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AS 900 ENDURO + 915 ENDURO

1. V belt Are the belts tensioned correctly without fissures and in A good condition Bowden cables Check for proper function and ease of movement A Acceleration lever Check for proper function A Chassis and im Check for rust and fissures and check the welding seams A pact protection Are all protective devices and covers in place fastened A correctly and properly functioning Label Condition of the labels A Engine See operating instructions of the engine manufacturer A Check oil level see operating instructions of the engine A manufacturer Oil change A Oil filter change A Parking brake Check A Check the foot Check the foot brake A brake Flammable materi Remove easily flammable debris buildup from the engine A al and the device Steering Check the clearance A Tyres Check tyres and if necessary the tyre pressure A Safety switches Check the switches at the driver seat cutting height ad A justment and drive for proper function Ignition lock Check for proper function A Hydrostatic trans Check oil level A mission Repair leaks A Oil change after 50 h and every 200 h thereafter A Differential gear Perform oil change A Check for oil contamination A Battery Check the charging conditions A Lubrication See chapter grease lubrication A 22 Before and after each use Annually or every 50 h By the user when the engine is running By the authorised service centre r
2. eee 9 Use caution during maintenance and 9 repa createed Gee aa teed Device description 11 Control elements 12 ront area runs evens Brake Control lever at seat Drive idle mode Fuel Valve nren eaan Transport siccccsiesscsinssccccsadivrseasssesenunaseascenes 14 Transport on pallets 14 Transport of ready to use device 14 Assembly is 15 Scope of delivery 15 UnpackiNgis sine 15 MOUNTING rss amine 15 Information ON MOWING c ceeeeeeeees 16 Prior to starting 17 Checking the oil level 17 Fuel Lesern Tanking up Adjusting the seating position 17 EE La Le PRES 17 Safety switches 17 Starting the engine 17 Engaging the blade eee 18 Oil pressure switch 18 TOWINY nn nr rnnrnnrssnnnnsnnne 18 Driving ceseecseseeeeesseeeessneeeesseeeessenensseeens 19 Braking iriiria DIVING seseina aia Reversing we Differential lock 19 Switching off and parking 20 Maintenance and cleaning ss ssess11s11 21 Preparations Cleaning the device s es General inspection Operating hours counter Checking the parking brake 0 Checking the foot brake 0 e Grease lubrication Checking the blade n Maintaining the engine
3. Checking the engine oil level Checking the spark plug Maintaining the air filter Checking and charging the battery 27 Hydrostat transmission 27 SIOFAGE o ra r a ani 28 Storing the device 28 Longer storage ee Restarting sise Spare parts 28 Wear parts 28 Disposal ssisssss rennes 28 Warranty sise 29 Troubleshooting ccccseeesseeeseseeeeeeee 30 Technical data 34 ACCESSOTIES nn rrnrrrenrnrrrsnrennsnnne 35 Declaration of conformity 36 Explanation of the symbols Symbols in the instructions In these operating instructions the following symbols are used to denote special dangers Warning These symbols denote special dangers Prohibition sign These symbols denote inadmis sible procedures Directive sign These symbols denote required protective measures Symbols on the device The following symbols are placed on the de vice to inform you must be careful and atten tive when using the device Working with the device requires extreme caution The quickly rotating blade of the device can cause life threatening injuries or major property damage gt Read the operating instructions before you use the device Make sure that no one is within the danger zone of the device Hot surfaces or components Do not touch the engine or the silencer Risk
4. Ignition key was not in position Off Standstill period was too long Charge the battery see Checking the battery or have authorised service centre do so Fuse is defective Replace if necessary have author ised service centre do so Battery is defective Replace the battery authorised ser vice centre Engine does not start Fuel valves are closed Open fuel valves No fuel is in the tank Refill fuel Choke is open Close the choke Device was tilted oil leaked into the air filter Replace air filter unscrew spark plug and start several times when the fuel valve is closed dry the spark plug and screw it back in Engine was flooded due to too many start attempts Unscrew spark plugs and start several times when the fuel valve is closed dry the spark plugs and screw them back in Spark plug connector is pulled off Observe the safety instructions Put spark plug connector back on Air filter is dirty Maintain air filter see also Mainte nance and cleaning 30 Spark plugs are sooted dam aged or incorrect electrode gap Clean spark plugs and check electrode gap see also Maintenance and clean ing Replace spark plugs if necessary Housing of the mower is jammed See also Maintenance and cleaning No oil pressure Too little engine oil Check engine oil level refill No oi
5. Authorised service centre Engine fastening is loose Authorised service centre Blade fastening is loose Authorised service centre Irregular noises Loose fastening elements Authorised service centre 31 Silencer is defective Authorised service centre Engine is smoking Air filter is soiled or drenched with oil Maintain or replace air filter see also Maintenance and cleaning Oil level is too high Have authorised service centre lower the oil level to the marking Engine gets hot Ventilation grid is dirty Clean ventilation grid Oil level in the engine is too low Refill engine oil see operating instruc tions of the engine manufacturer Cooling fins of the engine are dirty Have cooling fins cleaned by author ised service centre Uneven cut lawn becomes unsightly Blade is dull or worn Have blade resharpened and balanced by an authorised service centre Re place a damaged blade immediately Speed is too high proportion ately to the cutting height Reduce speed and or select the cor rect cutting height Housing of the mower is heavily contaminated Clean Different tire pressure the tire pressure Mower housing is not parallel to the ground Adjust authorised service centre Mulching result with high plant material not satisfactory Speed is too high Reduce
6. Braking Reversing Warning The brake does not work if you continue to hold the drive lever while braking A Release the drive lever when you actuate the foot brake To stop move the drive lever slowly to neutral position or step on the foot brake The foot brake acts on the rear wheels When the foot brake is actuated the drive moves to direction STOP neutral position When the foot brake is pressed quickly and fully the drive lever swivels all the way to neutral posi tion Use the actuation via foot pedal only in excep tional circumstances because the mower stops abruptly Driving Danger Danger of injury when reversing A Always reverse slowly Be especially cautious when the blade is engaged Make sure that your path is clear of obstacles and that no other persons stand behind your device 1 Release the parking brake 2 Slowly move the drive lever to the rear The move you move the lever away from the neutral position the faster the mower moves 3 In order to stop move the drive lever slowly to neutral position The drive lever automatically goes to neutral position when it is released from the position Driving in reverse This prevents accidental reversing Differential lock 1 Start the engine Release the parking brake 3 Slowly move the drive lever to the desired driving direction The further the lever is moved away from the neutral position the fas
