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Honeywell SPM Flex Manual

1. e 6 J Figure 28 The real time coin battery To clean the exterior surfaces Exterior surfaces of the detector can be cleaned with a soft cloth moistened with water or with 6 IPA alcohol wipes Plug the detector s ports when washing the case Storing the detector When storing the detector with the power adaptor plugged in the rocker switch can be left in the on position the battery will continue charging The detector can also be charged with the rocker switch off When storing the detector without being plugged into the power adaptor turn the rocker switch off This will minimize the power This is the recommended setting for long term storage or for transporting the detector Charge the detector at least four hours every three months Recycling At the end of its usable life return the detector to Honeywell Analytics for recycling Storing Chemcassette cartridges Follow the instructions on the cartridge label for acceptable storage temperatures and expiration dates 49 SPM Flex Gas Detector Honeywell Labels Flex CC S U XP Mineral Acids XP MA PIN 1265 4012 Stor Temp Less than 0 C 32 F Exp Date 04 Mar 2015 SFID 1265 40129131026 Detect HF HCI HBr BF3 ke Packing label PIN 1265 4012 PIN 1265 4012 Flex CC S U XP Mineral Acids XP MA Exp Date 04 Mar 2015 SFID 1265 40129131026 Stor Temp Less than 0 C 32 F Made in USA XP MA Made i
2. Model FSP135 AAAN1 Input 100 240 VAC 2 A 50 60 Hz Power adaptor Output 24 VDC 5 62A CCN QQGQ E190414 Mark of conformity UL listed Environmental use ndoor only Communications Relays Alarm 1 Alarm 2 Fault user configurable for normally open closed 4 20mA Ethernet with Modbus TCP IP and web server USB port for memory stick configuration data transfer Flow System Automatic flow control with bypass system 250 or 500 cc min at tape higher flow at inlet to reduce sample time internal bypass system sample up to 100 ft Local Alarms Status Visual LEDs for alarm normal condition and fault Audible User selectable Off Low 75 dB at 1 m Medium 85 dB at 1 m High gt 90 dB at I m nterface 4 large buttons 3 5 Color LCD TFT display web server Data Logging ling 3 months 15 sec with no gas reading 1 sec when reading gas Event history 1500 events approx 1 year concrete ounting 6 in x 2 in vibration resistant stud anchor for concrete McMaster Carr 94475A185 or equivalent add 0 25 in to length en mounting bracket with sun shield screws wood 6 in x 2 in flange head lag screw for wood McMaster Carr 95526A375 or equivalent add 0 25 in to length when mounting bracket with sun shield Battery type Lithium ion Battery life Approximately 70 of original capacity after 300 full charge discharge
3. 3 on board relays 4 20 mA analog output and Modbus TCP outputs for signal and service connectivity The gas detector is equipped with a USB port for configuration sharing firmware updates and data downloads For web enabled devices web pages are available via the Ethernet port Standard operation conditons The SPM Flex gas detector is designed for use in temperatures between 32 F and 104 F 0 C and 40 C and relative humidities between 0 and 100 the relative humidities are limited by tape and calibration The sample line will require additional hardware to remove moisture in high relative humidity conditions where condensing may occur the sample must be non condensing Dry conditions may require humidification High altitude applications The SPM Flex pump is optimized for operation at altitudes between 1000 feet 305 meters and 3000 ft 945 m above sea level At altitudes above 3 000 ft 915 m up to a maximum of 6 000 ft 1 830 m contact Honeywell Analytics for calibration At 6 000 feet pump capacity is reduced 18 and a flow system adjustment to the bypass valve is required This must be performed by a Honeywell Analytics certified technician Contact Customer Service SPM Flex Gas Detector Honeywell Safety Information Danger notices contain information that could prevent death or serious injury Warnings contain information that could prevent injury or equipment damage Caution notices contain informatio
4. 35 Tubing ID in 0 125 3 18 Tubing length ft 100 30 Tubing OD in n 0 25 6 35 Tubing ID in 0 188 4 76 The overall maximum load on the pump between the inlet and the exhaust should not exceed 10 inches H30 NOTE Use Teflon Fluorinated Ethylene Polymer FEP tubing to ensure proper sample transport An external filter must be installed on the detector s in line either at the detector for local monitoring or at the end of the sampling line for remote monitoring A filter can also be installed on the exhaust port to reduce noise filter UV arrow indicates gt gt direction of flow push fittings Figure 17 External filter 25 SPM Flex Gas Detector Honeywell Setup Installation drawing WALL MOUNTED o Cr paaa m 12 32 1313 01 Figure 18 Installation drawing Mounting options The SPM Flex detector must be installed only by qualified professional personnel in accordance with local codes The SPM Flex gas detector has an optional mounting bracket assembly that is easily affixed to a suitable vertical surface such as a wall tool housing
5. Detector Honeywell Description Part No ex CC XP Hydrides 1265 3000 ex CC XP Mineral Acids may require an export license 1265 3001 ex CC XP Chlorine 1265 3002 ex CC XP Ammonia 1265 3003 Long ex CC Fluorine Oxidizers 1265 3004 up to 90 days XP ex CC Sulfur Dioxide 1265 3005 or 30 days ex CC Diisocyanates 1265 3006 standard of continuous ex CC XP Phosgene 1265 3007 monitoring ex CC Hydrazine 1265 3008 ex CC Hydrogen Peroxide 1265 3010 ex CC Ozone 1265 3011 SPM Flex CC U XP Mineral Acids No export restriction LDL limited above 366 ppb for HF SPM Flex CC S XP Hydrides 1265 4000 SP SP SP SP F F F F F Short SPM FI upto 2 g F F F F F 1265 3012 Chemcassette cartridges ex CC S XP Mineral Acids may require an export license 1265 4001 ex CC S XP Chlorine 1265 4002 ex CC S XP Ammonia 1265 4003 ex CC S Fluorine Oxidizers 1265 4004 ex CC S Sulfur Dioxide 1265 4005 ex CC S Diisocyanates 1265 4006 ex CC S XP Phosgene 1265 4007 ex CC S Hydrazine 1265 4008 ex CC S Hydrogen Cyanide 1265 4009 SPM Flex CC S Hydrogen Peroxide 1265 4010 SPM Flex CC S Ozone 1265 4011 SPM Flex CC S U XP Mineral Acids No export restriction LDL limited above 366 ppb for HF weeks of SP continuous SP monitoring SP SP 1265 4012 ncludes a standard wall mounting bracket a battery a p
6. adequate space for the intended wiring The IP rating can be maintained only with the original factory connectors 1 068 in kag 0 386 in 27 13 cm 9 81 cm e pp 7 Figure 8 Ethernet opening dimensions 19 SPM Flex Gas Detector Honeywell Ethernet connector P9 Mr Fault Relay 2 Relay 1 COM NC NO COM NC NO COM NC NO DOVVDSE FEBER 4 20 mA connections Input power Relay baa a connections connections ME Figure 9 SPM Flex connections Terminal Module The terminal module is located on the main PCB inside the gas detector All power relay and 4 20 mA connections to SPM Flex are made via this module Wire entry to the terminal module area is via the cable entry conduit entry located at the top of the detector This table shows the default wiring configuration for the IP rated communication connector when installed by Honeywell Analytics The relays are labeled for the factory default but the configuration can be modified to have a single alarm and separate faults Relay Terminal Connections Front View No Color Assign to Relay Red Alarm2 NO Black Alarm2 COM White Alarm1 NO Green Alarm1 COM Brown Fault NO Blue Fault COM Yellow 4 20 mA White Black 4 20 mA O NO BIO ND mm Do not run 4 20 mA signals and relay signals in the same cable bundle 20 Honeyw
7. cycles 6 hours under typical operating conditions aximum inlet outlet pressure differential e overall maximum load on the pump between the inlet and the exhaust should not exceed 10 inches H O Communication connector optional communications cable V 5 A maximum Relays 0 V 6 A maximum Minimum Wire gauges Maximum USB 0 or later ndoor outdoor use oth the power supply is indoor only Operating 1 000 to 3 000 ft above sea level standard altitudes above 3 000 ft to 6 000 ft above sea level requires factory adjustment contact Honeywell Analytics ngress Protection rating IP65 External switch or circuit breaker requirement description amp location meet or exceed all local codes and regulations Ventilation requirements mount with no obstructions within 4 in 10 cm of either side or within 2 in 5 cm above and below the detector Inhibit 2 mA programmable from 1 5 3 5 mA in 0 5 mA increments 4 20 mA output Maintenance 3 mA programmable from 1 5 3 5 in 0 5 increments defaults and Instrument fault 1 mA or less not programmable will be driven under 1 mA ranges Over scale 21 5 mA programmable 21 22 mA 4 20 mA configurations sink source isolated Storage Detector 32 F to 104 F 0 C to 40 C 0 100 RH non condensing conditions Chemcassette cartridges Refer to the label on the Chemca
8. do so may impair the protection provided by the detector and may also void the warranty Initial setup Prior to use the detector requires some minimal setup e Unpack the unit save the packaging to re use for service requests e Read the quick start guide and this manual e Install a filter at the unit or at the end of a sample line Portable detectors e Connect the power adaptor in a dry indoor location e Charge for at least 4 hours the detector can be used while being charged e Open the detector s cover e Remove the rocker switch cover e Turn the rocker switch to the on position e Replace the rocker switch cover e Remove the paper optics card from the gate save the card for later use e Load a chemcassette e Configure the detector and begin to monitor see pages 15 16 for basic display usage e See detailed Operation pages 32 41 and Optional accessories pages 53 55 Fixed detectors e Install the wall mount bracket and mount the detector to it see pages 28 29 e Wire in accordance with local electrical codes utilizing a trained electrician see pages 19 25 e Input e Honeywell supplied power adaptor indoor dry location use only or e 24 VDC power supply e Signal as desired e 4 20 mA e Relays e Ethernet Open the detector s cover Remove the rocker switch cover Turn the rocker switch to the on position Replace the rocker switch cover Remove the paper optics card from the gate save the card for la
