating this device in a residential area 1s likely to cause harmful interference that users must correct at their own expense The Liebert APS complies with the requirements of EMC Directive 2004 108 EC and the published technical standards Continued compliance requires installation in accordance with these instructions and use of accessories approved by Emerson Operate the UPS in an indoor environment only in an ambient temperature range of 0 40 C 32 104 F Install it in a clean environment free from moisture flammable liquids gases and corrosive substances Do not continue to use the UPS if the front panel indications
120. mp UPS model number6 lt F 92 vi Important Safety Instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important safety instructions Read all safety installation and operating instructions before operating the Liebert APS modular UPS system Adhere to all warnings on the unit and in this manual Follow all operating and user instructions Individuals must fully understand this equipment to install and operate it This product is designed for commercial industrial use only It is not intended for use with life support or other designated critical devices Maximum load must not exceed that shown on the rating label Install and operate the unit only in an indoor clean environment free from conductive contaminants moisture flammable liquids gases and corrosive substances This Liebert APS contains no user serviceable parts other than the user replaceable modules Refer all faults to your local dealer local Emerson Network Power representative or the Emerson Network Power Liebert Service Group The Liebert APS UPS system is designed for use on a properly earthed grounded TN electrical supply for installation by qualified personnel A qualified electrician must review and approve customer supplied wiring circuit breakers and intended loads and verify correct input output and earth connections to ensure compliance with the technical standards and local electrical codes of prac
121. must be located some distance from the UPS cabinet To connect an external battery cabinet 1 Connect one end of the battery cable to the external battery connector on the rear of the UPS 2 Connect the other end to the corresponding port on the rear of the external battery cabinet as shown in Figure 42 and Figure 43 3 Install and tighten a grounding screw between the EBC battery cable and the UPS frame 4 Insert a Liebert IntelliSlot EBC card into any intelligent card slot on the rear of UPS Connect one end of the signal cable to the Liebert IntelliSlot EBC card and the other end to the Liebert IntelliSlot EBC card on the rear of the external battery cabinet as shown in Figure 42 and Figure 43 Figure 42 Connecting external battery cabinet to a transformer free UPS EOS Communication Cable Battery Y Cable T HET Lb B mE Db Liebert APS Battery Cabinet Liebert APS 34 Installation Figure 43 Connecting external battery cabinet transformer based UPS Communication AO o EE Battery Cable JL i 33 js d ET Y DSi D Dis Liebert APS Battery Cabinet After connecting the external battery cabinet use the user interface to determine the number of external battery cabinets as shown in Figure 44 Figure 44 Battery screen 2012 01 01 Liebert APS AAA Batt temp C 25 0 Discharge count 303 Discharge hour H 9 4 Ext batt cab count 0 Battery E ee P Na If the number displayed is
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123. n the UPS An optional Liebert MultiLink License Kit permits shutting down the UPS over a network For more information about the Liebert IntelliSlot SNMP Card Liebert IntelliSlot Web Card and Liebert MultiLink license kits visit http multilink liebert com or contact your local Emerson representative LCD Port The LCD module contains the LCD port which is used for power and data communication between the UPS monitor module and display module The LCD module can be removed from the Liebert APS and remotely located A longer Ethernet cable must be used when installing the LCD module remotely A standard Ethernet Category 5 with RJ 45 connectors both ends meet T568B standard type cable can be used Maximum cable length is 14 meters to ensure proper communication signals between the UPS and the LCD module The user interface module provides three network ports and one USB port Of those one network port LCD port is used for power supply and communication of the user interface module Other network ports and the USB port are reserved for use only by customer service personnel Figure 50 LCD port Module Liebert APS 42 4 0 4 1 Operation and Display Panel OPERATION AND DISPLAY PANEL Overview This chapter describes the functions and operation of the UPS display panel The LCD is composed of an LED mimic power flow diagram fault LED indicator and LCD screen to show detailed operational information and UPS alarm list using