7. o 10 11 12 Impact protection front Tank cap Lateral supports Fuel valve 1 Fuel valve 2 Engine oil filler neck Ventilation grid Fuses circuit protection Side plates impact protection cover Engine Type plate Support pipe only AS 915 Control elements Front area Differential lock 1 With the left foot pedal actuate the differential lock Pedal is actuated Differential lock is on Pedal is not actuated Differential lock is off Operating hours counter 2 The operating hours are counted as soon as the engine is running The display remains visible also when the engine is standing still Observe the information in chapter Mainte nance Blade clutch switch 3 The blade clutch switch is a protective device If you declutch the blade the blade comes to a standstill within 5 seconds Clutching blade Press the lock at the bottom part of the rocker switch upwards and press the rocker switch upward ON Declutching blade Press the switch down OFF 12 Ignition lock 5 The ignition lock has three positions Ignition off 2 The key can be re 3 moved 2 Ignition on Control lamp 4 illumi nates 3 Electro starter on Foot brake Braking Release the drive lever and press the right foot pedal 2 down Parking brake Releasing the parking brake Press the right foot pedal down press the locking lever 1a down
8. Main fuse 15A Generator 25A Drive Hydrostatic transmission with differential lock Speed forward 0 to 10 km h Speed reverse 0 to 9 5 km h Maximum area coverage approx 9000 m h Turning radius approx 0 8 m Front axle Pendulum mounted Seat Moveable spring loaded Cutting device type Cutting width Cutting height Drive of cutting tool Clutch of cutting tool Growth height Cutter bar with screwed on cutting blades 90 cm 50 to 90 mm in 4 levels V belt Electromagnetic with brake up to approx 120 cm Cutting bar with screwed on blades and wing blades 90 cm 50 to 90 mm in 4 levels V belt Electromagnetic with brake up to approx 150 cm Measures and weights Weight Transport size with packaging L W H Max tyre dimensions L W H max towing load max vertical load 298 kg 186 107 101 cm 183 100 95 cm 100 kg 25 kg 307 kg 186 107 101 cm 183 96 105 cm 100 kg 25 kg 34 Capacities Fuel tank Engine oil see Checking the oil level Transmission oil Oil in hydrostat 15 litres unleaded regular petrol approx 1 9 litres SAE 30 1 9 litres 80 W90 1 litres SAE 15W50 or 20W50 Sound level according to DIN EN 12733 Measured sound level Lwa 98 0 dB guaranteed sound level Lwa 100 dB Sound level at working place Lpa 88 dB Vibration emission value according to DIN EN 12733 Hand arm vibrations anw 3 8 m s Measur
9. Putting on the parking brake Press down the right foot pedal and pull the locking lever all the way up 1b Then the foot pedal remains in down position Control lever at seat The cutting height of the lawn can be set to four positions Position Stop is the transport position Sitting position Press the lever 2 to the left and move the seat to the desired position Lever for choke 3 The choke is only closed when the cold en gine is started As soon as the engine is running open the choke LA Closing the choke d Pull out the lever for the choke 3 by pulling if forward l l Opening choke Push back the lever for the choke 3 Accelerator 4 Via the accelerator you change the engine speed Highest speed full throttle Press the accelerator all the way down Lowest speed idling speed Pull the accelerator all the way up Drive lever 5 The drive lever is required for moving the mower forward reversing as well as stopping the mower The further you move the lever in one or the other direction the faster the device moves The drive lever automatically goes to neutral position when it is released from the position Driving in reverse This prevents accidental reversing Moving forward Stopping neutral position Reversing 13 Drive idle mode To push the mower without engine drive unlock the drive below the driver seat and release the pa
10. author ised by AS Motor Germany Any use exceeding this purpose is inadmissi ble The manufacturer is not responsible for any damage resulting from this Observe the required maintenance and repair measures The user of the device is responsible for acci dents or damage to other persons or their property The device must not be used To cut hard objects rocks rubble or pieces of wood To trim bushes hedges and shrubbery To cut plants on rooftops To clean vacuum footpaths As shredder for shredding tree and hedge cuttings As drive unit for work tools and any type of tool sets that are not authorised by AS Motor Germany The device is not licensed for driving on public roads Contents Pr face s 24888 fee ere 2 Intended use ecccessseseeeeeeeeenseseeeeees 2 Explanation of the symbols snssnsn1221 4 Symbols in the instructions 4 Symbols on the device 4 Safety instructions seesseeeseeeeeee 6 Get informed c cc eceeceeeeeeteeeeeeees 6 User restrictions and hours of operation 6 Safe handling of fuel 6 Check the device prior to use 7 Use caution during operation 7 Prior tO mowing 7 Use caution when mowing 0 08 7 Caution when using accessories 9 When work is completed 9 Hydraulic component
11. mowing on soft ground nearby landfills ditches and dikes Do not transport any person on the device Be extremely cautious when moving in re verse Pay attention to traffic when working close to roads When using the device over a longer period of time vibrations can cause disturbances in the blood supply of the hands A generally accept ed usage time cannot be determined Use gloves Take breaks on time Have an authorised service centre check the device immediately if the blade hit an object if the device starts to vibrate unusually severely Caution when mowing slopes A Danger If the device while in use stops in steep terrain or the engine cuts out the device can roll away Immediately actuate the parking brake to prevent the device from rolling away Observe the information regarding the oil pressure switch in chapter Starting When mowing slopes there TA is a risk of slipping and tilting Te Do not mow excessively steep slopes For safety reasons use the device only on less than 20 slopes Use a clinometer if you are not familiar with the slope see accessories Never unlock the drive at the slope because the device can roll away Always mow up and downhill never in horizontal direction Always move upwards first If you are un successful at moving upwards first you must not mow the slope Never move downwards if you were no
