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InLab 3D Operator`s Manual

1. Be careful not to brush against the milling instruments with your hand 4 Loosen the worn out defective milling instrument with the torque key and unscrew it counterclockwise by hand A caution Use only suitable milling instruments Do not use CEREC 2 milling instruments with chuck 1 2 mm or 2 0 mm milling instruments in this milling unit The Step Bur 14 and Cone Bur 14 milling instruments are used in connection with the inLab gearing serial number 11 200 and higher to process the following asymmetric blocks VITA In Ceram 2000 YZ CUBES YZ 55 Flip Block YZ 20 19 YZ 40 19 VITA In Ceram 2000 AL CUBES AL 20 AL 40 Any use of other materials may result in failures when creating the restoration and cause damage to the unit 1 Screw the new milling instrument into the gearing by turning it clockwise by hand then tighten it securely with the torque key until you hear an audible clicking noise 9 NOTE Faulty milling results Interchanging milling instruments leads to faulty milling results 2 Close the milling chamber door 45 7 Maintenance Sirona Dental Systems GmbH Milling instruments Operating Instructions inLab Change instruments 4 Cylinder Pointed Bur Cylinder Bur 1 6 Left bur inserted Right bur inserted Step Bur 12 Cylinder Pointed Bur Cone Bur 12 Status Cone Bur 14 Please select the instruments you would like to change Cylinder Pointed Bur insert th
2. New as of 05 2009 inLab Operating Instructions rona The Dental Company English This product is covered by one or more of the following US patents e US6485305 e US6885464 e US7010150 e US6454629 e US6394880 e US6614538 e US6953383 e US6702649 e US7178731 e US7163443 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Contents Dear CUSTOMER rinena taen aara anaana aana aiaeei anaa 6 General information cccccsesssseeeeeeeeesseeeeneeeeeeeees 7 2 1 Structure of the documents eee 7 MoM J Legend eenen ters cachet Aa a aE 7 2 2 Waranty ster cccseied eahetattwaninsbion caigndetataronst 8 2 3 Disposa e sgitrtetete iste A denn E Pena etees 8 2 3 1 Additional note on disposal eee 8 General description cccssseeeeeesseeeeeseeeeeeeeseeeeees 9 3 1 Certificati N sarene 9 3 2 Intended use eee eeeccecceeceeeeeeeeeeeeeeeeteeeneeeseeeeees 9 A E rE 10 4 1 Basic safety information a 10 4 1 1 Prerequisites ecccccceeeessesseecceeeeeeeeeeeeeeeees 10 4 1 2 Maintenance and repair 10 4 1 3 Modifications of the UNnit eters 10 4 1 4 Accessories ccccceccssecseccececeeceeeeeeceeeeeeeeeeeeees 10 AD Miling UN sireni 11 4 2 1 Safety information for the scanner 05 11 4 2 2 Milling chamber door open during the milling operation 11 4 3 Wireless phone interference with equipment 12 4 4 Disturbance of
3. running by selecting the Stop key on the milling unit or in the application software 11 4 Safety Sirona Dental Systems GmbH Wireless phone interference with equipment Operating Instructions inLab 4 3 Wireless phone interference with equipment The use of mobile wireless phones in practice or hospital environments must be prohibited to ensure safe operation of the unit 4 4 Disturbance of data transmission via radio module option DECT radio module Data transmission may be adversely affected in the following cases if more than 6 pairs of radio interfaces are used in one area if an E net mobile phone is used near the radio interface H6ft amp Wessel radio module Data transmission may be adversely affected if more than 8 pairs of radio interfaces are used in one area If the radio module is operated in Norway please note that it must not be operated within a radius of 20 km around Ny Alesund 59 07 568 D 3329 12 D 3329 201 02 17 02 05 2009 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Installation and startup Transport and unpacking All products from Sirona are carefully checked prior to shipment Please perform the incoming inspection immediately after delivery 1 Check the delivery note to ensure that the consignment is complete 2 Check whether the product shows any visible signs of damage QOnote Damage during transport If the product was damaged during transport please contact your carrying ag
4. v The PC is located near the milling unit v The PC and the milling unit are switched off 17 5 Installation and startup Initial startup 18 Sirona Dental Systems GmbH Operating Instructions inLab Fig 5 6 Connecting the milling unit with the interface cable 1 Use the supplied interface cable to connect the milling unit to the RS 232 interface of the PC COM1 COM2 2 Screw the interface cable onto the PC and milling unit tight in order to ensure reliable operation Using the DECT radio module optional Connecting the DECT radio module to the milling unit Fig 5 7 DECT radio module 1 If you ordered a DECT radio module connect it instead of the interface cable and screw it tight 2 Place it on top of the milling unit as shown 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 5 Installation and startup Initial startup Sirona Dental Systems GmbH Operating Instructions inLab Connecting the DECT radio module to the PC 1 Plug the connectors of the RS 232 cable into the radio module and into the RS 232 interface of the PC COM1 COM2 and screw them tight 2 Connect the radio module to the power supply using the supplied plug in power supply unit Using the H ft amp Wessel radio module optional Connecting the H6ft amp Wessel radio module to the milling unit Milling Unit PT Fig 5 8 H6dft amp Wessel radio module for milling unit 1 If you ordered a H ft amp Wessel radi
5. 3329 36 D 3329 201 02 17 02 05 2009 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 A caution Faulty scanning result An occlusal concave preparation cannot be properly scanned by the laser using a crown framework model holder gt Create a duplicate for an occlusal concave preparation Use the bridge framework model holder for the scanning process Onore An incorrect alignment will result in a ceramic block suggestion that is larger than the normal block size Bring the center line of the crown stump into alignment with the center line of the model holder Preparing for scanning Preparing for scanning of the crown stump v The preparation margin is not visible from all sides Fasten the crown stump in the model holder using a plastic material Treat the crown stump with a contrast agent if necessary Lower the plastic material for improved visualization FfF YP Ra The material is scanned at a 90 angle to the block axle When the process has been completed the view is rotated by the software so that you obtain an occlusal view 37 6 Operation Sirona Dental Systems GmbH Preparing optical scanning Operating Instructions inLab 6 5 3 Preparing the Scanning of the Bridge Abutments A caution Leaving the preparation margin visible The preparation margin therefore must remain visible from all sides removal of the marginal gingival junction y The preparation margin is not visible from all side
6. A machining operation can be interrupted either by clicking on the SW Stop button on the screen or by pressing the HW STOP button on the milling unit 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 15 5 Installation and startup Sirona Dental Systems GmbH Initial startup Operating Instructions inLab 5 4 3 Description of LEDs Onore Table also available as label The following table is also available as a label affixed to the inside of the front flap It describes the system states indicated by the LEDs Green LED Yellow LED Description Actions required ON OFF Ready for operation ON Intermittent fast Milling chamber Close milling flashing door open chamber door ON Intermittent slow Request to insert Insert part close flashing part milling chamber door press START ON Slow flashing Just before end of Wait milling scanning ON ON Error Observe message STOP button to PC acquisition pressed unit 5 4 4 Filling the water tank Fig 5 5 2 liter water tank A_ Tank catch B Water tank v The water tank is drained see Removing water from the unit B 49 59 07 568 D 3329 16 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH Operating Instructions inLab 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 5 Installation and startup Initial startup 1 Open the flap on the front panel of the unit To open the front flap pull it on both sides 2 Press the tank c