9. ready to use again ector will not charge Faulty connecti Check the cable connection corrective actions vary with security levels SPM Flex Gas Detector Honeywell Instrument Fault Maintenance Fault Information Codes Instrument Faults Maintenance Faults Flow Failure Technical Description Flow failure Meaning of Parameter Flow cc min Probable Cause Pump failure Flow line obstruction Positive pressure Corrective Action Replace pump Check flow lines Check for positive pressure Gate Motor Failure Gate timeout Gate motor failure Gate motor sensor failure Replace Tape Advance Failure Tape advance timeout Broken tape Tape drive motor failure Encoder failure Replace High Background optics counts too low after multiple pulls N A Tape issue Check replace Gas Table Invalid Gas table invalid error code CC RFID issue Replace contact HA Comm Failure RFID comm fail to RFID reader N A RFID PCB failure Replace Chemcassette Read Failure RFID read failure N A CC RFID issue Replace contact HA Temperature Too High overtemperature Temperature C Environment is over recommended temperature Improve ventilation cooling Temperature Too Low undertemperature Temperature C Environment is below recommended temperature Bring environment to correct temperatur
10. the Power Cancel button will cancel a command or when pressed for more than 3 seconds it will exit to the main display 14 Honeywell SPM Flex Gas Detector Login Logout Reset Alarms amp Faults Silence Reset all Monitor Mode Enter Out of monitor mode monitor mode Change Chemcassette Event Chem Gas Additional E ve 4 20 mA 8 Update Inhibit Current Loop operose Pro ed Calibration acterization ate g G ind A i Configuration eneral Monitoring Latching Outputs Network Security Manager Optics i i Force Force ka The SPM Flex detector s menus are easily navigated As an example this is how a user could review the detector s gas settings when starting from the In Monitor screen 1 Press the Up Arrow to open the Main Menu 2 Press the Down Arrow 4 times to highlight the Review Mode option 3 Press the Accept Select button to enter Review Mode 4 Press the Up Arrow or Down Arrow until the Gas settings option is highlighted 5 Press the Accept Select button to display the Gas Summary To return to the detector to the In Monitor display press the Power Cancel button three times to back out of the Main Menu options 15 SPM Flex Gas Detector Honeywell The display Figure 6 shows the elements of the display that will be seen in various situations Alarm 1 Alarm 2 de Concentration Monitor Inhibit ya ault trend mode Maintenance a oe Mute indicator pault naicator Indicator Battery Sta
11. 5 TWA mode 38 U unit IDs 38 Update program option 38 USB port 36 38 user interface version number 37 user unqualified 18 V vacuum 25 verification card 41 W wall outlet 10 warranty 57 web server response time 39 simultaneous connections 39 wiring bundles 23 routing 10 4 20 mA 20 cable bundles 20 configurable isolated 22 configurable sink 22 configurable source 22 configuration default 20 cover 22 diagram 4 20 mA isolated 21 diagram 4 20 mA sink 21 diagram 4 20 mA source 21 normally closed 23 normally de energized 23 normally energized 23 normally open 23 60 Honeywell SPM Flex Gas Detector 61 SPM Flex Gas Detector 1998M0845 Revision 03 December 2014 02014 Honeywell Analytics Honeywell
12. A Non Gas Related Configuration Non gas set up changed by UI N A Security Set Up Configuration Security set up changed N A Optics Verification Started Ul initialized optics verification sequence N A Simulation Started UI requests to start simulation N A Force Relay Started UI started force relay N A Force Relay End Request UI exited force relay function N A Time Changed Ul time set N A Optics Auto Adjust Requested N A Optics Auto Adjust Success Optics Auto Adjust Success LED drive counts Optics Corrected LED output dropped unexpectedly 1 first SLDE 2 second SLDE 3 Reference Photodiode Shift Mfg Service Mode UI has received commands to go into manufacturing service mode None Electrical Noise Optics block reports signal is noisy Failure code Probable Cause Corrective Action N A N A N A N A Start force relay N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A Start optics auto adjust N A N A N A N A 45 SPM Flex Gas Detector Honeywell Maintenance Perform maintenance activities according this schedule Use only Honeywell Analytics replacement parts Use appropriate static discharge mitigation while servicing the interior of the detector to avoid damage Maintenance Intervals m
13. F Factory service mode 38 false alarms preventing 40 fasteners 26 faults 33 37 feedback 33 FEP see Teflon fluorinated ethylene polymer file system 36 filters end of the line replacing 46 external 30 for non corrosive gases 30 inlet 31 particulate 30 acid scrubber 48 dust 48 in line 30 internal replacing 48 firmware 38 flash drive 36 flash slots internal 41 Flow characterization 38 flow rate 25 37 flow system optimization 38 4 20 mA 19 38 current loop calibration 37 isolated configuration 22 output 22 sink configuration 22 source configuration 22 G gas concentration level 33 reading 34 gas detection algorithm version number 37 gases detectable table 51 gases sticky corrosive 31 gas wet surfaces 31 gate manual operation 38 gate motor checking 48 Gateway 37 H handle 11 17 hinges 17 I icons 33 idle timeout period 38 IDs 38 inhibit level 39 inhibit modes 34 35 inhibit state 37 inlet port 31 In Monitor 32 IP address 37 39 IP rating 20 30 K Kynar 31 L languages 38 latches 11 17 Latching 39 LDL 38 LEDs 32 33 local codes 19 M MAC address 37 main display mode 16 maintenance 46 maintenance faults 34 39 Maintenance menu 37 mA output 37 menu navigation 15 Modbus register definitions 32 Modbus TCP menu 39 Monitoring 38 mounting bracket backward com patible 29 mounting brackets 26 mounting bracket standard 26 59 SPM Flex Gas Detector Honey
14. Levels menu the inhibit level from 1 5 mA to 3 5 mA the default is 2 0 mA the maintenance fault level from 1 5 mA to 3 5 mA the default is 3 mA and the overrange level from 21 0 mA to 22 0 mA the default is 21 5 mA The mA levels are adjusted in 0 5 mA increments Network The Ethernet mode can be set for either auto or manual In manual mode the IP address subnet mask and default gateway can be specified The Modbus TCP menu can be enabled or disabled disabled is the default The web server is not designed for more than ten simultaneous connections Responses will be slower with more connections 39 SPM Flex Gas Detector Honeywell Security Follow local and site procedures when working with the SPM Flex gas detector If needed ensure that the associated control panel is inhibited in order to prevent false alarms The following procedures must be followed carefully and performed only by suitably trained personnel When enabled the detector has five security levels summarized in this table Passcodes are entered at the login menu beginning with the highest level first e g set the 4 Admin passcode then the 3 Power User passcode then the 2 Advanced Maintenance passcode etc Store the Admin passcode ina secure location if it is forgotten the detector s security can be reset only by a Honeywell Analytics service technician Access Rights Log in log out Security Levels 0 Not Lo
15. Low Voltage Warning DC input voltage low voltage in Volts Comm Failure SPI no SPI comm to Ul N A Contact HA File System Error File system error in NAND or USB N A Contact HA Comm Invalid GD Invalid SPI parameter data from GD N A Contact HA Warn CC Expiring Prediction tape will expire in 24 hours N A Old tape Replace oo S IDJIO B QD Software Error catch all error code Contact HA o Optics Adjust Fail Calibration failure error code Calibration failure Perform calibration again Check the calibration setup Contact HA Flow Cal Fail Calibration failure error code Calibration failure Perform calibration again Check the calibration setup Contact HA Inhibit Timeout Timed out Unit has been left in inhibit mode longer than timeout warning No action required Force mA Timeout Timed out Unit has been in force mode too long No action required Force Relay Timeout Timed out Unit has been in force mode too long No action required Battery Low Battery Low Battery is low Charge batte table continued 44 Honeywell SPM Flex Gas Detector Instrument Fault Maintenance Fault Information Codes Information SPM Energized Technical Description The microprocessor booted Meaning of Parameter N A Monitoring Started Monitoring star
16. SPM Flex Honeywell Single Point Monitor Gas Detector User s Manual Honeywell SPM Flex Gas Detector angela LU es ue AA AAP 5 Safety INTOG UON 22GB Eee 6 Contact for ao ET AA AA APA 7 Eg nanana ae dede 8 Product OVEN EE egen 9 Battery operation amma AGNES 10 The handle Portable Model 1 aaa NAA AA 11 Opening ING COVEN Lnag GANA BAKURAN 11 Main power rocker Switch asier KA NAGA ANAN G AN 12 Turning th detector on and OM aaa aaa 13 NanigallONumaa NANA AA AN ANA NAA ANSE MR SEND 14 Menu Map ama ANGARA ANNA ANG ANAN 15 Loading a Chemcassette cartridge L A AABANGAN 17 Wing and MUSING aaa AA AA AA Seed 19 Typical fixed installation topologies 19 Wiring diagrams aaa ATIN AA EE EE 21 4 20 MA WMO wsnssssccsenccsnnsasasencsccnesnnayncnsennnvesaneasuceuesnenegsenses sasatenracantncssaseentnsesarnnes 22 Modbus register GEfIMIMONS ixsisicahessadeiiedcicteitesnsdetvansavas sides ctirssiesastaiisieavsinadiien teens 24 MITING OPTION AD EEE 25 OUI A T A A 26 Installation FANG isisi aaia aa 26 Mouningoplibnssaus vasse 26 DIMENSIONS IBG ABAKADA AANI sea 27 Standard mounting bacheliers 28 Backward compatible mounting bracket rann nn nn nn nn nn nn 29 Sun SUNG RE EE 30 INNS TMCS Sa IE E KUNAN KANING 30 Optional sampling Wand rnb 31 Attaching the shoulder Stapp sa a ANAN ANA 32 GI AA NE EE 32 ii AA one 32 Setup MENU AGA 38 TFOUDIES KO NG aa AA AA AN AIN AA NANANA 42 Maintena