12. of injury due to running belt drive When the engine is run ning never reach into the belt drive BB 2 LC Risk of injury caused by rotating components Danger of bursting while tires are inflated Observe the admis sible tire pressure see Tech nical data The device generates poisonous exhaust fumes as soon as the engine is running Some of these gases are odourless and invisi ble Never let the engine run in closed rooms Risk of tipping When positioned sideways to the slope the device is stable up to 20 in accordance with the standard measuring method Sound level on the device Noise is causing health prob lems Use personal ear protec tion to avoid hearing damage Warning Risk of injury caused by rotating blades or parts Objects can be ejected Make sure that no one is within the danger zone of the blade at least 50 metres Warning Explosion hazard Keep the fuel away from ignition sources and do not smoke while handling the device Observe the safety instructions regarding the fuel Lubrication chart Position of grease nipples for grease lubrica tion Observe the maintenance instructions Type plate The type plate on the device provides you with information on the device type and the technical data r ET aay 2 D 74424 B hlertann Rasenm her AS X
13. terminals 1 Pull the tank out off the holders and put it to the right Disconnect the black cable Disconnect the red cable Dismantle the battery from the device Charge the battery Mount the battery into the device Connect the red cable Connect the black cable Oo N Oo amp D Remount the tank Hydrostat transmission After a standstill of several hours on an even surface the oil level must have reached the marking 1 of the oil container If this is not the case top up the oil see Technical data 27 Only fill in oil until the oil level has reached the marking of the oil container Storage Storing the device Also observe the notices on storage in the attached operating instructions by the engine manufacturer Restarting Keep the device in a closed dry and well ventilated room and out of reach of children Always eliminate all problems of the device before you store it so that the device is always in a safe to operate state Let the engine cool down before you store the device in closed rooms Also observe the notices on storage in the attached operating instructions by the engine manufacturer Longer storage 1 Observe the safety instructions regarding the handling of fuel 2 Draining fuel tank Put a piece of a tube on the fuel valve and fill the fuel in an ade quate fuel container 8 Emptying carburetor Start the engine and let it run
14. Do not store E10 petrol longer than 30 days Tanking up Danger Fuel is ignited by hot engine parts Prior to filling up switch off the engine and wait for at least 20 minutes until the engine has cooled down Observe the safety instructions regarding the fuel Filling in the fuel 1 For filling use a canister with a filler spout or use as funnel 2 Open the canister carefully so that the existing overpressure is discharged slowly and no fuel spurts out 3 Open the tank cap carefully so that the existing overpressure is discharged slowly and no fuel spurts out 4 Fill the fuel tank 5 Screw the tank cap on tightly The device is equipped with safety switches To start the engine the following requirements must be met A driver sits in the driver seat The blade clutch is switched off The drive lever is in neutral position If the engine is running and the driver leaves the seat the engine is shut off If the engine was shut down due to a safety switch turn the ignition key to position Ignition off By this you will avoid discharging the battery Starting the engine Start the device only when it is positioned on even and firm terrain 1 Open both fuel valves Sit down on the driver seat Switch off the blade clutch Move the drive lever to neutral position a fF oN Only for cold start Move out the lever for the choke 6 Move the accelerator lever to mi
15. MOTOR Operating Instructions Ride on Allmaher AS 900 ENDURO AS 915 ENDURO From serial number AS 900 021415010001 AS 915 018215010015 Issued 09 April 2015 V21 0 EN Translation of the Original Operating Instructions Preface Please fill in all data referring to your device When ordering spare parts provide your deal er with the device and engine number Serial number Pleases adhere the sticker from the warranty card here Engine number Date of purchase Address of dealer Dear customer Congratulations on your purchase You have acquired a reliable quality product by AS Motor Germany This product has been manufactured according to modern manufacturing methods and com prehensive quality assurance measures Only when you are satisfied with your device we have attained our goal Read these operating instructions carefully and attentively so that your device operates smoothly and you and others are safe from any hazards If you have questions concerning your device please contact your dealer or call our customer service tele phone 49 0 7973 9123 0 For international AS partners please see www as motor de worldwide AS Motor Germany wishes you much joy with your new device Intended use The device is exclusively intended for cutting grass or similar vegetation in agriculture for estry and landscape conservation Only use attachments and cutting tools
16. X 4 T 4 4 KW 6 0 PS 2800 1 min 5 eka Lwa 2011 6 020909090055 9 4 7 TAMA NT dB 8 9 1 Name and address of the manufac turer 2 Device designation Type designation Rated power output in kW engine speed Weight Year of manufacture Serial number CE marking Sound level Lwa OQ J DO Safety instructions Get informed Safe handling of fuel For your safety read these operating instruc tions with care Familiarize yourself with the control elements and the proper use of the device Share these operating instructions with other users of the device Before you use the device for the first time let the dealer instruct you regarding safe use Get familiar with the device in a wide open and flat terrain first User restrictions and hours of operation Never allow children or persons who are not familiar with the operating instructions to use the device Persons under 18 years of age may operate the device only under proper supervision Local regulations determine the minimum age of the operator und the operating times Unsuitable for operation of the device are persons who are under the influence of alcohol drugs or reaction retarding medicines have physical and mental emotional impair ments are tired or sick People fitted with pace makers are not allowed to touch any current carrying parts of the ignition system Danger Fuel is
17. ast once a year or every 50 operating hours regardless of whether there is wear or not Material wears out gets cracks which can endanger persons or property Vibrations indicate that the blade is worn excessively on one side or damage of motor or cutting unit mount e g rubber elements Improperly sharpened blades increase the device load and result in fatigue cracks and breakage Ejected pieces can cause severe injuries Cutting blades If the cutting blades strike a foreign object they can be twisted overload protection Never mow when the cutting blades are twist ed Turn the cutting blades back to their initial position If the cutting blades cannot be turned back have the cutting mechanism checked for damage and the cutting blades turned back or replaced by an authorised service centre To prevent unbalance replace or reverse the cutting blades 2 in pairs only Cutting blades AS 900 The cutting blades 2 are reversible blades Reverse both blades when the width 4 of a cutting blade is smaller than 55 mm and when the other side of the cutting blade has not yet been used a_ C1 The cutting blades and fastening parts must be changed when the width 5 of a cutting blade is smaller than 40 mm and the other side of the cutting blade has already been used when the thickness of the cutting blade at any point is below 1 mm except cutting edg
