User Manual - Trick
Contents
1. 1 0994 __4 0 0698 34 0 5933 64 1 1168 __5 0 0873 35 0 6108 65 1 1343 _ 6 0 1047 36 0 6282 6 1457 ESA 701222 57 0 6457 67 1 1692 _ __8 0 1396 38 0 6631 68 1486 __9 01571 39 0 6806 69 1204 10 0145 40 0 6980 70 1225 11 01920 41 0 7155 71 1 2390 _ 12 0 2094 42 0 7329 72 12564 13 0269 43 0 7504 73 1279 44 0 7678 74 _ 14 0 2443 1 2913 _ __15 02618 45 0 7853 75 1 3088 _ 16 0 2792 46 0 8027 76 1 3262 _ te 03141 48 0 8376 78 1 3611 a 49 0 8551 79 1 3786 1 3960 0 5061 59 1 0296 89 1 5531 0 5235 6 1 0470 90 1 5705 N V A 2 V 1 188 XD El 3 XI ANTISSLN39 DE 412 9 XD 2 412 11 20 AAVW 40 AYVW 0 T 341491 HLONAT JAV ev 491 2x3 19 Ed r0 48 15414 HLONFI 109 67672 AYVW 0 0 6 cll II Sv 6 97 597 6 7c HLINF IND cUl tceV rU tlV cU HLONA LAO SV 6 c vU IV 2 vc 1 1 3 12. a fine point sharpie marker This diagram 15 a generic two bend scenario for more complex parts the steps generally the same 6 Operation a b d e 4 22 02 After the connection to your machine is complete and the height and center line positions are verified the IDX 10 can be used Your first part should now be clearly marked These marks will be used to position the tubing perfectly with the 0 mark on the die and to set your IDX stops Only your fist part needs to be marked after that the IDX stops will be used Insert a piece of material through the hook arm of the die being used and insert through the chuck note If multiple parts are being produced the material should be marked so the chuck position can be repeated position the material so the start of bend mark lines up with the 0 mark on the die now set your first stop on the index table and produce the first bend NOTE The complete table will swing be sure not to interfere with the motion After the bend is complete the die must return to home CAUTION Make sure the hook arm of the die does not catch the tubing when returning Once the die is home the material can be advanced and rotated if required to the next 0 mark The next stop can now be set Repeat as required your IDX table comes standard with 4 stops The previous steps are just examples how to set stops and produce various bends it is up to the user to define
3. and tighten bolts With the front of the main track tube attached lift up the rear and support it with a sturdy saw horse or equal Attach the rear leg adjuster 13 using the supplied 3 8 X 1 bolts Align the keyways with the slide bolt and slip the caster mount 12 onto the leg adjuster 13 4 Height Adjustment and Leveling a b d e f g 4 22 02 Level your machine on hard surface The index table must be allowed to pivot and rotate with the casters With the machine level choose the desired die set The thickness of the die determines the height of the index table Using the chart shown below find the correct number of turns required for your die Rotate the height adjustment screw 21 clockwise until it stops This is the lowest the table will go EXAMPLE 1 1 2 die Rotate the adjustment screw 21 counter clockwise the exact number of turns that were chosen from the chart Using a 2 ft level placed on the main track tube rotate the large nut 35 until the main track tube is level Position the front of the main track tube so the center line of the track tube matches the center radius line of the die Rusch Machine amp Desig Inc 5 Material layout Before you can use the IDX table your first piece of material needs to be laid out Using Diagram and Tablel you can determine all of the bend start points these points should be transferred to the material using
4. causes beyond Seller s reasonable control including without limitation acts of God acts of war or terrorism enemy actions hostilities strikes labor difficulties embargoes non delivery or late delivery of materials parts and equipment or transportation delays not caused by the fault of Seller delays caused by civil authorities governmental regulations or orders fire lightening natural disasters or any other cause beyond Seller s reasonable control In the event of any such delay performance will be postponed by such length of time as may be reasonably necessary to compensate for the delay Installation If Buyer purchases any Goods that