17. age 52 for a description of appropriate screws 28 Honeywell SPM Flex Gas Detector Backward compatible mounting bracket Figure 21 shows the detector s backward compatible mounting bracket used when replacing an SPM detector with an SPM Flex detector l p 13 0 in 32 9 cm 54in gt a 13 7 cm AT o Q E Q 13 0 in 33 0 cm gt I 0 4 in 1 1 cm Figure 21 Backward compatible mounting bracket Use 4 screws when mounting the backward compatible bracket in the location of a current SPM installation See the Specifications section on page 52 for a description of appropriate screws 29 SPM Flex Gas Detector Honeywell Sun shield Figure 22 shows the sun shield for outdoor applications The shield has three sides which protect the detector from the elements It is designed to facilitate convenient servicing of the detector The shield is not necessary for the detector s IP 65 rating PM 123 in 31 2 CM 16 0 in 40 6 cm En 15 0 in P PE Figure 22 Sun shield The detector a standard bracket and the sun shield can be mounted to a wall using a minimum of 6 screws If the backward compatible mounting bracket is used at least 4 screws are necessary When using either of the brackets insert the screws through the bracket then through the inside of the sun shield and
18. assette ither Change Chemcassette wizard or Maintenance Open Close gate r contact HA he cable connection he cable connection he cable connection 42 Honeywell SPM Flex Gas Detector Symptom Cause Corrective Action Chemcassette gate will No power Check the cable connection not open Cannot remove Chem Gate open command not sent Use either Change Chemcassette wizard or Maintenance Open Close gate cassette cartridge Make sure Chemcassette cartridge is fully seated Chemcasette cartridge Door is not properly closed or Make sure USB stick is not interfering with door door will not latch closed aligned Make sure door is fully seated on both sides latches should hook under the tabs on the side of the case easily Make sure all four latches are properly secured Pump will not turn on o power Check the cable connection nlet or outlet tube is blocked Confirm inlet an et tube are free of restrictions or kinks and that all filters are clean Confirm Chemcassette cartridge is fully seated Exit and enter monitor to pull a fresh part of the tape Gate is not sealing correctly Cannot achieve target 5 ete ump is old Replace pump act HA Filters are clogged Check filters i and external and replace as needed Tubing connections are not operly seated Confirn nections are properly seated internal and external SPM Flex will not con correctly ins
19. best At A2 gasconc length Filter2 Name 30 sec Arsine AsHz 0 5 500ppb 10 70 m 90d accuracy7 8 2014 NIC 0 1ppmTWA Phosphene PH 3 3000 ppb 0 5ppm STEL C 30 70 Diborane B2He 5 1000 ppb 30 70 Flex CC Hydrides Silane SiHa 0 03 50 ppm XP Hydrides 34 50 Germane GeH 50 2000 ppb 40 50 Hydrogen Selenide Wie 2 500 ppb 10 60 Hydrogen 0 001 9 999 Sulphide H S ppm 10 75 Hydrogen Fluoride y SF 0 02 20 ppm 2 ppm STEL C 15 75 Hydrogen Mineral Chloride HCI 0 02 20 ppm STEL C Flex CC 30 50 Acids Hydrogen XP Mineral Acids Bromide HBr 0 02 10 ppm STEL C Boron Bry onde 3 Hydrogen Fluoride 0 4 20 ppm 2 ppm STEL C 15 75 Mineral Hyd Acids Chloride HCI 0 02 20 ppm STEG 20 508 Pala Flex CC U p XP Mineral Acids 5 Hydrogen stricted Bromide HBr 0 02 10 ppm STEL C 20 5096 RH 36 0 05 10 ppm STEL C 5 15 6096 Boron gr uoride 3 0 05 10 ppm STEL C 15 60 Chlorine Cla 0 005 5 ppm O Fo 30 55 R Chlorine Cl 0 01 5 ppm i 3 5 75 Oxidizers Fluorine F2 0 01 10 ppm 0 1 ppm OSHA PEL Flex CC Nitrogen Dioxide 9 03 10 ppm 2 Fluorine Oxidizers 2 Chlorine Dioxide 2 20 1000 ppb Ammonia NH 0 01 150 ppm 0 90 R Dimethylamine DMA HCSI 0 5 50 ppm 5 90 R i Flex CC Amines Tetrakis N Dimethylamido XP Ammonia Linum FOMA 0 0120 ppm 5 90 R CsH24N4T
20. de energized via software NOTE Do not wire relays and 4 20 mA in the same wire bundle By default the relays are set to Alarm 1 Alarm 2 and Instrument Fault 23 SPM Flex Gas Detector Honeywell Modbus register definitions Register Address Name 40001 System Status Description Inhibit State No Inhibit Inhibit Alarm Inhibit Fault Inhibit Alarm amp Fault Inhibit All Instrument Fault ive Maintenance Fault gt gt 5 ive Alarm State No Alarm Alarm 1 Alarm 2 Monitor State ON 0 JR 100 JN Oo IL Not Monitoring 1 Monitoring Conc Over Fullscale 1 True 9 10 Concentration Trend 0 Stable 1 Rising 2 Falling 11 Alarm 1 Simulation 1 Active 12 Alarm 2 Simulation 1 Active 13 Instr Fault Simulation 1 Active 14 Maint Fault Simulation 1 Active 15 Unused 40002 Lastest Active Fault Code 16 bi Integer 0 No fault 40003 40004 Reported Concentration 32 bi Float 40005 40006 Actual Concentration 32 bi Float 40007 40011 Gas Abbreviation 9 byte string including termi nator 40012 Concentration Display Format 0 1 Units 2 3 Decimal Places 4 15 Unused 40013 40014 Gas Table LDL 32 bit Float 40015 40016 LAL 32 bit Fl
21. display shows the current gas name and concentration the monitoring states and faults and or alarm status if applicable 16 Honeywell SPM Flex Gas Detector Loading a Chemcassette cartridge Close the Chemcassette cartridge door before putting the detector into Monitor mode this holds the Chemcassette cartridge in place Take the detector out of Monitor mode before opening the door Chemcassette cartridges must be stored according to the manufacturer s guidelines when not in use Chemcassette cartridge Take up spindle Encoder Optics gate card Figure 7 The optics gate card and Chemcassette cartridge 1 If the detector s handle is installed release it by unscrewing the thumbscrew For fixed installations skip to Step 3 2 Tilt the handle up as far as possible 3 Unfasten the latches on the sides of the detector two on each side that secure the Chemcassette cartridge access cover 4 The detector has slotted hinges Lift up the cover slightly and then open it all the way to the right 5 Select the Change Chemcassette menu option and follow the on screen instructions 6 If required remove the old Chemcassette cartridge When prompted snap the new Chemcassette cartridge into place It will fit in only one orientation The take up spindle will rotate slightly to allow the cartridge to snap into place 7 To close the cover position it over the base and press so that it contacts the gasket
22. dity conditions will be lower than expected 6 Tends to under report in dry conditions lt 25 30 RH 7 Depending on the combination of temperature and humidity even within the ranges specified above a unit s performance efficiency can be influenced due to condensation physical tape material changes or optical changes Consult Honeywell Analytics Service Department 8 Refer to TechNotes 971131 Chemcassette based Instrument Accuracy and Precision and 1998 0219 Protocol for Testing Gas Detectors 9 Prolonged exposure to high levels of HBr 2xTLV or above can condense in the system and may require purging with dry gas SPM Flex Gas Detector Honeywell 52 Honeywell SPM Flex Gas Detector Specifications Description Value Detection Technique Chemcassette cartridge based with advanced self monitoring optics design Dimensions see page 27 Weight 9 1 Ibs 4 1 kg Operating Temperature OC to 40C for most gases applications Operating Humidity 0 100 RH for unit Sample RH limited per tape calibration Sample line requires additional hardware to remove moisture in high RH conditions where condensing may occur The sample must be non condensing Dry conditions may require humidification Power input from power adaptor or direct wired 24 VDC 10 4 0 amps Power consumption 1 9 A at 24 VDC 10 including battery charging current Manufacturer FSP Group
23. drive via the USB port as a csv file Software The Software summary screen displays the number of the current version numbers of the software the user interface the gas detection algorithm the optics algorithm and the RFID algorithm Calibration set up and test modes are intended for use by trained personnel or service engineers only Access to these modes can be passcode protected Maintenance menu nhibit Alarms or alarms and faults can be inhibited from the Maintenance menu The timeout period the length of time before inhibit mode is exited and monitoring resumes can also be configured here The range is 1 to 60 minutes The default timeout period is 30 minutes A timeout period of 0 minutes means that the feature is disabled 4 20 mA current loop calibration This feature allows the detector s output to match an external monitoring device 37 SPM Flex Gas Detector Honeywell Flow Characterization Flow characterization is an optional function When utilized it allows a flow system to be optimized with a certain type of Chemcassette cartridge This allows the SPM Flex detector to quickly reach the correct flow rate Opervc ose gate The gate can be opened and closed manually from the Maintenance menu For intermittent use this allows Chemcassette cartridges to be conveniently removed and stored Update program Through the Update program option the new firmware can be loaded via the USB port Factory
24. e Optics Error value of LED drive or reference detector signal out of range N A Optics PCB failure Replace Low Voltage Fault DC input voltage low voltage in Volts Faulty power circuit Contact HA Chemcassette Expired Now gt LifelnBag Mfg or Now gt LifeOutOfBag FirstUse 1 0 or 2 0 for two causes Chemcassette cartridge has expired Replace Optics Subsystem Fail no comm to optics block Optics cable disconnected Optics PCB failure Reconnect replace Comm Failure GD no comm to GD N A Main PCB failure Contact HA NV Memory Corrupt CRC error code to which test failed PCB failure Replace mA Output Mismatch Feedback ADC mismatches DAC Error magnitude in mA Faulty circuit Contact HA Incorrect external wiring check wiring Bad calibration Perform mA calibration Ethernet Fail Ethernet hardware in Ul failed to initialize External connection issue Main PCB failure Check external Ethernet connection Replace Battery Very Low Flow Warning Battery critically low shutting down Flow is unregulated Flow cc min Low batte Flow out of control range Charge unit Check Chemcassette Check sample tube Chemcassette Low Tape will run out in 24 hrs N A Low tape Replace Idle Timeout out of monitor too long N A Out of monitor Put in monitor and reset fault