124. nected The battery module is not ready and the yellow fault LED flashes The power module is not ready and the yellow fault LED flashes The UPS has no redundant power module The maximum load alarm is effective the actual load is larger than the setting The bypass power is unqualified or the system output is disconnected There is only one system monitor module or one system control module in the system and the control lever is removed The alarm reminds you to open the startup switch before pulling out the control module When the air filter reminder is Enabled this message appears to remind users to check the air filters Only one battery module is inserted into one layer of bays in the system The system has determined the load exceeds the capacity of the battery The power cable of the external battery cabinet is not connected or fully inserted The locking lever is not in the locked position The internal battery module temperature is at an elevated level 61 Troubleshooting Corrective Action Have a qualified electrician check the wiring rotation at the external battery cabinet If this is not the problem contact your local Liebert Service representative Ensure that the battery module is fully inserted and locking levers are in the locked position If this is not the problem contact your local Liebert Service representative Ensure that the power module is fully inserted in t
125. ng before reinstalling 1t Top Filter Remove the display bezel 2 Remove the user interface module and lay it on top of the UPS frame 3 Remove the two screws on the LCD mounting plate 4 Remove the screw in the middle of the filter assembly remove the filter as shown in Figure 74 and clean the filters as described above 5 Replace the filter mounting plate user interface module and display bezel Figure 74 Replace clean the top filter Screw 2 places 9 LCD Mounting Plate Filter Screw 1 pc 67 Liebert APS Maintenance 6 3 2 Bezel Filter 1 Remove the bezel from the frame 2 Remove the filter assembly from the bezel as shown in Figure 75 and clean the filters as described above 3 Restore the filter and small plastic bezel of the frame Figure 75 Replace clean the bezel filter il EL 6 3 3 Bottom Fan Filter Transformer Based Frames Only 1 Remove the three lower bezels at the bottom of the frame 2 Remove the screws and take out the filter as shown in Figure 76 and clean the filters as described above 3 Replace the filter and bezels Figure 76 Replace clean the bottom fan filter Bottom Fan Filters Liebert APS 68 7 0 SPECIFICATIONS Table 25 Liebert APS specifications 10 Bay 16 Bay 12 Bay 16 Bay 10 Bay 16 Bay No Transformer Unit Size Type No Transformer Transformer based Dual Inverter Frame Rating kVA kW 15 13 5 20 18 15 13 5 20 18 15 13 5 20 18
126. ng the event log Silencing the audible alarm Refer to 4 0 Operation and Display Panel for details on operating the user interface module 1 5 3 System Control Module and System Monitor Module The system control module and the system monitor module are the communication backbone of the UPS They gather input from all modules and process the data to control the operation of the system including monitoring the condition of each module Except for the silkscreen the appearance of the system control module and the system monitor module 1s as shown in Figure 8 Figure 8 Liebert APS system control module and the system monitor module SUP e A n Mr dal Handle Securing Hole Green Status LED Locking Lever Yellow Fault LED Under normal operation the green status LED will blink and the yellow fault LED will be Off For any other condition refer to 5 0 Troubleshooting Liebert APS 12 1 5 4 Product Introduction Power Module The power module is shown in Figure 9 Figure 9 Liebert APS power module Green Status LED Yellow Fault LED Locking Lever 1 5 5 Fan Fastener FRONT VIEW Each power module is an independent 5kVA unit consisting of a power factor corrected rectifier battery charger and inverter with associated monitoring and control circuitry The modules are connected in parallel for greater capacity and or redundancy The power modules may be added or replaced on line with no inte