require installation Buyer shall at its expense make all arrangements and connections necessary to install and operate the Goods Buyer shall install the Goods in accordance with any Seller instructions and shall indemnify Seller against any and all damages demands suits causes of action claims and expenses including actual attorneys fees and costs arising directly or indirectly out of Buyer s failure to properly install the Goods Work By Others Safety Devices Unless agreed to in writing by Seller Seller has no responsibility for labor or work performed by Buyer or others of any nature relating to design manufacture fabrication use installation or provision of Goods Buyer 15 solely responsible for furnishing and requiring its employees and customers to use all safety devices g
5. BAILEIGH P O Box 531 Manitowoc WI 54220 Phone 920 684 4990 Fax 920 6843944 Web Biil com PLEASE FILL OUT AND RETURN IN SELF ADDRESSED ENVELOPE COMPANY NAME ADDRESS TELEPHONE CONTACT NAME MACHINE SERIAL NUMBER A COPY OF THE INSTRUCTION MANUAL AND WARRANTY HAS BEEN RECEIVED BY Signature Date INDEXING TABLE MANUAL Rusch Machine amp Design Inc Introduction 5 You have made practical choice in purchasing an RMD INC IDX 10 Positioning Index Table It has been carefully built of high quality materials and designed to give many years of efficient service The simplicity of design and minimum effort required to operate this attachment contributes towards meeting schedules and producing greater profits The IDX 10 Indexing table was designed to allow you to accurately and repeatedly position distances between bends by using the adjustable stops Also the IDX 10 can be used to hold the material being bent perfectly level while bending or altering the angles between bends 2 Unpacking a After receiving the attachment visually inspect for damage Any damage should be reported immediately to Baileigh Industrial 3 Connection to your machine a b d e f Remove the shaft mounting bracket 2 angle iron leaving the slide shaft 16 in place Slide the front of the main track tube 1 onto the slide shaft 16 Reattach the shaft mounting bracket 2
6. exactly how his her IDX will be set up Baileigh Industrial will be glad to offer any suggestions for your application HEIGHT ADJUSTMENT TURNS CCW DIE THICKNESS WARRANTY amp Other Legal Information Inspection amp Acceptance Buyer shall inspect all Goods within a reasonable period of time after delivery not to exceed ten 10 days If Buyer rejects any Goods Buyer must first obtain a Return Authorization Number RAN before returning any goods to Seller Goods returned without a RAN will be refused Seller will not be responsible for any freight costs damages to goods or any other costs or liabilities pertaining to goods returned without a RAN Seller shall have the right to substitute a conforming tender Buyer will be responsible for all freight costs to and from Buyer and repackaging costs if any if Buyer refuses to accept shipment If Goods are returned in unsaleable condition Buyer shall be responsible for full value of the Goods Buyer may not return any special order Goods Any Goods returned hereunder shall be subject to a restocking fee equal to 30 of the invoice price Specifications Seller may at its option make changes in the designs specifications or components of the Goods to improve the safety of such Goods or if in Seller s judgment such changes will be beneficial to their operation or use Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes in wr
7. iting in which event Seller may impose additional charges to implement such changes Limited Warranty Seller warrants to the original end user that the Goods manufactured or provided by Seller under this Agreement shall be free of defects in material or workmanship for a period of twelve 12 months from the date of purchase provided that the Goods are installed used and maintained in accordance with any instruction manual or technical guidelines provided by the Seller or supplied with the Goods if applicable The original end user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RAN from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RAN The original end user shall be responsible for all costs and expenses associated with returning the Goods to Seller for warranty service In the event of a defect Seller at its sole option shall repair or replace the defective Goods or refund to the original end user the purchase price for such defective Goods The foregoing warranty is Seller s sole obligation and the original end user s exclusive remedy with regard to any defective Goods This limited warranty does not apply to a die sets tooling and saw blades b periodic or routine maintenance and setup repair rep