25. e pressing the Select button Those that don t will be displayed for 3 seconds Pressing the Power button briefly will return the user to the previous screen Do not power up the detector with a flash drive attached To turn the unit off hold the Power button for 5 seconds while on the main display This will bring up the power off options Alternately the power off mode can be accessed via the menu The user must have the appropriate security level to access The detector can be used intermittently as long as the Chemcassette cartridge is removed and stored according to manufacturer s guidelines Controls The arrows are used to scroll up and down through lists of options highlighting one at a time The select button is used to select a highlighted selection During operation the power button will cancel a command or when pressed for more than 3 seconds will display the main menu The Open Close Gate function see Maintenance on page 46 can be used to open the gate and remove the cartridge for storage 32 Honeywell SPM Flex Gas Detector The detector provides tactile and visual feedback clicks and the unit s LCD display to all key presses The display reflects key presses by illuminating icons representing each of the buttons The blinking green LED indicates that the unit is on The green LED blink rate is faster during bootup The yellow LED indicates a fault it blinks during instrument faults and is steady during
26. ed to a USB flash drive Web events event type event subtype date time stamp concentration data or event descriptions can be viewed USB port Figure 25 Locations of the USB port and on off rocker switch NOTE FAT32 is the default file system of the SPM Flex detector The detector does not read write NTFS disks Chemcassette The Chemcassette review screen displays the Chemcassette type its serial number expiration date and the days remaining before it must be changed Gas Settings The gas being detected its abbreviation the CAS number the LDL the full scale the Alarms 1 and 2 setpoints and the 4 20 mA full scale can be seen on the Gas Settings review screen 36 Honeywell SPM Flex Gas Detector Network The Network Summary option displays the IP address the Subnet mask the Gateway and the MAC address Additional Status The flow rate of the gas the battery level and the pump drive can be found on the Additional Status Summary screen Output State The detector s relay assignment i e Alarm 1 Alarm 2 or Instrument Fault the current relay states e g off off on the current mA output driven value and measured value and the current inhibit state are displayed in the Output State Summary TrenaP ot The Trend Plot review screen shows the date time and time range selection A trend plot over the specified time range can be displayed The data can be exported to a flash
27. elected Possible inhibit types are none alarms only faults only alarms and faults and all as shown in the following table The Time Out options the time until the detector exits inhibit mode and returns to active monitoring are from 1 to 60 minutes 4 To take the unit out of inhibit select None from the Inhibit Type menu and press the Accept button twice to return to the Maintenance menu NOTE If the inhibit times out before the inhibit state is returned to none maintenance fault code M17 will be displayed 34 Honeywell SPM Flex Gas Detector Inhibit Modes Parameter Concentration gt Full Scale Inhibit None Over range Level Inhibit Alarms Only Over range Level Inhibit Faults Only Over range Level Inhibit Alarms amp Faults Over range Level Inhibit All Inhibit Level Concentration Above Alarm Threshold Concen tration Level Concentration Level Concentration Level Concentration Level Inhibit Level Instrument Fault lt 1 mA lt 1 mA HN A N A N A Non Zero Concentration Concentration Level Concentration Level Concentration Level Concentration Level Inhibit Level Maintenance Fault Maint Fault Level Maint Fault Level N A N A N A 4 20 mA Operation Simulated Instrument Fault lt 1mA lt 1 mA N A N A N A Simulated Main
28. ell SPM Flex Gas Detector Wiring diagrams Controller SPM Flex Figure 10 4 20 mA sink wiring diagram Controller SPM Flex Figure 11 4 20 mA source wiring diagram Controller SPM Flex Figure 12 4 20 mA isolated wiring diagram 21 SPM Flex Gas Detector Honeywell 4 20 mA wiring 4 20 mA output is a three wire connection that is configurable as sink source or isolated isolated is the default as shown in these following figures Use an Allen wrench to remove the wiring cover for access to the terminals There must be a 200 600 ohm load on the 4 20 mA line To ensure adequate resolution to overcome tolerance in the 4 20 mA reading set the full scale at an appropriate level The SPM Flex issues a fault if the measured 4 20 mA reading is more than 0 8 mA 5 full scale off from the expected drive value OO OOo jumpers Figure 13 4 20 mA sink configuration DO OO j umpers Ai Figure 14 4 20 mA source configuration a Oo j umpers ET Figure 15 4 20 mA isolated configuration the default 22 SPM Flex Gas Detector Honeywell Relays The detector is equipped with three relays Connect the unit as shown in this figure Relay 2 da NO COM NC NO COM NC Fault Relay 2 Relay 1 Terminals Terminals Terminals Figure 16 Relay configuration The relays can be wired as normally closed or normally open It can also be configured as normally energized or normally
29. er on Check the power cable Detector does not ap pear on the network SPM Flex won t turn on SPM Flex is not on Ethernet network Cannot get Modbus TCP data over network Detector does not com municate via USB Detector cannot provide a 4 20 mA output Relay not activated when nit states that it has been o date or ti Chemcassette cartridge will not install properly Unit will not read Chem cassette Chemcassette gate won t open Chemcassette tape will not advance Chemcassette tape continues to advance ncorrect network connection Check cable connection to Ethernet port System is for internal use only Detector not configured for the network o external power blue light Battery too low Blue light present but won t turn on Faulty connection Broken display or interface board nit is not powered on hysical connection issue rect configuration rect configuration y connecti y connecti y connecti ime battery expired ing tab still in place Security lockout ive RFID chip e open command not sent e motor is broken No power Encoder Hall effect sensor Verify that network configuration is enabled Use the Auto setting heck external connection heck power supply is plugged in heck circuit breaker Plug SPM Flex in to recharge the battery or use external power supply Confirm that the blue light is pre
30. gged In Reset alarms and faults Review mode Limited maintenance access Change Chemcassette to same type 1 Routine Maintneance Testing Maintenance Limited setup 0 0 2 Advanced Maintneance Full setup Change Chemcassette to any type 000000 3 Power User Security Program update 0 0 0 0 00 0 0 0 0 4Admin Factory service menu Honeywell personnel only 000000 0 0 0 0 0 amp 86 5 Factory Service 40 Honeywell SPM Flex Gas Detector Configuration Manager Access to options for up to five internal flash slots can be chosen from the Configuration Manager menu Information can also be imported to or exported from the detector via the USB option fest menu The detector s optical system can be checked from the Optics Verification screen using the verification card Alarms 1 and 2 maintenance faults and instrument faults can be tested from the Simulate menu The alarms and faults can also be reset from the Simulate menu The Force Relays and Force 4 20 mA options are also available through the Test menu Power off Select Power off to shut off the detector Selecting this option has the same effect as pressing and holding the power button for 5 seconds 41 SPM Flex Gas Detector Honeywell Troubleshooting Symptom o power to the detector Corrective Action Turn the circuit break
31. i Trimethylamine TMA CaHoN 0 5 50 ppm 0 90 R Phosgene Phosgene COCI 2 2000 ppb XE Phosgene 1 95 RH Toluene z Diisocyanate 0 5 200 ppb 2014 NIC 1 ppb TWA TDI CsHeN2O 3 ppb STEL a Methylene oc Diisocya yaheto V 2 60 ppb i no filter Flex 25 65 nates Isocyanate MDI Diisocyanates 15H10N2O2 Hexamethylene Diisocyanate 0 5 150 ppb 15 85 RH HDIXC3 12N202 Hydrazine NHs 5 1000 ppb 10 70 RH H razine MI 1H 3 2000 ppb Flex CC ydrazine ppl i ex CHEN no filter Hydrazines Dimethyl Hydra zine UDMH 3 5000 ppb C2HaN2 Hydrogen Cyanide HCN 0 2 30 ppm A FAE Cyanaide 15 70 RH Sulphur Dioxide SO 10 2500 ppb BC EE 25 90 RH Hydrazines Ozone 03 10 1000 ppb no filter Flex CC Ozone 30 55 RH Flex CC Hydrogen Peroxide TBD Hydrogen Peroxide H O 0 1 3 ppm no filter 1 Source ACGIH 2014 2 A 780248 disposable B 1830 0055 filter membrane 0235 1072 must be replaced every 30 days C 1991 0147 disposable Outside of RH range 3 Tends to have lower response at higher humidities 4 Tends to increase sensitivity at higher humidities due to the chemistry of the reaction 5 Tends to under report at higher humidities typically gt 75 RH due to the gas characteristics to adhere or decompose on contact with water moisture The response seems to be lower but the actual gas concentration under these high humi
32. isplayed and 4 dashes are shown instead of a gas concentration When the detector is out of monitor mode the status bar will change to blue When a gas concentration exceeds the limit Over limit is displayed and the gas concentration is preceded by the greater than symbol gt Battery The detector s battery level is indicated from 0 fully discharged to 100 fully charged The battery icon displays the approximate battery level on the status bar while a more accurate value can be found in the Review mode under Additional Status If the battery s charge is too low for safe operation a Critically low battery message will be displayed and the detector will turn off 33 SPM Flex Gas Detector Honeywell Bar graoh The bar graph displays the concentration reading up to double the Alarm 2 value for the gas being monitored The Alarm 1 and Alarm 2 values are indicated numerically on the bar graph The display can be configured for different backlight and dimming options By default the backlight will dim after a few minutes of no activity The display can be configured to turn off the backlight entirely after a set period of time Inhibit When the detector is in inhibit mode it will show a bell icon with a red slash through it 1 Use the Up or Down buttons to select the Inhibit on the Maintenance menu 2 Press the Accept button 3 The Inhibit Type menu or the Time Out menu can then be s