18. ave the blade sharpened and balanced regularly by authorised service centre Do not mow when the grass is wet or when it is raining The turf may be damaged and there is a danger of slipping Turn the device around only in already mown sections Do not leave the device unattended while the engine is running Set the cutting height so that the blade does not touch the ground even in case of terrain unevenness Always set the blade to transport position when you do not mow For mowing always turn the accelerator lever to full throttle to achieve the best mowing performance To avoid blockage during the ejection of grass we recommend for flat terrain to proceed according to the mowing patterns Mulch is shredded into much smaller pieces when you mow the terrain once again in the opposite direction Prior to starting Checking the oil level Adjusting the seating position Caution Before mowing always check the engine oil level and the oil level in the hydro stat see Maintenance Fuel Adjust the seat in the longitudinal direction until your feet are positioned on the inclined support plates and you sit comfortably Starting Danger A During startup there is a risk of injury caused by the rotating blade Make sure that no one is within the danger zone of the blade Safety switches As fuel use unleaded petrol see operating instructions of the engine manufacturer You can use E10 petrol
19. cers or fuel tank au thorized service centre Check all parts that contain fluids for leaks and proper condition These can be Fuel tank fuel valve fuel lines carburetor engine gears battery hydraulic system In case of leaks contact an authorised service centre Check the safety switches for proper function It must not be possible to start the engine when there is no driver on the driver s seat The blade clutch is switched on The drive lever is not in neutral position If the engine is running and the driver leaves the seat the engine must shut down Contact an authorised service centre if one of these conditions is not met Operating hours counter When you press the button at the operating hour counter the display will alternate be tween Operating hours Hours before the next engine oil change OIL 23 Hours before the next grease lubrication of the device LUBE The intervals in the maintenance table and in the operating instructions of the engine manu facturer apply The specifications for the next engine oil change and the next grease lubrication at the operating hour counter serve only as additional reminder If the display flashes showing the text OIL or LUBE check the information in the mainte nance table regarding oil change or lubrication Checking the parking brake Grease lubrication Danger If the parking brake is incorrect
20. ck washers fuses discs thrust plates pressure discs protection skirts impact protection wheels tires Disposal The device cuts and shreds the plant material in a single operation Shredded plant material decomposes quickly can be utilized as fertiliz er and therefore be left on the ground Dispose of waste oil and fuel in accordance with the local regulations or return it to an oil shop Packaging device and accessories are made of recyclable materials and must be disposed of accordingly Warranty The conditions of the warranty can be found on the reverse side of your warranty card Send the filled out warranty card immediately after the purchase of your device to AS Motor Germany or the supplier Other wise the warranty is no longer valid Preserve the proof of purchase or the warranty card that was filled out by the vendor 29 Troubleshooting The following table contains the most frequent problems and their elimination If more problems occur contact the closest authorised service centre You can find an authorised service centre on our home page www as motor de Problem Possible cause Remedy Starter does not turn Safety switches are not actu ated Move drive lever to neutral position Switch off blade clutch switch Move cutting height adjustment to transport position Put driver in seat to activate seat contact switches Battery is empty
21. ddle posi tion 7 Turn the ignition key to start position 8 After the engine starts release the ignition key and press the lever for the choke back in 17 9 For mowing set the accelerator lever to max speed If the engine does not start after 5 seconds release the key and wait for approx 15 seconds before trying to start the device again Engaging the blade Oil pressure switch Only engage the blade when it turns freely and does not come into contact with objects or the floor Do not engage the blade in uncut grass be cause the blade drive otherwise becomes overloaded can be damaged or can wear prematurely 1 Start the engine 2 Move the lever for the cutting height ad justment to the highest cutting position Release the Foot brake 4 Switch on the blade clutch switch the blade starts up 5 Set the desired cutting height If you set the cutting height to transport posi tion during mowing the blade is automatically disengaged Reengaging 1 Switch off blade clutch switch 2 Move the lever for the cutting height ad justment to the highest cutting position Release the Foot brake 4 Switch on the blade clutch switch the blade starts up 5 Set the desired cutting height Disengaging the blade when running over paths 1 Switch off blade clutch switch 18 Danger If the engine shuts down while you are mowing the device can roll away Immediate
22. e Cutting blades AS 915 The cutting blades 2 and the fastening parts must be changed 25 when the width of the cutting blade 4 is under 50 mm when the thickness of the cutting blade at any point is below 1 mm except cutting edge Original blade An original AS blade is engraved with AS GXXXXXXXX or EXXXXX This corresponds to the spare part number Checking the condition of the cutting blade screws A Danger When a screw head is worn the cutting blades can become loose Check all screws used for fastening the cutting blades ai 3 Maintaining the engine Danger If the speed of rotation is set too high objects can be ejected The engine can be damaged and noise pollution increases A Do not change the basic setting of the carburetor or the speed control The operating instructions of the engine are prepared by the engine manufacturer They contain the maintenance instructions and the warranty conditions for the engine If warranty work for the engine is required please contact your authorised service centre or the nearest authorised engine dealer To ensure a long service life of the engine sufficient engine cooling is required Keep the engine cover ventilation grid silencer protective grid and cooling fins of the engine clean at all times Checking the engine oil level The screw head 3 wears off during mowing and