7. Sirona inCoris Zl Sirona inCoris AL VITA In Ceram YZ VITA In Ceram AL IVOCLAR VIVADENT IPS e max ZirCAD Step Bur 14 Cylinder Pointed Bur asymmetric blocks Flip Cone Bur 14 Block Cone Bur 12 Cylinder Pointed Bur CAD Waxx 59 07 568 D 3329 44 D 3329 201 02 17 02 05 2009 Unscrewing the milling instruments Inserting the new milling instrument 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Changing milling instruments burs Onorte Regular replacement of the Milling instruments Change the milling instruments as soon as the system prompts you to do this Change the milling instruments after using them to mill 20 restorations at the latest After 30 000 minutes of milling operation a maintenance prompt is displayed during each milling instrument change until the service technician performs maintenance and the milling time is reset v The torque wrench is ready to hand 1 Select the command Settings Instruments in the menu line 2 If several milling units are connected a dialog box will appear Select the language you prefer and confirm your choice with OK The motors travel to the change position for the milling instruments The Change instruments dialog box opens 3 Press the catch of the milling chamber door and open the door ZA warnina Risk of injury on milling instruments If you put your hand in the milling chamber you could injure it on the milling instruments
8. care and cleaning agents is provided in the Appendix A continuously updated list of approved agents can be downloaded from the internet at www sirona com SERVICE Downloads Care and cleaning agents If you do not have any access to the internet you can order the list in one of the following two ways Order from your local dental depot Order from Sirona Tel 49 0 62 51 16 16 16 Fax 49 0 62 51 16 18 18 Order No 59 70 905 7 4 Cleaning surfaces A caution Care and cleaning agents Use only cleaning and care agents which have been approved by Sirona see Cleaning and care agents B 47 A caution Do not allow liquids to run into the ventilation slots 7 4 1 Disinfecting Wiping off surfaces with surface disinfectants wipe disinfection Observe the manufacturer s instructions regarding restrictions for use 7 4 2 Protection against medicaments Due to their high concentrations and the substances they contain many medicaments can dissolve etch bleach or discolor surfaces A caution Damage to the surface Clean the surface immediately with a moist cloth and a cleaning agent 7 4 3 Cleaning Remove dirt grime and disinfectant residue regularly using mild commercially available cleaning agents 47 7 Maintenance Sirona Dental Systems GmbH Replacing the main fuses Operating Instructions inLab 7 5 Replacing the main fuses ZA warnina Electric shock Disconnect the power plug
9. noise photodiode array Laser light source Wavelength 670 nm Focus diameter lt 25 um Scan range Scanning technique 45 model 40x20x16 LxWxH in mm 15 model 40x20x12 LxWxH in mm Crown 16x25 framework dia x Lin mm 8 2 3 Controller board Real Time Micro Controller Board C167 6 axis stepping motor controller 2 DC motor controllers with integrated speed and current control RS 232 interface 115kBaud 59 07 568 D 3329 52 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH 8 Technical description Operating Instructions inLab Radio module optional 8 3 Radio module optional European US radio interface H ft amp Wessel Transmission speed 115 2 kBaud Range up to 60m indoors up to 300m outdoors Data interface RS 232 Operating temperature 0 C to 55 C Radio interface DECT T Sinus 45 Data 1 Telekom Transmission speed 115 2 kBaud Range up to 50m indoors up to 300m outdoors Data interface RS 232 Operating temperature 5 C to 45 C 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 53 Appendix Procedure in case of problems downloading via the DECT radio interface See Download via the DECT radio interface B 22 1 Make sure that the radio interface s is are correctly connected 2 Shut down the PC and switch it off Unplug the plug in power supply of the PC radio interface from the power outlet for 5 seconds Switch the milling unit off Restore all cable
10. process Always be sure to insert the ceramic block that you selected in the Select block dialog box Otherwise an error message will be displayed during the touch process 5 Insert the calibration phantom in the workpiece spindle so that its groove fits into the locking pin of the workpiece spindle 6 Fasten the ceramic block with the setscrew 7 Close the milling chamber door and confirm the process by clicking Start The estimated time required for the milling process will then appear in a message window 33 6 Operation Start the milling process Removing the restoration 34 Sirona Dental Systems GmbH Operating Instructions inLab Onore Canceling the milling process You can cancel the milling process at any time by pressing the Stop button After canceling the milling process and after eliminating the reason for cancellation e g instrument change you must click the Mi 11 icon again in order to continue the milling process You should never click the Undo icon since this would result in renewed deduction of units from the activation key AK x 1 When the milling process has been completed open the milling chamber door 2 Remove the restoration ZA warnina Risk of injury on the remainder of the ceramic block The remaining portion of the ceramic block may have sharp edges e g A that could injury you if it is not removed carefully Always grasp the remainder of the ceramic block by its
11. the water Operating Instructions inLab A caution Damage to surfaces DENTATEC milling additive etches plastic surfaces in undiluted form and can cause discoloration gt Do not place DENTATEC on the unit gt Donot spill DENTATEC A caution Permissible milling additive Use only DENTATEC as a milling additive 7 1 2 Changing the water Fig 7 1 2 liter water tank A Tank catch B Water tank When changing the water proceed as follows y The unit is switched on No milling scanning process is running 1 Open the flap on the front panel of the unit To open the front flap pull it on both sides 2 Press the tank catch upward and carefully pull out the water tank toward the front of the unit 3 Drain the water out of the water tank through the drain opening 59 07 568 D 3329 42 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH 7 Maintenance Operating Instructions inLab Changing the water 4 Open the water tank and rinse it out 5 Check the water tank and the filter for dirt and contamination 6 Ifthe water tank or the filter is dirty clean it thoroughly under running water Detach the filter rinse it out with water and then reinsert it A caution Inadmissible foam If any cleaning agents are used this will result in an inadmissible foam Do not use any cleaning agents 7 Add approx 50 ml of DENTATEC to the tank or gt With the materials IVOCLAR VIVADENT I
12. 1 02 17 02 05 2009 Sirona Dental Systems GmbH Operating Instructions inLab Contents 9 1 Procedure in case of problems downloading via the DECT radio interface ccccceeeeeeeeeeeeeeeeneees 54 9 2 Procedure in case of problems downloading via the H ft amp Wessel radio interface ceeeeeees 54 9 3 Procedure in case of problems downloading with the supplied serial cable cccceccceceeeseeeeeeeeeees 55 9 4 Overview of old and new designations for milling INSTTUMEMS ciee iere E EEEa 55 Index aenea er E N herein cetere 56 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 5 1 Dear Customer Sirona Dental Systems GmbH Operating Instructions inLab Dear Customer Thank you for purchasing your inLab from Sirona This device enables you to produce dental restorations e g from ceramic material with a natural appearance CEramic REConstruction Improper use and handling can create hazards and cause damage Please read and follow these operating instructions carefully and always keep them within easy reach To prevent personal injury or material damage it is important to observe all safety information To safeguard your warranty claims please complete the attached Installation Report Warranty Passport when the system is handed over and send it to the indicated fax number Your inLab Team 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH 2 General information Operating Instr
13. 265 6 Cone shaped Cylinder Diamond dia 1 6 mm Cylinder Pointed Bur 58 55 734 6 Cylinder Diamond dia 1 2mm long Cylinder Bur dia 1 2 54 66 151 10 Cylinder Diamond dia 1 6mm long Cylinder Bur dia 1 6 54 66 193 6 Cone shaped Diamond Cone Bur 10 58 85 103 6 Cone shaped Diamond XL Cone Bur 12 59 35 668 6 Cone Diamond Flip Block 14 mm Cone Bur 14 59 99 771 6 Step Bur 10 60 89 010 6 Step Bur 14 60 89 028 6 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 55 Index 56 Sirona Dental Systems GmbH Operating Instructions inLab Index Block changing tool 26 Building installation 10 c Calibration phantom 27 Calibration pin 27 Calibration tools Calibration phantom 25 Calibration pins 25 Storage 27 30 Care and cleaning agents 47 CC 15 CE mark 9 change Milling instruments 45 Cooling water nozzles 46 D Dimensions 51 Disinfection 47 F Footprint 13 Fuse Fuse type 48 Order Number 48 replacement 48 H Humidity range 51 l Installation site 13 Intended use 9 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH Operating Instructions inLab 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 L Laser class Class 1 11 Class 2 11 Maintenance 10 Regulations 41 Measuring technique 52 Milling instruments 28 45 50 Changing a defective instrument 46 Milling speed 50 Milling unit Overview 14 Mode of operation 51 P Packaging 1