33. maintenance faults The red LED indicates alarms a steady light indicates an Alarm 1 a blinking LED indicates and Alarm 2 The blue LED indicates that the unit is receiving external power The concentration level of the gas is displayed with the name of the gas below the left side of the display and the units of concentration below its right side Do not leave the optics gate of fixed units open Doing so may allow pressurized gases to escape through the tubing into the unit and then into the local environment Time There is a real time clock in the header bar The real time clock also verifies that the detector is active Audible alarm The alarm can be configured for high medium and low sound levels The sound can also be turned off Low is approximately 75 dB at 1 meter for office lab use Medium is approximately 85 dB at 1 meter for light industrial use and High is greater than 90 dB at 1 meter for heavy industrial use Monitoring Icons A round green icon in the lower left of the display indicates that the detector is on and detecting In monitor is shown next to the icon and the current gas concentration is displayed The icon changes to indicate that the detector is out of monitor mode or is in a fault or alarm state Alarms and faults can be present simultaneously the alarm will supercede fault notification on the main display and status bar color When the detector is not detecting Out of monitor is d
34. mounting plate on a pole etc Two mounting bracket options are available for fixed units The standard kit is for typical new applications in which the detector is to be mounted to for example a wall A second option a retrofit mounting is a plate to be used when replacing a Honeywell Analytics SPM detector with the SPM Flex detector Mount the detector with at least two appropriate fasteners e g concrete screws when mounting on concrete etc The fastener combination must be capable of securely holding four times the detector s weight approximately 40 Ibs 18 2 kg When mounting the detector on sheetrock the fasteners must be attached to studs 26 Honeywell SPM Flex Gas Detector Dimensions 12 3 in 31 2 cm M N AY 7 2 MG 18 3 cm Figure 19 Dimensions of the SPM Flex Gas Detector 27 Honeywell SPM Flex Gas Detector Standard mounting bracket Figure 20 shows the detector s standard mounting bracket I 12 5 in 31 8 cm drilling holes 10 2 in 26 0 cm i 0 6 in 1 6 cm N 6 3 in re 15 9 cm aa Figure 20 Standard mounting bracket When installing the standard mounting bracket use the bracket as a template for determining the location of the holes to be drilled Use 2 screws to secure the bracket See the Specifications section on p
35. n USA Flex CC S U XP Mineral Acids Cartridge top Cartridge bottom Figure 29 Chemcassette packing and cartridge labels The cartridge s bottom label contains the RFID tag Honeywell Analytics Inc 405 Barclay Bivd Lincolnshire IL 60069 USA tel 1 847 955 8200 e mail ha us service honeywell com Made In Korea Fabriqu en Cor e CERTIFIED SECURITE US CA E468246 126505000A21140033 SPM Flex Gas Detector P N 1265 0500 Rev 0A Input Voltage 24VDC 4 0A Certified to reduce risk of electric shocks and electrical fire hazards only Warning Equipment must be isolated CAUTION or disconnected from voltage supply before servicing La certfication couvre uniquement les risques de choques lectriques et d incendies d origine lectrique Attention Cet quipement doit tre isol ou d connect de falmentation S 1 FCC ID 2ACSZSPMFLEX IC 12190A SPMFLEX DE faire des t ches de maintenance Patents US7224285 US7504959 Figure 30 The detector s nameplate 50 Honeywell SPM Flex Gas Detector Detectable Gases Default Alarm Response Max s ChemCassette ti time T50 Sample Sample Line S pa at2TLV Tubing Particulates for
36. n installed and used in Honeywell Analytics instruments Honeywell Analytics reserves the right to change this policy at any time Contact Honeywell Analytics for the most current warranty information Chemcassette cartridge warranty All Chemcassette cartridges are warranted for a period not to exceed the Chemcassette cartridge expiration date printed on each package and tape reel 58 Honeywell SPM Flex Gas Detector Index A accessories 53 alarm 37 38 configuration 33 evels 16 relay normal state 39 Allen wrench 22 altitude 5 B backlight intensity 38 backlight timeout period 38 bar graph 16 34 battery 10 32 charge low 33 level 33 37 life 11 pack lithium ion 10 replacement 10 battery real time coin 49 bootup 33 buttons 15 buttons accept select 16 arrows 16 32 power cancel 16 Select 32 C certifications 56 Chemcassette cartridges 33 access door 32 bottom label 50 labels 49 50 RFID tag 50 expiration dates 49 loading 17 storage 17 32 38 49 takeup spindle 17 cleaning 49 clock 33 conduit 19 configuration 32 Configuration Manager 41 connections 19 configurable 22 relay terminal 20 three wire 22 communication 19 20 connectors power 19 weatherproof 19 controls 13 14 cover 11 D default gateway 39 display 16 backlight 34 characteristics 39 dimming options 34 system LCD and LED 16 33 E error messages 18 Ethernet 19 39 event history 36
37. n that could prevent equipment damage Notes contain helpful information Honeywell SPM Flex Gas Detector Contact Information Find out more www honeywellanalytics com Americas Honeywell Analytics 405 Barclay Boulevard Lincolnshire IL 60069 Tel 1 847 955 8200 Toll free 1 800 538 0363 Fax 1 847 955 8208 detectgasQhoneywell com Europe Middle East and Africa Life Safety Distribution AG Javastrasse 2 8604 Hegnau Switzerland Tel 41 0 44 943 4300 Fax 41 0 44 943 4398 gasdetection honeywell com Asia Pacific Honeywell Analytics Asia Pacific Co Ltd 701 Kolon Science Valley 1 43 Digital Ro 34 Gil Guro Gu Seoul 152 729 Korea Tel 82 2 6909 0321 VOIP 8 5401 0321 analytics ap honeywell com Technical Services ha global service honeywell com www honeywell com SPM Flex Gas Detector Honeywell Glossary An analog communication method using a current 4 20 mA loop loop to indicate concentration readings and fault status An easy to install case that carries Honeywell s Chemcassette cartridge Chemcassette tape Cartridges are specific to different gas types families Commonly used network technology for wired Local Ethernet Area Networks 3 The unit is actively monitoring the specified gas or In monitor family of gases When configured the SPM Flex will hold the alarm or Latching alarm or fault fault status active until the user perform
38. nG pman NN ENSE 46 Storing ING PRO aaa AABANGAN KANI 49 Recycling coals Naa AA AA AA Na ANG 49 Storing Chemcassette cartridges usa 49 RSS 6 Cl CA AA AA AA AE 50 Detectable GASES pan AD DERES 51 en EEE ERE 52 Accessories and PAIS Liss asker etan 53 GERE 0 EE ds 56 ET ge ERR ER REE 57 AEE REE NE AA 57 Chemcassette cartridge Wa TANty sise 57 SPM Flex Gas Detector Honeywell Honeywell SPM Flex Gas Detector Introduction The SPM Flex gas detector is an extractive gas monitoring system that draws gas samples locally or from a remote point to a Chemcassette tape based optical gas detection system A wide range of toxic gas Chemcassette cartridges are available that enable detection of gases used or generated in semiconductor manufacturing and industrial environments The SPM Flex gas detector available in wall mounted and portable versions locally displays gas concentration alarm fault and status information via its backlit color LCD and LEDs A simple to use 4 button keypad adjacent to the display provides the ability to set up review operate and make changes to the detector s configuration The intuitive display and menu structure are designed to require minimal training The SPM Flex has a local audio alarm with user configurable output levels The detector can be used both indoors and outdoors in a wide range of weather conditions The detector has flexible power and communications capabilities These include
39. nal filters The dust filter and acid scrubber are attached to a single manifold Press and hold the locking ring on the fitting firmly in the direction of the arrow and lift the filter assembly out together Replace the filters in the manifold and reattach the assembly by gently pressing it into the Push fittings until it locks To free the bypass filter remove the bypass filter screw and pull out the bracket filter assembly Disconnect the black bypass tube Attach the tube to the new filter bracket assembly insert it in the manifold and tighten the bypass filter screw Perform a leak test see the previous page after every filter replacement 70 check the stepper motor The detector will display an instrument fault in the event of a stepper motor malfunction See pages 44 45 70 check the gate motor The detector will display an instrument fault in the event of a gate motor malfunction See pages 44 45 48 Honeywell SPM Flex Gas Detector To replace the real time coin battery The battery can be removed by gripping it firmly with needle nose pliers and pulling straight out Gently press the new battery with the positive side facing out until it snaps into place Yr Real time coin battery re
40. nths from the date of first turn on or 18 months from delivery from Honeywell Analytics to the customer whichever is less Separate warranty conditions apply to the Chemcassette cartridges limited as indicated below During this period Honeywell Analytics will repair or replace defective parts on an exchange basis F O B to approved service centers on a global basis This warranty does not cover damage caused by accident abuse or abnormal operating conditions Defective equipment must be returned to Honeywell Analytics for repair Before returning materials for repair or replacement the Customer must obtain a Service Event Number SE by contacting Honeywell Analytics Service in advance include a detailed report stating the nature of the defect and ship the equipment prepaid to Honeywell Analytics factory If no detail report is included Honeywell Analytics reserves the right to charge an investigative fee prices available upon request before any repair or replacement is performed Returned goods must detail the Service Event Number SE clearly on the package Service in the field or at the customer s premises is not covered under these warranty terms Time and travel expenses for on site warranty services will be charged at Honeywell Analytics normal billing rates Contact your Honeywell Analytics representative for information on available Service Contracts Honeywell Analytics shall not be liable for any loss or damage whatsoever o