8. lacement of the Goods due to normal wear and tear d defects or damage to the Goods resulting from misuse abuse neglect or accidents f defects or damage to the Goods resulting from improper or unauthorized alterations modifications or changes and f any Goods that has not been installed and or maintained in accordance with the instruction manual or technical guidelines provided by Seller EXCLUSION OF OTHER WARRANTIES THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED ANY AND ALL OTHER EXPRESS STATUTORY OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY FITNESS FOR ANY PARTICULAR PURPOSE EXPRESSLY DISCLAIMED NO WARRANTY IS MADE WHICH EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN LIMITATION OF LIABILITY IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR ANY INCIDENTIAL CONSEQUENTIAL OR SPECIAL DAMAGES INCLUDING WITHOUT LIMITATION LOST PROFITS OR DOWN TIME ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS ANY BREACH BY SELLER OR ITS AGENTS OF THIS AGREEMENT OR ANY OTHER CAUSE WHATSOEVER WHETHER BASED ON CONTRACT TORT OR ANY OTHER THEORY OF LIABILITY BUYER S REMEDY WITH RESPECT TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE AMOUNT PAID BY THE BUYER FOR THE GOODS Force Majuere Seller shall not be responsible for any delay in the delivery of or failure to deliver Goods due to
9. uards and safe operating procedures required by law and or as set forth in manuals and instruction sheets furnished by Seller Buyer is responsible for consulting all operator s manuals ANSI or comparable safety standards OSHA regulations and other sources of safety standards and regulations applicable to the use and operation of the Goods Remedies Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any other or further remedies provided under this Agreement or at law or equity Attorney s Fees the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorneys fees and costs Governing Law Venue This Agreement shall be construed and governed under the laws of the State of Wisconsin without application of conflict of law principles Each party agrees that all actions or proceedings arising out of or in connection with this Agreement shall be commenced tried and litigated only in the state courts sitting in Manitowoc County Wisconsin or the U S Federal Court for the Eastern District of Wisconsin Each party waives any right it may have to assert the doctrine of forum non conveniens or to object to venue to the extent that any proceeding is brought in accordance with this section Each party consents to and waives an
10. y objection to the exercise of personal jurisdiction over it by courts described in this section EACH PARTY WAIVES TO THE FULLEST EXTENT PERMITTED BY APPLICABLE LAW THE RIGHT TO A TRIAL BY JURY 9000 d4 00 1 2 HOSNY 2 J18VL UISUOISIM 54 OML 40013 S O0EW ou 9 yosny 31V0 40014 1 aan NOVYL ZA 81 X90708 4015 02 SYILSVI eau 11 21 1 H 51 LNNOW YILSVI H se LAN ONILSNraVv 1 831LSnrav 931 a H I S OOEN le pg R 02 LIVHS ANVYO Nid 2 9 NONHD 8 es M3LNIOd 72 YvT109 82 NOVYL A TIIHMOINVH IVIYILVIN ty gt gt gt o o a 71 uva 12 Hr ar 91 14VHS 30115 PLE ze 31 25 1431 OL un HON3UM 1 mn TIAVAL LOAld 121 M3Yos ININISNPOV AE 001 NMOHS vz a 310 sz 331109 A een 2 LNNOW LIVHS 21 LNNOW 315 2 TABLE 1 ARC LENGTH TABLE EXAMPLE ARC LENGTH CONSTANT X BEND RADIUS EXAMPLE 90DEG BEND WITH 6 CLR EXAMPLE 1 575 FROM TABLE X 6 CLR 9 45 ARC LENGTH FOR BENDS MORE THAN 90 DEG CONSTANTS CAN BE ADDED TOGETHER DEGREES CONSTANT DEGREES CONSTANT DEGREES CONSTANT 1 0075 31 _ __2 00349 32 0 5584 62 1 0819 _ __3 0 0524 33 0 5759 63
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