14. 3 Packing 24 Ports 15 Power connection 15 Product safety 10 Protection class 51 R Rated current 51 Rated line voltage 51 Repair 10 S Scan range 52 Scanning technique 52 15 model 52 45 model 52 Crown framework 52 Scope of supply 24 Setscrew 27 T Tank catch 16 42 Temperature range 51 Index 57 Sirona Dental Systems GmbH Index Operating Instructions inLab Torque wrench 26 27 Transport 13 Type designation 51 U Unpacking 13 WwW Warranty 8 water 51 Water tank Changing the water 42 Filling 16 Odors 41 Removing water from the unit 49 Water change 41 Weight 51 59 07 568 D 3329 58 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH Operating Instructions inLab 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Index 59 We reserve the right to make any alterations which may be required due to technical improvements Sirona Dental Systems GmbH 2009 Sprache englisch Printed in Germany D 3329 201 02 17 02 05 2009 A Nr 111 391 Imprim en Allemagne aS SS SSS SS SS SS ee ee ee Sirona Dental Systems GmbH in the USA FabrikstraBe 31 Sirona Dental Systems LLC Order No 59 07 568 D 3329 64625 Bensheim 4835 Sirona Drive Suite 100 Germany Charlotte NC 28273 Www sirona com USA
15. 9 1973 concerning electrical equipment designed for use within certain voltage limits A caution CE mark for connected products Further products which are connected to the milling unit must also bear the CE mark These products must be tested according to the applicable standards Examples of CE mark for connected products EN 60601 1 1990 A1 1993 A2 1995 based on IEC 60601 1 EN60950 1992 A1 1993 A2 1993 A3 1995 A4 1997 based on IEC 60950 UL 60950 third edition 2000 3 2 Intended use This unit produces computer aided dental restorations e g from natural appearing ceramic material It must not be used for any other purpose The intended use also includes observance of the present operating instructions and the relevant maintenance instructions Onorte If the instructions for operation of the system described in this document are not observed the intended safety of the user may be impaired 1 Amended by Council Directive 93 68 EEC 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 9 Safety Basic safety information Prerequisites Onore Important info on Building installation The building installation must be performed by a qualified expert in compliance with the national regulations DIN VDE 0100 710 applies in Germany Onore Restrictions regarding installation site The system is not intended for operation in areas subject to explosion hazards A attTENTION Do not damage the unit The
16. Confirm this message with Yes or gt Ifyou have accidentally clicked No select Settings Configuration Devices goto the Configure Devices dialog box and click the Add automatically button The connected milling unit will automatically be detected The message Downloading software to COMx COM1 COM2 depending on which interface the milling unit is connected to appears in the status bar of the Configure Devices dialog box Wait until the status display goes out 3 Enter a name for this milling unit Milling unit is offered as the default name 4 Click Add Device 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 23 5 Installation and startup Repacking Calibrating the milling unit and scanner 24 _ Sirona Dental Systems GmbH Operating Instructions inLab In the next dialog box place a checkmark in front of Scanner in front of inLab gearhead installed and if one is installed in front of Large watertank depending on your system configuration Click OK Following a successful download a yellow exclamation mark and the message No calibration data appear in the dialog box Click OK The Configure Devices dialog box is closed Calibrate the milling unit see Calibrating the milling unit Calibrate the scanner see Calibrating the scanner As soon as the milling unit and the scanner have been calibrated the installation of the milling unit is c
17. PS Empress CAD and IVOCLAR VIVADENT IPS e max CAD approx 75 ml Onore Recommended mixing ratio 25ml of DENTATEC with 11 of water Deviations are possible for certain materials gt With IVOCLAR VIVADENT IPS Empress CAD and IVOCLAR VIVADENT IPS e max CAD mix approx 37 5ml with 11 of water gt With CAD Waxx mix approx 5ml with 11 of water See also the operating instructions for the corresponding material 8 Fill the tank up to the notch with water bottom edge of cover approx 2 liters 9 Close the water tank 10 Push the water tank back into the housing just far enough so that the tank catch engages press the catch downward if necessary 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 43 7 Maintenance Sirona Dental Systems GmbH Milling instruments Operating Instructions inLab 7 2 Milling instruments 7 2 1 Overview of materials and milling instruments The following table shows the position where the two pairs of milling instruments must be inserted and the materials that can be milled with each instrument pair Milling Milling instrument Material instrument Step Bur 12 Cylinder Pointed Bur CEREC Blocs CEREC Blocs PC VITA MARK II VITA ESTHETIC LINE VITA TriLuxe IVOCLAR VIVADENT IPS Empress CAD IVOCLAR VIVADENT IPS Empress CAD Multi IVOCLAR VIVADENT IPS e max CAD VITA In Ceram ZIRCONIA VITA In Ceram ALUMINA VITA In Ceram SPINELL Merz Artegral
18. at the unit end before replacing the fuses A caution Fuse type Use only fuses of the same type in the fuse holder Cc D Fig 7 3 Main fuses A Cover C Fuse holder B CC D Fuse Fuses T5H250V Order No 20 33 111 vy The power plug must be disconnected 1 Use a screwdriver to carefully pry off the cover of the fuses on the back side of the unit Pull out the fuse holder Replace the defective fuses Reinsert the fuse holder Close the cover RAUN 59 07 568 D 3329 48 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH Operating Instructions inLab 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 7 Maintenance Removing water from the unit 7 6 Removing water from the unit You must remove the water from the unit if you will not be using it for a longer period of time or wish to transport it v 1 No milling scanning process is running Open the flap on the front panel of the unit To open the front flap pull it on both sides Press the tank catch upward and carefully pull out the water tank toward the front of the unit Open the water tank drain it and reinsert it You can start the service program after installing the inLab 3D program inthe inLab program group To do this click Start Programs inLab Service You can also change the water of the milling unit without a service password by clicking the Maintenance only button Let the water pump continue running until no more water com
19. atch upward and carefully pull out the water tank toward the front of the unit 3 Open the water tank 4 Take the accessories out of the tank and remove the transport lock of the water filter A caution Damage to surfaces DENTATEC milling additive etches plastic surfaces in undiluted form and can cause discoloration gt Do not place DENTATEC on the unit gt Do not spill DENTATEC 5 Add approx 50 ml of DENTATEC to the tank or gt With the materials VWOCLAR VIVADENT IPS Empress CAD and IVOCLAR VIVADENT IPS e max CAD approx 75 ml Onore Recommended mixing ratio 25ml of DENTATEC with 11 of water Deviations are possible for certain materials gt With IVOCLAR VIVADENT IPS Empress CAD and IVOCLAR VIVADENT IPS e max CAD mix approx 37 5ml with 11 of water gt With CAD Waxx mix approx 5ml with 11 of water See also the operating instructions for the corresponding material 6 Fill the tank up to the notch with water bottom edge of cover approx 2 liters 7 Reinsert the water filter and close the water tank 8 Push the water tank back into the housing just far enough so that the tank catch engages press the catch downward if necessary 5 4 5 Installation 5 4 5 1 Connection to the PC ZA warnine Electric shock Low voltages are applied to the socket A for connecting the serial interface gt Never touch the pins of the connectors gt Switch the PC OFF Using the RS 232 interface cable