41. oat 40017 40018 TLV 32 bit Float 40019 40020 Fullscale 32 bit Float 40021 Unused 40022 Alarm Enable 0 Alarm 1 Enabled 1 Enabled 1 Alarm 2 Enabled 1 Enabled 2 15 Unused 40023 40024 Alarm 1 Setpoint 32 bi Float 40025 40026 Alarm 2 Setpoint 32 bi Float 40027 40028 User LDL 32 bi Float 40029 40030 4 20 mA Fullscale 32 bi Float 40031 Chemcassette Code 16 bi Integer 40032 Chemcassette Days Remaining 16 bi Integer 40033 Flow 16 bi Integer 40034 Battery Leve 16 bi Integer 40039 Heartbeat Counter 16 bi Integer increments once per second 24 Honeywell SPM Flex Gas Detector Tubing optional Sample and exhaust tubing calculations This table shows the flow rate tubing length transport time and maximum pressure and vacuum at the inlet and exhaust points Allowable tubing lengths vary among gases see the detectable gases table on page 51 If the pressure or vacuum on the inlet exhaust lines does not meet the recommended values the detector may encounter flow faults The maximum total tubing length inlet outlet is 100 ft 30 m Sample Specifications Description Value Tubing length ft 33 10 Transport tim 7 Flow rate cc min 700 1200 flow is set and controlled per calibration Tubing OD in 0 25 6
42. onths Description 3 Authorized Honeywell preventive maintenance Replace the end of line filter Check pump Check for system leaks Verify optic system response Replace internal filters Check stepper motor as needed Check gate motor as needed Clean the exterior surfaces as needed Replace real time coin battery 3 years or as needed Replace main battery return the detector to Honeywell Analytics or as needed Authorized Honeywell preventive maintenance In addition to the standard maintenance schedule performed by the end user it is recommended that units are periodically returned to Honeywell for comprehensive inspection cleaning and systems tests While not required users are encouraged to have this service performed every one to three years depending on usage site conditions and gases monitored to help ensure years of continued smooth operation To replace the end of the line filter Hold down the locking ring on the push fitting as shown in Figure 26 to release the filter Gently press the new filter into the fitting until it locks An arrow is printed on the filter to show the gas s proper direction of flow locking filter ring fitting push EEE to inlet port Figure 26 Removing a filter from a push fitting 46 SPM Flex Gas Detector Honeywell 70 check the pump The detector will display an instrument fault in the event of a pum
43. ower supply for indoor use only a manual on CD a printed quick start guide and a power cord appropriate for the region ncludes an Ethernet connector a power connector a handle accessory kit a clean room safe shoulder strap a user manual on CD a printed quick start guide and a power adaptor with a plug and cable appropriate for the region The shoulder strap must be properly aundered and stored for clean room use Use an external filter to protect the tubing from contamination the particulate filter for non corrosive gases the corrosive filter for cor rosive gases For multiple gas applications or if the correct filter is not known use the corrosive filter Replace the filter every 3 months Refer to Detectable Gases for information on specific gases NI ev 56 Honeywell SPM Flex Gas Detector Certifications Global certificates for safety EMC and radio frequency transmission are available on the Honeywell Analytics website www honeywellanalytics com 57 SPM Flex Gas Detector Honeywell Warranties SPM Flex warranty All products are designed and manufactured to the latest internationally recognized standards by Honeywell Analytics under a Quality Management System that is certified to ISO 9001 As such this instrument including the pump is warranted under proper use to the original end user purchaser against any defects in materials or workmanship related failures for a period of 12 mo
44. p malfunction See pages 44 45 To check for system leaks 1 Place the detector in Inhibit mode 2 In the Review menu navigate to the Additional Status option 3 Plug the inlet tube and observe the flow reading on the LCD display If the flow stabilizes at more that maximum cc m shown for each gas in the following table there is likely a system leak Sample Maximum Analysis Flow Allowable Rate Leak Rate cc min 10 cc min Hydrides Mineral Acids Mineral Acids export unrestricted Oxidizers Amines COCI2 Diisocyanates Hydrazines 47 SPM Flex Gas Detector Honeywell To verity optic system response Using the optional optics test card perform the optics verification test From the Test menu select the Optics verification option and follow the instructions on the display If the Optics verification success message is displayed the optic system is functioning normally If the Optics verification failed Please remove card and put Chemcassette back message is displayed return the detector the Honeywell Analytics for service To reolace internal filters Dust filter acid scrubber Dust filter acid scrubber assembly er ocking ring Manifold Area of detail Bypass filter bracket Bypass filter screw Bypass filter Figure 27 Removing the inter
45. r howsoever occasioned which may be a direct or indirect result of the use or operation of the Contract Goods by the Buyer or any Party This warranty covers the gas detector and parts sold to the Buyer only by authorized distributors dealers and representatives as appointed by Honeywell Analytics This warranty does not cover defects attributable to improper installation repair by an unauthorized person or the use of unauthorized accessories parts on the product A warranty claim will only be accepted if a proof of purchase is submitted and all conditions obtained within this Warranty are met Honeywell Analytics reserves the right to validate any warranty claim prior to processing Upon acceptance of a warranty claim Honeywell Analytics will repair or replace the defective product free of charge The initial warranty period is not extended by virtue of any works carried out there after Instruments which have been repaired or replaced during the warranty period are warranted for the remainder of the unexpired portion of the original warranty period Honeywell Analytics is released from all obligations under its warranty in the event repairs or modifications are made by persons other than its own authorized personnel unless such work is authorized in writing by Honeywell Analytics Honeywell Analytics is released from all obligations under its warranty in the event that detection substrates other than Honeywell Analytics Chemcassettes have bee
46. s an alarm fault reset Liquid Crystal Display Light Emitting Diode ED Communications protocol running over Ethernet that Modbus TCP is commonly used for communicating with industrial devices An alert in which the SPM Flex will reset Non latching alarm or automatically when the condition is no longer fault present i e the detector does not have to be reset by the user Out of monitor The detector is on but idle An electrical operation output switch that can be used to indicate the presence of alarm and fault conditions Time Weighted Average the average exposure to a harmful gas usually calculated over a period of eight hours a the typical workday Universal Serial Bus is an industry standard communications protocol and bus that is commonly available on personal computers Volts of Direct Current Honeywell SPM Flex Gas Detector Product Overview The SPM Flex gas detector is available in two configurations portable and fixed The portable model is equipped with a handle assembly and a shoulder strap The fixed unit is supplied with a mounting bracket If replacing an old SPM detector a retrofit bracket is available these are shown on pages 28 and 29 All units are supplied with a power adaptor and cable a CD containing the user manual and a printed quick start guide Operate and service the SPM Flex gas detector only as specified in this manual and the accompanying quick start guide Failure to
47. s not field replaceable Return the unit to Honeywell Analytics if a battery replacement is necessary e Risk of fire and burns Do not open crush heat above 140 F 60 C or incinerate the battery Follow manufacturer s instructions 10 Honeywell SPM Flex Gas Detector How to extend battery life Power consumption is optimized to extend battery life when not in monitor mode In addition the unit should not be exposed to extreme temperatures which shortens battery life The time before recharging is required can be extended by taking the detector out of monitor mode when it is not in use The handle portable model The detector can be conveniently carried with the optional handle which is mounted onto the cover at three locations If necessary the handle can be removed by the user by removing two bolts All of the detector s functions can be performed with the handle attached The handle swings out of the way for access to the Chemcassette cartridge area Opening the cover Figure 2 Opening the detector cover Release the cover by first unscrewing the handle pin Pivot the handle up as shown in the illustration and push down the four latches two on each side The detector cover will then be free to swing open allowing a Chemcassette cartridge to be inserted or replaced the power switch to be turned on or off or the USB data port to be accessed 11 SPM Flex Gas Detector Honeywell Main power rocker s
48. se SPMESTR Accessories Inlet sample wand SPMF WAND Optics packaged test card assembly 1265 2014 Power battery factory replaceable only Energizer CR2032 coin battery 0140 0013 continued 54 Honeywell SPM Flex Gas Detector Description Part No Parts Universal power supply for indoor use only no cord SPMF PWRS North America 120VAC power cord 874333 Australia 874557 Great Britain 874558 Power Denmark 874559 Switzerland 874560 Europe 874561 Japan 100VAC 1874 0112 Cables and Ethernet cable with weatherproof connector SPMF ECON Connectors Communication cable with weatherproof connector SPMF CCON Spare handle for portable base unit SPMF HNDL For Ethernet port SPMF DCET Dust covers For communication port SPMF DCCO For power port SPMF DCPO Tubing 1 4 O D x 1 8 I D FEP for sample inlet price per foot 102599 Tubing Tubing 1 4 O D x 3 16 I D FEP for sample exhaust price per foot 100440 Union fitting use to connect disposible end of line filter to tubing 0235 0095 Mounting Standard mounting bracket for fixed unit for SPM Flex only SPMF MBST brackets Retro fit mounting bracket for fixed unit compatible with original SPM SPMF MBRF Bypass filter 871134 ehe Disposable microfibre dust filter 780248 Acid scrubber filter 710235 Line filter for corrosive gases 1991 0147 continued 55 SPM Flex Gas