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128. ntact authorized Liebert service representative for replacement modules 5 3 1 Removing Modules 1 Remove bezel cover to locate the faulty module The yellow fault LED will be illuminated on the faulty module A NOTE When removing bezels from a transformer based UPS note which have filters and replace them accordingly Bezels from the modules will have air filters There will be no filters on the bottom three transformer bezels The transformer has a separate air filter For module removal after unlocking the lever wait a few seconds to remove the module If your system does not contain a redundant module you may need to manually place the UPS into manual bypass before removing modules to avoid accidental loss of output power for the connected equipment 2 The method for removing a module varies depending on the module type The two methods are as follows When removing a power battery or charger module use a Phillips screwdriver to remove the fastener if installed Then pull out the lock lever slightly and lift up to unlock the module When removing a system control or system monitor module use a Phillips screwdriver to remove the two screws from the securing holes on each end Then pull out the lock lever shghtly and slide it to the left to unlock the module Figure 71 Lever and fastener Locking Lever Fastener Securing Hole Locking Lever Power Module System Control Module or System Monitor Module
129. ol e EE at 18 2 4 Module nstallati WEE 22 2 4 1 Installing Power Module Battery Module and Charger Module 22 2 4 2 Install System Control and System Monitor Modules 23 2 0 Cable COMMECEIOM Six Sees Goa a8 ae Bu ih EA AA a A a ia 25 2 5 1 Transformer Free UPS Cable Connection 25 2 5 2 Transformer Based UPS Cable Connection 28 2 5 3 Transformer Free UPS Dual Inverter Frames 32 2 5 4 Connecting External Battery Cabinet ee 34 2 5 5 Connecting Integrated Power Output Distribution POD 36 2 5 6 Commissioning Startup Procedures er 36 90 COMMUNICATION 5 3 6 eonun acer ydo anao deeft Oeil cos 38 3 1 Liebert Inteli slot POPIS ua m aca m we does ach ea dE d apud aie qu adeps mises 38 SS D COn E AA A E 39 3 3 REPO Remote Emergency Power Of 40 9 4 3 0 3 6 3 7 4 0 4 1 4 2 4 3 4 4 4 5 5 0 5 1 5 2 5 3 6 0 6 1 6 2 6 3 7 0 7 1 Long Run Time LRT Battery Temperature Probe Terminals 41 US DILO otero ra a ees acia 41 Leben A EA eo o ia uale a etd ads nod ud arr S dod 42 LODO pupa tota e e a E AA EO O O aa 42 OPERATION AND DISPLAY PANEL s xxu repa A 43 VOV OE A A DRE aaa aaa idea A 43 CM SCLC EE 45 421 Startup e sueca bi a als ort id wt a Dede da Sone eke ewe STE 45 422 Mam Cee a A
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131. onnections fee o er Kai S eene E x Output USB Port ic e GE Ge enim mina zl sa iza ci mni ol aa Breaker ITE ELE POD a Saar Port External Battery Cabinet Et E Connector FRONT VIEW REAR VIEW Bezels Removed Liebert APS Product Introduction 12 bay transformer based UPS Liebert IntelliSlot Ports Figure 3 System Control Module under cover Dry Contacts and REPO Connections System Enable User Interface Switch Module Bays for Power Charger or Battery Modules USB Port Bays for Battery Modules Ports for PODs External Battery Manual Bypass Cabinet Breaker Connectors Fans Output Input Breaker P Breaker Power Input O T and Output FRONT VIEW REES TEMNO Bezels Removed Ip REAR VIEW 6 Liebert APS Figure 4 16 bay transformer based UPS User Interface aa Module ae S imr al CR a PF ZE 1 5 b RE Ab A E SW Pa lt pt Tx ih SS eg g s Bays for Power Charger or Battery Modules Battery Module Bays Breaker under cover Fans FRONT VIEW Bezels Removed Ser y Product Introduction System Control Module under cover Liebert IntelliSlot Ports Dry Contacts and REPO Connections System L Enable P A A Switch gt 8 USB Port POD Ports Input Breaker Output Breaker External Power Input Battery and Output Cabinet Termina
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135. or restoration of the AC utility mains source Auto Restart Mode After a power outage and complete battery discharge and once AC utility 1s restored the UPS will automatically restart and resume supplying power to connected equipment This feature 1s enabled at the factory but can be disabled by the user The user can also program two auto restart delay settings from the LCD Battery capacity level 96 Countdown timer Bypass Mode The bypass provides an alternate path for power to the connected equipment and operates in the following manner Automatic In the event of an internal fault or should the inverter overload capacity be exceeded the UPS performs an automatic transfer of the connected equipment from the inverter to the bypass source Manual Should the UPS need to be taken out of service for limited maintenance or repair manual activation of the bypass will cause an immediate transfer of the equipment from the inverter to the bypass source Liebert APS 10 Product Introduction 1 5 Major Components This section provides a general description of each component and its functions Please review this section carefully as it will give you a better understanding of how the UPS operates 1 5 1 UPS Frame The UPS frames are shown in Figure 6 Figure 6 UPS frames bezels removed I Pm Manual Bypass Breaker Fan Manual behind Bypass display Breaker bracket Fan behind display b