20. connections and test these Start over again at Preparations Item 2 3 Openthe Settings Configuration Devices menu Select the required milling unit in the Configure Devices dialog box and click the Configure button Make sure that the correct COM interface and baud rate have been selected The baud rate must be set to 115200 If an optical impression unit is used set the COM 1 port When using a PC set the port to which the radio interface is connected 4 Should the installation of the software on the milling unit fail again attempt the installation using the serial cable supplied Procedure in case of problems downloading via the H6ft amp Wessel radio interface See Download via the H ft amp Wessel radio interface B 23 1 Make sure that the radio interface s is are correctly connected 2 Shut down the PC and switch it off Unplug the plug in power supply of the PC radio interface from the power outlet for 5 seconds Switch the milling unit off Restore all cable connections and test these Start over again at Preparations Item 2 3 Openthe Settings Configuration Devices menu Select the required milling unit in the Configure Devices dialog box and click the Configure button Make sure that the correct COM interface and baud rate have been selected The baud rate must be set to 115200 If an optical impression unit is used set the COM 1 port When using a PC set the port to which the radio
21. data transmission via radio module Option ssec e a E ii 12 Installation and startup sssssseennnunnnennnnnnnnnnnnnnnnnnnnnn 13 5 1 Transport and unpacking seese 13 5 2 Disposal of packaging materials 0 0 13 5 3 Installation site oenoeeeeeeeeeeeneeeeeeeneeerreenrrrrerene 13 5 3 1 Installation site with low light incidence 14 5 4 Initial Startup snee 14 5 4 1 Controls and functional elements 008 14 5 4 2 Information on the START STOP button 15 5 4 3 Description of LEDS 16 5 4 4 Filling the water tank aeee 16 5 4 5 Installation cccccccecccecceceeeeeeeeeeeeeeeeeeeeeeeeseeeees 17 5 4 6 Switching the units ON eee eee eeeeeeeeeeeeees 20 5 5 REPACking renoier a 24 3 5 6 Scope Of supply lt pedicessnncetiedicrnceetensreciieencsetiaceie 24 5 7 Strage siea hide ase See a atts el 24 Operati aieeaa a ee attest on ea eee 25 6 1 Setting the acquisition system to scanner 25 6 2 Calibrating the unit ee eeeeeeeeeteeeeee 25 6 2 1 Calibrating the milling Unit 0 eee 26 6 2 2 Calibrating the scanner cceeeeeteeeeeeees 30 6 3 Starting the scanning process cceeeee 31 6 4 Start the milling process eeeeeeeeeeees 33 6 5 Preparing optical scanning s es 35 6 5 1 Information on preparing models for implants 35 6 5 2 Preparing for scanning of the crown stump 36 6 5 3 Preparing the Scanni
22. dence A caution Impairment of the scanned result due to sudden incidence of light A sudden strong incidence of light may falsify the scanned result Set the unit up so that the milling chamber is not located directly in the beam path of an extreme light source and is not exposed to direct sunlight 5 4 Initial startup A caution Important information on initial startup Observe the software installation instructions 5 4 1 Controls and functional elements Overview of the front panel sirona F Fig 5 1 Front panel Milling chamber D START button Milling chamber E STOP button door catch C LEDs F Front flap 59 07 568 D 3329 14 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH 5 Installation and startup Operating Instructions inLab Initial startup Ports on the back side A B C D E 76 0 H 260v COMm1 RS232 Fig 5 2 Rear side A Fuse cover C Power connection B Main switch D Serial port l ON 0 OFF 5 4 2 Information on the START STOP button START button A Start Fig 5 3 START button A __ Button on the screen B START button on the milling unit You can confirm all dialog boxes either by clicking the SW button Start on the screen or by pressing the HW START button on the milling unit STOP button A Stop Fig 5 4 STOP button A Button on the screen B STOP button on the milling unit
23. em in the milling unit and proceed with Start zi Change options Change left Change both Change right coen Fig 7 2 Changing milling instruments burs 3 Select the milling instrument s you have inserted on the PC and click Start also refer to Operator s Manual A caution Cleaning cooling water nozzles The cooling water nozzles in the milling chamber always must be kept free of lime and milling dust deposits The corresponding cooling water jet always must strike the milling instrument accurately y The cooling water nozzles are dirty gt Clean the nozzles with a cleaning wire and the SPRAYVIT syringe if available Changing a defective milling If a milling instrument breaks during a milling operation the corresponding instrument motor travels to the change position A dialog box which marks the side with the broken milling instrument with a red cross then opens v The milling instrument is broken 1 Change the defective milling instrument as described above 2 Select the milling instrument which you have inserted 3 Press the Start button 59 07 568 D 3329 46 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH Operating Instructions inLab 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 7 Maintenance Care and cleaning agents 7 3 Care and cleaning agents A caution Approved care and cleaning agents Use only care and cleaning agents which have been approved by Sirona A list of
24. ent If return shipment is required please use the original packaging for shipment Before every transport the unit must be drained prior to shipment if it has been operated See Removing water from the unit B 49 Disposal of packaging materials The packaging must be disposed of in compliance with the relevant national regulations Please observe the regulations applicable in your country Installation site A warnine Install out of the reach of patients Do not install or operate the milling unit in the vicinity of the patient place it at least 1 5 m away from the patient The milling unit requires a level Approx footprint 480 x 440 mm W x D The height of the milling unit is 250 mm Install the milling unit in such a way that it is not difficult to operate the main switch Make sure that the ventilation slots underneath and at the back of the unit remain unobstructed The distance between the rear side of the unit and the room wall must be at least 10 cm Note that the unit weighs 30 kg The unit must not be installed at sites with a high level of humidity or dust A caution Installation in a cabinet If the unit is installed in a cabinet you must provide for adequate heat exchange The ambient temperature surrounding the unit must be between 5 C and 40 C 13 5 Installation and startup Sirona Dental Systems GmbH Initial startup Operating Instructions inLab 5 3 1 Installation site with low light inci
25. es out of the nozzles approx 1min Pull out the water tank and empty it Push the water tank back into the housing just far enough so that the tank catch engages press the catch downward if necessary 49 8 Technical description System requirements Working without the acquisition unit Working with the acquisition unit 50 Sirona Dental Systems GmbH Operating Instructions inLab Technical description 8 1 System requirements An inLab system PC is required to run this software The hardware version must be PC Hardware A or higher If you work with the acquisition unit it must have the hardware status PC Hardware EA or higher 8 2 Milling unit Digital feed control with force monitoring for extremely sensitive processing of ceramic materials Process controlled milling motors Positioning step size 12 5 um a Milling repeatability 30 um Milling speed approx 0 4 0 6 mm min Milling instruments performance monitored backlash free bearing Grain size 64 um Speed 40 000 rpm Step Bur 12 included in the scope of supply Cylinder Pointed Bur included in the scope of supply Step Bur 14 included in the scope of supply Cylinder Bur 1 2 mm optionally available Cylinder Bur 1 6 mm optionally available Cone Bur 10 optionally available Cone Bur 12 optionally available Cone Bur 14 optionally available Step Bur 10 optionally available Onvote You will find an overv
26. g of the WaxUp model 6 5 4 1 Preparations and creating the wax model QOnore Observe the information and work steps in the document Working instructions for WaxUp Order No 60 01 361 6 5 4 2 Valid scan range of the WaxUp model The following drawing illustrates the proportions which play an especially important role when scanning the WaxUp model A 16mm y Fig 6 10 Dimensions of the WaxUp holder The diameter of the WaxUp holder is 16mm The crown bridge caps should not be lower than 14mm QOnore The WaxUp model should be located as deep as possible on the WaxUp holder The cervical margin of the WaxUp model should be flush with the bottom edge of the WaxUp holder 6 5 5 Preparing for scanning of the veneer model y You have made a model of the clinical situation in the usual manner gt Glue this model onto the model holder The prepared labial surface must point toward the slot on the model holder The holder is automatically turned so that the scanning process can be performed from the labial direction Fig 6 11 Veneer model A Slot on model holder 59 07 568 D 3329 40 D 3329 201 02 17 02 05 2009 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Maintenance Onorte Observe national regulations Some countries have legal regulations which require regular safety inspections of electrical devices or systems by the operator Onore Perform maintenance regularly Have maintenance perfo