49. sent in the LED status bar If the battery pack is overly discharged the unit will not turn on unless plugged in to the external power When fully discharged the battery pack will initially charge at a slower rate than normal until it reaches a inimum voltage Keep portable units plugged into the charger when not in use m Check physical power switch located in Chemcassette cartridge bay is in the on position Press and hold the on switch on the top left of the display until you see activity heck ribbon cable is properly sea Replace display interface board Contact HA See section for turning unit on and troubleshooting power issues Check correct CAT5 cable is used Check cable is properly connected at both ends Confirm network port is active If possible use Auto detect configuration to automatically get IP configuration from network Otherwise check IP configuration is correct Reboot Confirm network configuration for SPM Flex and target device Confirm target device is on the same network subnet Confirm SPM Flex IP address on Review Network Summary e connection e cable connecti he cable connecti ace the real time ba Honeywell Analyti hat the red shipping tab has been removed from the payout spool Change Chemcassette wizard to open gate and guide you through the process irm you are logged in with an account with appropriate security level to change Chemcassette cartridge ace Chemc
50. service mode For Honeywell Analytics service personnel only Setup menu Many of the functions of the SPM Flex detector can be configured from the Setup menu General The backlight intensity and timeout period are chosen from this menu as well The power up options are chosen from this menu The detector can be programmed to be in monitoring mode or out of monitoring mode when powered up Out of monitoring mode is the default state It can also be programmed to power up in the state it was in when it was powered down Finally if languages other than English are loaded in the detector s software the language can be chosen from the General menu The unit IDs either short up to 20 characters or long up to 35 characters and an idle timeout period of from 1 to 60 minutes 20 minutes default can also be entered from the General menu An idle timeout period of 0 minutes will disable the idle timeout function Monitoring The available gases are displayed and can be selected from the Gas menu Alarms 1 and 2 can be enabled or disabled and their respective setpoints can be adjusted The LDL can also be enabled or disabled and user defined LDL limits can be entered The minimum and maximum values for the 4 20 mA full scale can be entered The TWA mode can be set for either a fixed start time or a floating start time at the TWA menu The default is 08 00 but another time can be entered by the user In this case the detector will calcula
51. ssette cartridge for storage conditions Detector Certifications UL 61010 1 3rd Edition 2012 05 ELECTRICAL EQUIPMENT FOR MEASUREMENT CONTROL AND LABORATORY USE Part 1 General Requirements CAN CSA C22 2 No 61010 1 3rd Edition 2012 05 ELECTRICAL EQUIPMENT FOR MEASUREMENT CONTROL AND LABORATORY USE Part 1 General Requirements EC 61010 1 2010 3rd Edition Global radio transmission approvals Battery UL cUL Recognition to UL 2054 60950 1 EC 62133 1st Edition CB Certification UN Test Report to UN 38 3 Self declared European CE Mark on detector for EMC LVD ROHS WEEE 53 SPM Flex Gas Detector Honeywell Accessories and Parts Use only accessories and parts meeting or exceeding Honeywell Analytics specifications Description Part No SPM Flex base units SPM Flex base unit 1265 0500 Australia SPMF F1AU Switzerland SPMF F1CH Denmark SPMF F1DK SPM Flex fixed units Europe SPMF F1EU Great Britain SPMF F1GB Japan SPMF F1JP North America SPMF F1US Australia SPMF P1AU Switzerland SPMF P1CH Denmark SPMF P1DK SPM Flex portable units Europe SPMF P1EU Great Britain SPMF P1GB Japan SPMF P1JP North America SPMF P1US Shoulder strap for portable base unit made from clean room compatible mate a 35 rials the strap must be properly laundered and stored for clean room u
52. talled mounting Make sure the mounting plate is installed the correct direction so that the mounting heads on the back of the SPM nect properly or stay on ate Flex can slot in and slide down to secure mounting plate ounting screws not installed i mounting screws have been installed on the back of the SPM Flex a ing connections are properly inserted low system issue irm correct filter type is used for the target gas When in doubt use the corrosive filter arget flow rate is achieved Gas readings are not as Confirm correct Chemcassette cartridge is selected for the target gas expected Confirm Chemcassette cartridge is within operating age sampling conditions and has been correctly stored ating a gas bump test gas to confirm performance refer to gas generation document located in the online High Tech Technical Library Refer to individual Chemcassette type technical notes for specific performance information Chemcassette cartridge issue Buzzer does not activate No power Check the cable connection Power button on top left menu option not available Flex won t turn off Ensure that user is logged in with the correct security level Physical power switch is on unintentionally pushing power switch by display Flex unintentionally ns on during transport Put the physical power switch located behind the Chemcassette door in the off position Place switch back in the on position when
53. te the second time 8 hours later and third time 16 hours later 38 Honeywell SPM Flex Gas Detector Before storing the detector following a gas event purge the flow system by operating the detector in clean air until it returns to zero If the case must be wiped down install push fittings in the Sample In Out ports to prevent fluids from entering the detector NOTE The detector s continuous monitoring algorithm enables a fast response and high sensitivity It also rapidly indicates trends However in some cases this algorithm can cause the decay time to be substantial especially with gases having slow stain development specifically low level ASH3 and GeH4 In the absence of gas it may be necessary to continue monitoring for several minutes before zero concentration is reported Latching The SPM Flex detector s alarms and faults can be either latching or non latching depending on the settings on the Latching menu The default for both is latching Outputs The detector s display characteristics e g brightness time to dim time to off are set at the Display menu The volume of the alarms silent low medium or high are chosen from the Audio menu options Parameters set from the Relays menu are relay assignments that alarm relay s normal state energized or de energized and the maintenance fault s normal state energized or de energized Three parameters can be set from the 4 20 mA
54. ted N A Monitoring Stopped Monitoring stopped N A Tape Advanced new windows was pulled remove for production N A Force mA Requested Zero mA Output Forced current loop forcing started Zero mA Output Released current loop forcing ended N A INIO A ON User Login User logged in successful User level which just logged in 0 is lowest level User Logged Out User logged out manually or by timeout User level which just logged out 0 is lowest level Alarm Fault Reset Request Ul requests alarm fault reset N A Silent Buzzer Request Ul requests to shut up buzzer through Alarm fault reset menu N A Enter Monitor Request Ul requests to enter monitor N A Exit Monitor Request Ul requests to out of monitor N A Change CC Started UI initialize change CC sequence N A Inhibit Started Ul initializes inhibit which type of inhibit Inhibit End Request Ul request to end inhibit N A 4 20mA Calibration Started Ul initializes 4 20 calibration N A Flow Characterization Started Ul initializes flow char N A Update Program Started User chose an update file to perform program update N A Update Program Failed Update program failed N A Update Program Success Update program success N A Gas Related Configuration Gas related set up changed by UI N
55. tenance Fault Maint Fault Level Maint Fault Level N A N A N A Zero Concentration 4mA Inhibit Level Inhibit Level Inhibit Level Inhibit Level Out Of Monitor Red LED 4mA Inhibit Level Inhibit Level Inhibit Level Inhibit Level Yellow LED Alarm 1 Relay Alarm 2 Relay Any Alarm Relay Maintenance Fault Relay Instrument Fault Relay Any Fault Relay Buzzer LCD Alarm LCD Fault LCD Concentration Other I O Behavior 2 Web Alarm Web Fault Web Concentration MODBUS TCP Alarm MODBUS TCP Fault MODBUS TCP Concentration Event History 7 Conditions are listed with the highest priority at the top The 4 20 mA output will take the state of the highest priority applicable condition that is present Yes operates normally Yes with conditions active only under some conditions No not active 3 For real and simulated faults only 4 For real and simulated alarms only SPM Flex Gas Detector Honeywell Review menu Event History The detector s history can be reviewed from the Review menu It can be searched by event alarms faults alarms and faults or all events or by a range of dates The results of a search can be displayed as a list of events Results of searches can be sorted by oldest event first or most recent event first The results can be export
56. ter use 1 FSP Group Model FSP135 AAAN rated 1 5 62A 24V UL Listed QQGQ E190414 SPM Flex Gas Detector Honeywell e Load a Chemcassette cartridge e Configure the detector and begin to monitor see pages 15 16 for basic display usage e See detailed Operation pages 32 41 and Optional accessories pages 53 55 Additional accessories e External dust filters required on inlet e Tubing e Sampling wand e Mating signal connectors for fixed installations The ports of a typical installation are shown in the figure below Exhaust out port Sample in port Ag Power connector Ethernet connector Relays or 4 20 mA connector Figure 1 Terminals and ports Battery operation The SPM Flex gas detector is supplied with a power supply charger than can connect the detector s power connection and a standard wall outlet Ensure that the correct power cable has been ordered for local operation The power supply charger is designed for indoor dry location use only The lithium ion battery pack provides continuous operation of 6 hours depending on sampling conditions and unit configuration The battery s charge time is typically 4 hours The detector can be operated while its battery is being charged this may increase the charge time Because batteries discharge slowly when not in use Honeywell Analytics recommends keeping the detector connected to the power supply charger when not in use e The battery i