23. ement uncertainty U 0 5 m s Whole body vibration anw 0 9 m s Measurement uncertainty U 0 5 m s Tyre pressure Front 1 bar Rear 1 5 bar Accessories Trailer G06800003 09311 Trailer hitch G06800005 09313 Snow remover blade without adaptor G06837006 E09306 Adaptor snow removal blade G06637009 09309 Snow tires set G06637006 09316 Lawn tyres front set G06621001 09318 Lawn tyres rear set G06621002 09319 Spray paint 400 ml colour orange G00011050 04606 Seat suspension unit G06680124 09348 Clinometer G06950027 E11835 35 MOTOR Declaration of conformity AS Motor Germany GmbH amp Co KG Ellwanger StraBe 15 D 74424 B hlertann www as motor de We declare that the grassland mower type with serial number as well as type with serial number as brought into circulation by us conforms to all rele vant safety and health requirements of the EC direc tives listed Function The device is exclusively intended for cutting grass or similar vegetation in agriculture forestry and landscape conservation Applied standards Place where all technical records are filed AS Motor Germany GmbH amp Co KG Ellwanger StraBe 15 D 74424 B hlertann Buhlertann January 2015 loge Eberhard Lange Managing director 36 AS 900 ENDURO starting from 021415010001 AS 915 ENDURO starting from 018215010015 2006 42 EC 2004 108 EC 97 68 EC DIN EN 12733 ae By Pro
24. l pressure Slope too steep Bring the device into a level position Poor quality dirty or old fuel Clean fuel system authorised service centre Always use fresh fuel Engine starts badly or runs irregularly Choke is closed Open the choke Air filter is dirty Maintain air filter see also Mainte nance and cleaning Poor quality dirty or old fuel Always use fresh fuel Spark plug is sooted dam aged or incorrect electrode gap Clean spark plug and check electrode gap see also Maintenance and clean ing Replace spark plug if necessary Device does not move The drive is unlocked Lock the drive Hydrostatic drive is overheat ed Cool down see also Maintenance and cleaning The blade does not rotate Lever for cutting height ad justment in transport position Lower lever for cutting height adjust ment to the desired cutting height Electromagnetic clutch has insufficient voltage Let engine run for some time at medi um speed or charge battery V belt is insufficiently ten sioned or damaged Authorised service centre Strong vibrations during operation Unbalance at the blade caused by incorrect sharpen ing or chips on the blade Have blade resharpened and balanced by an authorised service centre Re place a damaged blade immediately Blade drive shaft is bent due to collisions with foreign ob jects
25. lant material no matter if wet or dry the risk of slipping is high Mowing surfaces with fire hazard Carry a sufficient amount of suitable extin guishing agent If side inclination is too great fuel may leak from the carburetor or the tank This poses a fire hazard Observe the mowed surface also after mov ing is completed to ensure that no fire will start To avoid risk of fire keep the following compo nents free of dirt grass hay leaking oil grease etc Engine Silencer manifold guard clearances Battery Area around the fuel tank Caution when using accessories Only transport loads that you can handle safely Only drive on slopes up to 10 Do not take tight corners Be extremely cautious when moving in reverse When work is completed After each mowing close both fuel valves Prior to leaving the device wait until the engine comes to a standstill and remove the ignition key After switching it off let the device cool down for at least 20 minutes before you store it in a dry closed sufficiently ventilated room Never store the device when there is fuel in the tank inside a building where fuel vapours might come into contact with open fire or sparks Hydraulic components The device contains hydraulic components In case of improper repair or damage to the hydraulic components pressurised hydraulic fluid may leak The fluid may ente
26. ling away Do not touch the exhaust the engine and the gearbox They become very hot during opera tion and you can get burned Resulting unin tentional movements constitute an additional injury hazard Switch off the blade and wait until the blade comes to a standstill Personal protective measures While mowing always wear sturdy footwear with good grip long trousers and gloves Do not mow in open sandals or bare feet f Ww Noise is causing health prob lems Use personal ear protec tion to avoid hearing damage Wear safety glasses and head gear Ask your specialised dealer about suitable protective equipment Preparing the mowing area Prior to mowing carefully check the perimeter of the lawn Remove rocks pieces of wood bones wires and other objects that could be picked up and thrown out by the device Use caution when mowing Risk of injury Stay within shouting distance to other people who can help you in case of an emergency A Danger Risk of injury caused by thrown out objects Never mow while persons children pets or property are in the vicinity s e AR A The area in front of and to the right of the device is especially dangerous Keep your hands and feet away from the rotating parts Only mow during daylight or with adequate artificial lighting Never mow in the event of uncertain weather conditions and risk of light ning Be especially carefully when
27. ly adjusted the device can roll away Make sure that the parking brake is always functioning properly A 1 Put the device on a non slip surface e g concrete or asphalt 2 Unlock the drive 3 Actuate the parking brake 4 Try to move the device If the rear wheels lock the parking brake is correctly adjusted If you can move the device the parking brake must be re adjusted by an authorised service centre Checking the foot brake On the lubrication chart the position of the grease nipples are marked 1 Clean the grease nipples 2 Lubricate the grease nipples with a hand grease gun 1 2 strokes 3 Remove any excess grease that has squeezed out from the bearing points Checking the blade Check if the drive lever return to STOP when the brake pedal is actuated 24 Danger Improperly mounted and main tained blades pose a severe injury hazard Work at the blade shall only be performed by an authorised service centre Wear sturdy gloves when you check the blades Work on the blade requires special qualifica tions because an unbalance test is required and the torques must be observed A Check the blade and all fastening parts for wear damage and cracks before and after each mowing operation when there are significant changes All blade parts shown and their fastening parts must be changed when damage or cracks were found At le