136. ork Power and Liebert are trademarks of Emerson Electric Co or one of its affiliated companies All other names and logos referred to are trade names trademarks or registered trademarks of their respective owners 2014 Emerson Electric Co AP14DPG APSV1 UM EMERSON CONSIDER IT SOLVED
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138. r local dealer or Liebert representative or call the appropriate Technical Support number listed on the back of this manual To ensure proper installation and operation of this unit please read this manual thoroughly The installation must be completed by trained professionals and follow all local codes General operation of the units can be conducted without any specialized training This chapter provides the system description features operating principle operating mode main components and specifications of the Liebert APS UPS System Description The Liebert APS power system is a modular UPS designed to provide high reliability It 1s intended for use with workstations servers networks telecoms and other sensitive electronic equipment It provides continuous high quality AC power to your equipment protecting it from any power disturbance due to blackouts brownouts surges or noise interference The Liebert APS UPS 1s an easily adaptable UPS system By simply installing additional power or battery modules you can expand your current system capacity extend your backup runtime or provide redundancy The Liebert APS UPS user interface enables the user to configure the operation according to application requirements It also informs the user on the status of the UPS and keeps a log of events The Liebert APS series UPS contains both transformer free and transformer based UPS frames The use of the transformer free or transformer base
139. racket 16 Bay Transformer Free UPS 10 Bay Transformer Free UPS Fan Fan behind behind display display bracket bracket Iu aco d Manual Manual Bypass i ge N reaker Breaker Fans 12 Bay Transformer Based UPS 16 Bay Transformer Based UPS NOTE In Figure 6 the power module and battery module are extended for illustration purposes only Extending more than one module at a time could cause the unit to tip over All UPS components are located in the Liebert APS frame The front of the UPS consists of a series of plastic bezels By grasping these bezels from the sides and pulling straight out you can remove the bezel to reveal the battery power module bays The standard model frame provides cooling fans and a manual bypass breaker on its top the transformer model frame provides a manual bypass breaker on its bottom and fans on both top and bottom The user interface module is located above the power battery module bays for easy access operation and for viewing UPS operating information On the lower right part of the user interface module you will see the system control module bays 11 Liebert APS Product Introduction 1 5 2 User Interface Module The user interface module is shown in Figure 7 Figure 7 User interface module The user interface module is the primary source of communication between the UPS and the user The user interface module permits Viewing the UPS status Configuring the system Reviewi
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141. rruption or danger to the connected equipment or user Battery Module The battery module is shown in Figure 10 Figure 10 Battery module appearance Green Status LED Yellow Fault LED Locking Lever Locking Lever FRONT VIEW Fastener When AC utility fails the battery module will supply power to the load Each battery module contains six individual 12V valve regulated lead acid VRLA battery blocks Two battery modules are connected in series to form a battery string Each battery module has monitoring and controls to 1solate the battery module in the event of a battery failure The battery strings are connected in parallel to provide backup time and or redundancy NOTE Two battery modules must be installed in the same layer to make a complete battery string The battery modules may be added or replaced on line with no interruption or danger to the connected equipment provided that the UPS 1s not operating on battery Under normal operation the green status LED will blink continuously and the yellow fault LED will be Off For any other condition refer to 5 0 Troubleshooting 13 Liebert APS 1 5 6 Product Introduction Charger Module Figure 11 shows the charger module Figure 11 Appearance of the charger module 1 5 7 Green Status LED m e 7 We 7 Yellow Fault LED In AC mains mode the charger module charges the system battery modules or external battery cabinet Each charger mo