27. hapter on Design 1 Start the milling process by clicking the Mi11 icon 2 If several milling units are connected a dialog box will appear Select the language you prefer and confirm your choice with OK 3 Select the milling instruments if necessary A synoptical table of the milling instruments and the materials that can be milled using them is provided in the Chapter Overview of materials and milling instruments B 44 Oxor Selecting the milling instruments Following installation the inserted combination of milling instruments may still be unknown to the software In this case a dialog box will automatically open where you then must select the milling instruments currently inserted in the milling unit v The dialog box is open gt Select the milling instrument which you have inserted in the left motor mount from the Left list gt Select the milling instrument which you have inserted in the right motor mount from the Right list 1 Select the required material from the Select block dialog box which then appears 2 Select the required block size Onore Error during touch process Incorrect specification of the block manufacturer or block selection may lead to failure of the touch process 3 Confirm your selection with the OK button The milling unit then moves to the insertion position 4 Press the catch of the milling chamber door and open the door A caution Error message during touch
28. ibration pins milling instruments Be careful not to brush against the calibration pins or milling instruments with your hand Always insert your hand in the milling chamber underneath the calibration pins and milling instruments Setting the acquisition system to scanner v In order to use the integrated scanner the acquisition system first must be set to Scanner 1 Select the command Settings Configuration Acquisition system in the menu line The Configuration dialog box appears 2 Select Scanner and confirm with OK The scanner will remain selected until you select 3D camera or inEos Calibrating the unit A caution Faulty milling result If the unit is not calibrated the milling result may be faulty Calibrate the unit prior to initial use A caution Use only the supplied calibration tools Calibrate the milling unit only with the supplied calibration pins and the corresponding calibration phantom A caution Scanner failure or calibration error If you do not keep the calibration phantom clean proper calibration cannot be performed gt Keep the calibration phantom clean do not touch its sensor area with your bare fingers gt Always insert and remove the calibration phantom with the calibration protection gt Place the calibration phantom with calibration protection in the storage box after each calibration 25 6 Operation Sirona Dental Systems GmbH Calibrating the uni
29. iew of the old and new designations for the milling instruments in the table in the appendix 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH 8 Technical description Operating Instructions inLab 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 8 2 1 Technical data Type designation Rated line voltage Rated power frequency Rated current Nominal power output Permissible line voltage fluctuations Type of protection against electric shock Degree of protection against ingress of water Overvoltage category Ambient conditions Temperature range Humidity range Mode of operation Dimensions WxHxD in mm Approx weight Milling unit Milling unit inLab 100V 230V AC 50 60 Hz 1 5 3 5 A 320 VA 10 of nominal voltage Unit classified as a Class 1 device Ordinary device without protection against ingress of water II For indoor use Pollution degree 2 Air pressure 700 hPa 1060 hPa 5 C to 40 C 80 rel up to 31 C decreasing to 50 rel up to 40 C Continuous operation 480 x 250 x 440 30 kg 51 8 Technical description Sirona Dental Systems GmbH Milling unit Operating Instructions inLab 8 2 2 Scanner for optical measurement of the preparation Noncontact optical measurement Digital control of the axes for fast measurement Measuring speed approx 2 mm min Measuring technique active triangulation Active suppression of reflections Low
30. interface is connected 4 Should the installation of the software on the milling unit fail again attempt the installation using the serial cable supplied 59 07 568 D 3329 54 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH 9 Appendix Operating Instructions inLab Procedure in case of problems downloading with the supplied serial cable 9 3 Procedure in case of problems downloading with the supplied serial cable See Download using the serial cable supplied B 20 1 Shut down the PC and switch it off Switch the milling unit off Restore all cable connections and test these Make sure that you have used the 2 meter long serial interface cable supplied Start over again at Preparations 2 Openthe Settings Configuration Devices menu Select the required milling unit in the Configure Devices dialog box and click the Configure button Make sure that the correct COM interface and baud rate have been selected The baud rate must be set to 115200 When using an acquisition unit with external interface extension set the COM 2 port When using an acquisition unit without external interface extension you must proceed as for a PC and select the port to which the serial cable is connected 9 4 Overview of old and new designations for milling instruments Old designation on packaging New designation on Order No Quantity per packaging package Step burr Diamond XL Step Bur 12 60 52
31. mark and the message No calibration data appear in the dialog box 7 Click OK The Configure Devices dialog box is closed 59 07 568 D 3329 22 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH 5 Installation and startup Operating Instructions inLab Initial startup Calibrating the milling unit and 1 Calibrate the milling unit see Calibrating the milling unit scanner 2 Calibrate the scanner see Calibrating the scanner As soon as the milling unit and the scanner have been calibrated the installation of the milling unit is completed A green checkmark and the status Ready appear next to the icon for the milling unit in the dialog box 3 If you encounter problems with one of the above points please observe the information in the appendix 5 4 6 3 Download via the Hoft amp Wessel radio interface Preparations 1 Forthis installation step place your PC as close as possible to the milling unit 2 Switch on the PC The milling unit must be switched off Downloading the milling program Fig 5 12 Switching the milling unit on gt Switch the milling unit on B while keeping the download key A pressed You can release the Download key on the milling unit after approx 5 seconds The green LED on the milling unit is lit and the yellow LED is off Adding the milling unit in the user 1 Start the user software software A message stating that no milling machines are set up appears 2
32. metal holder 3 Loosen the setscrew on the spindle and remove the rest of the ceramic block Onote After a certain operating time the surfaces of the shafts will get a mirror finish This has no influence on the accuracy of the milling result 4 Close the milling chamber door A warnine Do not use defective milling results Milling results must be judged by the user dentist or dental technician and must not be used if defects are detected 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH 6 Operation Operating Instructions inLab Preparing optical scanning 6 5 Preparing optical scanning Onote Use suitable material Use a material with sufficient scan contrast for models for example CAM base If this is not possible treat the model for the scanning process with a contrast agent e g Scan spray from Dentaco or scan powder from VITA 6 5 1 Information on preparing models for implants v A master model with manipulation implants is available 1 Plug ascanbody onto each manipulation implant of the master model until it comes to rest on the shoulder of the implant without any gaps 2 Prepare a scan model by duplicating each implant situation The scanbody of the scan model must be facing upward vertically It must be visible without undercuts 3 Glue this model onto the model holder in such a way that it points toward the clamping shank in the mesial gt direction distal mesial