28. ly actuate the parking brake to prevent the device from rolling away A The oil pressure switch ensures that the en gine is not damaged when the device is used in steep terrain The oil pressure switch switches off the engine when damage to the engine may occur due to lack of oil pressure This may occur when Oil level is too low The device is in too steep a sloping position while in steep terrain How steep the gradient for the oil pressure switch to switch off the engine may be de pends on the engine type direction of inclina tion and the oil level In order to restart the engine let the device roll to terrain that is less steep while in idle state In every case check the oil level Towing Danger The device can roll away without the drive Never unlock the drive in steep terrain without securing the device against rolling away If the engine cannot be started again the device must be towed 1 While using the brakes let the device roll to terrain that is less steep 2 Secure the device against rolling away or sliding 3 Secure the device with a cable winch that has got enough load capacity 4 For towing unlock the drive and release the parking brake Driving A In case of a hazardous situation switch off the drive and declutch the blade Danger Mowing on a slope is dangerous There is a risk of tilting and slipping Observe the safety instruction for mowing on slopes
29. must be replaced at the latest when it is down to a thickness of 2 mm To prevent unbalance replace the cutting blade screws in pairs only Checking the blade clutch Check the blade clutch for proper function by disengaging the blade The blade must come from full speed to a standstill in less than 5 seconds Contact an authorised service centre if this is not the case 26 Never allow the oil level to be too low other wise the engine can be damaged Never fill in too much oil Otherwise there is the risk that the oil enters and destroys the air filter For this observe the attached operating in structions of the engine Checking the spark plug Danger The ignition system generates an electromagnetic field Soiled spark plugs reduce the engine output Clean the electrode of the spark plug with a brass wire brush Check the electrode gap see operating instructions of the engine manu facturer Make sure that the insulator around Wearers of pacemakers must not work on live parts the electrode is not damaged Never use a damaged spark plug Tighten the spark plug using the correct torque see operating instructions of the engine manu facturer Always check both spark plugs Maintaining the air filter Danger Cleaning agents pose a fire and explosion hazard Never clean the air filter with flam mable solvents Make sure that the air filter is always clean A dirty air filter reduce
30. nd make sure that the ramps Assembly are as wide as the wheel gauge of the x device Scope of delivery are tightly secured to the platform The device is shipped in a carton on a pallet are not steeper than 15 The scope of delivery included 2 Carefully drive the device via the ramps The device onto the platform This operating manual 3 Secure the device against rolling sliding tilting and fuel leakage Warranty card Steering wheel with feather key 2 side supports 2 protective coverings for side supports Support pipe only AS 915 Protective covering for support pipe only AS 915 Ignition key Screws nuts and discs for the assembly of the steering wheel support pie and side supports See operating instructions of the engine manufacturer Unpacking 1 Remove the carton the frame and the film 2 Check the air pressure of all tires see Technical data Mounting 4 Secure the device with belts to the frame elements that can hold the weight Caution To prevent damages to the de vice we recommend to fasten the straps exactly as shown in the illustration Do not overtighten the straps Unloading the device 1 Undo the transport fastenings 2 Drive the device carefully down the ramps of the platform 15 1 Mount the assembly wheel observe the feather key 1 2 Slide the protective coverings over the side su
31. ose UDS Preparations Prior to all maintenance and cleaning work 1 Let the device cool down for at least 20 minutes 2 Close the fuel valve and the tank ventila tion 3 Disconnect the minus pole of the battery Caution During repair and maintenance work lift the device only by the frame You can use the points marked with arrows located at the front of the towing eye and at the frame below the seat as mount points Cleaning the device Depending on use clean the device thorough ly especially the bottom and the knife Grass cuttings and dirt that are stuck interfere with the grass ejection and impair the cutting quality To sufficiently cool the engine keep the engine cover ventilation grid and engine clean Fire hazard Take particular care that the components at the silencer are clean For cleaning use a hand brush Remove stubborn dirt with a wooden or plastic spatula Clean the outside housing parts with a cloth By the user when the engine is not running Do not clean the device with water spray or high pressure cleaner Do not use any aggres sive cleaning agents General inspection To make sure that the device can be operated safely check all nuts bolts screws connec tion of fuel lines air filters etc regularly for firm seating Check the ignition wire and the spark plug connectors for damage Immediately replace damaged or worn parts especially covers silen
32. pports and close the Velcro closures of the protective coverings 3 Screw both side supports to the device 4 Applies only to AS 915 Slide the protective covering over the support pipe and close the Velcro closure of the protective cover ing 5 Applies only to AS 915 Screw the support pipe to the device 6 Remove the two metal transport securing devices one metal hook each is screwed to the front and the rear 7 Release the parking break unlock the drive and push the mower off the pallet 8 Relock the drive 16 Connecting the battery A Caution When the battery is connected there is a risk of short circuit Do not put tools or metal objects onto the battery Observe the as sembly order when connecting and disconnecting the battery 1 Connect the red cable to the battery 2 Connect the black cable to the battery Information on mowing Prior to mowing check your device for com pleteness proper functioning and cleanliness A dirty ventilation grid causes overheating of the engine this can damage the engine A dirty protective grid at the silencer poses a fire hazard Frequent engagement and disengagement of the clutch increases wear of the blade drive belt and the blade brake Especially in case of high grass clutch engagement leads to over load To keep the area well maintained mow fre quently and keep the grass short Only mow with a sharp and undamaged blade H