142. s The power module locking lever is not in the locked position A phase voltage is too high or too low B phase voltage is too high or too low C phase voltage is too high or too low Two phases are reversely connected 60 Troubleshooting This chapter provides the basic troubleshooting guide and required actions for maintaining the Liebert APS system In the event of an alarm the User Interface LCD will display the latest alarm message A list of possible alarm messages are displayed in Table 23 If an alarm occurs and you are uncertain of the corrective action to take contact your local Liebert Service representative Table 23 View the corresponding module serial number in the fault logs or event logs and contact your local Liebert Service representative View the corresponding module serial number in the fault logs or event logs and either replace the module or contact your local Liebert Service representative Check the air filters located behind the bezels and clean if necessary or check to see if the ambient temperature is too high If these conditions do not exist contact your local Liebert Service personnel Check the air filters located behind the bezels and clean if necessary or check to see if the ambient temperature is too high If these conditions do not exist contact your local Liebert Service representative Check to see if the fan is blocked If not contact your local Liebert Service
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144. s changed users are reguired to enter the H password to enter Settings and Battery setting screens Battery self test aborted Battery maintenance test conditions not met conditions not met Appears when the Freshening charge command is selected and the battery freshening charge condition such as charger failure is not met wait the charger to start Battery refresh charge aborted conditions not met Appears when you want to change key system parameters and the UPS Output must be Off output is supplying power Shut down output power before changing these parameters On manual bypass can t turn Off Appears when UPS operates on manual bypass and the ON OFF button is the load pressed Please check Output Voltage After the UPS is powered on and you press the ON OFF button for the first frequency and bypass setting time this prompt appears as a reminder to check the setting Short Circuit Recovery After the UPS output short circuit wait 30s before turning on the UPS again When the power modules in the frame are initializing or there are no power System is not ready modules installed active this prompt appears when you press the ON OFF button Utility not match condition When the input voltage cannot meet the startup condition of the inverter this cannot turn On UPS prompt appears when you press the ON OFF button Bia check ario When the air filter reminder is Enabled this prompt appears to remind users to check the air
145. scription of menu window and data window continued Menu Name Data Item Data Description Battery maintenance test allows battery to discharge some voltage to Battery obtain the battery activity The loads must be within 0 90 the battery Maintenance Test capacity must be larger than 70 and there is no battery fault and alarm in the system Stop Battery Test Stops battery maintenance test A UPS self test used to test whether the LEDs are normal When you System Test start this function 5 seconds later the screen will prompt a window to display the system self test result Stop Testing Stops system test manually Freshening Charge Boost charges the battery by force manually Stop Freshening l Stops freshening charge manually UPS ID Allows customer service personnel to set the UPS ID to facilitate Sante maintenance Site ID Allows customer service personnel to set the UPS address to facilitate maintenance Tag Number Allows customer service personnel to set the UPS tag to facilitate maintenance Allows customer service personnel to set the UPS company name to Company Name se facilitate maintenance Contact Number Allows customer service personnel to set the UPS company contact number to facilitate maintenance Frame S N RO this when replacing the LCD board The frame S N is labeled on the rame Allows customer service personnel to set the UPS operating mode to Normal Mode normal online mode Allows customer service personnel to