33. ng of the Bridge Abutments 38 6 5 4 Preparing for scanning of the WaxUp model 40 6 5 5 Preparing for scanning of the veneer model 40 MATT S IN ANC Cit isan ces sets ct ansnadseancwesscudvavsneceen ciaraneraetacanes 41 7 1 Changing the water ccceseseeeeeeeeeeeeeeneeees 41 7 1 1 General information 0 cccceeeeeeeeeeeeeeeeeeeees 41 7 1 2 Changing the water cccceeeeeeeeeeeneeeees 42 7 2 Milling instrument cee eeeeetee eter eeeeeee 44 7 2 1 Overview of materials and milling instruments 44 7 2 2 Changing milling instruments burs 2 45 7 3 Care and cleaning agents 0 cccceeeeeeees 47 7 4 Cleaning surfaces 0 eee ceeeeee cette eeeeeeteeeeees 47 7 4 1 DISINICCUING visicetcetiear deena beeen eetatawe 47 7 4 2 Protection against medicament 47 7 4 3 GICANIA Gs acccik nectlenk hus eeetmicndeatas dee teenencnartie 47 7 5 Replacing the main fuses 0 0 0 0 eee eee 48 7 6 Removing water from the unit ee 49 Technical description ccceeeeeeeeeeeeeeeeeeeeeeeeeees 50 8 1 System requirements cceceeeeeeeeeeeeeeeeeeeeees 50 8 2 Milling UNI aiecciettceteie a unease 50 8 2 1 TECHNICAL Cate sssini ini esot 51 8 2 2 Scanner for optical measurement of the preparation 52 8 2 3 Controller board siciigsccchaseeceiet iets 52 8 3 Radio module optional ccc sseeeceeeeeeeees 53 PVG CK TAT 54 59 07 568 D 3329 D 3329 20
34. o module connect it with the label Milling Unit PT instead of the interface cable and screw it tight 2 Place it on top of the milling unit as shown Connecting the Hoft amp Wessel radio module to the PC Acquisition Unit FT Fig 5 9 Hdft amp Wessel radio module for PC 1 Plug the connectors of the RS 232 cable into socket A of the radio module labeled Acquisition Unit FT and into the RS 232 interface of the PC COM1 COM2 and screw them tight 2 Connect radio module B to the power supply using the supplied plug in power supply unit 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 19 5 Installation and startup Sirona Dental Systems GmbH Initial startup Operating Instructions inLab 5 4 5 2 Connecting the milling unit to the power supply Qor Grounded power outlet The milling unit must be connected to a grounded power outlet gt Connect the milling unit to the power supply with the power cable included in delivery 5 4 6 Switching the units on A caution Do not put the unit into operation at low temperatures If you move the unit to the operating site from a cold environment condensation may form and result in a short circuit The millling unit contains grease depots for lubricating components which can cause error messages at low temperatures v Install the unit at room temperature gt Wait until the unit has reached room temperature and is absolutely dry for at least one hour The
35. ol and calibration phantom are ready to hand The milling unit and PC are switched on The software has been started Select the command Settings Calibration Scanner in the menu line If several milling units are connected a dialog box will appear Select the language you prefer and confirm your choice with OK The milling unit moves into the calibration tool insertion position A dialog box then prompts you to insert the calibration phantom and close the milling chamber door Press the catch of the milling chamber door and open the door Insert the calibration phantom with the calibration protection in the workpiece spindle so that its groove fits into the locking pin of the workpiece spindle Fasten the calibration phantom with the setscrew Pull off the calibration protection Close the milling chamber door Confirm by clicking the Calibrate milling unit button in the Start dialog box The automatic calibration begins and takes approx 1 minute Open the milling chamber door following calibration Onote Store the calibration tools in a safe place Store the calibration phantom with calibration protection in a safe place storage box 10 Set the calibration protection upright and remove the calibration 11 30 phantom Close the milling chamber door 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH 6 Operation Operating Instructions inLab Starting the scanning proces
36. ompleted A green checkmark and the status Ready appear next to the icon for the milling unit in the dialog box If you encounter problems with one of the above points please observe the information in the appendix 5 5 Repacking A caution Repack only drained units Drain the unit See chapter on Removing water from the unit B 49 v v The water tank is empty The main switch on the back side of the unit is set to the 0 OFF position Disconnect the power cable and the connecting cable from the back side of the unit and stow them away Stow away the block changing tool and the torque wrench in their holders to the left of the water tank Check the unit for completeness according to the scope of supply Pack the unit securely 5 6 Scope of supply The exact scope of supply is specified in the document Checklist inLab 5 7 Storage A caution Only drained units may be stored Drain the unit See chapter on Removing water from the unit B 49 Store the unit in a closed and dry room at a temperature of 10 C to 50 C for a maximum period of 12 months 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Operation ZA warnina Risk of injury on calibration pins milling instruments If you put your hand inside the milling chamber e g to insert remove a ceramic block change milling instruments insert remove a calibration phantom it could be injured by the cal
37. on The calibration phantom must remain free of dirt and grime Make sure that the scanner window the reference point the circular segment areas and the milling chamber door are kept free from drops of cooling water lime and milling dust deposits Otherwise there is a risk of scratching the scanner window when wiping it clean with the cloth in case of milling dust deposits gt Prior to wiping off the scanner window you must spray it with clear water to remove any milling dust residues gt Clean the scanner window the reference point the circular segment areas and the milling chamber door with a soft cloth 9 Close the milling chamber door and confirm the process by clicking Start A two dimensional image of the scanned model appears in the background on the monitor The expected duration of the scanning process is indicated by a bar displayed in a message window This window closes as soon as the scanning process has been completed Qor Cancel the scanning process You can cancel the scanning process at any time by pressing the Stop button 10 Press the catch of the milling chamber door and open the door 11 Loosen the setscrew on the spindle and pull out the model holder 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Start the milling process Performing the milling process 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Start the milling process v Load or design a restoration see Operator s Manual C
38. ount by hand Tighten the corresponding chuck with the torque wrench until a clicking sound can be heard 8 Close the milling chamber door 9 Confirm by clicking the Calibrate milling unit button in the Start dialog box The automatic calibration begins and takes approx 4 minutes 10 Open the milling chamber door following calibration 11 Loosen the calibration pins with the torque wrench and pull them out manually Onore Store the calibration tools in a safe place Store the calibration pins and calibration phantom in a safe place storage box 12 Remove the calibration phantom 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 27 6 Operation Calibrating the unit Reinserting the milling instruments Sirona Dental Systems GmbH Operating Instructions inLab A caution Use only suitable milling instruments Do not use CEREC 2 milling instruments with chuck 1 2 mm or 2 0 mm milling instruments in this milling unit The Step Bur 14 and Cone Bur 14 milling instruments are used in connection with the inLab gearing serial number 11 200 and higher to process the following asymmetric blocks VITA In Ceram 2000 YZ CUBES YZ 55 Flip Block YZ 20 19 YZ 40 19 VITA In Ceram 2000 AL CUBES AL 20 AL 40 Any use of other materials may result in failures when creating the restoration and cause damage to the unit 1 Insert the milling instruments in the motor mount by hand Tighten the corresponding chuck with the