33. r the skin and thus cause severe injuries Only carry out maintenance work as de scribed in these operating instructions If hydraulic fluid has entered your skin contact a doctor immediately Use caution during maintenance and repair Be careful when pulling loads Only use tow bars authorized by AS Motor Germany Observe the maximum load carrying capaci ty Technical data Observe the safety instructions in the oper ating instructions of the tow bar Only carry out maintenance work as described in these operating instructions Have an au thorised service centre carry out all other work Only use the knives and spare parts authorized by AS Motor Germany Unauthorized knives and spare parts can cause severe injuries Prior to all maintenance work wait until the engine comes to a standstill and pull off the spark plug connector We explicitly point out that in accordance with the Product Liability Act we are not liable for damages that were caused by our devices if worn or damaged parts were not repaired or replaced on time these damages were caused by improper repair when changing a part our original parts or parts authorised by use were not used the repair work was not carried out by an authorised service station The same applies for spare parts and accesso ries 10 Device description Figure shows AS 915 ENDURO ON OOF WD
34. rking brake Subsequently the mower can only be braked via the foot brake 8 1 Locked 2 Unlocked idling Fuel valve Transport Transport the device on a freight vehicle or a trailer which is designed for a carrying capacity of at least as great as the empty weight of the device Transport on pallets At the bottom of the tank at the left rear and at the right front there is one fuel valve each 1 Reserve R 2 Open 3 Closed C Turning to the left Open Turning to the right Closed 14 For transport over short distances use a fork lift or a lift truck For longer distances load the device with a fork lift onto a freight vehicle or trailer The user must be authorised to operate a fork lift When the machine is lifted all persons must step away from the working area of the fork lift Notice Drive the fork lift completely under the longitudinal beams of the wooden pallets Transport of ready to use device Warning Risk of injury due to the heavy weight of the device The device can fall over and fall down and cause severe injuries Observe the following notices A Prior to transport let the device cool down for at least 20 minutes Close the fuel valves Loading Use suitable ramps for loading that can carry the empty weight of the de vice 100 kg are wider than the device have a slip free surface 1 Putthe device in front of the ramps a
35. s 20 Maintenance and cleaning Regular maintenance keeps your device ready for use If you do not observe the maintenance notices faults may occur that are not covered by the well warranty Operational safety is endangered as Contact your authorised service centre for checkup if you detect problems during mainte nance Component Action Maintenance interval A B Device Check for safe working condition basic inspection A Clean Customer service A Fuel Check fuel level Is the tank cap closed Tank fuel valve Check parts for leaks and check for good condition A and fuel line Ventilation grid Clean A Engine cooling Clean A Spark plug Check replace A Air filter Maintain oA Blade and fas Check for wear and damage See chapter Checking the A tening components blade Change A Clean the screw on point of the knife blade Blade brake Does the blade function safely and does the blade come to o A a standstill within 5 seconds Drive lever Does the device stop when the lever is in neutral position o A STOP Does the lever move to neutral position when the foot m A brake is actuated Does the lever move to neutral position when it was rea m A leased from position Driving in reverse 21
36. s the engine performance and leads to increased engine wear and fuel consumption Irrespective of the operating hours change the filter insert at least once a year Do not operate the engine without air filter For this observe the attached operating in structions of the engine Checking and charging the battery Danger When the battery is being charged explosive gases escape Never charge the battery close to flames Avoid sparking and do not smoke A Caution When the battery is connected there is a risk of short circuit Do not put tools or metal objects onto the battery Observe the as sembly order when connecting and disconnecting the battery A If the starter does not turn the engine or turns it too weakly charge the battery The battery is maintenance free and gas tight For charging the battery you require a special charging system Battery chargers for car batteries are not suitable The charging current must not exceed the maximum of 3 ampere otherwise the bat tery heats up too much Use electronically controlled charging systems These charging systems detect the connected battery and charge it with the required charging current and terminate the charging process when the battery is full Charge the battery before you put the device away for winter storage A fully charged battery lasts for approx 4 months before it needs to be recharged Caution Never confuse the plus and minus
37. speed Mulching result with low plant material not satisfactory Plant material is ejected too quickly Increase speed Housing is jammed Mowed grass was too long or too damp Adjust cutting height and mowing speed to the mowing conditions Blade is worn Authorised service centre Engine speed is too low de spite full power Authorised service centre The device does not stop when the brake is actuated Brake is adjusted incorrectly worn or defective Authorised service centre The engine does not switch off Switching off system is defec tive Close the fuel valve Authorised service centre 32 The tires become flat Thorns or sharp objects dam age the tires If necessary use tire protection gel authorised service centre 33 Technical data Type AS 900 ENDURO AS 915 ENDURO Range of application tempera ture 0 30 C For temperatures below 5 observe the engine manu facturer s information regarding the engine oil Engine type Manufacturer Type Cylinder capacity Performance Engine speed Two cylinder four stroke engine Briggs amp Stratton Intek 7 Series V Twin 656 cm 11 1 KW 15 1 PS 3300 min 1 Professional Series 7220 656 cm 13 3 kW 18 0 PS 3300 min 1 Starting device Electric start Battery 12 V approx 19 Ah Fuses
38. t successful at moving up wards Be extremely cautious when changing the direction Do not turn on a slope Only mow when you are familiar with the terrain and the terrain is clear of obstacles Pay attention to bumps holes and other visible hazards Do not mow close to danger zones e g walls steep declines etc Prior to entering the slope always actuate the differential lock Move on slopes only when the differential lock is actuated Always keep the speed low when moving on slopes Do not start abruptly and do not brake ab ruptly Hold the steering wheel tightly so that the device does not swerve Only park the device on flat surfaces The drive has good braking efficiency which can only provide sufficient grip on a non slip surface If the mower starts to slide you can regain control by actuating the brake Uncontrolled handling is due to poor tire grip speeding abrupt braking an inappropriate task for the device poor knowledge of the area slope angles that are too steep Risk of tilting If the wheels facing uphill encounter obstacles such as roots branches rocks bumps etc the mower can tilt or slide Keep in mind that all attachments and loads increase the risk of tilting Risk of slipping When the ground is wet or loose use extreme caution to prevent the mower from slipping Use extreme caution when moving downhill On cut p