146. t Input Cable Knockout 2 Connect the cable to the corresponding terminal of the power input and output terminals Using a torque wrench tighten the screws to 4 52 Nm 40 in Ib The connections are shown in Figure 38 Liebert APS 30 Installation Figure 38 Connection method I A e 1 3 2400 2 3 20BV 1 4 120 34 120 Factory supplied 200v 208vi220V When the output voltage is sel to 240v jumper ESA through LCD Refer to Table 6 for configuring the output cable For standard voltages make the connections shown in Table 7 Table 7 Configuration list for output cables Set Output Bypass Voltage Jumper Output Voltage Between Terminals rei ske a a by LCD 1 2 2 3 mem m o Deed a mew m o Deme 9 CONC CORE jam 9 afin ana 6 OK mie x5 29 mea 2 ox Lamm mm If the bypass voltage jumper copper bar is connected incorrectly the system will report a fault alarm Table 8 shows the maximum load capacity of the output winding of the transformer based UPS Table 8 Maximum load capacity of the output winding Maximum Output Capacity kVA Between Terminals 31 Liebert APS Installation 2 5 3 Transformer Free UPS Dual Inverter Frames A junction box is factory installed on all models of the Liebert APS to ease cable connection Select the appropriate input cables according to Tables 9 and 10 based on the UPS rating and mains frequency Emerson recommen
147. tage range Unit VAC UPS Load Low Limit Value High Limit Value gt 100 load 170 5 90 100 load 160 5 170 5 70 90 load 140 5 160 5 280 5 50 70 load 120 5 140 5 50 load 120 5 Liebert APS 70 Specifications Table 27 Specifications of Liebert APS external battery cabinet Parameters AS7EBCNCC1BX000 General and Environmental IEC EN AS 62040 2 Class A FCC Part 15 Class A IEC EN AS 62040 1 2008 UL 1778 4th Ed and CSA 22 2 No 107 3 IEC EN AS 61000 4 2 3 4 5 6 Dimensions WxDxH 4 20705000 Unit Weight Ib Kg 147 7 67 Shipping Weight Ib kg 209 4 95 Environmental Operating Temperature F C 32 to 104 0 to 40 Without battery 4 to 140 20 to 60 With battery 5 to 104 15 to 40 Relative Humidity 0 95 non condensing Altitude ft m 10000 3000 Storage Temperature F C Battery Module Lead Acid Batteries Per String Backup Time Full Load Minutes See Estimated Battery Run Times 7 1 through 7 5 NO Up to four external battery cabinets can be connected to each UPS frame and each external battery cabinet can be configured with up to seven strings of batteries 71 Liebert APS Specifications Estimated Battery Run Times 7 1 ts 1 3 are AS1 or ASA igi Tables for UPS Where Model Number D 7 1 1 st gt x O oyo Ojo 00 CO LO CO CN LO LO st DI zav 0S 8vv sov evr Ov zev vev Lev zzv e
148. the navigation buttons For location and information about the display panel refer to Figure 51 below Figure 51 Operation and display panel Bypass LED OutputLED LCD Inverter LED AC LED Battery LED On Off button Fault LED Alarm Silence Menu Buttons Mimic LEDs The mimic power flow LEDs indicate current operating state of the UPS The state descriptions of the LEDs are given in Table 15 Table 15 LED descriptions iE sme Beann O O On Green The rectifier is functioning normally AC LED Flashing Green The AC mains is normal but the rectifier is not functioning properly On Red The rectifier is faulty LE The AC mains is abnormal and the rectifier is not functioning The battery is discharging mE mE The battery has a pre alarm of low voltage Battery LED On Red The DC DC converter is faulty The battery is charging and the DC DC converter is not functioning On Green The bypass is supplying power Bypass LED On Red The bypass is abnormal and not available 0P The bypass is normal but not supplying output power On green On green The inverter is supplying output power Flashing green The inverter is starting up in soft start or phase locked and is not supplying Inverter LED output power On red red The inverter is faulty LN The inverter is off The UPS output is supplying power Se m The UPS internal manual bypass is supplying output power Output LED On red The UP