57. then into the wall See the Specifications section on page 52 for a description of the appropriate screws The optional sun shield can be used with either mounting plate In line filters Use an external filter to protect the tubing and the detector from contamination Use particulate filter part number 780248 for non corrosive gases Use filter 1991 0147 for corrosive gases Refer to the detectable gases table on page 51 for specific gases Filters should be replaced every 3 to 6 months of operation depending on the cleanliness of the installation environment 30 Honeywell SPM Flex Gas Detector Optional sampling wand The sampling wand is connected to the inlet port and used to detect toxic gas at specific locations An inlet filter is installed in the grip to prevent debris from entering the unit All gas wet surfaces are either Teflon coated or made of Kynar to be compatible with sticky corrosive gases An appropriate filter should be used for the gas type being monitored The sampling wand is supplied with the mounting bracket and required hardware filter wand back of i h detector l bracket A Figure 23 Attaching the sampling wand bracket to the detector filter Figure 24 Wand with sampling filter The sampling filter is replaced by unscrewing the halves of the wand s grip It will fit in only one orientation 2 Do not use the sampling wand with diisocyanates 31 SPM Fle
58. tus bar Clock indicator Menu SA title ETF HT CC a Menu 0 1 23 options Login Logout i al soa O Reset alarms faults H2S Hydrogen Sulfide O Monitor mode 2 E Change Chemcassette In monitor Va lg Gas name ypit Bar graph SALA le ver lower Highlighted Scroll bar Gas concentration alarm limits option Monitor mode indicator Figure 6 Elements of typical SPM Flex detector displays The bar graph on the right shows the current concentration relative to the Alarm 1 and Alarm 2 setpoints The bar s range is relative to the alarm levels not to the full scale of the selected gas The color of the status bar changes according to the system status green OK in monitor yellow fault red alarm blue Out of Monitor mode Display and navigation Under normal operation the LCD and LED display system status gas concentrations and alarms In set up review calibration and test modes the LCD shows the relevant menu options and system status bar The interface is navigated using the four buttons Scroll up through lists of options Scroll down through lists of options Accept Select Accept or select a highlighted option Sawer Cancel Power Cancel will turn the unit on if it s in the off state will exit back to the previous menu level and will enter Reset mode quick press or Power Off mode long press and hold from the main display In the main display mode the
59. ubing Typical fixed installation topologies The SPM Flex gas detector has flexible installation options that allow the user to select the one most suitable for a specific application The detector is supplied with weather sealed connectors for power Ethernet and communications for relays or 4 20 mA The Ethernet port can be replaced with an appropriate connection in accordance with local codes allowing the user to wire directly to the terminal block Install each detector near a dedicated circuit breaker The safety of any system incorporating the SPM Flex gas detector is the responsibility of the assembler of the system Position a permanently installed SPM Flex gas detector so that it does not interfere with access to the dedicated circuit breaker Use only the power adaptor described in the Specifications section see page 52 Use the power adaptor only in indoor applications Electrical connection is made via conduit directly to ports or via the connector see Figure 1 on page 10 The terminals used are suitable for conductors of 20 to 14 AWG 0 8 to 1 6 mm dia The SPM Flex Ethernet connector is removable and can be replaced by the customer with a suitable conduit connector The opening dimensions are shown in the following illustration When selecting a conduit connector consider its ability to seal to the SPM Flex case the depth of the thread enough to attach to case without interfering with internal components and
60. uniformly 8 Close the latches on the sides of the detector to secure the cover 17 SPM Flex Gas Detector Honeywell If there is an error i e the same cartridge was reinserted the new cartridge has expired or an unqualified user is attempting to insert a cartridge that detects a different gas than the last one an error message will be displayed and the installation will be canceled If the installation is successful a summary of the current configuration will be displayed and the user can then choose whether to enter Monitor Mode or exit the Change Chemcassette Mode out of monitor Removing a Chemcassette cartridge 1 Navigate to Maintenance gt Open Close gate Select Open Gate Remove the cartridge Insert the optics gate card Select Close Gate AA P N Changing the selected gas 1 While out of monitor mode navigate to Set up gt Monitoring gt Gas 2 Select Current gas and pick the desired gas from the selection box 3 Select Save Entering monitor mode From the main menu navigate to the Monitor Mode option and select Enter monitor mode 1 fa Chemcassette cartridge has been installed the detector will enter Monitor Mode 2 If a Chemcassette cartridge has not been installed a user with the necessary passcode can inititate the Chemcassette wizard Otherwise the detector will not enter monitor mode 18 Honeywell SPM Flex Gas Detector Wiring and t
61. well N Network 39 O operation 32 optical system checking 41 optics algorithm version number 37 Optics Verification screen 41 optic system response verifying 48 Out of Monitor 32 Outputs 39 overrange level 39 P parts 46 53 passcodes 37 40 ports 19 power button 13 41 cable 10 external 32 off 41 options 32 supply charger 10 switch 32 power up options 38 pressure maximum 25 pump checking 47 malfunction 47 push fittings 46 48 R recharging 11 recycling 49 relays 19 37 assignments 39 configuration 23 Relays menu 39 relay states 37 Review menu 36 review screens Additional Status 37 Chemcassette 36 Gas Settings 36 Network 37 Output State 37 Software 37 Trend Plot 37 RFID algorithm version number 37 tag 50 S sampling wand 31 Security 40 security level 32 40 Admin 40 Advanced Maintneance 40 Factory Service 40 Not Logged In 40 Power User 40 Routine Maintneance 40 Select button 32 Setup menu 38 shipping 32 software 23 37 sound levels 33 specifications 52 start time fixed 38 floating 38 startup mode default 32 sequence 13 static discharge 46 bar colors 16 stepper motor checking 48 Subnet mask 37 39 sun shield 30 system leaks checking for 47 T Teflon 31 Teflon fluorinated ethylene polymer 25 terminal block 19 terminal module 20 terminals 22 Test menu 41 timeout period 37 transporting 32 transport time 25 Troubleshooting 42 tubing 2
62. witch Rocker switch cover Main power rocker switch Figure 3 SPM Flex main power rocker switch After the detector s cover is open use a Phillips screwdriver to remove the rocker switch cover Turn the main power rocker switch to the on position and replace the rocker switch cover The detector can now be turned on 12 Honeywell SPM Flex Gas Detector Turning the detector on and off Press and hold the Power Cancel button until the green LED begins blinking The detector will begin a startup sequence that lasts about 30 seconds The four LEDs provide at a glance information about the current state of the detector LEDs red green yellow blue Figure 4 SPM Flex LEDs LED Description Green sold Maintenance tan binkng Instrument faut sola Connected to external power To turn the detector off press and hold the Power Cancel button for 5 seconds or select Power Off from the menu 13 SPM Flex Gas Detector Honeywell Navigation Power Cancel Up arrow Accept Select Down arrow Figure 5 SPM Flex controls All SPM Flex menus are navigated by the four buttons shown in Figure 5 Pressing either of the arrows or the Accept Select button will access the menu from the main display screen The arrows also are used to scroll up and down through lists of options The Accept Select button is used to initiate a highlighted option During navigation
63. x Gas Detector Honeywell Attaching the shoulder strap If the optional shoulder strap is to be used with a portable detector attach its spring clips to each of the rings on the detector s handle The strap must be laundered before use in clean room applications Operation e Protection afforded by the SPM Flex gas detector may be impaired if it is not used according to the manufacturer s instructions e Do not operate two way radios near the detector e When the detector is in monitor mode and is moved between environments with large differences in temperatures or humidity condensation on the optics may cause it to report a false low gas concentration reading Allow the unit to stabilize in the new environment before monitoring gas levels Power Before operation verify that external power is present the blue LED will be on or that the internal battery is charged The physical power switch located under the Chemcassette access door should be on Typically it is recommended to leave the physical switch in the on position unless transporting shipping the unit where there is a possibility of the detector accidentally being turned on with the soft power switch When the detector s startup sequence ends an In Monitor or Out of Monitor display depending on how it is configured in the Setup menu The default startup mode can be configured under Power Options Setup General Most options will require acknowledgment i

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