39. t surfaces walls curbs and between interlocking blocks 40
40. ter the mower moves 4 To stop move the drive lever slowly to neutral position or step on the foot brake When you actuate the foot brake and switch on the drive you can hear an alarm tone The differential lock connects the two rear wheels rigidly to each other This improves traction Actuate the differential lock when a wheel slips Always actuate the differential lock when moving downhill This improves the driving stability of the device The risk of sliding or swerving of the rear is reduced and safe brak ing is possible Driving in curves while the differential lock is actuated is only possible with limitations To avoid excessive wear actuate the differential lock only when the device is stopped if possible always step on the pedal all the way release the differential lock when it is no longer absolutely needed 19 Switching off and parking Warning Risk of injury in case of unauthor ised use Always remove the ignition key when you do not use the device 1 Move the drive lever slowly to neutral position 2 Turn the accelerator lever to idle speed 3 Switch off the blade clutch 4 Move the lever for the cutting height ad justment to transport position 5 Actuate the parking brake 6 Turn the ignition key to ignition off 7 Wait until the engine comes to a standstill before you step away from the device Remove the ignition key 9 Close both fuel valve
41. toxic and highly inflamma ble Danger of fire and explosion Keep the fuel away from ignition sources and do not smoke while handling the device Do not inhale fuel vapours they are dangerous to your health Use gloves and avoid skin contact with the fuel Fuel up outdoors only when the engine is cool and not running Use a filler or funnel Do not spill any fuel and do not let the fuel get into the canalisation or ground water If you spilled fuel do not start the device until the fuel vapours have evaporated wipe dry Move the device away from the area where the fuel was spilled Always close the tank cap securely and do not open it while the engine is running or the de vice is still hot Drain the fuel tank only when outdoors Use a suitable container or run the tank empty Keep the fuel away from children and store it in a suitable container in a dark cool and dry location Never park the device with fuel in the tank inside a building where fuel vapours could come in contact with open fire or sparks Immediately replace a damaged fuel tank or tank cap authorised dealership First aid When swallowing fuel or inhaling fuel vapours do not force vomiting and immediately consult a doctor In case of skin contact immediately wash with water and soap Change your soiled clothing as soon as you can Measures in case of a fire In case of a fire use foam dry powder extin guisher or carbon dio
42. until it stops on its own 4 Clean the device thoroughly 5 Touch up defects in painting for spray paint see Accessories 6 Preserve the engine Unscrew the two spark plugs Fill a tablespoon of engine oil into each spark plug opening Briefly actuate the starter oil is distribut ed in the cylinder Screw the spark plugs back in Do not put the spark plug connector on 7 Remove the ignition key and keep it sepa rate from the device In autumn have your device checked by an authorised service centre 28 If you want to start the device after a longer storage carry out the tasks described in chap ter Maintenance Spare parts The reliable and safe operation of the device also depends on the quality of the spare parts used Only use original spare parts and acces sories that were approved by AS Motor Germany When foreign parts are installed the warranty and guarantee shall be void for the foreign part and for the device and for any resulting damage Inform your authorised service centre about the device type and serial number of your devices when you order spare parts Wear parts Some parts are wear parts They wear during use and must be replaced The warranty does not cover the following parts Blades cutting blades cutter bars blade bolts sliding plates V belt chains Bowden cables starter ropes pressure plates air filters spark plugs disc springs lo
43. xide CO2 Never douse with water Check the device prior to use Prior to each use carry out a visual inspection of the blade protection flap drive and fas tening parts for proper condition and firm seating Never use the device when covers impact protection or protection flaps are defective or not installed Do not remove change or override any safety devices or control elements Observe the maintenance instructions and replace damaged or worn parts immediately Check the blade brake for proper function by switching off the blade clutch The blade must come to a standstill from full speed within less than 5 seconds Check the parking brake for proper function see Maintenance Use caution during operation when you drive on surfaces other than grass Switch off the engine and wait until the blade comes to a standstill and remove the ignition key before you transport the device if you step away from the device even for just a short time before you clean or check the device or before you carry out work on the device before you unblock or unclog the discharge area Prior to mowing Do not start the engine if fuel was spilled in closed or poorly ventilated rooms danger of poisoning if there are other persons nearby After every stop and before you shut down the engine actuate the parking brake This pre vents the device from accidentally rol
44. xy Frank Einsiedler Head of development 37 38 39 MOTOR AS Motor Germany GmbH amp Co KG Ellwanger StraBe 15 D 74424 B hlertann www as motor de Professional technology for gardens and landscapes Allmaher Ride on Allmaher Rear discharge mower Rotary mower Flail mower Side discharge mower Mulching mower WeedHex Manoeuvrable meadow mower for extensive green area care The Allmaher reliably shreds metre high grass undergrowth and weeds Ease of use and high area coverage all combined in a compact ride on mower Low centre of gravity optimum weight distribution and broad wheel base provide you with the best performance on slopes and power reserves Professional lawn mower with rear discharge With wheel drive and infinite speed regulation for exceptional cutting and catching performance in any situation The economic alternative to bar mower Ideal for fodder produc tion The grass is not shredded and placed into a pile on the side The flail blades are supported movably and avoid rocks and other obstacles and chop the cuttings several times This solid allrounder has a side discharge wheel drive and a housing of 3 mm thick plastic coated steel Mulching saves both time and money The mulch stays on the ground and practically disappears into the lawn so that no com plex disposal is necessary Removes weeds carefully quickly and without the use of chemi cals on transpor

AS 900 ENDURO + 915 ENDURO

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