149. tice Installation instructions and warning notices are found in this manual A WARNING Risk of electric shock Can cause equipment damage injury and death The battery can present a risk of electrical shock and high short circuit current The following precautions should be observed before replacing the battery pack Wear rubber gloves and boots Remove rings watches and other metal objects e Use tools with insulated handles Do not lay tools or other metal objects on the batteries Ifthe battery kit is damaged in any way or shows signs of leakage contact your local Emer son representative immediately Do not dispose of batteries in a fire The batteries may explode Handle transport and recycle batteries in accordance with local regulations A WARNING Risk of electric shock and fire Can cause equipment damage injury and death Although the Liebert APS UPS has been designed and manufactured to ensure personal safety improper use can result in electrical shock or fire To ensure safety observe the following precautions Clean the UPS with a dry cloth Do not use liquid or aerosol cleaners Never block or insert any objects into the ventilation holes or other openings of the UPS Do not place the Liebert APS where it might be damaged A WARNING Risk of electric shock Can cause equipment damage injury and death This UPS contains no user serviceable parts except for the user replaceable module asse
150. tion of system information window A IP NM Liebert APS UPS name representing Liebert APS 2012 01 01 Current time format year month date 10 45 20 format 24 hours h m s 45 Liebert APS Operation and Display Panel Menu Window and Data Window The menu window shows the menu name and allows navigation to different menu items Each menu item has a set of data that is displayed in the data window Using the menu window you can browse the relevant parameters of the UPS and can adjust set some operational parameters See Table 20 for the menu and data descriptions Table 20 Item description of menu window and data window Menu Name Dataltem Data Description Set ee Time Battery backup time remaining Battery V i A z Output Freguency Hz Output Freguency V A V UPS ID UPS ID If the module is online the serial number and software version will be LCD Module displayed UPS Info Output apparent power k Load Monitor Module If the module is online the serial number and software version will be displayed If the module is online the serial number and software version will be Control Module displayed Charger iodul If the module is online the serial number and software version will be 9 displayed Power Module If the module is online the serial number and software version will be displayed Batterv Module If the module is online the serial number and software version will be Y display
151. tomatic battery test Intervals of 8 12 16 20 Restore all settings in Settings menu back to factory default values Automatic Battery Test Interval 26 weeks or Disable are available for selection Factory default is 8 weeks Auto Batt Test Start Day Sets the day of the week for the automatic battery test Auto Batt Test Start Time Sets the time of the day for the automatic battery test External Battery Sets the AH capacity of external third party battery system to calculate the battery capacity and estimate the battery time remaining d Restores the setting items in Battery set menu to factory values Provides a selection of seven languages Chinese English French Spanish Italian Russian and German Current Alarms Displays the current alarms See Table 23 for the UPS alarm list Historical Alarms Displays all historical alarms See Table 23 for the UPS alarm list LCD Module Displays the procedures for replacing LCD module SM Monitor Displays the procedures for replacing system monitor module Module System Control replacement Module Power Module Displays the procedures for replacing power module Battery Module Displays the procedures for replacing battery module Charger Module Displays the procedures for replacing charger module Battery settings n E Language Options Displays the procedures for replacing system control module Liebert APS 48 Operation and Display Panel Table 20 Item de
152. ttery Run Times Tables for UPS Model Number Where Digits 1 3 are AS2 or ASB 420 429 439 448 457 466 480 O jJO O 166 480 4 e CN st O CN co co 00 11 CN A 0 ago nsa s en neo rea r6 O v TIN N N N AQ gt N vr N st CN a S LO el LO O O co a0 jago 460 a80 480 480 4 amp 0 480 4 AE 21 425 428 491 434 457 439 442444446 S7 440 443445 447 450 452454455 87 449 452 454 456 458 460 462 463 465 61465465467 480 480 460 480 ago so aeo aeo 480 no 48 480 40 480 480 lat albert 210 215 220 sis so ss ss a 68 460 462 46a 466 480 450 480 aa z 1 ee sos sss ope EH 1 s 12 16 19 e 10 14 18 22 26 3o 35 ra v2 16 2 26 qo ae at SE 3 35 20 28 4 73 105 iz 21 3o ar 48 eo 72 8197 alle 1525 35 qe 67 75 05 s asa 457 45 ano ao go oo aro 20 sa 4r ea 70 99 Foz 147 180 219 356504420 431 439 446452457 E zle nima sejem im El DUALA 43 Cos Tele roe o 150106 26300225 se aoa 41 sr e O l l FINI LO ols AN xt st st ld oO LO ols ole IEN 0 lolo co MINJ IN Y O e sts e sx 2 Glo colo o o st ltl e sx udo 0 O l r lo oo st ON eo O NIN st Qo s lO co Oo OJ q do O lls st v cest se v lt s co jtt Gd l co o e sx ele IEN e lN leal R A Oo co t0 co O l l co O na x A oO x elt ol NIS oos ce oO t Y Y