39. q A Fig 6 5 A Clamping shank 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 35 6 Operation Sirona Dental Systems GmbH Preparing optical scanning Operating Instructions inLab 6 5 2 Preparing for scanning of the crown stump 6 5 2 1 Important information Please be sure to observe the following Alignment of the crown stump Max k 40mm C Fig 6 6 Crown stump in the model holder A Center line of crown stump C Scanning angle center line of model holder B Model holder Careful alignment of the crown stump in the model holder is important for successful scanning The center line of the crown stump must coincide with the center line of the model holder in all directions Length of the crown stump The length of the crown stump including the model holder must not exceed 40 mm Form of the crown stump The plastic material should taper off evenly moving toward the model holder No plastic material may stick to the sides of the crown stump especially near the active scanning area A caution Leaving the preparation margin visible The scanning process is performed on the axially rotating model holder The preparation margin therefore must remain visible from all sides removal of the marginal gingival junction v The preparation margin is not visible from all sides gt Prepare the duplicate or the saw cut model of the crown stump 59 07 568 D
40. re to COMx COM1 COM2 depending on which interface the milling unit is connected to appears in the status bar of the Configure Devices dialog box Wait until the status display goes out Enter a name for this milling unit Milling unit is offered as the default name Click Add Device In the next dialog box place a checkmark in front of Scanner in front of inLab gearhead installed and if one is installed in front of Large watertank depending on your system configuration Click OK Following a successful download a yellow exclamation mark and the message No calibration data appear in the dialog box Click OK The Configure Devices dialog box is closed Calibrate the milling unit see Calibrating the milling unit Calibrate the scanner see Calibrating the scanner As soon as the milling unit and the scanner have been calibrated the installation of the milling unit is completed A green checkmark and the status Ready appear next to the icon for the milling unit in the dialog box If you encounter problems with one of the above points please observe the information in the appendix 21 5 Installation and startup Sirona Dental Systems GmbH Initial startup Operating Instructions inLab 5 4 6 2 Download via the DECT radio interface Preparations 1 For this installation step place your PC as close as possible to the milling unit 2 Switch on the PC The milling unit mus
41. rmed on your unit annually by trained technical personnel a service engineer Onote Observe error messages You must observe error messages shown on the display on in the software If the error message does not disappear even after you have performed the prompted action contact your service engineer Onore Clean water paths regularly Clean the water paths annually using the DENTACLEAN cleaning set Changing the water General information A caution Damage to the pump and milling drives An excessively high ceramic content in the cooling water will damage the pump and milling drives Change the water regularly When it is time for the water to be changed a message window appears on your monitor to remind you that it is time to change the water Preventing odors Onore Odors All milling additives contain a biologically degradable preservative Despite this however odors may still develop under unfavorable conditions Observe the following Change the water at least once a week With ambient temperatures above 25 C change the water every 2 to 3 days to prevent foul odors Drain the tank if you do not intend to operate the unit for more than one week Clean the tank if the odors recur Add DENTATEC milling additive and fill the tank up to the brim with water Let it stand for at least 24 hours and then rinse it out thoroughly with water once again 41 7 Maintenance Sirona Dental Systems GmbH Changing
42. s gt Prepare the duplicate with the prepared bridge abutments 15mm Fig 6 7 Position of the model a Alen screw E Center line y The preparation margin is not visible from all sides gt Fasten the model in the correct position with the Allen screw Valid scan range of the model The lowest area must not lie more than 2 mm below the center line of the model holder The highest area must not lie more than 15 mm above the center line of the model holder Fig 6 8 Inexact setup too low Onore Hollow spaces in the images If the model is mounted too low this may cause hollow spaces to appear in the scanned images 59 07 568 D 3329 38 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH 6 Operation Operating Instructions inLab Preparing optical scanning pa 40 mm _ _ y anterior posterior Fig 6 9 Maximum dimensions C Setup area The cervical margins of both abutments must be aligned parallel to the center line The front anterior abutment must be as close as possible to the clamping shank The maximum length of the model is 40 mm and its maximum width is 14mm Onore Orientation of bridges on model holder See Operator s Manual chapter on Design technique Framework 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 39 6 Operation Sirona Dental Systems GmbH Operating Instructions inLab Preparing optical scanning 6 5 4 Preparing for scannin
43. s 6 3 Starting the scanning process v The acquisition system must be set to Scanner see Setting the acquisition system to scanner B 25 1 Prepare the model holder as described in the chapter Preparing optical scanning B 35 2 Create a new restoration see user s manual chapter on Creating a new restoration 3 If several milling units are connected a dialog box will appear Select the language you prefer and confirm your choice with OK 4 Click the acquisition icon 6 4 Gia 3 43 The Scanner dialog box opens The milling unit then moves to the insertion position Anew dialog box then appears prompting you to insert a model holder and close the milling chamber door a 6 Press the catch of the milling chamber door and open the door ZA warnina Sharp edges on scanner The scanner on the left milling unit has sharp edges which could cause personal injury Be careful not to brush against the scanner with your hand 7 Insert the model holder in the workpiece spindle so that the groove of the model holder fits into the locking pin of the workpiece spindle 8 Fasten the model holder with the setscrew Cc A M i 4 A J 7 Fig 6 4 Scanner window A Circular segment areas C Reference point B Scanner window 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 31 6 Operation Starting the scanning process 32 Sirona Dental Systems GmbH Operating Instructions inLab A cauti
44. t Operating Instructions inLab 6 2 1 Calibrating the milling unit Performing calibration Fig 6 1 Tools A Block changing tool B Torque wrench y The block changing tool torque wrench and calibration phantom are ready to hand The milling unit and PC are switched on v The software has been started 1 Select the command Settings Calibration Milling unit in the menu line 2 If several milling units are connected a dialog box will appear Select the language you prefer and confirm your choice with OK The milling unit then moves into position to insert the calibration tools A dialog box prompts you to insert the calibration pins and the calibration phantom and to close the milling chamber door again 3 Press the catch of the milling chamber door and open the door 59 07 568 D 3329 26 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH 6 Operation Operating Instructions inLab Calibrating the unit DE D C O gt W Fig 6 2 Calibrate the milling unit A Calibration phantom B Torque wrench C Catch D Calibration pin E Setscrew in the workpiece spindle 4 Loosen the milling instruments with the torque wrench and pull them out manually 5 Insert the calibration phantom in the workpiece spindle so that its groove fits into the locking pin of the workpiece spindle 6 Fasten the calibration phantom with the setscrew 7 Turn the calibration pins into the motor m
45. t be switched off Downloading the milling program Fig 5 11 Switching the milling unit on DECT gt Switch the milling unit on B while keeping the download key A pressed Wait until the left operating indicator C of the radio interface on the milling unit lights up continuously You can now release the Download key on the milling unit The green LED on the milling unit is lit and the yellow LED is off Adding the milling unit in the user 1 Start the user software software A message stating that no milling machines are set up appears 2 Confirm this message with Yes or gt Ifyou have accidentally clicked No select Settings Configuration Devices goto the Configure Devices dialog box and click the Add automatically button The connected milling unit will automatically be detected The message Downloading software to COMx COM1 COM2 depending on which interface the milling unit is connected to appears in the status bar of the Configure Devices dialog box Wait until the status display goes out 3 Enter a name for this milling unit Milling unit is offered as the default name 4 Click Add Device 5 Inthe next dialog box place a checkmark in front of Scanner in front of inLab gearhead installed and if one is installed in front of Large watertank depending on your system configuration 6 Click OK Following a successful download a yellow exclamation
46. torque wrench until a clicking sound can be heard Qor A synoptical table of the milling instruments and the materials that can be milled using them is provided in the Chapter Overview of materials and milling instruments B 44 2 Close the milling chamber door The dialog box for selecting the milling instruments then appears 59 07 568 D 3329 28 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH 6 Operation Operating Instructions inLab Calibrating the unit Change instruments n Step Bur 12 Left bur inserted Right bur oe Step Bur 14 Not available Not available Cylinder Bur 1 6 Cone Bur 12 Status Cone Bur 14 Please remove calibration pins and calibration Cylinder Pointed Bur specimen select and install the desired instruments on the left and the right side close door of milling chamber and proceed with Start xi Change options Change left Change both Change right toe Fig 6 3 Selecting the milling instruments following calibration 3 Select the milling instrument that you inserted in the left gearing from the Left list and the milling instrument that you inserted in the right gearing from the Right list 4 Confirm this procedure with Start 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 29 6 Operation Calibrating the unit Sirona Dental Systems GmbH Operating Instructions inLab 6 2 2 Calibrating the scanner x A oONpg 9 The block changing to
47. tself is a Class 2 laser device and can injure a person s skin or eyes It is located on the left motor mount in the scanner A warnine Laser radiation hazard Gazing into the beam beam for longer periods of time can damage a person s vision Never look directly into the laser beam and do not use any optical devices for this purpose The laser beam emerges at right angles to the window of the scanner A caution Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Onore Laser beam Power lt 1mW Wavelength 670 nm Aperture angle gt 10 mrad ZA warnine Check the scanner for visible signs of damage before each scanning operation Check the door of the milling chamber for visible signs of damage before each milling operation ZA warnina Installing and removing the scanner Only service engineers may install or remove the scanner 4 2 2 Milling chamber door open during the milling operation ZA warnina Milling instruments that continue to run When the milling chamber door is opened during the milling operation the milling instruments could continue to run for a short time gt Be careful not to touch the milling instruments with your hand or any other object during this time gt Avoid opening the milling chamber door while the milling unit is in operation gt Before you open the milling chamber door end any actions that are
48. uctions inLab Structure of the documents General information A caution Be sure to observe all warnings Please observe the warning and safety information provided to prevent personal injury and material damage Any such information is highlighted by a signal word i e WARNING CAUTION or NOTE Please read these operating instructions completely and follow them exactly always keep them within easy reach 2 1 Structure of the documents Structure of the documents The symbols and character formats used in the present manual have the following meaning J WARNING Identifies warnings where a medium risk of injury to persons exists if they are not observed A caution Identifies safety information where the following hazards exist if they are not observed Slight risk of injury to persons risk of property damage or damage to the product Onore Assistance Identifies additional information hints and tips v Prerequisite Requests you to do something Action or gt 1 2 Result See chapter on General Identifies a reference to another text information B 7 passage List Identifies a list Text between Identifies commands menu items or quotation marks quotations 2 1 1 Legend Year of manufacture eal re 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 7 2 General information Warranty Sirona Dental Systems GmbH Operating Instructions inLab 2 2 Warranty To safeguard
49. unit can be damaged if opened improperly It is expressly prohibited to open the unit with tools Maintenance and repair As manufacturers of dental instruments and laboratory equipment we can assume responsibility for the safety properties of the unit only if the following points are observed The maintenance and repair of this unit may be performed only by Sirona or by agencies authorized by Sirona Components which have failed and influence the safety of the unit must be replaced with original OEM spare parts Please request a certificate whenever you have such work performed It should include The type and scope of work Any changes made in the rated parameters or working range Date name of company and signature Modifications of the unit Modifications to this unit which may affect the safety of the operator patients or third parties are prohibited by law Accessories To ensure product safety this product may be operated only with original Sirona accessories or third party accessories expressly approved by Sirona The user assumes the risk of using non approved accessories 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH Operating Instructions inLab 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 4 Safety Milling unit 4 2 Milling unit 4 2 1 Safety information for the scanner This milling unit complies with Laser Class 1 It poses no hazard whatsoever The Laser i
50. unit is dry and can be put into operation Qor Do not adjust the line voltage The unit automatically adjusts to the line voltage The following three chapters describe how to download the latest software version to the milling unit Observe the chapter corresponding to the data transmission hardware installed 5 4 6 1 Download using the serial cable supplied Preparations gt Switch on the PC The milling unit must be switched off Downloading the milling program Fig 5 10 Switching the milling unit on gt Switch the milling unit on B while keeping the download key A pressed You can release the Download key on the milling unit after approx 5 seconds The green LED on the milling unit is lit and the yellow LED is off 59 07 568 D 3329 20 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH 5 Installation and startup Operating Instructions inLab Adding the milling unit in the user 1 software Calibrating the milling unit and 1 scanner 2 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Initial startup Start the user software A message stating that no milling machines are set up appears Confirm this message with Yes or gt Ifyou have accidentally clicked No select Settings Configuration Devices goto the Configure Devices dialog box and click the Add automatically button The connected milling unit will automatically be detected The message Downloading softwa
51. your warranty claims please complete the attached Installation Report Warranty Passport when the system is handed over Then fax it to the specified fax no 2 3 Disposal Any disposal of this product must comply with the relevant national regulations Please observe the regulations applicable in your country Within the European Economic Community Council Directive 2002 96 EC WEEE requires environmentally sound recycling disposal of electrical and electronic devices Your product is marked with the adjacent symbol Disposal of your product with domestic refuse is not compatible with the objectives of environmentally sound recycling disposal The black bar underneath the garbage can symbol means that it was put into circulation after Aug 13 2005 see EN 50419 2005 Please note that this product is subject to Council Directive 2002 96 EC WEEE and the applicable national law of your country and must be recycled or disposed of in an environmentally sound manner Please contact your dealer if final disposal of your product is required 2 3 1 Additional note on disposal The system mainboard contains a lithium battery 59 07 568 D 3329 D 3329 201 02 17 02 05 2009 Sirona Dental Systems GmbH 3 General description Operating Instructions inLab Certification General description 3 1 Certification CE mark This product bears the CE mark in accordance with the provisions of Council Directive 73 23 EEC of February 1

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