153. ttery cabinet transformer based UPS 35 Battory SONCOIN aa E DAA ia e ov d ees aeq RUE e 35 Liebert IntelliSlot communication port Jocatpon 0c ccc I 38 Pin layout Or the Ory CONTAC Sens caro nr a eios em wand Seda ee Wand banana tn Some 39 REPO connector put layout lt a ida a Bero e Pec A nd ce a e ao T A 40 REPOS witch e a u tecno Ee eh ia dH oro ias 40 Pin layout of the temperature sensor terminal 41 DOL Us cyt ara NN 42 Operation and display panel 6624245244654 2440 4 462600R0 0000006854 Suse BE Laid 43 Userantertace module I3yOUb EES 44 A A A EN Z A EO TO OPE RE T 45 Es lee ON EE 45 Derault Screen SE I SAVO ois das d e T aco am aes RA Sk AA E bo La dents 50 NOMS Creta ANA o a 50 Battery seroh A A e e AS d NU A R ee 51 Out pu Sre Ne suain ada tra dais hee ES ae eee as ERA 51 A A REA oe E 52 Sor A IN TT ERUDITI PPP TIPS 52 tee ee E tino Nal Cu O UI ENE E 59 a DS euo re sata ARES es Ee ATENE OEM PD E i du pip E ei d diae 54 bettinssacreens V CONO MUCO tai de A AAA ae EUR don aedes SUR CR EE ewe 55 Battery setl INES sereens ud ueber wd Se foc SE duxi tanta wal ii dau ee 56 Lancuadco selection screen ua lt is is y a aded 56 AAT Ms SMC A ses A EA A AAA 57 a AE EE Eeer A II VARA O 57 Module replacement screen 4 22 std a err ra d e a enc Pausa Va Va dua Polen dod gc 58 Exdmbple dP DPOHDUWIDUONM q s 4 5 us oae A A AA E AA 58 Modtle LED E en EES 63 Lover atu 1astene
154. uelo daraus dis aud ded crit rios BO a det R Ok 67 Scheduled Vaimntenance sae cae E BRA z Da carica 67 Cleanine Man Pere ria SAS To E o Ub hen pce E 67 eh len AA e eer LES 67 0 0 2c B LE taa we eae en we QE A er Sue een 68 6 3 8 Bottom Fan Filter Transformer Based Frames Only 68 SPECIFICATIONS A Ee H a E R TE EA d ge ee R ae 69 pstimated battery Ron Mesias itg der a a A Aa 72 7 1 1 Tables for UPS Where Model Number Digits 1 3 are ASl or ASA 12 li 1 2 Estimated Battery Run Times 4 via e dac Se EP DEG See eH EROR e deg e T4 71 2 1 Tables for UPS Model Number Where Digits 1 3 are AS2or ASB TT no Estimated Battery NU ANNO sau eder arce ri Baw ee bal he earn 81 71 3 1 Tables for UPS model number digits 1 3 are AS3 or AS 81 7 4 Estimated battery R n TIMES sio dr s 85 7 4 1 Tables for UPS Model Number Where Digits 1 3 are AS4 or ASD 85 7 5 Estimated Battery Run Times nidad da e deo isis 89 7 5 1 Tables for UPS Model Number Where Digits 1 3 are AS5 or ASE 89 FIGURES Figure 1 16 bay transtormer tree UPS ud A A AA AAA a doi ER 5 Figure 2 10 bay transformer free UPR a A AAA AAA ad Eve qeu 5 Figure 3 12 bay transformer based Ur 6 Figure 4 16 bay transformer based UPS rh T Figure 5 Operating principle diagrama 9 Figure6 UPS frames bezels removed llle res 11
155. utton to enter the module replacement One module option is highlighted Press the F3 or F4 button to navigate to the specific module procedures and then press the F5 button to view the procedures Once completed press the F2 button to exit 4 5 6 Prompt Window During system operation occasionally the UPS system needs to alert or remind the user of alarm notifications or require the user to confirm a command or perform other operations When this occurs a prompt window will pop up as shown in Figure 69 Refer to Table 21 below for possible prompts and the descriptions actions to be taken Figure 69 Example of prompt window 2012 01 01 Liebert APS 10 45 20 A System is not ready Alarms 4 Liebert APS 58 Operation and Display Panel Table 22 Information and actions required for the prompt window Prompt Window Description Action Required Turn On the UPS or cancel Press the ON OFF button while UPS is off Tue ao CUT Press the ON OFF button while UPS is operating in bypass mode the output Turm Of the eap Sams Press the ON OFF button while UPS is operating in inverter mode and bypass is qualified Turn Off the UPS or cancel Press the ON OFF button while UPS is operating in inverter mode and bypass is not qualified System self test finished everything is OK No action required System self test finished please Check the active alarm messages check the current warnings EH areno Ka e Ged After the control password i
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